Graco 312666R - Fusion CS Spray Gun Instructions

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Graco 312666R - Fusion CS Spray Gun Instructions | Manualzz

Instructions - Parts

Fusion

CS

312666R

EN

Plural Component, Impingement Mix Air Purge Spray Gun with ClearShot Liquid

Technology. For professional use only.

For use with non-flammable foam and polyurea. Not for use in explosive atmospheres.

3500 psi (24.5 MPa, 245 bar) Maximum Fluid Working Pressure

80-130 psi (0.56-0.9 MPa, 5.6-9.0 bar) Air Inlet Pressure Range

200° F (94° C) Maximum Fluid Temperature

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 4 for model information.

TI11323a

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models/Mix Chamber Selection Guide . . . . . . . . . 3

Round Pattern Guns . . . . . . . . . . . . . . . . . . . . . . 3

Flat Pattern Guns . . . . . . . . . . . . . . . . . . . . . . . . 4

Wide Round Pattern Gun . . . . . . . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overall View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

ClearShot Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Isocyanate Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Moisture Sensitivity of Isocyanates . . . . . . . . . . . . 9

Keep Components A and B Separate . . . . . . . . . 10

Foam Resins with 245 fa Blowing Agents . . . . . . 10

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . . 10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Piston Safety Lock . . . . . . . . . . . . . . . . . . . . . . . . 11

Remove Front Cover . . . . . . . . . . . . . . . . . . . . . . . 12

Loss of Air Pressure . . . . . . . . . . . . . . . . . . . . . . . 12

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 16

Optional Hose Position . . . . . . . . . . . . . . . . . . . . . 17

Flat Spray Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Variable Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Change Variable Flow Adjustment Knob . . . . . 19

ClearShot Liquid Cartridge Installation/Removal 22

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Supplied Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . 24

Keep Gun Clean . . . . . . . . . . . . . . . . . . . . . . . . 24

As Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Weekly to Monthly . . . . . . . . . . . . . . . . . . . . . . . 24

Flush Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Clean Outside of Gun . . . . . . . . . . . . . . . . . . . . 25

Clean or Replace Front Cover and Retainer . . . 25

Clean Breather Plug . . . . . . . . . . . . . . . . . . . . . 25

Clean Fluid Manifold . . . . . . . . . . . . . . . . . . . . . 26

Adjust Fluid Valve Packings . . . . . . . . . . . . . . . 26

Clean Mix Chamber Nozzle . . . . . . . . . . . . . . . 27

Clean Passages . . . . . . . . . . . . . . . . . . . . . . . . 28

Clean Impingement Ports . . . . . . . . . . . . . . . . . 28

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . 33

Cutaway View . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . 35

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Remove Front End . . . . . . . . . . . . . . . . . . . . . . 35

Attach Front End . . . . . . . . . . . . . . . . . . . . . . . . 36

Mix Chamber and Side Seal Assemblies . . . . . 37

Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Mix Chamber Kits . . . . . . . . . . . . . . . . . . . . . . . 48

Flat Tip Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

O-ring Repair Kits . . . . . . . . . . . . . . . . . . . . . . . 50

Check Valve Filter Screen Kits . . . . . . . . . . . . . 51

Drill Bit Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Stainless Steel Side Seal Kit . . . . . . . . . . . . . . . 54

Polycarballoy Side Seal Kits . . . . . . . . . . . . . . . 54

Flat Pattern Stud Wall Kits . . . . . . . . . . . . . . . . . 54

Gun Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Lubricant for Gun Rebuild . . . . . . . . . . . . . . . . . 54

Grease Cartridge for Gun Shutdown . . . . . . . . . 54

Flushing Manifold . . . . . . . . . . . . . . . . . . . . . . . 54

Fluid Inlet Cover . . . . . . . . . . . . . . . . . . . . . . . . 54

Gun Cleaning Kit . . . . . . . . . . . . . . . . . . . . . . . . 54

ClearShot Liquid Cartridges . . . . . . . . . . . . . . . 54

Solvent Flush Canister Kit . . . . . . . . . . . . . . . . . 55

Solvent Flush Pail Kit . . . . . . . . . . . . . . . . . . . . . 55

Tip Cleanout Tool . . . . . . . . . . . . . . . . . . . . . . . 55

Circulation Manifold . . . . . . . . . . . . . . . . . . . . . . 55

Fusion AP Manifold Adapter . . . . . . . . . . . . . . . 55

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 57

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 57

312666R

Related Manuals

The following manuals are for accessories used with the Fusion CS spray gun. Visit www.graco.com for the most current manual revisions.

Power-Lock

Heated Hose

Part Description

309572 Instructions - Parts Manual

(English)

Solvent Flush Kits

Part Description

309963 Instructions - Parts Manual

(English)

256566 Circulation Manifold Kit

Part Description

313058 Instructions - Parts Manual

(English)

256569 TP100 Kit and 256570 Stud Wall

Foam Kit

Part Description

313121 Instructions - Parts Manual

(English)

256526 Cleanout Tool Kit

Part Description

313129 Instructions - Parts Manual

(English)

312666R

Related Manuals

3

4

Models/Mix Chamber Selection Guide

Models/Mix Chamber Selection Guide

Round Pattern Guns

Gun Part,

Series

CS20RD, B

CS00RD, B

CS01RD, B

CS02RD, B

CS03RD, B

Part

RD2020

RD0000

RD0101

RD0202

RD0303

Mix Chamber

Impingement

Port Size in. (mm)

Equivalent

Size

0.020 (0.50)

0.029 (0.70)

0.042 (1.00)

0.052 (1.30)

0.060 (1.50)

-000

-00

-01

-02

-03

Seal

Material

SST

SST

SST

SST

SST

5.0

(18.9)

4.0

(15.1)

3.0

(11.4)

2.0

(7.6)

1.0

(3.8)

WD

03

03

RD

03

03

(0

3)

RD

020

2 (0

2) W

D0

202

RD0

101

(01

) WD

010

1*

RD000

0 (00)

WD00

00*

RD2020 (00

0) WD2222*

0

500

(3.5, 35)

1000

(6.9, 69)

1500

(10.3, 103)

2000

(13.8, 138)

2500

(17.4, 172.4)

3000

(20.7, 207)

3500

(24.1, 241)

PRESSURE in psi (MPa, bar)

*Accessory WD (wide pattern) mix chambers are available. See page 49.

312666R

Models/Mix Chamber Selection Guide

Gun Part,

Series

CS20F1, B

CS20F2, B

CS00F1, B

CS00F2, B

CS00F3, B

CS00F4, B

CS00F5, B

CS00F6, B

CS01F1, B

CS01F2, B

CS01F3, B

CS01F4, B

CS01F5, B

CS01F6, B

CS02F1, B

CS02F2, B

CS02F3, B

CS02F4, B

CS02F5, B

CS02F6, B

Flat Pattern Guns

FL0000

FL0101

FL0101

FL0101

FL0101

FL0101

FL0101

FL0202

Part

FL2020

FL2020

FL0000

FL0000

FL0000

FL0000

FL0000

FL0202

FL0202

FL0202

FL0202

FL0202

Mix Chamber

Impingement

Port Size in. (mm)

0.020 (0.50)

0.020 (0.50)

0.029 (0.70)

0.029 (0.70)

0.029 (0.70)

0.029 (0.70)

0.029 (0.70)

0.029 (0.70)

0.042 (1.00)

0.042 (1.00)

0.042 (1.00)

0.042 (1.00)

0.042 (1.00)

0.042 (1.00)

0.052 (1.30)

0.052 (1.30)

0.052 (1.30)

0.052 (1.30)

0.052 (1.30)

0.052 (1.30)

-01

-01

-01

-01

-00

-00

-01

-01

Equivalent

Size

-000

-000

-00

-00

-00

-00

-02

-02

-02

-02

-02

-02

FT0848

FT0424

FT0438

FT0624

FT0638

FT0838

FT0848

FT0424

Part

FT0424

FT0438

FT0424

FT0438

FT0624

FT0638

FT0838

FT0438

FT0624

FT0638

FT0838

FT0848

Flat Tip

Pattern Size in. (mm)

8-10 (203-254)

8-10 (203-254)

8-10 (203-254)

8-10 (203-254)

12-14 (305-356)

12-14 (305-356)

16-18 (406-457)

16-18 (406-457)

8-10 (203-254)

8-10 (203-254)

12-14 (305-356)

12-14 (305-356)

16-18 (406-457)

16-18 (406-457)

8-10 (203-254)

8-10 (203-254)

12-14 (305-356)

12-14 (305-356)

16-18 (406-457)

16-18 (406-457)

Orifice Size in. (mm)

0.024 (0.61)

0.038 (0.97)

0.024 (0.61)

0.038 (0.97)

0.024 (0.61)

0.038 (0.97)

0.038 (0.97)

0.048 (1.22)

0.024 (0.61)

0.038 (0.97)

0.024 (0.61)

0.038 (0.97)

0.038 (0.97)

0.048 (1.22)

0.024 (0.61)

0.038 (0.97)

0.024 (0.61)

0.038 (0.97)

0.038 (0.97)

0.048 (1.22)

312666R 5

6

Models/Mix Chamber Selection Guide

3.0

(11.4)

2.25

(8.55)

1.5

(5.7)

FL0

202

wit h F

TXX

48 t ip

TXX

38 ti p

FL01

01 w ith F

FL000

0 with

FTXX3

8 tip

FL2020 wi th FTXX24

tip

0.75

(2.85)

0

500

(3.5, 35)

1000

(6.9, 69)

1500

(10.3, 103)

2000

(13.8, 138)

2500

(17.4, 172.4)

PRESSURE in psi (MPa, bar)

3000

(20.7, 207)

3500

(24.1, 241)

Wide Round Pattern Gun

Gun Part,

Series

CS22WD, B

CS00WD, B

CS01WD, B

CS02WD, B

CS03WD, B

Part

WD2222

WD0000

WD0101

WD0202

WD0303

Mix Chamber

Impingement

Port Size in. (mm)

Equivalent

Size

0.022 (0.56)

0.028 (0.71)

0.039 (0.99)

0.046 (1.17)

0.057 (1.45)

N/A

-00

-01

-02

-03

Pattern Diameter at

24 in. (610 mm) to

Target in. (mm)

8-9 (203-229)

15 (381.0)

16 (406.4)

18 (457.2)

18 (457.2)

Equivalent Flow to

Mix Chamber Size

Reference Part No.

4.5 lb/min at 1000 psi

RD0000

RD0101

RD0202

RD0303

312666R

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

312666R 7

8

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately.

Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage.

312666R

Overall View

Overall View

U

F

G

L

X

D

C

N

V

A

S

M

Y

P

T

H

F IG . 1

Key:

A A Side Fluid Valve (ISO)

B B Side Fluid Valve (RESIN) (not shown)

C Front Cover Retainer

D Air Line Quick Coupler

E Breather Plug

F Fluid Housing (under cover)

G Grease Fitting (under cover)

H Handle

L Piston Safety Lock/Flow Selector Knob

M Gun Fluid Manifold

N Mix Chamber Nozzle

P Optional Fluid Inlets (A Side Shown)

312666R

R

E

W

TI11324a

R ClearShot Liquid Cartridge

S Fluid Inlet Swivels (A Side Shown)

T Trigger

U Front Cover

V Gun Air Whip Hose

W Air Valve

X Variable Flow Adjustment Knob

Y Manifold Check Valve/Inlet Screen Housing

9

ClearShot Liquid

ClearShot Liquid

begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

Read material MSDS to know specific hazards and precautions related to ClearShot

Liquid.

Isocyanate Hazard

Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO lube pump reservoir filled with Graco Throat Seal Liquid (TSL), Part

206995. The lubricant creates a barrier between the ISO and the atmosphere.

• Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been contaminated from the other side.

• Always park pumps when you shutdown.

• Always lubricate threaded parts with Part

217374 ISO pump oil or grease when reassembling.

Moisture Sensitivity of

Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will

10 312666R

Keep Components A and B Separate

Keep Components A and B Separate

CAUTION

To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B

(resin) parts. The gun is shipped with the A side on the left. The fluid manifold, fluid housing, side seal assembly, check valve cartridge, and mix chamber are marked on the A side.

Foam Resins with 245 fa Blowing Agents

New foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

Changing Materials

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• Most materials use ISO on the A side, but some use ISO on the B side.

• Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

312666R 11

Grounding

Grounding

Check your local electrical code and proportioner manual for detailed grounding instructions.

Ground the spray gun through connection to a

Graco-approved grounded fluid supply hose.

Disengage

To disengage piston safety lock, push knob in and turn counterclockwise until it pops out.

There will be a gap between knob and gun body.

Disengaged

Piston Safety Lock

Engage piston safety lock whenever you stop spraying to avoid accidental triggering .

F IG . 3

TI12240a

Engage

To engage piston safety lock, push knob in and turn clockwise. If engaged, gun will not actuate.

Engaged

TI11326a

F IG . 2

12 312666R

Remove Front Cover

Remove Front Cover

1. Follow Pressure Relief Procedure , page

17.

2. Ensure fluid valves A and B are closed before turning front cover retainer (C).

Loss of Air Pressure

In event of loss of air pressure, gun will continue to spray. To shut off gun, do one of the following:

Push in piston safety lock, see page 12.

• Close fluid valves A and B.

C

F IG . 4

A

TI11327a

F IG . 5

A

TI11327a

312666R 13

Setup

Setup

1. Close fluid valves A and B.

c. Close fluid valves and retighten fluid manifold check valves.

TI11328a

F IG . 6

2. Connect A (ISO) and B (RESIN) fluid hoses to fluid manifold.

F IG . 8

TI11337a

F IG . 7

TI11329a

3. Purge air from fluid lines using feed pump pressure only (less than 500 psi (3.5 MPa,

35 bar)).

a. Ensure fluid valves are closed. Open fluid manifold check valves 2 to 2-1/2 turns.

b. Open fluid valves and wait for all air to bleed from fluid hoses.

4. Engage piston safety lock, page 12.

5. Install ClearShot Liquid cartridge. See

ClearShot Liquid Cartridge Installation/Removal , page 23.

6. Connect gun air whip hose (V) air valve (W) to main air hose. Assemble fluid manifold

(M) to gun by hand, and then tighten bolt.

7. Connect air line to quick coupler (D). Turn on air. Open air valve (W). Air should flow from nozzle (N).

N

W

V

M

D

TI11331a

F IG . 9

8. Apply layer of lubricant over front cover of gun and front cover retainer, or use gun cover to prevent overspray buildup and ease disassembly.

14 312666R

9. Disengage piston safety lock, page 12.

14. Disengage piston safety lock, page 12.

Setup

TI12240a TI12240a

F IG . 10 F IG . 13

10. Trigger gun to check for full mix chamber travel and to prime ClearShot Liquid dosing

pump. See ClearShot Liquid Cartridge

Installation/Removal , page 23.

11. Engage piston safety lock, page 12.

15. Test spray onto cardboard. Adjust pressure and temperature to get desired results.

TI11326a

F IG . 11

12. Turn on proportioner.

13. Open B (RESIN) fluid valve. Then open A

(ISO) fluid valve.

F IG . 14

16. The gun is now ready to spray.

TI11334a

CAUTION

Air supply is required for gun actuation. Do not disconnect gun air supply until fluid pres-

sure is relieved, page 17.

TI11333a

F IG . 12

312666R 15

Shutdown

Shutdown

Overnight Shutdown

1. Follow Pressure Relief Procedure , page

17.

2. Leave air turned on and gun detriggered.

Grease gun daily to prevent two-component curing and keep fluid passages clean.

Purge air carries grease mist through air chamber (AC), impingement ports (IP), and out mix chamber nozzle (N), coating all surfaces. Use Graco 117773 grease.

3. Unscrew and remove front cover retainer

(C). Remove front cover (U).

4. Using grease gun, dispense a half shot of grease into fitting (G). Do not over-grease; use a half shot maximum.

U

N

G

W

C

N IP AC 14

TI11335a

F IG . 16

5. Replace front cover (U) and front cover retainer (C).

Always leave a ClearShot Liquid cartridge in gun handle to prevent cartridge bore contamination.

!IR

#3,

#3,!IR

&LUID

'REASE

TI12124a

F IG . 15

16 312666R

Pressure Relief Procedure

Pressure Relief Procedure

1. Engage piston safety lock, page 12.

TI12240a

F IG . 19

4. Trigger gun onto cardboard or into waste container to relieve pressure.

TI11326a

F IG . 17

CAUTION

Air supply is required for gun actuation. Do not disconnect gun air supply until fluid pressure is relieved.

2. Close fluid valves A and B. Leave air valve

(W) open.

F IG . 20

TI11336a

5. Engage piston safety lock, page 12.

W

A

TI11327a

F IG . 18

3. Disengage piston safety lock, page 12.

Fluid in the hose and proportioner is still under pressure. Follow the Pressure Relief Procedure in the proportioner manual.

To relieve pressure in the hose manifold after the gun is removed, place the fluid manifold over containers, facing away from you. Ensure fluid valves are closed. Very slowly open fluid manifold check valves 2 to 2-1/2 turn. Under high pressure, fluid will spray sideways from the fluid ports.

312666R

TI11337a

17

Optional Hose Position

Optional Hose Position

Fluid inlet swivel fittings point to rear. If desired, these positions can be changed so hoses point downward.

CAUTION

To prevent cross-contamination of gun’s wetted parts, do not interchange A component

(isocyanate) and B component (resin) parts.

4. Apply thread sealant to plugs (1e), elbows

(35), and male threads of fluid valve assemblies. Install elbows (35) in optional inlets, facing down. Install fluid valve assemblies in elbows. Be sure to install A fluid assembly in A side. Install plugs where swivels had been. Torque all parts to

235-245 in-lb (26.6-27.7 N•m).

1. Follow Pressure Relief Procedure , page

17. Also relieve system pressure, see pro-

portioner manual.

2. Disconnect air (D) and remove fluid manifold (M).

1e

TI12085a

F IG . 23

M

5. Connect A and B hoses to A and B swivels.

6. Attach fluid manifold. Connect air. Return gun to service.

D

TI11330a

F IG . 21

3. Disconnect fluid hoses from inlet swivels

(A, B). Remove fluid valve assemblies.

Remove plugs from optional inlets (P).

B

F IG . 22

18

P

A

TI11329a

312666R

Flat Spray Tips

Flat Spray Tips

1. Follow Pressure Relief Procedure , page

17.

2. Unscrew and remove front cover retainer

(C).

3. Remove front cover (U) and o-ring (2b).

Inspect o-ring.

4. Remove tip retainer (46) and tip (21).

Inspect o-ring (47).

5. Remove fluid housing (F). Loosen A and B side seals. Slide flat mix chamber (14) out rear of fluid housing.

c. Assemble o-ring (47), tip (21), and tip retainer (46) to front of mix chamber

(14).

8. Reposition tip horizontally or vertically, or install different tip size.

TI12088a

21

47

14

U

46

F

TI12087a

C

F IG . 24

TI2648a

F IG . 25

If tip is stuck, pry off with small screwdriver or pull off with pliers. Tip is hardened to resist damage.

Tips marked on back with last three digits

of part number. See Flat Tip Kits , page

50.

6. To clean, soak tip in compatible solvent.

Clean gently with tip cleanout tool 15D234;

page 56 for details of tool.

7. Reassemble in reverse order.

a. Insert mix chamber (14) from rear of fluid housing.

b. Tighten A and B side seals on fluid housing.

9. Reinstall fluid housing (F) to handle.

10. Reinstall front cover (U) and front cover retainer (C).

312666R 19

Variable Flow

Variable Flow

Operation

The variable flow feature is designed to provide immediate adjustment between a full flow pattern (determined by mix chamber size) and a user defined reduced flow pattern.

Change Variable Flow

Adjustment Knob

1. Turn air valve (W) OFF.

2. Turn flow selector knob to variable flow

position. See F IG . 27.

Variable

Flow

Adjustment

Knob

F IG . 26

Safety

Stop/Flow

Selector

Knob

TI12240a

Full Flow

OFF

Variable

Flow

F IG . 27

Safety

Stop/Flow

Selector

Knob

Variable

Flow

Adjustment

Knob

TI11345a

Reduced Flow

To spray a reduced flow pattern, push in and turn flow selector knob to variable flow posi-

tion. See F IG . 27.

Full Flow

To return to a full flow pattern, push in and turn

flow selector knob to full flow position. See F IG .

27.

20 312666R

Variable Flow

3.

To increase variable flow: push in and turn variable flow knob counterclockwise.

To decrease variable flow: push in and turn variable flow knob clockwise.

4. Turn air valve ON, and open fluid valves.

Verify that flow selector knob is set to the

variable flow position. See F IG . 27.

5. Test spray pattern on cardboard. Repeat steps 1 through 6 until desired spray pattern is reached.

Variable

Flow

Adjustment

Knob

TI11344a

F IG . 28

The variable flow adjustment knob cannot be adjusted when the flow selector knob is

in the safety stop position. See F IG . 27.

The variable flow adjustment knob locks into detents every 15°. Ensure knob is locked into a detent before proceeding to step 5.

F IG . 29

TI11334a

312666R 21

Variable Flow

22 312666R

ClearShot Liquid Cartridge Installation/Removal

ClearShot Liquid Cartridge Installation/Removal

If ClearShot Liquid cartridge removal or installation is difficult, lubricate cartridge o-rings and/or cartridge bore with a few drops of ClearShot Liquid. Water-based lubricants can be used as well.

3. Insert cartridge into gun handle. Ensure cartridge tabs are aligned correctly with cartridge tab recesses in gun handle.

Do not use Fusion grease or other petroleum- or vegetable-based lubricants. They will cause cartridge o-rings to swell and stick inside gun handle.

F IG . 31

Installation

1. Follow Pressure Relief Procedure , page

17.

2. Remove plastic cap from new ClearShot

Liquid cartridge.

TI113341a

4. After cartridge is fully inserted, turn cartridge 1/4 turn clockwise to lock it into gun handle.

F IG . 30

312666R

TI113340a

TI113342a

F IG . 32

5. Turn air valve ON and prime ClearShot Liquid dosing pump.

a. Trigger gun 20 times to prime dosing pump.

b. Trigger gun onto cardboard to see dosed ClearShot Liquid.

6. Resume spraying.

23

ClearShot Liquid Cartridge Installation/Removal

Removal

1. Follow Pressure Relief Procedure , page

17.

2. Turn air valve (W) OFF.

3. Push in and turn cartridge 1/4 turn counterclockwise (viewed from bottom).

Troubleshooting

For ClearShot Liquid cartridge troubleshooting,

see Troubleshooting on page 31.

TI11338a

F IG . 33

4. Pull cartridge out of gun handle.

F IG . 34

TI11339a

24 312666R

Maintenance

Maintenance

Supplied Tool Kit

• Hex Nut Driver; 5/16

• Screwdriver; 1/8 blade

• Nozzle Drill Bit; various sizes depending on nozzle size. See Table 1.

• Impingement Port Drill Bit; various sizes depending on port size. See Table 3.

• 117661 Pin Vise; dual reversible chucks

As Needed

1.

Clean Outside of Gun , page 26.

2.

Clean Mix Chamber Nozzle , page 28, a

minimum of once a day.

3.

Clean Breather Plug , page 26.

4.

Clean Fluid Manifold , page 27.

5.

Clean Passages , page 29.

6.

Clean Impingement Ports , page 29.

7.

Adjust Fluid Valve Packings , page 27.

Reversible

Daily

Follow

Shutdown , page 16.

Reversible

TI3684a

F IG . 35

• 117792 Grease Gun; with 3 oz grease

• 15B817 Flush Manifold

Weekly to Monthly

1. Clean

Mix Chamber and Side Seal

Assemblies , page 38. Check o-rings.

2. Clean

Check Valves , page 41. Check

o-rings and filters.

Keep Gun Clean

Keep gun clean with accessory gun cover,

page 55.

Applying a light coat of lubricant will make cleaning easier.

312666R 25

Maintenance

Flush Gun Clean Outside of Gun

Wipe off outside of gun with compatible solvent. Use N-Methylpyrrolidone (NMP), Dynasolve CU-6, Dzolv, or an equivalent to soften cured material.

1. Follow Pressure Relief Procedure , page

17.

2. Flush with compatible solvent into a grounded metal pail, holding a metal part of fluid manifold firmly to side of pail. Use lowest possible fluid pressure when flushing.

3. Follow Pressure Relief Procedure , page

17.

For a more thorough flush, a solvent flush kit (256510 248229) is available as an accessory.

CAUTION

These solvents are not recommended for flushing; use only for cleaning.

Clean or Replace Front

Cover and Retainer

Soak front cover retainer (C) and front cover

(U) in compatible solvent. Brush or wipe clean.

Replace as needed.

Clean Breather Plug

Remove and clean breather plug with compatible solvent.

26 312666R

Maintenance

Clean Fluid Manifold

Clean fluid manifold fluid ports with compatible solvent and brush whenever removed from gun. Do not damage the internal sealing surfaces. Fill fluid ports with grease if left exposed, to seal out moisture.

3. Remove fluid screens by unthreading them from fluid manifold.

CAUTION

To prevent cross-contamination of the check valves, do not interchange A component and

B component parts. The A component check valve is marked with an A.

Fluid Ports

4. Clean or replace fluid screens. See

Accessories , page 55.

5. Carefully inspect o-rings and fluid screen surfaces. Replace if worn or damaged.

6. Liberally lubricate o-rings and reassemble.

Use a hex nut driver to tighten.

TI12089a

F IG . 36:

Clean or Replace Fluid Screens

1. Follow Pressure Relief Procedure , page

17.

2. Relieve pressure in hose manifold after gun is removed.

a. Place the fluid manifold over containers, facing away from you. b. Ensure fluid valves are closed. c. Very slowly open fluid manifold check valves 2 to 2-1/2 turn. Under high pressure, fluid will spray sideways from the fluid ports.

Adjust Fluid Valve Packings

Periodic adjustment may be necessary to stop fluid leakage. If fluid valve is leaking, adjust the packings:

1. Follow

Pressure Relief Procedure , page

17.

2. Loosen set screw and remove valve handle.

3. Turn valve packing nut clockwise in

1/8-turn increments until leak is corrected.

4. Re-pressurize system then check for leaks.

Repeat procedure as necessary.

1/8

TI11337a

TI19008a

F IG . 38 F IG . 37

312666R 27

Maintenance

Clean Mix Chamber Nozzle

1. Engage piston safety lock, page 12.

2. Refer to Table 1. Also see identification

chart under Drill Bit Kits , page 53. Use

appropriate size drill bit to clean mix chamber nozzle (N).

N

F IG . 39

TI11326a

TI12090a

F IG . 40

Table 1: Nozzle Drill Bit Sizes

Round Spray

Mix

Chamber

Drill Size in. (mm)

RD2020 #58, .042

(1.00)

RD0000 #55, .052

(1.30)

RD0101 #53, .060

(1.50)

RD0202 #50, .070

(1.75)

RD0303 #44, .086

(2.15)

Flat Spray

Mix

Chamber

Drill Size in. (mm)

FL2020 3/32, .094

(2.35)

FL0000 3/32, .094

(2.35)

FL0101 3/32, .094

(2.35)

FL0202 3/32, .094

(2.35)

28 312666R

Maintenance

Clean Passages

If necessary, clean out passages in fluid housing and handle with drill bits. All drill bits are available in an accessory kit. Order kit 256526

for ClearShot Handle Drill Kit; see Accessories , page 55.

Clean Impingement Ports

1. Follow

Pressure Relief Procedure , page

17.

2. Disconnect air (D) and remove fluid manifold (M).

M

D

TI11330a

F IG . 41

3.

Flush Gun , page 26. If gun will not flush,

see

Mix Chamber and Side Seal Assemblies , page 38.

4.

Remove Front End , page 36.

312666R 29

Maintenance

5. Loosen A and B side seals two turns.

6. Pull out mix chamber from back of fluid housing. See Table 2 for appropriate size drill to clean ports. Also see identification

chart under Drill Bit Kits , page 53.

Some mix chambers have counter bored holes and require two drill sizes to clean impingement ports completely.

CB

IP

Impingement Port

CB

TI12097a

IP

Table 2: Impingement Port Drill Bit Sizes

Mix

Chamber

Impingement

Port (IP) Drill

Bit Size in.

(mm)

Counter-bore

(CB) Drill Bit

Size in. (mm)

RD2020 #76, .020 (0.50) #53, .060 (1.50)

RD0000 #69, .029 (0.70) #53, .060 (1.50)

RD0101 #58, .042 (1.00)

RD0202 #55, .052 (1.30)

N/A

N/A

RD0303 #53, .060 (1.50) N/A

FL2020 #76, .020 (0.50) #53, .060 (1.50)

FL0000 #69, .029 (0.70) #53, .060 (1.50)

FL0101 #58, .042 (1.00) N/A

FL0202 #55, .052 (1.30) N/A

7. Push mix chamber back into position.

8. Tighten A and B side seals.

9.

Attach Front End , page 37.

10. Attach fluid manifold (M). Connect air (D).

Return gun to service.

Mix Chambers RD and

FL, 2020 and 2929

F IG . 42

TI3533a

Mix Chambers RD and FL,

4242 or larger

30 312666R

Troubleshooting

Troubleshooting

1. Follow Pressure Relief Procedure , page

17, before checking or repairing gun.

2. Check all possible problems and causes before disassembling gun.

CAUTION

To prevent cross-contamination of gun’s wetted parts, do not interchange A component

(isocyanate) and B component (resin) parts.

PROBLEM CAUSE SOLUTION

Gun does not fully actuate when triggered.

Fluid does not spray when gun is fully actuated.

Safety lock engaged.

Disengage piston safety lock. See

Piston Safety Lock , page 12.

Plugged breather plug (9).

Clean Breather Plug , page 26.

Damaged air valve o-rings (15).

Replace. See Air Valve , page 43.

Closed fluid valves (1b).

Open.

Gun actuates slowly.

Gun delays, then actuates abruptly.

Loss of round pattern.

Loss of flat pattern.

Plugged impingement ports.

Plugged check valves (44,45).

Clean Impingement Ports , page

29.

Clean. See

Check Valves , page

41.

Plugged breather plug (9).

Clean Breather Plug , page 26.

Damaged piston o-rings (4a, 4c).

Replace. See

Piston , page 42.

Dirty air valve, or damaged o-rings (15).

Cured material around side seals

(42, 43).

Dirty mix chamber (14) nozzle.

Clean air valve or replace o-rings.

See Air Valve , page 43.

Inspect side seals (42c) and mix chamber (14) for scratches.

Replace; see Mix Chamber and

Side Seal Assemblies , page 38.

Clean Mix Chamber Nozzle

,

page 28.

Empty ClearShot Liquid cartridge. Replace. See

ClearShot Liquid

Cartridge Installation/Removal

,

page 23.

ClearShot Liquid dosing pump is not primed.

Prime dosing pump. See

Clear-

Shot Liquid Cartridge Installation/Removal , page 23.

Plugged spray tip.

Worn tip.

Clean in compatible solvent.

Replace. See

Flat Spray Tips

,

page 19.

Empty ClearShot Liquid cartridge. Replace. See

ClearShot Liquid

Cartridge Installation/Removal

,

page 23.

Dirty mix chamber (14) nozzle.

Clean Mix Chamber Nozzle

,

page 28.

312666R 31

Troubleshooting

PROBLEM CAUSE SOLUTION

Leakage between flat tip and mix chamber.

Tip not seated properly.

Damaged/missing o-ring (47).

Reassemble. See

Flat Spray

Tips , page 19.

Replace. See Flat Spray Tips , page 19.

Pressure imbalance.

Plugged impingement ports.

Plugged check valves (44, 45).

Clean. See

Check Valves , page

41.

Viscosities not equal.

Adjust temperature to compensate.

Plugged fluid screens.

Clean Impingement Ports , page

29.

A and/or B fluid in gun air section. Damaged side seals (42, 43).

Damaged mix chamber (14).

Clean. See

Clean or Replace

Fluid Screens , page 27.

Replace. See Mix Chamber and

Side Seal Assemblies , page 38.

Replace. See Mix Chamber and

Side Seal Assemblies , page 38.

Fluid mist from mix chamber.

Rapid buildup of material on air cap.

Damaged side seal o-rings (42d,

42e).

Replace. See Mix Chamber and

Side Seal Assemblies , page 38.

Close valves first.

Tightened flat tip retainer with fluid valves (1b) open.

Damaged side seals (42, 43).

Damaged side seal o-rings (42d,

42e).

Damaged mix chamber (14).

Replace. See Mix Chamber and

Side Seal Assemblies , page 38.

Replace. See Mix Chamber and

Side Seal Assemblies , page 38.

Damaged/missing fluid housing o-ring (2b or 2c).

Replace. See Mix Chamber and

Side Seal Assemblies , page 38.

Dosed ClearShot Liquid normal.

No action required.

Plugged front cover holes.

Clean or Replace Front Cover and Retainer , page 26.

Replace. See Parts , page 44.

Replace. See Parts , page 44.

Replace. See Parts , page 44.

Reduced cleanoff air.

Excessive purge air when fluid valves are closed and gun is de-triggered.

Fluid does not shut off when fluid valves are closed.

Damaged front o-ring (2b).

Damaged fluid housing o-ring

(2d).

Damaged/missing fluid housing o-ring (2c).

Damaged fluid valves (1b).

Burst of air from muffler when gun is triggered.

Normal.

Replace. See

Replace. See

Parts

Parts

No action required.

, page 44.

, page 44.

32 312666R

Troubleshooting

PROBLEM CAUSE SOLUTION

Steady air leakage from muffler.

Damaged air valve o-rings (4d).

Replace. See

Air Valve , page 43.

Damaged piston o-rings (4a, 4c).

Replace. See

Piston , page 42.

Air leakage from front air valve.

Damaged air valve o-rings (4d).

Replace. See Air Valve , page 43.

Air leak between handle and fluid housing

Damaged o-ring (2c or 2d).

Replace. See

Parts , page 44.

Cannot tighten front cover retainer

(20) until it bottoms out.

Installing round mix chamber front cover on a flat tip gun.

Inspect front cover for flat tips

256416 and for round tips

256414.

Gun does not dose ClearShot Liquid.

Empty ClearShot Liquid cartridge. Replace. See

ClearShot Liquid

Cartridge Installation/Removal

,

page 23.

ClearShot Liquid dosing pump is not primed.

Damaged cartridge o-rings.

Prime dosing pump. See

Shot Liquid Cartridge Installation/Removal , page 23.

Clear-

Replace. See

ClearShot Liquid

Cartridge Installation/Removal

,

page 23.

Excessive ClearShot Liquid dosing; producing less than 1000 doses per cartridge.

ClearShot Liquid cartridge installation or removal is difficult.

ClearShot Liquid cartridge is pressure locked in cartridge bore.

Damaged or cracked cartridge.

Replace. See

ClearShot Liquid

Cartridge Installation/Removal

,

page 23.

Damaged dosing piston.

Repair. See Piston , page 42.

Non-regulated air supply to gun.

Regulate air supply to gun.

Excessive air pressure at gun.

Damaged or dirty o-rings on air piston and/or dosing piston.

Regulate air supply to 80 psi (0.56

MPa, 5.6 bar).

Repair or clean o-rings. See ton , page 42.

Pis-

Friction between cartridge o-rings and cartridge bore.

Lubricate cartridge o-rings and/or cartridge bore with a few drops of

ClearShot Liquid. See , page 22.

Cartridge is empty. Temporary cartridge pressure lock.

Engage piston safety lock and trigger gun 20 times to bleed pressure in cartridge. See

Clear-

Shot Liquid Cartridge Installation/Removal , page 23.

312666R 33

Theory of Operation

Theory of Operation

Gun Triggered (Fluid Spraying)

Mix chamber (14) moves back, shutting off purge air flow. Impingement ports (IP) align with fluid ports of side seals (42, 43), allowing fluid to flow through mix chamber nozzle (N).

Gun Detriggered (Air Purging)

Mix chamber (14) moves forward, shutting off fluid flow. Impingement ports (IP) open to air chamber (AC), allowing purge air to flow through mix chamber nozzle (N).

See Shutdown (page 16) for use of grease fit-

ting (G).

Flow paths are not shown to scale, for clarity.

CSL is dosed into purge air.

AC N

IP 14

Flow paths are not shown to scale, for clarity.

CSL is dosed into purge air.

N

IP

AC AC

14

!IR

#3,

&LUID

'REASE

TI12123a_1

!IR

#3,

#3,!IR

&LUID

'REASE

TI12124a

34 312666R

Cutaway View

2 (Fluid Housing Assy.; see page 44)

4 (Piston Assy.; see page 44)

3

14

19

20

Theory of Operation

45

312666R

44

42

6

15

5

1 (Hose Manifold Assy.; see page 48)

23

15

16

13

17

9

TI12091a

35

Repair

Repair

Tools Required

Tools required to complete gun repair procedures:

4. Unscrew and remove front cover retainer

(C).

5. Remove front cover (U).

• adjustable wrench

• flat head screwdriver (included)

• 5/16 hex nut driver (included)

U 2b

C

Lubrication

See page 55 to order lubricant. Liberally lubri-

cate all o-rings, seals, and threads.

TI12092a

Do not lubricate o-ring, seals, and threads on ClearShot Liquid cartridge.

F IG . 43

Remove Front End

6. Turn fluid housing (F) 1/4 turn counterclockwise to disengage slots. Remove fluid housing.

F

Proper attachment of front end is critical. Do not operate gun if front end is loose or not snug against handle.

1. Follow Pressure Relief Procedure , page page 17.

2.

Flush Gun , page 26.

TI12093a

F IG . 44

CAUTION

If front cover retainer (C) and front cover (U) are stuck due to material buildup, do not force it by turning entire front end. Soak front of gun in solvent to soften cured material and free front cover and front cover retainer.

3. Use hex nut driver to remove fluid manifold

(M).

7. Inspect fluid housing o-rings for wear or damage. Replace if necessary.

36 312666R

Attach Front End

Repair

4. Turn fluid housing 1/4 turn clockwise to engage slots.

Proper attachment of front end is critical. Do not operate gun if front end is loose or not snug against handle.

1. Engage piston safety lock, page 12.

TI12094a

F IG . 47

F IG . 45

TI11326a

2. Liberally lubricate o-rings (2c, 2d) and reassemble on fluid housing. Insert keyed end of mix chamber (14) in socket of piston assembly (4).

5. Replace front cover (U).

6. Screw on front cover retainer (C).

U 2b

F

C

2d

2c

F IG . 48

TI12092a

14

4

TI12129a

F IG . 46

3. Push fluid housing (F) flush to handle.

312666R 37

Repair

Mix Chamber and Side Seal

Assemblies

See Models/Mix Chamber Selection Guide , page 4, for available mix chamber sizes.

1. Follow Pressure Relief Procedure , page

17.

2. Remove fluid manifold (M). Leave air connected.

5.

Remove Front End , page 36.

CAUTION

To prevent cross-contamination of side seal assemblies, do not interchange A component and B component parts. The A component assembly is marked with an A.

6. Use hex nut driver to remove side seal assemblies (42, 43).

2a

B

A

43

M

F IG . 51

F

42

TI12096b

F IG . 49

D

TI12095a

3. Flush gun to remove residual A and B com-

ponents. See Flush Gun , page 26. Follow

Pressure Relief Procedure , page 17.

4. Disconnect air (D).

7. Push on front of mix chamber (14) to loosen. Pull mix chamber out rear of fluid

housing (F). Inspect for damage and Clean

Impingement Ports , page 29.

CAUTION

To prevent cross-contamination of the gun’s wetted parts, mix chamber is marked with an

A and a notch on back edge. Be sure the A side of mix chamber is on the A side of gun.

TI12086a

F IG . 50

38 312666R

Repair

8. Apply thin coat of lubricant to mix chamber

(14). Install mix chamber. Etched A and notch must be on same side as A on fluid housing. Mix chamber is keyed to fit in fluid housing.

11. Line up tabs on seal (42c) and seal housing

(42a); insert seal into housing. Push down on seal and turn to lock in place.

Line up tabs

14

B

42d

{

42c

A

42b

42e

TI12097b

42a TI12098b

F IG . 52 F IG . 53

CAUTION

To prevent cross-contamination of side seal assemblies, do not interchange A component and B component parts. The A component assembly is marked with an A.

9. Push down on seal housing (42a) and turn so side seal detents unlock and remove.

10. Carefully inspect side seal assembly o-rings and surfaces. Replace worn or damaged parts. Liberally lubricate o-rings

(42d, 42e) and reassemble.

312666R 39

Repair

12. Check for proper spring (42b) operation, and that the seal (42c) rotates slightly in the seal housing (42a) detents.

When the seal is installed correctly the spring will be flexible and all four cross holes of the seal will be completely visible.

See F IG . 54 for an example of the correct

and incorrect seal installation.

13. Liberally lubricate and reinstall side seal assemblies (42, 43). Use hex nut driver to tighten.

B

2a

A

43

Correct Seal Installation

Cross Hole

F

42 TI12096b

F IG . 55

TI12639a

Incorrect Seal Installation

Cross Hole

14.

Attach Front End , page 37.

15. Connect air, and trigger the gun a few times to check for leaks. If purge air leaks from mix chamber nozzle when gun is triggered, inspect mix chamber and side seals.

Correct the problem before attaching fluid manifold.

16. Attach fluid manifold (F). Connect air.

Return gun to service.

TI12640a

F IG . 54

40 312666R

Repair

Check Valves

1. Follow Pressure Relief Procedure , page

17.

2. Remove fluid manifold (M). Leave air connected.

Clean Fluid Manifold , page 27.

5. Use hex nut driver to remove check valves

(44, 45).

6. Disassemble check valves using a flat head screwdriver.

M

44e

F IG . 58

F IG . 56

D

TI12095a

3. Flush gun to remove residual A and B components. See

Flush Gun , page 26. Follow

Pressure Relief Procedure , page 17.

4. Disconnect air (D).

.

CAUTION

Damaged check valve o-rings (44e, 44f) may result in external leakage. Replace o-rings if they are damaged.

7. Clean and inspect all parts. Thoroughly inspect o-rings (44e, 44f). Press on ball

(44b) to test check valve for proper movement and spring action. Replace individual check valve parts as needed.

F

TI12086a

F IG . 57

CAUTION

To prevent cross-contamination of the check valves, do not interchange A component and

B component parts. The A component check valve is marked with an A.

F IG . 59

45

312666R

44e

44d

44c

44b

44a

44f

TI12099a

41

Repair

8. Liberally lubricate o-rings (44e, 44f) and carefully reinstall in fluid housing (F). Use hex nut driver to tighten.

9. Attach fluid manifold (M). Connect air (D).

Return gun to service.

5. Push piston shaft to remove piston (4b).

Inspect piston o-ring (4c) and shaft o-rings

(4a).

4b

4c

Piston

1. Follow Pressure Relief Procedure , page

17

2. Disconnect air (D) and remove fluid manifold (M).

F IG . 62

4a

TI12101a

6. Remove dosing piston.

a. Use supplied screw driver to remove spiral retaining ring (4g).

M b. Use screw driver to push dosing piston

(4e) out back of piston (4b) through access hole on front side.

D

F IG . 60

TI11330a

3.

Remove Front End , page 36.

4. Unscrew variable flow adjustment knob (X) and inspect o-ring (3a).

X

7. Clean and inspect o-rings on dosing piston

(4e). Clean dosing bore in piston (4b) with a nylon brush and compatible solvent.

8. Lubricate dosing piston (4e) o-rings with

ClearShot Liquid prior to reassembly.

9. Liberally lubricate piston o-ring (4c) and lightly lubricate shaft o-rings (4a).

10. Reinstall retaining ring (4g). Press it into groove of dosing piston (4e).

3a

TI12100a

F IG . 61

42 312666R

Repair

11. Reinstall piston. Shaft is keyed for proper assembly. Push firmly to seat piston.

2. Disconnect air (D) and remove fluid manifold (M).

M

D

TI12102a

F IG . 63

12. Install variable flow adjustment knob (X).

TI11330a

F IG . 65

3. Unscrew air valve plug (13) and remove spring (16). Using a small diameter tool, push spool (17) out from front. Inspect all five o-rings (15).

X

F IG . 64

TI12100a

13.

Attach Front End , page 37.

14. Attach fluid manifold (M).

15. Install ClearShot Liquid cartridge. See

ClearShot Liquid Cartridge Installation/Removal , page 23.

16. Connect air. Return gun to service.

F IG . 66

}

}

15

17

15

16

13

TI12103a

Air Valve

1. Follow Pressure Relief Procedure , page

17

4. Liberally lubricate o-rings and reassemble.

Torque plug (13) to 25-135 in-lb (14-15

N•m).

5. Attach fluid manifold (M). Connect air (D).

Return gun to service.

312666R 43

Parts

Parts

Seal Assembly (42) Detail

42d

42c

42b

42e

42a

4a

1

TI12098b

1 4d, 4e, 4f

1

3a

4g

1

3

1

4b

4c 1

14

43

2f

1

2a

4

20

1

2b

45

44

2c 1

42

2d

1

2

7

8

1

6

3

19

5

11

1

1 Apply light coating of

Fusion grease (31).

2 Apply sealant to threads.

3 Torque to 20-30 in-lb (2.3-3.4 N•m).

4 Torque to 35-40 in-lb (4.0-4.5 N•m).

17, 15

1

16

13

1

9 4

32

TI12104a

34

44

1 (see page 48 for details)

Variable-Flow Adjuster (3) Detail

3a

3c

3b r_256366_312666

23 33

Check Valve (44) Detail

44e

2 44d

44c

44b

44a

44f

TI12105a

312666R

Parts

Parts

Ref.

Part Description

1 256466 MANIFOLD, hose, assy.

1a MANIFOLD

1b

256462 KIT, valve, check, a side; includes 1c and 256469

(o-ring)

1c† 256462 KIT, valve, check, b side; includes 1b and 256469

(o-ring)

1d 15B221 BOLT; 5/16-24

1e 100139 PLUG, pipe

1f 117634 SWIVEL, union; #6 JIC

1g 117635 SWIVEL, union

1h‡ 256460 VALVE, ball, resin

1j‡ 256459 VALVE, ball, iso

1k 15U395 ADAPTER, male x female;

2

1/8 npt

256457 HOUSING, fluid, assy; includes 2a-2f and 42-45

2a 100846 FITTING, lubrication

2b

248648 O-RING (pack of 6)

2c

256773 O-RING (pack of 6)

2d

248132 O-RING (pack of 6)

2f HOUSING

3 256456 ADJUSTER, variable-flow

3a

256774 O-RING (pack of 6)

3b 257426 O-RING (pack of 6)

3c 257425 O-RING (pack of 6)

4 256454 PISTON, assy.

4a

256772 O-RING (pack of 6)

4b PISTON

4c

256775 O-RING (pack of 6)

4d O-RING

4e 257424 PISTON, dosing, assy; includes 4d and 4f

4f 257426 O-RING (pack of 6)

4g 121642 RING, retaining, internal spiral

Qty.

1

1

1

1

1

1

1

1

1

2

1

1

3

1

1

3

1

2

1

1

1

1

1

1

1

1

1

1

1

Ref.

Part Description Qty.

5

6

7

15B209 TRIGGER

192272 PIN, pivot

203953 SCREW; 10-24 x 3/8 in.

16

17

19

20

8

9

11

13

14

15

(10 mm)

15C480 WASHER, wave

121540 PLUG, breather

256458 HANDLE, kit; includes ref. 12 1

1

1

15T897 PLUG, air valve

CHAMBER, mix

1

1

O-RING

117485 SPRING, compression

256455 VALVE, spool; includes 15 1

256414 RETAINER, cover (pack of 5) 1

256415 COVER, front, round, tip 1

(pack of 5)

256416 COVER, front, flat, tip 1

5

1

(pack of 5)

21

* TIP, spray

23

256385 KIT, clearshot cartridge

(pack of 25)

25

26

27

28 117661

TOOL, cleanout

TOOL, cleanout

TOOL, cleanout, #69

PIN, vise

29† 117773 LUBRICANT

30† 117792 GUN, grease

31† 118665 GREASE, Fusion; 4 oz

32 117510 COUPLER, line, air;1/4 npt

33

34

15B565 VALVE, ball

15B772 HOSE, air; 18 in.

35

36

112307

117642

ELBOW, street

NUT DRIVER

37 118575 SCREW DRIVER, 1/8 blade

38 ▲ 172479 TAG, instruction

39 ▲ 222385 TAG, warning

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

312666R 45

Parts

Ref.

Part Description Qty.

40 256641 MANIFOLD, flush; includes

41

42

256642

256463

1d, 49, and 50.

KIT, inlet cap; includes 1d

KIT, seal, a side, assy;

42a includes 42a-42e and 43

HOUSING, seal, side

42b 256923 SPRING, compression

1

(pack of 10)

42c

256464 SEAL, side; includes 42d

42d

42e

256467 O-RING (pack of 6)

256468 O-RING (pack of 6)

43† 256463 KIT, seal, b side, assy;

43a includes 42 and 43a-43e

HOUSING, seal, side

43b 256923 SPRING, compression

43c

256464 SEAL, side; includes 43d

43d

43e

44

256467 O-RING (pack of 6)

256468 O-RING (pack of 6)

257422 KIT, valve, check, a side; includes 44a-44f

44a 257427 HOUSING, check valve, a side (pack of 10)

44b 257420 BALL; carbide (pack of 10)

44c 257419 SPRING, compression

1

(pack of 10)

44d 257421 RETAINER, ball (pack of 10) 1

44e

44f

246354 O-RING (pack of 6)

256771 O-RING (pack of 6)

45

† 257423 KIT, valve, check, b side;

1

1

1 includes 45a-45f

45a 257428 HOUSING, check valve, b 1

1

1

1

1

1

1

1

1

1

1

1

1 side (pack of 10)

45b 257420 BALL; carbide (pack of 10)

45c 257419 SPRING, compression

(pack of 10)

45d 257421 RETAINER, ball (pack of 10) 1

45e

45f

246354

256771

O-RING (pack of 6)

O-RING (pack of 6)

46

256567 RETAINER, tip

47

✠✿

246360 O-RING; PTFE (pack of 3)

1

1

1

1

49 100721 PLUG, pipe 1

50 117509 FITTING, air line; 1/4 npt 1

1

1

1

1

1

1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

† Not shown.

✖ Wide and round pattern models only.

✠ Flat pattern models only.

See tables on page 47 for kit number.

✓ Also included in o-ring repair kit(s); see

page 51.

★ ClearShot Liquid cartridges also available in

packages of 50 and 100. See Accessories

,

page 55.

❄ Side seals also available in packages of 2

and 20. See Accessories , page 55.

✿ Also included in Kits FL0000, FL0101,

FL0202, and FL2020.

◆ Parts included in kit 256461.

* See Flat Tip Kits , page 50, for part number.

‡ Replacement handles are available in Kit

24W375.

46 312666R

Model

CS00WD

CS01WD

CS02WD

CS03WD

CS22WD

CS01RD

CS02RD

CS03RD

CS20RD

CS00RD

Wide and Round Pattern Models Varying

Parts Table

Reference Number

14 25 26

Order Kit WD0000

Order Kit WD0101

Order Kit WD0202

Order Kit WD0303

Order Kit WD2222

Order Kit RD0101

Order Kit RD0202

Order Kit RD0303

Order Kit RD2020

Order Kit RD0000

27

Model

CS00F1

CS00F2

CS00F3

CS00F4

CS00F5

CS00F6

CS01F1

CS01F2

CS01F3

CS01F4

CS01F5

CS01F6

CS02F1

CS02F2

CS02F3

CS02F4

CS02F5

CS02F6

CS20F1

CS20F2

Flat Pattern Models Varying Parts Table

Reference Number

14 25 26

Order Kit FL0000

Order Kit FL0000

Order Kit FL0000

Order Kit FL0000

Order Kit FL0000

Order Kit FL0000

Order Kit FL0101

Order Kit FL0101

Order Kit FL0101

Order Kit FL0101

Order Kit FL0101

Order Kit FL0101

Order Kit FL0202

Order Kit FL0202

Order Kit FL0202

Order Kit FL0202

Order Kit FL0202

Order Kit FL0202

Order Kit FL2020

Order Kit FL2020

27

Convert Round Pattern to Flat Pattern

Parts

To convert a round pattern gun to a flat pattern gun, order the following parts.

Ref.

Part

14

20

21

46

FLxxxx

Description

CHAMBER, mix; see Flat

Pattern Mix Chamber Kits

,

page 50

256416 COVER, front, flat, tip

(pack of 5)

FTxxxx TIP, spray; see

Flat Tip Part

Reference Guide , page 50

256567 RETAINER, tip

Qty.

1

1

1

1

Convert Flat Pattern to Round Pattern

To convert a flat pattern gun to a round pattern gun, order the following parts.

Ref.

Part

14

20

Description

RDxxxx CHAMBER, mix; see

Round

Pattern Mix Chamber Kits

,

page 49

WDxxxx CHAMBER, mix; see Wide

Pattern Mix Chamber Kits

,

page 49

256415 COVER, front, round, tip

(pack of 5)

Qty.

1

1

312666R 47

Parts

Detail Views

Flat Pattern Detail

14

46

21

47

TI12106a

Supplied Tools

36

25-27

37 TI3870a

Fluid Inlet Cover Detail

1d

1h ‡

2-Hose Fluid Manifold (1) Detail

1f

3

41

TI12197a

1a

1 1b

1d

1k

3

1e

3

1g

3

1j ‡

TI12107a

Flush Manifold Detail

3

49

40

1d

50

3

TI12108a

1 Apply lubricant to seals.

3 Apply sealant to threads.

48 312666R

Parts

Mix Chamber Kits

Round Pattern Mix Chamber

Kits

Mix

Chamber

Kit

(includes drill bits)

RD2020

Pattern

Diameter at 24 in. (609.6 mm) to target in

(mm)

5 (127)

Nozzle

Orifice

Size

0.042

RD0000

RD0101

RD0202

RD0303

8 (203)

11 (279)

12 (305)

14 (356)

0.052

0.060

0.070

0.086

Nozzle

Drill Bit

Size, in. (mm)

Impingement Port

Size

0.020

#58

(1.00)

#55

(1.30)

#53

(1.50)

#50

(1.75)

#44

(2.15)

0.029

0.042

0.052

0.060

Impingement Port

Drill Bit

Size, in.

(mm)

Counterbore Size

#76 (0.50) 0.060

Counterbore Drill Bit

Size, in. (mm)

#53 (1.50)

#69 (0.70) 0.060

#58 (1.00) N/A

#55 (1.30) N/A

#53 (1.50) N/A

#53 (1.50)

N/A

N/A

N/A

Wide Pattern Mix Chamber Kits

Kits include mix chamber and cleanout drills. To spray larger diameter patterns than standard mix chambers.

Kit Part

WD2222

WD0000

WD0101

WD0202

WD0303

Pattern Diameter at

24 in. (609.6 mm) to target in (mm)

8 (203.2)

Equivalent flow to mix chamber size

Nozzle Drill Bit Size in (mm) *

N/A 0.047 (1.20)

Impingement Drill Bit Size in. (mm) *

#74, 0.022 (0.56)

15 (381.0)

16 (406.4)

Ref. RD0000

Ref. RD0101

1/16, 0.062 (1.59)

#50, 0.070 (1.78)

#70, 0.028 (0.71)

#61, 0.039 (0.99)

18 (457.2)

18 (457.2)

Ref. RD0202

Ref. RD0303

0.085 (2.15)

#42, 0.089 (2.26)

#56, 0.046 (1.17)

1.45 mm, 0.057 (1.45)

312666R 49

Parts

Flat Pattern Mix Chamber Kits

Mix

Chamber Kit

(includes drill bits and o-ring)

FL2020

Ref.

47 † ,

O-ring

Nozzle

Orifice

Size

246360 0.094

FL0000

FL0101

FL0202

246360 0.094

246360 0.094

246360 0.094

Nozzle

Drill Bit

Size, in. (mm)

3/32

(2.35)

3/32

(2.35)

3/32

(2.35)

3/32

(2.35)

Impingement Port

Size

0.020

0.029

0.042

0.052

Impingement Port

Drill Bit

Size, in.

(mm)

Counterbore Size

#76 (0.50) 0.060

#69 (0.70)

#58 (1.00)

#55 (1.30)

0.060

N/A

N/A

† Available only in flat mix chamber kits or in 246360 multi-pack kit.

Counterbore Drill

Bit Size, in. (mm)

#53 (1.50)

#53 (1.50)

N/A

N/A

Mix Chamber Part Reference

Guide

Sample part RD0101:

RD

RD= round pattern

FL= flat pattern

WD = wide pattern

01

A orifice size (0.042 in.)

01

B orifice size (0.042 in.)

Flat Tip Kits

Flat

Pattern

Model

CSxxF1

CSxxF2

CSxxF3

CSxxF4

CSxxF5

CSxxF6

Ref. 21,

Spray

Tip

FT0424

FT0438

FT0624

FT0638

FT0838

FT0848

Pattern Size, in. (mm) low flow, 8-10 (203-254) medium flow, 8-10 (203-254) low flow, 12-14 (305-356) medium flow, 12-14

(305-356) medium flow, 16-18

(406-457) high flow, 16-18 (406-457)

Flat Tip Part Reference Guide

Sample part FT0848:

FT

FT=Flat tip

08 x2=pattern length

(8x2=16 in.)

48

Equivalent orifice diameter size

(.048 in.)

50 312666R

Parts

O-ring Repair Kits

The following table indicates the specific o-ring(s) reference number and quantity included in each o-ring kit.

1b 2b 2c 2d

Reference Number

3a 4a 4c

2 1 1 1 1 2 1

42d,

43d

2

42e,

43e

2

44e,

45e

2

44f,

45f

2

Kit

256490

Complete Kit

256467

Side Seal

256468

Side Seal

Housing

256640

Fluid Head

Check Valves

256471

Fluid Head

256470

Air Piston

256472

Back Cap

256469

Hose

Manifold

Check Valves

6

1 1 1

1

2 1

6

6

6 6

Bulk O-ring Kits

The following table indicates the specific o-ring(s) reference number and corresponding kit number. Each kit includes a quantity of six o-rings.

Reference Number

1b 2b 2c 2d 3a 4a 4c 42d,

43d

42e,

43e

44e,

45e

44f,

45f

Kit 256469 248648 256773 248132 256774 256772 256775 *256467 256468 246354 256771

* Includes installation tools and side seal springs.

312666R 51

Parts

Complete O-ring Kit Placement

Guide

Each o-ring in kit 256490 is labeled by the reference number. See the table entry for 256490 in

O-ring Repair Kits on page 51 for the quantity of each.

42d, 44e

43d, 45e

3a

2d

4c

1b

Check Valve Filter Screen

Kits

Kits include 10 filter screens.

The 80 mesh filter screen is standard with gun.

Part

246357

246358

246359

Description

40 mesh (0.015 in., 375 micron)

60 mesh (0.010 in., 238 micron)

80 mesh (0.007 in., 175 micron)

2b

4a

42e, 43e

44f, 45f

2c

52 312666R

Parts

Drill Bit Kits

For cleaning gun ports and orifices. Illustrations are actual size for comparison.

Not all sizes are used with every gun model.

Kit Part

249115

246623

246810

246813

246624

246812

246625

248639

249114

246811

246626

249113

248893

246627

249112

246809

246628

249764

246814

6

6

6

6

6

6

3

6

6

6

6

3

3

3

3

3

3

Qty in

Kit

6

Drill Bit Size nominal

1/8 in.

mm

0.125

3.18

Illustration

#32

7/64

0.116

0.109

2.90

2.77

#39

3/32

#43

#44

0.099

0.094

0.089

0.086

2.51

2.39

2.26

2.18

2.15 mm 0.085

2.15

#45 0.082

2.08

2 mm

#50

#52

0.079

0.070

0.64

2.00

1.78

1.63

6 1/16 0.062

1.59

#53 0.060

1.52

1.45 mm 0.057

1.45

#54 0.055

1.40

#55 0.052

1.32

1.20 mm 0.047

1.20

#56 0.046

1.18

312666R 53

Parts

246807

246630

248892

246815

276984

246631

246816

246817

Kit Part

246629

246808

248640

248618

248891

6

6

6

6

6

6

6

6

6

6

6

6

Qty in

Kit

6

Drill Bit Size nominal

#58 in.

mm

0.042

1.07

Illustration

#60

#61

0.040

0.039

1.02

0.99

#63

#66

0.037

0.94

0.033

0.84

#67

#69

#70

#73

#74

#76

#77

#81

0.032

0.029

0.028

0.81

0.74

0.71

0.024

0.61

0.023

0.57

0.020

0.51

0.018

0.46

0.013

0.33

ClearShot Handle Cleanout Drill Kit

256526

Kit includes all 7 drill bits of extra length needed to clean out all air passages in the

Fusion CS gun handle and fluid housing. See

Clean Passages , page 29.

54 312666R

Accessories

Accessories

Stainless Steel Side Seal Kit

Kit 256464 includes 2 stainless steel side seals and 2 o-rings.

Polycarballoy Side Seal Kits

Kits include a packing o-ring for each polycarballoy side seal. The optional high wear, non-metallic polycarballoy seals are for alternate fluids.

Grease Cartridge for Gun

Shutdown

248280 Cartridge, 3 oz [10]

Specially formulated low viscosity grease flows easily through gun passages, to prevent two-component curing and keep fluid passages clean.

Kit

256465

256489

Description

SEAL KIT,

Polycarballoy

SEAL KIT,

Polycarballoy

Number of

Seals Per Kit

2

20

Flushing Manifold

256641 Manifold Block

See page 48.

Fluid Inlet Cover

Kit 256642; includes 15R910 and 15B221. See

page 48.

Flat Pattern Stud Wall Kits

Use to spray wall insulation foam into stud walls with a single pass.

Kit Description

256569 Includes TP100

256570 Includes FTM979

Gun Cleaning Kit

15D546

Kit includes 11 tools and brushes to clean the gun.

Gun Cover

244914 Covers

Keeps gun clean while spraying. Pack of 10.

Lubricant for Gun Rebuild

248279, 4 oz (113 gram) [10]

High adhesion, water resistant, lithium-based lubricant. MSDS sheet available at www.graco.com.

ClearShot Liquid Cartridges

See MSD060.

Kit Description

256385 Package of 25 cartridges

256386 Package of 50 cartridges

256387 Package of 100 cartridges

312666R 55

Accessories

Solvent Flush Canister Kit

256510, 1 qt (0.95 liter) Solvent Cup

Includes flushing manifold to flush gun with solvent. Portable for remote flushing. See manual 309963.

Circulation Manifold

256566

Attach to gun fluid manifold to enable preheating of hose. See manual 313058.

TI12109a

TI12110a

Solvent Flush Pail Kit

248229 5.0 gal. (19 liter) Pail

Includes flush manifold with individual A and B shutoff valves, and air regulator. See manual

309963.

Fusion AP Manifold Adapter

258996

Allows Fusion CS gun to fit onto existing

Fusion manifold.

TI12111a

Tip Cleanout Tool

15D234

Designed to fit CeramTip internal dome and flat tip slits.

End for Air

Purge Tips

End for

Mechanical

Purge Tips

TI4244a

56 ti18633a

312666R

Technical Data

Technical Data

Category

Maximum Fluid Working Pressure

Minimum Air Inlet Pressure

Maximum Air Inlet Pressure

Air Flow Range

Maximum Fluid Temperature

Air Inlet Size

A Component (ISO) Inlet Size

B Component (Resin) Inlet Size

Sound Pressure

Sound Power, measured per ISO 9416-2

Dimensions

Weight

Wetted Parts

Data

3500 psi (24.5 MPa, 245 bar)

80 psi (0.56 MPa, 5.6 bar)

130 psi (0.9 MPa, 9 bar)

See chart below

200° F (94° C)

1/4 npt Quick Disconnect Nipple

-5 JIC; 1/2-20 UNF

-6 JIC; 9/16-18 UNF

75.27 dB(A), using RD0202 at 100 psi

(0.7 MPa, 7 bar)

73.45 dB(A), using RD0202 at 100 psi

(0.7 MPa, 7 bar)

7.5 x 8.1 x 3.3 in. (191 x 206 x 84 mm)

2.6 lbs (1.18 kg)

Aluminum, stainless steel, carbon steel, carbide, chemically resistant o-rings

All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

Air Flow Data

Air Pressure (detriggered) psi (MPa, bar)

80 (0.56, 5.6)

100 (0.7, 7)

130 (0.9, 9)

Air Flow in scfm (m

3

/min) for all mix chambers

2.1

(0.059)

3.1

(0.088)

5.2

(0.147)

312666R 57

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by

Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.

The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING

BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR

PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS

SOLD BUT NOT MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions.

This manual contains English. MM 312666

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised January 2015

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