Wenglor P1KY104 Laser Distance Sensor Long-Range Operating instructions
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Wenglor P1KY103 is a high-performance distance sensor with IO-Link interface, that measures distances with high precision and repeatability. It is configurable either via push buttons or IO-Link, and features a large OLED display. The sensor has a compact design and can be easily integrated into existing systems. Typical applications include: • Distance measurement • Level measurement • Object detection • Position detection • Collision avoidance
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EN P1KY10x High-Performance Distance Sensors Operating Instructions Translation of the Original Operating Instruction Subject to change without notice Available as PDF version only Version: 1.4.0 Status: 20.07.2021 www.wenglor.com Table of Contents 1. General�����������������������������������������������������������������������������������������������������������������������������������3 1.1 Information Concerning these Instructions��������������������������������������������������������������������������������������������� 3 1.2 Explanations of Symbols������������������������������������������������������������������������������������������������������������������������� 3 1.3 Limitation of Liability��������������������������������������������������������������������������������������������������������������������������������� 4 1.4 Copyrights������������������������������������������������������������������������������������������������������������������������������������������������ 4 2. For Your Safety�����������������������������������������������������������������������������������������������������������������������5 2.1 Use for Intended Purpose������������������������������������������������������������������������������������������������������������������������ 5 2.2 Use for Other than the Intended Purpose����������������������������������������������������������������������������������������������� 5 2.3 Personnel Qualifications�������������������������������������������������������������������������������������������������������������������������� 6 2.4 Modification of Products�������������������������������������������������������������������������������������������������������������������������� 6 2.5 General Safety Precautions��������������������������������������������������������������������������������������������������������������������� 6 2.6 Laser/LED Warnings�������������������������������������������������������������������������������������������������������������������������������� 6 2.7 Approvals and protection class��������������������������������������������������������������������������������������������������������������� 6 3. Technical Data������������������������������������������������������������������������������������������������������������������������7 3.1 Spot diameter������������������������������������������������������������������������������������������������������������������������������������������� 8 3.2 Switching Distance Deviation������������������������������������������������������������������������������������������������������������������ 8 3.3 Accessory Products��������������������������������������������������������������������������������������������������������������������������������� 8 3.4 Layout������������������������������������������������������������������������������������������������������������������������������������������������������� 9 3.5 Control Panel������������������������������������������������������������������������������������������������������������������������������������������ 10 3.6 Scope of Delivery����������������������������������������������������������������������������������������������������������������������������������� 10 4. Transport and Storage���������������������������������������������������������������������������������������������������������10 4.1 Transport������������������������������������������������������������������������������������������������������������������������������������������������ 10 4.2 Storage��������������������������������������������������������������������������������������������������������������������������������������������������� 10 5. Installation and Electrical Connection��������������������������������������������������������������������������������11 5.1 Installation���������������������������������������������������������������������������������������������������������������������������������������������� 11 5.2 Electrical Connection����������������������������������������������������������������������������������������������������������������������������� 11 5.3 Diagnostics��������������������������������������������������������������������������������������������������������������������������������������������� 12 6. Settings���������������������������������������������������������������������������������������������������������������������������������14 7. Settings via IO-Link��������������������������������������������������������������������������������������������������������������15 7.1 Background Teach-In����������������������������������������������������������������������������������������������������������������������������� 15 7.2 Window Teach-In������������������������������������������������������������������������������������������������������������������������������������ 15 7.3 Locking��������������������������������������������������������������������������������������������������������������������������������������������������� 16 7.4 External Teach-In������������������������������������������������������������������������������������������������������������������������������������ 16 7.5 Error Output������������������������������������������������������������������������������������������������������������������������������������������� 16 8. IO-Link����������������������������������������������������������������������������������������������������������������������������������17 9. Maintenance Instructions����������������������������������������������������������������������������������������������������17 10. Proper Disposal�������������������������������������������������������������������������������������������������������������������17 11. Appendix�������������������������������������������������������������������������������������������������������������������������������18 11.1 List of Abbreviations����������������������������������������������������������������������������������������������������������������������������� 18 11.2 Change Index, Operating Instructions������������������������������������������������������������������������������������������������� 18 11.3 EU Declaration of Conformity�������������������������������������������������������������������������������������������������������������� 18 2 Table of contents 1. General 1.1 Information Concerning these Instructions • These instructions apply to the product with ID code P1KY10x. • They make it possible to use the product safely and efficiently. • These instructions are an integral part of the product and must be kept on hand for the entire duration of its service life. • Local accident prevention regulations and national work safety regulations must be complied with as well. • The product is subject to further technical development, and thus the information contained in these operating instructions may also be subject to change. The current version can be found at www.wenglor.com in the product’s separate download area. NOTE! The operating instructions must be read carefully before using the product and must be kept on hand for later reference. 1.2 Explanations of Symbols • Safety precautions and warnings are emphasized by means of symbols and attention-getting words • Safe use of the product is only possible if these safety precautions and warnings are adhered to The safety precautions and warnings are laid out in accordance with the following principle: Attention-Getting Word! Type and Source of Danger! Possible consequences in the event that the hazard is disregarded. • Measures for averting the hazard. The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below. DANGER! This word indicates a hazard with a high degree of risk which, if not avoided, results in death or severe injury. WARNING! This word indicates a hazard with a medium degree of risk which, if not avoided, may result in death or severe injury. CAUTION! This word indicates a hazard with a low degree of risk which, if not avoided, may result in minor or moderate injury. ATTENTION! This word draws attention to a potentially hazardous situation which, if not avoided, may result in property damage. NOTE! A note draws attention to useful tips and suggestions, as well as information regarding efficient, error-free use. High-Performance Distance Sensors 3 1.3 Limitation of Liability • The product has been developed in consideration of the current state-of-the-art and applicable standards and guidelines. Subject to change without notice. • A valid declaration of conformity can be accessed at www.wenglor.com in the product’s separate download area. • wenglor sensoric elektronische Geräte GmbH (hereinafter referred to as “wenglor”) excludes all liability in the event of: • Non-compliance with the instructions • Use of the product for purposes other than those intended • Use by untrained personnel • Use of unapproved replacement parts • Unapproved modification of products • These operating instructions do not include any guarantees from wenglor with regard to the described procedures or specific product characteristics. • wenglor assumes no liability for printing errors or other inaccuracies contained in these operating instructions, unless wenglor was verifiably aware of such errors at the point in time at which the operating instructions were prepared. 1.4 Copyrights • The contents of these instructions are protected by copyright law. • All rights are reserved by wenglor. • Commercial reproduction or any other commercial use of the provided content and information, in particular graphics and images, is not permitted without previous written consent from wenglor. 4 General 2. For Your Safety 2.1 Use for Intended Purpose The product is based on the following functional principle: High-Performance Distance Sensor High-performance distance sensors which use the principle of transit time measurement determine the distance between the sensor and the object according to the principle of transit time measurement. These sensors have a large working range and are therefore able to detect objects over large distances. This product can be used in the following industry sectors: • Special machinery manufacturing • Consumer goods industry • Heavy machinery manufacturing • Paper industry • Logistics • Electronics industry • Automotive industry • Glass industry • Food industry • Steel industry • Packaging industry • Aviation industry • Pharmaceuticals industry • Chemicals industry • Plastics industry • Alternative energy • Woodworking industry • Raw materials extraction 2.2 Use for Other than the Intended Purpose • Not a safety component in accordance with 2006/42/EC (Machinery Directive) • The product is not suitable for use in potentially explosive atmospheres. • The product may only be used with accessories supplied or approved by wenglor, or combined with approved products. A list of approved accessories and combination products can be accessed at www.wenglor.com on the product detail page. DANGER! Risk of personal injury or property damage in case of use for other than the intended purpose! Use for other than the intended purpose may lead to hazardous situations. • Observe instructions regarding use for intended purpose. High-Performance Distance Sensors 5 2.3 Personnel Qualifications • Suitable technical training is a prerequisite. • In-house electronics training is required. • Trained personnel must have uninterrupted access to the operating instructions. DANGER! Risk of personal injury or property damage in case of incorrect initial start-up and maintenance! Personal injury and damage to equipment may occur. • Adequate training and qualification of personnel. 2.4 Modification of Products DANGER! Risk of personal injury or property damage if the product is modified! Personal injury and damage to equipment may occur. Non-observance may result in loss of the CE marking and the guarantee may be rendered null and void. • Modification of the product is impermissible. 2.5 General Safety Precautions NOTE! • These instructions are an integral part of the product and must be kept on hand for the entire duration of its service life. • In the event of possible changes, the respectively current version of the operating instructions can be accessed at www.wenglor.com in the product’s download area. • Read the operating instructions carefully before using the product. • Protect the sensor against contamination and mechanical influences. 2.6 Laser/LED Warnings The respective laser class or LED group is listed in the product’s technical data. LASER CLASS 1 EN 60825-1:2014 Laser Class 1 (EN 60825-1) Invisible laser radiation. Applicable standards and safety regulations must be observed. 2.7 Approvals and protection class RoHS 6 For Your Safety 3. Technical Data Optical Data Working range Setting range Switching hysteresis Light source Wavelength Service life (ambient temp. = +25° C) Laser class (EN 60825-1) Max. permissible ambient light Spot diameter Electrical Data Supply power IO-Link supply voltage Current consumption (operating voltage = 24 V) Switching frequency Response time Temperature drift Temperature range Number of switching outputs Switching output voltage drop Switching output switching current Short-circuit protection Reverse polarity protected Overload-proof Interface IO-Link version Protection class Mechanical Data Setting method Housing material Lens cover Degree of protection Technical Safety Data MTTFd (EN ISO 13849-1) Order Number Technical Data Connection Cable length Suitable connection technology no. Output Func- PNP NO tion NPN NO 01 0…1500 mm 50…1500 mm < 30 mm Laser (infrared) 940 nm 100000 h 1 10000 Lux see Table 1 10…30 V DC 18…30 V DC < 15 mA 10 Hz < 36 ms < 2,5 % −30…50 °C 2 < 2,5 V 100 mA yes yes yes IO-Link 1.1 III Teach-in Plastic PMMA IP67/IP68 2266,52 a 03 M8×1; 4-pin — 7 × P1KY1 02 04 M12×1; 4-pin 200 mm 2 × ×* 05 M8×1; 4-pin 7 × ×* * The normally open NPN output function makes reference to switching output 1 (O1, pin 4). Switching output 2 (O2, pin 2) has a normally open PNP output function. NOTE! Glossy and bright backgrounds, as well as reflectors in the sensor’s field of vision at a distance > 4 m, must be avoided. Otherwise, the measured values may be ambiguous. High-Performance Distance Sensors 7 3.1 Spot diameter Working distance Spot diameter 350 mm 14 mm 700 mm 25 mm 1500 mm 42 mm Table 1 3.2 Switching Distance Deviation Typical characteristic curve based on Kodak white (90% remission) Sr = switching distance dSr = change in switching distance Black, 6 % remission Gray, 18 % remission 3.3 Accessory Products wenglor can provide you with suitable connection technology for your product. Suitable mounting technology no. Suitable connection technology no. 7 2 PNP-NPN converter BG7V1P-N-2M IO-Link master wTeach2 software DNNF005 8 Technical Data 3.4 Layout P1KY101, P1KY103 P1KY102, P1KY104 1 = receiver diode 2 = emitter diode M3 screw = 0,5 Nm Dimensions specified in mm (1 mm = 0.03937”) High-Performance Distance Sensors 9 3.5 Control Panel 06 = teach-in key 5a = switching status display, A1 6a = switching status display, A2 68 = supply power indicator 3.6 Scope of Delivery • Sensor • Safety precautions • Mounting-Set 01 4. Transport and Storage 4.1 Transport Upon receipt of shipment, the goods must be inspected for damage in transit. In the case of damage, conditionally accept the package and notify the manufacturer of the damage. Then return the device, making reference to damage in transit. 4.2 Storage The following points must be taken into condition with regard to storage: • Do not store the product outdoors. • Store the product in a dry, dust-free place. • Protect the product against mechanical impacts. • Protect the product against exposure to direct sunlight. ATTENTION! Risk of property damage in case of improper storage! The product may be damaged. • Storage instructions must be complied with. 10 Transport and Storage 5. Installation and Electrical Connection 5.1 Installation • Protect the product from contamination during installation. • Observe all applicable electrical and mechanical regulations, standards, and safety rules. • Protect the product against mechanical influences. • Make sure that the sensor is mounted in a mechanically secure fashion. • Specified torque values must be complied with see section “3. Technical Data”, page 7. ATTENTION! Risk of property damage in case of improper installation! The product may be damaged. • Installation instructions must be complied with. CAUTION! Risk of personal injury or property damage during installation! Personal injury and damage to the product may occur. • A safe installation environment must be assured. 5.2 Electrical Connection Connect the sensor to supply voltage see section “3. Technical Data”, page 7. P1KY101, P1KY102P1KY104 High-Performance Distance Sensors 11 Legend PT Supply Voltage + Supply Voltage 0 V Supply Voltage (AC Voltage) Switching Output Switching Output Contamination/Error Output Contamination/Error Output Input (analog or digital) Teach Input Time Delay (activation) Shielding Interface Receive Path Interface Send Path Ready Ground Clock Output/Input programmable (NO) (NC) (NO) (NC) Power over Ethernet Safety Input Safety Output Signal Output Ethernet Gigabit bidirect. data line (A-D) Encoder 0-pulse 0-0 (TTL) Platinum measuring resistor not connected Test Input Test Input inverted Trigger Input Ground for the Trigger Input Analog Output Ground for the Analog Output Block Discharge Valve Output Valve Control Output + Valve Control Output 0 V Synchronization Ground for the Synchronization Receiver-Line Emitter-Line Grounding Switching Distance Reduction Ethernet Receive Path Ethernet Send Path Interfaces-Bus A(+)/B(–) Emitted Light disengageable Magnet activation Input confirmation Contactor Monitoring Encoder A/A (TTL) Encoder B/B (TTL) Encoder A Encoder B Digital output MIN Digital output MAX Digital output OK Synchronization In Synchronization OUT Brightness output Maintenance reserved Wire Colors according to IEC 60757 Black Brown Red Orange Yellow Green Blue Violet Grey White Pink Green/Yellow DANGER! Risk of personal injury or property damage due to electric current! Voltage conducting parts may cause personal injury or damage to equipment. • The electric device may only be connected by appropriately qualified personnel. 5.3 Diagnostics Causes for Triggering the Contamination Warning (blinking LED): Display LED Diagnosis/Cause Contamination Continuous blinking Aged emitter diode at approx. 2.5 Hz Unreliable working range Short-circuit Continuous blinking Over-temperature at approx. 5 Hz Hardware error 12 Elimination Carefully clean the optic cover with a cloth. Replace the sensor. • Increase the sensor’s switching distance. • Reduce distance between sensor and object. Check electrical wiring and eliminate the short-circuit. Disconnect the sensor from supply power and allow it to cool down. Replace the sensor. Installation and Electrical Connection Contamination Warning Flowcharts Transmit Time Sensor no contamination Object Object Object not detected Switching Status Indicator detected off on Object not detected off beginning contamination Object Object Object not detected Switching Status Indicator off detected blinking Object not detected off advanced contamination Object Object Object not detected Switching Status Indicator not detected off off Object not detected off Required action in case of fault: NOTE! • Shut down the machine. • Analyze and eliminate the cause of error with the help of the diagnostics information. • If the error cannot be eliminated, please contact wenglor’s support department. • Do not operate in case of indeterminate malfunctioning. • The machine must be shut down if the error cannot be unequivocally clarified or reliably eliminated. DANGER! Risk of personal injury or property damage in case of non-compliance! The system’s safety function is disabled. Personal injury and damage to equipment. • Required action as specified in case of fault. High-Performance Distance Sensors 13 6. Settings The switching distance to the object can be taught in for both outputs by pressing the teach-in key on the sensor (foreground teach-in). Sensor Teach-in distance Object Switching point Foreground Teach-In for Switching Output 1 1. Mount the sensor in accordance with the mounting instructions. 2. Position the object in front of the sensor. 3. P ress and hold the teach-in key until switching status indicator LED A1 starts blinking. 4. Release the teach-in key after 2 seconds. 5. T he distance is taught in and the LED at output 1 lights up in order to confirm successful teach-in. Foreground Teach-In for Switching Output 2 1. Mount the sensor in accordance with the mounting instructions. 2. Position the object in front of the sensor. 3. Press and hold the teach-in key until switching status indicator LED A2 starts blinking. 4. Release the teach-in key after 5 seconds. 5. T he distance is taught in and the LED for output 2 lights up in order to confirm successful teach-in. NOTE! If teach-in is conducted without an object or if the object is too far from the sensor, switching distance is set to the end of the setting range. 14 Settings 7. Settings via IO-Link Further settings can be entered to the sensor via the IO-Link interface. 7.1 Background Teach-In In addition to foreground teach-in (default setting), there’s also a background teach-in option for both outputs. 1. Align the sensor to the background. 2. Enter or teach in the switching point. 3. The sensor is switched as soon as an object is located between the background and the sensor. 7.2 Window Teach-In Additionally, there’s also a window teach-in option for both outputs: 1. Enter or teach in the far switching point. 2. If necessary, adjust the window with the near and far switching points. 3. The sensor is switched when an object is located between the two switching points. Sensor Teach-in distance Switching point Window Size Object Window’s near switching point Window’s far switching point If the teach-in mode is selected, the switching point can be taught in by pressing the teach-in key. High-Performance Distance Sensors 15 7.3 Locking If 18 to 30 V DC is continuously applied to the teach-in input, the teach-in key is locked and protected against inadvertent changes. 1. Change the A2 pin function to external teach-in. 2. Permanently connect pin A2 to voltage within a range of 18 to 30 V DC. 3. The sensor is protected against inadvertent changes caused by the teach-in key. 7.4 External Teach-In Teach in output A1 via the teach-in input. 1. Set the A2 pin function to external teach-in. 2. Apply 24 V to pin A2 for at least 1 second, but for no more than 4 seconds. 3. As soon as voltage drops at the input, A1 is taught in. 7.5 Error Output The error output is switched in the following cases: • Signal from object too weak • Incorrect installation • The object is located outside of the working range. • Short-circuit • Over-temperature 16 Settings via IO-Link 8. IO-Link Process and parameters data, as well as the IODD, can be found at www.wenglor.com in the product’s separate download area. 9. Maintenance Instructions NOTE! • This wenglor sensor is maintenance-free. • Cleaning and inspection of the plug connections at regular intervals are advisable. • Do not clean the sensor with solvents or cleansers which could damage the product. • The product must be protected against contamination during initial start-up. 10. Proper Disposal wenglor sensoric GmbH does not accept the return of unusable or irreparable products. Respectively valid national waste disposal regulations apply to product disposal. High-Performance Distance Sensors 17 11. Appendix 11.1 List of Abbreviations Abbreviation Tu Meaning Ambient temperature Ub IODD MTTFd Supply voltage IO Device Description Mean Time to Dangerous Failure 11.2 Change Index, Operating Instructions Version 1.0.0 1.1.0 1.2.0 1.3.0 1.4.0 Date 29.06.17 18.12.17 15.01.19 03.02.21 20.07.21 Description/Change Initial version of the operating instructions see section “7. Settings via IO-Link”, page 15 New versions added, see section “3. Technical Data”, page 7 New “NOTE!” see section “3. Technical Data”, page 7 New version added (05), see section “3. Technical Data”, page 7 11.3 EU Declaration of Conformity The EU declaration of conformity can be found on our website at www.wenglor.com in the product’s download area. 18 Appendix
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Table of contents
- 3 1. General
- 3 1.1 Information Concerning these Instructions
- 3 1.2 Explanations of Symbols
- 4 1.3 Limitation of Liability
- 4 1.4 Copyrights
- 5 2. For Your Safety
- 5 2.1 Use for Intended Purpose
- 5 2.2 Use for Other than the Intended Purpose
- 6 2.3 Personnel Qualifications
- 6 2.4 Modification of Products
- 6 2.5 General Safety Precautions
- 6 2.6 Laser/LED Warnings
- 6 2.7 Approvals and protection class
- 7 3. Technical Data
- 8 3.1 Spot diameter
- 8 3.2 Switching Distance Deviation
- 8 3.3 Accessory Products
- 9 3.4 Layout
- 10 3.5 Control Panel
- 10 3.6 Scope of Delivery
- 10 4. Transport and Storage
- 10 4.1 Transport
- 10 4.2 Storage
- 11 5. Installation and Electrical Connection
- 11 5.1 Installation
- 11 5.2 Electrical Connection
- 12 5.3 Diagnostics
- 14 6. Settings
- 15 7. Settings via IO-Link
- 15 7.1 Background Teach-In
- 15 7.2 Window Teach-In
- 16 7.3 Locking
- 16 7.4 External Teach-In
- 16 7.5 Error Output
- 17 8. IO-Link
- 17 9. Maintenance Instructions
- 17 10. Proper Disposal
- 18 11. Appendix
- 18 11.1 List of Abbreviations
- 18 11.2 Change Index, Operating Instructions
- 18 11.3 EU Declaration of Conformity