Axminster Craft AC250CM Manual

AC250CM 250mm

DeLuxe Combination

Machine

Code 105104

Original Instructions

AT&M: 22/06/2018

BOOK REF: 105171

Index of Contents

EU Declaration of Conformity

What’s Included

General Instructions for 230V Machines

Specific Safety Precautions

02

03

04

05-06-07

Specification 07

Assembly Instructions 08-09-10-11-12-13-14-15

Positioning the Machine

Machine Dimensions

15-16

16-17

Illustration and Parts Description

Setting Up the Machine

Operating Instructions

Routine Maintenance

Exploded Diagrams/Lists

Wiring Diagram

Cutter Block Accessories

18-19-20-21-22-23-24-25

26-27-28

28-29-30-31-32-33-34-35

35

36-37-38-39-40-41-42-43-44-45-46-47-48-49-50-51-52-53

54

55

EU Declaration of Conformity

Cert No: ML353G

Axminster Tools & Machinery Ltd

Axminster Devon

EX13 5PH UK axminster.co.uk

declares that the machinery described:-

Type Combination Machine

Model AC250CM

Signed

Andrew Parkhouse

Operations Director

EU Declaration of Conformity

This machine complies with the following directives:

Date: 16/07/2015

2006/95/EC

2004/108/EC

EN 5514-1: 2006+A1

EN 61000-3-2: 2006+A1+A2

EN 61000-3-11: 2000

EN 5514-2: 1997+A1+A2

06/42/EC - Annex I/05.2006

EN 60204-1: 2006+A1+AC

EN 940: 2006+A1 conforms to the machinery example for which the

EC Type-Examination Certificate No BM50314354, AN50176407, AN50217062 has been issued by Laizhou Planet Machinery Co., Ltd at: Yutai West Street, Laizhou, Shandong 261400 China and complies with the relevant essential health and safety requirements.

The symbols below advise the correct safety procedures when using this machine.

Fully read manual and safety instructions before use

Ear protection should be worn

Eye protection should be worn

2

Dust mask should be worn

HAZARD

Model Number:

Panel Saw:

1

1

1

1

1

1

1

1

2

1

1

1

250mm DeLuxe Combination Machine

Rip Fence Assembly

250mm Saw Blade

Saw Guard

Flexible rubber Hose with Support Rod

Adjustable Work Clamp Assembly

Depth Stop Bracket

Sliding Table Guide Rail

Sliding Table Guide Rail Stops

Sliding Table Extension

Sliding Table Extension Support Casting

Sliding Table Extension Fence (with Adjustable Depth Stop)

2

2

2

1

1

1

1

1

1

1

1

1

1

2

Spindle Moulder:

1 Spindle Moulder Guard Assembly (Fully Assembled):

Planer/Thicknesser: Tools:

Planer Fence

Planer Fence Mounting Base

Fence Securing Bracket

Overhand Planer Guard Mounting Bracket

Overhand Planer Guard

Overhand Planer Guard Locking Plate

Spring Metal Plate

M10 Washers

M10 Lever Handle Bolts

M6 x 12mm Cap Head Bolts

M6 Eye Bolts (for lifting)

36/41mm Spanner

16mm Socket Spanner

Tommy Bar

1

1

1

1

1

1

1

1

1

1

1

Wheel Mobility Kit:

1

2

1

10

1

Mobility Operating Handle

Adjustable Wheel Carriages

Lifting Bracket

M8 Cap Head Bolts and Washers

Manual

What’s Included

AC250CM

Blade Setting Tool

12mm Hex Key

10mm Hex Key

8mm Hex Key

6mm Hex Key

5mm Hex Key

4mm Hex Key

3mm Hex Key

7/5.5mm Spanner

8/10mm Spanner

13/16mm Spanner

3

General Instructions for 230V Machines

The following will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.

WARNING!! KEEP TOOLS AND EQUIPMENT

OUT OF REACH OF YOUNG CHILDREN

KEEP WORK AREA AS UNCLUTTERED AS IS

PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD

CHILDREN BE ALLOWED IN WORK AREAS.

Mains Powered Tools

• Tools are supplied with an attached 16 Amp plug.

• Inspect the cable and plug to ensuree that neither are damaged. Repair if necessary by a suitably qualified person.

• Do not use when or where it is liable to get wet.

Workplace

• Do not use 230V a.c. powered tools anywhere within a site area that is flooded.

• Keep machine clean.

• Leave machine unplugged until work is about to

commence.

• Always disconnect by pulling on the plug body and not the cable.

• Carry out a final check e.g. check the cutting tool is securely tightened in the machine and the correct speed and function set.

• Ensure you are comfortable before you start work, balanced, not reaching etc.

• Wear appropriate safety clothing, goggles, gloves, masks etc. Wear ear defenders at all times.

• If you have long hair wear a hair net or helmet to

prevent it being caught up in the rotating parts of the machine.

• Consideration should be given to the removal of rings and wristwatches.

• Consideration should also be given to non-slip footwear

etc.

• If another person is to use the machine, ensure they are suitably qualified to use it.

• Do not use the machine if you are tired or distracted

• Do not use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases.

• Check cutters are correct type and size, are undamaged and are kept clean and sharp, this will maintain their operating performance and lessen the loading on the machine.

• OBSERVE…. make sure you know what is happening around you and USE YOUR COMMON SENSE.

4

Specific Safety Precautions

Panel Saw

Make sure the saw blade is the correct type for the job in hand.

Do not force the saw, if the saw begins to ‘stall’ you are

‘forcing the cut’ or over working the saw. Ensure that the saw blade is clean and sharp. Resin build up on the blades will increase the friction of the saw passing through the timber, and cause over heating of the blade, blunt teeth will work harder tearing the fibre of the timber as opposed to shearing it, also with subsequent overheating.

Both faults unnecessarily load the machine beyond normal usage, and shorten its longevity.

Do not use blades that are deformed in any way.

Do not remove the blade guard. The design of the riving knife on the machine will not allow for slotting or ‘blind’ grooving, so there is no reason to remove the guard. There is adequate clearance under the guard for the capacity of the machine (75mm).

Do not remove the riving knife.

Do not use any blades that cut a smaller kerf than the riving knife thickness. Make sure the riving knife is correctly adjusted to the blade and is securely fastened.

If the table insert becomes damaged or broken, and will not support the timber ‘up close’ to the blade, replace it.

Do not start the saw with the work piece touching the blade.

Do not commence sawing until the blade has run up to full speed. After switching off, never try to slow the saw down more quickly by applying side pressure (with a piece of wood?) to the blade. Apply the old joiner’s adage of never getting hands within one handbreadth of the blade. Leave the machine disconnected from the mains supply until you are about to commence work.

Always disconnect the machine if you are leaving it unattended.

Never leave the vicinity of the machine unless the blade has come to a complete stop.

Do not attempt to carry out any maintenance, corrective work, setting up etc., unless the machine is disconnected from the mains supply. If any tools have been used during setting up procedures, make sure they are removed from the machine and stowed safely away.

Do not attempt to carry out cross cutting operations

‘freehand’, always use the mitre fence for small material and the sliding carriage for larger work pieces. Unless you are an experienced machine operator, do not attempt to

‘rip’ freehand, always use the guiding facility of the rip fence. It is perfectly acceptable to support, guide, and feed the timber with your hands whilst ripping stuff of some length, however, as you approach the blade ensure that the push stick is to hand, and you use it.

Remember the emphasis of the ‘push’ should be between the blade and the fence and close to the fence. Use your free hand to support and guide the material on the offside of the saw blade and at least 100mm away from it. If the timber does not extend to at least 100mm to the offside of the saw blade, the material possibly does not need guiding or supporting.

Check (especially on site), that there are no foreign objects e.g. old nails, screws, small stones etc embedded in the material you are about to cut. If necessary take a wire brush to the timber before working.

If you are being assisted whilst using the saw (by a ‘take off’ or ‘support’ number?), remember there is only one sawyer at a machine, and they stand in front of it. The assistant does not push, pull, guide etc., unless specifically asked or instructed to do so by the sawyer.

Spindle Moulder

Authorised Use

This machine is designed for shaping wood and wood derived materials.

Machining of other materials is not permitted and may be carried out in specific cases only after consulting with the manufacturer.

The proper use also includes compliance with the operating and maintenance instructions given in this

manual.

The machine must be operated only by persons familiar with its operation and maintenance and who are familiar with its hazards.

The required minimum age must be observed. The machine must only be used in a technically perfect condition. When working on the machine, all safety mechanisms and covers must be in operation.

5 Continues Over....


In addition to the safety requirements contained in these

Operating Instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines.

Any other use exceeds authorisation.

In the event of unauthorised use of the machine, the manufacturer renounces all liability and the responsibility is transferred exclusively to the operator.

General Safety Notes

Woodworking machines can be dangerous if not used properly. Therefore the appropriate general technical rules as well as the following notes must be observed.

Planer/Thicknesser

Most machines currently are well interlocked to ensure that the machine must be in the correct configuration to perform one task or the other. Make yourself familiar with these configurations and do not try to use the machine in a half and half state, or rig the interlocks to enable you to do so. These machines are designed for cutting timber only. They will, but are not designed to, cut timber derivatives or composites. Glue lines in plywood, block board etc, will ‘notch’ the blades. The bonding agent in chipboard is likewise detrimental to the health of your planer knifes. It is best to leave them alone. If you have to machine composites, work out the costs of tungsten, against HSS (plus the sharpening costs), and proceed accordingly. On larger machines it is common practice to leave a portion of the blade (usually the offside 30 mm) to be used on ‘aggressive’ materials.

Read and understand the entire instruction manual before attempting assembly or operation.

Overhand Planing

Keep these Operating Instructions close by the machine, protected from dirt and humidity, and pass them over to the new owner if you part with the tool.

Make sure during overhand planing operations, that the fence is set to the required angle, is securely fastened and locked in position. Ensure the planer block guarding is in position and secured.

No changes to the machine may be made.

Daily inspect the function and existence of the safety appliances before you start the machine.

Disengage the autofeed for the thicknesser. Ensure both tables are correctly seated and locked down. Ensure the dust extraction hood is in place and is not blocked. Fit dust extraction.

Remove all loose clothing and enclose long hair.

Check the sharpness of planer knifes, check for ‘nicks’ and

‘notches’, if there are damaged sections on the blades, try to plane in the ‘clear’ areas.

Before operating the machine, remove tie, rings, watches, other jewellery, and roll up sleeves above the elbows.

Wear safety shoes; never wear leisure shoes or sandals.

Always wear the approved working outfit.

Especially when planing material down to ‘thin’ dimensions, maintain pressure on the ‘front’ of the material i.e., that portion of the stuff that has passed over the block, but use a push stick or a pusher shoe to clear the end of the stuff over the block.

Do not wear gloves while operating the machine.

Thicknessing

For the safe handling of cutting tools wear work gloves.

Control the stopping time of the machine, it may not exceed 10 seconds.

Remove cut and jammed work pieces only when the machine is at a complete standstill and motor is turned off.

Install the machine so that there is sufficient space for safe operation and work piece handling.

When thicknessing, remove the fence. Lower the thicknessing table slightly.

Unlock and swing both tables ‘up and out of the way’, taking care not to foul the overhand guard/arm assembly, which will probably swing free.

Turn the dust extraction hood up and over the block.

Connect the dust extraction. Ensure the hose will not foul the wood when being passed through the machine.

Keep work area well lit.

6


Check the height of the thicknessing table.

Engage the autofeed mechanism.

Periodically, clean any excess build up of resin from the thicknessing table, and apply any proprietary brand of lubricating agent.

NOTE, Consideration should be given to the type of finish you will be applying to the wood when you select your cleaning/lubrication agent. Some compounds won’t mix. i.e. PTFE and Acrylic.

Specification

Code 105104

Model AC250CM

Power

Number of Motors

3,000W (Saw) 2,000W ( Planer) 3,000W (Spindle) 230V

3

Blade Speed

Blade Tilt

Blade Dia/Bore

Table Size

4,050rpm

0 - 45°

250mm x 30mm

1,200 x 840mm (Saw) 250 x 1,050mm (Planer) 250 x 600mm (Thicknesser)

Max Ripping Width

Max Depth of Cut @ 45˚

Max Depth of Cut @ 90˚

Max Planing Width

Sliding Table Size

Cutterblock Speed

Cutterblock Diameter

Knives

460mm

45mm

65mm

250mm

1,200 x 120mm

4,000rpm

75mm

HSS x 3

Feed Speed

Max Thicknesser Capacity

Spindle Speed

Spindle Diameter

8m/min

180mm

3,500, 5,500, & 7,500rpm

30mm

Spindle Travel

Max Tooling Diameter Above Table

130mm

140mm

Dust Extraction Outlet 100mm x 3

Weight 370kg

7

Assembly Instructions

PLEASE NOTE: Some of this assembly procedure is best accomplished by two persons. Although the tasks are not impossible, some of the items are heavy and awkward, and a mishandling error could cause injury. Please think about what you are doing, your capabilities and your personal safety.

Unpack all the boxes and check all the components against the “What’s in the Boxes’ List. If any parts or components are missing, please contact our customer services department using the procedures and telephone numbers listed in our catalogue, and you will be dealt with quickly and efficiently.

M6 Caphead screw/nut

PLEASE NOTE: that, on occasion, the packing list is not strictly adhered to, please check all the boxes, packets etc, to make sure that all the parts have been accounted for.

Fig 01

Having unpacked the boxes, (please dispose of any unwanted packaging responsibly), put the parts and components whereby they are readily to hand. Break down the main box by knocking the sides away (be careful of exposed nails etc.), but leave the machine sitting on its pallet. Remove the protective grease film that is coating all the unpainted parts of the machine.

Use a proprietary de-greasing agent or paraffin.

Unfortunately, this cleaning process is always a bit ‘mucky’ especially if you tackle the job with a high level of enthusiasm. You are advised to wear overalls or coveralls etc., during the process. After cleaning, especially if you used paraffin, lightly coat the exposed metal surfaces to prevent any rusting.

Note: The AWC4 Combination Machine comes 95% assembled, in order to reduce the footprint of the machine for packaging, several items are dismounted from the machine and need to be re-affixed.

5mm Hex key

Extension Table

1). Locate the table extension guide rail and two square inserts and butterfly screws. Insert the butterfly screws through the pre-drilled holes in the angle brackets, screw on the square inserts and slot them into the ‘T’ slots on the extension rail see fig 2. Position the extension rail so it’s over hanging more to the right of the machine and tighten the butterfly screws to clamp the extension rail in position, see fig 3.

Fig 02-03

Butterfly screw

WHEN YOU FIRST RECEIVE YOU COMBINATION

MACHINE IF YOU INTEND TO USE THE SPINDLE

MOULDER FIRST PLEASE GO TO PAGES 12-13

FOR ASSEMBLY INSTRUCTION.

Square insert

Panel Saw

Fitting the Saw Guard

Locate the saw guard and M6 caphead screw and M6 nut and attach it to the riving knife using a 5mm hex key, see fig 1.

8


2) Locate the steel pin plate (A) , line up the pins with the elongated slots in the extension table (B) and lower the plate into the table, see fig 4. Locate the two lift and shift

Fig 04

A

MAKE SURE THE SUPPORT CASTING WHEEL

RUNS SMOOTHLY ALONG THE EXTENSION RAIL!

5) On top of the extension table there are two adjustment caphead screws, using a straight edge adjust the screws until both sliding and extension tables are level.

Fig 07-08

Straight edge

B

Lift and shift handle handles and slot them through the two pre-drilled holes in the extension table (B) and screw them into the

threaded holes in the steel pin plate (A). NOTE: Make sure to leave sufficient clearance between the steel plate and the table frame for the next step.

3) Position the extension table (B) against the sliding table assembly. Line up the steel pin plate (A) with the ‘T’ slot to the end of the sliding table and slide on the extension table (B), see fig 05.

4) Position the extension table so it’s roughly centred to the sliding table and tighten the two lift and shift handles to lock the asssembly in position, see fig 6.

Fig 05

Caphead screw

Caphead screw

Sliding Table Fence

Locate the sliding table fence, loosen the angle bracket clamp by undoing the butterfly knob (A), loosen the steel pin by releasing the clamping handle beneath the fence, see fig 9. Line up and push the steel pin into one of the

Clamping handle

Fig 09

B

Fig 06

Steel pin

A

Sliding table fence


Assembly Instructions two pre-drilled holes on top of the extension table, see fig 10. Lift-up the 90˚ stop located to the corners of the extension table, push the fence up against the 90˚ stop, see fig 11 and clamp the angle bracket (A) to the table’s steel girder by tightening the butterfly knob, see fig 12.

Re-tighten clamping handle to lock the fence in position, see fig 10.

Fig 10

Butterfly nut

Fig 13

Steel pin

Fig 11-12

Pre-drilled hole

Clamping handle

Steel square clamp

Work Clamp

Locate the work clamp assembly, loosen the clamping ring, slot the clamp assembly into the sliding table’s ‘T’ slot and tighten the ring to clamp the assembly in place., see fig 14.

Fig 14

90˚ Stop

Clamping ring

A Dust Extraction Hose

Butterfly

Workstop Plate

Fit the workstop plate by loosening the butterfly nut, insert the steel square clamp into the ‘T’ slot on the sliding table and re-tighten the butterfly nut, see fig 13.

Locate the ‘Y’ rod which will support the flexible hose and screw the threaded end into one of the pre-drilled holes on top of the planer/thicknesser chassis, see fig 15.

Attach one end of the hose to the moulded outlet in the saw guard, (make sure it is a snug fit) see fig 16. Attach the other end to the dust extraction outlet, see fig

17. Lower the hose into the ‘Y’ support rod to raise the hose clear of the work table, see fig 18.

Fig 15

10

Fig16

Flexible hose


Fig 19

End cover

Fig 17

Flexible hose

Dust extraction outlet

M8X50 Bolt

‘T’ Slot

C

Fig 20-21

Fig 18

Rip Fence Assembly

Locate the rip fence (A), rip fence extension (B) with ‘T’ bolts, washers and clamping knobs, fence guide rail (C) and two M8 x 50 bolts and nuts.

1) Insert the two M8 bolts into the pre-drilled holes to the side of the main saw table and loosely screw on the nuts.

4) Replace the cover to the end of the guide rail (C) and secure with the Phillips screws you removed earlier.

Position the rail so it lines up with the edge of the saw table and only finger tighten the nuts at this point, see fig 22.

Fig 22

C

2) Remove the cover to the end of the fence guide rail (C) by removing the two Phillips screws, place safely aside, see fig 19.

3) Line up the first bolt head with the ‘T’ slot in the fence guide rail and slide on the rail, repeat for the remaining bolt, see figs 20-21. 11 Continues Over....


5) Locate the rip fence (A) and lower the clamp assembly over the guide rail (C), see fig 23.

Fig 23- 24

Rip-Fence Extension

1) Locate the rip fence extension (B) and the two ‘T’ bolts, washers and clamping knobs. Slide the ‘T’ bolts into the ‘T’ slot to the end of the fence extension casting, see fig 27.

2) Line up the ‘T’ bolt threads and insert them through the two pre-drilled holes to the side of the rip fence, push the fence extension up against the fence and secure in place with the two clamping knobs and washers, see figs

28-29.

‘T’ Slot

Fig 27

A

Mounting Bracket

‘T’ bolt

6) Locate the micro adjuster assembly (D) and remove the mounting bracket by removing the two Phillips screws, place safely aside. Remove the end cover from the fence clamp assembly (A) and place aside. Insert the mounting bracket into the ‘T’ slot to the side of the fence casting assembly, see fig 24. Line up the pre-drilled holes in the micro adjuster with the holes in the mounting bracket, making sure the pinion engages into the rack beneath the fence guide rail (C), secure the micro adjuster with the two Phillips screws you removed earlier, see figs 25-26.

Fig 25

B

Fig 28-29

B

D A

Fig 26

D

Pinion

Rack

12 Clamping knob

3) Raise the saw blade to it’s highest point and slide the fence assembly (A) up against the blade and adjust the fence guide rail (C) until the pointer reads ‘0’on the scale then tighten the two nuts beneath the arm rail to secure the assembly, see fig 30.

Fig 30


Mount the overhand plane guard arm onto the side of the out feed table that corresponds to your preferred handing, then fit the overhand cutter block guard. In the accessories packet there is a small spring metal plate, this fits into the overhand guard clamping assembly to spread the load of the guard clamp onto the guard. It also prevents the bolt scoring the upper surface of the guard, fasten in position using the guard lock,see fig 33-34.

Fig 32

Fence support bracket

Blade

A

Planer fence base

Clamp

Clamping handles

Scale

Pointer

Plane guard arm

Fig 33-34

Planer/Thicknesser

Locate the fence mounting bracket and fix to the machine casting as shown in fig 31, using 2 No. M6 x

12mm caphead bolts, depending on your preferred handing. Introduce the planer fence base into the bracket; so that the planer fence base slides into the fence mounting bracket; then secure; position the fence approximately mid-table, see fig 32.

Fig 31

Guard arm clamp handle

Cutter block guard

Guard clamp

Spring metal plate

Caphead bolt

Mounting bracket



Spindle Moulder

WARNING!! DISCONNECT THE MACHINE FROM

THE MAINS BEFORE CONTINUING!

NOTE: IN ORDER TO INSTALL THE SPINDLE

MOULDER ASSEMBLY THE FOLLOWING

COMPONENTS NEED TO BE REMOVED.

1) Remove the panel saw rip fence by lifting the locking lever up and lifting the fence away from the guide rail, place safely aside.

2) Disconnect the dust extraction hose from the saw guard, remove the guard and place safely aside then lower the saw beneath the table.

4) Remove the planer/thicknesser fence assembly by undoing the two M6 caphead bolts on the mounting bracket and placing the fence assembly safely aside.

5) Remove the workstop plate.

The spindle moulder guarding comes fully assembled but is not yet mounted to the work table, see instructions below for mounting the spindle moulder assembly.

1) Remove the circular rings from the work table and place aside, see fig 35-36-37.

Fig 35-36-37

2) Lift the spindle guard assembly onto the work table, manoeuvre the assembly over the pre-drilled holes in the table. Insert threaded clamping handles through the elongated slots and align the two pre-drilled threaded holes on either side of circular ring, see fig 38.

3) Loosely screw the guard assembly down onto the table, see fig 39-40.

Fig 38-39-40

Pre-drilled holes

Elongated slot

Spindle guard assembly

Threaded clamping handle

14

4) Place a 90˚degrees square against the fence and adjust the assembly until the fence is perpendicular to the table, tighten the clamping handles to lock the guard in place, see fig 40.

Fig 40 Fence


Fig 42-43

M8 Cap head bolts

Square

C

Wheel Mobility Kit

Lifting point hole

The wheel mobility kit enables the combination machine to be moved easily to a new location. The kit comprises of two adjustable wheel carriages (A) that bolts to each side of the machine, a mobility operating handle (B) and lifting bracket (C). Follow the instruction below to assemble the kit.

1) Put to hand eight M8 cap head bolts and washers and the two wheel carriages (A). Line up the four holes in one of the wheel carriages mounting brackets with the four threaded holes to one side of the machine and secure using the M8 cap head bolts and washers, see figs 41.

Tighten using the supplied Hex key. Repeat for the remaining wheel bracket.

Positioning the Machine

Ascertain the orientation of the machine and move it to its desired position in the workshop. Ensure that the machine is positioned to allow sufficient clearance all round to cater for the maximum length of timber you wish to machine. The machine should be positioned on a flat level surface.

Fig 41

M8 Cap head bolt

Raise and lowing bolt

Manoeuvring the Machine

1) Turn the “raise and lowing bolts” on the wheel carriages clockwise until the rear feet are lifted away from the floor then nip up the locking nut to secure the setting.

2) Locate the mobility operating handle (B), insert the handles lifting bar into the hole in the lifting bracket (C), see fig 44 and push down the handle to raise the machine.

Pivot bolt

A

Locking nut

2) Locate the lifting bracket (C) and two M8 cap head bolts and washer. Line up the two pre-drilled holes in the bracket with the threaded holes to the base of the machine and secure in place with the M8 cap heads, see figs 42-43.

15

Fig 44

B

Handle lifting bar

Continues Over....

Positioning the Machine

3) Manoeuvre the machine to the chosen location making sure there is sufficient space all round, then carefully lower the machine down, see fig 45.

4) With the machine in position lower the rear feet by loosening the two

“raise and lowering bolts”, on the wheel carriages (A), fig 41.

Fig 45

Machine Dimensions

1600mm

16

Sliding Table

2020mm

Sliding Table

17

1920mm

Machine Foot Print

Illustration and Parts Description

Spindle Moulder Set Up

Panel Saw Set Up

18

Planer Set Up


Thicknesser Set Up

19


‘Y’ support rod

Saw table

Sliding table

Table extension fence

Flexible hose

Saw guard

Rip fence

3 Way control switch assembly

Guide rail

Spindle moulder assembly

Main emergency stop Tilt control hand wheel

Planer out feed table

Saw table Fence assembly

Distance stop

Table extension

Panel saw rise and fall control handle wheel

Telescopic extension

Carriage wheel assembly

Table extension support

20 Guide rail stop

Guide roller height clamping knob

Anti-kickback clamping knob

Anti-kickback height clamping knob

Anti-kickback assembly

Guide roller assembly


Guide arm clamp

Guide arm

Clamping knob

Guide roller height clamping knob

Fence adjusting knob

Fence advancing knob

Fence advancing clamping knob

Work clamp

NVR On/Off switch

‘O’ for OFF

‘I’ for ON

Power selector switch

‘R’ for Spindle Moulder/

Panel Saw, ‘I’ for Planer

Thicknesser

Sliding table locking knob

Selector switch

‘0’ No Function

‘1’ Spindle Moulder

‘2’ panel Saw

21


Cutter block guard adjuster

Height adjuster knob

Mounting arm lock

Fence rail

Work clamp

Out feed table adjuster

Thicknessing table rise and fall control

Cutter block guard

Cutter block guard clamp

ON/OFF Switch Planer/

Thicknesser

Foot

Fence

Spindle moulder rise/fall control handle wheel

Spindle moulder access door

Planer in feed table Dust extraction outlet

Dust extraction

Rip-Fence Fence extension Spindle moulder circular rings

Out feed table

Spindle moulder access door lock

Cutter block guard

In feed table

In feed table adjuster

Thicknesser table

22

Spindle height lock

A

B

Feed scale overhand (A)

Pointer (B)


A

A

B

Cam lock (A), Table height locating bolts (B) to level the table with the cutter block blade

Feed table locking handle (A)

A

A

Sliding table height assembly (A) Saw table height adjusters (A)

A

Autofeed engage control (A)

A

B

C

Planer/Thicknesser ON/OFF switch (A)

Emergency stop (B), Rise/Full clamp (C)

D

A

Panel saw rise and fall control butterfly handle lock

B

A

B

C

Cutter block (A), In feed roller (B),

Out feed roller (C), Anti kickback fingers (D) 23

Thicknesser rise and full scale

C

Tilt angle scale (A), Pointer (B), Tilt handle lock (C)


H

A

F

D

C

G

E

B

Fence securing clamp (A), Fence mounting bracket (B), Planer fence base (C),

Elongated fence support bracket (D), Fence locking handle (E),

Fence positioning knob lever (F), Fence adjusting bolt (G), Spindle moulder circular rings (H)

C D

A

E

B

Rip fence locking handle (A), Rip fence micro adjuster (B),

Magnifying glass (C), Fence rail scale (D), Fence rail rack (E)

24

A B

C


Magnifying glass

Riving knife (A), Saw blade (B), Scoring blade (C) Distance stop assembly

Butterfly clamp

Telescopic extension assembly 90˚ degree extension fence stop

Main emergency stop button

B

A

Spindle moulder motor assembly (A) and motor door micro switch (B)

25

Setting Up the Machine

Panel Saw



the angle scale reading is correct. Set the rip fence a predetermined distance from the saw blade and lock in position. Check that the rip fence is held securely when it is locked in position. If the locking appears a little ‘slack’, adjust the position of the clamping lug at the rear of the rip fence by tightening the nut.

Raise the blade to its maximum height, check that is upright to the table. Slacken the angle bracket clamp by undoing the butterfly nut (A) and the steel plate pin assembly by loosening the clamping handle (B), see fig 46 and slide the fence up close to the saw blade. Secure the fence again as described above.

Fig 46

B A

Setting Scoring Blade

90˚ Degrees

Lower the saw assembly with the Rise and fall control hand wheel until the scoring saw is just below the table, using a straight edge adjust the cap head screw (A ), set the saw blade to the desired height using the Hex key provided, turn (clockwise to raise the blade and anti-clockwise to lower the blade), until the scoring saw is level with the table, then recheck the height of the scoring and adjust to 1 or 2mm if required. Lock the scoring blade in position using the cap head screw (B), see figs 48-49.

Fig 48-49

A

Fig 47

Nut/bolt Make sure the extension fence is up against the 90˚ extension fence stop, see fig 47 and using a 90˚ square, place it against the fence and the blade (not on the teeth), check that the angle is correct, if not, adjust the 90˚ extension fence stop nut/bolt until the fence is square to the blade.

B

Scoring blade

Loosen the butterfly nut (A) and handle (B) as described above, slide the nose of the fence (the black tongue) up to the blade, secure. Check the parallelity of the sliding table movement by sliding the table forward and checking the tongue/blade are still in contact, or that the movement has not jammed the tongue against the saw. If there is a slight discrepancy, it may be acceptable to you (a 1mm difference across the face of the blade (fully extended) is about one quarter of a degree).

45˚ Degrees

Tilt the blade fully over. Using a mitre square, set the angle of the saw to 45˚. Check that the index mark gives a corresponding reading against the scale. Adjust the pointer if necessary. Reset the blade upright, check that

26

With the blade assembly at 90˚ degrees, turn the cap head screw (A) one and half turns anticlockwise, (you may need to change to get the desired scoring blade height). Lock the scoring blade in position using the cap head screw

(B). Lower the saw assembly until the scoring saw is just below the table. Then tilt the blade assembly until it reads

45˚ degrees on the tilt angle scale, check that the scoring

blade is sitting just proud of the table, see fig 50.

Fig 50


Connect the machine to the mains supply, press the power selector switch to the ‘I’ position for spindle moulder/panel saw, turn the selector switch to ‘2’ panel saw (see page 21) and give the machine a quick burst. i.e.

On/Off. Check that everything is sound and feels O.K. (No knocking, scraping, belt squeal, rubbing etc.,)

Reconnect the mains, give the machine a longer run, and press the emergency stop button on the front of the machine. Check that the blade comes to a complete stop.

When you are happy that everything seems OK, switch the machine off, disconnect from the mains supply.

Spindle Moulder



NOTE: If you change the main blade saw blade at anytime, the kerf width of the replacement blade must be slightly narrower, (3.2mm) than the kerf width of the scrolling blade.

Spindle Speed Setting

The spindle speed must be selected according to the cutting diameter. The speed is set by changing the V-belt location on the pulleys, see diagram below.

With the blade assembly at 90˚degrees, turn the cap head screw (A) one and half turns anti-clockwise. Lock the scoring blade in position using the cap head screw (B).

Lower the saw assembly until the scoring saw is just below the table.

Tilt the blade assembly until it reads 45˚degrees on the tilt angle scale, check that the scoring blade is sitting just proud of the table.

Upper location (H)....7000rpm Centre location

(M)....5500rpm Lower location (L)....3500rpm

7000rpm

5500rpm

3500rpm

Alignment Screw

Turn the alignment screw as required to align the scoring blade with the main blade, see fig 51.

Spindle

Pulley

Motor

Pulley

Fig 51

PLEASE NOTE: If the spindle speed is set at

(3500rpm) and the tool diameter is smaller than 120mm there is an increased risk of the work piece kicking back at you!

The Cutting Tool

The cutting tool may only be changed when the spindle rotation lock is engaged and the mains plug is pulled.

There is a risk of personal injury by cuts from the cutter knives. Wear suitable gloves when changing cutters.

Blade alignment screw

Check that everything that should be tight, is tight; saw blade guard, rise and fall lock mechanism, fence clamps etc. 27

Clean all surfaces of cutters and spindle arbor with a suitable solvent.

Only use tooling with manual feed cutter blocks marked “MAN”.

Continues Over....


Unsuitable, incorrectly mounted, dull, cracked or bent cutter knives can break or increase the risk of kickback considerably.

The installation of sanding or polishing tools is not permissible.

The cutter block must be positioned on the arbor as low as possible, see diagrams below.

Close up the aluminium fences to give approximately

5mm clearance around the cutter, see diagram below.

Fence

Spindle

Fence

5mm

The fence is used to guide small work pieces through the cutter without them being trapped between the fence and the cutter.

The top cover should be kept closed when the machine is in operation; it can be opened to give access to the cutter when the machine is stationary.

The dust extraction hose is connected to the aperture at the rear of the fence casting.

Before starting work, carefully check that the cutter can rotate freely without fouling the inside of the guard and that the guard is clamped firmly in place.

Operating Instructions

Planning Function

Watch the direction of rotation (counter-clockwise) when mounting the cutter.

Fill the space between cutter and clamping washer with spacing collars.

To operate the planer correctly, it is recommended to read the HSE (Health and Safety Executive) information working sheet on the safe use of handfed planing machines, see image below.

Tighten the arbor cap head screw securely.

Don’t use a wrench extension or a hammer to tighten the cap head screw.

Cover the clearance zone around the cutter with table insert rings, see figs 35-36-37.

Setting the Fence

Adjust the position of the fence assembly to give both the required cutter protrusion and adequate clearance between the cutter and the fence.

28


Power On Procedure:

1) Rotate the selector switch (A) in the vertical position.

2) Press the selector switch (B) to select the planer/thicknesser icon (I).

3) Press the NVR ON/OFF switch (C) to the “ON” position, then press one of the green “ON" buttons to start the machine, see figs 52-53.

Thicknessing Function

Fig 53

Green button

• Rotate the cutter guard arm out of the way.

• Remove the fence assembly.

• Unlock the in feed/out feed tables, rotate to the side.

• Use a honing guide to sharpen the blades.

Green button

• Rotate the dust extraction hood.

• Measure the timber thickness, raise the thicknessing table & reading against the scale, until the desired measurement is reached and lock the table in position.

Spindle Moulder Function

• Release the main emergency stop button on the planer/thicknesser.


1) Rotate the selector switch (A) to the spindle moulder icon (1).


1) Rotate the selector switch (A) in the vertical position.

2) Press the selector switch (B) to select the spindle moulder/panel saw icon (R).

2) Press the selector switch (B) to select the planer/thicknesser icon (I).

3) Press the NVR ON/OFF switch (C) to the “ON” position, then press one of the green buttons to start the machine, see figs 52-53.

Fig 52

C

3) Press the NVR ON/OFF switch (C) to the “ON” position, to start the spindle moulder, see fig 54.

Fig 54

C

B

B

A

A



Correct Operating Position

Position yourself offset to the machine as shown above

Fig 55

C

B

Work Piece Handling

• Feed the work piece straight across the machine table, holding the fingers close together and guiding the work piece with the palms of your hands.

A

• Never put your hands under or behind the cutter guard.

• Always keep your hands well clear of the rotating cutter.

• Always feed the work piece against the cutter rotation as shown by the arrow in illustration.

4) Regulate the cutting height by raising or lowering the rise and fall control hand wheel (A). Lock the blade in place by turning the Rise & fall control handle lock.

• Use a push stick when working the ends of narrow stock.

• Use a feeding aid if you are going to machine a work piece shorter than 300mm.

• Always machine the work piece over its entire length.

Recess machining may only be carried out with the aid of suitable longitudinal work piece stops.

• When working complex shapes, make jigs and guides to guide the work piece properly and safely.

• Make trial cuts on a piece of scrap before working the actual work piece.

• Support long work pieces with roller stands or table extensions.

A

5) Adjust the rip-fence extension (B) to the desired position by loosening the two rip fence extension butterfly knobs (C) then tighten the knobs. Set the height of the guard to 3-4mm above the work piece and lock it in position. When done, lower the guard to board level.

•Always work one work piece at a time.

Panel Saw Function


1) Rotate the selector switch (A) to the panel saw icon (2).

2) Press the selector switch (B) to select the spindle moulder/panel saw icon (R).

3) Press the NVR ON/OFF switch (C) to the “ON” position, to start the panel saw, see fig 55.

30

B

C


6) • Check that the room is well lit.

• Make sure that the saw table is clear of any tools.

• Check that the saw guard is against the top of the board.

• Start the saw, wait until the saw is at full speed, use a push stick (D) to safely push the work piece through.

• Turn off the saw, wait until the saw comes to a complete stop before removing the board.

D

7) Use the extension table/fence when cutting large

pieces of board at 90˚.

Planer/Thicknesser Blades



The planer blades are mounted into 3 slot housings machined in the cutter block. The slot housing comprises of a slot cut on a radial axis with a reverse tapered slot alongside it, see fig 56.

The depth of the first slot governs the seating of the chip breaker/wedge, the second slot allows the blade to be set to its correct depth in the block. The chip breaker/ wedge is machined with a tapered face set at the same angle as the slot. This allows the blade to be clamped between parallel faces. The block will accept blades

250mm x 3mm x 30mm. After sharpening, the blades will reduce over their height dimension, but the blades can be safely used until their overall height dimension is 17mm, then the blades must be discarded as they can no longer be securely clamped in the housing.

The reverse taper slot has a series of blind holes bored in the bottom surface into which springs are fitted. These springs act against the bottom of the planer blade, to push it into contact with the setting tool, when the blades are being positioned after changing.

Planer knife

Fig 56

Chip breaker/wedge

Spring

8) There is an angle scale mounted on top of the

extension table, to set the fence at required angles

for cutting parallel cuts.

Angle scale

Clamping Nut

Changing the Blades

31

Locate the 5.5mm x 7mm A/F spanner in the tool kit.

Turn the cutter block until one of the slots is uppermost,

(between the tables). Using the spanner drive the 5 No. bolts into the chip breaker/wedge, thus removing the clamping effect. This should allow the blade to ‘spring’ up to protrude clear of the edge of the cutter block.

Carefully remove the blade, lay aside. Remove the chip breaker/wedge, lay aside, finally remove the springs

Continues Over....

Operating Instructions from the slot and lay them aside. Repeat the process for the other two blades. If the block becomes difficult to hold located, being out of balance with the blade/s removed; use a thin wedge of material to jam the cutter block in position.

Now is a very good time to clean the slot housings thoroughly, remove the resin build-up, sawdust, chips and any old joiners/carpenters etc., that have recently disappeared without trace. Ensure the circumference of the cutter block is likewise cleaned thoroughly.

Remove the clamping bolts from the chip breaker/ wedges, clean the bolts and the threaded holes, clean the springs and the chip breaker/wedges thoroughly. Apply a little light oil to the springs. Remove the new/sharpened blades from their ‘keeper’ set carefully to hand and put the ‘old’ blades away in the ‘keeper’ to be sent for sharpening.

Locate the blade setting tool and put it to hand. Screw the bolts into the chip breaker/wedges. Select one of the slot housings and wedge the cutter block to maintain it in position. Set the springs into the holes in the bottom of the slot, introduce the chip breaker/wedge, position it against the ‘back’ of the slot, introduce a blade in front of it. Using the spanner start to unscrew the bolts, take care at this time as the blade could be protruding well above the block. Unscrew the bolts until the wedge just starts a

‘nip’ on the blade, then screw them back in half a turn.

At this point all the components should be loose in the slot (not slack), carefully position the blade and the wedge to line up with the edge of the cutter block. Press the blade setting tool gently down onto the blade, see fig 57 ensure that the locating feet are firmly in contact with the cutter block, and the blade is against the setting recess, see fig 58-59. Holding the blade and the setting tool in this position, tighten at least two of the clamping bolts to provide a firm clamp of the blade, with the setting tool held firmly in place. Tighten the remaining bolts.

Tighten hard, but do not overtighten, remember, these are

M4 bolts. Repeat this procedure for the remaining blades.

Fig 58-59

Blade setting tool

When all the blades are fitted, rotating the cutter block by hand in reverse and visually

inspecting the

Cutter block edge of the Blade blades against a fixed point. If this appears satisfactory, carry out a final

‘tightness’ check on the clamping bolts; remove all the tools and stow away.

NOTE: If at any point you need to adjust the tables so they are parallel, adjust by the following method:

1) Remove the transport pins (A) using a pin punch and hammer.

2) Adjust the table height locating bolts (B).

3) Loosen the Hex bolt (C) and eccentric cam (D), place a straight edge across both tables and adjust until the tables are in line. When you are satisfied tighten (C and D), see fig 60. Reset the feed scale to ‘0’, see page 23.

NOTE: BY RESETTING THE TABLES THE HOLES

FOR THE TRANSPORT PINS MAY BE OUT OF

ALIGNMENT. WE SUGGEST RE-DRILLING NEW

HOLES NEAR ORIGINALS THEN REPLACING THE

PINS.

Fig 60

A

C

D

Fig 57 Blade setting tool

B

32

Changing the Panel Saw Blade


Fig 63



Riving knife

Raise the saw blade to it’s highest point. Remove the saw blade guard. Pull the sliding table locking knob towards you and slide the table to the side to expose the blades.

Using the spanner and the tommy bar (A) provided, put the spanner onto the flats on the nut. Turn the saw until the tommy bar hole (B) is visible. Insert the tommy bar and turn the saw to allow it to rest against the front edge of the saw slot, see figs 61-62.

Fig 61

A

B

Changing the Scoring Blade

Using the 8mm Hex key and the tommy bar (A) insert the

Hex key into cap head bolt, turn the scoring saw until the tommy bar hole is visible. Insert the tommy bar and turn the saw to allow it to rest against the front edge of the saw slot. Remove the blade check the new blade for damage, missing teeth,sharpness etc. then replace the scoring saw and tighten, see fig 64.

Fig 64

A

Fig 62

A

Spanner

Slacken off the saw nut (remember left hand thread).

Remove the saw nut, then remove the sawplate washer and the saw blade. Now is a good time to give the interior of the machine, the dust extraction channels, etc. a thorough clean. Check the new blade for damage, missing teeth,sharpness etc. Fit the new blade, ensure that the teeth are pointing towards the front of the machine. Put the saw plate washer onto the shaft and twist on the saw nut. Spin the nut up finger tight and check the saw is correctly seated.

Tighten up the saw nut, using the tommy bar to hold the shaft steady. Check the riving knife is aligned with the saw blade, and correctly positioned, see fig 63.

33

Slide the table back until the locking knob pin engages the pin recess, replace the saw blade guard. When everything is satisfactory, turn the saw blade once by hand to check it doesn’t foul anywhere. Reconnect the machine to the mains supply.

Give the machine a ‘quick’ burst check ( i.e. quick ON-OFF) to ensure everything is O.K. If everything is satisfactory, continue to use the machine. Check the old blade for sharpness, missing teeth, resin buildup, etc., clean if necessary and send for refurbishment/re sharpening if required. If the blade is not to be resharpened, clean and pack away in its stowage case.

Continues Over....


Changing the Spindle Moulder Cutter





Raise the spindle to the maximum height by unlocking the spindle moulder rise/fall locking handle and turning the spindle moulder rise/fall handle clockwise then lock in place. Using the 12mm hex key provided remove the cap head clamping block (D), spacing collar/s

(E) and clamping washer (F) and place them safely aside, remove the cutter block, see fig 65.

Fig 65

Changing the Spindle Moulder Speed

Open the spindle moulder access door to the side of the machine, see fig 66. Lower the spindle to it’s lowest point, if not done so already. Locate the 16mm socket spanner

(B), loosen the two bolts (A) on top of the motor, push the motor to the side, to allow the belt to go slack, reposition the belt on the pulleys as required. When your are happy push the motor back and tighten the clamping bolts (A) to keep the tention, see figs 67-68.

Fig 66-67

D

E

F

Check the new cutter block for damage,sharpness etc. Fit the new cutter block on the arbor as low as possible, see diagram below. Watch the direction of rotation counter-clockwise when mounting the cutter. replace the clamping washer (F), spacing collar/s (E) and clampling block (D). Tighten the clamping block securely.

Fig 68

A

Cutter block

A

B

Turn the cutter block round once by hand to check it doesn’t foul anywhere. Reconnect the machine to the mains supply. Give the machine a ‘quick’ burst check (i.e. quick ON-OFF) to ensure everything is fine.

If everything is satisfactory, continue to use the machine.

Check the old cutter block for damage, sharpness, resin buildup, etc., clean if necessary and send for refurbishment/re-sharpening if required. If the cutter block is not to be re-sharpened, clean and pack away in its stowage case.

34

Spindle

Pulley

7000rpm

5500rpm

3500rpm

Motor

Pulley

Operating Instructions/Routine Maintenance

Close the access door, raise the spindle, reconnect the machine to the mains supply. Give the machine a ‘quick’ burst check ( i.e. quick ON-OFF) to ensure everything is

O.K. If everything is satisfactory, continue to use the machine.

height of the table lock stud. Hold the stud firmly and

loosen the lock nut, adjust the stud, lightly ‘pinch’ with

the lock nut. If correct, fully tighten the lock nut, if

not, repeat the process until the ‘lock down’ is correct.

Panel Saw



• Keep the saw as clean and free from saw dust build up

as practical.

Your combination machine requires minimum maintenance, but it is essential that it is carried out to ensure the longevity and correct function of the machine.

• Periodically, unlock the sliding table and push to one

side to gain access to the saw mechanism. Raise the saw

blade to it’s highest point. Remove the saw blade guard,

lower the blade cover and blow out or brush out the

saw inner workings, using a proprietary resin cleaner.

Planer/ Thicknesser

• Check the overhand tables and the thicknessing

bed are clean, not coated with resin etc. Apply a

proprietary cleaner/lubricating agent.

Note: You may require an air line to blow out areas

physically not possible to reach, i.e the threaded

drive shafts of the rise and tilt mechanisms.

• Check the cable and the plug for damage or

defects.

• Check the saw and scoring saw blade/s regularly for

chipped, missing, damaged teeth etc. and remove

any resin build up from the blade/s, riving knife etc.

• Mount the planer fence and check it is set upright.

• Check the dust extraction hood and ensure there is

no excessive build up of sawdust/resin, especially in the

mouth of the chip deflector and around the mouth of

the extractor.

• If the “Panel Saw” is not going to be used for a

period of time, spray a light coat of oil over the table

surface and blades that will help prevent rust.

Spindle Moulder

• Check the blades for sharpness and damage.

• Keep the cutter block clean and free from dust build up.

• Clean the machine thoroughly, remove any shavings,

sawdust, chips etc, from in, under and around the

machine.

• Check the cutter block regularly for chipped blades and

damage to block i.e cracks in the cutter block.

• Check the cutter block for resin build up, especially

behind the blade and in the scallop of the chip breaker/

wedge.

• When changing the cutter block, remove the cutter

block and place safely away, clean the spindle by

spraying a light coating of oil over the shaft and install

a new cutter block.

• Raise the tables and brush out and clean any debris or

build up around the area of the noise attenuating slots

in the edges of the overhand tables.

• Opening the access door for the spindle moulder, check

the belt tension. If the belt is loose, using the 16mm

socket spanner loosen the motor bolts and push/pull

until the belt is under tension again, tighten the motor

bolts to keep the tension.

• Check the in feed and take off pressure rollers are

not clogged, clean as necessary.

• Check the action of the anti-kickback fingers, again

clean and lubricate as required.

• If the “Planer/Thicknesser” is not going to be used for a

period of time spray a light coat of oil over the table

surface that will help prevent rust.

• Re-tighten the table lock. If the table lock downs

becomes ‘slack’ they can be adjusted by altering the

After several months of constant use the condition of

the chains, sprockets,tension of the drive belts and the

threaded drive shafts of the rise and fall tilt mechanisms

will need to be checked, that may require a service

engineer to oversee the job.

If you find that the machine is not performing as

it should please contact our “Technical Sales Team”

35

by phone on 03332 406406.

Exploded Diagrams/Lists

Planer Thicknessser Assembly

36

37



38


Planer Thicknessser Assembly

NO DESCRIPTION

1 Right and left

Support plate

3 Plate

4 Right plate

5 Bearing tube

11 Support base

12 Right cutter block support

13 Left cutter block support

14 Right adjusting wing

15 Left adjusting wing

16 Right Locking block

17 Left Locking block

18 Out feed table

19 In feed table

20 Adjusting axle

21 Metal plate

22 Locking handle assembly

23 Eccentric bush

24 Screw M8x8

25 Kick block

26 Axis

27 Support axle

28 Hex nut M10

30 Scale

31 Adjusting wheel

32 Locating plate

33 Scale

35 Hex bolt M10x60

36 Cutter block assembly

37 Bail bearing bush

38 Cutter block pulley

39 Protective plate

40 Cutter block

41 Blade locking block

42 Blade 250x30x3

43 Spring

44 Dust chute

QTY

1

1

2

1

1

4

1

1

1

1

1

1

1

2

2

2

3

3

6

1

1

1

2

1

2

1

1

1

4

1

2

2

2

20

1

2

45 Dust chute head

46 Locking plate

47 Change-over plate

48 Screw M5x6

49 Thicknessing table assembly

50 Lifting tube

51 Lifting tube bracket

52 Support base

53 Gear assembly

54 Adjusting bar

55 Block

56 Block 1

57 Locking bar assembly 1

58 Hand wheel

59 “C” ring

1

1

1 60 Pointer

61 Depth scale

62 Washer

63 Thicknessing table

1

1

1

1

2

1

1

1

1

1

1

1

1

1

64 Plate

66 Gear box

67 Gear

68 Guide screw

69 Gear axle

70 Bush

72 Locking handle

74 Control handle assembly

75 Sprocket assembly

76 Sprocket assembly

77 Tension system assembly

78 Pin

79 Long pin

80 Sprocket IV

81 Driving roller

82 Pressing roller

83 Bush

84 Double-head bolt

85 Spring

86 Connecting plate

1

1

1

1

1

1

4

1

1

1

1

1

1

4

1

1

2

4

1

1

89 Sprocket I

90 Sprocket II

91 Iron friction wheel

92 Sprocket III

94 Tension plate

95 Spring

97 Guiding fence

98 Cutter block protective fence

99 Fence plate

100 Supporting plate

101 Guiding block

102 Right metal plate

103 Left metal plate

104 Connecting plate

105 Protective plate

106 Left sliding block

107 Right sliding block

108 Handle

109 Double head bolt

110 Protective cover 1

111 Sensitive switch plate 1

112 Short locating bar

113 Long locating bar

114 Motor pulley 1

115 U-shaped metal tube 1

1

1

116 Locking handle

117 Long locking handle

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

118 Short locking handle

119 Angle iron

120 Support plate

121 Protective plate

122 U-shaped bracket

123 Locking plate

124 Plastic insert

125 Switch mounting plate

126 White sensitive switch

128 Spring

129 Hex bolt M6x20

131 Handle wheel bar

1

1

1

1

1

1

2

1

1

3

2

1



132 Hand wheel

505 Nut M10

506 Screw M5x8

507 Screw M5x8


509 Hex nut M8

510 Washer ɸ 5

511 Washer ɸ 8

512 Socket cap screw

M8x25

513 Spring washer ɸ 8


M8x25



M8x30

517 Pin A8x30


M8x30


18

4

4

2

2

4

2

520 Screw M6X20

521 Hex nut M16

523 “C’ring ɸ 12

525 Pin 5x16


M5x12

528 Screw M4x6

1

4

529 Bolt M6X10

531 Pin 6X20

532 “C’ring ɸ 25

534 Screw M6X10


M6x8



538 Screw M6x25


540 Hex nut M6

542 Support cylinder

542 Support cylinder 1

544 Anti-vibration washer 2


M8x16

10

14

22

1

2

12

3

2

15

1

1

4

8

2

1

1

1

8

5

4

2

8

12

22

4


M8x30

547 Screw M8x8

548 Screw M6x10


M6x35

550 Screw M4x6

551 Screw M4x6

552 Hex nut M12

553 Nut M6

554 Pin 5X12

555 Lubricating injection hole M10

556 Seal

557 Ball bearing 51102

558 Spring washer 10


560 Hex nut M10

561 Pin 4x25

562 “C” ring ɸ 10

563 “Cring ɸ 18

564 Screw M4x6

565 Spring


568 Nut M3

569 Chain 05B-1x86

570 Chain 05B-1x76

571 Locking bar

572 Long handle assembly

573 Axle bush

574 Pin 5X16

575 Handle

577 Bait bearing

61901-2Z

578 Screw M6x10

579 “Cring ɸ 24

580 Screw M6x14

582 Bail bearing 6303-2Z

583 Pin

586 Z-belt(L=1092)

587 Washer ɸ 10

7

1

1

1

12

4

2

2

2

1

1

1

2

1

1

4

1

1

4

1

1

4

1

2

2

1

8

2

1

4

4

1

1

4

4

1

6


M6x12

589 Hex bolt WI5x50

590 Screw ST5x40

591 Nut MS

592 Nut MS



M6x12

597 Screw M5x8


599 Motor

600 Electromagnetic switch



M6x40

608 Screw M5x50


M6x16

614 C- ring ɸ 6

615 Hex nut M6


M5X12

617 Nut M12

619 Long handle assembly

621 Protective cover

700 Base assembly

701 Planing table assembly

702 Cutter block assembly

703 Thicknessing table assembly

704 Sprocket system assembly

705 Extraction system assembly

706 Fence assembly

707 Protective cover assembly

2

1

2

1

1

4

1

2

2

6

4

7

4

1

4

2

1

1

6

6

1

1

1

1

1

1

1

1

1

40

Panel Saw/ Planer Thicknesser Assembly


NO DESCRIPTION

01 SAW BENCH AND MILLING BODY

02 PLANER THICKNESSER BODY

03 FRONT CONNECTED PLATE

04 BACK CONNECTED PLATE

05 CAP SCREW M8X20

06 SPRING WASHER 8

07 FLAT WASHER 8

08 CAP SCREW M8X20

09 SPRING WASHER 8

10 FLAT WASHER 8

41

6

6

6

6

6

6

QTY

1

1

1

1


Panel Saw/ Spindle Moulder Assembly

42

NO

27

28

29

24

25

26

30

31

19

20

21

16

17

18

22

23

11

12

13

08

09

10

14

15

01

02

03

04

05

06

07

DESCRIPTION

Saw bench and moulder body

Saw bench and moulder table

Phillips screw M10X70

Hex nut MIO

Flat washer MO

Double saw blade assembly

Locking block

Cap screw M8x50

Hex locking nut M8

Flat washer 8

Moulder assembly

Cap screw M8x30

Flat washer 8

Spring washer 8

Fence for saw bench assembly

Locking handle assembly

Flat washer 6

Plate

Cap screw M10x65

Hex nut MIO

Bolt M8X55

Hex nut M8

Flat washer 8

Sliding table assembly

Mitre gauge and alum, guide

Extension table

Side protective cover

Cap screw M5x8

Flat washer 5

Upper protective cover

Cap screw M5x8

QTY

4

4

4

1

1

2

2

2

4

4

1

2

2

4

1

4

6

1

3

1

1

6

8

1

2

4

4

1

1

4

12


57

58

59

54

55

56

60

61

62

49

50

51

46

47

48

52

53

41

42

43

38

39

40

44

45

32

33

34

35

36

37

Cap screw M5x10

Flat washer 5

Cap screw M6x45

Hex nut M6

Steel foot

Hex nut MIO

Support pole

Hex nut M16

Flat washer 16

Side cover

Cap screw M5x8

Flat washer 5

Main control switch

Switch guide label

Cap screw M5x12

Cap bolt ST4X25

Scale cover

Tilting scale

Cap screw M5x6

Flat screw 5

Milling blade protective cover

Saw blade cover

Cap screw M4X8

Emergency switch box

Cap screw M5x12

Flat washer 5

Emergency switch cover

Cap screw M4x35

Label for emergency switch

Dust outlet

Cap screw M6x16

2

2

1

1

3

1

1

3

4

1

1

1

4

4

1

1

4

4

1

1

4

4

1

4

1

3

2

5

2

2

4

43


Panel Saw Assembly 1

44

NO

08

09

10

05

06

07

01

02

03

04

11

12

13

22

23

24

19

20

21

25

26

27

14

15

16

17

18

DESCRIPTION

Small blade stand


Adjusting plate


Cap screw M5x10

Adjusting axle

“C” ring 12

Little axle

Sleeve

Cap screw M10X30

Washer

Little outer plate

Small blade

80x ɸ 20x3.2x2.2x8T

Little inner plate

Small location sleeve

Bearing 6003-2Z/Z2

Small staff

“C” ring 35

Small spindle

Key A5X20

Small vice-pulley

Flat washer 10

Left thin nut M10

Connected pole

Cap screw M6x20

Nut M6

Flat washer 6

QTY

1

1

1

1

1

2

1

1

2

1

2

4

1

1

1

2

2

1

1

2

1

1

1

1

3

1

1


53

54

55

50

51

52

45

46

47

42

43

44

48

49

37

38

39

34

35

36

40

41

28

29

30

31

32

33

Cap screw M6x30

Hex nut M6

Flat washer 6

Pin

Big axle

Adjusting washer

Round Nut M20x1.5

Hex bolt M10x25 (left)

Washer 10

Big outer plate

Blade ɸ 250x ɸ 30x3.2x24T

Big inner plate

Big location sleeve

“C” ring 50

Washer

Blade arm

Support plate

Riving knife

Fixed plate

Cap screw M6X25

Protective guard

Big staff

Big spindle

Key A6X20

Bearing 6004-227Z2

Big vice pulley

Hex locking nut M10

Washer 10

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

3

2

1

45



46


NO DESCRIPTION QTY

01 Lock handle

02 Washer 8

03 Turning handle

04 Key A5X10

05

06

07

Flat washer 16

Connected plate

Inner sleeve 1

08 Cap screw M6x12

09 Clamp plate

10

11

12

13

14

15

Inner sleeve 2

Cap screw M6x35

Gear

Rack

Hex locking nut M8

Pointer

16 Pointer sleeve

17 Cap screw M6x30

18 Rack plate

19 Cap screw M4x20

20 Hex nut M4

21 Phillips screw

M6X25

22 Hex nut M6

23 Hex bolt M6x20

24 Cap screw M6x25

25 Pin A6X25

26 Front turning block

27 Back turning block

28 Hex bolt M6x12

29 Dust collecting cover

30

31

32

Cap screw M6x10

Flat washer 6

Cap screw M5x12

33 Hand wheel washer 1

34 Hand wheel ɸ 12x ɸ 160

1

35 “C” ring 9 1

3

3

1

1

2

1

1

1

1

1

1

1

1

1

1

2

2

1

4

4

1

1

4

1

1

2

2

1

1

1

1

1

36 Small adjusting plate

1

37 Cap screw M5x12

38 Lifting pole

39 Key A4X12

40 Hex locking nut M8

41 Flat washer 12

42 Flat washer 8

43 Exchange block

44 Pin A10X30

45 Phillips screw M5X8

46 Rack stand

47 Phillips SCREW

M6X25

48 Hex nut M6

49 Cap screw M6x45

50 Location nut

51 Phillips screw

M6X10

1

52 Flat washer 20

53 Lifting staff

54 Hex bolt M10x40

55 Flat washer 10

56 Hex nut MIO

57 Shifter bar

58 Inner location sleeve

59 Cap screw M10x60

60 “C” ring 26

1

2

61 Bearing 6000-227Z2 2

62 Adjusting pulley

63 Flat washer 10

1

64 Hex nut MIO

65 Hex bolt M10x40

1

1

66 Hex nut MIO

68 Hex bolt M10x40

1

2

1

69 Hex nut MIO

70 Flat washer 10

71 Cap screw M10x80

72 “C” ring 26

1

2

73 Bearing 6000-2Z/Z2 2

1

2

74 Adjusting pulley

75 Inner location sleeve

1

1

1

1

1

1

1

3

1

1

1

2

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

2

2

4

1

1

2

1

1

1

1

4

4

4

1

1

1

1

1

1

2

1

1

1

2

1

4

4

2

2

2

1

1

76 Hex locking nut

M10

77 Combined belt

1.5x25x750

78 Flower bolt M8X( at least)130

79 Adjusting spring

80 Hex bolt M10x40

81 Hex nut MIO

82 Hex bolt M8x50

83 Flat washer 8

84 Hex nut M8

85 Hex bolt M8x30

86 Flat washer 8

87 Hex nut M8

88 Motor plate

89 Motor

90 Pulley 1

91 Cap screw M6x16

92 Special washer 6

93 Hex bolt M8x20

94 Flat washer 8

95 Spring washer 8

96 Hex nut M8

97 Adjusting stand

98 Hex bolt M8x50

99 Hex nut M8

100 Hex bolt M8x25

101 Hex nut M8

102 Cap screw M6x20

103 Flat washer 6


105 Z-Vbelt (L=840)

106 Angle steel assembly

107 Cap screw M6x12

108 Flat washer 6

109 Hex bolt M6x16


111 Flat washer 6

47



08

09

10

05

06

07

11

12

NO

01

02

03

04

DESCRIPTION

Screw M5x12

Hand wheel washer

Hand wheel ɸ 12x ɸ 125

Small clamp plate

Cap screw M6x12

Flat washer 6

Worm gear axle

Worm gear body

Spring pin 4X16

Key A4X12

Spacer

Bearing 51101

1

1

2

1

1

2

QTY

1

1

1

1

2

2

48

17

18

19

20

21

13

14

15

16

22

23

24

25

Support block

Hex thin nut M12

Locking handle

Cap screw M8x16

Flat washer 8

Location stand

Stand block

Location pole

Little cover

Cap screw M6x35

Flat washer 6

Body assembly

Rack plate

1

1

1

2

2

1

1

2

1

1

1

2

2

Spindle Moulder Assembly




Spindle Moulder Assembly

23

24

25

20

21

22

15

16

17

12

13

14

18

19

07

08

09

04

05

06

10

11

NO

01

02

03

DESCRIPTION

Spindle seat

Hex locking nut M12

Spindle

Bolt M5X16

Spring cover

Bearing 6206-2Z/Z2

“C” ring 30

Spindle sleeve

Bearing 6205-2Z/Z2

Motor plate

Hex screw M8x25

Flat washer 8

Spring washer 8

Pulley 1

Key C6X28

Washer (pulley 1)

Cap screw M8x20

Nut

Lifting nut

Long sleeve

Hex nut MIO

Flat washer 10

Motor

Pulley 2

Key C6X28

4

1

1

1

2

2

1

1

1

1

1

4

3

3

3

1

1

1

1

1

1

3

1

QTY

1

1

45

46

47

42

43

44

48

49

50

51

37

38

39

34

35

36

40

41

29

30

31

26

27

28

32

33

Washer (pulley 2)

Cap screw M6x20

Hex screw M10x100

Round nut M25x1.5

Lifting thread pole

Gear

Spacer

Bearing 51101

Sleeve B

Small round nut M12X1.25

Clamp block

Sleeve A

Cap screw M8x70

Washer

Spring pin 4X16

Pin

Inner plate

Outer plate

Cap screw M6x20

Key A4X12

“C” ring 9

Hand wheel ɸ 12x ɸ 160

Hand wheel washer

Screw M5x12

Locking handle

V-belt (L=670)

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

4

1

4

2

1

1

1

1

2

1

50

Extension Table Assembly


07

08

09

04

05

06

NO

01

02

03

10

11

12

13

DESCRIPTION

Support plate

Knob bolt

Flat washer 6

Sliding block

Hex screw M6x16

Flat washer 6

Sliding staff

Cover

Cap screw ST4X10

Cap screw M6x25

Flat screw 6

Rubber ring

Inner sleeve

8

1

2

4

2

2

2

8

2

2

2

QTY

2

2

21

22

23

18

19

20

14

15

16

17

24

25

26

Arm

Adjusting centre Bolt

Bearing 6001

Flat washer 6

Hex nut M6

Cap screw M6x20

Flat washer 6

Extension table (total)

Combined scale (total)

Fence

Knob bolt

Washer 6

Sliding block

8

1

1

2

1

4

1

1

1

1

1

1

1

51


Rip-Fence Assembly

NO DESCRIPTION

1 Sliding Plank

2 M6 Screw

3 M6 Nut

4 Washer

5 Horizontal Staff

6 Horizontal Staff Cap

7 M4X10 Screw

8 Plate

9 M5X12 Screw

10 Flat washer

11 Pointer Block

12 M5X8 Screw

13 Fixed Plate

14 M6X12 Screw

15 M6 Nut

16 Strip Plate

17 Fixing Seat

18 Photo scope

QTY

1

4

2

4

1

2

1

1

1

1

2

4

1

4

1

2

2

2

19 Spring Collar

20 Locking Plate

21 M4X8 Screw

22 Handle

23 Nut

24 Locking Block

25 Shaft

26 Fine adjusting

Handle

27 M6X8 Screw

28 Spring

29 Fine adjusting

Screw

30 Eccentric Bushing

31 Fine adjusting

Support

32 M6X8 Screw

33 M5X12 Screw

34 Flat Washer

52

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

35 M5 Square Nut

36 Gear

37 Collar

38 M6X10 Screw

39 Washer

40 End Cap

41 M4X10 Screw

42 Slide Fence

43 Scale

44 Rack

45 M5X8 Screw

46 Tooth Washer

47 M5 Square Nut

48 End Cap

49 M4X10 Screw

50 M8X35 Screw

51 Washer

52 M8 Nut

6

6

2

1

2

6

2

2

4

2

1

1

2

4

1

2

1

1

Work Clamp Assembly


NO DESCRIPTION

01

02

03

Knob bolt

Horizontal bar

04

05

06

07

08

Clamp sleeve

Knob (M8)

Cap screw M5X12

Washer 6

Nut M5

09

10

11

Scale

Knob screw M6X8

Washer 6

12

13

14

Angle scale

Angle scale seat

Guide plate

Screw M6X14

1

1

2

2

2

QTY

1

1

1

1

1

1

1

1

1

53

19

20

21

22

23

15

16

17

18

24

25

26

27

28

Cap screw M6X12

Washer 6

Nut M6

Guide plate

Front location block

Back location block


Hex nut M6

Hex bolt M6X30

Knob (M6)

Saw scale

Vice scale pole

Angle scale axle

Clamp block

1

1

1

1

1

1

1

1

1

2

2

2

2

2

Wiring Diagram

54

Axcaliber Euro Cutter Head

Axcaliber Shear Cutting

Rebate Cutter Head

Cutter Block Accessories

Axcaliber 45deg

Lock Mitre Cutter Head

Two sizes of limiter cutter block, 78mm and 100mm, both with 30mm bores, which designed to accept the range of Euro cutters and limiters shown within this section. The 78mm block is designed for use with the 40 x 4mm Euro and Whitehill cutters, whereas the 100mm block will accept both 40 x

4mm and 50 x 4mm Euro cutters plus the 40 x 4mm and 55 x 4mm Whitehill cutters. For those who are unfamiliar with spindle moulder tooling, limiters are a safety device designed to limit the amount of cut taken by the cutters on each rotation of the block. They take the form of a dummy cutter with the profile cut slightly below the cutter profile and with the sharp edges removed. They fit into the slots in the block in front of the main cutters and are secured by the same wedge as the cutters. The blocks are supplied with a pair of rebate knives and limiters. The 100mm block is aluminium and the

78mm block is steel.

Code

Euro Cutter Head - 78mm dia, 30mm bore

Euro Cutter Head - 100mm dia, 30mm bore

693078

693100

These cutter heads have been designed for: rebating from top and from bottom, jointing and grooving in your spindle moulder machines, double-end tenoner and edging machines. Perfect in many materials, but a better result is achieved using chipboard and MDF, wood composites, plastic materials and laminates. Improved design with shear angle. Cutting diameter 100mm, bore size

30mm.

100mm Rebatting Cutter Head

Code

501284

Axcaliber 45deg

Chamfer Cutter Head

Euro lock mitre cutter head bits are ideal for milling mitre joints in max 29mm stock. The quick and easy way to accurately create boxes, stretcher bars, frames and any assortment of right angle or parallel joint projects. To produce perfectly fitting 45° mitre joints in two steps: first with the workpiece in horizontal position and then with the workpiece in vertical position. To mill sturdy parallel glue joints in two steps: first with the workpiece in horizontal position with the inside face-down and then with the inside face-up. Cutting diameter 140mm, bore size 30mm.

Code

45° Lock Mitre Cutter Head 702467

Axcaliber Three Piece Adjustable

Grooving Set

Axcaliber 2 Knife Rebate Block

Chamfer cutter heads cut clean, accurate bevels, chamfers and joints that are great for edge work.

Cutting diameter 150mm, bore size 30mm.

This cutter head is designed to accurately cut rebates either from the top or bottom of the block.

It has two vertical knives and four shear blades with four edges per blade. Also very useful for edge planing boards, battens and mouldings. Maximum rebate depth 20mm. Suitable for manual feed

(MAN). Cutting diameter 100mm, height 30mm, bore 30mm.

Axcaliber 2 Knife Rebate Block

Code

45° Chamfer Cutter Head

501124

55

These cutter heads are the ideal tools to create precision slots and grooves in materials from 4 to

15mm in depth by using the three piece adjustable grooving set. This set includes: 2 x cutter heads type

(A) Z4 + V4, 1 x cutter head type (B) Z2, 11 x spacer rings from 0.1 to 2mm. Cutting diameter 140mm, bore size 30mm.

Code

Code

Three Piece Adjustable Grooving Set

702477

702478

See our full range of accessories at: axminster.co.uk

The Axminster guarantee is available on

Craft, Trade, Engineer, Air Tools & CNC Technology Series machines

Buy with confidence from Axminster!

So sure are we of the quality, we cover all parts and labour free of charge for three years!

For more information visit axminster.co.uk/3years

The packaging is suitable for recycling.

Please dispose of it in a responsible manner.

EU Countries Only

Do not dispose of electric tools together with household waste material.

By law they must be collected and recycled separately.

Axminster Tools & Machinery Ltd

Axminster Devon EX13 5PH

axminster.co.uk

No results