RICH ELECTRIC EI-450M variable speed drive User manual
Hirdetés
Hirdetés
EI-450M User Manual
EI-450M Series
220V Class 1/4HP~2 HP
440V Class 1/2HP~2 HP
Read this manual carefully before installing, wiring, operating, servicing or inspecting the drive.
Keep this manual within easy reach for quick reference.
RICH ELECTRIC CO., LTD.
MANUAL VER. 1, 0705
Thank you for purchasing Eric-450M Variable Speed Drives!
SAFETY INSTRUCTIONS
Always follow safety instructions to prevent accidents and potential hazards from occurring.
In this manual, safety messages are classified as follows:
WARNING
Improper operation may result in serious personal injury or death.
CAUTION
Improper operation may result in slight to medium personal injury or property damage.
Throughout this manual we use the following two illustrations to make you aware of safety considerations:
Identifies potential hazards under certain conditions.
Read the message and follow the instructions carefully.
Identifies shock hazards under certain conditions.
Particular attention should be directed because dangerous voltage may be present.
Keep operating instructions handy for quick reference.
Read this manual carefully to maximize the performance of EI-450M series inverter and ensure its safe use.
WARNING
Do not remove the cover while power is applied or the unit is in operation.
Otherwise, electric shock could occur.
Do not run the inverter with the front cover removed.
Otherwise, you may get an electric shock due to high voltage terminals or charged capacitor exposure.
Do not remove the cover except for periodic inspections or wiring, even if the input power is not applied.
Otherwise, you may access the charged circuits and get an electric shock.
2
Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter (below DC 30V).
Otherwise, you may get an electric shock.
Operate the switches with dry hands.
Otherwise, you may get an electric shock.
Do not use the cable when its insulating tube is damaged.
Otherwise, you may get an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
Otherwise, you may get an electric shock.
CAUTION
Install the inverter on a non-flammable surface. Do not place flammable material nearby.
Otherwise, fire could occur.
Disconnect the input power if the inverter gets damaged.
Otherwise, it could result in a secondary accident and fire.
After the input power is applied or removed, the inverter will remain hot for a couple of minutes.
Otherwise, you may get bodily injuries such as skin-burn or damage.
Do not apply power to a damaged inverter or to an inverter with parts missing even
if the installation is complete.
Otherwise, electric shock could occur.
Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter into the drive.
Otherwise, fire or accident could occur.
OPERATING PRECAUTIONS
(1) Handling and installation
Handle according to the weight of the product.
Do not stack the inverter boxes higher than the number recommended.
Install according to instructions specified in this manual.
Do not open the cover during delivery.
3
Do not place heavy items on the inverter.
Check the inverter mounting orientation is correct.
Do not drop the inverter, or subject it to impact.
Use the Type 3 grounding method for 220 V class and special Type 3 for 440V class.
(Ground impedance: Below 100 ohm).
Take protective measures against ESD (Electrostatic Discharge) before touching the
PCB for inspection or installation.
Use the inverter under the following environmental conditions:
Ambient temperature
Relative humidity
Storage temperature
- 10 ~ +50℃ (non-freezing)
90% RH or less (non-condensing)
- 20 ~ +60℃
Location
Altitude,
Vibration
Protected from corrosive gas, combustible gas, oil mist or dust
Max. 1,000m above sea level, Max. 9.8m/sec
2
(1.0G) or less
(2) Wiring
Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to
the output of the inverter.
The connection orientation of the output cables U, V, W to the motor will affect the
direction of rotation of the motor.
Incorrect terminal wiring could result in the equipment damage.
Reversing the polarity (+/-) of the terminals could damage the inverter.
Only authorized personnel familiar with RICH ELECTRIC inverter should perform wiring and inspections.
(3) Test run
Always install the inverter before wiring. Otherwise, you may get an electric shock or have bodily injury.
Check all constants during operation. Changing constant values might be required depending on the load.
Always apply permissible range of voltage to the each terminal as indicated in this manual. Otherwise, it could lead to inverter damage.
(4) Operation precautions
When the Auto restart function is selected, stay away from the equipment as a motor will restart suddenly after an alarm stop.
The “Stop” key on the keypad is valid only when the appropriate function setting has been made. Prepare an emergency stop switch separately.
4
If an alarm reset is made with the reference signal present, a sudden start will occur.
Check that the reference signal is turned off in advance. Otherwise an accident could occur.
Do not modify or alter anything inside the inverter.
Motor might not be protected by electronic thermal function of inverter.
Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter.
Use a noise filter to reduce the effect of electromagnetic interference. Otherwise
nearby electronic equipment may be affected.
In case of input voltage unbalance, install AC reactor. Power factor capacitors and generators may become overheated and damaged due to potential high frequency noise transmitted from inverter.
Use an insulation-rectified motor or take measures to suppress the micro surge voltage when driving 440V class motor with inverter. A micro surge voltage attributable to wiring constant is generated at motor terminals, and may deteriorate insulation and damage motor.
Before operating unit and prior to user programming, reset user constants to default settings.
Inverter can easily be set to high-speed operations, verify capability of motor or machinery prior to operating unit.
Stopping torque is not produced when using the DC-Break function. Install separate equipment when stopping torque is needed.
(5) Fault prevention precautions
(6) Maintenance, inspection and parts replacement
Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails.
Do not conduct a megger (insulation resistance) test on the control circuit of the inverter.
Refer to Chapter 5 for periodic inspection (parts replacement).
(7) Disposal
Handle the inverter as an industrial waste when disposing of it.
(8) General instructions
Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker, a cover or partially open. Never run the inverter like this.
Always place the cover with circuit breakers and follow this instruction manual when operating the inverter.
5
CONTENTS
USER GUIDE .............................................................................................................................. 2
CHAPTER 1 INSTALLATION ................................................................................................ 9
▇ Inspection.................................................................................................................................. 9
▇ Environmental Conditions ...................................................................................................... 9
▇
Mounting ................................................................................................................................... 9
▇ Other Precautions .................................................................................................................. 10
▇
Dimension ............................................................................................................................... 11
▇
▇
.................................................................................................................... 12
............................................................................................................. 13
▇ Precautions on Wiring........................................................................................................... 14
▇ Grounding............................................................................................................................... 14
▇ Wiring and Terminal Screw Sizes ........................................................................................ 15
▇ Power and Motor Connection............................................................................................... 15
CHAPTER 2 TEST RUN ......................................................................................................... 19
▇ Test Run.................................................................................................................................. 19
▇ Digital Operator (RCU-450) User Instruction .................................................................... 21
▇ LED Display and User Instruction of Digital Operator RCU-450 .................................... 23
▇ Simple Run Setting ................................................................................................................ 28
CHAPTER 3 CONSTANTS LIST .......................................................................................... 29
▇ Constants List (Constants F01-F79)............................................................................... 29~37
▇ Initial Settings That Change with The Inverter Capacity ................................................. 37
CHAPTER 4 PROGRAMMING FEATURES ...................................................................... 38
▇ Constants F01-F79 ........................................................................................................... 38~70
CHAPTER 5 MAINTENANCE AND INSPECTION ........................................................... 71
▇ Periodical Inspection ............................................................................................................. 71
▇ Part Replacement................................................................................................................... 71
CHAPTER 6 FAULT DIAGNOSIS ........................................................................................ 72
▇ Protective and Diagnostic Functions .................................................................................... 72
▇ Alarm Display......................................................................................................................... 72
▇ Fault Display........................................................................................................................... 76
APPENDIX-Recommended Peripheral Devices ...................................................................... 81
6
Standard Specification
Voltage Class
Max. Application Motor Output (HP)
Rated Output Current (A)
Max. Output Voltage (V)
Max. Output Frequency (Hz)
Rated Input Voltage and Frequency
Allowable Voltage
Fluctuation
Allowable Frequency
Fluctuation
Control Method
Frequency Control Range
Frequency Accuracy
(Temperature Change)
Frequency Setting
Resolution
Output Frequency Resolution
Overload Capacity
Frequency Reference
Signal
Accel/Decel Time
Braking Torque
V/F Characteristics
Motor Overload Protection
Instantaneous Overcurrent
Overload
Overvoltage
Undervoltage
Momentary Power Loss
Cooling Fin Overheat
Stall prevention level
Cooling Fan Fault
Ground Fault
Power Charge Indication
220V Class
(single-phase˙3-phase)
440V Class
(3-phase)
P2L P4L S1L S2L P4H 01H 02H
1/4 1/2 1 2 1/2 1 2
1.6 3 5
3-phase 200~230V
Single-phase (3-phase)
200~230V
50/60 Hz
8 1.8 2.5
3-phase 380~460V
3-phase
380~460V
50/60 Hz
4
(Proportional to input voltage) (Proportional to input voltage)
400Hz (Programmable)
-15 ~ +10%
±5%
Sine wave PWM (V/F control)
0.1 ~ 400Hz
Digital reference
:± 0.01%(-10℃~ +50℃)
Analog reference
:± 0.5% (25℃ ±10℃)
Digital reference: 0.1Hz (less than 100Hz),1Hz(100Hz or more)
Analog reference: 1/1000 of max. output frequency
0.01 Hz
150% rated output current for one minute
DC0 ~ +10V(20KΩ), 4 ~ 20mA(250Ω), 0 ~ 20mA(250Ω)
Frequency setting potentiometer (Selectable)
0.0~999sec. (2 accel/decel time are independently programmed)
Short-term average deceleration torque
1/4HP~1HP:100% or more,2HP: 50% or more
Continuous regenerative torque: Approx. 20%(150% with optional braking resistor, braking transistor built-in)
Possible to program any V/F pattern
Electronic thermal overload relay
Motor coasts to a stop at approx. 200% of inverter rated current
Motor coasts to a stop after 1 minute at 150% of inverter rated output current
Motor coasts to a stop if DC bus voltage exceeds 410V(220VClass)
Motor coasts to a stop if DC bus voltage exceeds 820V(440VClass)
Motor coasts to a stop if DC bus voltage is less than 200V(220VClass)
Motor coasts to a stop if DC bus voltage is less than 400V(440V Class)
Following items are selectable: Stops if power loss is 15ms or longer
Continuous operation if power loss is approx. 0.5s or shorter
Protected by electronic circuit
Can be set individual level during accel/decel, provided/not provided available during coast to a stop
Protected by electronic circuit (fan lock detection)
Protected by electronic circuit (overcurrent level)
ON until the DC bus voltage becomes 50V or less
7
Multi-function input
Multi-function output
Standard Function
Status indicator LED
Four of the following input signals are selectable:
Forward/reverse run (3-wire sequence), external fault, fault reset , 8-step speed operation,jog command, accel/decel time select, external baseblock, speed search command, accel/decel hold command, LOCAL/REMOTE selection, communication/control circuit terminal selection, emergency stop fault, emergency stop alarm UP/DOWN command, self-test.
Following ouput signals (IC contact) are selectable:
Fault, running, zero speed, at frequency, frequency detection (output frequency
≦ or
≧ set value), during undervoltage detection, minor error, during baseblock, operation mode, inverter run ready, during fault retry, during UV, during speed search, data output through communication.
Full-range automatic torque boost, slip compensation, 9-step speed operation (Max.), momentary power loss at restart, frequency reference bias/gain, fault reset, speed search, reference upper/lower limit setting, overtorque detection, frequency hold command, DC injection braking current/time at start/stop frequency, accel/decel time select, accel/decel hold command, accel/decel S pattern, frequency reference with built-in potentiometer.
RUN and ALARM provided as standard LEDs
Digital Operator Available to monitor frequency reference, output frequency, output current
Terminals
Wiring Distance between
Inverter and Motor
Main circuit and Control circuit: plug-in screw terminal
100M or less
Enclosure IP20
Cooling Method Forced air cooling
Ambient Temperature
Humidity
Storage Temperature*1
Open chassis -10℃ ~ +50℃
90%RH or less (non-condensing)
-20℃ ~ +60℃
Location
Elevation
Vibration
Indoor (free from corrosive gases or dust)
1000M or less
Up to 9.8m/S
2
(1G) at 10 ~ 20Hz
Up to 2m/S
2
(0.2G) at 20 ~ 50Hz
*1 Storage Temperature during shipping (for short period).
8
CHAPTER 1 INSTALLATION
▇ Inspection
□ Inspect the inverter for any damage that may have occurred during shipping.
□ Check the nameplate on the EI-450M inverter. Verify the inverter unit is the correct one for
the application. The numbering system of the inverter is as shown below.
EI- 450M - 01 L
ERIC INVERTER
APPLICABLE MOTOR CAPACITY
INPUT VOLTAGE
L : 220 V Class
(single-phase/3-phase input) H : 440 V Class
(400W)
(single-phase/3-phase input)
(single-phase/3-phase input)
(single-phase/3-phase input)
▇ Environmental Conditions
□ Verify the ambient condition for the mounting location.
-Ambient temperature should not be below -10℃ or exceed 50℃.
-Relative humidity should be less than 90% (non-condensing).
-Altitude should be below 3,300ft (1,000m).
□ Do not mount the inverter in direct sunlight and isolate it from excessive vibration.
▇ Mounting
□ The inverter must be mounted vertically with sufficient horizontal and vertical space
between adjacent equipment (A= Over 6" (150mm), B= Over 2"(50mm)).
A
B B
A
9
▇ Other Precautions
□ Do not carry the inverter by the front cover.
□ Do not install the inverter in a location where excessive vibration is present. Be cautious when installing on presses or moving equipment.
□ The life span of the inverter is greatly affected by the ambient temperature. Install in a location where temperature are within permissible limits (-10 ~ +50℃).
□ The inverter operates at high-temperatures - install on a non-combustible surface.
□ Do not install the inverter in high-temperature or high-humidity locations.
□ Do not install the inverter in a location where oil mist, combustible gas, or dust is present.
Install the inverter in a clean location or in an enclosed panel, free of foreign substance.
□ When installing the inverter inside a panel with multiple inverters or a ventilation fan, use caution.
If installed incorrectly, the ambient temperature may exceed specified limits.
Panel Panel Ventilating fan
Ventilating fan
Inverter Inverter
Cooling fan
Inverter
Inverter
GOOD (O) BAD (X)
GOOD (O)
BAD (X)
[When installing several inverters in a panel]
[When installing a ventilating fan in a panel]
□ Install the inverter using screws or bolts to insure the inverter is firmly fastened.
10
▇ Dimension
R/L1 S/L2 T/L3
ERICDRIVE
R
DSPL
DATA
ENTER
FREF
FOUT
IOUT
MNTR
F/R
LO/RE
PRGM
RUN
ALARM
DIGITAL OPERATOR
RCU-450
RUN
STOP
RESET
MIN MAX
NPN
PNP
SW1
WARNING
Read the user manual before operation.
Do not connect AC power to output terminals(U,V,W).
Vin
S1
Iin
MA MC S1 S2 S3 S4 S5 SC FS FR FC AM
U/T1 V/T2 W/T3
2-M5
Unit:mm
Weight:700gs
11
▇ Standard Wiring
R
S
T
M C C B
Forw ard R un/Stop
R everse R un/Stop
Fault R eset
External Fault
(N O C ontact)
M ulti-Step
Speed R ef.1
C om m on
S1
S2
S3
S4
S5
SC
R /L1
S/L2
T/L3
EI-450M
R CU -450
E R IC D R IV E
R
D SPL
D A TA
EN TER
FR E F
FO U T
IO U T
M N T R
F /R
L O /R E
P R G M
R U N
A L A R M
D I G I TA L O P ER AT O R
R CU -450
R U N
S TO P
R E S ET
M IN M A X
U /T1
V /T2
W /T3
G rounding
M otor
M A
M B
M C
R unning
M ulti-Function
C onstant O utput
A C 250V 1A or Less
D C 30V 1A or Less
Frequency
R ef.
2K O hm
Set Frequency
P P
P
Shield C onnection Term inal
FS
FR
FC
Frequency Setting Pow er Supply
(+12V / 20m A )
Speed Frequency R eference
0~+10V (20K O hm ) or
4~20m A (250 O hm ),
0~20m A (250 O hm )
A M
A C
Frequency Setting
Potentiom eter
P
FM
A nalog M onitor O utput
D C 0~+10V (2m A )
O utput Frequency
:Shielded
:Tw isted-pair shielded w ires
:O nly basic insulation is provided for the control circuit term inals.A ddition m ay be necessary in the end product.
*Short-circuit bar should be rem oved w hen connecting
D C reactor.
12
▇ Terminal Description
R / L 1 S / L 2 T / L 3 U / T 1 V / T 2 W / T 3
3 -P h a se P o w e r In p u t
M o to r
Symbols
R/ L1
S/ L2
T/ L3
Functions
AC line input terminals
3(1) phase, 200 ~ 230V AC for 220V class units and 380 ~ 460V AC for 440V class units.
U/ T1
V/ T2
W/ T3
Grounding
3-Phase output terminals to motor
Grounding
WARNING
Normal stray capacitance between the inverter chassis and the power devices inside the inverter and AC line can provide a high impedance shock hazard. Do not apply power to the inverter if the inverter frame is not grounded.
13
▇ Precautions on Wiring
□ The internal circuits of the inverter will be damaged if the incoming power is connected and applied to output terminals (U, V, W).
□ Use ring terminals with insulated caps when wiring the input power and motor wiring.
□ Do not leave wire fragments inside the inverter. Wire fragments can cause faults, breakdowns, and malfunctions.
□ For input and output, use wires with sufficient size to ensure voltage drop of less than 2%.
Motor torque may drop if operating at low frequencies and a long wire run between inverter and motor.
□ When more than one motor is connected to one inverter, total wiring length should be less
than 100m. Do not use a 3-wire cable for long distances. Due to increased leakage
capacitance between wires, over-current protective feature may operate or equipment
connected to the output side may malfunction.
□ Please reduce the constants of F46 Carrier frequency to prevent the current leakage when the wiring between the inverter and the motor is longer.
□ The main circuit of the inverter contains high frequency noise, and can hinder communication equipment near the inverter. To reduce noise, install RFI filters or line noise filters on the input side of the inverter.
□ Do not use power factor capacitor, surge suppressors, or RFI filters on the output side of the inverter. Doing so may damage these components.
□ Always insure the CHARGE LED lamp for the power terminal are OFF before wiring terminals. The charge capacitor may hold high-voltage even after the power is disconnected.
Use caution to prevent the possibility of personal injury.
▇ Grounding
□ The inverter is a high switching device, and leakage current may flow. Ground the inverter
to avoid electrical shock. Use caution to prevent the possibility of personal injury.
□ Connect only to the dedicated ground terminal on the inverter. Do not use the enclosure or a
chassis screw for grounding.
□ Grounding wiring should be as thick as possible. Grounding wire should be as short as
possible and should be connected to the ground point as near as possible to the inverter.
□ The correct grounding is essential when using the inverter. 220V class: less than 100Ω. 440V
class: less than 10Ω.
□ The grounding of the inverter should be separate from the grounding of welder.
□ Please refer to the below grounding method when there are multiple inverters used.
14
▇ Wiring and Terminal Screw Sizes
Refer to the following table for wires and terminal specification of the inverter power input
(R/L1、S/L2、T/L3) and output (U/T1、V/T2、W/T3).
Inverter Capacity
Terminal
Screw Size
Screw
Torque
1
(Kgf·cm)/ lb-in
Terminals
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
2 - 4 2 4 2 mm
2
R/L1
S/L2
T/L3
Wire
2
U/T1
V/T2
W/T3
2
AWG
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
14 14
220V Class/
440V Class
1/4 ~ 2 HP M 4.0
▇ Power and Motor Connection
15/ 10
R / L 1 S / L 2 T / L 3 U / T 1 V / T 2 W / T 3
3 -P h a s e P o w e r In p u t
M o to r
Power supply must be connected to the
R/L1, S/L2, and T/L3 terminals.
Connecting it to the R/L1, S/L2, T/L3 terminals causes internal damages to the inverter.
Arranging the phase sequence is not necessary.
Motor should be connected to the U/T1,
V/T2, and W/T3 terminals.
If the forward command (S1) is on, the motor should rotate clockwise when viewed from the load side of the motor. If the motor rotates in the reverse, switch the
U/T1 and V/T2 terminals.
15
▇ Control Terminals
Type
M A M C S1 S2 S3 S4 S5 SC FS FR FC AM
Terminal
S1
S2
S3
S4
S5
SC
FS
FR
FC
Name
Multi-function input selection 1
Multi-function input selection 2
Multi-function input selection 3
Multi-function input selection 4
Multi-function input selection 5
Multi-function input selection common
Power for frequency setting
For control signal
+12V(permissible current 20mA max.)
Master speed frequency
DC 0 ~ +10V(20KΩ),4 ~ 20mA(250Ω) reference 0 ~ 20mA(250Ω) (1/1000 resolution)
Function (Signal Level)
Factory setting closed: FWD run open: REV run
Factory setting closed:
REV run
open:
FWD run
Factory setting: Fault reset
Photo- coupler insulation,
Factory setting: External fault
(A contact)
Factory setting: Multi-step speed reference 1
24VDC,
8mA
Frequency reference common
0V
AC
MC
Contact output common
Analog monitor common
Factory setting: Running
Contact capacity
AC250V1A
DC30V1A
Factory setting:
Output frequency 0 ~ +10V
0V
DC0~+10V
2mA, 8bit resolution
16
□ Control Circuit Wiring
Please insert the wiring of the control circuit to the wiring hole of the inverter base and adjust the switches according to different control signals.
N P N
P N P
S W 1
V in
Iin
S 1
M A M C S 1 S 2 S 3 S 4 S 5 S C F S F R F C A M
□ When connecting sequence inputs (S1~S5) with transistor, turn the rotary switch SW1 depending on the polarity (0V common: NPN side, 24V common: PNP side).
Factory setting: NPN side.
□ Refer to the communication impedance and the analog current input selection and analog voltage input selection for the connection of S1. Please refer to page 40.
Sequence connection with NPN transistor (0V common)
E I-4 5 0 M
M u lti-
F u nctio n
In p u t
F o rw ard R un/S top
R ev erse R u n/S top
F au lt R eset
E x tern al F au lt(a)
M u lti-S tep S p eed
R ef.1
S 1
S 2
S 3
S 4
S 5
N P N
S C
S W 1
P N P
+ 2 4V
Sequence connection with PNP transistor (24V common)
EI-450M
Forward Run/Stop
S1
Reverse Run/Stop
S2
External Power
Supply +24V
M ulti-
Function
Input
Fault Reset
External Fault(a)
M ulti-Step Speed
Ref.1
S3
S4
S5
N PN
SC
SW 1
PN P
+24V
17
Wiring the control circuit terminals Screwdriver blade width
Insert the wire into the lower part of the terminal block and connect it tightly with a screwdriver.
Wire sheath strip length must be 5.5 mm
□ Wiring Inspection
After completing wiring, check the following: z Wiring is proper. z Screws are securely tightened. z Bare wire in the terminal does not contact other terminals. z Wire clippings or screws are not left in the unit.
NOTE: If the FWD/REV run command is given during the run command selection (F02=1) from the control circuit terminal, the motor will start automatically after the main circuit input power supply is turned ON.
18
CHAPTER 2 TEST RUN
▇ Test Run
The inverter operates by setting the frequency (speed).There are two types of operation modes for EI-450M :
1. Run command from the digital operator RCU-450.
2. Run command from the control circuit terminal.
Operation reference or frequency reference constants can be selected separately as shown below.
Run command
F02
Frequency reference selection
F03
=0 . Enables digital operator RUN, STOP (Initial setting)
=1 . Enables control circuit terminal run/stop
=2 . Enables communications (MODBUS communications)
=0 . Enables digital operator potentiometer (Initial setting)
=1 . Enables frequency reference 1 (Constant F21)
=2 . Enables voltage reference 0-10V of control circuit terminal
=3 . Enables current reference 4-20mA of control circuit terminal
=4 . Enables current reference 0-20mA of control circuitterminal
=6 . Enables communications (MODBUS)
□ Test Run with Digital Operator RCU-450
Operation steps
Operator display
1. Turn the potentiometer fully counter clockwise after turning the power
ON.
2. Press DSPL till F/R ON. Select
FWD/REV run by using keys of△ and ▽
For or
Rev
Simple Run
Indicator
F/R
RUN
ON
ALARM
BLINKING
OFF
ON
Indicator
RUN
Status
ALARM
BLINKING
OFF
***Never select REV when reverse run is prohibited.***
3. Press DSPL key till FREF ON and then press RUN key
4. Turn the potentiometer the desired frequency value.
***If the volume is switched rapidly, the motor also accelerates or decelerates rapidly corresponding to the volume movement. Pay attention to load status and adjust the volume to the desired speed.***
0.00
~
60.00
FREF ON
RUN
ON
ALARM
RUN
ALARM
ON
OFF
ON
OFF
19
Operation Check Points
z Motor rotates smoothly. z Motor rotates in the correct direction. z Motor does not have abnormal vibration or noise. z Acceleeration and deceleration are smooth. z Current matching the load flows. z Status Indicators and Digital Operator Display are correct.
20
▇ Digital Operator (RCU-450) User Instruction
7-Segment Display
Function Display LED's
ERICDRIVE
R
Press to Increase
Constant No./Data
Value
FREF
FOUT
IOUT
MNTR
F/R
LO/RE
PRGM
RUN
ALARM
Status Indicator LED's
Press to Switch
Between Function
LED's
DIGITAL OPERATOR
RCU-450
Press to Run the Motor
DSPL RUN
Press to Enter the
Constant Data
DATA
ENTER
STOP
RESET
Frequency Setting
Volume
MIN MAX
Press to Decrease
Constant No./Data
Value
Press to Stop the Motor
(Press to Reset at Faults)
□ Run Mode Indicator
□ FREF
: Frequency reference setting/monitoring
□ FOUT
: Output frequency monitor
□ IOUT
: Output current monitor
□ MNTR
□ F/R
: Multi-function monitor. Use keys to select monitoring items in U-01~U-15
: Digital Operator RUN command FWD/REV selection. Use
keys to select motor rotation direction when F/R is ON.
Key
(Forward) (Reverse)
□ LO/RE
: LOCAL/REMOTE selection. Use keys to select
LOCAL/REMOTE
(Digital OperatorRCU-450)
Key
(External Terminal)
21
□ Constants Editing Mode Indicator:
□ PRGM
:When it is ON, the inverter is constants editing mode. Use 、, , keys to monitor , set or change constants values.
DATA
ENTER
□ Status Indicator:
RUN
LED
ALARM
LED
Inverter Status
Operation ready (During stop).
Normal operation.
Ramp to stop.
Inverter contacts do not change the state. The inverter resets once the fault is removed.
Inverter contacts do not change the state. The inverter resets once the fault is removed.
Status Indicator
Description
LED Status
ON
BLINKING
LONG
BLINKING
OFF
Inverter trips. Output is shut
OFF and motor coast to a stop.
Multi-function input S4 receives emergency stop signal.
Low power supply or
Control circuit is at fault or hardware circuit damaged.
The details of the Status Indicator at fault could be referred to “Chapter 6 FAULT DIAGNOSIS”
Note:
When running signal is in OFFcondition, terminal S3 can reset the fault or press
S T O P
R E S E T on operator or turn OFF power supply and turn ON to clear the fault signal.
But if the running signal is in ON condition, the fault can not be reset.
22
▇ LED Display and User Instruction of Digital Operator RCU-450:
Power ON
FREF
ON
Frequency reference setting/monitor(Hz)
Sets EI-450 operation speed.
Press
DSPL
FOUT
ON
Output frequency monitor(Hz)
Displays frequency that EI-450 is currently outputting.
(Setting disabled.)
Press
DSPL
IOUT
ON
Output current monitor(A)
Displays current that EI-450 is currently outputting.
(Setting disabled.)
Press
DSPL
MNTR
ON
Multi-function monitor
Description of the selected monitor is displayed by
keys.
Press
DSPL
FWD/REV run selection
Sets the motor rotation direction by keys
F/R
ON
(Forward) (Reverse)
Press
DSPL
LO/RE
ON
LOCAL/REMOTE Selection
This function switches the operation;operation using the digital operator including frequency setting with volume,or that using the input terminals or through communications
Setting can be changed by keys.
(Local) (Remote)
Press
DSPL
PRGM
ON
Parameter No./data
Sets and changes data using parameter No.
Press
DSPL
If the EI-450 loses power while in one of these modes,it will return to this mode once power is restored.
Monitor No.
U01: Frequency reference(FREF)
U02: Output frequency(FOUT)
U03: Output current(IOUT)
U04: Output voltage reference(VAC)
U05: DC voltage(VDC)
U06: Input terminal status
U07: Output terminal status
U09: Fault hisstory
U10: Model No.
U15: Data reception error
23
□ MNTR Multi-function Monitor
IOUT
MNTR
Press
DSPL
Select U04 by pressing key
Press
DATA
ENTER
Output voltage reference is displayed.
DATA
ENTER
Press
DSPL
F/R
□ Monitoring
Following items can be monitored by U-constants:
Constant No.
U-01
U-02
(FREF)
Name
Frequency reference
Output frequency
(FOUT)
Unit
HZ
HZ
Description
Frequency reference can be monitored.
(Same as FREF)
Output frequency can be monitored.
(Same as FOUT)
Output current
U-03
(IOUT)
U-04 Output voltage
Output current can be monitored
A
(Same as IOUT)
VAC Output voltage can be monitored.
VDC
Main circuit DC voltage can be monitored. z z terminal _
Input terminal status of control circuit terminals can be monitored.(S1~S5) status _
Output terminal status of control circuit terminals can be monitored.(MA)
– Newest fault history is displayed.
–
Model No. can be checked. reception –
Contents of MODBUS communication data reception error can be checked.
U-09 can display newest fault history.
Clear the fault history by setting F01=6 (fault history cleared) or F01=8 or 9.
24
□ Input/Output Terminal Status
Input terminal status:
Output terminal status:
1:Term inal S1 is "closed"
0:Term inal S2 is "open"
1:Term inal S3 is "closed"
1:Term inal S4 is "closed"
1:Term inal S5 is "closed"
0:Not used
1:Terminal MA-MC is "closed"
Not used
□ LOCAL/REMOTE Selection z LOCAL mode: Enables the digital operator RCU-450 or RUN/STOP commands and
FWD/REV run commands. Frequency reference can be set by potentiometer or FREF. z REMOTE mode: Enables the digital operator RCU-450 or RUN/STOP commands
(F03) and FWD/REV run commands (F02) or for multi-function input terminal and communications mode.
25
□ Switching LOCAL/REMOTE Modes
When LOCAL / REMOTE switching function is not set for multi-function input selection
When 17 is not set to any of constants F36 to F39
When LOCAL / REMOTE switching function is set at multi-function input selection
When 17 is set to any of constants F36 to F39
Select Lo for operator
Lo/Re selection
Select Re for operator
Lo/Re selection
Set multi-function input terminal is turned ON
Set multi-function input terminal is turned OFF
LOCAL MODE REMOTE MODE
□ Selecting Run/Stop Commands
Refer to LOCAL/REMOTE selection to select either LOCAL or REMOTE mode.
Operation method (RUN / STOP commands, FWD / REV run commands) can be selected by the following method. z
LOCAL Mode:
When LO (local mode) is displayed on the digital operator RCU-450 (when is z illuminated), or when the LOCAL / REMOTE changeover function is set as a multi-function input and the input terminal is turned ON, run operation is enabled by the RUN or STOP key. FWD/REV is selected by illuminating F/R and using or key to select FWD or REV.
REMOTE Mode:
Select RE (remote mode).When the local / remote switching function is selected as multi-function input selection, turn OFF the input terminal to select remote mode.
Select operation method by setting the constant F02:
F02 : = 0
= 1
˙˙˙
˙˙˙
Enables the digital operator (RCU-450)
Enables the multi-function input terminal
= 2 ˙˙˙ Enables communications (MODBUS)
Frequency reference: Setting the constant F03.
26
□ EI-450M Setting and Referring Constants
LO/RE
Remote/Local
Selection
PRGM
Press
DSPL
PRGM
PRGM
Press
Press
PRGM
DSPL
Press
DATA
ENTER
PRGM
Press
PRGM
PRGM
Press
DATA
ENTER
After 1 sec Return to constant No. display
Data set
27
▇ Simple Run Setting
Following is an example of the run setting: Condition request to have frequency 45.00HZ controlled by digital operator RCU-450; acceleration time is 18 seconds; deceleration time is 3 seconds for forward/reverse setting. (F03=1)
Operation steps
Operator display
Simple Run
Indicator
Status
Indicator
0.0 FREF ON RUN
ALARM
BLINKING
OFF
1. Turn ON the power supply.
2. Press DSPL key. When PRGM is ON, set F03 to 1
3. Set the following constants.
F16 =18.0 (acceleration time)
F17 = f 3.0 (deceleration time)
18.0
3.0
PRGM ON
RUN
ALARM
RUN
ALARM
BLINKING
OFF
BLINKING
OFF
4. Press DSPL key. When F/R is ON, select forward or reverse run by pressing up or down key.
***Examine the application. Never select REV when reverse run is prohibited.***
5. Press DSPL key. When FREF is ON, press up and down key to set the reference 45Hz.
6. Press DSPL key. When FOUT is ON, press RUN key to run the inverter.
7. Press STOP key to stop the inverter.
For or
Rev
F/R ON
45.0 FREF ON
0.0 > 45.0
45.0 > 0.0
FOUT
FOUT
ON
ON
RUN
ALARM
RUN
ALARM
RUN
ALARM
RUN
DECEL
ALARM
BLINKING
OFF
BLINKING
OFF
ON
OFF
ON
BLINKING
OFF
28
CHAPTER 3 CONSTANTS LIST
No.
Register
No. for
Trans- mission
Initial
Name Description
Setting
Constants write-in
01 0301H prohibit / initialize
Operation reference
02 0302H selection
Frequency reference
03 0303H selection
Stopping method
04 0304H selection
REV prohibit
Operation stop key
06 0306H selection
Frequency reference
07 0307H selection in local mode
Setting method reference
0: Constant F001 set / read and constant
F02 ~ F79 can be read.
(FREF of the operator can be set.)
1: Functions (constants F01 ~ F79) can be set / read.
6: Clear fault history
8: 2 wire initialize
9: 3 wire initialize
0: Digital operator
1: Control circuit terminal
2: Communication
0: Digital operator potentiometer
1: Frequency reference 1 (F21)
2: Control circuit terminal
(voltage 0 ~ 10V)
3: Control circuit terminal
(current 4 - 20 mA)
4: Control circuit terminal
(current 0 - 20 mA)
5: Not used (setting error)
6: Serial communication (MODBUS)
0: Decel to stop
1: Coast to stop
0: Reverse run enabled
1: Reverser run disabled
0: Stop key enabled
1: Stop key is enabled only when run command is selected to the digital operator.
0: Frequency reference from digital operator pot
1: Frequency reference selection (F21)
0: Frequency reference setting by the operator is enabled with the ENTER key input.
1: Frequency reference setting by the operator is not required the ENTER key input.
Ref.
Page
1 38
1 39
0*4 39
0 41
0 42
0 42
0
(Note4)
42
0 43
29
No.
Register
No. for
Trans- mission
Initial
Name Description
16
17
18
19
20
21
0314H
0315H
Maximum output
09 0309H frequency
Maximum voltage
11 030BH output frequency
Mid. output frequency
13 030DH voltage
Minimum output
14 030EH frequency
Minimum output
15 030FH frequency voltage
0310H Acceleration time 1
0311H Deceleration time 1
0312H Acceleration time 2
0313H Deceleration time 2
S-curve accel / decel selection
Frequency reference 1
(Master speed frequency reference)
22
0316H Frequency 2
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 50.0 ~ 400Hz
Setting unit: 1V
Setting range: 1 ~ 255V
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.2 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.1 ~ 399Hz
Setting unit: 1V
Setting range: 1 - 255V
Setting unit: 0.1Hz
Setting range: 0.1 ~ 10.0Hz
Setting unit: 1V
Setting range: 1 ~ 50V
Setting unit: 0.1s (less than 100s) / 1s
(100s or greater)
Setting range: 0.0 ~ 999s
Setting unit: 0.1s (less than 100s) / 1s
(100s or greater)
Setting range: 0.0 ~ 999s
Setting unit: 0.1s (less than 100s) / 1s
(100s or greater)
Setting range: 0.0 ~ 999s
Setting unit: 0.1s (less than 100s) / 1s
(100s or greater)
Setting range: 0.0 ~ 999s
0: No S-curves
1: 0.2s
2: 0.5s
3: 1.0s
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting
50.0Hz
220V
(Note 1)
50.0Hz
12V
(Note1)
12V
(Note1)
Ref.
Page
43
43
43
1.5Hz 43
43
1.5Hz 43
43
10.0s 46
10.0s 46
10.0s 46
10.0s 46
0 46
6.0Hz 48
0.0Hz 48
30
No.
Register
No. for
Trans- mission
Name Description
23
24
25
26
27
28
29
32
0317H Frequency
0318H Frequency
0319H Frequency
031AH Frequency
031BH Frequency
031CH Frequency
031DH
Jog frequency reference
Frequency reference
30 031EH upper limit
Frequency reference
31 031FH lower limit
0320H Motor rated current
Electronic thermal
33 0321H motor protection
3
4
5
6
7
8
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.0 ~ 400Hz
Setting unit: 1%
Setting range: 0 ~ 110%
Setting unit: 1%
Setting range: 0 ~ 110%
Setting unit: 0.1A
Setting range: 0 ~ 120% of inverter rated output current
Note: if set to 0%, then electronic thermal motor overload is disable
0: Standard motor application
1: Specialized motor application
2: No electronic motor overload protection
Constant selection at motor protection
Cooling fan operation
35 0323H selection
Setting unit: 1min
Setting range: 1 ~ 60min
0: Controls the cooling fan OFF / ON
1: Operates when power is ON.
Initial
Setting
Ref.
Page
0.0Hz 48
0.0Hz 48
0.0Hz 48
0.0Hz 48
0.0Hz 48
0.0Hz 48
6.00Hz
49
100% 49
0% 49
(Note 2) 49
0 50
8 min 50
0 52
31
No.
Register
No. for
Trans- mission
Name Description
Multi-function input
36 0324H selection 2
Multi-function input
37 0325H selection 3
Multi-function input
38 0326H selection 4
1: Not used
2: Reverse run reference (2 wire sequence)
3: External fault (A. contact input)
4: External fault (B. contact input)
5: Fault reset
6: Multi speed reference 1
8: Multi speed reference 2
7: Multi speed reference 3
9: Not used
10: Jog reference
11: Accel / decel time switching reference
12: External baseblock reference
(A contact input)
13: External baseblock reference
(B contact input)
14: Speed search command from Max. output frequency
15: Speed search command set frequency
16: Accel / decel hold
17: Local / remote switching
18: Communication / control circuit terminal switching
19: Emergency stop fault
(A contact input)
20: Emergency stop alarm
(A. contact input)
21: Emergency stop fault
(B. contact input)
22: Emergency stop alarm
(B contact input)
23~ 33: Unused
0: Forward / reverse command
(3 wire sequence)
Others are the same as constant 36
Same as constant 36
Initial
Setting
2 53
5 53
3
Ref.
Page
53
32
No.
Register
No. for
Trans- mission
Name Description
39 0327H
Multi-function output
40 0328H selection
41
45
0329H
42
032AH
Multi-function input selection 5
Analog frequency reference gain
Analog frequency reference bias
Analog frequency constant
032DH Monitor
Same as constant F36
34: Up/down reference
35: Self-test
(Note: valid power ON / OFF)
0: Fault
1: During run
2: Frequency agree
3: During zero speed
4: Frequency detection
(detection level or greater)
5: Frequency detection
(detection level or less)
6: During over torque detection
(A contact output)
7: During over torque detection
(B contact output)
8: Not used
9: Not used
10: Minor fault (during warning display)
11: During baseblock
12: Run mode
13: Inverter ready
14: During fault retry
15: During UV
16: During reverse run
17: During speed search
18: Data output through communication
Setting unit: 1%
Setting range: 0 - 255%
Setting unit: 1%
Setting range: –99 ~ 99%
Setting unit: 0.01s
Setting range: 0.00 ~ 2.00s
(Note)
When 0.00s is set, there is no filter
0: Output frequency
1: Output current
Setting unit: 0.01
Setting range: 0.01 ~ 2.00
Initial
Setting
Ref.
Page
6 53
1 58
100%
0.10s
59
0% 59
59
0 60
1.00 61
33
No.
Register
No. for
Trans- mission
Initial
Name Description
Setting
Ref.
Page
Operation selection loss
DC injection braking
52 0334H current
DC injection braking
53 0335H time at stop
DC injection braking
54 0336H time at start
Set value: 1 ~ 4 carrier frequency = set value ¥ 2.5kHz
Set value: Synchronous type of 7 ~ 9 lower limit 1kHz and upper limit 2.5 kHz
(Note 3) 61
0: Operation does not continue.
1: Operation continues within
0 63 momentary power ride through time
2: Operation always continues. (No
UV1 fault detection)
Setting unit: time
Setting range: 0 ~ 10 times
0 time 63
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.00 ~ 400Hz
(Note) If 0.0Hz is set, jump frequency 1 is enabled.
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.00 ~ 400Hz
(Note) If 0.0Hz is set, jump frequency 2 is disabled.
Setting unit: 0.1Hz
Setting range: 0.0 ~ 25.5Hz
(Note) If 0.0Hz is set, jump frequencies
1 ~ 2 are disabled.
Setting unit: 1%
Setting range: 0 ~ 100%
(note) If 0% is set, it becomes baseblock status.
Setting unit: 0.1s
Setting range: 0.0 ~ 25.5s
(Note) If 0.0s is set, this function will not operate.
Setting unit: 0.1s
Setting range: 0.0 ~ 25.5s
(Note) If 0.0s is set, this function will not operate.
0.0Hz
0.0Hz
0.0Hz
64
64
64
50% 64
0.5s 64
0.0s 64
34
No.
Register
No. for
Trans- mission
Initial
Name Description
Setting
Ref.
Page
Frequency detection
58 033AH level
Overtorque detection
59 033BH
(OL3)
Overtorque detection
60 033CH
Level (OL3)
Overtorque detection
61 033DH
Time (OL3)
Memory selection of
62 033EH hold output frequency
Torque compensation
63
033FH gain
64
Stall prevention decel
Stall prevention accel
Stall prevention running
0340H Motor rated slip
0: Stall prevention function is enabled during deceleration.
1: Stall prevention function is disabled during deceleration
Setting unit: 1%
Setting range: 30 ~ 200%
(Note): If set at 200%, this function will not operate.
(Note): For rated output range, the operator level is automatically reduced.
Setting unit: 1%
Setting range: 30 ~ 200%
(Note): If set at 200%, this function will not operate.
Setting unit: 0.1Hz (less than 100Hz) /
1Hz (100Hz or greater)
Setting range: 0.00 ~ 400Hz
0: Overtorque detection disabled.
1: Detects only at speed agree, operation continues after detection.
2: Detects only at speed agree, output is shut down after detection.
3: Detects during run, operation continued after detection.
4: Detects during run, output is shut down after detection.
Setting unit: 1%
Setting range: 30 ~ 200%
Setting unit: 0.1s
Setting range: 0.1 ~ 10.0s
0: Hold output frequency is not stored.
1: Hold output frequency is stored
Setting unit: 0.1
Setting range: 0.0 ~ 2.5
Setting unit: 0.1Hz
Setting range: 0.0 ~ 20.0Hz
Setting unit: 1%
Setting range: 0 ~ 99%
0 65
170%
160%
0.0Hz
0 68
160%
66
66
67
68
0.1s 68
0 69
1.0 69
(Note 2) 69
(Note 2) 69
35
No.
Register
No. for
Trans- mission
66
0342H Slip
Slip compensation
67 0343H primary delay time
Timeover detection
68 0344H selection gain
Setting unit: 0.1
Setting range: 0.0 ~ 2.5
Setting unit: 0.1s
Setting range: 0.0 ~ 25.5s
0: Timeover detection enabled. (Coast to stop)
1: Timeover detection enabled.
(Deceleration stop by deceleration time 1)
2: Timeover detection enabled.
(Deceleration stop by deceleration time 2)
3: Timeover detection enabled.
(Operation continues, alarm displays)
4: Timeover detection disabled.
Setting unit selection of 0: 0.1Hz / 1 communications
69 0345H frequency reference/ frequency monitor
1: 0.01Hz / 1
2: 100% / 30000
3: 0.1% / 1
Setting unit: 1
Setting range: 0 ~ 32
0: 2400 bps
Baud selection
1: 4800 bps
2: 9600 bps
3: 19200 bps
Carrier frequency at
75 034BH
low speed
0: Even parity
1: Odd parity
2: No parity
Setting unit: 1 = 1ms
Setting range: 10 ~ 65 ms
0: RTS control enabled
1: RTS control disabled
0: Disabled
1: Carrier frequency reduced to 2.5kHz when Fout ≦5Hz and Iout ≧110%
Initial
Name Description
Setting
Ref.
Page
0.0 69
2.0s 69
0 –
0 –
0 –
2 –
0 –
10ms –
0 –
0 70
36
No.
Register
No. for
Trans- mission
Initial
Name Description
Setting
Ref.
Page
Constants COPY
76 034CH
function selection
Constants READ
77 034DH
prohibit selection rdy: Execution completed / execution command receive condition rEd: READ execute
Cpy: COPY execute vFy: VRFY execute vA: kVA display
Sno: Model No. display
0: READ prohibited.
1: READ allowed.
The 1 newest event is displayed
(Note) Setting is disabled. rdy –
0 –
– –
79 034FH Inverter model No.
Lower 3 digits of 450 numbers are displayed.
(Note): Setting is disabled.
No. in refers to those constants which can be changed during operation.
*1 Upper limit of setting range and initial setting are doubled at 440V class.
– –
*2 Changes depending on inverter capacity. Refer to the below.
*3 Changes depending on inverter capacity. The initial setting of carrier frequency can be referred to constant F46.
▇
Initial Settings That Change with The Inverter Capacity
220V Class 3-phase/Single-phase
- Inverter 2HP
F32
Inverter rated current
A 1.1 1.9 3.3 6.2 rated Hz 2.6 2.9 2.5 2.6
F65
Motor no-load current
% 73 62 55 45
440V Class 3-phase
- Inverter 1/2HP 1HP 2HP
F32
Inverter rated current
A 1.0 1.6 3.1 rated Hz 2.7 2.6 2.5
F65
Motor no-load current
% 63 52 45
37
CHAPTER 4 PROGRAMMING FEATURES
F01: Constants write-in prohibit/initialize
Setting Consant that can be set
Constant that can be referred
(READ only)
0 F01
1 F01~F79
F01~F79
F01~F79
NOTE
Err appears on the LED display for one second and the set data returns to its initial values in the following cases:
(1) The set values of multi-function input selection 2 to 5 (F36~F39) are the same.
(2) If the following conditions are not satisified in the V/F pattern setting:
Max. output frequency (F09)
≥
Max. voltage output frequency (F11)
>
Mid. Output frequency (F12)
≥
Min. output frequency (F14)
(3) If the following conditions are not satisified in the jump frequency setting:
Jump frequency 2 (F50)
≤
Jump Frequency 1 (F49)
(4) If frequency reference lower limit (F31) ≤ Frequency reference upper limit (F30)
(5) If motor rated current (F32) ≤ 120% of inverter rated current
38
F02: Operation reference selection
Select operation method by setting the constant F02.
F02=0•••Enables the digitial operator RCU-450 (initial setting)
=1•••Enables the mluti-function input terminal
=2•••Enables communications (MODBUS)
Example for using the multi-function input terminal as operation reference (two-wire sequence).
IM
FWD RUN/STOP
REV RUN/STOP
EI-450M
S1
S2
SC
F02=1(Initial setting 0)
F36=2(Initial setting 2)
○ Operating (RUN/STOP Commands) by Communications
Setting constant F02 to 2 in REMOTE mode can give RUN/STOP commands by communication (MODBUS).
F03: Frequency reference selection
Select command method by contant F03.
F03=0: Enables frequency reference setting by potentiometer on digital operator (RCU-450).
(Initial setting)
=1: Frequency reference 1 (constant F21) is effective.
=2: Voltage reference (0-10V) (FR terminal)
=3: Current reference (4-20 mA) (FR terminal)
=4: Current reference (0-20mA) (FR terminal)
=6: MODBUS communications(R+, R-, S+, S- terminals)
F03=2: Example of frequency reference by voltage signal.
EI-450M IM
MASTER SPEED
FREQUENCY
REFERENCE
2K
(0~+10V)
FS(Frequency setting power+12V 20mA)
FR
F03=2(Initial setting 0)
FC(0V)
39
F03=3 (or 4)
When setting frequency by inputting current reference from the control circuit terminal FR, switch the DIP switch S1 to “I in
”.
Vin
S1
Iin
When the DIP switch S1 is switched to “I in
” side, never input voltage reference to control ciruit terminal FR.
The inverter might be damaged.
Select current reference method is as following:
Current reference 4-20mA •••constant F03=3.
R /L 1 S /L 2 T /L 3
E R I C D R I V E
R
D S P L
D A T A
E N T E R
N P N
P N P
S W 1
F R E F
F O U T
I O U T
R U N
S T O P
R E S E T
M N T R
F /R
L O /R E
M IN
P R G M
R U N
A L A R M
D I G I T A L O P E R A T O R
R C U -4 5 0
M A X
W A R N IN G
R e ad th e u se r m a n u al b e fo re o p era tio n .
D o n o t c o n n ec t A C p o w e r to o u tp u t term in a ls(U ,V ,W ).
V in
S 1
Iin
M A M C S 1 S 2 S 3 S 4 S 5 S C F S F R F C A M
U /T 1 V /T 2 W /T 3
Current reference 0-20mA •••constant F03=4.
The following two examples are two control method to control frequency reference by external current reference and they are adjusted by S1.
F02=0 Example 1:
EI-450M
After switching DIP switch S1 to “I in
IM
”, set constant F02 to 0, F03=3 (or 4). Press the
CURRENT
REFERENCE
4~20mA or 0~20mA
(F03=3 or 4)
FS
FR
FC digital operator keys to run or stop the inverter. Switch run and stop direction by setting F/R LED.
Set frequency by analog current signal constant F03〔0~100% ( Max. frequency )
/4~20mA or 0~20mA〕.
F02=1
FWD RUN/STOP
REV RUN/STOP
CURRENT
REFERENCE
4~20mA or 0~20mA
(F03=3 or 4)
Example 2:
EI-450M
Set constant F02=1, F03=3 (or 4).
S1
S2
SC
Multi-function input terminal S1 is set to
Forward run/Stop.
Multi-function input terminal S2 is set to
Reverse run/Stop (F36=2).
FS
FR
FC
Set frequency by the analog current signal
〔0~100% ( Max. frequency ) /4~20mA or
0~20mA〕.
Frequency reference gain (F41)/bias (F42) can be set even when current input is selected.
S 1
40
○ Communication Mode
Select RE for LO/RE selection. Turn OFF the multi-function input LOCA/REMOTE terminal and set F04 to 6. The frequency of the inverter is set by MODBUS setting frequency.
F04: Stopping method selection
Select the stopping method suitable for application.
F04 Setting 0 (Initial setting) 1
Stopping Method Deceleration to stop Coast to stop
F04=0 Deceleration to Stop
Example when accel/decel time 1 is selected.
Output
Frequency
Accel time 1
(F16)
*
Decel time 1
(F17)
*
Decel time 1
(F17)
FWD(REV)
Run command
ON
Time
*When frequency reference is changed during running.
Min. output frequency
(Frequency at DC injection braking start)
F14(Initial setting 1.5Hz)
DC injection braking time at stop
F53(Initial setting 0.5sec)
Upon termination of the FWD (REV) run command, the motor decelerates at the decel rate determined by the time set to deceleration time 1 and DC injection braking is applied immediately before stop. DC injection braking is also applied when the motor decelerates by setting frequency reference lower than min. output frequency with FWD (REV)run command
ON. If the decel time is short or the load inertia is large, overvoltage (OV) fault may occur at deceleration. In this case, increase the decel time or install an optional braking resistor.
Braking torque: Without braking resistor: Approx. 20% torque of motor rating.
With braking resistor: Approx. 150% torque of motor rating.
41
F04=1 Coast to Stop
Example when accel/decel time 1 is selected.
O u tp u t
F re q u e n c y
A c c e l tim e 1
(F 1 6 )
*
D e c e l tim e 1
(F 1 7 )
*
C o a st to sto p
O N
T im e
F W D (R E V )
R u n c o m m a n d
* W h e n fre q u e n c y re fe re n c e is c h a n g ed d u rin g ru n n in g .
Upon removal of the FWD (REV)run command, the motor starts coasting.
F05: Reverse run prohibit
“ Reverse run prohibit” setting does not accept a reverse run command from the control circuit terminal or digital operator. This setting is used for applications where a reverse run command can cause problems.
F05 Setting 0 (Initial setting) 1
Content Reverse run enabled Reverse run disabled
F06: Operation stop key selection
Selects processing when STOP key is pressed during operation either from multi-function input terminal or communications.
F06 Setting Description
0
(Initial setting)
1
STOP key effective when running either from multi-function input terminal or communications. When STOP key is pressed, the inverter stops according to setting of constant F04. At this time, the digital operator displays “ STP” alarm (blinking). This stop command is held in the inverter until both forward and reverse run commands are open, or until run command from communications becomes zero.
STOP key ineffective when running either from multi-function input terminals or communications.
F07: Frequency reference selection in LOCAL mode
F07=0(Initial setting): Enables the setting by potentiometer on digital operator.
=1 : Enables the digital setting by keys on digital operator. The setting value is stored in constant F21 (Frequency reference 1).
42
F08: Setting method selection for frequency reference
When F07 is set to 1, Use to set the frequency reference.
DATA
After setting the frequency reference, press key.
DATA
*The intitail setting of constant F08 is 0 and when setting the frequency reference, key must be pressed.
DATA
F08=0: Enables frequency reference setting by key.
F09: Maximum output frequency
F10: Maximum voltage
F11: Maximum voltage output frequency
F12: Mid. output frequency
F13: Mid. output frequency voltage
F14: Minimum output frequency
F15: Minimum output frequency voltage
No. Name
F09 Maximum output frequency
Unit Setting range Initial setting
0.1 HZ 50.0
―
400.0HZ 50.0 HZ
1V
0.1
―
255.0V
(0.1
― 510.0V)
220.0V
(380.0V)
F11
Maximum voltage output frequency
0.1 HZ
0.2
― 400.0HZ
F13 Mid. Output frequency voltage
0.1 0.1
―
399.9HZ
0.1―255.0V
1V
(0.1―510.0V) frequency 0.1 ― 10.0HZ
50.0HZ
1.5HZ
12.0V
(24.0V)
1.5HZ
F15
Minimum output frequency voltage
1V
0.1― 50.0V
(0.1―100.0V)
12.0V
(24.0V)
The value in ( ) of F10, F013 and F15 is the setting of 440V class.
Selecting V/F Pattern
○ V/F setting is based on output frequency and output voltage. The intital setting is used for general motor and set each pattern when using a special motor (high-speed motor, etc. ) or when requiring special torque adjustment of machine.
V(Voltage)
Be sure to satisfy the following condition.
F14
≤
F12
<
F11
≤
F09
F10
If F14=F12, the set value of F13 is disabled.
F13
F15
0
F(Frequency)
F14 F12 F11 F09
43
Typical Setting of V/F Pattern
(1) Set the V/F pattern according to the application as described below.
(2) For 440V class, the voltage values (F10, F13 and F15) should be doubled.
(3) When running at a frequency exceeding 50Hz/60Hz, change the maximum output frequency
(F09).
(1) For general-purpose applications
V
Spec.:60HZ
C onstant Setting
V
Motor Spec.:50HZ
Constant Setting
F09 60.0
200
200
F09 50.0
F10 200.0 F10 200.0
12
0
1.5
60
F
F11 60.0
F12 1.5
F13 12.0
F14 1.5
F15 12.0
12
0
1.3
50
F
F11 50.0
F12 1.3
F13 12.0
F14 1.3
F15 12.0
(2) For fans/pumps
V
Motor Spec.:60HZ
Constant Setting
V
Motor Spec.:50HZ
Constant Setting
200
50
10
0
1.5
30 60
F
F09 60.0
F10 200.0
F11 60.0
F12 30.0
F13 50.0
F14 1.5
F15 10.0
200
50
10
0
1.3
25 50
F
F09 50.0
F10 200.0
F11 50.0
F12 25.0
F13 50.0
F14 1.3
F15 10.0
44
(3) For applications requiring high starting torque
V
200
Motor Spec.:60HZ
V
Constant Setting
F09 60.0
200
F10 200.0
Motor Spec.:50HZ
Constant Setting
F11 60.0
F12 3.0
F09 50.0
F10 200.0
F11 50.0
F12 2.5
24
18
0
1.5
3 60
F
F13 24.0
F14 1.5
24
18
F15 18.0
0
1.3
2.5
50
F
F13 24.0
F14 1.3
F15 18.0
Increasing voltage of V/F pattern increase motor torque, but an excessive increase may cause :
(1) motor overexcitation to damage inverter.
(2) motor overheat or vibration so slowly increasing voltage and monitoring on motor current is suggested.
When operating with frequency larger than 60Hz/50Hz, change only maximum output frequency
(F09).
C onstant torque
C onstant output or variable output
F10=
200V
B ase point
F11=60H z
F09=90H z
Full-range Automatic Torque Boost
Motor torque requirement changes according to load conditions. Full-range automatic torque boost adjusts voltage of V/F pattern according to the requirement. EI-450M automatically adjusts the voltage during constant-speed operation as well as acceleration. The required torque is calculated by the inverter and this enasures triples operation and energy-saving effects.
Output voltage α Torque compensation gain (F63) × Required torque
45
Operation
Normally, no adjustment is necessary for torque compensation gain (F63). When the wiring distance between the inverter and the motor is long, or when the motorgenerates vibration, change the automatic torque boost gain.
In these cases, set the V/F pattern (F09 to F15).
Initial setting: F63=10
F16: Acceleration time 1
F17: Deceleration time 1
F18: Acceleration time 2
F19: Deceleration time 2
F20: S-Curve accel/decel selection
No.
F16
F17
F18
Name
Acceleration time 1
Deceleration time 1
Acceleration time 2
F19 Deceleration time 2
○ Using Two Accel/Decel Times
Units
0.1s
(less than 100s)
1s
(more than 100s)
V(Voltage)
Require torque=>Increase voltage
F(Frequency)
Setting range
0.0~999s
0.0~999s
0.0~999s
Initial setting
10.0s
10.0s
10.0s
0.0~999s 10.0s
O u tp u t freq u en cy
A ccel tim e 1
(F 1 6 )
D ecel tim e 1
(F 1 7)
A ccel tim e 2
(F 1 8 )
D ecel tim e 2 *
(F 1 9 )
D ecel tim e 1 *
(F 1 7)
T im e
F W D (R E V )
R u n co m m an d
M u lti-step sp eed referen ce
A ccel/D ecel tim e selection (S 2~ S 5)
O N
O N
O N
* W h en "d eceleratio n to a sto p " is selected (F 0 4 = 0 )
Set Multi-function input selection (F36~F39) to 11 (accel/decel time switching terminal ). By the means of the combination of accel/decel time switching terminal 1 and accel/decel time switching terminal 2, accel/decel time is selected by turning ON/OFF the accel/decel time select (terminal S2 to S5).
46
AT OFF: F16 (accel time 1) are used.
F17 (decel time 1)
AT ON: F18 (accel time 2) are used.
F19 (decel time 2) z Accel time: Set the time needed for output frequency to reach 100% from 0%. (100% is the setting value of F09) z Decel time: Set the time needed for output frequency to reach 0% from 100%.
(Maximum output frequency F09=100%)
Soft-start Characteristics F20=0 (Initial Setting)
To prevent shock at machine start/stop, accel/decel can be performed in S-curve pattern.
S-curve characteristic not provided 0
1 0.2s
2 0.5s
3 1.0s
F re q u e n c y re fe re n c e
O u tp u t fre q u e n c y
O u tp u t fre q u e n c y
T im e
S -C u rv e c h a ra c te ristic tim e (T sc )
The following time chart shows FWD/REV run switching at deceleration to a stop.
Forward run command
Reverse run command
Accel
Decel
Min. output frequency F14
DC Injection braking time at stop
F53
Output frequency
S-curve characteristics
Accel Decel
47
F21: Frequency reference 1 (Master speed frequency reference)
F22: Frequency reference 2
F23: Frequency reference 3
F24: Frequency reference 4
F25: Frequency reference 5
F26: Frequency reference 6
F27: Frequency reference 7
F28: Frequency reference 8
By combining frequency reference and input terminal function selections, up to 9 steps of speed can be set.
8-step speed change:
F02=1 (Operation mode selection) F36=2 (Multi-function contact input terminal S2)
F03=1 (Frequency reference selection) F37=6 (Multi-function contact input terminal S3)
F21=25.0Hz (Frequency reference 1) F38=7 (Multi-function contact input terminal S4)
F22=30.0Hz (Frequency reference 2) F39=8 (Multi-function contact input terminal S5)
F23=35.0Hz (Frequency reference 3)
F24=40.0Hz (Frequency reference 4)
F25=45.0Hz (Frequency reference 5)
FWD Run/Stop
F26=50.0Hz (Frequency reference 6)
REV Run/Stop
S2
F27=55.0Hz (Frequency reference 7)
F28=60.0Hz (Frequency reference 8)
NOTE: When all multi-function
Multi-step speed ref 1
Multi-step speed ref 2
Multi-step speed ref 3
EI-450M
S1
S3
S4
S5 reference inputs are OFF, frequency reference selected by constant F03
SC
(frequency reference selection)
Becomes effective.
F req u en cy referen ce
(F 2 8)6 0 .0H z
(F 2 7)5 5 .0H z
(F 26 )5 0.0H z
(F 25 )45 .0 H z
(F 2 4 )40 .0 H z
(F 2 3 )35 .0 H z
(F 22 )3 0.0H z
(F 21 )2 5.0H z
T im e
F W D (R E V ) R u n /S to p
M u lti-step sp eed ref.1 (S 3 )
M u lti-step sp eed ref.2 (S 4 )
M u lti-step sp eed ref.3 (S 5 )
O N
O N
O N
O N O N
O N
O N
O N
48
9-step speed change:
The setting is the same as 8-step speed change. Set F36=10 (Multi-function input terminal S2 as jog frequency). F29 jog frequency (0.0~400HZ) is used as frequency reference 9.
F29: Jog frequency reference (Frequency reference 9)
By inputting a jog command and then a forward (reverse) run command, operation is enabled at the jog frequency set in F29. When multi-step speed references 1, 2, 3 are input simultaneously with the jog command, the jog command has priority.
Constant No. Name Setting
F36 to F39 Jog reference
F30: Frequency reference upper limit
F31: Frequency reference lower limit
Set to “10” for any constant.
Internal frequency reference
Frequency upper limit
(F30)
Frequency lower limit
(F31)
Set frequency reference
Frequency Reference Upper Limit (F30)
Sets the upper limit of the frequency reference in units of 1%.
(F09: Max. output frequency = 100%)
Frequency Reference Lower Limit (F31)
Sets the lower limit of the frequency reference in units of 1%.
(F09: Max. output frequency = 100%)
When operating at frequency reference 0, operation is continued at the frequency reference lower limit.
However, when frequency reference lower limit is set to less than the minimum output frequency (F14), operation is not performed
F32: Motor rated current
F33: Electronic thermal motor protection
F34: Constants selection at electronic thermal motor protection
○ Motor Overload Detection
EI-450M protects against motor overload with a built-in electronic thermal overload relay.
Please do the proper setting as following.
Motor rated current(F32): Set to the rated current value shown on the motor nameplate.
Note: Setting to 0.0A disables the motor overload protective function.
49
Motor Overload Protection Selection (F33, F34)
F33 Setting Electronic thermal characteristics
0 (Initial setting) Applied to general-purpose motor
1 Applied to inverter motor
Constants No.
F34
Name
Electronic thermal motor protection
Unit
1 min
Setting range
1~60 min
Initial setting
8 min
The electronic thermal overload function monitors motor temperature, based on inverter output current and time, to protect the motor from overheating. When electronic thermal overload relay is enabled, an “OL1” error occurs, shutting OFF the inverter output and preventing excessive overheating in the motor. When operating with one inverter connected to one motor, an external thermal relay is not needed. When operating several motors with one inverter, install a thermal relay on each motor.
50
General-purpose Motor and Inverter Motor
Induction motors are classified as general-purpose motors or inverter motors, based on their cooling capabilities. Therefore, the motor overload function operates differently between these two motor types.
Cooling effect Torque characteristics
Electronic thermal overload
Effective when operated at
50/60Hz from commercial power supply.
TO RQ U E
(% )
180
155
140
100
80
60 SEC SH O R T-TERM
C O N TIN U O U S RA TIN G
55
38
0
3 20 60 120
O PER A TIO N FREQ U EN CY (H z)
Base Frequency
60Hz
[
V/F for 60Hz
Input Voltage220V
]
“ OL1” error (motor overload protection) occurs when continuously operated at 50/60Hz or less at 100% load.
Effective even when operated at low speed
(approx. 6Hz).
For-low-speed operation, torque must be limited in order to stop motor temperature rise
180
.
TO R Q U E
(% )
150
100
80
55
38
0
6 60
60SE C SH O R T-TE R M
C O N TIN U O U S R A T IN G
120
O PE R A TIO N FEQ U EN C Y (H z)
Base Frequency
60Hz
[
V/F for 60Hz
Input Voltage220V
]
Use an inverter motor for continuous operation at low speed.
Electronic thermal overload protection not activated even when continuously operated at 50/60Hz or less at 100% load.
51
F35: Cooling fan operation selection
In order to increase lifetime, the cooling fan can be set to operate only when inverter is running.
F35= 0 (Initial setting) : Operates only when inverter is running (Continues operation for 1 minute after inverter is stopped.)
= 1 : Operates with power ON.
52
F36: Multi-function input selection S2
F37: Multi-function input selection S3
F38: Multi-function input selection S4
F39: Multi-function input selection S5
z Multi-function input terminal S2 to S5 functions can be changed when necessary by setting constants F36 to F39 respectively. The same value cannot be set to different constant settings. z The setting value and reference is as below.
Setting Name
Setting enabled only for F37
0 FWD/REV run command
(terminal S3)
2 REV run (2–wire sequence selection)
3
4
External fault (a contact input)
External fault (b contact input)
Inverter stops by external fault signal input. Digital operator display is “EF□”.
6
7
8
12
13
Multi-step speed reference 1
Multi-step speed reference 2
Multi-step speed reference 3
External base block (a contact input)
External base block (b contact input)
Resets the fault. Fault reset not effective with the run signal ON.
Motor coast to a stop by this signal input.
Digital operator display is bb
(blinking)
14
Search command from maximum frequency
Speed search reference signal
15 Search command from set frequency
16 Accel/decel hold command
18
Communication/ control circuit terminal selection
19 Emergency stop fault (a contact input)
20 Emergency stop alarm (a contact input)
21 Emergency stop fault (b contact input)
22 Emergency stop alarm (b contact input)
35 Self-test
53
Inverter stops by emergency stop signal input according to stopping method selection(F04). When frequency coasting to a stop (F04 is set to 1) method is selected, inverter coasts to a stop according to decel time setting 2 (F19). Digital operator display is “STP”(lit at fault, blinking at alarm)
Setting enabled only for F39
(terminal S5)
Setting enabled only for F39
(terminal S5)
—
54
—
—
—
—
54
55
55
55
54
54
—
—
—
48
48
48
49
46
—
56
—
z
Initial Setting
F36 S2 2 F38 S4 3
F37 S3 5 F39 S5 6
○ Terminal Function at 3-wire Sequence Selection (F37=0)
When 0 is set at the terminal S3 (F37),terminal S1, S2 and S3 become the following command.
S1: Run command
S2: Stop command
Stop SW
(B contact)
Run SW
(A contact)
S1
S3: FWD/REV run command
S2
S3
Run command
(Run when "closed")
Stop command
(Stop when "open")
FWD/REV run selection
(FWD run when :open"
REV run when "closed")
SC
○ Restarts A Coasting Motor without Stopping Speed Search Command
(F36~F39=14 or 15)
After inputting restarting speed search command in a coasting motor, inverter will stop output for a while (Min. Base Block time), then it will start to execute speed search.
Set multi-function input terminal (F36~F39) to
14 (search command from “maximum output frequency”)
15 (search command from “set frequency”)
ON
FWD(REV) Run command
Search command
Max. output frequency or frequency reference at run command input
Output frequency
ON
Agreed speed detection
Min.baseblock time(0.5 sec)
Speed search operation
54
○ Holding Accel/Decel Temporarily (F36~F39=16)
When the stop command is input during accel/decel prohibition command input, accel/decel hold is released and operation ramps to stop.
Set multi-function input selection (F36to F39) to 16 (accel/decel prohibit).
FW D(REV) run command
Accel/Deeel hold command
ON
ON
ON ON
Frequency reference
Output frequency
Frequency agreed signal
ON ON
*
When the FWD (REV) run command is input along with the accel/decel hold command,the motor does not operate. However, when frequency reference lower limit (F31) is set greater than or equal to min. output frequency (F14), the motor operates at frequency reference lower limit.
○ LOCAL/REMOTE Selection (F50~F56=17)
Select operation reference either by the digital operator or by multi-function input terminals.
LOCA/REMOTE select is available only during stop.
Open: Run according to the setting of run command selection (F02) or frequency reference selection (F03).
Closed: Run by frequency reference and run command from the digital operator.
(Example) Set F02 = 1, F03 = 2, F07 = 0.
Open: Run by frequency reference from multi-function input(terminal FR, PS) and run command from multi-function input terminals S1 to S5.
Closed: Run by potentiometer frequency reference and run command from the digital operator.
○ Communication/Multi-function Input Terminal Selection Input (F50~F56=18)
Operation can be changed from communication command, or from multifunction input terminal or digital operator command.
Run command from communication and frequency reference are effective when multi-function input terminal for this setting is “Closed .”
Run command in LOCAL/REMOTE mode and frequency reference are effective when
“Open.”
55
○ UP/DOWN Command (F39=34)
With the FWD (REV) run command entered, accel/decel is enabled by inputting the UP or
DOWN signals to multi-function input terminals S4 and S5 without changing the frequency reference, so that operation can be performed at the desired speed.
When UP/DOWN commands are specified by F39, any function set to F38 becomes disabled; terminal S4 becomes an input terminal for the UP command and terminal S5 for
Multi-function input terminal S4 (UP command) Closed Open Open Closed terminal command) Open Closed Open Closed
Operation status Accel Decel Hold Hold
FW D Run
Up command S4
Down command S5
Upper limit speed
Lower limit speed
Output frequency
D1 H U H D H U H D D1 H U U1 H D D1 H
Frequency agreed signal
U=UP(acceleration)status
D=DOW N(deceleration)status
H=HOLD(constant speed)status
U1=UP status,clamping at upper limit speed
D1=DOW N status,clamping at lower limit speed
Notes :
1. When UP/DOWN command is selected, the upper limit speed is set.
Upper limit speed = Maximum output frequency (F09)
×
Frequency reference upper limit F30)/100
2. Lower limit value is either minimum output frequency (F14) or frequency reference lower limit (F31) (whichever is larger.)
3. When the FWD (REV) run command is input, operation starts at the lower limit speed without an UP/DOWN command.
4. If the jog command is input while running by the UP/DOWN command, the jog command has priority.
5. Multi-step speed reference 1 to 3 is not effective when UP/DOWN command is selected.
Multi-step speed reference is effective during running in hold status.
6. When “1” is set for HOLD output frequency memory selection (F62), output frequency can be recorded during HOLD.
56
F62 Setting Description
0 (Initial setting) Output frequency is not recorded during HOLD.
1
When HOLD status is continued for 5 seconds or longer, the output frequency during HOLD is recorded and the inverter restarts at the recorded frequency.
57
F40: Multi-function output selection
○ Using Output Signal (F40)
Multi-function output terminal MA, MB functions can be changed by setting constants F40. z Terminal MA, MB functions : Set to F40
Setting Name
0 Fault
Description Ref.
Closed when inverter fault occurs.
—
Closed when either FWD/REV command is input or voltage is output from the inverter.
—
Closed when setting frequency agrees with inverter output frequency.
Closed when inverter output frequency is less than minimum output frequency.
Output frequency ≥ frequency detection level (F58)
Ouput frequency ≤ frequency detection level (F58)
59
—
67
67
6
7
Overtorque detection
(a contact output)
Overtorque detection
(b contact output)
― 68
― 68
—
12 LOCAL operation mode
Closed when the alarm is indicated.
Closed when the inverter output is shut off.
Closed when “LOCAL” is selected by LOCAL/REMOTE selection.
Closed when inverter fault is not detected, and operation is ready.
Closed during fault retry
—
—
—
—
18
Data output from communication
Closed when undervoltage is detected.
Closed during reverse run.
Closed when inverter conducts speed search.
Operates multi-function output terminal independently from inverter operation by MODBUS communication.
—
—
—
—
58
z Initial Setting of Multi-Function Output Terminal
Constants No.
Terminal Initial setting
F40 MA, MB 1 (Inverter Run)
○ Frequency Agreed Signal (F40=2)
Detection width
2Hz
10V
(20mA)
(20mA)
Release width
4Hz
Output frequency
Frequency agreed signal
ON
F41: Analog frequency reference gain
F42: Analog frequency reference bias
F43: Analog refquency reference filter time constant
○ Adjusting Speed Setting Signal
The relationship between the analog input signal and internal (terminal “FR”) frequency reference can be set by parameters F41 and F42.
Frequency reference gain (F41)
The max. frequency reference (F09) provided when analog input is max. can be set in units of 1%. (Max. output frequency F09=100%)
Factory setting: 100%
Frequency reference bias (F42)
The frequency reference provided when analog input is 0V (4mA or 0mA) can be set in units of 1%. (Max. output frequency F09=100%)
Max.output frequency(F11)
F41
100
Max.output frequency(F11)
F42
100
0V
(4mA)
(0mA)
59
Example Setting:
(1) To operate the inverter with frequency reference of 0% to 100% at 0 to 5V input.
Gain F41
Bias F42
=200%
= 0%
Max.frequency
(100%)
0%
0V 5V 10V
(2) To operate the inverter with frequency reference of 50% to 100% at 0 to 10V input.
Gain F41 =100%
Bias F42 = 50%
Max.frequency
(100%)
50%
0V 10V
F44: Monitor item selection
○ Using Frequency Meter or Ammeter
Selects to output either output frequency or output current to analog output terminals
AM-AC for monitoring.
F44 setting
0 (Initial setting)
Description
Output frequency
In initial setting, analog voltage of approx. 10V is output when output frequency (output current) is 100%.
Frequency meter
AM
+
FM
Output frequency
(Output current)
100%
Analog monitor gain can be set by
(F45)
AC
0 10V
Analog output
60
F45: Monitor gain
○ Calibrating Frequency Meter or Ammeter
Used to adjust analog output gain
Frequency m eter/A m m eter
(3V 1m A Full-csale)
+ -
F45
A M
FM
Output frequency
(Output current)
100%
A C
0 3V
(F45=0.30)
10V
Example: Set the analog output voltage at 100% of output frequency (output current).
Factory setting
(F45=1.00)
Analog output
Frequency meter displays 0 to 60Hz at 0 to 3V. 10 × F67 setting (0.30)=3V.
F46: Carrier frequency
Set inverter output transistor switching frequency (carrier frequency F46).
F46 Setting Carrier frequency
Metallic noise from motor
Noise current leakage
(HZ)
Higher
Not audible
Smaller
Larger
4 10.0 (kHZ)
Setting values 7, 8, or 9 multiplies output frequency according to output frequency value.
F46=7 fc=Carrier frequency fc=12fout
2.5KHz
1.0KHz
83.3Hz
208.3Hz
fout=Output frequency
61
F46=8
F46=9 fc=Carrier frequency fc=24fout
2.5KHz
1.0KHz
41.6Hz
104.1Hz
fout=Output frequency fc=Carrier frequency fc=36fout
2.5KHz
1.0KHz
27.7Hz
69.4Hz
fout=Output frequency
62
Factory setting varies according to inverter capacity.
Voltage Class Capacity
(V) (HP)
F46 Initial setting
Setting
Carrier
Frequency
Max. continuous ouput current
(A)
Reduced current at carrier frequency
10kHZ
220V
3-phase
Single-phase
1/4 4 10 kHZ 1.6A
1/2 4 7.5 kHZ 3.0A
2 3 7.5 kHZ 8.0A
7.0A
440V
3-phase
1/2 3 7.5 kHZ 1.8A
1 3 7.5 kHZ 3.4A
1.6A
3.0A
2 3 7.5 kHZ 4.8A 4.0A
(1) Reduce continuous output current when changing carrier frequency to 4 (10 kHZ) for the
220V class, 2HP and 440V class inverters. Refer to the table above for the reduced current.
(2) If the wiring distance is long, reduce the inverter carrier frequency as described below.
Wiring distance between inverter and motor
Up to 50m Up to 100m More than 100m
Carrier frequency
(F46 setting)
10kHZ or less
(F46=1, 2, 3, 4, 7, 8,
9)
5kHZ or less
(F46=1, 2, 7, 8, 9)
2.5kHZ or less
(F46=1, 7, 8, 9)
(3) Carrier frequency is automatically reduced to 2.5kHz when reducing carrier frequency selection at low speed ( F75 ) is set to 1 and output frequency ≦5Hz; Output current ≧
110%.
(4) F75 Factory Setting: 0 ( Disabled).
F47: Operation selection after momentary power loss
○ Automatic Restart after Momentary Power Loss (F47)
F47 Setting Description
0 (Initial setting) Continuous operation after momentary power loss not provided
1*
Continuous operation after power recovery within momentary power loss ridethru time 0.5s
Continuous operation after power recovery (Fault output not provided) 2
* Hold the operation signal to continue the operation after recovery from a momentary power loss.
F48: Fault reset
○ Continuing Operation by Automatic Fault Reset (F48)
Set the inverter to restart and reset fault detection after a fault OC(overcurrent), GF(ground fault), OV(overvoltage) occurs. The number of self-diagnosis and retry attempts can be set at F48 up to 10.
63
The number of retry attempts are cleared to 0 in the following cases :
(1) If no other fault occurs within 10 minutes after retry
(2) When the fault reset signal is ON after the fault is detected
(3) Power supply is turned OFF
F49: Jump frequency 1
F50: Jump frequency 2
F51: Jump frequency width
○ Jump Frequencies (F49~F51)
This function allows the prohibition or “jumping” of critical frequencies so that the motor can operate without resonance caused by machine systems.
Jump Frequency 1 (F49)
Jump Frequency 2 (F50)
Jump Bandwidth (F51)
Output frequency
F49
F50
F51
F51
Frequency reference
*When the setting of F49≧F50 does not satisfy above condition, Err would be displayed on digital operator for one second and return to previous content before setting.
F52: DC injection braking current
F53: DC injection braking time at stop
F54: DC injection braking time at start
○ DC Injection Braking Current (F52)
Set DC injection braking current in units of 1%. (Inverter rated current=100%)
○ DC Injection Braking Time at Stop (F53)
Set DC injection braking time at stop in units of 0.1s.
When the setting is 0, DC injection braking is not performed but inverter output is shut OFF
(Base Block) at the timing of DC injection braking start.
64
F 1 4
M i n .o u t p u t f r e q u e n c y
F 5 3
D C I n j e c t i o n b r a k i n g t i m e a t s t o p
When coasting to a stop is specified in stopping method selection (F04=1), DC injection braking at stop does not operate.
○ DC Injection Braking at Start (F52, F54)
Restarts a coasting motor after stopping it. Set the DC injection braking time at start in F54 in units of 0.1 second. Constant F52 is DC injection braking current value. When the setting of F54 is “0”, DC injection braking is not performed and acceleration starts from the minimum output frequency. When F52 is set to 0, acceleration starts from the minimum output frequency after the baseblocking for F54 setting time.
F14
M in.output
frequency
F54
D C Injection braking tim e at start
F55: Stall prevention (current limit)during decel
Stall Prevention during Deceleration (F55)
To prevent overvoltage during deceleration, the inverter automatically extends the deceleration time according to the value of main circuit DC voltage. When using an optional braking resistor, set F55 to 1.
F55 Setting
0
Stall prevention during deceleration
Control the deceleration time to prevent overvoltage fault
Provided
Frequency
(Initial setting)
1
Not Provided
(when braking resistor mounted)
Time
Set decel time
65
F56: Stall prevention (current limit)during accel
F57: Stall prevention (current limit)during running
○ Preventing Motor from Stalling (Current Limit)
Automatically adjusts the output frequency and output current according to the load to continue operation without stalling the motor. z Stall Prevention (Current Limit) Level during Acceleration (F56)
Stall prevention (current limit) level during acceleration (F56) sets the stall prevention
(current limit) level during acceleration in units of 1%. (Inverter rated current = 100%)
※ Factory setting: 170%. A setting of 200% disables the stall prevention (current limit) during acceleration.
During acceleration, if the output current exceeds the value set for F56, acceleration stops and frequency is maintained. When the output current goes down to the value set for F56,
M o to r c u rre n t
F 5 6
*
T im e
* R e le a s e w id th (h y s te re s is ) o f s ta ll p re v e n tio n d u rin g a c c e l is a p p ro x .5 % o f in v e rte r ra te d c u rre n t.
O u tp u t fre q u e n c y
# S to p s th e a c c e le ra tio n to p re v e n t th e m o to r fro m s ta llin g .
T im e
#
In the constant output area [output frequency ≧ max. voltage output frequency (F11)], following equation automatically decreases the stall prevention (current limit) level during
acceleration.
Stall prevention (current limit) level during accel in constant output area
= Stall prevention (current limit) level during accel (F56)
╳
Max. voltage output frequency(F11)
Output frequency
Stall prevention level during acceleration
Stall prevention during accel
F56
Stall prevention limit during accel
40% of F56
Output frequency
Max. voltage output frequency F11
66
z Stall Prevention (Current Limit) Level during Running (F57)
Sets the stall prevention (current limit) level during running in units of 1%.
(Inverter rated current = 100%)
※ Factory setting: 160%. A setting of 200% disables the stall prevention (current limit)
during running.
If stall prevention action current at agreed speed exceeds the value set for F57 for longer than 100msec, deceleration starts.
M o to r c u r r e n t
F 5 7
*
T im e
* R e le a s e w id th ( h y s te r e s is ) o f s ta ll p r e v e n tio n
d u r in g a c c e l is a p p r o x .5 % o f in v e r te r r a te d
c u r r e n t.
O u tp u t f r e q u e n c y
1 0 0 m s e c
# D e c r e a s e s f r e q u e n c y to p r e v e n t th e
m o to r f r o m s ta llin g .
T im e
#
F58: Frequency detection
○ Frequency Detection (F58)
Frequency detection is effective when output terminal function selection F40 is set to 4 or
5. z Frequency Detection 1
(F40 is set to 4) z Frequency Detection 2
Frequency detection level [Hz] (F58)
Output frequency
Frequency detection signal
ON
Release width
-2Hz
(F40 is set to 5)
R elease w idth
+ 2H z
O utput frequency
F requency detection level [H z] (F58)
F requency detection signal
67
O N O N
F59: Overtorque detection
F60: Overtorque detection level
F61: Overtorque detection time
F59 Setting
0
(Initial setting)
Overtorque detection not provided
Description
1
2
Detected during speed agree, (alarm).Operation continues after detection.
Detected during speed agree (fault). Operation stops during detection..
3
4
Detected during running. Operation continues after detection. (alarm).
Detected during running. Operation stops during detection. (fault).
(1) To detect overtorque at accel/decel, set to 3 or 4.
(2) To continue the operation after overtorque detection, set to 1 or 3. During detection, the digital operator displays “oL3” alarm.
(3) To halt the inverter by a fault at overtorque detection, set to 2 or 4. At detection, the digital operator displays “oL3” fault .
Overtorque Detection Level (F60)
Sets the overtorque detection current level in units of 1%. (Inverter rated current = 100%).
Factory setting: 160%
Overtorque Detection Time (F61)
If the time when motor current exceeds the overtorque detection level (F98) is longer than overtorque detection time (F99), the overtorque detection function operates.
Factory setting : 0.1sec.
○ Torque Detection:
If an excessive load is applied to the machine, output current increase can be detected to output alarm signals to multi-function output terminals (MA, MB).
To output an overtorque detection signal, set output terminal function selection F040 to
“overtorque detection” [ Setting: 6 (a contact) or 7 (b contact)].
M otor current
F60
*
*
Tim e
M ulti-function output signal
(O vertorque detection signal)
Term inal M A,M B
O N O N
F61 F61
*Overtorque detection release width (hysterisis) is set at approx. 5% of inverter rated current.
68
F62: Memory selection of hold output frequency
F62 Setting Description
0
(Initial Setting)
Output frequency is not recorded during HOLD.
1
When HOLD status is continued for 5 seconds or longer, the output frequency during HOLD is recorded and the inverter restarts at the recorded frequency.
Please refer to page 57.
F63: Torque compenstaion gain
Full-Range Automatic Torque Boost
Motor torque requirement changes according to load conditions. Full-range automatic torque boost adjusts voltage of V/F pattern according to the requirement. EI-450M automatically adjusts the voltage during constant-speed operation as well as acceleration. The required torque is calculated by the inverter and this enasures triples operation and energy-saving effects.
Output voltage α Torque compensation gain (F63)
×
Required torque
Operation
Normally, no adjustment is necessary for torque compensation
V(Voltage)
Gain(F63). When the wiring distancebetween the inverter and the motor is long, or when the motorgenerates vibration, change the automatic torque boost gain.
In these cases, set the V/F pattern (F09 to F15).
Factory setting F63=1.0
Require torque=>Increase voltage
F(Frequency)
F64: Motor rated slip
F65: Motor no-load current
F66: Slip compensation gain
F67: Slip compensation primary delay time
Decreasing Motor Speed Fluctuation
○ Slip Compensation:
As the load becomes larger, motor speed is reduced and motor slip value is increased.
The slip compensating function controls the motor speed at a constant value even if the load
varies.
When inverter output current is equal to the motor rated current F32, the compensation frequency is added to the output frequency.
69
Compensation frequency = Motor rated slip (F64)
×
Output current ─ Motor no-load current (F65)
Motor rated current (F32) ─ Motor no-load current (F65)
×
Slip compensation gain (F66)
Related constants
Constants
No.
Name Unit
F32 Motor rated current
F64 Motor rated slip
F65 Motor no-load current 1% 0 ~ 99%(100%=Motor rated current)
F66 Slip compensation gain 0.1 0.0 ~ 2.5
F67
Slip compensation primary delay time
0.1A 0 ~ 120% of inverter rated current
0.1Hz
0.0 ~ 20.0HZ
0.1s
0.0 ~ 25.5s
When 0.0s is set, delay time becomes
2.0s
Initial setting
*
*
*
0.0
2.0s
* Differs depending on inverter capacity.
Notes: 1. Slip compensation is not performed at output frequency
<
minimum output frequency
(F14).
2. Slip compensation is not performed during regeneration.
3. Slip compensation is not performed when motor rated current (F32) is set to 0.0A.
F75: Carrier frequency at low speed
Please refer to page 63.
70
CHAPTER 5 MAINTENANCE AND INSPECTION
▇ Periodical Inspection
Periodically inspect the inverter as described in the following table to prevent accidents and to ensure high performance with high-reliability.
Location to Check
Terminals, unit mounting screws, etc.
Items for Checks
Check for
Connection hardware is properly seated and securely tightened
Properly seated and tighten hardware.
Solution
Heatsink
Printed circuit board
Built up dust, dirt, and debris
Accumulation of conductive material or oil mist
Blow with dry compressed air:
39.2 ~ 58.8
╳ 10
4
Pa(4 ~
6kg/cm
2
) pressure.
Blow with dry compressed air:
39.2 ~ 58.8
╳ 10
4
Pa(4 ~
6kg/cm
2
) pressure.
If dust or oil cannot be removed, replace the inverter unit.
Power elements and smoothing capacitor
Abnomral odor or discoloration Replace the inverter unit.
Cooling fan
▇ Parts Replacement
Inverter’s maintenance periods are noted below. Keep them as reference.
Part Replacement Guides
Part
Standard Replacement
Period
Replacement Method
Cooling fan
Smoothing capacitor
Breaker relays
Abnormal noise or vibration
Cumulative operation time exceeding 20,000 hours
2 ~ 3 years
5 years
─
Replace the cooling fan.
Replace with new part.
Replace with new part.
Determine need by inspection.
Fuses
Aluminum capacitors on PCBs
10 years
5 years
Usage conditions are as follows: z Ambient temperature: Yearly average of 30℃ z Load factor: 80% max. z Operating rate: 12 hours max. per day
Replace with new part.
Replace with new board.
71
CHAPTER 6 FAULT DIAGNOSIS
▇ Protective and Diagnostic Functions
This section describes the alarm and fault displays, the fault conditions, and the corrective actions to be taken if the EI-450M malfunctions.
Inverter alarms are classified into alarm display and fault display.
Alarm display: When a minor fault occurs in the inverter, the Digital Operator flashes the
display. In this case, the operation is continued, and restored automatically as
soon as the cause is removed. Multi-function output can output the minor
fault status to external devices.
Fault display: When a major fault occurs in the inverter, the protective function operates,
and the Digital Operator lights the display and shuts off the output to stop the
inverter. The fault can be output as a fault output to the external devices by
multi-function output.
STOP
To reset the fault, use key of Digital Operator or cycle the power after taking the second corrective action.
※ Status Indicator Description:
: ON
▇ Alarm Display:
: Blinking : LONG Blinking : OFF
Alarm Display and Contents
Alarm Display
(Digital Operator)
RCU-450
7-segment
Display
Status Indicator
Inverter
Status
Explanation
Cause and Corrective
Action
RUN
LED
ALARM
LED
Blinking
Long
Blinking
Long
Blinking
Warning
Fault contacts do not change state.
UV (Main circuit low voltage)
Main circuit DC voltage drops below the low-voltage detection level while the inverter output is
OFF.
220V:Main circuit DC voltage drops below approx. 200V.
(160V for single phase)
440V:Main circuit DC voltage drops below approx. 400V.
Check the following :
1. Power supply voltage.
2. Main circuit power supply wiring is connected.
3. Terminal screws are securely tightened.
72
7-segment
Display
Alarm Display
(Digital Operator)
RCU-450
Status Indicator
RUN
LED
ALARM
LED
Alarm Display and Contents
Inverter
Status
Explanation
Blinking
Cause and Corrective
Action
OV (Main circuit over voltage)
Main circuit DC voltage exceeds the overvoltage detection level Check the power while the inverter output is OFF. supply voltage.
Detection level: approx. 410V or more (approx. 820V for 440 class).
OH (Cooling fin overheat)
Intake air temperature rises while the inverter output is
OFF.
Check the intake air temperature.
Blinking
Blinking
Blinking
Long
Blinking
Long
Blinking
Warning
Fault contacts do not change state.
CAL (MODBUS communications waiting)
Correct data has not been received from the PLC when the constant F02 is 2 or F03 is 6 and power is turned ON.
OPE□ (constants setting error when the constants setting is performed through the MODBUS)
OPE1: Two or more values are set for multifunction input selection. (F36~F39)
OPE2: Relationship among V/F constants is not correct
(F09~F14)
OPE3: Value of motor rated current exceeds 120% ofinverter rated current.
(F32)
OPE4: Upper / lower limit of frequency reference is reversed. (F30~F31)
OPE5: Incorrect setting value of jump frequency reference
(F49~F50)
Check communication devices, and transmission signals.
Check the setting values.
73
Alarm Display
(Digital Operator)
RCU-450
7-segment
Display
Status Indicator
RUN
LED
ALARM
LED
Alarm Display and Contents
Inverter
Status
Explanation
OL 3 (Over torque detection)
Motor current exceeds the preset value in constant F60
Blinking
Blinking
ON Long
Blinking
SER (Sequence error)
Inverter receives LOCAL /
REMOTE select command or communication / control circuit terminal changing signals from the multifunction terminal while the inverter is outputting.
Blinking
ON or
Long
Blinking or
Warning
Fault contacts do not change state.
Cause and Corrective
Action
Reduce the load, and expand the accel / decel time.
Check the external circuit (sequence).
BB (External baseblock)
Baseblock command at multi-function terminal is active,
The inverter output is shut OFF
(motor coasting).
Temporary condition is cleared when input command is removed.
Check the external circuit (sequence).
Blinking
Long
Blinking
Long
Blinking
EF (Simultaneous FWD/REV run commands)
When FWD and REV run commands are simultaneously input for over 500ms, the inverter stops according to constant F04.
Check the external circuit (sequence).
74
Alarm Display
(Digital Operator)
RCU-450
7-segment
Display
Status Indicator
RUN
LED
ALARM
LED
Alarm Display and Contents
Inverter
Status
Explanation
Blinking
ON or
Long
Blinking
Long
Blinking or
Long
Blinking
Warning
Fault contacts do not change state.
Cause and Corrective
Action
STP (Operator function stop)
STOP/RESET key is pressed during running by the control circuit terminals
FWD / REV command, or by the run command from communications. Inverter stops according to constant F04.
STP(Emergency stop)
Inverter receives emergency stop alarm signal. Inverter stops according to constant F04.
Open FWD/REV command of control circuit terminals .
Check the external circuit (sequence).
FAN(Cooling fan fault)
Cooling fan is locked.
Check the cooling fan and if the cooling fan wiring is not connected.
Blinking
Blinking
CE (MODBUS) communications fault
Check the communication devices or communication signals.
75
▇ Fault Display:
Fault Display
(Digital Operator)
RCU-450
7-segment
Display
Status Indicator
RUN
LED
ALARM
LED
Fault Display and Contents
Inverter
Status
Explanation
Cause and Corrective
Action
Protective
Operation
Output is
Blinking and motor coasts to a stop.
OC (Overcurrent)
Inverter output current momentarily exceeds approx.
200% of rated current.
Short circuit or grounding at inverter output side.
Excessive load GD
2
.
Extremely rapid accel/decel time. constants F19 to
F22
Special motor used.
Starting motor during coasting.
Motor of a capacity greater than the inverter rating has been started.
Magnetic contactor open/closed at the inverter output side.
GF (Ground fault)
Ground fault current at the inverter output exceeded inverter rated current.
Check the motor insulation.
Check that the connection between inverter and motor is not damaged.
76
Fault Display
(Digital Operator)
RCU-450
7-segment
Display
Status Indicator
RUN
LED
ALARM
LED
Fault Display and Contents
Inverter
Status
Explanation
OFF Long
Blinking
Protective
Operation
Output is shut OFF and motor coasts to a stop.
OV (Main circuit overvoltage)
Main circuit DC voltage exceeds the overvoltage detection level because of excessive regenerative energy from the motor.
220V: Stops at main circuit
DC voltage below approx. 410V.
440V: Stops at main circuit
DC voltage approx. 820V
UV1 (Main circuit low voltage)
Main circuit DC voltage drops below the low-voltage detection level while the inverter output is ON.
220V: Stops at main circuit
DC voltage below approx. 200V
(160V for single-phase)
440V: Stops at main circuit
DC voltage approx. 400V
OH (Cooling fin overheat)
Temperature rise because of inverter overload operation or intake air temperature rise.
Cause and Corrective
Action
Insufficient decel time.(constants F17 and F18)
Lowering of overhauling load.
Increase decel time.
Connect optional braking resistor.
Reduction of input power supply voltage.
Open phase of input supply.
Occurrence of
Momentary power loss.
Check the power supply voltage, wiring and screws.
Excessive load.
Improper V/F pattern setting.
Insufficient accel time if the fault occurs during acceleration.
Intake air temperature exceeding 50℃.
Cooling fan stops.
Check the load size,
V/F pattern setting, intake air temperature.
77
Fault Display and Contents
7-segment
Display
Fault Display
(Digital Operator)
RCU-450
Status Indicator
RUN
LED
ALARM
LED
Inverter
Status
Explanation
Cause and
Corrective Action
Protective
Operation
Output is shut OFF and motor coasts to a stop.
OFF Long
Blinking
OL1 (Motor overload)
Motor overload protection operates by built-in electronic thermal overload relay.
Check the load size or V/F pattern setting.
Set the motor rated current shown on the nameplate by constant F32.
OL2 (Inverter overload)
Inverter overload protection or V/F pattern setting. operates by built-in electronic
Check the load size
Check the inverter thermal overload relay. capacity.
OL3 (Overtorque detection)
V/F mode:
Inverter output current exceeds the preset value in constant F60 increase the value of constant F60 up to the highest value allowed for the machine.
78
Fault Display and Contents
7-segment
Display
Fault Display
(Digital Operator)
RCU-450
Status Indicator
RUN
LED
ALARM
LED
Inverter
Status
Explanation
Protective
Operation
Output is shut OFF
EF□: (
External fault)
Inverter receives an external fault input from control circuit terminal.
EF0: External fault reference through MODBUS communications.
EF2: External fault input command from control circuit terminal S2
EF3: External fault input command from control circuit terminal S3
EF4: External fault input command from control circuit terminal S4
EF5: External fault input command from control circuit terminal S5
CPF-00
Initial memory fault is detected.
Blinking coasts to a stop.
CPF-01
ROM error is detected.
CPF-04
EEPROM fault of inverter control circuit is detected.
Cycle power.
If the fault remains, replace the digital operator or inverter.
Cycle power.
If the fault remains, replace the digital operator or inverter
Record all constant data and initialize the constants.
Cycle power.
If the fault remains, replace the inverter.
CPF-05
AD converter fault is detected.
Cycle power.
If the fault remains, replace the inverter.
Cause and
Corrective Action
Check the external circuit (sequence).
79
Fault Display and Contents
7-segment
Display
Fault Display
(Digital Operator)
RCU-450
Status Indicator
RUN
LED
ALARM
LED
Inverter
Status
Explanation
Cause and
Corrective Action
Blinking
Protective
Operation
Output is shut OFF
CPF-07
Operator control circuit
(EEPROM or AD converter) fault. coasts to a stop.
CE
(MODBUS communications fault)
Cycle power after checking the digital operator is securely mounted.
If the fault remains, replace the digital operator or inverter.
Check the communication devices or communication signals.
OFF or
Long
Blinking
ON
Stop according to constant
F04.
STP (Emergency stop)
Inverter receives emergency stop alarm signal. Inverter stops according to constant
F04.
OFF OFF
Insufficient power supply voltage.
Control power supply fault
Hardware fault.
Check the external circuit (sequence).
Check power supply voltage, main circuit power, supply wiring, terminal screws, control sequence.
If the fault remains, replace the inverter.
80
APPENDIX
▇ Recommended Peripheral Devices
It is recommended that the following periheral devices be mounted between the AC main circuit power supply and EI-450M input terminals R/L1, S/L2, and T/L3. z
MCCB (Molded-case circuit breaker): z
A circuit breaker should be connected for wiring protection.
Magnetic contactor:
Mount a surge suppressor on the coil.
To assure optimum inverter life when using a magnetic contactor to start and stop the inverter, do not exceed one stop per hour.
Recommended MCCB and Magnetic Contactor
220V Class Single-phase/ 3-phase
EI-450M P2L P4L S1L S2L
Inverter capacity (HP) 1/4 1/2 1 2
Rated output current (A)
Max. MCCB rating (A)
Magnetic contactor
440V Class 3-phase
EI-450M model
1.6
15A
3
15A
5
20A
8
20A
CN-11 CN-11 CN-11 CN-16
Inverter capacity (HP)
Rated output current (A)
Max. MCCB rating (A)
P4H
1/2
1.8
01H
1
2.5
02H
2
4
15A 15A 15A
CN-11 CN-11 CN-11
81
Letöltés
Hirdetés