Graco 333023M, Reactor 2 E-30 and E-XP2 Proportioning Systems Owner's Manual
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Operation
Electric,
Not for outdoor hazardous locations.
Important
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333023M
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
WWLL DD
Warnings ........................................................... 3
Important Isocyanate Information......................... 7
Models............................................................... 9
Approvals........................................................... 11
Accessories........................................................ 11
Supplied Manuals ............................................... 12
Related Manuals ................................................ 12
Typical Installation, without circulation.................. 13
Component Identification..................................... 16
Advanced Display Module (ADM) ........................ 18
ADM Display Details .................................... 21
Navigating the Screens ................................ 21
Electrical Enclosure ............................................ 23
Motor Control Module (MCM) .............................. 24
Temperature Control Module (TCM) Cable
Connections.......................................... 25
Installation.......................................................... 26
Setup................................................................. 27
Grounding ................................................... 27
General Equipment Guidelines ..................... 27
Connect Power ............................................ 28
Supply Wet Cups With Throat Seal Liquid
(TSL) ............................................. 29
Install Fluid Temperature Sensor .................. 29
Connect Heated Hose to Proportioner ........... 30
Operation.............................................. 31
Advanced Setup Screens .................................... 34
Advanced Screen 1 — General..................... 34
Advanced Screen 2 — Units ......................... 34
Advanced Screen 3 — USB.......................... 34
Advanced Screen 4— Software .................... 34
System 1............................................................ 35
System 2............................................................ 35
Recipes ............................................................. 35
Add Recipe.................................................. 36
Enable or Disable Recipes............................ 36
Run Mode .......................................................... 37
Home — System Off .................................... 38
Home — System Active................................ 38
Home — System With Error.......................... 38
Targets........................................................ 39
Maintenance................................................ 39
Cycles ......................................................... 39
Events......................................................... 40
Errors.......................................................... 40
Troubleshooting ........................................... 41
Diagnostic ................................................... 42
Job Data ..................................................... 42
Recipes....................................................... 42
Startup............................................................... 44
Fluid Circulation.................................................. 47
Circulation Through Reactor ......................... 47
Circulation Through Gun Manifold ................. 48
Jog Mode ........................................................... 48
Spraying ............................................................ 49
Spray Adjustments ....................................... 50
Manual Hose Mode............................................. 51
Enable Manual Hose Mode........................... 51
Disable Manual Hose Mode .......................... 52
Shutdown........................................................... 53
Purge Air Procedure ........................................... 55
Pressure Relief Procedure .................................. 57
Flushing ............................................................. 58
Maintenance ...................................................... 59
Preventative Maintenance Schedule ............. 59
Proportioner Maintenance ............................ 59
Flush Inlet Strainer Screen ........................... 60
Pump Lubrication System ............................. 61
Errors ................................................................ 62
View Errors.................................................. 62
Troubleshoot Errors ..................................... 62
Troubleshooting.................................................. 63
Error Codes and Troubleshooting.................. 63
USB Data........................................................... 64
Download Procedure.................................... 64
USB Logs .................................................... 64
System Configuration Settings ...................... 65
Custom Language File ................................. 66
Upload Procedure ........................................ 66
Performance Charts............................................ 67
Technical Specifications...................................... 71
Graco Extended Warranty for Reactor® 2
Components ......................................... 73
2 333023M
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
• Do not expose to rain. Store indoors.
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.
• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keep work area
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.
• Protective eyewear and hearing protection.
333023M 3
4
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
333023M
333023M
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.
solvent manufacturer’s MSDSs and recommendations.
5
6
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
333023M
Isocyanates (ISO) are catalysts used in two component materials.
Important Isocyanate Information
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material, which could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.
• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective equipment must stay out of the work area during application and after application for the time period specified by the fluid manufacturer. Generally this time period is at least 24 hours.
• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is recommended:
333023M 7
8
Important Isocyanate Information
Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and SDS.
Exposure to moisture (such as humidity) will cause
ISO to partially cure, forming small, hard, abrasive crystals that become suspended in the fluid.
Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage to equipment. To prevent cross-contamination:
B wetted parts.
• Never use solvent on one side if it has been contaminated from the other side.
Partially cured ISO will reduce performance and the life of all wetted parts.
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.
• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
• Always lubricate threaded parts with an appropriate lubricant when reassembling.
crystallization varies depending on the blend of ISO, the humidity, and the temperature.
Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical compatibility.
• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.
Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
333023M
All elite systems include fluid inlet sensors, ratio monitoring, and Xtreme-Wrap 50 ft (15 m) heated hose. For part numbers, see
.
(Gun Part No.)
(Gun Part No.)
(Gun Part No.)
272010
2000 (14, 140)
0.0272 (0.1034)
30 (13.5)
Load † ◊ 17,900
272011
2000 (14, 140)
0.0272 (0.1034)
30 (13.5)
23,000
272110
2000 (14, 140)
0.0272 (0.1034)
30 (13.5)
17,900
272111
2000 (14, 140)
0.0272 (0.1034)
30 (13.5)
23,000
200
–240
VAC
1Ø
200
–240
VAC
3Ø∆
50
350
–415
VAC
3ØY
34
200
–240
VAC
1Ø
100 62
200
–240
VAC
3Ø∆
350
–415
VAC
3ØY
35
200
–240
VAC
1Ø
78
200
–240
VAC
3Ø∆
50
350
–415
VAC
3ØY
34
200
–240
VAC
1Ø
100 62
200
–240
VAC
3Ø∆
350
–415
VAC
3ØY
35
AP2010
(246102)
CS2010
(CS02
RD)
P22010
(GCP2
R2)
AH2010
(246102)
CH2010
(CS02
RD)
PH2010
(GCP2
R2)
AP2011
(246102)
CS2011
(CS02
RD)
P22011
(GCP2
R2)
AH2011
(246102)
CH2011
(CS02
RD)
PH2011
(GCP2
R2)
AP2110
(246102)
CS2110
(CS02
RD)
P22110
(GCP2
R2)
AH2110
(246102)
CH2110
(CS02
RD)
PH2110
(GCP2
R2)
)
AP2111
(246102
CS2111
(CS02
RD)
P22111
(GCP2
R2)
AH2111
(246102)
CH2111
(CS02
RD)
PH2111
(GCP2
R2)
24K240 24K240 24K240 24K240 24Y240 24Y240 24Y240 24Y240
24K240 (scuff guard)
24Y240 (Xtreme-Wrap)
246050 246050 246050 246050
***
†
★
Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix chamber sizes may be less.
Total system watts used by system, based on maximum heated hose length for each unit.
• E–30 and E–XP2 series: 310 ft (94.5 m) maximum heated hose length, including whip hose.
See
‡
◊
✓
✓
✓
✓
Packages include gun, heated hose, and whip hose. Elite packages also include ratio monitoring and fluid inlet sensors.
Low line input voltage will reduce power available and heaters will not perform at full capacity.
Ø Phase
∆ DELTA
Y WYE
333023M 9
All elite systems include fluid inlet sensors and Xtreme-Wrap 50 ft (15 m) heated hose. For part numbers, see
Load † ◊
272012
3500 (24.1, 241)
0.0203 (0.0771)
2 (7.6)
23,000
200–240
VAC 1Ø
100
200–240
VAC 3Ø∆
62
350–415
VAC 3ØY
35
272112
3500 (24.1, 241)
0.0203 (0.0771)
2 (7.6)
23,000
200–240
VAC 1Ø
100
200–240
VAC 3Ø∆
62
350–415
VAC 3ØY
35
(Gun Part No.)
(Gun Part No.)
AP2012
(246100)
P22012
(GCP2R1)
24K241
(scuff guard)
246055
* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix chamber sizes may be less.
† Total system watts used by system, based on maximum heated hose length for each unit.
• E–30 and E–XP2 series: 310 ft (94.5 m) maximum heated hose length, including whip hose.
★ See
‡
◊
AP2112
(246100)
P22112
(GCP2R1)
24Y241
(Xtreme-Wrap)
246055
✓
Packages include gun, heated hose, and whip hose. Elite packages also include fluid inlet sensors.
Low line input voltage will reduce power available and heaters will not perform at full capacity.
Ø Phase
∆ DELTA
Y WYE
10 333023M
Intertek approvals apply to proportioners without hoses.
Conforms to ANSI/UL Std.
499
Certified to CAN/CSA Std. C22.2 No. 88
Kit Number Description
24U315
24U314
16X521
Air Manifold Kit (4 outlets)
Wheel and Handle Kit
Graco InSite Extension cable 24.6 ft
(7.5 m)
24N449
24K207
50 ft (15 m) CAN cable (for remote display module)
Fluid Temperature Sensor (FTS) with RTD
24U174
15V551
15M483
24M174
121006
Remote Display Module Kit
ADM Protective Covers (10 pack)
Remote Display Module Protective
Covers (10 pack)
Drum Level Sticks
150 ft (45 m) CAN cable (for remote display module)
24N365
24N748
979200
979201
979202
RTD Test Cables (to aide resistance measurements)
Ratio Monitor Kit
Integrated PowerStation, Tier 4
Final, no air
Integrated PowerStation, Tier 4
Final, 20 cfm
Integrated PowerStation, Tier 4
Final, 35 cfm
333023M 11
The following manuals are shipped with the Reactor
2. Refer to these manuals for detailed equipment information.
Manuals are also available at www.graco.com.
333023
333091
333092
Reactor 2 E-30 and E-XP2
Operation
Reactor 2 E-30 and E-XP2 Startup
Quick Guide
Reactor 2 E-30 and E-XP2
Shutdown Quick Guide
The following manuals are for accessories used with the Reactor.
Manuals are available at www.graco.com.
333024
309577
309572
309852
309815
309827
309550
312666
313213
3A1905
3A1906
3A1907
332735
332736
3A6738
3A6335
Reactor 2 E-30 and E-XP2,
Repair-Parts
Electric Reactor Displacement Pump,
Repair-Parts
Heated Hose, Instructions-Parts
Circulation and Return Tube Kit,
Instructions-Parts
Feed Pump Kits, Instructions-Parts
Feed Pump Air Supply Kit,
Instructions-Parts
Fusion ™ AP Gun
Fusion ™ CS Gun
Probler ® P2 Gun
Feed Pump Shutdown Kit,
Instructions-Parts
Light Tower Kit, Instructions-Parts
Remote Display Module Kit,
Instructions-Parts
Air Manifold Kit, Instructions-Parts
Handle and Wheel Kit,
Instructions-Parts
Ratio Monitor Kit, Instructions
Integrated PowerStation, Instructions
12 333023M
Typical Installation, without circulation
H
J
K
K
M
J
G
L
A
G
F
N
(RES)
00000
N
S
00
00
(ISO)
D
00000
00000
E
00000
00000
P
C *
B
Figure 1
00000
D
E
F
G
H
A
B
C
* Shown exposed for clarity. Wrap with tape during operation.
Reactor Proportioner
Heated Hose
Fluid Temperature Sensor (FTS)
Heated Whip Hose
Fusion Spray Gun
Gun Air Supply Hose
Feed Pump Air Supply Lines
Agitator Air Supply Line
P
S
M
N
J
K
L
Fluid Supply Lines
Feed Pumps
Agitator
Desiccant Dryer
Bleed Lines
Gun Fluid Manifold (part of gun)
Remote Display Module Kit (optional)
333023M 13
Typical Installation, with system fluid manifold to drum circulation
K
M
R
J
G
H
K M
J
A
L
G
(RES)
00000
F
S
00
00
(ISO)
D
00000
00000
E
00000
00000 P
C *
B
Figure 2
00000
* Shown exposed for clarity. Wrap with tape during operation.
A
B
C
D
E
F
G
H
Reactor Proportioner
Heated Hose
Fluid Temperature Sensor (FTS)
Heated Whip Hose
Fusion Spray Gun
Gun Air Supply Hose
Feed Pump Air Supply Lines
Agitator Air Supply Line
M
P
R
S
J
K
L
Fluid Supply Lines
Feed Pumps
Agitator
Desiccant Dryer
Gun Fluid Manifold (part of gun)
Recirculation Lines
Remote Display Module (optional)
R
14 333023M
Typical Installation, with gun fluid manifold to drum circulation
K
M
R
J
G
H
K M
J
A
L
G
N
(RES)
N
(ISO)
F
D
S
C*
P
B
Figure 3
* Shown exposed for clarity. Wrap with tape during operation.
A
B
C
CK
D
F
G
H
Reactor Proportioner
Heated Hose
Fluid Temperature Sensor (FTS)
Circulation Block (accessory)
Heated Whip Hose
Gun Air Supply Hose
Feed Pump Air Supply Lines
Agitator Air Supply Line
J
K
L
M
N
P
R
S
Fluid Supply Lines
Feed Pumps
Agitator
Desiccant Dryer
Bleed Lines
Gun Fluid Manifold (part of gun)
Recirculation Lines
Remote Display Module (optional)
R
333023M 15
S
D
E
P
B
C*
Figure 4
16 333023M
BA
BB
FM
FV
GA
GB
HA
CD
DG
EC
EM
FA
FB
FH
HB
MP
PA
PB
ISO Side Pressure Relief Outlet
RES Side Pressure Relief Outlet
Advanced Display Module (ADM)
Drive Gear Housing
Electrical Cord Strain Relief
Electric Motor
ISO Side Fluid Manifold Inlet
RES Side Fluid Manifold Inlet
Fluid Heaters (behind shroud)
Reactor Fluid Manifold
Fluid Inlet Valve (RES side shown)
ISO Side Pressure Gauge
RES Side Pressure Gauge
ISO Side Hose Connection
RES Side Hose Connection
Main Power Switch
ISO Side Pump
RES Side Pump
XB
YA
YB
RS
SA
SB
T
TA
TB
XA
Red Stop Button
ISO Side PRESSURE RELIEF/SPRAY
Valve
RES Side PRESSURE RELIEF/SPRAY
Valve
Heated Hose Power Termination Box
ISO Side Pressure Transducer (behind gauge GA)
RES Side Pressure Transducer (behind gauge GB)
Fluid Inlet Sensor (ISO side, Elite models only)
Fluid Inlet Sensor (RES side, Elite models only)
Flow Meter (ISO side, Elite models only)
Flow Meter (RES side, Elite models only)
333023M 17
The ADM display shows graphical and text information related to setup and spray operations.
To prevent damage to the softkey buttons, do not press buttons with sharp objects such as pens, plastic cards, or fingernails.
Figure 5 Front View
18 333023M
Press to startup or shutdown the system.
Press to stop all proportioner processes. This Is not a safety or emergency stop.
Press to select the specific screen or operation shown on the display directly next to each key.
• Left/Right Arrows: Use to move from screen to screen.
• Up/Down Arrows: Use to move among fields on a screen, items on a dropdown menu, or multiple screens within a function.
Numeric Keypad Use to input values.
Use to cancel a data entry field.
Press to enter or exit Setup mode.
Press to choose a field to update, to make a selection, to save a selection or value, to enter a screen, or to acknowledge an event.
333023M 19
Figure 6 Back View
CJ
CK
CL
CM
Flat Panel Mount (VESA 100)
Model and Serial Number
USB Port and Status LEDs
CAN Cable Connection
20
CN
CP
CR
CS
Module Status LEDs
Accessory Cable Connection
Token Access Cover
Battery Access Cover
Green Solid
Green Flashing
Yellow Solid
Yellow Flashing
Green Flashing
Yellow Solid
Green and Yellow Flashing
Green Solid
Yellow Solid
Red Steady Flashing
Red Random Flashing or Solid
Run Mode, System On
Setup Mode, System On
Run Mode, System Off
Setup Mode, System Off
Data recording in progress
Downloading information to USB
ADM is busy, USB cannot transfer information when in this mode
Power applied to module
Active Communication
Software upload from token in progress
Module error exists
333023M
The following screen appears when the ADM is powered up. It remains on while the ADM runs through initialization and establishes communication with other modules in the system.
The current system error is displayed in the middle of the menu bar. There are four possibilities:
No Icon
No information or no error has occurred
Advisory
Deviation
Alarm
The current system status is displayed at the lower right of the menu bar.
The menu bar appears at the top of each screen. (The following image is only an example.)
Icons next to the soft keys indicate which mode or action is associated with each soft key. Soft keys that do not have an icon next to them are not active in the current screen.
To prevent damage to the soft key buttons, do not press buttons with sharp objects such as pens, plastic cards, or fingernails.
The date and time are always displayed in one of the following formats. The time is always displayed as a
24-hour clock.
• DD/MM/YY HH:MM
• YY/MM/DD HH:MM
• MM/DD/YY HH:MM
The left and right arrows indicate screen navigation.
The screen menu indicates the currently active screen, which is highlighted. It also indicates the associated screens that are available by scrolling left and right.
There are two sets of screens:
• The Run screens control spraying operations and display system status and data.
• The Setup screens control system parameters and advanced features.
Press on any Run screen to enter the Setup screens. If the system has a password lock, the
Password screen displays. If the system is not locked
(password is set to 0000), System Screen 1 displays.
Press on any Setup screen to return to the
Home screen.
The current system mode is displayed at the lower left of the menu bar.
Press the Enter soft key function on any screen.
to activate the editing
Press the Exit soft key to exit any screen.
Use the other softkeys to select the function adjacent to them.
333023M 21
Component A
Component B
Estimated Supply Material
Hose Temperature
Jog Mode Speed
Pressure
Cycle Counter (press and hold)
Advisory.
See
for more information.
Deviation.
See
for more information
Alarm.
See
for more information
Icon Function
Start Proportioner
Start and Stop Proportioner in Jog Mode
Stop Proportioner
Turn on or off the specified heat zone.
Park pump
Enter Jog Mode. See
Reset Cycle Counter
(press and hold)
Select Recipe
Search
Move Cursor Left One Character
Move Cursor Right One Character
Toggle between upper-case, lower-case, and numbers and special characters.
Backspace
Cancel
Clear
Troubleshoot Selected Error
Increase value
Decrease value
Next screen
Previous screen
Return to first screen
22 333023M
AAA Temperature Control Module (TCM)
AAB Motor Control Module (MCM)
AAC Enclosure Fan
AAD Wiring Terminal Blocks
AAE Power Supply
AAF Surge Protector
AAG Hose Breaker
AAH Motor Breaker
AAJ A Side Heat Breaker
AAK B Side Heat Breaker
AAL Transformer Breaker
MP Main Power Switch
333023M 23
7
8
9
4
5
6
2
3
Figure 7
Ref.
Description
MS
1
Module Status LEDs see LED Status Table
CAN Communication Connections
Motor Temperature
Not used
Not used
Not used
A Pump Output Pressure
B Pump Output Pressure
A Fluid Inlet Sensor (Elite only)
B Fluid Inlet Sensor (Elite only)
10
11
12
Accessory output
Not used
Pump Cycle Counter
14
15
16
Graco Insite ™
Motor Power Output
Main Power Input
RS* Rotary Switch
2=E-30
3=E-XP2
Green Solid
Yellow Flashing
Red Steady Flashing
Red Random Flashing or Solid
Power applied to module
Active Communication
Software upload from token in progress
Module error exists
24 333023M
Temperature Control Module (TCM) Cable Connections
Figure 8
1
2
3
4
5
6
7
8
9
10
Power Input
Heater Overtemperature
CAN Communications Connections
Power Out (ISO)
Power Out (Res)
Power Out (Hose)
Module Status LEDs
Heater A Temperature (ISO)
Heater B Temperature (RES)
Hose Temperature
Green Solid
Yellow Flashing
Red Steady Flashing
Red Random Flashing or Solid
Power applied to module
Active Communication
Software upload from token in progress
Module error exists
333023M 25
1.
Remove bolts (A) and nuts.
2.
Swing up the electrical enclosure and reinstall bolt (A) with nut. Tighten bolt (B) and nut.
3.
Position cable bundles against the frame and attach to the frame with loose wire tie (C) on each side.
1.
Use the supplied bolts to install the supplied
L-brackets onto the system frame in the top-most square holes. Install brackets on both the left and right side of system frame.
2.
Secure the L-brackets to the wall. If L-brackets do not line up with the wall stud spacing, bolt a piece of wood to the studs then secure L-brackets to wood.
3.
Use the four holes in the base of the system frame to secure base to the floor. Bolts not supplied.
To prevent serious injury due to system tipping over, ensure Reactor is properly secured to wall.
Note
Mounting brackets and bolts are included in the box of loose parts, shipped with your system.
26 333023M
The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.
• Reactor: System is grounded through the power cord.
• Spray gun: connect whip hose ground wire to FTS.
See
Install Fluid Temperature Sensor, page 29
.
Do not disconnect ground wire or spray without whip hose.
•
•
Fluid supply containers: follow your local code.
Object being sprayed: follow your local code.
• Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.
• To maintain grounding continuity when flushing or relieving pressure, hold a metal part of spray gun firmly to the side of a grounded metal pail, then trigger gun.
• Determine the correct size generator. Using the correct size generator and proper air compressor will enable the proportioner to run at a nearly constant RPM. Failure to do so will cause voltage fluctuations that can damage electrical equipment.
Use the following procedure to determine the correct size generator.
1.
List system components that use peak load requirements in watts.
2.
Add the wattage required by the system components.
3.
Perform the following equation:
Total watts x 1.25 = kVA (kilovolt-amperes)
4.
Select a generator size that is equal to or greater than the determined kVA.
• Use proportioner power cords that meet or exceed the requirements listed in Table 5. Failure to do so will cause voltage fluctuations that can damage electrical equipment.
• Use an air compressor with continuous run head unloading devices. Direct online air compressors that start and stop during a job will cause voltage fluctuations that can damage electrical equipment.
• Maintain and inspect the generator, air compressor, and other equipment per the manufacturer recommendations to avoid an unexpected shutdown. Unexpected equipment shutdown will cause voltage fluctuations that can damage electrical equipment.
• Use a wall power supply with enough current to meet system requirements. Failure to do so will cause voltage fluctuations that can damage electrical equipment.
333023M 27
All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
1.
Turn main power switch (MP) OFF.
2.
Open electrical enclosure door.
electrical enclosure door.
3.
Install supplied terminal jumpers in the positions shown in image for the power source used.
4.
Route power cable through strain relief (EC) in electrical enclosure.
5.
Connect incoming power wires as shown in image. Gently pull on all connections to verify they are properly secured.
6.
Verify all items are connected properly as shown in image then close electrical enclosure door.
E-30,
10 kW
E-30,
15 kW
200–240 VAC, 1
Phase
200–240 VAC, 3
Phase, DELTA
350–415 VAC, 3
Phase, WYE
200–240 VAC, 1
Phase
200–240 VAC, 3
Phase, DELTA
350–415 VAC, 3
Phase, WYE
AWG (mm 2 )))
4 (21.2), 2 wire + ground/PE
6 (13.3), 3 wire + ground/PE
8 (8.4), 4 wire + ground/PE
4 (21.2), 2 wire + ground/PE
6 (13.3), 3 wire + ground/PE
8 (8.4), 4 wire + ground/PE
E-XP2,
15 kW
200–240 VAC, 1
Phase
200–240 VAC, 3
Phase, DELTA
350–415 VAC, 3
Phase, WYE
AWG (mm 2 )))
4 (21.2), 2 wire + ground/PE
6 (13.3), 3 wire + ground/PE
8 (8.4), 4 wire + ground/PE
* Values are for reference only. Refer to amperage listed in Models table (see
system and compare against latest version of local electrical code to select proper power cord size.
operate from 480 VAC power source.
28 333023M
Pump rod and connecting rod move during operation. Moving parts can cause serious injury such as pinching or amputation. Keep hands and fingers away from wet-cup during operation.
To prevent the pump from moving, turn the main power switch OFF.
in packing nut/wet-cup (S) daily. Keep saturated with Graco Throat Seal Liquid (TSL), Part No.
206995, to prevent material from hardening on displacement rod. Replace felt washers when worn or contaminated with hardened material.
with Graco Throat Seal Liquid (TSL), Part 206995.
Wet-cup piston circulates TSL through wet-cup, to carry away isocyanate film on displacement rod.
Figure 10 Component B Pump
The Fluid Temperature Sensor (FTS) is supplied.
Install FTS between main hose and whip hose. See
Heated Hose manual for instructions.
Figure 9 Component A Pump
333023M 29
See the heated hose manual for detailed instructions.
1.
For proportioners with termination box (TB): a.
Connect hose power wires to terminal block
(T) on termination box (TB). Remove box cover and loosen lower strain relief (E).
Route hose wires (V) through the box strain relief and fully insert into terminal block (T). A and B hose wire positions are not important.
Torque to 35–50 in-lb (4.0–5.6 N·m).
b.
Fully tighten strain relief screws and replace cover.
2.
For proportioners with electrical splice connectors
(S): a.
Connect hose power wires to electrical splice connectors (S) from proportioner. Wrap connections with electrical tape.
Figure 12 Electrical Splice Connectors
3.
Connect FTS cable connectors (R). Fully tighten
RTD connectors, if provided.
Figure 11 Termination Box
30 333023M
When main power is turned on by turning the main power switch (MP) to the ON position, the power up screen will be displayed until communication and initialization is complete.
Advanced Display Module (ADM) Operation
Then the power key icon screen will display until the
ADM power on/off button (A) first time after system power-up.
is pressed for the
To begin using the ADM, the machine must be active.
To verify the machine is active, verify that the System
Status Indicator Light (B) is illuminated green, see
Advanced Display Module (ADM), page 18
. If the
System Status Indicator Light is not green, press the ADM Power On/Off (A) button . The System
Status Indicator Light will illuminate yellow if the machine is disabled.
Perform the following tasks to fully setup your system.
1.
Set pressure values for the Pressure Imbalance
Alarm to activate. See
.
2.
Enter, enable, or disable recipes. See
.
3.
Set general system settings. See
Advanced Screen 1 — General, page 34
.
4.
Set units of measure.
See
Advanced Screen 2 — Units, page 34 .
5.
Set USB settings.
See
Advanced Screen 3— USB, page 34 .
6.
Set target temperatures and pressure. See
7.
Set component A and component B supply levels. See
.
333023M 31
Advanced Display Module (ADM) Operation
The ADM will start in the Run screens at the Home screen. From the Run screens, press access the Setup screens. The system defaults with no password, entered as 0000. Enter the to current password then press . Press
Setup Screens Navigation Diagram, page 45 .
to navigate through the Setup Mode screens. See
Set a password to allow Setup screen access, see
Advanced Screen 1 – General, page 34 . Enter any number
from 0001 to 9999. To remove the password, enter the current password in the Advanced Screen – General screen and change the password to 0000.
From the Setup screens, press to return to the Run screens.
32 333023M
Advanced Display Module (ADM) Operation
Setup Screens Navigation Diagram
Figure 13
333023M 33
Advanced setup screens enable users to set units, adjust values, set formats, and view software information for each component. Press to scroll through the Advanced setup screens, Once in the desired
Advanced setup screen, press to access the fields and make changes. When changes are complete press to exit edit mode.
Note
Users must be out of edit mode to scroll through the Advanced setup screens.
Use this screen to enable USB downloads/uploads, enable a logs 90% full advisory, enter the maximum number of days to download data, enable specifying date range of data to download, and how frequently
USB logs are recorded. See .
Use this screen to set the language, date format, current date, time, setup screens password (0000 – for none) or (0001 to 9999), and screen saver delay.
Use this screen to set the temperature units, pressure units, volume units, and cycle units (pump cycles or volume).
This screen displays the software part number and software version for the Advanced Display Module,
USB Configuration, Motor Control Module, and
Temperature Control Modules.
34 333023M
Use this screen to enable pressure imbalance alarms and deviations, set pressure imbalance values, enable low chemical alarm, and enable inlet sensors.
Select accessories using this screen. If the flow meter accessory is installed, use this screen to:
• Enable ratio errors.
• Set the ratio alarm percentage.
• Enable Reactor Smart Control.
Use this screen to enable Manual Hose Mode,
Integrated Mode, and the diagnostic screen. This screen can also be used to set the primary heater size, set the maximum and minimum drum volume, and enable the drum alarms.
Manual Hose Mode disables the hose temperature
RTD sensor so the system can operate if the sensors were to malfunction. Manual Hose Mode is only available when the hose temperature RTD sensor is disconnected. Integrated Mode allows the
Reactor 2 to control an Integrated PowerStation, if the Integrated PowerStation is installed. If the flow meter accessory is installed, use this screen to set the k-factors. K-factors are printed on the flow meter serial number labels.
Use this screen to add recipes, view saved recipes, and enable or disable saved recipes. Enabled recipes can be selected at the Home Run Screen. 24 recipes can displayed on the three recipe screens.
333023M 35
1.
Press and then use recipe field. Press to select a to enter a recipe name
(maximum 16 characters). Press old recipe name.
to clear the
2.
Use to highlight the next field and use the number pad to enter a value. Press to save.
1.
Press and then use to select the recipe that needs to be enabled or disabled.
2.
Use
Press to highlight the enabled check box.
to enable or disable the recipe.
36 333023M
The ADM will start in the Run screens at the “Home” screen. Press screens. See
Run Screens Navigation Diagram, page 44
.
From the Run screens, press to access the Setup screens.
to navigate through the Run Mode
Run Screens Navigation Diagram
Figure 14
333023M 37
This is the home screen when the system is off.
This screen displays actual temperatures, actual pressures at the fluid manifold, jog speed, coolant temperature, and number of cycles.
When the system is active, the home screen displays actual temperature for heat zones, actual pressures at the fluid manifold, coolant temperature, jog speed, the number of cycles, along with all associated control soft keys.
Use this screen to turn on heat zones, view coolant temperature, start the proportioner, stop the proportioner, park the component A pump, enter jog mode, and clear cycles.
temperatures and pressures. These will not be shown on models without inlet sensors.
flow ratio. The vertical bars indicate the level of flow through the meters. The numerical ratio indicates the ratio of A-side component to B-side component
(ISO : RES). For example, if the ratio is 1.10 : 1, the proportioner is pumping more A-side component
(ISO) than B-side component (RES). If the ratio is
0.90 : 1, the proportioner is pumping more B-side component (RES) than A-side component (ISO).
38
Active errors are shown in the status bar. The error code, alarm bell, and description of the error will scroll in the status bar.
1.
Press to acknowledge the error.
2.
See for corrective action.
333023M
Use this screen to define the setpoints for the
A Component Temperature, B Component
Temperature, heated hose temperature, and pressure.
above the highest A or B temperature setpoint or
180°F (82°C).
Note
If the remote display module kit is used, these setpoints can be modified at the gun.
Use this screen to view daily and lifetime cycles or gallons that have been pumped and gallons or liters remaining in the drums.
The lifetime value is the number of pump cycles or gallons since the first time the ADM was turned on.
The daily value automatically resets at midnight.
The manual value is the counter that can be manually reset. Press and hold to reset manual counter.
This screen shows daily cycles and gallons that have been sprayed for the day.
All information listed on this screen can be downloaded on a USB flash drive.
333023M 39
This screen shows the date, time, event code, and description of all events that have occurred on the system. There are 10 pages, each holding 10 events. The 100 most recent events are shown. See
for event code descriptions.
See
Error Codes and Troubleshooting, page 63
for error code descriptions.
All events and errors listed on this screen can be downloaded on a USB flash drive. To download logs, see
This screen shows the date, time, error code, and description of all errors that have occurred on the system.
All errors listed on this screen can be downloaded on a USB flash drive.
40 333023M
This screen displays the last ten errors that occurred on the system. Use the up and down arrows to select an error and press to view the QR code for the selected error. Press to access the QR code screen for an error code that is not listed on this screen. See
Error Codes and Troubleshooting, page 63
, for more information on error codes.
To quickly view online help for a given error code, scan the displayed QR code with your smartphone.
Alternately, visit http://help.graco.com and search for the error code to view online help for that code.
333023M 41
Use this screen to view information for all system components.
Note
Maximum values based on maximum input voltage. Values will lower with lower input voltage.
Use this screen to enter a job name or number.
The following information is displayed:
• A Chemical
• B Chemical
• Hose Chemical
• TCM PCB — temperature control module temperature
Amps
• A Current (0–25 A for 10kW heater, 0–38 A for
15 kW heater)
• B Current (0–25 A for 10kW heater, 0–38 A for
15 kW heater)
• Hose Current (0–45 A typical)
• MCM Bus — displays the voltage supplied to the motor controller, which is the DC voltage that has been converted from the AC voltage supplied to the system (275–400 V typical full range)
• A Voltage – Voltage supplied to A heater (195–240
V typical)
• B Voltage – Voltage supplied to B heater (195–240
V typical)
• Hose Voltage (90V)
Use this screen to select an enabled recipe. Use the up and down arrows to highlight a recipe and press to load. The currently loaded recipe is outlined by a green box.
Note
This screen will not display if there are not any enabled recipes. To enable or disable recipes, see
.
• Pressure A — chemical
• Pressure B — chemical
• CPM — cycles per minute
• Total Cycles — lifetime cycles
42 333023M
Use the table below to find a description for all system non-error events. All events are logged in the USB log files.
Event Code Description
ECDP
ECDX
EL0X
EM0X
EP0X
EQU1
EQU2
EQU3
EQU4
EQU5
ER0X
EVUX
EACX
EADA
EADB
EADH
EAPX
EARX
EAUX
EB0X
EBDA
EBDB
EBDH
EBPX
EBRX
EBUX
EC0X
ECDA
ECDB
ECDH
Recipe Selected
Heat On A
Heat On B
Heat On Hose
Pump On
Jog On
USB Drive Inserted
ADM Red Stop Button Pressed
Heat Off A
Heat Off B
Heat Off Hose
Pump Off
Jog Off
USB Drive Removed
Setup Value Changed
A Temperature Setpoint Changed
B Temperature Setpoint Changed
Hose Temperature Setpoint Changed
Pressure Setpoint Changed
Recipe Changed
System Power On
System Power Off
Pump Parked
System Settings Downloaded
System Settings Uploaded
Custom Language Downloaded
Custom Language Uploaded
Logs Downloaded
User Counter Reset
USB Disabled
333023M 43
4.
Check
To prevent serious injury, only operate Reactor with all covers and shrouds in place.
Running out of fuel will cause voltage fluctuations that can damage electrical equipment and void the warranty. Do not run out of fuel.
5.
Confirm
Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.
1.
Check
Before daily startup, ensure that the fluid inlet screens are clean. See
Flush Inlet Strainer Screen, page 60
6.
Ensure the main breaker on the generator is in the off position.
7.
Start the generator. Allow it to reach full operating temperature.
8.
Turn main
2.
Check
Check level and condition of ISO lube daily. See
Pump Lubrication System, page 61 .
The ADM will display the following screen until communication and initialization is complete.
3.
Use A and B Drum Level Sticks (24M174) to measure the material level in each drum.. If desired, the level can be entered and tracked in the ADM. See
Advanced Setup Screens, page 34
.
44 333023M
9.
Switch on the air compressor, air dryer, and breathing air, if included.
e.
Open fluid inlet valves (FV). Check for leaks.
a.
Setup steps are complete.
See
b.
If an agitator is used, open the agitator’s air inlet valve.
c.
If you need to circulate fluid through the system to preheat the drum supply, see
Circulation Through Reactor, page 47
.
If you need to circulate material through the heat hose to the gun manifold, see
Circulation Through Gun Manifold, page 48
.
d.
Turn both PRESSURE RELIEF/SPRAY valves (SA, SB) to SPRAY .
SA
GA GB
SB
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination: component B wetted parts.
• Never use solvent on one side if it has been contaminated from the other side.
• Always provide two grounded waste containers to keep component A and component B fluids separate.
f.
Hold gun fluid manifold over two grounded waste containers. Open fluid valves A and B until clean, air-free fluid comes from valves.
Close valves.
The Fusion AP gun manifold is shown.
333023M 45
11. Press to activate ADM.
12. If necessary, setup the ADM in Setup Mode. See
Advanced Display Module (ADM) Operation, page 31
.
13. Preheat the system: a.
Press to turn on hose heat zone.
Thermal expansion can cause overpressurization, resulting in equipment rupture and serious injury, including fluid injection. Do not pressurize system when preheating hose.
b.
If you need to circulate fluid through the system to preheat the drum supply, see
Circulation Through Reactor, page 47
.
If you need to circulate material through the heat hose to the gun manifold, see
Circulation Through Gun Manifold, page 48
.
c.
Wait for the hose to reach set point temperature.
This equipment is used with heated fluid which can cause equipment surfaces to become very hot. To avoid severe burns:
• Do not touch hot fluid or equipment.
• Do not turn on hose heat without fluid in hoses.
• Allow equipment to cool completely before touching it.
• Wear gloves if fluid temperature exceeds
110°F (43°C).
Note
Hose heat-up time may increase at voltages less than 230 VAC when maximum hose length is used.
d.
Press to turn on A and B heat zones.
46 333023M
To prevent equipment damage, do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.
fluid flow rates with temperature set points at desired drum temperature. Low temperature rise deviation errors may result.
To circulate through gun manifold and preheat hose, see
Circulation Through Gun Manifold, page 48 .
1.
Follow
To avoid injection injury and splashing, do not install shutoffs downstream of the PRESSURE
RELIEF/SPRAY valve outlets (BA, BB). The valves function as overpressure relief valves when set to SPRAY . Lines must be open so valves can automatically relieve pressure when machine is operating.
2.
See
Typical Installation, with system fluid manifold to drum circulation, page 14 . Route
circulation lines back to respective component
A or B supply drum. Use hoses rated at the maximum working pressure of this equipment.
See
Technical Specifications, page 71
.
3.
Set PRESSURE RELIEF/SPRAY valves (SA,
SB) to PRESSURE RELIEF/CIRCULATION
GA GB
SA SB
.
4.
Set temperature targets. See
5.
Press to circulate fluid in jog mode until
A and B temperatures reach targets. See
for more information about jog mode.
6.
Press to turn on the hose heat zone.
7.
Turn on the A and B heat zones. Wait until the fluid inlet valve temperature gauges (FV) reach the minimum chemical temperature from the supply drums.
8.
Exit jog mode.
9.
Set PRESSURE RELIEF/SPRAY valves (SA,
SB) to SPRAY .
SA
GA GB
SB
333023M 47
To prevent equipment damage, do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.
4.
Turn main power switch on .
5.
Set temperature targets. See
6.
Press to circulate fluid in jog mode until
A and B temperatures reach targets. See
for more information about jog mode.
fluid flow rates with temperature set points at desired drum temperature. Low temperature rise deviation errors may result.
Circulating fluid through the gun manifold allows rapid preheating of the hose.
1.
Install gun fluid manifold (P) on accessory circulation kit (CK). Connect high pressure circulation lines (R) to circulation manifold.
Jog mode has two purposes:
• It can speed fluid heating during circulation.
• It can ease system flushing and priming.
P
CK
R
The Fusion AP gun manifold is shown.
246362
256566
Fusion AP
Fusion CS
309818
313058
2.
Route circulation lines back to respective component A or B supply drum. Use hoses rated at the maximum working pressure of this equipment. See
Technical Specifications, page 71 .
3.
Follow procedures from
1.
Turn main power switch on .
2.
Press circulate to enter jog mode.
3.
Press up or down
(J1 through J20).
to change jog speed
Note
Jog speeds correlate to 3-30% of motor power, but will not operate over 700 psi
(4.9 MPa, 49 bar) for either A or B.
4.
Press to start motor.
5.
To stop the motor and exit jog mode press or .
48 333023M
The Fusion AP gun is shown.
1.
Engage gun piston safety lock and close gun fluid inlet valves A and B.
6.
Open fluid inlet valve located at each pump inlet.
2.
Attach gun fluid manifold. Connect gun air line.
Open air line valve.
7.
Press to start motor and pumps.
3.
Adjust the gun air regulator to desired gun air pressure. Do not exceed the maximum rated air pressure.
4.
Set PRESSURE RELIEF/SPRAY valves (SA,
SB) to SPRAY .
SA
GA GB
SB
8.
Check fluid pressure gauges (GA, GB) to ensure proper pressure balance. If imbalanced, reduce pressure of higher component by valve for that component toward PRESSURE
RELIEF/CIRCULATION balanced pressures.
GA GB
SA until gauges show
SB
5.
Verify heat zones are on and temperatures and pressures are on target, see
.
333023M 49
9.
Open gun fluid inlet valves A and B.
11. Pull gun trigger to test spray onto cardboard. If necessary, adjust pressure and temperature to get desired results.
To prevent material crossover on impingement trigger gun if pressures are imbalanced.
10. Disengage gun piston safety lock.
Flow rate, atomization, and amount of overspray are affected by four variables.
in an uneven pattern, coarse droplet size, low flow, and poor mixing. Too much pressure results in excessive overspray, high flow rates, difficult control, and excessive wear.
setting. The A and B temperatures can be offset to help balance the fluid pressure.
on desired flow rate and fluid viscosity.
results in droplets building up on the front of the nozzle, and no pattern containment to control overspray. Too much clean-off air results in air-assisted atomization and excessive overspray.
50 333023M
If the system produces the T6DH sensor error hose alarm or the T6DT sensor error TCM alarm, use
Manual Hose Mode until the hose RTD cable or FTS temperature sensor can be repaired.
extended periods of time. The system performs best when the hose has a valid RTD and can operate in temperature control mode. If a hose RTD breaks, the first priority is to fix the RTD. Manual Hose Mode can help finish a job while waiting for repair parts.
3.
Select Enable Manual Hose Mode.
Note
When manual hose mode is enabled, the manual hose mode advisory EVCH-V will appear.
4.
Enter Run Mode and navigate to the Target screen. Use the up and down arrows to set the desired hose current.
1.
Disconnect the hose RTD sensor from the TCM.
2.
Enter Setup Mode and navigate to System
Screen 2.
Current Settings Hose
Default
Maximum
20A
37A
333023M 51
5.
Navigate back to the Run Mode Home screen.
The hose now displays a current instead of a temperature.
Manual Hose Mode is automatically disabled when the system detects a valid FTS (Fluid Temperature
Sensor) in the hose.
To manually disable Manual Hose Mode, enter the
Setup Mode and navigate to System 2 Screen.
Deselect Enable Manual Hose Mode.
Note
Until the RTD sensor is repaired, the
T6DH sensor error alarm will display each time the system is powered up.
52 333023M
Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.
1.
Press to stop the pumps.
6.
Turn off the air compressor, air dryer, and breathing air.
7.
Turn main power switch OFF.
2.
Turn off all heat zones.
3.
Relieve pressure.
See
Pressure Relief Procedure, page 57 .
4.
Press to park the Component A Pump. The park operation is complete when green dot goes out. Verify the park operation is complete before moving to next step.
To prevent electric shock do not remove any shrouds or open the electrical enclosure door.
8.
Close all fluid supply valves.
5.
Press to deactivate the system.
333023M 53
9.
Set PRESSURE RELIEF/SPRAY valves (SA,
SB) to SPRAY drain line.
to seal out moisture from
SA
GA GB
SB
10. Engage gun piston safety lock then close fluid inlet valves A and B.
54 333023M
5.
Set the PRESSURE RELIEF/SPRAY valves
(SA, SB) to PRESSURE RELIEF/CIRCULATION
.
SA
GA GB
SB introduced into the system.
1.
Relieve pressure.
See
Pressure Relief Procedure, page 57 .
2.
Install a recirculation kit or install bleed lines between the outlet manifold recirculation fitting and a waste container.
6.
Adjust the pressure in the feed pump air supply lines to 100 psi.
7.
To pressurize the feed pumps, connect the air supply lines (G) to the feed pumps (K).
To prevent equipment damage, do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.
3.
Press the proportioner stop button off the motor.
to turn
4.
To relieve air pressure from the feed pumps, disconnect the air supply lines (G) from the feed pumps (K).
8.
Press the Jog mode button mode. Use the arrow keys speed to J20.
to enter Jog to set the jog
9.
Press the jog mode start button to start the motor. Run 1 gallon (3.8 L) of material through the system.
10. Set the PRESSURE RELIEF/SPRAY valves (SA,
SB) to SPRAY .
SA
GA GB
SB
333023M 55
11. To relieve air pressure from the feed pumps, disconnect the air supply lines (G) from the feed pumps (K).
13. Set the PRESSURE RELIEF/SPRAY valves
(SA, SB) to PRESSURE RELIEF/CIRCULATION
.
SA
GA GB
SB
12. Press the jog mode stop button mode.
to exit Jog
14. Listen for a “spitting” sound from the bleed lines (N) or recirculation lines (R). See
Typical Installation, without circulation, page 13 ,
Typical Installation, with system fluid manifold to drum circulation, page 14 , and
Typical Installation, with gun fluid manifold to drum circulation, page 15 . This sound indicates
that the Reactor 2 system still contains unwanted air. If the system still contains air, repeat the purge air procedure.
56 333023M
Follow the Pressure Relief Procedure whenever you see this symbol.
3.
Close gun fluid inlet valves A and B.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the
Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.
The Fusion AP gun is shown.
1.
Relieve pressure in gun and perform gun shutdown procedure. See gun manual.
2.
Engage gun piston safety lock.
4.
Shut off feed pumps and agitator, if used.
5.
Route fluid to waste containers or supply tanks.
Turn PRESSURE RELIEF/SPRAY valves (SA,
SB) to PRESSURE RELIEF/CIRCULATION
. Ensure gauges drop to 0.
GA GB
SA SB
333023M 57
To help prevent fire and explosion:
• Flush equipment only in a well-ventilated area.
• Do not spray flammable fluids.
• Do not turn on heaters while flushing with flammable solvents.
• Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid.
• Use the lowest possible pressure when flushing.
• All wetted parts are compatible with common solvents. Use only moisture-free solvents.
To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE
RELIEF/SPRAY valves (SA, SB) to PRESSURE
RELIEF/CIRCULATION lines (N).
GA GB
SA
. Flush through bleed
SB
To flush entire system, circulate through gun fluid manifold (with manifold removed from gun).
To prevent moisture from reacting with isocyanate, always leave the system filled with a moisture-free plasticizer or oil. Do not use water. Never leave the system dry. See
Important Isocyanate Information, page 7 .
58 333023M
Inspect ISO lubricant level and condition daily. Refill or replace as needed. See
Pump Lubrication System, page 61
.
Prior to performing any maintenance procedures, follow
Pressure Relief Procedure, page 57
.
To prevent crystallization, do not expose component
A to moisture in air.
The operating conditions of your particular system determine how often maintenance is required.
Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.
Clean gun mix chamber ports regularly. See gun manual.
Clean gun check valve screens regularly. See gun manual.
Check the wet cup daily. Keep it 2/3 full with Graco
Throat Seal Liquid (TSL ® ) or compatible solvent. Do not overtighten packing nut/wet cup.
Use clean, dry, oil-free compressed air to prevent dust buildup on control modules, fans, and motor
(under shield).
Do not overtighten packing nut/wet cup. Throat u-cup is not adjustable.
Keep vent holes on bottom of electrical cabinet open.
Inspect fluid inlet strainer screens daily, see
Flush Inlet Strainer Screen, page 60
.
Grease circulation valves (SA and SB) with Fusion grease (117773) weekly.
333023M 59
The inlet strainers filter out particles that can plug the pump inlet check valves. Inspect the screens daily as part of the startup routine, and clean as required.
Isocyanate can crystallize from moisture contamination or from freezing. If the chemicals used are clean and proper storage, transfer, and operating procedures are followed, there should be minimal contamination of the A-side screen.
Note
Clean the A-side screen only during daily startup. This minimizes moisture contamination by immediately flushing out any isocyanate residue at the start of dispensing operations.
1.
Close the fluid inlet valve at the pump inlet and shut off the appropriate feed pump. This prevents material from being pumped while cleaning the screen.
2.
Place a container under the strainer base to catch drain off when removing the strainer plug (C).
3.
Remove the screen (A) from the strainer manifold. Thoroughly flush the screen with compatible solvent and shake it dry. Inspect the screen. No more than 25% of the mesh should be restricted. If more than 25% of the mesh is blocked, replace the screen. Inspect the gasket
(B) and replace as required.
4.
Ensure the pipe plug (D) is screwed into the strainer plug (C). Install the strainer plug with the screen (A) and o-ring (B) in place and tighten. Do not overtighten. Let the gasket make the seal.
5.
Open the fluid inlet valve, ensure that there are no leaks, and wipe the equipment clean. Proceed with operation.
Figure 15
60 333023M
Check the condition of the ISO pump lubricant daily.
Change the lubricant if it becomes a gel, its color darkens, or it becomes diluted with isocyanate.
Gel formation is due to moisture absorption by the pump lubricant. The interval between changes depends on the environment in which the equipment is operating. The pump lubrication system minimizes exposure to moisture, but some contamination is still possible.
Lubricant discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation. If the packings are operating properly, lubricant replacement due to discoloration should not be necessary more often than every 3 or
4 weeks.
To change pump lubricant:
1.
Follow
Pressure Relief Procedure, page 57 .
2.
Lift the lubricant reservoir (R) out of the bracket and remove the container from the cap. Holding the cap over a suitable container, remove the check valve and allow the lubricant to drain.
Reattach the check valve to the inlet hose.
3.
Drain the reservoir and flush it with clean lubricant.
4.
When the reservoir is flushed clean, fill with fresh lubricant.
5.
Thread the reservoir onto the cap assembly and place it in the bracket.
6.
The lubrication system is ready for operation. No priming is required.
Pump Lubrication System
Figure 16
333023M 61
When an error occurs the error information screen displays the active error code and description.
The error code, alarm bell, and active errors will scroll in the status bar. For a list of the ten most recent errors see
. Error codes are stored in the error log and displayed on the Error and Troubleshooting screens on the ADM.
To troubleshoot the error:
1.
Press the soft key next to “Help With This Error” for help with the active error.
There are three types of errors that can occur. Errors are indicated on the display as well as by the light tower (optional).
Alarms are indicated by . This condition indicates a parameter critical to the process has reached a level requiring the system to stop. The alarm needs to be addressed immediately.
Deviations are indicated by . This condition indicates a parameter critical to the process has reached a level requiring attention, but not sufficient enough to stop the system at this time.
Advisories are indicated by . This condition indicates a parameter that is not immediately critical to the process. The advisory needs attention to prevent more serious issues in the future.
To diagnose the active error, see
.
Note
Press or to return to the previously displayed screen.
2.
The QR code screen will be displayed. Scan the QR code with your smart phone to be sent directly to online troubleshooting for the active error code. Otherwise, manually navigate to http://help.graco.com and search for the active error.
62
3.
If no internet connection is available, see
Error Codes and Troubleshooting, page 63
for causes and solutions for each error code.
333023M
To avoid injury due to unexpected machine operation initiated by a remote controller, disconnect the Reactor 2 App cellular module, if equipped, from the system prior to troubleshooting.
Refer to your Reactor 2 App manual for instructions.
See system repair manual or visit help.graco.com for causes and solutions to each error code.
See
for information about errors that can occur on the system.
See
for the ten most recent errors that have occurred on the system. See
to diagnose errors on the ADM that have occurred on the system.
333023M 63
flash drive (for example, missing or empty log files), save desired data off of the USB flash drive and reformat it before repeating the download procedure.
language files can be modified if the files are in the
UPLOAD folder of the USB flash drive. See System
Configuration Settings File, Custom Language File, and Upload Procedure sections.
1.
Insert USB flash drive into USB port.
2.
The menu bar and USB indicator lights indicate that the USB is downloading files. Wait for USB activity to complete.
3.
Remove USB flash drive from USB port.
4.
Insert USB flash drive into USB port of computer.
5.
The USB flash drive window automatically opens.
If it does not, open USB flash drive from within
Windows® Explorer.
6.
Open GRACO folder.
7.
Open the system folder. If downloading data from more than one system, there will be more than one folder. Each folder is labeled with the corresponding serial number of the ADM (The serial number is on the back of the ADM.)
8.
Open DOWNLOAD folder.
9.
Open DATAxxxx folder.
10. Open DATAxxxx folder labeled with the highest number. The highest number indicates the most recent data download.
11. Open log file. Log files open in Microsoft® Excel by default as long as the program is installed.
However, they can also be opened in any text editor or Microsoft® Word.
Note
All USB logs are saved in Unicode
(UTF-16) format. If opening the log file in Microsoft Word, select Unicode encoding.
During operation, the ADM stores system and performance related information to memory in the form of log files. The ADM maintains six log files:
• Event Log
• Job Log
• Daily Log
• System Software Log
• Blackbox Log
• Diagnostics Log
Follow
Download Procedure, page 64 , to retrieve
log files.
Each time a USB flash drive is inserted into the ADM
USB port, a new folder named DATAxxxx is created.
The number at the end of the folder name increases each time a USB flash drive is inserted and data is downloaded or uploaded.
The event log file name is 1–EVENT.CSV and is stored in the DATAxxxx folder.
The event log maintains a record of the last 49,000 events and errors. Each event record contains:
• Date of event code
• Time of event code
• Event code
• Event type
• Action taken
• Event Description
Event codes include both error codes (alarms, deviations, and advisories) and record only events.
Actions Taken includes setting and clearing event conditions by the system, and acknowledging error conditions by the user.
64
Note
The ADM can read/write to FAT (File
Allocation Table) storage devices. NTFS, used by 32 GB or greater storage devices, is not supported.
333023M
The job log file name is 2–JOB.CSV and is stored in the DATAxxxx folder.
The job log maintains a record of data points based on the USB Log Frequency defined in the Setup screens. The ADM stores the last 237,000 data points for download. See
Setup - Advanced Screen 3 — USB, page 34 , for
information on setting the Download Depth and USB
Log Frequency.
• Data point date
• Data point time
• A side temperature
• B side temperature
• Hose temperature
• A side temperature setpoint
• B side temperature setpoint
• Hose temperature setpoint
• A side inlet pressure
• B side inlet pressure
• Inlet pressure setpoint
• System lifetime pump cycle counts
• Pressure, volume, and temperature units
• Job name/number
The system software file name is 4–SYSTEM.CSV
and is stored in the DATAxxxx folder.
The system software log lists the following:
• Date log was created
• Time log was created
• Component name
• Software version loaded on the above component
The black box file name is 5–BLACKB.CSV and is stored in the DATAxxxx folder.
The Blackbox log maintains a record of how the system runs and the features that are used. This log will help Graco troubleshoot system errors.
The diagnostics file name is 6–DIAGNO.CSV and is stored in the DATAxxxx folder.
The Diagnostics log maintains a record of how the system runs and the features that are used. This log will help Graco troubleshoot system errors.
The daily log file name is 3–DAILY.CSV and is stored in the DATAxxxx folder.
The daily log maintains a record of the total cycle and volume sprayed on any day that the system is powered up. The volume units will be the same units that were used in the Job Log.
The following data is stored in this file:
• Date that material was sprayed
• Time — unused column
• Total pump cycle count for day
• Total volume sprayed for day
The system configuration settings file name is
SETTINGS.TXT and is stored in the DOWNLOAD folder.
A system configuration settings file automatically downloads each time a USB flash drive is inserted into the ADM. Use this file to back up system settings for future recovery or to easily replicate settings across multiple systems. Refer to the
for instructions on how to use this file.
333023M 65
The custom language file name is DISPTEXT.TXT
and is stored in the DOWNLOAD folder.
A custom language file automatically downloads each time a USB flash drive is inserted into the ADM.
If desired, use this file to create a user-defined set of custom language strings to be displayed within the
ADM.
The system is able to display the following Unicode characters. For characters outside of this set, the system will display the Unicode replacement character, which appears as a white question mark inside of a black diamond.
• U+0020 - U+007E (Basic Latin)
• U+00A1 - U+00FF (Latin-1 Supplement)
• U+0100 - U+017F (Latin Extended-A)
• U+0386 - U+03CE (Greek)
• U+0400 - U+045F (Cyrillic)
The custom language file is a tab-delimited text file that contains two columns. The first column consists of a list of strings in the language selected at the time of download. The second column can be used to enter the custom language strings. If a custom language was previously installed, this column contains the custom strings. Otherwise the second column is blank.
Modify the second column of the custom language file as needed and the follow
, to install the file.
The format of the custom language file is critical.
The following rules must be followed in order for the installation process to succeed.
• Define a custom string for each row in the second column.
Note
If the custom language file is used, you must define a custom string for each entry in the DISPTEXT.TXT file. Blank second-column fields will be displayed blank on the ADM.
• The file name must be DISPTEXT.TXT.
• The file format must be a tab-delimited text file using Unicode (UTF-16) character representation.
• The file must contain only two columns, with columns separated by a single tab character.
• Do not add or remove rows to the file.
• Do not change the order of the rows.
Use this procedure to install a system configuration file and/or a custom language file.
1.
Download Procedure automatically generate the proper folder structure on the USB flash drive.
2.
Insert USB flash drive into USB port of computer.
3.
The USB flash drive window automatically opens.
If it does not, open USB flash drive from within
Windows Explorer.
4.
Open GRACO folder.
5.
Open the system folder. If working with more than one system, there will be more than one folder within the GRACO folder. Each folder is labeled with the corresponding serial number of the ADM. (The serial number is on the back of the module.)
6.
If installing the system configuration settings file, place SETTINGS.TXT file into the UPLOAD folder.
7.
If installing the custom language file, place
DISPTEXT.TXT file into the UPLOAD folder.
8.
Remove USB flash drive from the computer.
9.
Install USB flash drive into the ADM USB port.
10. The menu bar and USB indicator lights indicate that the USB is downloading files. Wait for USB activity to complete.
11. Remove USB flash drive from USB port.
Note
If the custom language file was installed, users can now select the new language from the Language drop-down menu in
Advanced Screen 1 — General, page 34
.
66 333023M
Use these charts to help identify the proportioner that will work most efficiently with each mix chamber. Flow rates are based on a material viscosity of 60 cps.
To prevent system damage, do not pressurize the system above the line for the gun tip size being used.
2000
(138)
AR4242
(01)
1500
(103)
PRESSURE psi (bar)
1000
(69)
AR5252
(02)
AR6060
(03)
AR7070
(04)
E-30
500
(34)
0 5
(2.3)
10
(4.5)
15
(6.8)
20
(9.1)
25
(11.3)
FLOW lbs/min (kg/min)
30
(13.6)
35
(15.9)
40
(18.1)
333023M 67
68
PRESSURE psi (bar)
3500
(241)
3000
(207)
2500
(172)
2000
(138)
1500
(103)
1000
(69)
500
(34)
0
AR2020
(000)
AR2929
(00)
E-XP2
AR4242
(01)
0.5
(1.9)
1.0
(3.8)
FLOW gal./min (l/min)
1.5
(5.7)
2.0
(7.6)
PRESSURE psi (bar)
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
0
AF2020
(FTXX24 TIP)
AF2929
(FTXX38 TIP)
AF4242
(FTXX38 TIP)
AF5252
(FTXX48 TIP)
0.5
(1.9)
1.0
(3.8)
FLOW gal./min (l/min)
1.5
(5.7)
E-XP2
2.0
(7.6)
333023M
PRESSURE psi (bar)
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
0
E-XP2
XR2323
(RTM040)
XR2929
(RTM040)
MR3535
(RTM040)
XR3535
(RTM055)
XR4747
(RTM055)
MR4747
(RTM055)
0.5
(1.9)
1
(3.8)
FLOW gal./min (l/min)
1.5
(5.7)
2.0
(7.6)
PRESSURE psi (bar)
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
0
XF1313
(FTM424)
MF1818
(FTM424)
XF1818
(FTM424)
XF2323
(FTM424)
MF2929
(FTM424)
XF2929
(FTM424)
MF3535
(FTM638)
XF3535
(FTM638)
0.2
(0.7)
0.4
(1.5)
0.6
(2.3)
0.8
(3.0)
1
(3.8)
MF4747
(FTM638)
MF5757
(FTM638)
XF5757
(FTM638)
1.2
(4.5)
FLOW gal./min (l/min)
1.4
(5.3)
E-XP2
1.6
(6.0)
1.8
(6.8)
2.0
(7.6) typical operating conditions. Periods of continuous spraying or very high ambient temperatures reduce the performance envelope.
333023M 69
70
Delta T in degrees F
(degrees C)
80
(26.6)
70
(21.1)
60
(15.5)
50
(10.0)
40
(4.4)
30
(-1.1)
20
(-6.6)
10
(-12.2)
140
(60.0)
130
(54.4)
120
(48.9)
110
(43.3)
100
(37.8)
90
(32.2)
0
K
L
0.5
(1.9)
1.0
(3.8)
1.5
(5.7)
2.0
(7.6)
2.5
(9.5)
3.0
(11.4)
Flow Rate in gpm (lpm)
3.5
(13.2)
4.0
(15.1)
4.5
(17.0)
* Heater performance data is based on testing with 10 wt. hydraulic oil and 230V across heater power wires.
K = 10.2 kW
L = 15.3 kW
333023M
E-30
E-XP2
E-30
E-XP2
E-30
E-XP2
Length
E-30
E-XP2
Temperature
Nominal 200–240 VAC, 1 Phase,
50/60 Hz
Nominal 200–240 VAC, 3 phase,
DELTA, 50/60 Hz
Nominal 350–415 VAC, 3 phase,
WYE, 50/60 Hz
E-30 10 kW
E-30, 15 kW
E-XP2 15 kW
2000 psi
3500 psi
190°F
190°F
30 lb/min
2 gpm
310 ft
0.0272 gal.
0.0203 gal.
20° to 120°F
195–265 VAC
195–265 VAC
340–455 VAC
10,200 Watts
15,300 Watts
15,300 Watts
14 MPa, 140 bar
24.1 MPa, 241 bar
88°C
88°C
13.5 kg/min
7.6 lpm
94 m
0.1034 liter
0.0771 liter
-7° to 49°C
333023M 71
Sound Pressure measured per ISO-9614–2.
E-30, Measured from 3.1 ft (1 m), at 1000 psi (7 MPa, 70 bar), 3 gpm
(11.4 lpm)
E-XP2, Measured from 3.1 ft (1 m), at 3000 psi (21 MPa, 207 bar),
1 gpm (3.8 lpm)
E-30, Measured from 3.1 ft (1 m), at 1000 psi (7 MPa, 70 bar), 3 gpm
(11.4 lpm)
E-XP2, Measured from 3.1 ft (1 m), at 3000 psi (21 MPa, 207 bar),
1 gpm (3.8 lpm)
Component A (ISO)
Component B (RES)
300 psi
300 psi
Component A (ISO) and
Component B (RES)
Component A (ISO)
Component B (RES)
87.3 dBA
79.6 dBA
93.7 dBA
86.6 dBA
2.1 MPa, 21 bar
2.1 MPa, 21 bar
3/4 NPT(f) with 3/4 NPSM(f) union
#8 (1/2 in.) JIC, with #5 (5/16 in.) JIC adapter
#10 (5/8 in.) JIC, with #6 (3/8 in.) JIC adapter
Size
Maximum Pressure
Width
Height
Depth
E-30, 10 kW
E-30, 15 kW
E-30, 10 kW Elite
E-30, 15 kW Elite
E-XP2
E-XP Elite
Material
250 psi
1/4 NPSM(m)
1.75 MPa, 17.5 bar
26.3 in.
63 in.
15 in.
315 lb
350 lb
320 lb
355 lb
345 lb
350 lb
668 mm
1600 mm
381 mm
143 kg
159 kg
145 kg
161 kg
156 kg
159 kg
Aluminum, stainless steel, zinc plated carbon steel, brass, carbide, chrome, chemically resistant o-rings, PTFE, ultra-high molecular weight polyethylene
72 333023M
for Reactor ®
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
24U050
24U051
24U831
24U832
24U855
24U854
All other Reactor 2 parts
Electric Motor
Motor Control Module
Motor Control Module
Heater Control Module
Advanced Display Module
36 Months or 3 Million Cycles
36 Months or 3 Million Cycles
36 Months or 3 Million Cycles
36 Months or 3 Million Cycles
36 Months or 3 Million Cycles
12 Months
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS
INCLUDING
FOR
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty hereunder must be brought within the latter of two (2) years of the date of sale, or one (1) year the warranty period expires.
GRACO
AND
MATERIALS manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
For the latest information about Graco products, visit www.graco.com.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original Instructions. This manual contains English. MM 333023 www.graco.com
Revision M, February 2019
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