Kongsberg cNODE Modem MiniS Instruction manual
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cNODE Modem MiniS
Instruction Manual
425668/C
September 2022 © Kongsberg Maritime AS
Document information
• Product : Kongsberg cNODE Modem MiniS
• Document : Instruction Manual
• Document part number : 425668
• Revision : C
• Date of issue : 16 September 2022
Copyright
The information contained in this document remains the sole property of Kongsberg
Maritime AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Maritime AS.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel. You must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment.
Disclaimer
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly stated, but does not accept liability for any errors or omissions.
Support information
If you require maintenance or repair, contact Kongsberg Maritime’s support organisation. You can also contact us using the following address: [email protected]
. If you need information about our other products, visit https://www.kongsberg.com/maritime .
Kongsberg Maritime AS www.kongsberg.com
Instruction Manual
Table of contents
ABOUT THIS MANUAL .............................................................. 7
CNODE MODEM MINIS ............................................................. 8
TTC 30 (Transponder Test and Configuration unit) ............................................... 11
GENERAL ACOUSTIC CONSIDERATIONS ................................ 12
GETTING STARTED ................................................................ 14
CABLING ............................................................................... 20
Connecting the modem to external power and responder signals....................................22
OPERATING PROCEDURES ..................................................... 28
MAINTENANCE ...................................................................... 29
SPARE PARTS ........................................................................ 34
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cNODE Modem MiniS
Test and configuration cable (TTC to Modem MiniS) spare part ....................................39
Test and configuration cable (PC to Modem MiniS) spare part.......................................39
DRAWING FILE...................................................................... 40
TECHNICAL SPECIFICATIONS................................................ 49
BATTERY SAFETY................................................................... 55
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Instruction Manual
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cNODE Modem MiniS
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About this manual
This manual includes all necessary documentation to safely install, operate and maintain the system.
Target audience
This manual is intended for all users of the system.
Online information
All end-user documentation can be downloaded from our website.
https://www.kongsberg.com/maritime/
Registered trademarks
Observe the registered trademarks that apply.
Windows ® is a registered trademark of Microsoft Corporation in the United States and other countries.
HiPAP ® is a registered trademark of Kongsberg Maritime AS in Norway and other countries.
cNODE ® is a registered trademark of Kongsberg Maritime AS in Norway and other countries.
cPAP ® is a registered trademark of Kongsberg Maritime AS in Norway and other countries.
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cNODE Modem MiniS Instruction Manual
cNODE Modem MiniS
Topics
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System description
cNODE Modem MiniS is designed for the Point 2 Point transfer of data between two cNODE’s or to a surface vessel equipped with any HiPAP or μPAP systems.
The data telemetry operates on CYMBAL digital protocol, Kongsbergs field proven robust propriety link. Data rates of up to 6 kb/s are available. One cNODE Modem can address several other cNODE Modems during operation using the Kongsberg Link User
Protocol. The modem is simple to configure with the TTC Light software.
Naming description
The modem name consists of the model name, the model number, the transducer beam width and any options included.
Model name cNODE Modem MiniS
Model number
First digit = Frequency band
• 3 = 30 kHz
Second digit = Depth rating
• 4 = 4000 m
• 7 = 7000 m
Transducer beamwidth
• 180 = 180° beam width
• 40V = 40° vertical beam width
Optional modem modules
S : Split version for remote transducers
Modem identification
The modem have labels that identifies
• the modem name
• serial number
• default channels
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cNODE Modem MiniS Instruction Manual
System units
Modems
The modems have a depth rating of up to 7000 metres, and the housing is an anodised aluminium or titanium tube which is polyurethane coated to protect against corrosion and abrasion.
There are several models available with different beam widths. All modems have an internal tilt sensor ±90° and a rechargeable Li-Ion battery. The modem can be charged from an on deck battery charger or from an external 24 V source during operation.
Battery charger
Charging a battery is a process with an inherent risk so check applicable procedure(s) prior to charging in order to first assess the level of the inherent risk; and then, if necessary, apply suitable controls to mitigate the inherent risk before charging.
The battery charger charges the internal battery in approximately 1 hour. The LED charge status indicator shows when charging is complete.
Remote transducers
You need a modem with a dedicated end cap for the remote transducers.
There are different remote transducers available for many uses.
The transducer cable has two Subconn connectors; MCIL4F and
MCIL4M. The cable connects the remote transducer to the modem.
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TTC 30 (Transponder Test and Configuration unit)
The transponder test and configuration unit is designed for on deck testing and configuration of the transponders.
The TTC can test all Kongsberg modem high frequency channels,
Cymbal and FSK. It can also test telemetry modems with internal and external sensors.
Support information
Should you need technical support for your cNODE Modem MiniS system you must contact a Kongsberg Maritime office. A list of all our offices is available on our website.
You can also contact our main support office in Norway.
Manuals and technical information can be downloaded from our support website.
Company name
Address
Telephone
Telephone 24h support
Website
Support website
Email address
Kongsberg Maritime AS
Strandpromenaden 50, 3183 Horten, Norway
+47 33 03 41 00
+47 33 03 24 07 https://www.kongsberg.com/maritime/
Product support A to Z [email protected]
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cNODE Modem MiniS Instruction Manual
General acoustic considerations
Take this information into consideration when deploying the modems.
Acoustic range
The term depth rating should not be confused with the term acoustic range . The acoustic range is dependent on many factors, and some of the factors are outside the control of the user.
Vessel system
The directivity and coverage area for the vessel system is different, depending on which system you are using. Some systems have high directivity and omnidirectional coverage, while other systems has reduced coverage and less directivity. The modem should always be within the coverage cone of the vessel system.
Transducer type
There are different types of transducers used with the modems depending on operational needs. An omnidirectional transducer, such as TD180, covers a large area, but has less acoustic power compared to a focused transducer, such as TD30V. A focused signal gives less footprint/coverage. The vessel should always be within the signal footprint of the modem.
Tx Power
The ability to detect signals depends on the signal strength. The transmission power can be adjusted, both for the vessel system and for the modem.
Acoustic noise
Acoustic noise is present at all vessels. At given conditions, the noise level can be excessive. A vessel’s propellers and thrusters produce acoustic noise during manoeuvring, and in certain instances onboard machinery and pumps may also produce acoustic noise when in use. Heavy propeller/thruster use as well as waves can generate air bubbles, which can get in front of the vessel’s transducer and block the acoustic signal.
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General acoustic considerations
Sound velocity and ray bending
Variations in water temperature affects the velocity of sound through the water column, and variations in the ocean’s salinity level can bend the acoustic signal making it impossible for the signal to reach the vessel.
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cNODE Modem MiniS Instruction Manual
Getting started
Topics
Pre-deployment checks, page 17
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Turning on the modem
The modem is designed for operation in water only. The modem may be operated in air for test purposes over a short period of time.
Prerequisites
The modem must be charged before use.
Procedure
1 Grease the connector with Molykote 44 Medium or equivalent grease.
Lubricating SEACON connectors, page 31
2 Connect the on/off plug to the end cap connector.
3 Tighten the locking sleeve to the end cap connector.
Result
A buzz can be heard within 25 seconds as a confirmation that the modem is activated.
Further requirements
It is recommended to test the modem with the Test and Configuration unit (TTC) to make sure it is working properly before operation.
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Turning on the TTC
Use the Transponder Test and Configuration unit to check that the transponder is ready for use.
Procedure
1 Open the suitcase.
2 Turn on the main power switch to start the program.
This takes approximately 1.5 minutes.
Acoustic test
Test the modem acoustics to make sure it is functioning.
Procedure
1 Set TTC Power by using the left/right arrows to select the power level and tap
Set to confirm your selection.
2 Connect the test transducer cable to the upper right connector.
3 Place the test transducer face to face with the modem transducer.
4 Select the Acoustic test tab.
5 Type in the serial number, if necessary.
6 Type in the modem channel number, if necessary.
7 Tap Interrogate .
8 A green indicator will flash on the display if there is acoustic contact with the modem.
9 Tap Interrogate again to stop the acoustic test.
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Pre-deployment checks
Before deploying the modem, it is important to do the following checks to make sure the operation goes smoothly.
Context
It is recommended to test the modem with the Test and Configuration unit (TTC) to make sure it is working properly before operation.
Procedure
1 Make sure the locking cord is in place.
2 If the unit has been altered from the factory pre-sets, check that the unit is configured according to your requirements.
3 Make sure the battery is fully charged.
4 Push the pressure relief valve in to confirm that it is flush with the end cap.
5 Switch the modem ON by inserting the on/off plug.
6 Perform an acoustic test using a Transponder Test and Configuration (TTC) unit:
a Interrogate the modem.
b Read battery status and confirm that it will last for the upcoming operation.
c Read the power setting and confirm it is correct for the upcoming operation.
Result
The modem is ready for use.
Deployment
The modem is designed for operation in water only. The modem may be operated in air for test purposes over a short period of time.
Prerequisites
The modem must be charged before use. It is recommended to test the modem with the
Test and Configuration unit (TTC) to make sure it is working properly before operation.
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cNODE Modem MiniS Instruction Manual
Description
When you fit the modem onto a vehicle/structure, the unit must be positioned with the transducer upright and there must be a clear line of sight between the transducer on the modem and the vessel’s transducer.Use a hose clamp with rubber protection to secure the modem.
The modem has an internal tilt sensor, where forward is towards the embossed logo, and upwards is toward the transducer.
Recovering the modem
It is important to perform these recovery checks after every operation.
Procedure
1 Wash the unit thoroughly in warm fresh water to dissolve any salt deposits and clean off any sand or silt.
2 As an extra precaution, it is recommended that the unit is left to soak in fresh water to allow salt to dissolve and diffuse from hard-to-reach areas, such as crevices between mating parts.
Leave the unit to soak for 24 hours, or as long as practical conditions allow.
3 Dry off the unit and make sure that there is no water around the on/off plug or the external connector.
4 Turn the unit off by removing the on/off plug or disconnecting the external cable.
5 Recharge the unit.
Cymbal protocol
Cymbal is the acoustic protocol used both for positioning of subsea transponders in
SSBL/LBL mod and data communication to and from transponders. It uses Direct
Sequence Spread Spectrum (DSSS) signals.
There are 10 wide band carrier frequencies with 56 unique codes. The bandwidth of each band is 4 kHz. There are 560 unique channels in total.
Channel names
M8xx
M6xx
M4xx
M2xx
Mxx
Centre frequency
24.0 kHz
24.4 kHz
24.8 kHz
25.2 kHz
25.6 kHz
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Channel names
M1xx
M3xx
M5xx
M7xx
M9xx
Centre frequency
26.0 kHz
26.4 kHz
26.8 kHz
27.2 kHz
27.6 kHz
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cNODE Modem MiniS Instruction Manual
Cabling
Topics
Configuration or power connector pinout, page 21
Connecting the modem to external power and responder signals, page 22
Modem connector pinout, page 23
Connecting the modem to a RS-232 signal, page 25
Connecting the modem to a RS-422 signal, page 26
Connecting the modem to a RS-485 signal, page 27
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Configuration or power connector pinout
The external connector is for configuration, responder function, on/off function and charging.
This is the pin configuration for a male connector, as seen towards the connector (face view).
Pin 1, 2 and 3 is for configuration.
Pin 4 and 5 is for responder function.
Pin 6 and 8 is for on/off function.
Pin 7 and 8 is for external power.
6
7
4
5
8
Pin number
1
2
3
Signal
Responder trigger +
Responder trigger -
On/Off
External power (24 VDC)
Ground
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cNODE Modem MiniS Instruction Manual
Connecting the modem to external power and responder signals
The modem can be used with the internal battery or be connected to an external power source.
Prerequisites
This is the pin configuration for a male connector, as seen towards the connector (face view).
1
2
3
4 Responder trigger+
5 Responder trigger-
6 On/Off
7 External power(24 VDC)
8 Ground
Procedure
1 Use the cable with part number 402462 from Kongsberg.
2 Connect wire 6 and 8 in the pigtail (the ON/OFF function).
When 6-8 are linked, the modem is ON.
With no connection between 6-8, the modem is OFF.
3 Make sure that the external power supply 24 VDC is between 20 and 28 VDC.
4 Check the responder trigger signal.
5 Switch ON the unit by inserting the external power/responder cable.
Further requirements
It is recommended to test the modem with the Test and Configuration unit (TTC) to make sure it is working properly before operation.
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Modem connector pinout
This is the pin configuration for a female plug, as seen towards the plug (face view).
6
7
8
Pin number
1
2
3
4
5
RS-232
Signal
RS-232 Tx
RS-232 Rx
Ground
RS-422 Tx +
RS-422 Tx –
RS-422 Rx +
RS-422 Rx –
Ground
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cNODE Modem MiniS Instruction Manual
RS-422
RS-485
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Connecting the modem to a RS-232 signal
The modem can be used with the internal battery or be connected to an external power source.
Context
This is the pin configuration for a female connector, as seen towards the connector
(face view).
A
B cNODE Modem MiniS
User connector
1 RS-232 Tx
2 RS-232 Rx
3 Ground
Procedure
1 Use the cable with part number 427240 from Kongsberg.
2 Connect wire 1 to the user RS-232 Rx.
3 Connect wire 2 to the user RS-232 Tx.
4 Connect wire 3 to the user RS-232 Ground.
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cNODE Modem MiniS Instruction Manual
Connecting the modem to a RS-422 signal
The modem can be used with the internal battery or be connected to an external power source.
B
1
Context
This is the pin configuration for a female connector, as seen towards the connector
(face view).
A cNODE Modem MiniS
User connector
2
3
4 RS-422 Tx +
5 RS-422 Tx –
6 RS-422 Rx +
7 RS-422 Rx –
8 Ground
Procedure
1 Use the cable with part number 427240 from Kongsberg.
2 Connect wire 4 to the user RS-422 Rx+.
3 Connect wire 5 to the user RS-422 Rx-.
4 Connect wire 6 to the user RS-422 Tx+.
5 Connect wire 7 to the user RS-422 Tx-.
6 Connect wire 8 to the user RS-422 Ground.
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Connecting the modem to a RS-485 signal
The modem can be used with the internal battery or be connected to an external power source.
B
1
Context
This is the pin configuration for a female connector, as seen towards the connector
(face view).
A cNODE Modem MiniS
User connector
2
3
4 RS-422 Tx +
5 RS-422 Tx –
6 RS-422 Rx +
7 RS-422 Rx –
8 Ground
Procedure
1 Use the cable with part number 427240 from Kongsberg.
2 Connect wires 4 and 6.
3 Connect this wire to the user Tx+/Rx+.
4 Connect wires 5 and 7.
5 Connect this wire to the user Tx-/Rx-.
6 Connect wire 8 to the user RS-485 Ground.
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Operating procedures
The modem is operated from the HiPAP operator station APOS.
• Refer to APOS online help for descriptions.
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Topics
Charging the battery (on-deck), page 30
Lubricating SEACON connectors, page 31
Battery charger status and troubleshooting, page 32
Maintenance
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Safety features
The modem has a safety valve for releasing pressure that might build up inside.
Pressure relief valve
The transponder is fitted with a pressure relief valve at the bottom of the unit. The relief valve prevents overpressure. This valve will release the pressure if it exceeds approximately 1.0 bar.
The relief valve will normally pop out gently releasing the pressure. The valve is reset by firmly pushing the valve back in and is levelled with the surrounding surface.
Resetting the valve can in certain cases be obstructed due to production of acids and salts leaking from a damaged battery. In such cases the battery and circuits may have been damaged. Please contact Kongsberg Maritime for assistance.
Handling a transponder with an open relief valve or heated body
If the modem body is hot when recovered, place the modem fully submerged in a bucket of water for 24 hours or deploy into the sea permanently. If this method is impossible, the modem can be cooled with lots of cold water using a fire hose.
If the modem pressure relief valve emits gas or liquids when recovered, place the it fully submerged in a bucket of water for 24 hours or deploy into the sea permanently. If this method is impossible, the modem can be cooled with lots of cold water using a fire hose.
Charging the battery (on-deck)
Charging a battery is a process with an inherent risk so check applicable procedure(s) prior to charging in order to first assess the level of the inherent risk; and then, if necessary, apply suitable controls to mitigate the inherent risk before charging. Follow the charging procedure carefully.
Context
The battery must be fully charged before long term storage and it is recommended to recharge the battery every 6 months to make sure the battery does not discharge completely over time. A completely discharged battery will not charge, as all lithium ion batteries.
To comply with regulations for air transportation, the battery must have 30 % or less remaining capacity.
The battery charger will only start to charge if the battery capacity is lower than 96 %.
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Caution
Equalize the temperature of the cNODE Modem MiniS to between 10 °C and 40 °C before charging it.
For on-deck charging, use the cNODE battery charger only.
Never charge the battery unattended.
Procedure
1 Switch off the cNODE Modem.
2 Let the unit warm up or cool down to an ambient temperature of 10 °C to 40 °C before charging.
3 Connect the battery charger plug to the connector on the modem marked CHARGE.
4 Connect the battery charger to mains (110 or 220 VAC).
5 Remove the power cord after charging, before removing the connector from the cNODE Modem MiniS.
Result
The LED indicator on the charger flashes green when charging. It normally takes about
30 seconds before the charging starts and the LED indicator starts flashing green after connecting the cNODE battery charger to the mains. The battery will be charged within
1 hour. The LED indicator will stay green when fully charged.
The modem is ready for use.
Lubricating SEACON connectors
SEACON connectors require very little maintenance. They are designed to be used in harsh environments and thus limited amounts of dirt and grit do not affect their performance.
Context
It is recommended that, upon disconnecting or retrieving the system, the connectors be cleaned, to storage (if possible, remate with dummy plugs). Prior to deployment the following maintenance procedure is recommended:
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Procedure
1 Demate the connector set.
2 Flush connector interface with fresh water (deionized water if available), remove all dirt, grit and grease.
3 Inspect for damage in sealing areas, excessive corrosion, debonding of the cable and connector interface and cuts in the cable jacket.
4 Apply thin film of dilectric compound (DC) grease, silicon based, to sealing areas of male connector and across the face of the female connector. If the bulkhead connector (BC) is removed from it’s housing then replace facial o-ring and make sure that o-rings are lubricated and in good condition. The use of some oil-based propellants in spray cans can cause conductivity problems in neoprene.
5 Mate the connector halves, wipe away any excess grease off the interface line of the mated set.
Battery charger status and troubleshooting
The battery charger has a LED indicator for easier troubleshooting.
LED indicator
Flashing green
Steady green
Flashing red
What it means
The battery is charging
The battery is fully charged
• The charger is not connected to the transponder
• Failure in charger/transponder connection
• Charger might be faulty
How to fix this
Disconnect all cables and wait 1 minute before reconnecting the cables and connect power supply to mains (110 or 220 Vac).
If the LED indicator is still flashing red:
Steady red • The battery temperature might be outside the charging specification
• Possible battery failure
Charger might be faulty Contact your local Kongsberg Maritime office.
• Let the unit warm up or cool down to an ambient temperature of 10 °C to 40 °C before charging.
• Disconnect all cables and wait
1 minute before reconnecting the cables and connect power supply to mains (110 or 220
Vac).
If the LED indicator is still flashing red:
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LED indicator
No light
What it means
It normally takes about 30 seconds before the battery starts charging and the LED indicator starts flashing green after connecting the cNODE battery charger to the cNODE
Modem MiniS and then to the mains (110 or 220 VAC).
How to fix this
Possible battery failure Contact your local Kongsberg Maritime office.
Disconnect all cables and wait 1 minute before reconnecting the cables and connect power supply to mains (110 or 220 Vac).
The charger or cNODE Modem
MiniS might be faulty. Contact your local Kongsberg Maritime office.
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Spare parts
Topics
cNODE Modem MiniS 34-S spare part, page 36
Battery charger spare part, page 37
ON/OFF plug spare part , page 37
Configuration or power cable spare part, page 37
Modem cable spare part, page 37
Transducer cable spare part, page 37
Floating collar spare part, page 38
Transducer guard spare part, page 38
Test and configuration cable (TTC to Modem MiniS) spare part, page 39
Test and configuration cable (PC to Modem MiniS) spare part, page 39
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Ordering spare parts
To make the order process as short and efficient as possible, you must provide accurate information about the product, the part you need, and yourself.
The following information must be provided with your order:
• Part name and/or description
• Our part number
• Number of items required
• Your shipment address
• Preferred shipment method
• Required date of delivery from us
For certain spare parts (typically complete units, printed circuit boards and software) the vessel name is also useful, as this allows us to update our vessel database.
cNODE Modem MiniS 34-180 spare part
• Part name : Modem MiniS 34-180
• Part number : 425260
cNODE Modem MiniS 34-40V spare part
• Part name : Modem MiniS 34-40V
• Part number : 417930
cNODE Modem MiniS 37-40V spare part
• Part name : Modem MiniS 37-40V Ti
• Part number : 443254
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cNODE Modem MiniS 34-S spare part
• Part name : Modem MiniS 34-S
• Part number : 475529
TDR180 spare part
Aluminium
• Part name : cNODE Modem MiniS TDR180
• Part number : 349742
Stainless steel
• Part name : cNODE Modem MiniS TDR180-St
• Part number : 375361
TDR30H spare part
Aluminium
• Part name : cNODE Modem MiniS TDR30H
• Part number : 345773
Stainless steel
• Part name : cNODE Modem MiniS TDR30H-St
• Part number : 375359
TDR40V spare part
Aluminium
• Part name : cNODE Modem MiniS TDR40V
• Part number : 349743
Stainless steel
• Part name : cNODE Modem MiniS TDR40V-St
• Part number : 375360
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Battery charger spare part
• Part name : cNODE Modem MiniS battery charger
• Part number : 404199
ON/OFF plug spare part
• Part name : ON/OFF plug with locking sleeve
• Part number : 401633
Configuration or power cable spare part
• Part name : Pigtail cable with locking sleeve
• Part number : 408094
Modem cable spare part
• Part name : Pigtail cable with locking sleeve
• Part number : 427240
Transducer cable spare part
• Part name : cNODE Modem MiniS transducer cable
• Part number : 345772
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Floating collar spare part
• Part name : Floating collar
• Part number : 442750
Transducer guard spare part
• Part name : Transducer guard
• Part number : 439442
TTC 30 spare part
• Part name: TTC 30 (Transponder Test and Configuration unit)
• Part name: 345775
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Test and configuration cable (TTC to Modem
MiniS) spare part
• Part name: Test and configuration cable (TTC to Modem MiniS) spare part
• Part number: 407647
Test and configuration cable (PC to Modem
MiniS) spare part
• Part name : Test and configuration cable (PC to Modem MiniS) spare part
• Part number : 407648
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Drawing file
Topics
Modem MiniS 3x-40V dimensions, page 41
Modem MiniS 3x-180 dimensions, page 42
Modem MiniS 3x-S dimensions, page 43
Transducer guard dimensions, page 44
Floating collar dimensions, page 45
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Modem MiniS 3x-40V dimensions
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Modem MiniS 3x-180 dimensions
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Modem MiniS 3x-S dimensions
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Transducer guard dimensions
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Floating collar dimensions
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TDR180 dimensions
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TDR40V dimensions
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TDR30H dimensions
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Technical specifications
Topics
Performance specifications, page 50
Weights and outline dimensions, page 53
Environmental requirements, page 54
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Performance specifications
These performance specifications summarize the main functional and operational characteristics of the system.
• Operating frequency : 21 – 31 kHz
• Responder trigger signal : 5 - 25 V positive logic pulse (2 - 6 ms)
• Configuration or power connector : Seacon MCBH8MDO
• Configuration or power cable : Seacon MCIL8F, 0.60 m
• Modem connector : Seacon MCBH8FDO
• Modem cable : Seacon MCIL8M, 0.60 m
• Internal tilt sensor : ±90°
CYMBAL acoustic data communication protocol overview
Profile name
P-170
P-450
P-1100
P-1800
P-2400
P-2500
P-4500
P-6000 6000
P-9000 9000
P-1200
0
Acoustic data speed
(bit/s)
170
450
1100
1800
2400
2500
4500
Reply size, user data
(bytes)
42
112
144
454
168
608
1099
1345
2206
12000 2821
Transmit duration
(s)
2.1
2.1
1.1
2.0
0.6
2.0
2.0
1.9
2.0
2.0
Input buffer size
(bytes)
3936
12796
32000
Data output delay
(s)
<0.1
<0.1
<3.1
31740 <7.4
Control and data
Data 32000 <3.0
32000 <7.5
Control and data
32000 <10.3
Data
32000 <11.5
Data
32000 TBD Data
32000 TBD Data
Typical applications
Control All
Control and data
All
Control and data
All
Supported product
Uplink
(Rx Data)
Downlink
(Tx Data)
All
All
All
All All
A, B, C A, B, C
A, B, C A, B, C
A, B, C A, B, C
A, C
A
A
A, C
A, C
A, C
A HiPAP xx2, μPAP
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B
C
D cNODE Maxi/Midi/Mini, cPAP cNODE MiniS/Modem MiniS
HiPAP xx1
Modem MiniS 34-180
• Depth rating : 4000 m
• Operating range : 1000 m (depending on conditions)
• Operating battery lifetime :
– Quiescent battery lifetime : 30 days
• Cymbal (Low power, 1 second update rate) : > 2.5 days
• Cymbal (Low power, 3 second update rate-power saver mode) : > 7 days
• FSK (High power, 3 second update rate) : > 4.5 days
• Battery capacity with external power : 75 to 80 %
Modem MiniS 34-40V
• Depth rating : 4000 m
• Operating range : 5000 m (depending on conditions)
• Operating battery lifetime :
– Quiescent battery lifetime : 30 days
– Cymbal (Low power, 1 second update rate) : > 2.5 days
– Cymbal (Low power, 3 second update rate-power saver mode) : > 7 days
– FSK (High power, 3 second update rate) : > 4.5 days
• Battery capacity with external power : 85 to 95 %
Modem MiniS 37-40V Ti
• Depth rating : 7000 m
• Operating range : 5000 m (depending on conditions)
• Operating battery lifetime :
– Quiescent battery lifetime : 30 days
– Cymbal (Low power, 1 second update rate) : > 2.5 days
– Cymbal (Low power, 3 second update rate-power saver mode) : > 7 days
– FSK (High power, 3 second update rate) : > 4.5 days
– Battery capacity with external power : 85-95 %
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cNODE Modem MiniS Instruction Manual
Common for all 180° transducers
• Transducer beam : 180°
• Trigger level : <85 dB
• Source level : 188 dB
Common for all 40° transducers
• Transducer beam : 40° Vertical
• Trigger level : <80 dB
• Source level : 203 dB
TDR30H
• Transducer beam : 30° Horizontal
• Trigger level : <80 dB
• Source level : 194 dB
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Weights and outline dimensions
These weights and outline dimension characteristics summarize the physical properties of the system.
Model
Modem MiniS 34-40V
Modem MiniS 34-180
Height
321 mm
305.5 mm
Modem MiniS 37-40V Ti 321 mm
Modem MiniS 34-S
TDR180
277 mm
160 mm
TDR40V
TDR30H
161 mm
213 mm
Model
Battery charger
Floating collar
Transducer guard
Depth
80.7 mm
350 mm
129 mm
Diameter
104 mm
106 mm
105 mm
105 mm
88 mm
100 mm
77 mm
Width
157.7 mm
350 mm
137 mm
Weight in air
4.6 kg
4 kg
6.5 kg
4.3 kg
1.7 kg
2.3 kg
1.7 kg
Height
47.3 mm
564 mm
135 mm
Weight in water
2.1 kg
2.1 kg
4.0 kg
2.1 kg
1.0 kg
1.3 kg
0.9 kg
Weight
0.6 kg
16.7 kg
0.44 kg
Power requirements
These power characteristics summarize the supply power requirements for the system.
Battery
• Battery type : Li-Ion (LiFePO
4
)
• Nominal capacity : 58 Wh
Battery charger
• Input voltage : 115/230 VAC 50–60 Hz maximum 1.4 A
• Output voltage : 24 VDC, 4 A
External power
• Input voltage : 24 VDC (20-28 VDC), 1 A/24 W
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cNODE Modem MiniS Instruction Manual
Environmental requirements
These environmental specifications summarize the temperature and humidity specifications for the system.
• Operating temperature : -5 to 55 °C
• Storage temperature : -30 to 70 °C
• Vibration range : 2 - 100 Hz
• Excitation level : 2-13.2 Hz ± 1.4 mm, 13.2-100 Hz 1 g
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Battery safety
Topics
SECTION 1: Identification, page 56
SECTION 2: Hazards identification, page 56
SECTION 3: Composition, page 57
SECTION 4: First aid measures, page 57
SECTION 5: Firefighting measures, page 58
SECTION 6: Accidental release measures, page 58
SECTION 7: Handling and storage, page 59
SECTION 8: Exposure control and personal protection, page 59
SECTION 9: Physical and chemical properties, page 60
SECTION 10: Stability and reactivity, page 60
SECTION 11: Toxicological information, page 60
SECTION 12: Ecological information, page 60
SECTION 13: Disposal considerations, page 61
SECTION 14: Transport information, page 61
SECTION 15: Regulatory information, page 62
SECTION 16: Other information, page 62
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cNODE Modem MiniS Instruction Manual
SECTION 1: Identification
The specification describes the technical parameters for the battery.
The cNODE Modem MiniS contains a custom made 58 Wh Li-Ion battery.
• Product name : cNODE MiniS Battery
• Part number : 396782
• Manufacturer : Kongsberg Maritime AS
• Address : Strandpromenaden 50, 3190 Horten, Norway
• Telephone : +47 33 03 24 07 (24 h)
• Email address : [email protected]
• Website : https://www.kongsberg.com/maritime
Note
The battery is a solid and sealed unit. The battery cannot be opened to reveal the individual cells.
For additional information about the cells inside the sealed battery pack, see the safety data sheet provided by the cell manufacturer.
https://lithiumwerks.com/
SECTION 2: Hazards identification
The battery is not labelled with a hazmat label. It is not classified as dangerous or hazardous when undamaged and used as intended, and as such it is exempted from
GHS (Globally Harmonized System of Classification and Labelling of Chemicals) classification and labelling.
Do not open, disassemble, crush or burn the battery. The battery contains dangerous ingredients. Exposure to the ingredients contained within the battery cells could be harmful. The battery cells include a barrier, preventing exposure to the user and environment. The battery cells are not classified as hazardous according to Regulation
(EC) No. 1272/2008.
The chemicals in the battery cells are contained in a sealed enclosure. Risk of exposure occurs only if the cell is mechanically, thermally or electrically abused to the point of compromising the enclosure. If this occurs, exposure to the electrolyte solution contained within can occur by inhalation, ingestion, eye contact and skin contact. The electrolyte solution can be corrosive and may cause irritation and burns.
Other hazards
• Overcharge: If the cells that form the battery block are overcharged, the results may be a thermal runaway.
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• External fire: Internal pressure and thermal runaway may be the consequences if the cells inside the battery are exposed to temperatures above 85 °C.
• Internal short circuit: Internal short circuit in a cell. Destruction of the separator can cause a short circuit between the anode and cathode. Thermal runaway and fire is possible.
• Water ingress: Internal pressure, thermal runway and chemical reactions may be the consequence.
The transponder is fitted with a pressure relief valve at the bottom of the unit. The relief valve prevents overpressure. Noxious gases and ingredients will then leak out of the transponder until the chemical reactions have stopped. Products generated by the chemical reactions during an emergency may however clog this pressure release valve.
SECTION 3: Composition
The battery is solid with a hard surface.
The lithium metal cells have the following chemical formula:
Li-Ion (LiFePO
4
)
• Negative electrode : Lithium
• Positive electrode : Carbon
• Nominal capacity : 58 Wh
• Lithium weight : 5.3 g
Note
For additional information about the cells inside the sealed battery pack, see the safety data sheet provided by the cell manufacturer.
• Manufacturer : Lithium Werks
• Cell type : APR18650
• Manufacturer’s website : https://lithiumwerks.com
SECTION 4: First aid measures
The battery will release toxic fumes if burned or exposed to fire.
If subjected to gas from a burning battery, remove the source of contamination or move yourself and any victims to fresh air. Seek medical advice.
• Inhalation : The chemicals are lung irritant. Avoid inhaling any vented gases. Remove the victim and yourself from exposure. Rest and keep warm. If breathing is difficult, seek emergency medical attention.
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cNODE Modem MiniS Instruction Manual
• Skin contact : The chemicals are skin irritant. Rinse immediately with a lot of water and soap for at least 15 minutes. Wipe immediately away excess material with waterless hand cleaner. Remove contaminated clothing and wash it thoroughly before reuse.
• Eye contact : The chemicals are eye irritant. Flush immediately with a lot of clear tepid water for at least 15 minutes.
• Ingestion : Exposure to the chemicals may cause tissue damage to throat and gastro/respiratory tract if swallowed. If ingested, rinse mouth and surrounding area with tepid water. Dilute by drinking plenty of water. Seek medical advice.
SECTION 5: Firefighting measures
The transponder is designed to withstand damage to the internal battery pack.
Non-flammable material is used. In case of fire, move the battery away from the fire area if you can do it without compromising your own safety. Extreme mechanical abuse to the battery may result in a ruptured seal and exposure.
The individual cells in the battery pack contain a flammable liquid electrolyte that may vent, ignite and produce sparks when subjected to high temperatures (> 150 °C/302 °F), when damaged or abused. A burning battery can ignite other batteries in close proximity.
Suitable extinguishing media are dry chemical, CO2, water spray or regular foam. Cool down the battery/transponder with copious amounts of cold water.
The interaction with water or water vapour and exposed lithium hexafluorophosphate
(Li PF6) may result in the generation of hydrogen and hydrogen fluoride (HF) gas.
Contact with battery electrolyte may be irritating to skin, eyes and mucous membranes.
Fire will produce irritating, corrosive and/or toxic gases. Fumes may cause dizziness or suffocation. Don a self-contained breathing apparatus (SCBA).
Note
In case of an external fire, always remove transceiver units and lithium batteries.
SECTION 6: Accidental release measures
During normal operation, accidental release measures are not applicable. Extreme mechanical abuse to the battery may result in a ruptured seal and exposure.
As an immediate precautionary measure, isolate the spill or leak area at least 25 metres
(75 feet) in all directions. Keep unauthorized personnel away. Stay upwind, and keep out of low areas. Ventilate closed areas before entering. Wear adequate personal protective equipment.
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Prevent material from contaminating soil and from entering sewers or waterways. Stop the leak if safe to do so. Contain the spilled liquid with dry sand or earth. Clean up the spills immediately.
Absorb spilled material with an inert absorbent (dry sand or earth). Scoop contaminated absorbent into an acceptable waste container. Collect all contaminated absorbent and dispose of it according to relevant regulations. Scrub the area with detergent and water; collect all contaminated water for proper disposal.
SECTION 7: Handling and storage
Do not open, disassemble, crush or burn the battery.
1 Do not expose the battery to water, sea water or other high-conductivity liquids.
2 Avoid mechanical or electrical abuse.
3 Do not expose the battery to temperatures outside the range of -30 °C to +70 °C.
4 Store in a dry location.
To minimize any adverse affects on the battery performance it is recommended that it is kept at room temperature (25 °C ± 5 °C). A storage temperature outside the recommended temperature range may foreshorten the service life.
To avoid complete discharge of the battery during long term storage, the battery should be fully charged and recharged every 6 months. A completely discharged battery will not charge, as all lithium ion batteries.
SECTION 8: Exposure control and personal protection
Airborne exposures to hazardous substances are not expected when the battery is undamaged and used as intended. Personal protective equipment (PPE) is not required when the battery is undamaged and used as intended. Don personal protective equipment if the battery is damaged and you are at risk for exposure to the chemicals inside.
In the event of fire or physical damage to the battery, follow the mandatory rules for personal protection.
• Fire or explosion : Don a self-contained breathing apparatus (SCBA).
• Exposure to noxious gas : Chemical-resistant gloves and safety glasses.
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cNODE Modem MiniS Instruction Manual
SECTION 9: Physical and chemical properties
The battery is solid with a hard surface. There is no risk for exposure to the chemicals inside an undamaged battery during normal operation and transportation.
The battery is a solid and sealed unit. The battery cannot be opened to reveal the individual cells.
For additional information about the cells inside the sealed battery pack, see the safety data sheet provided by the cell manufacturer.
Cell manufacturer
• Manufacturer : Lithium Werks
• Manufacturer’s website : https://lithiumwerks.com/
SECTION 10: Stability and reactivity
The battery is stable. No specific handling requirements apply.
Avoid exposing the battery to fire or temperatures above 80 °C. Do not disassemble, crush, short or install the battery with incorrect polarity. Avoid mechanical or electrical abuse. Do not immerse in seawater or other high conductivity liquids.
The battery will release toxic fumes if burned or exposed to fire. Breaching of the individual cell enclosure may lead to generation of hazardous fumes which again may include extremely hazardous hydrofluoric acid (HF).
SECTION 11: Toxicological information
Acute oral, dermal and inhalation toxicity data are not available for this battery.
Risk of irritation occurs only if the battery is abused to the point of breaking the container and opening it to reveal the individual cells. If this occurs, irritation to the skin, eyes and respiratory tract may occur.
SECTION 12: Ecological information
Provided that the battery pack is disposed of according to local regulations and/or law, it will not have any environmental impact.
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SECTION 13: Disposal considerations
Adhere to applicable laws, regulations and guidelines when disposing of the batteries.
A lithium thionyl chloride battery does not contain any heavy metals, and is therefore not regarded as special waste (it contains only biodegradable parts).
A used lithium battery can contain a significant amount of residual energy. It is the danger of explosion that presents a problem when disposing of a battery. Used batteries must therefore be handled with the same care as new ones.
Note
For safe disposal, contact the nearest local company that has been approved to collect and dispose of lithium batteries.
SECTION 14: Transport information
Transportation of the cNODE Modem MiniS must take place with adherence to applicable laws, regulations and guidelines; including those who address the transportation of dangerous goods in all modes of transport. To comply with regulations for air transportation, the battery must have 30 % or less remaining capacity.
The battery is certified according to UN 38.3.
• Shipment of transponder
Each cNODE Modem MiniS transponder is transported as a closed and sealed unit, and must not be opened by unauthorized personnel.
The cNODE Modem MiniS transponder must be shipped in accordance with the prevailing national regulations; UN 3481 PI 967 Section II , Miscellaneous (Lithium
Ion batteries included in equipment) .
• Shipment of separate battery
If the battery is shipped separately, the prevailing national regulations that apply are:
UN 3480 PI 965 Section IB , Miscellaneous (Lithium Ion battery) .
For all shipments – cNODE Modem MiniS and separate batteries –, use lithium battery handling label as specified in the additional requirement of Section II of packing instructions 965, 966 and 967.
Transport identification codes:
• Aircraft : IATA DGR
• Sea transport : IMDG
• Railway : RID
• Road transport : ADR
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cNODE Modem MiniS Instruction Manual
Note
Damaged transponders that are returned to the manufacturer for repair must be transported without batteries. Damaged or spent batteries that have been recalled by the manufacturer for safety reasons must not be transported by air.
SECTION 15: Regulatory information
Not applicable.
SECTION 16: Other information
The battery manufacturers’ safety data sheets are available on their websites.
• Lithium Werks: https://lithiumwerks.com
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Index
Index
345772 transducer cable .......................................... 37
TDR30H .................................................. 36
TTC30 ..................................................... 38
TDR180 ................................................... 36
TDR40V .................................................. 36
401633 on/off plug ................................................ 37
404199 battery charger ........................................... 37
A
transducer ................................................. 10
accidental release measures battery safety ............................................. 58
Acoustic test ................................................. 16
D
deployment description ................................................ 18
description battery charger ........................................... 10
deployment ............................................... 18
dimensions technical specifications.................................. 53
dimensions drawing
transducer ............................................ 46–48
drawing
transducer outline dimensions..................... 46–48
E
signal pin number ........................................ 21
ecological information battery safety ............................................. 60
environmental requirements .............................................. 54
exposure controls battery safety ............................................. 59
F
fire fighting measures battery safety ............................................. 58
B
404199 .................................................... 37
description ................................................ 10
maintenance .............................................. 32
spare part.................................................. 37
troubleshooting........................................... 32
battery safety accidental release measures ............................ 58
ecological information .................................. 60
exposure controls ........................................ 59
fire fighting measures.................................... 58
H
handling battery safety ............................................. 59
how to charge the battery ........................................ 30
lubricating underwater connector...................... 31
preform pre-deployment checks ....................... 17
Turning on the cNODE Modem MiniS system.................................................... 15
C
charging the battery......................................... 30
connector pin out ..................................................... 21
I
interface specifications ............................................. 18
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L
lubricating underwater connector ................................... 31
M
maintenance battery charger ........................................... 32
N
TTC ........................................................ 11
naming description ................................................. 9
O
online information website ..................................................... 7
transducer ................................................. 36
transducer cable .......................................... 37
TTC30 ..................................................... 38
ordering spare parts................................................. 35
outline dimensions technical specifications.................................. 53
outline dimensions drawing
transducer ............................................ 46–48
TTC ........................................................ 11
P
transducer ................................................. 36
transducer cable .......................................... 37
TTC30 ..................................................... 38
performance specifications ............................................. 50
peripheral systems interface specifications .................................. 18
personal protection battery safety ............................................. 59
pin out connector.................................................. 21
power requirements .............................................. 53
pre-deployment checks..................................... 17
lubricating underwater connector...................... 31
Turning on the cNODE Modem MiniS system.................................................... 15
what to do before deployment.......................... 17
purpose this publication ............................................ 7
TTC ........................................................ 11
R
registered trademarks........................................ 7
requirements environmental ............................................ 54
power ...................................................... 53
temperature ............................................... 54
S
safety features pressure relief valve ..................................... 30
sensors interface specifications .................................. 18
size technical specifications.................................. 53
transducer ................................................. 36
transducer cable .......................................... 37
TTC30 ..................................................... 38
spare parts ordering ................................................... 35
specifications interface capabilities..................................... 18
outline dimensions....................................... 53
performance .............................................. 50
weight ..................................................... 53
storage battery safety ............................................. 59
Support information ........................................ 11
system description ................................................. 9
T
target audience this publication ............................................ 7
349742 .................................................... 36
345773 .................................................... 36
349743 .................................................... 36
technical requirements power ...................................................... 53
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Index
interface specifications .................................. 18
outline dimensions....................................... 53
performance .............................................. 50
weight ..................................................... 53
temperature requirements .............................................. 54
transducer about ....................................................... 10
outline dimensions drawing ....................... 46–48
spare part.................................................. 36
transducer type about ....................................................... 12
troubleshooting battery charger ........................................... 32
Turning on the cNODE Modem MiniS system ......... 15
U
underwater connector lubricating................................................. 31
V
vessel system about ....................................................... 12
W
website document downloads ..................................... 7
weight technical specifications.................................. 53
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©2022 Kongsberg Maritime
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