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Omslag_MAEN843A.fm Page 1 Monday, December 10, 2007 4:45 PM
MAEN843A 2007-12
M70
Installation Manual
English
Foreword
M70 Installation Manual
Foreword
The handheld operator panel M70 is a portable operating and display device with rugged design and Windows-CE compatible electronics.
Using a high-performance Intel PXA270 processor and providing a serial interface or Ethernet, the M70 is ideal for a great variety of applications.
The touch screen and graphic elements in color offer intuitive operation.
High safety is ensured by the emergency stop switch and the enabling switch.
©
Beijer Electronics AB, MAEN843A, 2007-12
The information in this document is subject to change without notice and is provided as available at the time of printing. Beijer Electronics AB reserves the right to change any information without updating this publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. Beijer Electronics AB is not responsible for modified, altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use the equipment properly in their specific applications.
Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used.
BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLA-
TION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT, CONTRACT, OR
OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR REFUND
OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE
SOLE DISCRETION OF BEIJER ELECTRONICS AB.
Beijer Electronics, MAEN843A
Contents
Contents
General ........................................................................................ 5
During Use .................................................................................. 6
Service and Maintenance.............................................................. 7
Dismantling and Scrapping.......................................................... 7
2 Hazard and Risk Analysis........................................................................ 8
Cable Entrance Area .................................................................. 10
RS232C Connection.................................................................. 12
Ethernet Connection ................................................................. 13
Examples of Connecting the Enabling Switch to Hardware........ 17
Screen Saver ............................................................................... 19
Touch Screen Calibration........................................................... 20
Service Menu ............................................................................. 20
9 USB Memory Sticks ............................................................................. 22
Connecting a USB Memory Stick .............................................. 22
Recommended USB Memory Sticks .......................................... 22
10 Configuration Tool for the Operator Panels ......................................... 23
Date and Time Handling in the M70 ........................................ 24
Beijer Electronics, MAEN843A
Contents
Technical Data of Connection Box.............................................32
Connecting M70 to Connection Box .........................................33
Interior View of Connection Box ...............................................34
Pin Description of X1 Terminal Block........................................35
Technical Data of the Connection Terminals..............................35
Connection Cable ......................................................................37
Wall Mounting Kit.....................................................................37
Beijer Electronics, MAEN843A
Safety Precautions
1 Safety Precautions
Both the installer and the owner and/or operator of the handheld operator panel must read and understand this installation manual.
1.1 General
– Only qualified personnel may install or operate the handheld operator panel.
– The handheld operator panel must be installed according to the installation instructions.
– The handheld operator panel is designed for installation where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the handheld operator panel. This may cause fire or electrical shock.
– The handheld operator panel fulfills the requirements of article 4 of EMC directive 89/336/EEC.
– The handheld operator panel meets the protective class III in accordance with
EN61131-2 and EN50178.
– When connecting the handheld operator panel, make sure that all voltages connected to the handheld operator panel are safety extra low voltages and isolated from the low voltage supply system by a safety transformer or a similar facility. All supply circuits connected to the handheld operator panel must be protected with a fuse of a maximum of 3.15 A.
– Storing the handheld operator panel where the temperature is lower/higher than recommended in this manual can cause the LCD display liquid to congeal/become isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention.
– The supplier is not responsible for modified, altered or reconstructed equipment.
Beijer Electronics, MAEN843A 5
Safety Precautions
6
– Use only parts and accessories manufactured according to specifications of the supplier.
– Peripheral equipment must be appropriate for the application and location.
– The figures in this manual serves an illustrative purpose. Because of the many variables associated with any particular installation, the supplier cannot assume responsibility for actual use based on the figures.
– The supplier neither guarantees that the handheld operator panel is suitable for your particular application, nor assumes responsibility for your product design, installation or operation.
1.2 During Use
– Keep the handheld operator panel clean.
– Do not use too much force or sharp objects when touching the keys, display etc.
– Do not lay the handheld operator panel down with the operating side facing down, since this may cause unintentional activation of the handheld operator panel, or damage the operating elements.
Emergency Stop Button
– Not fully functional emergency stop devices may have fatal consequences!
Emergency stop switches which are red-yellow marked must be effective under all circumstances in all operating modes of a machine or plant.
– Store handheld panels with not operational red-yellow emergency stop switches on a place where the operator cannot see it, so that he cannot mistake the device.
– Resetting an activated emergency stop facility must not result in uncontrolled start-up of machines or installations.
– The emergency stop button does not replace other safety facilities.
– The emergency stop button on the handheld operator panel does not replace the emergency stop buttons to be mounted directly on the machine.
– Some mechanical errors in emergency stop switches can be recognized at operation only.
– Test the function of the emergency stop switch if the handheld operator panel has been exposed to mechanical shock (e.g. fallen on the ground).
Beijer Electronics, MAEN843A
Safety Precautions
Enabling Switch
– The enabling switch is only suitable as safety function if the operator activating the enabling switch recognizes the dangerous situation in time so that he can immediately take the necessary measures to avoid such situations.
– As additional measure reduced speed of the movement can be necessary. The allowed speed must be determined by means of a risk assessment.
– The enabling switch is only used to enable commands for performing dangerous movements. The commands themselves must be activated by a separate operating element (key on handheld operator panel).
– Only the person who operates the enabling switch is allowed to work in the dangerous area.
Note:
The enabling switch is hardware dependent, and are separated from the software running in the operator panel. The panel will function normally, regardless of the status of the enabling switch. See section
Enabling Switch for information.
1.3 Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild detergent.
1.4 Dismantling and Scrapping
– The handheld operator panel or parts thereof shall be recycled according to local regulations.
– The following components contain substances that might be hazardous to health and the environment: electrolytic capacitor and display.
Beijer Electronics, MAEN843A 7
Hazard and Risk Analysis
2 Hazard and Risk Analysis
For manual control of machines in special operating modes, where safety depends on the timely reaction of the operating staff, it is absolutely essential that the operator can overlook the operating area.
The handheld operator panel has the advantage that the operator can get very close to the control panel. At the same time, the danger of misuse increases with mobility since, in remote locations where it is not possible to observe the operating area, machine movements can also be set in motion with the handheld operator panel, knowingly or unknowingly. The machine operator has to find the right compromise between necessary flexibility and a reasonable limitation of the working range when selecting the cable length for the handheld operator panel.
If the machine or equipment is operated with the handheld operator panel, care must be taken at this time to ensure that operation can only be controlled by the handheld panel and cannot be operated from any other point on the equipment.
The hazard zone may only be entered by the person who is operating the handheld panel. If it should be necessary for more than one person to work in the hazard zone at the same time, each person present requires an enabling device and machinery movement may only be allowed after all the enabling devices have been activated.
For the right projecting of the handheld operator panel, a hazard and risk anal-
ysis must be carried out. In addition to chapter 1 Safety Precautions
, the following safety aspects is to be considered:
– Which is the correct cable length for limitation of work space?
– Is an emergency stop button necessary and permissible?
– Is the safety category for the application sufficient?
The handheld operator panel may be operated in faultless condition only and the operating instructions must be observed.
Moving around with a cable connected device also requires consideration. To avoid damage to the cable or the cable sheath, the cable must not be squeezed or laid over sharp edges.
See also chapters
8 Beijer Electronics, MAEN843A
Description of Parts
3 Description of Parts
Key switch
USB memory stick protection cover
4 function keys
Power LED
Emergency stop switch
Touch stylus
(integrated in housing)
Color display with touch screen
4 function keys
4 function keys
Two 3-position enabling switches, twin circuit
Multigrip handle
Strain relief and bend protection for connection cable
Cable entrance area
Blind plug for cable outlet not used
(to meet protection degree IP 65)
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Connection
4 Connection
4.1 Cable Entrance Area
Summer USB-Client (S12) Dip switches
Configuration RS-422-A or RS-232-C
(default RS-422-A but only RS-232-C is supported)
ETHERNET (S4) for data exchange RS-232-C (S11) for data exchange
H1
B4 B5
CAS-220TB1
B3 B2
CAS-220TB1
Serien-Art.-Nr. Etikett
S28
S10
B1
Main Plug (S22)
Powersupply,
Enabling device,
E-Stop
Reset button
Restarts device.
All unsaved data will be lost
Sealing Plug
Must be used to ensure impermeability!
Strain Relief of Cable for connecting cable
(on left or right side).
ATTENTION:
Use blind plug on cable outlet not used.
Note:
When the cable entrance area is open, the M70 is sensitive to electrostatic discharge.
10 Beijer Electronics, MAEN843A
Connection
Cable Routing in Cable Entrance Area
Cable routing makes it possible to adapt the M70 to suit either a right- or lefthanded user better.
After opening the cable entrance area, the connecting lines can be routed as described in the following section. Before opening the M70 please pay attention to the safety instructions below.
Instructions for opening the cable entrance area:
– Place the M70 with the display facing down onto a plane and clean table
(preferable on ESD pad) and take care not to damage the M70 and its operating elements.
– For opening and closing the cable entrance area a Phillips size 2 screwdriver is used.
Instructions for modifications in the cable entrance area:
– Unplug the main connector (S22) by pulling on its wires with your fingers.
Do not use any sharp objects.
– For unplugging the RJ-45 jack (S11or S4), actuate the locking lever:
Make sure that the connectors S22 and S4 / S11 correctly snap in when you plug them in. Otherwise the emergency stop functionality (S22) or the correct shielding (S4 / S11) might not be given anymore.
Instructions for closing the cable entrance area:
– Make sure that the sealing is clean, not damaged and correctly positioned in the cable entrance area.
– Make sure that no cables are squeezed in.
– Make sure that the cover of the cable entrance area is attached again with all
6 screws (torque: 0.4 - 0.5 Nm).
Otherwise the protection degree cannot be guaranteed.
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Connection
4.2 RS232C Connection
The serial interface is used as an RS232C interface. The dip switches has to be set according to below for RS232C communication:
B4 B5 B3 B2
The COM-SIO connector S11 in the cable entrance area of the M70 is used.
Note:
The RS232C connection cannot be used simultaneously with an Ethernet connection.
4.2.1 RS232C Wiring Diagram
M70
S22 K3
6
7
8
9
3
4
1
2
10
11
5
TxD
RTS
RxD
S6 K2
1
2
3
Connection cable
CABTTxxx pink black brown-green white-green grey-pink red-blue brown yellow green grey violet blue white orange
K1
S1
1
13
14
15
16
11
9
10
K1
1
4
5
2
3
8
12
6
7
17
Connection box CB211
+24 V DC
GND
E-STOP_ES1+
E-STOP_ES1-
E-STOP_ES2+
E-STOP_ES2-
X1
1
2
3
4
5
ENABLE_ED1+
ENABLE_ED1-
ENABLE_ED2+
ENABLE_ED2-
8
9
6
7
10
24 VDC
GND_IN
Emergency stop, circuit 1
Emergency stop, circuit 1
Emergency stop, circuit 2
Emergency stop, circuit 2
Enabling switch, circuit 1, pos.
Enabling switch, circuit 1, neg.
Enabling switch, circuit 2, pos.
Enabling switch, circuit 2, neg.
RxD
X3
1
2
TxD
RTS 5
6
3
4
SHIELD
RS-232-C
External device
TxD
RxD
CTS
GND red 6
12 Beijer Electronics, MAEN843A
Connection
4.2.2 RS232C Cable Outlet
The drawing below illustrates the cable outlet when the RS232C interface is used.
H1
B4 B5
CAS-220 TB1
B3 B2
CAS-220 TB1
Serien-Art.-Nr. Etikett
S28
S10
B 1
H1
B4 B5
CAS-220 TB1
B3 B2
CAS-220 TB1
Serien-Art.-Nr. Etikett
S28
S10
B 1
right left
4.3 Ethernet Connection
The M70 is equipped with an Ethernet interface based on the 10 Base T specification and suitable for half-duplex mode.
The Ethernet connector S4 (marked ETHERNET) in the cable entrance area of the M70 is used.
The following interface parameters are defined and cannot be changed:
– 10 Mbit/s
– TCP/IP protocol
If the M70 and the control do not communicate via a point-to-point connection, it may happen that the keypad data, for example, are transmitted with a delay. To avoid this, it is advisable to establish the connection via an Ethernet switch which enables a point-to-point connection.
The positions of the dip switches in the cable entrance area are not relevant for this interface.
Note:
The Ethernet connection cannot be used simultaneously with an RS232C connection.
Beijer Electronics, MAEN843A 13
Connection
4.3.1 Ethernet Wiring Diagram
M70
S22 K3
6
7
8
9
1
2
10
11
3
4
5
TD+
TD-
RD+
S4 K2
1
2
3
Connection cable
CABTTxxx pink black brown-green white-green grey-pink red-blue brown yellow green grey violet blue white orange
13
14
15
16
5
6
7
8
3
4
12
17
11
9
K1
1
2
10
5
6
7
3
4
8
12
K1
1
2
17
11
9
10 not used not used not used
Connection Box CB211
+24 V DC
GND
E-STOP_ES1+
X1
1
2
E-STOP_ES1-
3
4
E-STOP_ES2+
E-STOP_ES2-
ENABLE_ED1+
ENABLE_ED1-
5
6
7
8
ENABLE_ED2+
ENABLE_ED2-
9
10
S1
14
15
16
SHIELD)
24 VDC
GND_IN
Emergency stop, circuit 1
Emergency stop, circuit 1
Emergency stop, circuit 2
Emergency stop, circuit 2
Enabling switch, circuit 1, pos.
Enabling switch, circuit 1, neg.
Enabling switch, circuit 2, pos.
Enabling switch, circuit 2, neg.
RD+
RD-
TD+
TD-
X3
1
2
3
4
5
6
Ethernet
RJ45
External device e.g.:
Hub / PC
3 (RD+) / 1 (TD+)
6 (RD-) / 2 (TD-)
1 (TD+) /
2 (TD-) /
3 (RD+)
6 (RD-)
Pin numbering RJ45:
1 8 red
RD-
6
Top:
Front:
1 8
4.3.2 Ethernet Cable Outlet
The drawing below illustrates the cable outlet when the Ethernet interface is used.
14
H1
B4 B5
CAS-220 TB1
B3 B2
CAS-220 TB1
Serien-Art.-Nr. Etikett
S28
S10
B 1
H1
B4 B5
CAS-220 TB1
B3 B2
CAS-220 TB1
Serien-Art.-Nr. Etikett
S28
S10
B 1
right left
Beijer Electronics, MAEN843A
Emergency Stop
5 Emergency Stop
Not fully functional emergency stop devices may have fatal consequences!
Emergency stop switches which are red-yellow marked must be effective under all circumstances in all operating modes of a machine or plant.
The emergency stop switch used on the M70 features two circuits. The contacts are normally closed.
The emergency stop switch of the M70 meets the requirements of the EN 418.
It must be designed as an emergency stop of category 0 or category 1 (see EN
60204-1) on the basis of the risk assessment for the machine. The connection of the positive-break contacts to an appropriate monitoring system must meet the safety category which is defined by means of the risk assessment (in accordance with EN 954-1) of the machine.
Please see chapter 1 Safety Precautions
for safety precautions regarding the emergency stop switch.
Note for maintenance:
The emergency stop switch must be tested cyclic (every 6 months). Watch the machine stopping after the emergency stop switch had been pushed.
The manufacturer guarantees a lifetime of > 50,000 switching cycles.
See also chapter 2 Hazard and Risk Analysis
.
Beijer Electronics, MAEN843A 15
Enabling Switch
6 Enabling Switch
The M70 is equipped with two enabling switches, one at the left and one at the right side of the device. This allows a left- and right-hand operation of the enabling switch. Both enabling switches are equivalent and parallel switched, which means that for enabling, only one of both enabling switches must be activated.
Note:
The enabling switches are hardware dependent, and are separated from the software running in the operator panel. The panel will function normally, regardless of the status of the enabling switches.
Please see chapter
for safety precautions regarding enabling switches.
The enabling switch consists of a 3-position operating element and an separated evaluation electronics. An essential feature are the continuous two-channel circuits beginning from the actuating elements up to the connecting terminals.
For the evaluation circuits different technologies and circuits are used. Due to the electronic switching contacts, their lifetime does not depend on the load provided the nominal values of the load (ohmic, inductive and capacitive) are not exceeded.
The switching elements of the enabling switches are protected against reversed polarity. The outputs of both circuits are protected against short circuits and overload.
Circuit 1: thermal protective circuit
Circuit 2: fold back line
The actuating element consists of two symmetrically arranged slides. The position of these slides is detected by electrical switches and transmitted to the evaluation electronics.
Positions of enabling switch:
Position
1
2
3
Function Enabling switch Contacts
Home position Not pressed
Enabling
Panic
Pressed
Enabling outputs are open
Enabling outputs are closed
Pressed strongly Enabling outputs are open
16 Beijer Electronics, MAEN843A
Enabling Switch
6.1 Examples of Connecting the Enabling
Switch to Hardware
Connection with PILZ PST1 Control Relay
ZT
L1
ZT
L
1 2 3
M70
(2 enabling switches with
3 positions and 2 circuits each)
ZT
R
3 2 1
ZT
R1
ZT
L2
1 2 3
DC/DC converter
Evaluation electronics
Circuit 1 Circuit 2
S19:
K3:
6
6
7
7
1
1
2
2
3
3
4
4
3 2 1
ZT
R2
Connection cable
CAB TTxxx
+24 VDC
F1
1A
Feedback control loop
F2
4A(t) or
6A(f)
F3
4A(t) or
6A(f)
F4
3,15A
KA KB
A1(+) X1 X2 13 23 S11
K3: +24V GND ED1+ ED1-
X1
X2
K4: +24V GND ED1+ ED1-
GND
ED2+
ED2+
ED2-
Terminal block socket K3 on connection box
Female connector X1 on connection box
Connection box
ED2-
Male connector X2 on conncection box
Terminal block socket K4 on connection box
S12 L1 L2 L3
K1
PILZ
PST1
K2
KA
KB
Enabling of dangerous movement!
A2(-) S23 S24
M
GND
14 24
KA
GND
KB
GND
Note: All contacts of KA and KB must be forced-guided!
Beijer Electronics, MAEN843A 17
Enabling Switch
Connection with ELAN SRB-NA-R-C.27/S1 Control Relay
ZT
L
1 2 3
M70
(2 enabling switches with
3 positions and 2 circuits each)
ZT
R
3 2 1
ZT
L1
ZT
R1
ZT
L2
1 2 3
DC/DC converter
Evaluation electronics
Circuit 1 Circuit 2
S19:
K3:
6
6
7
7
1
1
2
2
3
3
4
4
3 2 1
ZT
R2
Connection cable
CAB TTxxx
K3: +24V GND ED1+ ED1-
X1
X2
K4:
+24VDC
+24V GND
GND
ED1+ ED1-
ED2+ ED2-
ED2+ ED2-
Terminal block socket K3 on connection box
Female connector X1 on connection box
Connection box
Male connector X2 on conncection box
Terminal block socket K4 on connection box min. 0,3 mm² Cu L1
+24VDC
C C1
KA
S11
KB
S12 S13 S21 S41 13 23 33 41
L1 L2 L3
S4
S1
1
1
0
0
F2
F1
S1 K2
K1 K3
K1 K2
K1 K2
K1 K3 K1
Short-circuit detection
S4
K3
K2
K3
KA
KB
Enabling of dangerous movement!
M
Rear side of component
D L13 L11 D2 L14 14
KA
24
KB
34 42
GND
N
Notes: 1) All contacts of KA and KB must be forced-guided.
2) S4 and S1 on the rear side of the component must be set to the position 0.
See also chapters 2 Hazard and Risk Analysis and
14.4 Pin Description of X1 Terminal Block .
18 Beijer Electronics, MAEN843A
Touch Screen
7 Touch Screen
The touch screen is to be operated with a finger or with the included touch stylus. Never use sharp objects, such as a screwdriver, for operating the touch screen.
The touch screen is already calibrated when the M70 is delivered.
If a recalibration is required for any reason (humidity of air, temperature, etc.), turn the key to the left, and follow the instructions on displayed on the screen.
It is also possible to use the Service Menu for calibration. See section
7.1 Screen Saver
To extend the lifetime of the background lighting the screen saver is activated after 15 minutes.
It is possible to set a different screen saver activation time, or to disable it, under
Setup/Terminal Options in the configuration tool for the operator panels.
Note:
The screen saver does not make the screen totally dark; it is still possible to see objects on the screen. When the screen saver is activated, the screen has to be touched once in order to inactivate the screen saver and to receive operator input.
Note:
The Dim back register (available from Setup/System Signals in the configuration tool for the operator panels) cannot make the display of the M70 totally dimmed.
Beijer Electronics, MAEN843A 19
Key Switch
8 Key Switch
The key switch can be set in three positions.
Key switch position
Left
Center
Right
Function
Enables touch screen calibration
Normal use
Opens the service menu
8.1 Touch Screen Calibration
The left-hand key switch position can be used if the touch screen has lost its orientation or if the Service menu for some reason is unavailable. Follow the instructions on the screen to calibrate the touch screen.
8.2 Service Menu
The right-hand key switch position opens the Service Menu .
8.2.1 Network Settings
Select the Network Settings option to make settings for TCP/IP, network services (SMTP client) and network accounts (also available from the configuration tool for the operator panels).
8.2.2 Erase Project Memory
This option erases the project memory.
8.2.3 Update System Program from
Memory Card
Insert a USB memory stick with a new system program and follow the instructions. The system program can also be updated via the configuration tool for the operator panels.
Note:
The M70 requires a *.cab file of another type than other operator panels in the same series. The *.cab files for the other panels may not be used in the M70.
20 Beijer Electronics, MAEN843A
Key Switch
8.2.4 Calibrate Touch Screen
Follow the instructions on the screen to calibrate the touch screen. See also
8.2.5 Update Image
Select the Update Image option to open up the ImageUpdate tool.
Insert a USB memory stick with a new image (*.bin file). The buttons have the following functions:
Browse
Select the image file. Hard Disk drive represents the USB memory stick.
Version Info
Presents the image version number of the installed image, and the image version number of the selected file.
Test File
Checks the selected file for validity.
Compare File
Compares the selected file with the installed image.
Start Update
Starts the image update. The progress status is displayed in a progress bar.
Note:
Do not remove the power or the USB memory stick from the panel during the update.
After a completed update, the panel is automatically restarted.
Beijer Electronics, MAEN843A 21
USB Memory Sticks
9 USB Memory Sticks
The USB connector is located under a protection cover on the M70.
Note:
The protection degree IP 65 is not guaranteed while the protection cover is open.
9.1 Connecting a USB Memory Stick
Follow the steps below to connect a USB memory stick:
1. Open the protection cover.
2. Plug in the USB memory stick until it snaps.
The USB memory stick will be detected immediately.
Never unplug the USB memory stick during read/write operations.
After removing the USB memory stick, the protection cover must be closed completely to obtain the IP 65 protection degree.
9.2 Recommended USB Memory Sticks
The following USB memory sticks have been tested and are recommended for the use in the M70:
Manufacturer
Kingston
Transcend
USB stick
Kingston Data Traveler
Transcend JetFlash
Type
USB 2.0
USB 2.0
Size
128 MB or more
128 MB or more
USB memory sticks from other manufacturers have not been tested, and can cause problems.
22 Beijer Electronics, MAEN843A
Configuration Tool for the Operator Panels
10 Configuration Tool for the Operator
Panels
The M70 panel project is configured using the configuration tool for the operator panels. Function keys, touch keys and a number of other objects, as well as panel settings, are available in the configuration tool. Please see the reference manual for the configuration tool for information. Not all functions in the configuration tool are supported by the M70.
Beijer Electronics, MAEN843A 23
Start-up Procedure
11 Start-up Procedure
Perform the following steps when starting the M70.
1. Connect the cables for RS232C or Ethernet communication.
2. Connect the M70 to the power supply.
3. A dialog for setting of date and time is displayed.
4. If time and date are of importance of the application, set date and time, and click OK
. See section 11.1 Date and Time Handling in the M70 .
5. Wait for the dialog to disappear (regardless if date and time were set or not).
6. The system program will start in approximately 40 seconds, and the application is ready to use.
11.1 Date and Time Handling in the M70
Date and time are not stored in the M70, since the real time clock has no battery backup. If date and time are of importance in the application, for example to log data or for trends, they have to be set every time the M70 is turned on.
If date and time are not set at start-up, M70 will start with default values.
To set the clock during runtime, a maneuverable clock object can be included in the panel project.
24 Beijer Electronics, MAEN843A
Technical Data
12 Technical Data
M70 specifications
Parameter
Size, diameter height (incl. handle)
Seal
Keyboard material
Front panel
Housing
Flammability class
Weight
Serial port RS232C
Ethernet
USB
M70
250 mm
114 mm
IP65 (when USB host cover is closed).
Membrane keypad with tactile feedback.
Touch screen: Polyester on glass, 1 million finger touch operations.
Double-walled ABS housing. Withstands grease, oil, lubricants, alcohol, etc.
UL 94-V0
1.25 kg (incl. emergency stop and key switch, excl. cable)
9-pin D-sub contact, male with standard locking screws
4-40 UNC.
10 Mbit/s
USB 1.1 host interface
USB 1.1 client interface
64 MB Flash memory for application
Real time clock
Power consumption at rated voltage
Display
Active area of display,
W x H
Without battery backup
9.6 W (400 mA at 24 V DC)
Normal: 0.4 A
Maximum: 0.9 A
TFT-LCD. 640 x 480 pixels, 64K color.
Analog-resistive touch screen.
Background lightning: 2 CCFT cold cathode tubes with
50,000 h lifetime at 25 ° C in continuous operation.
6,5" (132x 98 mm)
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Technical Data
Parameter M70
Power supply
Key switch
+24 V DC (voltage tolerance 19.2 - 30 V DC according to
EN 61131-2).
CE: The power supply must conform with the requirements for SELV or PELV according to IEC 950 or
IEC 742.
UL: The power supply must conform with the requirements for class II power supplies.
3 positions - internal connection
Ambient temperature 0 ° to +50 ° C
Storage temperature -20 ° to +70 ° C
Relative humidity 5 - 95% non-condensed
Vibration resistance
(operation)
10 Hz ≤ f < 57 Hz with 0.15 mm
9 Hz ≤ f < 150 Hz with 2 g
(IEC 60068-2-6)
Shock resistance
(operation)
EMC tests on the operator panel
UL
25 g / 11 ms
(IEC 60068-2-27)
EC Council Directive relating to machinery 98/37/EC and its amendment 98/79/EC:
EN 418
EN 954-1
EN 60204-1
EC Council Directive relating to electromagnetic compatibility 89/336/EEC and its amendments 92/31/EEC and 93/68/EEC:
EN 61131-2
UL508, UL1740
Additional emergency stop switch specifications
Parameter
Connection
Rated voltage
Min. current
Max. current
Utilization category
Emergency stop switch
Twin circuit - external connection
24 V DC
10 mA (each contact)
1000 mA (each contact)
DC-13 (in accordance with IEC 60947-5-1)
26 Beijer Electronics, MAEN843A
Technical Data
Additional enabling switch specifications
The M70 has two 3-position enabling switches.
Parameter Enabling switch
Connection
Output type
Rated voltage
Twin circuit - external connection
Solid-state output
24 V DC (voltage tolerance 19.2 V DC to 30 V DC according to EN 61131-2)
500 mA (max.) Rated current
Max. current up to output cutoff
Circuit 1
Circuit 2
Max. inductive load Circuit 1
Circuit 2
1.5 A
0.8 A
145mJ / 1.16 H @ 24 V DC, 500 mA
(comparable with DC13 according to EN
60947-5-1)
145mJ / 1.16 H @ 24 V DC, 500 mA
(comparable with DC13 according to EN
60947-5-1)
Reverse polarity protection
Short circuit and overload protection
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Yes
Yes
Yes (by integration in output-FET)
Yes (by protective circuit)
Operating cycle
Actuating force
2nd position 105
3rd position 5 x 104
From 1st position to 2nd position 5 N typically
From 2nd position to 3rd position 20 N typically
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Technical Data
Cable specifications of CABTTxxx connection cable
When planning the power supply, take into account the voltage drop on the
M70 connection cable.
Parameter
Specification of power supply lines in CABTTxxx
+24 V DC (fully operational in the range: 19.2 - 30 V
DC).
CABTTxxx
Cross section: AWG24 (0.24mm²)
Material: zinc-coated copper strand
Line resistance:= 90 Ohm/km (= 145 Ohm/mile)
Nominal supply voltage directly on the handheld panel (without CABTTxxx)
Maximum interruption time of supply voltage
≤ 10 ms (lt. IEC 61131)
28 Beijer Electronics, MAEN843A
13 Outline Drawings
Outline Drawings
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Outline Drawings
30 Beijer Electronics, MAEN843A
2
Connection Box
14 Connection Box
The connection box CB211 is used for integration of the M70 in the machine/ system. It is suitable for wall mounting.
The connection box is described below:
4
3 5
6
165
1
Parts of connection box, numbers according to drawing above
1 Status and error LEDs 4 Coninvers female connector for
M70 connection cable
5 PG glands (M16)for data lines 2 PG gland (M20) for voltage supply, enabling switch and emergency stop
3 PG gland (M16) for separate functional ground (status as supplied with dummy plugs)
6 PG glands (M16) for data lines (status as supplied with dummy plugs)
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Connection Box
14.1 Technical Data of Connection Box
Parameter Connection Box CB211
Rated supply voltage
Maximum interruption time of supply voltage
Power consumption with M70 without M70
Inrush current
Protective class
Housing construction
24 V DC (voltage tolerance 19.2 V DC to 30 V DC according to EN 61131-2)
≤ 10 ms (lt. IEC 31131)
3.6 W (150 mA at 24 V DC)
10.8 W (450 mA at 24 V DC)
Max. 5.6 A (by implemented inrush current limiter)
Class III equipment (in accordance with EN 61131-2 and EN 50178)
Double-walled ABS housing
Withstands grease, oil, lubricants, alcohol, etc.
Flammability class
Dimensions, W x H x D
Weight
Protection degree
Display
Operating temperature
Storage temperature
Relative humidity
UL94-V0
160 x 140 x 70 mm
0.5 kg
IP65
Status LEDs
0 °C to 50 °C
-20 °C to +70 °C
5% to 95% non-condensed
Vibration resistance
(operation)
5 < f < 9 Hz 7 mm
9 < f < 150 Hz 2g (IEC 60068-2-6)
Shock resistance (operation) 15 g / 11 ms (IEC 60068-2-27)
32 Beijer Electronics, MAEN843A
Connection Box
14.2 Connecting M70 to Connection Box
Connection between the M70 and the connection box is made according to the illustration below.
Connection box CB211
Power supply, emergency switch, enabling switch
RS232C/
Ethernet
CABTTxxx
Minimum Bending Radius of Cable
The drawing below shows the minimum distance required outside and inside the control cabinet.
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Connection Box
14.3 Interior View of Connection Box
Parts of connection box, marking according to drawing above
K1 17-pin female connector
(Coninvers) for CABTTxxx connection cable
X3 Terminal block for data lines
X1 Terminal block for power and control lines (enabling switch and emergency stop)
SHIELD Cable shield clamp with connection surface for cable shield of data lines (not used for strain-relief of the cable!)
34 Beijer Electronics, MAEN843A
Connection Box
14.4 Pin Description of X1 Terminal Block
Pin 1 24 V DC
Pin 2 GND_IN
Pin 3 Emergency stop, circuit 1
Pin 4 Emergency stop, circuit 1
Pin 5 Emergency stop, circuit 2
Pin 6 Emergency stop, circuit 2
Pin 7 Enabling switch, circuit 1, pos.
Pin 8 Enabling switch, circuit 1, neg.
Pin 9 Enabling switch, circuit 2, pos.
Pin 10 Enabling switch, circuit 2, neg.
For connection details such as Ethernet and RS232C wiring diagrams, see chapter
14.5 Technical Data of the Connection
Terminals
The following technical data apply to the X1 and X3 connector terminal blocks already available in the connection box:
Parameter
Connection capacity rigid flexible wire gages
Connection capacity flexible with wire end ferrules without plastic sleeve with plastic sleeve
Grid dimension
Insulation length
Tightening torque
Connection box
0.14-1.5 mm²
0.14-1.5 mm²
28-16 AWG
0.25-1.5 mm²
0.25-0.5 mm²
3.81
7 mm²
0.22-0.25 Nm
PHOENIX Order Data
Gateway terminal block
X1
X3
X4, X4B
PHOENIX type
MCVR 1.5/6-ST-3.81
MCVR 1.5/7-ST-3.81
MCVR 1.5/10-ST-3.81
1827169
1827172
1827208
Part no.
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Connection Box
Note:
Consider the connection capacity of the terminal blocks when selecting connection cable.
Multi-line connections (2 wires in one terminal) are not allowed. Use the X4B terminal block for continuing the field bus.
A screwdriver with the following specifications are used to connect the wires to the terminal blocks:
– Blade: 0.4 x 2.5 x 80 mm
– Length: 160 mm
36 Beijer Electronics, MAEN843A
Cables and Accessories
15 Cables and Accessories
Cables and wall mounting kit can be ordered from the M70 supplier.
15.1 Connection Cable
The following cables are available for connection between the M70 and the connection box:
– CABTT50 (5 m)
– CABTT100 (10 m)
– CABTT150 (15 m)
15.2 Wall Mounting Kit
– WB095
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