Graco 308300H 50:1 RATIO FALCON Grease Dispensing Pumps Owner's Manual

INSTRUCTIONS–PARTS LIST

This manual contains important warnings and information.

READ AND KEEP FOR REFERENCE.

308–300

First choice when quality counts.

t

Rev. H

Supersedes Rev. F

Includes Rev. G

INSTRUCTIONS

50:1 RATIO EAGLE

T

Grease Dispensing Pumps

5000 psi (34 MPa, 345 bar) Maximum Working Pressure

100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure

For dispensing heavy grease

See page 3 for model numbers.

WARNING

These pumps are designed to be used only in pumping non-corrosive and non-abrasive lubricants and greases. Any other use of the pump can cause unsafe operating conditions and component rupture, which can result in fluid injection or other serious bodily injury, fire, or explosion.

Model 241–027

01980B

Model 241–023

01978A

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

E COPYRIGHT 1993, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001

Table of Contents

Model Numbers

Safety Warnings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation/Service

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Line Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

7

Pressure Relief Procedure

Using a Follow Plate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

8

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 236–049, 236–052, 241–030, 241–033 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

9

Models 236–043, 236–044, 236–060, 236–285, 241–022, 241–023, 241–024, 241–025

Models 236–046, 236–047, 241–027, 241–028

. . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

11

Models 236–041, 236–448, 241–020, 241–026

Models 236–048, 241–029

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

12

Models 236–042, 241–021

Models 236–051, 241–031

Parts Drawings and Lists

Models 236–041, 236–448,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Models 236–043, 241–022

Models 236–042, 241–021

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

15

Truck 203–650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 236–044, 241–023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

16

Models 236–047, 241–028

Models 236–046, 241–027

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Models 236–049, 241–030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Dispense Kit 222–383 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 236–060, 236–285, 241–024, 241–025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

19

Models 236–052, 241–033

Models 236–048, 241–029

Models 236–051, 241–031

CE Installation Kit 240–979

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

20

21

22

Accessories

Sound Data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

23

Graco Standard Warranty

Graco Phone Number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

24

2 308-300

Model Numbers

Model No.

Size

236–041

241–020

236–042

35 to 50 lb (16 to 23 kg)

35 to 50 lb (16 to 23 kg)

35 to 50 lb (16 to 23 kg)

241–021

236–043

241–022

236–044

241–023

236–060

241–024

236–285

241–025

236–448

241–026

236–046

241–027

236–047

241–028

236–048

241–029

236–049

241–030

236–051

241–031

236–052

241–033

35 to 50 lb (16 to 23 kg)

35 to 50 lb (16 to 23 kg)

35 to 50 lb (16 to 23 kg)

35 to 50 lb (16 to 23 kg)

35 to 50 lb (16 to 23 kg)

35 to 70 lb (16 to 32 kg)

35 to 70 lb (16 to 32 kg)

35 to 70 lb (16 to 32 kg)

35 to 70 lb (16 to 32 kg)

35 to 50 lb (16 to 23 kg)

35 to 50 lb (16 to 23 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

120 lb (55 kg)

400 lb (180 kg)

400 lb (180 kg)

Base

Type

2-wheel truck

2-wheel truck portable portable

2-wheel truck

2-wheel truck

2-wheel truck

2-wheel truck

2-wheel truck

2-wheel truck portable portable portable portable

X

X

X

X

X

X

X

X

X

Dispense

Kit

X

X

X

X

X

X

X

Cover

Follow

Plate Pail

X

X pump support pump support

X

X

X inductor plate inductor plate

X

CE

Installation

Kit 240–979

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X elevator elevator

X

X

X

X

X

X pump support pump support

X

X

Dispense valve, hose, and fittings are included as separate parts in this model.

X

X

X

X X

X

X

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Symbols

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

This equipment is for professional use only.

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

Do not alter or modify this equipment.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-

nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

Handle hoses carefully. Do not pull on hoses to move equipment.

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 66 C (150 F) or below –40 C (–40 F).

Wear hearing protection when operating this equipment.

Do not move or lift pressurized equipment.

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

These pumps are designed to be used only in pumping non-corrosive and non-abrasive lubricants and greases. Any other use of the pump can cause unsafe operating conditions and component rupture, which can result in fluid injection or other serious injury, or fire or explosion.

4 308-300

WARNING

INJECTION HAZARD

Fluid dispensed from the valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury.

Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medical attention.

Do not point the valve at anyone or at any part of the body.

Do not put your hand or fingers over the spray nozzle.

Do not stop or deflect leaks with your hand, body, glove or rag.

Do not “blow back” fluid; this is not an air spray system.

Always have the tip guard and the trigger guard on the gun/valve when dispensing.

Be sure the valve trigger safety operates before dispensing.

Lock the valve trigger safety when you stop dispensing.

Follow the Pressure Relief Procedure on page 7 if the nozzle clogs and before cleaning, checking or servicing the equipment.

Tighten all fluid connections before operating the equipment.

Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.

Permanently coupled hoses cannot be repaired; replace the entire hose.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers.

Keep clear of all moving parts when starting or operating the pump.

Before checking or servicing the equipment, follow the Pressure Relief Procedure on page 7 to prevent the equipment from starting unexpectedly.

308-300 5

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

Ground the equipment and the object being dispensed to. Refer to Grounding on page 7.

If there is any static sparking or you feel an electric shock while using this equipment, stop dis-

pensing immediately. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being dispensed.

Keep the dispense area free of debris, including solvent, rags, and gasoline.

Do not smoke in the dispense area.

Do not turn on or off any light switch in the dispense area while dispensing or while operating if fumes are present.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.

The air motor exhausts any fluids added to the input air, such as oil or antifreeze.

Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.

United States Government safety standards have been adopted under the Occupational Safety and Health Act.

You should consult these standards –– particularly the General Standards, Part 1910, and the Construction

Standards, Part 1926.

Operation/Service

Refer to your pump manual 308-262 (supplied) for operating and service instructions.

6 308-300

Grounding

X

Y

Installation

Static electricity is created by the flow of fluid through the pump and hose. If the pump is not properly grounded, sparking may occur, and the system may become hazardous. Sparking may also occur when plugging in or unplugging a power supply cord. Sparks can ignite fumes from solvents, dust particles and other flammable substances, whether you are operating indoors or outdoors, and can cause a fire or explosion and serious bodily injury and property damage.

If you experience any static sparking or even a slight shock while using this equipment, stop dispensing

immediately. Check for proper grounding. Do not use the system again until the problem has been identified and corrected.

To reduce the risk of static sparking, ground the pump.

Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this dispensing equipment:

Pump: Use a ground wire and clamp, as shown in

Fig. 1.

Fluid hoses: Use only grounded fluid hoses.

Air hoses: Use only grounded air hoses.

Dispensing valve: Obtain grounding through connection to a properly grounded fluid hose and pump.

Fluid supply container: Follow the local code.

Air compressor: Follow the local code.

To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the dispense valve firmly to the side of a grounded metal pail, then trigger the valve.

To ground the pump, l oosen the grounding lug locknut

(W) and washer (X). Insert one end of a 12 ga (1.5 mm@) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the ground wire to a true earth ground.

Air Line Accessories

Refer to your pump manual 308-262 (supplied) for a

Typical Installation drawing and information on recommended air line accessories.

WARNING

A bleed-type master air valve is required in your system to help reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.

The bleed-type master air valve relieves air trapped between this valve and the pump after the air is shut off. Trapped air can cause the pump to cycle unexpectedly. Install the valve close to the pump.

Pressure Relief Procedure

WARNING

INJECTION HAZARD

Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you

Are instructed to relieve the pressure

Stop dispensing

Check or service any of the system equipment

Install or clean the spray tips/nozzles

1.

Close the pump air regulator.

2.

Close the bleed-type master air valve (required in your system).

3.

Hold a metal part of the dispensing valve firmly to the side of a metal waste container, and trigger the valve to relieve fluid pressure.

If you suspect that the dispensing valve, extension, or grease fitting coupler is clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the coupler or hose end coupling and relieve pressure gradually, then loosen it completely, then clear the clog.

W

Z

Fig. 1

308-300 7

Installation

Using a Follow Plate

If using a follow plate (5), remove the fluid container cover. To prevent air from being trapped under the follow plate, scoop grease from the center of the container to the sides, to make the surface concave.

Place the follow plate on the grease, and push down on the plate until grease appears at the center opening

(C). See Fig. 2.

1

2

Concave surface

Push down on plate

2

C

2

Flushing

The pump is tested with lightweight oil, which is left in to protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible solvent before using the pump.

WARNING

For your safety, read the warning section

FIRE AND EXPLOSION HAZARD on page 6 before flushing, and follow all the recommendations given there.

1

Fig. 2

5

02050

8 308-300

Installation

Models 236–049, 236–052, 241–030, and 241–033

1.

Remove the cover from the grease drum.

2.

See Fig. 3 or 4. Place the follow plate (5) on the surface of the grease (See page 8).

3.

Place the cover (4) on the drum. On Model

236–049 only, secure the cover with the three thumbscrews (T).

4.

Insert the pump (1) through the cover (4) and follow plate (5). Lower the pump until it rests on the cover, and secure with the screws (S), using the proper hole pattern in the pump mounting plate (M).

NOTE: The mounting plate has two different hole patterns. Use the one that fits your cover.

5.

Screw the 1/4 npt(mbe) fluid hose (2a) into the pump fluid outlet.

6.

Screw the 3/8 npt swivel adapter (2b) into the pump air inlet or air regulator (8b) inlet, whichever is applicable. Connect the 3/8 npt(mbe) air hose (2c).

1

2c

8b

4

2c

2b

S

M

8b

2a

2b

M

Model 241–033

Fig. 4

4

S

T

5

1

2a

01986A

5

Model 241–030

Fig. 3

01983A

308-300 9

Installation

Models 236–043, 236–044, 236–060, 236–285, and 241–022 through 241–025

1.

Models 236–044 and 241–023 only: Assemble the truck (3) as shown on page 15. Secure the empty pail (6) to the truck base with the pointed clamps

(3d) and thumbnuts (3c).

D

N

3

8b

Models 236–060, 236–285, 241–024, and 241–025 only: Press the empty pail (6) into the dolly (3), making sure that it is flat against the bottom of the dolly. Tighten the nut on the dolly bolt to secure.

See page 19.

G

H

4

All other models:

2.

Remove the cover from a pail of grease. Place the pail of grease into the empty pail (6). Secure the cover (4) on the pail with the three thumbscrews

(T). See Fig. 5.

3.

Insert the pump through the cover (4). Lower the pump until it rests on the cover and secure with the two gun holders (H), using the proper hole pattern in the pump mounting plate (M).


4.

Connect the hose (F) to the pump fluid outlet, and assemble the swivel (Z) and gun (G) to the hose.

5.

Connect the nipple (N) to the pump air inlet or air regulator (8b) inlet, whichever is applicable.

Connect the quick-disconnect coupler (D) to the air supply hose.

Fig. 5

Z

Model 241–023

3c 3d

1

F

M

T

6

10 308-300

Installation

Models 236–046, 236–047, 241–027, and 241–028

1.

Models 236–047 and 241–028: Assemble the truck (3) as shown in the parts drawing on page 15.

Models 236–046 and 241–027: Assemble the base (3) as shown in the parts drawing on page 17.

2.

Place an opened 120 lb (55 kg) drum of grease on the mounting base or truck, and secure it with the hold down clamps (3d). Position the clamps above the drum bead. Tighten the thumbscrews (3c) or bolts (3b).

3.

See Fig. 6. Place the follow plate (5) on the surface of the grease.

4.

Insert the pump through the cover (4) and slide the cover up far enough to let the pump pass easily through the follow plate grommet.

5.

Fasten the cover (4) to the drum with the thumbscrews (T). Secure the pump to the cover with the two gun holders (H), using the proper hole pattern in the pump mounting plate (M).


6.

Connect the hose (F) to the pump fluid outlet, and assemble the z-swivel (Z) and gun (G) to the hose.

7.



Models 236–041, 236–448, 241–020, and

241–026

1.

See Fig. 7. Place the follow plate (5) on the surface of the grease.

2.

If desired, remove the mounting plate from the pump (see manual 308–262). The plate is not needed on this assembly.

3.

Insert the pump through the cover (4a) and slide the cover up far enough to let the pump pass easily through the follow plate grommet. The slip clutch (4b) will secure the pump in place.

4.

Place the cover (4a) on the pail, and tighten the thumbscrews (4f). Install the handle (7) on the pump with three screws.

5.

Connect the hose (F) to the pump fluid outlet.

Assemble the swivel (Z) and gun (G) to the hose.

6.



G

2 3

Fig. 6

8b

4f

Z

5

1 3

D

4

N

8b

1

2

Models 236–047 and 241–028

Models 236–046 and 241–027

D N

4d

H

7

1

4b

4c

Fig. 7

4e

4a

4g

5

1

F

M

T

01981B

Model 241–020

G

Z

F

01975A

308-300 11

Installation

8b

Models 236–048 and 241–029

1.

Assemble the cart (3) as shown in Fig. 8. Use only

2 of the 4 brackets (7d) supplied. Install in the rear positions, of the drum shelf (3b), as shown.

N

D

2.

Place an opened 120 lb (55 kg) drum of grease on the drum shelf.

S

M

4

1

3c 3e

3.

Place the follow plate (5) on the surface of the grease (See page 8).

4.

Insert the pump (1) through the cover (4), and slide the cover up far enough to allow the pump to easily pass through the follow plate grommet and into the grease.

5.

Using items 7a to 7d, secure the cover to the drum and the drum to the cart. Attach the pump mounting plate (M) to the cover using the screws

(S) and washers supplied with the cover.

6.


3g 5

7.

Connect the nipple (N) to the pump air inlet or air regulator (8b) inlet, whichever is applicable. Connect the quick-disconnect coupler (D) to the air supply hose.

3b

Models 236–042 and 241–021

1.

Assemble the truck (3), and install the pump support (4) on the truck handle. See Fig. 9 and the parts drawing on page 15.

2.

Install the pump (1) on the pump support (4), and secure it with the two gun holders (H).

3n

Model 241–029

Fig. 8

G

4

N

D

3p 3e 3f

8b

3.

Install the inductor plate (5) on the pump intake, and secure it with the nut (L).

4.

Place an open container of grease on the truck base, and prepare the surface of the grease (see page 8). Center the inductor plate (5) over the container, and lower it into the container. Open the vent handle (V), and leave it open until grease appears at the opening, then close it.

5.


6.



Z

3

5

V

3k

7a

7b

7c

3j

7d

3a

3h

G

Z

3m 3d

3h 3j

01982A

L

3f

F

1

H

F

Model 241–021

01976A

Fig. 9

12 308-300

Installation

Models 236–051 and 241–031

1.

Assemble the elevator (3) and support (4) as explained in the separate manuals 306–522 and

306–523. See also Fig. 10 and the parts drawing on page 21.

2.

Remove the pump mounting plate (M) with a snap-ring pliers (see manual 308–262). Screw the fluid fitting (U) into the pump fluid outlet. Orient the fitting so it and the fluid hose will not interfere with the mounting plate (M), and reinstall the plate.

3.

Insert the pump (1) through the support (4) and the cover (R). Attach the mounting plate (M) to the support, using the screws (S) and nuts supplied.

4.

Install the inductor plate (P) on the pump intake and secure with the nut (L).

5.

Connect the remaining air and fluid hoses and fittings (see manuals 306–522 and 306–523).

6.

Raise the elevator to its maximum height.

7.

Place an opened 120 lb (55 kg) drum of grease on the base and center it under the inductor plate (P).

See page 8, and prepare the surface of the grease.

8.

Lower the elevator until the inductor plate just begins to enter the drum. Check that it is centered; reposition the drum if necessary. Open the vent handle (V) and leave open until grease appears at the opening, then close it.

9.

Refer to manuals 306–522 and 306–523 for elevator operation.

M

3

L

8b

Model 241–031

Fig. 10

4 (REF)

1

U

S

4

V

R

P

308-300 13

Parts

Models 236–041, 236–448, 214–020, and 241–026

35 to 50 lb (16 to 23 kg) pail size

8

Model 236–041 includes items 1, 2, and 4 to 7.

Model 236–448 includes items 1, 2a to 2e, and 4 to 7.



REF

NO. PART NO.

DESCRIPTION QTY

1

2

235–888 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts.

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

Used on Model 236–041 only.


2a 223–903 DISPENSE VALVE;


1

1

1

7

8

2b 204–084 SWIVEL, straight; 1/4 npt (m x f) 1

2c 109–150 HOSE; buna-N; 1/4 npt(mbe);

6 ft (1.8 m)

2d 208–536 COUPLER, quick-disconnect

1

1

1 2e 169–971 NIPPLE, quick-disconnect

4 222–059 COVER;

4a 207–617

4b

4d

4e 150–868

4f

4h

5

168–102

4c 158–048

159–608

100–220

4g 100–025

100–579

Includes items 4a to 4h

COVER, pail

PLATE, stop, pump

BUMPER, button, rubber

RIVET

HOLDER, gun

SCREW, thumb

NUT, 1/4 nps thd

PIN, cotter; 1/8” x 1”

220–653 FOLLOW PLATE;

1

1

1

1

3

1

1

1

1


188–832 HANDLE, pump

240–979 CE Installation Kit

See Parts on page 22.

1

1

1

2 or

2d to 2e

4f

4d

Model 241–020

7

1

4b

4c

4h

4e

4a

4g

5

2 or 2a to 2c

Models 236–043 and 241–022


Model 236–043 includes items 1 to 6.


6

8

REF

NO.

PART NO. DESCRIPTION

1

2

4

QTY




1


204–574 COVER


204–134 PAlL



1

1

1

1

14 308-300

2 (REF)

8

4

2

6

1

Model 241–022

Parts

Models 236–042 and 241–021




4

5

8

REF

NO. PART NO.

DESCRIPTION

1

2

3

QTY





203–650 TRUCK, 2 wheel

See parts list below.

203–664 SUPPORT

204–351 INDUCTOR PLATE



1

1

1

1

1

1

3

5

2

4

8

1

Ref No. 3, Truck 203–650

REF

NO. PART NO.

DESCRIPTION

3a 203–651

3b 101–251

3c 159–912

3d 159–913

3e

3f

3g

3h

154–636

100–609

101–242

159–924

BASE, truck; bare

WHEEL

NUT, thumb, 5/16–18

CLAMP, hold down;

(steel drums only)

WASHER, 5/8”, 16 GA

SCREW, rd nd mach;

1/4–20 x 0.375”

RING, retaining

HANDLE, truck

QTY

1

2

2

2

2

1

2

4

3b

3f

3e

3g

3e

Model 241–021

01976A

3h

3a 3d 3c

01523

308-300 15

Parts

Models 236–044 and 241–023




6

8

REF

NO. PART NO.

DESCRIPTION

1

2

3

4

QTY

235–888 PUMP, Eagle; 50:1 Ratio


236–058 DISPENSE KIT; 12 ft (3.7 m) hose


203–650 TRUCK, 2 wheel;

See parts list on page 15.

204–574 COVER


204–134 PAIL



1

1

1

1

1

1

3

2 (REF)

4

2

8

Model 241–023

1

6

01978A

Models 236–047 and 241–028

120 lb (55 kg) drum size



REF

NO.


1

2

3

4

5

8

QTY





203–650 TRUCK, 2 wheel


204–574 COVER


220–654 FOLLOW PLATE




1

1

1

1

1

1

2

5

3

2 (REF)

8

4

Model 241–028

16 308-300

1

01981B

Parts

Ref No. 3, Portable Base 203–622,

Series B

REF

NO. PART NO.

DESCRIPTION

3a 191–750 BASE, drum

3b 802–275 BOLT, hex hd; 5/16”–18 x 1.5”

3c 100–214 WASHER, lock

3d 191–747 BRACKET

3e 100–132 WASHER, flat

3f 113–660 RIVET

3g 113–646 CASTER; polyurethane

QTY

1

16

4

2

2

2

2

Model 236–046 and 241–027




REF

NO. PART NO.

DESCRIPTION

1

2

3

4

5

8

QTY





203–622 PORTABLE BASE

See parts list above.

204–574 COVER






1

1

1

1

1

1

2

3

2 (REF)

8

4

5

Model 241–027

06472A

3b

3c

3e

3d

3a

3f

3g

1

308-300 17

Parts

Model 236–049 and 241–030




REF

NO.

1

2

4

5

8






204–574 COVER






QTY

1

1

1

1

1

2

4

5

8

Model 241–030

1

2 (REF)

2b

Ref No. 2, Dispense Kit 222–383

REF

NO.

PART NO. DESCRIPTION QTY

2a 109–154 HOSE; 1/4 npt(mbe) x 25 ft (7.6 m) 1

2b 223–903 VALVE, grease dispense

See manual 308–112.

2c 208–536 COUPLER, quick-disconnect

1

1

2d 169–971 NlPPLE, quick-disconnect

2e 202–577 Z-SWIVEL

1

1

2e

2c

2d

2a

01520

18 308-300

Parts

Models 236–060, 236–285, 241–024, and 241–025


Model 236–060 includes items 1 to 4 and 6.


Model 241–024 includes items 1 to 4, 6, and 8.


REF

NO.

PART NO. DESCRIPTION QTY

1

8





1

3

4

2 236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

Used on Model 236–060 only.


2a 223–903 DISPENSE VALVE

1


1

2b 204–084 SWIVEL, straight; 1/4 npt (m x f) 1

2c 109–150 HOSE; 6 ft (1.8 m)

2d 208–536 COUPLER, quick-disconnect

1

1

2e 169–971 NIPPLE, quick-disconnect

2f 188–843 HOLDER, dispense valve

5

6

204–144

204–574

DOLLY, pail

COVER


220–653 FOLLOW PLATE (not shown)


204–134 PAlL

1

1

1

1

1

1

1 2

2 or 2d to 2f

4

6

2 or 2a to 2c

Model 241–024

8

8

1

1

01987A

3

2 (REF)

Model 236–052 and 241–033




REF

NO.


1

2

4

5

8





200–326 COVER






QTY

1

1

1

1

1

4

Model 241–033

01986A

5

Parts

Model 236–048 and 241–029




REF

NO.


1

2



222–383 DISPENSE KIT


3 222–243 CART KIT

Includes items 3a to 3p

3a 218–027

3b 183–987

FRAME, cart

SHELF, drum

3c 107–144

3d 179–766

3e 100–731

3f 101–566

SCREW, cap; 3/8–16 x 2–1/4

HANDLE, cart

WASHER, flat; 3/8

LOCKNUT, hex; 3/8–16

3g 179–770

3h 154–628

3j 107–146

3k 106–039

AXLE

WASHER, flat; 3/4

RING, retaining, ext; 3/4

WHEEL, tire, pneumatic

3m 107–145

3n 100–680

CAP, tube

CAPSCREW; 3/8–16 x 7/8

3p 159–016

4 222–060

BRACKET, retaining

COVER

5

7

7a




222–061 HOLD DOWN KIT

200–889

7b 153–166

7c 153–102

Includes items 7a to 7d

NUT, wing

HOOK, drum mounting

ROD, drum

7d

8

159–016 BRACKET, retaining (2 used)



QTY

1

1

1

1

1

1

2

2

2

4

2

2

2

4

2

1

4

1

4

1

2

1

6

6

3g 5

8

2 (REF)

4

1

3c 3e

2

3m 3d

3f

7a

7b

7c

3j

7d

3a

3h

3b

3n

Model 241–029

3p 3e 3f 3k 3h 3j

01982A

20 308-300

Parts

Model 236–051 and 241–031




REF

NO. PART NO.

DESCRIPTION

1

3

4

8



204–121 ELEVATOR


222–074 SUPPORT




QTY

1

1

1

1

3

8

4 (REF)

1

4

Model 241–031

308-300 21

CE Installation Kit 240–979

Ref. No. 8, CE Installation Kit 240–979

Ref

No.

Part No.

Description

8a 156–849 NIPPLE

8b 109–075 REGULATOR, air, with gauge

8c 103–347 VALVE, safety

8d 222–011 CLAMP, grounding

8e CE Label

Attention: To comply with CE directives, the

CE identification label must be affixed to the back of the cart or to the top of the drum cover.

Permanently mark the date of assembly on the label.

Qty.

1

1

1

1

1

8c

8b

8a

8e

8d

Accessories

USE GENUINE GRACO PARTS AND ACCESSORIES

Must be purchased separately.

BLEED-TYPE MASTER AIR VALVE 107-142

300 psi (21 bar) Maximum Working Pressure

Relieves air trapped in the air line between the pump air inlet and this valve when closed.

1/2 npt(m) inlet x 1/2 npt(f) outlet.

BOOSTER GUN 202-600

5000 psi (350 bar) Maximum Fluid Inlet Pressure

Boosts pressure of incoming grease to 18,000 psi

(1260 bar).

GROUNDING WIRE AND CLAMP 222-011

25 ft (7.6 m) long, 12 gauge (1.5 mm )

FLEXIBLE EXTENSIONS

5000 psi (350 bar) Maximum Fluid Working Pressure

Use as an alternative to rigid nozzles.

Part No. 236-170 12 in. (0.305 m) long

Part No. 236-182 18 in. (0.457 m) long

Part No. 236-183 30 in. (0.762 m) long

ROLL-AROUND DOLLY

Model 205-054 For 35 lb (16 kg) pail.

Model 204-144 For 70 lb (32 kg) pail.

22 308-300

Sound Data

See the pump instruction manual for technical data including wetted parts, port sizes, maximum air consumption, maximum delivery, and so on. Sound data for the air motors of the pumps on these units is as follows:

Sound pressure level at 70 psi air and 30 cpm

* Sound power level at 70 psi air and 30 cpm

. . . . . . . . . . . . . . . . . . . . 72.99 dB(A)

. . . . . . . . . . . . . . . . . . . . . 85.88 dB(A)

Sound pressure level at 150 psi air and maximum cycle rate . . . . . . . . 79.36 dB(A)

* Sound power level at 70 psi air and maximum cycle rate . . . . . . . . . . 92.25 dB(A)

* Sound power levels measured per ISO Standard 9614–2.

308-300 23

Manual Change Summary

This manual went from Rev. F to Rev. H to obsolete Model No. 236–045 and to add models 241–020 through

241–033, which contain CE Installation Kit 240–979, listed on page 22. Additionally, sound data is added on page 23.

Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Number

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:

1–800–367–4023 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

24 308-300

Sales Offices: Minneapolis, Detroit

Foreign Offices: Belgium, England, Korea, France, Germany, Hong Kong, Japan

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

http://www.graco.com

PRINTED IN USA 308–300 May 1993, Revised July 1998

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