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CMM366-3G
CLOUD MONITORING COMMUNICATION MODULE
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
Chinese trademark
English trademark
SmartGen
— make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Software Version
Date
2016-01-19
2017-08-23
1.0
1.2
Version
Original release.
Note
1. Changed SIM card installation steps;
2.Changed default address to “cm.smartgen.com.cn”;
3. Added SMS parameter settings;
4.Added more types of generator-set monitoring module;
5. Changed “ISOLATION” of the front foil.
CMM366-3G Cloud Monitoring Communication Module User Manual
CONTENT
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 3 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
1 OVERVIEW
CMM366-3G Cloud Monitoring Communication Module is GPRS wireless network communication protocol switch module which can achieve genset (with SCI) connect to Internet. The module gains genset data via RS485 port, USB port, LINK port or RS232 port of genset controller modules of international first-class brands including SmartGen, DeepSea, ComAp, etc. Then the module transmits the data to corresponding cloud server via GPRS wireless network for achieving user’s real-time monitoring to running status and searching of running records via APP (IOS or Android) and pc terminal devices.
CMM366-3G module has already integrated protocols of mainstream genset control module. It not only can achieve genset monitoring but also can insert some digital alarm input/output signal to achieve monitoring of generator room entrance guard, guard against theft and fire facilities.
This module, which has GPS locate function, can upload gained longitude, latitude and elevation to corresponding cloud server.
2 PERFORMANCE AND CHARACTERISTICS
1) Connect to cloud server via WCDMA 3G&GPRS 2G, one to one monitoring;
2) Multiple ports for communication with genset control module: RS485, RS232, LINK and USB
(Host); can monitor great majority genset control modules of international first-class brands;
3) Widely power supply: DC (8~35)V, can direct use genset build-in battery;
4) With ARM-based 32-bit SCM, high integration of hardware and strong programming ability;
5) Include with GPS locate function to achieve gain location information and locate genset;
6) Take JSON network data communication protocol, upload real-time data variation and take compression algorithm to vastly reduce network flow at the same time;
7) Users can set up history data upload rest to upload monitoring data to server (history data can be analyzed);
8) When alarm occurs it can upload data to server immediately;
9) 2 auxiliary digital input ports which can receive external alarm signal;
10) 1 auxiliary relay output ports which can output various of alarm signal;
11) Power and multiple communication status indicators on front panel that working status is clear at a glance;
12) Lamp test function;
13) Parameter adjust function: users can adjust parameters via USB port;
14) Take standard π-type 35mm guide-rail installation or screw-fixed installation that the module can be installed in the genset control box;
15) Modular design, self extinguishing ABS plastic shell, light weight, compact structure with easy installation.
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 4 of 20
Auxiliary Input
Auxiliary Output
USB Host
RS485
RS232
LINK
USB Device
GPRS Port
GPS Port
Wireless Network
Case Dimensions
Working Conditions
Storage Condition
Weight
3 SPECIFICATION
CMM366-3G Cloud Monitoring Communication Module User Manual
Items
Operating Voltage
Power Consumption
Contents
DC 8.0V~35.0V, continuous power supply.
Standby: ≤2W
Working: ≤5W
Digital Input, connect (B-) is active.
1A DC30V Volts free output
A-type USB mother port
Seclusion type
General type
SmartGen exclusive port
B-type USB mother port
Standard SMA port (female), SMA port (male) for antenna.
Standard SMA port (female), SMA port (male) for antenna, active antenna.
WCDMA 3G GPRS 2G
73mmx105mmx33mm
Temperature: (-25 ～ +70)°C Humidity: (20 ～ 93)%RH
Temperature: (-25 ～ +70)°C
0.15kg
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 5 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
4 PANEL AND TERMINAL DESCRIPTION
4.1 PANEL INDICATOR AND BUTTONS
Icon Note
POWER/ALARM
RS485(Red)
USB(Red)
GPS(Red)
LINK(Red)
GreenLED Light: Power supply normal indicator
RedLED Light: Common alarm indicator
Normally Extinguish: RS485 disabled
Normally Light: Communication fail
Blink: Communication normal
Normally Extinguish: USB(Host) disabled
Normally Light: Communication fail
Blink: Communication normal
Normally Extinguish: GPS disabled
Normally Light: GPS not gained satellite signal
Blink: GPS gained satellite signal
Normally Extinguish: Disabled
Normally Light: Communication fail
Blink: Communication normal
RS232(Red)
GPRS/3G(Red)
Normally Extinguish: RS232 disabled
Normally Light: Communication fail
Blink: Communication normal
Extinguish: CMM366-3G login with server unsuccessfully
Light: Login with server successfully
Blink: Real-time communication normal
Lamp test/Rest:
Press this button for 1s, all the LEDs are illuminated; press for 10s, reset the module to default and all the LEDs blink for 3 times.
NOTE: After reset the module, set up the parameters via PC software is recommended. Please operate cautiously.
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CMM366-3G Cloud Monitoring Communication Module User Manual
4.2 GPRS
Connect GPRS antenna to GRPR/3G port.
Antenna: 50Ω/SMA female.
4.3 GPS
GPS enabled, connect GPS antenna to CMM366-3G.
NOTE: GPS antenna needs to be placed to open outdoors, otherwise location information may not accurate or cannot be gained.
Antenna: 50Ω/SMA female, active antenna.
NOTE: GPRS antenna and GPS antenna cannot be connected reversely.
4.4 SIM INSTALLATION
Insert 3G or 2G SIM card. CMM366-3G will connect to servers via GPRS network.
NOTE: WCDMA 3G network, all 2G network are supported. Use standard SIM card (25mmX15mm); If GPS indicator and GPRS indicator blink in the same time, which means SIM card hasn’t been inserted or bad contacts.
After removing the head cover, the installation steps are as below:
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 7 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
4.5 RS485
Receive genset data information by CMM366 RS485 port connecting with Genset Controller RS485 port.
If communication is abnormal, 120Ω terminal resistance is recommonded. One end of shield wire hangs in the air and the other one connects with SCR.
4.6 RS232
Receive genset data information by CMM366 RS232 port connecting with Genset Controller RS232 port.
4.7 LINK
Receive genset data information by CMM366 LINK port connecting with Genset Controller LINK port.
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 8 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
4.8 USB HOST
Receive genset data information by CMM366 A-type USB mother port connecting with Genset
Controller USB port.
4.9 USB DEVICE
Set up all the parameters and view CMM366-3G ID&Login password by CMM366 USB port connecting with PC USB port.
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 9 of 20
No.
1
2
6
7
8
9
10
11
12
13
3
4
5
CMM366-3G Cloud Monitoring Communication Module User Manual
4.10 TERMINAL
B-
Function Cable Size
1.0mm
2
1.0mm
2
B+
Aux. Input 1
Aux. Input 2
1.0mm
2
1.0mm
2
Aux. Output
RS485 B(-)
RS485 A(+)
RS485 (SCR)
RS232 RX
RS232 TX
RS232 GND
Normally
1.0mm
2
Open
Common 1.0mm
2
Normally 1.0mm
2
Close
0.5mm
2
0.5mm
2
0.5mm
2
0.5mm
2
0.5mm
2
0.5mm
2
Note
Connected with negative of starter battery.
Connected with positive of starter battery. 3A fuse is recommended.
Active when connect to B-.
Active when connect to B-.
Normally open outputs, rated 1A DC30V
Impedance-120 Ω shielding wire is recommended, its single-end earthed.
RS232
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 10 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
5 PROGRAMMABLE PARAMETERS
5.1 CONTENTS AND SCOPES OF PARAMETERS
Form1
No.
Gateway
1 Website
Items Parameters
(0-65535)
Defaults
(0-65535)
(0-65535)
(0-65535)
Description cm.smartgen.com.cn
81
20 Chinese characters, letters or numbers
40 characters
123456 16 characters
2 URL
3 Server Port
4 Password
GPS
1 GPS Enabled
2 Longitude
3 Latitude
4 Altitude
GSM
1 GSM Enabled
2 GPRS Password
3 Message Center
4 PIN Enabled
5 APN
(0-1)
(-180-180)°
(-90-90)°
(-9999.9-9999.9)
(0-1)
Reserved
Reserved
(0-1)
(0-65535)
0
0.000000
0.000000
100.0
1
0
40 characters
0
0: Disabled 1: Manual Input
GPS location, altitude
0:Disabled; 1:Enabled
6 SMS Enabled
7
SMS
Language
Alarm
(0-1)
(0-1) 0
8
Telephone
Setting
Number
Max. 20 numbers
Phone number need to be added area code, such as China
8613666666666.
Cloud Server
1
Auto Gain Comm.
Port
2 ID
(0-1)
(1-254)
1 0:Disabled; 1:Enabled
3
4
5
6
7
Communication Port
Baud Rate
Location Info
Longitude
Latitude
(0-4)
(0-2)
(0-1)
(-180-180)°
(-90-90)°
1
2
0
0
Module ID
0:Disabled;
1:LINK;
2:RS485;
3:RS232;
4:USB
0:9600bit/s;
1:19200bit/s
2: 115200 bit/s
0: Manual input location info
1: Use GPS to gain location
0.000000 Manually set module location and
0.000000 elevation.
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 11 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
No.
8
9
10
11
12
13
14
Altitude
Type
Name
Items
Debug Staff Name
Telephone
Installation Time
History Data Rest
Parameters Defaults
(-9999.9-9999.9) 100.0
Description
(0-65535) 6000
Module Names(20 Chinese characters, letters or
(0-65535) numbers)
20 Chinese characters, letters or numbers
20 Chinese characters, letters or numbers
20 Chinese characters, letters or numbers
(0-3600)s
(-12-12)
0
8
History data upload rest.
Note: No upload when it is 0s
Time Zone 15 Time Zone
16
Real-time Data
Uploaded Interval
Module Configuration Info
(1-20)s 5 Interval time of uploading data.
1
2
3
4
5
6
7
8
9
10
11
12
Type
Rated Speed
AC Supply
Rated Volt
Rated Freq
Rated Current
Rated Power
(0-5)
(0-6000)r/min
(0-3)
(30-30000)V
(10-600)Hz
(5-6000)A
(0-6000)kW
Custom Description 1 (0-65535)
Custom Description 2 (0-65535)
Custom Description 3 (0-65535)
Custom Description 4 (0-65535)
Custom Description 5 (0-65535)
1
0:AMF module
1:Single-unit self-starting module
2: Single-single parallel module
3:Mains-genset parallel module
4:Mains-bus parallel module
5:Bus-bus parallel module
Note: The parameter will auto change according to genset type.
1500
0
230
50
500
276
Rated Speed
0:3P4W;1:3P3W;2:2P3W;3:1P2W
Rated Volt
Rated Freq
Rated Current
Rated Power
。
Custom Description (20 Chinese characters, letters or numbers)
Custom Description (20 Chinese characters, letters or numbers)
Custom Description (20 Chinese characters, letters or numbers)
Custom Description (20 Chinese characters, letters or numbers)
Custom Description (20 Chinese characters, letters or numbers)
Digital Input
Digital Input 1
1 Setting
2 Type
(0-9)
(0-1)
0
0
Default: Not used
0:Active when close
1:Active when open
Action delay 3 Delay
Digital Input 2
(0-20.0) 0.0
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 12 of 20
No.
3 Setting
Items
CMM366-3G Cloud Monitoring Communication Module User Manual
Parameters
(0-9) 1
Defaults
4
5
Type
Delay
Digital Output
(0-1)
(0-20.0)
0
0.0
0:Active when close
1:Active when open
Action delay
Description
Default: Lamp test
1 Setting (0-14) 0
Default: Not used
Form2
No. Item Description
0 Not Used
1 Lamp Test
Not used.
All the indicators are illuminated when input is active.
2 Remote Control Inhibited Cloud start/stop control is prohibited when input is active.
3 Access Alarm Input Access alarm is uploaded to server when input is active.
4 Fire Alarm Input
5 Alarm Input
6 Reserved
Fire alarm is uploaded to server when input is active.
External alarm is uploaded to server when input is active.
7 Reserved
8 Reserved
9 Factory Test Mode It is only used for factory hardware port test when active.
Form3
No.
0 Not used
Item
1 Digital Input 1 Active
2 Digital Input 2 Active
3 RS485 Comm. Fail
4 Network Comm. Fail
5 LINK Comm. Fail
6 RS232 Comm. Fail
7 Common Alarm
8 Remote Control Output
Description
Outp ut port won’t output when this item is selected.
Output when auxiliary input 1 is active.
Output when auxiliary input 2 is active.
RS485 communication fails.
Network communication fails.
LINK communication fails.
RS232 communication fails.
Output when there is an alarm.
Send remote control commands via cloud platform with fixed output delay 20s.
9 Reserved
10 Reserved
11 Reserved
12 Reserved
13 Reserved
14 Reserved
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 13 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
Form4
Manufacturers
SmartGen
DeepSea
ComAp
HGM1790N
TC1.0
TC2.0
TC3.0
ALC708
ZX9320
HSC940
DSE7110MKII
DSE7120MKII
DSE7210
DSE7220
DSE7310
DSE7320
DSE7410
DSE7420
DSE7450
DSE8610
DSE8620
MRS10
Ⅱ
Type Note
HGM6110/HGM6110CAN Single-unit self-starting module
HGM6120/HGM6120CAN AMF module
HGM7x10 Single-unit self-starting module
HGM7x20
HGM410
AMF module
Single-unit self-starting module
HGM420
HGM9120
HGM9210
HGM9220
HGM9310
HGM9320
AMF module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
HGM9410
HGM9420
HGM9510
HGM9520
HGM9530
HGM9540
HGM9560
HGM9580
HGM9610
HGM9620
HGM4010N
HGM4020N
Single-unit self-starting module
AMF module
Single-single parallel module
Mains-genset parallel module
Single-single parallel module
Mains-genset parallel module
Mains-bus parallel module
Bus-bus parallel module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
AMF module
Single-single parallel module
Single-unit self-starting module
AMF module
Single-unit self-starting module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
Single-single parallel module
Mains-genset parallel module
Single-unit self-starting module
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 14 of 20
Manufacturers
Harsen
CMM366-3G Cloud Monitoring Communication Module User Manual
MRS16
Ⅱ
AMF25
Ⅱ
Type
IGNT
MINT
SPTM
MC-NT
GU620A
GU621A
GU630A
GU631A
GU620A-00
GU621A-00
GU630A-00
GU631A-00
GU320A
GU320B
Note
Single-unit self-starting module
AMF module
Single-single parallel module
Single-single parallel module
Mains-genset parallel module
Mains-bus parallel module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
AMF module
Single-unit self-starting module
Single-unit self-starting module
5.2 PC CONFIGURATION INTERFACE
The USB port of CMM366-3G communication module connects PC port to configure the parameters.
Gateway Configuration
Cloud Server Configuration
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CMM366-3G Cloud Monitoring Communication Module User Manual
Module Monitoring Interface
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 16 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
6 SMS FUNCTION AND REMOTE CONTROL
6.1 SMS SHORT MESSAGE ALARM
When controller detects alarm, it will send short message to phone automatically.
NOTE: SMS short message alarm function only suit for SmartGen HGM7000 series and HGM9000 series controllers.
NOTE: All alarms about shutdown, trip and stop and trip will be sent to the pre-set phone. Warnings are sent to the phone according to the pre-set.
6.2 GSM SHORT MESSAGE REMOTE CONTROL
Users send order message to the module, then controller will make actions according to this SMS order and pass back corresponding operations information. Controllers only execute the orders by pre-set.
SMS Orders List ：
No. SMS Orders Pass Back Information Description
When genset is
GENSET ALARM
SYSTEM IN STOP MODE
GENSET AT REST stopping alarm
At rest status in stop mode
1
SMS
GENSET
SYSTEM IN MANUAL MODE
GENSET AT REST
SYSTEM IN TEST MODE
GENSET AT REST
SYSTEM IN AUTO MODE
GENSET AT REST
SYSTEM IN STOP MODE
GENSET IS RUNNING
At rest manual mode
At rest status in test mode
At rest status in auto mode
Running stop mode status status in in status of genset
SYSTEM IN MANUAL MODE
GENSET IS RUNNING
SYSTEM IN TEST MODE
GENSET IS RUNNING
SYSTEM IN AUTO MODE
GENSET IS RUNNING
Running manual mode
Running status in test mode
Running auto mode status status in in
2 SMS START
GENSET ALARM
STOP MODE NOT START
SMS START OK
Generator is shutdown alarm or trip alarm
Cannot start in stop mode
Start in manual/test
Start genset mode
AUTO MODE NOT START
Cannot start in auto mode
3
4
5
SMS STOP
MODE
SMS MANUAL
MODE
SMS TEST
MODE
SMS STOP OK
SMS MANUAL MODE OK
SMS TEST MODE OK
Set as stop mode
Set as manual mode
Set as test mode
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 17 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
No. SMS Orders
SMS AUTO
6
MODE
Pass Back Information
SMS AUTO MODE OK
7 SMS DETAIL
Pass back information can be set via controller software.
Description
Set as auto mode
Gets details information of genset.
NOTE: When sending orders, users need to follow SMS orders in above form and all the letters must be capital.
NOTE: Pass back information from SMS DETAIL including: working mode, mains voltage, generator voltage, load current, mains frequency, generator frequency, active power, apparent power, power factor, battery voltage, D+ voltage, water temperature, oil pressure, oil level, engine speed, total running time, genset status, and alarm status.
7 SYSTEM DIAGRAM
One CMM366-3G module connects with one genset monitor module. It can be connected via RS485 port, LINK port, RS232 port or USB port.
CMM366-3G System Diagram
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 18 of 20
CMM366-3G Cloud Monitoring Communication Module User Manual
8 CASE DIMENSION AND INSTALLATION
2 ways for installation: 35mm guide rail in box or screw (M4) installation as below:
CMM366-3G Case Dimension
CMM366-3G Guide Rail Installation
CMM366-3G Screw Installation
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 19 of 20
9 FAULT FINDING
CMM366-3G Cloud Monitoring Communication Module User Manual
Symptoms
Controller no response with power.
Possible Solutions
Check power voltage;
Check controller connection wirings.
Check SIM card is inserted or not;
Network Indicator Not Light
RS232
Abnormal
LINK
Abnormal
Check GPRS antenna is connected or not.
RS485
Abnormal
Check GPS parameters are enabled or not;
GPS Not Gained Location
Check GPS antenna is connected or not and placed outdoor or not.
Check connections;
Communication Check RS485 port is enabled or not;
Check settings of genset ID and baud rate are correct or not.
Check RS 485’s connections of A and B is reverse connect or not.
Communication
Check connections;
Check RS232 port is enabled or not;
Check settings of genset ID and baud rate are correct or not.
Communication
Check connections;
Check LINK port is enabled or not;
Check settings of genset ID and baud rate are correct or not.
_________________________________
CMM366-3G Cloud Monitoring Communication Module 2017-08-23 Version 1.2 Page 20 of 20
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