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Instructions - Parts
Fusion
™
CS
312666V
EN
Plural Component, Impingement Mix Air Purge Spray Gun with ClearShot Liquid
Technology. For professional use only.
For use with non-flammable foam and polyurea. Not for use in explosive atmospheres.
3500 psi (24.5 MPa, 245 bar) Maximum Fluid Working Pressure
80-130 psi (0.56-0.9 MPa, 5.6-9.0 bar) Air Inlet Pressure Range
200° F (94° C) Maximum Fluid Temperature
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See page 4 for model information.
TI11323a
2
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models/Mix Chamber Selection Guide . . . . . . . . . 4
Round Pattern Guns . . . . . . . . . . . . . . . . . . . . . . 4
Flat Pattern Guns . . . . . . . . . . . . . . . . . . . . . . . . 5
Wide Round Pattern Gun . . . . . . . . . . . . . . . . . . 6
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Overall View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Important Isocyanate (ISO) Information . . . . . . . 10
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 11
Keep Components A and B Separate . . . . . . . . 11
Moisture Sensitivity of Isocyanates . . . . . . . . . . 11
Foam Resins with 245 fa Blowing Agents . . . . . 12
Changing Materials . . . . . . . . . . . . . . . . . . . . . . 12
ClearShot Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Piston Safety Lock . . . . . . . . . . . . . . . . . . . . . . . . 13
Remove Front Cover . . . . . . . . . . . . . . . . . . . . . . . 14
Loss of Air Pressure . . . . . . . . . . . . . . . . . . . . . . . 14
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 18
Optional Hose Position . . . . . . . . . . . . . . . . . . . . . 19
Flat Spray Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Variable Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Change Variable Flow Adjustment Knob . . . . . . 21
ClearShot Liquid Cartridge Installation/Removal 23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Supplied Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . 25
Keep Gun Clean . . . . . . . . . . . . . . . . . . . . . . . . 25
As Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Weekly to Monthly . . . . . . . . . . . . . . . . . . . . . . . 25
Flush Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Clean Outside of Gun . . . . . . . . . . . . . . . . . . . . 26
Clean or Replace Front Cover and Retainer . . . 26
Clean Breather Plug . . . . . . . . . . . . . . . . . . . . . 26
Clean Fluid Manifold . . . . . . . . . . . . . . . . . . . . . 27
Adjust Fluid Valve Packings . . . . . . . . . . . . . . . 27
Clean Mix Chamber Nozzle . . . . . . . . . . . . . . . 28
Clean Passages . . . . . . . . . . . . . . . . . . . . . . . . 29
Clean Impingement Ports . . . . . . . . . . . . . . . . . 29
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . 34
Cutaway View . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Remove Front End . . . . . . . . . . . . . . . . . . . . . . . 36
Attach Front End . . . . . . . . . . . . . . . . . . . . . . . . 37
Mix Chamber and Side Seal Assemblies . . . . . 38
Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Mix Chamber Kits . . . . . . . . . . . . . . . . . . . . . . . 49
Flat Tip Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
O-ring Repair Kits . . . . . . . . . . . . . . . . . . . . . . . 51
Check Valve Filter Screen Kits . . . . . . . . . . . . . . 52
Drill Bit Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Stainless Steel Side Seal Kit . . . . . . . . . . . . . . . 55
Polycarballoy Side Seal Kits . . . . . . . . . . . . . . . 55
Flat Pattern Stud Wall Kits . . . . . . . . . . . . . . . . . 55
Gun Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Lubricant for Gun Rebuild . . . . . . . . . . . . . . . . . 55
Flushing Manifold . . . . . . . . . . . . . . . . . . . . . . . 55
Fluid Inlet Cover . . . . . . . . . . . . . . . . . . . . . . . . . 55
Gun Cleaning Kit . . . . . . . . . . . . . . . . . . . . . . . . 55
ClearShot Liquid Cartridges . . . . . . . . . . . . . . . 55
Solvent Flush Canister Kit . . . . . . . . . . . . . . . . . 56
Solvent Flush Pail Kit . . . . . . . . . . . . . . . . . . . . . 56
Tip Cleanout Tool . . . . . . . . . . . . . . . . . . . . . . . . 56
Circulation Manifold . . . . . . . . . . . . . . . . . . . . . . 56
Fusion AP Manifold Adapter . . . . . . . . . . . . . . . 56
Gun and Palm Grips . . . . . . . . . . . . . . . . . . . . . 57
Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 60
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 60
312666V
Related Manuals
The following manuals are for accessories used with the Fusion CS spray gun. Visit www.graco.com for the most current manual revisions.
Power-Lock
™
Heated Hose
Part Description
309572 Instructions - Parts Manual
(English)
Solvent Flush Kits
Part Description
309963 Instructions - Parts Manual
(English)
256566 Circulation Manifold Kit
Part Description
313058 Instructions - Parts Manual
(English)
256569 TP100 Kit and 256570 Stud Wall
Foam Kit
Part Description
313121 Instructions - Parts Manual
(English)
256526 Cleanout Tool Kit
Part Description
313129 Instructions - Parts Manual
(English)
312666V
Related Manuals
3
4
Models/Mix Chamber Selection Guide
Models/Mix Chamber Selection Guide
Round Pattern Guns
Gun Part,
Series
CS20RD, B
CS00RD, B
CS01RD, B
CS02RD, B
CS03RD, B
---
Part
RD2020
RD0000
RD0101
RD0202
RD0303
RD4747
Mix Chamber
Impingement
Port Size in. (mm)
Equivalent
Size
0.020 (0.50)
0.029 (0.70)
0.042 (1.00)
0.052 (1.30)
0.060 (1.50)
0.047 (1.19)
-000
-00
-01
-02
-03
---
Seal
Material
SST
SST
SST
SST
SST
SST
5.0
(18.9)
4.0
(15.1)
3.0
(11.4)
2.0
(7.6)
1.0
(3.8)
RD0303
(03)
WD0303
(02)
RD0202
WD0202
RD4747,
RD0101
(01)
WD
0101*
RD0000
(00) WD0000*
RD2020 (000)
WD2222*
0
500
(3.5, 35)
1000
(6.9, 69)
1500
(10.3, 103)
2000
(13.8, 138)
2500
(17.4, 172.4)
3000
(20.7, 207)
3500
(24.1, 241)
PRESSURE in psi (MPa, bar)
*Accessory WD (wide pattern) mix chambers are available. See page 49.
312666V
Models/Mix Chamber Selection Guide
Gun Part,
Series Part
CS20F1, B FL2020
CS20F2, B FL2020
CS00F1, B FL0000
CS00F2, B FL0000
CS00F3, B FL0000
CS00F4, B FL0000
CS00F5, B FL0000
CS00F6, B FL0000
CS01F1, B FL0101
CS01F2, B FL0101
CS01F3, B FL0101
CS01F4, B FL0101
CS01F5, B FL0101
CS01F6, B FL0101
CS02F1, B FL0202
CS02F2, B FL0202
CS02F3, B FL0202
CS02F4, B FL0202
CS02F5, B FL0202
CS02F6, B FL0202
Flat Pattern Guns
Mix Chamber
Impingement
Port Size in. (mm)
0.020 (0.50)
0.020 (0.50)
0.029 (0.70)
0.029 (0.70)
0.029 (0.70)
0.029 (0.70)
0.029 (0.70)
0.029 (0.70)
0.042 (1.00)
0.042 (1.00)
0.042 (1.00)
0.042 (1.00)
0.042 (1.00)
0.042 (1.00)
0.052 (1.30)
0.052 (1.30)
0.052 (1.30)
0.052 (1.30)
0.052 (1.30)
0.052 (1.30)
-01
-01
-01
-01
-00
-00
-01
-01
Equivalent
Size
-000
-000
-00
-00
-00
-00
-02
-02
-02
-02
-02
-02
FT0848
FT0424
FT0438
FT0624
FT0638
FT0838
FT0848
FT0424
Part
FT0424
FT0438
FT0424
FT0438
FT0624
FT0638
FT0838
FT0438
FT0624
FT0638
FT0838
FT0848
Flat Tip
Pattern Size in. (mm)
8-10 (203-254)
8-10 (203-254)
8-10 (203-254)
8-10 (203-254)
12-14 (305-356)
12-14 (305-356)
16-18 (406-457)
16-18 (406-457)
8-10 (203-254)
8-10 (203-254)
12-14 (305-356)
12-14 (305-356)
16-18 (406-457)
16-18 (406-457)
8-10 (203-254)
8-10 (203-254)
12-14 (305-356)
12-14 (305-356)
16-18 (406-457)
16-18 (406-457)
Orifice Size in. (mm)
0.024 (0.61)
0.038 (0.97)
0.024 (0.61)
0.038 (0.97)
0.024 (0.61)
0.038 (0.97)
0.038 (0.97)
0.048 (1.22)
0.024 (0.61)
0.038 (0.97)
0.024 (0.61)
0.038 (0.97)
0.038 (0.97)
0.048 (1.22)
0.024 (0.61)
0.038 (0.97)
0.024 (0.61)
0.038 (0.97)
0.038 (0.97)
0.048 (1.22)
312666V 5
6
Models/Mix Chamber Selection Guide
3.0
(11.4)
2.25
(8.55)
1.5
(5.7)
FL0202 with
FTXX48 tip
FL0101 with
FTXX38 tip tip
FL0000 with FTXX38
FL2020 with
FTXX24 tip 0.75
(2.85)
0
500
(3.5, 35)
1000
(6.9, 69)
1500
(10.3, 103)
2000
(13.8, 138)
2500
(17.4, 172.4)
PRESSURE in psi (MPa, bar)
3000
(20.7, 207)
3500
(24.1, 241)
Wide Round Pattern Gun
Gun Part,
Series Part
CS22WD, B WD2222
CS00WD, B WD0000
CS01WD, B WD0101
CS02WD, B WD0202
CS03WD, B WD0303
Mix Chamber
Impingement
Port Size in. (mm)
Equivalent
Size
0.022 (0.56)
0.028 (0.71)
0.039 (0.99)
0.046 (1.17)
0.057 (1.45)
N/A
-00
-01
-02
-03
Pattern Diameter at
24 in. (610 mm) to
Target in. (mm)
8-9 (203-229)
15 (381.0)
16 (406.4)
18 (457.2)
18 (457.2)
Equivalent Flow to
Mix Chamber Size
Reference Part No.
4.5 lb/min at 1000 psi
RD0000
RD0101
RD0202
RD0303
312666V
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.
• Protective eyewear and hearing protection.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.
• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keep work area well ventilated and always wear appropriate personal protective equipment.
See Personal Protective Equipment warnings in this manual.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation.
Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
312666V 7
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately.
Do not use equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See
Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage.
8 312666V
Overall View
Overall View
U
F
L
X
D
C
N
V
A
S
M
Y
P
T
H
F IG . 1
Key:
A A Side Fluid Valve (ISO)
B B Side Fluid Valve (RESIN) (not shown)
C Front Cover Retainer
D Air Line Quick Coupler
E Breather Plug
F Fluid Housing (under cover)
H Handle
L Piston Safety Lock/Flow Selector Knob
M Gun Fluid Manifold
N Mix Chamber Nozzle
P Optional Fluid Inlets (A Side Shown)
R ClearShot Liquid Cartridge
312666V
R
E
W
TI11324a
S Fluid Inlet Swivels (A Side Shown)
T Trigger
U Front Cover
V Gun Air Whip Hose
W Air Valve
X Variable Flow Adjustment Knob
Y Manifold Check Valve/Inlet Screen Housing
9
Important Isocyanate (ISO) Information
Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in two component materials.
Isocyanate Conditions
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material.which
could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.
• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective equipment must stay out of the work area during application and after application for the time period specified by the fluid manufacturer. Generally this time period is at least 24 hours.
• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is recommended:
TOXIC FUMES
HAZARD
DO NOT ENTER DURING
SPRAY FOAM APPLICATION
OR FOR ___ HOURS AFTER
APPLICATION IS COMPLETE
DO NOT ENTER UNTIL:
DATE: ____________
TIME: ____________
10 312666V
For all applications except spray foam
Important Isocyanate (ISO) Information
Keep Components A and B
Separate
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material. Equipment must be carefully maintained and adjusted according to instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors, and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator.
Ventilate the work area according to instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing.
After spraying, wash hands and face before eating or drinking.
Material Self-ignition
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination:
• Never interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been contaminated from the other side.
Moisture Sensitivity of
Isocyanates
Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and the life of all wetted parts.
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
• Always lubricate threaded parts with an appropriate lubricant when reassembling.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.
Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and Safety Data Sheet (SDS).
312666V 11
ClearShot Liquid
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
ClearShot Liquid
Read material MSDS to know specific hazards and precautions related to ClearShot
Liquid.
Changing Materials
NOTICE
Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical compatibility.
• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.
12 312666V
Grounding
Grounding
Check your local electrical code and proportioner manual for detailed grounding instructions.
Ground the spray gun through connection to a
Graco-approved grounded fluid supply hose.
Disengage
To disengage piston safety lock, push knob in and turn counterclockwise until it pops out.
There will be a gap between knob and gun body.
Disengaged
Piston Safety Lock
Engage piston safety lock whenever you stop spraying to avoid accidental triggering .
F IG . 3
TI12240a
Engage
To engage piston safety lock, push knob in and turn clockwise. If engaged, gun will not actuate.
Engaged
TI11326a
F IG . 2
312666V 13
Remove Front Cover
Remove Front Cover
1. Follow
Pressure Relief Procedure , page
2. Ensure fluid valves A and B are closed before turning front cover retainer (C).
Loss of Air Pressure
In event of loss of air pressure, gun will continue to spray. To shut off gun, do one of the following:
•
Push in piston safety lock, see page 13.
• Close fluid valves A and B.
C
F IG . 4
A
TI11327a
F IG . 5
A
TI11327a
14 312666V
Setup
1. Close fluid valves A and B.
c. Close fluid valves and retighten fluid manifold check valves.
Setup
TI11328a
F IG . 6
2. Connect A (ISO) and B (RESIN) fluid hoses to fluid manifold.
F IG . 8
TI11337a
TI11329a
F IG . 7
3. Purge air from fluid lines using feed pump pressure only (less than 500 psi (3.5 MPa,
35 bar)).
a. Ensure fluid valves are closed. Open fluid manifold check valves 2 to 2-1/2 turns.
b. Open fluid valves and wait for all air to bleed from fluid hoses.
4. Engage piston safety lock, page 13.
5. Install ClearShot Liquid cartridge. See
ClearShot Liquid Cartridge Installation/Removal , page 23.
6. Connect gun air whip hose (V) air valve (W) to main air hose. Assemble fluid manifold
(M) to gun by hand, and then tighten bolt.
7. Connect air line to quick coupler (D). Turn on air. Open air valve (W). Air should flow from nozzle (N).
N
W
V
F IG . 9
M
D
TI11331a
8. Apply layer of lubricant over front cover of gun and front cover retainer, or use gun cover to prevent overspray buildup and ease disassembly.
312666V 15
Setup
9. Disengage piston safety lock, page 13.
14. Disengage piston safety lock, page 13.
TI12240a
F IG . 10
10.Trigger gun to check for full mix chamber travel and to prime ClearShot Liquid dosing pump. See
Installation/Removal , page 23.
11. Engage piston safety lock, page 13.
TI12240a
F IG . 13
15.Test spray onto cardboard. Adjust pressure and temperature to get desired results.
TI11326a
F IG . 11
12.Turn on proportioner.
13. Open B (RESIN) fluid valve. Then open A
(ISO) fluid valve.
F IG . 14
16.The gun is now ready to spray.
TI11334a
CAUTION
Air supply is required for gun actuation. Do not disconnect gun air supply until fluid pres-
TI11333a
F IG . 12
16 312666V
Shutdown
Shutdown
Overnight Shutdown
1. Follow
Pressure Relief Procedure , page
2. Leave air turned on and gun detriggered.
3. Unscrew and remove front cover retainer
(C). Remove front cover (U).
U
N
N IP AC 14
W
C
Air
CSL
CSL + Air
Fluid
TI11335d
F IG . 16
4. Replace front cover (U) and front cover retainer (C).
Always leave a ClearShot Liquid cartridge in gun handle to prevent cartridge bore contamination.
TI12124a
F IG . 15
312666V 17
Pressure Relief Procedure
Pressure Relief Procedure
1. Engage piston safety lock, page 13.
TI12240a
F IG . 19
4. Trigger gun onto cardboard or into waste container to relieve pressure.
TI11326a
F IG . 17
CAUTION
Air supply is required for gun actuation. Do not disconnect gun air supply until fluid pressure is relieved.
2. Close fluid valves A and B. Leave air valve
(W) open.
TI11336a
F IG . 20
5. Engage piston safety lock, page 13.
W
A
TI11327a
F IG . 18
3. Disengage piston safety lock, page 13.
Fluid in the hose and proportioner is still under pressure. Follow the Pressure Relief Procedure in the proportioner manual.
To relieve pressure in the hose manifold after the gun is removed, place the fluid manifold over containers, facing away from you. Ensure fluid valves are closed. Very slowly open fluid manifold check valves 2 to 2-1/2 turn. Under high pressure, fluid will spray sideways from the fluid ports.
18
TI11337a
312666V
Optional Hose Position
Optional Hose Position
Fluid inlet swivel fittings point to rear. If desired, these positions can be changed so hoses point downward.
CAUTION
To prevent cross-contamination of gun’s wetted parts, do not interchange A component (isocyanate) and B component (resin) parts.
1. Follow
Pressure Relief Procedure , page
18. Also relieve system pressure, see pro-
portioner manual.
2. Disconnect air (D) and remove fluid manifold (M).
3. Disconnect fluid hoses from inlet swivels
(A, B). Remove fluid valve assemblies.
Remove plugs from optional inlets (P).
B
F IG . 22
P
A
TI11329a
4. Apply thread sealant to plugs (1e), elbows
(35), and male threads of fluid valve assemblies. Install elbows (35) in optional inlets, facing down. Install fluid valve assemblies in elbows. Be sure to install A fluid assembly in A side. Install plugs where swivels had been. Torque all parts to
235-245 in-lb (26.6-27.7 N•m).
M
D
TI11330a
F IG . 21
1e
TI12085a
F IG . 23
5. Connect A and B hoses to A and B swivels.
6. Attach fluid manifold. Connect air. Return gun to service.
312666V 19
Flat Spray Tips
Flat Spray Tips
1. Follow
Pressure Relief Procedure , page
2. Unscrew and remove front cover retainer
(C).
3. Remove front cover (U) and o-ring (2b).
Inspect o-ring.
4. Remove tip retainer (46) and tip (21).
Inspect o-ring (47).
5. Remove fluid housing (F). Loosen A and B side seals. Slide flat mix chamber (14) out rear of fluid housing.
c. Assemble o-ring (47), tip (21), and tip retainer (46) to front of mix chamber
(14).
8. Reposition tip horizontally or vertically, or install different tip size.
TI12088a
21
47
14
U
46
F
TI12087a
C
F IG . 24
TI2648a
F IG . 25
If tip is stuck, pry off with small screwdriver or pull off with pliers. Tip is hardened to resist damage.
Tips marked on back with last three digits of part number. See
6. To clean, soak tip in compatible solvent.
Clean gently with tip cleanout tool 15D234;
7. Reassemble in reverse order.
a. Insert mix chamber (14) from rear of fluid housing.
b. Tighten A and B side seals on fluid housing.
9. Reinstall fluid housing (F) to handle.
10. Reinstall front cover (U) and front cover retainer (C).
20 312666V
Variable Flow
Variable Flow
Operation
The variable flow feature is designed to provide immediate adjustment between a full flow pattern (determined by mix chamber size) and a user defined reduced flow pattern.
Change Variable Flow
Adjustment Knob
1. Turn air valve (W) OFF.
2. Turn flow selector knob to variable flow
Variable
Flow
Adjustment
Knob
F IG . 26
Safety
Stop/Flow
Selector
Knob
TI12240a
Full Flow
OFF
Variable
Flow
F IG . 27
Safety
Stop/Flow
Selector
Knob
Variable
Flow
Adjustment
Knob
TI11345a
Reduced Flow
To spray a reduced flow pattern, push in and turn flow selector knob to variable flow posi-
Full Flow
To return to a full flow pattern, push in and turn
flow selector knob to full flow position. See F IG .
312666V 21
Variable Flow
3.
To increase variable flow : push in and turn variable flow knob counterclockwise.
To decrease variable flow : push in and turn variable flow knob clockwise.
4. Turn air valve ON, and open fluid valves.
Verify that flow selector knob is set to the
variable flow position. See F IG . 27.
5. Test spray pattern on cardboard. Repeat steps 1 through 6 until desired spray pattern is reached.
Variable
Flow
Adjustment
Knob
TI11344a
F IG . 28
The variable flow adjustment knob cannot be adjusted when the flow selector knob is
in the safety stop position. See F IG . 27.
The variable flow adjustment knob locks into detents every 15°. Ensure knob is locked into a detent before proceeding to step 5.
F IG . 29
TI11334a
22 312666V
ClearShot Liquid Cartridge Installation/Removal
ClearShot Liquid Cartridge Installation/Removal
If ClearShot Liquid cartridge removal or installation is difficult, lubricate cartridge o-rings and/or cartridge bore with a few drops of ClearShot Liquid. Water-based lubricants can be used as well.
3. Insert cartridge into gun handle. Ensure cartridge tabs are aligned correctly with cartridge tab recesses in gun handle.
Do not use Fusion grease or other petroleum- or vegetable-based lubricants. They will cause cartridge o-rings to swell and stick inside gun handle.
Installation
1. Follow
Pressure Relief Procedure , page
2. Remove plastic cap from new ClearShot
Liquid cartridge.
TI113341a
F IG . 31
4. After cartridge is fully inserted, turn cartridge 1/4 turn clockwise to lock it into gun handle.
F IG . 30
312666V
TI113340a
TI113342a
F IG . 32
5. Turn air valve ON and prime ClearShot Liquid dosing pump.
a. Trigger gun 20 times to prime dosing pump.
b. Trigger gun onto cardboard to see dosed ClearShot Liquid.
6. Resume spraying.
23
ClearShot Liquid Cartridge Installation/Removal
Removal
1. Follow
Pressure Relief Procedure , page
2. Turn air valve (W) OFF.
3. Push in and turn cartridge 1/4 turn counterclockwise (viewed from bottom).
Troubleshooting
For ClearShot Liquid cartridge troubleshooting, see
TI11338a
F IG . 33
4. Pull cartridge out of gun handle.
F IG . 34
TI11339a
24 312666V
Maintenance
Maintenance
Supplied Tool Kit
• Hex Nut Driver; 5/16
• Screwdriver; 1/8 blade
• Nozzle Drill Bit; various sizes depending on nozzle size. See Table 1.
• Impingement Port Drill Bit; various sizes depending on port size. See Table 3.
• 117661 Pin Vise; dual reversible chucks
As Needed
1.
Clean Outside of Gun , page 26.
2.
Clean Mix Chamber Nozzle , page 28, a
minimum of once a day.
3.
Clean Breather Plug , page 26.
4.
Clean Fluid Manifold , page 27.
5.
6.
Clean Impingement Ports , page 29.
7.
Adjust Fluid Valve Packings , page 27.
Reversible
Daily
Follow
Reversible
TI3684a
F IG . 35
• 15B817 Flush Manifold
Weekly to Monthly
1. Clean
Assemblies , page 38. Check o-rings.
2. Clean
o-rings and filters.
Keep Gun Clean
Keep gun clean with accessory gun cover,
Applying a light coat of lubricant will make cleaning easier.
312666V 25
Maintenance
Flush Gun Clean Outside of Gun
Wipe off outside of gun with compatible solvent. Use N-Methylpyrrolidone (NMP), Dynasolve CU-6, Dzolv, or an equivalent to soften cured material.
1. Follow
Pressure Relief Procedure , page
2. Flush with compatible solvent into a grounded metal pail, holding a metal part of fluid manifold firmly to side of pail. Use lowest possible fluid pressure when flushing.
3. Follow
Pressure Relief Procedure , page
For a more thorough flush, a solvent flush kit (256510 248229) is available as an accessory.
CAUTION
These solvents are not recommended for flushing; use only for cleaning.
Clean or Replace Front
Cover and Retainer
Soak front cover retainer (C) and front cover
(U) in compatible solvent. Brush or wipe clean.
Replace as needed.
Clean Breather Plug
Remove and clean breather plug with compatible solvent.
26 312666V
Maintenance
Clean Fluid Manifold
Clean fluid manifold fluid ports with compatible solvent and brush whenever removed from gun. Do not damage the internal sealing surfaces. Fill fluid ports with grease if left exposed, to seal out moisture.
3. Remove fluid screens by unthreading them from fluid manifold.
CAUTION
To prevent cross-contamination of the check valves, do not interchange A component and
B component parts. The A component check valve is marked with an A.
Fluid Ports
4. Clean or replace fluid screens. See
5. Carefully inspect o-rings and fluid screen surfaces. Replace if worn or damaged.
6. Liberally lubricate o-rings and reassemble.
Use a hex nut driver to tighten.
TI12089a
F IG . 36:
Clean or Replace Fluid Screens
1. Follow
Pressure Relief Procedure , page
2. Relieve pressure in hose manifold after gun is removed.
a. Place the fluid manifold over containers, facing away from you.
b. Ensure fluid valves are closed.
c. Very slowly open fluid manifold check valves 2 to 2-1/2 turn. Under high pressure, fluid will spray sideways from the fluid ports.
Adjust Fluid Valve Packings
Periodic adjustment may be necessary to stop fluid leakage. If fluid valve is leaking, adjust the packings:
1. Follow
Pressure Relief Procedure , page
2. Loosen set screw and remove valve handle.
3. Turn valve packing nut clockwise in
1/8-turn increments until leak is corrected.
4. Re-pressurize system then check for leaks.
Repeat procedure as necessary.
1/8
TI11337a
TI19008a
F IG . 38 F IG . 37
312666V 27
Maintenance
Clean Mix Chamber Nozzle
1. Engage piston safety lock, page 13.
2. Refer to Table 1. Also see identification chart under
appropriate size drill bit to clean mix chamber nozzle (N).
N
F IG . 39
TI11326a
TI12090a
F IG . 40
Table 1: Nozzle Drill Bit Sizes
Round Spray
Mix
Chamber
Drill Size in. (mm)
RD2020 #58, .042
(1.00)
RD0000 #55, .052
(1.30)
RD0101 #53, .060
(1.50)
RD4747 .045
(1.15)
RD0202 #50, .070
(1.75)
RD0303 #44, .086
(2.15)
Flat Spray
Mix
Chamber
Drill Size in. (mm)
FL2020 3/32, .094
(2.35)
FL0000 3/32, .094
(2.35)
FL0101 3/32, .094
(2.35)
FL0202 3/32, .094
(2.35)
28 312666V
Maintenance
Clean Passages
If necessary, clean out passages in fluid housing and handle with drill bits. All drill bits are available in an accessory kit. Order kit 256526 for ClearShot Handle Drill Kit; see
Clean Impingement Ports
1. Follow
Pressure Relief Procedure , page
2. Disconnect air (D) and remove fluid manifold (M).
M
D
TI11330a
F IG . 41
3.
Flush Gun , page 26. If gun will not flush,
see
Mix Chamber and Side Seal Assemblies , page 38.
4.
312666V 29
Maintenance
5. Loosen A and B side seals two turns.
6. Pull out mix chamber from back of fluid housing. See Table 2 for appropriate size drill to clean ports. Also see identification chart under
Some mix chambers have counter bored holes and require two drill sizes to clean impingement ports completely.
CB
IP
Impingement Port
CB
TI12097d
IP
Table 2: Impingement Port Drill Bit Sizes
Mix
Chamber
Impingement
Port (IP) Drill
Bit Size in.
(mm)
Counter-bore
(CB) Drill Bit
Size in. (mm)
RD2020 #76, .020 (0.50) #53, .060 (1.50)
RD0000 #69, .029 (0.70) #53, .060 (1.50)
RD0101 #58, .042 (1.00)
RD4747 .045 (1.15)
RD0202 #55, .052 (1.30)
RD0303 #53, .060 (1.50)
N/A
N/A
N/A
N/A
FL2020 #76, .020 (0.50) #53, .060 (1.50)
FL0000 #69, .029 (0.70) #53, .060 (1.50)
FL0101 #58, .042 (1.00)
FL0202 #55, .052 (1.30)
N/A
N/A
7. Push mix chamber back into position.
8. Tighten A and B side seals.
9.
10. Attach fluid manifold (M). Connect air (D).
Return gun to service.
Mix Chambers RD and
FL, 2020 and 2929
F IG . 42
TI3533a
Mix Chambers RD and FL,
4242 or larger
30 312666V
Troubleshooting
Troubleshooting
1. Follow
Pressure Relief Procedure , page
18, before checking or repairing gun.
2. Check all possible problems and causes before disassembling gun.
CAUTION
To prevent cross-contamination of gun’s wetted parts, do not interchange A component (isocyanate) and B component (resin) parts.
Gun does not fully actuate when triggered.
PROBLEM
Fluid does not spray when gun is fully actuated.
CAUSE SOLUTION
Safety lock engaged.
Disengage piston safety lock. See
Plugged breather plug (9).
Clean Breather Plug , page 26.
Damaged air valve o-rings (15).
Replace. See
Closed fluid valves (1b).
Open.
Gun actuates slowly.
Gun delays, then actuates abruptly.
Loss of round pattern.
Loss of flat pattern.
Plugged impingement ports.
Plugged check valves (44,45).
Clean Impingement Ports , page
Clean. See
Plugged breather plug (9).
Clean Breather Plug , page 26.
Damaged piston o-rings (4a, 4c).
Replace. See
Dirty air valve, or damaged o-rings (15).
Cured material around side seals
(42, 43).
Dirty mix chamber (14) nozzle.
Clean air valve or replace o-rings.
See
Inspect side seals (42c) and mix chamber (14) for scratches.
Replace; see
Side Seal Assemblies , page 38.
Clean Mix Chamber Nozzle , page 28.
Empty ClearShot Liquid cartridge. Replace. See
Cartridge Installation/Removal
,
ClearShot Liquid dosing pump is not primed.
Prime dosing pump. See
Shot Liquid Cartridge Installation/Removal , page 23.
Plugged spray tip.
Worn tip.
Clean in compatible solvent.
Replace. See
,
Empty ClearShot Liquid cartridge. Replace. See
Cartridge Installation/Removal
,
Dirty mix chamber (14) nozzle.
Clean Mix Chamber Nozzle , page 28.
312666V 31
Troubleshooting
PROBLEM CAUSE SOLUTION
Leakage between flat tip and mix chamber.
Pressure imbalance.
Fluid mist from mix chamber.
Rapid buildup of material on air cap.
Reduced cleanoff air.
Tip not seated properly.
Damaged/missing o-ring (47).
Plugged impingement ports.
Plugged check valves (44, 45).
Viscosities not equal.
Plugged fluid screens.
A and/or B fluid in gun air section. Damaged side seals (42, 43).
Damaged mix chamber (14).
Reassemble. See
Replace. See
Clean Impingement Ports , page
Clean. See
Adjust temperature to compensate.
Clean. See
Replace. See
Side Seal Assemblies , page 38.
Replace. See
Side Seal Assemblies , page 38.
Damaged side seal o-rings (42d,
42e).
Replace. See
Side Seal Assemblies , page 38.
Close valves first.
Tightened flat tip retainer with fluid valves (1b) open.
Damaged side seals (42, 43).
Damaged side seal o-rings (42d,
42e).
Damaged mix chamber (14).
Replace. See
Side Seal Assemblies , page 38.
Replace. See
Side Seal Assemblies , page 38.
Damaged/missing fluid housing o-ring (2b or 2c).
Replace. See
Side Seal Assemblies , page 38.
Dosed ClearShot Liquid normal.
No action required.
Plugged front cover holes.
Clean or Replace Front Cover and Retainer , page 26.
Replace. See
Damaged front o-ring (2b).
Damaged fluid housing o-ring
(2d).
Damaged/missing fluid housing o-ring (2c).
Replace. See
Replace. See
Replace. See
Excessive purge air when fluid valves are closed and gun is de-triggered.
Fluid does not shut off when fluid valves are closed.
Burst of air from muffler when gun is triggered.
Damaged fluid valves (1b).
Normal.
Replace. See
No action required.
32 312666V
Troubleshooting
PROBLEM CAUSE SOLUTION
Steady air leakage from muffler.
Damaged air valve o-rings (4d).
Replace. See
Damaged piston o-rings (4a, 4c).
Replace. See
Air leakage from front air valve.
Damaged air valve o-rings (4d).
Replace. See
Air leak between handle and fluid housing
Damaged o-ring (2c or 2d).
Replace. See
Cannot tighten front cover retainer (20) until it bottoms out.
Installing round mix chamber front cover on a flat tip gun.
Gun does not dose ClearShot Liquid.
Empty ClearShot Liquid cartridge. Replace. See
Cartridge Installation/Removal
,
ClearShot Liquid dosing pump is not primed.
Inspect front cover for flat tips
256416 and for round tips
256414.
Damaged cartridge o-rings.
Prime dosing pump. See
Shot Liquid Cartridge Installation/Removal , page 23.
Replace. See
Cartridge Installation/Removal
,
Excessive ClearShot Liquid dosing; producing less than 1000 doses per cartridge.
ClearShot Liquid cartridge installation or removal is difficult.
ClearShot Liquid cartridge is pressure locked in cartridge bore.
Damaged or cracked cartridge.
Replace. See
Cartridge Installation/Removal
,
Damaged dosing piston.
Repair. See
Non-regulated air supply to gun.
Regulate air supply to gun.
Excessive air pressure at gun.
Damaged or dirty o-rings on air piston and/or dosing piston.
Friction between cartridge o-rings and cartridge bore.
Regulate air supply to 80 psi (0.56
MPa, 5.6 bar).
Repair or clean o-rings. See
Cartridge is empty. Temporary cartridge pressure lock.
Lubricate cartridge o-rings and/or cartridge bore with a few drops of
ClearShot Liquid. See, page 23.
Engage piston safety lock and trigger gun 20 times to bleed pressure in cartridge. See
Shot Liquid Cartridge Installation/Removal , page 23.
312666V 33
Theory of Operation
Theory of Operation
Gun Triggered (Fluid Spraying)
Mix chamber (14) moves back, shutting off purge air flow. Impingement ports (IP) align with fluid ports of side seals (42, 43), allowing fluid to flow through mix chamber nozzle (N).
Gun Detriggered (Air Purging)
Mix chamber (14) moves forward, shutting off fluid flow. Impingement ports (IP) open to air chamber (AC), allowing purge air to flow through mix chamber nozzle (N).
Flow paths are not shown to scale, for clarity.
CSL is dosed into purge air.
AC N
IP 14
Flow paths are not shown to scale, for clarity.
CSL is dosed into purge air.
N
IP
AC AC
14
Air
CSL
Fluid
TI12123a_1
Air
CSL
CSL + Air
Fluid
TI12124a
34 312666V
Cutaway View
2 (Fluid Housing Assy.; see page 44)
3
14
19
20
Theory of Operation
45
312666V
44
42
6
15
5
1 (Hose Manifold Assy.; see page 48)
23
15
16
13
17
9
TI12091a
35
Repair
Repair
Tools Required
Tools required to complete gun repair procedures:
• adjustable wrench
• flat head screwdriver (included)
• 5/16 hex nut driver (included)
4. Unscrew and remove front cover retainer
(C).
5. Remove front cover (U).
U 2b
C
Lubrication
See page 55 to order lubricant. Liberally lubri-
cate all o-rings, seals, and threads.
TI12092d
Do not lubricate o-ring, seals, and threads on ClearShot Liquid cartridge.
F IG . 43
Remove Front End
6. Turn fluid housing (F) 1/4 turn counterclockwise to disengage slots. Remove fluid housing.
F
Proper attachment of front end is critical. Do not operate gun if front end is loose or not snug against handle.
1. Follow
Pressure Relief Procedure , page page 18.
2.
CAUTION
If front cover retainer (C) and front cover (U) are stuck due to material buildup, do not force it by turning entire front end. Soak front of gun in solvent to soften cured material and free front cover and front cover retainer.
3. Use hex nut driver to remove fluid manifold
(M).
F IG . 44
TI12093a
7. Inspect fluid housing o-rings for wear or damage. Replace if necessary.
36 312666V
Attach Front End
4. Turn fluid housing 1/4 turn clockwise to engage slots.
Repair
Proper attachment of front end is critical. Do not operate gun if front end is loose or not snug against handle.
1. Engage piston safety lock, page 13.
TI12094d
F IG . 47
F IG . 45
TI11326a
2. Liberally lubricate o-rings (2c, 2d) and reassemble on fluid housing. Insert keyed end of mix chamber (14) in socket of piston assembly (4).
5. Replace front cover (U).
6. Screw on front cover retainer (C).
U
2b
F
C
2d
2c
F IG . 48
TI12092d
14
4
TI12129d
F IG . 46
3. Push fluid housing (F) flush to handle.
312666V 37
Repair
Mix Chamber and Side Seal
Assemblies
See
Models/Mix Chamber Selection Guide , page 4, for available mix chamber sizes.
1. Follow
Pressure Relief Procedure , page
2. Remove fluid manifold (M). Leave air connected.
5.
CAUTION
To prevent cross-contamination of side seal assemblies, do not interchange A component and B component parts. The A component assembly is marked with an A.
6. Use hex nut driver to remove side seal assemblies (42, 43).
B
A
43
M
F IG . 51
F
42
TI12096d
F IG . 49
D
TI12095a
3. Flush gun to remove residual A and B components. See
Pressure Relief Procedure , page 18.
4. Disconnect air (D).
7. Push on front of mix chamber (14) to loosen. Pull mix chamber out rear of fluid housing (F). Inspect for damage and
CAUTION
To prevent cross-contamination of the gun’s wetted parts, mix chamber is marked with an
A and a notch on back edge. Be sure the A side of mix chamber is on the A side of gun.
TI12086a
F IG . 50
38 312666V
Repair
8. Apply thin coat of lubricant to mix chamber
(14). Install mix chamber. Etched A and notch must be on same side as A on fluid housing. Mix chamber is keyed to fit in fluid housing.
11. Line up tabs on seal (42c) and seal housing
(42a); insert seal into housing. Push down on seal and turn to lock in place.
Line up tabs
14
B
42d
{
42c
A
42b
42e
TI12097d
42a TI12098b
F IG . 52 F IG . 53
CAUTION
To prevent cross-contamination of side seal assemblies, do not interchange A component and B component parts. The A component assembly is marked with an A.
9. Push down on seal housing (42a) and turn so side seal detents unlock and remove.
10. Carefully inspect side seal assembly o-rings and surfaces. Replace worn or damaged parts. Liberally lubricate o-rings
(42d, 42e) and reassemble.
312666V 39
Repair
12. Check for proper spring (42b) operation, and that the seal (42c) rotates slightly in the seal housing (42a) detents.
When the seal is installed correctly the spring will be flexible and all four cross holes of the seal will be completely visible.
See F IG . 54 for an example of the correct
and incorrect seal installation.
13. Liberally lubricate and reinstall side seal assemblies (42, 43). Use hex nut driver to tighten.
B
A
43
Correct Seal Installation
Cross Hole
F
42 TI12096d
F IG . 55
TI12639a
Incorrect Seal Installation
Cross Hole
14.
15. Connect air, and trigger the gun a few times to check for leaks. If purge air leaks from mix chamber nozzle when gun is triggered, inspect mix chamber and side seals.
Correct the problem before attaching fluid manifold.
16. Attach fluid manifold (F). Connect air.
Return gun to service.
TI12640a
F IG . 54
40 312666V
Repair
Check Valves
1. Follow
Pressure Relief Procedure , page
2. Remove fluid manifold (M). Leave air connected.
Clean Fluid Manifold , page 27.
5. Use hex nut driver to remove check valves
(44, 45).
6. Disassemble check valves using a flat head screwdriver.
M
44e
F IG . 58
F IG . 56
D
TI12095a
3. Flush gun to remove residual A and B components. See
Pressure Relief Procedure , page 18.
4. Disconnect air (D).
.
CAUTION
Damaged check valve o-rings (44e, 44f) may result in external leakage. Replace o-rings if they are damaged.
7. Clean and inspect all parts. Thoroughly inspect o-rings (44e, 44f). Press on ball
(44b) to test check valve for proper movement and spring action. Replace individual check valve parts as needed.
F
TI12086a
F IG . 57
CAUTION
To prevent cross-contamination of the check valves, do not interchange A component and
B component parts. The A component check valve is marked with an A.
F IG . 59
45
312666V
44e
44d
44c
44b
44a
44f
TI12099d
41
Repair
8. Liberally lubricate o-rings (44e, 44f) and carefully reinstall in fluid housing (F). Use hex nut driver to tighten.
9. Attach fluid manifold (M). Connect air (D).
Return gun to service.
5. Push piston shaft to remove piston (4b).
Inspect piston o-ring (4c) and shaft o-rings
(4a).
4b
4c
Piston
1. Follow
Pressure Relief Procedure , page
2. Disconnect air (D) and remove fluid manifold (M).
4a
TI12101a
F IG . 62
F IG
M
. 60
D
TI11330a
3.
4. Unscrew variable flow adjustment knob (X) and inspect o-ring (3a).
X
6. Remove dosing piston.
a. Use supplied screw driver to remove spiral retaining ring (4g).
b. Use screw driver to push dosing piston
(4e) out back of piston (4b) through access hole on front side.
7. Clean and inspect o-rings on dosing piston
(4e). Clean dosing bore in piston (4b) with a nylon brush and compatible solvent.
8. Lubricate dosing piston (4e) o-rings with
ClearShot Liquid prior to reassembly.
9. Liberally lubricate piston o-ring (4c) and lightly lubricate shaft o-rings (4a).
10. Reinstall retaining ring (4g). Press it into groove of dosing piston (4e).
3a
TI12100a
F IG . 61
42 312666V
11. Reinstall piston. Shaft is keyed for proper assembly. Push firmly to seat piston.
Repair
2. Disconnect air (D) and remove fluid manifold (M).
M
D
TI12102a
F IG . 63
12. Install variable flow adjustment knob (X).
TI11330a
F IG . 65
3. Unscrew air valve plug (13) and remove spring (16). Using a small diameter tool, push spool (17) out from front. Inspect all five o-rings (15).
X
TI12100a
F IG . 64
13.
14. Attach fluid manifold (M).
15. Install ClearShot Liquid cartridge. See
ClearShot Liquid Cartridge Installation/Removal , page 23.
16. Connect air. Return gun to service.
Air Valve
1. Follow
Pressure Relief Procedure , page
}
}
15
17
15
16
13
TI12103a
F IG . 66
4. Liberally lubricate o-rings and reassemble.
Torque plug (13) to 25-135 in-lb (14-15
N•m).
5. Attach fluid manifold (M). Connect air (D).
Return gun to service.
312666V 43
Parts
Parts
Seal Assembly (42) Detail
42d
42c
42b
42e
42a
4a
1
TI12098b
1 4d, 4e, 4f
1
3a
4g
1
3
1
4b
4c 1
14
43
2f
20
1
2b
45
44
2c 1
42
2d
1
2
7
8
6
3
1
19
5
11
1
1 Apply light coating of
Fusion grease (31).
2 Apply sealant to threads.
3 Torque to 20-30 in-lb (2.3-3.4 N•m).
4 Torque to 35-40 in-lb (4.0-4.5 N•m).
5 Disassembly requires careful application of heat to loosen threadlocker.
17, 15
1
16
13
1
9 4
32
TI12104a
34
44
5
Variable-Flow Adjuster (3) Detail
3a
5
3c
3b r_256366_312666
23 33
Check Valve (44) Detail
44e
2 44d
44c
44b
44a
44f
TI12105a
312666V
Parts
Parts
Ref.
Part Description Qty.
1
1a
256466 MANIFOLD, hose, assy.
MANIFOLD
1d 15B221 BOLT; 5/16-24
1e 100139 PLUG, pipe
1f 117634 SWIVEL, union; #6 JIC
1g 117635 SWIVEL, union
1h‡ 256460 VALVE, ball, resin
1j‡ 256459 VALVE, ball, iso
1k 15U395 ADAPTER, male x female;
2
3
4
4e
1/8 npt
256457 HOUSING, fluid, assy; includes 2b-2f and 42-45
2b
✓
248648 O-RING (pack of 6)
2c
✓
256773 O-RING (pack of 6)
2d
✓
248132 O-RING (pack of 6)
2f
257424
HOUSING
256456 ADJUSTER, variable-flow
3a
✓
256774 O-RING (pack of 6)
3b 257426 O-RING (pack of 6)
3c 257425 O-RING (pack of 6)
256454 PISTON, assy.
4a
✓
256772 O-RING (pack of 6)
4b PISTON
4c
✓
256775 O-RING (pack of 6)
4d O-RING
PISTON, dosing, assy;
1
5
6
7
8
9
11
13
14
❖
15 includes 4d and 4f
4f 257426 O-RING (pack of 6)
4g 121642 RING, retaining, internal
15B209 TRIGGER
192272
203953 spiral
PIN, pivot
SCREW; 10-24 x 3/8 in.
(10 mm)
15C480 WASHER, wave
121540 PLUG, breather
256458 HANDLE, kit; includes ref. 12 1
1
1
15T897 PLUG, air valve
CHAMBER, mix
O-RING 5
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
Ref.
Part Description
16
17
19
117485 SPRING, compression
256455 VALVE, spool; includes 15
256414 RETAINER, cover (pack of
20
5)
✖
256415 COVER, front, round, tip
(pack of 5)
✠
256416 COVER, front, flat, tip
(pack of 5)
21
✠
* TIP, spray
23
★
256385 KIT, clearshot cartridge
(pack of 25)
25
❖
26
❖
27
❖
28 117661
TOOL, cleanout
TOOL, cleanout
TOOL, cleanout, #69
PIN, vise
31† 118665 GREASE, Fusion; 4 oz
32 117510 COUPLER, line, air;1/4 npt
33
34
15B565 VALVE, ball
15B772 HOSE, air; 18 in.
35
36
112307
117642
ELBOW, street
NUT DRIVER
37 118575 SCREW DRIVER, 1/8 blade
38 ▲ 172479 TAG, instruction
39 ▲ 222385 TAG, warning
40 256641 MANIFOLD, flush; includes
41
42
256642
256463
1d, 49, and 50.
KIT, inlet cap; includes 1d
KIT, seal, a side, assy;
42a includes 42a-42e and 43
HOUSING, seal, side
42b 256923 SPRING, compression
(pack of 10)
42c
❄
256464 SEAL, side; includes 42d
42d
✓
256467 O-RING (pack of 6)
42e
✓
256468 O-RING (pack of 6)
43† 256463 KIT, seal, b side, assy;
43a includes 42 and 43a-43e
HOUSING, seal, side
43b 256923 SPRING, compression
43c
❄
256464 SEAL, side; includes 43d
43d
✓
256467 O-RING (pack of 6)
43e
✓
256468 O-RING (pack of 6)
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
312666V 45
Parts
Ref.
Part Description
44
◆
257422 KIT, valve, check, a side; includes 44a-44f
44a 257427 HOUSING, check valve, a side (pack of 10)
44b 257420 BALL; carbide (pack of 10)
44c 257419 SPRING, compression
Qty.
1
1
(pack of 10)
44d 257421 RETAINER, ball (pack of 10) 1
44e
✓
246354 O-RING (pack of 6) 1
44f
✓
256771 O-RING (pack of 6)
45
◆
† 257423 KIT, valve, check, b side;
1
1 includes 45a-45f
45a 257428 HOUSING, check valve, b 1
1
1 side (pack of 10)
45b 257420 BALL; carbide (pack of 10)
45c 257419 SPRING, compression
(pack of 10)
45d 257421 RETAINER, ball (pack of 10) 1
45e
✓
246354 O-RING (pack of 6) 1
45f
✓
256771 O-RING (pack of 6)
46
✠
256567 RETAINER, tip
47
✠✿
246360 O-RING; PTFE (pack of 3)
1
1
1
49 100721 PLUG, pipe 1
50 117509 FITTING, air line; 1/4 npt
51 • 25A677 VALVE, check, a side
51a
51b
HOUSING, a side
✓
256469 O-RING (pack of 6)
51c
1
1
1
1
1
1
1
51d 113876 SPRING
51e 25A679 BALL, check (pack of 10)
51f 25A680 RETAINER, ball check
52 • † 25A678 VALVE, check, b side
52a
52b
HOUSING, b side
✓
256469 O-RING (pack of 6)
52c
52d 113876 SPRING
52e 25A679 BALL, check (pack of 10)
52f 25A680 RETAINER, ball check
1
1
1
1
1
1
1
1
1
1
▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.
† Not shown.
✖ Wide and round pattern models only.
✠
Flat pattern models only.
❖
See tables on page 47 for kit number.
✓
Also included in o-ring repair kit(s); see
★ ClearShot Liquid cartridges also available in packages of 50 and 100. See
❄
Side seals also available in packages of 2 and 20. See
✿ Also included in Kits FL0000, FL0101,
FL0202, and FL2020.
◆
Parts included in kit 256461.
* See
Flat Tip Kits , page 50, for part number.
‡ Replacement handles are available in Kit
24W375.
• Parts included in kit 256462.
46 312666V
Model
CS00WD
CS01WD
CS02WD
CS03WD
CS22WD
CS01RD
17S890
CS02RD
CS03RD
CS20RD
CS00RD
Wide and Round Pattern Models Varying
Parts Table
Reference Number
14 25 26
Order Kit WD0000
Order Kit WD0101
Order Kit WD0202
Order Kit WD0303
Order Kit WD2222
Order Kit RD0101
Order Kit RD4747
Order Kit RD0202
Order Kit RD0303
Order Kit RD2020
Order Kit RD0000
27
Model
CS00F1
CS00F2
CS00F3
CS00F4
CS00F5
CS00F6
CS01F1
CS01F2
CS01F3
CS01F4
CS01F5
CS01F6
CS02F1
CS02F2
CS02F3
CS02F4
CS02F5
CS02F6
CS20F1
CS20F2
Flat Pattern Models Varying Parts Table
Reference Number
14 25 26
Order Kit FL0000
Order Kit FL0000
Order Kit FL0000
Order Kit FL0000
Order Kit FL0000
Order Kit FL0000
Order Kit FL0101
Order Kit FL0101
Order Kit FL0101
Order Kit FL0101
Order Kit FL0101
Order Kit FL0101
Order Kit FL0202
Order Kit FL0202
Order Kit FL0202
Order Kit FL0202
Order Kit FL0202
Order Kit FL0202
Order Kit FL2020
Order Kit FL2020
27
Parts
Convert Round Pattern to Flat Pattern
To convert a round pattern gun to a flat pattern gun, order the following parts.
Ref.
Part
14
20
21
46
FLxxxx
Description
CHAMBER, mix; see
Pattern Mix Chamber Kits , page 50
256416 COVER, front, flat, tip
(pack of 5)
FTxxxx TIP, spray; see
256567 RETAINER, tip
Qty.
1
1
1
1
Convert Flat Pattern to Round Pattern
To convert a flat pattern gun to a round pattern gun, order the following parts.
Ref.
Part
14
20
Description
RDxxxx CHAMBER, mix; see
Pattern Mix Chamber Kits , page 49
WDxxxx CHAMBER, mix; see
Pattern Mix Chamber Kits , page 49
256415 COVER, front, round, tip
(pack of 5)
Qty.
1
1
312666V 47
Parts
Detail Views
Flat Pattern Detail
1h ‡
2-Hose Fluid Manifold (1) Detail
1f
3
14
46
21
47
TI12106a
Supplied Tools
36
25-27
37 TI3870a
Fluid Inlet Cover Detail
1a
3
51f
51e
51d
51c
1 51b
51a
1k
3
1j ‡
1g
3
1e
3
1d
TI12107b
Flush Manifold Detail
1d
41
TI12197a
3
49
40
1d
1 Apply lubricant to seals.
3 Apply sealant to threads.
50
3
TI12108a
48 312666V
Parts
Mix Chamber Kits
Round Pattern Mix Chamber
Kits
Mix
Chamber
Kit
(includes drill bits)
RD2020
Pattern
Diameter at 24 in. (609.6 mm) to target in
(mm)
5 (127)
RD0000
RD0101
RD4747
RD0202
RD0303
8 (203)
11 (279)
11.5 (292)
12 (305)
14 (356)
Nozzle
Orifice
Size
0.042
0.052
0.060
#53
(1.50)
0.0635
1/16
(1.55)
0.070
#50
(1.75)
0.086
#44
(2.15)
Nozzle
Drill Bit
Size, in. (mm)
#58
(1.00)
#55
(1.30)
Impingement Port
Size
0.020
0.029
0.042
0.047
0.052
0.060
Impingement Port
Drill Bit
Size, in.
(mm)
Counterbore Size
#76 (0.50) 0.060
Counterbore Drill Bit
Size, in. (mm)
#53 (1.50)
#69 (0.70) 0.060
#58 (1.00) N/A
(1.15) N/A
#55 (1.30) N/A
#53 (1.50) N/A
#53 (1.50)
N/A
N/A
N/A
N/A
Wide Pattern Mix Chamber Kits
Kits include mix chamber and cleanout drills. To spray larger diameter patterns than standard mix chambers.
Kit Part
WD2222
WD0000
WD0101
WD0202
WD0303
Pattern Diameter at
24 in. (609.6 mm) to target in (mm)
8 (203.2)
15 (381.0)
16 (406.4)
18 (457.2)
18 (457.2)
Equivalent flow to mix chamber size
N/A
Nozzle Drill Bit Size in (mm) *
0.047 (1.20)
Ref. RD0000 1/16, 0.062 (1.59)
Impingement Drill Bit Size in. (mm) *
#74, 0.022 (0.56)
#70, 0.028 (0.71)
Ref. RD0101
Ref. RD0202
Ref. RD0303
#50, 0.070 (1.78)
0.085 (2.15)
#42, 0.089 (2.26)
#61, 0.039 (0.99)
#56, 0.046 (1.17)
1.45 mm, 0.057 (1.45)
312666V 49
Parts
Flat Pattern Mix Chamber Kits
Mix
Chamber Kit
(includes drill bits and o-ring)
FL2020
Ref.
47 † ,
O-ring
Nozzle
Orifice
Size
246360 0.094
FL0000
FL0101
FL0202
246360 0.094
246360 0.094
246360 0.094
Nozzle
Drill Bit
Size, in. (mm)
3/32
(2.35)
3/32
(2.35)
3/32
(2.35)
3/32
(2.35)
Impingement Port
Size
0.020
0.029
0.042
0.052
Impingement Port
Drill Bit
Size, in.
(mm)
Counterbore Size
#76 (0.50) 0.060
#69 (0.70) 0.060
#58 (1.00) N/A
#55 (1.30) N/A
† Available only in flat mix chamber kits or in 246360 multi-pack kit.
Counterbore Drill
Bit Size, in. (mm)
#53 (1.50)
#53 (1.50)
N/A
N/A
Mix Chamber Part Reference
Guide
Sample part RD0101:
RD
RD= round pattern
FL= flat pattern
WD = wide pattern
01
A orifice size (0.042
in.)
01
B orifice size (0.042
in.)
Flat Tip Kits
Flat
Pattern
Model
Ref. 21,
Spray
Tip Pattern Size, in. (mm)
CSxxF1 FT0424 low flow, 8-10 (203-254)
CSxxF2 FT0438 medium flow, 8-10 (203-254)
CSxxF3 FT0624 low flow, 12-14 (305-356)
CSxxF4 FT0638 medium flow, 12-14
(305-356)
CSxxF5 FT0838 medium flow, 16-18
(406-457)
CSxxF6 FT0848 high flow, 16-18 (406-457)
Flat Tip Part Reference Guide
Sample part FT0848:
FT
FT=Flat tip
08 x2=pattern length
(8x2=16 in.)
48
Equivalent orifice diameter size
(.048 in.)
50 312666V
Parts
O-ring Repair Kits
The following table indicates the specific o-ring(s) reference number and quantity included in each o-ring kit.
2b 2c 2d
Reference Number
3a 4a 4c 51b,
52b
2 1 1 1 1 2 1
42d,
43d
2
42e,
43e
2
44e,
45e
2
44f,
45f
2
Kit
256490
Complete Kit
256467
Side Seal
256468
Side Seal
Housing
256640
Fluid Head
Check Valves
256471
Fluid Head
256470
Air Piston
256472
Back Cap
256469
Hose
Manifold
Check Valves
6
1 1 1
1
2 1
6
6
6 6
Bulk O-ring Kits
The following table indicates the specific o-ring(s) reference number and corresponding kit number. Each kit includes a quantity of six o-rings.
Reference Number
51b,
52b
2b 2c 2d 3a 4a 4c 42d,
43d
42e,
43e
44e,
45e
44f,
45f
Kit 256469 248648 256773 248132 256774 256772 256775 *256467 256468 246354 256771
* Includes installation tools and side seal springs.
312666V 51
Parts
Complete O-ring Kit Placement
Guide
Each o-ring in kit 256490 is labeled by the reference number. See the table entry for 256490 in
O-ring Repair Kits on page 51 for the quantity of each.
42d, 44e
43d, 45e
3a
2d
4c
1b
Check Valve Filter Screen
Kits
Kits include 10 filter screens.
The 80 mesh filter screen is standard with gun.
Part
246357
246358
246359
Description
40 mesh (0.015 in., 375 micron)
60 mesh (0.010 in., 238 micron)
80 mesh (0.007 in., 175 micron)
2b
4a
42e, 43e
44f, 45f
2c
52 312666V
Parts
Drill Bit Kits
For cleaning gun ports and orifices. Illustrations are actual size for comparison.
Not all sizes are used with every gun model.
Kit Part
249115
246623
246810
246813
246624
246812
246625
248639
249114
246811
246626
249113
248893
246627
249112
246809
246628
249764
246814
6
6
6
6
6
6
3
6
6
6
6
3
3
3
3
3
3
Qty in
Kit
6
Drill Bit Size nominal
1/8 in.
mm
0.125
3.18
Illustration
#32
7/64
#39
3/32
0.116
0.109
0.099
0.094
2.90
2.77
2.51
2.39
#43
#44
2 mm
#50
#52
0.089
2.26
0.086
2.18
2.15 mm 0.085
2.15
#45 0.082
2.08
0.079
0.070
0.64
2.00
1.78
1.63
6 1/16 0.062
1.59
#53 0.060
1.52
1.45 mm 0.057
1.45
#54
#55
0.055
0.052
1.40
1.32
1.20 mm 0.047
1.20
#56 0.046
1.18
312666V 53
Parts
246807
246630
248892
246815
276984
246631
246816
246817
Kit Part
246629
246808
248640
248618
248891
6
6
6
6
6
6
6
6
6
6
6
6
Qty in
Kit
6
Drill Bit Size nominal
#58 in.
mm
0.042
1.07
Illustration
#60
#61
#63
#66
0.040
0.039
0.037
0.033
1.02
0.99
0.94
0.84
#67
#69
#70
#73
#74
#76
#77
#81
0.032
0.029
0.028
0.81
0.74
0.71
0.024
0.61
0.023
0.57
0.020
0.51
0.018
0.46
0.013
0.33
ClearShot Handle Cleanout Drill Kit
256526
Kit includes all 7 drill bits of extra length needed to clean out all air passages in the
Fusion CS gun handle and fluid housing. See
54 312666V
Accessories
Accessories
Stainless Steel Side Seal Kit
Kit 256464 includes 2 stainless steel side seals and 2 o-rings.
Flushing Manifold
256641 Manifold Block
Polycarballoy Side Seal Kits
Kits include a packing o-ring for each polycarballoy side seal. The optional high wear, non-metallic polycarballoy seals are for alternate fluids.
Kit
256465
256489
Description
SEAL KIT,
Polycarballoy
SEAL KIT,
Polycarballoy
Number of
Seals Per Kit
2
20
Flat Pattern Stud Wall Kits
Use to spray wall insulation foam into stud walls with a single pass.
Kit Description
256569 Includes TP100
256570 Includes FTM979
Fluid Inlet Cover
Kit 256642; includes 15R910 and 15B221. See
Gun Cleaning Kit
15D546
Kit includes 11 tools and brushes to clean the gun.
ClearShot Liquid Cartridges
See MSD060.
Kit Description
256385 Package of 25 cartridges
256386 Package of 50 cartridges
256387 Package of 100 cartridges
Gun Cover
244914 Covers
Keeps gun clean while spraying. Pack of 10.
Lubricant for Gun Rebuild
248279, 4 oz (113 gram) [10]
High adhesion, water resistant, lithium-based lubricant. MSDS sheet available at www.graco.com.
312666V 55
Accessories
Solvent Flush Canister Kit
256510, 1 qt (0.95 liter) Solvent Cup
Includes flushing manifold to flush gun with solvent. Portable for remote flushing. See manual 309963.
Circulation Manifold
256566
Attach to gun fluid manifold to enable preheating of hose. See manual 313058.
TI12109a
TI12110a
Solvent Flush Pail Kit
248229 5.0 gal. (19 liter) Pail
Includes flush manifold with individual A and B shutoff valves, and air regulator. See manual
309963.
Fusion AP Manifold Adapter
258996
Allows Fusion CS gun to fit onto existing
Fusion manifold.
TI12111a
Tip Cleanout Tool
15D234
Designed to fit CeramTip internal dome and flat tip slits.
End for Air
Purge Tips
End for
Mechanical
Purge Tips
TI4244a
56 ti18633a
312666V
Gun and Palm Grips
Applicator's comfort level with a spray gun is an essential part of the spray foam and polyurea installation process. The applicator's fatigue level can dramatically affect the pattern and productivity of a project. 3M™
Gripping Material Technology is designed to:
• Reduce fatigue
• Provide comfort
• Give thermal protection
Gun Grips can be used alone to provide a strong secure grip, or in combination with the Palm Grips to maximize the comfort and anti-fatigue properties and minimize the applicator's grip strength.
Gun Grip Kit
Graco Gun Grips are designed to be used on Fusion
®
A, CS, or Probler
®
P2 Guns.
Kit Part No.
Qty in Kit
17G542
17G543
17G544
10 Pack
50 Pack
100 Pack
Palm Grip Kit
Palm Grips are designed to adhere to any disposable/removable glove.
Kit Part No.
Qty in Kit
17G545
17G546
17G547
10 Pack
50 Pack
100 Pack
312666V
Accessories
57
Accessories
Repair Kit
24X573
Keep bulk spare parts on-hand to rebuild Fusion CS gun. Packaged in convenient carry case.
58
Repair Kit Contents
312666V
Technical Data
Technical Data
Category
Maximum Fluid Working Pressure
Minimum Air Inlet Pressure
Maximum Air Inlet Pressure
Air Flow Range
Maximum Fluid Temperature
Air Inlet Size
A Component (ISO) Inlet Size
B Component (Resin) Inlet Size
Sound Pressure
Sound Power, measured per ISO 9416-2
Dimensions
Weight
Wetted Parts
Data
3500 psi (24.5 MPa, 245 bar)
80 psi (0.56 MPa, 5.6 bar)
130 psi (0.9 MPa, 9 bar)
See chart below
200° F (94° C)
1/4 npt Quick Disconnect Nipple
-5 JIC; 1/2-20 UNF
-6 JIC; 9/16-18 UNF
75.27 dB(A), using RD0202 at 100 psi
(0.7 MPa, 7 bar)
73.45 dB(A), using RD0202 at 100 psi
(0.7 MPa, 7 bar)
7.5 x 8.1 x 3.3 in. (191 x 206 x 84 mm)
2.6 lbs (1.18 kg)
Aluminum, stainless steel, carbon steel, carbide, chemically resistant o-rings
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
Air Flow Data
Air Pressure (detriggered) psi (MPa, bar)
80 (0.56, 5.6)
100 (0.7, 7)
130 (0.9, 9)
Air Flow in scfm (m
3
/min) for all mix chambers
2.1
(0.059)
3.1
(0.088)
5.2
(0.147)
312666V 59
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 312666
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision V, November 2017
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