ICS Auto Sentry flex Installation Guide

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Auto Sentry ® flex

Installation Guide- Version 2.6

Innovative Control Systems provides a toll-free number for customers and installers who have questions pertaining to the installation:

1-800-246-3469

Information in this manual is subject to change without notice. Companies, names, and data used in examples within the manual are fictitious unless otherwise noted. No part of this manual may be reproduced or transmitted in any form or by any means, electronic, or mechanical, for any purpose without the express written permission of Innovative Control Systems, Inc.

Innovative Control Systems, WashConnect, Auto Sentry, and Smartstart pro are either registered trademarks or trademarks of Innovative Control Systems, Inc. in the United States and/or other countries. All other trademarks are the property of their respective owners.

Innovative Control Systems, Inc.

81 Highland Avenue

Bethlehem, PA 18017

(610) 881-8000

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rules for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Warning Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Inspection Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Chapter 2: Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Car Wash Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Dual Lane Car Wash Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Auto Sentry® flex Dual Lane Layout Detail . . . . . . . . . . . . . . . . . . . . . . .15

Auto Sentry® flex Island Detail (In Lane View) . . . . . . . . . . . . . . . . . . . .16

Island Detail Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Auto Sentry® flex Island Detail (Top View). . . . . . . . . . . . . . . . . . . . . . . .17

Traffic Gate Foundation Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Bollard and Curb Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Dual Lane Vehicle Sense and Loop Layout. . . . . . . . . . . . . . . . . . . . . . . .20

Server Area Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Conduit Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Conduit Detail Dual Lane Express Car Wash . . . . . . . . . . . . . . . . . . . . . .23

Power Layout Dual Lane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Dual Lane Power Wire Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Auto Sentry® flex Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Auto Sentry® flex Base Placement (Top View). . . . . . . . . . . . . . . . . . . . .27

Door Swing Clearance (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Auto Sentry® flex Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .28

Auto Sentry® flex Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Conduit Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Auto Sentry® flex - Installation Guide 3 Contents

Equipment Dimensions, Measurements, and Ratings . . . . . . . . . . . . .30

Wire Gauge and Conduit Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Chapter 3: Communications Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Port Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Low Voltage Layout Dual Lane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Low Voltage Wire Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Programming Sense Car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Chapter 4: Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Exterior Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Interior Components Upper-Left Chamber (Non-EMV) . . . . . . . . . . . .37

Interior Components Upper-Left Chamber (Non-EMV) . . . . . . . . . . . .38

Interior Components Upper-left Chamber (Chip and PIN) . . . . . . . . .39

Interior Coin Hopper in Upper-Right Chamber. . . . . . . . . . . . . . . . . . . .40

Interior Components Upper-Right Chamber. . . . . . . . . . . . . . . . . . . . . .41

Rear Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Security Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Base of Auto Sentry, Right-side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Base of Auto Sentry® flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Bill Dispenser Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Bill Dispenser Mounting Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Plastic Panel Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Left-side View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Right-Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Document Change History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Auto Sentry® flex - Installation Guide 4 Contents

List of Figures

Figure 1. Two Lane Car Wash Layout (typical for Express Car Wash). . . . . . . . . . . . . . . . . . . . 12

Figure 2. Notes for a typical Two Lane Car Wash Layout (Express Car Wash). . . . . . . . . . . . 13

Figure 3. Notes for a typical Two Lane Car Wash Layout (Express Car Wash). . . . . . . . . . . . 14

Figure 4. Auto Sentry® flex Layout Detail (Express Car Wash Dual Lane) . . . . . . . . . . . . . . . . 15

Figure 5. Auto Sentry® flex Island Detail Requirements (In Lane View). . . . . . . . . . . . . . . . . . 16

Figure 6. Auto Sentry® flex Island Detail (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 7. Traffic Gate Foundation Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Figure 8. Bollard and Curb Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 9. Dual Lane Sense Vehicle and Loop Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 10. Server Area Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 11. Conduit Detail Dual Lane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 12. Conduit Layout Dual Lane (Express Car Wash) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 13. Dual Lane Power Layout (Express Car Wash). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 14. Dual Lane Power Wire Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 15. Auto Sentry® flex Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 16. Auto Sentry® flex Base Placement (Top View). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 17. Door Swing Clearance (Top View). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 18. Low Voltage Layout Dual Lane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 19. Low Voltage Wire Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Figure 20. Sense Car Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Figure 21. Auto Sentry® flex Chip and PIN Exterior (Verifone® shown) . . . . . . . . . . . . . . . . . . 36

Figure 22. Upper-left Chamber Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Figure 23. Upper-left Chamber Components (Non-EMV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 24. Interior Components Upper-left Chamber (Chip and PIN) . . . . . . . . . . . . . . . . . . . 39

Figure 25. Upper-right chamber Coin Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Figure 26. Interior Components, Upper-Right Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 27. Electronic Vibration Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 28. Rear Door Components Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Figure 29. Security Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Auto Sentry® flex - Installation Guide 5 List of Figures

Figure 30. Base of Auto Sentry, Right-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Figure 31. Base of Auto Sentry with Gen Mega Bill dispenser tray. . . . . . . . . . . . . . . . . . . . . . 46

Figure 32. Auto Sentry Flex with Fujitsu Bill Dispenser Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Figure 33. Talaris (DeLaRue) Bill Dispenser (Triple) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Figure 34. Top Panel of Auto Sentry Flex Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Figure 35. Auto Sentry Flex Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Figure 36. Auto Sentry Flex Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Figure 37. Auto Sentry Flex Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Figure 38. Auto Sentry Flex Left-Side View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Figure 39. Auto Sentry Flex Right-Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Auto Sentry® flex - Installation Guide 6 List of Figures

List of Tables

Table 1. Dimensions, Measurements and Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 2. Max. Number of Wires (THHN) in a Given Conduit Size . . . . . . . . . . . . . . 30

Table 3. Port Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 4. Auto Sentry Flex Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Table 5. Upper-left Chamber Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Table 6. Upper-Left Chamber Components (Non-EMV) . . . . . . . . . . . . . . . . . . . . . . 38

Table 7. Upper-Left Chamber Components (Chip and PIN) . . . . . . . . . . . . . . . . . . 39

Table 8. Coin Hopper Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table 9. Upper-Right Chamber Interior Components. . . . . . . . . . . . . . . . . . . . . . . . 42

Table 10. Rear Door Components Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Table 11. Security Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Table 12. Base of Auto Sentry, Right-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Table 13. Side Chamber with Bill Dispenser Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Table 14. Top View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Table 15. Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Table 16. Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Table 17. Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Table 18. Left-Side View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Table 19. Right-Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Table 20. Document Change History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Auto Sentry® flex Installation Guide 7 List of Tables

Auto Sentry® flex Installation Guide 8 List of Tables

CHAPTER 1: Introduction

This document was written to assist technicians and electricians during the installation of the

Auto Sentry® flex . This guide should be supplied to the electrician prior to the installation of conduit and wiring to ensure the Auto Sentry® flex system is installed properly.

A thorough understanding of electrical wiring, installation, codes, and safety protocols is required.

Additionally, some familiarity with car wash tunnel equipment and installation is recommended.

No prior experience with the Auto Sentry® flex is required.

Faulty installations are the major cause of system malfunctions. The Auto Sentry® flex system must be installed exactly as described in this manual to ensure its reliability and proper operation.

WARNING: Failure to properly install the Auto Sentry® flex system will void the warranty and could result in serious injury or death.

Innovative Control Systems provides a toll-free number for customers and installers who have questions pertaining to the installation:

1-800-642-9396

By reading the information and performing the procedures in this manual you should be able to:

 Install the Auto Sentry® flex unit

 Install the Auto Sentry® flex system level wiring and communications wiring

Rules for Installation

 Before you begin, please read this entire manual.

 Wiring can be contained in rigid PVC conduit or metal conduit.

 All wiring connections must be installed by a licensed electrician who must meet all local and national codes.

 High-voltage (AC) and low-voltage (DC) must not be combined in a common conduit, junction box, or wire trough.

 Power for the Auto Sentry® flex and any peripherals must come from the dedicated UPS, supplied by ICS.

 The Auto Sentry® flex

and peripheral equipment must be properly grounded. See “Wire Gauge and Conduit Size” on page 30 for more information.

 Check through all boxes and cartons before disposing of them. Look for any manuals, cables, connectors, and other items.

Auto Sentry® flex - Installation Guide 9 Introduction

Warning Markings

The symbol below, found on equipment or hardware, indicates you should consult accompanying documentation before proceeding.

WARNING: Consult accompanying documentation before proceeding.

Cleaning

Wipe exterior of unit with damp cloth to clean. Do not use chemicals or cleaning agents.

Inspection Information

Preventative maintenance involves an inspection of the Auto Sentry® flex unit daily, looking for loose connections or any damage.

Auto Sentry® flex - Installation Guide 10 Introduction

CHAPTER 2: Site Layout

Careful planning for the layout of the site will help eliminate possible problems with the start-up of your system and will ensure continued, reliable system operation.

 All wiring connections must be installed by a licensed electrician that must comply with all local recommended standards.

Location

The Auto Sentry® flex unit has been designed to operate in an outdoor environment.

 The unit itself contains three hinged-panel doors. The unit must be located with enough clearance for the doors to open easily, without interfering with access.

 The unit must be located so that conduit connections can be easily made and the internal components can be accessed.

Car Wash Drawings

Your car wash layout may be different from the following drawings. Most of these drawings are examples for a Two Lane Layout Express Car Wash. See your site specific System Installation

Drawings for your car wash layout.

Auto Sentry® flex - Installation Guide 11 Site Layout

Dual Lane Car Wash Layout

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This diagram shows how ICS envisions the ideal layout of ICS Equipment for an Express Car Wash with two Auto Sentry lanes. It offers guidelines concerning the distances and layout necessary to prevent bottlenecks and allows for the maximum number of vehicles to proceed through the car wash with a minimum of stoppages. It also describes the proper placement of ICS equipment to maximize their efficient use with minimal labor.

The guidelines in the notes for this diagram are the result of many years of extensive hands-on experience with hundreds of Express Car Washes across the country. Obviously, not all car wash sites will be able to follow this exact layout, primarily due to the size and shape of the property, and if this is the case with your car wash site, please contact your ICS salesman or Technical

Support for further guidance on what changes to make and how they will affect your car wash’s efficiency.

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Figure 1. Two Lane Car Wash Layout (typical for Express Car Wash)

Auto Sentry® flex - Installation Guide 12 Site Layout

NOTE #1: The distance available before the Auto Sentry island should allow, minimally, for the lane to accommodate three to four vehicles, including the vehicle at the Auto Sentry.

NOTE #2: This is lane #1. It is the lane that is farthest to the left when approaching the Auto Sentry to purchase a wash. The subsequent lane is lane #2. This is important when referencing which lane, and therefore traffic gate, the merge loop will be wired to.

NOTE #3: The distance from the gate closing loops to the merge loop is determined by how quickly and safely the two Auto Sentry lanes can safely funnel down to a single lane prior to a vehicle reaching the correlator.

NOTE #4: The merge loop is placed where only one vehicle may pass at a time and centered in the lane. If the vehicles at lanes 1 & 2 simultaneously purchase car washes, only one can go forward at a time. If the gate for lane

#1 opens, the gate in lane #2 will remain closed until the vehicle from lane #1 has passed completely over and beyond the merge loop, thus keeping the vehicles in the proper order within the stack. If the merge loop has been properly located, then there should be no possibility of the vehicle from lane #2 passing the vehicle from lane #1, thereby keeping vehicles in their proper order.

NOTE #5: The distance from the merge loop to the correlator, minimally, should accommodate three to four cars, but having the space for six or more vehicles has proven to be best. These cars would be On Stack.

NOTE #6: A pull-out lane is not a requirement, but car washes have installed them in the event that a customer changes their mind about getting a car wash after they have purchased one. It is also useful in allowing customers that have loose items in their truck bed to pull off to the side and remove the items without disrupting the flow of vehicles entering the tunnel. If a pull-out lane is utilized, it should be placed after the merge loop and as close to the attendant’s position as possible. This will allow the first car to pass over the merge loop, thus releasing the gate for a vehicle in the other lane that has finished purchasing a car wash and is waiting for their gate to open.

NOTE #7: The stainless steel cabinet that houses the Touch Input Terminal or the Washpad should be placed where it would be most convenient for the car wash attendant to use. At car washes where the correlator and conveyor fully extend beyond the actual entrance of the tunnel, to the point that a vehicle is completely on the conveyor and has not yet entered the tunnel, the stainless steel cabinet could also be outside the entrance of the tunnel as shown in this drawing (Position #1). Ideally it is placed right behind where the attendant will normally be standing when assisting customers, so that the attendant need only turn to manipulate either the Touch Input Terminal or the

Washpad. In this configuration, the gate / Auto Sentry control box can also be installed inside the stainless steel cabinet.

NOTE #8: If the correlator does not extend beyond the tunnel entrance by any appreciative distance and the vehicle inside the building when loaded onto the conveyor, then the stainless steel cabinet should be mounted inside the tunnel, again, just behind where the attendant would be standing when assisting customer (Position #2).

At times, a stainless steel cabinet may not be used and the Touch Input Terminal and Washpad will just be mounted to the wall of the tunnel. In either of these two configurations, do not install the gate / Auto Sentry control box inside the tunnel as the box and switches recommended by ICS are not waterproof.

Figure 2. Notes for a typical Two Lane Car Wash Layout (Express Car Wash)

Auto Sentry® flex - Installation Guide 13 Site Layout

EKdηϵ͗ ƌŽŽŵ͕ĨƵŶĐƚŝŽŶŝŶŐĂƐĂůŽďďǇ͕ŝƐĂůǁĂǇƐůŽĐĂƚĞĚĂƚƚŚĞĞŶƚƌĂŶĐĞŽĨƚŚĞƚƵŶŶĞůŽŶƚŚĞĚƌŝǀĞƌ͛ƐƐŝĚĞ͘ dŚĞdŽƵĐŚWK^ŽŵƉƵƚĞƌĂŶĚŝƚƐĂĐĐŽŵƉĂŶǇŝŶŐĞƋƵŝƉŵĞŶƚĂƌĞƚŽďĞƉůĂĐĞĚŝŶƚŚŝƐƌŽŽŵ͘dŚŝƐŝƐƚŽĨĂĐŝůŝƚĂƚĞ ƚŚĞĂƚƚĞŶĚĂŶƚĂĚũƵƐƚŝŶŐĂŶĚĞĚŝƚŝŶŐƚŚĞ^ƚĂĐŬĂƐŶĞĞĚĞĚ͘/ŶƚŚŝƐƐĐĞŶĂƌŝŽ͕ƚŚĞƐĞƌǀĞƌĐŽŵƉƵƚĞƌĂůƐŽĂĐƚƐĂƐ ƚŚĞWŽŝŶƚKĨ^ĂůĞ;WK^ͿĐŽŵƉƵƚĞƌ͘dŚŝƐŝƐƚŚĞďĞƐƚĐŽŶĨŝŐƵƌĂƚŝŽŶĨŽƌǇŽƵƌǁĂƐŚŝŶŽƌĚĞƌƚŽƵƚŝůŝǌĞƚŚĞ/^

ĞƋƵŝƉŵĞŶƚƚŽŝƚƐĨƵůůĞƐƚĐĂƉĂďŝůŝƚŝĞƐ͘

/^ƋƵŝƉŵĞŶƚƚŽďĞŝŶƐƚĂůůĞĚŝŶƚŚĞ>ŽďďǇ͗

ͲdŽƵĐŚWK^;ŝĨƚŚĞƌĞŝƐŽŶůǇŽŶĞĐŽŵƉƵƚĞƌŽŶƐŝƚĞ͕ƚŚĞŶŝƚǁŽƵůĚĂĐƚĂƐďŽƚŚƚŚĞdŽƵĐŚWK^ĂŶĚƚŚĞ^ŝƚĞ

^ĞƌǀĞƌ͘Ϳ

ͲĂƐŚƌĂǁĞƌ

Ͳ'ĂƚĞͬƵƚŽ^ĞŶƚƌǇŽŶƚƌŽůŽǆʹƚŚĞƉĞƌƐŽŶƵƐŝŶŐƚŚŝƐƐŚŽƵůĚďĞĂďůĞƚŽƐĞĞƚŚĞ'ĂƚĞƐĂŶĚƵƚŽ^ĞŶƚƌŝĞƐ

ĨƌŽŵǁŚĞƌĞǀĞƌƚŚŝƐŝƐŵŽƵŶƚĞĚ͘

EKdηϭϬ ͗ŶĂĚĚŝƚŝŽŶĂůƌŽŽŵ͕ĨƵŶĐƚŝŽŶŝŶŐĂƐĂŶŽĨĨŝĐĞ͕ĐĂŶďĞůŽĐĂƚĞĚĂŶǇǁŚĞƌĞǁŝƚŚŝŶƚŚĞĐĂƌǁĂƐŚ͘dŚĞ

ƐŝƚĞƐĞƌǀĞƌĐŽŵƉƵƚĞƌĂŶĚĂĐĐŽŵƉĂŶǇŝŶŐĞƋƵŝƉŵĞŶƚĐĂŶďĞƉůĂĐĞĚŝŶƚŚŝƐƌŽŽŵ͘dŚĞĨƵŶĐƚŝŽŶŽĨƚŚĞƐŝƚĞ

ƐĞƌǀĞƌŝŶƚŚĞŽĨĨŝĐĞŝƐƚǁŽͲĨŽůĚ͗ ϭ͘dŚĞĐŽŵƉƵƚĞƌŝŶƚŚŝƐƌŽŽŵŝƐƚŚĞƐŝƚĞƐĞƌǀĞƌ͘

Ϯ͘ůůŽǁƐƚŚĞŵĂŶĂŐĞƌ͕ŽǁŶĞƌ͕ĂŶĚĂĐĐŽƵŶƚĂŶƚƚŽǀŝĞǁĂŶĚĞǆƚƌĂĐƚĨŝŶĂŶĐŝĂůƌĞƉŽƌƚƐĂŶĚŝŶĨŽƌŵĂƚŝŽŶŶĞĞĚĞĚ

ǁŝƚŚŽƵƚŝŶƚĞƌĨĞƌŝŶŐǁŝƚŚƚŚĞŶŽƌŵĂůŽƉĞƌĂƚŝŽŶƐŽĨƚŚĞǁĂƐŚ͘

/^ĞƋƵŝƉŵĞŶƚƚŽďĞŝŶƐƚĂůůĞĚŝŶƚŚĞŽĨĨŝĐĞ͗

Ͳ^ŝƚĞƐĞƌǀĞƌĐŽŵƉƵƚĞƌǁŝƚŚŵŽŶŝƚŽƌ

ͲWƌŝŶƚĞƌ

Ͳ/^WŽǁĞƌŝƐƚƌŝďƵƚŝŽŶŽǆ

Ͳ^/KŽŶƚƌŽůŽǆ

ͲEĞƚǁŽƌŬZŽƵƚĞƌ

ͲEĞƚǁŽƌŬ^ǁŝƚĐŚ

KƚŚĞƌ/ƚĞŵƐ͕ƐƵƉƉůŝĞĚďǇ^ŝƚĞ͕ƚŽďĞŝŶƐƚĂůůĞĚŝŶƚŚĞŽĨĨŝĐĞ͗

Ͳ^>ŽƌĂďůĞŵŽĚĞŵĐŽŶŶĞĐƚŝŽŶƉŽŝŶƚ

ͲZ:ͲϭϭdĞůĞƉŚŽŶĞ:ĂĐŬ

KƚŚĞƌŝƚĞŵƐ͕ƐƵƉƉůŝĞĚďǇƚŚĞƐŝƚĞ͕ƚŽďĞŝŶƐƚĂůůĞĚŝŶƚŚĞŽĨĨŝĐĞ͗

ͲϭϬϬͬϭϬϬϬĂƐĞͲdtĂůůWůĂƚĞ

Ͳ,ŝŐŚ^ƉĞĞĚ^>ŽƌĂďůĞŵŽĚĞŵ

Ͳ>ŽǁǀŽůƚĂŐĞĐŽŶĚƵŝƚũƵŶĐƚŝŽŶďŽǆ

Ͳ/^ĚĞĚŝĐĂƚĞĚϭϮϬsĞůĞĐƚƌŝĐĂůŽƵƚůĞƚĨƌŽŵƚŚĞƉŽǁĞƌĚŝƐƚƌŝďƵƚŝŽŶďŽǆ

EKdηϭϭ͗ dŚĞĞƋƵŝƉŵĞŶƚƌŽŽŵŵĂǇďĞŽŶĞŝƚŚĞƌƚŚĞĚƌŝǀĞƌ͛ƐƐŝĚĞŽƌƚŚĞƉĂƐƐĞŶŐĞƌ͛ƐƐŝĚĞŽĨƚŚĞƚƵŶŶĞů͕ďƵƚ ŝƚŝƐŐĞŶĞƌĂůůǇƉƌĞĨĞƌĂďůĞƚŽŚĂǀĞƚŚĞĞƋƵŝƉŵĞŶƚƌŽŽŵŽŶƚŚĞƐĂŵĞƐŝĚĞŽĨƚŚĞƚƵŶŶĞůĂƐƚŚĞƐŝƚĞƐĞƌǀĞƌ

ĐŽŵƉƵƚĞƌƚŚƵƐƉƌĞǀĞŶƚŝŶŐŚĂǀŝŶŐƚŽƌƵŶĐŽŶĚƵŝƚĂŶĚǁŝƌĞĂĐƌŽƐƐƚŚĞƚƵŶŶĞů͘dŚŝƐĐŽŶĨŝŐƵƌĂƚŝŽŶĂůƐŽƉƌĞǀĞŶƚƐ ƚŚĞĂƚƚĞŶĚĂŶƚĨƌŽŵŚĂǀŝŶŐƚŽĐƌŽƐƐƚŚĞĐŽŶǀĞǇŽƌŝŶƚŚĞĞǀĞŶƚŽĨŶĞĞĚŝŶŐƚŽŐŽƚŽƚŚĞĞƋƵŝƉŵĞŶƚƌŽŽŵ͘

/^ĞƋƵŝƉŵĞŶƚƚŽďĞŝŶƐƚĂůůĞĚŝŶƚŚĞĞƋƵŝƉŵĞŶƚƌŽŽŵ͗

ͲdƵŶŶĞůDĂƐƚĞƌtŽŶƚƌŽůůĞƌ͕ŝĨŝŶĐůƵĚĞĚŝŶƐǇƐƚĞŵ͘

Figure 3. Notes for a typical Two Lane Car Wash Layout (Express Car Wash)

Auto Sentry® flex - Installation Guide 14 Site Layout

Auto Sentry®

flex

Dual Lane Layout Detail

CURB LINE (TYPICAL) CURB LINE

(TYPICAL)

MINIMUM

3' -6"

SEE NOTE #2

LANE #1

4' -6"

SEE NOTE #2

LANE #2

CL CL

3" DIA. CONCRETE FILLED

BOLLARD (TYPICAL)

SEE NOTE #3

Figure 4. Auto Sentry® flex Layout Detail (Express Car Wash Dual Lane)

NOTE #1: The length of the island should be determined by the car wash owner, but ICS recommends that the island be a minimum of

18' - 0" in length. This will provide for adequate space for the proper placement of the Auto Sentry and its gate. If menu signs and other items are to be installed on the island, then it is the car wash owner’s responsibility to increase the length of the island to accommodate these additional items.

NOTE #2: The width of the inside island should be a minimum of 3' - 6" but ICS highly recommends 4'- 6". Outside lane should be a minimum of 4'-6" for easier servicing of the Auto Sentry by the attendant. This measurement, along with the proper placement of the Auto Sentry, will prevent the rear of the Auto Sentry from hanging over into another drive-thru lane and provides ample room for vehicles to pass through the lanes without striking the rear of an Auto Sentry.

NOTE #3: While it is at the car wash owner’s discretion, ICS highly recommends the installation of bollards at the entrance end of the islands to minimize the chances of vehicles striking and damaging an

Auto Sentry or traffic gate. Bollards should be located so that they provide protection to ICS equipment but also offer ample clearance so that the equipment can be easily installed, serviced, and maintained.

WARNING: Do not install the bollards or any equipment or walls within

20" clearance of the gate housing and gate arm. This is to prevent crushing and allow the gate arm to break away properly.

IMPORTANT: Installation and mounting of the Auto Sentry and traffic gates are the responsibility of the car wash site and must be completed before the arrival of an ICS technician.

Gate is optional for In-Bays

Auto Sentry® flex - Installation Guide 15 Site Layout

Auto Sentry®

flex

Island Detail (In Lane View)

FULL OVER-HEAD CANOPY (SEE NOTE #5)

If the gate is under a canopy, then a minimum of 12'- 6" of clearance from the base of the gate to the bottom of the canopy is needed to allow the gate arm in the up position.

See Note #5.

WARNING:

To prevent crushing and allow the break away gate arm to function properly,

Do NOT install canopy posts, bollards, walls, or other obstructions in this

20" clearance surrounding the Gate Housing and

Gate Arm.

TRAFFIC

GATE

HOUSING

TRAFFIC LANE

FINAL FINISHED

GRADE

SEE NOTE

3" DIA. CONCRETE

FILLED BOLLARD

(TYPICAL) SEE NOTE

AUTO SENTRY

IMPORTANT:

Do NOT install canopy posts or other obstructions in this door swing area. See Note #6.

24- ½

SIDE DOOR SWING

SEE NOTE #6

TRAFFIC LANE

FINAL FINISHED

GRADE

See Note #7

20" 20"

6" RAISED CONCRETE ISLAND

10' - 0"

CLCL

MINIMALLY 18' - 0"

SEE NOTE #1

Figure 5. Auto Sentry® flex Island Detail Requirements (In Lane View)

CLCL

2' - 0"

Island Detail Notes

NOTE #1: The length of the island should be determined by the car wash owner, but ICS recommends that the island be a minimum of 18' - 0" in length. This will provide for adequate space for the proper placement of the Auto Sentry and its gate. If menu signs and other items are to be installed on the island, then it is the car wash owner’s responsibility to increase the length of the island to accommodate these additional items.

NOTE #2: ICS highly recommends that the width of the islands be a minimum of 4' - 6" for the safety of the attendants when servicing. This measurement, along with the proper placement of the Auto Sentry, will prevent the rear of the Auto Sentry from hanging over into another drivethrough lane and provides ample room for vehicles to pass through the lanes without striking the rear of an Auto Sentry.

Auto Sentry® flex - Installation Guide 16 Site Layout

NOTE #3: The height of the island, above the final finished grade upon which a vehicle will rest, must be 6". This will ensure that the Auto Sentry is at the optimum height for customers using the

Auto Sentry while seated in their vehicles.

NOTE #4: At the car wash owner’s discretion, the installation of bollards at the entrance end of the island is highly recommended and will minimize the chances of vehicles striking and damaging an

Auto Sentry or Traffic gate. Bollards should be located so that they provide protection to ICS equipment but also offer ample clearance so that the equipment can be easily installed and maintained.

NOTE #5: Any canopy that is above both the Auto Sentry and the optional Traffic Gate must be a minimum of 12' - 6" from the base of the gate to the bottom of the canopy to allow the gate to open fully without striking the canopy.

NOTE #6: The bill dispenser is in the base of the terminal and swings open 2' – ½ “ towards the exit end of the island. This must be taken into consideration when setting canopy posts. When dual post canopies are used, there must be a 2' - 6" clearance on the right side of the terminal. If the inside width is not at least 60” then the post must be mounted to the rear of the payment terminal which will require a minimum of 1' - 6" from the Auto Sentry. Contact an ICS Representative if there is any concern regarding canopy placement.

NOTE #7: WARNING: (If optional Gates are installed) Do not install bollards or any equipment within 20" clearance of the gate housing and gate arm. This is to prevent crushing and allow the gate arm to break away properly.

Auto Sentry®

flex

Island Detail (Top View)

***THIS DRAWINGS IS NOT TO SCALE.***

3" DI A. CONCRETE

FILLED BOLLARD

(TYPICAL) SEE NOTE #3

THE WHITE SQUARE REPRESENTS THE OPEN

SPACE I N THE BASE O F THE AUTO SENTRY

THRO UG H WHICH THE CONDUITS MUST

ENTER THE BASE.

CLEARANCE: A MINIMUM OF 24" DIAMETER

OF CLEARANCE FROM THE CENTER OF THE

GATE AND BARRI ER IN ALL DI RECTI ONS.

FOOTPRI NT O F

AUTO SENTRY

8 ½”

SI DE DOOR

CLEARANCE

24”

IMPORTANT:

Do NOT install canopy posts or other obstruct ions in t his door swing area.

24 ½”

RFID TRUSS BASE

FOOTPRI NT

3'- 9 ½”

10' - 0"

TRAFFIC

GATE

HOUSING

6' - 2 ½”"

TRAFFIC

GATE

ARM OR

BARRIER

2' - 0"

Figure 6. Auto Sentry® flex Island Detail (Top View)

MINIMALLY 18' - 0"

SEE NOTE #1

Auto Sentry® flex - Installation Guide 17 Site Layout

Traffic Gate Foundation Detail

6&$/(³ ´

0,1,080

86($2876,'(',$7+,1±:$//('

3/$67,&*8,'(78%($6$1

,167$//$7,21$,'$3352;,0$7(/<

3527586,21$%29(&21&5(7(

9(+,&/(

:,//%(

+(5(

3$9(0(17

*5$'(

&21'8,76*2,1*,172

75$)),&*$7(%$6(

Figure 7. Traffic Gate Foundation Detail

Auto Sentry® flex - Installation Guide 18 Site Layout

Bollard and Curb Detail

CURB and BOLLARD DETAIL

SCALE: 1“ = 1' - 0”

3" OUTSIDE DIAMETER PIPE WITH

CONCRETE FILL

4" DEEP BITUMINOUS

EXPANSION JOINT AROUND

PIPE

PAVING

GRADE

COMPACTED

STONE FILL

Figure 8. Bollard and Curb Detail

3" 3" 6"

Auto Sentry® flex - Installation Guide 19 Site Layout

Dual Lane Vehicle Sense and Loop Layout

AND LOOP LAYOUT

AUTO SENTRY VEHICLE SENSORS

VEHICLE SENSORS ARE LOCATED IN THE BASE

OF THE AUTO SENTRY AND SENSE WHEN

VEHICLES ARE IN FRONT OF THE AUTO SENTRY.

AUTO SENTRY

FOOTPRINT

GATE

75 ‘ LEAD FOR MERGE LOOP

RUNS TO THE GATE HEAD IN THE

INSIDE AUTO SENTRY LANE (LONGER

LEADS ARE AVAILABLE, BUT ICS

MUST BE INFORMED ONE MONTH

PRIOR TO INSTALLATION OF LOOP).

AUTO SENTRY

FOOTPRINT

GATE CLOSING LOOP

6' WIDTH BY 2' LENGTH

VEHICLE SENSING LOOP LOCATED SIX

INCHES BEYOND THE GATE AND

CENTERED WITHIN THE

CORRESPONDING LANE. THE 20' LEAD

MUST RUN TO THE GATE HEAD THAT

THE LOOP IS CONTROLLING.

GATE

IMPORTANT: When installing the loops, keep any conflicting metal at least 2' away from the loops like rebar for the gate.

CURB OR CONES NARROWING DOWN

FROM TWO LANES TO A SINGLE LANE

AT LEAST 3 CAR LENGTHS BEFORE

REACHING CORRELATOR.

MERGE LOOP

12' WIDTH X 2' LENGTH

VEHICLE SENSING LOOP LOCATED IN THE

DRIVEWAY WHERE THE LANES NARROW DOWN

SO THAT ONLY ONE CAR CAN PASS AT A TIME

OVER THE LOOP.

THIS DIAGRAM IS NOT TO SCALE.

Figure 9. Dual Lane Sense Vehicle and Loop Detail

Auto Sentry® flex - Installation Guide 20 Site Layout

Server Area Detail

SERVER AREA DETAIL

The intent of this diagram is solely to give the car wash an idea as to the amount of equipment that needs to be collocated with the server computer. Providing the proper furniture and space for the placement of this equipment is the responsibility of the car wash.

POS

COMPUTER

ICS POWER

DISTRIBUTION BOX

NETWORK SWITCH

FIREWALL /

ROUTER

DSL / CABLE

HIGH SPEED

MODEM

SMART POWER UPS

8-PORT 100/1000

BASE-T WALL PLATE FOR

NETWORK CONNECTIONS

OR 16-PORT NETWORK SWITCH IF

SITE HAS MONERIS CARD READER

HIGH SPEED CABLE

MODEM CONNECTION

POINT

SERVER

COMPUTER

Figure 10. Server Area Detail

DEDICATED 120 VAC CIRCUIT FROM

ICS POWER DISTRIBUTION BOX FOR

ICS EQUIPMENT ONLY

LOW VOLTAGE

CONDUIT

JUNCTION

BOX

Auto Sentry® flex - Installation Guide 21 Site Layout

Conduit Detail

The Conduit Detail in this example is for a dual lane Express Car Wash with the Tunnel Master WBC installed. See your System Installation drawings for your specific car wash.

DEDICATED 120 VAC

POS COMPUTER ONLY OUTLET

2-PORT 100 BASE-T

WALL PLATE FOR TOUCH

POS COMPUTER

1/2” CONDUIT

AUTO SENTRY

LANE #1

3/4” CONDUIT

GATE

LOW VOLTAGE

CONDUIT

JUNCTION BOX

A SURGE PROTECTOR

WILL BE PLUGGED IN

EACH OF THE POS

OUTLETS TO POWER THE

NECESSARY DEVICES:

PC, MONITOR, PRINTER,

SIO BOXES, AND MORE

**OPTIONAL**

TOUCH IT DISTRIBUTION

BOX FOR QUICK

DISCONNECTS

Typically, there will only be a Touch IT or EMS at the tunnel entrance but not both. The power box is only used if there is a

Touch IT and it is not optional if there is a touch IT, it must be used.

EQUIPMENT IN STAINLESS

STEEL CABINET

-or-

MOUNTED on WALL

1" CONDUIT

CONTROLLER

KEYPAD AT WASH

ENTRANCE

**OPTIONAL**

TOUCH IT

AT WASH ENTRANCE

GATE / AUTO SENTRY

CONTROL BOX

TUNNEL MASTER WBC

CONTROLLER IN

EQUIPMENT ROOM

1" CONDUIT IF THE TOUCH

IT IS OUTSIDE IN THE

ELEMENTS; OTHERWISE,

THESE CABLES DO NOT

NEED CONDUIT

16-PORT 100 BASE-T

NETWORK TERMINATION BOX

NEAR SERVER COMPUTER

SERVER

COMPUTER

DEDICATED

120 VAC ICS NON-GFCI

OUTLET FOR THE POS

AND SERVER

COMPUTER

AUTO SENTRY

LANE #2

1 ¼”

CONDUIT

3/4” CONDUIT

**OPTIONAL**

DIGITAL SIGNS

RFID

TRUSS

BASES

GATE

1/2”

CONDUIT

1" CONDUIT

1” CONDUIT

1" CONDUIT

ICS POWER

DISTRIBUTION

BOX

LOW VOLTAGE CONDUIT

HIGH VOLTAGE POWER CONDUIT

1/2” CONDUIT STUB-OUTS FOR

CONNECTION TO LOOPS

SITE’S MAIN SERVICE

ELECTRICAL PANEL

Figure 11. Conduit Detail Dual Lane

CONDUIT DETAIL

THIS DRAWING IS ONLY INTENDED TO SHOW THE CONDUITS NECESSARY, AS A MINIMUM,

TO COMPLETE THE INSTALLATION OF THE ICS EQUIPMENT PURCHASED.

ALL PERMANENT SITE WIRING CONNECTIONS MUST BE PERFORMED BY A LICENSED

ELECTRICIAN THAT MUST COMPLY WITH ALL RECOMMENDED LOCAL AND NATIONAL

STANDARDS. x x

ADDITIONAL CONDUITS MUST BE INSTALLED FOR OTHER EQUIPMENT SUCH AS LIGHTS,

MENU SIGNS, CAMERAS, INTERCOMS, AND ALL OTHER NON-ICS EQUIPMENT.

WIRING, OTHER THAN THE WIRING SHOWN FOR ICS EQUIPMENT, MAY NOT BE RUN IN

THE CONDUITS INSTALLED FOR ICS EQUIPMENT.

x DEVIATIONS FROM ICS SPECIFICATIONS MAY RESULT IN THE VOIDING OF ANY AND

ALL WARRANTIES OF ICS EQUIPMENT.

IMPORTANT: x

IF YOU ARE UNSURE THAT YOU HAVE ANY OPTIONAL EQUIPMENT, PLEASE x

CONTACT YOUR SALESPERSON.

IF USING EMV, RUN AN ADDITIONAL CAT 6 CABLE FROM THE AUTO SENTRY CARD x

READER TO THE NETWORK SWITCH.

IF USING EMV, RUN AN ADDITIONAL CAT 6 CABLE FROM THE TOUCH POS CARD

READER TO THE NETWORK SWITCH.

x ICS SELLS CAT 6 SHIELDED CABLE.

Auto Sentry® flex - Installation Guide 22 Site Layout

Conduit Detail Dual Lane Express Car Wash

THIS DRAWING IS ONLY INTENDED TO SHOW THE CONDUIT

REQUIREMENTS FOR THE AUTO SENTRY ISLANDS IN

DETAIL.THIS DRAWING IS NOT TO SCALE.

1" CONDUIT TO SITE

MAIN SERVICE

ELECTRICAL PANEL.

(6) - 1" CONDUITS: x TWO POWER CONDUITS GOING TO THE

POWER DISTRIBUTION BOX WHICH

POWERS THE AUTO SENTRY.

x TWO POWER CONDUITS GOING BACK

TO THE MAIN SERVICE ELECTRIC PANEL

WHICH POWERS THE HEAT

EXCHANGERS.

x TWO CONDUITS FOR LOW VOLTAGE

GOING TO THE LOW VOTLAGE

JUNCTION BOX.

1/2" CONDUIT STUBBED OUT TO

CONNECT WITH THE MERGE

LOOP. THE MERGE LOOP

SHOULD BE RUN TO THE

TRAFFIC GATE IN LANE #1.

1/2" CONDUIT STUBBED OUT TO

CONNECT WITH GATE CLOSING

LOOP.

1/2" CONDUIT

CONNECTING

THE TWO GATES

1/2" CONDUIT STUBBED OUT

TO CONNECT WITH GATE

CLOSING LOOP.

RFID

TRUSS

BASE 3/4"

CONDUIT

RFID

TRUSS

BASE

3/4"

CONDUIT

NOTE: ENSURE THAT ALL CONDUITS RUNNING

TO THE GATES ARE TIGHTLY BUNDLED

TOGETHER AS THE OPENING IN THE BASE OF THE

GATE IS ONLY 3- ¼ INCHES IN DIAMETER.

CONDUIT

1" CONDUIT

CONDUIT

LOW VOLTAGE CONDUIT

HIGH VOLTAGE CONDUIT

½” CONDUIT STUB OUTS FOR

CONNECTION TO LOOPS LANE #1

AUTO

SENTRY

ISLAND

LANE #2

AUTO

SENTRY

ISLAND

Figure 12. Conduit Layout Dual Lane (Express Car Wash)

Auto Sentry® flex - Installation Guide 23 Site Layout

Power Layout Dual Lane

COMPUTER SERVER

LANE #1

GATE

DEDICATED

120 VAC ICS NON-GFCI

OUTLET FOR THE

SERVER COMPUTER

LANE #2

GATE

3 - 12 GA. THHN. TO EACH GATE

FROM ITS OWN INDIVIDUAL

120 VAC 20 AMP BREAKER IN

THE MAIN ELECTRICAL

SERVICE PANEL.

MAIN SERVICE

ELECTRICAL PANEL

POWER LAYOUT

*** NOTE: The wiring and terminations are the responsibility of the car wash owners, electrician, and/or supplied contractor. Please have an electrician and/or car wash owner supplied contractor complete all of the site s wiring pulls and terminations prior to the ICS technician coming on site. All permanent site wiring connections must be performed by a licensed electrician that must comply with all local and national recommended standards

IF YOU ARE UNSURE THAT YOU HAVE ANY

OPTIONAL EQUIPMENT, PLEASE CONTACT YOUR SALESPERSON.

***

GA. THHN from a dedicated 20 amp breaker in the Site Electrical Panel providing an individual Line, Neutral and Ground to each Auto Sentry for the Heat Exchangers.

Terminations must be completed as per the provided Auto Sentry Power Termination

Diagram. The Ground wire must be terminated on the mechanical ground lug in the panel.

SITE SUPPLIED 3 Ga. THHN FROM A

20 AMP BREAKER IN THE SITE MAIN

SERVICE ELECTRICAL PANEL PROVIDING AN

INDIVIDU AL LINE, NEUTRAL, AND GROUND

TO THE CIRCUIT BREAKER FOR THE AIR

CONDITIONER/HEATER. 120VAC IS REQUIRED

FOR ALL U NITS.

LANE #1

AUTO SENTRY

UPS 2200 SUPPLIED

BY ICS

LANE #2

AUTO SENTRY

ICS SUPPLIED

CABLES SPECIFICALLY FOR

UPS TO AND FROM ICS

POWER DISTRIBUTION BOX.

A standard surge protector strip is necessary for each of the

Server/POS outlets. The server/POS outlets are wired to the

ICS Power Distribution Box to power the necessary ICS devices: PC, Monitor, SIO Box, Printer, and more.

ICS POWER

DISTRIBUTION B OX

GA. THHN from a dedicated 20 amp breaker in the Electrical Panel providing an individual Line, Neutral and Ground to the ICS Power

Distribution Box. If multiple Power

Distribution Panels are used, the Load legs are to be from the same phase as each other and all other Power

Distribution Panels. Terminations must be completed as per the provided Power Termination

Diagram. The G round wire must be terminated on the mechanical ground lug in the panel.

14/3 SHIELDED

ICS DIGITAL MENU

ENTRANCE MANAGEMENT

SIGN

EXIT MANAGEMENT SIGN

OPTIONAL: ULTRASONIC

TRUCK BED SENSOR

DISTRIBUTION BOX

POWER and

COMMUNICATION

CONTROLLER KEYPAD at WASH ENTRANCE

Tunnel Master WBC

Controller in the Equipment Room

DEDICATED

120 VAC ICS NON-GFCI

OUTLET FOR THE POS

COMPUTER

OPTIONAL TOUCH IT

DISTRIBUTION BOX

POWER and NETWORK

OPTIONAL: TOUCH IT

AT TUNNEL ENTRAN CE

ICS SUPPLIED CABLE IS

HARDWIRED FROM THE TOUCH IT

DISTRIBUTION B OX AND

CONNECTS TO THE TOUCH IT RR SS

SITE SUPPLIED 18/4 SHIELDED

Figure 13. Dual Lane Power Layout (Express Car Wash)

Auto Sentry® flex - Installation Guide 24 Site Layout

Dual Lane Power Wire Schedule

POWER WIRING SCHEDULE

WIRE TYPE

14/3 SHIELDED

ICS SUPPLIED

14/3 SHIELDED

GA. THHN

18/4 SHIELDED

ICS Special Cable

PROVIDED BY

ICS

ELECTRICIAN

TERMINATION LOCATIONS TERMINATED BY

FROM ICS POWER DISTRIBUTION BOX TO LANE #1 AUTO SENTRY FLEX (120 VAC)

FROM ICS POWER DISTRIBUTION BOX TO LANE #2 AUTO SENTRY FLEX (120 VAC)

FROM ICS POWER DISTRIBUTION BOX TO SERVER COMPUTER NON-GFCI OUTLET (120 VAC)

ELECTRICIAN

FROM ICS POWER DISTRIBUTION BOX TO POS COMPUTER NON-GFCI OUTLET (120 VAC) ELECTRICIAN

FROM ICS POWER DISTRIBUTION BOX TO TOUCH IT DISTRIBUTION BOX (120 VAC)**OPTIONAL** ELECTRICIAN

FROM TOUCH IT POWER DISTRIBUTION BOX TO TOUCH IT (120 VAC)**OPTIONAL**

FROM ICS POWER DISTRIBUTION BOX TO WBC CONTROLLER RELAY BOX (120 VAC)

FROM ICS POWER DISTRIBUTION BOX TO ICS DIGITAL MENU (120VAC) ,

ENTRANCE SIGN (120VAC), EXIT SIGN (120 VAC)**OPTIONAL**

ELECTRICIAN

FROM MAIN SVC ELECTRICAL PANELTO LANE #1 GATE TRANSFORMER (120 VAC)

FROM MAIN SVC ELECTRICAL PANELTO LANE #2 GATE TRANSFORMER (120 VAC)

FROM MAIN SVC ELECTRICAL PANEL TO **ICS DIGITAL MENU/**EXIT SIGN*(120 VAC)

OR **ENTRANCE MANAGEMENT DISPLAY (120 VAC) **OPTIONAL

ELECTRICIAN

FROM MAIN SVC ELECTRICAL PANEL TO ICS POWER DISTRIBUTION BOX (120 VAC)

FROM SITE ELECTRICAL PANEL BREAKER TO LANE #1 AUTO SENTRY FLEX (120 VAC)

ELECTRICIAN FROM SITE ELECTRICAL PANEL BREAKER TO LANE #2 AUTO SENTRY FLEX (120 VAC)

FROM WBC CONTROLLER RELAY BOX TO TRUCK BED SENSOR BOX (24 VDC)

FROM WBC CONTROLLER RELAY BOX TO CONTROLLER KEYPAD (12 VAC)

FROM AUTO SENTRY FLEX TO RFID ALL IN ONE READER ANTENNA ENCLOSURE LANE #1

FROM AUTO SENTRY FLEX TO RFID ALL IN ONE READER ANTENNA ENCLOSURE LANE #2

NOTE: ALL WIRING FOR ICS EQUIPMENT IS TO BE RUN BY AN ELECTRICIAN AND MUST BE A SINGLE CABLE FROM POINT TO POINT.

SPLICING OF WIRES IS NOT ALLOWED.

ELECTRICIAN

Figure 14. Dual Lane Power Wire Schedule

Auto Sentry® flex - Installation Guide 25 Site Layout

Auto Sentry®

flex

Measurements

AUTO SENTRY FLEX

THE AUTO SENTRY FLEX IS THE PRIMARY POINT-OF-SALE FOR THE EXPRESS CAR WASH. IT IS

PLACED OUTSIDE AT THE ENTRANCE END OF THE CAR WASH WITH A CANOPY PLACED OVER IT.

ó´

ò´

ò´ ò´

ò´

6" RAISED CURB ϲΗZ/^hZ

NOTE: These measurements are from the Auto Sentry Flex unit to the curb. The curb must be 6" in height from the final grade line. If you cannot install the Auto Sentry on a 6" curb, then a 6" riser is necessary.

6" RAISED CURB

Figure 15. Auto Sentry® flex Measurements

Auto Sentry® flex - Installation Guide 26 Site Layout

Auto Sentry®

flex

Base Placement (Top View)

See actual Auto Sentry Flex Mounting Template before drilling holes.

This drawing is not to scale.

BACK

EDGE OF

CURB

OPEN AREA IN BASE OF AUTO

SENTRY THROUGH WHICH THE

CONDUITS MUST PASS

(8) 5/8" DIA. HOLE. DRILL HERE FOR

½ DIA. ANCHOR BOLT

See actual template for exact location to drill holes.

CLCL

0' - 9"

CONCRETE

ISLAND

CLCL

10- ½

FRONT EDGE

OF CURB

CLCL

Figure 16. Auto Sentry® flex Base Placement (Top View)

Auto Sentry® flex - Installation Guide 27 Site Layout

Door Swing Clearance (Top View)

FRONT EDGE OF

ISLAND

CURBING

AUTO SENTRY FLEX

DOOR SWING CLEARANCE

AUTO SENTRY FLEX

Top View

FRONT OF AUTO

SENTRY FLEX

33"

IMPORTANT:

Do NOT install canopy posts or other obstructions in this door swing area

24-½” x 26"

ORS H DO WIT ” BASE 1/2

Upper Left Chamber

X 27 15 “

Upper Right Chamber

Base

24"

IMPORTANT:

Door Clearance Area

BACK EDGE OF

ISLAND

CURBING

Figure 17. Door Swing Clearance (Top View)

Auto Sentry®

flex

Power Requirements

 Electrician must provide a dedicated 120 V AC, 15 A circuit to power the unit. This dedicated circuit must supply the UPS. The UPS will supply power to the unit.

 Electrician must provide a separate dedicated 120 V AC, 15 A line for heat exchanger wiring.



The unit must be properly grounded. See “Wire Gauge and Conduit Size” on page 30 for more

information.

Auto Sentry® flex - Installation Guide 28 Site Layout

Auto Sentry®

flex

Wiring Guidelines

When running wires to and from the Auto Sentry® flex unit, follow these guidelines:

 Run conduit and wire up through stainless-steel base into unit.

 Run a Cat 6 cable up through the bases into the unit for the network.

 If operating EMV equipment, run a separate Cat 6 cable up through the base into the unit for the secure credit card reader only.

 For an existing site, use a hole saw to drill new conduit holes through stainless steel base if necessary. File and tape edges of new holes before affixing conduit.

 Use wiring ties and wire clamps inside the unit to contain wires.

 All conduit runs should meet local and national codes. Conduits shall be properly connected and securely fastened to the boxes with listed conduit hubs, and should be tightened to the torque specs of the manufacturer.

Conduit Wiring Guidelines

 All conduit must be rigid PVC or metal.

 High-voltage (AC) and low-voltage (DC) must not be combined in a common conduit, junction box, or wire trough.

Grounding

The Auto Sentry® flex and peripheral equipment must be properly grounded.

Recommended and Accepted Grounding Methods

Proper system grounding is an extremely important part of the system installation. Grounds for all system devices should be wired to the breaker panel ground bus bar which, in turn, should be grounded to a ground rod. A conduit ground does not provide a sufficient ground. It is recommended that the neutral and ground bus bars be bonded together when it is not prohibited by local codes.

The universal ground symbol identifies the grounding terminal located in the upper-left chamber, bottom left side near terminal blocks. A second ground is marked and located in the base, bottom-left side. This is the dedicated 120 V line for the heat exchanger.

WARNING: Ground wire must be connected to the ground terminals. Failure to properly ground the unit could result in unit failure and/or bodily injury.

IMPORTANT: Improper grounding will void equipment warranty.

Auto Sentry® flex - Installation Guide 29 Site Layout

Equipment Dimensions, Measurements, and Ratings

Dimension Amount Notes

Width

Height

Depth

Weight

Operating

Temperature Range

34''

52''

32''

400 lbs.

- 20 °F to 140 °F

- 29 °C to 60 °C

—

Includes heat exchanger cover panel.

—

Frequency

Supply Voltage

50/60 Hz

120 - 240 V AC

—

Intended for permanently connected supply.

Max. Amps.

10 Amps @ 120 V AC

5 Amps @ 240 V AC

—

IPX Rating NEMA 5X Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water from water jets at any direction; and that will be undamaged by the external formation of ice on the enclosure. Including protection against corrosion.

Table 1: Dimensions, Measurements and Ratings

Wire Gauge and Conduit Size

When planning the orientation of the wiring runs, follow the applicable ICS wiring diagrams and consider the layout of the components at the site. See the table below to determine conduit size.

—

AWG 14 13

1 1 ¼

69 94

1 ½

AWG 12 10 18 29 51 70

AWG 10 6 11 18 32 44

AWG 8 3 5 9 16 22

AWG 6 1 2 6 11 15

AWG 4 1 1 4 7 9

AWG 3 1 1 3 6 8

AWG 2 1 1 3 5 7

AWG 1 1 1 1 3 5

Table 2: Max. Number of Wires (THHN) in a Given Conduit Size

154

114

2 ½

—

164

104

—

160

Auto Sentry® flex - Installation Guide 30 Site Layout

CHAPTER 3: Communications Wiring

This section describes wiring for RS-422 and RS-485 communications.

Installation Requirements

 All peripheral equipment connected to the RS-232 ports must be Listed, have an Electronics

Industrial Association (EIA) standard RS-232 communications protocol and not be installed over a hazardous location.

 RS-232 communication must not exceed 100 feet. RS-232 communication wires must be in a separate PVC conduit from any AC wires.

 Communications equipment signal wires must also be run in separate rigid PVC or metal conduit, separate from any power conduits.

 Up to three Cat 6 cables may be needed to run to the Auto Sentry Flex:

▪

(1) Cat 6 Cable for the Auto Sentry Flex System

▪

(1) Cat 6 Cable if using the EMV credit card reader (Moneris)

Port Assignments

Device

Gift Card Dispenser

Bill Acceptor

Coin Acceptor

Bill Dispenser

SIO Board

Touch Screen

Credit Card Reader (Standard)

Hecon Receipt Printer

Barcode Reader

Coin Hoppers

Table 3: Port Assignments

Port Type and Location

COM Port 1

COM Port 2

COM Port 3

COM Port 4

COM Port 6

USB

USB (Virtual COM Port 5)

SIO Board

Auto Sentry® flex - Installation Guide 31 Communications Wiring

Low Voltage Layout Dual Lane

2-PORTS 100 BASE-T WALL

PLATE AT POS COMPUTER

ROUTER /

FIREWALL

The router and modem should located within

6' of the network switch.

HIGH SPEED DSL / CABLE

MODEM

High Speed

DSL / Cable Modem

Connection Point

100/1000 BASE-T WALL PLATE

AT SERVER COMPUTER. ICS SUPPLIES

16- PORT NETWORK SWITCH BASED

ON SITE CONFIGURATION.

SWITCH

SERVER COMPUTER

SENTRY

Lane #1

LANE #1

GATE

Optional: Wires N and Q are for the "Wash Open" control at the

Auto Sentry.

NOTE: The toggle switch for the

Wash Open is available through

WashConnect software.

CAT 6 SHIELDED

18/4 SHIELDED

ICS SPECIAL CABLE

24/4 SHIELDED

GATE/AUTO SENTRY CONTROL

SWITCHES AT TUNNEL

ENTRANCE

-OR-

AT BEST LOCATION WITH LINE

OF SIGHT FOR ATTENDANT

LANE #2

GATE

AUTO SENTRY

FLEX

Lane #2

WBC

CONTROLLER

TUNNEL MASTER WBC

CONTROLLER IN EQUIPMENT

ICS SUPPLIED

NETWORK CABLE

OPTIONAL TOUCH IT

DISTRIBUTION B OX

POWER AND NETWORK

OPTIONAL:

TOUCH IT

OPTIONAL:

ICS DIGITAL MENU

OPTIONAL: TRUCK BED

ULTRASONIC SENSOR

DISTRIBUTION B OX

POWER AND

COMMUNICATION

ICS SPECIAL CABLE

FOR

TOUCH IT ONLY

ICS SPECIAL CABLE

SPECIFICALLY FOR

ICS DIGITAL MENU ONLY

LOW VOLTAGE LAYOUT

*** THIS DRAWING IS ONLY INTENDED TO SHOW THE TYPES OF WIRING THAT MUST BE RUN

BETWEEN PIECES OF ICS EQUIPMENT. THE INDIVIDUAL RUNNING THE WIRING MUST ENSURE THAT

AMPLE WIRE IS AVAILABLE AT EITH ER END TO FACILITATE TERMINATION. THE TERMINATION

POINTS OF THE CABLES ARE NOT SHOWN ON THIS DOCUMENT. ALL PERMANENT SITE WIRING

CONNECTIONS MUST BE PERFORMED BY A LICENSED ELECTRICIAN THAT MUST COMPLY WITH ALL

LOCAL AND NATIONAL RECOMMENDED STANDARDS. ***

IMPORTANT: x IF USING EMV, RUN AN ADDITIONAL CAT 6 CABLE FROM THE AUTO SENTRY OR TOUCH POS

CARD READER TO THE WALL PLATE.

x x

IF YOU ARE UNSURE THAT YOU HAVE ANY OF THE OPTIONAL EQUIPMENT, PLEASE CONTACT

YOU R SALESPERSON.

ICS RECOMMENDS AND SELLS CAT 6 SHIELDED and VARIOUS OTH ER CABLES. ADDITIONAL

FEES APPLY.

Figure 18. Low Voltage Layout Dual Lane

Auto Sentry® flex - Installation Guide 32 Communications Wiring

Low Voltage Wire Schedule

IMPORTANT: The wiring and terminations are the responsibility of the car wash owners, electrician, and/or supplied contractor. All of the sites wiring pulls and terminations must be completed by a licensed electrician and/or car wash owner supplied contractor prior to ICS technician coming onsite. All permanent site wiring connections must be performed by a licensed electrician that must comply with all local and national recommended standards.

ID WIRE TYPE PROVIDED BY TERMINATION LOCATIONS TERMINATED BY

CAT 6 SHIELDED

ICS

FROM 100/1000 BASE-T WALL PLATE TO POS COMPUTER PLATE*

ICS CABLE

CAT 6 SHIELDED

18/4 SHIELDED

ICS SPECIAL CABLE

ICS

ELECTRICIAN

FROM 100/1000 BASE-T WALL PLATE TO WBC CONTROLLER

FROM WBC TO THE ULTRASONIC SENSOR DISTRIBUTION BOX

FROM WBC CONTROLLER TO CONTROLLER KEYPAD

FROM LANE #1 AUTO SENTRY FLEX TO LANE #1 GATE

FROM GATE / AUTO SENTRY CONTROL BOX TO LANE #1 GATE

FROM GATE / AUTO SENTRY CONTROL BOX TO LANE #1 AUTO SENTRY FLEX

FROM LANE #2 AUTO SENTRY FLEX TO LANE #2 GATE

FROM GATE / AUTO SENTRY CONTROL BOX TO LANE #2 GATE

ELECTRICIAN FROM GATE / AUTO SENTRY CONTROL BOX TO LANE #2 AUTO SENTRY FLEX

ELECTRICIAN

FROM LANE#1 AUTO SENTRY TO RFID READER/ANTENNA ENCLOSURE IN LANE #1

FROM LANE#2 AUTO SENTRY TO RFID READER/ANTENNA ENCLOSURE IN LANE #2

NOTE: ALL WIRING FOR ICS EQUIPMENT TO BE RUN BY AN ELECTRICIAN AND MUST BE A SINGLE CABLE FROM POINT TO POINT.

SPLICING OF WIRES IS NOT ALLOWED.

ELECTRICIAN

*IF EMV, RUN ADDITIONAL FROM 100/1000 BASE-T WALL PLATE TO TOUCH POS CARD READER ELECTRICIAN

FROM 100/1000 BASE-T WALL PLATE TO LANE #1 AUTO SENTRY FLEX*

*IF EMV, RUN ADDITIONAL WALL PLATE TO LANE #1 AUTO SENTRY FLEX CARD READER

FROM 100/1000 BASE-T WALL PLATE TO LANE #2 AUTO SENTRY FLEX*

*IF EMV, RUN ADDITIONAL WALL PLATE TO LANE #2 AUTO SENTRY FLEX CARD READER

ELECTRICIAN

FROM 100/1000 BASE-T WALL PLATE TO TOUCH IT DISTRIBUTION BOX **OPTIONAL EQUIP** ELECTRICIAN

NOTE : ICS SUPPLIES 16-PORT NETWORK SWITCH BASED UPON SITE CONFIGURATION.

24/4 SHIELDED CABLE CAN BE USED IN PLACE OF 18/4 SHIELDED CABLE.

FROM TOUCH IT DISTRIBUTION BOX TO TOUCH IT **OPTIONAL** ELECTRICIAN

FROM 100/1000 BASE-T WALL PLATE TO THE ICS DIGITAL MENU/EMS **OPTIONAL EQUIP** ELECTRICIAN

ELECTRICIAN

Figure 19. Low Voltage Wire Schedule

Auto Sentry® flex - Installation Guide 33 Communications Wiring

Programming Sense Car

Programming the Sonic Sensor or Sense Car in an Auto Sentry® flex HD

***NOTE: THIS PROGRAMMING GUIDE IS FOR THE

ROUND WHITE/GREEN SONIC SENSOR LOCATED IN THE

BASE OF THE AUTO SENTRY FLEX HD -- NOT THE

ORANGE SENSOR***

1. Unlock and open the Auto Sentry flex HD base door.

2. Place an object in front of the car sensor at the same distance away from the Auto Sentry Flex HD where a car would normally park when at the payment terminal at approximately 32". (Use a large object like a metal sign or something similar). See Fig. 1.

3. With the object in place, touch the white Program

Sense Car wire to the +24 orange terminal block and hold while the sensor flashes yellow. Hold until the car sensor flashes red, then hold for a few more seconds.

See Fig. 3.

4. Move the wire off of the +24 orange terminal block.

See Fig. 3.

5. Move the object away from the area.

6. Touch the white programming wire to the -24 Blue terminal block, until the sensor flashes red. See Fig. 3.

7. Move the wire off of the -24 Blue terminal block.

See Fig. 3.

8. Test the sonic sensor by pulling a car up to the Auto

Sentry flex HD. The sense car lights up on the SIO board.

NOTE: If no signal, you can remove 3P9 cable and jump pins 3 and 4 on the board and check car sense light.

9. Close and lock the Auto Sentry flex HD base door.

Figure 1. Sonic Sensor or Sense Car on exterior of the Auto Sentry Flex HD

Figure 2. Sonic Sensor or Sense Car in the base of the Auto Sentry flex HD

Program

Sense Car

-24VDC +24VDC

Figure 3. Terminal blocks in base of the Auto

Sentry flex HD

Figure 20. Sense Car Programming

Auto Sentry® flex - Installation Guide 34 Communications Wiring

CHAPTER 4: Parts Identification

This chapter provides details on identifying exterior, interior components, and locations. Both exterior and interior components, wires, accessories, and the rest are available for purchase or reorder.

The Auto Sentry® flex also includes 11 plastic panels to fit the exterior of the metal unit. Panels may be purchased separately.

NOTE:

If you cannot find the part in the following diagrams, contact ICS sales for more information: 1-800-642-9396.

Auto Sentry® flex - Installation Guide 35 Parts Identification

Exterior Components

Figure 21. Auto Sentry® flex Chip and PIN Exterior (Verifone® shown)

# ICS Part Number Description # ICS Part Number Description

PIN pad* varies by processor:

CPFDPINAD

CPMOPINPAD

AS2TOUCH15Z2

First Data ® Verifone ® UX100 PIN

Pad (Shown in Figure 23)

Moneris ® Canada UX100 PIN Pad

15" touch screen

7 CONTACTLESS READER* varies by processor:

CPFDCONTREAD First Data ® Verifone ® UX400 (Shown in Figure 23)

CPFDCONTREAD1

CPMOCONTREAD

First Data ® ID TECH ® NFC

Moneris ® Canada Verifone ® UX400

Card Reader* varies by processor:

CPFDCARDREAD First Data ® Verifone ® UX300

(Shown in Figure 23)

CPFDCARDREAD1

ASCARDREAD1ASK

CPMOCARDREAD

SCN-000002-00

AS2COINACC

First Data ® ID TECH ® VP5300

Transaction Express ® ID TECH ®

10 CAMERAASSM1

11 AS3BILLACCU2800

Moneris ® Canada Verifone ® UX300 12 AS2COINACC

Barcode reader

Coin acceptor

Camera assembly

Bill acceptor, upstacker

Coin acceptor and coin return cup

13 AS2COINFLIP

14 AS2BILLDISPFLIP

Coin flip door (not shown)

Bill dispenser flip door (not shown)

ASPRHEC

ASSPEAKER

6 AS2INTERCOMSP

NOT SHOWN:

AS2INTERCOMBTN

USB Printer

Speaker for the Auto Sentry

Speaker for intercom

AS3CARDCHUTE

Intercom push button not shown but would be located next to the

Coin Acceptor.

Gift card dispenser chute not available with Chip and PIN.

Gift card dispenser Not available with Chip and PIN.

Table 4: Auto Sentry Flex Exterior

SENSOR-18MML

ASLOOPELECEYEAS

Replacement Sensor only not shown.

Sonic Sensor assembly not shown.

Auto Sentry® flex - Installation Guide 36 Parts Identification

Interior Components Upper-Left Chamber (Non-EMV)

Interior components vary by credit card processor. The components shown below are for a non-

EMV Auto Sentry flex.

Figure 22. Upper-left Chamber Components

# ICS Part Number

1 AS2PWRC

2 CAMERAASSM

3 ASCARDREAD1ASK

4 AS2COINACC

Description

P ower supply +5 +12 +24 +36 V DC

Camera assembly

Transaction Express® ID TECH® Card

Reader

Coin acceptor

# ICS Part Number Description

5 AS2INTERCOMBTN Intercom button

ASINTERCOMCNT Intercom switch

6 AS3BILLACCU2800 Bill Acceptor

7 ASPSSWITCH

8 ASPUSHBUT

9 AS3CARDCHUTE

Power Switch Illuminated

Push button for service

Gift Card or Wash Book Card dispenser

Table 5: Upper-left Chamber Components

Auto Sentry® flex - Installation Guide 37 Parts Identification

Interior Components Upper-Left Chamber (Non-EMV)

Figure 23. Upper-left Chamber Components (Non-EMV)

# ICS Part Number Description

1 ASCARDREAD1SP

2 ASEMIFILTER

3 H/CCONTROLBD1

4 ASTERMB

AS2TERMBRK10

AS2TERMBRK6

BREAKER5AMP

Security plate for the card reader

EMI filter for AC V

Heater/cooler control board

Terminal Blocks

10-Amp fuses US

6-Amp fuses US

5-Amp fuses EU

AS2TERMBLOCKGND

AS2TERMBLOCKW

(2 or 3) Terminal block, ground

(2) Terminal block, AC, white

Table 6: Upper-Left Chamber Components (Non-EMV)

Auto Sentry® flex - Installation Guide 38 Parts Identification

Interior Components Upper-left Chamber (Chip and PIN)

Payment parts vary based on the credit card processor in the upper-left chamber.

Figure 24. Interior Components Upper-left Chamber (Chip and PIN)

# ICS Part Number Description

Contactless reader* varies by processor:

CPFDCONTREAD First Data Verifone® UX400 (Shown in Figure 26)

CPFDCONTREAD1

CPMOCONTREAD

First Data® ID TECH® NFC

Moneris® Canada Verifone® UX400

PIN pad* varies by processor:

CPFDPINAD

CPMOPINPAD

CAMERAASSM1

First Data® Verifone® UX100 PIN Pad* (Shown in Figure 26)

Moneris® Canada UX100 PIN Pad*

Camera assembly (Location is shown)

This is an optional feature

Security Wall AS3ENCSECW1

Card Reader* varies by processor:

CPFDCARDREAD

CPFDCARDREAD1

ASCARDREAD1ASK

CPMOCARDREAD

First Data® Verifone® UX300 (Shown in Figure 26)

First Data® ID TECH® VP5300

Transaction Express® ID TECH® Card Reader

Moneris® Canada Verifone® UX300

NOTE: Gift/Wash Card Dispenser (not available with Chip N PIN)

Table 7: Upper-Left Chamber Components (Chip and PIN)

Auto Sentry® flex - Installation Guide 39 Parts Identification

Interior Coin Hopper in Upper-Right Chamber

Figure 25. Upper-right chamber Coin Hopper

ICS Part

Number

Description

1 ASCOINHOP25 Coin hopper for 0.25 denominations

1 ASCOINHOP01 Coin hopper for 0.01 denominations

1 ASCOINHOP05 Coin hopper for 0.05 denominations

1 ASCOINHOP100 Coin hopper for 1.00 denominations

Table 8: Coin Hopper Part Numbers

Auto Sentry® flex - Installation Guide 40 Parts Identification

Interior Components Upper-Right Chamber

Figure 26. Interior Components, Upper-Right Chamber

Figure 27. Electronic Vibration Detector

Auto Sentry® flex - Installation Guide 41 Parts Identification

ICS Part Number

AS3DISPASSM1

AS3DISPASSM

AS2TOUCH15ZCNCD

ASPRHEC

AS3ENCCRC

MB1-AS3-0-A

AS3ENCHCHAINBKT

AS2CHAIN

ASSPEAKER

ASBSIO

AS3DRSW

VIBRATIONSEN

VIBRATIONSENASSM

Description

Secure Heavy Duty (Bolted)

Display includes screen and mounted panel for screen. Models after

October 2016 use this display

Standard (Screwed) Display includes screen and mounted panel for screen. Models after October 2016 do not use this display

Touch Controller Card

Receipt printer

Coin cup

Mother board

Bracket

Cable chain for coin drawer

Speaker

SIO board***

Switch, Door Trigger Magnetic

(2 pieces included for complete switch)

Electronic Vibration Detector Only

Electronic Vibration Detector System Kit

DISPIN15N

AS2BDHOPPER

Inverter for 15'' display* (not shown)

Coin hopper board** (not shown)

ASLOOPELECEYEAS Electric eye sensor assembly

Table 9: Upper-Right Chamber Interior Components

* Used on models before October 2013.

** Coin hopper board is only used if PIO board is present.

*** Models before 2014 may have been a PIO board. Upgrade to SIO is available.

Auto Sentry® flex - Installation Guide 42 Parts Identification

Rear Door Components

Figure 28. Rear Door Components Interior

ICS Part

Number

1 ASDRLOCK

ASDRKEY

Door lock

Door lock key

2 AS3HEATCOOL-1 Heat assembly

Table 10: Rear Door Components Interior

Description

Auto Sentry® flex - Installation Guide 43 Parts Identification

Security Locks

Figure 29. Security Locks

# ICS Part Number Description

Flex Head, Figure 29

1 AS3ENCCFRMDBLHDL Double security lock frame

(Top of Flex head)

2 AS3ENCCFRMSGLHDL Single security lock frame

(Bottom of Right Chamber)

AS3ENCBUSHHDL Bushing

AS3ENCCFRMDBLHDL Bolt

AS3ENCHBLKHDL

Table 11: Security Locks

Block

# ICS Part Number

Flex Base, Figure 29

3 AS3ENCFRMBSDL

AS3ENCBUSHBSDL

AS3ENCBLTBSDL

AS3ENCBLKBSDL

Description

Single lock frame (Base of

Auto Sentry Flex)

Bushing

Bolt

Block

Auto Sentry® flex - Installation Guide 44 Parts Identification

Base of Auto Sentry, Right-side

Figure 30. Base of Auto Sentry, Right-side

ICS Part Number Description

AS3HEATCOOL-1

ASDRLOCK

ASDRKEY

PWRSUP24V

Heat exchanger

Door lock

Door lock key

Power supply 3

4 H/CCONTROLBD1 Heating/cooling control board in the base

Table 12: Base of Auto Sentry, Right-side

Auto Sentry® flex - Installation Guide 45 Parts Identification

Base of Auto Sentry®

flex

Figure 31. Base of the Auto Sentry with Gen Mega Bill dispenser tray

# ICS Part Number Description

AS3ENCBILLCUP

APR9900PLUS*

Bill dispensing cup where the bills drop down for customer’s retrieval

Auto Passport system—RFID tag reader. *Only available for replacement on existing models.

Bill Dispenser track 3

(This is part of the

Enclosure)

1 AS2TERMB

1 AS2TERMBLOCKB

1 AS2TERMBLOCKW

1 AS2TERMBRK10

1 BREAKER52P

Power terminal blocks for the heat exchanger in the base of the Auto Sentry

10 Amp fuse US

10 Amp fuse EU

5 AS2CBL61 Universal Bill Dispenser COM Cable

Wires run behind bill dispenser

Table 13: Side Chamber with Bill Dispenser Tray

# ICS Part Number

Auto Sentry® flex - Installation Guide 46

Description

Parts Identification

# ICS Part Number Description # ICS Part Number Description

Original Bill Dispenser Power Cable

AS3CBL03D First Generation Auto Sentry Flex had a dedicated 3-PIN Power Cable for the bill dispenser

BILL DISPENSERS:

BDNMD50ASM

BD3NMD50DASM

BD-GEND-A

BD400ASM

BD3400DASM

Talaris (DeLaRue) Single Bill

Dispenser

Talaris (DeLaRue) Dual Bill

Dispenser

Gen Mega Bill Dispenser

Dual Only (Shown)

Fujitsu Bill Dispenser

Fujitsu Dual Bill Dispenser

Table 13: Side Chamber with Bill Dispenser (Continued)Tray

Bill Dispenser Drawer

If you ordered your Auto Sentry with bill dispenser, the drawer is installed. It is universal and handles all upright walls for all the dispensers. If they never had a bill dispenser, this drawer will need to be ordered.

Bill Dispenser Mounting Tray

The tray mounts between the walls on which the bill dispenser mounts to. The following notes will breakdown the mounting tray ordering details:

1 If the Auto Sentry did not have a bill dispenser installed, and you are placing an order for a bill dispenser for the first time, a mounting tray will need to be ordered.

2 If currently have a Dela rue bill dispenser and are changing to a Fujitsu or a GenMega®, new side walls and a tray will need to be ordered.

Auto Sentry® flex - Installation Guide 47 Parts Identification

3 If currently have a MultiMech® bill dispenser and are changing to a Fujitsu or GenMega, no need to order because the drawer tray is the same for all of these bill dispensers. However, if making the change to a GenMega only, new side walls will need to be ordered.

Figure 32. Auto Sentry Flex with Fujitsu Bill Dispenser Tray

Figure 33. Talaris (DeLaRue) Bill Dispenser (Triple)

Auto Sentry® flex - Installation Guide 48 Parts Identification

Plastic Panel Identification

The Auto Sentry® flex includes 11 plastic panels. The following drawings identify the part numbers for each panel.

Top View

Figure 34. Top Panel of Auto Sentry Flex Top View

ICS Part Number

1 AS3TP

AS3TP-G

Table 14: Top View

Top panel (Blue)

Top panel (Gray)

Description

Auto Sentry® flex - Installation Guide 49 Parts Identification

Bottom View

Figure 35. Auto Sentry Flex Bottom View

Location ICS Part Number

1 AS3BF

AS3BF-G

Table 15: Bottom View

Front View

Bottom filler panel (Blue)

Bottom filler panel (Gray)

Description

Figure 36. Auto Sentry Flex Front View

Location ICS Part Number

1 AS3FP1A

AS3FP-G1A

2 AS3FPL

AS3FPL-G

Table 16: Front View

Description

Front panel with front facing scanner (Blue)

Front panel with front facing scanner (Gray)

Front panel lower (Blue)

Front panel lower (Gray)

Auto Sentry® flex - Installation Guide 50 Parts Identification

Rear View

Figure 37. Auto Sentry Flex Rear View

Location

ICS Part

Number

AS3RDL

AS3RDL-G

AS3RP

AS3RP-G

3 AS3RDR

AS3RDR-G

Table 17: Rear View

Description

Rear door left (Blue)

Rear door left (Gray)

Rear panel (Blue)

Rear panel (Gray)

Rear door right (Blue)

Rear door right (Gray)

Auto Sentry® flex - Installation Guide 51 Parts Identification

Left-side View

Figure 38. Auto Sentry Flex Left-Side View

Location

ICS Part

Number

1 AS3LPU

AS3LPU-G

2 AS3LPL

AS3LPL-G

Table 18: Left-Side View

Left panel upper (Blue)

Rear door right (Gray)

Left panel lower (Blue)

Left panel lower (Gray)

Description

Auto Sentry® flex - Installation Guide 52 Parts Identification

Right-Side View

Figure 39. Auto Sentry Flex Right-Side View

Location

ICS Part

Number

1 AS3RPU

AS3RPU-G

2 AS3SD

AS3SD-G

Table 19: Right-Side View

Description

Right panel upper (Blue)

Right panel upper (Gray)

Side door (Blue)

Side door (Gray)

Auto Sentry® flex - Installation Guide 53 Parts Identification

Auto Sentry® flex - Installation Guide 54 Parts Identification

Index

Amperage

AS2BDHOPPER

AS2BILLDISPFLIP

AS2CBL61

AS2CHAIN

AS2COINACC

AS2COINFLIP

AS2INTERCOMSP

AS2PWRC

AS2TERMB

AS2TERMBLOCKB

AS2TERMBLOCKGND

AS2TERMBLOCKW

AS2TERMBRK10

AS2TERMBRK6

AS2TOUCH15Z

AS3BF ,

AS3CBL03D

AS3FP

AS3FPL

AS3HEATCOOL

AS3LPL

AS3LPU

AS3RDL

AS3RDR

AS3RP

AS3RPU

AS3SD

AS3TP

ASBILLAC24V

ASCOINHOP100

ASCOINHOP25

ASDRKEY

ASDRLOCK

ASEMIFILTER

ASPRHEC

ASPSSWITCH

ASPUSHBUT

ASSPEAKER

, 36 ,

, 36

, 42

, 36

, 42

, 36

, 36 , 37

, 36

, 46

, 36

Base placement

BREAKER3AMP2P

BREAKER52P ,

BREAKER5AMP2P

CARDREADER

Cat 6 cables Installation

Cleaning ,

Auto Sentry® flex - Installation Guide 55

Codes ,

Communications wiring installation requirements

Conduit sizing

Contact ,

Dimensions

DISPIN15N ,

Door swing clearance ,

Electronics industrial association ,

Frequency ,

Gate Foundation

Grounding ,

H/CCONTROLBD ,

Hardware description ,

Installation basic rules

IPX0 rating ,

Location ,

Low Voltage Layout

Low voltage layout ,

Low voltage wire schedule ,

NFPA 70 ,

Operating temperature ,

Parts identification ,

exterior components , rear door components side chamber, empty ,

upper right chamber with tray removed upper-left chamber ,

Plastic panel identification

Power

, 38

requirements ,

Document Change History

Table 20: Document Change History

Document

Version

Date(s)

1.0

07/23/2010

2.0

2.5

11/22/2016- 8/17/17

7/11/19-1/7/20

Contributor

Initials

BB, DP, MR, TB,

JL-S

WS, TR, BM

WS, NR, AC

Description

First release.

Second release.

Third release. Drawings and images have been updated.

Removal of old RFID and addi

tion of new all-in-one RFID reader/antenna.

Auto Sentry® flex - Installation Guide 57

If you have any questions or concerns, please contact ICS Technical Support: 800-246-3469.

Corporate O ffi ce: 81 Highland Avenue, Suite 300, Bethlehem, PA 18017 | Sales: 800.642.9396

Email: [email protected] | icscarwashsystems.com

Auto Sentry ® flex

Installation Guide- Version 2.6

Contents

List of Figures

List of Tables

CHAPTER 1: Introduction

Rules for Installation

Related Documents

Warning Markings

Cleaning

Inspection Information

CHAPTER 2: Site Layout

Location

Car Wash Drawings

Dual Lane Car Wash Layout

Auto Sentry®

Dual Lane Layout Detail

Auto Sentry®

Island Detail (In Lane View)

Auto Sentry®

Island Detail (Top View)

Traffic Gate Foundation Detail

Bollard and Curb Detail

CURB and BOLLARD DETAIL

Dual Lane Vehicle Sense and Loop Layout

Server Area Detail

SERVER AREA DETAIL

Conduit Detail

Conduit Detail Dual Lane Express Car Wash

Power Layout Dual Lane

POWER LAYOUT

Dual Lane Power Wire Schedule

Auto Sentry®

Measurements

Auto Sentry®

Base Placement (Top View)

Door Swing Clearance (Top View)

Auto Sentry®

Power Requirements

Auto Sentry®

Wiring Guidelines

Conduit Wiring Guidelines

Grounding

Equipment Dimensions, Measurements, and Ratings

Wire Gauge and Conduit Size

CHAPTER 3: Communications Wiring

Installation Requirements

Port Assignments

Low Voltage Layout Dual Lane

Low Voltage Wire Schedule

Programming Sense Car

Programming the Sonic Sensor or Sense Car in an Auto Sentry® flex HD

CHAPTER 4: Parts Identification

NOTE:

Exterior Components

Interior Components Upper-Left Chamber (Non-EMV)

Interior Components Upper-Left Chamber (Non-EMV)

Interior Components Upper-left Chamber (Chip and PIN)

Interior Coin Hopper in Upper-Right Chamber

Interior Components Upper-Right Chamber

Rear Door Components

Security Locks

Base of Auto Sentry, Right-side

Base of Auto Sentry®

Plastic Panel Identification

Top View

Bottom View

Front View

Rear View

Left-side View

Right-Side View

Index

Document Change History

If you have any questions or concerns, please contact ICS Technical Support: 800-246-3469.

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