Sea-Doo Challenger Series 2002 Operator Guide

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Sea-Doo Challenger Series 2002 Operator Guide | Manualzz

lmo2001-002a.fm Page 0 Tuesday, May 16, 2000 9:17 AM

SAFETY WARNING

Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, the Safety Handbook, the Safety Videocassette and the on-product Warning Labels could cause injury, including the possibility of death. The operator has the responsibility to inform passenger(s) of safety precautions.

This Operator’s Guide , the Safety Handbook and Videocassette should remain with the craft at the time of resale.

Gelcote † is a trademark of Gelcote International

Knight’s Spray-Nine † is a trademark of Korkay System Ltd

The following trademarks are property of Bombardier Inc. and/or its subsidiaries:

SEA-DOO ®

BOMBARDIER-ROTAX ®

Bombardier Lube ®

Sea-Doo Synthetic Grease

Printed in Canada (lmo2001-002a.fm PS)

®

©

*Trademarks of Bombardier Inc. and/or its subsidiaries.

2000 Bombardier Inc. All rights reserved.

lmo2001-002a.fm Page 1 Tuesday, May 16, 2000 9:17 AM

Doin’it on your new Sea-Doo Sport Boat

Congratulations, you are now the proud owner of a Sea-Doo sport boat. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the Videocassette provided with the craft, to read this Operator’s Guide , the Safety Handbook and on-product warning/caution labels and familiarize yourself with the contents. These manuals contain pertinent information which, if followed, will provide you with the necessary knowledge to help you fully enjoy the pleasures of this craft.

We strongly recommend that any craft operator complete a safety boating course. Check with your local Coast Guard or Power and Sail Squadron in your area for course availability. More serious boaters may want to obtain Chapman

Piloting by Elbert S. Maloney, available at most book stores.

When introducing your family or friends to the sport, be sure they fully understand the controls and operation of the craft and the importance of courteous, responsible riding.

Each operator has a responsibility to ensure the safety of his/her passenger(s) and of other water users. Please follow all safety instructions and operate your craft with care.

We encourage you to have an Annual Safety Inspection of your craft. Please contact your authorized Sea-Doo dealer for further details.

Finally, we urge you to visit your authorized Sea-Doo dealer regularly for regular and safety maintenance as well as any craft accessories you may require.

Have fun and... Bon Voyage.

Please keep this guide and Safety Handbook on board. These manuals should remain with the craft at time of resale.

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TABLE OF CONTENTS

FOREWORD ................................................................................

5

 SAFETY MEASURES ...............................................................

6

General ....................................................................................................

6

Operation.................................................................................................

6

Maintenance............................................................................................

7

LIST OF DISTRIBUTORS .............................................................

8

BOMBARDIER LIMITED WARRANTY

NORTH AMERICA: SEA-DOO ® SPORT BOAT ................................

9

BOMBARDIER INTERNATIONAL LIMITED WARRANTY:

SEA-DOO ® SPORT BOAT ............................................................

11

REGISTRATION NUMBER LOCATION .........................................

13

LOCATION OF THE IMPORTANT LABELS ...................................

14

IDENTIFICATION NUMBERS .......................................................

17

Hull ..........................................................................................................

17

Engine......................................................................................................

17

CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION ....

18

Cockpit.....................................................................................................

18

Overview .................................................................................................

20

CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS..

23

1) Safety Lanyard ..................................................................................

23

2) Steering Wheel .................................................................................

23

3) Throttle Lever....................................................................................

23

4) Shift Lever.........................................................................................

24

5) Ignition Switch ..................................................................................

24

6) 12-Volts Accessory Jack ...................................................................

25

7) Navigation Light Switch.............................................................................

25

8) Bilge Pump Switch............................................................................

25

9) Bilge Air Blower Switch.............................................................................

26

10) Horn Switch ......................................................................................

26

11) Deck Light Switch .............................................................................

26

12) Low-Fuel Warning System Switch....................................................

27

13) Fuel Gauge/Low Oil Level Pilot Lamp and Beeper ...........................

27

14) Tachometer .......................................................................................

27

15) Speedometer ....................................................................................

28

16) Wind Deflector ..................................................................................

28

17) Bilge Drain Plugs ...............................................................................

28

18) Grab Handles ....................................................................................

28

19) Rear Grab Handle(s) ..........................................................................

29

20) Swim Platform ..................................................................................

29

21) Sun Deck (if so equipped) .................................................................

29

22) Seats .................................................................................................

29

23) Bow Seat (if so equipped) .................................................................

30

24) Cup Holders ......................................................................................

31

2

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25) Right/Left Front Storage Compartment(s) ........................................

31

26) Deck Storage Compartment .............................................................

32

27) Rear Storage Compartment ..............................................................

33

28) Jet Pump Water Intake .....................................................................

34

29) Bow and Stern Eyelets .....................................................................

34

30) Bow Light..........................................................................................

35

31) Removable Stern Light .....................................................................

35

32) Mooring Cleats..................................................................................

36

33) Deck..................................................................................................

36

34) Fuel Tank Cap ...................................................................................

36

35) Deck Drain(s).....................................................................................

36

36) Main Oil Reservoir Cap .....................................................................

36

37) Flushing Connector ...........................................................................

37

38) Ventilation Ducts...............................................................................

37

39) Jet Pump Nozzle ...............................................................................

37

40) Reverse Gate ....................................................................................

37

41) Retractable Ladder (if so equipped) ..................................................

37

42) Scupper Valve ...................................................................................

38

43) Hydro-Surge Grate System ...............................................................

38

44) Fuel Tank Vent ..................................................................................

38

45) Ski Post (optional) .............................................................................

38

46) Fuses ................................................................................................

39

47) Radio (if so equipped) .......................................................................

39

48) Glove Box (if so equipped) ................................................................

39

49) Water Bypass System ......................................................................

40

50) Main Battery Cut-Off Switch.............................................................

40

FUEL AND LUBRICATION ........................................................... 41

Fueling Procedure ...................................................................................

41

Recommended Fuel ................................................................................

41

Recommended Oil ..................................................................................

42

Main Oil Reservoir Level .........................................................................

42

Engine Mounted Oil Reservoir Level.......................................................

42

BREAK-IN PERIOD ...................................................................... 43

Engine .....................................................................................................

43

10-Hour Inspection ..................................................................................

43

PRE-OPERATION CHECKS .......................................................... 44

Hull ..........................................................................................................

45

Jet Pump Water Intake ...........................................................................

45

Bilge ........................................................................................................

45

Battery.....................................................................................................

45

Fuel Tank/Oil Reservoirs..........................................................................

45

Engine Compartment ..............................................................................

45

Fire Extinguisher......................................................................................

45

Steering System......................................................................................

45

Throttle System.......................................................................................

45

Shifter System.........................................................................................

46

Inlet Grate................................................................................................

46

3

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Safety Lanyard and Ignition Switch .........................................................

46

Storage Compartment Covers.................................................................

46

OPERATING INSTRUCTIONS ......................................................

47

Launching/Loading...................................................................................

47

Trailering ..................................................................................................

47

Principle of Operation ..............................................................................

47

Boarding from a Dock..............................................................................

49

Boarding from the Water.........................................................................

50

Starting ....................................................................................................

51

Rough Water or Poor Visibility Operation ................................................

51

Crossing Waves.......................................................................................

51

Stopping/Docking ....................................................................................

51

Beaching..................................................................................................

52

Shutting Off the Engine...........................................................................

52

POST-OPERATION CARE ............................................................

53

General Care............................................................................................

53

Additional Care for Foul Water or Salt Water ..........................................

53

SPECIAL PROCEDURE................................................................

54

Engine Overheating .................................................................................

54

Jet Pump Water Intake and Impeller Cleaning ........................................

54

Capsized Boat..........................................................................................

54

Submerged Boat......................................................................................

54

Low-Charge Battery Condition ................................................................

55

MAINTENANCE ..........................................................................

56

Lubrication ...............................................................................................

56

Periodic Inspection ..................................................................................

57

Periodic Inspection Chart.........................................................................

58

Throttle Cable ..........................................................................................

59

Fuel and Oil Filters...................................................................................

59

Steering/Jet Pump Nozzle Adjustment....................................................

59

Reverse Gate...........................................................................................

59

Deck Drain(s) ...........................................................................................

59

Fuses .......................................................................................................

59

Bilge Air Blower.......................................................................................

59

Navigation Light Bulb Replacement ........................................................

60

General Inspection and Cleaning .............................................................

61

STORAGE AND PRE-SEASON PREPARATION ............................

62

Storage ....................................................................................................

62

Pre-Season Preparation ...........................................................................

63

SPECIFICATIONS ........................................................................

64

SI METRIC INFORMATION GUIDE...............................................

70

DECLARATION CE OF CONFORMITY..........................................

71

Homologation and Certification ...............................................................

72

Operator’s Guide Confirmation of Receipt ..............................................

73

CHANGE OF ADDRESS...............................................................

75

4

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FOREWORD

The Operator’s Guide and Safety

Handbook have been prepared to acquaint the owner/operator or passenger with this personal craft and its various controls, maintenance and safe riding instructions. Each is indispensable for the proper use of the product, and should be kept in a waterproof bag with the craft at all times. Make sure you read and understand the content of each document.

For any questions pertaining to the warranty and its application, consult the WARRANTY section in this guide, and/or an authorized SEA-DOO dealer.

The information contained in this guide should always be used in conjunction with the information included in Mercury Marine (M 2 ) Jet Drive Operator’s

Guide .

This guide uses the following symbols to emphasize particular information.

WARNING

Identifies an instruction which, if not followed, may cause serious personal injuries including the possibility of death.

CAUTION: Denotes an instruction which, if not followed, may damage the craft and/or components.

NOTE: Indicates supplementary information needed to fully complete an instruction.

Although the mere reading of such information does not eliminate the hazard, the understanding and application of the information will promote its correct use.

The information and components/ system descriptions contained in this guide are correct at the time of publication. Bombardier Motor Corporation of America (B.M.C.A.) however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured.

Because of our ongoing commitment to product quality and innovation,

Bombardier reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation.

The illustrations in this document show the typical construction of the different assemblies and may not represent the full detail or exact shape of the parts.

However, they represent parts that have the same or similar function.

It is understood that this guide may be translated into another language. In the event of any discrepancy, the English version shall prevail.

Specifications are given in the SI metric system with the SAE U.S. equivalent in parenthesis. Where precise accuracy is not required, some conversions are rounded off for easier use.

A Shop Manual can be obtained for complete service, maintenance and more repair information.

5

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SAFETY MEASURES

General

 To fully appreciate the pleasures, enjoyment and excitement of boating there are some basic rules that should be observed and followed by any boater. Some rules may be new to you or covered in the PWC/Sport boat Safety Handbook or Safety Video , others may be common sense or obvious… irrespective, we ask that you please take a few minutes of your time to completely read these safety instructions before you operate your craft. Failure to follow this safety information and safe boating rules could result in injury, including the possibility of death to you, your passenger(s), or other water users.

 Become completely familiar with the controls and operation of the craft before embarking on your first trip or taking on a passenger(s). If you have not had the opportunity to do so with your dealer, practice driving solo in a suitable area and feel the response of each control. Be fully familiar with all controls before applying the throttle above idle speed. As its operator, you control and are responsible for the craft’s safe operation.

Operation

 Always perform the pre-operation checks as specified in this guide.

 Always keep in mind that as the throttle lever is released to idle position, less directional control is available. To turn the craft, both steering and throttle are necessary.

 Like any other boats, this craft has no brake. Stopping distance will vary depending on initial speed, load, wind, and water conditions. Practice stopping and docking in a safe, traffic free area to have an idea of how long it will take to stop the craft under varying conditions. Do not release throttle when trying to steer away from objects. You need throttle to steer. Do not use the craft’s reverse, if so equipped, to stop.

 Ensure that all passengers know how to swim and how to reboard the craft from the water.

 The operator and passenger(s) should be properly seated and wearing an approved PFD before starting or moving the craft and at all times when craft is in motion.

 Do not start or operate the craft if a person(s) is seated on the sun deck or swim platform, or are nearby in the water.

 The craft’s jet thrust can cause injury. Always accelerate slowly.

 To prevent accidental starting or unauthorized use, always detach the safety lanyard from the craft especially when swimmers are boarding or nearby, or during removal of any weeds or debris from the intake grate.

 Riding with a passenger(s) or pulling other boats, tubes, skier or wakeboarder makes the craft handle differently and requires greater skill. Do not overload the craft or take on more passengers than designated for the particular craft. Overloading can affect maneuverability, stability and performance. Avoid adding on accessories, or equipment which may alter your control of the craft. The craft may be fitted with tow eyelets which can be used to attach a ski rope. However, do not use these eyelets or the craft’s cleats to tow a parasail. Severe craft damage may occur.

6

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 In shallow water, proceed with caution and at very low speeds.

Grounding or abrupt stops may result in injury. Debris may also be picked up and be thrown rearward by the jet pump onto people or property.

 Respect no wake zones, the rights of other water users and the environment. As the “skipper” and owner of a boat you are responsible for damage to other boats caused by the wake of your craft. Allow no one to throw refuse overboard.

 This craft is equipped with navigation lights which should be used between sunset and sunrise. Reduce speed and do not operate the craft in reduced visibility.

 Remember, gasoline fumes are inflammable and explosive. Always adhere to the fueling procedure contained in this guide and those given to you by the marina. Always verify fuel level before use and during the ride. Apply the principle of

1/3 fuel to destination, 1/3 back and

1/3 reserve fuel supply. Do not carry spare fuel or inflammable liquids in any of the storage or engine compartments.

 Combustion engine needs air to operate; consequently this craft can not be totally watertight. Any maneuvers such as figure eights etc., that cause the upper deck to be under water may cause severe engine problems due to water ingestion.

Refer to “Special Procedures“ and

Limited Warranty contained in this guide.

 Operation of this craft by a minor or disabled person is NOT recommended.

Maintenance

 Only perform servicing procedures which are detailed in this guide. Further assistance or information can be obtained from your authorized

Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair procedures.

 Maintain the craft and equipment in top condition at all times. Adhere to the prescribed maintenance schedules. An annual inspection of the craft is always a good recommendation that should be followed.

 The bilge must be kept clean of oil, water or other foreign materials.

 Do not attempt to lift the craft without special equipment and training.

 The engine and the corresponding components identified in this guide should not be utilized on product(s) other than for those they were designed. Maintenance procedures and specified tightening torque must be strictly adhered to. Never attempt repairs unless the appropriate tools are available. These craft are designed with parts dimensioned in both the metric and the imperial systems. When replacing fasteners, make sure to use only those recommended by Bombardier. If required, contact your authorized Sea-Doo dealer for further servicing information.

 Operate your craft prudently and have fun. Don’t forget that all persons must assist other boaters in an emergency.

7

lmo2001-002b.fm Page 8 Thursday, June 1, 2000 3:37 PM

LIST OF DISTRIBUTORS

USA

(Except Puerto Rico)

NORTH AMERICA

BOMBARDIER MOTOR CORPORATION

OF AMERICA

7575, Bombardier Court

P.O. Box 8035

WAUSAU, WI. 54401 (or for P.O. Box 54402)

Phone: (715) 848-4957

Fax: (715) 847-6879 http://www.bombardier.com

CANADA

Alberta

British Columbia

Manitoba

North West Territories

Ontario

Quebec

Saskatchewan

Yukon

New-Brunswick

Nova Scotia

Prince Edward Island

Nunavut

Newfoundland

BOMBARDIER INC.

RECREATIONAL PRODUCT

75, J.A. BOMBARDIER ST.

SHERBROOKE, QC

J1L 1W3

Phone: (819) 566-3366

Fax: (819) 566-3062 http://www.bombardier.com

If your SEA-DOO Sport Boat requires warranty service, you should take it to any authorized SEA-DOO Sport Boat dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the SEA-DOO Sport Boat dealership.

To find the nearest authorized Sea-Doo Sport Boat dealer, dial: 1-800-882-2900.

NOTE: If outside Canada and U.S.A., consult the local distributor.

8

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BOMBARDIER LIMITED WARRANTY

NORTH AMERICA: SEA-DOO

®

SPORT BOAT

1. WARRANTY COVERAGE PERIOD

In Canada, BOMBARDIER INC. (“Bombardier”), and in the U.S.A., Bombardier on behalf of BOMBARDIER MOTOR CORPORATION OF AMERICA (BMCA), warrants

FROM THE DATE OF DELIVERY TO THE FIRST CONSUMER that each SEA-DOO

SPORT BOAT sold, as NEW and UNUSED and PREDELIVERED by an authorized North

American SEA-DOO SPORT BOAT dealer, will be free from any defects in material and/or workmanship for a PERIOD of: a) For private use:

TWELVE (12) CONSECUTIVE MONTHS, with the exception of the deck and hull fiberglass structure; and

SIXTY (60) CONSECUTIVE MONTHS for the deck and hull fiberglass structure.

b) For commercial use:

FOUR (4) CONSECUTIVE MONTHS, with the exception of the deck and hull fiberglass structure; and

TWELVE (12) CONSECUTIVE MONTHS for the deck and hull fiberglass structure.

All genuine Bombardier accessories, installed by an authorized SEA-DOO SPORT

BOAT dealer at the time of delivery of the new and non-current new SEA-DOO SPORT

BOAT, carry the same Warranty Coverage Period as for the SEA-DOO SPORT BOAT.

2. WHAT BOMBARDIER WILL DO

BOMBARDIER will repair or replace, at its option, all genuine BOMBARDIER part found defective in material and/or workmanship, under normal use, maintenance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any authorized SEA-DOO SPORT BOAT dealer during the Warranty Coverage Period.

3. CONDITION TO HAVE WARRANTY WORK VALIDATED

The customer must notify an authorized SEA-DOO SPORT BOAT dealer within two (2) days of the appearance of the defect in material and/or workmanship and present to the servicing authorized SEA-DOO SPORT BOAT dealer the SEA-DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED SEA-DOO SPORT BOAT and must sign the repair/work order prior to the start of the repair in order to validate a warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER.

4. EXCLUSIONS — ARE NOT WARRANTED

• The engine and corresponding components which are warranted by Mercury Marine. Refer to M 2 Jet Drive Operator’s Guide .

• Normal wear and tear items;

• Labor, parts and lubricant costs of all maintenance services;

• Damages caused by failure to provide proper maintenance and/or storage, as described in the “SEA-DOO SPORT BOAT Operator’s Guide ”;

• Damages resulting from improper repairs, modifications or use of non-approved parts or, repairs not performed by an authorized SEA-DOO SPORT BOAT dealer;

• Damages resulting from abuse, misuse, neglect, racing;

• Damages resulting from accident, fire, theft, vandalism or any act of God;

• Incidental or consequential damages, or damages of any kind such as but not limited to towing charges, telephone calls or taxi;

9

lmo2001-002a.book Page 10 Tuesday, May 16, 2000 9:52 AM

• Water damages caused by water ingestion;

• Damages related to gel coat finish including but not limited to cosmetic gel coat finish, blisters or fiberglass delamination caused by blisters, crazing, spyder or hairline cracks; and

• Damages resulting from improper service or maintenance.

5. LIMITATIONS OF LIABILITY

This warranty gives you specific rights, and you may also have other legal rights which may vary from state to state, or province to province. WHERE APPLICABLE, THIS

WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL

OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMI-

TATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PAR-

TICULAR PURPOSE.

Neither the distributor, any authorized SEA-DOO SPORT BOAT dealer nor any other person has been authorized to make any affirmation, representation or warranty other than those contained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person.

In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply.

BOMBARDIER reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the

SEA-DOO SPORT BOAT sold while this warranty is in effect.

6. TRANSFER

If the customer sells the SEA-DOO SPORT BOAT guaranteed under the present, he shall assign and transfer this warranty, which shall be valid for the rest of the relevant

PERIOD as defined in section 1 hereinabove, to the new customer.

7. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute arising in connection with this BOMBAR-

DIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner.

b) If further assistance is required, Bombardier’s service department should be contacted in order to resolve the matter in Canada and the U.S.A. c) If the issue has still not been resolved, please submit in writing your complaint to:

IN CANADA AND U.S.A.:

BOMBARDIER INC.

RECREATIONAL PRODUCTS

CUSTOMER ASSISTANCE CENTER

75, J.-A. BOMBARDIER STREET

SHERBROOKE, QC

J1L 1W3

TEL.: in CANADA: (819) 566-3366 in U.S.A.: (715) 848-4957

APRIL 2000

® Registered trademark of Bombardier Inc. and/or subsidiaries.

10

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BOMBARDIER INTERNATIONAL LIMITED

WARRANTY: SEA-DOO

®

SPORT BOAT

1. WARRANTY COVERAGE PERIOD

BOMBARDIER INC. (“Bombardier”), as manufacturer, warrants FROM THE DATE OF DE-

LIVERY TO THE FIRST CONSUMER that each SEA-DOO SPORT BOAT sold anywhere in the world except the United States and Canada, as NEW and UNUSED and PREDELIVERED by an authorized SEA-DOO SPORT BOAT dealer, duly appointed by an authorized SEA-DOO

International Distributor, will be free from any defects in material and/or workmanship for a

PERIOD of: a) For private use:

TWELVE (12) CONSECUTIVE MONTHS, with the exception of the deck and hull fiberglass structure; and

SIXTY (60) CONSECUTIVE MONTHS for the deck and hull fiberglass structure.

b) For commercial use:

FOUR (4) CONSECUTIVE MONTHS, with the exception of the deck and hull fiberglass structure; and

TWELVE (12) CONSECUTIVE MONTHS for the deck and hull fiberglass structure.

All genuine Bombardier accessories, installed by an authorized SEA-DOO SPORT BOAT dealer at the time of delivery of the new and non-current new SEA-DOO SPORT BOAT, carry the same Warranty Coverage Period as for the SEA-DOO SPORT BOAT.

2. WHAT BOMBARDIER WILL DO

BOMBARDIER through the local authorized SEA-DOO International Distributor will, during the Warranty Coverage Period, repair or replace, at its option, all genuine BOMBARDIER part found defective in material and/or workmanship, under normal use, maintenance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any local authorized SEA-DOO SPORT BOAT dealer.

3. CONDITION TO HAVE WARRANTY WORK VALIDATED

The customer must notify a local authorized SEA-DOO SPORT BOAT dealer within two (2) days of the appearance of the defect in material and/or workmanship and present to the servicing authorized SEA-DOO SPORT BOAT dealer the SEA-DOO Warranty Registration

Card or a proof of purchase of the NEW and UNUSED SEA-DOO SPORT BOAT and must sign the repair/work order prior to the start of the repair in order to validate a warranty repair. All parts replaced under this limited warranty become the property of the international SEA-DOO distributor of the specific territory and/or BOMBARDIER.

4. EXCLUSIONS — ARE NOT WARRANTED

• The engine and corresponding components which are warranted by Mercury Marine.

Refer to M 2 Jet Drive Operator’s Guide .

• Normal wear and tear items;

• Labor, parts and lubricant costs of all maintenance services;

• Damages caused by failure to provide proper maintenance and/or storage, as described in the “SEA-DOO SPORT BOAT Operator’s Guide ”;

• Damages resulting from improper repairs, modifications or use of non-approved parts or, repairs non-performed by an authorized SEA-DOO SPORT BOAT dealer;

• Damages resulting from abuse, misuse, neglect, racing;

• Damages resulting from accident, fire, theft, vandalism or any act of God;

• Incidental or consequential damages, or damages of any kind such as but not limited to towing charges, telephone calls or taxi;

• Water damages caused by water ingestion;

11

lmo2001-002a.book Page 12 Tuesday, May 16, 2000 9:52 AM

• Damages related to gel coat finish including but not limited to cosmetic gel coat finish, blisters or fiberglass delamination caused by blisters, crazing, spyder or hairline cracks; and

• Damages resulting from improper service or maintenance.

5. LIMITATIONS OF LIABILITY

This warranty gives you specific rights, and you may also have other legal rights resulting from the application of mandatory national laws which may vary from country to country.

WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN

LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING

WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR

ANY PARTICULAR PURPOSE.

In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some countries do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply.

Neither the distributor, any authorized SEA-DOO SPORT BOAT dealer nor any other person has been authorized to make any affirmation, representation or warranty other than those contained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person.

Every SEA-DOO SPORT BOAT is sold with the English version of this warranty. Some authorized SEA-DOO International Distributor may elect to translate this warranty into local language, it is then understood and agreed that in the event of any discrepancies or inconsistencies between the two versions, the English version shall prevail.

It is the customer’s responsibility to ensure that the SEA-DOO SPORT BOAT complies with all boating regulations and standards of any country, other than the original country of sale, where the SEA-DOO SPORT BOAT is intended to be used.

BOMBARDIER reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the SEA-DOO

SPORT BOAT sold while this warranty is in effect.

6. TRANSFER

If the customer sells the SEA-DOO SPORT BOAT guaranteed under the present, he shall assign and transfer this warranty, which shall be valid for the rest of the relevant PERIOD as defined in section 1 hereinabove, to the new customer.

7. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute arising in connection with this BOMBARDIER

INTERNATIONAL LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner.

b) If further assistance is required, the authorized local SEA-DOO INTERNATIONAL DIS-

TRIBUTOR’s Service Department should be contacted in order to resolve the matter.

c) If the issue has still not been resolved, please submit in writing your complaint to:

BOMBARDIER INC.

RECREATIONAL PRODUCTS

CUSTOMER ASSISTANCE CENTER

75, J.-A. BOMBARDIER STREET

SHERBROOKE, QUEBEC

J1L 1W3

PHONE: (819) 566-3366

APRIL 2000

® Registered trademark of Bombardier Inc. and/or subsidiaries

12

lmo2001-002a.book Page 13 Tuesday, May 16, 2000 9:52 AM

REGISTRATION NUMBER LOCATION

All craft are required by federal law to be registered and legally numbered.

Due to space availability for proper display of registration number, refer to the following illustration for location. The registration number should appear on each side of the craft.

1

F04L02L

TYPICAL

1. Registration number location

13

lmo2001-002a.book Page 14 Tuesday, May 16, 2000 9:52 AM

LOCATION OF THE IMPORTANT LABELS

The following labels are on your craft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo sport boat dealer.

Please read the following labels carefully before operating this craft.

Challenger* 1800 Model

7 3 6 8

F04L5IQ

5 1 2-4 9 12

14

lmo2001-002a.book Page 15 Tuesday, May 16, 2000 9:52 AM

Speedster* Model

3-5 6 2-4

F09L3RO

1

TYPICAL — SPEEDSTER SHOWN

Label 1

9

Label 2

8

F13L0DY

TYPICAL — REFER TO ACTUAL LABEL ON

CRAFT

F04LAFY

TYPICAL — REFER TO ACTUAL LABEL ON

CRAFT

15

lmo2001-002a.book Page 16 Tuesday, May 16, 2000 9:52 AM

Label 3

F00L30L

Label 4

F04LALY

Label 5

F04LASY

Label 6

F04LATY

Label 7

F04LAUY

Label 8

F04LAVY

Label 9

F00L2IY

16

lmo2001-002a.book Page 17 Tuesday, May 16, 2000 9:52 AM

IDENTIFICATION NUMBERS

The main components of the craft (engine and hull) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace the craft in the event of theft.

Hull

The Hull Identification Number (H.I.N.) is located on the right side of the transom.

F10L1XL

TYPICAL

1. Hull Identification Number (H.I.N.)

Engine

Refer to M 2 Jet Drive Operator‘s Guide .

1

17

lmo2001-002a.book Page 18 Tuesday, May 16, 2000 9:52 AM

CONTROLS, COMPONENTS AND

INSTRUMENTS LOCATION

Cockpit

Speedster Model

6 2 15 16 13 8 9 10 4 3

10

15

30

70

45 km/h

MPH

60 90

F09L3VL

5 1 14

TYPICAL — COCKPIT VIEW

11 7 12

18

lmo2001-002a.book Page 19 Tuesday, May 16, 2000 9:52 AM

Challenger 2000 and Challenger 1800 Models

5 6 14 15 16 13 8 9 10

F10L20L

1

TYPICAL — COCKPIT VIEW

2 11 7 12 4 3

19

lmo2001-002a.book Page 20 Tuesday, May 16, 2000 9:52 AM

Overview

Speedster Model

33 25 18 32 22 28 25 22 46 18 27 35 38 45 33

F09L3RM

39 37

TYPICAL — TOP/SIDE VIEW

33 50 40 19 30 20 42 19

20

lmo2001-002a.book Page 21 Tuesday, May 16, 2000 9:52 AM

Challenger 1800 Model

33

23

18

34

25-47 24

22

24 18

36

22

45

35

33

51

21-27

20

30 33 31 18

F10L08N

25 49-48 26 24

TYPICAL — CHALLENGER 1800 TOP VIEW

22 18

32

32 33 46

21 35

30

F10L1XM

TYPICAL

39 50 17 41 29-44 40 17 42 43 39

21

lmo2001-002a.book Page 22 Tuesday, May 16, 2000 9:52 AM

1. Safety Lanyard

2. Steering Wheel

3. Throttle Lever

4. Shift Lever

5. Ignition Switch

6. 12-Volts Accessory Jack

7. Navigation Light Switch

8. Bilge Pump Switch

9. Bilge Air Blower Switch

10. Horn Switch

11. Deck Light Switch

12. Low-Fuel Warning System Switch

13. Fuel Gauge/Low Oil Level Pilot

Lamp and Beeper

14. Tachometer

15. Speedometer

16. Wind Deflector

17. Bilge Drain Plug

18. Grab Handles

19. Rear Grab Handle(s)

20. Swim Platform

21. Sun Deck (if so equipped)

22. Seats

23. Bow Seat (if so equipped)

24. Cup Holders

25. Right/Left Front Storage

Compartment(s)

26. Deck Storage Compartment

27. Rear Storage Compartment

28. Bow Cover (if so equipped)

29. Jet Pump Water Intake

30. Bow and Stern Eyelets

31. Bow Light

32. Removable Stern Light

33. Mooring Cleats

34. Deck

35. Fuel Tank Cap

36. Deck Drain(s)

37. Main Oil Reservoir Cap

38. Flushing Connector

39. Ventilation Ducts

40. Jet Pump Nozzle

41. Reverse Gate

42. Retractable Ladder

(if so equipped)

43. Scupper Valve

44. Hydro-Surge Grate System

45. Fuel Tank Vent

46. Ski Post

47. Fuses

48. Radio (if so equipped)

49. Glove Box (if so equipped)

50. Water Bypass System

51. Main Battery Cut-Off Switch

22

lmo2001-002a.book Page 23 Tuesday, May 16, 2000 9:52 AM

CONTROLS, COMPONENTS AND

INSTRUMENTS FUNCTIONS

1) Safety Lanyard

(engine cut-out switch)

The safety lanyard cap should be securely snapped onto its switch to be fully operational.

Pulling the safety lanyard cap from the switch stops the engine operation. Attach the safety lanyard to the operator’s Personal Flotation Device (PFD) and snap the cap to the switch to be able to start the engine.

WARNING

Should the safety lanyard cap become loose or fails to remain on its switch, replace it immediately.

F09L06Y

3 1

TYPICAL

1. Safety lanyard

2. Secure to PFD

3. Snap to safety lanyard switch

2

WARNING

Directional control is reduced when throttle is released and lost when engine is off. Always disconnect safety lanyard when craft is not in operation.

WARNING

Do not lubricate the safety lanyard switch.

WARNING

While engine can be stopped using the ignition switch, good driving habits recommend that the safety lanyard also be disconnected when stopping.

2) Steering Wheel

The steering wheel controls the direction of the craft. Turning the steering wheel clockwise steers the craft to the right and inversely.

Low-Speed Steering Control

System

Whenever the throttle lever is in idle position and the steering wheel is approaching the end of its rotation, the engine speed will be slightly accelerated to increase the jet pump thrust and thus improving the steering control for low speed operation and when approaching/leaving a dock. Refer to OP-

ERATING INSTRUCTIONS for more details.

3) Throttle Lever

When pushed forward craft accelerates. When fully pulled back, engine return to idle speed and the craft is gradually stopped by water drag.

NOTE: To activate throttle lever, shift lever must be in forward or reverse position.

23

lmo2001-002a.book Page 24 Tuesday, May 16, 2000 9:52 AM

1

2

F09L3TY

TYPICAL

1. Increase speed

2. Decrease speed

4) Shift Lever

A 3-position lever:

– forward

– neutral

– reverse

In order to shift, throttle lever must be fully pulled back to idle speed.

Shift lever must be in neutral position to allow engine starting.

NOTE: With throttle lever at idle and shift lever in neutral position throttle lever should be locked.

F10L0BY

1

TYPICAL

1. Dots besides shifting position

2. Arrow on shifter

2

WARNING

Shift lever should only be used when the engine is idling and craft is completely stopped.

WARNING

Only use reverse at slow speed and for the shortest time possible.

Always ensure the path behind is clear of objects and persons including children playing in shallow water.

CAUTION: Never rev the engine at high RPM in reverse.

5) Ignition Switch

F09L3UY

2 1

TYPICAL

1. Throttle lever back to idle position

2. Shift lever in neutral position

NOTE: To ease shifter use, line up the shifter arrow with the appropriate dot

(Forward/Neutral/Reverse).

24

F10H09Y

1

TYPICAL

1. Ignition switch

lmo2001-002a.book Page 25 Tuesday, May 16, 2000 9:52 AM

Starting and Stopping

Refer to M 2 Jet Drive Operator’s Guide for complete detailed procedure.

WARNING

Directional control is lost when engine is off.

6) 12-Volts Accessory

Jack

Located in dashboard. A 12-volts jack to plug temporary accessories.

A 3-position NAV/OFF/ANC push type switch.

Press switch to first position to turn on the stern light (anchorage position).

Press switch to second position to turn on the bow and stern lights.

Press to OFF position to turn off navigation lights.

NOTE: Switches and gauges are lit when navigation lights are turn on.

WARNING

Navigation lights should always be used between sunset and sunrise. Ensure the stern light is installed. See Removable Stern Light in this section for location and installation.

NOTE: The navigation lights may be operated without the safety lanyard on its switch.

8) Bilge Pump Switch

F09L2SY

TYPICAL — SPEEDSTER SHOWN

Lift protection cap to expose jack.

Using the accessory jack for a prolonged time without engine running may discharge the battery.

Close protection cap when jack is not in use to protect against weather inclemency.

Challenger 1800 and Challenger 2000

12-volts jack is located in glove box.

7) Navigation Light Switch

F10A02Y

A 2-position push type switch.

Press switch to ON position when a manual operation is required (after cleaning, storage, etc.).

Press to OFF position when bilge is dry.

CAUTION: Do not operate for prolonged time if the bilge is dry, battery drainage will occur.

NOTE: The bilge pump may be operated without the safety lanyard on its switch.

F10A01Y

25

lmo2001-002a.book Page 26 Tuesday, May 16, 2000 9:52 AM

CAUTION: Ensure to always turn pump OFF when bilge is dry or before operating the engine above idle. Bilge pump will then switch to automatic mode.

Automatic Bilge Pump

An automatic bilge pump will evacuate water from the bilge. A water sensor detects the water which activates the bilge pump. After the water is pumped out, the pump shuts-off automatically.

This automatic mode is working at all times: with/without safety lanyard on its switch and with/without engine running.

CAUTION: Bear in mind that when the main battery cut-off switch is turned OFF while craft is moored, the bilge pump will not start if water comes up in the bilge.

9) Bilge Air Blower Switch

Using the bilge blower for a prolonged time when the engine is not running will discharge the battery.

Blower should be turned off during boat operation.

10) Horn Switch

F10A04Y

A 2-position push type switch.

Press and hold the switch to activate horn.

Release the switch to stop horn.

11) Deck Light Switch

F10A03Y

A 2-position push type switch. When

ON, it ventilates the engine compartment.

Press switch to ON position to turn on the blower.

Press the switch to OFF to turn off the bilge blower.

WARNING

Always use blower for a minimum of 5 minutes prior to engine starting then, turn it OFF above idle speed. Use of the bilge blower should never replace “smelling” for gasoline vapors.

F10A05Y

A 2-position push type switch.

Press switch to ON position to turn on the deck lights.

Press switch to OFF position to turn off the deck lights.

Using the deck lights for a prolonged time when the engine is not running will discharge the battery.

26

lmo2001-002a.book Page 27 Tuesday, May 16, 2000 9:52 AM

12) Low-Fuel Warning

System Switch

(if so equipped)

Low Oil Level Pilot Lamp and

Beeper

The pilot lamp and the beeper turn on when the oil level is low in engine mounted oil reservoir or if a wire/connector of this electrical circuit is not properly connected. Fill reservoir as soon as possible or contact an authorized dealer if light or beeper remain on.

CAUTION: Never run engine out of oil. Serious engine damage will occur.

2 1

F10A06Y

A 2-position push type switch.

When the fuel tank level is low, a beeper will sound and the pilot lamp on the switch will flash to advise the operator.

Press the switch to stop the beeper and turn off the pilot lamp.

From that point, approximately 10% of the fuel tank capacity is left.

WARNING

Always refill the fuel tank when low-fuel light comes on or before.

13) Fuel Gauge/Low Oil

Level Pilot Lamp and

Beeper

Fuel Gauge

Located in dashboard, the analog gauge continuously indicates the amount of fuel in fuel tank when engine is running.

The gauge is illuminated whenever the navigation lights are used.

NOTE: The fuel level can also be verified without having engine running.

With the safety lanyard removed from its switch, turn ignition switch to ON position; the gauge will be activated.

CAUTION: Always turn ignition switch to OFF position once fuel level has been checked.

F04G0GY

TYPICAL

1. Low injection oil level pilot lamp

2. Fuel level

14) Tachometer

Analog tachometer indicates the revolutions per minute (RPM) of the engine. Multiply reading by 1000 to obtain actual RPM.

The gauge is illuminated whenever the navigation lights are used.

1

F10L21Y

TYPICAL

1. Tachometer

27

lmo2001-002a.book Page 28 Tuesday, May 16, 2000 9:52 AM

15) Speedometer

Analog speedometer indicates the speed of the craft in miles per hour

(MPH) and kilometers per hour (km/h).

The gauge is illuminated whenever the navigation lights are used.

A speed sensor mounted on the hull near M 2 Jet Drive sends the signal to the speedometer.

1

F10L0FY

TYPICAL

17) Bilge Drain Plugs

Should water be found in the bilge, it can be easily drained by unscrewing the drain plugs.

Tilt the craft slightly to the rear so that the water can completely flow out of the bilge.

F10L21Z

TYPICAL

1. Speedometer

16) Wind Deflector

For your convenience, a movable deflector may be used to divert the air flow. Pull latch then lift the deflector until locked by the retaining device.

When finished, lower deflector then push down to relatch.

F09L3XY

TYPICAL

1. Drain plug

1

18) Grab Handles

Provide a handhold for the passengers.

CAUTION: Never use the grab handles to pull anything or to lift the craft.

Refer to components location illustrations at the beginning of this section for grab handles location.

F10L0EY

TYPICAL

28

lmo2001-002a.book Page 29 Tuesday, May 16, 2000 9:52 AM

19) Rear Grab Handle(s)

F10L1XY

TYPICAL

1. Grab handle

1

Provides a handhold for boarding when needed.

CAUTION: Never use the grab handle to tow anything or to lift the craft.

20) Swim Platform

Provides an anti-skid surface for easy boarding from rear of craft.

WARNING

Engine must be off when using swim platform. Keep away from jet or intake grate.

21) Sun Deck

(if so equipped)

A convenient space to rest or take some sun while anchored.

WARNING

Do not start or operate the craft if a person or more is seated on the sun deck.

22) Seats

Each passenger should be seated while underway.

WARNING

Allow no one to sit on edge of craft or to stand up while in operation.

Seat/grab handles should be used in rough waters.

Speedster, Challenger 1800 and

Challenger 2000 Models

For your convenience, front seats are provided with grab handles molded in the seat base.

Both front seats are swivels.

To unlock swivel, pull lever toward front in a rotating movement. Turn seat at the desired position. The seat can be locked in steps of 45°. To lock swivel, release lever.

F09L0EY

2

TYPICAL — SPEEDSTER SHOWN

1. Grab handles molded in seat base

2. Swivel control lever

1

With this feature, the front passenger seat can be rotated backward to be used as a spotter seat.

WARNING

Always ensure swivel is locked before riding. Seat must also face steering wheel.

29

lmo2001-002a.book Page 30 Tuesday, May 16, 2000 9:52 AM

Challenger 1800 and Challenger

2000

Both front seats are adjustable fore and aft.

For the fore and aft adjustment, lift lever to unlock seat. Move seat at the desired position. Release lever after adjustment is completed.

1

F09L0GZ

TYPICAL — SPEEDSTER SHOWN

1. Bow seat

F10L18Y

1

1. Fore and aft control lever

NOTE: It is necessary to move the seat completely forward to allow a rotation of 180° (half a turn).

23) Bow Seat

(if so equipped)

Located at front of craft, it is provided as a sun seat.

WARNING

No passenger should use the most forward seat in the bow area if it faces backwards, except when the craft is stopped or under idle speed.

Use grab handles as necessary.

F13L03Y

CHALLENGER 2000 — BOW SEAT

F13L07Y

CHALLENGER 2000 — BOW SIDE SEATS

30

lmo2001-002a.book Page 31 Tuesday, May 16, 2000 9:52 AM

Storage Compartments

Speedster Model

Lift backrest of bow seat to expose storage compartment.

1

24) Cup Holders

F09L0G0

1. Lift backrest

F09L0IY

1

1. Storage compartment behind backrest

When reinstalling backrest, firmly slide its slots over the retaining brackets. Ensure backrest is properly locked.

Challenger 2000 Model

All bow seats are mounted on hinges.

Lift seat to gain access to underseat storage compartment.

F09L0CZ

1. Cup holder

1

Convenient locations for non-alcoholic beverages.

WARNING

Do not drink alcoholic beverages while aboard. Do not keep bottles, cans etc. in cup holders while riding at speed and/or on rough waters.

25) Right/Left Front

Storage

Compartment(s)

A convenient watertight, lockable storage compartment with a removable basket to carry personal articles. The basket is the ideal location for spare spark plugs, first aid kit, etc.

WARNING

Never leave any heavy or loose breakable objects in the storage basket. Never operate the craft with the storage compartment cover open.

To access the compartment, open the cover using the provided key to unlock the release button.

31

lmo2001-002a.book Page 32 Tuesday, May 16, 2000 9:52 AM

F09L0RY

1

TYPICAL

1. Release button

Press the release button to open cover.

1

F09L0KY

SPEEDSTER

1. Storage cover open

The right side basket is provided with a holder to store an approved fire extinguisher.

The fire extinguisher (sold separately) should not be loose in the storage compartment.

The Operator’s Guides should be kept in a waterproof bag and remains with the craft at all times.

WARNING

Do not remove the basket to have access to increased storage area.

Reinstall basket.

Push cover down to release mechanism then move down slowly. When bottomed on latch, firmly push cover to lock.

Periodically verify the lock pin tightness of storage cover. tighten if needed and make sure storage cover latches properly.

WARNING

Never leave any heavy or loose breakable objects in the storage basket. Never operate the craft with the storage compartment cover open.

26) Deck Storage

Compartment

The deck storage compartment is a convenient location for water-skis, paddles, anchor and rope, etc.

F04L5TZ

CHALLENGER 2000 AND CHALLENGER 1800

32

lmo2001-002a.book Page 33 Tuesday, May 16, 2000 9:52 AM

1

F04L0QZ

TYPICAL

Step 1 : Pull latch and lift cover

Lift the latch ring and open cover gently until stopped by retaining spring.

When completely opened, the cover remains in that position on calm water.

To close, gently push on the side of the spring to release it and lower the cover.

WARNING

Never leave any heavy or breakable objects in the storage compartment. Never operate the craft with the storage compartment cover open.

27) Rear Storage

Compartment

Convenient rear storage location to be used to carry large personal articles.

Ideal location for spare Personal Flotation Device (PFD), towels, lunch etc.

All Models

To open engine cover, open the right front storage compartment cover and pull lever.

F10L1EY

1. Gently push here to release the spring

1

F04L5VY

1

TYPICAL — CHALLENGER 1800 SHOWN

1. Lever

The gas assist cylinders will complete the opening and hold engine cover open.

NOTE: Access to the rear storage compartment is protected only when the right front storage compartment cover is locked.

33

lmo2001-002a.book Page 34 Tuesday, May 16, 2000 9:52 AM

Storage Tray

1

2

F10L22Y

1. Basket (Challenger 1800 only)

2. Storage tray

CAUTION: In order to avoid damage, MAXIMUM LOAD on storage tray must not exceed 22.5 kg (50 lb).

Challenger 1800 Only

Two removable baskets are mounted on storage tray. To remove basket, pull it out.

All Models

The storage tray is removable to give access to the engine compartment.

Grab the handle and lift in a rearward movement.

WARNING

When storage tray is lifted or removed, never touch any electrical part when starting engine or while in operation. Never leave any object, rag or tool in the engine compartment or in the bilge.

Reinstall storage tray then insert both baskets in place.

F09L3YY

TYPICAL

1. Bow eyelet

1

Firmly close engine cover to relatch.

WARNING

Never leave any heavy or breakable objects in the storage compartment. Never operate the craft with the engine cover open.

28) Jet Pump Water Intake

The water is drawn up by the impeller through this opening. It minimizes entry of foreign objects into the propulsion system.

WARNING

Keep away from intake grate while engine is on. Items such as long hair, loose clothing or personal flotation device straps can become entangled in moving parts resulting in severe injury or drowning.

Refer to M 2 Jet Drive Operator‘s Guide for more detailed information.

29) Bow and Stern Eyelets

Bow Eyelet

Eyelets can be used for mooring, towing and as a tie-down point during transportation.

34

lmo2001-002a.book Page 35 Tuesday, May 16, 2000 9:52 AM

Stern Eyelets

This eyelet allows a rope with a hook, a closes end or an open end to be attached.

1

Installation

– Lift connector cap.

– Insert post in connector hole. Ensure to align hole keyway with post screw head.

– Firmly push downward to engage terminals.

– Push lock ring downward. Turn until locked. It may be necessary to slightly turn it to allow its insertion in the hole.

– Check light operation. See Navigation Light Switch as mentioned earlier in this section.

F10L1XZ

TYPICAL

1. Stern eyelets

1

30) Bow Light

Mandatory red/green light. See Light

Switch as mentioned earlier in this section.

31) Removable Stern Light

Mandatory stern white light.

It is recommended to keep it in rear storage compartment at all times except when needed.

To remove from engine cover, pull it out. Snap in place to store again.

2 1

1

2

3

4

F09L0OZ

TYPICAL

1. Stern light storage location

2. Stern light operation position

F04L0LY

TYPICAL

1. Lift

2. Align screw in groove

3. Push downward

4. Turn to lock

35

lmo2001-002a.book Page 36 Tuesday, May 16, 2000 9:52 AM

CAUTION: Ensure dielectric grease is present in connector area of light to prevent corrosion.

32) Mooring Cleats

When mooring to a dock, it is recommended to secure with both front and rear cleats. The use of dock lines with sealed air fenders is recommended to protect your craft.

CAUTION: Never use mooring cleats to pull or lift the craft.

33) Deck

Flat surface of craft, should be kept clean and clear.

34) Fuel Tank Cap

Unscrew the cap counterclockwise.

Reinstall cap and fully tighten after fueling.

WARNING

Always stop the engine before refueling. Fuel is inflammable and explosive under certain conditions. Always work in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Fuel tank may be pressurized, slowly turn cap when opening. Keep craft level. Do not overfill or top off the fuel tank and leave craft in the sun. As temperature increases, fuel expands and might overflow. Always wipe off any fuel spillage from the craft.

Never use an open flame to check fuel level.

35) Deck Drain(s)

It provides drainage of water from rain, deck washing, water splashing, etc.

Keep clean to avoid clogging.

F09L0QY

TYPICAL

1. Rear seat

2. Deck drain

2 1

36) Main Oil Reservoir Cap

Open the engine cover to expose the oil cap. The cap is located under the engine cover.

F10L23Y

To add injection oil in the reservoir, unscrew the cap counterclockwise.

WARNING

Add oil to level mark. Do not overfill. Reinstall cap and fully tighten.

CAUTION: Oil system must be pressurized. Always ensure that reservoir caps are firmly tighten. Refer to

M 2 Jet Drive Operator‘s Guide for recommended oil and complete reservoirs filling procedure.

36

lmo2001-002a.book Page 37 Tuesday, May 16, 2000 9:52 AM

37) Flushing Connector

Refer to M 2 Jet Drive Operator‘s Guide for proper use.

For your convenience, flushing connector is located under engine cover.

Lift cover, the flushing connector is on starboard side of the storage compartment.

38) Ventilation Ducts

This is where air flows to supply engine and ventilate engine compartment. They should never be obstructed.

39) Jet Pump Nozzle

Turns side to side via input from the steering wheel. This provides directional control when engine is running.

WARNING

Never use nozzle as a supporting point to board the craft or to lift it.

40) Reverse Gate

When selecting the neutral or reverse position with the shift lever, the reverse gate moves up or down to obtain the desired position.

WARNING

Never use gate as a supporting point to board the craft. Shift lever should only be used when the engine is idling and craft is completely stopped.

41) Retractable Ladder

(if so equipped)

Located under swim platform.

A convenient ladder to help reboarding the craft.

WARNING

Engine should be OFF when using ladder. Keep limbs away from jet or intake grate. Stay on center of the ladder. Only one person at the time on the ladder. Never use the ladder for pulling, towing, diving or jumping, boarding a craft that is out of water or any other purpose other than a ladder.

Pull latch to unlock the ladder.

F04L60Y

TYPICAL

1. Latch

1

Slide ladder toward rear, then push down.

F09L0VY

TYPICAL

1. Ladder lowered

1

To store ladder, lift horizontally completely then slide toward front.

37

lmo2001-002a.book Page 38 Tuesday, May 16, 2000 9:52 AM

42) Scupper Valve

This is where water from deck drains out. Keep clean to avoid clogging.

43) Hydro-Surge Grate

System

Refer to M 2 Jet Drive Operator‘s Guide .

44) Fuel Tank Vent

It allows fuel vapors and pressure to escape from fuel tank.

WARNING

Never use a lit match or open flame close to vent. Follow the Fueling

Procedure instructions in the FUEL

AND LUBRICATION section.

Push down when finished.

1

F10L29Y

TYPICAL — CHALLENGER 1800 SHOWN

1. Push down when not used

Speedster Model

Pull ski post upward until it stops then turn ski post end clockwise (CW) to lock post in place. See next photo.

1 2

F09L0XY

TYPICAL

1. Fuel tank vent

1

45) Ski Post

Challenger 1800 and Challenger

2000 Models

Pull up the post to allow hooking a ski rope.

1

F10L25Y

TYPICAL — CHALLENGER 1800 SHOWN

1. Lift ski post to use

38

F09L2TY

1. Turn clockwise to LOCK

2. Turn counterclockwise to UNLOCK

Turn ski post end counterclockwise

(CCW) then push post down when finished.

lmo2001-002a.book Page 39 Tuesday, May 16, 2000 9:52 AM

All Models

Always have one person other than the operator as an observer.

CAUTION: Never use the ski post or wakeboard extension to tow other boats.

WARNING

Riding when pulling a tub, skier or wakeboarder makes the craft handle differently and require greater skill. Unless absolutely necessary, do not make tight, sharp turns.

Keep a safe distance from the docks, other swimmers, craft or objects. Be advised that serious injury can result if the tow rope become slack during a tight turn or when circling. The rope could become wrapped around the neck or limbs of a person.

46) Fuses

Craft electrical system fuses are located inside starboard front storage compartment.

Refer to M 2 Jet Drive Operator‘s Guide for ENGINE ELECTRICAL SYSTEM.

47) Radio (if so equipped)

Refer to its guide for a complete explanation of the features and controls.

Using the radio for a prolonged time without engine running may discharge the battery.

Speedster Model

Lift protection flap and push in when completely lifted.

Close protection flap when radio is not in use to protect against weather inclemency.

Challenger 1800 and Challenger

2000 Model

Located in glove box of LH side console.

Open the glove box to access the radio.

2 1

F10L1CY

TYPICAL

1. Radio

2. Glove box cover opened

NOTE: The radio is better protected from theft when the glove box and left front storage compartment cover are locked.

48) Glove Box

(if so equipped)

F10L0NY

TYPICAL

F10L1BY

TYPICAL

1. Glove box

1

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lmo2001-002a.book Page 40 Tuesday, May 16, 2000 9:52 AM

Located on LH side console.

A small, convenient lockable storage compartment for keys, wallet, etc.

To access the glove box, unlock the release button using the provided key and press button.

NOTE: Always relatch and lock glove box.

WARNING

Never operate the craft with the glove box cover open.

49) Water Bypass System

At idle speed, there will not be a water flow through this outlet.

When engine is running above idle speed, water must flow through this hole. This allows air in engine water jacket to escape.

50) Main Battery Cut-Off

Switch

The switch is located in the engine compartment, close to battery. It is provided to allow a complete cut-out of the electrical system.

When in OFF position, ALL electrical equipments and electronics will not be powered and not working.

It must be in the ON position to allow the use of electrical components and to start the engine.

CAUTION: Stop engine before switching OFF.

1

F10L1XO

1

TYPICAL

1. Water bypass outlet

CAUTION: Should water not flow from the outlet a few seconds after engine starts and runs above idle, immediately stop engine and refer to

POST-OPERATION CARE and look for cooling system flushing or refer to an authorized dealer for servicing.

F09H0QZ

1. Main battery cut-off switch

It is recommended to set in the OFF position whenever performing maintenance in the engine compartment, on the electrical system, for transportation and for short term storage on the trailer.

CAUTION: Bear in mind that when the switch is turned OFF while craft is moored, the bilge pump will not start if water comes up in the bilge.

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FUEL AND LUBRICATION

CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the engine’s life and/or performance.

Fueling Procedure

WARNING

Follow these safe boating fueling instructions explicitly.

Do not allow anyone to remain on the craft.

Tie craft securely to the fueling pier.

Use bilge blower for a minimum of 5 minutes.

Turn off bilge air blower, bilge pump and any other devices that could produce a spark.

Ensure engine cover is closed to prevent fumes from entering the engine compartment.

Have a fire extinguisher close at hand.

Do not insert the spout too far in filler neck.

Pour fuel slowly so that air can escape from the tank and prevent fuel flowback.

Fill fuel tank to bottom of filler neck.

Do not overfill.

Fully tighten fuel tank cap.

WARNING

Always stop the engine before refueling. Fuel is inflammable and explosive under certain conditions. Always work in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Fuel tank may be pressurized.

Slowly turn cap when opening.

Keep craft level. Do not overfill or top off the fuel tank and leave craft in the sun. As temperature increases, fuel expands and might overflow. Always wipe off any fuel spillage from the craft.

Recommended Fuel

Use regular unleaded gasoline with 87 octane (Ron + Mon/2) specification.

NOTE: This craft features an oil injection system which does not require manual fuel/oil mixing. Do not mix oil with fuel except at engine break-in.

Refer to M 2 Jet Drive Operator‘s Guide

BREAK-IN PERIOD. Always check oil reservoir level when refueling.

Refer to M 2 Jet Drive Operator‘s Guide for more detailed information.

CAUTION: The use of a fuel other than regular unleaded fuel can result in craft performance deterioration and damage to fuel system and engine components. Never experiment with other fuels or fuel ratios.

Never use fuel containing alcohol, methanol or similar products including naphtha.

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Recommended Oil

WARNING

Add oil to level mark. Do not overfill. Reinstall cap and fully tighten.

Use Quicksilver or Mercury Precision

Premium-Plus lubricants NMMA/BIA certified TC-W3 2-cycle outboard oil or equivalent.

Refer to M 2 Jet Drive Operator‘s Guide specifications for more detailed information.

Main Oil Reservoir Level

A sufficient amount of oil should be maintained in the reservoir.

NOTE: Always carry a spare 1 liter of oil.

The use of a funnel is recommended to pour the oil into the reservoir. Stop filling as soon as oil appears at approximately 13 mm (1/2 in) from top of reservoir. Do not overfill. Wipe off any oil spillage.

CAUTION: Always maintain a sufficient amount of oil in the oil reservoir. Check and refill every time you refuel. Do not overfill. If the engine runs out of oil, severe engine damage will occur. If the oil reservoir is found almost empty, refer to an authorized dealer to have the oil injection system inspected.

CAUTION: Oil system must be pressurized. Always ensure that reservoir caps are firmly tighten. Refer to

M 2 Jet Drive Operator‘s Guide for complete reservoirs filling procedure.

Engine Mounted Oil

Reservoir Level

Refer to M 2 Jet Drive Operator‘s Guide .

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BREAK-IN PERIOD

CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the engine’s life and/or performance.

Engine

Refer to M 2 Jet Drive Operator‘s Guide.

10-Hour Inspection

It is highly recommended that after the first 10 hours of operation, the craft be checked by an authorized Sea-Doo dealer. This inspection will also provide the opportunity to discuss any unanswered questions you may have encountered during the first hours of operation.

The following chart should be used in conjunction with Mercury chart. Refer to

M 2 Jet Drive Operator‘s Guide .

The 10-hour inspection is at the expense of the craft owner.

10-HOUR INSPECTION CHECK LIST

Fuel system lines and fasteners

Throttle cable adjustment if required

Oil lines

Muffler, battery and reservoir fastening devices

Exhaust system hose clamps torque

Steering system and low-speed steering control system

Steering cable adjustment if required

Shifter cable adjustment if required

Ensure that throttle lever s keep the selected position. Adjust lever s friction as necessary

Hose condition and fasteners

Bilge pump and bilge blower

Safety lanyard switch

Monitoring beeper

Electrical connections (starter, battery, etc.)

Lighting system inspection

Hull condition

Inspection of fasteners for tightness

We recommend that this inspection chart be signed by an authorized dealer.

Date of 10-hour inspection Authorized dealer signature

Dealer code

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PRE-OPERATION CHECKS

WARNING

The pre-operation check is very important prior to operating the vehicle.

Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur. Bring all safety equipment required by local laws.

Some of the following items may not have been previously covered in this guide, however they will be described in the MAINTENANCE or SPECIAL PROCE-

DURES section. Please refer to these portions to have more detailed information.

Prior to operating the craft, verify the following:

WARNING

Engine should be off and the safety lanyard must always be removed from its switch prior to verifying any of the following. Only start craft once all items have been checked and operate properly.

SUMMARY

ITEM

Safety lanyard ignition switch

Hull

Jet pump water intakes

Bilge

Battery

Main battery cut-off switch

Navigation lights

Check operation.

Inspect.

Inspect/clean.

OPERATION

Drain. Ensure plug is secured.

Inspect tightness of cables and retaining straps.

Ensure it is in the ON position.

Check operation.

Fuel tank and oil reservoirs

Engine compartment

Steering

Throttle/shifter system

Refill.

Verify fuel/oil system components.

Check operation.

Check operation.

Bilge blower and bilge pump

Mandatory safety boating equipment

Check operation.

Check operation.

Storage compartment covers and engine cover

Ensure they are closed and latched.

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lmo2001-002a.book Page 45 Tuesday, May 16, 2000 9:52 AM

Hull

Inspect hull for cracks or damage.

Jet Pump Water Intake

Remove weeds, shells, debris or anything else that could restrict the flow of water and damage the cooling system or propulsion units. Clean as necessary. If any obstruction can not be removed, refer to an authorized Sea-

Doo dealer for servicing.

Inspect leading edges of the impellers, if they have nicks or bends, performance will be greatly reduced.

Bilge

Should water be present in the bilge, use bilge pump or tilt the craft to the rear and unscrew drain plugs if craft is out of the water, as the case may be, to completely empty the bilge.

Secure bilge drain plugs.

WARNING

Make sure drain plugs are properly secured prior launching the craft in water.

Battery

WARNING

Verify tightness of battery cables to their posts and condition of retaining straps/fasteners. Do not boost battery while installed.

Fuel Tank/Oil Reservoirs

With the craft horizontal, fill the fuel tank to specified level.

Check the oil level and refill reservoir as necessary.

CAUTION: Oil system must be pressurized. Always ensure that reservoir caps are firmly tighten. Refer to

M 2 Jet Drive Operator‘s Guide for complete reservoirs filling procedure.

Check fuel tank/oil reservoirs retaining straps/fasteners.

Engine Compartment

WARNING

Should any leak or gasoline odor be present, do not start the engine. Consult an authorized Sea-

Doo dealer before use.

Fire Extinguisher

Make sure it is full, in good condition and well secured.

Steering System

Assisted by another person, check steering operation for free movement.

When the steering is centered, the jet pump nozzle should be in the straight ahead position. Ensure the jet pump nozzle pivots easily when steering is turned.

WARNING

Check steering and corresponding steering nozzle operation before starting.

Throttle System

Check throttle lever once for free and smooth operation.

NOTE: To activate throttle lever, shift lever must be in forward or reverse position.

WARNING

Check throttle lever operation before starting the engine.

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Shifter System

Check reverse gate operation for free movement. With shift lever in forward position, the gate should be in upward position. With the shift lever in neutral position, gate should be in middle position. With shift lever in reverse position, gate should be in downward position.

WARNING

Verify the reverse gate lock.

Inlet Grate

Ensure inlet grate is not blocked or obstructed by any weeds or debris. Refer to M 2 Jet Drive Operator’s Guide .

Safety Lanyard and

Ignition Switch

Ensure that ignition switch operates properly.

Start engine and stop it using switch.

See STARTING PROCEDURE.

WARNING

Only start craft once all items have been checked and operate properly.

Storage Compartment

Covers

Ensure they are closed and latched.

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OPERATING INSTRUCTIONS

WARNING

Always perform PRE-OPERATION

CHECKS before operating the craft.

Become thoroughly familiar with all controls and the function of each. Should any control or instruction be not fully understood, refer to an authorized Sea-Doo dealer.

Launching/Loading

CAUTION: Before launching the craft, ensure the main battery cut-off switch is turned ON and the bilge plugs are fully screwed.

After loading the craft, ensure the main battery cut-off switch is turned

OFF and the bilge plugs are remove to drain bilge.

Trailering

Refer to the trailer or implement manufacturer instructions for proper capacity, operation, maintenance, accessories and warranty.

Check the regulations in your area concerning towing a trailer, especially the following rules:

– brake system

– tow vehicle weight

– mirrors.‘

NOTE: An optional brake system is available for your trailer, see an authorized Sea-Doo dealer

Take the following precautions when trailering the craft:

Tie the craft to both bow and stern

(front/rear) eyelets so that it is firmly retained on the trailer. Use additional tie-downs if necessary.

– Remove stern light (if installed).

– Ensure that ski post is pushed down.

– Ensure all storage compartment covers are properly latched.

– A SEA-DOO cover can protect the craft, particularly before driving on dirt roads, to prevent dirt entry through the air intake opening(s).

Observe trailering safety precautions.

Principle of Operation

Propulsion

Engine is directly coupled to a drive shaft which, in turn, rotates an impeller. This impeller is accurately adjusted in a housing where the water is drawn up from underneath the craft. Then, the water flows through the impeller to a venturi. The venturi accelerates the water and produces thrust to move the craft. Pushing the throttle lever forward increase engine speed and therefore craft speed.

WARNING

Whenever an engine is to be started, the operator and passengers should always be sitting in the craft with the shift lever in neutral position and throttle lever in idle position.

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Shift Lever

FORWARD

The shift lever should be in the forward position in order for the craft to advance.

1

F10L24Y

1

TYPICAL

1. Shift lever in forward position

NEUTRAL

To obtain neutral, pull shift lever halfway. The reverse gate will be in the middle position, directing half of the thrust toward the front of the craft to minimize craft movement.

WARNING

When the craft is in neutral position, the impeller is turning.

F10L26Y

TYPICAL

1. Reverse gate in middle position

REVERSE

To obtain reverse, pull shift lever completely. The reverse gate will be in downward position, directing all the thrust toward the front of the craft.

F10L27Y

TYPICAL — SHIFT LEVER IN REVERSE

POSITION

F09L3UZ

1

TYPICAL

1. Shift lever in neutral position

48

F10L28Y

TYPICAL

1. Reverse gate in downward position

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NOTE: To obtain maximum efficiency and control from the reverse, increase engine speed to slightly above idle.

Too much RPM will create water turbulence and reduce reverse efficiency.

In reverse position, turn the steering wheel in the opposite direction that you want to move the rear of the craft.

For example, to steer the rear of the craft to the left side, turn the steering wheel to the right side.

WARNING

Shift lever should only be used when the engine is idling.

Steering

Turning the steering pivots the jet pump nozzle which control the craft direction. Turning the steering clockwise will turn the craft to the right and inversely.

A craft needs some throttle to turn.

Practice in a safe area applying the throttle and turning away from an imaginary object. This is a good collision avoidance practice.

Low-Speed Steering Control

System

Whenever the throttle lever is in IDLE position AND the steering wheel is approaching the end of its rotation, the engine speed will be slightly accelerated to increase the jet pump thrust.

This helps steering control for lowspeed navigation or when approaching/leaving a dock. For docking tips, refer to Stopping/Docking section below.

WARNING

Become fully familiar with this feature during your first ride and before carrying passengers.

Boarding from a Dock

As with any craft, boarding should be done carefully and engine should not be running.

When boarding from a dock, slowly place one foot on the craft deck nearest to the dock and then move the other foot inside the craft. Push the craft away from the dock.

F09L12Y

TYPICAL

Above idle speed, the throttle must be applied to turn the craft.

WARNING

Throttle must be applied and steering turned to change the direction of the craft at speed. Steering efficiency will differ depending on the number of passengers, load and water conditions.

F09L11Y

TYPICAL

CAUTION: Engine should be started with at least 90 cm (3 ft) of water below the hull.

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A

A

F04L07Y

TYPICAL

A. 90 cm (3 ft)

Boarding from the Water

WARNING

Inexperienced riders should practice how to get aboard close to shore first before venturing into deep water.

WARNING

Engine should not be running while boarding. Never use propulsion components as a supporting point to board the craft.

Swim to the rear of the craft.

Come close to rear of craft then unlatch and slide ladder toward rear. Grip swim platform grab handles.

F09L15Y

TYPICAL

When you can reach the engine cover grab handle, grip it and continue to pull yourself upward to place one of your foot on the swim platform.

F09L16Y

TYPICAL

Continue to climb on engine cover and go down on the deck.

F09L18Y

TYPICAL

Climb the ladder and pull yourself upward using the swim platform grab handles.

F09L17Y

TYPICAL

To store ladder, lift horizontally completely then slide toward front.

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CAUTION: Do not leave ladder hanging when operating the boat. Before operating the craft, always lock the ladder using the latch.

WARNING

Do not start engines until all passengers are properly seated.

Starting

Always activate bilge blower 5 minutes minimum before starting the engine. The bilge blower will ventilate the bilge.

WARNING

Bilge blower must be turned off above idle speed.

WARNING

Do not touch electrical parts or jet pump area when engine is running.

Attach the safety lanyard to your PFD and snap the cap to its switch before starting the engine.

WARNING

Before starting, the operator and passengers should always be properly seated.

Grip steering wheel with your right hand and place both feet on the floorboard. Turn off bilge blower.

Starting Procedure

Refer to M 2 Jet Drive Operator‘s Guide for complete detailed procedure.

Rough Water or Poor

Visibility Operation

Avoid operation in these conditions. If you must do so, proceed with caution and prudence using minimum speed.

Turn on navigation lights if necessary.

Crossing Waves

Reduce speed. Always be prepared to steer and balance as necessary.

When crossing wakes, always keep a safe distance from boat ahead.

WARNING

When crossing wakes, slow down.

Operator and passenger(s) can brace themselves by posting. Do not jump waves or wakes.

Stopping/Docking

The craft is slowed by water drag. The stopping distance will vary depending on the craft size, weight, speed, water surface condition, presence and direction of wind and current.

The operator should become familiarized with the stopping distance under different conditions.

Reduce speed to idle. Shift to neutral, reverse or forward as required.

WARNING

Directional control is reduced when throttle is released and lost when engine is off.

Low-Speed Steering Control

System

Reducing RPM to IDLE activates the low-speed steering control feature as described previously. For more details, refer to Low-Speed Steering Control

System in Turning section above.

WARNING

Become familiar with this feature during your first ride.

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Beaching

CAUTION: It is not recommended to run the craft to the beach.

Come slowly to the beach and shut off the engine using the safety lanyard when water depth is 90 cm (3 ft) under the hull, then pull the craft to the beach. Ensure that all accessories are

OFF.

A

F09L13Y

A. 90 cm (3 ft) of water under the hull

WARNING

In shallow water, shells, sand, pebbles or other objects could be drawn up by the jet pump and be thrown rearward.

As necessary, the cooling system of the engine should be flushed before restarting, to remove sand or shell accumulation which may clog the water passages. Refer to POST-OPERATION

CARE and look for Cooling System

Flushing .

Shutting Off the Engine

Refer to M 2 Jet Drive Operator’s Guide .

WARNING

Should the engine be shut off, craft directional control is not available. Never leave the safety lanyard connected on its switch when craft is not in operation.

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POST-OPERATION CARE

WARNING

Allow engine to cool before performing any maintenance.

General Care

Should water be present in the bilge after use of bilge pump, unscrew the drain plug and tilt the craft to the rear in order to allow water to drain.

Wipe up any remaining fluid in the engine compartment (bilge, engine, etc.) with clean dry rags. This is particularly important in salt water use.

Remove the craft from the water every day to prevent marine organisms growth.

Additional Care for Foul

Water or Salt Water

When the craft is operated in foul water and particularly in salt water, additional care must be taken to protect the craft and its components. Rinse trailer and craft’s hull/bilge area with fresh water.

CAUTION: Failure to perform proper care such as: craft rinsing, cooling system flushing and anticorrosion treatment, when used in salt water, will result in damage to the craft and its components. Never leave the craft stored in direct sunlight.

Cooling System Flushing

General

Flushing the cooling system with fresh water is essential to neutralize corroding effects of salt or other chemical products present in water. It will help to remove sand, salt, shells or other particles in water jackets (engine, exhaust manifold, tuned pipe) and/or hoses.

Flushing should be performed when the craft is not expected to be used further the same day or when the craft is stored for any extended time.

WARNING

Perform this operation in a well ventilated area.

Flushing

1. Clean jet pump by spraying water in its inlet and outlet and then apply a coating of Bombardier lube lubricant or equivalent.

2. Open engine cover.

3. Connect a garden hose directly to the flushing connector, as shown in the next photo. Do not open the water tap yet.

F09L0TY

1

TYPICAL — SPEEDSTER SHOWN

1. Flushing connector with its cap

Refer to M 2 Jet Drive Operator‘s Guide for complete engine flushing procedure.

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SPECIAL PROCEDURE

Engine Overheating

CAUTION: If the monitoring beeper continuously sounds, stop engine immediately .

Refer to M 2 Jet Drive Operator‘s Guide .

If engine still overheats, refer to an authorized Sea-Doo dealer for servicing.

Jet Pump Water Intake and

Impeller Cleaning

Weeds, shells or debris can get caught on the intake grate, drive shaft and/or impeller. A clogged water intake may cause troubles such as:

1.

Cavitation: Engine speed is high but craft moves slowly due to reduced jet thrust; jet pump components may be damaged.

2.

Overheating: Since the jet pump operation controls the flow of water to cool the engine, a clogged intake will cause the engine to overheat and damage engine internal components.

The clogged area can be cleaned as described in M 2 Jet Drive Operator‘s

Guide .

WARNING

Always remove safety lanyard cap from switch to prevent accidental engine starting before cleaning the jet pump area.

CAUTION: Avoid craft operation in weeded areas. If unavoidable, vary craft speed. Weeds tend to entangle more at steady and slow speeds. Inspect water intake grate for damage.

Refer to an authorized Sea-Doo dealer for repair as necessary.

Capsized Boat

The boat is designed so that it should not turn over easily due to its long and wide dimensions. If the boat ever capsizes, remember that it will continue to float, and it is usually best to remain with it, you will be more easily located by others.

WARNING

When boat is capsized, do not attempt to restart the engine. Operator and passengers should always wear approved personal flotation devices.

Submerged Boat

WARNING

DO NOT attempt to restart engine.

See an authorized dealer as soon as possible to service the engine.

Flooded Engine

In the event the engine cannot be serviced within a few hours, remove spark plug cables and connect them on the grounding device.

WARNING

Never crank engine with spark plugs removed unless spark plug cables are connected to the grounding device.

Remove spark plugs and dry them with a clean and dry cloth.

Cover spark plug holes with a rag.

Ensure choke lever is completely pushed in.

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lmo2001-002a.book Page 55 Tuesday, May 16, 2000 9:52 AM

Crank engine for approximately 10 seconds to allow water to escape from spark plug openings.

Spray BOMBARDIER LUBE lubricant or equivalent into spark plug holes.

Crank engine again.

Reinstall spark plugs.

Start engine normally.

Low-Charge Battery

Condition

WARNING

See your authorized Sea-Doo dealer to have it charged or replaced. Do not charge or boost the battery while installed on the craft.

Electrolyte is poisonous and dangerous.

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MAINTENANCE

WARNING

Only perform procedure as detailed in this guide. It is recommended that the assistance of an authorized dealer be periodically o b t a i n e d o n o t h e r c o m p o nents/systems not covered in this guide and/or M2 Jet Drive Operator‘s Guide . Unless otherwise specified, engine must not be running and the main battery cut-off switch must be turned OFF for all maintenance procedures.

Lubrication

Anticorrosion Protection

Throttle Cable

Lubricate the throttle cable with BOM-

BARDIER LUBE lubricant or equivalent, every 25 hours of use (every 10 hours in salt water use).

Electrical Connections

As necessary, apply dielectric grease on battery posts and all exposed cable connectors including stern light connectors on mat and craft.

Additional Lubrication

BOMBARDIER LUBE lubricant or equivalent will help to prevent corrosion and maintain proper operation of moving mechanisms.

Lubrication of the following items should be performed every 50 hours in fresh water use but every 10 hours in salt water use.

Engine Cover Mechanism and

Hinges

Use BOMBARDIER LUBE lubricant or equivalent on metal parts.

F04L69Y

TYPICAL

Bow Seat Lock Pin

F10L2AY

1. Bow seat lock pin

1

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lmo2001-002a.book Page 57 Tuesday, May 16, 2000 9:52 AM

Lubricate lock pin. Install and remove seat a few times to distribute lubricant.

Ski Post

Lubricate ski post through all its length.

Pull out then push in several times to distribute the lubricant.

1

3

2

Locks

Lubricate locks of glove box, front storage compartment covers and deck storage compartment.

Engine Cover Cylinders

Lubricate rod of cylinders.

Periodic Inspection

Routine maintenance is necessary for all mechanized products. A periodic inspection contributes to the products life span.

The following maintenance chart gives guidelines for regular craft servicing schedule to be performed by you and/ or by an authorized Sea-Doo dealer.

The schedule should be adjusted according to operating conditions and use.

F04L9BY

CHALLENGER 1800 AND CHALLENGER 2000

Step 1 : Lift ski post to lubricate

Step 2 : Lubricate here

Step 3 : Move post up and down several times to distribute lubricant

1

F09L2UY

SPEEDSTER

1. Ski post does not need to be lubricated

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lmo2001-002a.book Page 58 Tuesday, May 16, 2000 9:52 AM

Periodic Inspection Chart

FREQUENCY

DESCRIPTION

Lubrication/corrosion protection

Lubrication of storage compartment cover locks

Safety lanyard cap

Throttle/choke cables operation/lubrication ➀

Throttle cable adjustments

Fuel filter inspection

Fuel filter replacement

Steering system and low-speed steering control system

Throttle and shifter systems

Muffler, battery and reservoir fastening devices

Fuel/oil line, hose inspection

Bilge pump/deck drain/scupper valve inspection

Battery condition

Starter cables

Monitoring beeper/electrical connections

Hull condition and ride shoes

Cooling system flushing ➂

Navigation lights condition

Sacrificial aluminum anode(s)

Bilge blower inspection

OPERATOR

OPERATOR

DEALER

OPERATOR

DEALER

DEALER

DEALER

DEALER

DEALER

DEALER

DEALER

OPERATOR

DEALER

DEALER

DEALER

DEALER

OPERATOR

DEALER

OPERATOR

DEALER

NOTE: Some items are included in the PRE-OPERATION CHECKS and are not necessarily mentioned in this chart but must also be done. Refer to M 2 Jet Drive

Operator‘s Guide for engine and jet pump checks.

➀ Every 10 hours in salt water use.

➁ These items have to be initially checked after 25 hours. Thereafter, servicing to be made as specified in this chart.

➂ Daily flushing in salt water or foul water use.

➃ Have your dealer inspect anti-rattle pusher.

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Throttle Cable

Activate the throttle lever throughout its full range of motion. It must operate smoothly. Refer to an authorized Sea-

Doo dealer if adjustment is necessary.

WARNING

Do not alter or tamper with throttle cable adjustment or routing.

Fuel and Oil Filters

These filters should be replaced by an authorized dealer annually.

Refer to M 2 Jet Drive Operator‘s Guide .

Steering/Jet Pump Nozzle

Adjustment

When the steering is directed in straight ahead position, the jet pump nozzle should be in the same direction to allow the craft to run in a straight line.

Refer to an authorized Sea-Doo dealer if an adjustment is necessary.

WARNING

Ensure the steering/jet pump nozzle operate freely from side to side and is not stressing the steering cable.

Reverse Gate

WARNING

Ensure the shifter and reverse gate operate freely and are not stressing the reverse cable.

Refer to an authorized Sea-Doo dealer if an adjustment is necessary.

Deck Drain(s)

Remove any obstruction from deck drain and scupper valve.

Fuses

Accessories, Craft Electrical

System and Gauges

If a fuse is defective, replace by one of the same rating.

WARNING

Do not use a higher rated fuse as this can cause severe damage. If a fuse has burnt out. Source of malfunction should be determined and connected before restarting.

See an authorized Sea-Doo sport boat dealer for servicing.

Engine

Refer to M 2 Jet Drive Operator‘s Guide .

Bilge Air Blower

Verify bilge air blower for proper operation. It is located inside engine compartment beneath ventilation duct.

Clean both clam shells opening. Ensure that both openings are not obstructed. Air is sucked in by clam shell attached to the blower and drawn out by the other side. See next illustration.

1

F09L2VY

TYPICAL — AIR FLOW

1. Bilge air blower inside engine compartment

WARNING

If bilge blower does not operate refer to an authorized Sea-Doo dealer before starting the craft.

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Navigation Light Bulb

Replacement

Bow Light

1

F04H2QY

1

TYPICAL

1. Gently pry here with a screwdriver

1

F04H2RY

TYPICAL

1. Remove this screw

F04H2TY

TYPICAL

1. Lift and remove bulb

The assembly is essentially the reverse of removal procedures. However, pay particular attention to the following:

Apply dielectric grease on bulb contact surface.

When installing the bulb under the upper terminal plate, it is possible that the bulb remains loose. The cover will compress the terminal plate against the bulb at reinstallation.

Stern Light

Unscrew lens counterclockwise and pull it out.

F04H2SY

TYPICAL

1. Pull lens out

1

60

F04H2UY

1. Unscrew then pull

Pull bulb to remove it.

1

lmo2001-002a.book Page 61 Tuesday, May 16, 2000 9:52 AM

1

F04H2VY

1. Pull bulb out

Apply dielectric grease on new bulb contact surface.

The assembly is the reverse of removal procedure.

General Inspection and

Cleaning

Inspection

Check engine compartment for any damage. Ensure all hose clamps are properly secured and no hose is cracked, kinked or presenting any other damage.

WARNING

If any gasoline leak and/or odors are present, do not start the engine. Have the craft serviced by an authorized Sea-Doo dealer.

Inspect muffler, battery, fuel tank and oil reservoir fastening devices. Visually check electrical connections for corrosion and tightness.

Inspect hull and jet pump water intake grate for damage. Replace or have damaged parts repaired.

Cleaning

The bilge should be cleaned by the dealer to remove any possible fuel/oil/ electrolyte deposits and mildew.

Occasionally, wash the body with hot water and soap (only use mild detergent). Remove any marine organisms from engine and/or hull. Apply nonabrasive wax.

CAUTION: Never clean fiberglass and plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc.

Wash windscreen with Bombardier cleaner or equivalent (P/N 293 110 001

— 400 g) and water. For fine scratches and scuff marks removal, use a windshield polisher for acrylic, lucite, polycarbonate and similar materials.

Stains may be removed from seats and fiberglass with Knight’s Spray-

Nine* from Korkay System Ltd or the equivalent.

Respect the environment by ensuring fuel, oil or cleaning solutions do not drain into the waterways.

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STORAGE AND PRE-SEASON PREPARATION

WARNING

Because fuel and oil are flammable, have an authorized Sea-Doo sport boat dealer inspect the fuel and oil systems integrity as specified in the periodic inspection chart.

Storage

It is recommended that the craft be taken to an authorized Sea-Doo dealer for proper storage but the following operations can be performed by you with a minimum of tools.

CAUTION: Do not run the engine during the storage period.

Fuel System

Refer to M 2 Jet Drive Operator‘s Guide .

Cooling System Flushing and

Engine Internal Lubrication

Refer to M 2 Jet Drive Operator‘s Guide .

Propulsion System

Refer to M 2 Jet Drive Operator‘s Guide .

Craft Cleaning/Repair

Wash the body and the trailer with soap and water solution (only use mild detergent). Rinse thoroughly with fresh water. Remove any marine organisms from the hull.

CAUTION: Never clean apparent fiberglass and plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc.

Stains may be removed from seats and fiberglass with Knight’s Spray-

Nine* from Korkay System Ltd or the equivalent.

If repairs are needed to the body or to the hull contact your dealer. For paint touch up to mechanical parts use Bombardier spray paint. For minor gelcoat repairs, a Bombardier repair kit is available. Replace damaged labels/ decals.

Clean the bilge with hot water and detergent or with bilge cleaner. Rinse thoroughly. Unscrew drain plug(s) and lift front end of craft to completely drain bilge.

Battery

Contact your authorized Sea-Doo dealer.

Anticorrosion Treatment

Wipe off any residual water in the engine compartment.

Lubricate the throttle cable with BOM-

BARDIER LUBE lubricant or equivalent.

Finalizing Storage Preparation

Apply a non abrasive wax to body.

The engine cover should be left partially opened during storage (detach the gas shocks from the cover to prevent full opening). Remove storage tray.

Place it on deck. This will avoid engine compartment condensation and possible corrosion.

If the craft is to be stored outside, cover it with a vented opaque tarpaulin to prevent sun rays and grime from affecting the plastic components, craft finish as well as preventing dust accumulation.

CAUTION: Never leave the craft stored in direct sunlight. UV radiation will dull finishes. The craft must never be left in water for storage. Make sure to turn off main battery cut-off switch.

For the storage period, it is necessary to lift the bow up and safely block in this position so drainage can take place. Ensure the drain plug is unscrewed.

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Pre-Season Preparation

Use the following chart.

Since technical skills and special tools are required, some operations should be performed by an authorized dealer.

WARNING

Only perform procedure as detailed in this guide. It is recommended that the assistance of an authorized dealer be periodically obtained on other components/systems not covered in this guide and/or M 2 Jet Drive Operator‘s Guide . Unless otherwise specified, engine must not be running and the main battery cut-off switch must be turned OFF for all maintenance procedures.

Pre-Season Preparation Chart

NOTE: It is highly recommended that the dealer perform at the same time the annual safety inspection in addition to the pre-season preparation.

OPERATIONS

Lubrication/corrosion protection

Safety lanyard cap condition

Battery condition/charging and reinstallation

Starter connections and routing ➀

Oil reservoir filling

Fuel filter replacement

Fuel line condition ➀

Filler neck, fuel tank and fuel cap condition ➀

Check fuel system fasteners

Steering system and low-speed steering control system inspection ➀

Throttle/shifter system inspection ➀

Inspection of deck drains/bilge pump/drain plugs

Fire extinguisher condition/mounting ➀

➀ Safety item covered in the annual safety inspection.

TO BE

PERFORMED BY

OPERATOR

DEALER

DEALER

DEALER

OPERATOR

DEALER

DEALER

DEALER

DEALER

DEALER

DEALER

DEALER

OPERATOR

CAUTION: Only perform this operation in a well ventilated area. Garden hose must be installed or craft must be in water to cool engine. Running the engine without cooling water will damage exhaust hose interior and may damage engine.

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SPECIFICATIONS

ENGINE

Number of engines

Engine type

Induction type

Exhaust system

Lubrication

Type

Oil type

Number of cylinders

Displacement

COOLING

Type

ELECTRICAL

Ignition system type

Spark plug Make and type

Gap

Starting system

Battery

Fuses Courtesy lights

Bilge air blower

Bilge pump

Navigation lights

Gauges/Low fuel

Radio

Horn system

Jack system

CARBURETION

Fuel type

Fuel system type

SPEEDSTER

1

V-6 Mercury (240),

2 stroke

Reed valve

Mercury type

See Mercury specifications

See Mercury specifications

6

2500 cm³ (152.53 in 3 )

Water cooled

Digital-CDI (Capacitor Discharge Ignition)

See Mercury specifications

See Mercury specifications

Electric starter

Not supplied ➀

1 A (2)

7.5 A

7.5 A

3 A

3 A

5 A

5 A

10 A

See Mercury specifications

See Mercury specifications

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PROPULSION

Propulsion system

Number of jet pumps

Jet pump type

Pivoting angle of direction (nozzle)

Minimum required water level for jet pumps

DIMENSIONS

Overall length

Beam

Draft

Dead rise

Weight (dry)

Load limit (passengers + luggage)

SPEEDSTER

Mercury Sport Jet

1

Mixed flow, single stage

~26 °

See Mercury specifications

5.0m (16 ft 6 in)

2.3m (7 ft 7 in)

30 cm (12 in)

20 °

777 kg (1710 lb)

5 passengers

410 kg (905 lb)

(based on calm water operation)

180 kW (240 HP)

@ 6500 RPM

Composite (fiberglass)

Maximum engine power capacity rating of the craft

Hull material

CAPACITIES

Fuel tank (reserve included)

Main oil reservoir

151 L (40 U.S. gal)

11 L (3 U.S. gal)

➀ Recommended: Exide R-24-130, 12 V, 25 A•h (130 minutes reserve) or R-24-160

(160 minutes) or equivalent.

Battery posts: On top. Round taper type.

Battery maximum allowed size: 285 mm (11-1/4 in) long x 190 mm (7-1/2 in) wide x 238 mm (9-3/8 in) high.

BOMBARDIER reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.

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ENGINE

Number of engines

Engine type

Induction type

Exhaust system

Type

Lubrication

Oil type

Number of cylinders

Displacement

COOLING

Type

ELECTRICAL

Ignition system type

Make and type

Spark plug

Gap

Starting system

Battery

Fuses Courtesy lights

Bilge air blower

Bilge pump

Navigation lights

Gauges/Low fuel

Radio

Horn system

Jack system

CARBURETION

Fuel type

Carburetor

CHALLENGER 1800

1

V-6 Mercury (210)

2 stroke

V-6 Mercury (240),

2 stroke

Reed valve

Mercury type

See Mercury specifications

See Mercury specifications

6

2500 cm³ (152.53 in 3 )

Water cooled

Digital-CDI (Capacitor Discharge Ignition)

See Mercury specifications

See Mercury specifications

Electric starter

Not supplied ➀

1 A (2)

7.5 A

7.5 A

3 A

3 A

5 A

5 A

10 A

See Mercury specifications

See Mercury specifications

66

lmo2001-002a.book Page 67 Tuesday, May 16, 2000 9:52 AM

PROPULSION

Propulsion system

Number of jet pumps

Jet pump type

Pivoting angle of direction (nozzle)

Minimum required water level for jet pumps

DIMENSIONS

Overall length

Beam

Draft

Dead rise

Weight (dry)

Load limit (passengers + luggage)

CHALLENGER 1800

Mercury Sport Jet

1

Mixed flow, single stage

~26 °

See Mercury specifications

5.46 m (17 ft 11 in)

2.29 m (7 ft 6 in)

27 cm (10.5 in)

19.5

°

848 kg (1865 lb)

7 passengers OR 565 kg (1245 lb)

(based on calm water operation)

157 kW (209 HP)

@ 5650 RPM

180 kW (240 HP)

@ 6500 RPM

Composite (fiberglass)

Maximum engine power capacity rating of the craft

Hull material

CAPACITIES

Fuel tank (reserve included)

Main oil reservoir

151 L (40 U.S. gal)

11 L (3 U.S. gal)

Recommended: Exide R-24-130, 12 V, 25 A•h (130 minutes reserve) or R-24-160

(160 minutes) or equivalent.

Battery posts: On top. Round taper type.

Battery maximum allowed size: 285 mm (11-1/4 in) long x 190 mm (7-1/2 in) wide x 238 mm (9-3/8 in) high.

BOMBARDIER reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.

67

lmo2001-002a.book Page 68 Tuesday, May 16, 2000 9:52 AM

ENGINE

Number of engines

Engine type

Induction type

Exhaust system

Lubrication

Number of cylinders

Displacement

COOLING

Type

ELECTRICAL

Ignition system type

Spark plug

Type

Oil type

Make and type

Gap

Starting system

Battery

Fuses

Courtesy lights

Bilge air blower

Bilge pump

Navigation lights

Gauges/Low fuel

Radio

Horn system

Jack system

CARBURETION

Fuel type

Fuel system type

CHALLENGER 2000

1

V-6 Mercury Marine

2 stroke

Reed valve

Mercury Marine type

See Mercury Marine specifications

See Mercury Marine specifications

6

2500 cm³ (152.53 in 3 )

Water cooled

Digital-CDI (Capacitor Discharge Ignition)

See Mercury Marine specifications

See Mercury Marine specifications

Electric starter

Not supplied ➀

1 A (2)

7.5 A

7.5 A

3 A

3 A

5 A

5 A

10 A

See Mercury Marine specifications

See Mercury Marine specifications

68

lmo2001-002a.book Page 69 Tuesday, May 16, 2000 9:52 AM

PROPULSION

Propulsion system

Number of jet pumps

Jet pump type

Pivoting angle of direction (nozzle)

Minimum required water level for jet pump

DIMENSIONS

Overall length

Beam

Draft

Dead rise

Weight (dry)

Load limit (passengers + luggage)

CHALLENGER 2000

Mercury Marine Sport Jet

1

Mixed flow, single stage

~ 26 °

See Mercury Marine specifications

6 m (19 ft 9 in)

2.44 m (8 ft)

27 cm (10-1/2 in)

19.5

°

953 kg (2100 lb)

8 passengers

655 kg (1440 lb)

(based on calm water operation)

Composite (fiberglass) Hull material

CAPACITIES

Fuel tank (reserve included)

Main oil reservoir

151 L (40 U.S. gal)

11 L (3 U.S. gal)

➀ Recommended: See Mercury Marine recommendations.

Battery posts: On top. Round taper type.

Battery maximum allowed size: 267 mm (10-1/2 in) long x 172 mm (6-3/4 in) wide x 238 mm (9-3/8 in) high.

BOMBARDIER reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.

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BASE UNITS

DESCRIPTION length ..................................................

mass....................................................

force ....................................................

liquid ....................................................

temperature.........................................

pressure ..............................................

torque ..................................................

land velocity.........................................

navigation velocity ...............................

UNIT meter ..................................

kilogram..............................

newton ...............................

liter .....................................

Celsius ................................

kilopascal ............................

newton-meter.....................

kilometer per hour ..............

knot ....................................

PREFIX kilo .......................

centi ....................

milli ......................

micro ...................

SYMBOL k .........................

c .........................

m .......................

µ.........................

PREFIXES

MEANING one thousand......................

one hundredth of ................

one thousandth of ..............

one millionth of...................

TO CONVERT in .........................................................

in .........................................................

in² ........................................................

in³ ........................................................

ft ..........................................................

oz.........................................................

lb .........................................................

lbf ........................................................

lbf• in ...................................................

lbf•ft ....................................................

lbf•ft ....................................................

PSI .......................................................

imp. oz.................................................

imp. oz.................................................

imp. gal................................................

imp. gal................................................

U.S. oz .................................................

U.S. gal ................................................

knot .....................................................

MPH ....................................................

Fahrenheit ...........................................

Celsius.................................................

hp ........................................................

CONVERSION FACTORS

TO ➀ mm .....................................

cm ......................................

cm² .....................................

cm³ .....................................

m ........................................

g .........................................

kg........................................

N.........................................

N•m....................................

N•m....................................

lbf• in ..................................

kPa......................................

U.S. oz ................................

mL ......................................

U.S. gal ...............................

L .........................................

mL ......................................

L .........................................

MPH ...................................

km/h ...................................

Celsius ................................

Fahrenheit ..........................

kW ......................................

SYMBOL m kg

N

L

°C kPa

N•m km/h kn

VALUE

1000

0.01

0.001

0.000001

MULTIPLY BY

25.4

2.54

6.45

16.39

0.3

28.35

0.45

4.4

0.11

1.36

12

6.89

0.96

28.41

1.2

4.55

29.57

3.79

1.15

1.61

(°F - 32) ÷ 1.8

(°C x 1.8) + 32

.75

* The international system of units abbreviates SI in all languages.

To obtain the reverse sequence, divide by the given factor. Example: to convert millimeters to inches, divide by 25.4.

NOTE: Conversion factors are rounded off to 2 decimals for easier use.

70

lmo2001-002a.book Page 71 Tuesday, May 16, 2000 9:52 AM

DECLARATION CE OF CONFORMITY

DECLARATION CE OF CONFORMITY

DECLARATION OF CONFORMITY

Application of Council Directives: 94/25/CE — Recreational craft

89/336/CEE — Electromagnetic compatibility

Standards to which conformity is declared: ISO 7840, ISO 8469, ISO 8665, ISO 8846,

ISO 8848, ISO 8849, ISO 9094, ISO 9097,

ISO 10087, ISO 10088, ISO 10133, ISO 10240,

ISO 11105, ISO 11591, ISO 11592, ISO 12215,

ISO 12216, ISO 13592, COLREGS, ABYC H-5,

ABYC H-8

Manufacturer’s name:

Manufacturer’s address:

Importer’s name:

Importer’s address:

Notified body for Directive 94/25/CE:

Bombardier Motor Corporation of America.

451 E. Illinois Ave

Benton, Illinois

62812-0394

Société ANF — Industrie S.A.

2, rue du Nouveau Bercy

94220 Charenton

Paris, France

International Marine Certification Institute

Trèves centre, rue de Trèves 45

1040 Brussels, Belgium

Competent body for Directive 89/336/CEE: UTAC

Autodrome de Linas-Montlhéry, B.P. 212

91311 Montlhéry cedex, France

Type of equipment:

Model names:

Sport boats, inshore category C

Model name

Model number(s)

I, the undersigned, hereby declare that the equipment specified above conforms to the above Directives and Standards.

Name of signatory: Fernando Garcia

Title of signatory on behalf of

Bombardier Motor Corporation of America: Director - Public and Regulatory Affairs —

Sea-Doo sport boats

71

lmo2001-002a.book Page 72 Tuesday, May 16, 2000 9:52 AM

Homologation and Certification

These boats comply with the following standards:

STANDARD

United States Coast Guard

Canadian Coast Guard

Russian Maritime Register of Shipping

Directive 89/336/CEE of the council relating to electromagnetic compatibility

Directive 94/25/EC of the European

Parliament and of the council relating to recreational craft

TYPE OF CERTIFICATION

Self certification

Self certification

Certify by

Russian Maritime Register of Shipping

8, Dvortsovaya Nab., 191186

St. Petersburg, Russia

Internal production control plus control carried out on the responsability of a competent body.

Competent body:

UTAC

Autodrome de Linas-Montlhéry, B.P. 212

91311 Montlhéry cedex, France

Internal production control plus control carried out on the responsability of a notified body.

Notified body:

International Marine Certification Institute

Trèves centre, rue de Trèves 45

1040 Brussels, Belgium

72

lmo2001-002a.book Page 73 Tuesday, May 16, 2000 9:52 AM

Operator’s Guide

Confirmation of Receipt

Your dealer

Name:

Address:

Will assist you and help you to resolve any problems you may have.

Upon delivery of your sport boat, complete and sign the form hereunder and forward it to your dealer in order to be covered by our warranty.

Warranty conditions are as detailed in the Warranty Section of this guide.

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Cut here

Receipt

Name:

Address:

Owner of

Sport Boat model No.

HIN (to be completed by customer or selling dealer) ____________________________________________

This warranty begins (date).

The dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with. I am also satisfied with the predelivery set-up and inspection of my Sea-Doo sport boat. I have also received a copy of the Operator’s Guide, Safety Handbook and Safety

Videocassette for my Sea-Doo sport boat.

Signature:

Date:

73

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lmo2001-002a.book Page 75 Tuesday, May 16, 2000 9:52 AM

If your address has changed, be sure to fill out and mail the card provided on this page.

Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your craft becomes necessary.

NOTE: This card is strictly for change of address only.

CHANGE OF ADDRESS

CHANGE OF ADDRESS

CRAFT IDENTIFICATION NUMBERS

Model Number Hull Identification Number (H.I.N.)

OLD ADDRESS: ______________________________________________

NAME

________________________________________________________________

NO.

STREET APT

________________________________________________________________

CITY STATE/PROVINCE ZIP/POSTAL CODE

NEW ADDRESS: ______________________________________________

NAME

________________________________________________________________

NO.

STREET APT

________________________________________________________________

CITY STATE/PROVINCE ZIP/POSTAL CODE

STOLEN UNITS

In the event that your craft is stolen, you should notify your area’s distributor warranty department of such.

Please provide your name, address, phone number, Hull Identification Number and date it was stolen.

Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.

75

lmo2001-002a.book Page 76 Tuesday, May 16, 2000 9:52 AM

CHANGE OF ADDRESS

If your address has changed, be sure to fill out and mail the card provided on this page.

Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.

NOTE: This card is strictly for change of address only.

CHANGE OF ADDRESS

AFFIX

PROPER

POSTAGE

BOMBARDIER

RECREATIONAL PRODUCTS

WARRANTY DEPARTMENT

75, J.A. BOMBARDIER ST.

SHERBROOKE (QUEBEC)

CANADA J1L 1W3

lmo2001-002a.book Page 77 Tuesday, May 16, 2000 9:52 AM

CHANGE OF ADDRESS

If your address has changed, be sure to fill out and mail the card provided on this page.

Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your craft becomes necessary.

NOTE: This card is strictly for change of address only.

CHANGE OF ADDRESS

CHANGE OF ADDRESS

CRAFT IDENTIFICATION NUMBERS

Model Number Hull Identification Number (H.I.N.)

OLD ADDRESS: ______________________________________________

NAME

________________________________________________________________

NO.

STREET APT

________________________________________________________________

CITY STATE/PROVINCE ZIP/POSTAL CODE

NEW ADDRESS: ______________________________________________

NAME

________________________________________________________________

NO.

STREET APT

________________________________________________________________

CITY STATE/PROVINCE ZIP/POSTAL CODE

STOLEN UNITS

In the event that your craft is stolen, you should notify your area’s distributor warranty department of such.

Please provide your name, address, phone number, Hull Identification Number and date it was stolen.

Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.

77

lmo2001-002a.book Page 78 Tuesday, May 16, 2000 9:52 AM

CHANGE OF ADDRESS

If your address has changed, be sure to fill out and mail the card provided on this page.

Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.

NOTE: This card is strictly for change of address only.

CHANGE OF ADDRESS

AFFIX

PROPER

POSTAGE

BOMBARDIER

RECREATIONAL PRODUCTS

WARRANTY DEPARTMENT

75, J.A. BOMBARDIER ST.

SHERBROOKE (QUEBEC)

CANADA J1L 1W3

lmo2001-002a.book Page 79 Tuesday, May 16, 2000 9:52 AM

CHANGE OF ADDRESS

If your address has changed, be sure to fill out and mail the card provided on this page.

Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your craft becomes necessary.

NOTE: This card is strictly for change of address only.

CHANGE OF ADDRESS

CHANGE OF ADDRESS

CRAFT IDENTIFICATION NUMBERS

Model Number Hull Identification Number (H.I.N.)

OLD ADDRESS: ______________________________________________

NAME

________________________________________________________________

NO.

STREET APT

________________________________________________________________

CITY STATE/PROVINCE ZIP/POSTAL CODE

NEW ADDRESS: ______________________________________________

NAME

________________________________________________________________

NO.

STREET APT

________________________________________________________________

CITY STATE/PROVINCE ZIP/POSTAL CODE

STOLEN UNITS

In the event that your craft is stolen, you should notify your area’s distributor warranty department of such.

Please provide your name, address, phone number, Hull Identification Number and date it was stolen.

Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.

79

lmo2001-002a.book Page 80 Tuesday, May 16, 2000 9:52 AM

CHANGE OF ADDRESS

If your address has changed, be sure to fill out and mail the card provided on this page.

Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.

NOTE: This card is strictly for change of address only.

CHANGE OF ADDRESS

AFFIX

PROPER

POSTAGE

BOMBARDIER

RECREATIONAL PRODUCTS

WARRANTY DEPARTMENT

75, J.A. BOMBARDIER ST.

SHERBROOKE (QUEBEC)

CANADA J1L 1W3

lmo2001-002a.book Page 1 Tuesday, May 16, 2000 9:52 AM

SPORT BOAT MODEL No.

HULL

IDENTIFICATION NUMBER (H.I.N.)

MERCURY OR ROTAX ENGINE

IDENTIFICATION NUMBER (E.I.N.)

Owner:

No.

CITY

NAME

STREET

STATE/PROVINCE

APT

ZIP/POSTAL CODE

Purchase Date

Warranty Expiry Date

YEAR MONTH DAY

YEAR MONTH DAY

To be completed by the dealer at the time of the sale.

DEALER IMPRINT AREA

Please verify with your selling dealer to ensure your SEA-DOO craft has been registered with Bombardier.

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