Victaulic VE450FSD Roll Groover Tool Manual

Operating and Maintenance Instructions Manual
TM-VE450FSD
VE450FSD
Roll Grooving Tool
Patented
warning
WARNING
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing the VE450FSD Roll Grooving Tool,
read all instructions in this manual and all warning labels on the
tool.
• Wear safety glasses, hardhat, foot protection, and hearing
­protection while working around this tool.
• Save this operating and maintenance manual.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1‑800‑PICK VIC, E-Mail: [email protected].
www.victaulic.com
Victaulic is a registered trademark of Victaulic Company.
REV_A
TM-VE450FSD
Operating and Maintenance Instructions Manual
INDEX
TM-VE450FSD
Motor Filter Replacement . . . . . . . . . . . . . 27
Hazard Identification . . . . . . . . . . . . . . . . . . . . 1
Parts Ordering Information . . . . . . . . . . . . . . 28
Operator Safety Instructions . . . . . . . . . . . . . . 2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 28
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 3
VAPS112 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . . . 28
Receiving the Tool . . . . . . . . . . . . . . . . . . . . . 4
VAPS224 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . . . 28
Large Container Contents . . . . . . . . . . . . . . 4
Contents of Storage Boxes Mounted on Tool
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power Requirements . . . . . . . . . . . . . . . . . . . . 5
Extension Cord Requirements . . . . . . . . . . . 5
Optional Rolls . . . . . . . . . . . . . . . . . . . . . . 28
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 29
Tool Rating and Roll Selection . . . . . . . . . . . . 31
Original Groove System and “ES” Rolls for
Steel and Schedule 40 Stainless Steel PipeColor-Coded Black . . . . . . . . . . . . . . . . . . 31
Portable Power Requirements . . . . . . . . . . . 5
Tool Nomenclature . . . . . . . . . . . . . . . . . . . . . 6
Original Groove System Rolls for Aluminum
and PVC Plastic Pipe - Color-Coded Yellow
Zinc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preparing Pipe for Grooving . . . . . . . . . . . . . 10
Original Groove System RX Rolls for Schedule
5S and 10S Stainless Steel Pipe - ColorCoded Silver . . . . . . . . . . . . . . . . . . . . . . . 33
Pipe Length Requirements . . . . . . . . . . . . . . 10
Checking and Adjusting the Tool Prior to
Grooving . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RW Rolls for Grooving Standard-Weight Steel
Pipe to AGS Specifications - Color-Coded
Black with Yellow Band . . . . . . . . . . . . . . . 34
Grooving Rolls . . . . . . . . . . . . . . . . . . . . . . 12
Adjusting the Roll Guards . . . . . . . . . . . . . 12
RWX Rolls for Grooving Schedule 5S and 10S
Stainless Steel Pipe to AGS Specifications Color-Coded Silver with Black Band . . . . . 34
Adjusting the Pipe Stabilizer . . . . . . . . . . . 14
Adjusting the Groove Diameter Stop . . . . . 15
Grooving Short Pipe Lengths . . . . . . . . . . . . . 17
Grooving Long Pipe Lengths . . . . . . . . . . . . . 19
Explanation of Critical
Roll Groove Dimensions . . . . . . . . . . . . . . 35
Roll Changing . . . . . . . . . . . . . . . . . . . . . . . . 22
Roll Groove Specifications . . . . . . . . . . . . . . . 36
Lower Roll Removal . . . . . . . . . . . . . . . . . 22
Original Groove System for Steel and Stainless
Steel Pipe . . . . . . . . . . . . . . . . . . . . . . . . . 36
Upper Roll Removal . . . . . . . . . . . . . . . . . 23
Original Groove System for Steel Pipe and All
Materials Grooved with “ES” Rolls . . . . . . . 38
Upper Roll Installation . . . . . . . . . . . . . . . 24
Lower Roll Installation . . . . . . . . . . . . . . . . 25
Advanced Groove System (AGS) Roll Grooving
Specifications for Carbon Steel Pipe . . . . . 40
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lubricating Tool Components . . . . . . . . . . 26
Advanced Groove System (AGS) Roll Grooving
Specifications for Stainless Steel Pipe . . . . 41
Recommended Lubricants . . . . . . . . . . . . 27
Checking and Filling Hand Pump Hydraulic
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . B/C
Bleeding Air from the Hydraulic System . . 27
Motor Filter Removal and Cleaning . . . . . . 27
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TM-VE450FSD
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Operating and Maintenance Instructions Manual
TM-VE450FSD
Hazard Identification
Definitions for identifying the various hazard
­levels are ­provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” ­identifies
an immediate hazard with a likelihood of
death or serious personal injury if instructions, including recommended precautions, are not followed.
WARNING
• The use of the word “WARNING”
­identifies the presence of hazards or
unsafe practices that could result in
death or ­serious personal injury if instructions, including recommended precautions, are not followed.
CAUTION
• The use of the word “CAUTION” identifies
possible hazards or unsafe practices that
could result in personal injury and product or property damage if instructions,
including recommended ­precautions, are
not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
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Operating and Maintenance Instructions Manual
OPERATOR SAFETY INSTRUCTIONS
The VE450FSD Roll Grooving Tool is designed
only for roll grooving pipe. Use of this tool
requires dexterity and mechanical skills, as well
as sound safety habits. Although this tool is
designed for safe, dependable operation, it is
impossible to anticipate all the combinations of
circumstances that could result in an accident.
The following instructions are recommended
for safe operation of this tool. The operator is
cautioned to always practice “safety first” during
each phase of use, including setup and maintenance. It is the responsibility of the owner,
lessee, or user of this tool to ensure that all
operators read this manual and fully understand
the operation of this tool.
Read this manual before operating or servicing
this tool. Become familiar with the tool’s operations, applications, and limitations. Be particularly aware of its specific hazards. Store this
manual in a clean area where it is always readily
available. Additional copies of this manual are
available upon request through Victaulic.
1.
2.
3.
4.
This tool is designed ONLY for roll
­grooving pipe sizes, materials, and wall
thicknesses listed in the “Tool Rating and
Roll Selection” section.
Avoid using the tool in dangerous
­environments. Do not expose the tool
to rain, and do not use the tool in damp
or wet locations. Do not use the tool on
sloped or uneven surfaces. Keep the work
area well lit. Allow sufficient space to
­operate the tool properly.
Ground the tool to protect the operator
from electric shock. Tool components are
grounded to the frame of the tool. Make
sure the frame is grounded properly.
Prevent back injury. Use proper lifting
techniques when handling heavy tool components.
TM-VE450FSD
5.
Inspect the equipment. Before using the
tool, check all moveable parts for any
obstructions. Make sure guards and tool
components are installed and adjusted.
6.
Prevent accidental startups. Turn off the
main power supply to the tool when the
tool is not in use.
7.
Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
8.
Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection.
9.
Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue.
Avoid horseplay around the equipment.
10. Keep visitors away from the immediate
work area. All visitors should be kept a safe
distance from the equipment at all times.
11. Keep work areas clean. Keep the work
area around the tool clear of any obstructions that could limit the movement of the
operator. Clean up any oil or other spills.
12. Secure the work, tool, and accessories.
Make sure the tool is stable. Refer to the
“Tool Setup” section.
13. Support the work. Support long pipe
lengths with a pipe stand that is secured to
the floor or the ground.
14. Operate the tool only with a safety foot
switch. The tool must be operated with a
safety foot switch that is located for easy
operator access. Never reach across moving parts. If the tool does not contain a
safety foot switch, contact Victaulic.
15. Keep hands and tools away from ­grooving
rolls and the roller on the pipe stabilizer
during the grooving operation. Grooving
rolls and the roller on the pipe stabilizer
can crush or cut fingers and hands.
16. Do not reach inside the pipe/tubing end
during tool operation. Pipe edges can be
sharp and can snag gloves, hands, and
shirt sleeves. Fingers and hands can be
crushed between the pipe and lower roll.
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Operating and Maintenance Instructions Manual
17.
Do not over-reach. Maintain proper footing
and balance at all times. Make sure the
safety foot switch is easily accessible for
the operator.
18. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond their capabilities. Do not overload
the tool.
19. Do not abuse the safety foot switch cord.
Never yank the cord out of the receptacle.
Keep the cord away from heat, oil, and
sharp objects.
20. Always turn off the main power supply
to the tool before servicing or adjusting
the tool. Only authorized personnel should
attempt to perform maintenance on the
tool.
21. Maintain tools with care. Keep tools clean
at all times to ensure proper and safe
performance. Follow the instructions for
lubricating tool components.
22. Store tools in a dry, secure place when
not in use.
23. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” and
“Accessories” sections.
24. Do not remove any labels from the tool.
Replace any damaged or worn labels.
TM-VE450FSD
INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
­contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The VE450FSD Roll Grooving Tool is a motorized, semi-automatic, hydraulic-feed tool for
roll grooving pipe to receive Victaulic grooved
pipe products. The standard VE450FSD tool is
supplied with original-type roll sets for 4 - 12inch/114.3 - 323.9-mm carbon steel pipe and
Advanced Grooving System (AGS) RW roll sets
for 14 - 24-inch/355.6 - 610.0-mm carbon steel
pipe. VE450FSD rolls are marked with the size
and part number, and they are color-coded to
identify the pipe material they are used with. For
roll grooving to other specifications and materials, refer to the applicable “Tool Rating and Roll
Selection” section in this manual. Grooving rolls
for other specifications, sizes, and materials
must be purchased separately.
CAUTION
• This tool must be used ONLY for roll
grooving pipe designated in the “Tool
Rating and Roll Selection” ­section of this
manual.
Failure to follow this instruction could overload the tool, resulting in reduced tool life
and/or damage to the tool.
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Operating and Maintenance Instructions Manual
RECEIVING THE TOOL
VE450FSD tools are palletized individually and
enclosed in a sturdy sleeve, which is designed
for use in shipping the tool back to Victaulic
upon completion of the rental contract (when
applicable). Any additional roll sets that are
ordered are contained in the larger storage box
mounted at the back of the tool frame.
TM-VE450FSD
The tool is shown below with the hand pump
and stabilizer assembly collapsed for shipping
purposes. Follow the “Tool Setup” instructions to
install the hand pump and stabilizer assembly in
their proper operating positions.
Upon receipt of the tool, make sure all necessary parts are included. If any parts are missing,
contact Victaulic.
large container contents
Qty.
Description
1
1
VE450FSD Pipe Roll Grooving Tool
8 - 12-inch/219.1 - 323.9-mm Original-Type
Roll Set Mounted on the Tool (Unless ordered
otherwise)
Pipe Stabilizer Assembly (Mounted on tool)
1
Hand Pump Assembly (Mounted on tool)
1
contents of storage boxes mounted
on tool frame
Qty.
Description
1
VE450FSD Operating and Maintenance
Instructions Manual
Bag Containing Pipe Stabilizer Positioning
Hardware and Hand Pump Positioning
Hardware
Pipe Diameter Tape
1
Guard Setting Pad for Original-Type Roll Set
1
Guard Setting Pad for AGS RW Roll Set
1
Safety Foot Switch
4 - 6-inch/114.3 - 168.3-mm Original-Type Roll
Set for Carbon Steel Pipe
14 - 24-inch/355.6 - 610.0-mm AGS RW Roll Set
for Carbon Steel Pipe
2
1
1
1
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Operating and Maintenance Instructions Manual
POWER REQUIREMENTS
DANGER
• Only qualified electricians should connect
incoming power to the
tool.
• To reduce the risk of electric shock,
check the electrical source for proper
grounding.
• Always disconnect the power cord from
the electrical source before making any
tool adjustments, before performing any
maintenance, and before opening the
electrical panel.
Extension Cord Requirements
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon tool rating (amps) and cord length
(feet). Cord sizes (gauges) thinner than required
will cause significant voltage drop at the drive
motors while the tool is operating. Voltage drops
may cause damage to the drive motors and can
result in improper tool operation. NOTE: It is
acceptable to use a heavier cord size (gauge)
than what is required.
The required cord sizes (gauges) for cord
lengths, up to and including 100 feet/30 m, are
listed in the table below. Use of extension cords
longer than 100 feet/30 m must be avoided.
• DO NOT alter the plug in any way.
Failure to follow these instructions could
result in death or serious personal injury.
The VE450FSD is designed to operate on a
220-VOLT, SINGLE-PHASE 50 OR 60 HERTZ
POWER SUPPLY. The circuit protection required
is 20 amps. All VE450FSD components are
grounded to the frame of the tool. Make sure
the frame is grounded properly in accordance
with Article 250 of the National Electrical Code.
If an extension cord is required, refer to the
“Extension Cord Requirements” section on this
page for cord size requirements.
The VE450FSD is provided with a 20-Amp/250Volt twist-lock plug. If a pre-wired outlet is not
available, contact a qualified electrician. DO
NOT alter the plug in any way.
X
G
Y
Motor
Rating
Volts/Amps
220
15
Cord Lengths
25 feet/
8m
50 feet/
15 m
100 feet/
30 m
12 gauge
12 gauge
10 gauge
portable power requirements
When commercial power is not available, a
portable power source (generator) may be utilized. The portable power source must have a
minimum regulated output capacity rating of 3.5
kW. The minimum, regulated 3.5 kW rating is
required to ensure proper tool operation. Use of
a non-regulated or lower capacity power source
may cause premature motor failure and erratic
tool operation.
20-Amp/220-Volt
Receptacle is Required
X, Y - Power
G - Ground
A 20-Amp circuit breaker is located inside the
electrical panel.
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TM-VE450FSD
Operating and Maintenance Instructions Manual
TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains
­trademarks, copyrights, and/or patented features that are the exclusive property of
Victaulic.
Pipe Size Indicator
Depth Adjuster
Groove Diameter Stop
2
Roll Guards
Upper Shaft and Upper Roll
Groove Diameter Chart Labels
Hand Pump
Stabilizer Wheel
and Guard
Lower Roll
Storage Box for Roll Sets
and Miscellaneous Items
1
Storage Box for
Safety Foot Switch
Safety Foot Switch
1
DANGER
VE450FSD
220V 50/60HZ 15A
1PH
PARALLEL
4826 Rev. A 5/07
R303450LBL
2
GROOVE DIAMETER
Grooving rolls can crush or cut
fingers and hands.
Contact with hazardous voltage inside this
door may result in death or serious personal
injury.
• Only qualified personnel should open this
door for maintenance purposes.
• Always disconnect the power cord from
the electrical source before making any
tool adjustments or before performing any
maintenance.
• Be sure guard is properly adjusted
before grooving pipe.
• Keep hands away from grooving rolls
and stabilizer wheel.
• Never reach inside pipe end or across
the tool or pipe during operation.
• Always groove pipe in a clockwise direction only.
• Never manually groove pipe shorter than what is recommended.
• Never wear loose clothing, loose gloves, or jewelry while
operating tool.
R010414LBL
MADE IN U.S.A.
Failure to follow instructions
and warnings can result in
serious personal injury.
• Before installing, operating or
servicing this tool, read and
understand the Operating
Instructions and all warning
labels on this tool.
• Always wear safety glasses and foot protection.
If you have any questions about the safe operation of this tool, contact
Victaulic , P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK-VIC.
3/98
2271 Rev. A
On cover of electrical box at back of tool
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TM-VE450FSD
Operating and Maintenance Instructions Manual
TOOL SETUP
Lifting Bar
WARNING
• DO NOT plug the power cord into the
electrical source until instructed otherwise.
Accidental startup of the tool could result in
serious personal injury.
WARNING
• The tool MUST be leveled and anchored
securely to a sturdy floor or base.
Failure to follow this instruction could result
in serious personal injury, tool damage, and/
or improper tool operation.
1.Remove all components from the packaging, and make sure all necessary items are
included. Refer to the “Receiving the Tool”
section.
In addition, the VE450FSD is provided with a
lifting bar, which serves as a balanced location
to lift the tool into position. The minimum lift
capacity requirement is 1000 pounds/453 kg.
2.Select a location for the tool and pipe
stand by taking into consideration the following factors:
2a.A level and sturdy surface for the tool and
pipe stand
2b.The required power supply (refer to the
“Power Requirements” section)
2c.Adequate space to handle pipe lengths
Figure 1
54.9 inches/
1394.5 mm
34.0 inches/
863.6 mm
64.8 inches/
1645.9 mm
37.6 inches/
955.0 mm
The base of the VE450FSD frame serves as lifting points for a forklift or pallet jack.
25.0 inches/
635.0 mm
FRONT VIEW
28.0 inches/
711.2 mm
SIDE VIEW
2d.Adequate clearance around the tool and
pipe stabilizer assembly for adjustment and
maintenance (refer to Figure 1 above)
3.After an appropriate location is chosen,
level the tool front to back. If the tool is
not level, the grooving operation will be
affected. After the tool is leveled, anchor it
securely to a sturdy floor or base.
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4.Remove the lower bolt and lock washer
from the pipe stabilizer assembly. Keep this
bolt and lock washer for re-installation. If
necessary, loosen but do not remove the
upper bolt.
5.Raise the pipe stabilizer assembly into the
operating position. Re-locate the bolt and
lock washer to the new lower hole in the
pipe stabilizer assembly. Tighten the bolt
until the lock washer becomes flattened.
NOTE: The tool frame is designed so that
nuts are not required on the ends of the
bolts.
TM-VE450FSD
6.Remove the two bolts and two lock washers from the bag located in the larger storage box. Install the bolts with lock washers
into the holes in the pipe stabilizer and
tool frame. Tighten the bolts until the lock
washers become flattened.
7.Raise the hand pump to the operating
position. Insert the leg of the hand pump
assembly into the bracket on the tool
frame.
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Operating and Maintenance Instructions Manual
8.Remove the bolt with the lock washer and
flat washer from the bag located in the
larger storage box. Install the bolt/lock
washer/flat washer into the hole in the tool
frame bracket and leg of the hand pump
assembly. Tighten the bolt until the lock
washer becomes flattened.
TM-VE450FSD
11.Remove the safety foot switch from the
storage box. Place the safety foot switch in
a location that provides easy access for the
operator. DO NOT ATTEMPT TO OPERATE
THE TOOL WITHOUT A SAFETY FOOT
SWITCH.
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
Failure to follow this
instruction could result in
death or serious personal
injury.
9.Tighten the nut located on the back side of
the hand pump assembly.
12.Plug the power cord for the tool into an
internally grounded electrical outlet. The
outlet must meet the power requirements for the tool. Refer to the “Power
Requirements” section.
10.Remove the cap from the power cylinder.
Connect the hydraulic hose from the hand
pump to the power cylinder using the quick
connections provided.
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TM-VE450FSD
the pipe ends. For 14 - 24-inch/355.6
- 610.0-mm pipe grooved to AGS specifications, raised internal and external weld
beads and seams must be ground flush
with the pipe surface 4 inches/100 mm
back from the pipe ends.
CAUTION
13.Depress the safety foot switch to check
rotation of the lower roll and to make sure
the tool is stable. Rotation of the lower
roll should be CLOCKWISE. If rotation of
the lower roll is counterclockwise, contact
Victaulic. If the tool wobbles, make sure it
is level and anchored securely to the floor
or platform.
preparing pipe for
grooving
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following pipe preparation steps must be
followed.
1.
Victaulic recommends square-cut pipe
for use with grooved-end pipe products.
Square-cut pipe MUST be used with
Victaulic FlushSeal® and EndSeal® gaskets. Beveled-end pipe may be used with
Victaulic standard and Vic-Flange gaskets,
provided that the wall thickness is standard
wall (ANSI B36.10) or less and that the
bevel meets ANSI B16.25 (371/2°) or ASTM
A-53 (30°). NOTE: Roll grooving beveled-end pipe may result in unacceptable
pipe flare. Beveled steel pipe in 14 - 24inch/355.6 - 610.0-mm sizes is acceptable
with Victaulic Advanced Grooving System
(AGS) standard or FlushSeal gaskets,
including AGS Vic-Flanges.
2.For 12-inch/323.9-mm and smaller pipe
sizes grooved to original specifications,
raised internal and external weld beads
and seams must be ground flush with the
pipe surface 2 inches/50 mm back from
• For maximum grooving roll life, remove
foreign material and loose rust from the
interior and exterior surfaces of the pipe
ends. Rust is an abrasive material that
will wear the surface of grooving rolls.
Foreign material may interfere with or
­damage grooving rolls, resulting in ­distorted
grooves and grooves that are out of Victaulic
specifications.
3.All coarse scale, dirt, and other foreign
material must be removed from the interior
and exterior surfaces of the pipe ends.
pipe length requirements
VE450FSD tools are capable of grooving short
pipe lengths without the use of a pipe stand.
Table 1 identifies the minimum pipe lengths
that can be grooved safely by using Victaulic
Grooving Tools. In addition, this table identifies the maximum pipe lengths that can be
grooved without the use of a pipe stand. Refer
to the “Grooving Short Pipe Lengths” section for
instructions on how to groove short pipe lengths.
NOTE: Grooved pipe nipples, shorter than those
listed in Table 1, are available from Victaulic.
Pipe lengths, longer than those listed in Table
1 (and up to 20 feet/6 meters), must be supported with a pipe stand. Pipe lengths, from
20 feet/6 meters up to double-random lengths
(approximately 40 feet/12 meters), must be supported with two pipe stands. Refer to the “Long
Pipe Lengths” section for instructions on how to
groove long pipe lengths.
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TM-VE450FSD
Operating and Maintenance Instructions Manual
Table 1
Pipe Size
Pipe Size
Nominal
Pipe Size
inches or
mm
Pipe Length – inches/mm
Actual Outside
Diameter
inches/mm
Minimum
Maximum
4.250
108.0
8
205
36
915
4.500
114.3
5.000
127.0
5.250
133.0
5.500
139.7
5.563
141.3
6.000
152.4
6.250
159.0
6.500
165.1
6.625
168.3
8.000
203.2
8.500
216.3
8
205
8
205
8
205
8
205
8
205
10
255
10
255
10
255
10
255
10
255
10
255
36
915
32
815
32
815
32
815
32
815
30
765
30
765
30
765
28
715
24
610
24
610
8
200
8.625
219.1
10
255
24
610
254.0 mm
10.000
254.0
10
255
20
510
267.4 mm
10.500
267.4
10
255
20
510
10
250
10.750
273.0
10
255
20
510
304.8 mm
12.000
304.8
12
305
18
460
318.5 mm
12.500
318.5
12
305
18
460
12
300
12.750
323.9
12
305
18
460
14 OD
14.000
355.6
12
305
16
410
14.843
377.0
15.000
381.0
16.000
406.4
12
305
12
305
12
305
16
410
16
410
16
410
108.0 mm
4
100
41/2
120
133.0 mm
139.7 mm
5
125
152.4 mm
159.0 mm
165.1 mm
6
150
203.2 mm
216.3 mm
377.0 mm
15 OD
16 OD
Nominal
Pipe Size
inches or
mm
426.0 mm
18 OD
480.0 mm
20 OD
530.0 mm
22 OD
24 OD
Actual Outside
Diameter
inches/mm
16.772
426.0
18.000
457.0
19.000
480.0
20.000
508.0
21.000
530.0
22.000
559.0
24.000
610.0
Pipe Length – inches/mm
Minimum
Maximum
12
305
16
410
NOTE: Always use
a pipe stand when
roll grooving pipe
in these sizes. DO
NOT roll groove
pipe shorter than
18 inches/460 mm
in these sizes.
If pipe is required that is shorter than the minimum length listed in Table 1, shorten the nextto-last piece so that the last piece is as long (or
longer) than the minimum length ­specified.
EXAMPLE: A 20-foot, 4-inch/6.2-m length of
10-inch diameter steel pipe is required to finish
a section, and only 20-foot/6.1-m lengths are
available. Instead of roll grooving a 20-foot/
6.1‑m length of steel pipe and a 4-inch/102-mm
length of steel pipe, follow these steps:
1.Refer to Table 1, and note that for 10-inch
diameter steel pipe, the minimum length
that should be roll grooved is 10 inches/
255 mm.
2.Roll groove a 19-foot, 6-inch/5.9-m length
of pipe and a 10-inch/255-mm length of
pipe. Refer to the “Long Pipe Lengths”
section.
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TM-VE450FSD_11
TM-VE450FSD
Operating and Maintenance Instructions Manual
checking and adjusting the
tool prior to grooving
WARNING
• Always unplug the power cord from the
electrical source before making any tool
adjustments.
adjusting the roll guards
VE450FSD guards must be adjusted every time
the rolls are changed or when the pipe size or
wall thickness is different from the previous pipe
that was grooved.
1.Unplug the power cord from the electrical
source.
Failure to follow this instruction could result
in serious personal injury.
Every Victaulic roll grooving tool is checked,
adjusted, and tested at the factory prior to shipment. However, before attempting to operate
the tool, the following checks should be made to
ensure proper tool operation.
Lower-Roll
Backstop
Flange
Pipe
grooving rolls
Make sure the proper roll set is installed on the
tool for the pipe size and material that will be
grooved. Roll sets are marked with the pipe size,
part number, and they are color coded according to the pipe material. Refer to the applicable
“Tool Rating and Roll Selection” section. If the
proper rolls are not installed on the tool, refer to
the “Roll Changing” section.
CAUTION
• Make sure roll-retaining bolts and set
screws are tight.
Loose retaining bolts and set screws could
cause damage to the tool and rolls.
2.Insert a length of pipe that is the correct
size and schedule onto the lower roll. Make
sure the pipe end contacts the lowerroll backstop flange. The pipe must rest
directly on top of the roll and must not be
skewed to one side or the other. NOTE: If
necessary, retract the pipe stabilizer to provide clearance for inserting the pipe over
the lower roll. To retract the pipe stabilizer,
loosen the locking handle, and use the
handwheel to retract the roller.
3.Close the hand pump valve by turning
clockwise.
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REV_A
Operating and Maintenance Instructions Manual
TM-VE450FSD
4.Pump the handle of the hand pump until
the upper roll moves down and comes into
firm contact with the pipe.
5.Remove the appropriate guard setting pad
from the larger storage box. NOTE: Two
guard setting pads are included in the storage box. One is specifically for pipe being
grooved with original-type roll sets (thin
guard pad), and the other is specifically for
pipe being grooved with AGS roll sets (thick
guard pad with label that states “FOR AGS
ONLY”).
6.
Hold the correct guard setting pad firmly
against the pipe and push it under the roll
guards. Loosen the knob on the front of the
roll guards to drop the plate onto the guard
setting pad. Tighten the knob.
7.Loosen the knob on the side of the roll
guards to drop the sliding guard onto the
guard setting pad. Tighten the knob.
8.Remove the guard setting pad from the
pipe. Store the guard setting pad in the
larger storage box.
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REV_A
TM-VE450FSD_13
Operating and Maintenance Instructions Manual
TM-VE450FSD
adjusting the pipe stabilizer
WARNING
• DO NOT reach over pipe while making
adjustments.
Locking
Handle
• DO NOT make adjustments while the
tool/pipe is in operation/motion.
Failure to follow these instructions could
result in serious personal injury.
CAUTION
1.Loosen the locking handle of the pipe stabilizer.
• DO NOT adjust the pipe stabilizer to push
the pipe to the left and off center from
the rolls. Increased pipe-end flare and
shortened roll life will result if the pipe is
pushed to the left and off center.
• Assembly of couplings on pipe that
exceeds the maximum allowable flare
dimension may prevent proper pad-to-pad
assembly of coupling housings and gasket
distortion/damage.
Failure to prepare pipe in accordance with
all instructions may cause joint failure,
resulting in personal injury and/or property
damage.
The pipe stabilizer for the VE450FSD is
designed to prevent sway of short and long pipe
lengths. When the pipe stabilizer is adjusted for
a selected pipe size and wall thickness, it does
not require further adjustment unless pipe of a
different size and wall thickness will be grooved.
Pipe of the same size and wall thickness can be
moved in and out of the tool without retracting
the pipe stabilizer.
2.Using the handwheel, advance the roller on
the pipe stabilizer inward until it is approximately 1/16 inch/1.5 mm from the pipe.
Refer to Figure 2 for proper positioning
3.Tighten the locking handle of the pipe stabilizer.
4.Plug the power cord for the tool into an
internally grounded electrical outlet. Refer
to the “Power Requirements” section.
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REV_A
Operating and Maintenance Instructions Manual
TM-VE450FSD
adjusting the groove diameter stop
Figure 2
NOTICE
• To perform the following adjustments,
Victaulic recommends the use of several
short, scrap sections of pipe that are the
proper material, diameter, and thickness
to be grooved. Make sure the scrap sections meet the length requirements listed
in Table 1.
CORRECT
INCORRECT
5.Depress the safety foot switch and observe
the roller on the pipe stabilizer. The roller
on the pipe stabilizer should remain in
slight contact with the pipe, and the pipe
should rotate smoothly without swaying
from side to side. If the pipe is not rotating smoothly or is swaying from side to
side, remove your foot from the safety
foot switch. When the pipe stops rotating,
adjust the roller on the pipe stabilizer further inward. Depress the safety foot switch,
make sure the pipe rotates smoothly and
does not sway from side to side, and
make further adjustments, as necessary.
DO NOT adjust the pipe stabilizer too far
inward, since it will skew the pipe to the
left and off center, resulting in excessive
pipe-end flare.
• For additional information about the
pipe stands, refer to the Operating
and Maintenance Instructions Manual
­included with the pipe stand.
The groove diameter stop must be adjusted
for each pipe size or change in wall thickness.
The groove diameter, which is identified as the
“C” dimension, is listed under the “Roll Groove
Specifications” section. In addition, a label is
affixed to the tool, which lists the “C” dimensions.
To achieve the proper diameter:
Pipe Size
Indicator Label
Depth
Adjuster
Hydraulic
Power
Cylinder
1.Locate the proper pipe diameter and thickness on the pipe-size indicator label of the
depth adjuster. The depth adjuster can be
rotated for easy viewing. Align the top edge
of the depth adjuster with the lower line
position of the proper pipe size and schedule markings.
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TM-VE450FSD_15
Operating and Maintenance Instructions Manual
Depth
Adjuster
CAUTION
• The “C” dimension (groove diameter)
must conform to Victaulic specifications
to ensure proper joint performance.
Failure to follow this instruction could cause
joint failure, resulting in personal injury and/
or property damage.
Groove
Diameter
Stop
2.
TM-VE450FSD
Hold the depth adjuster to prevent it from
turning. Turn the groove diameter stop
counterclockwise to lock the depth adjuster
in this position.
NOTICE
5.If the groove diameter (“C” dimension)
is not within Victaulic specifications, the
diameter stop must be adjusted.
5a.Loosen the depth adjuster from the groove
diameter stop, and rotate each independently. Rotating the depth adjuster and
groove diameter stop when locked together
will cause premature thread wear.
• The markings provide an approximate
groove diameter adjustment and are not
exact groove diameter settings. Variations
in pipe OD and wall thickness make it
impossible to calibrate the groove diameter stop exactly.
5b.To adjust for a smaller groove diameter,
turn the depth adjuster counterclockwise
(when viewed from above the tool).
• Occasionally, during the grooving operation, the groove diameter stop may move
up and down slightly, making contact and
then breaking contact with the hydraulic
cylinder. This is normal for pipe that has
a noticeable weld seam, hard spot, or
large wall thickness variation.
5d. Hold the depth adjuster to prevent it from
turning. Turn the groove diameter stop
counterclockwise to lock the depth adjuster
in position.
3.Prepare a trial groove by referring to the
“Grooving Short Pipe Lengths” section or
“Grooving Long Pipe Lengths” section.
4.After a trial groove is prepared and the
pipe is removed from the tool, check the
groove diameter (“C” dimension) carefully
with a pipe tape. Refer to the “Roll Groove
Specifications” section. In addition, a vernier caliper or narrow-land micrometer can
be used to check the “C” dimension at two
locations (90° apart) within the groove.
The average reading must be within the
required groove diameter specification.
5c.To adjust for a larger groove diameter, turn
the depth adjuster clockwise (when viewed
from above the tool).
NOTE: A quarter turn either way will change the
groove diameter by 0.042 inch/1.1 mm or 0.167
inch/4.2 mm per full turn.
6.Prepare another trial groove, and check
the groove diameter (“C” dimension), as
described in step 4 on this page. Repeat
these steps, as necessary, until the groove
diameter is within specification.
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REV_A
TM-VE450FSD
Operating and Maintenance Instructions Manual
grooving short pipe
lengths
WARNING
Grooving rolls can crush or
cut fingers and hands.
• Always unplug the power
cord from the electrical
source before making any
tool adjustments.
• Loading/unloading pipe will place your
hands close to the rollers. Keep hands
away from the grooving rolls and the
roller on the pipe stabilizer during
operation.
3.Open the hand pump valve by turning
counterclockwise. This will allow the upper
roll to move to the full up position.
• Never reach inside the pipe ends or
across the tool or pipe during operation.
• Always groove pipe in a CLOCKWISE
direction.
Lower-Roll
Backstop
Flange
• Never groove pipe that is shorter than
the recommended lengths listed in this
manual.
Pipe
• Never wear loose clothing, loose gloves,
or anything that can become entangled
in moving parts.
1.
Before grooving, make sure all instructions
in the previous sections of this manual
have been followed.
2.Make sure the tool is plugged into an internally grounded electrical outlet.
4.Insert a length of pipe that is the correct
size and schedule onto the lower roll. Make
sure the pipe end contacts the lowerroll backstop flange. The pipe must rest
directly on top of the roll and must not be
skewed to one side or the other. Continue
to support the pipe until instructed otherwise.
5.Close the hand pump valve by turning
clockwise.
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TM-VE450FSD_17
Operating and Maintenance Instructions Manual
TM-VE450FSD
NOTICE
• Occasionally, during the grooving operation, the groove diameter stop may move
up and down slightly, making contact and
then breaking contact with the hydraulic
cylinder. This is normal for pipe that has
a noticeable weld seam, hard spot, or
large wall thickness variations.
6.The operator should be positioned, as
shown above. Pump the handle of the
hand pump until the upper roll moves
down and comes into firm contact with the
pipe. Remove hands from the pipe.
9.Continue the grooving process until the
depth stop comes into full contact with
the top of the hydraulic power cylinder.
Continue to rotate the pipe for one to three
revolutions to ensure groove completion.
10.Remove foot from the safety foot switch.
11. When rotation stops, support the pipe.
12.To release the pipe, open the hand pump
valve by turning counterclockwise. Remove
the pipe from the lower roll.
NOTICE
7.Depress and hold down the safety foot
switch. This will produce clockwise rotation of the lower roll when viewed from the
front of the tool. Check the tracking of the
pipe as it rotates to make sure it remains in
contact with the lower-roll backstop flange.
If the pipe does not remain in contact with
the lower-roll backstop flange, stop the tool
by releasing the safety foot switch. When
the pipe stops rotating, check to make sure
the pipe is positioned properly on the lower
roll.
• The groove diameter must be within
specification for the diameter and wall
thickness of the pipe. The groove diameter should be checked and adjusted,
as necessary, to ensure grooves remain
within specification.
8.After proper pipe positioning is verified,
depress and hold down the safety foot
switch. As the pipe rotates, begin the
grooving process by pumping the handle of
the hand pump slowly. DO NOT pump the
handle of the hand pump too fast. The rate
should be sufficient to maintain an audible,
moderate-to-heavy load on the motors.
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REV_A
Operating and Maintenance Instructions Manual
grooving long pipe lengths
TM-VE450FSD
Figure 3
Tool
Centerline
(Level)
CAUTION
Pipe angle exaggerated for clarity
1° to 1½°
(4 - 6 inches/101 - 152 mm)
Per 20 feet/6 m of Pipe
• For long pipe lengths, make sure the pipe
stand is positioned properly to minimize
pipe-end flare.
• DO NOT install couplings on pipe that
exceeds the maximum allowable flare.
• Always refer to the applicable “Roll
Groove Specifications” table for details.
Installation of couplings on pipe that
exceeds the maximum allowable flare may
prevent pad-to-pad closure of the housings
and/or may cause damage to the coupling
gasket, resulting in property damage.
NOTICE
• Figures 3 and 4 show the Victaulic
Adjustable Pipe Stand (VAPS 224), which
is suitable for 2 - 24-inch pipe.
Pipe
Centerline
10 ft +1 ft -0 ft
(3 m +0.3 m -0 m)
20-feet/6-m Pipe Length
2.Place the pipe stand at a distance slightly
beyond half the pipe length from the tool.
Refer to Figure 3 above.
Figure 4
20-foot/6-m Pipe Length
• In addition, Victaulic offers the VAPS
112, which is suitable for 3/4 - 12-inch
pipe.
Tool
Centerline
• For additional information about pipe
stands, refer to the instructions ­included
with the pipe stand.
Pipe
Centerline
When roll grooving pipe/tubing that exceeds the
maximum length shown in Table 1, a roller-type
pipe stand must be used. The roller-type pipe
stand must be capable of handling the weight of
the pipe, while allowing the pipe to rotate freely.
1.Make sure the tool is level. Refer to the
“Tool Setup” section for leveling requirements.
0° to 1/2° Maximum
(0 to 2 inches/0 to 50 mm)
Per 20 feet/6 m of Pipe
Pipe angle exaggerated for clarity
3.Position the pipe stand approximately 0 - 1/2
a degree to the left for the tracking angle.
Refer to Figure 4 above. NOTE: When pipe
flare is excessive, right-to-left tracking must
be kept to a minimum. It may be necessary to use less than 1/2 a degree for the
tracking angle.
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REV_A
TM-VE450FSD_19
TM-VE450FSD
Operating and Maintenance Instructions Manual
WARNING
Grooving rolls can crush or
cut fingers and hands.
Lower-Roll
Backstop
Flange
• Always unplug the power
cord from the electrical
source before making any
tool adjustments.
• Loading/unloading pipe will place your
hands close to the rollers. Keep hands
away from the grooving rolls and the
roller on the pipe stabilizer during
operation.
• Never reach inside the pipe ends or
across the tool or pipe during operation.
• Always groove pipe in a CLOCKWISE
direction.
• Never groove pipe that is shorter than
the recommended lengths listed in this
manual.
• Never wear loose clothing, loose gloves,
or anything that can become entangled
in moving parts.
4.
Before grooving, make sure all instructions
in the previous sections of this manual
have been followed.
5.Make sure the tool is plugged into an internally grounded electrical outlet. Refer to
the “Power Requirements” section.
6.Open the hand pump valve by turning
counterclockwise. This will allow the upper
roll to move to the full up position.
Pipe
7.Insert a length of pipe that is the correct
size and schedule onto the lower roll. Make
sure the pipe end contacts the lowerroll backstop flange. The pipe must rest
directly on top of the roll and must not be
skewed to one side or the other.
8.Adjust the height of the pipe stand to position the pipe approximately 1 - 11/2 degrees
(1/4 inch per foot/20 mm per meter) below
level (the pipe end being grooved should
be higher than the opposite end). Refer to
Figure 3. NOTE: The pipe must be inserted
onto the lower roll before the height of
the pipe stand is adjusted. If the tool is
properly set up in a level position, but the
back end of the pipe is higher than the end
being grooved, the pipe may not track. In
addition, excessive flare may occur on the
pipe end. Refer to Figures 3 and 4 for pipe
positioning requirements.
9.Close the hand pump valve by turning
clockwise.
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REV_A
Operating and Maintenance Instructions Manual
TM-VE450FSD
NOTICE
• Occasionally, during the grooving operation, the groove diameter stop may move
up and down slightly, making contact and
then breaking contact with the hydraulic
cylinder. This is normal for pipe that has
a noticeable weld seam, hard spot, or
large wall thickness variations.
10.Pump the handle of the hand pump until
the upper roll moves down and comes into
firm contact with the pipe.
11.Depress and hold down the safety foot
switch. This will produce clockwise rotation of the lower roll when viewed from the
front of the tool. Check the tracking of the
pipe as it rotates to make sure it remains in
contact with the lower-roll backstop flange.
If the pipe does not remain in contact with
the lower-roll backstop flange, stop the tool
by releasing the safety foot switch. When
the pipe stops rotating, check to make sure
the pipe is level and positioned properly on
the lower roll (refer to step 8 on the previous page).
12.After proper pipe positioning is verified,
depress and hold down the safety foot
switch. As the pipe rotates, begin the
grooving process by pumping the handle of
the hand pump slowly. DO NOT pump the
handle of the hand pump too fast. The rate
should be sufficient to maintain an audible
moderate-to-heavy load on the motors.
13.Continue the grooving process until the
depth stop comes into full contact with
the top of the hydraulic power cylinder.
Continue to rotate the pipe for one to three
revolutions to ensure groove completion.
14.Remove foot from the safety foot switch.
15.To release the pipe, open the hand pump
valve by turning counterclockwise. Remove
the pipe from the lower roll.
NOTICE
• The groove diameter must be within
specification for the diameter and wall
thickness of the pipe. The groove diameter should be checked and adjusted,
as necessary, to ensure grooves remain
within specification.
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REV_A
TM-VE450FSD_21
Operating and Maintenance Instructions Manual
TM-VE450FSD
roll changing
WARNING
• Always unplug the power cord from the
electrical source before making any tool
adjustments.
Failure to follow this instruction could result
in serious personal injury.
The VE450FSD is designed for fast, easy roll
changes. When a different size range, pipe
material, or grooving style is required, the grooving rolls must be changed and all instructions
in the previous sections of this manual must
be followed. Refer to the “Tool Rating and Roll
Selection” section for proper roll selection.
lower roll removal
3.Remove the lower-roll washer.
NOTICE
• The main shaft contains a Woodruff Key
that is critical for installation of the lower
roll. Be careful not to lose the Woodruff
key. Inspect the Woodruff key for damage
and replace it, as necessary.
1.Open the hand pump valve by turning
counterclockwise. This will allow the upper
roll to move to the full up position.
4.Remove the lower roll by pulling it off
the main shaft. Be careful not to lose the
Woodruff key located in the main shaft.
Store the lower roll in the larger storage
box.
2.Using an adjustable wrench, loosen and
remove the lower-roll retaining bolt.
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REV_A
Operating and Maintenance Instructions Manual
TM-VE450FSD
upper roll removal
Hole in Side
of Slide
Upper
Shaft
1.Pull the upper shaft pin out of the slide
until it stops.
2.
3.Remove the upper roll. Store the upper roll
in the larger storage box.
While supporting the upper roll, remove
the upper shaft from the upper roll/slide by
pulling it straight out.
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TM-VE450FSD_23
Operating and Maintenance Instructions Manual
TM-VE450FSD
upper roll installation
1.Prior to installation, clean the upper shaft
and the upper roll to remove any dirt and
scale. Inspect the bearing in the upper
roll for proper lubrication and condition. If
damage is present, replace any affected
components.
Grease
Fitting
4.Lubricate the upper roll bearings every
time rolls are changed and after every 8
hours of operation. A grease fitting is provided on the front of the upper shaft, as
shown above. Refer to the “Maintenance”
section for additional information.
2.Install the proper upper roll behind the
slide, as shown above. Make sure the
markings on the upper roll are facing
forward. While supporting the upper roll,
insert the upper shaft into the slide and
upper roll.
Hole in Side
of Slide
Upper
Shaft
3.Align the hole in the upper shaft with the
hole in the side of the slide. Push the
upper shaft pin into the slide/upper shaft
until it stops.
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REV_A
Operating and Maintenance Instructions Manual
TM-VE450FSD
lower roll installation
1.Prior to installation, clean the main shaft
and the lower roll bore to remove any dirt
and scale. If damage is present, replace
any affected components.
2.To aid in removing the lower roll at a later
time, a dry graphite spray or anti-seize
lubricant can be applied to the main shaft
bore before the lower roll is installed.
5.Install the lower-roll retaining bolt. Tighten
the lower-roll retaining bolt completely to
secure the lower roll onto the main shaft.
6.
Before performing the grooving operation,
make sure all instructions in the previous
sections of this manual are followed.
3.Align the keyway in the lower roll with the
Woodruff key inserted in the main shaft.
Make sure the markings on the lower roll
are facing out.
4.Install the lower-roll washer.
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TM-VE450FSD_25
Operating and Maintenance Instructions Manual
TM-VE450FSD
maintenance
WARNING
• Always unplug the power cord from the
electrical source before making any tool
adjustments.
Failure to follow this instruction could result
in serious personal injury.
This section provides information about keeping
tools in proper operating condition. Preventive
maintenance during operation will pay for itself
in repair and operating savings.
2.Grease the slide gibs. The slide gib grease
fitting is located on the back of the slide.
Replacement parts must be ordered from
Victaulic to ensure proper and safe operation of
the tool.
lubricating tool components
After every 8 hours of operation, lubricate tool
components. Refer to the “Recommended
Lubricants” table for the proper grease.
Grease
Fitting
3.Grease the main shaft bearings through
the fitting located on the side of the tool.
1.Lubricate the upper roll bearings every
time rolls are changed and after every 8
hours of operation. A grease fitting is provided on the front of the upper shaft, as
shown above.
4.Grease the stabilizer wheel. A grease fitting is accessible from the rear side of the
wheel guard. The stabilizer wheel may
need to be rotated to gain access to the
grease fitting.
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TM-VE450FSD_26
REV_A
Operating and Maintenance Instructions Manual
bleeding air from the hydraulic
system
recommended lubricants
Manufacturer
TM-VE450FSD
Product
BP Amoco
Energrease LC-EP2
Gulf Oil Corp.
Gulfcrown Grease EP#2
Lubriplate
No. 630-2
Mobil Oil Corp.
Mobilux EP2
Pennzoil Products Co.
Pennlith EP 712 Lube
Shell Oil Co.
Alvania EP2
Sun Refining
Sun Prestige 742 EP
Texaco Inc.
Multifak EP2
checking and filling hand pump
hydraulic fluid
The hydraulic fluid level in the hand pump
should be checked before tool operation. In
addition, the hydraulic fluid level must be
checked semi-annually or if pumping feels
spongy.
1.To bleed air from the system, remove the
hand pump assembly from the side of
the tool, and hold the assembly above the
hydraulic power cylinder. Close the hand
pump valve by turning clockwise. Open the
hydraulic fill plug one full turn.
2.Pump the handle of the hand pump several times to build pressure.
3.Open the hand pump valve by turning
counterclockwise. This will allow air to
escape.
4.Repeat steps 1 - 3 several times to bleed
all air from the system.
5.Check the hydraulic fluid level, and add
hydraulic jack oil, as required.
6.Continue to hold the hand pump assembly
above the hydraulic power cylinder. Close
the fill plug.
7.Re-install the hand pump assembly onto
the side of the tool.
motor filter removal and cleaning
These instructions apply to both motors:
1.Remove the four screws and nuts on the
motor guard.
2.Remove the filter cap.
1.Open the hand pump valve fully by turning
counterclockwise.
3.Remove the sponge filter. Clean the filter
by using low-pressure, dry air.
motor filter replacement
These instructions apply to both motors:
1.Replace the sponge filter on the motor by
aligning the four holes.
2.Position the motor guard onto the motor.
Hydraulic
Fill Plug
3.Re-install the motor guard with the four
screws and nuts.
2.Remove the hydraulic fill plug at the end of
the hand pump. The oil level should be at
the bottom of the hole.
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REV_A
TM-VE450FSD_27
Operating and Maintenance Instructions Manual
Parts Ordering
Information
TM-VE450FSD
VAPS224 Victaulic Adjustable
Pipe Stand
When ordering parts, the following information
is required for Victaulic to process the order
and send the correct part(s). Request the RPVE450FSD Repair Parts List for detailed drawings and parts listings.
1.Tool Model Number – VE450FSD
2.Tool Serial Number – The serial number
can be found on the side of the tool
3.
Quantity, Part Number, and Description of
Item
4.
Where to Send the Part(s) – Company
name and address
5.To Whose Attention to Send the Part(s)
The Victaulic VAPS224 contains features that
are similar to the VAPS112, but it is suitable
for 2 – 24-inch pipe sizes. Contact Victaulic for
details.
6.Purchase Order Number
Optional Rolls
7.
Refer to the applicable “Tool Rating and Roll
Selection” section, which identifies rolls that are
available for different pipe materials and groove
specifications.
Billing Address
Order parts from Victaulic at the address listed
on the back cover of this manual.
Accessories
VAPS112 Victaulic Adjustable
Pipe Stand
The Victaulic VAPS112 is a portable, adjustable,
roller-type pipe stand that contains four legs for
additional stability. Ball transfer rollers, adjustable for 2 - 12-inch pipe, and the “V” rest for 3/4
- 11/2-inch pipe accommodate linear and rotational movement. The turnstile design permits
ease of grooving for both pipe ends. Contact
Victaulic for details.
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Victaulic is a registered trademark of Victaulic Company.
TM-VE450FSD_28
REV_A
Operating and Maintenance Instructions Manual
TM-VE450FSD
Troubleshooting
Problem
Pipe will not stay in grooving
rolls.
Possible Cause
Incorrect pipe positioning of long pipe
length.
Solution
Refer to the “Long Pipe Lengths” section.
Pipe stops rotating during the
grooving operation.
Rust or dirt buildup is present on the
lower roll.
Remove rust or dirt accumulation from the lower roll with a stiff
wire brush.
Rust or dirt is excessively heavy inside the
pipe end.
Remove heavy rust and dirt from inside the pipe end.
Worn grooving rolls.
Inspect the lower roll for worn knurls. Replace the lower roll if
excessive wear is present.
The key for the lower roll is sheared or
missing.
Remove the lower roll to replace the key. Refer to the “Roll Changing” section.
The circuit breaker has tripped.
Check the tool circuit/overloads and the power supply breaker/
fuses. Reset the breaker.
Incorrect pipe support positioning of a long
pipe length. Pipe is “over-tracking.”
Move the pipe support to the left. Refer to the “Grooving Long Pipe
Lengths” section.
Pipe end is not cut square.
Cut the pipe end squarely.
Pipe is rubbing excessively on the lowerroll backstop flange.
Remove the pipe from the tool, and apply a light coating of grease
to the face of the lower-roll backstop flange, as needed.
During grooving, loud thumps
or bangs occur approximately
once every revolution of
the pipe.
Pipe has a pronounced weld seam.
Refer to the “Preparing Pipe for Grooving” section.
Pipe flare is excessive.
Pipe support is adjusted too high for
long pipe.
Refer to the “Long Pipe Lengths” section.
Tool is tilted forward (out of level) while
grooving long pipe.
Refer to the “Tool Setup” section.
Incorrect pipe support positioning of long
pipe. Pipe is “over-tracking.”
Move the pipe support to the left. Refer to the “Grooving Long Pipe
Lengths” section.
Pipe stabilizer is adjusted too far inward.
Back off the pipe stabilizer to the furthest point where it still
stabilizes the pipe effectively.
Larger diameter pipe sways or
vibrates from side to side.
Incorrect pipe stabilizer adjustment.
Move the pipe stabilizer in or out until the pipe rotates smoothly.
The tool will not groove
the pipe.
Air is present in the hydraulic system.
Refer to the “Maintenance” section.
Pipe is beyond the wall thickness capacity
of the tool, or the pipe material is too hard.
Refer to the applicable “Tool Rating and Roll Selection” section.
Hand pump valve is not closed tightly.
Close the hand pump valve tightly by turning clockwise.
The groove diameter stop bottoms out
too soon.
Refer to the “Groove Diameter Adjustment” section.
Hand pump is low on oil.
Refer to the “Maintenance” section.
While grooving, loud squeaks
echo through the pipe.
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REV_A
TM-VE450FSD_29
Operating and Maintenance Instructions Manual
Problem
Pipe grooves do not meet
Victaulic specifications.
The “A” Gasket Seat or “B”
Groove Width dimensions
do not meet Victaulic
­specifications.
TM-VE450FSD
Possible Cause
Groove diameter stop is not adjusted
correctly.
Solution
Refer to the “Groove Diameter Stop Adjustments” section.
Pipe is beyond the wall thickness capacity
of the tool, or the pipe material is too hard.
Refer to the “Tool Rating and Roll Selection” section.
Upper roll bearing is not lubricated
sufficiently.
Refer to the “Maintenance” section.
Incorrect upper roll, lower roll, or both
installed on the tool.
Install the correct rolls. Refer to the “Tool Rating and Roll Selection”
section.
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Victaulic is a registered trademark of Victaulic Company.
TM-VE450FSD_30
REV_A
TM-VE450FSD
Operating and Maintenance Instructions Manual
Tool Rating and Roll Selection
original groove system and “es” rolls for steel and schedule 40 stainless
steel pipe - color coded black
(For light-wall stainless steel pipe, refer to separate table)
Pipe Size
Nominal
Size inches
Actual Outside
Diameter
inches/mm
Dimensions
inches/millimeters
Steel Pipe Wall Thickness Stainless Steel Pipe Wall Thickness
Minimum
Maximum
Minimum
Maximum
4
4.500
114.3
0.083
2.1
0.375
9.5
0.237
6.0
0.237
6.0
41/2
5.000
127.0
0.095
2.4
0.375
9.5
0.237
6.0
0.237
6.0
5
5.563
141.3
0.109
2.8
0.375
9.5
0.258
6.6
0.258
6.6
6
6.625
168.3
0.109
2.8
0.375
9.5
0.280
7.1
0.280
7.1
8
8.625
219.1
0.109
2.8
0.375
9.5
0.250
6.4
0.322
8.2
10
10.750
273.0
0.134
3.4
0.375
9.5
0.250
6.4
0.365
9.3
12
12.750
323.9
0.156
4.0
0.375
9.5
0.250
6.4
0.375
9.5
14 OD
14.000
355.6
0.156
4.0
0.375
9.5
0.312
7.9
0.375
9.5
16 OD
16.000
406.4
0.165
4.2
0.375
9.5
0.312
7.9
0.375
9.5
18 OD
18.000
457.0
0.165
4.2
0.375
9.5
0.375
9.5
0.375
9.5
20 OD
20.000
508.0
0.183
4.7
0.375
9.5
0.375
9.5
0.375
9.5
22 OD
22.000
559.0
0.188
4.8
0.375
9.5
0.375
9.5
0.375
9.5
24 OD
24.000
610.0
0.218
5.5
0.375
9.5
0.375
9.5
0.375
9.5
Original-Type
“ES”
Roll Part
Numbers
Roll Part
Numbers
Lower Roll
R904436L06
Upper Roll
R9Q1448A06
Roll Set
R9Q1448006
Lower Roll
RZQ1448L06
Upper Roll
RZQ1448A06
Roll Set
RZQ1448006
Lower Roll
R908436L12
Upper Roll
R9Q1448A12
Roll Set
R9Q1448012
Lower Roll
RZQ1448L12
Upper Roll
RZQ1448A12
Roll Set
RZQ1448012
Lower Roll
R914436L16
Upper Roll
R9Q1448A16
Roll Set
R9Q1448016
Lower Roll
R918436L20
Upper Roll
R9Q1448A20
Roll Set
R9Q1448020
Lower Roll
R922436L24
Upper Roll
R9Q1448A24
Roll Set
R9Q1448024
Notes:
Maximum ratings on steel are limited to pipe of a Brinnel Hardness Number (BHN) of 180 BHN and less
Types 304/304L and 316/316L stainless steel pipe
The wall thicknesses listed are nominal minimum and maximum
In addition, the following pipe sizes may be roll grooved: 108.0 mm; 133.0 mm; 139.7 mm; 152.4 mm;
159.0 mm; 165.1 mm; 203.2 mm; 216.3 mm; 254.0 mm; 267.4 mm; 304.8 mm; 318.5 mm; 377.0 mm; and
426.0 mm. Contact Victaulic for details.
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REV_A
TM-VE450FSD_31
Operating and Maintenance Instructions Manual
TM-VE450FSD
original groove system rolls for aluminum and pvc plastic pipe - colorcoded yellow zinc
Pipe Size
Nominal
Size inches
Actual Outside
Diameter
inches/mm
Dimensions
inches/millimeters
Aluminum Pipe Wall Thickness PVC Plastic Pipe Wall Thickness
Minimum
Maximum
Minimum
Maximum
0.237
6.0
0.337
8.6
4
4.500
114.3
0.083
2.1
0.237
6.0
41/2
5.000
127.0
0.095
2.4
0.237
6.0
5
5.563
141.3
0.109
2.8
0.258
6.6
0.258
6.6
0.375
9.5
6
6.625
168.3
0.109
2.8
0.280
7.1
0.280
7.1
0.432
11.0
8
8.625
219.1
0.109
2.8
0.322
8.2
0.322
8.2
0.322
8.2
10
10.750
273.0
0.134
3.4
0.250
6.4
12
12.750
323.9
0.156
4.0
0.250
6.4
RP
Roll
Part Numbers
Lower Roll
RPQ1448L06
Upper Roll
RPQ1448A06
Roll Set
RPQ1448006
Lower Roll
RPQ1448L12
Upper Roll
RPQ1448A12
Roll Set
RPQ1448012
Notes:
Aluminum Alloys 6061-T4 and 6063-T4
PVC Type 1, Grade 1 - PVC 1120; PVC Type 1, Grade II - PVC 1220; PVC Type II, Grade 1 - PVC 2116
The wall thicknesses listed are nominal minimum and maximum
For aluminum pipe, the following additional pipe sizes may be roll grooved: 108.0 mm; 133.0 mm;
139.7 mm; 152.4 mm; 159.0 mm; 165.1 mm; 203.2 mm; 216.3 mm; 254.0 mm; 267.4 mm; 304.8 mm; and 318.5
mm. Contact Victaulic for details.
For PVC pipe, the following additional pipe sizes may be roll grooved: 108.0 mm; 133.0 mm; 139.7 mm;
159.0 mm; 165.1 mm; and 216.3 mm. Contact Victaulic for details.
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TM-VE450FSD_32
REV_A
TM-VE450FSD
Operating and Maintenance Instructions Manual
original groove system rx rolls for schedule 5s and 10s stainless steel
pipe - color-coded silver
Pipe Size
Dimensions
inches/millimeters
Stainless Steel Pipe Wall Thickness
Actual Outside
Diameter
inches/mm
Minimum for
Schedule 5S
Maximum for
Schedule 10S
4.500
114.3
0.083
2.1
0.120
3.1
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
0.109
2.8
0.109
2.8
0.109
2.8
0.134
3.1
0.156
4.0
0.134
3.4
0.134
3.4
0.148
3.8
0.165
4.2
0.180
4.6
14 OD
14.000
355.6
0.156
4.0
0.188
4.8
0.250
6.4
16 OD
16.000
406.4
0.165
4.2
0.188
4.8
0.250
6.4
18 OD
18.000
457.0
0.165
4.2
0.188
4.8
0.250
6.4
20 OD
20.000
508.0
0.188
4.8
0.218
5.5
0.250
6.4
22 OD
22.000
559.0
0.188
4.8
0.218
5.5
0.250
6.4
24 OD
24.000
610.0
0.218
5.5
0.250
6.4
0.250
6.4
Nominal
Size inches
4
5
6
8
10
12
Maximum for
Schedule 10
RX
Roll
Part Numbers
Lower Roll
RX04436L06
Upper Roll
RXQ1448A06
Roll Set
RXQ1448006
Lower Roll
RX08436L12
Upper Roll
RXQ1448A12
Roll Set
RXQ1448012
Lower Roll
RX14436L16
Upper Roll
RXQ1448A16
Roll Set
RXQ1448016
Lower Roll
RX18436L20
Upper Roll
RXQ1448A20
Roll Set
RXQ1448020
Lower Roll
RX22436L24
Upper Roll
RXQ1448A24
Roll Set
RXQ1448024
Notes:
Types 304/304L and 316/316L stainless steel pipe
The wall thicknesses listed are nominal minimum and maximum
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REV_A
TM-VE450FSD_33
Operating and Maintenance Instructions Manual
TM-VE450FSD
rw rolls for grooving standard-weight steel pipe to ags specifications color-coded black with yellow band
rwx rolls for grooving schedule 5s and 10s stainless steel pipe to ags
specifications - color-coded silver with black band
Dimensions
inches/millimeters
Pipe Size
Actual Outside
Nominal
Diameter
Size inches
inches/mm
Standard-Weight Steel
Pipe Wall Thickness
RW
Stainless Steel Pipe
Wall Thickness
Minimum
Maximum
Schedule
5S
Schedule
10S‡
14.000
355.6
0.220
5.6
0.375
9.5
0.156
4.0
0.188
4.8
16.000
406.4
18.000
457.0
0.220
5.6
0.220
5.6
0.375
9.5
0.375
9.5
0.165
4.2
0.165
4.2
0.188
4.8
0.188
4.8
20 OD
20.000
508.0
0.220
5.6
0.375
9.5
0.188
4.8
0.218
5.5
24 OD
24.000
610.0
0.220
5.6
0.375
9.5
0.218
5.5
0.250
6.4
14 OD
16 OD
18 OD
RWX
Roll Part Numbers Roll Part Numbers for
for Standard-Weight Schedule 5S and 10S
Steel Pipe
Stainless Steel Pipe
Lower Roll
RW01436L24
Upper Roll
RWQ2448A24
Roll Set
RWQ2448024
Lower Roll
RWQX448L18
Upper Roll
RWQX448A24
Roll Set
RWQX448018
Lower Roll
RWQX448L24
Upper Roll
RWQX448A24
Roll Set
RWQX448024
Notes:
Maximum ratings on steel are limited to pipe of a Brinnel Hardness Number (BHN) of 180 and less
Types 304/304L and 316/316L stainless steel pipe
The wall thicknesses listed are nominal minimum and maximum
‡ The wall thicknesses listed in this column are for Schedule 10S stainless steel pipe. In addition,
stainless steel pipe in 14 - 24-inch OD sizes is available in true Schedule 10, which has a nominal
wall thickness of 0.250 inch/6.4 mm. For grooving 14 - 24-inch OD true Schedule 10 stainless
steel pipe (nominal wall thickness of 0.250 inch/6.4 mm), the RWQX448L24 lower roll and the
RWQX448A24 upper roll should be used (roll set part number is RWQX448024).
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TM-VE450FSD_34
REV_A
Operating and Maintenance Instructions Manual
TM-VE450FSD
Explanation of Critical Roll Groove Dimensions
Pipe Outside Diameter - Nominal NPS Pipe Size (ANSI B36.10) and Basic Metric Pipe Size
(ISO 4200) – The average pipe outside diameter must not vary from the specifications listed in the
tables on the following pages. Maximum allowable pipe ovality should not vary by more than 1%.
Greater variations between the major and minor diameters will result in difficult coupling assembly.
For IPS pipe, the maximum allowable tolerance from square-cut pipe ends is 0.030 inch/0.8 mm
for 3/4 - 3 1/2-inch sizes; 0.045 inch/1.1 mm for 4 - 6-inch sizes; and 0.060 inch/1.5 mm for 8inch and larger sizes. This is measured from the true square line. Any internal and external weld
beads or seams must be ground flush to the pipe surface. The inside diameter of the pipe end
must be cleaned to remove coarse scale, dirt, and other foreign material that might interfere with or
damage grooving rolls.
For pipe being grooved to Advanced Groove System (AGS) specifications, the outside diameter must
not vary from the specifications listed in the applicable table (API 5L end tolerance). The maximum
allowable tolerance from square-cut ends is 0.063 inch/1.5 mm. This is measured from the true
square line.
“A” Dimension – The “A” dimension, or the distance from the pipe end to the groove, identifies the
gasket seating area. This area must be free from indentations, projections (including weld seams),
and roll marks from the pipe end to the groove to ensure a leak-tight seal. All foreign material, such
as loose paint, scale, oil, grease, chips, rust, and dirt must be removed.
For AGS products, beveled carbon steel pipe may be used, provided the wall thickness is standard
wall (0.375 inch/9.5 mm) and the bevel meets ASTM A53 and/or API 5L (30° +5°/-0°).
“B” Dimension – The “B” dimension, or groove width, controls expansion, contraction, and angular
deflection of flexible couplings by the distance it is located from the pipe and its width in relation to
the coupling housings’ “key” width. The bottom of the groove must be free from all foreign material,
such as dirt, chips, rust, and scale that may interfere with proper coupling assembly.
For pipe being grooved to AGS specifications, the corners at the bottom of the groove must be
radiused R .09/R 2.3. The Groove Width “B” dimension will be achieved with properly maintained
Victaulic tools that are equipped with special Victaulic AGS (RW or RWX) roll sets.
“C” Dimension – The “C” dimension is the proper diameter at the base of the groove. This dimension must be within the diameter’s tolerance and concentric with the OD for proper coupling fit. The
groove must be of uniform depth for the entire pipe circumference. For pipe being grooved to AGS
specifications, Victaulic RW roll sets for carbon steel pipe or RWX roll sets for stainless steel pipe
must be used.
“D” Dimension – The “D” dimension is the normal depth of the groove and is a reference for a
“trial groove” only. Variations in pipe OD affect this dimension and must be altered, if necessary, to
keep the “C” dimension within tolerance. This groove must conform to the “C” dimension described
above.
“F” Dimension (Original Roll Groove Only) – Maximum allowable pipe-end flare diameter is measured at the extreme pipe-end diameter.
“T” Dimension – The “T” dimension is the lightest grade (minimum, nominal wall thickness) of pipe
that is suitable for cut or roll grooving. Pipe that is less than the minimum, nominal wall thickness
for cut grooving may be roll grooved or adapted for Victaulic couplings by using Vic-Ring® adapters.
Vic-Ring adapters can be used in the following situations (contact Victaulic for details):
•
When the pipe is less than the minimum, nominal wall thickness suitable for roll grooving
•
When the pipe outside diameter is too large to roll or cut groove
•
When the pipe is used in abrasive services
For pipe being grooved to AGS specifications, the absolute minimum wall thickness is 0.290
inch/7.4 mm for 14-inch pipe and 0.318 inch/8.1 mm for 16-inch pipe, in accordance with EN
10217. The absolute minimum wall thickness for 18-inch, 20-inch, and 24-inch pipe is 0.328
inch/8.3 mm, in accordance with ASTM A-53.
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REV_A
TM-VE450FSD_35
TM-VE450FSD_36
4.293
109.0
4.545
115.4
5.050
128.3
5.303
134.7
5.556
141.1
5.619
142.7
6.056
153.8
6.313
160.4
6.563
166.7
6.688
169.9
4.250
108.0
4.500
114.3
5.000
127.0
5.250
133.0
5.500
139.7
5.563
141.3
6.000
152.4
6.250
159.0
6.500
165.1
6.625
168.3
108.0 mm
4
4 1/2
133.0 mm
139.7 mm
5
152.4 mm
159.0 mm
165.1 mm
6
Table continued on the following page.
6.594
167.5
6.469
164.3
6.219
158.0
5.969
151.6
5.532
140.5
5.469
138.9
5.219
132.6
4.969
126.2
4.469
113.5
4.219
107.2
Min.
Pipe Outside Diameter
Max.
Nominal
Size
inches or
mm
Actual
Out.
Diameter
inches/
mm
Pipe Size
0.625
15.9
0.625
15.9
0.625
15.9
0.625
15.9
0.625
15.9
0.625
15.9
0.625
15.9
0.625
15.9
0.625
15.9
0.625
15.9
Basic
0.656
16.7
0.656
16.7
0.656
16.7
0.656
16.7
0.656
16.7
0.656
16.7
0.656
16.7
0.656
16.7
0.656
16.7
0.656
16.7
Max.
Gasket Seat “A”
0.594
15.1
0.594
15.1
0.594
15.1
0.594
15.1
0.594
15.1
0.594
15.1
0.594
15.1
0.594
15.1
0.594
15.1
0.594
15.1
Min.
0.344
8.7
0.344
8.7
0.344
8.7
0.344
8.7
0.344
8.7
0.344
8.7
0.344
8.7
0.344
8.7
0.344
8.7
0.344
8.7
Basic
0.375
9.5
0.375
9.5
0.375
9.5
0.375
9.5
0.375
9.5
0.375
9.5
0.375
9.5
0.375
9.5
0.375
9.5
0.375
9.5
Max.
Groove Width “B”
0.313
8.0
0.313
8.0
0.313
8.0
0.313
8.0
0.313
8.0
0.313
8.0
0.313
8.0
0.313
8.0
0.313
8.0
0.313
8.0
Min.
Dimensions – inches/millimeters
original groove system for steel and stainless steel pipe
Roll Groove Specifications
6.455
164.0
6.330
160.8
6.032
153.2
5.830
148.1
5.395
137.0
5.334
135.5
5.084
129.1
4.834
122.8
4.334
110.1
4.084
103.7
Max.
6.433
163.4
6.308
160.2
6.002
152.5
5.808
147.5
5.373
136.5
5.314
135.0
5.064
128.6
4.814
122.3
4.314
109.6
4.064
103.2
Min.
Groove Diameter “C”
A
C
B
D
T
0.085
2.2
0.085
2.2
0.109
2.8
0.085
2.2
0.084
2.2
0.083
2.2
0.083
2.2
0.083
2.2
0.083
2.2
0.083
2.2
0.078
2.8
0.078
2.8
0.109
2.8
0.078
2.0
0.078
2.0
0.078
2.0
0.078
2.0
0.078
2.0
0.078
2.0
0.078
2.0
6.73
170.9
6.60
167.6
6.35
161.3
6.10
154.9
5.66
143.8
5.60
142.2
5.35
135.9
5.10
129.5
4.60
116.8
4.35
110.5
Groove Min. Allow.
Max.
Depth
Wall
Allow.
“D” (ref.) Thick. “T” Flare Dia.
Exaggerated for Clarity
OD
B
Operating and Maintenance Instructions Manual
TM-VE450FSD
www.victaulic.com
Victaulic is a registered trademark of Victaulic Company.
REV_A
REV_A
8.063
204.8
8.578
217.9
8.688
220.7
10.063
255.6
10.591
269.0
10.813
274.7
12.063
306.4
12.602
320.1
12.813
325.5
8.000
203.2
8.515
216.3
8.625
219.1
10.000
254.0
10.528
267.4
10.750
273.0
12.000
304.8
12.539
318.5
12.750
323.9
203.2 mm
216.3 mm
8
254.0 mm
267.4 mm
10
304.8 mm
318.5 mm
12
12.719
323.1
12.508
317.7
11.969
304.0
10.719
272.3
10.497
266.6
9.969
253.2
8.594
218.3
8.484
215.5
7.969
202.4
Min.
Pipe Outside Diameter
Max.
Nominal
Size
inches or
mm
Actual
Out.
Diameter
inches/
mm
Pipe Size
0.750
19.1
0.750
19.1
0.750
19.1
0.750
19.1
0.750
19.1
0.750
19.1
0.750
19.1
0.750
19.1
0.750
19.1
Basic
0.781
19.8
0.781
19.8
0.781
19.8
0.781
19.8
0.781
19.8
0.781
19.8
0.781
19.8
0.781
19.8
0.781
19.8
Max.
Gasket Seat “A”
0.719
18.3
0.719
18.3
0.719
18.3
0.719
18.3
0.719
18.3
0.719
18.3
0.719
18.3
0.719
18.3
0.719
18.3
Min.
0.469
11.9
0.469
11.9
0.469
11.9
0.469
11.9
0.469
11.9
0.469
11.9
0.469
11.9
0.469
11.9
0.469
11.9
Basic
0.500
12.7
0.500
12.7
0.500
12.7
0.500
12.7
0.500
12.7
0.500
12.7
0.500
12.7
0.500
12.7
0.500
12.7
Max.
Groove Width “B”
0.438
11.1
0.438
11.1
0.438
11.1
0.438
11.1
0.438
11.1
0.438
11.1
0.438
11.1
0.438
11.1
0.438
11.1
Min.
Dimensions – inches/millimeters
original groove system for steel and stainless steel pipe (Continued)
Roll Groove Specifications
12.531
318.3
12.321
313.0
11.781
299.2
10.562
268.3
10.340
262.6
9.812
249.2
8.441
214.4
8.331
211.6
7.816
198.5
Max.
12.501
317.5
12.291
312.2
11.751
298.5
10.535
267.6
10.313
262.0
9.785
248.5
8.416
213.8
8.306
211.0
7.791
197.9
Min.
Groove Diameter “C”
A
C
B
D
T
0.109
2.8
0.109
2.8
0.109
2.8
0.094
2.4
0.094
2.4
0.094
2.4
0.092
2.4
0.092
2.4
0.092
2.4
0.156
4.0
0.156
4.0
0.156
4.0
0.134
3.4
0.134
3.4
0.134
3.4
0.109
2.8
0.109
2.8
0.109
2.8
12.92
328.2
12.71
322.8
12.17
309.1
10.92
277.4
10.70
271.8
10.17
258.3
8.80
223.5
8.69
220.7
8.17
207.5
Groove Min. Allow.
Max.
Depth
Wall
Allow.
“D” (ref.) Thick. “T” Flare Dia.
Exaggerated for Clarity
OD
B
Operating and Maintenance Instructions Manual
TM-VE450FSD
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Victaulic is a registered trademark of Victaulic Company.
TM-VE450FSD_37
TM-VE450FSD_38
4.545
115.4
6.688
169.9
8.688
220.7
10.813
274.7
12.813
325.5
4.500
114.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
4
6
8
10
12
12.719
323.1
10.719
272.3
8.594
218.3
6.594
167.5
4.469
113.5
Min.
Pipe Outside Diameter
Max.
Nominal
Size
inches/
mm
Actual
Out.
Diameter
inches/
mm
Pipe Size
0.719
18.3
0.719
18.3
0.719
18.3
0.610
15.5
0.610
15.5
Max.
0.699
17.8
0.699
17.8
0.699
17.8
0.590
15.0
0.590
15.0
Min.
Gasket Seat “A”
0.410
10.4
0.410
10.4
0.410
10.4
0.320
8.1
0.320
8.1
Max.
0.390
9.9
0.390
9.9
0.390
9.9
0.300
7.6
0.300
7.6
Min.
Groove Width “B”
12.531
318.3
10.562
268.3
8.441
214.4
6.455
164.0
4.334
110.1
Max.
12.501
317.5
10.535
267.6
8.416
213.8
6.433
163.4
4.314
109.6
Min.
Groove Diameter “C”
Dimensions – inches/millimeters
original groove system for steel pipe and all materials grooved with “es” rolls
0.109
2.8
0.094
2.4
0.092
2.3
0.085
2.2
0.083
2.1
Groove
Depth
“D” (ref.)
A
C
B
0.375
9.5
0.365
9.3
0.322
8.2
0.280
7.1
0.237
6.0
Min.
Allow. Wall
Thick. “T”
D
T
12.920
328.2
10.920
277.4
8.800
223.5
6.730
170.9
4.600
116.8
Max. Allow
Flare Dia.
Exaggerated for Clarity
OD
B
Operating and Maintenance Instructions Manual
TM-VE450FSD
www.victaulic.com
Victaulic is a registered trademark of Victaulic Company.
REV_A
REV_A
OD
C
NOTICE
B
• It is critical to measure the Groove Diameter “C” dimension, along with the Gasket Seat “A” dimension and the Flare Diameter “F”
dimension. These measurements must be within the specifications listed in the following tables for proper joint performance.
• Grooving pipe to Advanced Groove System (AGS) specifications enlarges the pipe length by approximately 1/8 inch (0.125 inch/3.2
mm) for each groove. For a pipe length with an AGS groove at each end, the length will grow approximately 1/4 inch (0.250 inch/6.4
mm) total. Therefore, the cut length should be adjusted to accommodate this growth. EXAMPLE: If you need a 24-inch/610-mm
length of pipe that will contain an AGS groove at each end, cut the pipe to a length of 233/4 inches/603 mm to allow for this
growth.
F
A
advanced groove system (AGS) Roll Groove
Roll Groove Specifications
Operating and Maintenance Instructions Manual
TM-VE450FSD
www.victaulic.com
Victaulic is a registered trademark of Victaulic Company.
TM-VE450FSD_39
TM-VE450FSD_40
16.094
408.8
18.094
459.6
20.094
510.4
24.094
612.0
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
16
18
20
24
23.969
608.8
19.969
507.2
17.969
456.4
15.969
405.6
13.969
354.8
1.500
38.1
1.500
38.1
1.500
38.1
1.500
38.1
1.500
38.1
Basic
1.531
38.9
1.531
338.9
1.531
38.9
1.531
38.9
1.531
38.9
Gasket Seat “A”
Max.
1.437
36.5
1.437
36.5
1.437
36.5
1.437
36.5
1.437
36.5
Min.
0.455
11.6
0.455
11.6
0.455
11.6
0.455
11.6
0.455
11.6
Basic
C
0.460
11.7
0.460
11.7
0.460
11.7
0.460
11.7
0.460
11.7
0.450
11.4
0.450
11.4
0.450
11.4
0.450
11.4
0.450
11.4
Groove Width “B”‡
Max.
Min.
Dimensions – inches/millimeters
OD
B
23.500
596.9
19.500
495.3
17.500
444.5
15.500
393.7
13.500
342.9
23.455
595.8
19.455
494.2
17.455
443.4
15.455
392.6
13.455
341.8
Groove Diameter “C”
Max.
Min.
A
24.23
615.4
20.23
513.8
18.23
463.0
16.23
412.2
14.23
361.4
Max. Allow.
Flare Dia.
“F”
‡ The Groove Width “B” dimension is listed for information only. The Groove Width “B” dimension will be achieved with properly maintained Victaulic
tools that are equipped with special Victaulic AGS (RW) roll sets made specifically for use with carbon steel pipe.
14.094
358.0
Outside Diameter “OD”
Max.
Min.
14.000
355.6
Actual Outside
Diameter
inches/mm
14
Nominal Size
inches
Pipe Size
F
advanced groove system (AGS) roll grooving specifications for carbon steel pipe
Operating and Maintenance Instructions Manual
TM-VE450FSD
www.victaulic.com
Victaulic is a registered trademark of Victaulic Company.
REV_A
REV_A
16.094
408.8
18.094
459.6
20.125
511.2
24.125
612.8
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
16
18
20
24
23.969
608.8
19.969
507.2
17.969
456.4
15.969
405.6
13.969
354.8
1.500
38.1
1.500
38.1
1.500
38.1
1.500
38.1
1.500
38.1
Basic
1.531
38.9
1.531
38.9
1.531
38.9
1.531
38.9
1.531
38.9
Gasket Seat “A”
Max.
1.437
36.5
1.437
36.5
1.437
36.5
1.437
36.5
1.437
36.5
Min.
0.455
11.6
0.455
11.6
0.455
11.6
0.455
11.6
0.455
11.6
Basic
C
0.460
11.7
0.460
11.7
0.460
11.7
0.460
11.7
0.460
11.7
0.450
11.4
0.450
11.4
0.450
11.4
0.450
11.4
0.450
11.4
Groove Width “B”‡
Max.
Min.
Dimensions – inches/millimeters
OD
B
23.500
596.9
19.500
495.3
17.500
444.5
15.500
393.7
13.500
342.9
23.455
595.8
19.455
494.2
17.455
443.4
15.455
392.6
13.455
341.8
Groove Diameter “C”
Max.
Min.
A
24.23
615.4
20.23
513.8
18.23
463.0
16.23
412.2
14.23
361.4
Max. Allow.
Flare Dia.
“F”
‡ The Groove Width “B” dimension is listed for information only. The Groove Width “B” dimension will be achieved with properly maintained Victaulic
tools that are equipped with special Victaulic AGS (RWX) roll sets made specifically for use with stainless steel pipe.
14.094
358.0
14.000
355.6
Outside Diameter “OD”
Max.
Min.
14
Nominal Size
inches
Actual Outside
Diameter
inches/mm
Pipe Size
F
Advanced groove system (AGS) roll grooving specifications for stainless steel pipe
Operating and Maintenance Instructions Manual
TM-VE450FSD
www.victaulic.com
Victaulic is a registered trademark of Victaulic Company.
TM-VE450FSD_41
Operating and Maintenance Instructions Manual
TM-VE450FSD
VE450FSD
Roll Grooving Tool
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1-610-559-3300
1-610-250-8817 (fax)
[email protected]
www.victaulic.com
Updated 6/2007
TM-VE450FSD
4617 rev A
RM00450FSD
Victaulic is a registered trademark of Victaulic Company. © 2007 Victaulic Company.
All rights reserved. printed in the USA.