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Repair-Parts
XM
™
Plural-Component
Sprayers
313289W
EN
For spraying two-component epoxy and urethane protective coatings in hazardous and non-hazardous locations. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and all related manuals before using the equipment. Save these instructions.
See Technical Specifications on page 104 for
maximum working pressure.
WLD
2
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Isocyanate (ISO) Information . . . . . . . . . . . . . . 7
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 7
Keep Components A and B Separate . . . . . . . . . . . . . . 7
Moisture Sensitivity of Isocyanates . . . . . . . . . . . . . . . . 8
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Proper Lifting of Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . 17
Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Flush Mixed Manifold, Hose, and Spray Gun . . . . . . . 18
Flush Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Empty and Flush Entire System (new sprayer or end of job) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Park Fluid Pump Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shutdown Entire System . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Replace Air Filter Element . . . . . . . . . . . . . . . . . . . . . 29
User Interface/Control Box . . . . . . . . . . . . . . . . . . . . . 30
Air Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fluid Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . 40
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Solvent Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fluid Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Simplified Electrical Schematic, XM Sprayer with
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Simplified Pneumatic Schematic, XM Sprayer with
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Detailed Electrical Schematic, XM Sprayer with Alternator
(page 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Detailed Electrical Schematic, XM Sprayer with Alternator
(page 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Simplified Electrical Schematic, XM Sprayer with Wall
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Simplified Pneumatic Schematic, XM Sprayer with Wall
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Detailed Electrical Schematic, XM Sprayer with Wall
Power (page 1) . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Detailed Electrical Schematic, XM Sprayer with Wall
Power (page 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Junction Box Wiring Schematics . . . . . . . . . . . . . . . . . . 53
Non-Hazardous Location 240V and 480V Viscon Water
Heated Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Non-Hazardous Location 240V Electric Heated
Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Non-Hazardous Location 480V Electric Heated
Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Hazardous Location 240V and 480V Viscon Water
Heated Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Hazardous Location 240V Electric Heated Hose . . . . 57
Hazardous Location 480V Electric Heated Hose . . . . 58
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Parts Varying by Model . . . . . . . . . . . . . . . . . . . . . . . . 59
XM Plural-Component Sprayers Common Parts . . . . 74
Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Parts Varying by Pump Set . . . . . . . . . . . . . . . . . . . . . 78
Control Box (255771) Parts . . . . . . . . . . . . . . . . . . . . 82
Control Box Power Supply Options . . . . . . . . . . . . . . 84
Air Controls Module (26C688) Parts . . . . . . . . . . . . . . 86
Fluid Control Assembly Parts . . . . . . . . . . . . . . . . . . . 87
Air Inlet Manifold (26C689) Parts . . . . . . . . . . . . . . . . 88
Alternator Module (255728) Parts . . . . . . . . . . . . . . . 89
Primary Fluid Heater Parts . . . . . . . . . . . . . . . . . . . . . 90
25-Gallon Hopper Parts . . . . . . . . . . . . . . . . . . . . . . . 91
10-Gallon Hopper Parts . . . . . . . . . . . . . . . . . . . . . . . 92
Water-Jacketed Heated Hose . . . . . . . . . . . . . . . . . . . 93
Repair and Spare Parts Reference . . . . . . . . . . . . . . 94
Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
XM System Dimensions without Hoppers
(Non-Hazardous Locations) . . . . . . . . . . . . . . . . 98
XM System Dimensions without Hoppers (Hazardous
Locations) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10-Gallon Rear Mount Steel Tank . . . . . . . . . . . . . . . 100
25-Gallon Rear Mount Steel Tank . . . . . . . . . . . . . . . 101
System Dimensions with Hoppers . . . . . . . . . . . . . . 102
System Dimensions with Hoppers . . . . . . . . . . . . . . 103
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . 104
California Proposition 65 . . . . . . . . . . . . . . . . . . . . . . . 105
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . 106
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
313289W
Related Manuals
Manuals are available at www.graco.com.
Manual in
English
312359
313292
311762
3A5423
3A6110
3A2954
312145
3A4032
312770
312749
313293
313342
313343
307044
3A7670
3A7523
3A7524
3A5313
312794
406699
406739
406690
406691
313258
313259
Description
XM Plural-Component Sprayers Operation
XM Plural-Component OEM Sprayers Instructions-Parts
Xtreme ® Displacement Pumps Instructions-Parts
XL6500 and XL3400 Air Motor Instructions-Parts
Double Wall Stainless Steel Lined Hopper Kit Instructions-Parts
Viscon
®
HF Heater Instructions-Parts
XTR ™ 5 and XTR ™ 7 Spray Guns Instructions-Parts
Xtreme Duty
™
and Agitator Instructions-Parts
Merkur ® Pump Assembly Instructions-Parts
7-Gallon Plastic, 10-Gallon Stainless Steel Hopper Installation Kit Instructions-Parts
Desiccant Kit Instructions-Parts
Caster Kit Instructions-Parts
Hose Rack Kit Instructions-Parts
Electric Heated Hose Power Supply Kit Instructions-Parts
Hopper or Hose Heat Circulation Kit Instructions-Parts
Lower Strainer and Valve Kit Instructions-Parts
XM Mix Manifold Kit Instructions-Parts
Alternator Conversion Kits Instructions-Parts
Dosing Valve Repair Kit Instructions-Parts
High Flow Severe Duty Shutoff Check Valve Repair Kit Instructions-Parts
Feed Pump Instructions-Parts
Remote Recirculation Manifold Instructions-Parts
Junction Box for XP and XM Proportioners Instructions-Parts
Xtreme-Wrap
™
Electric Heated Hose Instructions-Parts
Xtreme-Wrap Water Heated Hose Parts
Related Manuals
313289W 3
4
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will cause death or serious injury.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.
• This equipment must be grounded. Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock .
Do not use equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
• Do not connect USB device in explosive atmospheres.
SPECIAL CONDITIONS FOR SAFE USE
• To prevent the risk of electrostatic sparking, the equipment's non-metallic parts must be cleaned only with a damp cloth.
• Flamepath joints are not for repair. Contact the manufacturer.
• Special fasteners for securing equipment covers shall have a minimum yield strength of 1000 MPa, and be corrosion resistant and sized M8x1.5x30.
313289W
Warnings
WARNING
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.
• Only models with model number XM_D00, XM_N_ _, or XM_E_ _ utilizing the air-driven alternator
are approved for installation in a Hazardous (explosive atmosphere) Location - see Approvals
, page
11. Only the models stated above meet all local safety fire codes including NFPA 33, NEC 500 and
516, and OSHA 1910.107. To help prevent fire and explosion:
Do not install equipment approved only for a non-hazardous location in a hazardous location.
See model ID label for intrinsic safety rating of your model.
Do not substitute system components as this may impair intrinsic safety.
• Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic
Safety. This includes DC voltage meters, ohmmeters, cables, and connections. Remove the unit from the hazardous area when troubleshooting.
• Do not connect, download, or remove USB device unless unit is removed from the hazardous
(explosive atmosphere) location.
• If explosion-proof heaters are used, ensure wiring, wiring connections, switches, and electrical distribution panel all meet flame-proof (explosion-proof) requirements.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Engage trigger lock when not dispensing.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
313289W
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
5
6
Warnings
EQUIPMENT MISUSE HAZARD
WARNING
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.
• Read Safety Data Sheets (SDSs) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keep work area well-ventilated and always wear appropriate personal protective equipment. See Personal
Protective Equipment warnings in this manual.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.
• Protective eyewear and hearing protection.
313289W
Important Isocyanate (ISO) Information
Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in two component materials.
Isocyanate Conditions Keep Components A and B
Separate
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheets (SDSs) to know specific hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDSs.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material. Equipment must be carefully maintained and adjusted according to instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors, and atomized particulates, everyone in the work area must wear appropriate respiratory protection.
Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDSs.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.
Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination:
• Never interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been contaminated from the other side.
313289W 7
8
Important Isocyanate (ISO) Information
Moisture Sensitivity of
Isocyanates
Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and the life of all wetted parts.
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
• Always lubricate threaded parts with an appropriate lubricant when reassembling.
Changing Materials
NOTICE
Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical compatibility.
• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.
313289W
Models
Models
XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes.
Check the identification plate (ID) for the 6-digit part number of the sprayer. Use the following matrix to define the construction of the sprayer, based on the six digits. For example, Part XM1L00 represents an XM Plural-Component sprayer (XM); 5200 psi pump set with pump filters (1); wall power supply, no heaters, no junction box, and is not approved for hazardous areas (L).
NOTE: Some configurations in the following matrix cannot be built. Consult with distributor or Graco representative.
To order replacement parts, see Parts section the XM Plural-Component Sprayer Repair-Parts manual 313289. The digits in the matrix do not correspond to the Ref. numbers in the Parts drawings and lists.
Table 1: Hazardous Locations
(See Top Level Sprayer Approvals on page 11)
First Two
Digits
Model
1
3
Third Digit
Pump Set (psi)
XM50 (5200)
Remote
Manifold
N
Fourth Digit
Control Power
Wall Power
XM_A00
Intrinsically Safe
Alternator XM_D00
Viscon HP Fluid Heaters
Explosion Proof
240V
XM70 (6300) E*
XM
5
7
XM50 (5200)
XM70 (6300)
* Uses Explosion-Proof Viscon High Pressure (HP) Fluid Heaters.
Fifth Digit Sixth Digit
Feed System
0
1
Feed
None
10-Gallon
Stainless
Steel
Heated Hose
0 None
Table 2: Designed with Hazardous Location Approved Components
(No Top Level Sprayer approval - individual component approvals listed in
First Two
Digits
Model
Third Digit
Pump
Set
(psi)
Remote
Manifold
Control Power
Wall
Power
XM_A00
Intrinsically
Safe
Alternator
XM_D00
Fourth Digit
Viscon HF Fluid
Heaters
Explosion Proof
240V 480V
XM
1
3
5
7
XM50
(5200)
XM70
(6300)
XM50
(5200)
XM70
(6300)
P*
F*
J*
K*
* Uses Explosion-Proof Viscon High Flow (HF) Fluid Heaters.
Junction Box
Explosion Proof
240V 480V
Fifth Digit
Feed System
Feed
Sixth Digit
Heated Hose
0
1
2
None
10-Gallon
Stainless
Steel
25-Gallon
Heated
Skid
0
W Water
E
None
Electric
313289W 9
Models
Table 3: Non-Hazardous Locations
(No Top Level Sprayer approval - individual component approvals listed in Component Level Approvals , page 12)
First Two
Digits
Model
Third Digit
Pump
Set
(psi)
Remote
Manifold
Control Power
Wall
Power
XM_A00
Intrinsically
Safe
Alternator
XM_D00
Fourth Digit
Viscon HF Fluid
Heaters
240V 480V
XM
1
3
5
7
XM50
(5200)
XM70
(6300)
XM50
(5200)
XM70
(6300)
L
M*
H*
* Uses Explosion-Proof Viscon High Flow (HF) Fluid Heaters.
Junction Box
240V
480V
Fifth Digit
Feed System
Feed
Sixth Digit
Heated Hose
0
1
2
None
10-Gallon
Stainless
Steel
25-Gallon
Heated
Skid
0
W
E
None
Water
Electric
10 313289W
Approvals
Approvals
Table 4: Top Level Sprayer Approvals
Sprayer
Model
Top Level Approvals
II 2 G
Ex ib pxb IIA T3 Gb Tamb = 0°C to 54°C
FM09ATEX0015X
XM_N_ _
Ex i, Class I, Div 1, Group D, T3.
Ta = 0°C to 54°C
II 2 G
Ex db ib pxb IIA T3 Tamb = 0°C to 54°C
FM09ATEX0015X
XM_E_ _
Ex i, Class I, Div 1, Group D, T3.
Ta = 0°C to 54°C
XM_P_ _
XM_F_ _
XM_J_ _
XM_K_ _
XM_L_ _
XM_M_ _
XM_H_ _
System is intended for hazardous locations with the classification of Class 1, Division 1, Group D T3 0°C to 54°C
System is intended for hazardous locations with the classification of Class 1, Division 1, Group D T3 0°C to 54°C
313289W 11
Approvals
Table 5: Component Level Approvals
Control
Power
Component Description
North American
Location
European
Atmosphere
Non-
Hazardous
Hazardous
Class 1 Division 1
Non-
Hazardous
Hazardous
Approvals
II 2 G
FM09ATEX0015X
Ex db ib pxb IIA T3 Tamb = 0°C to 54°C
XM_D00
Intrinsically
Safe
Alternator
Intrinsically safe/ Sécurité intrinseque,
Ex i, Class I, Div 1, Group D, T3. Ta = 0°C to 54°C
XM_A00 Wall Power
Viscon Fluid Heater
Component Description
North American
Location
European
Atmosphere
Non-
Hazardous
Hazardous
Class 1 Division 1
Non-
Hazardous
Hazardous
Approvals
26C476 480V HF Ex
24W248 240V HF Ex
24P016
26C475
240V HF
Ordinary
480V HF
Ordinary
9902471
Class 1, Division 1, Groups C, D (T3)
Ta = -20°C to 60°C
Certificate No:
18-KA4B0-0072X
ATEX
Ratings: II 2 G Ex db IIB T4 Gb
ATEX Certificate No.
ITS14ATEX18155X
IECEx Ratings EX db IIB T4 Gb
IECEx Certificate No. IECEx ETL 14.0046X
Ta = -20°C to 60°C
9902471
Certified to CAN/USA C22.2 No. 88
Conforms to UL499
12 313289W
Approvals
26C583
26C906
26C581
26C905
26C582
26C904
26C580
26C899
Junction Box
Component Description
North American
Location
Ordinary
Hazardous
Class 1 Division 1
European
Atmosphere
Ordinary Hazardous
Explosion Proof
Electrical
Enclosure
480V Explosion
Proof Junction Box
480V Explosion
Proof Junction Box,
Electric Hose Heat
240V Explosion
Proof Junction Box
240V Explosion
Proof Junction Box,
Electric Hose Heat
Ordinary Location
Electrical
Enclosure
480V Junction Box
480V Junction Box,
Electric Hose Heat
240V Junction Box
240V Junction Box,
Electric Hose Heat
Approvals
Class 1, Division 1, Groups B, C, & D
UL 1203/CSA C22.2 No. 25 & 30
Designed to Standards:
UL 60079-0
UL 60079-25
9902471
Conforms to UL STD 508A
Certified to CAN/CSA C22.2 No. 14
313289W 13
Approvals
Feed System
Component
273117
Description
25 Gallon
Stainless Steel
Lined Heated
Hopper
North American
Location
Ordinary
Hazardous
Class 1 Division 1
European
Atmosphere
Ordinary Hazardous
25P239*
Immersion
Heaters, 480V
Approvals
C US
Class 1, Division 1, Groups B, C, & D (T4)
25N577
Immersion
Heaters, 240V
C US
Class 1, Division 1, Groups B, C, & D (T4)
25N584
25N588
5:1 Monark
Pump
Xtreme Duty
Hopper Agitator
*Selected if XM_H_ _, XM_F_ _ are ordered. Will default to 240V immersion heater if XM_M_ _, XM_P_ _ or XM_J_ _ are ordered.
Heated Hose
Component Description
See your water heated hose manual for complete list of part numbers
Water Jacketed
See your electric heated hose manual for complete list of part numbers and approvals
Electric
North American
Location Category
Ordinary
Hazardous
Class 1 Division 1
European
Atmosphere Category
Ordinary Hazardous
Approvals
II 2 G Ex h T5 Gb
14 313289W
Overview
Overview
Usage
XM plural-component sprayers can mix and spray most two-component epoxy and urethane protective coatings.
When using quick-setting materials (less than 10 minute pot life) a remote mix manifold must be used.
XM plural-component sprayers are operated via the user interface, air controls, and fluid controls.
The XM sprayer operates using compressed air pressure. The hazardous location XM model variants feature an intrinsically safe alternator powered by a compressed air-fed turbine as a power supply. The alternator module working pressure must be set to 18
+/- 1 psi (12.6 +/- 10 kPa, 1.26 +/- 0.07 bar).
Grounding
The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape for the electric current.
System: Connect the power source ground wire in the electrical compartment as show in Connect Power
Source in your XM Sprayer Operation Manual (see
Related Manuals , page 3). Connect the XM sprayer
ground wire clamp (FG) to a true earth ground.
Location
FG
XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national
codes. See Models , page 9, to determine the
appropriate location for your particular model.
313289W
Air and fluid hoses: Use only electrically conductive hoses with a maximum of 500 ft (152 m) combined hose length to ensure grounding continuity. Check electrical resistance of hose regularly. If total resistance to ground exceeds 29 megaohms, replace hose immediately.
Spray gun: Ground through connection to a properly grounded fluid hose and pump.
Solvent pails: Follow your local code. Use only conductive metal pails, placed on a grounded surface.
Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts grounding continuity.
To maintain grounding continuity when flushing or relieving pressure: hold the metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.
Object being sprayed: Follow your local code.
Fluid supply container: Follow your local code.
Air compressor: Follow manufacturer’s recommendations.
15
Proper Lifting of Sprayer
Proper Lifting of Sprayer
Follow instructions to avoid serious injury or damage to equipment. Never lift with the hopper(s) filled.
NOTICE
To prevent spilling and to ensure even weight distribution, drain all fluid prior to lifting th proportioner.
Lift Using a Forklift
Power must be off. Sprayer can be raised and moved using a forklift. Carefully lift the sprayer; make sure it balances evenly.
NOTE: If 25-gallon hoppers are installed, make sure the forklift arms extend across the entire unit. The forklift must approach from the front of the unit.
Lift Using a Hoist
Sprayer can also be lifted and moved using a hoist.
Connect a bridle swing, hooking an end to each of the air motor lift rings. Hook the center ring to a hoist. See the following figure. Carefully lift the sprayer; make sure it balances evenly. Do not lift with 25 gallon hoppers attached to the unit.
2.0 ft (0.61 m) minimum
WLE
16
WLD
313289W
Pressure Relief Procedure
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
5. Disengage trigger lock.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow this Pressure Relief
Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.
Relieve A and B Fluid Pressure
1. Engage trigger lock.
TI1950a
6. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to relieve pressure in material hoses.
7. Engage trigger lock.
WLD
TI1949a
.
3. If fluid heaters are used, use Primary Heater
Switches (BC) on the junction box to turn them off.
%%
%& %%
%&
WLD
4. If the feed pumps are being used, shut them off by closing the feed pump air regulator and the feed pump air valve.
TI1949a
8. Close mix manifold valves (AH, AJ).
NOTICE
To prevent material from curing in the fluid lines and causing damage to the equipment, always flush the mix hose after relieving A and B fluid pressure
through the mix manifold. Follow the Flush Mixed
Manifold, Hose, and Spray Gun , page 18i, when
you stop spraying or dispensing, and before cleaning, checking, servicing, or transporting equipment.
313289W 17
Flush
Flush
Flush Mixed Manifold, Hose, and
Spray Gun
4. Verify that the solvent pump air regulator (CG) is at
0 psi, then open solvent pump air control (CB). Pull out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure. Use lowest possible pressure.
?
?
?
?
CB
CG
?
To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure.
Hot solvent may ignite. To avoid fire and explosion:
• Flush equipment only in well-ventilated area.
• Ensure main power is off and heater is cool before flushing.
• Do not turn on heater until fluid lines are clear of solvent.
5. Disengage trigger lock. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place.Use a pail lid with a hole in it to dispense through. Be careful to keep fingers away from the front of the gun. Trigger gun until clean solvent appears.
1. Press to turn off system. Follow
Relief Procedure , page 17. Engage trigger lock.
Remove spray tip.
6. Close solvent pump air valve (CB).
7. Hold a metal part of the gun against a grounded metal pail and trigger the gun to relive pressure.
Close the solvent flush valve (AK) after relieving the pressure.
2. Make sure sampling valves (AE, AF) and mix manifold valves (AH, AJ) are closed.
AE
AH
AF
AK
AJ
AK
3. Open solvent shutoff valve (AK) at mix manifold.
18
8. Engage trigger lock.
9. Disassemble and clean spray tip with solvent.
Reinstall on the gun.
313289W
Flush Hoppers
4. Turn the motor air pressure regulator (CD) fully counterclockwise to shut off.
CD
?
?
?
?
?
To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure.
Hot solvent may ignite. To avoid fire and explosion:
• Flush equipment only in well-ventilated area.
• Ensure main power is off and heater is cool before flushing.
• Do not turn on heater until fluid lines are clear of solvent.
1. If fluid heaters are used, use the hopper heater switches (BD) on the junction box to turn them off.
Allow everything to cool before flushing.
2. Follow the
Flush Mixed Manifold, Hose, and
Spray Gun procedure on page 18.
3. Engage the trigger lock (TL).
TL
5. Move the recirculation lines (U) to separate grounded fluid containers.
WLE
6. Open the recirculation valves (AC, AD).
AC
AD
Flush
7. Open the feed pump air valve (EM) and begin to pump material out of the hopper. The feed pump may stall.
EM
WLD
313289W 19
Flush
8. Select pumps to recirculate by pressing to
13. Close the material drain (EH) and fill the hopper with solvent.
9. Turn on the main air shutoff valve (CA). Use system air regulator (CD) to slowly increase the air pressure to the pumps until they start running slowly.
CA
CD
10. Run feed pumps until they are dry. Turn off the feed pump air valve (EM) and agitator air valve (EP).
EM
WLE
14. Return the circulation lines (U) to their respective hoppers.
15. Open on the agitator air valve (EP) and feed pump air valve (EM).
EM
EP
WLD
11. Run the main high pressure fluid pumps until the material has been emptied out of the system, press
.
12. Place a small pail under the hopper and open the material drain (EH) to fully drain the spray material.
EP
16. Select pumps to recirculate by pressing
WLD
to
EH
17. Turn on the main air shutoff valve (CA). Use the system air regulator (CD) to slowly increase the air pressure to the pumps until they start running slowly. Circulate for two to three minutes.
WLE
20 313289W
18. Drain the material by moving circulation lines to a waste container or using the material drain (EH).
CA CD
19. Repeat steps 13-18. Change the flushing solvent until it runs clean.
20. Turn off the main air shutoff valve (CA).
CA
Flush
313289W 21
Flush
Empty and Flush Entire System
(new sprayer or end of job)
?
?
?
?
?
To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure.
Hot solvent may ignite. To avoid fire and explosion:
• Flush equipment only in well-ventilated area.
• Ensure main power is off and heater is cool before flushing.
• Do not turn on heater until fluid lines are clear of solvent.
NOTE:
• If system includes heaters and heated hose, turn them off and allow to cool before flushing. Do not turn on heaters until fluid lines are clear of solvent.
• Use the lowest possible pressure when flushing to avoid splashing.
• Before color change or shutdown for storage, flush at a higher flow rate and for a longer time.
•
To flush only mix manifold, follow the Flush Mixed
Manifold, Hose, and Spray Gun procedure on page 18.
Guidelines
Flush new systems if coating materials will be contaminated by 10W oil.
Flush system when any of the following situations occur.
Flushing will help prevent materials from clogging the line between hoppers and pump inlets.
• Anytime sprayer will not be used for more than one week
• If materials used will settle
• If using thixotropic resins that require agitation
Procedure
1. Follow
Pressure Relief Procedure , page 17, and
Flush Mixed Manifold, Hose, and Spray Gun procedure on page 18. Engage trigger lock. Turn
main pump air regulator (CD) fully counter-clockwise to shut off.
CD
air regulator
NOTE: When flushing coating materials, remove pump fluid filters, if installed, and soak in solvent to decrease cleaning time. If flushing a new system, leave filters in place. Proceed with Step 2.
2. Move circulation return lines to separate fluid containers to pump remaining fluid out of system.
3. Increase main pump air regulator (CD) pressure to
30 psi (21 kPa, 2.1 bar).
.
When running pumps independently set to or
. Press and as needed to clean.
NOTE: If sprayer does not start with static pressure, increase air pressure by 10 psi (69 kPa, 0.7 bar) increments. To avoid splashing do not exceed 40 psi (28 kPa, 2.8 bar).
22 313289W
Flush
5. Open recirculation valves (AC, AD) for respective pump dispense side. Run pumps until the A and B hoppers are empty. Salvage the material in separate, clean containers.
9. Close recirculation valves (AC, AD) and open mix manifold valves (AH, AJ). Dispense fresh solvent through mix manifold valves and out gun.
AC
AD
AC
AE
AD
AF
AH
AJ
NOTE: When priming or flushing the pumps, it is normal to get cavitation or pump runaway alarms. Clear the alarms , and press again as necessary.
These alarms prevent excessive pump speeds that can damage pump packings.
6. Wipe hoppers clean, then add solvent to each.
Move circulation lines to waste containers.
7. Repeat Step 4 to flush through each side until clean solvent exits recirculation hose.
hoppers. Continue recirculating until system is thoroughly flushed.
10. Close mix manifold valves (AH, AJ).
11. Slowly open sampling valves (AE, AF) to flush solvent through until clean. Close sampling valves.
Press .
12. Follow the
Park Fluid Pump Rods procedure, page
13. Remove pump fluid filters, if installed, and soak in solvent. Clean and replace filter cap. Clean filter o-rings and leave out to dry. Do not leave o-rings in solvent.
14. Close main air valve (E).
NOTE: Fill A and B pump packing nuts with TSL. Also, always leave some type of fluid, such as solvent or oil, in the system to prevent scale build up. This build up can flake off later. Do not use water.
313289W 23
24
CB
Park Fluid Pump Rods
Park Fluid Pump Rods
1. Relieve pressure. Follow Pressure Relief
2. Press .
3. Turn recirculation valves (AC, AD) counter clockwise to open them. Each pump will run through recirculation until they reach the bottom stroke, and then stop.
Shutdown Entire System
Follow this procedure prior to servicing equipment or shutdown.
1. Follow
Flush Mixed Manifold, Hose, and Spray
2. Engage trigger lock, turn off air regulator, and close main air shutoff valve. Remove spray tip.
4)!
AC AD
4. When each blue pump LED turns off, close the corresponding circulation valve.
3. If the unit will be shut down for more than 24 hours:
Perform the Park Fluid Pump Rods procedure.
Cap fluid outlets to keep solvent in the lines.
Fill pump A and B packing nuts with throat seal liquid (TSL).
4. If the unit will be shut down for more than one week, follow
Empty and Flush Entire System (new sprayer or end of job) on page 22.
AC AD
5. Shut off main pump air valve (CA) and air supply to entire system.
CA
313289W
Cleaning Procedure
1. Ensure all equipment is grounded. Follow the
Grounding procedure on page 15.
2. Ensure the area where the sprayer will be cleaned is well ventilated; and remove all ignition sources.
3. Turn off all heaters and allow equipment to cool.
4. Flush mixed material. Follow the
procedure on
5. Relieve pressure. Follow the
6. Shutdown sprayer and turn off all power. Follow the
Park Fluid Pump Rods procedure on page 24.
7. Clean external surfaces using only a rag soaked in solvent that is compatible with the spray material and the surfaces being cleaned.
8. Allow enough time for solvent to dry before using sprayer.
9.
Cleaning Procedure
313289W 25
Troubleshooting
Troubleshooting
To avoid injury due to unexpected machine operation initiated by a remote controller, disconnect the customer I/O cable from the system prior to troubleshooting.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure on page 17 when you stop pumping and
before cleaning, checking or servicing the equipment.
NOTE: The sprayer operates using air pressure. Many problems are caused by inadequate air supply. The inlet air pressure gauge cannot drop below 50 psi (0.35 MPa,
3.5 bar) while running.
NOTE: If an error code displays, see manual XM sprayer operation manual.
1. Follow
Pressure Relief Procedure , page 17,
before checking or repairing the gun.
2. Check all possible problems and causes before disassembling gun.
Problem Cause Solution
Display not lit on system with alternator power supply.
No electric power.
Display not lit on system with alternator power. Green light is present on FCM (218) and USB (219), but no green light is present on back of display module (204).
Air valve not turned on.
Air supply pressure too low.
Air supply filters plugged. Inlet manifold filter (604) or air regulator
(344) filter plugged.
Turn on main air valve to system.
Increase pressure to 30 psi (0.21 MPa, 2.1 bar) or greater.
Clean filter bowls; replace filter elements. Page
Turbine air regulator (277) set too low. Adjust to 18 +/- 1 psi (12.6 +/- 10 kPa, 1.26 +/-
0.07 bar).
Alternator turbine failure.
Repair or replace turbine. Page 36.
Power supply not connected to main board.
Check power connections to main board. See
Detailed Electrical Schematic, XM Sprayer with Wall Power (page 1)
Display board failure.
Faulty CAN cable (268). Or CAN cable is disconnected.
Faulty display module.
Replace display board. Page 34.
Check cable and replace. See
Alternator
Assembly
Replace display module. See
Control Box
User Interface/
26 313289W
Troubleshooting
Problem
Display not lit on system with wall power supply. No green light present on back of display module (204).
Cause Solution
No electric power. Disconnect “off” or breaker “open.”
No green lights present on display,
FCM, or USB module.
No display power through CAN cable
(266). Green light in present on FCM
(218), but is not present on USB module (219).
Green light is present on USB module
(219).
Display module failed.
Reset main disconnect and breaker.
Check for 24 Vdc on J1, pins 2 and 3, of power
Detailed Electrical Schematic,
XM Sprayer with Wall Power (page 1)
, starting on page 51. If there is not 24 Vdc, replace with
15V747.
Check CAN cable. Replace if necessary. See
Wall Power Supply Assembly
Check CAN cable (274). Replace if necessary.
See
Wall Power Supply Assembly
Replace display module. See User
Interface/Control Box
Display not lit on system with wall power supply. Green light is present on back of display module (204).
Pumps do not run when Run Mode is selected and the blue LED is illuminated.
Pump Test completes without error, but A or B component has more than
750cc of fluid in beaker.
Air pressure to pumps too low.
Air pilot lines are obstructed.
Solenoid valve stuck.
Air pilot valve(s) to motor stuck.
Metering valve(s) not opening.
Air motor stalled.
Incorrect pumps were selected in
System Setup screens.
Air is trapped in fluid due to excessive agitation, circulation, and heat. Fluid is measured by volume when it is compressed under pressure.
Increase pressure to 50 psi (0.35 MPa, 3.5 bar) or greater.
Check pilot lines for kinks or pinches.
Actuate solenoid manually, if it does not
operate, replace solenoid. Page 30.
Service or replace valve(s). Page 40.
See air motor manual.
See Appendix A, in your XM sprayer operation manual.
Repeat Pump Test with fresh fluid.
If the specific gravity of each fluid is known, check samples by weight (750cc x specific gravity equals weight in grams).
Batch Test completes without error, but A or B component has more fluid in beaker than displayed on screen.
Sprayer does not start when start button is pressed.
Fluid valves leaking.
See causes for previous pump test problem.
Faulty start switch or wire harness.
If weight is correct, extra volume in beaker is air.
See solutions for previous pump test problem.
Check start switch and wiring harness continuity; switch is normally open circuit.
See
Detailed Electrical Schematic, XM
Sprayer with Wall Power (page 1) , starting on page 51.
Faulty stop switch or wiring harness.
Check stop switch and wiring harness continuity; stop switch is normally closed circuit.
See
Detailed Electrical Schematic, XM
Sprayer with Wall Power (page 1) , starting on page 51.
Loose or worn packings.
Tighten packing nut. If leak continues, replace packings.
313289W 27
Troubleshooting
Problem
Paint does not cure consistently.
Poor spray pattern.
Cause
Ratio not set correctly.
Material not mixing correctly.
Solution
Check that correct ratio is set and set by volume. See XM sprayer operation manual.
Test pump. Make sure mixer is clean; flush as needed. See XM sprayer operation manual.
Position mixer after integrator hose.
Mix material thoroughly.
Material not properly conditioned before it was added to sprayer.
Not using enough integration hose.
Fluid pressure too low.
Fluid temperature too low.
Spay tip dirty or worn.
Fluid A and B fitters plugged.
Mixer hoses partially plugged or too restrictive.
Add more integration hose.
Select “fast dosing” in setup.
Increase pump pressure.
Increase fluid temperature.
Relieve pressure. Clean or replace tip. Follow gun manual instructions.
Clean filters. See pump manual.
Inspect parts for cured material. Clean or replace, or use larger hoses and mixer.
28 313289W
Repair
Repair
3. Unscrew filter bowl from inlet air regulator (344).
4. Remove and replace element.
344
To avoid injury due to unexpected machine operation initiated by a remote controller, disconnect the customer I/O cable from the system prior to repair.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure on page 17 and disconnect power from
the system before repairing the equipment.
Follow
Park Fluid Pump Rods procedure, page 24, if
service time may exceed pot life time, before servicing fluid components, and before transporting sprayer to a service area.
Replace Air Filter Element
There are two air filters on the system: the inlet air regulator filter on the air controls and the main air inlet manifold filter. Check filters weekly and replace element as needed.
Filter Bowl and Element
5. Screw filter bowl on securely.
Main Air Inlet Manifold Filter
1. Close main air shutoff valve on air supply line and main air valve (E) on unit. Depressurize air line.
2. Unscrew filter bowl (D) from main air valve (E).
3. Remove and replace filter element (601a). See
Inlet Manifold (26C689) Parts , page 88.
D
Removing a pressurized air filter bowl could cause serious injury. Do not service air filter until air line is depressurized.
Control Air Regulator Filter
1. Close main air shutoff valve on air supply line and on unit. Depressurize air line.
2. Remove front and rear shrouds (12, 13). Remove four nuts (14) and then shrouds.
13
12
14
'
WLD
(
4. Reassemble filter bowl.
5. Replace front and rear shrouds (12, 13) using four nuts (14).
313289W 29
Repair
User Interface/Control Box
NOTE: This section covers all components included in the wall power supply control box option and the intrinsically safe pneumatic power supply control box option.
Remove Shroud
1. Close main air shutoff valve on air supply line and on system.
2. Remove shrouds (12, 13) covering control box.
Remove four nuts (14) and front shroud (12) first.
5. Disconnect air tubing from solenoid manifold block
(209).
NOTE: If your sprayer is an intrinsically safe model, you will need to remove the alternator air regulator from the solenoid module. See
,
page 37, for removal instructions.
6. Remove two screws (210).
210
13
12
14 ti21276a
WLE
Replace Solenoid Module
Follow this procedure to replace a single solenoid
1. Remove shroud. See
2. Disconnect power.
3. Remove four nuts (4). Leave two nuts on left side of panel tight. Open front panel of control box (11).
11
4
209
7. Remove and replace solenoid (209).
8. Reassemble screws (210) and solenoid cable connectors (242).
NOTE: From left to right, solenoid functions are as follows:
• Dosing valve A (DVA) (normally open)
• Dosing valve B (DVB) (normally open)
• Pump A (PA) (normally closed)
• Pump B (PA) (normally closed)
DVA
DVB
PA
PB ti21277a
4. Disconnect solenoid cable connectors (242) from solenoids.
30 313289W
Repair
Update USB Module Software
1. Remove shroud. See Remove Shroud
.
2. Use software token (206), shown on page 33. See
Graco Control Architecture
™
Module Programming manual for instructions.
NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules. Different software versions may not be compatible.
All data in the module may be reset to factory default settings. Record all settings and user preferences before the upgrade, for ease of restoring them following the upgrade.
The latest software version for each system can be found at Tech Support at www.graco.com.
Replace USB Module
1. Remove shroud. See
2. Disconnect power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Disconnect CAN cables and USB cable from USB module (219).
5. Remove two mounting screws from USB module and remove module from base.
219
4
11
6. Follow steps in reverse order to install new USB module.
7. Load software. See Update USB Module
.
313289W 31
Repair
Update Fluid Control Module (FCM)
Software
1. Remove shroud. See
2. Use software token (206). See Graco Control
Architecture
™
Module Programming manual for instructions.
NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules. Different software versions may not be compatible.
All data in the module may be reset to factory default settings. Record all settings and user preferences before the upgrade, for ease of restoring them following the upgrade.
The latest software version for each system can be found at Tech Support at www.graco.com.
Replace Fluid Control Module (FCM)
NOTE: The USB module does not need to be removed prior to replacing the FCM.
1. Remove shroud. See Remove Shroud
.
2. Disconnect power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Remove all cables from FCM (218). Take note of cable locations.
5. Loosen four mounting screws (235).
218
235
235
6. Slide FCM up and out of keyhole slots.
7. Follow steps in reverse order to install new FCM.
8. Load software. See
.
9. Most of the system configuration is stored in the
FCM. Use the display to change the configuration to the values in the old FCM. See XM plural-component operation manual for instructions.
32 313289W
Repair
Replace Alarm
1. Remove shroud. See Remove Shroud
.
2. Disconnect power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Disconnect alarm wires from alarm (217).
5. Unscrew alarm (217) and replace.
217
NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules. Different software versions may not be compatible.
All data in the module may be reset to factory default settings. Record all settings and user preferences before the upgrade, for ease of restoring them following the upgrade.
The latest software version for each system can be found at Tech Support at www.graco.com.
1. Remove shroud. See
2. Disconnect power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Remove four screws (204f) and then access cover
(204e).
204f
Battery
L
204e
6. Screw in new alarm. Reconnect alarm wires. Refer
7. Reassemble air control front shroud (12).
Display
Upgrade Software
206
Do not upgrade software when an explosive gas atmosphere may be present.
NOTICE
To avoid damaging circuit board, wear a grounding strap.
Use software token (206). See Graco Control
Architecture ™ Module Programming manual for instructions.
5. Insert and press token (206) firmly into slot.
NOTE: There is no preferred orientation of token.
6. Turn power on.
7. The red indicator light (L) will flash until new software is completely loaded.
8. Turn power off.
9. Remove token (206).
10. Reassemble access cover (204e) and screws
(204f).
313289W 33
Repair
Replace Display Battery
Do not replace battery when an explosive gas atmosphere may be present.
NOTICE
To avoid damaging circuit board, wear a grounding strap.
1. Perform steps 1-4 under
Upgrade Software section, page 33.
2. Use a flat head screwdriver to pry out old battery.
Remove Old Battery
Connector
Tabs
Replace Display
NOTE: Order kit 257484 for replacement.
NOTICE
To avoid damaging circuit board, wear a grounding strap.
1. Remove shroud. See Remove Shroud
.
2. Disconnect power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Disconnect CAN cable from display module.
5. Remove four screws (204b) from rear display panel
(204c) while holding front display panel (204d) in place.
NOTE: To ease removal process use clear tape to hold front display panel (204d) in place.
Insert New Battery
3. Replace with new battery. Ensure battery fits under connector tabs before snapping other end in place.
NOTE: Use only Panasonic CR2032 batteries for replacement.
4. Reassemble access cover (204e) and screws
(204f).
204d
204c
204b
6. Remove rear display panel (204c) and disconnect display cable and key switch cable (239) from circuit board.
34 313289W
Repair
7. Remove front display panel (204d) and gasket
(204g).
Display Cable
204d
239
Replace Front Panel
See
Replace Display , page 34, for instructions
204g
204c
204b
8. Discard old display assembly.
9. Place new front display panel (204d) and gasket
(204g) on front panel of control box (11).
NOTE: To ease installation process use clear tape to hold front display panel in place.
10. Carefully connect display cables and key switch cable to new circuit board.
11. Install new rear display panel (204c) and secure with four screws (204b). Ensure key switch cable protrudes from opening in top of display module.
12. Install access cover and screws. Apply warning label to access cover.
13. Reconnect CAN cable to display module.
14. Reconnect power.
15. Load software. See
16. Replace shroud.
17. Configure system settings as they were set on old display. See your XM sprayer operation manual for instructions.
Wall Power Supply Control Components
Replace Power Supply Module
1. Remove shroud. See
2. Disconnect main power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Disconnect incoming power cable connections to power supply module and ground lead (260) from control box.
5. Disconnect power supply cable (272) from FCM
(218). See
Fluid Control Assembly on page 40.
6. Remove four screws (273) holding power supply module (270) bracket in place.
272
270
273
260
7. Remove and replace power supply module (270).
8. Follow steps in reverse order to install new power supply module.
313289W 35
Repair
Alternator Power Supply Control
Components
Alternator Module Repair
Alternator Repair Kit 257147 is available to replace turbine bearings.
1. Remove shroud. See
2. Disconnect main power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Disconnect output power cable connections from alternator module and ground lead from control box.
5. Disconnect power supply cables from FCM, USB, and display.
Air Reg.
8. Remove seven screws (708) to separate alternator housings.
9. Replace turbine (704) if necessary. Lightly lubricate turbine o-ring to ease alternator housing reassembly.
708
703
708
704
705
702
FCM
Display
USB Exhaust
6. Disconnect air regulator air line and exhaust air line.
7. Remove four screws (263) from mounting to remove alternator from control box.
10. Replace gasket (702) and/or circuit board assembly
(705) if damaged.
11. Follow steps in reverse order to reassemble alternator regulator assembly and to reconnect
power cables and air lines. Refer to Parts , page 59.
NOTE: Avoid causing a kink in the flexible circuit board when you reconnect the circuit board assembly (705).
12. Start machine. Check control voltage on Alarm information screen. Voltage should be between
10-14 Vdc.
260
263
36 313289W
Repair
Replace Alternator Regulator
1. Remove shroud. See Remove Shroud , page 30
2. Disconnect main power.
3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11).
4. Disconnect supply air line from alternator assembly
(265).
209
5. Loosen air regulator swivel fitting (276) and remove from solenoid module (209).
209
277
265
Supply Air Line
276
6. Repair or replace alternator regulator parts as necessary. See
Alternator Assembly , page 84, for
repair parts. Replace air regulator swivel fitting
(276).
7. Set regulator to 18 +/- 1 psi (12.6 +/- 10 kPa, 1.26 +/-
0.07 bar).
8. Start machine. Check voltage on the alarm information screen. Voltage should be between
10-14 volts.
313289W 37
Repair
Air Controls
Remove Air Control Assembly
1. Remove shroud. See
2. Disconnect air motor air lines and system air line.
3. Remove four nuts (7) from front of air control
bracket (301). See XM Plural-Component
Sprayers Common Parts on page 74.
4. Pull out assembly.
5. Follow steps in reverse order to reinstall air control assembly.
Replace Solvent Pump Ball Valve
1. Remove shroud. See
2. Disconnect air motor air lines and system air line.
3. Remove four nuts (7) from front of air control bracket (301).
4. Pull out assembly.
5. Remove two screws (329) from front of air control bracket (301).
6. Disconnect air line (333) running to ball valve assembly (328).
7. Replace with new ball valve assembly. See
Controls Module (26C688) Parts , page 86.
8. Follow steps in reverse order to reassemble.
Replace Solvent Air Regulator
1. Remove shroud. See
2. Disconnect air motor air lines and system air line.
3. Remove four nuts (7) from front of air control bracket (301).
4. Pull out assembly.
5. Remove regulator nut (331), and disconnect air lines (327, 333) running to regulator (322).
6. Remove regulator assembly and replace with new.
See
Air Controls Module (26C688) Parts , page
7. Follow steps in reverse order to reassemble.
38
Replace System Air Regulator
1. Remove shroud. See Remove Shroud , page 30.
2. Disconnect air motor air lines and system air line.
3. Remove four nuts (7) from front of air control bracket (301).
4. Pull out assembly.
5. Remove regulator nut (326) and disconnect system air line.
6. Remove the T-handle on ball valve (337).
7. Remove four nuts (320) from the back of the air controls to remove the air control assembly.
8. Remove regulator assembly (345) from manifold
(303, 305) and replace. See Air Controls Module
9. Follow steps in reverse order to reassemble.
Replace Solenoid Inlet Air Regulator
1. Remove shroud. See Remove Shroud , page 30.
2. Disconnect air motor air lines and system air line.
3. Remove four nuts (7) from front of air control bracket (301).
4. Pull out assembly.
5. Disconnect air line.
6. Remove the T-handle on ball valve (337).
7. Remove four nuts (320) from the back of the air controls to remove the air control assembly.
8. Remove regulator assembly (309) from swivel union
(304) and replace with new. See
Module (26C688) Parts , page 86.
9. Follow steps in reverse order to reassemble.
10. Set new air pressure regulator to 80-85 psi.(0.55-0.58 MPa, 5.5-5.8 bar).
313289W
F IG . 1 Air Controls
313289W
Repair
WLD
39
Repair
Fluid Control Assembly
Dosing Valve Assembly
1. Follow Pressure Relief Procedure , page 17.
2. Disconnect all fluid lines from dosing valve assembly (8). See
Sprayers Common Parts on page 74.
3. Remove three bolts (16) on back of each dosing valve (501) from bracket.
4. Unscrew dosing valve housing seats from adapters on mix manifold.
6. Remove dosing valves. See your dosing valve manual service and repair instructions.
7. Follow steps in reverse order to reassemble dosing valve assembly.
Mix Manifold Assembly
1. Follow
Pressure Relief Procedure , page 17.
2. Disconnect fluid line and solvent lines from mix manifold assembly.
3. Loosen four bolts securing mix manifold (508) to bracket.
508
Bracket
Bolts
Bolts
Housing
Seat
Adapter
5. Disconnect RTD (506) from cord grip. Disconnect pressure sensor (507) and fluid line adapter from each dosing valve (501).
501 Fluid Line
Adapter
Bracket
16
4. Unscrew dosing valve housing seats from adapters on mix manifold.
5. Remove four bolts securing mix manifold (508) to bracket.
6. Remove mix manifold assembly (508) from bracket.
See mix manifold manual for service and repair instructions.
7. Follow steps in reverse order to reassemble mix manifold assembly.
506 ti21278a
40 313289W
Repair
Sensors
Replace Fluid Pressure Sensor
1. Close main air shutoff valve on air supply line and on system.
2. Relieve fluid pressure. See
3. Open control box cover. See
Interface/Control Box , page 30.
4. Disconnect pressure sensor (507) from FCM (218).
5. Disconnect fluid pressure sensor (507) from dosing valve (501).
Temperature (RTD) Sensor
1. Close main air shutoff valve on air supply line and on system.
2. Relieve fluid pressure. See
3. Open control box cover. See User
Interface/Control Box , page 30.
4. Disconnect temperature sensors (506) from FCM
(218).
507
501
506 Cord Grip
507
6. Replace with new fluid pressure sensor, and reconnect pressure sensor to FCM.
506
#6
#5
5. Remove RTD (506) cable from cord grip.
218
6. Replace with new temperature (RTD) sensor.
7. Reassemble RTD cable (506) and cord grip.
8. Connect temperature (RTD) sensor to FCM connector #5. Do not use connect #6.
9. Close control box cover.
313289W 41
Repair
Pump Assembly
Prior to servicing the pump assembly you must first remove either the entire pump assembly or the displacement pump and air motor individually.
Remove Pump Assembly
1. Follow Pressure Relief Procedure , page 17.
2. Close ball valve on hopper outlet assembly.
3. Disconnect displacement pump from fluid inlet assembly.
• 50:1 Pump: disconnect reducer bushing fitting from swivel fitting on fluid inlet assembly.
• 70:1 Pump: disconnect reducing swivel from fluid inlet assembly.
Reducing
Swivel
Swivel Fitting
Reducer
Bushing
Ball Valve
4. Disconnect air motor.
a. Disconnect sensor cable, air line, and ground wire from air motor.
b. Remove mounting screws (4) and washers (3) holding air motor (2) to mounting bracket. See illustration in
5. Remove pump assembly by lift ring on air motor.
Do not lift pump assembly by the lift ring when the total weight of the pump assembly exceeds 550 lb
(250 kg).
6. Refer to your Xtreme Displacement Pump manual to service or repair the displacement pump. Refer to your XL Air Motor manual to service or repair the air motor.
7. Follow steps in reverse order to reinstall pump assembly.
Refer to your Double Wall Stainless Steel Hopper manual to service or repair the fluid inlet assembly.
42 313289W
Repair
Remove Displacement Pump
Follow these instructions for removing only the displacement pump; the air motor will remain installed.
1. Follow
Pressure Relief Procedure , page 17.
2. Disconnect displacement pump from fluid inlet assembly. See steps 2 and 3 under
3. Remove clip (133), and slide coupling cover (134) up to remove coupling (132).
134
Remove Air Motor
1. Follow Pressure Relief Procedure , page 17.
2. Disconnect displacement pump from air motor. See
steps 2 and 3 under Remove Displacement Pump , page 43.
3. Disconnect sensor cable, air line, and ground wire from air motor.
4. Remove mounting screws (4) and washers (3) holding air motor (2) to mounting bracket.
2
132
133
Bracket ti8264a
4. Use a wrench to hold the tie rod flats to keep the rods from turning. Unscrew the nuts (129) from the tie rods (128) and carefully remove the displacement pump (66 or 67).
3
4
128
66 or 67
129 ti8301a
5. Refer to your Xtreme Displacement Pump manual to service or repair the displacement pump.
6. Follow steps in reverse order to reinstall displacement pump.
WLD
5. Refer to your XL Air Motor manual to service or repair the air motor.
6. Follow steps in reverse order to reinstall air motor.
313289W 43
Repair
Solvent Pump
1. Follow Pressure Relief Procedure , page 17.
2. Disconnect fluid line (140) and air lines (107, 126) from solvent pump.
3. Remove four screws (106) that attach solvent pump
(103) to bracket (138) and remove solvent pump.
103
106
126
138
Fluid Heaters
Wiring for explosion-proof heaters is not provided. See your Viscon HF or Viscon HP heater manual for wiring, repair, and parts information for explosion-proof heaters.
Service and Repair
1. Follow
Pressure Relief Procedure , page 17.
2. Disconnect fluid lines and electrical wiring from fluid heater.
3. Refer to your Viscon HF heater manual to service or repair heater.
4. Reconnect fluid lines and electrical wiring.
Replace
1. Follow steps 1 - 2 in
2. Loosen four mounting screws (X), lock washers (Y), and plain washers (127) on back of heater (90).
Slide heater up and remove from mounting plate.
107
140
106
4. Refer to your Merkur Pump Assembly manual to service or repair the solvent pump.
5. Follow steps in reverse order to reinstall solvent pump.
127
X
Mounting Plate
Y
3. Replace heater. Follow steps in reverse order to install new heater.
90
44 313289W
Electrical Schematics
Electrical Schematics
Simplified Electrical Schematic, XM Sprayer with Alternator
Control
Cable, CAN
(15V783)
Display Module,
Rear (288997)
Front (255727)
1.5FCM
(Min)
Alternator
Module
(255728)
Cable, CAN
(15V782)
Cable, CAN
(15V778)
USB MODULE
Base (289899)
Top (289900)
Fluid
Control
Module
(255920)
Pressure
Transducer
A Side
(15M669)
Temp
Sensor
RTD
A Side
(15R347)
Air Motor A Side
Linear Sensor
(26C331)
Reed Switch
(24A032)
Pressure
Transducer
B Side
(15M669)
Temp
Sensor
RTD
B Side
(15R347)
Air Motor B Side
Linear Sensor
(26C331)
Reed Switch
(24A032)
313289W 45
Electrical Schematics
Simplified Pneumatic Schematic, XM Sprayer with Alternator
46 313289W
Electrical Schematics
Detailed Electrical Schematic, XM Sprayer with Alternator (page 1)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CAN_L +V_CAN
V CAN V CAN
CHASSIS GND CHASSIS GND V CAN R
BIT3 BIT2 GND SCK S0 S1 V CAN V CAN V CAN
CAN L CAN H
BIT0 BIT1
OKEN LOFO /HOLD /CS
1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
LED_RED NO
CAN_L +V_CAN
1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9
SIG CO
1 2 3 4
1 2 3 4 5
CAN_L +V_CAN
1 2 3 4 5
CAN_L +V_CAN
CAN_L +V_CAN CAN_L +V_CAN CAN_L +V_CAN
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
NOTE: NC indicates the wire is not connected.
313289W 47
Electrical Schematics
Detailed Electrical Schematic, XM Sprayer with Alternator (page 2)
Switch,
Start NO
(121618)
Buzzer
(122000)
DOSE A
MOTOR A
Manifold
A (Blue)
CAN_L
+V_CAN
V_CAN_RTN
CAN_H
SHLD
Harness, Sart/Alram
(15M974)
NC
+SIG(ALARM)
COM
+SIG(START)
NC
Harness, Solenoid
(15M977)
NC
NC
COM
+SIG(MOTOR)
+SIG(DOSE)
J12
3
4
1
2
5
J4
3
4
1
2
5
J8
3
4
1
2
5
3
4
1
2
5
J7
3
4
1
2
5
J5
3
4
1
2
5
J13
B (Green)
CAN_L
+V_CAN
V_CAN_RTN
CAN_H
SHLD
Harness, Stop
(15M976)
NC
NC
COM
+SIG(STOP)
NC
Harness,Solenoid
(15M977)
NC
NC
COM
+SIG(MOTOR)
+SIG(DOSE)
Switch,
Stop NC
(121619)
Manifold
DOSE B
MOTOR B
Pressure
Transducer
(15M669)
+EXE(5VDC)
-PRESSURE
-EXE(COM)
+PRESSURE
SHLD
J2
3
4
1
2
5
3
4
1
2
5
J3
+EXE(5VDC)
-PRESSURE
-EXE(COM)
+PRESSURE
SHLD
Pressure
Transducer
(15M669)
Linear
Sensor
(26C331)
Reed
Switch
(24A032)
Cable, splitter
(17X475)
LINEAR_SENS
NC
REED_TOPCHGOVR
REED_BTMCHGOVR
COM(LINEAR_SENS)
+5V(LINEAR_SENS)
COM(REED)
SHLD
J14
7
8
5
6
3
4
1
2
FLUID
CONTROL
MODULE
(255920)
7
8
5
6
3
4
1
2
J15
Cable, splitter
(17X475)
LINEAR_SENS
NC
REED_TOPCHGOVR
REED_BTMCHGOVR
COM(LINEAR_SENS)
+5V(LINEAR_SENS)
COM(REED)
SHLD
Linear
Sensor
(26C331)
Reed
Switch
(24A032)
Temp
Sensor
RTD
(15R347)
+EXCITE
SHLD
CONDUCTOR
SENSE
UNUSED
UNUSED
UNUSED
UNUSED
J25
3
4
1
2
J25
3
4
1
2
3
4
1
2
J11
3
4
1
2
J11
+EXCITE
SHLD
CONDUCTOR
SENSE
UNUSED
UNUSED
UNUSED
UNUSED
Temp
Sensor
RTD
(15R347)
NOTE: NC indicates the wire is not connected.
48 313289W
Electrical Schematics
Simplified Electrical Schematic, XM Sprayer with Wall Power
Control
Display Module,
Rear (288997)
Front (255727)
Power
Filter
(115306)
Power
Supply
(15V747)
Cable, CAN
USB MODULE
Base (289899)
Top (289900)
Fluid
Control
Module
(255920)
Pressure
Transducer
A Side
(15M669)
Temp
Sensor
RTD
A Side
(15R347)
Air Motor A Side
Linear Sensor
(26C331)
Reed Switch
(24A032)
Pressure
Transducer
B Side
(15M669)
Temp
Sensor
RTD
B Side
(15R347)
Air Motor B Side
Linear Sensor
(26C331)
Reed Switch
(24A032)
313289W 49
Electrical Schematics
Simplified Pneumatic Schematic, XM Sprayer with Wall Power
50 313289W
Electrical Schematics
Detailed Electrical Schematic, XM Sprayer with Wall Power (page 1)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CAN_L +V_CAN V CAN V CAN
CHASSIS GND CHASSIS GND V CAN R
BIT3 BIT2 GND SCK S0 S1 V CAN V CAN V CAN
CAN L CAN H
BIT0 BIT1
OKEN LOFO /HOLD /CS
1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CAN_L +V_CAN
LED_RED NO
SIG CO
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10
11 12 13 14
1 2 3 4 5 6 7 8 9
1 2 3 4
1 2 3 4 5
CAN_L +V_CAN
1 2 3 4 5
CAN_L +V_CAN
1 2 3 4 5
313289W
NOTE: NC indicates the wire is not connected.
See your Operation manual for power connection instructions.
51
Electrical Schematics
Detailed Electrical Schematic, XM Sprayer with Wall Power (page 2)
Switch,
Start NO
( 1 2 1 6 1 8)
Bu zz er
( 1 22000)
DOSE A
MO T OR A
Mani f o l d
A (B l ue)
CAN _ L
+ V _ CAN
V _ CAN _ R T N
CAN _ H
SHLD
Harness, Sart/A l ram
( 1 5M974)
NC
+ SIG(ALARM)
COM
+ SIG(S T AR T )
NC
Harness, So l enoid
( 1 5M977)
NC
NC
COM
+ SIG(MO T OR)
+ SIG(DOSE)
J 1 2
3
4
1
2
5
J4
3
4
1
2
5
J8
3
4
1
2
5
Pressure
T ransducer
( 1 5M669)
+ E X E(5VDC)
-PRESSURE
-E X E(COM)
+ PRESSURE
SHLD
J2
3
4
1
2
5
3
4
1
2
5
J7
3
4
1
2
5
J5
3
4
1
2
5
J 1 3
3
4
1
2
5
J3
B (Green)
CAN _ L
+ V _ CAN
V _ CAN _ R T N
CAN _ H
SHLD
Harness, Stop
( 1 5M976)
NC
NC
COM
+ SIG(S T OP)
NC
Harness,So l enoid
( 1 5M977)
NC
NC
COM
+ SIG(MO T OR)
+ SIG(DOSE)
+ E X E(5VDC)
-PRESSURE
-E X E(COM)
+ PRESSURE
SHLD
Switch,
Stop NC
( 1 2 1 6 1 9)
Mani f o l d
Pressure
T ransducer
( 1 5M669)
DOSE B
MO T OR B
Linear
Sensor
(26C33 1 )
Reed
Switch
(24A032)
Cab l e, sp l itter
( 1 7 X 475)
LINEAR _ SENS
NC
REED _T OPCHGOVR
REED _ B T MCHGOVR
COM(LINEAR _ SENS)
+ 5V(LINEAR _ SENS)
COM(REED)
SHLD
J 1 4
7
8
5
6
3
4
1
2
FLUID
CON T ROL
MODULE
(255920)
7
8
5
6
3
4
1
2
J 1 5
Cab l e, sp l itter
( 1 7 X 475)
LINEAR _ SENS
NC
REED _T OPCHGOVR
REED _ B T MCHGOVR
COM(LINEAR _ SENS)
+ 5V(LINEAR _ SENS)
COM(REED)
SHLD
Linear
Sensor
(26C33 1 )
Reed
Switch
(24A032)
T emp
Sensor
R T D
( 1 5R347)
+ E X CI T E
SHLD
CONDUC T OR
SENSE
UNUSED
UNUSED
UNUSED
UNUSED
J25
3
4
1
2
J25
3
4
1
2
3
4
1
2
J 11
3
4
1
2
J 11
+ E X CI T E
SHLD
CONDUC T OR
SENSE
UNUSED
UNUSED
UNUSED
UNUSED
T emp
Sensor
R T D
( 1 5R347)
NOTE: NC indicates the wire is not connected.
52 313289W
Junction Box Wiring Schematics
Junction Box Wiring Schematics
Non-Hazardous Location 240V and 480V Viscon Water Heated Hose
Junction box:
26C580, 26C582
SW5
1
HOSE
3
HEATER
2 4
SW4
1
FLUID
3
HEATER B
2 4
SW2
1
HOPPER
3
HEATER B
2 4
SW3
1
FLUID
3
HEATER A
2 4
SW1
1 3
HOPPER
HEATER A
2 4
BLACK WHITE
GREEN
WHITE
WHITE
BLACK
HOPPER HEATER A
WHITE
GREEN
WHITE
WHITE
HOPPER HEATER B
ACCESSORIES
313289W
BLACK BLACK
GREEN
WHITE WHITE
FLUID HEATER A
BLACK BLACK
GREEN
WHITE WHITE
HOSE HEATER
BLACK BLACK
GREEN
WHITE WHITE
FLUID HEATER B
53
Junction Box Wiring Schematics
Non-Hazardous Location 240V Electric Heated Hose
Junction box:
26C899
SW4
1
FLUID
3
HEATER B
2 4
SW2
1 3
HOPPER
HEATER B
2 4
SW3
1
FLUID
3
HEATER A
2 4
SW1
1 3
HOPPER
HEATER A
2 4
54
BLACK WHITE
GREEN
WHITE
WHITE
BLACK
HOPPER HEATER A
WHITE
GREEN
WHITE
WHITE
HOPPER HEATER B
ACCESSORIES
BLACK BLACK
GREEN
WHITE
WHITE
FLUID HEATER A
BLACK BLACK
GREEN
WHITE WHITE
FLUID HEATER B
313289W
Junction Box Wiring Schematics
Non-Hazardous Location 480V Electric Heated Hose
Junction box:
26C904
SW4
1
FLUID
3
HEATER B
2 4
SW2
1 3
HOPPER
HEATER B
2 4
SW3
1
FLUID
3
HEATER A
2 4
SW1
1 3
HOPPER
HEATER A
2 4
Electric Heated
Hose Splice Box
BLACK WHITE
GREEN
WHITE WHITE
BLACK
HOPPER HEATER A
WHITE
GREEN
WHITE
WHITE
HOPPER HEATER B
ACCESSORIES
BLACK BLACK
GREEN
WHITE WHITE
FLUID HEATER A
BLACK
Transformer
BLACK
GREEN
WHITE WHITE
FLUID HEATER B
313289W 55
Junction Box Wiring Schematics
Hazardous Location 240V and 480V Viscon Water Heated Hose
Junction box:
26C581, 26C583
SW5
1
HOSE
3
HEATER
2 4
SW4
1
FLUID
3
HEATER B
2 4
SW2
1 3
HOPPER
HEATER B
2 4
SW3
1
FLUID
3
HEATER A
2 4
SW1
1 3
HOPPER
HEATER A
2 4
56
BLACK WHITE
GREEN
WHITE
WHITE
BLACK
HOPPER HEATER A
WHITE
GREEN
WHITE
WHITE
HOPPER HEATER B
ACCESSORIES
BLACK BLACK
GREEN
WHITE
WHITE
FLUID HEATER A
BLACK BLACK
GREEN
WHITE WHITE
HOSE HEATER
BLACK BLACK
GREEN
WHITE
WHITE
FLUID HEATER B
313289W
Hazardous Location 240V Electric Heated Hose
Junction box:
26C905
SW4
1
FLUID
3
HEATER B
2 4
SW2
1
HOPPER
3
HEATER B
2 4
SW3
1
FLUID
3
HEATER A
2 4
SW1
1 3
HOPPER
HEATER A
2 4
Junction Box Wiring Schematics
BLACK WHITE
GREEN
WHITE
WHITE
BLACK
HOPPER HEATER A
WHITE
GREEN
WHITE
WHITE
HOPPER HEATER B
ACCESSORIES
313289W
Electric Heated
Hose Splice Box
BLACK BLACK
GREEN
WHITE
WHITE
FLUID HEATER A
BLACK BLACK
GREEN
WHITE WHITE
FLUID HEATER B
57
Junction Box Wiring Schematics
Hazardous Location 480V Electric Heated Hose
Junction box:
26C906
SW4
1
FLUID
3
HEATER B
2 4
SW2
1 3
HOPPER
HEATER B
2 4
SW3
1
FLUID
3
HEATER A
2 4
SW1
1
HOPPER
3
HEATER A
2 4
BLACK WHITE
GREEN
WHITE WHITE
BLACK
HOPPER HEATER A
WHITE
GREEN
WHITE
WHITE
HOPPER HEATER B
ACCESSORIES
BLACK BLACK
GREEN
WHITE
WHITE
FLUID HEATER A
BLACK
Transformer
BLACK
GREEN
WHITE WHITE
FLUID HEATER B
58 313289W
Parts
Parts
Parts Varying by Model
See Models on page 9 for components equipped on your system.
Hazardous Location
Junction Box (see your junction Box manual).
Non-Hazardous Location
Junction Box (see your junction Box manual).
Primary Fluid Heaters
(Ref. numbers 800-899):
See Primary Fluid Heater Parts , page 90.
Non-
Hazardous
Hazardous
Water Heated Hose
(Ref. numbers
1400-1499):
WLE
25 Gallon Stainless Steel
Heated Hoppers
(Ref. numbers 900-950):
See
313289W
10 Gallon Stainless Steel Hoppers
(Ref. numbers 951-999):
See
10-Gallon Hopper Parts , page 92.
Electric Heated Hose
(see your Electric Heated Hose manual).
59
Parts
Models
XM1L00
XM1L10
XM3L00
XM3L10
XM5L00
XM5L10
XM7L00
XM7L10
XM_ L _ _ Parts Varying by Top-Level Part Number
See
Models , page 9, for components equipped on your system.
Part
XM1A00
XM1A00
- - -
XM3A00
XM3A00
- - -
XM5A00
XM5A00
- - -
XM7A00
XM7A00
- - -
Description
SYSTEM, XM50, WP
SYSTEM, XM50, WP, 10
HOPPER, 10 gallon, ss
SYSTEM, XM70, BF, WP
SYSTEM, XM70, BF, WP
HOPPER, 10 gallon, ss
SYSTEM, XM50, BF, R, WP
SYSTEM, XM50, BF, R, WP
HOPPER, 10 gallon, ss
SYSTEM, XM70, R, WP
SYSTEM, XM70, R, WP
HOPPER, 10 gallon, ss
For additional information, refer to:
10-Gallon Hopper Parts , page 92
10-Gallon Hopper Parts , page 92
60 313289W
Parts
XM_ M _ _ Parts Varying by Top-Level Part Number
See Models , page 9, for components equipped on your system.
Model
XM1M00
XM1M10
XM1M20
XM3M00
XM3M10
XM3M20
XM5M00
XM5M0E
XM5M0W
XM5M10
XM5M1E
XM5M1W
Part Description
XM1A00 SYSTEM, XM50, BF, WP
26C580 JUNCTION BOX, standard, 240V
- - HEATER, standard, 240 V
XM1A00 SYSTEM, XM50, BF, WP
26C580 JUNCTION BOX, standard, 240V
- - HEATER, standard, 240 V
- - - HOPPER, 10 gallon, ss
XM1A00 SYSTEM, XM50, 240 V, BF, WP
26C580 JUNCTION BOX, standard, 240V
- - - HEATER, standard, 240 V
- - - HOPPER, 25 gallon, ss lined, 240 V
XM3A00 SYSTEM, XM70, BF, WP
26C580 JUNCTION BOX, standard, 240V
- - - HEATER, standard, 240 V
XM3A00 SYSTEM, XM70, BF, WP
26C580 JUNCTION BOX, standard, 240V
- - -
- - -
HEATER, standard, 240 V
HOPPER, 10 gallon, ss
XM3A00 SYSTEM, XM70, BF, WP
26C580 JUNCTION BOX, standard, 240V
- - -
- - -
HEATER, standard, 240 V
HOPPER, 25 gallon, ss lined, 240 V
XM5A00 SYSTM, XM50, BF, R, WP
26C580 JUNCTION BOX, standard, 240V
- - - HEATER, standard, 240 V
XM5A00 SYSTM, XM50, BF, R, WP
26C899 JUNCTION BOX, standard, 240V, electric heat
- - - HEATER, standard, 240 V
- - - HOSE, heated, electric, 240 V-H
XM5A00 SYSTM, XM50, BF, R, WP
26C580 JUNCTION BOX, standard, 240V
- - - HEATER, standard, 240 V
- - - HOSE, heated, watt, 240 V-H
XM5A00 SYSTEM, XM50, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - - HEATER, standard, 240 V
- - - HOPPER, 10 gallon, ss
XM5A00 SYSTEM, XM50, BF, R, WP
26C899 JUNCTION BOX, standard, 240 V, electric heat
- - - HEATER, standard, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, elec, 240 V-H
XM5A00 SYSTEM, XM50, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - -
- - -
- - -
HEATER, standard, 240 V
HOPPER, 10 gallon, ss
HOSE, heated, wat, 240 V-H
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
313289W 61
Parts
Model
XM5M20
XM5M2E
XM5M2W
XM7M00
XM7M0E
XM7M0W
XM7M10
XM7M1E
XM7M1W
XM7M20
XM7M2E
XM7M2W
Part Description
XM5A00 SYSTEM, XM50, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - -
- - -
HEATER, standard, 240 V
HOPPER, 25 gallon, ss lined, 240 V
XM5A00 SYSTEM, XM50, BF, R, WP
26C899 JUNCTION BOX, standard, 240V, electric heat
- - -
- - -
HEATER, standard, 240 V
HOPPER, 25 gallon, ss lined, 240 V
- - - HOSE, heated, elec, 240 V-H
XM5A00 SYSTEM, XM50, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - - HEATER, standard, 240 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, wat, 240 V-H
XM7A00 SYSTM, XM70, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - - HEATER, standard, 240 V
XM7A00 SYSTEM, XM70, BF, R, WP
26C899 JUNCTION BOX, standard, 240 V, electric heat
- - - HEATER, standard, 240 V
- - - HOSE, heated, elec, 240 V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - - HEATER, standard, 240 V
- - - HOSE, heated, wat, 240 V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - - HEATER, standard, 240 V
- - - HOPPER, 10 gallon, ss
XM7A00 SYSTEM, XM70, BF, R, WP
26C899 JUNCTION BOX, standard, 240V, electric heat
- - - HEATER, standard, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, elec, 240 V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - -
- - -
HEATER, standard, 240 V
HOSE, heated, wat, 240 V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C580 JUNCTION BOX, standard, 240 V
- - - HOPPER, 25 gallon, ss lined, 240 V
XM7A00 SYSTEM, XM70, BF, R, WP
26C899 JUNCTION BOX, standard, 240 V, electric heat
- - - HEATER, standard, 240 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, elec, 240 V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C580 JUNCTION BOX, standard, 240V
- - -
- - -
- - -
HEATER, standard, 240V
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, wat, 240 V-H
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
62 313289W
Parts
XM_ H _ _ Parts Varying by Top-Level Part Number
See Models , page 9, for components equipped on your system.
Model
XM1H00
XM1H10
XM1H20
XM3H00
XM3H10
XM3H20
XM5H00
XM5H0E
XM5H0W
XM5H10
XM5H1E
XM5H1W
Part Description
XM1A00 SYSTEM, XM50, BF, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
XM1A00 SYSTEM, XM50, BF, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - - HOPPER, 10 gallon, ss
XM1A00 SYSTEM, XM50, BF, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - - HOPPER, 25 gallon, ss lined, 480 V
XM3A00 SYSTEM, XM70, BF, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
XM3A00 SYSTEM, XM70, BF, WP
26C582 JUNCTION BOX, standard, 480 V
- - -
- - -
HEATER, standard, 480 V
HOPPER, 10 gallon, ss
XM3A00 SYSTEM, XM70, BF, WP
26C582 JUNCTION BOX, standard, 480 V
- - -
- - -
HEATER, standard, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM5A00 SYSTEM, XM50BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
XM5A00 SYSTEM, XM50BF, R, WP
26C904 JUNCTION BOX, standard, 240V, electric heat
- - - HEATER, standard, 480 V
- - - HOSE, heated, electric, 480 V-H
XM5A00 SYSTEM, XM50BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - - HOSE, heated, wat, 480V-H
XM5A00 SYSTEM, XM50BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - - HOPPER, 10 gallon, ss
XM5A00 SYSTEM, XM50BF, R, WP
26C904 JUNCTION BOX, standard, 480 V, electric heat
- - - HEATER, standard, 480 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 480 V-H
XM5A00 SYSTEM, XM50BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - -
- - -
- - -
HEATER, standard, 480 V
HOPPER, 10 gallon, ss
HOSE, heated, wat, 480V-H
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
313289W 63
Parts
Model
XM5H20
XM5H2E
XM5H2W
XM7H00
XM7H0E
XM7H0W
XM7H10
XM7H1E
XM7H1W
XM7H20
XM7H2E
XM7H2W
Part Description
XM5A00 SYSTEM, XM50BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - -
- - -
HEATER, standard, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM5A00 SYSTEM, XM50BF, R, WP
26C904 JUNCTION BOX, standard, 240V, electric heat
- - -
- - -
HEATER, standard, 480 V
HOPPER, 25 gallon, ss lined, 480 V
- - - HOSE, heated, electric, 480 V-H
XM5A00 SYSTEM, XM50BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, wat, 480V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
XM7A00 SYSTEM, XM70, BF, R, WP
26C904 JUNCTION BOX, standard, 480 V, electric heat
- - - HEATER, standard, 480 V
- - - HOSE, heated, electric, 480 V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - - HOSE, heated, wat, 480V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - - HOPPER, 10 gallon, ss
XM7A00 SYSTEM, XM70, BF, R, WP
26C904 JUNCTION BOX, standard, 240V, electric heat
- - - HEATER, standard, 480 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 480V
XM7A00 SYSTEM, XM70, BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - -
- - -
HEATER, standard, 480 V
HOPPER, 10 gallon, ss
- - - HOSE, heated, wat, 480V-H
XM7A00 SYSTEM, XM70, BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - - HEATER, standard, 480 V
- - - HOPPER, 25 gallon, ss lined, 480 V
XM7A00 SYSTEM, XM70, BF, R, WP
26C904 JUNCTION BOX, standard, 480 V, electric heat
- - - HEATER, standard, 480 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, electric, 480V
XM7A00 SYSTEM, XM70, BF, R, WP
26C582 JUNCTION BOX, standard, 480 V
- - -
- - -
- - -
HEATER, standard, 480 V
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, wat, 480V-H
64
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
313289W
Parts
XM_ N _ _ Parts Varying by Top-Level Part Number
See Models , page 9, for components equipped on your system.
Model Part Description
XM1N00 XM1D00 SYSTEM, XM50, BF, IS
XM1N10
XM1D00 SYSTEM, XM50, BF, IS
- - - HOPPER, 10 gallon, ss
XM1N20
XM1D00 SYSTEM, XM50, BF, IS
- - - HOPPER, 25 gallon, ss lined, 240 V
XM3N00 XM3D00 SYSTEM, XM70, BF, IS
XM3N10
XM3N20
XM3D00 SYSTEM, XM70, BF, IS
- - - HOPPER, 10 gallon, ss
XM3D00 SYSTEM, XM70, BF, IS
- - - HOPPER, 25 gallon, ss lined, 240 V
XM5N00 XM5D00 SYSTEM, XM50, BF, R, IS
XM5N0E
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HOSE, heated, electric, 240 V-H
XM5N0W
XM5D00 SYSTEM, XM50, BF, R, IS
XM5N10
- - - HOSE, heated, wat, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HOPPER, 10 gallon, ss
XM5D00 SYSTEM, XM50, BF, R, IS
XM5N1E
XM5N1W
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HOPPER, 10 gallon, ss
XM5N20
XM5N2E
- - - HOSE, heated, wat, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HOPPER, 25 gallon, ss lined, 240 V
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HOPPER, 25 gallon, ss lined, 240 V XM5N2W
- - - HOSE, heated, wat, 240 V-H
XM7N00 XM7D00 SYSTEM, XM70, BF, R, IS
XM7N0E
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HOSE, heated, electric, 240 V-H
XM7N0W
XM7N10
XM7N1E
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HOSE, heated, wat, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HOPPER, 10 gallon, ss
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HOPPER, 10 gallon, ss
- - - HOSE, heated, electric, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
XM7N1W - - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, wat, 240 V-H
XM7N20 XM7D00 SYSTEM, XM70, BF, R, IS
- - - HOPPER, 25 gallon, ss lined, 240 V
XM7N2E
XM7N2W
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HOPPER, 25 gallon, ss lined, 240 V
- - - HOSE, heated, electric, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, wat, 240 V-H
For additional information, refer to:
10-Gallon Hopper Parts , page 92
25-Gallon Hopper Parts , page 91
10-Gallon Hopper Parts , page 92
Heated Hose manual
Water-Jacketed Heated Hose , page 93
10-Gallon Hopper Parts , page 92
10-Gallon Hopper Parts , page 92
Heated Hose manual
Water-Jacketed Heated Hose , page 93
25-Gallon Hopper Parts , page 91
25-Gallon Hopper Parts , page 91
Heated Hose manual
Water-Jacketed Heated Hose , page 93
Heated Hose manual
Water-Jacketed Heated Hose , page 93
10-Gallon Hopper Parts , page 92
Heated Hose manual
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
25-Gallon Hopper Parts , page 91
Heated Hose manual
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
313289W 65
Parts
XM_ P _ _ Parts Varying by Top-Level Part Number
See
Models , page 9, for components equipped on your system.
Model
XM1P00
XM1P10
XM1P20
XM3P00
XM3P10
XM3P20
XM5P00
XM5P0E
XM5P0W
XM5P10
XM5P1E
XM5P1W
XM5P20
XM5P2E
XM5P2W
XM7P00
XM7P0E
Part Description
XM1D00 SYSTEM, XM50, BF, IS
- - - HEATER, haz-ex, 240 V
XM1D00 SYSTEM, XM50, BF, IS
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 10 gallon, ss
XM1D00 SYSTEM, XM50, BF, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
XM3D00 SYSTEM, XM70, BF, IS
- - - HEATER, haz-ex, 240 V
XM3D00 SYSTEM, XM70, BF, IS
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 10 gallon, ss
XM3D00 SYSTEM, XM70, BF, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 240 V
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - - HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HOSE, heated, wat, 240V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 10 gallon, ss
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, wat, 240V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 25 gallon, ss lined, 240 V
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
- - - HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
- - - HOSE, heated, wat, 240V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 240 V
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOSE, heated, electric, 240 V-H
For additional information, refer to:
Primary Fluid Heater Parts , page 90
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
Primary Fluid Heater Parts , page 90
Heated Hose manual
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
Heated Hose manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
Primary Fluid Heater Parts , page 90
Heated Hose manual
66 313289W
Model
XM7P0W
XM7P10
XM7P1E
XM7P1W
XM7P20
XM7P2E
XM7P2W
Part Description
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - - HOSE, heated, wat, 240V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 10 gallon, ss
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, wat, 240V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 25 gallon, ss lined, 240 V
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
- - - HOSE, heated, electric, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, wat, 240V-H
For additional information, refer to:
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
Parts
313289W 67
Parts
XM_ F _ _ Parts Varying by Top-Level Part Number
See
Models , page 9, for components equipped on your system.
Model
XM1F00
XM1F10
XM1F20
XM3F00
XM3F10
XM3F20
XM5F00
XM5F0E
XM5F0W
XM5F10
XM5F1E
XM5F1W
XM5F20
XM5F2E
XM5F2W
XM7F00
Part Description
XM1D00 SYSTEM, XM50, BF, IS
273114 HEATER, haz-ex, 480 V
XM1D00 SYSTEM, XM50, BF, IS
- - - HEATER, haz-ex, 480 V
- - - HOPPER, 10 gallon, ss
XM1D00 SYSTEM, XM50, BF, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM3D00 SYSTEM, XM70, BF, IS
- - - HEATER, haz-ex, 480 V
XM3D00 SYSTEM, XM70, BF, IS
- - - HEATER, haz-ex, 480 V
- - - HOPPER, 10 gallon, ss
XM3D00 SYSTEM, XM70, BF, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM5D00 SYSTEM, XM50, BF, IS
- - - HEATER, haz-ex, 480 V
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - - HOSE, heated, electric, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOSE, heated, wat, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - - HOPPER, 10 gallon, ss
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 10 gallon, ss
- - - HOSE, heated, electric, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 10 gallon, ss
- - - HOSE, heated, wat, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, electric, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, wat, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
- - - HEATER, haz-ex, 480 V
For additional information, refer to:
Primary Fluid Heater Parts , page 90
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
Primary Fluid Heater Parts , page 90
Heated Hose manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Primary Fluid Heater Parts . page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
68 313289W
Model
XM7F0E
XM7F0W
XM7F10
XM7F1E
XM7F1W
XM7F20
XM7F2E
XM7F2W
Part Description
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - - HOSE, heated, electric, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOSE, heated, wat, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - - HOPPER, 10 gallon, ss
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 10 gallon, ss
- - - HOSE, heated, electric, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 10 gallon, ss
- - - HOSE, heated, wat, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - -
- - -
HEATER, haz-ex, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, electric, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
- - - HEATER, haz-ex, 480 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, wat, 480 V-H
For additional information, refer to:
Primary Fluid Heater Parts , page 90
Heated Hose manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
Parts
313289W 69
Parts
XM_ J_ _ Parts Varying by Top-Level Part Number
See
Models , page 9, for components equipped on your system.
Model
XM1J00
XM1J10
XM1J20
XM3J00
XM3J10
XM3J20
XM5J00
XM5J0E
XM5J0W
XM5J10
XM5J1E
XM5J1W
Part Description
XM1D00 SYSTEM, XM50, BF, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
XM1D00 SYSTEM, XM50, BF, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 10 gallon, ss
XM1D00 SYSTEM, XM50, BF, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 25 gallon, ss lined, 240 V
XM3D00 SYSTEM, XM70, BF, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
XM3D00 SYSTEM, XM70, BF, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 10 gallon, ss
XM3D00 SYSTEM, XM70, BF, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
XM5D00 SYSTEM, XM50, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
XM5D00 SYSTEM, XM50, BF, R, IS
26C905 JUNCTION BOX, standard, 240V, electric heat
- - - HEATER, haz-ex, 240 V
- - - HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
- - - HOSE, heated, wat, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 10 gallon, ss
XM5D00 SYSTEM, XM50, BF, R, IS
26C905 JUNCTION BOX, haz-ex, 240 V, electric heat
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - -
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 10 gallon, ss
HOSE, heated, wat, 240 V-H
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
70 313289W
Parts
Model Part Description
XM5J20
XM5J2E
XM5J2W
XM5D00 SYSTEM, XM50, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
XM5D00 SYSTEM, XM50, BF, R, IS
26C905 JUNCTION BOX, standard, 240V, electric heat
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
- - - HOSE, heated, electric, 240 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, wat, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V XM7J00
XM7J0E
- - - HEATER, haz-ex, 240 V
XM7D00 SYSTEM, XM70, BF, R, IS
26C905 JUNCTION BOX, haz-ex, 240 V, electric heat
- - - HEATER, haz-ex, 240 V
- - - HOSE, heated, electric, 240 V-H
XM7J0W XM7D00 SYSTEM, XM70, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
XM7J10
XM7J1E
XM7J1W
- - - HOSE, heated, wat, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 10 gallon, ss
XM7D00 SYSTEM, XM70, BF, R, IS
26C905 JUNCTION BOX, standard, 240V, electric heat
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 10 gallon, ss
- - - HOSE, heated, wat, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
XM7J20
XM7J2E
XM7J2W
26C581 JUNCTION BOX, haz-ex, 240 V
- - - HEATER, haz-ex, 240 V
- - - HOPPER, 25 gallon, ss lined, 240 V
XM7D00 SYSTEM, XM70, BF, R, IS
26C905 JUNCTION BOX, haz-ex, 240 V, electric heat
- - - HEATER, haz-ex, 240 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, electric, 240 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C581 JUNCTION BOX, haz-ex, 240 V
- - -
- - -
- - -
HEATER, haz-ex, 240 V
HOPPER, 25 gallon, ss lined, 240 V
HOSE, heated, wat, 240 V-H
313289W
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
71
Parts
XM_ K _ _ Parts Varying by Top-Level Part Number
See
Models , page 9, for components equipped on your system.
Model
XM1K00
XM1K10
XM1K20
XM3K00
XM3K10
XM3K20
XM5K00
XM5K0E
XM5K0W
XM5K10
XM5K1E
XM5K1W
Part Description
XM1D00 SYSTEM, XM50, BF, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - - HEATER, haz-EX, 480 V
XM1D00 SYSTEM, XM50, BF, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - - HOPPER, 10 gallon, ss
XM1D00 SYSTEM, XM50, BF, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - - HOPPER, 25 gallon, ss lined, 480 V
XM3D00 SYSTEM, XM70, BF, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
XM3D00 SYSTEM, XM70, BF, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - -
- - -
HEATER, haz-EX, 480 V
HOPPER, 10 gallon, ss
XM3D00 SYSTEM, XM70, BF, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - -
- - -
HEATER, haz-EX, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM5D00 SYSTEM, XM50, BF, R, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - - HEATER, haz-EX, 480 V
XM5D00 SYSTEM, XM50, BF, R, IS
26C906
- - -
JUNCTION BOX, standard, 240V, electric heat
HEATER, haz-EX, 480 V
- - - HOSE, heated, electric, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - - HOSE, heated, wat, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - - HOPPER, 10 gallon, ss
XM5D00 SYSTEM, XM50, BF, R, IS
26C906
- - -
JUNCTION BOX, haz-ex, 480 V, electric heat
HEATER, haz-EX, 480 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - -
- - -
- - -
HEATER, haz-EX, 480 V
HOPPER, 10 gallon, ss
HOSE, heated, wat, 480 V-H
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
72 313289W
Parts
Model
XM5K20
XM5K2E
XM5K2W
XM7K00
XM7K0E
XM7K0W
XM7K10
XM7K1E
XM7K1W
XM7K20
XM7K2E
XM7K2W
Part Description
XM5D00 SYSTEM, XM50, BF, R, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - -
- - -
HEATER, haz-EX, 480 V
HOPPER, 25 gallon, ss lined, 480 V
XM5D00 SYSTEM, XM50, BF, R, IS
26C906 JUNCTION BOX, standard, 240V, electric heat
- - -
- - -
HEATER, haz-EX, 480 V
HOPPER, 25 gallon, ss lined, 480 V
- - - HOSE, heated, electric, 480 V-H
XM5D00 SYSTEM, XM50, BF, R, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - -
- - -
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, wat, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - - HEATER, haz-EX, 480 V
XM7D00 SYSTEM, XM70, BF, R, IS
26C906
- - -
JUNCTION BOX, haz-ex, 480 V, electric heat
HEATER, haz-EX, 480 V
- - - HOSE, heated, electric, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - - HOSE, heated, wat, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - - HOPPER, 10 gallon, ss
XM7D00 SYSTEM, XM70, BF, R, IS
26C906
- - -
JUNCTION BOX, standard, 240V, electric heat
HEATER, haz-EX, 480 V
- - -
- - -
HOPPER, 10 gallon, ss
HOSE, heated, electric, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - -
- - -
HEATER, haz-EX, 480 V
HOPPER, 10 gallon, ss
- - - HOSE, heated, wat, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C583
- - -
JUNCTION BOX, haz-ex, 480 V
HEATER, haz-EX, 480 V
- - - HOPPER, 25 gallon, ss lined, 480 V
XM7D00 SYSTEM, XM70, BF, R, IS
26C906
- - -
- - -
- - -
JUNCTION BOX, haz-ex, 480 V, electric heat
HEATER, haz-EX, 480 V
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, electric, 480 V-H
XM7D00 SYSTEM, XM70, BF, R, IS
26C583 JUNCTION BOX, haz-ex, 480 V
- - -
- - -
- - -
HEATER, haz-EX, 480 V
HOPPER, 25 gallon, ss lined, 480 V
HOSE, heated, wat, 480 V-H
For additional information, refer to:
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
Junction Box manual
Primary Fluid Heater Parts , page 90
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
10-Gallon Hopper Parts , page 92
Water-Jacketed Heated Hose , page 93
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Heated Hose manual
Junction Box manual
Primary Fluid Heater Parts , page 90
25-Gallon Hopper Parts , page 91
Water-Jacketed Heated Hose , page 93
313289W 73
Parts
XM Plural-Component Sprayers Common Parts
49
15
7
5
31
126
58
95
8
178
2c 2b
94
15
43
107
(attaches to 325)
9
10
16
53
54
55
WLF
58
145
59 1
65
28
102
55
62
63
64
56
100
101
1
XM1
XM3
Models
60, 61
74 313289W
Parts
13
14
17, 19, 20
7
18
108
32
12
14
11
6
15
115
2
2a
138
107
144
143
104
105
106
139
103
176
3
4
128
134
131
133
132
126
129
140
66 or 67
141
86
88 85
84
83
76
52 76
87
174
XM5
XM7
Models
80
16
80
81
152
82
100
153
154
93
89
WLG
313289W 75
Parts
76
WLF
313289W
Parts
Common Parts
Ref.
Part Description
1
2
2a
2b
2c
3
4
5
- - - FRAME
XL65D2 MOTOR, 6500, de-icing; see
English manual 3A5523
26C331 HOUSING, assy., linear sensor;
English manual 3A5423
24A032 REED SWITCH
15V719 SCREW
100133 WASHER, lock
100101 SCREW, cap, hex hd
26C688 AIR CONTROLS, module, upper; see
7
8
6
11
24
27
28
29
19
20
21
22
23
12
13
14
15
16
17
18
26C689 MANIFOLD, inlet, air distribution; see
Air Inlet Manifold (26C689) Parts
,
112958 NUT, hex, flanged
- - -
Control Assembly Parts , page 87
255771
256177
16P815
117623
240900
111801
121471
15T568
SHROUD, front
SHROUD, rear
NUT, cap (3/8-16)
HOSE, coupled, 30 in.
SCREW, cap, hex hd
HINGE, friction, positioning
DOOR, control shroud
15T567 NUT, backup plate, hinge
112380 SCREW, mach, pan head
054172 TUBE, nylon, 1/4 OD, black; 10 ft
054175 TUBE, nylon, 1/4 OD, natural; 7 ft
C12508 TUBE, nylon, round; 1.3 ft
160327 FITTING, union adapter; 90 deg.
114601 CONDUIT, flexible, non-metallic, 3 ft
115313 PLUG, tube
121688 CONNECTOR; 3/8 npt x 3/8 tube ptc
30
31
108636
114434
MUFFLER
GAUGE, pressure, fluid, sst
32 15T468 LABEL, warning
33 16P856 LABEL, codes, alerts
34 15W598 LABEL, warning
35 ‡
38
50
15U656
293547
128093
LABEL, identification
LABEL, identification
AIR LINE, 1.0 in.
51
53
15M987 ELBOW; 60 deg.
H75003 HOSE, coupled, 1/2-14 npsm, 3 ft
54 H75002 HOSE, coupled, 1/2-14 npsm, 2 ft
55 H53806 HOSE, coupled, 3/8-18 npsm, 6 ft
56 15T396 TUBE, recirculation
57 ‡ 551390 SIGHTGLASS, beaker, graduated
58 H73825 HOSE, coupled; 3/8-18 npsm; 25 ft
59 15B729 COUPLING; 3/8-18 npsm x 3/8-18 npt
Qty.
1
2
2
1
10
1
1
2
8
8
2
2
1
2
10
2
1
4
1
1
4
8
2
3
1
1
1
1
1
8
1
2
1
1
1
10
1
2
2
1
Ref.
Part Description
103
104
105
106
107
113
114
60
61
62
63
64
‡
262478 HOUSING, mixer
248927 KIT, mixer, element; pack of 25
150287 COUPLING; 1/4-18 npsm x 3/8-18 npt
H72510 HOSE, coupled; 1/4-18 npsm; 10 ft
XTR724 GUN
65
75 ‡
95
96
162024
206995
15U655
15U654
COUPLING; 3/8-18 npt x 3/8-18 npt
TSL; 1 qt.
LABEL, identification
LABEL, identification
101 114593 KNOB
257463
256169
- - -
112395
248208
117666
100028
PUMP, solvent, Merkur; see manual
PLATE, pump, solvent
SCREW, hex hd, flanged
SCREW, cap, flanged
HOSE, coupled; 4 ft
TERMINAL, ground
WASHER, lock
115
120
121
122
124
115901 TRIM, edge
- - - WIRE, ground assy.
- - - WIRE, electric; copper
109025 RING, terminal
LABEL, pressure control
125 ‡ 162449 NIPPLE, reducing; 1/2 x 1/4 npt
128 257150 ROD, tie
129
131
101712
15H392
NUT, lock
ROD, adapter
132
133
134
244819 COUPLING, assy.
244820 CLIP, hairpin with lanyard
197340 COVER, coupler
135 113796 SCREW, flanged, hex head
136 ‡ 114958 TIE, strap
137 ‡ 054760 TUBE, polyurethane, black; 3.5 ft
138 256561 PLATE, mounting, solvent pump
139 111799 SCREW, cap, hex head
140
141
142
143
256421 HOSE, siphon, assy.
181073 STRAINER, inlet
SCREW, cap
100081 BUSHING, pipe
144
145
157350
15T258
ADAPTER; 3/8 npt x 1/4 npt
TOOL, wrench, Xtreme
146 159239 NIPPLE, reducing; 1/2 x 3/8 npt
147 ‡ 17L724 FLASH DRIVE, USB
156 ‡ 126786 WRENCH, restrictor
175
176
105281
116395
3/4 45 degree swivel
SWIVEL, elbow, 1/4 x 1/4
178 17Y184 CABLE, GCA, M12-5P
Replacement safety labels, tags, and cards are available at no cost.
‡ Not shown.
Not assembled.
Qty.
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
10
-
1
4
2
2
2
2
1
2
6
6
1
2
1
1
4
1
2
1
1
2
1
1
2
1
1
1
1
1
313289W 77
Parts
Parts Varying by Pump Set
See
Models , page 9, to determine which pump set is equipped on your system.
XM1_ _ _ Models
XM Plural Component Sprayer Models
XM1A00 XM1D00
Ref.
Part Description
69
70
76
77
52
66
67
87
88
89
84
85
86
92
93
94
80
81
82
83
117623 NUT, cap
L250C4 LOWER, A side; see English manual 311762
L250C3 LOWER, A side (without filter); see English manual 311762
L220C4 LOWER, B side; see English manual 311762
L220C3 LOWER, B side (without filter); see English manual 311762
17P248 LABEL, motor, A side
17P249 LABEL, motor, B side
121295 SCREW, cap, socket head
- - -
- - -
LABEL, system
158491 NIPPLE; 1/2 npt
100361 PLUG, pipe
15R529 BLOCK, fluid distribution
156684 UNION, adapter
121139 O-RING; PTFE
15J594 HOUSING, check valve
15J916 HANDLE, blue
15R380 HANDLE, green
255747 CARTRIDGE, valve
262522 CARRIAGE, remote mix manifold
113796 SCREW, flanged, hex head
111801 SCREW, cap, hex head
113498 VALVE, relief; 110 psi (0.76 MPa, 7.6 bar)
100 222200 VALVE, restrictor
102 156849 PIPE, nipple; 3/8 npt
108 - - - LABEL, XM50
112
- - -
- - -
LABEL, XM70
CABLE, CAN, IS, display to USB; female B/female B
116† 158683 ELBOW, 90 deg.
126 H42506 HOSE, coupled, 4500 psi
128 ‡ 224458 STRAINER, pump; 30 mesh (qty. of 2)
152
153
154
155
162505 UNION, swivel; 3/8 male x 1/2 female npt
155699 ELBOW, street; 3/8-18 npt
159239 NIPPLE, pipe; 1/2 x 3/8 npt
164672 ADAPTER
† Must purchase when installing fluid heaters on a non-heated sprayer.
‡ Not shown.
Not assembled.
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
78 313289W
Parts
XM3_ _ _ Models
Ref.
Part Description
52
66
117623 NUT, cap
L180C4 LOWER, A side; see English manual 311762
L180C3 LOWER, A side (without filter); see English manual 311762
67
69
70
76
77
L145C4 LOWER, B side; see English manual 311762
L145C3 LOWER, B side (without filter); see English manual 311762
17U825 LABEL, motor, A side
17U826 LABEL, motor, B side
80
81
82
83
84
85
86
100361 PLUG, pipe
15R529 BLOCK, fluid distribution
156684 UNION, adapter
121139 O-RING; PTFE
87
88
89
92
15J594 HOUSING, check valve
15J916 HANDLE, blue
15R380 HANDLE, green
255747 CARTRIDGE, valve
93
94
262522 CARRIAGE, remote mix manifold
113796 SCREW, flanged, hex head
111801 SCREW, cap, hex head
116643 VALVE, relief; 90 psi (0.63 MPa, 6.3 bar)
100 222200 VALVE, restrictor
102 156849 PIPE, nipple; 3/8 npt
108 LABEL, XM50
112
121295 SCREW, cap, socket head
- - - LABEL, system
- - -
158491 NIPPLE; 1/2 npt
- - -
- - -
- - -
LABEL, XM70
CABLE, CAN, IS, display to USB; female B/female B
116† 158683 ELBOW, 90 deg.
126 H42506 HOSE, coupled, 4500 psi
128 ‡ 224458 STRAINER, pump; 30 mesh (qty. of 2)
152 162505 UNION, swivel; 3/8 male x 1/2 female npt
153 155699 ELBOW, street; 3/8-18 npt
154 159239 NIPPLE, pipe; 1/2 x 3/8 npt
155 164672 ADAPTER
† Must purchase when installing fluid heaters on a non-heated sprayer.
‡ Not shown.
Not assembled.
XM Plural Component Sprayer Models
XM3A00 XM3D00
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
2
1
1
1
1
1
1
2
2
1
1
1
313289W 79
Parts
XM5_ _ _ Models
Ref.
Part Description
52
66
67
117623 NUT, cap
L250C4 LOWER, A side; see English manual 311762
L250C3 LOWER, A side; see English manual 311762
L220C4 LOWER, B side; see English manual 311762
L220C3 LOWER, B side; see English manual 311762
17P248 LABEL, motor, A side 69
70
76
77
17P249 LABEL, motor, B side
121295 SCREW, cap, socket head
- - - LABEL, system
80
81
82
83
84
85
86
87
88
89
92
93
94
- - LABEL, system
158491 NIPPLE; 1/2 npt
100361 PLUG, pipe
15R529 BLOCK, fluid distribution
156684 UNION, adapter
121139 O-RING; PTFE
15J594 HOUSING, check valve
15J916 HANDLE, blue
15R380 HANDLE, green
255747 CARTRIDGE, valve
262522 CARRIAGE, remote mix manifold
113796 SCREW, flanged, hex head
111801 SCREW, cap, hex head
113498 VALVE, relief; 110 psi (0.76 MPa, 7.6 bar)
100 222200 VALVE, restrictor
102 156849 PIPE, nipple; 3/8 npt
108 - - -
- - -
LABEL, XM50
LABEL, XM70
152
153
154
155
174
112 - - - CABLE, CAN, IS, display to USB; female B/female B
116† 158683 ELBOW, 90 deg.
126 H42506 HOSE, coupled, 4500 psi
128 ‡ 224458 STRAINER, pump; 30 mesh (qty. of 2)
162505 UNION, swivel; 3/8 male x 1/2 female npt
155699 ELBOW, street; 3/8-18 npt
159239 NIPPLE, pipe; 1/2 x 3/8 npt
164672 ADAPTER
16N367 COUPLING, 1/2 x 3.5 in.
† Must purchase when installing fluid heaters on a non-heated sprayer.
‡ Not shown.
Not assembled.
Assemble remote restrictor valve.
XM-50 Plural Component Sprayer Models
XM5A00
2
1
XM5D00
2
1
1
1
3
3
1
8
2
1
1
1
2
2
2
2
5
2
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
8
1
1
1
1
2
2
1
2
2
2
2
1
5
1
1
1
8
80 313289W
Parts
XM7_ _ _ Models
Ref.
Part Description
69
70
76
77
52
66
67
117623 NUT, cap
L180C4 LOWER, A side; see English manual 311762
L180C3 LOWER, A side; see English manual 311762
L145C4 LOWER, B side; see English manual 311762
L145C3 LOWER, B side; see English manual 311762
17U825 LABEL, motor, A side
17U826 LABEL, motor, B side
121295 SCREW, cap, socket head
- - - LABEL, system
- - - LABEL, system
158491 NIPPLE; 1/2 npt
87
88
89
84
85
86
92
93
94
80
81
82
83
100361 PLUG, pipe
15R529 BLOCK, fluid distribution
156684 UNION, adapter
121139 O-RING; PTFE
15J594 HOUSING, check valve
15J916 HANDLE, blue
15R380 HANDLE, green
255747 CARTRIDGE, valve
262522 CARRIAGE, remote mix manifold
113796 SCREW, flanged, hex head
111801 SCREW, cap, hex head
116643 VALVE, relief; 90 psi (0.63 MPa, 6.3 bar)
100 222200 VALVE, restrictor
102 156849 PIPE, nipple; 3/8 npt
108 - - -
- - -
LABEL, XM50
LABEL, XM70
112 - - - CABLE, CAN, IS, display to USB; female B/female B
116† 158683 ELBOW, 90 deg.
126 H42506 HOSE, coupled, 4500 psi
128 ‡ 224458 STRAINER, pump; 30 mesh (qty. of 2)
152 162505 UNION, swivel; 3/8 male x 1/2 female npt
153 155699 ELBOW, street; 3/8-18 npt
154 159239 NIPPLE, pipe; 1/2 x 3/8 npt
155 164672 ADAPTER
174 16N367 COUPLING, 1/2 x 3.5 in.
† Must purchase when installing fluid heaters on a non-heated sprayer.
‡ Not shown.
Not assembled.
Assemble remote restrictor valve.
XM-50 Plural Component Sprayer Models
XM7A00
2
1
XM7D00
2
1
1
1
1
1
2
1
2
2
1
5
2
2
2
1
8
1
3
3
1
1
1
1
1
1
1
1
8
1
1
2
2
1
2
2
2
1
5
1
8
1
3
3
1
2
1
1
1
1
1
1
1
1
1
8
1
313289W 81
Parts
Control Box (255771) Parts
Air Power and Electric Power Versions
251
204g
204a, 204d
236
214
223
202
220
203
222
235
242
209
202
207
243 232 238
239
204b
204e
201
243
227
226
232
204f
204h
221
238
237
204c
244 240
241
245
208
226
201
243
230
WLF
228
229
215
210
242 224, 225
219c
217
233
234
226
246
82 313289W
Parts
Control Box (255771) Parts List
Ref.
Part Description
201
202
203†
- - - BOX, control
- - - LABEL, control display
262641 KIT, replacement, USB; includes
219 and 206
204 257484 MODULE, display, kit
204a 15M483 SHIELD, membrane, display
(qty. 10)
204b - - - SCREW, pan head; #6 x 7/8 in.
204c 288997 CASE, rear, display module, IS version
204d 255727 CASE, front, data module
204e 277463 COVER, access, low level display
204f 113768 SCREW, socket, flat head
204g 15R458 GASKET, control, front panel
204h 15W958 LABEL, warning, battery
205† 262642 KIT, replacement, display; includes 204 and 206
206
207†
17E110 TOKEN, software
262643 KIT, replacement, FCM; includes 218 and 206
208
209
- - - SCREW, pan head
256555 MODULE, solenoid, IS version
209a 121636 VALVE, solenoid, din connector
209b 15A798 GASKET, solenoid, outlet
209c 15A799 GASKET, solenoid, inlet/exhaust
210 106084 SCREW, machine, pan head
214
215
216 ‡
217
15R379 GASKET, box, control
- - - LABEL
15B056 LABEL, air motor/dosing valve
122000 ALARM, panel mount
218
219
255920 MODULE, fluid control
257088 MODULE, USB, assy.
219a 289899 BASE
219b 289900 MODULE, USB
219c 277674 DOOR, module
220 121618 SWITCH, start, push button, green
221
222
15R324 HARNESS, USB, plug/bulkhead; 32 in.
121619 SWITCH, stop, push button, red
223 121617 SWITCH, 2 position, key, controls
223a ‡ 123412 KEY, replacement (pair)
224
225
226
117745 BUSHING, strain relief
117625 NUT, locking
113505 NUT, keps, hex head
Qty.
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
4
1
4
1
4
1
1
1
1
1
1
1
1
6
1
1
1
2
1
1
237
238
239
240
241
242
243
Ref.
227
228
229
230
231 ‡
232
233
234
235
236
244
245
246
251
252 ‡
Part Description
15B090 WIRE, grounding, door
- - - - WASHER, lock, external
15R343 CLAMP, ground, electrical
065213 WIRE, copper, elect
172953 LABEL, designation
120493 LATCH, mounting
15H189 BOOT, wire feed through
15G816 COVER, plate, wire
110637 SCREW, machine, pan head
15R325 COVER, dust, bulkhead receptacle
120494 BLOCK, switch, n.o.
120495 BLOCK, switch, n.c.
15M974 HARNESS, key switch
15M975 HARNESS, start/alarm
15M976 HARNESS, stop
15M977 HARNESS, solenoid
121988 RETAINER, routing, wire harness
195875 SCREW, machine, pan head
102063 WASHER, lock
17X475 CABLE, splitter
LABEL, warning, USB
15X214 English
15X393 All languages
122829 CONDUIT; 0.75 ft.
Replacement safety labels, tags, and cards are available at no cost.
‡ Not shown.
Base electronic components do not have
XM-specific software installed. Therefore, use software upgrade token (206) to install software before use.
† Includes software token (206) and instruction sheet.
2
1
1
1
2
4
1
1
2
1
1
Qty.
1
3
2
1
1
1
4
3
1
1
-
313289W 83
Parts
Control Box Power Supply Options
Alternator Assembly
263
262, 263
260
261
265
Ref.
Part Description
260 15B090 WIRE, grounding, door
261 100284 NUT, hex
262 102063 WASHER, lock; carbon steel
263 110637 SCREW, machine pan head
264 ‡ C12508 TUBING, round; nylon; 5.0 ft
265
255728 ALTERNATOR, module; see page
266 15V778 CABLE, CAN, IS, female B/female
B; 20 in.
267 15V782 CABLE, CAN, IS, male B/female
B; 20 in.
268 15V783 CABLE, CAN, IS, female A/male
B; 39 in.
Qty.
1
1
1
5
1
1
1
1
Air Regulator Assembly
Alternator Assembly Cable Connections
84
266
267
268
282
276
277
281
279
278
280
Ref.
Part Description
276 156971 NIPPLE, short; 2 x 1/4-18 npt
277 115243 REGULATOR, air; 1/4 npt
278 112307 ELBOW, union; 90 deg.; 1/8 npt(f) x 1/8 npt(m); carbon steel
279 15W017 VALVE, safety, regulator
280 115841 ELBOW, swivel, male; 1/4 npt
281 104655 GAUGE, air pressure
282 156823 SWIVEL, union; 2 x 1/4-18 npt
Qty.
1
1
1
1
1
1
1
313289W
Parts
Wall Power Supply Assembly
r_256991_313293_3a1
273
270
273
263
262
260
271
272
Wall Power Supply Assembly Cable Connections
Ref.
Part Description
260
262
263
266
270
15B090 WIRE, grounding, door
102063 WASHER, lock; carbon steel
110637 SCREW, machine pan head
15V778 CABLE, CAN, IS, female
B/female B; 20 in.
15V747 POWER SUPPLY; 24V, 2.5A,
60W
271
272
115306 FILTER, power supply
CABLE, power, control box
272a ‡ 15X407 CABLE, power, US plug
272b ‡ 15Y685 CORD; 240V, 10A, IEC320
273
274
195551 RETAINER, adapter, cord
242001 CORD, set, adapter, Europe
242005 CORD, set, adapter, Australia
100035 SCREW, machine pan head
15V779 CABLE, CAN, IS, female
B/female B; 39.4 in.
Used on XM_A_ _ models only.
‡ Not shown.
Qty.
1
1
3
1
1
1
4
1
1
1
1
1
1
1
266
274
313289W 85
Parts
Air Controls Module (26C688) Parts
WLD
Ref.
Part Description
301 - - - - BRACKET, air controls
302 132186 REGULATOR, 1 in.
303 18B018 MANIFOLD, air, 1 in. m x 1 in. m, long
304 156823 FITTING, union, swivel
305 18B019 MANIFOLD, air, 1 in. m x 1 in. m, short
306 132185 FITTING, elbow, 3/4 m x 1 in. f
307 15R485 VALVE, dual pilot
308 157350 ADAPTER
309 15R488 REGULATOR, air
310 15R486 MUFFLER, bronze sintered
311 101689 GAUGE, press, air
312 114316 FITTING, elbow, male, swivel
313* 114109 FITTING, elbow, male, swivel,
1/4 OD tube
314 158962 FITTING, elbow, st pipe, rdcg
315 116643 VALVE, safety, relief, air
316 119992 FITTING, pipe, nipple, 3/4 x 3/4 npt
317 156589 FITTING, union, adapter, 90 deg
318 113911 GAUGE, pressure, air
319 - - - - BRACKET, adj, small, air controls
320 115942 NUT, hex, flange head
Qty.
1
1
1
1
1
1
1
1
1
1
2
4
1
2
1
2
1
1
1
1
Ref.
Part
321 18B073 LABEL, control, air, xm-skid
322 116513 REGULATOR, air
323 121424 GAUGE, pressure, panel mount,
1.5 in.
324 100451 COUPLING
325 114151 FITTING, elbow, male, swivel
326 116514 NUT, regulator mnt
327 - - - - - TUBE, pe, rnd
328 121457 VALVE, ball, air, panel mounted
329 100264 SCREW, mach, pnh
330 164259 FITTING, elbow, street
331 114114 FITTING, elbow, male, swivel
332 162453 FITTING,(1/4 npsm x 1/4 npt)
333
334
335
336
337
338
339
340
341
- - - - -
114128 FITTING, elbow, male, swivel
100840 FITTING, elbow, street
160327 FITTING, union adapter,90 deg
18B020 VALVE, ball, 1 in.
102806 FITTING, union, adapter, 90 deg
- - - - -
- - - - -
- - - - -
Description
TUBE, polyurethane, rnd, black
PLUG, pipe
TAPE, tfe, sealant
SEALANT, pipe, sst
Qty.
1
1
1
1
2
1
1
2
0.6
1
2
1
1
2
1
5
1
1
* Series A models used fitting 114469 for a 5/32 signal line tube.
1
1
1
86 313289W
Fluid Control Assembly Parts
501
Parts
507
505
504
509
502
Ref. 338
506
512
513
Ref. 125 503
508
510
504
Ref.
Part Description
501 255478 VALVE, dosing
502 245143 VALVE, sampling
503 15R381 HANDLE, valve, recirculation
(black)
504 * 255747 CARTRIDGE, valve, check
505 15J594 HOUSING, valve, check
505a 121139 O-RING, valve; PTFE
506
507
15R347 SENSOR, RTD
15M669 SENSOR, fluid, pressure
507a 121399 O-RING, transducer, pressure
508 255684 MANIFOLD, mix, assy
509 - - - VALVE, restrictor, assy
510 214037 VALVE, solvent, shutoff, assy
511
512
- - - HANDLE, valve, mix manifold
(blue and green)
15T072 GRIP, cord
513 15T071 FITTING, thermo-well
Qty.
2
2
2
2
2
2
1
2
2
4
2
2
1
1
2
511
See your Dosing Valve manual for more information.
See your Xtreme Displacement Pump manual for more information. Repair kit 245145 is available for order.
See your High Flow Severe Duty Shutoff Check
Valve manual for more information.
See your XM Mix Manifold Kits manual for more information and part numbers.
* Seal kit 256239 is available for order.
313289W 87
Parts
Air Inlet Manifold (26C689) Parts
WLD
Ref.
Part
601 16T236
601a 106204
602
603
C19668
110300
604
605
606
607
158585
18B021
113163
160022
608
609
610
161037
127784
127785
Description
FILTER, air, 1-1/4, auto chain
FILTER ELEMENT
BUSHING, 1-1/4 x 1 npt carbon
FITTING, elbow, street, pipe
FITTING, nipple
MANIFOLD, air distribution
VALVE, ball, vented
FITTING, swivel
FITTING, elbow, swivel
FITTING, universal, claw
FITTING, universal, claw
Qty.
1
1
1
1
2
3
3
1
1
1
1
88 313289W
Parts
Alternator Module (255728) Parts
707
708
710
702
703
701 r_255278_313289a
706
708
711
701
704
705
Ref.
Part Description
701 - - -
702 - - -
703 - - -
HOUSING, upper and lower
GASKET, stacked, internal
GASKET, housing
704 257147 TURBINE
705 - - - BOARD, assy.
706 122161 FITTING, air
707 15R337 LABEL, warning
708 114380 SCREW, cap, socket head
709 C12508 TUBING, nylon; 2 ft.
710 122848 FITTING, air
711 172953 LABEL, grounding
Replacement safety labels, tags, and cards are available at no cost.
Not shown.
Qty.
1
1
1
1
1
1
1
1
1
7
-
313289W 89
Parts
Primary Fluid Heater Parts
DOSING
VALVE
INLET
PUMP
OUTLET
PUMP
OUTLET
PUMP
OUTLET
+D]DUGRXV
PUMP
OUTLET
+RVHFRQQHFWLRQ
VKRZQIRUQRKHDWHUV
WLF
%VLGH $VLGH
1RQ+D]DUGRXV
3
BLACK BLACK
GREEN
WHITE WHITE
$VLGH
Ref.
Part Description
51
53
15M987 FITTING, elbow, 60 degree
H75003 HOSE, cpld, 7250 psi, 0.5 ID, 3 ft
54 H75002
801 C19681
HOSE, cpld, 7250 psi, 0.5 ID, 2 ft
BUSHING, pipe
802 100840
803 551387
FITTING, elbow
GAUGE, fluid pressure
804* 24W248 HEATER, hf, hazardous, thermostat
26C476 HEATER, hf, hazardous, tstat, 240V, XMS
24P016
26C475
807 116171
808 15T967
809 122032
810 - - - - -
HEATER, hf, non-hazardous, tstat, 240V, XMS
HEATER, hf, non-hazardous, tstat, 480V, XMS
BUSHING, strain relief
CABLE, heater, fluid, 3cond, 12 GA
NUT, wire
SEALANT, pipe, sst
* See your Viscon HF heater manual for parts and repair.
90
%VLGH
Qty.
240V 480V
Standard Hazardous Standard Hazardous
A
2
3
B
2
3
C
2
3
D
2
3
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
2
2
2
2
4
1
2
2
1 1
4
1
2
2
313289W
Parts
25-Gallon Hopper Parts
BLACK BLACK
GREEN
WHITE WHITE
HOPPER HEATER
WLD
Qty.
Ref.
901
902*
912
913
914
915
916
917
918
919
920
921
922
925
903
904
905
906
907
908
909
910
911
Part
112100
H53806
121571
C19662
237522
16W967
17X398
109131
115473
15R424
- - - - -
122032
26C549
26C482
26C279
- - - - -
112731
- - - - -
- - - - -
- - - - -
125626
112395
112958
17V987
Description
BASE, hopper stand
HOPPER, XPS
HOPPER, XPS, 480V
SCREW, cap, flng hd
NUT, hex, flanged, 1/2-13
BRACKET, accessory, rear, XM
BRACKET, support, rear, XM
BRACKET, attachment, tank
SCREW, hex hd, flanged
SCREW, cap, flng hd
NUT, hex, flanged, 3/8-16
TUBE, recirculation
ADAPTER, male
HOSE, cpld, 5600 psi, 0.375 ID, 6 ft
FITTING, elbow, female, swivel, 1 1/4
BUSHING, 1-1/4 x 1 npt cs
HOSE, coupled
FITTING, swivel, 3/4 npt x 1 npsm
HARNESS, sw2 to hopper a
HOSE, coupled, 061089, 10f
PIN, hitch
LABEL, A-B identification
SEALANT, pipe, sst
NUT, wire
240V
A
2
2
2
2
2
2
2
2
2
1
1
2
2
6
2
5
12
12
2
1
1
8
8
480V
B
2
* See your double wall stainless lined hopper manual for parts and repair information.
2
2
2
2
2
2
2
1
1
2
2
6
2
5
1
1
2
8
8
12
12
2
313289W 91
Parts
10-Gallon Hopper Parts
WLD
Ref.
Part Description
951 126939 FITTING, elbow, 90 degree, female, reducing
952 113864 UNION, swivel, 1 1/2 npt
953 121441 FITTING, nipple, hex, 1 1/2 npt
954 121440 VALVE, ball, 1 1/2 npt
955 17E114 HOPPER, weldment, Xtreme
956 17G707 BRACKET, hopper, XM
957 256252 BRACKET, hopper, b-mt, upper, painted
958 111192 SCREW, hex hd, flanged
959 121488 SCREW, hex hd, flanged
960 - - - - SEALANT, pipe, sst (not shown)
Qty.
2
4
2
2
2
2
2
4
3
1
92 313289W
Parts
Water-Jacketed Heated Hose
1411
1408
1412
1401a
1401d
1401w
1402
1407
1403
1405
1409
1410
1401
1401g
1401z
1404 1406 1413 1414
1401f
1401e 1401h 1401k
1401b
WLD
1401t
Ref.
Part Description
1401 - - - - PUMP, XP-HF, htd-hose-re-circ
1401a 108126 FITTING, tee, street
1401b 126897 FITTING, elbow, 1/2 tube x 1/4 nptm
1401c 126898 FITTING, elbow, 1/2 tube x 1/2 nptm
1401d 126899 FITTING, 1/2 tube x 1/2 nptm
1401e 16D939 FITTING, nipple, reducing
1401f 16R871 BOTTLE, overflow, 1/2 npt
1401g 16T745 BRACKET, water circ, mount, paint
1401h 206264 VALVE, needle
1401k 24P835 PUMP, acetal, w/pvdf check,
Husky
1401w 113161 SCREW, flange, hex hd
1401m 17N910 TUBE, 34 in. x 0.5 o.d., nylon
1401n 17N911 TUBE, blue, 0.5 o.d., nylon
1401p 126900 FITTING, 1/2 tube x 3/8 nptm
1401z - - - - FITTING, nipple, quick coupling
1401t 17N595 WIRE, ground, door to enclosure
1402 245863 HEATER, paint
1403 16T294 PLATE, heater transfer, pfp 2k
1404 100721 PLUG, pipe
1405 112785 SCREW, hex hd, flanged
Qty.
1
1
2
1
1
1
1
1
1
1
2
4
1
1
1
1
2
2
1
1
Ref.
Part Description
1406 189285 LABEL, safety, burn
1407 126896 FITTING, elbow,1/2 tube x 1/2 nptf
1408 126898 FITTING, elbow,1/2 tube x 1/2 nptm
1409 126900 FITTING, 1/2 tube x 3/8 nptm
1410 17D306 FITTING, coupler, quick coupling
1411 17P594 FITTING, assy, hose coupler, split
1412 17P759 TUBE, 48 in. x 0.5 o.d., nylon
1413 17S051 FITTING, assy, hose nipple, split
1414 112395 SCREW, cap, flng hd
1415 - - - - SEALANT, pipe, sst
* - - - - - TAPE, tfe, sealant
* Not Shown
Qty.
1
1
1
1
1
1
1
1
2
1
1
313289W 93
Parts
Ref.
204a
209a
223a
344a
501a
501b
72
75
88
88a
100a
147
502
502a
505b
507b
508a
508b
508c
508d
67
67a
67a
67b
67b
67b
66
67
67
67
67
67
66
66
66
64b
66
66
2
2a
60
61
64
64a
Part
245143
245145
121139
121399
256238
551387
114434
185416
15T258
206995
255747
256239
223016
17L724
15M483
121636
123412
123454
234098
234131
25D235
L220C4
25D246
25D236
L145C4
25D244
25D234
224458
224459
244895
262484
262483
XL65D2
26C331
262478
248927
XTR724
XHD001
XHDxxx
L250C4
25D247
25D237
L180C4
25D245
Repair and Spare Parts Reference
Description
Motor w/linear transducer
Linear sensor
Mixer housing, no mixer; 1/2 in. ID, 3/8 nptm
Mixer sticks; 1/2 in. x 12 element, package of 25
XTR spray gun; 7250 psi; includes 519 RAC tip
RAC guard, housing, replacement
RAC tip, seal, gasket, x indicates tip size
Xtreme displacement pump L250C3 w/o filter
Repair kit with PTFE packings
Repair kit with UHWPE/leather packings
Xtreme displacement pump L180C3 w/o filter
Repair kit with PTFE packings
Repair kit with UHWPE/leather packings
Xtreme displacement pump L220C3 w/o filter
Repair kit with PTFE packings
Repair kit with UHWPE/leather packings
Xtreme displacement L145C3 w/o filter
Repair kit with PTFE packings
Repair kit with UHWPE/leather packings
Filter screens; 30 mesh, package of 2 (optional)
Filter screens;60 mesh, package of 2 (optional)
Filter o-rings; PTFE, package of 10 (thin)
Filter o-rings; package of 10 (medium), PTFE
Filter o-rings; PTFE, package of 10 (thick)
Wrench, Xtreme pump
TSL; quart bottle
Cartridge, circulation, shut-off, mix manifold valves
Seal kit for cartridge valves
Repair kit for b/p restrictor valve
Flash drive for USB download
Membrane shields, package of 10
Solenoid valve, individual replacement valve with DIN
Spare key; one pair
Control filter; 5 micron, replacement element
Seal kit; include soft parts, old and new dosing valve
Rebuild kit; includes seals, stem, seat, and air spring
Sample valve; complete valve
Sample valve kit; includes o-rings, ball, seat, clip
Circulation valve seal; face o-ring, -210, PTFE
Transducer seal; o-ring, -012, solvent resistant rubber
Repair kit; includes seals, balls, seats, shut-off stems
Fluid gauge, bottom mount; 10,000 psi (690 bar)
Fluid gauge, back mount; 10,000 psi (690 bar)
B-side strainer; 40 mesh (use tool 15T630)
94
Part of Assembly
Motor
Motor
System
System
System
System
System
XM50 "A" pump
XM50 “A” pump
XM50 “A” pump
XM70 "A" pump
XM70 "A" pump
XM70 "A" pump
XM50 "B" pump
XM50 "B" pump
XM50 "B" pump
XM70 "B" pump
XM70 "B" pump
XM70 "B" pump
Pump
Pump
Pump
Pump
Pump
System
System
Shut-off/check
Shut-off/check
System
Control
Control
Control
Controls
Air controls;
Dosing valve
Dosing valve
Dosing valve
Dosing valve
Dosing valve
Dosing valve
Mix manifold
Mix manifold
Mix manifold
Mix manifold
1
1
2
2
2
2
4-6
4-6
2
1
1
4
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty.
2
2
2
2
1
1
1
1
313289W
Ref.
508e
508f
510
604a
704
Part
121410
15T630
214037
106204
257147
Description
Strainer o-ring; PTFE, -113, strainer restrainer
Strainer tool (push in 121410 o-ring + shut-off u-cup)
Flush valve, ball; 1/4 npt(m) PTFE
Main air filter, element (fits 3/4 npt air filters)
Turbine cartridge (fits 255728 XM or Xtreme Mix)
Parts
Qty.
1
1
1
1
1
Part of Assembly
Mix manifold
Mix manifold
Mix manifold
Air controls
Control
313289W 95
Accessories and Kits
Accessories and Kits
Not all accessories and kits are approved for use in hazardous locations. Refer to the specific accessory and kit manuals for approval details.
20-Gallon Hopper Kit, 255963
One complete double-wall 20-gallon hopper. See your hopper manual for more information.
Hopper Heater Kit (240V), 256257
For heating fluid in a 20-gallon hopper. See your hopper manual for more information.
Universal Hopper Fluid Inlet Kit, 256170
For connecting any of the four lower models included with XM sprayer to a 20-gallon hopper. See your hopper manual for more information.
Universal Hopper Mounting Kit, 256259
For mounting a 20-gallon hopper to the side or back of an XM sprayer. See your hopper manual for more information.
Twistork Agitator Kit, 256274
For mixing viscous materials held within a 20-gallon hopper. See your feed pump and agitator kit manual for more information.
T2 Feed Pump Kit, 256275
For supplying viscous material from a 20-gallon hopper to an XM sprayer. See your feed pump and agitator kit manual for more information.
5:1 Feed Pump Kit, 256276
For supplying viscous materials from a 20-gallon hopper to an XM sprayer. See your feed pump and agitator kit manual for more information.
7-Gallon Hopper and Bracket Kit,
256260 (Green)
24N011 (Blue)
One 7-gallon hopper and mounting brackets. Mounts to the side or back of an XM sprayer. See your hopper manual for more information.
2:1 Drum Feed Kit, 256232
One T2 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with
55-gallon drum to an XM sprayer. See your feed pump and agitator kit manual for more information.
5:1 Drum Feed Kit, 256255
One 5:1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with
55-gallon drum to an XM sprayer. See your feed pump and agitator kit manual for more information.
Hopper/Hose Heat Circulation Kit, 256273
For circulating heated water mixture through 20-gallon hoppers, heated hose, and Viscon HP heater. See your hopper or hose heat circulation kit manual for more information.
Desiccant Dryer Kit, 256512
For use with 20-gallon hoppers. See your desiccant dryer kit manual for more information.
Caster Kit, 256262
For mounting casters on XM sprayer frame. See your caster kit manual for more information.
Hose Rack Kit, 256263
For mounting to side, front, or back of XM sprayer frame. See your hose rack kit manual for more information.
Lower Strainer and Valve Kit, 256653
For straining material from a feed pump to an XM sprayer fluid inlet. See your lower strainer and valve kit manual for more information.
96 313289W
Accessories and Kits
Electric Heated Hose Power Supply Kit,
256876
For monitoring and controlling fluid temperature in low-voltage heated hoses. See your electric heated hose power supply manual for more information.
5000 psi Two-Component Main Heated
Hose Set Kit
Electric heated hose set for adding additional sections.
Part Description
248907 Heated hose set; 1/4 in. ID x 3/8 in. ID; 50 ft
248908 Heated hose set; 3/8 in. ID x 3/8 in. ID; 50 ft
10:1 Drum Feed Kit, 256433
For supplying highly viscous material from a 55-gallon drum to an XM sprayer. See your feed pump and agitator kit manual for more information.
Shutoff/Check Valve Kit, 255278
For replacing shutoff valve or check valve. See your alternator conversion kit manual for more information.
Alternator Conversion Kit, 256991
For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply. See your alternator conversion kit manual for more information.
Mix Manifold Kit, 255684
See mix manifold manual for more information.
Remote Mix Manifold and Carriage Kit,
256980
For converting to a remote mix manifold kit with a protective guard. See your mix manifold manual for more information.
Restrictor Valve Kit, 24F284
For B dosing outlet on remote mix manifold machines.
Use to convert early XM machines without the valve on the B outlet.
Restrictor Valve Wrench, 126786
For adjusting restrictor (509). See page 87.
Xtreme Pump Wet Cup Wrench, 15T258
Xtreme Pump Filter Wrench, 16G819
XM Recirculation Kit, 273185
313289W 97
Dimensions
Dimensions
XM System Dimensions without Hoppers
(Non-Hazardous Locations)
$
&
98
%
Ref. Dimensions
C
D
A
B
39.5 in.
36.0 in.
72.5 in.
38.0 in.
100.3 cm
91.4 cm
184.1 cm
96.5 cm
WLD
'
313289W
Dimensions
XM System Dimensions without Hoppers (Hazardous Locations)
A
C
B
Ref. Dimensions
C
D
A
B
39.5 in.
36.0 in.
79.0 in.
38.0 in.
100.3 cm
91.4 cm
200.6 cm
96.5 cm
D
313289W 99
Dimensions
10-Gallon Rear Mount Steel Tank
Non-Hazardous Locations
$
Hazardous Locations
$
(
%
&
100
'
Ref.
C
D
A
B
E
Dimensions
Non-Hazardous Locations
47.5 in. (120.6 cm)
36.0 in. (91.4 cm)
38.5 in. (97.7 cm)
38.0 in. (96.5 cm)
72.5 in. (184.1 cm)
Hazardous Locations
47.5 in. (120.6 cm)
36.0 in. (91.4 cm)
43.5 in. (110.4 cm)
38.0 in. (96.5 cm)
79.0 in. (200.6 cm)
'
%
&
WLD
(
313289W
25-Gallon Rear Mount Steel Tank
Non-Hazardous Locations
$
Hazardous Locations
$
Dimensions
'
WLD
'
%
WL[[[[D
%
Ref.
C
D
A
B
313289W
&
Dimensions
Non-Hazardous Locations
72.5 in. (184.1 cm)
72.5 in. (184.1 cm)
50.75 in. (128.9 cm)
38.5 in. (97.7 cm)
Hazardous Locations
72.5 in. (184.1 cm)
79.0 in. (200.6 cm)
50.75 in. (128.9 cm)
43.5 in. (110.5 cm)
&
101
Dimensions
System Dimensions with Hoppers
Two 20-Gallon Hoppers
Side Mounted
72.5 in.
(184.2 cm)
43.1 in.
(109.5 cm)
102
Two 20-Gallon Hoppers
Rear Mounted
(Top View)
98.6 in.
(255.4 cm)
WLE
54.0 in.
(137.2 cm) 49.7 in.
(126.2 cm)
62.8 in.
(159.5 cm)
38.5 in.
(975.4 cm)
56.2 in.
(142.8 cm) ti21283a
313289W
Dimensions
System Dimensions with Hoppers
One 20-Gallon Hopper and One 7-Gallon Hopper
72.5 in.
(184.2 cm)
43.1 in.
(109.4 cm)
79.1 in.
(200.9 cm)
Two 7-Gallon Hoppers
33.4 in.
(84.8 cm)
70.0 in.
(178.8 cm)
70.0 in.
(178.8 cm)
313289W
59.7 in.
(151.6 cm)
33.4 in.
(84.8 cm) ti21284a
103
Technical Specifications
Technical Specifications
XM Plural-Component Sprayers
Mixed ratio range
Ratio tolerance range (before alarm)
Fluid Viscosity Range†
Fluid filtration, standard on pump outlets*
Air Filtration
US Metric
1:1–10:1 (in 0.1 increments)
+/- 5%
200-20,000 cps (heavier viscosities can be mixed using heat, circulation, and/or pressure feeding)
60 mesh 238 micron
40 micron main filter, 5 micron control air filter; see pump performance charts in your Operation manual
Weight
Base sprayer (XM1L00 and XM5L00 models)
Add component weights to base sprayer weight for your specific model weight.
Dimensions
Inlet/Outlet Sizes
Air inlet size
Fluid inlet size, without feed kits
742 lb
1.0 in. npt(f)
1 1/4 npt(m)
336.87 kg
Ambient temperature range
Operating
Storage
Maximum fluid working pressure of mixed material
50:1
70:1
Maximum fluid temperature
Air supply pressure range
32–135 °F
30–160 °F
5200 psi
6300 psi
160 °F
50–150 psi
0–57 °C
-1–71 °C
35.8 MPa, 358 bar
43.5 MPa, 435 bar
71 °C
0.35–1.0 MPa, 3.5–10.3 bar
Maximum pump air set pressure
50:1
70:1
Maximum pump inlet fluid feed pressure
Maximum air consumption at
100 psi (0.7 MPa, 7.0 bar) in scfm (m^3/min.)
100 psi
90 psi
250 psi
Flow Rates
Minimum* *
Maximum
1 quart per minute
3 gallons per minute
Notes
† Heavier viscosities can be mixed using heat, circulation, and pressure feeding.
0.68 MPa, 6.8 bar
0.62 MPa, 6.2 bar
1.7 MPa, 17 bar
70 scfm per gpm (1.96 m^3 min. per lpm)
0.95 liters per minute
11.4 liters per minute
* Filter assembly is not included on some models.
* * Minimum flow rate is dependent on material being sprayed and mixing capability. Test your material specific to flow rate.
Environmental conditions rating
Indoor/outdoor use
Altitude
Maximum relative humidity To 99% up to 130°F
Up to 4000 m
To 99% up to 54°C
104 313289W
Technical Specifications
XM Plural-Component Sprayers
US Metric
Pollution degree
Installation category
11
2
Wetted Parts
Suction tubes
Flush pump
Hoses
Pumps (A and B)
Metering valves
Manifold
Mixer
Spray gun
Aluminum
Carbide, PTFE, stainless steel, UHMWPE
Nylon
Carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel, zinc and nickel plating, dectile iron, tungsten carbide, PTFE
Carbon steel, nickel plating, carbide, polyethylene, leather
Carbon steel, nickel plating, carbide, 302 stainless steel, PTFE,
UHMWPE
Stainless steel housing with acetal elements
Refer to spray gun manual
Noise (dBa)
Operating Pressure 70 psi (0.48 MPa, 4.8 bar)
Sound pressure
Sound power measured per ISO 3744
Operating Pressure 100 psi (0.7 MPa, 7 bar)
84.8 dB(A)
95.1 dB(A)
Sound pressure
Sound power measured per ISO 3744
92.2 dB(A)
102.0 dB(A)
Notes
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California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.
313289W 105
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions.
This manual contains English. MM 313289
Graco Headquarters:
Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision W , November 2020
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