Schneider Electric Discrete and Analog I/O (IP20/IP65) User Guide

Hardware structure of TBX distributed I/O modules

1.3-1 Discrete monobloc TBX modules (IP20)

1.3-2 Dust and damp proof discrete TBX modules (IP65)

1.3-3 Modular TBX modules (IP20)

Presentation of TBX distributed I/O modules 2/1

TBX compatibility rules

1.5

Product reference table

__________________________________________________________________________________________________

2.1

Discrete monobloc TBX modules (IP20)

2.1-1 General

2.1-2 Physical appearance

2.2

Dust and damp proof discrete monobloc TBX modules (IP65)

2.2-1 General

2.2-2 Physical appearance

2.3

Discrete and analog modular TBX modules (IP20)

2.3-1 General

2.3-2 TBX LEP 020 and TBX LEP 030 communication modules

2.3-3 Base units

2.3-4 Cover, label and connection cable for extension

2.4

Power supply module

2.4-1 General

2.4-2 Physical appearance

2.4-3 Wiring the TBX SUP 10 power supply module

2.4-4 Characteristics of the TBX SUP 10 power supply module

2.5

Accessories

2.5-1 Accessories (IP20)

2.5-2 Accessories (IP65)

__________________________________________________________________________________________________

Functions of TBX distributed I/O modules 3/1

3.1

Summary of functions of discrete TBX modules

Programmable filter time

Page

___________________________________________________________________________

A/1

______________________________________________________

TBX distributed I/O general Contents A

___________________________________________________________________________

Section Page

_______________________________________________________________________________

3.5

Memorization of states 3/4

3.6

Configuring the programmable I/O as inputs or outputs 3/5

Resetting transistor outputs

Protection of transistor outputs

3/5

3/6

3/7

3.11 Assigning the channels in a module to several tasks (on Series 7) 3/7

3/8

3.12-1 Module power supplies (IP20)

3.12-2 Module power supplies (IP65)

3.13-1 Behaviour of modules (IP20)

3.13-2 Behaviour of modules (IP65)

__________________________________________________________________________________________________

Installation of TBX distributed I/O modules 4/1

4.1

Installation instructions

4.1-1 Arrangement of modules

4.1-2 Connecting modules

4.2

Dimensions

4.2-1 Monobloc or modular TBX modules (IP20)

4.2-2 Dust and damp proof monobloc TBX modules (IP65)

4.2-3 TBX SUP 10 power supply module

4.3

Labelling the TBX modules (IP20)

4.3-1 Attaching the Connection/Module label

4.3-2 Attaching the terminal label

4/6

4/8

4.4

Mounting/removing TBXs (IP20) 4/9

4.4-1 Mounting modules on Telequick mounting plate or DIN rail 4/9

4/10 4.4-2 Mounting a communication module on a base unit

4.4-3 Mounting the cover and the connection cable on an extension base unit 4/11

4.4-4 Connecting the extension module to the base module

4.4-5 Mounting/removing the terminal block

4/12

4/13

4.5

Wiring TBX modules (IP20, IP65)

4.5-1 Connecting the modules and sensors/preactuators

4.5-2 Connecting power supplies

4.6

Addressing TBX modules (IP20, IP65)

4.6-1 Principle

4.6-2 Coding addresses in the TBX modules

___________________________________________________________________________

A/2

______________________________________________________

TBX distributed I/O general Contents A

___________________________________________________________________________

Page

4.7

Configuring discrete base units with the input wiring check

4.7-1 Configuring IP65 discrete base units (leakage current)

4.7-2 Configuring dip-switch SW1 (IP20 discrete)

4.7-3 Configuring dip-switch SW2 (IP20 discrete)

4.7-4 Access to dip-switches SW1 and SW2 (IP20 discrete)

4/21

4/22

4/23

___________________________________________________________________________________________________

Setting up and maintenance 5/1

5.1

Description of the discrete TBX (IP20) indicator lamps

5.2

Description of the discrete TBX (IP65) indicator lamps

5.3

Procedure for installing and switching on for the first time

5.3-1 Installing a TBX (IP20) module

5.3-2 Installing a TBX (IP65) module

5.4

Fault-finding using the indicator lamps

5.4-1 Common faults

5.4-2 Discrete TBX faults

5.4-3 Analog TBX faults

___________________________________________________________________________________________________

Operating conditions 6/1

6.1

Standards (IP20)

6.2

Environment, operating conditions and limits (IP20)

6.3

Standards (IP65)

6.4

Environment, operating conditions and limits (IP65)

6/1

6/3

__________________________________________________________________________________________________

Appendices 7/1

7.1

Simplified discrete I/O wiring diagrams

7.2

TBX module power consumption table

7.3

Input and transistor output simulators for discrete TBX (IP20)

7.3-1 Input simulator

7.3-2 Transistor output simulator

7.4

Definition of the discrete TBX module terminals (IP20)

___________________________________________________________________________

A/3

______________________________________________________

TBX distributed I/O general Contents A

___________________________________________________________________________

A/4

Introduction to TBX distributed I/O 1

____________________________________________________________________________

1.1

Documentation structure

This document is intended for users who want to install and set up TBX distributed I/O modules. It is supplied with processors (Series 7, Series 1000) fitted with an integral

FIPWAY/FIPIO port. The entire documentation is structured as follows :

• A FIPWAY/FIPIO reference manual describing :

- the operating principles of the FIPWAY network or FIPIO bus,

- the installation and testing of FIPWAY or the FIPIO bus,

- the operating, adjustment and diagnostic possibilities,

- the technical characteristics of the FIPWAY network or FIPIO bus.

• This document describing the setup and installation of TBX distributed I/O modules :

- module presentation,

- module installation,

- module software installation,

- module setup and maintenance.

For installation on a Series 7 PLC

• An installation manual for model 40 PLCs describing :

- the various elements which constitute a PLC base : processors, racks, power supplies, etc.

- PLC installation,

- PLC setup and maintenance.

• A manual for the FIPWAY/FIPIO link (integrated in the Series 7 processor) describing :

- hardware installation for the link (integrated in the processor),

- software installation for the link (integrated in the processor),

- FIPWAY requests.

For installation on a Series 1000 PLC

• An installation manual for Series 1000 PLCs describing :

- the various elements which constitute a PLC base : processors, racks, power supplies, etc.

- PLC installation,

- PLC setup and maintenance,

- hardware installation of the FIPIO link (integrated in the processor).

• The manual for using the FIPIO link on Series 5000 (included in the ORPHEE documentation) describing :

- software installation for the FIPIO link.

References for all the documents quoted in this manual can be found in part C, section 11.1.

___________________________________________________________________________

1/1

___________________________________________________________________________

1.2

General

Decentralizing I/O enables the requirements of both users and machine manufacturers to be met while holding performance comparable with that of a centralized structure :

• The volume of wiring connected to sensors and preactuators is reduced,

• Mechanical constraints associated with wiring ducts are eliminated,

• Time required for designing and testing connections is reduced,

• Machine or plant availability is maximized,

• Installations are more flexible and open to expansion,

• PLCs can be operated more rationally.

TBX distributed I/O modules provide the following :

• A high level of adaptability : they may be mounted in any position, on any type of support (mounting plate, frame, DIN rail for the TBX IP20s, etc), in all industrial environments,

• The interface elements take up less space,

• Easy to set up and connect : sensors and preactuators are directly connected to screw terminals (eliminating the need for intermediate terminal blocks), integral commons, several marking levels (operational, electrical, for identifying modules and connection points).

• Connection close to the sensors and actuators in a harsh environment using IP65 TBX.

• A high level of modularity in order to adapt to the number and type of sensors and preactuators in a cell : input modules, output modules, mixed I/O modules and modules with programmable channels,

• Local management of operating modes and diagnostics of connection points and connected channels,

• Conformity with international standards.

TBX distributed I/O modules are connected to the processor via the FIPIO fieldbus, which provides 62 connection points for TBX modules (31 for P47 xxx processors).

FIPIO bus

Sensors/ preactuators Connection point

Sensors/preactuators Sensors/preactuators

___________________________________________________________________________

1/2

Introduction to TBX distributed I/O 1

____________________________________________________________________________

1.3

Hardware structure of TBX distributed I/O modules

Telemecanique offers three types of TBX distributed I/O modules :

• Monobloc TBXs, comprising only one element, which cannot be extended.

• Modular TBX units assembled by the user by combining a communication module and a base unit, which constitutes a basic module. This basic module may be extended by a second base unit and a cover and a connection cable to connect to the communication module, doubling the number of TBX connection points.

The modular structure and ability to mix modular TBXs means that they can be better adapted to the requirements of the cell.

• Dust and damp proof TBXs (IP65) made up of a single element, comprising 8 inputs or 8 outputs, 16 inputs or 16 outputs.

"Monobloc" TBX

Modular TBX

Cell

Basic module

Extension module

________________________________________________________________________________________

1.3-1 Discrete monobloc TBX modules (IP20)

TBX BLP 01 connector Monobloc TBXs have the following components :

1 An element which groups together the communication electronics and the input and/or output interfaces.

2 A removable terminal block which connects the sensors or preactuators directly to the 16 discrete

I/O in the module. The necessary power supplies are also wired to the terminal block.

2 1

The TBX BLP 01 connector connects the module to the FIPIO bus (refer to the FIPWAY/FIPIO reference manual).

___________________________________________________________________________

1/3

___________________________________________________________________________

1.3-2 Dust and damp proof discrete TBX modules (IP65)

TBX BLP 10 connector Dust and damp proof discrete TBX modules comprise only one element which includes the communication electronics and the input or output interfaces, depending on the model.

Each channel is fitted with an M12 5-pin female fast connector.

The output module has a power supply connector which is used to supply the outputs and the loads.

The module is connected to the FIPIO bus using a TBX BLP 10 connector (refer to the

FIPWAY/FIPIO reference manual).

Power supply connector

Channel connector

___________________________________________________________________________

1/4

Introduction to TBX distributed I/O 1

____________________________________________________________________________

1.3-3 Modular TBX modules (IP20)

Modular TBXs are made up of a basic module and an optional extension module, comprising the following elements :

Basic module

1 A TSX LEP xxx communication module for communication with the PLC, via the

FIPIO bus.

2 A base unit with discrete and/or analog inputs and/or outputs.

3 A removable terminal block for direct connection of the sensors and/or preactuators to the I/O. The necessary power supplies are also wired to the terminal block.

The TBX BLP 01 connector is used for connection to the FIPIO bus (refer to the

FIPWAY/FIPIO reference manual).

Extension module

4 A connection cable for linking the extension module to the communication module.

5 A protective cover for the base unit.

6 A 10, 12 or 16 discrete and/or analog inputs and/or outputs.

7 A removable terminal block identical to basic module 3 .

2 1 4 6 5

Basic module

TBX BLP 01 connector

Extension module

___________________________________________________________________________

1/5

___________________________________________________________________________

1.4

TBX compatibility rules

The distribution, in terms of modules per FIPIO bus connection point, is summarized in the following table :

Discrete monobloc (IP20)

Discrete monobloc (IP65)

Discrete and analog modular (IP20)

Number of connection points

Number of modules per connection point

2 (*)

(*) The compatibility rules for these modules and for the relevant communication modules are as follows :

Basic

Discrete TBX

Analog TBX

Discrete TBX

Analog TBX

Extension

123456789012345678

Communication

TBX LEP 020, (TBX LEP 030)

TBX LEP 030

Discrete TBX TBX LEP 020, (TBX LEP 030)

Analog TBX

Discrete TBX

Analog TBX

TBX LEP 030

Note : Discrete monobloc modules (IP20 and IP65) have an integral communication module

___________________________________________________________________________

1/6

Introduction to TBX distributed I/O 1

____________________________________________________________________________

1.5

Product reference table

Type of module Reference

Monobloc discrete TBX CEP 1622

IP20 TBX CSP 1622

TBX CSP 1625

Monobloc discrete TBX EEP 08C22

IP65 TBX ESP 08C22

TBX EEP 1622

TBX ESP 1622

Type of I/O

16 inputs 24V

16 transistor outputs 24V 0.5A

16 relay outputs 50VA

8 inputs 24V (Wiring check)

8 transistor outputs 24vV0.5A (Wiring check)

16 inputs 24V

16 transistor outputs 24V 0.5A

Discrete base unit TBX DES 1622

IP20 TBX DES 16C22

16 inputs 24V

16 inputs 24V (Wiring check)

TBX DES 16 F22 16 inputs 24V (Programmable filtering)

TBX DES 1633 16 inputs 48V

TBX DMS 16C22 8 inputs 24V / 8 transistor outputs 24V 0.5A

(Wiring check)

TBX DMS 16P22 8 inputs 24V / 8 inputs or transistor outputs

24V 0.5A (8 programmable channels)

TBX DMS 16C222 8 inputs 24V / 8 transistor outputs 24V 2A

(Wiring check)

TBX DMS 1025

TBX DMS 1625

8 inputs 24V / 2 relay outputs 50VA

8 inputs 24V / 8 relay outputs 50VA

TBX DSS 1622

TBX DSS 16C22

TBX DSS 1625

TBX DSS 1235

TBX DES 16S04

TBX DMS 16S44

16 transistor outputs 24V 0.5A

16 transistor outputs 24V 0.5A (Wiring check)

16 relay outputs 50VA

12 relay outputs 100VA

16 inputs 120VAC

8 inputs 120VAC / 8 outp.120VAC (Triac outp.)

Analog base unit TBX AES 400

IP 20

TBX ASS 200

TBX AMS 620

4 ana. inputs isolated (Multirange, V,I, TC,

PT100)

2 ana. outputs, isolated (Multirange, V,I)

6 ana. inputs non isol. / 2 ana. outp. isol.

(Multirange, V,I)

Communication

module

Link module

TBX LEP 020

TBX LEP 030

TBX CBS 010

On discrete base unit

On analog base unit

On extension base unit

___________________________________________________________________________

1/7

___________________________________________________________________________

1/8

Presentation of TBX distributed I/O modules 2

____________________________________________________________________________

2.1

Discrete monobloc TBX modules (IP20)

2.1-1 General

Discrete monobloc TBX modules (IP20) consist of either 16 discrete a 24 V inputs, or

16 discrete 0.5 A transistor outputs, protected against overload and short-circuits, or 16 relay outputs. They cannot be extended. For Series 7, the inputs or outputs on a single module must be assigned to one application task only.

The FIPIO connection point address assignment is set by 8 dip-switches (the 3 most significant dip-switches are not set), allowing up to 31 monobloc modules to be connected to the bus. Address 0 is reserved for the PLC (refer to the FIPWAY/FIPIO reference manual). A display block indicates locally the status of the module and its inputs or outputs.

_____________________________________________________________________

2.1-2 Physical appearance

6 3 2 1

6 7 8 & 4 5 9 & 6

1 9-pin male SUB D connector for connecting to the FIPIO bus via the TBX BLP 01 connector.

2 8 dip-switches for setting the FIPIO connection point address (see section 4.6).

3 Memo label for the FIPIO connection point address setting.

4 Location for customer's Connection point address and Module number identification label.

5 Display block (see section 5.1).

Fixing lugs for the module.

7 Identification label indicating the type of module channels.

8 Screw clamp for grounding the unit.

9 Removable screw terminal block (with terminal block label) for wiring to sensors, preactuators and power supplies.

& Extractors for removing the terminal.

___________________________________________________________________________

2/1

___________________________________________________________________________

2.2

Dust and damp proof discrete monobloc TBX modules (IP65)

2.2-1 General

Dust and damp proof discrete monobloc TBX modules (IP65) comprise either 8 or 16 discrete a 24 V inputs, or 8 or 16 discrete 0.5 A transistor outputs, protected against overloads and short-circuits. For Series 7, the inputs or outputs on a single module must be assigned to one application task only.

The FIPIO connection point address assignment is set by 8 dip-switches, allowing up to 62 monobloc modules (IP65) to be connected to the bus (these dip-switches are located inside the TSX BLP 10 connector). Addresses 0 and 63 are reserved (refer tot the FIPWAY/FIPIO reference manual). A display indicates locally the status of the module and its inputs or outputs.

_____________________________________________________________________

2.2-2 Physical appearance

3 6

Conn. Mod.

1 15-pin male SUB D connector for connecting to the FIPIO bus via the TBX BLP 10 connector.

2 8 dip-switches (in the TBX BLP 10 connector) for setting the FIPIO connection point address (see section 4.6).

3 Display (see section 5.2).

4 Fixing for the module.

5 Identification label indicating the type of module channels.

6 Screw clamp for grounding the product.

7 Input or output channel connectors.

8 Power supply connector (output module only).

9 Self-adhesive label for customer's Connection point address and Module number

(to be stuck to the TBX BLP 10 connector).

___________________________________________________________________________

2/2

Presentation of TBX distributed I/O modules 2

____________________________________________________________________________

2.3

Discrete and analog modular TBX modules (IP20)

2.3-1 General

The number of I/O in a modular TBX is defined by the number (1 or 2) and the type of base units used.

This number can be from 10 to 32 I/O for discrete base units and from 4 to 16 I/O for analog base units.

In Series 7, the inputs or outputs on one module can be assigned to several application tasks (see section 3.11, part A for discrete I/O, and section 2.3, part E for analog I/O).

The FIPIO connection point address is set via 8 dip-switches, which means that 62 modular TBX modules can be connected to the bus. Addresses 0 and 63 are reserved for the PLC and the terminal (refer to the FIPWAY/FIPIO reference manual).

A display block indicates locally the status of the modular TBX and its inputs and/or outputs : basic and extension modules (see section 5.1).

The modular TBX module has 4 physical components :

• A communication module 1 and a base unit 2 , for the basic module.

• A connecting cable/cover 3 and a base unit 4 for the extension module.

Base units 2 and 4 share the same features and thus are interchangeable.

1 3

2 4

Basic module Extension module

• For the Series 1000, a self-adhesive label indicates the n

of channels from 16 to 31 intended for the extension module (see section 2.5).

___________________________________________________________________________

2/3

___________________________________________________________________________

2.3-2 TBX LEP 020 and TBX LEP 030 communication modules

The TBX LEP 020 or TBX LEP 030 communication module enables communication with the PLC via the FIPIO bus. It is connected to the base unit to which it is fixed by a 32-pin male 1/2 DIN connector located in its lower section. A 32-pin female 1/2 DIN connector, protected by a cover, is used to connect the base unit for the extension.

For a connection point involving only discrete TBX modules, a TBX LEP 020 or a

TBX LEP 030 module can be used.

For a connection point involving at least one analog TBX module, a TBX LEP 030 module must be used.

8 3 2 1 8 6

8 4 5 8 7

1 9-pin male SUB D connector for connecting to the FIPIO bus, via the TBX BLP 01 connector.

2 8 dip-switches for setting the FIPIO connection point address (see section 4.6).

3 Aide-memoire label for the FIPIO connection point address setting.

4 Location for customer's Connection point address and Module number identification label.

5 Display block for the basic and extension modules (see section 5.1).

Access hatch to extension connection.

7 32-pin female 1/2 DIN connector for connecting the extension base unit.

8 4 screws for fixing the communication module to the base unit.

___________________________________________________________________________

2/4

Presentation of TBX distributed I/O modules 2

____________________________________________________________________________

Technical specifications of TBX LEP 020/TBX LEP 030 modules

Dielectric strength between FIP a 24 V or a 48 V a 19.2 V to a 60 V

70 mA at a 24 V

1.7 W

35 mA at a 48 V

500 V rms 50/60 Hz for 1 min

Dielectric strength between associated 1500 V rms 50/60 Hz for 1 min

Protection against reverse polarity on +SV

Yes : via diode in series

___________________________________________________________________________

2/5

___________________________________________________________________________

2.3-3 Base units

The base units are assembled with a TBX LEP xxx communication module to form a basic module, or with a TBX CBS 010 assembly to form an extension module. Sensors can be connected directly to the inputs and preactuators to the outputs and the power supplies by means of the screw terminals. The references are :

- TBX DES xxx for discrete input base units, TBX DSS xxx for discrete output base units, TBX DMS xxx for mixed discrete base units.

- TBX AES xxx for analog input base units, TBX ASS xxx for analog output base units, TBX AMS xxx for mixed analog base units.

3 8 1 8

3 4 5 7 2 6 9 8 7 3

1 32-pin female 1/2 DIN connector for connection to the communication module.

Location for customer's Connection point address and Module number identification label.

3 Fixing lugs for the module.

4 Identification label indicating the type of base unit.

5 Screw clamp for grounding the unit.

6 Removable screw terminal block (with terminal block label) for wiring to sensors, preactuators and power supplies.

7 Extractors for removing the terminal block.

8 Tabs for fixing the communication module or cover.

9 Cover for access to electronic board for configuring the bases with input wiring check facilities.

___________________________________________________________________________

2/6

Presentation of TBX distributed I/O modules 2

____________________________________________________________________________

2.3-4 Cover, label and connection cable for extension

The TBX CBS 010 unit comprises a connection cable, a cover and a label.

The connection cable is used to connect the extension module to the communication module. The cover, which is fixed to the extension base unit, protects the connector and gives the extension module (base unit + cover) a similar size and shape to that of the basic module. The self-adhesive label (only used for a Series 1000), is used to label channels 16 to 31.

To connect the extension module to the basic module, the connection cable between the

32-pin 1/2 DIN connector on the communication module and the 32-pin 1/2 DIN connector on the extension base unit is first connected, and then the cover is placed over this base unit and fixed in place.

2 1

4 4

4 3 4

1 32-pin male 1/2 DIN compound filled connector for linking the extension base unit to the communication module.

2 Flexible connection cable complete with connector 1 and a 32-pin male 1/2 DIN connector for connection to the base unit.

3 Location for customer's Connection point address and Module number identification label.

4 4 screws for fixing cover to its base unit.

Note :

For the Series 1000, a self-adhesive label is used to identify channels 16 to 31 (see section 2.5).

___________________________________________________________________________

2/7

___________________________________________________________________________

2.4

TBX SUP 10 power supply module

2.4-1 General

For sites which do not have a a 24 V power supply, Telemecanique provides a

TBX SUP 10 power supply module which supplies a 24 V / 1 A. This provides the power required for a number of TBX modules (see part A, appendix 7.2 : table of module consumption). The primary of this power supply module is itself powered by c 110/230 V 50/

60 Hz or a 110/125 V (refer to the module characteristics).

_____________________________________________________________________

2.4-2 Physical appearance

2 1 3

1 Screw terminal block for wiring to power supplies.

2 Identification label for wiring terminals.

3 Power ON indicator lamp.

4 Fixing lugs for the module.

___________________________________________________________________________

2/8

Presentation of TBX distributed I/O modules 2

____________________________________________________________________________

2.4-3 Wiring the TBX SUP 10 power supply module

AC/DC

IN N s

Ground

24VDC

OUT +

Network power supply

TBX power supply

▲ ▲ c 110/230 V

Phase Neutral or a 110/125 V

▼ ▼ a 24 V 1 A

Notes

Primary : If the module is powered by c 110/230 V, neutral and live connections must be respected when wiring. However, if the module is powered by a 110/125 V, polarity is not important.

Ground : for the safety of personnel, it is essential to connect the s terminal of the module to the protective ground using a green/yellow wire.

Secondary : the -24 V terminal (0 V potential) must be connected to ground at the power supply module output.

_______________________________________________________________________

2.4-4 Characteristics of the TBX SUP 10 power supply module

Primary

Secondary

Climatic environment

Nominal voltage

Voltage limits

Frequency

Output power

Output voltage

Maximum current

Protection

Hold time

Storage

Operation

Relative humidity c 100 - 110 - 120 V a 110 - 125 V c 200 - 230 - 240 V c 90 - 264 V

47 - 63 Hz a 88 - 156 V

24 W a 24 V

1 A against short-circuits, overload and overvoltage

≥

10 ms

-25 to +70

0 to 60

5 to 95% (without condensation)

2/9

___________________________________________________________________________

2.5

Accessories

2.5-1 Accessories (IP20)

Wiring accessories

Telemecanique offers the following accessories for wiring distributed I/O modules :

• A grounding strip connected to ground by the terminal, which enables all the protective screening for sensors and/or preactuators to be connected to the local ground. This accessory is sold in lots of 5, reference TBX GND 015.

The quick installation of this strip, (fixed to terminals 2 and 40 on the terminal block) means that, although it is joined to the main terminal block, an additional connection level is formed. The assembly can still be removed.

In addition, a laterally fixed terminal is used to connect the local ground and the metallic parts of the product in order to provide permanent protection of the base units.

• An inter-terminal connecting comb, which is used to connect together several terminals at the same voltage. This accessory is sold in lots of 5, reference

TBX RV 015. They are designed so that 2 combs may be used in the same connection space, one on top of the other. They are perforated so they can be cut to the correct length by the user, and can be used for 2 to 9 terminals. Insulation between the two combs installed one on top of the other is c 2000 V.

T B

1 Terminal block for wiring sensors, preactuators and power supplies.

2 Screw terminal.

3 Grounding strip.

TBX RV 015 inter-terminal connecting comb (cut out according to requirements).

5 For the Series 1000, a self-adhesive label, indicating the n

of channels from 16 to

31, can be stuck over the label already in place.

___________________________________________________________________________

2/10

Presentation of TBX distributed I/O modules 2

____________________________________________________________________________

•

Overall dimensions and mounting sizes

35 mm Omega rail height 7.5 mm

35 mm Omega rail height 15 mm

195

287

AC1-GV 372919

(height : 190 mm)

165

307

AC1-GV 263016

(height : 165 mm)

Input and transistor output simulators

Telemecanique offers two 8-channel simulators to enable debugging and maintenance of distributed I/O modules :

•

A a 24 V input simulator, reference TBX SEP 08,

•

A a 24 V - 0.5 A transistor output simulator, reference TBX SSP 08. For further information about these simulators, see section 7.3, part A.

_____________________________________________________________________

2.5-2 Accessories (IP65)

Wiring accessories

Discrete TBX (IP65) are supplied with blanking covers to maintain IP65 protection when all channels are not being used.

A TBX BAS 10 power connector is available. This provides the power supply to

TBX ESP 08C22 and TBX ESP 1622 module outputs.

___________________________________________________________________________

2/11

___________________________________________________________________________

2/12

Functions of TBX distributed I/O modules

3.1 Summary of functions of discrete TBX modules

___________________________________________________________________________

3/1

___________________________________________________________________________

3.2

Input wiring check

________________________________________________________________________________________

The input wiring check function continuously checks the quality of the connection between the sensors and the TBX module inputs. This function enables detection of the

2 main faults on a discrete input module :

• Loosening of the screws on the terminal block,

• Short-circuit of the cable wires to ground, but does not distinguish between an open line and a short-circuit.

In both cases, the fault is indicated :

• On the module display block by the lamp corresponding to the channel flashing,

• On the Series 7 PLC, by the RD bit corresponding to the channel changing to state 1,

• On the Series 1000 PLC, by the channel fault bit corresponding to the channel changing to state 1. If the line check is validated for the channel, the bit, corresponding to the channel in the second word in the line fault table, changes to state 1.

This input wiring check function can only operate if the sensor has a leakage current (eg

2-wire proximity sensor). If the sensor does not have a leakage current (eg volt free contact or 3-wire proximity sensor), one must be created by installing a resistor in parallel with the sensor terminals (see part A, section 4.7).

The power supply to the sensors, provided by the module, is protected against shortcircuits and overloads. There are 2 sensors per terminal (8 supply terminals on a 16 input module). A short-circuit to ground of the sensor supply terminal does not damage the main supply fuses, because the current is limited to typically 0.1 A. This also causes a wiring check fault for the two sensors supplied from that terminal (see part C).

When a fault occurs, such as loosening of a screw or a short-circuit, the fault bit for the channel is activated before the input changes to 0. When the fault has disappeared, if the sensor is closed, the input status changes to 1 before the fault bit is deactivated.

During configuration of the channels in the programming workshop, the user can confirm the input wiring check for each channel.

Discrete TBX base units with input wiring check functions have two switches which must be configured by the user, so as to make the inputs compatible with 2-wire proximity sensors : (see section 4.7, part A) :

• A switch to make the leakage currents of the 2-wire proximity sensors compatible with the base unit inputs,

• A switch to adapt the input time constants to the cable length between the wiring check module and the sensors (connection problems).

___________________________________________________________________________

3/2

Functions of TBX distributed I/O modules 3

____________________________________________________________________________

3.3

Output wiring check

________________________________________________________________________________________

All transistor outputs are protected against short-circuits for loads at 0 V or at 24 V and against overloads. The output wiring check function also provides open circuit detection which operates continuously both when the preactuator is at rest (OFF) and when it is activated (ON).

The transistor output protection and the output wiring check enable the quality of the connection between the preactuators and the TBX module outputs to be checked, and can be distinguish between a break and a short-circuit.

When the channels are configured under XTEL-CONF, the output wiring check function

(open circuit) can be enabled channel by channel.

If a dry contact is in series with the load, the wiring check function must be inhibited (Ctrl.

line = No).

The supply voltage to the preactuators is continuously monitored. If it drops below 14 V for more than 2 ms, the module outputs are forced to state 0. They are re-enabled 16 ms after the supply to the preactuators rises above 19.2 V.

_____________________________________________________________________

3.4

Programmable filter time

________________________________________________________________________________________

This function is used, when configuring the channels in the programming workshop, to select the filter time to be assigned to the inputs :

• by groups of 8 channels for Series 7,

• by module for Series 1000.

Two filter times are available :

• normal filter (typically 5.7 ms)

• fast filter (typically 0.7 ms).

By default, the inputs are configured for fast filter.

___________________________________________________________________________

3/3

___________________________________________________________________________

3.5

Memorization of states

________________________________________________________________________________________

When configuring the channels in the programming workshop, this function is used to select recognition of a positive pulse which lasts longer than 2 ms. This function, configured channel by channel, is active by default.

The pulse is memorized by the TBX module when it appears. State 1, latched by the TBX module, is recognized by the processing unit at the next input update and is acknowledged automatically by the system on Series 7 or by the application program on Series 1000, when setting the outputs in the PLC cycle.

Input

1/6 ms filtering

Memorization of states

Acknowledgment

FIPIO Update inputs

▲

Processing

▲

Set

outputs

Input

> 2 ms

Channel

Cycle Processing Output Input Processing Output Input

On Series 1000, there is no automatic acknowledgment; the user must program the copy of the input bit to the output bit corresponding to the channel.

___________________________________________________________________________

3/4

Functions of TBX distributed I/O modules 3

____________________________________________________________________________

3.6

Configuring the programmable I/O as inputs or outputs

________________________________________________________________________________________

When configuring the channels in the programming workshop, this function is used to define whether each of the configurable channels 8 to 15 is an input or an output. Thus for the same base unit it is possible to configure all 16 channels as inputs or 1 to 8 as outputs and 15 to 8 as inputs. By default the base unit is configured with 16 inputs.

The power supply (+ and -) is common to the sensors and the preactuators.

_____________________________________________________________________

3.7

Output default state

________________________________________________________________________________________

Certain outputs can be set to a state which is determined by the user when there is a

FIPIO bus fault (line tripped) or the PLC changes to STOP mode. The value of this position is determined output by output and is called the output default state.

The output default states are defined during configuration of the channels in the programming workshop. There are several possible choices :

• Default to value 0 (default position on fault) : the output changes to state 0 when a fault occurs,

• Default to value 1 : the output changes to state 1 when a fault occurs,

• Hold state : the output maintains the state it was at when the fault occurred,

• Default state defined by the program (on Series 7 only).

When the channels are configured in the programming workshop, the default mode :

• Hold or default is defined on Series 7 in groups of 8 channels (channels 0 to 7 and channels 8 to 15),

• Hold or default (to the value defined by the user) is defined on Series 1000 by module : either a group of 8 channels (channels 0 to 7), or a group of 16 channels (channels 0 to 15 or channels 16 to 31).

___________________________________________________________________________

3/5

___________________________________________________________________________

3.8

Resetting transistor outputs

________________________________________________________________________________________

When a fault causes a transistor output to be tripped, it must be reset in order to reactivate it.

On Series 7, resetting can be automatic or on command, depending on the selection made while configuring the channels in the programming workshop :

• Automatic mode

Resetting is executed every 10 s by the communication module. This 10 s time base is asynchronous with the appearance of the fault.

• Command mode (Series 7 only)

Resetting is only executed by a PLC application command : RST connection, module, channel (see section 7.2). The minimum time between two resets, guaranteed by the communication module, is 10 s.

Resetting is performed on a group of 8 channels (channels 0 to 7, or channels 8 to 15) and has no effect on any channel which has not been tripped.

By default, channel resetting is configured in automatic mode.

On Series 1000, the options available when configuring the channels in the programming workshop are automatic reset or no reset and this then applies to all the module channels.

_____________________________________________________________________

3.9

Protection of transistor outputs

________________________________________________________________________________________

All 0.5 A and 2 A transistor outputs have a protection mechanism which detects an overload or a short-circuit at 0 V or 24 V when an output is active. This type of fault causes the output current to be limited, then tripped by the module, and the fault to be signalled :

• On the module display block : the indicator lamp corresponding to that channel flashes,

• On the Series 7 PLC : the RD (faulty channel) and TRIP (channel tripped) bits corresponding to the channel are set to state 1. The status word on the STS channel shows the fault type,

• On the Series 1000 PLC : the channel fault bit is set to 1. If the line check is supported by the module : the bit, corresponding to the channel in the first word in the line fault table is set to 1.

In the dynamic configuration display, an external fault (Error 4) is indicated.

An external fault (%TD) is triggered by the module.

To reactivate a tripped output, it must be reset (see previous section).

___________________________________________________________________________

3/6

Functions of TBX distributed I/O modules 3

____________________________________________________________________________

3.10 User-definable default on inputs

(on Series 1000)

________________________________________________________________________________________

The value of the inputs in the PLC image memory can be set to a state determined by the user when there is a FIPIO bus fault (line break), a process fault (terminal power supply fault) or the communication module stops operating. The value of this safety position is determined input by input and is called the input default state (the default position is 'hold').

This function is not available on mixed TBX product references. For these, only the input hold is possible, and cannot be modified.

_____________________________________________________________________

3.11 Assigning the channels in a module to several tasks

Each base unit is functionally divided into 2 groups of 8 consecutive channels (channels

0 to 7, and channels 8 to 15).

Each channel group in a TBX may be assigned to a specific task in the application during configuration of the channels in the programming workshop. For example, for a TBX comprising 2 modules each with 16 I/O, inputs 0 to 7 in the base module and outputs 0 to 7 in the extension module may be assigned to the MAST task, inputs 8 to 15 in the base module and outputs 8 to 15 in the extension module to the FAST task.

___________________________________________________________________________

3/7

___________________________________________________________________________

3.12-1 Module power supplies (IP20)

Distributed I/O modules require a direct power supply via a a 24 V voltage source (or a 48 V for certain modular TBXs). In order to best overcome the various constraints linked to the power sources, modules have separate power inputs to supply the :

• Communication circuits and I/O interface (module power supply),

• Sensors,

• Preactuators.

The advantage of using separate external power supplies is that it is possible to cut the input or output supply without cutting the supply to the communication module.

Module type

Discrete inputs

Transistor outputs

Discrete inputs and transistor outputs

Number of separate power supplies

2 module power supply input power supply

3 module power supply output power supply module power supply input power supply output power supply

Discrete inputs and programmable I/O 2

Relay outputs

Discrete inputs and relay outputs

2 module power supply input and programmable I/O power supplies module power supply module power supply input power supply

Notes

• Relay outputs are powered by SV the module supply.

• The 0 V of the external power supplies (-SV, -IS, -OS,-S) must be common .

___________________________________________________________________________

3/8

Functions of TBX distributed I/O modules 3

____________________________________________________________________________

3.12-2 Module power supplies (IP65)

Distributed I/O modules require a direct power supply via a a 24 V voltage source to supply the :

• Communication circuits and the I/O interface (module power supply),

• Sensors.

Output modules require an additional power supply which provides energy required for the preactuators.

The advantage of using separate external power supplies is that it is possible to cut the output supply without cutting the supply to the communication module.

Module type

Discrete inputs

Transistor outputs

Number of separate power supplies

2 module and input power supply module power supply output power supply (*).

(*) In order to avoid serious damage during a polarity inversion of the output power

supply, the following modules must be protected :

• TBX ESP 08C22 module, by a 6A fast-acting fuse,

• TBX ESP 1622 module, by a 9A fast-acting fuse.

No particular precautions are required for the module and the sensors.

___________________________________________________________________________

3/9

___________________________________________________________________________

3.13-1 Behaviour of modules (IP20)

Module power supply SV (*)

Sensor power supply IS

Preactuator

Tc 1 ms 2 ms 10 ms

Inputs OK

Outputs power supply OS OK

Module OK

Tr Tr + 16 ms

Stop module

Incoherent input values

Self-test and Module reconfiguration OK

Inputs OK

Reset outputs to 0 Outputs OK

Tc = Time duration of power cut to power supplies (voltage < 14 V),

Tr = Time duration of power return to power supplies (voltage > 19.2 V).

SV module power supply voltage

If the power cut to the modules is less than 10 ms, it will not cause a fault in the module.

A break greater than 10 ms can cause the module to stop and therefore reconfigure on return of power. The voltage supplied to the module is not monitored by the TBX.

IS sensors power supply voltage

If power to the sensors is cut for more than 2 ms, voltage monitoring detects the fault before setting the fastest input to 0 (except for the TBX DES 16F22 module which has an input filtering time of 1 ms). The same applies when the power supply voltage exceeds 19.2 V, the voltage monitoring system waits for 16 ms before signalling so as to allow positioning of the slowest input (except for modules with input wire checking where the filtering time is 35 ms). This combination enables the coherence of input values to be assured, when no power supply fault to the sensor is signalled.

A break in the power supply to the sensors will not cause any internal fault to the module.

OS preactuators power supply voltage

If power to the preactuators is cut for more than 1 ms, voltage monitoring detects this fault and sets the outputs to 0. When the power supply voltage exceeds 19.2 V, the voltage monitoring system waits for 16 ms before signalling and validating the outputs as new.

A break in the power supply to the preactuators will not cause any internal fault to the module.

(*) Important

In order to ensure correct operation of an extension module on power cut and power return, it must have the same SV power supply as its base module. If this is not the case : a 24 V SV base and a 48 V SV extension (or vice versa), correct operation on power cut and power return is not assured.

___________________________________________________________________________

3/10

Functions of TBX distributed I/O modules 3

____________________________________________________________________________

3.13-2 Behaviour of modules (IP65)

Module power supply

Preactuator power supply

Tc 1 ms 2 ms 10 ms

Module OK

Inputs OK

Outputs

Tr Tr + 16 ms

Stop module

Incoherent input values

Self-test and Module reconfiguration OK

Inputs OK

Reset outputs to 0 Outputs OK

Tc = Time duration of power cut to power supplies (voltage < 14 V),

Tr = Time duration of power return to power supplies (voltage > 19.2 V).

Module power supply voltage

If the power cut to the modules is less than 10 ms, it will not cause a fault in the module.

A break greater than 10 ms can cause the module to stop and therefore reconfigure on return of power. The voltage supplied to the module is not monitored by the TBX.

If the power cut to the modules is greater than 2 ms, the voltage monitoring system detects this fault before the fastest input is set to 0. Similarly, when the supply voltage exceeds 19.2 V, the voltage monitoring system waits for 16 ms before signalling this, so as to be able to set the slowest input. This then ensures coherent input values if no power supply fault is detected.

Preactuators power supply voltage

If power to the preactuators is cut for more than 1 ms, voltage monitoring detects this fault and sets the outputs to 0. When the supply voltage exceeds 19.2 V, the voltage monitoring system waits for 16 ms before signalling and validating the outputs as new.

A break in the power supply to the preactuators will not cause any internal fault to the module.

___________________________________________________________________________

3/11

___________________________________________________________________________

3/12

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

4.1

Installation instructions

4.1-1 Arrangement of modules

Modules (IP20)

These TBX distributed I/O modules may be installed in a cabinet, in an enclosure as for electrical devices or in a protective box placed as close as possible to the sensors and preactuators.

They may be mounted side by side (horizontally or vertically) in which case the minimum space between two modules is determined by the fixing lugs. The maximum distance is determined by the length of the extension cable.

When they are mounted one above the other the spacing, which must be at least 4 to

5 cm, is determined by the length of the cable to the extension unit.

Mounting vertically or horizontally side by side

Mounting one above the other

▲▲ d d : Spacing determined by the extension cable (4 to 5 cm min.)

Modules (IP65)

These TBX distributed I/O modules may be installed as close as possible to the sensors and preactuators.

They can be mounted either vertically or horizontally on

Mounting horizontally or vertically supports (mounting plate, beam, etc.) with a minimum width of 8 cm.

___________________________________________________________________________

4/1

___________________________________________________________________________

4.1-2 Connecting modules

The various TBX distributed I/O modules are connected to each other and to the PLC by daisy chaining or tap links, over the FIPIO fieldbus. A FIPIO bus segment (which can be up to 1000 meters in length) provides 32 connection points to which 31 TBXs may be connected (one connection point at address 0 is reserved for the PLC). The use of repeaters enables up to 5 bus segments to be connected together, so that TBX devices can be connected over a maximum distance of 5000 meters. Using several bus segments gives a maximum of 64 connection points. Thus it is possible to connect 62 modular or discrete (IP65) TBX modules, (in addition to point 0 reserved for PLC connection, point 63 is used on Series 7 to connect a terminal). For further information on connections between devices, refer to the "FIPWAY network, FIPIO bus" documentation.

Use of a single FIPIO bus segment (IP20) max. 31 devices d

≤

1000 m

Use of several FIPIO bus segments (IP20) max. 62 devices

2 d

≤

5000 m

1 FIPIO bus segment (5 x 1000 m segments maximum)

2 Repeater (4 maximum)

___________________________________________________________________________

4/2

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

Use of a single FIPIO bus segment (IP65)

123

123 power

123

123 max. 31 devices

123

123 3 power d' d' d

≤

1000 m

Use of several FIPIO bus segments (IP20 and IP65)

123

123 3 power

1234

1234 3 power

2 max. 62 devices

2 d' d' d ≤ 5000 m d' : maximum length of the TBX FP CB100 24 VDC drop and power cable

Cable reference: TSX FP CF100, TSX FP CF200, TSX FP CF500

"FIPWAY network, FIPIO bus" section 2.2, part A.

Repeater (maximum 4)

3 TBX FP ACC10 tap-off junction

___________________________________________________________________________

4/3

___________________________________________________________________________

4.2

Dimensions

4.2-1 Monobloc or modular TBX modules (IP20)

223

▲

72 210

_____________________________________________________________________

4.2-2 Dust and damp proof monobloc TBX modules (IP65)

Input module

125

193.15

Output module

210.3

75 mini

57.9

69.1

113 57.9

69.1

___________________________________________________________________________

4/4

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

4.2-3 TBX SUP 10 power supply module

___________________________________________________________________________

4/5

___________________________________________________________________________

4.3

Labelling the TBX modules (IP20)

________________________________________________________________________________________

4.3-1 Attaching the Connection/Module label

Attaching to the monobloc TBX

Space for Connection/Module label

1 To simplify maintenance, complete the Connection/Module label as follows :

• Co. = FIPIO bus connection point address : 1 to 31,

• Mod. = module number : always 0.

2 Attach the information label to the module in the space provided.

___________________________________________________________________________

4/6

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

Attaching to the modular TBX

Space for Connection/Module label

1 Complete the Connection/Module label as follows :

• Co. = FIPIO bus connection point address : 1 to 62,

• Mod. = module number : 0 for the base unit and 1 for the extension.

2 Attach the information label to the space provided on the communication module, on the cover of the extension module or on the base unit.

For dust and damp proof TBX modules (IP65), the label should be placed on the FIPIO cable where it enters the TBX BLP 10 connector.

___________________________________________________________________________

4/7

___________________________________________________________________________

4.3-2 Attaching the terminal label

Label retainers

Terminal label

Protective cover

1 To ensure that the terminal labels can be read easily, whatever the position of the module, a two-part label is provided with each monobloc or modular TBX base unit.

Cut out the correct part of the terminal label : label 1 for terminal 1, for clear marking.

(The TBX diagrams on the label indicate which part to use, according to the position of the module).

For Series 1000, attach the label (shown below) indicating the n

of channels (16 to 31) on the extension module.

21 22

10 11

26 27

T B

2 Complete the terminal labels : connection point address and module number, label each of the channels.

3 Raise the removable protective cover.

4 Slide the terminal label inside the protective cover, being careful to position it behind the 4 tabs which will hold the label in place. The terminal labels can be read through the protective cover ; label 1 is positioned opposite terminal 1, etc.

5 Close the protective cover over the terminal and push the two ends firmly into place.

Any information on the label provided by the client will then be visible through the cover.

___________________________________________________________________________

4/8

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

4.4

Mounting/removing TBXs (IP20)

4.4-1 Mounting the modules on Telequick mounting plate or DIN rail

Monobloc TBX modules, modular TBX base units and the TBX SUP 10 power supply may be mounted on a Telequick mounting plate, or on a DIN rail (profile).

• The modules are fixed to the mounting plate using 3 screws of diameter 4, in the fixing lugs. This type of mounting is recommended for installations where there is considerable vibration.

• Fixing onto a DIN rail does not require any accessories.

The installation instructions given in section 4.1 should be followed whatever type of mounting is used.

Mounting on a Telequick mounting plate Mounting on a DIN rail

▲

Fixing with 3 Ø 4 screws

• clip nuts M4 AF1-EA4

• screw with captive washer M4 x 16

AF1-VA416

1 mounting plate AM1-PA

Direct clip-on

1 combination rail width 35 mm

AM1-ED200

2 omega rail width 35 mm

AM1-DE200

Note

To ensure correct operation of TBX modules in strong electromagnetic environments, they must

be mounted on metal supports which are correctly connected to ground. The base and the extension modules of a modular TBX should be mounted on the same plate, on the same mounting

DIN rail or on DIN rails which are connected by a metal cross-piece.

___________________________________________________________________________

4/9

___________________________________________________________________________

4.4-2 Mounting a communication module on a base unit

Female connector

Base Unit

⇑

Communication module

4 fixing screws Access cover to the extension connection

1 Once the Connection/Module labels are in place (see section 4.3), fit the communication module on the base unit making sure that the female connector on the base unit is in line with the male connector, located underneath the communication module.

Secure the communication module to the base unit using 4 fixing screws.

___________________________________________________________________________

4/10

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

4.4-3 Mounting the cover and the connection cable on an extension base unit

Connection cable connector

Connection cable

Female connector

Base unit

4 fixing screws

⇑

Cover

Connection/Module label

1 Plug in the connection cable connector to the base unit (see diagram above).

2 Attach the Connection/Module labels (see section 4.3), and then position the cover on the base unit, making sure to slide the connection cable connector into the slot on the edge of the cover.

3 Secure the cover using 4 fixing screws.

___________________________________________________________________________

4/11

___________________________________________________________________________

4.4-4 Connecting the extension module to the base module

Connection cable connector

Extension connector

Base module

1 Raise the access cover to the extension connection.

2 Remove the cap in the access cover to the connector, which clears the passage for the connection cable.

3 Plug in the free connector of the connection cable to the female connector on the communication module.

4 Close the cover to allow the connection cable to pass through.

___________________________________________________________________________

4/12

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

4.4-5 Mounting/removing the terminal block

⇐ ⇒

Extractors

1 To remove the terminal block, simultaneously pull the two extractors on each side of the terminal block, indicated by arrows on the drawing.

2 To replace the terminal block, position it in place and press on each side of the closed protective cover, snapping it into place. The two extractors, which were in the open position, then close.

Attention

The terminal block must only be removed or replaced when power is off.

___________________________________________________________________________

4/13

___________________________________________________________________________

4.5

Wiring TBX modules (IP20, IP65)

________________________________________________________________________________________

4.5-1 Connecting the modules and sensors/preactuators

Connecting the modules to ground (IP20)

The fixing lugs for the monobloc or modular TBX base units have a metallic plate, connected to the functional ground of the module. This connection ensures the TBX modules function correctly provided modules are mounted on metal supports which are correctly connected to ground. Basic modules and extension modules must be mounted on the same support or on supports which are correctly connected to each other.

To ensure the safely of personnel, it is essential at all times, that the ground terminal S for the module be connected to protective ground by a yellow/green wire.

➚ yellow/green grounding wire fixing lugs connected to module ground

Connecting the modules to ground (IP65)

The module is connected to ground using a TBX BLP 10 connector for the

TBX EEP 08C22/EEP 1622 input modules.

This is done in the same way as for the TBX ESP 08C22/ESP 1622 output modules and via the grounding wire entering via the TBX BAS 10 connector which powers the preactuators.

___________________________________________________________________________

4/14

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

Connecting the sensors and/or preactuators to ground (IP20)

The grounding strip, reference TBX GND 015, is fixed to the ground terminals 2 and 40 of the module which allows the protective screening of the sensors and/or preactuators to be connected. It should be noted that this ground connection is not made when the terminal block is disconnected.

2 sensors and/or preactuators grounding strip

Connecting the sensors and/or preactuators to ground (IP65)

The sensors and actuators are connected to ground via terminal 5 of the M12 I/O connectors.

Wiring the sensors and/or preactuators : cable size

The terminals on TBX modules provide a cable size of :

• 1 x 1.5 mm 2 maximum flexible cable with cable end or 2.5 mm 2 maximum (0.2 mm 2 minimum) without cable end,

• 2 x 1 mm 2 maximum flexible cable with cable end.

However, in order to make wiring easier an d to increase accessibility, it is advisable to use a 1 mm 2 flexible cable with a moulded cable end (reference DZ5-CE 010).

___________________________________________________________________________

4/15

___________________________________________________________________________

4.5-2 Connecting power supplies

Discrete module power supplies (IP20)

There are several types of power supply which may connected to monobloc TBXs or to modular TBX base units :

• "SV" power supply for the module, common to all modules.

• "IS" power supply for sensors, for modules containing inputs (excluding

TBX DMS 16P22).

• "OS" power supply for preactuators, for modules containing outputs (excluding

TBX DMS 16P22).

• "S" power supply for sensors and preactuators, for the TBX DMS 16P22 module (8 inputs and 8 programmable I/O).

If there is only one external power supply, the + terminals for the SV, IS, OS and S power supplies can be connected together. However, it is essential that the - terminals for these power supplies be connected together.

Using separate external power supplies has the advantage of being able to cut the supply to the inputs or outputs without interrupting the supply to the communi-

cation module.

1 Module power supply SV

This supplies the communication modules (base module SV) and the I/O control circuits. This supply is isolated up to 1500 Vrms from ground. The nominal voltage applied to terminals SV+ and SV- should be the same as the supply voltage for the

I/O. For example :

• For a a 24 V input base unit, the SV supply is a 24 V.

• For a a 48 V input base unit, the SV supply is a 48 V.

For modules with relay outputs, SV supplies the coils of these relay outputs.

2 Sensor power supply IS

If the TBX module does not have a wiring check function, the IS power supply is distributed on the Cs terminals of the terminal block, to enable the sensors to be wired (intermediate wiring blocks are no longer required). The IS power supply is continuously monitored to enable the inputs to be processed coherently, during a power break or power return (except for TBX DES 16F22 used with fast filtering) (see section 3.13-1, part A).

For modular TBX modules with a wiring check function, the IS supply is distributed on the Csn,n+1 terminals of the terminal block via current limiters, which enables the current to be limited on the line, should a short circuit occur in the application.

Each +Csn,n+1 (0.1A max. current) or +Cs (unprotected) sensor power terminal can supply two sensors.

___________________________________________________________________________

4/16

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

3 Preactuator power supply OS

The OS supply is continuously monitored at the 0.5 A and 2 A transistor outputs and then distributed on the C

terminals of the connection block used for wiring the preactuators (intermediate connection blocks are not required). Monitoring the voltage enables the outputs to be processed coherently when a power break or power return occurs (see section 3.13-1, part A).

Each 0 V (-C A ) terminal wires 2 preactuators.

For 2 Amp transistor output modules, a wiring comb must be used, reference TBX

RV 015, to connect the + terminals together (terminals +OSn,n+1) and to avoid excessive currents in the card.

4 "S" power supply for sensors and preactuators (TBX DMS 16P22)

The S power supply is distributed on the C terminals of the terminal block, for wiring the sensors and preactuators (intermediate wiring blocks are no longer required).

Monitoring this voltage enables the inputs and outputs to be processed coherently

(see section 3.13-1, part A).

Note

Supply voltages generated by rectifying/filtering the AC supply should not exceed a 30 V.

Discrete module power supplies (IP65)

1 Power supply for modules, sensors and preactuators

This power supply is provided by the drop and power cable.

Cable reference: TSX FP CF100, TSX FP CF200, TSX FP CF500

2 Output power supply

This power supply is provided via the TBX BAS 10 connector.

___________________________________________________________________________

4/17

___________________________________________________________________________

4.6

Addressing TBX modules (IP20, IP65)

4.6-1 Principle

For a device connected to a FIPIO bus to be operational :

• it must be configured in the programming workshop, for the PLC station containing the processor with the FIPIO link. This operation consists of defining the family of equipment (TBX, ATV, FTX, etc.) as well as the type of equipment connected

(communication module, base units and extension, etc) for each of the FIPIO bus connection points. Connection point addresses 0 and 63, reserved for the PLC and the programming terminal respectively, should not be configured (63 only accessible in Series 7).

• the address of the equipment itself (1 to 62) must be defined by setting the dip-switches for the TBX modules (see the following section).

Particular attention must be paid when addressing devices, as each number is unique and corresponds to the logical configuration.

_______________________________________________________________________

4.6-2 Coding addresses in the TBX modules

For connecting to the bus, the address is coded on dip-switches situated above the connector. These 8 dip-switches enable binary coding within the limits given below :

Type of processor

TSX P47 415

TSX/TPMX P47455

TSX/TPMX P67 455

TSX/TPMX P87 455/P107 455

CPU5030

CPU5130

Max no. of

TBX addresses handled

TBX addresses

IP20 modular

IP20 monobloc IP65 monobloc

31 1 to 31 1 to 62

1 to 31

1 to 62

• Addressing a discrete monobloc TBX device (IP20)

(31 devices maximum per architecture)

Example : setting address code 15 on a device

1 weight 16 8 4 2 1

Note

The position of the 3 most significant dip-switches (on the left) is not important as they are not active.

___________________________________________________________________________

4/18

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

●

Coding the FIP address for the TBX IP65

Starting up the TBX only requires the address of the devices to be coded using the switches inside the BLP10 (Numbered from 1 to 62 inclusive) according to the following diagram:

When all the micro-contacts are in the upper position, the coded value is "0" as shown opposite.

1 2 3 4

Least significant switch

Most significant switch

1 2 3 4

Here are the various addresses possible on each of the rows of micro-contacts:

Most signif. switch Least signif. switch

Value

___________________________________________________________________________

4/19

___________________________________________________________________________

Example: To obtain address 37 (5 + 32), the micro-contacts should be coded as follows :

Least significant

Most significant

• Addressing a modular TBX device

(62 devices maximum per architecture)

Example : setting address code 62 on a device weight

128 64 32 16 8 4 2 1

Note

Use of addresses 64 to 256 is reserved.

Comment

It is very important to check the addresses of the devices, to know :

• that the connection point number of the device on the FIPIO bus is unique,

• that this number corresponds to the number declared in the configuration.

___________________________________________________________________________

4/20

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

4.7

Configuring discrete base units (IP20) with the input wiring check

4.7-1 Configuring IP65 discrete base units (leakage current)

The sensor has a leakage current of between 0.45mA and 1mA

4.7-2 Configuring dip-switch SW1 (IP20 discrete base units)

This dip-switch enables regulation of the leakage current according to the sensor used :

Leakage current (natural or induced)

Sensors with a leakage current between

0.45 mA and 1 mA

Sensors with a leakage current between

1 mA and 1.8 mA

SW1 position

OFF

Possible examples

Type of sensor SW1 External adaptation

2-wire proximity sensor with leakage ON current between 0.45 and 1 mA

No adaptation

Diagram

(see next page)

2-wire proximity sensor with leakage OFF No adaptation current between 1 and 1.8 mA

Limit switch reference

XCM-A1102 P2A

OFF No adaptation (limit switch 2 fitted with 15 k connected to the open contact)

Ω resistor

Limit switch reference

XCK-J161xxx fitted with a

ZCK-J82A module

OFF No adaptation 3

Volt free contact or 3-wire proximity ON Installation of a 33 k Ω ± 5% 4 or 5 sensor with induced leakage current resistor in parallel with the between 0.45 and 1 mA 24 V sensor terminals

Volt free contact or 3-wire proximity OFF Installation of a 15 k

Ω ±

5% 4 or 5 sensor with induced leakage current resistor in parallel with the between 1 and 1.8 mA 24 V sensor terminals

Notes

The permissible open line resistance is :

• 500 kW with SW1 in the ON position

• 200 kW with SW1 in the OFF position.

For each of the channels, the wiring check function may or may not be enabled, which makes it possible to use sensors both with and without a leakage current.

___________________________________________________________________________

4/21

___________________________________________________________________________

2-wire proximity sensor

+Cs0,1 DES 16C22

-Cs

+Cs0,1 DES 16C22

XCM-A1102 P2A

-Cs

ZCK-J82A

+Cs0,1 DES 16C22

XCK-J161 xxx

-Cs

Figure 1 Figure 2

3-wire proximity sensor

Figure 4

+Cs0,1 DES 16C22

-Cs

+Cs0,1

Dry contact

-Cs

DES 16C22

Figure 5

Figure 3

______________________________________________________________________

4.7-3 Configuring dip-switch SW2 (IP20 discrete base units)

This dip-switch enables regulation of the input filtering time :

Filter

5 ms fast filter

35 ms normal filter

SW2 position

OFF

Note

When replacing a base unit which is configured with input wiring check on site, do not forget to

configure SW1 and SW2 on the new base unit, before restarting the application.

___________________________________________________________________________

4/22

Installation of TBX distributed I/O modules 4

____________________________________________________________________________

The respective positions of SW1 and SW2 determine the maximum length permitted between the wiring check modules and the sensors :

SW1 in the ON position

SW2 ON SW2 OFF

Max. length without 50 Hz coupling

Max. length ( c 240 V coupling)

Max. length ( c 24 V coupling)

500 m

10 m

100 m

500 m

200 m

500 m

SW1 in the OFF position

Max. length without 50 Hz coupling

Max. length ( c 240 V coupling)

Max. length ( c 24 V coupling)

SW2 ON

500 m

35 m

350 m

SW2 OFF

500 m

200 m

500 m

______________________________________________________________________

4.7-4 Access to dip-switches SW1 and SW2 (IP20 discrete base units)

Dip-switches SW1 and SW2 located on the electronic board are accessed as follows :

1 Unplug the terminal block from the base unit (see section 4.4-5).

2 Open the access hatch on the electronic board, pivoting it towards the back (opposite side to the terminal block).

SW1 SW2

Dip-switch identification

___________________________________________________________________________

4/23

Setting up and maintenance 5

____________________________________________________________________________

5.1

Description of the discrete TBX (IP20) indicator lamps

Each distributed I/O module (IP20) has a display block which indicates its state :

• RUN lamp (green) : steady light if the device is operational.

• DEF lamp (red) : steady light if there is a fault in the device and flashing if there is a fault on the

FIPIO link.

• COM lamp (yellow) : lit, during communication when a FIPIO frame is being transmitted or received.

• I/O lamp (red) : steady light if there is a wiring fault or if the sensors/preactuators are faulty (shortcircuit, open circuit, no voltage).

• 0 to 15 lamps (red) :

See section 5.4 for the state of these lamps.

Note : Only the first 16 lamps are used on a monobloc TBX.

RUN DEF

COM I/O

8 0

9 9

10 2

11 3

12 4

13 5

14 6

15 7

___________________________________________________________________________

5/1

Setting up and maintenance 5

5.2

Description of the discrete TBX (IP65) indicator lamps

Each distributed I/O module (IP65) has display LEDs which indicate the state of the module and its channels.

The position of the lamps varies but their functions are identical to those of the discrete

TBX (IP20) described above.

The fault indicator lamp on the device has a different name. It is called ERR.

8-channel modules

0 0

4 4 5

1 2

RUN

COM

ERR

I/O

The status lamp for each channel is next to the corresponding connection point.

16-channel modules

PAIR

EVEN

ODD

IMPAIR

1 2

9 10

3 4

11 12

5 6

13 14

I/O

ERR

COM

RUN

The indicator lamps on 16-channel IP65 modules are 2 different colours : yellow and green.

- even channels are associated with yellow lamps,

- odd channels are associated with green lamps.

___________________________________________________________________________

5/2

Setting up and maintenance 5

____________________________________________________________________________

5.3

Procedure for installing and switching on for the first time

5.3-1 Installing a TBX (IP20) module

Attach the monobloc TBX or the modular base units onto the mounting plate or the

DIN rail (see section 4.4-1, part A) :

• Side by side : the fixing lugs determine the distance between the modules.

• One above the other : the spacing between the modules must be between 4 and

5 cm, so that the devices are well ventilated.

Connect a yellow/green wire between the mounting plate (connected to ground) and the protective ground terminal on each TBX monobloc or base unit. During the installation and the wiring procedure, the ventilation louvres on the modules are protected by cardboard which must be removed before switching the units on.

Attach the labels supplied with each TBX monobloc or modular base unit :

• Fill out the Connection/Module label and then attach it to the TBX monobloc or base unit (see section 4.3-1, part A),

• Lift the removable protective cover on the terminal block and then slide the label under this transparent cover (a tear-off diagram at one edge of the label indicates the direction of insertion : see section 4.3-2, part A). There is one label for each terminal block. On the Series 1000 stick on the label to identify the channel numbers (16 to 31).

Prepare the terminal blocks. Depending on the particular module and the wiring :

• Screw in the grounding strip for taking the ground from screened cables (see section 4.5-1, part A),

• Wire up one or more wiring combs to facilitate wiring for relay base units and/or distribute currents in the commons for high current applications (the current in common terminals must not exceed 6 A).

5 Wire up the terminal block : power supplies and I/O (see sections on Terminal wiring in parts B, C and D).

6 In the case of a basic modular TBX, mount the communication module (see section

4.4-2, part A). This is fixed to the base unit by 4 captive screws which perform both a mechanical and electrical function by providing ground continuity.

Fill out a Connection/Module label and attach it to the communication module, (see section 4.3-1, part A).

7 Code the FIPIO address by correctly positioning the dip-switches (see section 4.6-2, part A).

8 In the case of a modular TBX, position the cover and extension connection cable

(see section 4.4-3, part A).

9 Switch on as follows :

• Remove the pieces of cardboard which protect the modules during wiring.

___________________________________________________________________________

5/3

Setting up and maintenance 5

____________________________________________________________________________

• Power up the modules. All the lights flash during the self-test phase of the communication module. Following the self-test and provided there is no connection to the FIPIO bus, the green RUN lamp shows a steady light and the red DEF (fault) lamp flashes. The channel display lamps indicate channel status together with any faults (short-circuit or open circuit).

The I/O should be checked when the module is connected to the FIPIO bus and when the bus is operational. The connection point configuration is sent automatically to the module from the PLC configuration.

& Maintenance

Power must be switched off when making alterations to the configuration. Only connecting/disconnecting the FIPIO bus can be performed while the module is powered up.

5.3-2 Installing a TBX (IP65) module

Attach the TBX to its support.

2 Prepare the TBX BLP 10 connector (wiring) and set the address switches which are inside the connector.

- Presentation of the product.

Tightening

6m x N

Base unit

Metal ring

Dust and damp proof seal

Nut

Tightening

3m x N

Sectional view of a cable gland

No Description

Flat seal

Cover screws

Sealing ring

Qty

Cable gland unit 1

Pink/blue power supply pair

Shielding braid

Orange/black FIP pair

Aluminium sleeve

TSXFPCFXXX cable

___________________________________________________________________________

5/4

Setting up and maintenance 5

____________________________________________________________________________

- Remove the cable gland and pass the cable through it (take care to ensure that the chamfer on the metal ring is facing upwards). Strip the cable sheath to a length of 6 cm.

6 cm

Chamfer

- Fold back the shielding braid on the cable sheath; if necessary, undo the braid.

0.5 cm

- Strip the conductors by 0.5 cm, and leave 1.5 cm of sleeve. Hold the braid down on the cable sheath using adhesive tape.

1.5 cm

- For preference, use the wiring accessories (A) to connect the conductors. There are two possible connection methods : by extension or tap-off. Set the address using the switches (B); see section 4.6.2 part A.

___________________________________________________________________________

5/5

Setting up and maintenance 5

____________________________________________________________________________

- Replace the card in the unit, then close the unit using the two screws.

Remove the adhesive tape holding the braid and pass the metal ring under the braid. Check that the braid does not protrude beyond the cable gland (to ensure dust and damp proofing) and position the seal under the metal ring.

- Tighten the nut on the cable gland to the recommended tightening torque

(see presentation of the product).

3 Attach the TBX BLP 10 connector to the module and connect the green/yellow wire to the screw clamp on the TBX BLP 10.

4 Switch on. All the lights flash during the self-test phase of the communication module. Following the self-tests the green RUN lamp shows a steady light; since there is no connection to the FIPIO bus, the red ERR lamp flashes. The channel display lamps indicate channel status together with any faults (short-circuit or open circuit, etc).

The I/O should be checked when the module is connected to the FIPIO bus, once the bus is operational. The connection point configuration is sent automatically to the module from the PLC configuration.

5 Maintenance

Power must be switched off when making alterations to the configuration. Only connecting/disconnecting the FIPIO bus can be performed while the module is powered up.

___________________________________________________________________________

5/6

Setting up and maintenance 5

____________________________________________________________________________

5.4

Fault-finding using the indicator lamps

5.4-1 Common faults

Lamps

RUN

Meaning Remedial actions

Device switched off • Check the fuse.

• Check the terminal block connection.

• Check the module supply voltage.

Device operational

DEF *

No faults

FIPIO link fault

Internal fault in the module

• Check the connection of the

TBX BLP 01 (IP20) or TBX BLP 10

(IP65) connector.

• Check configuration of the module in the software workshop.

• Modular TBX : change the base unit or the communication module.

• Monobloc TBX : change the module.

I/O

No external faults

External fault :

RUN DEF *

COM I/O

If all 4 of these lamps flash simultaneously when a TBX is being connected to the

FIPIO, this indicates that the connection point address defined for this TBX is already being used by another TBX, connected to the bus.

(cf. type of module)

Modify the connection point address code.

Lamp off Lamp on with steady light Lamp flashing

5/7

Setting up and maintenance 5

____________________________________________________________________________

5.4-2 Discrete TBX faults

Lamps

I/O

Meaning

No external faults

External fault :

• short circuit on outputs

• open circuit on inputs, if

wiring check module

• sensor/preactuator voltage

failure.

Remedial actions

(cf. type of module)

Check the cabling.

0 to 15

Channel is inactive

Wire fault on the wiring check modules : open circuit

(indicated by flashing lamp) or short circuit (indicated by inverted flashing lamp).

• Check tightness of the terminals.

• Check the sensor or preactuator

Channel is active

Lamp off Lamp on with steady light Lamp flashing

___________________________________________________________________________

5/8

Setting up and maintenance 5

____________________________________________________________________________

5.4-3 Analog TBX faults

Refer to :

• TBX AES 400 : section 1.3-3 part D

• TBX ASS 200 : section 2.3-1 part D

• TBX AMS 620 : section 3.4-3 part D

___________________________________________________________________________

5/9

Setting up and maintenance 5

____________________________________________________________________________

___________________________________________________________________________

5/10

Operating conditions 6

____________________________________________________________________________

6.1

Standards (IP20)

TBX distributed I/O interfaces have been developed to comply with the principal national and international standards relating to industrial electronic control devices :

• Specifications specific to PLCs : operating characteristics, immunity, ruggedness, safety, etc. NF C 63 850 / IEC 1131-2 / CSA 22.2 n

142 / NEMA ICS 3.304 / UL 508.

• Immunity to electrostatic discharge : IEC 801.2 level 4.

• Dielectric properties and self-extinguishing insulating materials : UL 746C, UL 94, etc.

• Strict limitation on the degree of electromagnetic interference produced : EN 55022,

NF C 91 022, FCC Part 15, VDE 871-877, etc.

• Merchant navy specification : BV, DNV, GL, LROS, RINA, etc.

______________________________________________________________________

6.2

Environment, operating conditions and limits (IP20)

Climatic environment

C to 60

-25

C to 70

5 to 95%

0 to 2000 m

IP 215

Vibrations

5 Hz 16 Hz

2 mm constant

150 Hz

2 G constant

Mechanical impacts

15 g

11 ms

1 A 60

C, operates with up to 60% of the inputs "ON" and/or 60% of the outputs "ON" at nominal load (except for special derating).

___________________________________________________________________________

6/1

___________________________________________________________________________

Supply voltage a 24V a 48V

19.2 to 30 V 38.4 to 60 V

1500 Vrms 1500 Vrms

10 ms

2 ms

1 ms

10 ms

2 ms

1 ms

___________________________________________________________________________

6/2

Operating conditions 6

____________________________________________________________________________

6.3

Standards (IP65)

TBX distributed I/O modules have been developed to comply with the main national standards relating to industrial electronic control equipment :

• Regulations specific to PLCs : operating characteristics, immunity, ruggedness, safety, etc. NF C 63 850 / IEC 1131-2.

• Immunity to electrostatic discharge : IEC 801.2 level 4.

______________________________________________________________________

6.4

Environment, operating conditions and limits (IP65)

Climatic environment

C to 60

-25

C to 70

5 to 95%

0 to 2000 m

IP 65

Vibrations

5 Hz 16 Hz

2 mm constant

150 Hz

2 G constant

Mechanical impacts

15 g

Duration 11 ms

_________________________________________________________________________________________

1 A 60

C, operates with up to 60% of the inputs "ON" and/or 60% of the outputs "ON" at nominal load (except for special temperature derating).

___________________________________________________________________________

6/3

___________________________________________________________________________

Supply voltage a 24V

19.2 to 30 V

1500 Vrms

10 ms

2 ms

1 ms

___________________________________________________________________________

6/4

Appendices 7

____________________________________________________________________________

7.1

Simplified discrete I/O wiring diagrams

Resistive input wiring diagram

TBX CEP 1622 / DES 1622 / DMS 16P22 / DMS 1025 / DMS 1625 / EEP 1622

Fuse +IS or +S

+Cs or +C

Sensor

I0 to I15

-Cs or -C

-IS oR -S

SENSOR

VOLTAGE

MONITOR

RESISTIVE

INPUT

0 V

For EEP 1622 modules the power is supplied by the unit.

Current sink input wiring diagram

TBX DES 16F22 / DES 1633

TBX Module

Fuse +IS

SENSOR

VOLTAGE

MONITOR

+Cs

+ 3

Sensor

I0 to I15

-Cs

-IS

CURRENT

SINK

0 V TBX Module

1 except for TBX DMS 1025/DMS 1625

2 guaranteed threshold for monitored voltage OK : > 18 V or > 36 V (TBX DES 1633) guaranteed threshold for monitored voltage faulty : < 14 V or < 28 V (TBX DES 1633)

7/1

___________________________________________________________________________

Input wiring diagram with wiring check function

TBX DES 16C22 / DMS 16C22 / DMS 16C222 / EEP 08C22

Fuse +IS

SENSOR

VOLTAGE

MONITOR

+Cs0,1 to

+Cs14,15

CURRENT

LIMITER

2 Dry contact

I0 to I15

CURRENT

SINK

-Cs

-IS

TBX Module

0 V

Power supply to the sensor is provided via the module for the TBX EEP 08C22

Programmable I/O diagram

TBX DES 16P22

Fuse +S

SENSOR

PREACTUATOR

VOLTAGE

MONITOR

Sensor

I/O8 to 15

RESISTIVE

INPUT

Load

-C

OUT IN

➞

-S

0 V

TBX Module

1 guaranteed threshold for monitored voltage OK : > 18 V guaranteed threshold for monitored voltage faulty : < 14 V

Resistance R for a dry contact or a 3-wire proximity sensor, enables the input wiring check to

___________________________________________________________________________

7/2

Appendices 7

____________________________________________________________________________

Transistor output a 24 V - 0.5 A wiring diagram

TBX CSP 1622 / DMS 16C22 / DSS 1622 / DSS 16C22/ ESP 08C22 / ESP 1622

PREACTUATOR

VOLTAGE

MONITOR

➞ IN OUT

R 2

+OS

O0 to O15

Fuse

Load

-C

-OS

TBX Module 0 V 0 V

This power supply is connected via the TBX BAS 10 for the TBX ESP 08C22 / ESP 1622

Transistor output a 24 V - 2 A wiring diagram

TBX DMS 16C222

+OS

8,9

+OS

10,11

+OS

12,13

PREACTUATOR

VOLTAGE

MONITOR

+OS

14,15

O8 to O15

Connecting comb required

Ref. TBX RV 015

Fuse

➞ IN OUT

Load

-OS

TBX Module 0 V

-IS

1 guaranteed threshold for monitored voltage OK : > 18 V guaranteed threshold for monitored voltage faulty : < 14 V

Shunt

7/3

___________________________________________________________________________

Relay output wiring diagram (N/O contacts)

TBX CSP 1625 / DMS 1025 / DMS 1625 / DSS 1625 / DSS 1235 (outputs 0 to 7)

O0 to O14 Load

C0,1 to C14,15

O1 to O15

Phase

Connecting comb

Ref. TBX RV 015

Load

Power supply c

Neutral

TBX Module

Relay output wiring diagram (N/C and N/O contacts)

TBX DSS 1235 (outputs 8 to 11)

Neutral

Connecting comb

Ref. TBX RV 015

O8NO to O11NO Load

Power supply c

O8NC to O11NC Load

------------

C8 to C11

Phase

TBX Module

___________________________________________________________________________

7/4

Appendices 7

____________________________________________________________________________

7.2

TBX module power consumption table

Module (1) Base module

Extension module Base module or extension module on +SV base on +SV base on +SV ext. on +S or +IS on S, +OS or

preact. supply

70 mA _ _ _ _ TBX LEP 020 (2) with a 24 V supply

TBX LEP 030 (2) with a 24 V supply

TBX CEP 1622

TBX EEP 08C22

TBX EEP 1622

TBX DES 1622

TBX DES 16C22

70 mA

90 mA

170 mA

165 mA

20 mA

40 mA

_ negligible

10 mA

15 mA

30 mA

70 mA

150 mA

70 mA

TBX DES 16F22

TBX DES 1633

TBX CSP 1622

TBX ESP 08C22

TBX ESP 1622

TBX DSS 1622

TBX DSS 16C22

TBX CSP 1625

TBX DSS 1625

TBX DSS 1235 (2)

TBX DMS 16C22

TBX DMS 16C222

TBX DMS 1025

TBX DMS 1625

TBX DMS 16P22

TBX AES 400

125 mA

130 mA

40 mA

45 mA

35 mA

80 mA

30 mA

130 mA

40 mA

20 mA

100 mA

45 mA

107 mA

30 mA

195 mA negligible negligible

10 mA

25 mA

70 mA negligible negligible

10 mA negligible

_ negligible negligible

115 mA

125 mA

30 mA

35 mA

10 mA

25 mA

130 mA

30 mA

16 mA

25 mA

35 mA

75 mA

70 mA

TBX ASS 200

TBX AMS 620

180 mA

224 mA

15 mA

59 mA

162 mA

(1) These consumptions correspond to a typical a 24 V module power supply, with a 60% loading

(except for TBX DES 1633, which is supplied with a 48 V).

(2) With a a 48 V power supply, divide the values by 2.

(3) Module consumption, loads not included.

___________________________________________________________________________

7/5

35 mA (3)

98 mA (3)

51 mA (3)

35 mA (3)

45 mA (3)

25 mA (3)

100 mA

___________________________________________________________________________

Calculation sheet

FIPIO address

Module Consumption Consumption Consumption on SV on IS or S on OS or S

(mA) (mA) (mA)

Module Loads Base Extens.

Example : Base

4 TBX LEP 020 70 0

40 0 DES 16C22

Extension

DMS 16C22 10 30

0 x

Total

Total

(mA)

110

100+x

280+x

Base Extens.

Module Loads

Base

.........

........... ..... ..... ........... ..... ..... ...........

Extension

........... ..... ..... ........... ..... ...... ...........

Total ...........

Base Extens.

Module Loads

Base

.........

........... ..... ..... ........... ..... ..... ...........

Extension

........... ..... ..... ........... ..... ..... ...........

Total ...........

Base Extens.

Module Loads

Base

.........

........... ..... ..... ........... ..... ..... ...........

Extension

........... ..... ..... ........... ..... ..... ...........

Total ...........

Total of sheet ...........

___________________________________________________________________________

7/6

Appendices 7

____________________________________________________________________________

7.3

Input and transistor output simulators for discrete TBX (IP20)

7.3-1 Input simulator

It is connected on 8 inputs of a discrete TBX module and enables the following to be simulated :

• either the presence of a sensor without leakage current (for example a dry contact or a 3-wire proximity sensor)

• or the presence of a sensor with leakage current (for example a 2-wire proximity sensor)

The green LEDs indicate the state of the sensor : passive (open input), no leakage current, closed (input set to a 24 V) or with a leakage current.

Connection

The input simulator is fixed directly to the screw terminal of the TBX module (terminals

I0 to I7, I8 to I15 or I/O8 to I/O 15). The common wire (white) must be connected to a +Cs,

+Csm,n+1 or +C ( a 24 V) terminal.

To simulate all the TBX module inputs (I0 to I15), two input simulators are required. One connected at I0 to I7 and the second connected at I8 to I15. For TBX mixed modules, the input simulator is used with an output simulator.

Use

High

Low

High

Low

LED

Slide switch (SW1)

Dip-switch (SW2)

SW2 in upper position : simulates a sensor without leakage current.

• SW1 in upper position : the sensor is passive and thus the input is open

- the LED is off,

- the TBX input is at state 0,

- if the module has an input wiring check function, this indicates a fault.

• SW1 in lower position : the sensor is active and thus the input is connected to the a 24 V :

- the LED is on,

- the TBX input is at state 1,

- the TBX module does not indicate a fault.

___________________________________________________________________________

7/7

___________________________________________________________________________

SW2 in lower position : simulates a sensor with leakage current (2-wire proximity sensor)

• SW1 in upper position : the sensor is passive and thus the input is open

- the LED is off, but shows a faint glow (leakage current),

- the TBX input is at state 0,

- if the module has an input wire check function, this indicates a fault.

• SW1 in lower position : the sensor is active and thus the input is has a 24 V

- the LED is on,

- the TBX input is at state 1,

- the TBX module does not indicate a fault.

_____________________________________________________________________

7.3-2 Transistor output simulator

It is connected on 8 transistor outputs 0.5 A on a discrete TBX module and enables the following to be simulated :

• either a short-circuit,

• or the presence of a load (for modules with a wiring check function).

The red LEDs indicate the state of the outputs when simulating the presence of loads.

Connection

The transistor output simulator is fixed directly on the screw terminal of the TBX module

(terminals O0 to O7, O8 to O15 or I/O8 to I/O15). The common wire (white) must be connected to a -Cs, -Csm,n+1 or -C (0V) terminal.

To simulate all the TBX module outputs (O0 to O15), two transistor output simulators are required. One connected at O0 to O7 and the second connected at O8 to O15. For TBX mixed modules, the transistor output simulator is used with an input simulator.

___________________________________________________________________________

7/8

Appendices 7

____________________________________________________________________________

Use

High

Low

High

Low

Slide switch (SW1)

Dip-switch (SW2)

LED

SW2 in upper position : no simulation of load present.

• SW1 in upper position : output is not loaded

- the LED is off,

- if the module has the input wiring check function, it is indicated as faulty.

• SW1 in the lower position : there is a short-circuit on the output :

- if the output is at "1", the LED is off and a short-circuit fault is signalled,

- if the output is at "0", the LED is off. If the module has an output wiring check function, no wiring check fault is signalled.

SW2 in lower position : simulation of load present.

• SW1 in the upper position : output is loaded and these is no short-circuit

- if the output is at "0" and if the module has an output wiring check function, the LED is on but only faintly. No wiring check fault is signalled.

- if the output is at "0" and if the module does not have an output wiring check function, the LED is off.

- if the output is at "1" the LED is on.

• SW1 in lower position : there is a short-circuit on the output :

- if the output is at "1", the LED is off and a short-circuit fault is signalled

- if the output is at "0", the LED is off. If the module has an output wiring check function, no wiring check fault is signalled.

___________________________________________________________________________

7/9

___________________________________________________________________________

7.4

Definition of the discrete TBX module terminals (IP20)

Terminal Comment

-C

Cn,n+1

+Cs

-Cs

+Csn,n+1

I/On

+IS

-IS

TBX DMS 16P22 modules only. This terminal, connected internally to +S

( a +24 V), serves as the common for 2 sensors. It is not protected against short-circuits.

TBX DMS 16P22 modules only. This terminal, connected internally to -S (0 V), serves as the common for 2 preactuators.

This terminal, connected internally to +Os ( a +24 V), is not protected against short-circuits.

This terminal, connected internally to -Os (0 V), serves as the common for 2 preactuators.

On relay output modules, this terminal serves as the common for 2 relays.

This terminal, connected internally to +Is ( a +24 V or a +48 V), serves as the common for 2 sensors. It is not protected against short-circuits.

This terminal, connected internally to -Is (0 V), serves as the common for two

3-wire proximity sensors.

Only for modules with wiring check function. This terminal, which supplies a +24 V protected against short-circuits, serves as the common for 2 sensors.

It comes from +Is ( a +24).

Input

TBX DMS 16P22 modules only. This terminal can be configured as an Input or an Output

+ input supply terminal : a +24 V or a +48 V

- input supply terminal : 0 V

Voltage free terminal : not connected

The two N1 terminals are connected together internally. They only exist on modules with 12 or 16 relay outputs.

Output.

+ output supply terminal : a +24 V.

- output supply terminal : 0 V.

+OS

-OS

+Osn,n+1

-S

+SV

TBX DMS 16C222 modules only. This terminal supplies two 2A transistor outputs with a +24 V

TBX DMS 16P22 modules only. + input and I/O supply terminal : a +24 V.

TBX DMS 16P22 modules only. - input and I/O supply terminal : 0 V.

+ module supply terminal : a +24 V or a +48 V. This powers the communication module and the I/O interface of the base or extension module

-SV - module supply terminal : 0V. This powers the communication module and the

I/O interface of the base or extension module

___________________________________________________________________________

7/10

______________________________________________________

Monobloc distributed I/O modules (IP20, IP65) Contents B

___________________________________________________________________________

Page

TBX CEP 1622

1.1

1.2

__________________________________________________________________________________________________

TBX CSP 1622 2/1

2.1

2.2

2.3

2.4

__________________________________________________________________________________________________

TBX CSP 1625 3/1

3.1

3.2

3.3

__________________________________________________________________________________________________

TBX EEP 08C22 4/1

4.1

4.2

4.3

4.4

Input connector wiring

4/1

4/2

4/3

__________________________________________________________________________________________________

TBX ESP 08C22 5/1

5.1

5.2

5.3

Connecting the TBX BAS10 connector

5.4

Output connector wiring

5.5

__________________________________________________________________________________________________

TBX ESP 08C22 6/1

6.1

6.2

6.3

Input connector wiring 6/3

6/1

6/2

6.4

___________________________________________________________________________

B/1

______________________________________________________

Monobloc distributed I/O modules (IP20, IP65) Contents B

___________________________________________________________________________

B/2

TBX CEP 1622 1

____________________________________________________________________________

1.1

Presentation of the module

The TBX CEP 1622 remote input module is a monobloc module with 16 inputs a 24 V, compatible with 2 and 3-wire proximity sensors. It has a terminal block for direct wiring of the sensors, which can be removed when power is switched off.

The sensor voltage is monitored to ensure that there is sufficient voltage for the inputs to operate correctly.

______________________________________________________________________

1.2

Technical specifications for the module

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

90 mA typically at 24 V

Current drawn on +IS 70 mA typically at 24 V

Power dissipated in the module

Dielectric strength between inputs

Protection against reverse

3.9 W at 24 V

1500 V rms - 50/60 Hz for 1min

> 10 M

Ω below a 500 V

Yes : diode in series

SV : power supply to module (communication module and input interfaces).

IS : power supply to sensors.

___________________________________________________________________________

1/1

___________________________________________________________________________

1.3

Input characteristics

_________________________________________________________________________________________

æ 24 V

7 mA

æ 19.2 to 30 V

> 7 V

≥

2 mA

< 5 V

≤

1.4 mA

3.4 k

Ω

5 to 11 ms

Permitted line resistance

5 to 13 ms

100

Ω

Permitted line resistance

Permitted leakage resistance

500

Ω

200 k

Ω

50 k

Ω

Compatible with TE 2-wire

Type 1

Yes

Compatible with CENELEC Yes

Compatible with TBX transistor outputs Yes

Resistive

Positive

Power dissipated per channel at state 1 0.17 W

Protection against reverse Yes : reverse mounted diode in parallel

(external 2 A quick blow fuse)

IS : power supply to sensors.

___________________________________________________________________________

1/2

TBX CEP 1622 1

____________________________________________________________________________

1.4

Terminal block wiring

TBX CEP 1622

–C

-C

–C

+IS

–IS

+SV

+IS

–IS

I15

I14

-C

I13

I12

-C

I11

I10

-C

–SV

For a 3-wire proximity sensor

For 3-wire prox sens

–

For 3-wire prox sensor

–

3-wire proximity sensor

–

2-wire proximity sensor

For 3-wire prox sensor

+ a 24 V

2 A fuse

– sensor supply

+ a 24 V

– module supply

Note

The +Cs terminals are not protected against short circuits, and a 2 A quick blow fuse must be wired to the sensor supply IS.

It is not necessary to connect the two +IS terminals together, nor the two -IS terminals.

The -SV terminal and a -IS (0 V) terminal must however be connected together.

___________________________________________________________________________

1/3

___________________________________________________________________________

1/4

TBX CSP 1622 2

____________________________________________________________________________

2.1

Presentation of the module

The TBX CSP 1622 remote output module is a monobloc module with 16 transistor outputs a 24 V - 0.5 A. It has a terminal block for direct wiring of the preactuators, which can be removed when power is switched off.

The outputs are protected against overloads and short-circuits. When there is a fault at an output, the I/O indicator lamp lights and the output is set to state 0. To reactivate it, this output must be reset once the fault has been rectified.

The preactuator voltage is monitored to ensure coherent processing of the outputs during variations in the power supply.

These functions are described in section 3, part A.

______________________________________________________________________

2.2

Technical specifications for the module

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

100 mA typically at 24 V

Current drawn at +OS 35 mA typically at 24 V

Power dissipated in the module

Dielectric strength between outputs

Protection against reverse

5.7 W at 24 V

1500 V rms - 50/60 Hz for 1min

> 10 M

Ω below a 500 V

Yes : diode in series

SV : power supply to module (communication module and input interfaces).

OS : power supply to preactuators.

___________________________________________________________________________

2/1

___________________________________________________________________________

2.3

Output characteristics

_________________________________________________________________________________________ a 24 V

0.5 A a 19.2 to 30 V

8 W

Switching time at

< 0.5 mA

< 0.4 V

≤

1 ms

Outputs protected against

> 50

Ω

Yes : thermal

Outputs protected against Yes : Zener diode

Protection against reverse polarity Yes : reverse mounted diode in parallel

(external 12 A quick blow fuse)

Yes

Positive

Power dissipated per channel when ON 0.35 W

OS : power supply to preactuators.

___________________________________________________________________________

2/2

TBX CSP 1622 2

____________________________________________________________________________

2.4

Terminal block wiring

TBX CSP 1622

-C

–C

+OS

–OS

+SV

O12

-C

O11

O10

-C

+OS

–OS

O15

O14

-C

O13

-C

–SV

12 A Fuse

+ a 24 V

– preactuator supply

+ a 24 V

– module supply

Note

The two +OS terminals must be wired together as well as the two -OS terminals. The -SV terminal and a -OS (0 V) terminal must also be wired together.

___________________________________________________________________________

2/3

___________________________________________________________________________

2/4

TBX CSP 1625 3

____________________________________________________________________________

3.1

Presentation of the module

The TBX CSP 1625 remote output module is a monobloc module with 16 relay outputs

50 VA. It has a terminal block for direct wiring of the preactuators, which can be removed when power is switched off.

When a fault appears at an output, it is set to state 0.

______________________________________________________________________

3.2

Technical specifications for the module

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

Current drawn at +SV 195 mA typical at 24 V

10 ms Immunity ensured at 0 for relay voltage

Power dissipated at nominal load in the module

Dielectric strength between outputs

4.7 W at 24 V

Protection against reverse

1500 V rms - 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

Yes : diode in series

SV : power supply to module (communication module and output interfaces)

___________________________________________________________________________

3/1

___________________________________________________________________________

3.3

Output characteristics

_________________________________________________________________________________________ a 19 to 30 V, c 24 to 264 V

Permitted DC current 24 W 0.2x10

6 operations

Permitted DC current 10 W 10 6 operations

Permitted AC current

AC12 resistive loads

Permitted AC current

AC15 inductive loads

Accidental power breaks (opening

1 A - 110/220 V 0.2x10

6 operations

0.5 A - 110/220V 2x10 6 operations

1A - 24/48 V 0.5x10

6 operations

2A - 24 V 0.2x10

6 operations

50 VA - 110/220 V 10 6 operations

0.5 A - 24/48 V 10 6 operations

10 VA - 48/220V 10 7 operations

1A - 24 V 0.2x10

6 operations

30 A peak, 50 operations

3 A

10 ms max.

20 ms max.

2000 V rms

Yes

No internal protection (2)

No internal protection

Preactuators protected against

Protected against short-circuits and

1 for every 2 channels normally open

(1) Thermal current : maximum value of current which can cross the contact without damaging it. This value, which is associated with the relay, should not be confused with the permissible current, relating to the module. The permissible current takes into account the breaking capacity of the relay (maximum switching current) and the characteristics of the other components which constitute the output.

(2) With an inductive load on an AC supply, an RC or GMOV peak limiter circuit must be wired across the load. For DC, wire a reverse mounted diode in parallel to the load terminals.

___________________________________________________________________________

3/2

TBX CSP 1625 3

____________________________________________________________________________

3.4

Wiring the terminal

The diagram of the terminal block on the following page represents an example of wiring.

The module outputs are arranged by the user is three groups, each powered separately

(outputs 0 to 9, outputs 10 and 11 and outputs 12 to 15).

The terminals marked NC are not wired within the module, but are used to distribute the power supply neutral to the various loads. For this purpose use a connecting comb, reference TBX RV 015.

A connecting comb is also used to connect relay commons to each other (C0,1, C2,3, etc.) with the power supply phase.

___________________________________________________________________________

3/3

___________________________________________________________________________

TBX CSP 1625

10,11

O10

8,9

6,7

4,5

2,3

0,1

+SV

O15

14,15

O14

O13

12,13

O12

O11

–SV

Neutral 1

Phase 1

Phase 2

Neutral 2

Phase 0

Neutral 0

– a 24 V

module supply

Note

The 2 terminals marked N1 are connected together (internally).

___________________________________________________________________________

3/4

TBX EEP 08C22 4

____________________________________________________________________________

4.1

Presentation of the module

The TBX EEP 08C22 dust and damp proof (IP65) remote output module is a monobloc module with 8 inputs a 24 V, compatible with 2 and 3-wire proximity sensors. It has M12 type connectors for direct wiring of the sensors.

The sensor voltage is monitored to ensure that there is sufficient voltage for the inputs to operate correctly.

______________________________________________________________________

4.2

Technical specifications for the module

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

135 mA typical at 24 V (8 channels at 0)

Current drawn at + 24 V 170 mA typical at 24 V

Power dissipated in the module

Dielectric strength between inputs

Protection against reverse

4 W at 24 V

1500 V a for 1min

> 10 M

Ω below a 500 V

Yes : diodes in series

___________________________________________________________________________

4/1

___________________________________________________________________________

4.3

Input characteristics

_________________________________________________________________________________________________________________________________________________________________________________ a 24 V

6 mA a 19.2 to 30 V

≥

11 V

≥

5 mA

< 6 V

≤

2 mA

3.4 k

Ω

5 to 8.5 ms

Permitted line resistance

5 to 8.5 ms

100

Ω

Permitted line resistance 500

Ω

Compatibility with TE 2-wire

Compatibility with CENELEC

Type 2

Yes

Yes (leakage current

≥

1mA)

Compatible with TBX transistor outputs Yes

Current sink

Positive

Protection of 4 terminals (signal) against Yes

Protection via diodes against reverse Yes

Connections

Terminal

Comment

+24 V (supplied by module) not connected

0 V (supplied by module) sensor signal

Female M12 type connector

(one per channel)

3 4

2 1

___________________________________________________________________________

4/2

TBX EEP 08C22 4

____________________________________________________________________________

4.4

Input connector wiring

TBX EEP 08C22

Wiring a connection for an input channel on a 2 or 3-wire proximity sensor

Note : Module supplied via a TBX FP CB100 cable

2-wire proximity sensor

3-wire proximity sensor

Important :

To retain the IP65 dust and damp proof protection, the blanking plugs must either be left in place or replaced if channels are not in use (tightening torque of cable glands

: 1 Nm).

___________________________________________________________________________

4/3

___________________________________________________________________________

4/4

TBX ESP 08C22 5

____________________________________________________________________________

5.1

Presentation of the module

The TBX ESP 08C22 dust and damp proof (IP65) remote output module is a monobloc module with 8 transistor outputs a 24 V - 0.5 A. It has M12 type connectors for direct wiring of the preactuators.

The preactuator voltage is monitored to ensure coherent processing of the outputs during variations in the power supply.

The functions are described in section 3, part A.

______________________________________________________________________

5.2

Technical specifications for the module

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

45 mA typical at 24 V

Current drawn at + 24 V (2) 98 mA typical at 24 V

Power dissipated in the module

Dielectric strength between outputs

Protection against reverse

4.4 W at 24 V

1500 V a for 1min

> 10 M

Ω below a 500 V

Yes : diode in series

(1) Power supply to module (communication and output interfaces).

(2) Power supply to preactuators.

___________________________________________________________________________

5/1

___________________________________________________________________________

5.3

Output characteristics

_________________________________________________________________________________________ a 24 V

0.5 A a 19.2 to 30 V

8 W

Switching time at

< 2 mA

< 0.4 V

≤

1 ms

Load impedance at ON state > 50

Ω

< 3 k

Ω

Outputs protected against Yes : thermal

Outputs protected against Yes : Zener diode

Protection against reverse Yes : reverse-mounted diode

(external 6 A fast-acting fuse)

Yes

Positive

Power dissipated per channel when ON 0.25 W

Connections

3 4

Female M12 type connector

(one per channel)

2 1

Terminal

Comment

+24 V (supplied by module) not connected

0 V (supplied by module) preactuator signal s

___________________________________________________________________________

5/2

TBX ESP 08C22 5

____________________________________________________________________________

5.4

Output connector wiring

TBX ESP 08C22 a 24 V preactuator supply via TBX BAS10 connector.

Wiring a connection from an output channel to a preactuator :

- direct wiring (0.5A max. per channel),

- wiring with amplification (2 A max. per channel).

Note : Power supply to module using a

TBX FP CB100 cable.

Direct wiring

Wiring with amplification

3 4

2 A max.

Maximum permissible current per module

No. of channels

8 direct channels

6 direct channels

2 amplified channels

7 direct channels

1 amplified channel

Maximum output current per module

8 x 0.5 A = 4 A

6 x 0.5 A + 2 x 1 A = 5 A

7 x 0.5 A + 1 x 2 A = 5.5 A

Preactuator supply via TBX BAS10 connector

3 2

4 1

24 V

Caution :

To retain the IP65 dust and damp proof protection, the blanking plugs must either be left in place or replaced if channels are not in use (tightening torque of cable glands : 1 Nm).

___________________________________________________________________________

5/3

___________________________________________________________________________

5.5

Connecting the TBX BAS 10 connector

A screw terminal block is used to connect the cable (diameter between 7.5 and 10 mm).

It is set up as follows (for more detail refer to the installation sheet supplied with the product) :

Strip the cable back up to a maximum of 2 cm.

Mount the connector as follows :

- assemble parts 1 , 2 , 3 and 4 , tighten screw 4 without forcing it.

- place part 5 over part 8 .

Feed the cable through the part which has been assembled (cable gland).

Attach the wires to the terminals of the second part (+ on terminal 1, - on terminal 3, protective ground on terminal 4).

Caution : reversing the polarity may destroy the module.

Attach part 6 to part 8 .

Attach the cable in the cable clamp 6 , using part 7 and the two screws provided.

Fit both parts of the connector together and tighten the cable gland 4 .

8 6 5 1

___________________________________________________________________________

5/4

TBX EEP 1622 6

____________________________________________________________________________

6.1

Presentation of the module

The TBX EEP 1622 dust and damp proof (IP65) remote output module is a monobloc module with 16 inputs a 24 V, compatible with 2 and 3-wire proximity sensors. It has

M12 type connectors for direct wiring of the sensors.

The sensor voltage is monitored to ensure that there is sufficient voltage for the input to operate correctly.

______________________________________________________________________

6.2

Technical specifications for the module

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

95 mA typical at 24 V (8 channels at 0)

Current drawn at + 24 V 165 mA typical at 24 V

Power dissipated in the module

Dielectric strength between inputs

Protection against reverse

4 W at 24 V

1500 V a for 1min

> 10 M

Ω below a 500 V

Yes : diodes in series

___________________________________________________________________________

6/1

___________________________________________________________________________

6.3

Input characteristics

_________________________________________________________________________________________________________________________________________________________________________________ a 24 V

7 mA a 19.2 to 30 V

≥

7 V

≥

2 mA

< 5 V

≤

1.4 mA

3.4 k

Ω

5 to 11 ms

Permitted line resistance

5 to 13 ms

100

Ω

Permitted line resistance 500

Ω

Compatibility with TE 2-wire

Compatibility with CENELEC

Type 1

Yes

Yes (leakage current

≥

1mA)

Resistive

Positive

Comment

+24 V (supplied by module) sensor signal, green LED

(odd channel 1, 3, ..., 15)

0 V (supplied by module) sensor signal, yellow LED

(even channel 0, 2, ..., 14)

Female M12 type connector

(one for every two channels)

3 4

2 1

___________________________________________________________________________

6/2

TBX EEP 1622 6

____________________________________________________________________________

6.4

Input connector wiring

TBX EEP 1622

Wiring a two-channel connector on volt free contacts,

2-wire proximity sensor, or 3-wire proximity sensor

Note : Module supplied via a TBX FP CB100 cable

2-wire proximity sensor

3-wire proximity sensor

Important

To retain the IP65 dust and damp proof protection, the blanking plugs must either be left in place or replaced if channels are not in use (tightening torque of cable glands

: 1 Nm).

___________________________________________________________________________

6/3

___________________________________________________________________________

6/4

TBX ESP 1622 7

____________________________________________________________________________

7.1

Presentation of the module

The TBX ESP 1622 dust and damp proof (IP65) remote output module is a monobloc module with 16 transistor outputs a 24 V - 0.5 A. It has M12 type connectors for direct wiring of the preactuators.

The preactuator voltage is monitored to ensure coherent processing of the outputs during variations in the power supply.

The functions are described in section 3, part A.

______________________________________________________________________

7.2

Technical specifications for the module

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

107 mA typical at 24 V

Current drawn at + 24 V (2) 51 mA typical at 24 V

Power dissipated in the module

Dielectric strength between outputs

Protection against reverse

4.3 W at 24 V

1500 V a for 1min

> 10 M

Ω below a 500 V

Yes : diode in series

(1) Power supply to module (communication and output interfaces).

(2) Power supply to preactuators.

___________________________________________________________________________

7/1

___________________________________________________________________________

7.3

Output characteristics

_________________________________________________________________________________________ a 24 V

0.5 A a 19.2 to 30 V

8 W

Switching time at

< 2 mA

< 0.4 V

≤

1 ms

Load impedance at ON state > 50

Ω

< 3 k

Ω

Outputs protected against Yes : thermal

Outputs protected against Yes : Zener diode

Protection against reverse Yes : reverse-mounted diode

(external 9 A fast-acting fuse)

Yes

Positive

Power dissipated per channel when ON 0.35 W

Connections

3 4

Female M12 type connector

(one for every two channels)

Terminal

Comment

+24 V (supplied by module) preactuator signal, green LEDs

(odd channel 1, 3, ..., 15)

0 V (supplied by module) preactuator signal, yellow LEDs

(even channel 0, 2, ..., 14)

7/2

TBX ESP 1622 7

____________________________________________________________________________

7.4

Output connector wiring

TBX ESP 1622 a 24 V preactuator supply via TBX BAS10 connector .

Wiring a two channel output connector to preactuators :

- direct wiring (0.5A max. per channel),

- wiring with amplification (0.5 A max. for

one channel).

Note : Power supply to module using

TBX FP CB100 cable.

Direct wiring

Wiring with amplification

0.5A max.

3 4

0.5 A max.

Preactuator supply via TBX BAS 10 connector

4 1

a 24 V

Caution :

To retain the IP65 dust and damp proof protection, the blanking plugs must either be left in place or replaced if channels are not in use (tightening torque of cable glands : 1 Nm).

___________________________________________________________________________

7/3

___________________________________________________________________________

7.5 Connecting the TBX BAS 10 connector

A screw terminal block is used to connect the cable (diameter between 7.5 and 10 mm).

It is set up as follows (for more detail refer to the installation sheet supplied with the product) :

Strip the cable back up to a maximum of 2 cm.

Mount the connector as follows :

- assemble parts 1 , 2 , 3 and 4 , tighten screw 4 without forcing it,

- place part 5 over part 8 .

Feed the cable through the part which has been assembled (cable gland).

Attach the wires to the terminals of the second part (+ on terminal 1, - on terminal 3, protective ground on terminal 4).

Caution : reversing the polarity may destroy the module

Attach part 6 to part 8 .

Attach the cable in the cable clamp 6 , using part 7 and the two screws provided.

Fit both parts of the connector together and tighten the cable gland 4 .

8 6 5 1

___________________________________________________________________________

7/4

______________________________________________________

Modular discrete I/O base units (IP20) Contents C

___________________________________________________________________________

Section Page

__________________________________________________________________________________________________

TBX DES 1622 / TBX DES 16C22 / TBX DES 16F22 1/1

1.1

1.2

1/1

1/2

1/4

__________________________________________________________________________________________________

TBX DES 1633

2.1

2.2

2.3

2.4

TBX DMS 16C22 / TBX DMS 16P22 3/1

2/1

2/2

2/3

__________________________________________________________________________________________________

3.1

3.2

3.3

3.4

3.5

__________________________________________________________________________________________________

TBX DMS 16C222 4/1

4.1

4.2

4.3

4.4

4.5

TBX DMS 1025 / TBX DMS 1625 5/1

__________________________________________________________________________________________________

5.1

5.2

5.3

5.4

5.5

TBX DSS 1622 / TBX DSS 16C22 6/1

___________________________________________________________________________

C/1

______________________________________________________

Modular discrete I/O base units (IP20) Contents C

___________________________________________________________________________

Section Page

__________________________________________________________________________________________________

6.1

6.2

6.3

6.4

__________________________________________________________________________________________________

TBX DSS 1625 7/1

7.1

7.2

7.3

7.4

7/1

7/2

7/3

__________________________________________________________________________________________________

TBX DSS 1235 8/1

8.1

8.2

8.3

8.4

Output circuit diagram

8/1

8/2

8/3

_________________________________________________________________________________________

TBX DES 16S04 9/1

9.1

9.2

9.3

9.4

1 TBX AES 400 : 4 isolated analog inputs

9/1

9/2

9/3

__________________________________________________________________________________________________

__________________________________________________________________________________________________

Appendices 11/1

11/1

___________________________________________________________________________

C/2

TBX DES 1622 / TBX DES 16C22 / TBX DES 16F22 1

____________________________________________________________________________

1.1

Presentation of the base units

The TBX DES 1622, TBX DES 16C22 and TBX DES 16F22 are modular base units which have 16 inputs a 24 V, and are compatible with 2- and 3-wire proximity sensors.

They have a terminal block for direct wiring of the sensors, which can be removed when it is switched off.

The sensor voltage is monitored to ensure that there is sufficient voltage for the inputs to operate correctly.

The inputs for these 3 base units have functions which, in certain cases, are common to a group of channels. Thus, for Series 7, it is possible to assign the 2 channel groups of these base units to various tasks in the application.

Functions specific to TBX DES 16F22 : Programmable filter time

The channel filter time for this base unit is configured in groups of 8 channels, for normal or fast mode. With this base unit, when configuring the channels under XTEL-CONF, the user can choose that positive pulses of more than 2 ms are recognized.

Functions specific to TBX DES 16C22 : Wiring check

The wiring check function in this base unit continuously checks the quality of the connection to the sensors and detects the two main faults in a discrete input module; loosening of the terminal screws or disconnecting a wire and short-circuits to the cable ground. Wiring check faults are diagnosed for each channel and cause the input to be set to 0.

Two dip-switches on the board, enable the channels to be adapted to their environment.

All these functions are described in section 3, part A.

___________________________________________________________________________

1/1

___________________________________________________________________________

1.2

Technical specifications for the base units

_________________________________________________________________________________________

DES 1622 DES 16C22 DES 16F22 a 24 V a 24 V a 24 V a 19.2 to 30V a 19.2 to 30V a 19.2 to 30V

Current drawn at +SV by basic module (at 24 V) (1)

• basic base unit 20 mA typ.

negligible

40 mA typ.

10 mA typ.

40 mA typ.

10 mA typ.

Current drawn at +SV 15 mA typ.

30 mA typ.

Current drawn at +IS (at 24 V) 150 mA typ.

70 mA typ.

Power dissipated in the base unit (2) 4.1 W at 24 V 2.6 W at 24 V 2.6 W at 24 V

Dielectric strength between inputs 1500 V rms- 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

SV : power supply to module : communication module (if there is one) and input interface.

IS : power supply to sensors.

(1) In terms of consumption, do not forget to consider the current drawn at +SV by the base communication module : 70 mA (at 24 V).

(2) In terms of power, do not forget to consider the power dissipated by the base communication module : 1.7 W (at 24 V).

________________________________________________________________________________________

1.3

Input characteristics

_________________________________________________________________________________________

DES 1622 DES 16C22 DES 16F22 a 24 V

15 mA a 24 V

7 mA a 24 V

7 mA a 19 to 30 V a 19 to 30 V a 19 to 30 V

≥

11 V 11 V 11 V

Current at 11 V

≥

6 mA

≥

6 mA

≥

6 mA

___________________________________________________________________________

1/2

TBX DES 1622 / TBX DES 16C22 / TBX DES 16F22 1

____________________________________________________________________________

_________________________________________________________________________________________

DES 1622 DES 16C22 DES 16F22

Switch-on time

• fast filter

< 5 V

≤

2 mA

1.6 k

Ω

7 to 15.5 ms

< 5 V

≤

2 mA

1.6 k

Ω

5 to 8.5 ms

< 5 V

≤

2 mA

1.6 k

Ω

0.3 to 1.5 ms

30 to 45 ms 4.5 to 8.5 ms

Switch-off time

• fast filter

7 to 15.5 ms

Permitted line resistance 100

Ω

5 to 8.5 ms 0.3 to 1.5 ms

30 to 45 ms 4.5 to 8.5 ms

100

Ω

100

Ω C

Permitted line resistance 500

Ω

Permitted leakage resistance

500

Ω

> 100 k

Ω

> 30 k

Ω

(1)

500

Ω

> 100 k

Ω

> 30 k

Ω

Compatible with TE

Type 2

Yes

Type 2

Yes

Type 2

Yes

Compatible with CENELEC Yes

Compatible with TBX trans. outputs Yes

Type of input Resistive

Positive

Power dissipated per channel when ON 0.36 W

Protection of +Cs terminals against No

Yes (2)

Yes

Current

Positive

0.17 W

Yes

Current sink

Positive

0.17 W

Yes (3) Yes (3)

IS : power supply to sensors.

(1) See section 4.7 in part A.

(2) For a standard 3-wire proximity sensor, with a resistor connected in parallel (see section 4.7

in part A), an "open circuit" fault corresponds to a break in the input/proximity sensor connection or the +supply (+Cs) for the 3-wire proximity sensor. A break in the proximity sensor - supply (-Cs) is not detected.

(3) Protection is provided by a reverse mounted diode wired in parallel. The user should provide

1/3

___________________________________________________________________________

1.4

Terminal block wiring

TBX DES 1622 and TBX DES 16F22

-C

I11

I10

-C

+IS

–IS

I15

I14

-C

I13

I12

–C

+IS

–IS

+SV

–C

–SV

34 For a 3-wire proximity sensor

30 For a 3-wire proximity sensor

For a 3-wire proximity sensor

For 3-wire prox sens

–

For 3-wire prox sens

–

3-wire proximity sensor

–

2-wire proximity sensor

For 3-wire prox sensor

2 A fuse

– a 24 V sensor supply

+ a 24 V module supply

–

Note

The +Cs terminals are not protected against short-circuits, so a 2 A quick blow fuse must be wired to the sensor power supply IS.

It is not necessary to connect the two +IS terminals together, nor the two -IS terminals. The -SV terminal and a -IS (0 V) terminal must however be connected together.

___________________________________________________________________________

1/4

TBX DES 1622 / TBX DES 16C22 / TBX DES 16F22 1

____________________________________________________________________________

TBX DES 16C22

+IS

–IS

I15

S14,15

I14

-C

I13

S12,13

I12

-C

I11

S10,11

I10

-C

S8,9

-C

S6,7

–C

S0,1

–C

+IS

–IS

+SV

–C

S4,5

–C

S2,3

–SV

For a 3-wire proximity sensor

For 3-wire prox sens

–

For 3-wire prox sens

–

3-wire proximity sensor

–

2-wire proximity sensor

Volt-free contact

For 3-wire prox sensor

+ a 24 V

2 A fuse

– sensor supply

+ a 24 V module supply

–

Note

A 2 A quick blow fuse, must be wired to the sensor power supply IS.

It is not necessary to connect the two +IS terminals together, nor the two -IS terminals. The -SV terminal and a -IS (0 V) terminal must however be connected together.

___________________________________________________________________________

1/5

___________________________________________________________________________

1/6

TBX DES 1633 2

____________________________________________________________________________

2.1

Presentation of the base unit

The TBX DES 1633 is a modular base unit with 16 inputs a 48 V, compatible with 2- and

3-wire proximity sensors. It has a terminal block for direct wiring of the sensors, which can be removed when power is switched off.

The sensor voltage is monitored to ensure that there is sufficient voltage for the inputs to operate correctly.

The inputs for this base unit have functions which, in certain cases, are common to a group of channels. Thus, for Series 7, it is possible to assign the 2 channel groups of this base unit to various tasks in the application.

These functions are described in section 3, part A.

_____________________________________________________________________

2.2

Technical specifications for the base unit

___________________________________________________________________________________________

_________________________________________________________________________________________ a 48 V a 38 to 60 V

Current drawn at +SV by basic module (at 48 V) (1)

• basic base unit 20 mA typically negligible

Current drawn at +SV 16 mA typically

Current drawn at +IS (at 48 V)

Power dissipated in the module (2)

70 mA typically

4.3 W at 48 V

Dielectric strength between the inputs 1500 V rms - 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

SV : power supply to module (communication module and input interface).

IS : power supply to sensors.

(1) In terms of consumption, do not forget to consider the current drawn at +SV by the base communication module : 35 mA (at 48 V).

(2) In terms of power, do not forget to consider the power dissipated by the base communication

2/1

___________________________________________________________________________

2.3

Input characteristics

_________________________________________________________________________________________ a 48 V

7 mA

Permitted line resistance a 38 to 60 V

30 V

≥

6 mA

< 10 V

≤

2 mA

6.7 k

Ω

5 to 11 ms

5 to 13 ms

100

Ω

Permitted line resistance

Permitted leakage resistance

500

Ω

> 100 k

Ω

> 30 k

Ω

Compatible with TE

Type 2

Yes

Compatible with CENELEC Yes

Yes

Current sink

Positive

0.33 W

___________________________________________________________________________

2/2

TBX DES 1633 2

____________________________________________________________________________

2.4

Terminal block wiring

TBX DES 1633

-C

–C

I11

I10

-C

+IS

–IS

I15

I14

-C

I13

I12

-C

–C

+IS

–IS

+SV

–SV

For a 3-wire proximity sensor

For 3-wire prox sens

–

3-wire proximity sensor

–

2-wire proximity sensor

For 3-wire prox sens

+ a 48 V

– sensor supply

– a 48 V module supply

Note

It is not necessary to connect the two +IS terminals together, nor the two -IS terminals. The -SV terminal and a -IS (0 V) terminal must however be connected together.

___________________________________________________________________________

2/3

___________________________________________________________________________

2/4

TBX DMS 16C22 / TBX DMS 16P22 3

____________________________________________________________________________

3.1

Presentation of the base units

The TBX DMS 16C22 and TBX DMS 16P22 are modular base units with a 24 V inputs compatible with 2- and 3-wire proximity sensors, and a 24 V - 0.5 A transistor outputs.

The TBX DMS 16C22 base unit has a fixed number of inputs and outputs (8 inputs/8 outputs). The TBX DMS 16P22 base unit has a variable number of I/O (8 inputs/8 outputs, 9 inputs/7 outputs, .... or 16 inputs/0 outputs).

These 2 base units have a terminal block for direct wiring of sensors and preactuators, which can be removed when power is switched off.

The sensor and preactuator voltages are monitored to ensure that voltage is sufficient for the inputs to operate correctly and for coherent processing of the outputs.

The outputs are protected against short-circuits and overloads. If there is a fault at an output, it is set to a safe state, the default state, which is determined by the user.

Once the fault has disappeared, the output can be reactivated, if it is reset.

The I/O of these 2 base units have functions which, in certain cases, are common to a group of channels. Thus, for Series 7, it is possible to assign the 2 channel groups of these base units to various tasks in the application.

Functions specific to TBX DMS 16C22 : Wiring check

The input and output wiring check functions for this module continually check the quality of the connections to the sensors and preactuators.

Two dip-switches on the board, allow the channels to be adapted to their environment

(see section 4.7 in part A).

Output wiring check faults enable diagnosis of a short-circuit or an open circuit depending on the channel state.

The module provides independent power supplies : +Csn,n+1 (one for 2 sensors) which are protected against line short-circuits (0.1 A maximum current).

Functions specific to TBX DMS 16P22 : Programmable I/O

Each of the channels 8 to 15 of this base unit can be programmed, either as an input or as an output. This enables one base unit to have either 16 inputs, or 1 to 8 outputs and

15 to 8 inputs.

These functions are described in section 3, part A.

___________________________________________________________________________

3/1

___________________________________________________________________________

3.2

Technical specifications for the base units

___________________________________________________________________________________________

_________________________________________________________________________________________

DMS 16C22 DMS 16P22 a 24 V a 24 V a 19.2 to 30 V a 19.2 to 30 V

Current drawn at +SV by basic module (at 24 V)

• basic base unit 40 mA typ.

10 mA typ.

30 mA negligible

Current drawn at +SV 30 mA typ.

25 mA typ.

Current drawn at +IS (at 24 V) 35 mA typ.

75 mA typ.

Current drawn at +OS (at 24 V) 25 mA typ.

100 mA typ.

Power dissipated at nominal load 3.4 W at 24 V 6.5 W at 24 V

Dielectric strength between the inputs 1500 V rms - 50/60 Hz for 1 min

> 10 M Ω below a 500 V

SV : power supply to module (communication module and I/O interface).

IS : power supply to sensors.

OS : power supply to preactuators.

_________________________________________________________________________________________

3.3

Input characteristics

_________________________________________________________________________________________

DMS 16C22 DMS 16P22 a 24 V

7 mA a 24 V

15 mA a 19 to 30 V

7 V

≥

6 mA a 19 to 30 V

≥

11 V

≥

6 mA

___________________________________________________________________________

3/2

TBX DMS 16C22 / TBX DMS 16P22 3

____________________________________________________________________________

_________________________________________________________________________________________

DMS 16C22 DMS 16P22

Switch-on time

• fast filter

< 5 V

≤

2 mA

3.4 k

Ω

5 to 8.5 ms

30 to 45 ms

< 5 V

≤

2 mA

1.6 k

Ω

5 to 10 ms

Switch-off time

• fast filter

5 to 12 ms

Permitted line resistance

5 to 8.5 ms

30 to 45 ms

100

Ω

100

Ω

Permitted line resistance

Permitted leakage resistance

500 Ω

(1)

500 Ω

> 100 k

Ω

> 30 k

Ω

Compatible with CENELEC

Type 2

Yes (2)

Type 2

Yes

Compatible with TBX trans. outputs Yes

Current sink

Positive

Power dissipated per channel when ON 0.17 W

Protection of +Cs terminals against Yes

Yes

Resistive

Positive

0.36 W

Protection against reverse polarity on IS Yes (3) Yes (3)

IS : power supply to sensors.

(1) See section 4.7 in part A.

(2) For a standard 3-wire proximity sensor, with a resistor connected in parallel (see section 4.7

(3) Protection is provided by wiring a reverse diode mounted in parallel. The user should provide an external 1 A quick blow fuse.

___________________________________________________________________________

3/3

___________________________________________________________________________

3.4

Output characteristics

_________________________________________________________________________________________

DMS 16C22 DMS 16P22 a 24 V

0.5 A a 24 V

0.5 A a 19.2 to 30 V a 19.2 to 30 V

8 W 8 W

< 2.3 mA < 0.5 mA

Switching time at

< 0.4 V

< 1.5 ms

< 0.4 V

≤

1 ms

Load impedance at ON state > 50

Ω

< 3 k

Ω

Primary/secondary dielectric strength 1500 V rms

> 50

Ω

Outputs protected against Yes : thermal

1500 V rms

50 Hz

Yes : thermal

Outputs protected against

Protection against polarity inversion

Yes : Zener diode Yes : Zener diode

Yes : reverse diode Yes : reverse diode

(ext. 8 A fuse) (ext. 8 A fuse)

Yes No

Yes

Yes (1)

Positive

0.35 W

Yes

Positive

0.35 W

OS : power supply to preactuators

(1) All inputs having impedance < 3 k

Ω.

___________________________________________________________________________

3/4

TBX DMS 16C22 / TBX DMS 16P22 3

____________________________________________________________________________

3.5

Terminal block wiring

TBX DMS 16C22

-C

S6,7

-C

O11

O10

-C

+OS

–OS

O15

O14

-C

O13

O12

–C

S0,1

–C

+IS

–IS

+SV

–C

S4,5

–C

S2,3

–SV

8 A fuse

– a 24 V preactuator supply

For 3-wire prox sens

–

3-wire proximity sensor

–

2-wire proximity sensor

Volt-free contact

10 For 3-wire prox sens

For 3-wire prox sens

+ a 24 V

1 A fuse

– sensor supply

+ a 24 V module supply

–

Note

An external 1 A quick blow fuse must be wired to the sensor supply, and an external 8 A quick blow

3/5

___________________________________________________________________________

TBX DMS 16P22

–C

–S

+SV

–C

I/O8

-C

–S

I/O15

I/O14

-C

I/O13

I/O12

-C

I/O11

I/O10

-C

I/O9

–SV

For 3-wire prox sens

18 For 3-wire prox sens

For 3-wire prox sens

10 For 3-wire prox sens

–

3-wire proximity sensor

2-wire proximity sensor

For 3-wire prox sens

8 A fuse

–

– a 24 V sensor and preactuator supply a 24 V module supply

Note

Wire an external 8 A quick blow fuse on the sensor/preactuator power supply.

The two +S terminals must be connected together as well as the two -S terminals.

3/6

TBX DMS 16C222 4

____________________________________________________________________________

4.1

Presentation of the base unit

The TBX DMS 16C222 is a modular base unit which has 8 inputs a 24 V compatible with 2- and 3-wire proximity sensors and 8 transistor outputs a 24 V- 2 A. It has a terminal block for direct wiring of sensors or preactuators, which can be removed when power is switched off.

The sensor and preactuator voltages are monitored to ensure that there is sufficient voltage for the inputs to operate correctly and for coherent processing of the outputs.

Monitoring the voltage of the preactuators requires that shunts are installed.

The outputs are protected against short-circuits and overloads. When there is a fault at an output, it is set to a safe state, the fallback state, determined by the user.

Once the fault has disappeared, the output can be reactivated, if it is reset.

The input and output wiring check functions for this module continually check the quality of the connections to the sensors and preactuators.

Two dip-switches on the board allow the channels to be adapted to their environment

(see section 4.7 in part A).

Output wiring check faults enable diagnosis of a short-circuit or an open circuit depending on the channel state.

The module provides independent power supplies : +Csn,n+1 (one for 2 sensors) which are protected against line short-circuits (0.1 A maximum current).

The I/O of this base unit have functions which, in certain cases, are common to a group of channels. Thus, for Series 7, it is possible to assign the 2 channel groups of this base unit to various tasks in the application.

These functions are described in section 3, part A.

___________________________________________________________________________

4/1

___________________________________________________________________________

4.2

Technical specifications for the base unit

___________________________________________________________________________________________

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

Current drawn at +SV by the basic module (at 24 V)

• basic base unit 45 mA typically

10 mA typically

Current drawn at +SV 35 mA typically

Current drawn at +IS (at 24 V) 35 mA typically

Current drawn at +OS (at 24 V)

Power dissipated at nominal load

25 mA typically

8.1 W at 24 V

Dielectric strength between the inputs 1500 V rms - 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

SV : power supply to module (communication module and I/O interface).

IS : power supply to sensors.

OS : power supply to preactuators.

_________________________________________________________________________________________

4.3

Input characteristics

________________________________________________________________________________________

_________________________________________________________________________________________ a 24 V

7 mA a 19.2 to 30 V

7 V

≥

6 mA

< 5 V

≤

2 mA

___________________________________________________________________________

4/2

TBX DMS 16C222 4

____________________________________________________________________________

_________________________________________________________________________________________

< 5 V

≤

2 mA

3.4 k

Ω

Switch-on time

• fast filter 5 to 8.5 ms

30 to 45 ms

Switch-off time

• fast filter

Permitted line resistance

5 to 8.5 ms

30 to 45 ms

100

Ω

Permitted line resistance 500

Ω

Permitted leakage resistance (1)

Permitted leakage resistance

Compatible with CENELEC

Type of input

(1)

Type 2

Yes

Yes (2)

Yes

Current

Protection of +Cs terminals against

Positive

0.17 W

Yes

Yes (3)

IS : power supply to sensors.

(1) See section 4.7 in part A.

(2) For a standard 3-wire proximity sensor, with a resistor connected in parallel (see section 4.7

in part A), an "open circuit'' fault corresponds to a break in the input/proximity sensor connection or the +supply (+Cs) for the 3-wire proximity sensor. A break in the proximity sensor -supply (-Cs) is not detected.

(3) Protection is provided by wiring a reverse mounted diode in parallel. The user should provide an external 1 A quick blow fuse.

___________________________________________________________________________

4/3

___________________________________________________________________________

4.4

Output characteristics

_________________________________________________________________________________________ a 24 V

2 A a 19.2 to 30 V

15 W

Switching time at

< 2.5 mA

< 0.8 V

< 1 ms

Outputs protected against

Ω

< Z < 3 k

Ω

Yes : current limited to > 2.5 A

Outputs protected against

Protection against polarity inversion Yes : reverse mounted diode

(external 20 A quick blow fuse)

Yes

Yes (1)

1.7 W

OS : power supply to preactuators

(1) All inputs having impedance < 3 k

Ω.

Derating current as a function of the temperature

The maximum possible current as a function of temperature (

C) can be defined as the

∆

16 -

I (A)

15 -

14 sum of the output currents for the module.

13 -

Curve 1 : the current at the 8 outputs is identical and less than 2 A per output. For example :

8 outputs at 1 A at 60

8 outputs at 1.3 A at 50

Curve 2 : the maximum current at an individual output reaches, but at no point exceeds, 2.5 A. For example :

11 -

10 -

9 -

8 -

7 -

6 -

5 -

4 -

3 -

2 -

1 -

(

0 10 20 30 40 50 60

2 outputs at 2.5 A + 1 output at 1 A at 60

4/4

Yes : Zener diode

TBX DMS 16C222 4

____________________________________________________________________________

4.5

Terminal block wiring

TBX DMS 16C222

–OS

O15

S14,15

O14

O13

S12,13

O12

O11

S10,11

O10

S8,9

S6,7

–C

S4,5

–C

S2,3

–C

S0,1

–C

+IS

–IS

+SV

–SV

For 3-wire prox sens

–

20 A fuse

–

– a 24 V preactuator supply

–

3-wire proximity sensor

–

2-wire proximity sensor

Volt-free contact

For 3-wire prox sens

1 A fuse

– a 24 V sensor supply

+ a 24 V module supply

–

Note

Wire an external 1 A quick blow fuse on the sensor power supply and 20 A on the preactuator power supply.

The 4 +OS x,y terminals must be wired together via an external shunt, reference TBX RV 015.

4/5

___________________________________________________________________________

4/6

TBX DMS 1025 / TBX DMS 1625 5

____________________________________________________________________________

5.1

Presentation of the base units

The TBX DMS 1025 and TBX DMS 1625 are modular base units which have 8 inputs a 24 V, compatible with 2- and 3-wire proximity sensors and 2 or 8 relay outputs 50 VA respectively.

These 2 base units have a terminal block for direct wiring of sensors and preactuators, which can be removed when power is switched off.

The sensor voltage is monitored to ensure that the voltage is sufficient for the inputs to operate correctly.

The I/O of these base units have functions which, in certain cases, are common to a group of channels. Thus, for Series 7, it is possible to assign the 2 channel groups of these base units to various tasks in the application.

These functions are described in section 3, part A.

_____________________________________________________________________

5.2

Technical specifications for the base units

_________________________________________________________________________________________

DMS 1025 DMS 1625 (1) a 24 V a 24 V a 19.2 to 30 V a 19.2 to 30

Current drawn at +SV by the base module (at 24 V)

• basic base unit 35 mA typically 80 mA typically

25 mA typically 70 mA typically

Current drawn at +SV 10 mA typically 10 mA typically

Current drawn at +IS (at 24 V)

Power dissipated at nominal load

75 mA typically

2.6 W at 24 V

75 mA typically

3.7 W at 24 V

Dielectric strength between the 1500 V rms - 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

SV : power supply to module (communication module and I/O interface)

IS : power supply to sensors

(1) For a configuration comprising 2 DMS 1625 base units, the maximum ambient temperature is

5/1

___________________________________________________________________________

5.3

Input characteristics

_________________________________________________________________________________________ a 24 V

15 mA

Permitted line resistance a 19.2 to 30 V

≥

11 V

≥

6 mA

< 5 V

≤

2 mA

1.6 k

Ω

5 to 15 ms

5 to 17 ms

100

Ω

Permitted line resistance

Permitted leakage resistance

500

Ω

> 100 k

Ω

> 30 k

Ω

Compatible with TE 2-wire

Type 2

Yes

Compatible with CENELEC Yes

Yes

Resistive

Positive

0.36 W

___________________________________________________________________________

5/2

TBX DMS 1025 / TBX DMS 1625 5

____________________________________________________________________________

5.4

Output characteristics

_________________________________________________________________________________________ a 19.2 to 30 V, c 24 to 264 V

Permitted AC current 24 W 0.2x10

6 operations

Permitted DC current

Permitted AC current

AC12 resistive loads

Permitted AC current

AC15 inductive loads

Accidental power breaks (opening

10 W 10 6 operations

1 A - 110/220 V 0.2x10

6 operations

0.5 A - 110/220V 2x10 6 operations

1A - 24/48 V 0.5x10

6 operations

2A - 24 V 0.2x10

6 operations

50 VA - 110/220 V 10 6 operations

0.5 A - 24/48 V 10 6 operations

10 VA - 48/220V 10 7 operations

1A - 24 V 0.2x10

6 operations

30 A peak, 50 operations

Preactuators protected against

Protection against short-circuits and

3 A

10 ms max.

20 ms max.

2000 V rms

Yes

No internal protection (2)

No internal protection

1 for every 2 channels normally open

(1) Thermal current : maximum value of current which can cross the contact without damaging it. This value, which is associated with the relay, should not be confused with the permissible current, which relates to the module. The permissible current takes into account the breaking capacity of the relay (max. switching current) and the characteristics of the other components which constitute the output.

(2) With an inductive load on an AC supply, an RC or GMOV peak limiter circuit must be wired across the load. For DC, wire a reverse mounted diode in parallel to the load terminals.

___________________________________________________________________________

5/3

___________________________________________________________________________

5.5

Terminal block wiring

________________________________________________________________________________________

The diagram on the following page represents an example of wiring. The module outputs grouped together by the user have a single power supply.

The terminals marked NC are not wired within the module, but are used to distribute the power supply neutral to the various loads. For this purpose use a connecting comb, reference TBX RV 015.

A connecting comb is also used to connect relay commons to each other (C8, 9, C10,

11,...) with the power supply phase.

___________________________________________________________________________

5/4

TBX DMS 1025 / TBX DMS 1625 5

____________________________________________________________________________

TBX DMS 1625

–C

8,9

–C

+IS

–IS

+SV

O15

14,15

O14

O13

12,13

O12

O11

10,11

O10

–SV

Neutral 0

Phase 0

For 3-wire prox sens

–

For 3-wire prox sens

–

3-wire proximity sensor

–

2-wire proximity sensor

For 3-wire prox sens

– a 24 V sensor supply

+ a 24 V module supply

–

Note

The -SV terminal and the -IS (0 V) terminal must be connected together.

___________________________________________________________________________

5/5

___________________________________________________________________________

TBX DMS 1025

–C

8,9

–C

+IS

–IS

+SV

–SV

Phase 0

Neutral 0

For 3-wire prox sens

–

3-wire proximity sensor

–

2-wire proximity sensor

For 3-wire prox sens

+ a 24 V

– sensor supply a 24 V module supply

–

Note

The -SV terminal and the -IS (0 V) terminal must be connected together.

___________________________________________________________________________

5/6

TBX DSS 1622 / TBX DSS 16C22 6

____________________________________________________________________________

6.1

Presentation of the base units

The TBX DSS 1622 and TBX DSS 16C22 modular base units have 16 transistor outputs a 24 V - 0.5 A. They have terminal blocks for direct wiring of preactuators, which can be removed when power is switched off.

The preactuator voltage is monitored to ensure coherent processing of the outputs when the supply varies.

The outputs are protected against short-circuits and overloads. When there is a fault at an output, it is set to a safe state, the default state, determined by the user.

Once the fault has disappeared, the output can be reactivated, if it is reset.

The outputs of these base units have functions which, in certain cases, are common to a group of channels. Thus for Series 7, it is possible to assign the 2 channel groups of these base units to various tasks in the application.

Functions specific to TBX DSS 16C22 : Wiring check

The output wiring check function in this module continuously checks the quality of the connections with the preactuators.

Output wiring check faults enable diagnosis of a short-circuit or an open circuit depending on the channel state.

These functions are described in section 3, part A.

___________________________________________________________________________

6/1

___________________________________________________________________________

6.2

Technical specifications for the base units

_________________________________________________________________________________________

DSS 1622 DSS 16C22 a 24 V a 24 V a 19.2 to 30 V a 19.2 to 30 V

Current drawn at +SV by the basic module (at 24 V)

• basic base unit 30 mA typical negligible

30 mA typical negligible

Current drawn at +SV 25 mA typical 25 mA typical

Current drawn at +OS (at 24 V) 35 mA typical 45 mA typical

Power dissipated at nominal load 4.1 W at 24 V 4.3 W at 24 V

Dielectric strength between the inputs 1500 rms - 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

SV : power supply to module (communication module and output interface)

OS : power supply to preactuators.

___________________________________________________________________________

6/2

TBX DSS 1622 / TBX DSS 16C22 6

____________________________________________________________________________

6.3

Output characteristics

_________________________________________________________________________________________

DSS 1622 DSS 16C22 a 24 V

0.5 A a 24 V

0.5 A a 19.2 to 30 V a 19.2 to 30 V

8 W 8 W

< 0.5 mA < 2 mA

Switching time at

< 0.4 V

< 1 ms

< 0.4 V

≤

1 ms

Load impedance at ON state > 50

Ω

> 50

Ω

< 3 k

Ω

Outputs protected against Yes : thermal Yes : thermal

Outputs protected against

Protection against polarity inversion

Yes : Zener diode Yes : Zener diode

Yes : reverse diode Yes : reverse diode

(12 A ext. fuse) (12 A ext. fuse)

No Yes

Yes

Positive

0.35 W

Yes

Positive

0.35 W

___________________________________________________________________________

6/3

___________________________________________________________________________

6.4

Terminal block wiring

TBX DSS 1622 and TBX DSS 16C22

-C

O11

O10

-C

+OS

–OS

O15

O14

-C

O13

O12

-C

–C

+OS

–OS

+SV

–SV

12 A fuse

+ a 24 V

– preactuator supply

+ a 24 V module supply

–

Note

Wire an external 12 A quick blow fuse on the preactuator power supply.

The two +OS terminals must be wired together as well as the two -OS terminals. The -SV terminal and the -OS (0 V) terminal must also be wired together.

___________________________________________________________________________

6/4

TBX DSS 1625 7

____________________________________________________________________________

7.1

Presentation of the base unit

The TBX DSS 1625 modular base unit has 16 relay outputs 50 VA. It has a terminal block for direct wiring of preactuators, which can be removed when power is switched off.

The outputs in this base unit have functions which, in certain cases, are common to a group of channels. Thus, for Series 7, it is possible to assign the 2 channel groups of this base unit to various tasks in the application.

______________________________________________________________________

7.2

Technical specifications for the base unit

_________________________________________________________________________________________ a 24 V a 19.2 to 30 V

Current drawn at +SV by the basic module

(with 60% of relays activated)

• basic base unit 125 mA typically at 24 V negligible

Current drawn at +SV by the extension module

115 mA typically at 24 V

Immunity to +SV microbreaks

Power dissipated at nominal load in the module

10 ms

3.1 W at 24 V

Dielectric strength between outputs 1500 V rms - 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

SV : power supply to module (communication and output interface)

___________________________________________________________________________

7/1

___________________________________________________________________________

7.3

Output characteristics

_________________________________________________________________________________________

19 to 30 V

Permitted DC current

24 to 264 V

24 W 0.2x10

6 operations

Permitted DC current 10 W 10 6 operations

Permitted AC current

AC12 resistive loads

Permitted AC current

AC15 inductive loads

Accidental power breaks (opening

1 A - 110/220 V 0.2x10

6 operations

0.5 A - 110/220V 2x10 6 operations

1A - 24/48 V 0.5x10

6 operations

2A - 24 V 0.2x10

6 operations

50 VA - 110/220 V 10 6 operations

0.5 A - 24/48 V 10 6 operations

10 VA - 48/220V 10 7 operations

1A - 24 V 0.2x10

6 operations

30 A peak, 50 operations

Preactuators protected against

Protected against short-circuits and

3 A

10 ms max.

20 ms max.

2000 V rms

Yes

No internal protection (2)

No internal protection

1 for every 2 channels normally open

(1) Thermal current : maximum value of current which can cross the contact without damaging it. This value, which is associated with the relay, should not be confused with the permissible current, which relates to the module. The permissible current takes into account the breaking capacity of the relay (max. switching current) and the characteristics of the other components which constitute the output.

(2) With an inductive load on an AC supply, an RC or GMOV peak limiter circuit must be wired across the load. For DC, wire a reverse mounted diode in parallel to the load terminals.

___________________________________________________________________________

7/2

TBX DSS 1625 7

____________________________________________________________________________

7.4

Terminal block wiring

________________________________________________________________________________________

The diagram on the following page represents an example of wiring. The module outputs organized into three groups by the user have separate power supplies (outputs 0 to 9, outputs 10 and 11 and outputs 12 to 15). The terminals marked NC are not wired within the modules, but are used to distribute the power supply neutral to the various loads. For this purpose use a connecting comb, reference TBX RV 015.

Two connecting combs are also used to connect the relay commons together.

___________________________________________________________________________

7/3

___________________________________________________________________________

TBX DSS 1625

10,11

O10

8,9

6,7

O15

14,15

O14

O13

12,13

O12

O11

0,1

+SV

4,5

2,3

–SV

Neutral 1

Phase 1

Phase 2

Neutral 2

Phase 0

Neutral 0

– a 24 V module supply

Note

The 2 terminals marked N1 are connected together (internally).

___________________________________________________________________________

7/4

TBX DSS 1235 8

____________________________________________________________________________

8.1

Presentation of the base unit

The TBX DSS 1235 modular base unit has 12 relay outputs 100 VA. It has a terminal block for direct wiring of preactuators, which can be removed when power is switched

off.

The outputs in this base unit have functions which, in certain cases, are common to a group of channels. Thus, for Series 7, it is possible to assign the 2 channel groups to various tasks in the application.

Relays available on the TBX DSS 1235 base are :

• 4 groups of 2 normally open (NO) relays. The common for the contact of the two relays is connected to one terminal on the terminal block.

• 4 change-over (NO and NC) relays.

___________________________________________________________________________________________

8.2

Technical specifications for the base unit

_________________________________________________________________________________________ a 24 V a 48 V a 19.2 to 60 V

Current drawn at +SV by the basic module

(with 60% of relays activated)

• basic base unit

130 mA typically at 24 V 70 mA typically at 48 negligible negligible

Current drawn at +SV

V by the extension module

125 mA typically at 24 V 65 mA typically at 48

Immunity to +SV microbreaks 10 ms

Power dissipated at nominal load 3.1 W at 24 V in the module

10 ms

3.3 W at 48 V

Dielectric strength between outputs 1500 V rms - 50/60 Hz for 1 min

> 10 M

Ω below a 500 V

SV : power supply to module (communication module and output interface)

___________________________________________________________________________

8/1

___________________________________________________________________________

8.3

Output characteristics

_________________________________________________________________________________________

24 to 48 V

Permitted DC current

24 to 264 V

Permitted DC current 2 A - 24 V 0.25x10

6 operations

DC12 resistive loads 1 A - 48 V 0.5x10

6 operations

1 A - 24 V 0.25x10

6 operations

0.5 A - 48 V 0.15x10

6 operations

Permitted AC current

AC12 resistive loads

2 A - 110 V 0.5x10

6 operations

1 A - 110/220V 1.5x10

6 operations

2 A - 24/48 V 0.5x10

6 operations

2 A - 24 V 0.2x10

6 operations

4 A - 24 V 0.15x10

6 operations

Permitted AC current

AC15 inductive loads

Accidental power breaks (opening

100 VA - 110/240 V 10

1 A - 24/48 V 10 6

6 operations

operations

20 VA - 48 2x10 6 operations

20 VA - 110/240 V 5x10 6 operations (1)

30 A peak, 50 operations

Contacts protected against

Protected against short-circuits and

Common per channel

Type of contact

7 A

10 ms max.

20 ms max.

2000 V rms

Yes

No internal protection (3)

No internal protection

1 for every 2 channels (channels 0 to 7) normally open (channels 0 to 7) normally open/normally closed

(1) Limited to 7 A per terminal (NC) in the case of 2 outputs with common terminal.

(2) Thermal current : maximum value of current which can cross the contact without damaging it. This value, which is associated with the relay, should not be confused with the permissible current, which relates to the module. The permissible current takes into account the breaking capacity of the relay (max. switching current) and the characteristics of the other components which constitute the output.

(3) With an inductive load on an AC supply, an RC or GMOV peak limiter circuit must be wired

___________________________________________________________________________

8/2

TBX DSS 1235 8

____________________________________________________________________________

8.4

Output circuit diagram

The diagram on the following page represents an example of wiring. The module outputs organized into two groups by the user have separate power supplies (outputs 0 to 9 and outputs 10 and 11). The terminals marked NC are not wired within the modules, but are used to distribute the power supply neutral to the various loads. For this purpose, use connecting combs, reference TBX RV 015.

A connecting comb is also used to connect the relay commons (C0,1, C2,3,...) with the supply phase.

The 8 outputs 0 to 7 are relay outputs with one N/O contact.

The 4 outputs 8 to 11 are relay outputs with a one N/O contact and one N/C contact.

___________________________________________________________________________

8/3

___________________________________________________________________________

TBX DSS 1235

8,NO

6,7

4,5

2,3

0,1

+SV

11,NC

C11

11,NO

10,NC

C10

10,NO

9,NC

9,NO

8,NC

–SV

Neutral 1

▲

Phase 1

Phase 0

▼

▲

▼

4 (N/O) and (N/C) relay outputs

8 (N/O) relay outputs

Neutral 0 a 24 V or a 48 V module supply

–

Note

The 2 terminals marked N1 are connected together (internally).

___________________________________________________________________________

8/4

TBX DES 16S04 9

____________________________________________________________________________

9.1

Presentation of the base unit

The TBX DES 16S04 is a modular base unit with 16 inputs c 120 V, compatible with

CENELEC 2-wire proximity sensors. It has a terminal block for direct wiring of the sensors, which can be removed when power is switched off.

The sensor voltage is monitored to ensure that there is sufficient voltage for the inputs to operate correctly.

The inputs for this base unit are divided into 2 groups of channels. Each group can be assigned to a different task.

For more information on these functions, which are common to several types of base units, see section 3, part A.

_______________________________________________________________________

9.2

Technical specifications for the base unit

_________________________________________________________________________________________

DES 16S04 c 120 V c 93 to 132 V

Current drawn for

60 mA typically

Current drawn for the sensor supply 70 mA typically

Power dissipated at nominal load

Dielectric strength between

Isolation resistance

6 W

1500 V rms - 50/60 Hz for 1 min

> 10 M

Ω at a voltage of a 500 V

___________________________________________________________________________

9/1

___________________________________________________________________________

9.3

Input characteristics

_________________________________________________________________________________________

DES 16S04 c 120 V

15 mA c 93 to 132 V

> 74 V

6 mA

Switch-on time

< 20 V

< 4 mA

10 k

Ω

5 ms

Switch-off time

Compatible with CENELEC

5 ms

Type 2

Yes

Capacitive

Positive

At the supply phase

___________________________________________________________________________

9/2

TBX DES 16S04 9

____________________________________________________________________________

9.4

Terminal block wiring

________________________________________________________________________________________

TBX DES 16S04

I11

I10

I15

I14

I13

I12

Sensor supply

120 VAC

Module supply

120 VAC

___________________________________________________________________________

9/3

___________________________________________________________________________

9/4

TBX DM 16S44

9

____________________________________________________________________________

The TBX DMS 16S44 is a modular base unit with 8 inputs c 120 V, compatible with

CENELEC 2-wire proximity sensors, and 8 triac outputs c 120 V. It has a terminal block for direct wiring of sensors and preactuators, which can be removed when power is

switched off.

The sensor and preactuator voltages are monitored to ensure that there is sufficient voltage for the inputs to operate correctly and for coherent processing of the outputs.

The I/O of this base unit have the following functions, which, in some cases, are common to a group of channels :

• output default state when there is a fault or when the PLC stops,

• assignment of the 2 groups of channels to different tasks in the application.

For more information on these functions, which are common to several types of base unit, see section 3, part A.

_______________________________________________________________________

_________________________________________________________________________________________

Nominal voltage c 120 V

Supply voltage c 93 to 132 V

Current drawn for

the sensor supply 75 mA typically

Power dissipated at nominal load 6 W

Dielectric strength between the inputs 1500 V rms - 50/60 Hz

Isolation resistance > 10 M

Ω at a voltage of a 500 V

___________________________________________________________________________

10/1

___________________________________________________________________________

_________________________________________________________________________________________

DMS 16S44

Sensor supply c 120 V

15 mA c 93 to 132 V

Switch-on time

> 74 V

6 mA

< 20 V

< 4 mA

10 k

Ω

5 ms

Switch-off time

Permitted line resistance

Permitted leakage resistance

Compatible with CENELEC

5 ms

< 100

Ω

< 500

Ω

> 100 k Ω

> 30 k

Ω

Type 2

Yes

Type of input Capacitive, conforming to

Positive

At the supply phase

___________________________________________________________________________

10/2

TBX DM 16S44 9

____________________________________________________________________________

_________________________________________________________________________________________

DMS 16S44

C c 120 V

1 A

50 / 60 Hz

C c 93 to 132 V

0.5 A

12 A (1 cycle)

> 80 V

Protection against overloads

< 20 V

< 3 mA

< 1.5 V

≤

80 ms

≤

20 ms

Yes (via internal fuse)

Protection against inductive Non

(provide an RC or GMOV)

Yes

Positive

At the supply phase

Isolation between channels or groups of channels 1500 V rms 50 - 60 Hz

___________________________________________________________________________

10/3

___________________________________________________________________________

10.5 Terminal block wiring

________________________________________________________________________________________

TBX DMS 16S44

Preactuator supply

120 VAC

O15

C15

O14

C14

O13

C13

O12

C12

O11

C11

O10

C10

Sensor supply

120 VAC

Module supply

120 VAC

___________________________________________________________________________

10/4

Appendices 11

____________________________________________________________________________

Setting up the TBX distributed I/O modules will require, in addition to this document, information contained in the following manuals :

FIPWAY/FIPIO reference manual, reference TSX DR FPW E,

Model 40 PLCs setup manual, reference TSX DM PR40 E,

FIPWAY/FIPIO connection manual, integrated with processor, reference TSX DM

FPP E,

X-TEL software workshop operating modes and reference manual, reference

TXT DM XTEL V52E,

MINI X-TEL, software workshop operating modes and reference manual, reference

TXT DM BJR V5E,

X-TEL and MINI X-TEL V52 Software Workshops, Basic Software Tools, reference

TXT DM TLS V52E,

PL7-3 reference manual, reference TXT DR PL7 3 V52E,

PL7-3 operating modes manual, reference TXT DM PL7 3 V52E,

Series 5000 PLC reference manual, reference TEM30000E,

"ORPHEE V6.1" reference manual, reference TEM10000E,

"ORPHEE-DIAG V2.1" reference manual, reference TEM10800E.

___________________________________________________________________________

11/1

___________________________________________________________________________

11/2

______________________________________________________

Modular analog base units (IP20) Contents D

___________________________________________________________________________

Section

1.2-1 Measurement rate

1.2-2 Selecting the ranges and overshoot test

1.2-3 Sensor link test

1.2-4 Measurement filtering

1.2-5 Displaying measurements

1.3-1 Recalibration (on Series 7)

Maintenance functions

1.3-2 Sensor alignment (on Series 7)

1.3-3 Diagnostics and fault processing

Technical specifications of the base units

1.5

1.6