Graco 313527Z - Supply Systems, Repair-Parts Owner's Manual

Repair - Parts

Supply Systems

313527Z

EN

For transferring or dispensing sealants, adhesives, or other medium to high viscosity fluids. For professional use only.

Not approved for use in European explosive atmosphere locations.

L20c 2 inch single post elevator

20 liter (5 gallon) size

100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

S20 3 inch single post



D60 3 inch dual post



D200 3 inch dual post

200 liter (55 gallon), 115 liter (30 gallon),

60 liter (16 gallon) size, 30 liter (8 gallon),

20 liter (5 gallon) sizes


D200S 6.5 inch dual post

200 liter (55 gallon), 115 liter (30 gallon)


Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

See page 6 for model information and approvals.

The Graco Control Architecture Electric Components are Listed in Intertek’s Directory of Listed Products.

D200 CM14BA

Ti10429A

2

Table of Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification . . . . . . . . . . . . . . . . . . . 10

D200 3 in. and D200s 6.5 in. Dual Post . . . . . . 10

S20 3 in. Single Post and D60 3 in. Dual Post . 11

Integrated Air Control Module . . . . . . . . . . . . . . 12

Integrated Air Line Accessories . . . . . . . . . . . . 12

2-Button Interlock Air Controls . . . . . . . . . . . . . 12

L20c 2in. Elevator . . . . . . . . . . . . . . . . . . . . . . . 13

L20c 2 in. Air Controls . . . . . . . . . . . . . . . . . . . . 14

Platen Component Identification . . . . . . . . . . . . 15

Before Beginning Repair . . . . . . . . . . . . . . . . . . . 16

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pressure Relief Procedure . . . . . . . . . . . . . . . . 16

Flush Before Using Equipment . . . . . . . . . . . . . 17

Maintenance Procedures . . . . . . . . . . . . . . . . . . . 17

Platen Maintenance . . . . . . . . . . . . . . . . . . . . . 17

Adjust Spacers . . . . . . . . . . . . . . . . . . . . . . . . . 17

Remove and Reinstall Wipers . . . . . . . . . . . . . . 18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Disconnect Pump from Platen . . . . . . . . . . . . . 23

Connect Platen . . . . . . . . . . . . . . . . . . . . . . . . . 24

Remove Wipers . . . . . . . . . . . . . . . . . . . . . . . . . 24

Install Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Remove Displacement Pump . . . . . . . . . . . . . . 24

Install Displacement Pump . . . . . . . . . . . . . . . . 26

Remove Air Motor . . . . . . . . . . . . . . . . . . . . . . . 27

Install Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . 29

Supply Unit Repair . . . . . . . . . . . . . . . . . . . . . . 31

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

D200s 6.5 in. Supply Units . . . . . . . . . . . . . . . . 39

D200 3 in. Supply Units . . . . . . . . . . . . . . . . . . 41

D200s and D200 Pump Mounts for 55 Gallon (200

Liter) Platen . . . . . . . . . . . . . . . . . . . . . . . . 43

D200s and D200 Pump Mounts for 5 Gallon (20

Liter), 8 Gallon (30 Liter), 16 Gallon (60 Liter), and 30 Gallon (115 Liter) Platens . . . . . . . . 44

D60 3 in. Dual Post Supply Unit . . . . . . . . . . . . 46

D60 Pump Mounts 257623 and 257624 for 5 Gallon

(20 Liter), 8 Gallon (30 Liter), and 16 Gallon (60

Liter) Platens . . . . . . . . . . . . . . . . . . . . . . . . 48

S20 3 In. Single Post Ram . . . . . . . . . . . . . . . . . 49

S20 3 In. Single Post Ram Mounting Kit . . . . . . 51

L20c 2 In. Elevator . . . . . . . . . . . . . . . . . . . . . . . 52

Air Control Kit- L20c 2 In. Elevator . . . . . . . . . . 53

Power Supply - D200s, D200, D60, and S20 3 in.

Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . 54

30 and 55 Gallon Platen . . . . . . . . . . . . . . . . . . 56

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter

(16 Gallon) Platens . . . . . . . . . . . . . . . . . . . 58

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

D200s, D200, and D60 DataTrak Accessory Kits 62

S20 3 in. Supply Unit DataTrak Accessory Kit,

257636 and 257635 . . . . . . . . . . . . . . . . . . 63

Varied Parts for DataTrak Accessory Kits . . . . . 64

Two-Button Interlock Air Control Kit . . . . . . . . . . 65

Drum Roller Kits for D200 and D200S Supply Units,

255627 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Drum Position Clamp Set for D200 Supply Units,

206537 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Drum Position Clamp for D200S Supply Units . 65

Enclosed Wet Cup Recirc Kit . . . . . . . . . . . . . . . 65

200 Liter (55 Gallon) Platen Cover Kits, 255691 65

Light Tower Kit, 255467 . . . . . . . . . . . . . . . . . . . 65

Check-Mate Displacement Pump Kits . . . . . . . . 65

Dura-Flo Displacement Pump Kits . . . . . . . . . . 65

S20 Hose Replacement Kit . . . . . . . . . . . . . . . . 65

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 70

313527Z

Related Manuals

The following manuals are available at www.graco.com.

Component manuals in English:

Manual Description

313526 Supply Systems Operation

313528 Tandem Supply Systems Operation

313529 Tandem Supply Systems Repair-Parts

312375

312376

311827

311825

311717

311828

311826

Check-Mate

®

Displacement Pumps

Instructions-Parts

Check-Mate

®

Pump Packages

Instruction-Parts

Dura-Flo

™

Displacement Pumps (145cc,

180cc, 220cc, 290cc) Instructions-Parts

Manual

Dura-Flo

™

Displacement Pumps (430cc,

580cc) Instructions-Parts Manual

Carbon Steel Displacement Pump (1000cc)

Instructions-Parts Manual

Dura-Flo

™

Pump Packages (145cc, 180cc,

220cc, 290cc) Instructions-Parts Manual

Dura-Flo

™

Pump Packages (430cc, 580cc)


311833

312889

312467

312468

Two-Ball NXT

™

Pump Packages (1000cc)


60 cc Check-Mate Displacement Pump

Repair Parts Manual


Repair Parts Manual


Repair Parts Manual

312469

312470


Repair Parts Manual


Repair Parts Manual

311238

NXT

™

Air Motor (Nxxxxx models)

Instructions-Parts

312796

NXT

™

Air Motor (Mxxxxx models)

Instructions-Parts

312374 Air Controls Instructions-Parts

312491 Pump Fluid Purge Kit

312492 Drum Roller Kit Instruction

312493 Light Tower Kit Instruction

406681 Platen Cover Kit

334048 EPDM Hose Wiper Kit

334644 Xtreme

®

XL Air Motor, Instructions-Parts

313527Z

Related Manuals

3

4

Warnings

Warnings

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation.

Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the dispense outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning, checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent a fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately.

Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

313527Z

313527Z

Warnings

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SPLATTER HAZARD

Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blowoff of platen splatter may occur.

• Use minimum air pressure when removing platen from drum.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

5

6

Models

Models

Check the identification plate (ID) for the 6-digit part number of the supply system. Use the following matrix to define the construction of the supply system, based on the six digits. For example, Part No.

CM14BA represents a

Check-Mate supply system ( CM ), a carbon steel Check-Mate 100 MaxLife

® displacement pump with an NXT 2200 air motor with remote DataTrak (pump code 14 ), a 3 in. dual post ram with integrated air controls ( B ) and a 55-gallon, uncoated platen with a neoprene seal ( A ).

NOTICE

To prevent damage to DataTrak soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails.

ID

Systems with the GD as the first and second digits are Dura-Flo supply systems.

Some configurations in the following matrix cannot be built. See the Product

Selection Guide for available systems ti11157a

To order replacement parts, see Parts section in manual 313527. The digits in the matrix on the next page do not correspond to the Ref. Nos. in the Parts drawings and lists.

All supply systems with DataTrak and 24 VDC or 100-240 VAC power supplies are ETL approved.

313527Z

Models

CM

First and

Second Digit

14

Third and

Fourth Digit

CM

(Supply

System with

Check-Mate displacement pump)

Pump Code

(See Table 1 for 2-digit

Check-Mate

Pump Code)

Size Style

1 2 in.

Fifth Digit

Ram Options

L20c

DataTrak

Voltage Air Controls no volt

Air Control

Panel

2 3 in.

3 3 in.

S20c

S20

B

no volt no volt

INT

INT

GD

(Supply

System with

Dura-Flo displacement pump)

(See Table 2 for 2-digit

Dura-Flo

Pump Code)

4 3 in.

5 3 in.

6 3 in

7 6.5 in.

D200s no volt

8 6.5 in.

D200si no volt

9 3 in.

A 3 in.

B 3 in.

C 3 in.

F 6.5 in.

D200s 24 VDC

G 6.5 in.

D200si 24 VDC

H 6.5 in.

D200s

100-240

VAC

J 6.5 in.

D200si

100-240

VAC

L 3 in.

M 3 in.

R 3 in.

T 3 in.

U 3 in.

W 3 in.

Y 3 in.

D60

D200

D200i

S20

S20

D60

D60i

D60

D60i

D60i no volt no volt no volt

D200 24 VDC

D200i 24 VDC

D200

100-240

VAC

D200i

100-240

VAC

100-240

VAC

24 VDC

100-240

VAC

100-240

VAC

24 VDC

24 VDC no volt

INT

INT

2-Button

Interlock

INT

2-Button

Interlock

INT

2-Button

Interlock

INT

2-Button

Interlock

INT

2-Button

Interlock

INT

2-Button

Interlock

INT

INT

INT

2-Button

Interlock

INT

2-Button

Interlock

2-Button

Interlock

A

B

C

F

G

H

J

K

L

M

R

S

T

U

W

Y

7

8

9

A

D

Sixth Digit

Platen and Seal Options

Platen

Size

Platen

Style

20 L

(5 Gal)

20 L

(5 Gal)

20 L

(5 Gal)

20 L

(5 Gal)

F, SW

F, SW

F, SW

F, DW

20 L

(5 Gal)

30 L

(8 Gal)

30 L

(8 Gal)

30 L

(8 Gal)

F, DW

F, SW

F, SW

F, SW

30 L

(8 Gal)

30 L

(8 Gal)

F, DW

F, DW

60 L

(16 Gal) F, SW

60 L

(16 Gal) F, SW

60 L

(16 Gal) F, SW

60 L

(16 Gal) F, DW

60 L

(16 Gal) F, DW

115 L

30 Gal D

Platen

Material

CS

CS

SST

CS

CS

CS

CS

SST

CS

CS

CS

CS

SST

CS

CS

DR

CS

PTFE coated

AL

200 L

(55 Gal)

200 L

(55 Gal)

200 L

(55 Gal)

200 L

(55 Gal)

DR

DR

DR

AL

AL

AL

Seal

Material

Nitrile

Polyurethane

PTFE coated

Nitrile

Polyurethane

Nitrile

Polyurethane

PTFE coated

Nitrile

Polyurethane

Nitrile

Polyurethane

PTFE coated

Nitrile

Polyurethane

EPDM

EPDM

EPDM

Neoprene

EPDM Hose

KEY:

S = Single post ram c = Cart mounted

D = Dual post ram i = 2-Button Interlock s = 6.5 inch

INT = Integrated air controls

F = Flat

D = D Style

DR = Dual o-ring

SW = Single wiper

DW = Double wiper

* Other Available Models: 262868. This model is the same as CM-_ _-3-B models, such as CM-11-3-B, but uses Check-Mate

Pump P40DCS (NXT2200/CM 100) instead of the other pumps listed on page 8.

313527Z 7

Models

Pump

Code

Pump Part No.

(see manual

312376)

8G

8H

8J

8K

8A

8B

8C

8F

6J

6K

61

62

6C

6F

6G

6H

NXT 200/CM 60

4A P05LCS

4B

4C

P05LCM

P05LSS

4F P05LSM

NXT 400/CM 60

6A

6B

P11LCS

P11LCM

P11LSS

P11LSM

P11RCS

P11RCM

P11RSS

P11RSM

P11SCS

P11SCM

63

64

P11SSS

P11SSM

NXT 700/CM 60

7A P20LCS

7B

7C

7F

7G

P20LCM

P20LSS

P20LSM

P20RCS

7H

7J

7K

71

P20RCM

P20RSS

P20RSM

P20SCS

72

73

P20SCM

P20SSS

74 P20SSM

NXT 1200/CM 60

P38LCS

P38LCM

P38LSS

P38LSM

P38RCS

P38RCM

P38RSS

P38RSM

Table 1: Check-Mate Pump Code/Part No. Index

Pump

Code

NXT 1800/CM 60

9A P61LCS

9B

9C

P61LCM

P61LSS

9K

91

92

93

9F

9G

9H

9J

81

82

83

84

1T

1U

17

18

1W

1Y

1B

1C

Pump Part No.

(see manual

312376)

P38SCS

P38SCM

P38SSS

P38SSM

P61LSM

P61RCS

P61RCM

P61RSS

P61RSM

P61SCS

P61SCM

P61SSS

94 P61SSM

NXT 2200/CM 100

11

12

P40LCS

P40LCM

1F

1G

13

14

P40LSS

P40LSM

P40RCS

P40RCM

1H

1J

10

1A

P40RSS

P40RSM

P40SSS

P40SSM

19 P40SCS

NXT 3400/CM 100

15

16

P63LCS

P63LCM

P63LSS

P63LSM

P63RCS

P63RCM

P63RSS

P63RSM

P63SSS

P63SSM

Pump

Code

Pump Part No.

(see manual

312376)

NXT 2200/CM 200

21 P23LCS

22

23

P23LCM

P23RCS

24

25

26

27

P23RCM

P23LSS

P23LSM

P23RSS

28 P23RSM

NXT 3400/CM 200

29

2A

P36LCS

P36LCM

2B

2C

2F

2G

P36RCS

P36RCM

P36LSS

P36LSM

2H

2J

P36RSS

P36RSM

NXT 6500/CM 200

2L P68LCS

2M

2R

2S

2T

P68LCM

P68RCS

P68RCM

P68LSS

2U

2W

2Y

20

P68LSM

P68RSS

P68RSM

P68SCS

NXT 3400/CM 250

31 P29LCS

32

33

P29LCM

P29RCS

34

35

36

37

38

P29RCM

P29LSS

P29LSM

P29RSS

P29RSM

See manual 312375 or the ID plate on the pump to determine pump identification code.

Pump

Code

Pump Part No.

(see manual

312376)

NXT 6500/CM 250

39 P55LCS

3A

3B

P55LCM

P55RCS

3C

3F

3G

3H

P55RCM

P55LSS

P55LSM

P55RSS

3J P55RSM

Xtreme XL/CM 250

3L

3M

P85LCS

P85LCM

3R

3S

P85LSS

P85LSM

NXT 3400/CM 500

51 P14LCS

5F

5G

5H

5J

59

5A

5B

5C

52

53

54

55

P14LCM

P14RCS

P14RCM

P14LSS

56

57

P14LSM

P14RSS

58 P14RSM

NXT 6500/CM 500

P26LCS

P26LCM

P26RCS

P26RCM

P26LSS

P26LSM

P26RSS

P26RSM

Xtreme XL/CM 500

5L P42LCS

5M

5R

P42LCM

P42LSS

P42LSM 5S

No Pump

NN

8 313527Z

Models

Pump

Code

Pump Part No.

(see manual

311828)

NXT 2200/DF 145SS

A1 P31LSS

A2

A3

P31LSM

P31HSS

A4 P31HSM

NXT 3400/DF 145SS

B1

B2

P46LSS

P46LSM

B3

B4

P46HSS

P46HSM

NXT 3400/DF 180SS

B5 P41LSS

B6

B7

P41LSM

P41HSS

B8 P41HSM

NXT 3400/DF 220SS

C1

C2

C3

C4

P30LSS

P30LSM

P30HSS

P30HSM

NXT 6500/DF 220SS

CA P57LSS

CB

CC

P57LSM

P57HSS

CD P57HSM

NXT 6500/DF 290SS

D1

D2

P45LSS

P45LSM

D3

D4

P45HSS

P45HSM

Xtreme XL/DF 290SS

DL P71LSS

DM

DR

DS

P71LSM

P71HSS

P71HSM

Table 2: Dura-Flo Pump Identification Code/Part No. Index

Pump

Code

Pump Part No.

(see manual

311826)

NXT 3400/DF 430CS

E1 P15LCS

E2

E3

P15LCM

P15HCS

E4 P15HCM

NXT 3400/DF 430SS

E5

E6

P15LSS

P15LSM

E7

E8

P15HSS

P15HSM

NXT 6500/DF 430CS

E9 P32LCS

EA

EB

P32LCM

P32HCS

EC P32HCM

NXT 6500/DF 430SS

EF

EG

EH

EJ

P32LSS

P32LSM

P32HSS

P32HSM

Xtreme XL/DF 430

EL P47LSS

EM

ER

P47LSM

P47LCS

ES

ET

P47LCM

P47LCS

NXT 3400/DF 580CS

F1 P12LCS

F2

F3

P12LCM

P12HCS

F4 P12HCM

NXT 3400/DF 580SS

F5

F6

F7

F8

P12LSS

P12LSM

P12HSS

P12HSM

Pump

Code

Pump Part No.

(see manual

311826)

NXT 6500/DF 580CS

F9 P22LCS

FA

FB

P22LCM

P22HCS

FC P22HCM

NXT 6500/DF 580SS

FF

FG

P22LSS

P22LSM

FH

FJ

P22HSS

P22HSM

Xtreme XL/DF 580CS

FL P35LSS

FM

FR

FS

FT

P35LSM

P35LCS

P35LCM

P35LCS

NR = Not released

Pump

Code

Pump Part No.

(see manual

311833)

NXT 3400/DF 1000CS

G1 P06LCS

G2

G3

P06LCM

P06HCS

G4 P06HCM

NXT 3400/DF 1000SS

G5

G6

P06LSS

P06LSM

G7

G8

P06HSS

P06HSM

NXT 6500/DF 1000CS

G9 P10LCS

GA

GB

P10LCM

P10HCS

GC P10HCM

NXT 6500/DF 1000SS

GF

GG

GH

GJ

P10LSS

P10LSM

P10HSS

P10HSM

Xtreme XL/DF 1000

GL NR

GM

GR

GS

NR

NR

NR

313527Z 9

Component Identification

Component Identification

D200 3 in. and D200s 6.5 in. Dual Post

CM14BA Model

Shown

Lift Locations

E

N

H

(Note: Do not use motor lift ring to lift entire system.)

A

B

S

R

M

C

J

D

F IG . 1

Key:

A Ram Assembly

B Air Motor

C Displacement Pump

D Platen

F Remote DataTrak (single ram systems) or

Display Module (tandem systems)

G Integrated Air Controls (see F IG . 3)

H Air Motor Lift Ring

J Platen Bleed Port

K Power Supply Box (under shrouding)

M Blowoff Air Supply Line

10

U

V

W

T

X

G

K

P

TI10430a

N Platen Lift Rod

P Pump Bleed Valve

R Enclosed Wet Cup

S Fluid Line (not supplied)

T Air Line (not supplied)

U Air Line Drain Valve (not supplied)

V Air Filter (not supplied)

W Bleed Type Air Shutoff Valve (not supplied)

X Air Motor Solenoid

313527Z


S20 3 in. Single Post and D60 3 in. Dual Post

Model CM9HLB Shown

B

Model CM2MRY Shown

Lift Location

H

B

X

G

A

(Note: Do not use motor lift ring to lift entire system.)

Lift Location

X

G

F

Lift

Location

R

K

F

R

C

J

C

D

J

D

P

K

A r_255648_313527_5a

F IG . 2

Key:

A Ram Assembly

B Air Motor

C Displacement Pump

D Platen

F Remote DataTrak (single ram systems) or

Display Module (tandem systems)

G Integrated Air Controls (see F IG . 3)

H Lift Ring

J Platen Bleed Port

K Power Supply Box (under shrouding)

P Pump Bleed Valve

R Enclosed Wet Cup

S Fluid Line (not supplied, see F IG . 1)

T Air Line (not supplied, see F IG . 1)

U Air Line Drain Valve (not supplied, see F IG . 1)

313527Z r_255648_313527_6a

V Air Filter (not supplied, see F IG . 1)

W Bleed Type Air Shutoff Valve (not supplied, see F IG . 1)

X Air Motor Solenoid

11


Integrated Air Control Module

D200, D200s, D60, and S20 Models

The integrated air controls include:

• Main air slider valve (BA): turns air on and off to the system. When closed, the valve relieves pressure downstream.

• Ram air regulator (BB): controls ram up and down pressure and blowoff pressure.

• Ram director valve (BC): controls ram direction.

• Exhaust port with muffler (BD)

• Air motor regulator (BE): Controls air pressure to motor.

• Air motor slider valve (BF): turns air on and off to the air motor. When closed, the valve relieves air trapped between it and the air motor. Push the valve in to shutoff.

Remote DataTrak: The air solenoid, the air motor slider valve (BF), and the main air slider valve (BA) must be open for air to flow. (See

Remote DataTrak Setup, in manual 312371)

• Blowoff button (BG): turns air on and off to push the platen out of an empty drum.

Integrated Air Line Accessories

See F IG . 1.

• Air line drain valve (U)

• Air line filter (V): removes harmful dirt and moisture from compressed air supply.

• Second bleed-type air valve (W): isolates air line accessories for servicing. Locate upstream from all other air line accessories.

• Air relief valve (not visible): automatically relieves excessive pressure.

2-Button Interlock Air Controls

D200i, D200si, and D60i Models

Units that have 2-Button Interlock controls have the following additional components:

• 2-Button Module: See manual 312374 for information.

• Roller switch (CA): shuts off air supply when it contacts the bracket actuator. Operator must push and hold buttons to resume ram movement.

BF

Activation

Buttons

BE

BG

BD

BC

BB ti10843a1

F IG . 4

• Bracket actuator (CB): attaches to the platen lift rod. When ram is near the top, actuator makes contact with the roller switch.

CA

BA ti10438a

F IG . 3. Integrated Air Control Module

CB ti10846a

F IG . 5

12 313527Z

L20c 2in. Elevator

CM7B1G Model Shown

BB

BF

BC

BD

F IG . 6

Key:

BA Elevator Cart

BB Air Motor

BC Displacement Pump

BD Platen

BF Elevator and Pump Air Controls

J Platen Bleed Port

P Pump Bleed Valve

R Enclosed Wet Cup (behind air controls)

313527Z


BA

R

P

Lift Location

J r_257302_312376_1e

13


L20c 2 in. Air Controls

• Air motor regulator (DA): Controls air pressure to motor.

• Blowoff button (DB): turns air on and off to push the platen out of an empty drum.

• Air motor shutoff valve (DC): turns air on and off to the air motor.

• Elevator director valve (DD): controls elevator direction.

DA

DB

DD r_257302_312376_2e

DC

F IG . 7: Elevator Air Controls

Air and Fluid Hoses

Be sure all air hoses (AI) and fluid hoses (AH) are properly sized and pressure-rated for your system. Use only electrically conductive hoses. Fluid hoses must have spring guards on both ends. Use of a short whip hose and a swivel between the main fluid hose and the gun/valve allows freer gun/valve movement.

14 313527Z


Platen Component Identification

EA

Model 255664, 200 liter (55 gallon)

EK

EL

EM

EH

EJ

EB

TI10518A

EH

EM

EG

EB

EN

EK

Model 257727, 20 liter (5 gallon)

EP

EA r_255648_313527_7a

F IG . 8

Key:

EA Plate

EB Wipers

EG Spacer

EH Cap Screws

EJ Clamps

EK Bleed Handle

EL Bleed Valve

EM Air Assist Body Check Valve

EN Wiper Plate (under wiper)

EP O-ring Seal

313527Z 15

Before Beginning Repair

Before Beginning Repair

Grounding Pressure Relief Procedure

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Pump: use a ground wire and clamp. Loosen grounding lug locknut and washer. Insert one end of a 1.5 mm

2

(12 ga) minimum ground wire into the slot in lug and tighten the locknut securely. Connect the other end of the wire to a true earth ground.

F IG . 9 ti8250a

Air hoses: use only electrically conductive hoses.

Fluid hoses: use only electrically conductive hoses.

Air compressor: follow manufacturer’s recommendations.

Spray gun/dispense valve: ground through connection to a properly grounded fluid hose and pump.

Fluid supply container: follow local code.

Object being sprayed: follow local code.

All solvent pails used when flushing: follow local code. Use only conductive metal pails placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

To maintain grounding continuity when flushing or relieving pressure , always hold a metal part of the gun/valve firmly to the side of a grounded metal pail, then trigger the gun/valve.

1.

Lock the gun/valve trigger.

2.

For D200s, D200, S20, and D60 Air Controls: See

F

IG . 3, page 12.

a.

Close the air motor slider valve (BF) and the main air slider valve (BA).

b.

Set the ram director valve to DOWN. The ram will slowly drop.

c.

Jog the director valve (BC) up and down to bleed air from ram cylinders.

3.

For L20c Air Controls: See F IG . 7, page 14.

a.

Close the air motor valve (DC) and the elevator director valve (DD). The ram will slowly drop.

4.

Unlock the gun/valve trigger.

5.

Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve to relieve pressure.

6.

Lock the gun/valve trigger.

7.

Open the fluid line drain valve and the pump bleeder valve (P). Have a container ready to catch the drainage.

8.

Leave the pump bleeder valve (P) open until ready to spray again.

If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely.

Now clear the tip/nozzle or hose.

16 313527Z

Maintenance Procedures

Flush Before Using Equipment

The pump was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the pump with a compatible solvent before use. See your pump manual for flushing directions.

Maintenance Procedures

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief procedure.

Platen Maintenance

See F IG . 10. If the platen does not come out of the pail

easily when the pump is being raised, the air assist tube

(F), or check valve may be plugged. A plugged valve prevents air from reaching the underside of the plate to assist in raising it from the pail.

1.

Relieve pressure. Refer to parts illustration on page

58 and disassemble air assist valve as shown.

2.

Clear air assist tube (F) in platen. Clean all parts of valve and reassemble.

3.

Remove bleed stick (EK) from platen. Push bleed stick through bleed relieve ports to remove material residue.

Adjust Spacers

Use Platen with Tapered and Straight Sided

Pails

The platen is supplied for use with 20 liter (5 gallon), 30 liter (8 gallon), and 60 liter (16 gallon) straight sided pails, but only single wiper platens can be easily modified for use with tapered pails.

Use platen with tapered pails

1.

Working from the bottom , use screwdriver to pry spacer (EG) loose. Work spacer upward completely

above the flange of the platen. See F IG . 11.

2.

By hand, angle spacer (EG) and work it off the plate, pulling it down over the flange and bottom wipers

(EB). See F IG . 12.

3.

Save spacer (EG), as it is required for other applications.

EB

EG r_255468_313527_30a

F IG . 11

1 To use Model 255655 platens with tapered pails, the spacer

(EG) must be removed.

F

EG r_255468_313527_33a

F IG . 10

313527Z 17


Use platen with straight sided pail

1.

Ensure large diameter of spacer (EG) is facing down.

Work spacer (EG) up over the platen by hand completely above the flange of the platen. See

F IG . 12.

2.

Working from the top , use screwdriver to position spacer (EG) between flange and wipers (EB). See

F IG . 13.

EB

F IG . 12: Sliding spacer

EG r_255468_313527_30a

Remove and Reinstall Wipers

Disassemble 20, 30, and 60 Liter Wiper

Assemblies

1.

Remove wiper assembly; see F IG . 14:

a.

For all single wiper platens: Remove two clips

(470) with needle nose pliers and remove platen cover (469).

b.

Remove eight nuts (459) that hold wiper assembly to platen casting (451) and remove wiper assembly.

c.

See

Reassemble 20, 30, and 60 Liter Wiper

Assemblies

to change wiper sizes, styles, or a complete wiper assembly.

2.

Remove eight nuts (459) on wiper assembly.

3.

Separate top plate (457), spacer (452), wiper(s)

(453), wiper support (454), and bottom plate (455).

4.

Clean, inspect, and replace worn components.

EG

EB

F IG . 13: Installing Spacer r_255468_313527_32a

18 313527Z


Reassemble 20, 30, and 60 Liter Wiper

Assemblies

1.

Assemble wiper assembly.

a.

For single wiper assemblies : Place bottom plate

(455) on flat surface. Place wiper support (454), wiper (453), spacer (452), and top plate (457) on bottom plate (455).

b.

For single wiper assemblies with SST platens :

Place bottom plate (455) on flat surface. Place wiper support (454), wiper (453), flowered wiper support (460), PTFE spacer (452), and top plate

(457) on bottom plate (455).

Single Wiper Platen

470

469

459

462

461 c.

For double wiper assemblies : Place bottom plate (455) on flat surface. Place wiper support

(454), wiper (453), spacer (452), wiper (453) and top plate (457) on bottom plate (455).

d.

Install eight nuts (409) on outer ring. Torque to

45 in-lbs (61 N•m).

e.

Replace o-ring (456), or install new o-ring under platen casting (451). Use lubricant to hold in place.

f.

Install platen casting (451). Tighten with four nuts (509).

Single Wiper with

SST Platen

470

469

459

462

461

Double Wiper Platen

451

456

459

459

462

465

456

456

459

465

451

457

465

451

459

457

453

457

452

452

452

460

453

453

453

454

454

454

455

455

455

F IG . 14: Single and Double Wiper Assemblies

313527Z 19


Remove 30 and 55 Gallon Platen Wipers

1. To replace worn or damaged wipers (EB), raise platen up out of drum. Remove drum from base.

Wipe fluid off of platen.

2.

Cut top and bottom wipers with knife and remove

from platen. See F IG . 15.

Remove 55 Gallon Platen Hose Wipers

1. To replace worn or damaged wipers (EB), raise platen up out of drum. Remove drum from base.

Wipe fluid off of platen.

2.

Loosen ends of banding (410) with jack screw. See

F IG . 17.

EB

410

TI10613A

F IG . 15

Reinstall 30 and 55 Gallon Platen Wipers

1.

Using a wooden or plastic tool to prevent damage to the wiper (EB), clean all material from seal grooves.

2.

Working from the bottom , angle one wiper (EB) over

back of platen. See F IG . 16.

3.

Insert wiper (EB) in top groove and run front of wiper into groove.

4.

55 gallon wiper only: Insert second wiper (EB) in lower groove and run front of wiper into groove.

5.

Lubricate outside of wiper with lubricant compatible with material being pumped. Check with material supplier.

F IG . 17

WLD

Reinstall 55 Gallon Plate Hose Wipers

1.

Clean all material from the seal grooves. Lubricate ram plate grooves before assembly.

2.

Assemble two bands (410) together. Align one end of band about 9 in. from jack screw and tape attached band. Install screw jack in slot.

EB

TI10614A

1 1

WLD

F IG . 16

20 313527Z


3.

Insert jack screw end of band (410) into hose (408 or 409) and push completely through hose.

408, 409

4.

Lubricate outside of hoses (408,409) and place on upper or lower groove on plate. Adjust hose and band so that the angled ends of hose press against each other. Tighten two ends of banding (410) together with jack screw.

410 (x2) WLD

NOTE: To prevent material from potentially leaking past both hoses, ensure hose (408,409) seams are 90°-180° apart, and not on top of each other.

WLD

5. Work hose to completely close gap at the ends.

408

410

WLD

409

313527Z 21

Troubleshooting

Troubleshooting

Check all possible problems before disassembling the ram, pump, or platen. Refer to Supply Unit Operation manual 313526 for descriptions of DataTrak diagnostic codes. Refer to Check-Mate Pump Packages manual 312376 for pump troubleshooting.

Ram

Problem

Ram will not raise or lower.

Cause Solution

Closed air valve or clogged air line.

Open, clear.

Not enough air pressure.

Worn or damaged piston.

Increase.

Replace. See Supply Unit Repair on

page 31.

Hand valve closed or clogged.

Open, clear.

Ram raises and lowers too fast.

Air leaks around cylinder rod.

Fluid squeezes past ram plate wipers.

Pump will not prime properly or pumps air.

Air assist valve will not hold drum down or push plate up.

Air pressure is too high.

Worn rod seal.

Hand valve is dirty, worn, or damaged.

Decrease.

Replace. See Supply Unit Repair on

page 31.

Decrease.

Air pressure too high.

Worn or damaged wipers.

Replace. See Remove and Reinstall Wipers

on page 18.


Open, clear.


Worn or damaged piston.

Hand valve closed or clogged.

Increase.

Replace. See pump manual.

Open, clear. See Platen Maintenance

on page 17.

Clean, service.


Open, clear. See Platen Maintenance

on page 17.


Increase.

Valve passage clogged.

Clean. See Platen Maintenance on

page 17.

22 313527Z

Repair

Repair

Disconnect Pump from Platen

The pump is mounted to the platens by mounting kit

255392 or 257630. See the Repair Kits

on page 65.

30 and 55 Gallon Platen

1.

Remove four hex screws (426), four clamps (427), and washers (425).

2.

Carefully pull pump away to prevent damage to pump inlet and remove o-ring (428)

428

Check-Mate Mounting

426

425

427

20, 30, and 60 Liter Platen

1.

Loosen two 5/16 in. screws (462) from platen.

2.

Carefully pull pump away to prevent damage to pump inlet. If using a pump with intake adapter, remove screws (472), adapter (471), and o-rings

(473, 463) from pump inlet.


462

463

TI10422A Dura-Flo Mounting r_255648_313527_35a

428

Dura-Flo Mounting

426

425

427

462

473

471

472

463 r_255648_313527_36a

F

IG

. 19: 20, 30, and 60 liter mounting kit

F IG . 18: 55 and 30 Gallon Mounting Kit

312373_1

313527Z 23

Repair

Connect Platen


1.

Place o-ring (428) from mounting kit 255392 on the platen. If attached to plate, place displacement pump onto platen. See F IG . 18.

2.

Secure pump’s intake flange to plate with screws

(426), washers (425), and clamps (427) included in mounting kit 255392.

20, 30, and 60 Liter Platen

Before installing the 20, 30, or 60 liter platen to a pump with an intake adapter, install adapter and o-ring from mounting kit 257630 using the two set screws. See F IG . 19.

1.

Place o-ring (473) from mounting kit 257630 on pump intake. Loosen mounting bracket screws

(401) and carefully lower pump onto o-ring (463) and platen.

2.

Secure pump’s intake flange to plate with screws

(401).

Remove Wipers

See Remove and Reinstall Wipers

on page 17.

Remove Displacement Pump

The procedure for removing your displacement pump depends on which air motor and platen your unit uses.

Find your ram unit, air motor, and platen below to remove the displacement pump. Refer to your

Check-Mate Displacement Pump 312376 manual to repair the displacement pump.

If the air motor does not require servicing, leave it attached to its mounting. If the air motor does need to

be removed, see page 27.

D200 3 in. and D200s 6.5 in. Supply Units

NXT Air Motors:

1.

See Disconnect Displacement Pump in

Check-Mate Pump Packages manual 312376.

2.

Raise the air motor: a.

For NXT 2200-6500 with 55 gallon platen:

Loosen nut (105a) under ram bar and thread it down the threaded rod (106) to the lift ring adapter (107) holding the motor. Use wrench on nut (105) on top of ram bar to raise air motor.

106

Install Wipers

See Remove and Reinstall Wipers

on page 17.

107

105

105a

TI10648A

F IG . 20

24 313527Z

Repair b.

For NXT 200-1800 with 55 gallon platen: Go to step 3.

c.

For NXT with smaller platens and all supply units: See procedure for

D60 3 in. Dual Post,

S20 3 in. Single Post, and L20c 2 in. Supply

Units .

3.

See

Disconnect Pump from Platen on page 23 to

disconnect the platen from the displacement pump.

4.

Use two people to lift out the displacement pump.

Xtreme XL Air Motors:

1.

Remove nuts and washers (102, 103) from top of platen lift rods (101). See F IG . 21.

NOTICE

Do not remove or adjust the nuts (102) below the brackets. See F IG . 21. If the nuts are adjusted the pump will not fully engage with the platen or the smaller distance will put stress on the motor, tie rods, and displacement pump.

2.



3.

See



4.

Raise ram to ensure air motor assembly is clear of lower pump assembly and platen.

5.

Remove displacement pump and service as needed.

F

IG

. 21

102,103

101

TI10657A

D60 3 in. Dual Post, S20 3 in. Single Post, and L20c 2 in. Supply Units

NXT Air Motors:

1.



2.

See



3.

Raise the ram assembly to lift the air motor away from the displacement pump.

4.

Remove displacement pump and service as needed.

313527Z 25

Repair

Install Displacement Pump


NXT Air Motors

1.

Insert displacement pump on platen. Follow

Connect Platen steps on page 24.

2.

See Reconnect Displacement Pump in


3.

Reconnect ground wire and air motor harness (units with Remote DataTrak) if they were disconnected.

Air motor harness

F IG . 22: NXT 2200-6500 Air Motor Harness

TI10515A

Air motor harness r_255648_313527_8a

F IG . 23: NXT 200-1800 Air Motor Harness

4.

Connect air motor: a.

For NXT 2200-6500 with 55 gallon platen: Use wrench on nut (105) on top of ram bar to lower

air motor onto displacement pump. See F IG . 20 on page 24. Thread nut (105) up and tighten it

under ram bar. Tighten nut (105) below the crossbar to 25 ft-lb (34 N•m) maximum.

b.

For NXT with smaller platen: If the motor was removed, tighten set screws (111) and washers

(110) on mounting bracket (109). See F IG . 27 on page 27.

Xtreme XL Air Motors

1.

Raise ram to install displacement pump to platen.

2.



3.



4. Tighten nuts (103) and washers (102) to top of platen lift rods (101). See F IG . 21.

NOTICE

Do not remove or adjust the nuts (103) below the brackets. If the nuts are adjusted the pump will not fully engage with the platen or the smaller distance will put stress on the motor, tie rods, and displacement pump.

D60 3 in. Dual Post, S20 3 in. Single Post, and L20c 2 in. Supply Units

NXT Air Motors:

1.

Raise ram to install displacement pump to platen.

2.



3.



26 313527Z

Repair

Remove Air Motor

NXT Air Motors

1.



2.

Disconnect air hose from air motor. If using a remote DataTrak, detach electrical connections from the air motor.

3.

Disconnect air motor: a.

For NXT 2200-6500 with 55 gallon platen (D200

3 in. and D200s 6.5 in. supply units): Loosen nut

(105a) below crossbar. Use wrench to hold lift ring adapter (107) in place and loosen threaded rod (106) above crossbar with another wrench.

See F IG . 24.

110

111 r_255648_313527_9a

F

IG

. 25: NXT 200-1800 with 55 Gallon PLaten c.

For NXT with smaller platen (D200 3 in., D200s

6.5 in., and D60 3 in. supply units): Remove screws (111) and washers (110) securing motor to mounting plate.

106

105

110

111

105a

107

TI11169A

F IG . 24: NXT 2200-6500 with 55 Gallon Platen b.

For NXT 200-1800 with 55 gallon platen (D200

3 in. and D200s 6.5 in. supply units): Remove screws (111) and washers (110) securing motor

to mounting plate. See F IG . 25.

F IG . 26: NXT on D200 with Small Platen

TI10786A

109

111

110 r_255648_313527_15a

F IG . 27: NXT on D60 with Ram

313527Z 27

Repair d.

For NXT on S20 3 in. supply unit and L20c 2 in.

elevator: Remove screws (111) and washers

(110) securing motor to mounting bracket.

1c

103, 102

109

113

114

110

111 r_255648_313527_10a

F IG . 28

4.

Using a capable hoist, secure air motor to hoist and remove air motor.


1.

Remove air hose.

2.



3.

Remove nuts (103), washers (102), and cross bar

(1c).

4.

Remove nuts (114) and washers (113) under the mounting plate.

5.

Using a capable hoist, secure air motor lift ring to hoist and lift air motor off of mounting plate (109).

F IG . 29: Xtreme XL Air Motors

TI10658A

28 313527Z

Repair

Install Air Motor


NXT with 55 gallon platen:

1.

For NXT2200-6500: Using a capable hoist, insert tie rods into displacement pump and secure air motor to pump.

a.



b.

Install threaded rod (106) through center hole in the crossbar. Install lock washers (104) and nuts (105) onto threaded rod (106), both above and below crossbar. Use wrench to hold lift ring adapter (107) and tighten threaded rod (106) into lift ring adapter (107) using another wrench.

See F IG . 30.

c.

Tighten nut (105) below crossbar to 25 ft-lb (34

N•m) maximum.

d. Tighten nut (105) above crossbar to lock motor in place.

105

104

106

2.

For NXT200-1800: Attach motor to mounting bracket with screws (111) and washers (110). See

F IG . 25 on page 27.

3.

Connect air hose to motor. If using a remote Data-

Trak, connect electrical connections to the air motor. See F IG

. 22 and F IG . 23 on page 26.

NXT with smaller platens:

4.

Position mounting plate (109) to ensure top of motor

will clear the crossbar. See F IG . 26. Using a capable

hoist, attach motor to mounting plate (109) using screws (111) and washers (110).

a.



b.

Connect air hose to motor. If using a remote

DataTrak, connect electrical connections to the

air motor. See F IG . 25 on page 27.


1.

Using a capable hoist, lower air motor on the mounting plate (109). See F IG . 29.

2.

Secure motor to mounting plate (109) with nuts

(114) and washers (113).

3.

Install cross bar (1c), nuts (103), and washers (102).

4.



5.


Trak, connect electrical connections to the air motor. See F IG . 22 on page 26.

105

107

TI10649A

F IG . 30

313527Z 29

Repair

D60 3 in. Dual Post Supply Unit

NXT Air Motors

1.

Using a secure hoist, attach motor to mounting plate

(109) with screws (111) and washers (110). See

F IG . 27 on page 27.

2.



3.


Trak, connect electrical connections to the air

motor. See F IG . 25 on page 27.

S20 3 in. Single Post Supply Unit and L20c

2 in. Elevator

NXT Air Motors

1.

Attach motor to mounting bracket with screws (111) and washers (110). See F IG . 28.

2.



3.


Trak, connect electrical connections to the air

motor. See F IG . 25 on page 27.

30 313527Z

Repair

Supply Unit Repair

To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure

on page 16. Do not use pres-

surized air to remove the guide sleeve or the piston.

1e

1h

1j

1f

1k

1g

D200s 6.5 in. Ram Piston Rods

Always service both cylinders at the same time. When you service the lift rod always install new o-rings in the piston rod seal and ram piston.

Disassemble Piston Rod Seal

1.

Relieve pressure.

2.

Remove the nuts (1a) and lockwashers (1b) holding the tie bar (1c) to the piston rods (1d). See parts

illustration on page 39.

3.

Remove nuts (103, 105) and washers (102, 104).

See parts illustration on page 43.

4.

Lift tie bar (1c) off of rods.

5.

Remove retaining ring (1h) by gripping the ring tab with a pair of pliers and rotating the ring out of its groove.

6.

Remove snap ring (1e) and rod wiper (1f).

7.

Remove guide sleeve (1g) by sliding it off of rod

(1d). Four 1/4 in -20 holes are provided to ease removal of the guide sleeve.

8.

Inspect parts for wear or damage.

1d

TI10784A

F IG . 31: 6.5 in. Piston Rod Seal

Assemble Piston Rod Seal

1.

Install new o-rings (1j,1k), rod wiper (1f), and snap ring (1e). Lubricate packings with o-ring lubricant.

2.

Slide guide sleeve (1g) onto rod (1d) and push it into cylinder. Replace retaining ring (1h) by feeding it around the guide sleeve groove.

3.

Reinstall tie bar (1c) using nuts (1a) and lockwashers (1b). Torque to 40 ft-lb (54 N•m).

4.

Reinstall washers (102, 104) and nuts (103, 105).

313527Z 31

Repair

Disassemble Ram Piston

1.

Relieve pressure.

2.

Remove nuts (1a) and lockwashers (1b) holding the

tie bar (1c) to the piston rods (1d). See page 39.

3.

Remove nuts (103, 105) and washers (102, 104).

See parts illustration on page 43.

4.

Lift tie bar (1c) off rods.

5.

Remove retaining ring (1h) by gripping the ring tab with a pair of pliers and rotating the ring out of its groove.l

6.

Remove guide sleeve (1g) and slide it off piston rod

(1d).

Assemble Ram Piston

1.

Install new o-rings (1p, 1j) on piston rod (1d) and piston (1r). Lubricate the piston (1r) and o-rings (1p,

1j). Reinstall piston (1r) and lower retaining ring (1n) onto piston rod (1d). Install piston guide band (1q) onto piston (1r).

2.

Carefully insert piston (1r) into cylinder and push rod

(1d) straight down into cylinder. Add three ounces of lubricant to each cylinder after inserting the piston

(1r).

3.

Slide guide sleeve (1g) onto piston rod (1d).

4.

Install retaining ring (1e) and tie bar (1c) as explained in


.

NOTICE

Do not tilt the piston rod to one side when removing it from the base or when installing it. Such movement can damage the piston or inside surface of the base cylinder.

7.

Carefully lay piston (1r) and rod (1d) down so rod will not be bent. Remove bottom retaining ring (1n) and o-ring (1p). Remove piston guide band (1q).

Slide piston (1r) off piston rod (1d).

1d

1p

1j

1r

1q

F

IG

. 32: 6.5 in. Ram Piston

1n

TI10785A

32 313527Z

Repair

D200, D60, and S20 3 in. Ram Piston Rods

Always service both cylinders at the same time. When you service the piston rod always install new o-rings in the piston rod seal and ram piston.

Disassemble Piston Rod Seal and Bearing

1.

Relieve pressure.

2.

Access piston rod seal and bearing.

a.

For D200 3 in. Ram : Remove nuts (206) and lockwashers (205) holding the tie bar (204) to the piston rods (202n). Refer to parts illustration

on page 41. Remove nuts (105) and washers

(104). Remove tie bar (204). See page 41.

b.

For D60 3 in. Ram: Ensure ram is in lowest position. Remove nuts (383) and lockwashers

(382) from piston rods (302n). Remove entire pump package, including the mounting plate

(381) off of the piston rods (302n). Secure pump package so pump and platen will not fall. See

pages 46 and 48.

c.

For S20 3 in. Ram: Ensure ram is in lowest position. Remove nut (857) and lockwasher

(858) from piston rod (802n). Remove entire pump package, including the mounting plate

(851) off of the piston rod (802n). Secure pump package so pump and platen will not fall. See

page 51.

3.

Remove retaining ring (203, 803).

4.

Remove piston rod seal and bearing.

a.

For D200 and D60 3 in. Rams: Slide end cap

(202a), pin (202b), o-ring (202c), and spring

(202m) up off of the piston rod (202n). Remove retaining ring (202k) and bearing (202j) from end cap (202a) and remove o-ring (202d).

b.

For S20 3 in. Ram:

Disassemble Ram Piston to remove end cap (802a). See page 32. Slide

end cap (802a) off of the piston rod (802n).

Remove retaining ring (802k) and bearing (802j) from end cap (802a). Remove seal (802d) and spacer (802p) from bearing.

5.

Inspect parts for wear or damage. Replace as necessary.

Do not reinstall end cap assembly if the ram piston

(202e, 802e) needs to be removed from the piston rod. See the next page for ram piston repair instructions.

202c

202a

202j

202m

202n

803

802p

802d

802c

802a

802k

802n

D200 and D60 3 in. Rams

203

202d

202b

WLD

S20 3 in. Ram

F IG . 33: 3 in. Piston Rod Seal

WLD

202k

802b

802j

802m

802b

313527Z 33

Repair

Assemble Piston Rod Seal and Bearing

See F IG . 33 on page 33.

1.

For S20 3 in. Ram : Lubricate seal (802d) and spacer (802p) and install in bearing (802j).

a.

Align groove on bearing with pin (802b) and install bearing (802j) into end cap (802a). Lubricate o-ring (802c) and end cap (802a).

b.

Slide spring (802m) and end cap (802a) on bottom of piston rod.

2.

For D200 and D60 3 in. Rams : Lubricate o-ring

(202d) and bottom bearing (202j).

a.

Install o-ring (202d), bottom bearing (202j), and retaining ring (202k) into end cap (202a).

b.

Install new o-ring (202c) and pin (202b) on end cap (202a). Lubricate o-ring (202c) and end cap

(202a).

c.

Slide spring (202m) and end cap (202a) on piston rod (202n, 302n).

3.

Install retaining ring (203).

4.

For D200 3 in Ram: Install tie bar (204), washers

(204, 205), and nuts (205, 206).

5.

For D60 3 in. Ram: Remount mounting plate (381) and attach nuts (383) and lockwashers (382).

Torque to 40 ft-lb (54 N•m).

6.

For S20 3 in. Ram : Remount mounting plate (851) and attach nut (857) and lockwasher (858). Torque to 40 ft-lb (54 N•m).


1.

Complete steps 1-4 from

Disassemble Piston Rod

Seal and Bearing

to remove the end cap from the piston rod.

NOTICE

Do not tilt the piston rod to one side when removing it from the base or when installing it. Such movement can damage the piston or inside surface of the base cylinder.

2.

Carefully lay piston (202e, 802e) and rod (202n,

302n, 802n) down so piston rod will not be bent.

Remove nut (202f, 802f), washer (202g, 802g), piston (202e, 802e), outer o-ring (202c, 802c), and inner o-ring (202h, 802h).

3.

Inspect parts for wear or damage. Replace as necessary.

202c

202h

F IG . 34: 3 in. Ram Piston

202n, 802n

202e, 802e

202g, 802g

202f, 802h

TI10521A

Assemble Ram Piston

1.

Install new o-rings (202h, 802h, 202c, 802c) and lubricate piston (202e, 802e) and o-rings.

2.

Apply medium strength thread sealant. Install piston

(202e, 802e), washer (202g, 802g), and nut (202f,

802f) on piston rod (202n, 302n, 802n).

3.

Carefully insert piston (202e, 802e) into cylinder and push piston rod (202n, 302n, 802n) straight down into cylinder.

4.

Slide spring (202m, 802m) and end cap (202a,

802a) onto piston rod (202n, 302n, 802n).

5.

For D200 3 in. Rams : Install retaining ring (203), tie bar (204), washers (204, 205), and nuts (205, 206).

6.

For D60 and S20 3 in. Rams: Install retaining ring

(203) and install mounting plate with nuts (383, 857) and washers (382, 858) with pump package and platen.

34 313527Z

Repair

L20c 2 in. Elevator

Disassemble Piston Rod Seal, Bearing, and Piston

1.

Remove air motor. See

Remove Air Motor

on page

27.

2.

Remove nut (522), lock washer (521), handle (520), washer (519), and air motor mounting bracket (518) from end cap (516).

3.

Remove retaining ring (510).

4.

Remove cylinder end cap (516). Remove o-ring

(513) and replace if necessary.

5.

Remove screw (514) from inside cylinder (515) and lift cylinder assembly off of elevator cart (501).

6.

Remove piston (511) from cylinder (515). Remove o-rings (512, 513) and inspect for damage. Replace as necessary.

7.

Remove retaining ring (510) from bottom of cylinder

(515).

8.

Remove nut (509), screw (508), and bearing (505) from cylinder (515). Inspect bearing for damage.

Replace as necessary.

Assemble Piston Rod Seal, Bearing, and Piston

1.

Install screw (508) in bearing (505). Install bearing in cylinder (515) and tighten with nut (522).

2.

Install retaining ring (510) in bottom of cylinder (515) and wave spring (507) on top of bearing (505).

3.

Ensure screw (508) faces backwards and install cylinder with bearing on elevator cart (501).

4.

Install piston (511) with new o-rings (513) and press on to rod.

5.

Install screw (514) into cart rod.

6.

Install new o-ring (513) on cylinder end cap (516) and install in cylinder (515).

7.

Use screwdriver to install retaining ring (510) in top of cylinder (515).

8.

Install air motor mount (518) on cylinder end cap

(516).

9.

Install washer (519), handle (520), lock washer

(521), and nut (522).

518

513

507

505

509

508

510

501

519

522

521

520

510

516

514

512

511

515 r_255648_313527_37a

F IG . 35: L20c Piston Rod Seal, Bearing, and Piston

313527Z 35

Repair

Power Supply

Remove 24 VDC Module

1. Turn external 24 VDC power source off.

2.

Remove shrouding covers. See DataTrak Kit parts

illustrations on page 62-63.

3.

Remove two screws (156), two washers (164), and press cover plate (160) up from the bottom. Then slide to front of ram to remove.

163

154

151

6.

Remove protective earthing conductor from the PE terminal marked .

7.

Remove screws (159) and 24 VDC power supply module (154) from power supply mounting bracket

(151. See parts illustration on page 54.

8.

Remove screws (155) and power switch (157) from power supply mounting bracket (151).

9.

Clean and inspect all parts for wear or damage.

Replace as needed.

Replace 24 VDC Fuses

1.

Complete steps 1 and 2 from Remove 24 VDC

Module .

2.

Open the fuse holder and remove two fuses. Install new fuses (165).

PE

Terminal

159

161

165

PE

160

TI11170A

F IG . 36

164

156

TI10853A

4.

Disconnect power supply output cable from CAN cable (163).

5.

Remove quick disconnects from rocker switch terminals 1 and 4.

F IG . 37

5 (-)

4

2 (+)

1

TI10985A

F IG . 38

Install 24 VDC Module

1.

Ensure that the external 24 VDC power source is off.

2.

Mount 24 VDC module (154) on mounting bracket

(151).

3.

Mount power switch (159) on mounting bracket

(151).

4.

Attach quick disconnects on cable from 24 VDC module (154) to terminals on power switch (157).

a. The black wire connects to terminal 4, adjacent to terminal marked (-).

b.

The red wire connects to terminal 1, adjacent to terminal marked (+).

5.

Install power supply output cable to CAN cable

(163).

36 313527Z

Repair

6.

Attach 24 V Class 2 power supply to terminals on the power switch: +24 VDC to terminal 2 (+) and 24

VDC return to terminal 5 (-). See F IG . 37. Attach

protective earthing (PE) conductor to terminal marked

. See F IG . 38. The 24 VDC power supply

must be capable of supplying at least 1.0 Amp and have supply current protection rated at no more than 2.5 Amps.

7.

Install cover plate (160), screws (156), and washers

(164).

8.

Install shrouding covers. See DataTrak Kit parts


Remove 100-240 VAC Power Supply

1. Turn power supply OFF and Disconnect power.

2.

Remove shrouding covers (506, 507). See Data-

Trak Kit parts illustrations on page 62-63.

3.

Remove two screws (156), two washers (164), and press cover plate (160) up from the bottom. Then slide to front of ram to remove.

8.

Inspect all parts for wear or damage. Replace as needed.

Replace 100-240 VAC Fuses

1. Turn power supply OFF and Disconnect power.

2.

Use screwdriver to remove two fuses (165) from module and install new fuses.

165

F IG . 40

TI10852A

154a

163

151

157a 166

161

160

164

156

TI10851A

F IG . 39

4.

Disconnect power supply output cable.

5.

Remove quick disconnects from rocker switch.

6.

Remove ground screw (166).

7.

Remove screws (156) and 100-240 VAC power supply (154a) from power supply mounting bracket

(151).

Install 100-240 VAC Power Supply

1. Turn power supply OFF and Disconnect power .

2.

Mount power entry module (157a) and 100-240

VAC power supply (154a) on mounting bracket

(151).

3.

Install power supply output cable to CAN cable

(509). See F IG . 39.

4.

Connect power supply input quick disconnects to power switch terminals (157a).

a.

Connect green wire to Ground b.

Connect brown wire to Line (L).

.

c.

Connect blue wire to Neutral (N).

5.

Install grounding screw (166) through eyelet terminal of power supply ground (green) pigtail wire and fasten to power supply enclosure (151).

6.

Install cover plate (160), screws (156), and washers

(164).

7.

Install shrouding covers. See DataTrak Kit parts


313527Z 37

Parts

Parts

Use this table to identify which pump mounting kit and platen are compatible with each air motor and supply system.

See page 40 for relief valve for your pump package.

Supply System

D200 3 in. Dual Post

(see page 41)

Dura-Flo D200 3 in.

Dual Post

(see page 41)

D200s 6.5 in. Dual

Post

(see page 39)

D60 3 in. Dual Post

(see page 46)

S20 3 in. Single Post

(see page 49)

L20c 2in. Single Post

Pump Mounting Kit

Air Motor Size

NXT200

NXT400

Kit

257627

257628

257625

257626

NXT700

NXT1200

NXT1800

NXT3400

NXT6500

NXT2200

NXT2200

NXT3400

NXT6500

NXT2200

NXT3400

NXT6500

NXT2200

NXT3400

NXT6500

NXT2200

NXT3400

NXT6500

Xtreme XL

NXT2200

NXT3400

NXT6500

NXT2200

NXT 3400

NXT700

NXT1200

NXT1800

NXT200

NXT400

NXT200

NXT400

NXT700

NXT1200

NXT1800

255308

255309

255305

256235

255315

255317

255316

255306

257623

257624

257666

257664

257664

257613

257613

Platens

Gallons (liters)

55 (200)

5 (20), 8 (30), 16 (60)

30 (115)

55 (200)

5 (20), 8 (30), 16 (60)

30 (115)

5 (20), 8 (30), 16 (60)

30 (115)

55 (200)

55 (200)

55 (200)

30 (115)

55 gallon

5 (20), 8 (30), 16 (60)

5 (20)

5 (20)

Pump Mounting

Kit Page

pg. 43

pg. 45

pg. 43

pg. 45

pg. 44

pg. 43

Platens

Page

pg. 56

pg. 58

pg. 56 pg. 56

pg. 58

pg. 56

pg. 58

pg. 56 pg. 56

pg. 43 pg. 43

pg. 44 pg. 44

pg. 45

pg. 48

pg. 51

pg. 53

pg. 56 pg. 56 pg. 56

pg. 57

pg. 58 pg. 58 pg. 58 pg. 58

38 313527Z

Parts

1e

1h

1j

1k

1g

D200s 6.5 in. Supply Units

Model 255688 Shown

See page 54 for power supply illustration.

1a

1b

1f

1c

5

6

6

5

4

Detail A

20

99

6

5

13

3 20

TI10792A

Detail A

9

1d

1y

1p

1j

1r

1q

1n

1u

1

1v, 1w, 1x

1u

TI10783A

TI10777A

313527Z 39

Parts

D200s 6.5 in. Supply Units, 255688

Ref

No.

Part No. Description

1 RAM, 6.5 in. (includes 1a - 1z)

1a 113939 NUT, jam, hex

1b 113993 WASHER, lock, helical

1c 15M538 BEAM, tie

1d C32401 ROD

1e* C03043 RING, snap

1f* C31001 WIPER, rod

1g 617414 SLEEVE, guide, 6-1/2 in. ram

1h* C32409 RING, retaining

1j* C38132 O-RING

1k* 156593 O-RING

1n* C20417 RING, retaining

1p* 158776 O-RING

1q* C32408 BAND, guide

1r C32405 PISTON, elevator air

1s ✖ 100040 PLUG, pipe

1u 114153 ELBOW, male, swivel

1v C32467 STOP, drum

1w C19853 SCREW, socket hd cap

1x C38185 WASHER, lock

1y

▲

15J074 LABEL, safety

1z ✖ C14023 LABEL, ram, up-down

2

✖

C12509 TUBE, nylon, 14.6 ft (4.45 m)

Qty

2

2

2

2

2

4

2

4

2

2

2

2

2

1

1

2

4

1

1

2

2

2

2

Ref

No.


5

6

3

4

255650 CONTROL, air; see 312374

BRACKET, mounting, air control

101682 SCREW, cap, sch

100016 WASHER, lock

9 113318 ELBOW, plug in

13 101689 GAUGE, pressure, air

20

▲

15V954 LABEL, valve shut-off aircontrol

27

99

✖ HOLDER, cable tie, rotating

VALVE, safety relief

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Parts included in Supply Units Repair Kit 918432

(purchase separately).

See

Power Supply - D200s, D200, D60, and S20 3 in. Supply Unit on page 54 for 24 VDC and 100-240

VAC power supply parts.

See manual 312374 for two-button interlock parts.

✖ Not shown.

Qty

1

1

3

2

1

8

8

1

1

Relief Valve Part No. (99)

Part

103347

For Systems With

Pump Part No. (Pump Ratio)

P05xxx (5:1)

P06xxx (6:1)

P10xxx (10:1)

P11xxx (11:1)

P12xxx (12:1)

P14xxx (14:1)

P15xxx (15:1)

P20xxx (20:1)

P22xxx (22:1)

P23xxx (23:1)

P26xxx (26:1)

P29xxx (29:1)

P31xxx (31:1)

P32xxx (32:1)

P34xxx (34:1)

P36xxx (36:1)

P38xxx (38:1)

P39xxx (39:1)

P40xxx (40:1)

P44xxx (44:1)

P45xxx (45:1)

P46xxx (46:1)

P55xxx (55:1)

P57xxx (57:1)

P61xxx (61:1)

P63xxx (63:1)

Part

120306

116643

108124

For Systems With

Pump Part No. (Pump Ratio)

P67xxx (67:1)

P68xxx (68:1)

P82xxx (82:1)

40 313527Z

D200 3 in. Supply Units



203

202c

202a

202j

202m

202d

202b

202k

207

206

205

204

211

212

Parts

211

212

209

Detail A

236

99

215

236

TI10767A

213

Detail A

216

202n

202c

202e

202f

313527Z

202h

202g

217

253

254

255

201

217 TI10766C

TI10778A

41

Parts

D200 3 in. Supply Units, 255648

Ref No. Part No. Description Qty

201

202

RAM, 3 in.

PISTON, assembly 3 in. ram;

202a

202b includes 202a - 202m

BEARING, ram end cap

107092 PIN, spring, straight

202c* 160258 O-RING

202d* 156698 O-RING

202e

202f*

183943 PISTON

NUT, jam

202g* WASHER, split

202h* 156401 O-RING

202j*

202k*


RETAINER, retaining ring

202m* SPRING, compression

202n 167651 ROD, piston, ram

203*

204

205

206

207

209

211

212

213

215

127510 RING,retaining

167646 BEAM, tie

101533 WASHER, spring lock

101535 NUT, full hex

189559 CAP, end

BRACKET, mounting, air control

101682 SCREW, cap, sch

100016 WASHER, lock

255650 CONTROL, air; see 312374

101689 GAUGE, pressure, air


217 597151 ELBOW

220

✖

C12509 TUBE, nylon, 14.60 in. (370.84

253

254 mm)

236 ▲ 15V954 LABEL

C19853 SCREW, cap, socket, hd

C38185 WASHER, lock

1

255 C32467 STOP, drum

256 ▲✖ 15J074 LABEL, safety

99

2

2

VALVE, safety relief; see page 40

1

2

2

2

2

2

1

8

8

2

1

3

2

1

2

1

2

2

2

2

2

2

2

2

4

2

2

2

1

2




✖ Not shown.

See




42 313527Z

Parts

D200s and D200 Pump Mounts for 55 Gallon (200 Liter) Platen

Kits - 255315, 255305, and 256235 Kits - 257625 and 257627

Note:

See page 38 for kit configuration table.

Note:


104

105

105

104

103, 105

102, 104

103

102

101

101

120

119

118

106

107

108

109

110

111

117

TI10771A

Ref.

Part Description

101 15M531 ✓ ROD, platen

167652

✿❄

102 101015 ✓ WASHER, lock

103 C19187

✓

NUT, hex

104 101533 WASHER, spring lock

Qty

2

105 101535 NUT, full hex

106 15M399 ✓ ROD, threaded

15J992

✿❄

ROD, threaded

107 15J991 ADAPTER, lift, ring

108 15J993 RING, lift, plate 1

124 ✖ 160327 FITTING, 3/4 nptf x 3/4 npsm, 90° 1

125

✖

C12034 HOSE, coupled; 72 in.

126 ✖ 552071 SLEEVE, protective, 6 ft

1

1

127

✖

105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1

2

1

1

1

2

2

2

✓ Pump Mount 255315 only.

✿ Pump Mount 255305 only.

❄ Pump Mount 256235 only.

✖ Not shown.

Ref.


101 167652 ROD, platen


103 101535 NUT, hex

109 BRACKET, shelf

110 100133 WASHER, lock

111 SCREW, cap, hex hd

117 114128 ELBOW, swivel, male; 257627 only

118 100896 BUSHING, pipe

119 ELBOW, 1/2 OD x 1/2 in. npt

120 061513 TUBE, nylon, 1/2 OD x 3/8 ID; 45

121

122

123

✖

✖

✖ in.

SLEEVE, protective; 45 in.

STRAP, tie

HOLDER, cable tie, rotating

Qty

4

1

1

4

2

2

2

1

1

1

1

2

2

✖

Not shown.

313527Z 43

Parts

D200s and D200 Pump Mounts for 5 Gallon (20 Liter), 8 Gallon (30

Liter), 16 Gallon (60 Liter), and 30 Gallon (115 Liter) Platens

Kits - 255316, 255317, 255308, 255309

Note:


103

102

116

117

101

102

103

110

111

Ref. Part Description

101 15M298 ◆ ROD, tie bar, shelf

15M297‡

102 101015 ◆ WASHER, lock

101533‡

103 C19187 ◆ NUT, hex

101535‡

109 BRACKET, shelf 6500, 3400;

255316 and 255308 only

BRACKET, shelf 2200; 255317

Qty

2

4

4

1

1 and 255309 only


111

115

SCREW, cap, hex hd

ROD, threaded

116 ADAPTER, lift, ring 1

117 RING, lift, plate

124 ✖ 160327 FITTING, union adapter, 90°

125 ✖ C12034 HOSE, coupled; 72 in.

126 ✖ 552071 SLEEVE, protective, 6 ft

1

1

1

1

127 ✖ 105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1

4

4

1

109

◆ Pump Mounts 255316 and 255317 only.

‡ Pump Mounts 255308 and 255309 only.

✖ Not shown.

44 313527Z

Parts

Kits - 257626 and 257628

Note:


Pump Mount 255306 (Xtreme XL motors on 6.5 in. supply units only)

Note:


103

102

115

116

101

117

118

102

103

103

102

112

109

109

102

103

102

103

110

111

120

119

114, 113

101 r_255648_313527_13a

Ref. Part.

Description Qty

101 257726 ROD, tie bar, shelf


103 101535 NUT, hex

109 BRACKET, shelf


111 SCREW, cap, hex hd 4

117 114128 ELBOW, swivel, male; 257628 only 1

1

4

2

4

4

118 100896 BUSHING, pipe

119 ELBOW, 1/2 OD x 1/2 in. npt

120 061513 TUBE, nylon, 1/2 OD x 3/8 ID; 45 in.

1

121 ✖ SLEEVE, protective; 45 in.

1

122

✖

123 ✖

STRAP, tie


2

2

1

2

3

✖

Not shown.

TI10773A

Ref.

Part Description Qty

101 15M686 ROD, lower, platen


103 101535 NUT, full hex

109 617193 PLATE, pump mounting

112 617275 ROD, upper tie #(cold cm2100)

113 100023 WASHER

114 101566 NUT, lock

115 113939 NUT, jam, hex 2

116 113993 WASHER, lock, helical

124

✖

160327 FITTING, union adapter, 90°

125 ✖ C12034 HOSE, coupled; 72 in.

126

✖

552071 SLEEVE, protective, 6 ft

2

1

1

1

127 ✖ 105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1

2

6

6

3

3

1

2

✖

Not shown.

313527Z 45

Parts

D60 3 in. Dual Post Supply Unit



212

211

209

Detail A

236

203

202a

202b

302n

211

212

215

236

202d

202c

202j

202k

202m Detail A

216

213

99

217

256

253, 254, 255

202e

202h

46

202c

202g

202f ti21264a

313527Z

Parts

D60 3 in. Supply Units, 257621

Ref.


202 PISTON, ram, subassembly;

202a* includes 202a-202m


202b* 107092 PIN, spring, straight

202c* O-RING

202d* O-RING

202e* 183943 PISTON

202f*

202g*

NUT, jam

WASHER, split

202h*

202j*

202k*

202m*

O-RING


RETAINER, retaining ring

SPRING, compression

302n* 15V697 ROD, piston, ram

203* 127510 RING, retaining, 3.06 dia

301

209

RAM

BRACKET, mounted

211 101682 SCREW, cap, sch


213 255650 CONTROL, air; see manual

312374

215 101689 GAUGE, pressure, air

Qty.

1

1

1

2

2

2

2

2

2

8

8

1

2

2

2

2

2

2

4

2

Ref.



217 597151 ELBOW

236

▲

15V954 LABEL, valve shutoff air control

253 C19853 SCREW, cap, socket hd

254 C38185 WASHER, lock

255 C32467 STOP, drum

256 16T421 ADAPTER, pipe hex; 5/8 in.

99


Qty.

1

1

2

2

4

2

2

2

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

❖

Not shown.



See




313527Z 47

Parts

D60 Pump Mounts 257623 and 257624 for 5 Gallon (20 Liter), 8

Gallon (30 Liter), and 16 Gallon (60 Liter) Platens

Note:


383

382

381

386 387

384 385


381 ‡

✿

BRACKET, shelf, NXT2200

BRACKET, shelf, NXT3400 and

NXT6500


383 101535 NUT, hex


385 C38372 SCREW, cap, hex head

386 105281 FITTING, 3.4 nptf x 3/4 npsm, 45°

387 C12034 HOSE, coupled 72 in.

388

✖

SLEEVE, protective; 72 in.

389

390

✖

✖

STRAP, tie


391 ✖ 160327 FITTING, 3/4 nptf x 3/4 npsm, 90°

Qty.

1

1

2

1

1

2

1

4

4

2

2

‡ For 257623 only.

✿

For 257624 only.

✖

Not shown.

r_255648_313527_15a

48 313527Z

S20 3 In. Single Post Ram

S20 Single Supply Unit Cart Shown

See page 54 for power supply illustration.

803

257619 Ram Piston

802c

802p

802d

802a

802b

802

802j

802k

802m

801

802n

813

838

802b

804

837

811

810

819

837

835

836

816

806

804

817

Parts

802h

802c

802f

802e

802g

818

WLE

812

814

313527Z 49

Parts

S20 Single Supply Unit, 257620

Ref.


801 RAM

802 257619 PISTON, S20 ram, subassembly; includes 802a-802p

802a 15V032 BEARING, rod top

802b 15U979 PIN, spring, straight

802c 160258 O-RING

802d 15U189 SEAL, d-shaped u cup

802e 183943 PISTON

802f 101535 NUT, hex

802g 101533 WASHER, spring lock

802h 156401 O-RING

802j 15U546 BEARING, ram end cap max flat

Qty.

1

1

1

1

1

1

1

2

1

1

3

Ref.


802k 15F453 RETAINER, retaining ring 1.88

bore

802m 160138 SPRING, compression

802n 15U202 ROD, ram, w/flat

802p 15U006 SPACER, d seal backup ring

803 127510 RING, retaining, 3.06 dia

804 597151 FITTING, elbow

805

▲

15J074 LABEL, safety, crush & pinch

806 16T421 ADAPTER, pipe hex; 5/8 in.

99


Qty.

1

2

1

1

2

1

1

1

1


S20 Single Supply Unit Cart Kit, 257618

812

813

814

815

835

836

837

838

Ref.

Part

805 ▲

816

817

818

819

810

811

Description

LABEL, safety, crush & pinch

CHASSIS, elevator

WHEEL, semi pneumatic

BOLT, 5/8 x 2-1/2 shoulder

HANDLE

WASHER, lock

BOLT, hex hd

BRACKET, cart

SCREW, cap, hex hd

NUT, hex, lock, nylon, thin

CAP, tube, square

WASHER, lock

SCREW, cap, sch

CAP, handle

WASHER, wrought

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

See



Qty.

2

4

2

2

4

4

2

4

1

1

2

1

2

1

2

50 313527Z

S20 3 In. Single Post Ram Mounting Kit

257664 - For NXT200 and NXT400 NXT700, NXT1200, and NXT 1800

257666 - For NXT2200 and NXT3400

257612 - Air controls sold separately for S20 ram. Includes 2 gauges (113911) and 2 labels (15V954).

257664 Shown Motor mount bracket for 257666

857

858 851

868

854

851

868

Parts

859

Ref.

Part

851 †

★

852

854 †

★★

855

856

857

858

859

860

861

862

864

865

✖

866 ✖

867

✖

868 ✖

★

869 ✖

871

✖

†

880 ✖ ★

855

856

852

860

862

Description

BRACKET, motor mount r_255648_313527_19a

BRACKET, controls

ELBOW, swivel

ELBOW, swivel

SCREW, cap, sch

WASHER, lock

NUT, cap

WASHER, spring lock

ELBOW, plug in

WASHER, lock

SCREW, cap, socket hd

SCREW, cap, socket head

TUBE, nylon, rnd; 16 in.

SLEEVE, protective


STRAP, tie

HOSE

ADAPTER

ADAPTER, elbow, 3/4 npti x 1/2 npte

ELBOW, swivel, 3/8T x 1/4 npt(m)

Qty.

1

1

1

2

1

5

1

2

1

6

4

1

3

4

1

2

4

1

1 r_255648_313527_20a


† For 257666 only.

★ For 257664 only.

✖ Not shown.

313527Z 51

Parts

L20c 2 In. Elevator

L20c Cart Kit, 257638

L20c Cylinder Kit, 257611

520

519

510

516

514

512

509

508

518

506

517

506

513

522

521

524

511

507

505

510

504

503

501

515

502 r_255648_313527_21a

Ref.


501 ‡ 15V711 CHASSIS, elevator

502 ‡ 116895 PLUG

503 ‡ 106062 WHEEL, semi-pneumatic

504 ‡ 15V529 BOLT, 5/8 x 2-1/2 shoulder

505 ★ 15V349 BEARING

506 ★ 15U979 PIN, spring, straight

507 ★ 15V450 SPRING, wave

508 ★ 102598 SCREW, cap, sch

509 ★ 114231 NUT, lock, hex

510 15V449 RING, retaining (for Series A only)

510 ★ 125179 RING, retaining (for Series B only)

511 ★ 15V348 PISTON

512 ★ 514279 O-RING, 018 buna

513 ★ 166238 PACKING, o-ring

514 ★ 122222 FASTENER, shoulder screw, 5/8-11

515 ★ 15V353 CYLINDER

Series A, 2.25 in. outer diameter Series

B, 2.375 in. outer diameter

Qty.

1

1

1

2

2

1

1

2

2

1

1

2

2

2

1

4

Ref.


516 ★ 15V357 CAP, end

517 ★ 597151 FITTING,ELBOW

518 ★ 15U376 BRACKET, motor mount

519 ★ 113348 WASHER, lock, internal

520 ★ 256759 HANDLE

521 ★ 101533 WASHER, spring lock

522 ★ 101535 NUT, cap

523 ▲ 15V557 LABEL, elevator

524 ★ 15X429 HANDLE, cap

Qty.


1

1

1

1

2

1

1

1

1

‡ Included in repair kit 257638.

★ Included in kit 257611.

52 313527Z

Parts

Air Control Kit- L20c 2 In. Elevator

257613 - For NXT200, NXT400, NXT700, NXT1200, and NXT1800

557

551

553

552 r_255648_313527_22a


551

552

553

554

✖

555 ✖

556

557

PANEL, air control; see manual 312374


WASHER, lock

TUBE, nylon, rnd; 52 in.

TUBE, nylon, 1/2 OD X 3/8 ID; 25 in.

SCREW, cap, socket hd

ELBOW, male, swivel

Qty.

1

2

6

1

1

4

1

ELBOW, male, swivel, 1/2 npt x 1/2 tube 1


✖ Not shown.

556 r_255648_313527_23a

313527Z 53

Parts

Power Supply - D200s, D200, D60, and S20 3 in. Supply Unit

Both 24 VDC and 100-240 VAC Power Supplies Shown

Power Supplies on S20

152

153

163

159

151

160

161

159

164

156

166

157a

157, 169

Power Supplies on D200s, D200, and D60

154a

155

151

153

152

154

163

159

161

160

164

156

157, 157a, 169

156

154

156

159

154

156

163

155

154a ti10854a

156

54

168

152

153 r_255648_313527_24a2

313527Z

Parts

24 VDC and 100-240 VAC Power Supply

Parts

(24 VDC)

Ref.

No.

Description

151 ENCLOSURE, power supply assy

152 WASHER, lock

153 SCREW, cap, sch

154 MODULE, assembly,

24V

154a POWER SUPPLY,

100-240 VAC

155 SCREW, mach, pan head

156 SCREW, self-tapping

157 SWITCH, power, 24 VDC

157a SWITCH, power, 120V

158 COVER, switch mount

159 SCREW, countersunk,

6-32 x 0.38

160 COVER, power

161 GROMMET

162

▲

LABEL, caution

163 CABLE, power, female,.8M

164 WASHER, lock

165 FUSE, 250V / 1.2A

166 SCREW, grounding

167

▲

LABEL, symbol, ground

168 BRACKET, power supply support

169 PLATE, switch mount

S20 n/a

100016

101682

255649

110637 n/a

121255

255673 n/a

D60 n/a

100016

101682

255649

110637 n/a

121255

255673 n/a n/a

Parts designated n/a are not available separately.

D200s

D200 n/a

100016

101682

255649

110637 n/a

121255

255673 n/a n/a

S20 n/a

100016

101682

15M293

101845

121254 n/a

121255 n/a

112738

196548

100272

121261

111593

186620

(100-240 VAC)

D60 n/a

100016

101682

15M293

101845

121254 n/a

121255 n/a

112738

196548

100272

121261

111593

186620 n/a

D200s

D200 n/a

100016

101682

15M293

101845

121254 n/a

121255 n/a

112738

196548

100272

121261

111593

186620 n/a

1

1

1

1

1

1

1

2

2

2

1

1

6

1

6

Qty.

1

6

6

1

1

313527Z 55

Parts


115 Liter (30 Gallon) Platen, Model 255661 200 Liter (55 Gallon) Platen, 255662,

255663, and 255664

417

429

416

404

411 403

405

*426

*428 416

417

*427

414

403

421

406

420

414

408

408

410

115 Liter (30 Gallon) Platen Parts

Ref.

No.


403 166560 STEM, probe

404 101831 PIN, spring

405 177542 HANDLE

406 102040 NUT, lock, hex

408 255654 WIPER, seal

410 109469 SCREW, machine flat hd

411

414

ADAPTER, 30 gal.

PLATE, follower, 30 gal.

416 114317 VALVE, check

417 597151 FITTING, elbow

420 C20521 SEAL, thread

429 100451 COUPLING

TI10530A

Qty.

1

1

1

8

1

8

1

1

8

1

1

1 ti20583a

200 Liter (55 Gallon) Platen Parts

Ref.

No.

Part No. Description Qty.

403 257697 HANDLE, bleed assy

408 255652 SEAL, wiper, drum, 55 gal., neo-

414 prene; for 255664 only.

255653 SEAL, wiper, drum, 55 gal., EPDM; for 255663 and 255662 only.

PLATE, ram 55 gal., for 255664

2

1 and 255663 only.

PLATE, ram 55 gal., PTFE

416 122056 VALVE, check, 1/4, for 255662 and

255663 only

501867 VALVE, check, 5/8, for 255664 only 1

417 C20350 FITTING, TUBE, quick disconnect 1

421 15W032 ADAPTER, for 255662 and 255663 1

1

1 only

16W974 ADAPTER, for 255664 only

426* 102637 SCREW, cap

427* 276025 CLAMP

428* 109495 O-RING

1

2

1

4

4

1

* Parts included in 255392 Kit (purchase separately).

56 313527Z

Parts

200 Liter (55 Gallon) Platen with EPDM

Hose Wipers, 24Y343

*428 403

*426

414

*427

421

416

417

408

409

410

WLD

200 Liter (55 Gallon) Platen with EPDM

Hose Wipers Parts

Ref.

No.

Part No. Description Qty.

403 257697 HANDLE, bleed assy 1

408 † 162230 SEAL, wiper, drum, 55 gal., EPDM 1

409 † 162331 SEAL, wiper, drum, 55 gal., EPDM 1

410 † 17B467 CLAMP, tire

414 PLATE, ram 55 gal.

416 122056 VALVE, check, 1/4

417 C20350 FITTING, TUBE, quick disconnect

1

1

4

1

421 15W032 ADAPTER

426* 102637 SCREW, cap

427* 276025 CLAMP

428* 109495 O-RING

4

1

1

4

* Parts included in 255392 Kit (purchase separately).

† Parts included in 918312 Kit (purchase separately).

313527Z 57

Parts

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter (16 Gallon)

Platens

451

456

Double Wiper Platen

461

459

462

464

465

461

459

457

456

459

Single Wiper with

SST Platen

470

469

459

462

464

451

465

Single Wiper Platen

461

470

453

452

457

452

451

456

459

457

469

459

462

464

465

460 452

453

453

453

454

454

454

455

455

455 r_255648_313527_26a r_255648_313527_25a r_255648_313527_34a

58 313527Z

Platen Descriptions

Platen Platen Size

257727

✿

257728

✿

257729

✿

20 Liter

(see page 60)

Platen

Material

CS

CS

SST

257730

❄

257731

❄

25A206

✿

257732

✿

257733

✿

257734

✿

257735

257736

257737

257740

257738

257739

257741

❄

❄

✿

✿

✿

❄

❄

30 Liter

(see page 60)

60 Liter

(see page 61)

CS

CS

SST

CS

CS

SST

CS

CS

CS

CS

SST

CS

CS

Seal

Material

Nitrile

PolyUrethane

PTFE-coated

Nitrile

Nitrile

PolyUrethane

Nitrile (FDA

Approved)

Nitrile

PolyUrethane

PTFE-coated

Nitrile

Nitrile

PolyUrethane

Nitrile

PolyUrethane

PTFE-coated

Nitrile

Nitrile

PolyUrethane

✿ Single wiper

❄ Double wiper

See page 60-61 for parts.

Wiper Assembly Kit

257639

257640

257641

257642

257643

25A207

257644

257645

257646

257647

257648

257649

257650

257651

257652

257653

Parts

313527Z 59

Parts

Common Parts

The parts listed below are common among all 20, 30, and 60 liter platens. Parts that vary are found in the

tables on page 60-61.

Ref.


456 121829 O-RING

459 113504 NUT, keps, hex hd

461 257697 HANDLE, bleed, sst

463

109482 O-RING; see page 61

465 C20350 ELBOW, 90°; 1/4 OD x 1/4 npt

Varying Parts - 20 Liter (5 Gallon) Platens

The following table indicates which parts (according to reference number) are included with each platen.

Qty.

1

12

1

1

1

Ref.

Description

451 BASE

452 ‡ SPACER

453 ‡ WIPER, main

454 ‡ WIPER, PE support

455 ‡ PLATE, bottom

457 ‡ PLATE, top

460 ‡ WIPER, support

462 ‡ SCREW, cap, hex hd

464 VALVE, check

468 ‡ TAG, instructions

469 ‡ COVER

470 ‡ PIN, hairpin, cotter (10 pack)

257727

257665

276049

257672

257681 n/a n/a

100057

122056 n/a

15W184

16U740


Reference Numbers

257728

257665

276049

257678

257681 n/a n/a

100057

122056 n/a

15W184

16U740

257729

257662

276049

257675

257681 n/a n/a

257689

112894

501867 n/a

15W184

16U740

257730 257731

257665

257694

257665

257694

257672 (2) 257678 (2)

257681 257681 n/a n/a n/a n/a

100057

122056

100057

122056

‡ See page 59 for wiper assembly kits.

25A206

257662

276049

25A208

257681 n/a n/a

112894

501867 n/a

15W184

16U740

Qty:

1

2

1

1

1

1

1 (2)

1

1

2

1

1


The following table indicates which parts (according to reference number) are included with each platen.

Ref.

Description

451 BASE

452 ‡ SPACER

453 ‡ WIPER, main



457 ‡ PLATE, top



464 VALVE, check


469 ‡ COVER

470 ‡ PIN, hairpin, cotter (10 pack)

257732

257665

194148

257673

257682 n/a n/a

100057

122056 n/a

15X403

16U740



257733

257665

194148

257679

257682 n/a n/a

100057

122056 n/a

15X403

16U740


257734

257662

194148

257676

257682 n/a n/a

257690

112894

501867 n/a

15X403

16U740

257735 257736

257665 257665

257695 257695

257673 (2) 257679 (2)

257682 n/a n/a

257682 n/a n/a

100057

122056

100057

122056

Qty:

1

1

1 (2)

1

1

1

1

1

1

2

1

2

60 313527Z


The following tables indicates which parts (according to reference number) are included with each platen.

Ref.

Description 257737

451 BASE

452 ‡ SPACER

453 ‡ WIPER, main



457 ‡ PLATE, top



464 VALVE, check

257665

257684

257674

257683 n/a n/a

100057

122056


469 ‡ COVER n/a

15X404

470 ‡ PIN, hairpin, cotter (10pack) 16U740


257740

257665

257684

257680

257683 n/a n/a

100057

122056 n/a

15X404

16U740


257738

257662

257684

257677

257683 n/a n/a

257691

112894

501867 n/a

15X404

16U740

257739

257665

257696

257674 (2)

257683 n/a n/a

100057

122056

257741

257665

257696

257680 (2)

257683 n/a n/a

100057

122056


Qty:

1

2

1

1

1

1

1 (2)

1

1

2

1

1

Platen Mounting Kits


Dura-Flo Mounting Kit 257630

Parts

462

463

462

473

471

472

463 r_255648_313527_36a

Ref.


463 109482 O-RING

471

472

ADAPTER

SCREW, socket-hd

473 109458 O-RING r_255648_313527_35a

Qty.

1

1

2

1

313527Z 61

Accessories

Accessories

D200s, D200, and D60 DataTrak Accessory Kits

D200s Supply Units, 255705 (100-240 VAC) and 255758 (24 VDC)

D200 and D60 Supply Units, 255757 (24 VDC) and 255704 (100-240 VAC)

610 616 613

617

606

618

614

611

601, 602

667

669

619

608

601 602

See Power Supplies illustration on page

54.

607 r_255648_313527_28a

Ref.

Part Description Qty.

611

612

613

614

615

616

601

602

603

WASHER, lock

SCREW, cap, sch

SCREW, captive, slotted

604

605

FASTENER, retainer

CLIP, u-nut

609 CABLE, CAN, male / female, 0.4m

1

610 255415 PENDANT, datatrak, ambient ram 1

6

6

7

7

6

BRACKET, pendant pivot

BRACKET, mounting, assembly

SCREW, shcs, 1/4-20UNC x 4.25

NUT, lock, hex

HARNESS, datatrak, ambient ram

WASHER, plain

1

1

1

1

1

1

Ref.


617 KNOB, display adj.

618 CAP, vinyl, 0.437 ID x 1/2

619 15R121 LABEL, intelligent pump control

667 ▲ 189285 LABEL, caution

669 121235 SOLENOID, air motor, large


For D200s, D200, and D60 Supply Units, disassemble fasteners and washers included with ram and use them to attach bracket (611).

See page 64 for varied parts table.

Qty.

1

1

1

1

1

62 313527Z

Accessories

S20 3 in. Supply Unit DataTrak Accessory Kit, 257636 and 257635

See Power Supplies illustration on page

54.

663

667

664

651

652, 653

659

658

657

661

654

Ref.


651

652

653

654

655

656

657

BRACKET, datatrak

WASHER, lock


KNOB, display adj.

WASHER, plain

SCREW, shcs, 1/4-20UNC x 4.25

NUT, lock, hex

658

659

CARRIAGE, display

SPRING, latch

661 255415 PENDANT, datatrak, ambient ram

662 CAP, vinyl, 0.437ID x 1/2

663 257657 SOLENOID, air motor, small

664 COVER

665 ✖ 122487 CABLE, CAN, male-female, 1.5m

666 ✖ HARNESS, datatrak, ambient ram

667 ▲ 189285 LABEL, caution

668 ✖ BRACKET, light tower


Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

656 655

662

✖ Not shown.

See page 64 for varied parts table.

r_255648_313527_28a

313527Z 63

Accessories

Varied Parts for DataTrak Accessory Kits

D200s, D200, and D60 Supply Units

Ref.

No.

Description

606 COVER, shroud front

607 COVER, shroud rear

608 BRACKET, light tower

151* BRACKET, power supply

154a* POWER SUPPLY, 100-240 VAC

157a* SWITCH, power, 100-240 VAC

155* SCREW, machine, pan hd

160* COVER, power

165* FUSE, 250V/1.2A

154* MODULE, assembly, 24V

160* COVER, switch mount

163* CABLE, pwr, female, 0.8M

156* SCREW, self-tapping

*

See page 54 for Power Supply illustration.

D200

D60

255757 n/a n/a n/a n/a

24 VDC

D200s

255758 n/a n/a n/a n/a

110637

255649 n/a

255673

110637

255649 n/a

255673 n/a

121261 n/a

101845

S20 Supply Unit

Ref.

No.

Description

608 BRACKET, light tower

151* BRACKET, power supply

154a* POWER SUPPLY, 100-240 VAC

157a* SWITCH, power, 100-240 VAC

155* SCREW, machine, pan hd

160* COVER, power

165* FUSE, 250V/1.2A

154* MODULE, assembly, 24V

160* COVER, switch mount

163* CABLE, pwr, female, 0.8M

156* SCREW, self-tapping

*

See page 54 for Power Supply illustration.

24 VDC 100-240 VAC

257636 n/a n/a

257635 n/a n/a

15M293

121254

110637 n/a

121261

255649 n/a

255673 n/a

101845

Qty.

2

1

2

1

1

1

1

1

1

1

6

100-240 VAC

D200

D60 D200s

255704 n/a n/a n/a n/a

15M293

121254

255705 n/a n/a n/a n/a

15M293

121254 n/a

121261 n/a

101845

Qty.

2

1

1

1

1

1

1

1

1

1

2

1

6

64 313527Z

Accessories

Two-Button Interlock Air Control

Kit

See 312374 for information.

Supply Unit

D200

D200s

D60

Part

255719

255720

257615

Check-Mate Displacement Pump

Kits

Displacement Pump Size

60cc

100cc

200cc

250cc

500cc

Manual

312889

312467

312468

312469

312470

Drum Roller Kits for D200 and

D200S Supply Units, 255627

See 312492 for more information.

Drum Position Clamp Set for

D200 Supply Units, 206537

Includes two clamps.

Dura-Flo Displacement Pump

Kits

Displacement Pump Size

145cc, 180cc, 220cc, 290cc

430cc and 580cc

1000cc

Manual

311827

311825

311717

Drum Position Clamp for D200S

Supply Units

Order quantity 2 of C32463.

Enclosed Wet Cup Recirc Kit


200 Liter (55 Gallon) Platen

Cover Kits, 255691


Light Tower Kit, 255467

For D200s, D200, D60, and S20 single supply systems.


S20 Hose Replacement Kit

Ref

868

Part

257659

313527Z 65

Dimensions

Dimensions

D200

A

(ram up)

B

(ram down)

F

E

S20

S30

A

(ram up)

B

(ram down) ti10429a

C

D

D60

D

C

L20c

E

F r_255648_313527_5a

A

(ram up)

B

(ram down)

A

(ram up)

B

(ram down)

66

F

E

C D r_255648_313527_6a

F

D r_257302_312376_1e

313527Z

Dimensions

S20

(NXT)

S30

WLD

A

(ram up)

B

(ram down)

D

C

E

F

Dimensions

Ram Model

L20c

S20 (NXT)

S20

S20c

D60

D200

D200s

A in. (mm)

69 (1752.6)

84 (2133.6)

59.3 (1506)

90 (2286)

89 (2260.6)

102.3 (2599)

104.9 (2665)

B in. (mm)

44 (1117.6)

59 (1498.6)

35.8 (909)

65 (1651)

59 (1498.6)

64.8 (1646)

70.3 (1785)

C in. (mm)

16 (406.4)

16 (406.4)

Weight

Use the table below to identify the maximum weight for each available platen size.

Platen Size

Gallons (Liters)

55 (200)

30 (115)

16 (60)

8 (30)

5 (20)

Maximum Weight

51 (23)

44 (20)

25 (11.3)

21 (9.5)

19 (8.7)

14 (355.6)

21.0 (533)

23.0 (584)

D in. (mm)

21 (533.4)

19 (482.6)

19 (482.6)

26.0 (661)

18 (457.2)

25.0 (635)

25.0 (635)

E in. (mm)

11 (279.4)

11 (279.4)

24 (609.6)

38.0 (965)

45.0 (1143)

F in. (mm)

22 (558.8)

17 (431.8)

17 (431.8)

22.1 (562)

28 (711.2)

42.0 (1067)

48.0 (1219)

See the identification plate (ID) for the weight of your supply system.

ID ti11157a

313527Z 67

Technical Data

Technical Data

Max air input pressure (supply system) / Air inlet size

L20c - 2 in. elevator, 5 gal. (20 L) . . . . . . . . . . . . . . .

100 psi (0.7 MPa, 7 bar) / 1/2 npsm(f)

S20 - 3 in. single post, 5 gal. (20 L) . . . . . . . . . . . . . .

125 psi (0.9 MPa, 9 bar) / 1/2 npt(f)

D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 gal.

(115 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)

D200 - 3 in. dual post, 55 gal. (200 L), 30 gal. (115 L),

16 gal. (60 L), 8 gal. (30 L), 5 gal. (20 L) . . . . . . . . . .

150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)

D200s - 6.5 in. dual post, 55 gal. (200 L), 30 gal. (115 L) 125 psi (0.9 MPa, 9 bar) / 3/4 npt(f)

Max fluid, air working pressure, and weight

(displacement pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

For Check-Mate pump packages, see manual 312376.

For Dura-Flo pump packages, see manuals 311826,

311828, 311833.

Wetted parts (displacement pump) . . . . . . . . . . . . . . . . .

For Check-Mate displacement pumps, see manual

312375.

For Dura-Flo displacement pumps, see manuals

311717, 311825, 311827.

Platen Codes

(see page 7): Part number; Wetted parts

B: 257727, 5 gal. (20 L)

J: 257732, 8 gal. (30 L)

S: 257737, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

Electroless nickel, polyurethane, nitrile, carbon steel, polyethylene, zinc plated carbon steel, buna, 316 sst,

17-4PH sst

C: 257728, 5 gal. (20 L)

K: 257733, 8 gal. (30 L)

T:

U:

G:

M:

W:

H:

R:

Y:

257740, 16gal. (60 L). . . . . . . . . . . . . . . . . . . . . . .

F: 257729, 5 gal. (20 L)

L: 257734, 8 gal. (30 L)

257738, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

257730, 5 gal. (20 L)

257735, 8 gal. (30 L)

257739, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

257731, 5 gal. (20 L)

257736, 8 gal. (30 L)

257741, 16gal. (60 L . . . . . . . . . . . . . . . . . . . . . . .

Electroless nickel, polyurethane, carbon steel, polyethylene, nitrile, zinc plated carbon steel, buna, 316 sst

17-4PH sst

Stainless steel, polyurethane, PTFE coated nitrile, polyethylene, nitrile, PTFE, 303 sst, 304 sst, 316 sst,

17-4PH sst

Electroless nickel, aramind reinforced elastomer, rubber-based PSA, nitrile, polyethylene, zinc plated carbon steel, buna, 1018 carbon steel, 304 sst, 316 sst, 17-4PH sst

Electroless nickel, aramind reinforced elastomer, rubber-based PSA, polyurethane, polyethylene, nitrile, zinc plated carbon steel, buna, 1018 carbon steel, 304 sst,

316 sst, 17-4PH sst

7: 255661, 30 gal. (115 L) . . . . . . . . . . . . . . . . . . . . .

zinc plated carbon steel, EPDM, sst, fluoroelastomer

8: 255662, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . . .

PTFE, EPDM, PTFE coated aluminum, zinc plated carbon steel, 316 sst

9: 255663, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . . .

EPDM, aluminum, zinc plated carbon steel, 316 sst

A: 255664, 55 gal. (200 L). . . . . . . . . . . . . . . . . . . . .

PTFE, neoprene, aluminum, zinc plated carbon steel,

316 sst

D: 24Y343, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . .

EPDM hose, aluminum, zinc plated carbon steel,

316 sst

Ambient operating temperature range (supply system) 32-120 °F (0- 49°C)

Sound data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

See separate air motor manual.

External power supply requirements (DataTrak)

AC power units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100-240 VAC, 50/60 Hz, single phase, 1.2 amps max draw

DC power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 VDC, 1.2 amps max draw

68 313527Z

Technical Data

313527Z 69

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit

www.graco.com

.

For patent information, see

www.graco.com/patents .

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 313527

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision Z, March 2016

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