AG Spray Equipment 100, 150, 200 Gallon Manual

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AG Spray Equipment 100, 150, 200 Gallon Manual | Manualzz

OWNER’S MANUAL

Ag Spray QT Series of 3 Point Sprayers

110/150/200 Gallon 3-Point Sprayers

110 Gallon 3-PT 200 Gallon 3-PT

General Information

Thank You and Congratulations on purchasing your new three point hitch sprayer. The purpose of this manual is to assist you in operating and maintaining your 3-Point sprayer.

Please read it carefully, as it furnishes information which will help you achieve years of trouble-free operation. All units can be custom equipped to meet all your spraying needs. The

QT Series 3 Point is designed to fit Category I &

Category II Lift Arms.

Any Questions, Comments or Problems: Call your nearest AG SPRAY Location and speak with one of our Friendly Technical Support Staff.

BAKERSFIELD, CA

877-724-2236

MANKATO, MN

507-388-6295

COLUMBUS, NE

800-274-1025

NEWTON, KS

800-394-7662

DOTHAN, AL

800-227-4098

PASCO, WA

800-634-2026

FARGO, ND

701-280-2862

TEMPE, AZ

877-974-7166

HOPKINSVILLE, KY

800-637-7172

[5194691 (11/19)]

VISIT US ONLINE @

WWW.AGSPRAY.COM

Page 1

Table of Contents

3 - 6 Safety Information

6 Hooking Up Sprayer

7 Sprayer Boom Control

8-10 Calibrating Sprayer

11 Calibrating Sprayer: Boomless Nozzle Application Charts

12 Calibrating Sprayer: Broadcast & Turf Application Chart 20” Spacing

13 Operating Instructions

14-15 Maintenance Instructions

15 Winterizing Sprayer

16-00 Component Assembly Breakdowns

16 110/150/200 3 Point Assembly Breakdown - Base Unit

17-19 368 Series Boom Assembly

20-23 479 Series Boom Assembly

24-26 2300 Series Boom Assembly

27 Economy Series Boomless Assembly

Longhorn Boomless Boom Assembly

28 Hamilton Boomless Nozzle Assembly

Oklahoma Special Boomless Add-On for Boom Assembly

29 409 Deluxe Handgun Kit Assembly

411 TeeJet 43H Handgun Kit Assembly

30 923 & 925 Agitator Assembly

31 Electric Boom Control Plumbing Assembly

32 Manual Boom Control Plumbing Assembly

33 7560 Pump Assembly

34 Warranty Info

Page 2

Important Operation & Safety Information

WARNING

Read and understand this owner’s manual completely before using the sprayer.

Read each chemical label’s instructions before handling the chemical.

Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment.

LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner’s manual for more details.

---------------------------- BEFORE YOU BEGIN -------------------------------

Please read and understand this manual and its instructions and warnings completely before operating the sprayer.

 Be aware of all safety guidelines, warnings and cautions including those of the tractor manufacturer

 Read and understand the chemical manufacturer’s labels, warnings and instructions

 Know and fulfill all state pesticide applicator license requirements

Familiarize yourself and other operators with the sprayer’s components and how all parts are operated

-------------------------------- General Safety Guidelines ----------------------------

Every year many unnecessary accidents occur do to improper equipment handling and a disregard for safety precautions. You, the operator, can avoid accidents by observing the precautions in this section.

 The operator should be a responsible adult. Do not allow persons to operate this sprayer until they have displayed a thorough understanding of sprayer safety precautions and operational use!

 All operators must also fulfill state pesticide applicator license requirements

 Never attempt to operate this sprayer when under the influence of alcohol or drugs.

 The best defense against accidents is a careful and responsible operator. If your sprayer is equipped with a PTO drive shaft, it is very important to take the proper safety precautions

 Failure to keep body parts or clothing clear of the sprayer’s PTO drive shaft could result in serious injury or death.

Ag Spray assumes no liability for any possible injury

 Never step over or work near the PTO drive shaft during operation

 When transporting the sprayer on public roads, always follow state and local regulations regarding safety and transportation requirements

Page 3

Important Operation & Safety Information

------------------------------- Before Operation ----------------------------------

 Carefully study and understand the owner’s manual

 Read and follow chemical manufacturer’s labels, warnings and instructions! A material safety data sheet (MSDS) should be provided by the chemical manufacturer

 To avoid injury from chemical hazards, wear the proper protective clothing. Each chemical manufacturer’s clothing requirements are listed under the “Personal Protective Equipment (PPE)” section in the chemical instructions

 Never exceed your tractor’s load rating

 Do not wear loose-fitting clothing which may catch in moving parts

 Give the sprayer a visual inspection for any worn parts, loose bolts or other visible problems and make any needed repairs

 Make sure the area is clear of any people or obstructions before using the sprayer

 Before adding chemicals, have all operators practice operating the sprayer (clean water only) and it’s attachments until all operators are completely capable of safe operation

-------------------------------- BEFORE SEASONAL USE ----------------------------

 CHECK and TEST sprayer with water before adding chemical. Temperature change can cause material fitting expansion/ contraction. Serious injury could result from chemical leaks

 REPLACE any worn or frayed hoses. Hose failure can result in serious damage

 INSPECT pressure gauge. Insure the needle rests at zero when all pressure is relieved in the spray system. Failure to have a properly functioning pressure gauge can result in miss applications of chemical

----------------------------------- DURING OPERATION -------------------------------

 Always be aware of bystanders, particularly children! Always look before moving the sprayer or engaging the PTO

 Never leave running equipment unattended!

 Keep hands and body parts clear of all moving parts, especially the tractor PTO

 Be aware of dangerous terrain such as holes, slopes, drop-offs, banks, rocks and hidden hazards. Operate the tractor and sprayer up and down slopes, not across

 When operating on inclines, it is especially important that your tractor is equipped with Roll Over Protection System (ROPS)

 No passengers are allowed on or in the tractor or sprayer at anytime

 Allow for sprayer boom length when making turns

 Remember that accidents can even happen to seasoned operators. Always take your time and follow all safety instructions

Page 4

Important Operation & Safety Information

-------------------------- General Chemical Safety -----------------------------

 READ and FOLLOW all chemical label’s instructions and warnings

 AVOID inhaling, ingesting or coming into contact with any chemicals

 KNOW applicable licensing and regulatory requirements for the chemical you plan to use

 KNOW emergency procedures before handling chemicals

 WEAR protective clothing, eye protection and chemical resistant gloves when filling, using and cleaning the sprayer. Wear additional protective gear, such as facemask or apron, as recommended on the chemical label

 EXERCISE EXTRA CAUTION around children or pets. Pesticides are especially toxic to them. Keep sprayer and spray materials away from them at all times

 DO NOT MIX OR POUR chemicals in an enclosed, unvented area

 DO NOT USE flammable or corrosive chemicals in the sprayer

 FLUSH the sprayer with clean water after every use AND before switching chemicals

 STORE pesticides in a correctly labeled container and in a secure location

 MONITOR the health of operators frequently exposed to pesticides, as recommended by the chemical label or local/federal regulations

------------------------------ Chemical Application Safety --------------------------

 INSPECT and PREPARE sprayer before each use as directed

 DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintended spray release

 MAKE SURE NOZZLES ARE ORIENTED IN THE PROPER DIRECTION before starting the sprayer. As incorrectly positioned nozzle may spray chemicals on you or others

 KEEP sprayer and spray materials away from children and pets. Pesticides can be especially toxic to children and animals

-------------------------------- Pump Safety Precautions ----------------------------

 Never pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.

 Never pump acids (i.e. acid fertilizer) with super rollers. For acid fertilizer, Hypro recommends the Silver Series castings with

Teflon rollers

 Never run the pump dry! Never pump faster than, or above, the maximum recommended speed and pressure

 Never pump liquids at temperatures higher than the recommended maximum temperature (140° F/60° C). Do not exceed this temperature

 Before servicing your pump, disconnect the power, release all pressure and drain all liquids

Page 5

Important Operation & Safety Information

----------------------------- Following Operation --------------------------------

 Following operation, it is very important that you completely rinse the entire sprayer and all of it’s components of all chemical residue

 Following operation, stop the tractor unit, set the brakes, disengage PTO shaft, shut off the engine and remove the ignition key

 Park the sprayer on a hard level surface

 Store the sprayer away from human and livestock activity

 Do not permit children to play on or around sprayer

Hooking Up the Sprayer

Your QT Series 3 Point sprayer is designed to allow for Category I or Category II 3 Point hitch. The hitch design will fit most brands of

3 Point Quick Tach. The unit comes standard with Category II lower link pins (1-1/8”). These pins will accommodate many tractor models Category I lower arms as well. If your tractor has the smaller CAT I (7/8”) lower link arms, you will need to call your nearest Ag Spray location and order (2)

LAP1 lower arm pin (7/8”). You will need to supply a top link pin. One is

NOT furnished because of the WIDE range of top link arm attachments.

For Category I

Mount the lower hitch pins on the inside of the sprayer frame. The pins should point toward the middle and the hex nut and lock washer would be on the outside of the frame. (If your tractor has the smaller CAT 1 (7/8”) lower link arms, you will need to call your nearest Ag Spray location and order (2) LAP1 lower arm pin (7/8”).

For Category II

Mount the lower hitch pins on the outside of the sprayer frame. The pins should point toward the outside and the hex nut and lock washer would be on the inside of the frame.

Category I

Category II

Category I

Page 6

Changing from Category II to Category I

To change your 3 point sprayer between Category I and Category II, you will need (2) 1-5/16” wrenches. Loosen the 1-5/16” hex nut while holding the 1-5/16” lock nut. Change the pin to the other direction. Reinsert the pin, making sure the lock washer is in place between the frame and hex nut. Tighten accordingly. (If your tractor has the smaller CAT 1 (7/8”) lower link arms, you will need to call your nearest Ag Spray location and order (2) LAP1 lower arm pin (7/8”).

Category II

Sprayer Boom Controls

Familiarize yourself with the sprayer controls before use. Your sprayer may be equipped with manual or electric (optional) boom controls.

If your sprayer is equipped with the TeeJet 17-L manual selector valve:

First, determine what boom sections you will be using while spraying.

With the selector handle in the downward position, rotate handle until the dial is nestled in the desired spray combination.

The spray booms will be OFF when the handle is in the down or deactivated position.

The booms will be ON when the handle is pointed straight out or activated position.

When you are ready to start spraying, pull the selector handle out to activate the booms.

To shut off the booms, push the selector handle down.

If your sprayer is equipped with a TeeJet 744 Electric Controller:

Determine the best location for the 744A Sprayer Control in the vehicle cab

According to the following guidelines:

Pressure gauge should be readily visible

Switches should be within easy reach

Controller bracket should rest on a flat surface

12 volt DC power source must be accessible (maximum draw 10 amps)

Pressure Gauge: The tubing for the pressure gauge is supplied as part of the wiring harness. To avoid chemical leakage into the vehicle cab, the tube coupler should be installed outside of the vehicle cab. If a gauge isolator is used with the system, it should be installed in place of the coupler, also outside of the vehicle cab.

RH Boom is ‘Selected’

RH Boom is ‘Activated’ or

Boom “ON” Position

Use to open any of three boom sections lines in any desired combination

Raise lever to open, lower lever to close the valve without changing the indexed position

Aluminum construction with stainless steel and plastic internal parts for maximum corrosion resistance

3/4” NPT Inlet/Outlet, 3 boom outlet and accessory outlet

1/4” NPT Gauge Port

744 Input Power Cable

The Input Power Cable consists of three wires. The red wire should be connected to a 12 volt power supply within the cab of the vehicle (i.e., ignition switch). The blue wire should be connected to the headlight system of the tractor. This can be accomplished by connecting the blue wire to the auxiliary terminal of the headlight switch or by splicing into the wire connected to the headlight. The black wire is the negative lead and should be connected to a good chassis ground.

Page 7

Calibrating the Sprayer

When spraying with a boom, the sprayer must be calibrated to ensure proper spray coverage and to combat overapplication or under application. Before calibrating the sprayer, it is important to familiarize yourself with the operating instructions. The calibration process is simplified when broken down into the following three steps:

1. Determine the speed of the tractor

2. Determine the nozzle size and use the calibration chart to find the correct pressure setting

3. Set the pressure accordingly using the pressure regulating valve

Note: All calibration must be done with clean water only!

1. Determining the Speed

Note: it is helpful for future references to record the exact RPM and gear that was used to attain the desired speed

Tractor RPM Tractor Gear = Speed

___________ ___________ ___________________

It is important to determine what speed the tractor will be traveling at, while spraying. While some tractors have speedometers, it is still recommended that speed is calculated for all tractors for accuracy purposes. To determine the speed follow these steps:

1. Set the tractor throttle to operate between 75%-100% of the tractor’s RPM range. This will allow the pump to operate at full volume

2. Measure a 200 foot or 300 foot distance on a field or a surface similar to where you will be spraying

3. Drive the tractor and sprayer (tank half-full is optimal) across the measured distance at a constant rate of speed.

There should be no changes in speed while you are measuring the time. This should be a comfortable speed for spraying

4. Have someone measure the amount of time (in seconds) it takes to travel the measured distance

5. Your speed can be found by entering your data into the equation below or by consulting the speed table

Speed (MPH) = (Distance (FT) x 60)/(Time (Seconds) x 88)

_____(MPH) = _____(FT) x 60/ _____(SEC) x 88

Note: When calculating tractor speed be sure to select a gear that allows the tractor to operate between 75%-100% of the tractor’s RPM range.

This will allow the pump to operate at full volume.

Selecting a higher gear will not allow the pump to work efficiently.

Speed Chart

Speed in M.P.H.

(Miles Per Hour)

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

10.0

Time Required in seconds to travel a distance of

200 Ft.

136

91

68

55

45

39

34

30

27

25

23

21

19

17

15

14

300 Ft.

205

136

102

82

68

58

51

45

41

37

34

31

29

26

23

20

Page 8

Calibrating the Sprayer

2. Determine the nozzle size and use the calibration chart

Always follow the chemical manufacturers label recommendations for application rate (GPA). There are five things you will need to know to be able to figure your nozzle size and pressure setting. They are:

1. Application rate — GPA or GAL/1000 Sq. Ft.

2. Speed — MPH

3. Width — Nozzle Spacing (in inches) for broadcast boom spraying

— Spray width (in inches) for boomless nozzles

4. Spraying Pressure — Follow chemical label recommendations for pressure/droplet size requirements

5. Solution weight and conversion factor (CF)

Spraying Solutions Other than Water

Since all the tabulations are based on spraying water, which weighs 8.34 lbs. per USA gallon, conversion factors must be used when spraying solutions which are heavier or lighter than water. To determine the proper size nozzle for the solution to be sprayed, first multiply the desired GPM or GPA of solution by the rate conversion factor. Then use the new converted GPM or GPA rate to select the proper size nozzle and pressure.

Example: Desired application rate is 20 GPA of 28% Nitrogen. Determine the correct nozzle size as follows:

GPA (Solution) x Conversion Factor = Converted GPA

20 GPA (28% x 1.13 = 22.6 GPA (Water), the applicator should choose a nozzle size that will supply 22.6 GPA of water at the desired pressure.

Weight of Solution

7.0 lbs. per gallon

8.0 lbs. per gallon

Specific

Gravity

.84

.96

Conversion

Factors

.92

.98

See the appropriate Application Chart for your boom spraying nozzle or boomless nozzle. Using the tractor speed, nozzle width or spray width, nozzle size being used and desired gallons per acre (GPA), find the pressure (psi) necessary to achieve the desired GPA.

8.934 lbs. per gallon (Water)

9.0 lbs. per gallon

10.0 lbs. per gallon

10.65 lbs. per gallon (28% Nitrogen)

1.00

1.08

1.20

1.28

1.00

1.04

1.10

1.13

11.0 lbs. per gallon 1.32 1.15

12.0 lbs. per gallon 1.44 1.20

Example for traditional boom sprayer: Assume you

14.0 lbs. per gallon 1.68 1.30 have found your tractor speed to be 6 MPH, your nozzle spacing is 20”, and you want to spray 15 GPA and your sprayer has blue AIXR11003VP nozzles. Upon looking at the application chart, you will find that you should set the sprayer’s pressure at about 40 psi in order to apply about 15 GPA.

Example for boomless sprayer: Assume you have found your tractor speed to be 5 MPH, your nozzle will cover 216 inches (18 Ft) mounted 48” height above the target spray zone, and you will want to spray 15 GPA and your sprayer has yellow XT024 nozzles. Upon looking at the application chart, you will find that you should set the sprayer’s pressure at about 50 psi in order to apply about 15 GPA.

Useful Formulas

GPM = GPA x MPH x W GPM — Gallons Per Minute

(Per Nozzle) 5,940 GPA — Gallons Per Acre

GAL/1000 Sq. Ft. — Gallons Per 1000 Square Feet

GPM = GAL/1000 Sq. Ft. x MPH x W MPH — Miles Per Hour

(Per Nozzle) 136 W — Nozzle Spacing (in inches) for broadcast spraying

— Spray width (in inches) for single nozzle,

Band spraying or Boomless spraying

Page 9

Calibrating the Sprayer

3. Adjusting the Sprayer Pressure

Once you have found the correct pressure (psi) setting, you must now adjust the sprayer to that pressure setting. Before you adjust the sprayer’s pressure, it is important to follow these steps:

1. Make sure the sprayer tank is at least half full of clean water and the tank supply shutoff valve to the pump is open

2. Make sure the pressure relief valve is backed out so at least 4 threads are showing. If not, loosen the jam nut and screw the knob out until at least 4 threads can be seen

3. Make sure the valves to the agitator are open

4. With the booms on, idle tractor and engage the tractor PTO to start the pump. Slowly increase tractor RPM, paying attention to the sprayer pressure gauge. (Do NOT spike the sprayer pressure gauge).

If you over pressurize the spray system you can damage the pressure gauge and sprayer plumbing. Increase the tractor’s RPM until you reach

RPM that was used to set the tractor’s speed

5. Adjust the pressure relief valve to reach your desired psi for your speed and GPA. This is achieved by loosening the jam nut on the pressure relief valve and screwing the knob in to increase pressure and out to decrease pressure.

Once you have reached your desired pressure, tighten the jam nut to lock the pressure control knob. If you can not achieve enough pressure, slowly close the agitation valve. Tighten the valve nut to lock the agitation valve in place.

You have successfully calibrated the sprayer.

PISTON TYPE PRESSURE RELIEF/REGULATING VALVE

Bypasses excess liquid. Adjustable to maintain control of line pressure at any pressure within the valve operating range.

Selected pressure setting firmly held in place by locknut. Extra large passages to handle large flows.

 Polypropylene with stainless steel spring

 Excellent chemical resistance

 EPDM O-Rings

 For pressure to 150 p.s.i.

 1/4” port for pressure gauge

 3/4” NPT (M) inlet & (F) outlet connections

Fimco # Mfg. Part #

5143199 23120-3/4-PP

5143200 23120-1/2-PP

5168717 PK-AB23120-KIT

Description

Pressure Relief Valve (3/4" NPT)

Pressure Relief Valve (1/2" NPT)

Repair Kit, Items Marked * *

* * Available only in Repair Kit

♦ ♦ Only Available in Complete Assembly

Page 10

Calibrating the Sprayer

Calibration Chart

There are many different sizes and styles of spray tips available to meet your spraying needs. If you need further information, please contact an Ag

Spray Service Center for assistance.

Please Note: Flow rates are calculated using fresh water.

Always remember to double check application rates.

Boomless Nozzle Application

Hypro Boom X Tender

Boomless Nozzles

Nozzle

Size

(MNPT)

Pressure

(PSI)

Flow

Rate

(GPM)

5

7.1

7.9

8.7

6

5.9

6.6

7.3

Gallons per Acre

MPH

8

4.5

10

3.6

5.0

5.4

4.0

4.4

12

3.0

3.3

3.6

15

2.4

2.6

2.9

20

1.8

2.0

2.2

2

0.41

0.45

0.50

GAL/1000 Sq. Ft.

MPH

3

0.27

4

0.20

0.30

0.33

0.23

0.25

5

0.16

0.18

0.20

Swath (Ft) at 40 PSI

48" High

10

(1/4")

30

40

50

0.9

1.0

1.1

4

8.9

9.9

10.9

13

15

(1/4")

20

(1/4")

24

(1/4")

43

(3/8")

80

(1/2")

167

(3/4")

60

30

40

50

60

30

40

60

30

40

50

60

30

40

50

40

50

60

30

50

60

30

40

50

60

2.4

2.1

2.4

2.7

2.9

3.7

4.3

1.8

1.7

2.0

2.2

1.2

1.3

1.5

1.7

4.8

5.3

6.9

8.0

8.9

9.8

14.5

16.7

18.7

20.5

19..2

16.2

18.6

20.9

22.4

31.6

36.7

15.0

13.6

16.0

17.6

11.9

10.9

12.5

13.7

41.0

45.2

68.3

79.2.

88.1

97.0

128.0

148.0

165.0

181.0

15.3

13.0

14.9

16.7

17.9

25.3

29.4

12.0

10.9

12.8

14.1

9.5

8.7

10.0

11.0

32.8

36.2

54.6

63.4

70.5

77.6

103.0

118.0

132.0

145.0

12.8

10.8

12.4

13.9

15.0

21.1

24.5

10.0

9.0

10.6

11.7

7.9

7.3

8.3

9.2

27.3

30.2

45.5

52.8

58.7

64.7

85.4

98.4

110.0

121.0

9.6

8.1

9.3

10.4

11.2

15.8

18.3

7.5

6.8

8.0

8.8

5.9

5.4

6.3

6.9

20.5

22.6

34.2

39.6

44.1

48.5

64.1

73.8

82.6

90.6

7.7

6.5

7.4

8.4

9.0

12.6

14.7

6.0

5.4

6.4

7.0

4.8

4.4

5.0

5.5

16.4

18.1

27.3

31.7

35.2

38.8

51.3

59.0

66.1

72.5

6.4

5.4

6.2

7.0

7.5

10.5

12.2

5.0

4.5

5.3

5.9

4.0

3.6

4.2

4.6

13.7

15.1

22.8

26.4

29.4

32.3

42.7

49.2

55.1

60.4

5.1

4.3

5.0

5.6

6.0

8.4

9.8

4.0

3.6

4.3

4.7

3.2

2.9

3.4

3.7

10.9

12.1

18.2

21.1

23.5

25.9

34.2

39.4

44.1

48.3

3.8

3.2

3.7

4.2

4.5

6.3

7.3

3.0

2.7

3.2

3.5

2.4

2.2

2.5

2.8

8.2

9.0

13.7

15.8

17.6

19.4

25.6

29.5

33.1

36.2

0.88

0.75

0.85

0.96

1.03

1.45

1.68

0.73

0.62

0.73

0.81

0.55

0.53

0.61

0.67

1.88

2.08

3.14

3.64

4.04

4.45

5.88

6.78

7.59

8.32

0.59

0.50

0.57

0.64

0.69

0.97

1.12

0.49

0.42

0.49

0.54

0.36

0.35

0.41

0.45

1.25

1.38

2.09

2.42

2.70

2.97

3.92

4.52

5.06

5.54

0.44

0.37

0.43

0.48

0.51

0.72

0.75

0.37

0.31

0.37

0.40

0.27

0.26

0.30

0.33

0.94

1.04

1.57

1.82

2.02

2.23

2.94

3.39

3.79

4.16

0.35

0.30

0.34

0.38

0.41

0.58

0.67

0.29

0.25

0.29

0.32

0.22

0.21

0.24

0.27

0.75

0.83

1.25

1.45

1.62

1.78

2.35

2.71

3.03

3.33

14

15

16

14

13

15

30 18.6

144.0

115.0

95.9

71.9

57.5

48.0

38.4

28.8

6.60

4.40

3.30

2.64

215

(3/4")

40

50

21.5

24.0

166.0

186.0

133.0

149.0

111.0

124.0

83.1

92.8

66.5

74.3

55.4

61.9

44.3

49.5

33.3

37.1

7.63

8.52

5.09

5.68

3.82

4.26

3.05

3.41

16

60 26.3

203.0

163.0

136.0

102.0

81.4

67.8

54.2

40.7

9.34

6.22

4.67

3.73

NOTE: Application rates are based on overall swath widths listed at 48” height. Refer to operating instructions if using a different swath.

HAMILTON BOOMLESS NOZZLES

Operating Data for 1800 Nozzles

Orifice

No.

#5

#10

#20

PSI

50

60

30

40

50

60

30

40

50

60

30

40

GPM

180°

4.6

5.0

5.1

5.9

6.7

7.1

1.7

2.0

2.2

2.4

3.7

4.2

Swath

180°

52'

52'

54'

54'

56'

58'

44'

46'

48'

50'

50'

50'

Gallons per Acre

3 MPH 4 MPH 5 MPH 8 MPH 10 MPH

14.6

15.8

15.6

18.0

19.7

20.2

6.4

7.2

7.6

7.9

12.2

13.9

10.9

11.9

11.6

13.5

14.8

15.1

4.8

5.4

5.7

5.9

9.2

10.4

8.8

9.5

9.3

10.8

11.8

12.1

3.8

4.3

4.5

4.8

7.3

8.3

5.5

5.9

5.8

6.8

7.4

7.6

2.4

2.7

2.9

3.0

4.6

5.2

NOTE: 90° nozzles have the same GPA, but 1/2 GPM and swath

4.4

4.8

4.7

5.4

5.9

6.1

1.9

2.2

2.3

2.4

3.7

4.2

Page 11

Calibrating the Sprayer

BROADCAST & TURF APPLICATION CHART—20” SPACING

Nozzle

Size

Pressure

(PSI)

Flow

Rate

(GPM)

01

015

02

025

03

035

04

05

06

08

010

015

15

30

40

60

80

100

115

15

115

15

30

40

60

80

100

115

100

115

15

30

40

60

80

100

80

100

115

15

30

40

60

80

40

60

80

100

115

15

30

40

30

40

60

80

100

115

15

30

60

80

100

115

60

80

100

115

15

30

40

60

40

60

80

100

115

15

30

40

30

40

60

80

100

115

15

30

15

30

40

60

80

100

115

15

0.37

0.52

0.60

0.73

0.85

0.95

1.02

0.49

0.68

0.31

0.43

0.50

0.61

0.71

0.79

0.85

0.55

0.59

0.24

0.35

0.40

0.49

0.57

0.63

0.42

0.47

0.51

0.21

0.30

0.35

0.43

0.49

1.00

1.22

1.41

1.58

1.70

0.92

1.30

1.50

0.69

0.80

0.98

1.13

1.26

1.36

0.61

0.87

1.84

2.12

2.37

2.54

0.31

0.35

0.40

0.42

0.18

0.26

0.30

0.37

0.20

0.24

0.28

0.32

0.34

0.15

0.22

0.25

0.13

0.15

0.18

0.21

0.24

0.25

0.12

0.17

0.06

0.09

0.10

0.12

0.14

0.16

0.17

0.09

Page 12

5

22.0

30.9

35.6

43.4

50.5

56.4

60.6

29.1

40.4

18.4

25.5

29.7

36.2

42.2

46.9

50.5

32.7

35.0

14.3

20.8

23.8

29.1

33.9

37.4

24.9

27.9

30.3

12.5

17.8

20.8

25.5

29.1

59.4

72.5

83.8

93.9

101.0

54.6

77.2

89.1

41.0

47.5

58.2

67.1

74.8

80.8

36.2

51.7

109.3

125.9

140.8

150.9

18.4

20.8

23.8

24.9

10.7

15.4

17.8

22.0

11.9

14.3

16.6

19.0

20.2

8.9

13.1

14.9

7.7

8.9

10.7

12.5

14.3

14.9

7.1

10.1

3.6

5.3

5.9

7.1

8.3

9.5

10.1

5.3

4

27.5

38.6

44.6

54.2

63.1

70.5

75.7

36.4

50.5

23.0

31.9

37.1

45.3

52.7

58.7

63.1

40.8

43.8

17.8

26.0

29.7

36.4

42.3

46.8

31.2

34.9

37.9

15.6

22.3

26.0

31.9

36.4

74.3

90.6

104.7

117.3

126.2

68.3

96.5

111.4

51.2

59.4

72.8

83.9

93.6

101.0

45.3

64.6

136.6

157.4

176.0

188.6

23.0

26.0

29.7

31.2

13.4

19.3

22.3

27.5

14.9

17.8

20.8

23.8

25.2

11.1

16.3

18.6

9.7

11.1

13.4

15.6

17.8

18.6

8.9

12.6

4.5

6.7

7.4

8.9

10.4

11.9

12.6

6.7

Gallons per Acre

20-inch Nozzle Spacing

MPH

10

11.0

15.4

17.8

21.7

25.2

28.2

30.3

14.6

20.2

9.2

12.8

14.9

18.1

21.1

23.5

25.2

16.3

17.5

7.1

10.4

11.9

14.6

16.9

18.7

12.5

14.0

15.1

6.2

8.9

10.4

12.8

14.6

29.7

36.2

41.9

46.9

0.5

27.3

38.6

44.6

20.5

23.8

29.1

33.6

37.4

40.4

18.1

25.8

54.6

63.0

70.4

75.4

9.2

10.4

11.9

12.5

5.3

7.7

8.9

11.0

5.9

7.1

8.3

9.5

10.1

4.5

6.5

7.4

3.9

4.5

5.3

6.2

7.1

7.4

3.6

5.0

1.8

2.7

3.0

3.6

4.2

4.8

5.0

2.7

8

13.7

19.3

22.3

27.1

31.6

35.3

37.9

18.2

25.2

11.5

16.0

18.6

22.6

26.4

29.3

31.6

20.4

21.9

8.9

13.0

14.9

18.2

21.2

23.4

15.6

17.4

18.9

7.8

11.1

13.0

16.0

18.2

37.1

45.3

52.3

58.7

63.1

34.2

48.3

55.7

25.6

29.7

36.4

42.0

46.8

50.5

22.6

32.3

68.3

78.7

88.0

94.3

11.5

13.0

14.9

15.6

6.7

9.7

11.1

13.7

7.4

8.9

10.4

11.9

12.6

5.6

8.2

9.3

4.8

5.6

6.7

7.8

8.9

9.3

4.5

6.3

2.2

3.3

3.7

4.5

5.2

5.9

6.3

3.3

12

9.2

12.9

14.9

18.1

21.0

23.5

25.2

12.1

16.8

7.7

10.6

12.4

15.1

17.6

19.6

21.0

13.6

14.6

5.9

8.7

9.9

12.1

14.1

15.6

10.4

11.6

12.6

5.2

7.4

8.7

10.6

12.1

24.8

30.2

34.9

39.1

42.1

22.8

32.2

37.1

17.1

19.8

24.3

28.0

31.2

33.7

15.1

21.5

45.5

52.5

58.7

62.9

7.7

8.7

9.9

10.4

4.5

6.4

7.4

9.2

5.0

5.9

6.9

7.9

8.4

3.7

5.4

6.2

3.2

3.7

4.5

5.2

5.9

6.2

3.0

4.2

1.5

2.2

2.5

3.0

3.5

4.0

4.2

2.2

7

15.7

22.1

25.5

31.0

36.1

40.3

43.3

20.8

28.9

13.2

18.2

21.2

25.9

30.1

33.5

36.1

23.3

25.0

10.2

14.9

17.0

20.8

24.2

26.7

17.8

19.9

21.6

8.9

12.7

14.9

18.2

20.8

42.4

51.8

59.8

67.0

72.1

39.0

55.2

63.6

29.3

33.9

41.6

47.9

53.5

57.7

25.9

36.9

78.1

89.9

100.6

107.8

13.2

14.9

17.0

17.8

7.6

11.0

12.7

15.7

8.5

10.2

11.9

13.6

14.4

6.4

9.3

10.6

5.5

6.4

7.6

8.9

10.2

10.6

5.1

7.2

2.5

3.8

4.2

5.1

5.9

6.8

7.2

3.8

14

7.8

11.0

12.7

15.5

18.0

20.2

21.6

10.4

14.4

6.6

9.1

10.6

12.9

15.1

16.8

18.0

11.7

12.5

5.1

7.4

8.5

10.4

12.1

13.4

8.9

10.0

10.8

4.5

6.4

7.4

9.1

10.4

21.2

25.9

29.9

33.5

36.1

19.5

27.6

31.8

14.6

17.0

20.8

24.0

26.7

28.9

12.9

18.5

39.0

45.0

50.3

53.9

6.6

7.4

8.5

8.9

3.8

5.5

6.4

7.8

4.2

5.1

5.9

6.8

7.2

3.2

4.7

5.3

2.8

3.2

3.8

4.5

5.1

5.3

2.5

3.6

1.3

1.9

2.1

2.5

3.0

3.4

3.6

1.9

6

18.3

25.7

29.7

36.1

42.1

47.0

50.5

24.3

33.9

15.3

21.3

24.8

30.2

35.1

39.1

42.1

27.2

29.2

11.9

17.3

19.8

24.3

28.2

31.2

20.8

23.3

25.2

10.4

14.9

17.3

21.3

24.3

49.5

60.4

69.8

78.2

84.2

45.5

64.4

74.3

34.2

39.6

48.5

55.9

62.4

67.3

30.2

43.1

91.1

104.9

117.3

125.7

15.3

17.3

19.8

20.8

8.9

12.9

14.9

18.3

9.9

11.9

13.9

15.8

16.8

7.4

10.9

12.4

6.4

7.4

8.9

10.4

11.9

12.4

5.9

8.4

3.0

4.5

5.0

5.9

6.9

7.9

8.4

4.5

20

5.5

7.7

8.9

10.8

12.6

14.1

15.1

7.3

10.1

4.6

6.4

7.4

9.1

10.5

11.7

12.6

8.2

8.8

3.6

5.2

5.9

7.3

8.5

9.4

6.2

7.0

7.6

3.1

4.5

5.2

6.4

7.3

14.9

18.1

20.9

23.5

25.2

13.7

19.3

22.3

10.2

11.9

14.6

16.8

18.7

20.2

9.1

12.9

27.3

31.5

35.2

37.7

4.6

5.2

5.9

6.2

2.7

3.9

4.5

5.5

3.0

3.6

4.2

4.8

5.0

2.2

3.3

3.7

1.9

2.2

2.7

3.1

3.6

3.7

1.8

2.5

0.9

1.3

1.5

1.8

2.1

2.4

2.5

1.3

18

6.1

8.6

9.9

12.0

14.0

15.7

16.8

8.1

11.2

5.1

7.1

8.3

10.1

11.7

13.0

14.0

9.1

9.7

4.0

5.8

6.6

8.1

9.4

10.4

6.9

7.8

8.4

3.5

5.0

5.8

7.1

8.1

16.5

20.1

23.3

26.1

28.1

15.2

21.5

24.8

11.4

13.2

16.2

18.6

20.8

22.4

10.1

14.4

30.4

35.0

39.1

41.9

5.1

5.8

6.6

6.9

3.0

4.3

5.0

6.1

3.3

4.0

4.6

5.3

5.6

2.5

3.6

4.1

2.1

2.5

3.0

3.5

4.0

4.1

2.0

2.8

1.0

1.5

1.7

2.0

2.3

2.6

2.8

1.5

16

6.9

9.7

11.1

13.6

15.8

17.6

18.9

9.1

12.6

5.8

8.0

9.3

11.3

13.2

14.7

15.8

10.2

11.0

4.5

6.5

7.4

9.1

10.6

11.7

7.8

8.7

9.5

3.9

5.6

6.5

8.0

9.1

18.6

22.6

26.2

29.3

31.6

17.1

24.1

27.8

12.8

14.9

18.2

21.0

23.4

25.2

11.3

16.1

34.2

39.4

44.0

47.1

5.8

6.5

7.4

7.8

3.3

4.8

5.6

6.9

3.7

4.5

5.2

5.9

6.3

2.8

4.1

4.6

2.4

2.8

3.3

3.9

4.5

4.6

2.2

3.2

1.1

1.7

1.9

2.2

2.6

3.0

3.2

1.7

GAL/1000 Sq. Ft.

20-inch Nozzle Spacing

3

0.84

1.18

1.36

1.66

1.93

2.16

2.32

1.11

1.55

0.70

0.98

1.14

1.39

1.61

1.80

1.93

1.25

1.34

0.55

0.80

0.91

1.11

1.30

1.43

0.95

1.07

1.16

0.48

0.68

0.80

0.98

1.11

2.27

2.77

3.21

3.59

3.86

2.09

2.96

3.41

1.57

1.82

2.23

2.57

2.86

3.09

1.39

1.98

4.18

4.82

5.39

5.77

0.70

0.80

0.91

0.95

0.41

0.59

0.68

0.84

0.45

0.55

0.64

0.73

0.77

0.34

0.50

0.57

0.30

0.34

0.41

0.48

0.55

0.57

0.27

0.39

0.14

0.20

0.23

0.27

0.32

0.36

0.39

0.20

MPH

4

0.63

0.89

1.02

1.24

1.45

1.62

1.74

0.84

1.16

0.53

0.73

0.85

1.04

1.21

1.35

1.45

0.94

1.01

0.41

0.60

0.68

0.84

0.97

1.07

0.72

0.80

0.87

0.36

0.51

0.60

0.73

0.84

1.71

2.08

2.40

2.69

2.90

1.57

2.22

2.56

1.18

1.36

1.67

1.93

2.15

2.32

1.04

1.48

3.14

3.61

4.04

4.33

0.53

0.60

0.68

0.72

0.31

0.44

0.51

0.63

0.34

0.41

0.48

0.55

0.58

0.26

0.38

0.43

0.22

0.26

0.31

0.36

0.41

0.43

0.20

0.29

1.00

0.15

0.17

0.20

0.24

0.27

0.29

0.15

2

1.26

1.77

2.05

2.49

2.90

3.24

3.48

1.67

2.32

1.06

1.47

1.71

2.08

2.42

2.69

2.90

1.88

2.01

0.82

1.19

1.36

1.67

1.94

2.15

1.43

1.60

1.74

0.72

1.02

1.19

1.47

1.67

3.41

4.16

4.81

5.39

5.80

3.14

4.43

5.12

2.35

2.73

3.34

3.85

4.30

4.64

2.08

2.97

6.27

7.23

8.08

8.66

1.06

1.19

1.36

1.43

0.61

0.89

1.02

1.26

0.68

0.82

0.95

1.09

1.16

0.51

0.75

0.85

0.44

0.51

0.61

0.72

0.82

0.85

0.41

0.58

0.20

0.31

0.34

0.41

0.48

0.55

0.58

0.31

5

0.50

0.71

0.82

1.00

1.16

1.30

1.39

0.67

0.93

0.42

0.59

0.68

0.83

0.97

1.08

1.16

0.75

0.80

0.33

0.48

0.55

0.67

0.78

0.86

0.57

0.64

0.70

0.29

0.41

0.48

0.59

0.67

1.36

1.66

1.92

2.16

2.32

1.25

1.77

2.05

0.94

1.09

1.34

1.54

1.72

1.86

0.83

1.19

2.51

2.89

3.23

3.46

0.42

0.48

0.55

0.57

0.25

0.35

0.41

0.50

0.27

0.33

0.38

0.44

0.46

0.20

0.30

0.34

0.18

0.20

0.25

0.29

0.33

0.34

0.16

0.23

0.08

0.12

0.14

0.16

0.19

0.22

0.23

0.12

Operating Instructions

Before operating the sprayer, it is important that you read this entire manual and know all the safety precautions. Always take your time and be alert when operating your sprayer. This will allow you to safely spray without accident or interruption.

Spraying with the Boom

1. Calibrate the sprayer using the calibration instructions and application charts. This will determine what pressure to spray at in order to achieve the desired Gallons per Acre (GPA).

2. Connect the PTO coupler and torque bar to the tractor.

3. Fill the tank with some water in order to set the pressure and test for leaks.

4. Prepare the sprayer for spraying. Open the ball valve on the suction line, make sure the boom valves are off and make sure the spray gun is closed (if applicable).

5. Start the tractor and engage the pump. The tractor should be running at the RPM rate determined when you calibrated your sprayer. Ensure that the pump is primed and that there are no leaks in any of the lines.

6. Using the relief valve (manual controls), or pressure adjustment switch (electric controls), adjust the sprayers pressure to the pressure rating found when you calibrated your sprayer. You may need to readjust the pressure when you open the boom control valves.

7. You may now fill the tank with the amount of water and chemicals recommended by the chemical manufacturer. Before filling the tank make sure the pump is disengaged.

8. After filling the tank, engage the pump and allow an ample amount of time for the jet agitator to mix the water and chemicals. Note: See chemical instructions for necessary agitation time. You are now ready to begin spraying.

9. Upon arriving at the spraying location, unfold booms (if applicable), engage pump, open the boom control valves and make sure the pressure setting is correct. While spraying always remember to maintain constant level of speed and

RPM (rates found when calibrated).

Spraying with the Spray Gun

1. Connect the pump’s PTO coupler and torque bar.

2. Fill the tank with some water in order to set the pressure and test for leaks.

3. Make sure the spray gun is closed and the booms are off.

4. Start the tractor and engage the pump. Ensure that the pump is primed and that there are no leaks in any of the lines.

5. Adjust the sprayer’s pressure using the relief valve to your desired setting. When you open the spray gun, you may need to readjust the pressure.

6. You may now fill the tank with the amount of water and chemicals recommended by the chemical manufacturer. Before filling the tank make sure the pump is disengaged.

7. After filling the tank, engage the pump and allow an ample amount of time for the jet agitator to mix the water and chemicals. Note: See chemical instructions for necessary agitation time. You are now ready to begin spraying.

8. Upon arriving at the spraying location, engage the pump and make sure the pressure setting is correct. Adjust the gun to the desired spray pattern when spraying.

Page 13

Maintenance Instructions

Routine Maintenance

It is very important to perform routine maintenance on your sprayer before and after each use. Good maintenance practices will help to guard against sprayer breakdowns or accidents.

1. It is recommended to perform a visual and physical inspection for any worn parts, loose bolts or other visible problems. Make all necessary repairs before spraying. Please contact an authorized Ag Spray dealer to order parts or to receive technical help.

2. After each use, it is important to rinse the sprayer and all components by running a good quality tank cleaner (Tank

Neutralizer and Cleaner) through the system (if no tank cleaner is available, you may substitute a good grade of dish soap for this step. Turn pump on and circulate through the sprayer for 15 minutes and then spray out through boom and handgun nozzles. Refill sprayer part way with clean fresh water and repeat. Rinsing the sprayer after use will greatly improve the life of the pump and other components.

3. Failure to properly rinse the sprayer and all components after each use, will void the manufacturer’s warranty. Note: All rinsates must be sprayed in field according to chemical regulations!

4. The screen of the in-line filter on the suction line should be taken out and rinsed. Note: Be careful not to lose the gasket in the filter bowl. The filter will leak without this gasket.

Cap

Screen

Gasket

Bowl

5. Tip strainer (if applicable), should also be taken out and rinsed after each use. Tips strainers are small screens that are located behind each spray nozzle on the boom.

6. The nylon straps are to be inserted in and out of the slots in the buckle, as shown. Be sure the straps are snug before tightening the hook bolts. In most cases, it will be necessary to re-tighten the straps as the tank settles into the saddle. Strap/Buckle Detail

Strap Attachment to a “Bent” Buckle

Page 14

Maintenance Instructions

Pump Maintenance

1. Follow all pump safety precautions and warnings. Following these guidelines will help to ensure many years of smooth and trouble-free service.

2. Flush the pump, as directed in routine maintenance, after every use. It is also very important to winterize your pump to prevent freezing and corrosion. Please see Winterizing your Sprayer section below for instructions.

3. After many years of use, you may find that your pump is leaking or has experienced a decrease in performance. You may need to change the seals and rollers. Contact an authorized Ag Spray Dealer for parts and technical support.

Winterizing your Sprayer

It is essential that you winterize your sprayer to avoid damage and to allow for optimal performance. The winterization process should be undertaken before freezing conditions and/or after each season of use. Failure to winterize your sprayer will void the manufacturer’s warranty.

1. Verify that the tank is empty and rinsed out. Pour 1-2 gallons of RV nontoxic antifreeze into the tank. It is not recommended to use engine antifreeze. Engine antifreeze can be harmful to humans, animals, crops and the environment.

2. Engage the pump and spray with the boom and spray gun (if applicable). Make sure that the antifreeze has been pumped through the entire system, including all spray nozzles.

3. See pump manufacturers operators manual for proper winter storage of your sprayer pump.

4. Before spraying in the spring, it is recommended to flush the sprayer with fresh water to cleanse it of the antifreeze and any other buildup. It would also be beneficial to do a thorough inspection of all sprayer components before spraying.

Page 15

110/150/200 Gallon 3-PT Component Breakdown & Parts List

FS-110-3PT

(5276973-BLK)

(5276973-BLU)

FS-150-3PT

(5276646-BLK)

(5276646-BLU)

FS-200-3PT

(5276592-BLK)

(5276592-BLU)

Page 16

Bulkhead Fittings

368 Boom Assembly Component Breakdown & Parts List

See Back Rack

Detail Next Page

368-6-QJD (6-Row)

Boom Assembly

368-8-QJD (8-Row)

Boom Assembly

See Back Rack

Detail Next Page

Page 17

368 Boom Assembly Component Breakdown & Parts List

Back Rack w/Vertical Mounts

NOTE: Mounting angles (Item 8) are used when the boom is positioned in the “high” position. Otherwise the U-bracket (Item

9) is bolted to the top holes in the upright angle (Item 3)

Center “Back-Rack” Mounted

In the “Low” Position

Mounting Angles are NOT used

Center “Back-Rack” Mounted

In the “High” Position

Mounting Angles

ARE used

Page 18

368 Boom Assembly Component Breakdown & Parts List

368-6-QJD (6-Row) Boom Assembly

LH Nozzle Harness Assembly

RH Nozzle Harness Assembly

Center Nozzle

Harness Assembly

368-8-QJD (8-Row) Boom Assembly

LH Nozzle Harness Assembly

Elbow Assembly:

5277717

Tee Assembly:

5277718

Cross Assembly:

5277719

Nozzle

Boom Bracket

RH Nozzle Harness Assembly

Center Nozzle

Harness Assembly

Nozzle Assemblies consist of “Elbow”, “Tee” &

“Cross” style nozzles.

Each assembly includes: Nozzle Body, Strainer,

Seat Washer, AIXR11003VP Nozzles and

Nozzle Cap

All hoses in this boom assembly are part

#5020416 (1/2” x 19-3/8” Long)

All hose clamps in this boom assembly are part

#5051114

The AIXR TeeJet Flat Spray Tip offers the benefits of obtaining excellent drift resistance without compromising spray coverage. Tips producing very coarse droplets do minimize drift but do not provide the same surface coverage as tips that produce smaller droplets. In some applications, inadequate coverage decreases the effectiveness of the applied chemicals.

AIXR Features and Benefits

110° wide, tapered flat spray angle with air induction technology for better drift management

Made of 2-piece UHMWPE polymer construction which provides excellent chemical resistance, including acids, as well as exceptional wear life

Compact size to prevent tip damage

Removable pre-orifice

Excellent for systemic products and drift management

Tip

No.

AIXR11003VP

Tip

No.

AIXR11003VP

Spray Tip Rate Chart (20" Spacing)

Pressure

(psi)

Capacity

(GPM)

1

MPH

Gallons Per Acre - Based on Water

2

MPH

3

MPH

4

MPH

5

MPH

6

MPH

8

MPH

15

20

30

40

.18 53.6 26.8 17.8 13.4 10.7 8.9 6.7

.21 62.4 31.2 20.8 15.6 12.5 10.4 7.8

.26 77.2 38.6 25.8 19.3 15.4 12.9 9.7

.30 88.0 44.0 29.8 22.0 17.8 14.9 11.1

Pressure

(psi)

15

20

Gallons Per 1000 Sq. Ft. - Based on Water

Capacity

(GPM)

1

MPH

2

MPH

3

MPH

4

MPH

5

MPH

6

MPH

8

MPH

.18

.21

.61 .41 .31 .24

.71 .48 .36 .29

30

40

.26

.30

.88 .59 .44 .35

1.0 .68 .51 .41

Page 19

479 Boom Assembly Component Breakdown & Parts List

Detail A Detail B

Page 20

Detail C

Detail D

See Detail A

See Detail B

479-6-8767

See Detail D

See Detail A

See Detail C

479-8-8767

See Detail B

See Detail D

See Detail C

See Detail E

See Detail A

See Detail B

479-10-8767

See Detail D

See Detail C

See Detail E

Detail E

Outer Boom Hinge

479-8 & 479-10

479 Back Rack & Boom Stand Component Breakdown

Opposite Side has typical hardware setup

Page 21

479 Boom Assembly Component Breakdown & Parts List

Page 22

479 Harness Assembly Component Breakdown & Parts List

479-6, 479-8, 479-10 QJD Center Nozzle Harness (#5277865)

479-6 QJD LH Nozzle Harness (#5277869)

479-6 QJD RH Nozzle Harness (#5277870)

479-8 QJD LH Nozzle Harness (#5277871)

479-8 QJD RH Nozzle Harness (#5277872)

479-10 QJD LH Nozzle Harness (#5277873)

479-10 QJD RH Nozzle Harness (#5277874)

NOTES:

All hoses in this boom assembly are part

#5020569 (Item 1)

All hose clamps (2 per hose) are #5051114

(Item 2)

Tip

No.

AIXR11003VP

Tip

No.

AIXR11003VP

Spray Tip Rate Chart (20" Spacing)

Pressure

(psi)

Gallons Per Acre - Based on Water

Capacity

(GPM)

1

MPH

2

MPH

3

MPH

4

MPH

5

MPH

6

MPH

8

MPH

15

20

30

40

.18 53.6 26.8 17.8 13.4 10.7 8.9 6.7

.21 62.4 31.2 20.8 15.6 12.5 10.4 7.8

.26 77.2 38.6 25.8 19.3 15.4 12.9 9.7

.30 88.0 44.0 29.8 22.0 17.8 14.9 11.1

Pressure

(psi)

Capacity

(GPM)

.18

Gallons Per 1000 Sq. Ft. - Based on Water

1

MPH

2

MPH

3

MPH

4

MPH

5

MPH

6

MPH

.61 .41 .31 .24

8

MPH

15

20

30

40

.21

.26

.30

.71

.88

1.0

.48

.59

.68

.36

.44

.51

.29

.35

.41

The AIXR TeeJet Flat Spray Tip offers the benefits of obtaining excellent drift resistance without compromising spray coverage. Tips producing very coarse droplets do minimize drift but do not provide the same surface coverage as tips that produce smaller droplets. In some applications, inadequate coverage decreases the effectiveness of the applied chemicals.

AIXR Features and Benefits

110° wide, tapered flat spray angle with air induction technology for better drift management

Made of 2-piece UHMWPE polymer construction which provides excellent chemical resistance, including acids, as well as exceptional wear life

Compact size to prevent tip damage

Removable pre-orifice

Excellent for systemic products and drift management

Elbow

#5277717

Typical Nozzle Assembly Configurations

Tee

#5277718

Cross

#5277719

Nozzle Assemblies consist of “Elbow”, “Tee” & “Cross” style nozzles.

Assemblies include: Nozzle Body, Strainer, Seat Washer, AIXR11003VP Nozzles

& Nozzle Cap

Page 23

2300 Boom Assembly Component Breakdown & Parts List

2308-QJD

2310-QJD

2312-QJD

Boom Configuration Info

8-Row, 3-Section

(28') Boom Assembly

10-Row, 5-Section

(35') Boom Assembly

12-Row, 5-Section

(42') Boom Assembly

17 Nozzles

21 Nozzles

25 Nozzles

Boom Retainer Detail

LH & RH Boom

Mount Brackets

Page 24

2300 Boom Assembly Component Breakdown & Parts List

2308-2310-2312 QJD Center Nozzle Harness (#5277767)

2308 QJD LH Nozzle Harness (#5277852)

2308 QJD RH Nozzle Harness (#5277853)

2310 QJD LH Nozzle Harness (#5277856)

2310 QJD RH Nozzle Harness (#5277857)

2312 QJD LH Nozzle Harness (#5277758)

2312 QJD RH Nozzle Harness (#5277759)

NOTES:

All hoses that are not called out, will be hose #5020416

(Item 1)

All hose clamps (2 per hose) are #5051114

(Item 2)

Tip

No.

AIXR11003VP

Tip

No.

AIXR11003VP

Spray Tip Rate Chart (20" Spacing)

Pressure

(psi)

15

20

Capacity

(GPM)

1

MPH

Gallons Per Acre - Based on Water

2

MPH

3

MPH

4

MPH

5

MPH

6

MPH

8

MPH

.18 53.6 26.8 17.8 13.4 10.7 8.9 6.7

30

40

.21 62.4 31.2 20.8 15.6 12.5 10.4 7.8

.26 77.2 38.6 25.8 19.3 15.4 12.9 9.7

.30 88.0 44.0 29.8 22.0 17.8 14.9 11.1

Pressure

(psi)

15

20

Capacity

(GPM)

.18

Gallons Per 1000 Sq. Ft. - Based on Water

1

MPH

2

MPH

3

MPH

4

MPH

5

MPH

6

MPH

.61 .41 .31 .24

8

MPH

30

40

.21

.26

.30

.71 .48 .36 .29

.88 .59 .44 .35

1.0 .68 .51 .41

The AIXR TeeJet Flat Spray Tip offers the benefits of obtaining excellent drift resistance without compromising spray coverage. Tips producing very coarse droplets do minimize drift but do not provide the same surface coverage as tips that produce smaller droplets. In some applications, inadequate coverage decreases the effectiveness of the applied chemicals.

AIXR Features and Benefits

110° wide, tapered flat spray angle with air induction technology for better drift management

Made of 2-piece UHMWPE polymer construction which provides excellent chemical resistance, including acids, as well as exceptional wear life

Compact size to prevent tip damage

Removable pre-orifice

Excellent for systemic products and drift management

Typical Nozzle Assembly Configurations

Elbow

#5277717

Tee

#5277718

Cross

#5277719

Nozzle Assemblies consist of “Elbow”, “Tee” & “Cross” style nozzles.

Assemblies include: Nozzle Body, Strainer, Seat Washer,

AIXR11003VP Nozzles & Nozzle Cap

Page 25

2300 Boom Assembly Component Breakdown & Parts List

5300325

Back Rack Assembly

Detail B

Detail A

Detail C

Detail A

Detail B

Page 26

Detail C

Fitting #6 is used on

Control Valve

Longhorn Extended Range

Boom-Kit Assembly

#5281428

Component Breakdown & Parts List

EC Boom Buster Assembly

#5276517

* Approx. Length of all hoses combined

* Approx. Length of all hoses combined (60’)

EPDM12: (2) HC08 Hose Clamps per hose

Nozzle

Assemblies

End Nozzle Tee Nozzle

5056086 5056089

Page 27

Rooster Kit w/#20 Hamilton

Nozzle

#5302330

Component Breakdown & Parts List

Fittings #6 is for use on Control Valve

Oklahoma Special Boom Buster

Kit w/XT024 Tips

#5278153

* Approx. Length of all hoses combined

Page 28

Component Breakdown & Parts List

SAS3PT-22PS-Kit

Deluxe Handgun Kit w/25’ Hose

#5281261

SAS3PT-409-Kit

Deluxe Handgun Kit w/25’ Hose

#5278156

SAS3PT-411-Kit

Heavy Duty Handgun Kit w/25’ Hose

#5276813

Page 29

Component Breakdown & Parts List

923-KIT

110/150/200 QT 3PT

Dual Agitation Kit

#5276511

Bulkhead fittings & bottom of typical tank

Typical View of inside of tank

Page 30

925-KIT

110/150/200 QT 3PT

Single Agitation Kit

#5276512

Bulkhead fittings & bottom of typical tank

Typical View of inside of tank

Component Breakdown & Parts List

827-3EG-12LP-KIT

Plumbing Kit

#5276508

8

9

10

11

5

6

7

Ref. #:

1

2

3

4

Part #

45529-90-1/2

5010209

5010212

5010231

5011140

5011141

5011210

5034109

5041078

5067125

5067127

Description:

TeeJet Quick-Connect, 430 EC HB90 1/2"

Poly Elbow, 3/4" MNPT x 3/4" HB

90° Elbow, 1" MPT x 3/4" HB

Poly Tee, 3/4" FNPT

Poly Close Nipple, 3/4" MNPT

Poly Close Nipple, 1" MNPT

Reducing Nipple, 1" MPT x 3/4" MPT

H.H.C.S. 1/4"-20nc x 3/4"

Poly Reducer Bushing, 3/4" MNPT x 1/2" FNPT

Poly Fitting, 3/4" MNPT x 1/2" HB

Poly Fitting, 3/4" MNPT x 3/4" HB

1

1

8

1

2

1

1

Qty.:

3

3

1

2

Ref. #:

12

13

14

15

Part #

5086030

5102070

5116322

5143199

Description:

Poly Hose Tee, 3/4" HB

Poly Pipe Plug, 1/2" MNPT

3/4" Black Poly Strainer

Pressure Relief Valve, 2/4" NPT

16 5143407 3/4" Union, Poly Ball Valve 1

17 58430-6-433EC-2 TeeJet 430 Shut-Off Valve (3-Bank)

18 90-02580-MD TeeJet 744KIT-3 Section/430 Series w/1" Regulator

1

1

19

20*

21

CF430BK

EPDM34

HC12

3 Bank 430 Valve Mount Bracket

EPDM Hose, 200 psi, 3/4"

Clamp, 5/8" to 3/4"

1

4'

6

Qty.:

1

1

1

1

* Approx. Length of all hoses combined

Page 31

6’ - EPDM34

Hose to Valve

4’ - KF1300BLK

Kanaflex Hose (50 PSI)

Pump

Component Breakdown & Parts List

826-LP-KIT

Plumbing Kit

#5276507

4’ - EPDM34

Hose to Bypass

1’ - KF1300BLK

Kanaflex Hose (50 PSI)

Drain

Page 32

KF1300BLK: (2) HC16 Hose Clamps per hose

EPDM34: (2) HC12 Hose Clamps per hose

EPDM12: (2) HC08 Hose Clamps per hose

7560C Component Breakdown & Parts List

Cast Iron 8-Roller Pump Assembly

#5271077 (Hypro #7560C)

* * Available only in Repair Parts Kit #7771794 (3430-0381)

(Super Rollers are also included in Repair Parts Kit)

♦ ♦ Only Available in Complete Assembly

Pump

Speed

(RPM)

600

0 PSI 50 PSI 100 PSI 150 PSI 200 PSI 250 PSI 300 PSI

GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP

14.0

0.45

13.1

0.87

12.1

1.41

11.2

1.98

10.6

2.5

10.0

3.1

9.1

3.7

7560C-Pump Kit

#5276935

Page 33

Notes:

Page 34

Warranty Info

LIMITED WARRANTY FOR NEW AG SPRAY EQUIPMENT

WHO MAY USE THIS LIMITED WARRANTY. This limited warranty (the “Limited Warranty”) is provided by Fimco, Inc. (“Ag Spray Equipment“) to the original purchaser (“you”) of the Equipment (as defined below) from Ag Spray Equipment or one of Ag Spray Equipment’s authorized dealers.

This Limited Warranty does not apply to any subsequent owner or other transferee of the Equipment. THIS LIMITED WARRANTY GIVES YOU SPE-

CIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

WHAT THIS LIMITED WARRANTY COVERS AND FOR HOW LONG. Ag Spray Equipment warrants that any new Equipment will be free from defects in material and workmanship for a period of one (1) year (homeowner), 90 days (commercial user), after delivery of the Equipment to you (the

“Warranty Period”). The Warranty Period is not extended if Ag Spray Equipment repairs or replaces the Equipment.

WHAT IS NOT COVERED BY THIS LIMITED WARRANTY. This Limited Warranty does not apply to: (1) used Equipment; (2) any Equipment that has been altered, changed, repaired or treated since its delivery to you, other than by Ag Spray Equipment or its authorized dealers; (3) damage or depreciation due to normal wear and tear; (4) defects or damage due to failure to follow Ag Spray Equipment’s operator’s manual, specifications or other written instructions, or improper storage, operation, maintenance, application or installation of parts; (5) defects or damage due to misuse, accident or neglect, “acts of God” or other events beyond Ag Spray Equipment’s reasonable control; (6) accessories, attachments, tools or parts that were not manufactured by Ag Spray Equipment, whether or not sold or operated with the Equipment; or (7) rubber parts, such as tires, hoses and grommets.

HOW TO OBTAIN WARRANTY SERVICE. To obtain warranty service under this Limited Warranty, you must (1) provide written notice to Ag Spray

Equipment of the defect during the Warranty Period and within thirty (30) days after the defect becomes apparent or the repair becomes necessary, at the following address: Ag Spray Equipment, 1000 Fimco Lane, North Sioux City, SD 57049; and (2) make the Equipment available to

Ag Spray Equipment or an authorized dealer within a reasonable period of time. For more information about this Limited Warranty, please call: 800-274-1025

WHAT REMEDIES ARE AVAILABLE UNDER THIS LIMITED WARRANTY. If the conditions set forth above are fulfilled and the Equipment or any part thereof is found to be defective, Ag Spray Equipment shall, at its own cost, and at its option, either repair or replace the defective Equipment or part. Ag Spray Equipment will pay for shipping and handling fees to return the repaired or replacement Equipment or part to you.

LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES. THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES,

AND AG SPRAY EQUIPMENT’S SOLE LIABILITY, FOR ANY BREACH OF THIS LIMITED WARRANTY. TO THE EXTENT APPLICABLE, ANY IMPLIED WAR-

RANTIES, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,

SHALL BE LIMITED IN DURATION TO THE WARRANTY PERIOD, AND THE REMEDIES AVAILABLE FOR BREACH THEREOF SHALL BE LIMITED TO THE

REMEDIES AVAILABLE UNDER THIS EXPRESS LIMITED WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR-

RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL AG SPRAY EQUIPMENT’S LIABILITY UNDER THIS LIMITED

WARRANTY EXCEED THE ACTUAL AMOUNT PAID BY YOU FOR THE DEFECTIVE EQUIPMENT, NOR SHALL AG SPRAY EQUIPMENT BE LIABLE, UNDER

ANY CIRCUMSTANCES, FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL OR PUNITIVE DAMAGES OR LOSSES, WHETHER DIRECT OR INDIRECT.

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR

EXCLUSION MAY NOT APPLY TO YOU.

Page 35

BAKERSFIELD, CA

4618 SACO RD, 93308

661.391.9081

Toll Free: 877.724.2236

F: 661.391.9085

[email protected]

MANKATO, MN

907 SOUTHBEND AVE, 56001

507.377.6295

Toll Free: 800.722.9376

F: 507.388.4668

[email protected]

Page 36

COLUMBUS, NE

5834 23rd ST, 68601

402.564.4544

Toll Free: 800.274.1025

F: 402.564.0549

[email protected]

NEWTON, KS

7000 SCHABEN CT, 67114

316.283.4444

Toll Free: 800.394.7662

F: 316.293.4646

[email protected]

DOTHAN, AL

2401 FORRESTER RD, 36301

334.673.0580

Toll Free: 800.227.4098

F: 334.673.1974

[email protected]

PASCO, WA

3035 TRAVEL PLAZA WAY, 99301

509.488.6631

Toll Free: 800.634.2026

F: 509.488.2927

[email protected]

FARGO, ND

4350 48th AVE N, 58102

701.280.2862

Toll Free: 800.373.4084

F: 701.293.0961

[email protected]

TEMPE, AZ

8464 KYRENE RD, 85284

480.705.8047

Toll Free: 877.705-8047

F: 480.705.8048

[email protected]

HOPKINSVILLE, KY

3303 PEMBROKE RD, 42240

270.886.0296

Toll Free: 800.637.7172

F: 270.885.7392

[email protected]

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