Backyard Discovery 2105324 Owner's Manual & Assembly Instructions

[5$<9(1*$=(%2

Model # 2105324 Owner's Manual & Assembly Instructions

MANUFACTURED BY:

Backyard Discovery

3305 Airport Drive

Pittsburg, KS 66762

800-856-4445 average 2 person assembly time assembly time may vary based on skill level

For the most up to date assembly manual, to register your set, or to order replacement parts please visit

www.backyarddiscovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT

YOU NEED TO ORDER REPLACEMENT PARTS.

Made in 9LHWQDP | INS-2105324-A-12x14 RAYVEN GAZEBO-ENG 11/10/20

INSTALLATION

SERVICES

AVAILABLE!

*

Need a helping hand?

Let our team of professionals handle the installation for you!

*Installation services are only available to U.S. customers.

With Go Configure, we bring you 18 years of experience right to your doorstep.

We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.

We do the heavy lifting, so you don’t have to!

• 18+ Years of Experience Servicing Big Box Retailers and Direct Consumers

• Highly Skilled, Specialized, Courteous, Professional Service Technicians

• Over 140,000 Installations Annually

• White Glove Service

• Satisfaction Guarantee

• Flexible Appointments, including weekends

• Coverage across the nation

Visit www.goconfigure.com for more info!

*Installation services are only available to U.S. customers.

2

Owner’s Manual

Please Read This Before Starting Assembly

0,66,1*$3$57"

&$//86%()25(*2,1*

%$&.727+(6725(

The store where you made your purchase does not stock parts for this item.

If you have assembly questions or you are missing or have damaged parts, please call you can also visit www.backyarddiscovery.com or e-mail [email protected]

Please have the following information ready when you make your call:

• Model Number of the product located on the front of the assembly manual

• The item description and number from the parts list from the manual that was included in your box

• Read entire assembly manual, paying special attention to the important tips and safety information.

• To ensure there are no missing pieces do a complete inventory by fi rst separating and identifying all parts.

• Make sure to check packing material for small parts that may have fallen out during shipment.

• Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use.

• This manual contains helpful information concerning assembly preparation, installation procedure and required maintenance.

• Always keep safety in mind as your structure is being built.

• Keep these instructions for future reference.

3


Limited Warranty

Please read entire booklet completely before beginning the assembly process

Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed.

For Your Records:

Please take time and fi ll out the information below. This information will be needed for warranty issues.

Where Purchased:

Date of Purchase:

Installation Date:

Installed by:

Tracking Number:

Tracking Number Reference Label

Tracking ID number on the carton and on the bottom of the vertical ID plate are included for tracking purposes associated with warranty claims.

This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard

Botanical, Adventure Playsets, and Leisure Time Products.

Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a fi ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the fi rst 30 days from date of purchase found to be missing from or damaged in the original packaging.

This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product.

Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.

This Limited Warranty does not cover:

• Labor for any inspection

• Labor for replacement of any defective item(s)

• Incidental or consequential damages

• Cosmetic defects which do not aff ect performance or integrity of a part or the entire product

• Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual.

• Acts of nature including but not limited to wind, storms, hail, fl oods, excessive water exposure

• Improper installation including but not limited to installation on uneven, unlevel, or soft ground

• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not aff ect performance or integrity

Backyard Discovery products have been designed for safety and quality. Any modifi cations made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modifi cation voids any and all warranties and Backyard Discovery assumes no liability for any modifi ed products or consequences resulting from failure of a modifi ed product.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.

3UR5DWHG3DUW5HSODFHPHQW6FKHGXOH

3URGXFW$JH

$OO3DUWV

GD\VIURPGDWHRISXUFKDVH

GD\VWR\HDU

&XVWRPHU3D\V

DQGIUHHVKLSSLQJ

6 +

:RRG5RWDQG'HFD\2QO\

\HDU

\HDU

\HDU

\HDU

\HDU

2YHU\HDUV

DQGIUHHVKLSSLQJ

6 +

6 +

6 +

6 +

6 +

4


Safety Warnings and Maintenance Instructions

:$51,1*

IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING

THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.

• DO NOT climb or walk on the roof for any reason • Oil all metallic moving parts monthly during the usage

• Requires two or more people to assemble safely period.

• Check for underground utilities before digging or • Check all coverings for bolts and sharp edges twice driving stakes into the ground.

• Check carefully for overhead lines and ensure there is monthly during usage season to be certain they are in place. Replace when necessary. It is especially important at least 6ft (2m) clearance from any overhead electrical wires.

to do this at the beginning of each new season.

• For rusted areas on metallic members such as hinges,

•

•

•

•

• Permanent structures may require a building permit.

brackets, etc. sand and repaint, using a non lead-based

As the purchaser and or installer of this product you are paint meeting the requirements of Title 16 CRF Part 1303.

advised to consult local planning, zoning and building • Inspect wood parts monthly. The grain of the wood inspection departments for guidance on applicable sometimes will lift in the dry season causing splinters to building codes and/or zoning requirements.

appear. Light sanding may be necessary to maintain a

Wood is NOT fl ame retardant and will burn. Grills, fi re pits safe environment. Treating your Product with protection and chimineas are a fi re hazard if place too close to your (sealant) after sanding will help prevent severe checking/ structure.

splitting and other weather damage.

Wear gloves to avoid injury during installation.

• We have applied a waterborne translucent stain to your

During installation, follow all safety warnings provided unit. This is done for color only. Once or twice a year, with your tools and use safety glasses.

depending on your climate conditions, you must apply

Check all nuts and bolts twice monthly during the usage some type of protection (sealant) to the wood of your unit.

season and tighten as required.(But not so tight that you Prior to the application of sealant, lightly sand any “rough” crack the wood) It is particularly important that this spots on your set. Please note this is a requirement of procedure be followed at the beginning of each season.

your warranty.

OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS

5


Instructions for Proper Maintenance

Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.

About Our Wood

Backyard Discovery uses 100% /PSEJD4QSVDF wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

What causes weathering? Does it aff ect the strength of my product?

How can I reduce the amount of weathering to wood product?

One of the main reasons for weathering is the eff ects of water (moisture); the moisture content of the wood at the surface is diff erent than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can result in checking and or warping. You can expect the following due to weathering. These changes will not aff ect the strength of the product:

1. Checking is surface cracks in the wood along the grain. A post (4” x 4”) will experience more checking than a board (1” x 4”) because the surface and interior moisture content will vary more widely than in thinner wood.

1.

Your wood product is coated with a water-based stain .

Sunlight will break down the coating, so we recommend applying a water repellent or stain on a yearly basis

(see your local stain and paint supplier for a recommended product). You must apply some type of protection (sealant) to the wood of your product. Please note this is a requirement of your warranty

.

Most weathering is just the normal result of nature and will not aff ect safety. However if you are concerned that a part has experienced a severe weathering problem please call our customer service department for further assistance.

2. Warping results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid wetting and drying of the wood.

2.

Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sanding may be necessary to maintain a safe environment.

Treating your Product with protection (sealant) after sanding will help prevent severe checking/ splitting and other weather damage.

3. Fading happens as a natural change in the wood color as it is exposed to sun-light and will turn grey over time.

6


Protrusion Hazard

Incorrect

Assembly Tips

Correct

If you see exposed threads and your bolt protrudes beyond the

T-Nut you may have over tightened the bolt or used incorrect hardware.

If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

´

Proper Hardware Assembly

%2/7

Bolt and T-Nut Assembly

Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut. Turn clockwise to thread into T-nut. Do not completely tighten until instructed.

/2&.:$6+(5

7187

%2/7

Bolt and Barrel Nut Assembly

Insert barrel nut through the lock washer and press the pair through the provided hole. Insert your bolt through the second lock washer and insert the pair into the provided hole opposite from the barrel nut. Turn clockwise to thread into the barrel nut. Do not completely tighten until instructed.

%$55(/187

/2&.:$6+(5

/2&.:$6+(5

/$*6&5(:

Lag Assembly

Normally there will be a pre-drilled pilot hole on assemblies that require a Lag Screw. If there is no pilot hole, line up the two boards as they are to be attached and use the factory drilled hole as a guide to drill another pilot hole into the adjoining board. This will keep the wood from splitting. Only a lock washer is required for steps with Lag Screws.

7

/2&.:$6+(5


Assembly Tips

ASSEMBLY TIP:

Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible.

Sorting Wood

E1

E2

F1

F2

G1

G2

When removing the wood from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.

NUT BARREL

H100545

SCREW

H100695

T-NUT

H100699

Sorting Hardware

WASHER FLAT

H100706

BOLT HEX

H100716

BOLT

H100718

SCREW PWH

H100742

To help with assembly we recommend sorting your hardware bags with the seven digit alpha-numeric number printed on the bags or by hardware type (i.e. bolts, nuts, etc.). Organizing your hardware will make assembly easier.

Hardware Identifi cation

Hardware bags are printed with a seven digit alpha-numeric part number. During assembly you only need to reference the last three digits of the part number as noted in each step. This will make fi nding the correct hardware easier.

H100378

(x2)

BOLT WH

5/16 x 1-3/4

378 (x2)

198 (x2)

192 (x2)

199 (x2)

8

Owner's Manual ǻŸŸĶǣǊsǇȖÞǋs_¯ŸǋÝŘǣǼĶĶǼÞŸŘ

3/8 5/16

9

Owner's Manual

DǣÞOǢsǼȖƼ^ÞŎsŘǣÞŸŘǣ˓ǣǣsŎEĶɴŗŸǼsǣ

It is critically important that you start with square and level footings, concrete pad or deck to attach your structure

Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.

Using incorrect hardware may result in improper assembly

Remember to double check for underground utilities and overhead electrical lines

Post mounts are provided with your structure which allows you to permanently install your structure to a pre-existing or new wood or concrete surface.

The hardware to attach the post mounts to the structure is included.

The hardware to mount the structure permanently to a concrete surface is included.

The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased separately. You must ensure there is ample structural support under the deck before permanently attaching.

13.5 ft

[4.11 m]

12.5 ft

[3.81 m]

14.4 ft

[4.4 m]

10.2 ft

[3.1 m]

12.1 ft

[3.69 m]

10.8 ft

[3.28 m]

9.8 ft

[2.98 m]

7.2 ft

[2.2 m]

10

Owner's Manual

ƻǋǼǣÝ_sŘǼÞ¯ÞOǼÞŸŘ

ɟŸŸ_NŸŎƼŸŘsŘǼǣʹŗŸǼǼŸǢOĶsʺ

D01

(x4)

GABLE BOARD - W4L14992

1 3/8"x5 1/4"x24 1/4" (36x134x615)

D02

(x4)

TOP RAIL - W4L14998

1 3/8"x5 1/4"x53 3/4" (36x134x1366)

D03

(x2)

TOP RAIL - W4L14994

1 3/8"x5 1/4"x57" (36x134x1448)

D05

(x2)


1 3/8"x1 1/2"x5 1/4" (36x38x134)

D04

(x4)

CORBEL - W4L14997

1 3/8"x5 1/4"x35 7/8" (36x134x910)

D06

(x3)

CORBEL - W4L14996

1 3/8"x5 1/4"x45 5/8" (36x134x1160)

D07

(x4)

TOP RAIL - W4L15038

1 3/8"x5 1/4"x82 1/4" (36x134x2091)

E01

(x8)

RAFTER - W4L14988

1 3/8"x3 3/8"x76 3/8" (36x86x1941)

E02

(x4)

TRUSS - W4L15001

1 7/16"x1 15/16"x74 15/16" (36x50x1903)

E03

(x8)

SHEATHING BOARD - W4L14989

1 3/8"x3 3/8"x80 3/8" (36x86x2040)

E04

(x8)


1 3/8"x3 3/8"x87" (36x86x2209)

E05

(x4)

RAFTER - W4L15004

1 3/8"x3 3/8"x76 3/8" (36x86x1941)

E06

(x2)

ACCESSORY TRUSS - W4L14991

1 3/8"x3 3/8"x73 13/16" (36x86x1875)

H02

(x2)

FASCIA - W4L14987

1"x3 3/8"x80 3/8" (24x86x2040)

H03

(x2)

FASCIA - W4L14993

1"x3 3/8"x87" (24x86x2209)

H04

(x2)

RAFTER - W4L14999

1"x3 3/8"x89 1/4" (24x86x2267)

11

Owner's Manual


ɟŸŸ_NŸŎƼŸŘsŘǼǣʹŗŸǼǼŸǢOĶsʺ

H05

(x2)

RAFTER - W4L15000

1"x3 3/8"x69 1/2" (24x86x1766)

H06

(x2)

FASCIA - W4L15005

1"x3 3/8"x63 1/2" (24x86x1614)

H07

(x2)

FASCIA - W4L15006

1"x3 3/8"x70 1/8" (24x86x1783)

J09

(x2)

RIDGE CAP STIFFENER - W4L15002

1"x2 3/8"x77 5/8" (24x60x1973)

J10

(x2)


1"x2 3/8"x89 1/2" (24x60x2273)

CA01

(x1)

CORBEL - W2A02879

1 7/16"x5 3/8"x46 1/16" (36x136x11 0)

GP1

(x2)

GABLE PANEL - W2A02871

2 13/16"x5 1/4"x80 3/16" (72x134x2037)

GP2

(x2)


2 13/16"x5 1/4"x80 3/16" (72x134x2037)

P01

(x2)

POST - W2A02873

6"x6"x89 1/2" (152x152x2274)

P02

(x2)

POST - W2A02874

6"x6"x89 1/2" (152x152x2274)

GT1

(x4)

GABLE TRUSS - W2A02875

1 7/16"x33 5/8"x64 9/16" (36x854x1640)

12

H100195

(x36)

BOLT WH BLK

5/16x2-3/4

H100416

(x22)

BOLT WH BLK

5/16x3

H100503

(x7)

BOLT WH BLK

5/16x3-1/2

H100513

(x18)

BOLT WH BLK

5/16x4-1/4

H100881

(x9)

BOLT WH BLK

5/16x5

H100976

(x2)

BOLT WH BLK

5/16x6 1/4

H100354

(x4)

BOLT WH BLK

5/16x6 1/2

H101046

(x13)

BOLT WH BLK

5/16x7 1/2

H101047

(x18)

BOLT WH BLK

5/16x9 3/4

Owner's Manual


Ëǋ_ɠǋsNŸŎƼŸŘsŘǼǣ

H100205

(x38)

H100459

(x9)

BOLT WH BLK

5/16x2-1/4

BOLT WH BLK

5/16x1 1/4

H100378

(x9)

BOLT WH BLK

5/16x1 3/4

H100471

(x46)

LAG SCREW

WH BLK

5/16x1 1/2

H100564

(x13)

LAG SCREW WH BLK

1/4x4

H100792

(x9)


1/4x3

H100488

(x9)

BOLT WH BLK

1/4x2

H100379

(x98)

T-NUT BLK

5/16

13

Owner's Manual ƻǋǼǣÝ_sŘǼÞ¯ÞOǼÞŸŘ

Ëǋ_ɠǋsNŸŎƼŸŘsŘǼǣ

H100201

( [ 39)

SCREW PFH BLK

8x2-1/2

H100483

(x4)

SCREW PFH BLK

8x2 1/4

H100391

(x120)

SCREW PFH BLK

8x2

H100382

(x11)

SCREW PFH BLK

8x1 3/4

H100200

(x24)

SCREW PFH BLK

8x1 1/2

H100392

(x24)

SCREW PWH BLK

8x3/4

H100760

(x188)

SCREW WOODGRIP

10x1 1/4

H100833

(x22)

SCREW

WOODGRIP

10x3/4

H100759

(x22)

SCREW

TAPPING

1/4x3/4

H100823

(x17)

SCREW PWH BLK

8x1-1/2

H100478

(x82)

WASHER FLAT

BLK

8x27

H100198

(x )

WASHER LOCK

EXT BLK

8x19

H100630

(x26)

WASHER FLAT

BLK

8x19

H100405

(x22)

WASHER LOCK

EXT BLK

6x15

H100120

(x18)

SCREW CONCRETE ANCHOR

1/4x2

H100479

(x76)

NUT LOCK BLK

5/16

H100653

(x9)

NUT LOCK BLK

1/4

H100764

(x1)

SCREW SETTER

H100659

(x4)

LAG SCREW BLK

5/16x1 1/2

H100114

(x2)

TORX WRENCH

T-30

H100147

(x2)

TORX BIT

T-30

A100042

(x2)

TORX BIT

T-40

A100041

(x2)

TORX WRENCH

T-40

14

Owner's Manual


OOsǣǣŸǋɴNŸŎƼŸŘsŘǼǣʹŗŸǼǼŸǢOĶsʺ

A4M01130

(x2)

GABLE BRACKET

A4M01147

(x2)

PEAK SEAM BRACKET

A4M01129

(x4)

GABLE BRACKET

A4M00978

(x8)

POST PLATE

A4M00977

(x8)

POST ANCHORING PLATE

A6P00308

(x4)

6x6 POST FOOT

A4M01301

(x2)

RIGHT OUTSIDE BRACKET

A4M01232

(x2)

LEFT ANGLE BRACKET

A4M01228

(x8)

RAFTER BRACKET

A4M01302

(x2)

LEFT OUTSIDE BRACKET

A4M01233

(x2)

RIGHT ANGLE BRACKET

A4M01148

(x2)

TRUSS

BRACKET

A100241

(x1)

BYD ID TAG

(SMALL)

WITHOUT AGES

9205413

(x1)

ELECTRICAL ENCLOSURE

15

Owner's Manual ƻǋǼǣÝ_sŘǼÞ¯ÞOǼÞŸŘ

OOsǣǣŸǋɴNŸŎƼŸŘsŘǼǣʹŗŸǼǼŸǢOĶsʺ

A6P00398

(x2)

RIDGE CAP PROTECTOR

11

24

A4

M0

(x1

0)

29

G

A

STE

EL

S

HE

ET

IN

G

A4M01127

(x1)

RIDGE CAP SPLICE

A4M00983

(x2)

ROOF EDGE TRIM SPLICE

12

53

A4

M0

(x2

)

29

G

A

STE

EL

SH

EE

TIN

G

A4

M0

12

)

(x2

51

14

FO

OT

RI

DG

E

CA

P

29

G

A

12

54

A4

M0

(x4

)

RO

OF

E

DG

E

TR

IM

16

STEP 1

P01

(x2)

POST - W2A02873

6"x6"x89 1/2" (152x152x2274)

P02

(x2)

POST - W2A02874

6"x6"x89 1/2" (152x152x2274)

COMPLETE THIS STEP TWICE

A6P00308

(x4)

6x6 POST FOOT

H100200

(x16)

SCREW PFH BLK

8x1 1/2 ǻÝƻʲ

FOR EASE OF ASSEMBLY WE RECOMMEND

USING SAW HORSES FOR STEPS 1 THRU 6.

ƻ˟ˠ

ʹɮˠʺ

ƻŷǢǻ

ƻ˟ˡ

ʹɮˠʺ

ƻŷǢǻ ŗŷǻrʲ

ALIGN POST FOOT & DRILL

1/8" PILOT HOLES FOR THE

ATTACHMENT HARDWARE.

ˢ˟˧

ʹɮˡʺ

˥ɮ˥ƻŷǢǻ®ŷŷǻ ˡ˟˟

ʹɮ˧ʺ

ǢNǊrɟ˚ˠˠˀˡ˃

17

STEP 2

D01

(x4)


1 3/8"x5 1/4"x24 1/4" (36x134x615)

D05

(x2)


1 3/8"x1 1/2"x5 1/4" (36x38x134)

GT1

(x4)

GABLE TRUSS

1 7/16"x33 5/8"x64 9/16" (36x854x1640)

A4M01129

(x4)

GABLE BRACKET

COMPLETE THIS STEP TWICE ˡ˟ˤ

ʹɮ˧ʺ

Dŷĵǻ˚ˡˠˀˣ˃

˧˧ˠ

ʹɮˣʺ

Dŷĵǻ˚ˤ˃ ˠˡ˨

ʹɮˠʺ

µDĵrDǊNħrǻ

H100881

(x8)

BOLT WH BLK

5/16x5

H100205

(x16)

BOLT WH BLK

5/16x2-1/4

H100479

(x24)

NUT LOCK BLK

5/16

H100483

(x4)

SCREW PFH BLK

8x2 1/4

H100478

(x24)

WASHER FLAT

BLK

8x27 ŗŷǻrʲ

IF NEEDED FOR EASE OF

ASSEMBLY, USE METAL BRACKET

AS A GUIDE AND DRILL THRU

USING A 7/16" - (10mm) DRILL BIT,

THEN ASSEMBLE.

ǻÝƻʲ

TEMPORARILY ADD LONG BOLTS

TO HELP ALIGN WOOD PARTS.

µǻˠ

ʹɮˠʺ ǻǊȕǢǢ ˣ˧ˢ

ʹɮˡʺ

ǢNǊrɟ˚˧ɮˡˠˀˣ˃

^˟ˤ

ʹɮˠʺ

µDĵrDŷǊ^ ˣ˦˧

ʹɮˠˡʺ ɟǢËrǊ˚˧ɮˡ˦ ˣ˦˨

ʹɮˠˡʺ ŗȕǻ˚ˤˀˠ˥˃ ŗŷǻrʲ

$/,*1':,7+/2:(5

'%2$5' '5,//3,/27

+2/(6)25

$77$&+0(17+$5':$5(

^˟ˠ

ʹɮˡʺ

µDĵrDŷǊ^ ˠˡ˨

ʹɮˠʺ

µDĵrDǊNħrǻ

µǻˠ

ʹɮˠʺ ǻǊȕǢǢ

18

STEP 3A

GABLE TRUSS ASSEMBLY

(x2) FROM PREVIOUS STEP

P01

(x2)

POST - W2A02873

6"x6"x89 1/2" (152x152x2274)

A4M01301

(x2)

RIGHT OUTSIDE BRACKET

D02

(x4)

TOP RAIL - W4L14998

1 3/8"x5 1/4"x53 3/4" (36x134x1366)

D07

(x4)

TOP RAIL - W4L15038

1 3/8"x5 1/4"x82 1/4" (36x134x2091)

P02

(x2)

POST - W2A02874

6"x6"x89 1/2" (152x152x2274)

A4M01232

(x2)

LEFT ANGLE BRACKET

H101047

(x16)

BOLT WH BLK

5/16x9 3/4

H101046

(x12)

BOLT WH BLK

5/16x7 1/2

H100416

(x20)

BOLT WH BLK

5/16x3

H100205

(x20)

BOLT WH BLK

5/16x2-1/4

H100471

(x4)

LAG SCREW

WH BLK

5/16x1 1/2

H100659

(x4)

LAG SCREW BLK

5/16x1 1/2

A4M01302

(x2)

LEFT OUTSIDE BRACKET ˣ˦˧

ʹɮˣʺ ɟǢËrǊ˚˧ɮˡ˦

A4M01233

(x2)

RIGHT ANGLE BRACKET

H100379

(x32)

T-NUT BLK

5/16

H100479

(x36)

NUT LOCK BLK

5/16 H100478

(x40)

WASHER FLAT

BLK

8x27

COMPLETE THIS STEP TWICE ˣ˦˨

ʹɮˤʺ ŗȕǻ˚ˤˀˠ˥˃ ˣ˦˧

ʹɮˤʺ ɟǢËrǊ˚˧ɮˡ˦ ˢ˦˨

ʹɮˤʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃ ˢ˦˨

ʹɮˢʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃

^˟ˡ

ʹɮˠʺ ǻŷƻǊÝĵ

P02

GABLE TRUSS

ASSEMBLY

P01 ˣ˦˨

ʹɮˣʺ ŗȕǻ˚ˤˀˠ˥˃

^˟˦

ʹɮˠʺ ǻŷƻǊÝĵ ˣˠ˥

ʹɮˤʺ

Dŷĵǻ˚ˢ˃

˥ˤ˨

ʹɮˠʺ ĵµǢNǊrɟ˚ˠˠˀˡ˃ ˣ˦˧

ʹɮˠʺ ɟǢËrǊ˚˧ɮˡ˦ ˡˢˡ

ʹɮˠʺ ĵr®ǻŗµĵrDǊNħrǻ

ƻ˟ˠ

ʹɮˠʺ

ƻŷǢǻ

˟ˣ˦

ʹɮˣʺ

Dŷĵǻ˚˨ˢˀˣ˃

˟ˣ˥

ʹɮˢʺ

Dŷĵǻ˚˦ˠˀˡ˃ ˣ˦ˠ

ʹɮˠʺ ĵµǢNǊrɟ˚ˠˠˀˡ˃ ˡ˟ˤ

ʹɮˤʺ

Dŷĵǻ˚ˡˠˀˣ˃

19 ˢ˟ˡ

ʹɮˠʺ ĵr®ǻŷȕǻǢÝ^rDǊNħrǻ

STEP 3B

^˟˦

ʹɮˠʺ ǻŷƻǊÝĵ ˢ˟ˠ

ʹɮˠʺ

ǊÝµËǻŷȕǻǢÝ^rDǊNħrǻ ˣˠ˥

ʹɮˤʺ

Dŷĵǻ˚ˢ˃

˟ˣ˦

ʹɮˣʺ

Dŷĵǻ˚˨ˢˀˣ˃ ˡˢˢ

ʹɮˠʺ

ǊÝµËǻŗµĵrDǊNħrǻ

ƻ˟ˡ

ʹɮˠʺ

ƻŷǢǻ

GABLE TRUSS

ASSEMBLY

P02

P01

^˟ˡ

ʹɮˠʺ ǻŷƻǊÝĵ ˢ˦˨

ʹɮˢʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃ ˣ˦˨

ʹɮˤʺ ŗȕǻ˚ˤˀˠ˥˃ ˣ˦˧

ʹɮˤʺ ɟǢËrǊ˚˧ɮˡ˦ ˢ˦˨

ʹɮˤʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃ ˣ˦˧

ʹɮˣʺ ɟǢËrǊ˚˧ɮˡ˦ ˣ˦˨

ʹɮˣʺ ŗȕǻ˚ˤˀˠ˥˃

20

˥ˤ˨

ʹɮˠʺ ĵµǢNǊrɟ˚ˠˠˀˡ˃ ˡ˟ˤ

ʹɮˤʺ

Dŷĵǻ˚ˡˠˀˣ˃ ˣ˦ˠ

ʹɮˠʺ ĵµǢNǊrɟ˚ˠˠˀˡ˃ ˣ˦˧

ʹɮˠʺ ɟǢËrǊ˚˧ɮˡ˦

˟ˣ˥

ʹɮˢʺ

Dŷĵǻ˚˦ˠˀˡ˃

STEP 4

E02

(x4)

TRUSS - W4L15001

1 7/16"x1 15/16"x74 15/16" (36x50x1903)

FLUSH TOPS

H100201

(16)

SCREW PFH BLK

8x2-1/2

COMPLETE THIS STEP TWICE r˟ˡ

ʹɮˡʺ ǻǊȕǢǢ

21 ˡ˟ˠ

ʹɮ˧ʺ

ǢNǊrɟ˚ˡˠˀˡ˃

STEP 5

D06

(x3)

CORBEL - W4L14996

1 3/8"x5 1/4"x45 5/8" (36x134x1160)

H100195

(x8)

BOLT WH BLK

5/16x2-3/4

H100792

(x4)


1/4x3

CA01

(x1)

CORBEL - W2A02879

1 7/16"x5 3/8"x46 1/16" (36x136x1170)

H100379

(x8)

T-NUT BLK

5/16

H100198

(x8)

WASHER LOCK

EXT BLK

8x19


H100405

(x4)

WASHER LOCK

EXT BLK

6x15

'%2$5'6:,//%(86('

)257+(27+(56,'( ˣ˟ˤ

ʹɮˡʺ ɟǢËrǊ˚˥ɮˠˤ

˦˨ˡ

ʹɮˡʺ ĵµǢNǊrɟ˚ˢ˃ ˠ˨˧

ʹɮˣʺ ɟǢËrǊ˚˧ɮˠ˨ ˠ˨ˤ

ʹɮˣʺ

Dŷĵǻ˚ˡ˚ˢˀˣ

N˟ˠ

ʹɮˠʺ

NŷǊDrĵ ˢ˦˨

ʹɮˣʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃

^˟˥

ʹɮˠʺ

NŷǊDrĵ

22

STEP 6

GP1

(x2)


2 13/16"x5 1/4"x80 3/16" (72x134x2037)

GP2

(x2)


2 13/16"x5 1/4"x80 3/16" (72x134x2037)


A4M01147

(x2)

PEAK SEAM

BRACKET

A4M01130

(x2)

GABLE BRACKET

H100564

(x12)


1/4x4 H100405

(x12)

WASHER LOCK

EXT BLK

6x15

H100471

(x8)

LAG SCREW

WH BLK

5/16x1 1/2

H100200

(x4)

SCREW PFH BLK

8x1 1/2

H100201

(x4)

SCREW PFH BLK

8x2-1/2

FRONT VIEW ǻÝƻʲ

TEMPORARILY ADD LONG BOLTS

TO HELP ALIGN WOOD PARTS.

ˤ˥ˣ

ʹɮ˥ʺ ĵµǢNǊrɟ˚ˣ˃ ˣ˟ˤ

ʹɮ˥ʺ ɟǢËrǊ˚˥ɮˠˤ ˡ˟ˠ

ʹɮˡʺ


µƻˠ

ʹɮˠʺ

µDĵrƻŗrĵ ˠˢ˟

ʹɮˠʺ

µDĵrDǊNħrǻ ˠˣ˦

ʹɮˠʺ

ƻrħǢrōDǊNħrǻ

23

µƻˡ

ʹɮˠʺ

µDĵrƻŗrĵ ˣ˦ˠ

ʹɮˣʺ ĵµǢNǊrɟ˚ˠˠˀˡ˃ ˡ˟˟

ʹɮˡʺ

ǢNǊrɟ˚ˠˠˀˡ˃

STEP 7

D03

(x2)

TOP RAIL - W4L14994

1 3/8"x5 1/4"x57" (36x134x1448)

D04

(x2)

CORBEL - W4L14997

1 3/8"x5 1/4"x35 7/8" (36x134x910) ˠ˨˧

ʹɮˡ˟ʺ ɟǢËrǊ˚˧ɮˠ˨ ˠ˨ˤ

ʹɮˠˡʺ


H100513

(x8)

BOLT WH BLK

5/16x4-1/4

H100195

(x12)

BOLT WH BLK

5/16x2-3/4

H100379

(x20)

T-NUT BLK

5/16

H100198

(x20)

WASHER LOCK

EXT BLK

8x19

^˟ˢ

ʹɮˡʺ ǻŷƻǊÝĵ ˢ˦˨

ʹɮˡ˟ʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃

H100792

(x2)


1/4x3

H100405

(x2)

WASHER LOCK

EXT BLK

6x15 ˤˠˢ

ʹɮ˧ʺ

Dŷĵǻ˚ˣˠˀˣ˃

^˟ˣ

ʹɮˡʺ

NŷǊDrĵ

˦˨ˡ

ʹɮˡʺ ĵµǢNǊrɟ˚ˢ˃ ˣ˟ˤ


24

STEP 8

D04

(x2)

CORBEL - W4L14997

1 3/8"x5 1/4"x35 7/8" (36x134x910)

H100513

(x8)

BOLT WH BLK

5/16x4-1/4

H100195

(x )

BOLT WH BLK

5/16x2-3/4

H100201

(16)

SCREW PFH BLK

8x2-1/2

H100379

(x )

T-NUT BLK

5/16

H100198

(x )

WASHER LOCK

EXT BLK

8x19

H100792

(x2)


1/4x3

H100405

(x2)

WASHER LOCK

EXT BLK

6x15 ˠ˨˧

ʹɮ ˡ˟ ʺ ɟǢËrǊ˚˧ɮˠ˨ ˤˠˢ

ʹɮ˧ʺ

Dŷĵǻ˚ˣˠˀˣ˃ ˠ˨ˤ

ʹɮ ˠˡ ʺ


^˟ˣ

ʹɮˡʺ

NŷǊDrĵ ˢ˦˨

ʹɮ ˡ˟ ʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃ ˡ˟ˠ

ʹɮˠ˥ʺ


˦˨ˡ

ʹɮˡʺ ĵµǢNǊrɟ˚ˢ˃ ˣ˟ˤ


STEP 9

H04

(x2)

RAFTER - W4L14999

1"x3 3/8"x89 1/4" (24x86x2267)

H05

(x2)

RAFTER - W4L15000

1"x3 3/8"x69 1/2" (24x86x1766)

Ë˟ˤ

ʹɮˠʺ

Ǌ®ǻrǊ

Ë˟ˣ

ʹɮˠʺ

Ǌ®ǻrǊ ˢ˧ˡ

ʹɮˤʺ

ǢNǊrɟ˚ˠˢˀˣ˃ ˢ˦˨

ʹɮ˧ʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃

H100459

(x8)

BOLT WH BLK

5/16x1 1/4 H100379

(x16)

T-NUT BLK

5/16

H100382

(x10)

SCREW PFH BLK

8x1 3/4

H100198

(x8)

WASHER LOCK

EXT BLK

8x19 ˢ˦˨

ʹɮ˧ʺ ǻ˚ŗȕǻ˚ˤˀˠ˥˃ ˣˤ˨

ʹɮ˧ʺ

Dŷĵǻ˚ˠˠˀˣ˃ ˠ˨˧

ʹɮ˧ʺ ɟǢËrǊ˚˧ɮˠ˨ ˢ˧ˡ

ʹɮˤʺ

ǢNǊrɟ˚ˠˢˀˣ˃

Ë˟ˣ

ʹɮˠʺ

Ǌ®ǻrǊ

Ë˟ˤ

ʹɮˠʺ

Ǌ®ǻrǊ

26

STEP 10

RAFTER ASSEMBLY FROM PREVIOUS STEP ˢˤˣ

ʹɮˣʺ

Dŷĵǻ˚˥ˠˀˡ˃

H100195

(x2)

BOLT WH BLK

5/16x2-3/4

A4M01148

(x2)

TRUSS

BRACKET

H100478

(x6)

WASHER FLAT

BLK

8x27 ˠ˨ˤ

ʹɮˡʺ

Dŷĵǻ˚ˡ˚ˢˀˣ ˠˣ˧

ʹɮˡʺ ǻǊȕǢǢDǊNħrǻ

H100479

(x6)

NUT LOCK BLK

5/16 ˣ˦˧

ʹɮ˥ʺ ɟǢËrǊ˚˧ɮˡ˦ ˣ˦˨

ʹɮ˥ʺ ŗȕǻ˚ˤˀˠ˥˃

27

STEP 11

E01

(x4)

RAFTER - W4L14988

1 3/8"x3 3/8"x76 3/8" (36x86x1941)

H02

(x1)

FASCIA - W4L14987

1"x3 3/8"x80 3/8" (24x86x2040)

H06

(x1)

FASCIA - W4L15005

1"x3 3/8"x63 1/2" (24x86x1614)

Ë˟˦

ʹɮˠʺ

®ǢNÝ

Ë˟ˢ

ʹɮˠʺ

®ǢNÝ r˟ˤ

ʹɮˡʺ

Ǌ®ǻrǊ ˢ˨ˠ

ʹɮˠˡʺ

ǢNǊrɟ˚ˡ˃

E05

(x2)

RAFTER - W4L15004

1 3/8"x3 3/8"x76 3/8" (36x86x1941)

H03

(x1)

FASCIA - W4L14993

1"x3 3/8"x87" (24x86x2209)

H07

(x1)

FASCIA - W4L15006

1"x3 3/8"x70 1/8" (24x86x1783)

Ë˟˥

ʹɮˠʺ

®ǢNÝ

H100391

(x24)

SCREW PFH BLK

8x2

H100503

(x3)

BOLT WH BLK

5/16x3-1/2

H100478

(x3)

WASHER FLAT

BLK

8x27

H100479

(x3)

NUT LOCK BLK

5/16 r˟ˠ

ʹɮˣʺ

Ǌ®ǻrǊ

Ë˟ˡ

ʹɮˠʺ

®ǢNÝ ˣ˦˨

ʹɮˢʺ ŗȕǻ˚ˤˀˠ˥˃ ˣ˦˧

ʹɮˢʺ ɟǢËrǊ˚˧ɮˡ˦ ˤ˟ˢ

ʹɮˢʺ

Dŷĵǻ˚ˢˠˀˡ˃ ˢ˨ˠ

ʹɮˠˡʺ

ǢNǊrɟ˚ˡ˃ ŗŷǻrʲ

NOTE LOCATION OF HOLES

AND NOTCHES.

28

14'-1"

[4.29m]

STEP 12

E03

(x4)


1 3/8"x3 3/8"x80 3/8" (36x86x2040)

E04

(x4)


1 3/8"x3 3/8"x87" (36x86x2209)

H100391

(x32)

SCREW PFH BLK

8x2

14'-1"

[4.29m] r˟ˣ

ʹɮˣʺ

ǢËrǻËÝŗµDŷǊ^ ˢ˨ˠ

ʹɮˢˡʺ

ǢNǊrɟ˚ˡ˃ r˟ˢ

ʹɮˣʺ

ǢËrǻËÝŗµDŷǊ^

29

STEP 13

NOTE:

USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS.

WARNING:

GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP.

• Note the pre-drilled holes on the top end of each sheet shown below. These holes will always go towards the ridge of the roof and will be used to install the ridge cap in a later step. Assemble each roof panel by starting as shown below and working toward the left as shown.

POSITION YOUR ROOF PANELS ON THE GROUND SO THEY MIRROR EACH OTHER AS SHOWN.

REMOVE PROTECTIVE BLUE FILM FROM PANELS.

ROOF PANEL STEPS 20-21

* RIDGE *

ROOF PANEL STEPS 11-12

30

STEP 14

A4M01124

(x2)

29 GA STEEL SHEETING

A4M01253

(x1)


H100760

(x12)

SCREW WOODGRIP

10x1 1/4

NOTE RIB OVERLAP

5/16"

[8mm] ŗŷǻrʲ

MAKE SURE YOUR ROOF PANEL IS

SQUARE BEFORE MOVING ON.

ˠˡˣ

ʹɮˡʺ ˡ˨µǢǻrrĵǢËrrǻÝŗµ

˦˥˟

ʹɮˠˡʺ

ǢNǊrɟ˚ˠˠˀˣ˃

NOTE THRU HOLES ˡˤˢ

ʹɮˠʺ ˡ˨µǢǻrrĵǢËrrǻÝŗµ

31

1/2"

[12mm]

HOLD SHEETING INSIDE OF FRAME

STEP 15

˦˥˟

ʹɮˢˡʺ


H100760

(x32)

SCREW WOODGRIP

10x1 1/4

32

STEP 16

A4M01124

(x3)


H100760

(x48)

SCREW WOODGRIP

10x1 1/4

HOLD SHEETING INSIDE

OF ROOF FRAME

NOTE THRU HOLES

3/8"

[10mm]

NOTE RIB OVERLAPS

ALL PLACES

˦˥˟

ʹɮˣ˧ʺ

ǢNǊrɟ˚ˠˠˀˣ˃ ˠˡˣ

ʹɮˢʺ ˡ˨µǢǻrrĵǢËrrǻÝŗµ

FLUSH END OF ALL SHEETS

33

STEP 17

SEPARATE THE ROOF PANELS AT THIS TIME FOR EASE OF INSTALLING

SET HARDWARE TO THE SIDE

AS IT WILL BE USED AGAIN AFTER

BOTH ROOF PANELS ARE INSTALLED.

34

STEP 18

ŗŷǻrʲ

WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF

PANEL AND SLIDE IT INTO THE TRACKS ON THE

RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT

HARDWARE AS SHOWN.

ˠ˨˧

ʹɮˡʺ ɟǢËrǊ˚˧ɮˠ˨ ˢ˦˧

ʹɮˡʺ

Dŷĵǻ˚ˠˢˀˣ˃

H100391

(x1)

SCREW PFH BLK

8x2

H100378

(x2)

BOLT WH BLK

5/16x1 3/4

H100198

(x2)

WASHER LOCK

EXT BLK

8x19

22 ' 4

6 9

5 1 ( 6

SLIDE ROOF

PANEL UPWARD.

THEN INSTALL

HARDWARE.

ˢ˨ˠ

ʹɮˠʺ

ǢNǊrɟ˚ˡ˃

35 ǻÝƻʲ

A THIRD PERSON IS HELPFUL TO

ATTACH ROOF ONCE IT IS IN PLACE.

STEP 19

ŗŷǻrʲ




HARDWARE AS SHOWN.

ǻÝƻʲ

A THIRD PERSON IS

HELPFUL TO ATTACH

ROOF ONCE IT IS IN

PLACE.

ˠ˨˧


ʹɮˡʺ


SLIDE ROOF

PANEL UPWARD.

THEN INSTALL

HARDWARE.

H100391

(x1)

SCREW PFH BLK

8x2

H100378

(x2)

BOLT WH BLK

5/16x1 3/4

H100198

(x2)

WASHER LOCK

EXT BLK

8x19

22 ' 4

6 9

5 1 ( 6 ˢ˨ˠ

ʹɮˠʺ

ǢNǊrɟ˚ˡ˃

36

REATTACH PREVIOUSLY

REMOVED HARDWARE

H100503

(x3)

BOLT WH BLK

5/16x3-1/2

H100478

(x3)

WASHER FLAT

BLK

8x27

H100479

(x3)

NUT LOCK BLK

5/16

STEP 20

E01

(x4)

RAFTER - W4L14988

1 3/8"x3 3/8"x76 3/8" (36x86x1941)

H02

(x1)

FASCIA - W4L14987

1"x3 3/8"x80 3/8" (24x86x2040)

H06

(x1)

FASCIA - W4L15005

1"x3 3/8"x63 1/2" (24x86x1614)

Ë˟ˢ

ʹɮˠʺ

®ǢNÝ

E05

(x2)

RAFTER - W4L15004

1 3/8"x3 3/8"x76 3/8" (36x86x1941)

H03

(x1)

FASCIA - W4L14993

1"x3 3/8"x87" (24x86x2209)

H07

(x1)

FASCIA - W4L15006

1"x3 3/8"x70 1/8" (24x86x1783)

Ë˟ˡ

ʹɮˠʺ

®ǢNÝ

H100391

(x24)

SCREW PFH BLK

8x2

H100503

(x3)

BOLT WH BLK

5/16x3-1/2

H100478

(x3)

WASHER FLAT

BLK

8x27

H100479

(x3)

NUT LOCK BLK

5/16

Ë˟˦

ʹɮˠʺ

®ǢNÝ r˟ˤ

ʹɮˡʺ

Ǌ®ǻrǊ

Ë˟˥

ʹɮˠʺ

®ǢNÝ r˟ˠ

ʹɮˣʺ

Ǌ®ǻrǊ ˢ˨ˠ

ʹɮˠˡʺ

ǢNǊrɟ˚ˡ˃ ˢ˨ˠ

ʹɮˠˡʺ

ǢNǊrɟ˚ˡ˃ ˣ˦˨

ʹɮˢʺ ŗȕǻ˚ˤˀˠ˥˃ ˣ˦˧

ʹɮˢʺ ɟǢËrǊ˚˧ɮˡ˦ ˤ˟ˢ

ʹɮˢʺ

Dŷĵǻ˚ˢˠˀˡ˃

NOTE LOCATION OF HOLES

AND NOTCHES.

37

14'-1"

[4.29m]

STEP 21

E03

(x4)


1 3/8"x3 3/8"x80 3/8" (36x86x2040)

E04

(x4)


1 3/8"x3 3/8"x87" (36x86x2209)

H100391

(x )

SCREW PFH BLK

8x2

14'-1"

[4.29m] r˟ˣ

ʹɮˣʺ

ǢËrǻËÝŗµDŷǊ^ ˢ˨ˠ

ʹɮ ˢˡ ʺ

ǢNǊrɟ˚ˡ˃

38 r˟ˢ

ʹɮˣʺ

ǢËrǻËÝŗµDŷǊ^

STEP 22

A4M01124

(x2)


A4M01253

(x1)


H100760

(x12)

SCREW WOODGRIP

10x1 1/4

5/16"

[8mm]

NOTE RIB OVERLAP

˦˥˟

ʹɮˠˡʺ

ǢNǊrɟ˚ˠˠˀˣ˃ ˠˡˣ

ʹɮˡʺ ˡ˨µǢǻrrĵǢËrrǻÝŗµ ŗŷǻrʲ

MAKE SURE YOUR ROOF PANEL IS

SQUARE BEFORE MOVING ON.

ˡˤˢ

ʹɮˠʺ ˡ˨µǢǻrrĵǢËrrǻÝŗµ

3/8"

[10mm]

HOLD SHEETING INSIDE OF FRAME

39

STEP 23

˦˥˟

ʹɮˢˡʺ


H100760

(x32)

SCREW WOODGRIP

10x1 1/4

40

STEP 24

A4M01124

(x3)


H100760

(x48)

SCREW WOODGRIP

10x1 1/4

NOTE RIB OVERLAPS

ALL PLACES

NOTE THRU HOLES ˠˡˣ

ʹɮˢʺ ˡ˨µǢǻrrĵǢËrrǻÝŗµ

HOLD SHEETING INSIDE

OF ROOF FRAME

˦˥˟

ʹɮˣ˧ʺ


1/2"

[12mm]

FLUSH END OF ALL SHEETS

41

STEP 25

SEPARATE THE ROOF PANELS AT THIS TIME FOR EASE OF INSTALLING

SET HARDWARE TO THE SIDE

AS IT WILL BE USED AGAIN AFTER

BOTH ROOF PANELS ARE INSTALLED.

42

STEP 26

ŗŷǻrʲ




HARDWARE AS SHOWN.

ˠ˨˧


ʹɮˡʺ


H100391

(x1)

SCREW PFH BLK

8x2

H100378

(x2)

BOLT WH BLK

5/16x1 3/4

H100198

(x2)

WASHER LOCK

EXT BLK

8x19

22 ' 4

6 9

5 1 ( 6

SLIDE ROOF

PANEL UPWARD.

THEN INSTALL

HARDWARE.

ˢ˨ˠ

ʹɮˠʺ

ǢNǊrɟ˚ˡ˃

43 ǻÝƻʲ

A THIRD PERSON IS HELPFUL TO

ATTACH ROOF ONCE IT IS IN PLACE.

STEP 27

ŗŷǻrʲ




HARDWARE AS SHOWN.

ǻÝƻʲ

A THIRD PERSON IS

HELPFUL TO ATTACH

ROOF ONCE IT IS IN

PLACE.

ˠ˨˧

ʹɮˡʺ ɟǢËrǊ˚˧ɮˠ˨

22 ' 4

6 9

4 5 1 0 ( 6

H100391

(x1)

SCREW PFH BLK

8x2

H100378

(x2)

BOLT WH BLK

5/16x1 3/4

H100198

(x2)

WASHER LOCK

EXT BLK

8x19 ˢ˦˧

ʹɮˡʺ


REATTACH PREVIOUSLY

REMOVED HARDWARE

H100503

(x3)

BOLT WH BLK

5/16x3-1/2

H100478

(x3)

WASHER FLAT

BLK

8x27

H100479

(x3)

NUT LOCK BLK

5/16 ˢ˨ˠ

ʹɮˠʺ

ǢNǊrɟ˚ˡ˃

44

STEP 28

A4M01254

(x4)

ROOF EDGE TRIM

A4M00983

(x2)

ROOF EDGE TRIM SPLICE

COMPLETE ON BOTH SIDES ǻÝƻʲ

DUE TO MULTIPLE LAYERS OF METAL ON THE

EDGE TRIM, IT IS RECOMMENDED THAT A 1/8"

DRILL BIT IS USED TO CREATE STARTER HOLES.

H100759

(x20)

SCREW

TAPPING

1/4x3/4 ŗŷǻrʲ

SCREWS GO THROUGH EDGE TRIM INTO THE TOP

OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN.

˦ˤ˨

ʹɮ ˠ˟ ʺ

ǢNǊrɟ˚ˢˀˣ˃ ŗŷǻrʲ

SLIDE EDGE TRIM INTO SPLICE.

ENSURE THAT BOTH ENDS ARE FLUSH

WITH EDGE OF ROOF PANELS.

ˡˤˣ

ʹɮˡʺ

Ǌŷŷ®r^µrǻǊÝō

˨˧ˢ

ʹɮˠʺ

Ǌŷŷ®r^µrǻǊÝōǢƻĵÝNr

SIDE VIEW

45

STEP 29

A4M01228

(x8)

RAFTER BRACKET

E06

(x2)

ACCESSORY TRUSS - W4L14991

1 3/8"x3 3/8"x73 13/16" (36x86x1875)

H100488

(x8)

BOLT WH BLK

1/4x2 H100630

(x8)

WASHER FLAT BLK

8x19

H100653

(x8)

NUT LOCK BLK

1/4

H100976

(x2)

BOLT WH BLK

5/16x6 1/4

H100823

(x16)

SCREW PWH BLK

8x1-1/2

H100478

(x2)

WASHER FLAT

BLK

8x27

H100479

(x2)

NUT LOCK BLK

5/16

˨˦˥

ʹɮˡʺ

Dŷĵǻ˚˥ˠˀˣ˃ ˣ˦˧

ʹɮˡʺ ɟǢËrǊ˚˧ɮˡ˦ r˟˥

ʹɮˡʺ

NNrǢǢŷǊɳǻǊȕǢǢ ˣ˦˨

ʹɮˡʺ ŗȕǻ˚ˤˀˠ˥˃

46

˥ˢ˟

ʹɮˠʺ ɟǢËrǊ˚˧ɮˠ˨

˥ˤˢ

ʹɮˠʺ ŗȕǻ˚ˠˀˣ˃ ˣ˧˧

ʹɮˠʺ

Dŷĵǻ˚ˡ˃

˧ˡˢ

ʹɮˡʺ

ǢNǊrɟ˚ˠˠˀˡ˃ ŗŷǻrʲ

INSTALL ON EACH OF

THE (8) RAFTER ENDS.

ˡˡ˧

ʹɮˠʺ

Ǌ®ǻrǊDǊNħrǻ

STEP 30

A4M01127

(x1)

RIDGE CAP SPLICE

A4

M0

12

)

51

14

FO

OT

R

ID

GE

C

AP

29

G

A

RIDGE CAP ASSEMBLY PREPARATION ŗŷǻrʲ

INSTALL THE PROVIDED RIDGE CAP

SPLICE BY SLIDING EACH RIDGE CAP INTO

THE SPLICE AS SHOWN UNTIL CENTERED.

ˡˤˠ

ʹɮˠʺ ˠˣ®ŷŷǻǊÝ^µrNƻˡ˨µ ˠˡ˦

ʹɮˠʺ

ǊÝ^µrNƻǢƻĵÝNr ˡˤˠ

ʹɮˠʺ ˠˣ®ŷŷǻǊÝ^µrNƻˡ˨µ

47

STEP 31

A6P00398

(x2)

RIDGE CAP PROTECTOR

J09

(x2)


1"x2 3/8"x77 5/8" (24x60x1973)

J10

(x2)


1"x2 3/8"x89 1/2" (24x60x2273)

H100833

(x20)

SCREW

WOODGRIP

10x3/4 ŗŷǻrʲ

REMOVE SPACERS AS

SHOWN BEFORE INSTALLING.

ˢ˨˧

ʹɮˠʺ

ǊÝ^µrNƻƻǊŷǻrNǻŷǊ

˧ˢˢ

ʹɮˡ˟ʺ

ǢNǊrɟ˚ˢˀˣ˃ ŗŷǻrʲ

ASSEMBLE BY ALIGNING THE HOLES

ON EACH RIDGE CAP TO THE HOLES

IN THE RIDGE CAP SPLICE.

FINAL LENGTH IS 13'-11 3/8" [4250mm] ğ˟˨

ʹɮˠʺ

ǊÝ^µrNƻǢǻÝ®®rŗrǊ ğˠ˟

ʹɮˠʺ

ǊÝ^µrNƻǢǻÝ®®rŗrǊ ŗŷǻrʲ

RIDGE CAP MUST BE LIFTED

FROM THE MIDDLE TO

PREVENT DAMAGE BEFORE

INSTALLATION.

ğ˟˨

ʹɮˠʺ

ǊÝ^µrNƻǢǻÝ®®rŗrǊ ˢ˨˧

ʹɮˠʺ

ǊÝ^µrNƻƻǊŷǻrNǻŷǊ ğˠ˟

ʹɮˠʺ

ǊÝ^µrNƻǢǻÝ®®rŗrǊ

48

STEP 32

RIDGE CAP ASSEMBLY FROM PREVIOUS STEP

RIDGE CAP ASSEMBLY

FROM PREVIOUS STEP

H100392

(x22)

SCREW PWH BLK

8x3/4 ŗŷǻrʲ

RIDGE CAP ASSEMBLY HAS BEEN

DESIGNED FOR SAFE INSTALLATION

FROM A LADDER AND NO ROOF ACCESS

IS REQUIRED NOR RECOMMENDED.

ŗŷǻrʲ

USING AN ADULT HELPER,

SLIDE RIDGE CAP ASSEMBLY

CAREFULLY ACROSS THE

ROOF RIDGE UNTIL BOTH

ENDS SIT INSIDE RAFTERS

AS SHOWN.

ǻÝƻʲ

FOR PROPER INSTALLATION, USE AN

ADULT HELPER TO KEEP DOWNWARD

PRESSURE ON THE RIDGE CAP DURING

SCREW INSTALLATION.

INSTALL SCREWS THRU PILOT HOLES

IN ROOF PANELS INTO RIDGE CAP

STIFFENER BOARDS.

ˢ˨ˡ

ʹɮˡˡʺ

ǢNǊrɟ˚ˢˀˣ˃

49

STEP 33

A4M00978

(x8)

POST PLATE

A4M00977

(x8)

POST ANCHORING PLATE

H100471

(x32)

LAG SCREW

WH BLK

5/16x1 1/2

˨˦˦

ʹɮ˧ʺ

ƻŷǢǻŗNËŷǊÝŗµƻĵǻr

50 ˣ˦ˠ

ʹɮˢˡʺ ĵµǢNǊrɟ˚ˠˠˀˡ˃

˨˦˧

ʹɮ˧ʺ

ƻŷǢǻƻĵǻr

STEP 34

A100241

(x1)

BYD ID TAG

(SMALL)

WITHOUT AGES

H100200

(x2)

SCREW PFH BLK

8x1 1/2 ˡ˟˟

ʹɮˡʺ

ǢNǊrɟ˚ˠˠˀˡ˃ ˡˣˠ

ʹɮˠʺ

Dɳ^Ý^ǻµʹǢōĵĵʺɟÝǻËŷȕǻµrǢ

51

STEP 35

H100120

(x16)

SCREW CONCRETE ANCHOR

1/4x2

H100630

(x16)

WASHER FLAT BLK

8x19 ŗŷǻrʲ

MANUFACTURER RECOMMENDS INSTALLATION ON

CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW.

FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE

THERE IS AMPLE STRUCTURAL SUPPORT UNDER DECK.

HARDWARE NOT INCLUDED ˠˡ˟

ʹɮˠ˥ʺ

ǢNǊrɟ˚ˡ˃

˥ˢ˟

ʹɮˠ˥ʺ ɟǢËrǊ˚˧ɮˠ˨ ŗŷǻrʲ

PRE-DRILL HOLES FOR CONCRETE ANCHORS

USING A 3/16" CONCRETE DRILL BIT.

52

STEP 36 ELECTRICAL ENCLOSURE

9205413

(x1)

ELECTRICAL ENCLOSURE

FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO

ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE

ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS

DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.

53

No results