ICS Auto Sentry CPT Installation Guide

Auto Sentry® CPT

Central Payment Terminal

Installation Guide - Version 1.0

Information in this manual is subject to change without notice. The example companies, organizations, products, domain names, email addresses logos, people, places and events depicted herein are fictitious. No association with any real company, organization, product, domain name, email address, logo, person, place or event is intended or should be inferred unless otherwise noted. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Innovative Control Systems, Inc.

ICS and its product trademarks in this manual are trademarks of Innovative Control Systems,

Inc. All other marks are property of their respective owners.

© Copyright 2017 Innovative Control Systems, Inc. | All rights reserved.

Innovative Control Systems, Inc.

1349 Jacobsburg Road

Wind Gap, PA 18091

Phone: 610-881-8000

Contents

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rules for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Training and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Warning Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Chapter 2: Site Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Cable Plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Auto Sentry® CPT Measurements (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Auto Sentry® CPT Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Auto Sentry® CPT (Side View) Brick Thickness . . . . . . . . . . . . . . . . . . . . . . . 15

Auto Sentry® CPT Swing Door Clearance (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Auto Sentry® CPT Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Auto Sentry® CPT Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Cable Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Conduit Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Dimensions, Measurements, and Ratings Specifications . . . . . . . . . . . . . . . . . . . . . . . .18

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Recommended and Accepted Grounding Methods . . . . . . . . . . . . . . . . . 19

Wire Gauge and Conduit Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Chapter 3: System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Power and Low Voltage Wiring Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

AC Power Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

AC Power Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 4: Communications Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Low Voltage Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Port Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Auto Sentry® CPT - Installation Guide 3 3 Table of Contents

Chapter 5: Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Exterior Components Chip and PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Interior Components Upper-left Chamber Chip and PIN . . . . . . . . . . . . . . . . . . . . . . . .29

Interior Components Upper-Right Chamber (without tray) . . . . . . . . . . . . . . . . . . . . .31

Interior Components Upper-Right Chamber (with tray). . . . . . . . . . . . . . . . . . . . . . . . .32

Rear Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Security Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Base of CPT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Base of Auto Sentry CPT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Plastic Panel Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Auto Sentry® CPT Installation Guide 4 Table of Contents

List of Figures

Figure 1. Cable Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Figure 2. Auto Sentry® CPT Measurements (Front View). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Figure 3. Cut Hole Measurements in block wall for Auto Sentry® CPT . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Figure 4. Auto Sentry® CPT Brick Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Figure 5. Swing Door Clearance (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Figure 6. Power Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Figure 7. Power Cable Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Figure 8. AC Power Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Figure 9. AC Power Terminations Photo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Figure 10. Low Voltage Wire Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Figure 11. Low Voltage Wire Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Figure 12. Exterior Components Auto Sentry® CPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Figure 13. Interior Components Upper-left Chamber Chip and PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Figure 14. Interior Components Upper-Right Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Figure 15. Upper-right Chamber with Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Figure 16. Upper-right Chamber with Vibration Detector mounted on Center Security Wall. . . . . .32

Figure 17. Rear Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Figure 18. Security Locks in Upper Chambers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Figure 19. Security Lock Frames, Interior Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

List of Figures Auto Sentry® CPT Installation Guide 5

Figure 20. Bushing and Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Figure 21. CPT Interior Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Figure 22. Base of Auto Sentry CPT without bill dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Figure 23. Base with Gen Mega Bill Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Figure 24. Gen Mega Single Bill Dispenser Cable Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Figure 25. Front View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Auto Sentry® CPT Installation Guide 6 List of Figures

List of Tables

Table 1. Dimensions, Measurements, and Ratings Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 2. Max. Number of Wires (THHN) in a Given Conduit Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 3. Port Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Table 4. Exterior Components for the . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 5. Interior Components Upper-left Chamber Chip and PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 6. Interior Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 7. Upper-right Chamber Coin Hoppers and Vibration Detector . . . . . . . . . . . . . . . . . . . . . . . 33

Table 8. Rear Door Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Table 9. Security Locks in upper chambers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Table 10. Locks Figure 19 and Figure 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Table 11. Auto Sentry CPT Interior Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 12. Base of Auto Sentry® CPT with Bill Dispenser Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table 13. Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Auto Sentry® CPT Installation Guide 7 List of Tables

Auto Sentry® CPT Installation Guide 8 List of Tables

CHAPTER 1: Introduction

This document was written for installation technicians and electricians. A thorough understanding of electrical wiring, installation, local regulations, and safety protocols is required.

No prior experience with the Auto Sentry® CPT is required.

Purpose

This guide is provided to assist you during installation of the Auto Sentry® CPT. This guide should be supplied to the electrician prior to the installation of cable and wiring to ensure the Auto

Sentry® CPT system is installed properly. Please read the entire manual before you begin.

Faulty installations are the major cause of system malfunctions. The Auto Sentry® CPT system must be installed exactly as described in this manual to ensure its reliability and proper operation.

WARNING:

Failure to properly install the Auto Sentry® CPT system will void the warranty and could result in serious injury or death.

Many of the features you will find in the Auto Sentry® CPT system were integrated at the request of current car wash operators. We welcome your feedback and want to assure you that ICS will always remain the best in the industry in car wash controller and management systems.

By reading the information and performing the procedures in this manual you should be able to:

 Install the Auto Sentry® CPT system level wiring

 Install the Auto Sentry® CPT communications wiring

Related Documents

The

Auto Sentry® CPT User Manual is available for further reference.

Rules for Installation

WARNING:

Imminent danger exists of electrical shock if the terminal is not installed by a certified electrical contractor.

Auto Sentry® CPT Installation Guide 9 Introduction



ALL wiring must meet local regulations.

 Wiring can be contained in rigid PVC conduit or metal conduit.



High-voltage (AC) and low-voltage (DC) must not be combined in a common conduit, junction box, or wire trough.

 Power for the Auto Sentry® CPT and any peripherals must come from the ICS Power

Distribution Box or dedicated UPS, as supplied by ICS.



Power for the Auto Sentry® CPT unit is conditioned from the ICS Power Distribution Box. The heat exchanger power is not conditioned.



The Auto Sentry® CPT and peripheral equipment must be properly grounded. See “Grounding” on page 19 for more information.



Examine all boxes and cartons before disposing of them for manuals, cables, connectors, and other miscellaneous parts.

Training and Support

Contact ICS for additional training and support.

Warning Markings

The symbol below (on equipment and hardware) indicates you should consult accompanying documentation before proceeding.

!

WARNING:

Consult accompanying documentation before proceeding.

Inspection and Cleaning

 Wipe exterior of unit with damp cloth to clean. Do not use chemicals or cleaning agents.



Preventative maintenance involves an inspection of the Auto Sentry® CPT unit daily for loose connections or damage by untrained or skilled operator.

Introduction Auto Sentry® CPT Installation Guide 10

CHAPTER 2: Site Planning

Careful planning for the layout of the site will help eliminate possible problems with the start-up of your system and will ensure continued, reliable system operation.

 All wiring must be installed and used in accordance with local regulations.

Location

The Auto Sentry® CPT unit has been designed to operate in an outdoor environment.

 The unit itself contains three hinged-panel doors. The unit must be located with enough clearance for the doors to open easily without interfering with access.

 The unit must be located so that conduit connections can be easily made and the internal components can be accessed.

 Your wash and vacuum layout may be different from the drawings included in this installation guide.

Auto Sentry® CPT Installation Guide 11 Site Planning

Cable Plan

THIS DRAWING IS ONLY INTENDED TO SHOW THE CONDUITS NECESSARY, AS A MINIMUM, TO

COMPLETE THE INSTALLATION OF THE ICS EQUIPMENT PURCHASED. THIS DRAWING IS NOT TO

SCALE.

-- ADDITIONAL CONDUITS MUST BE INSTALLED FOR ALL OTHER NON-ICS EQUIPMENT SUCH AS

LIGHTS, MENU SIGNS, CAMERAS, INTERCOMS, AND THE LIKE.

-- ONLY WIRING FOR ICS EQUIPMENT MAY BE RUN IN THE CONDUITS INSTALLED FOR ICS

EQUIPMENT.

ICS POWER

DISTRIBUTION BOX

MAIN SERVICE

ELECTRICAL PANEL

&21'8,7

AUTO SENTRY

CPT

LOW VOLTAGE

CONDUIT

HIGH VOLTAGE POWER CONDUIT

LOW VOLTAGE CONDUIT

JUNCTION BOX

Figure 1. Cable Plan

Auto Sentry® CPT Installation Guide 12 Site Planning

Auto Sentry® CPT Measurements (Front View)

Auto Sentry CPT

31 1/2”

Block Wall

21”

31 1/2”

57”

10 1/2”

16 1/2” 15”

33”

Pavement

Figure 2. Auto Sentry® CPT Measurements (Front View)

Auto Sentry® CPT Installation

The Auto Sentry® CPT was designed to be installed securely in an existing block wall, where on the other side of the wall, you can access the Auto Sentry® CPT from a room with a locked door. The

hole needs be cut using the measurements in Figure 3.

Auto Sentry® CPT Installation Guide 13 Site Planning

1

Cut the hole in the block wall according to the rough opening measurements in Figure 3.

32 1/2”

22”

Cut Hole

17”

11”

15 1/2”

32 1/2”

1.875 Thick

43 1/2”

32 1/2”

Figure 3. Cut Hole Measurements in block wall for Auto Sentry® CPT

2 Snugly place the Auto Sentry® CPT unit in the hole in the wall.

3 From the back of the Auto Sentry® CPT, bolt the Auto Sentry® CPT to the block wall.

4 Cut the face of several blocks at 1.875” thickness. These blocks will be used as a veneer to cover the base of the Auto Sentry® CPT and cover the CPT around the Note Dispenser so it appears to have been built in the block wall.



See Figure 4, “Auto Sentry® CPT Brick Thickness”.

5 A mason can set these blocks all around the bill dispenser return drawer on the base of the

Auto Sentry® CPT.

6 Install the front plastic cover on the front of the Auto Sentry® CPT.

For more information on wiring your Auto Sentry® CPT:

Auto Sentry® CPT Installation Guide 14 Site Planning



See Figure 3, “System Wiring,” on page 21.



See Figure 4, “Communications Wiring,” on page 25.

Auto Sentry® CPT (Side View) Brick Thickness

Front of the

Auto Sentry® CPT

This drawing is the

Side View of the

Auto Sentry DCPT with open doors in the rear.

Figure 4. Auto Sentry® CPT Brick Thickness

1.875” Brick Thickness

Auto Sentry® CPT Installation Guide 15 Site Planning

Auto Sentry® CPT Swing Door Clearance (Top View)

FP

³;´%$6(:,7+'2256

&/

2)23(1

63$&(

Figure 5. Swing Door Clearance (Top View)

&/

2)$872

6(175<&37

%/2&.:$//

Auto Sentry® CPT Installation Guide 16 Site Planning

Auto Sentry® CPT Power Requirements

 Electrician must provide a dedicated 120 V AC, 20 Amp circuit to the ICS Power Distribution

Box. This dedicated circuit must supply the UPS, and then provide conditioned power to the

Auto Sentry® CPT.

 Electrician must provide a separate dedicated 120 V AC, 15 Amp circuit to the Auto Sentry®

CPT to power the heat exchangers.



The unit must be properly grounded. See “Grounding” on page 19 for more information.

 When mounting the unit, minimum clearances must meet local regulations.

Auto Sentry® CPT Wiring Guidelines

When running wires to and from the Auto Sentry® CPT unit, follow these guidelines:

 For an existing site, use a hole saw to drill new conduit holes through steel base if necessary.

File and tape edges of new holes before affixing conduit.

 Run conduit and wire up through steel base into the unit.

 Use wiring ties and wire clamps inside unit to contain wires.

Cable Sizing

Each installation will vary depending on what type of cable is used, the load (Amps), how long is the cable run, what type of building construction, the environment, and how many other cables are installed. Therefore, cable sizing would be decided and calculated to be site installation specific. To determine cable size needed, the electrical contractor will refer to the electrical regulations book and make a decision for the best installation.

Conduit Wiring Guidelines

 All conduit must be rigid PVC or metal.

 All conduit runs should meet local and national regulations. Conduits shall be properly connected and securely fastened to the boxes with listed conduit hubs, and should be tightened to the torque specs of the manufacturer.

 High-voltage (AC) and low-voltage (DC) must not be combined in a common conduit, junction box, or wire trough.

Auto Sentry® CPT Installation Guide 17 Site Planning

Dimensions, Measurements, and Ratings Specifications

Table 1: Dimensions, Measurements, and Ratings Specifications

Dimension

Width

Height

Depth

Weight

Operating Temp.

31 1/2''

31 1/2”

29''

350 lbs.

Amount

—

—

—

—

—

Frequency

Supply Voltage

Max. Amps.

IPX Rating

-20 °F to 140 °F

-29 °C to 60 °C

50/60 Hz

120 - 240 V AC

10 Amps @ 120 V AC

NEMA 4X

—

Notes

Intended for permanently connected supply.

System and Heat Exchanger

Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hosedirected water; and that will be undamaged by the external formation of ice on the enclosure. Including protection against corrosion.

Auto Sentry® CPT Installation Guide 18 Site Planning

Grounding

The Auto Sentry® CPT and peripheral equipment must be properly grounded.

Recommended and Accepted Grounding Methods

Proper system grounding is an extremely important part of the system installation. Grounds for all system devices should be wired to the main service electrical panel ground bus bar which, in turn, should be grounded to a ground rod. A conduit ground does not provide a sufficient ground. It is recommended that the neutral and ground bus bars be bonded together when it is not prohibited by local regulations.

The universal ground symbol identifies the grounding terminal located in the upper-left chamber, bottom left side near terminal blocks. A second ground is marked and located in the base, bottom-left side. This is the dedicated 120 V line for the heat exchanger.

WARNING: Ground wire must be connected to the ground terminals. Failure to properly ground the unit could result in unit failure and/or bodily injury.

IMPORTANT: Improper grounding will void equipment warranty.

Auto Sentry® CPT Installation Guide 19 Site Planning

Wire Gauge and Conduit Size

When planning the orientation of the wiring runs, follow the applicable ICS wiring diagrams and consider the layout of the components at the site.

To determine conduit size needed, see Table 2.

Table 2: Max. Number of Wires (THHN) in a Given Conduit Size

—

AWG 14

13

½

24

¾

39

1 1 ¼

69

1 ½

94 154

2

AWG 12

10 18 29 51 70 114

AWG 10

6 11 18 32 44 73

AWG 8

3 5 9 16 22 36

AWG 6

1 2 6 11 15 26

AWG 4

1 1 4 7 9 16

AWG 3

1 1 3 6 8 13

AWG 2

1 1 3 5 7 11

AWG 1

1 1 1 3 5 8

57

35

29

25

18

—

—

160

79

3

51

37

22

19

2 ½

—

164

104

16

12

Auto Sentry® CPT Installation Guide 20 Site Planning

CHAPTER 3: System Wiring

The Auto Sentry® CPT main power input is wired to the terminal block in the rear, upper-left chamber. The heat exchanger power input is also located in the upper-left chamber.

The CPT has the ability to link with differing types of wash equipment and vacuum, for example,

Wash Bays, Vacuums, and small commercial auto car wash (In-Bay). The wiring diagrams will vary.

See the specific System Installation Guide drawings that you received from your sales representative.

Auto Sentry® CPT Installation Guide 21 System Wiring

Power and Low Voltage Wiring Layout

POWER CABLE PLAN

ICS AUTO SENTRY CPT

with ICS Power Distribution Box

*** THIS DRAWING IS MEANT ONLY TO SHOW THE TYPES OF CABLES THAT MUST BE RUN BETWEEN PIECES OF ICS EQUIPMENT. THIS

DRAWING IS NOT TO SCALE. THE INDIVIDUAL WHO RUNS THE CABLING MUST ENSURE THAT AMPLE CABLE IS AVAILABLE AT EITHER END TO

FACILITATE TERMINATION. THE TERMINATION POINTS OF THE CABLES ARE NOT SHOWN ON THIS DOCUMENT. ***

E

DSL / CABLE MODEM

CONNECTION POINT

DSL /HIGH SPEED

CABLE MODEM

ICS SUPPLIED

UPS CABLES

SITE’S MAIN SERVICE

ELECTRICAL PANEL

UPS 2200 BATTERY

BACKUP

SUPPLIED BY ICS

ICS POWER

DISTRIBUTION BOX

ROUTER

SWITCH

C

SITE SUPPLIED CABLE FROM A 20 AMP

BREAKER IN THE SITE’S MAIN ELECTRICAL

SERVICE PANEL PROVIDING AN INDIVIDUAL

LINE, NEUTRAL, AND GROUND TO THE ICS

POWER DISTRIBUTION BOX.

3 – 12 GA THHN, SITE SUPPLIED, FROM A DEDICATED 15 AMP BREAKER IN THE

SITE’S MAIN ELECTRICAL SERVICE PANEL PROVIDING AN INDIVIDUAL LINE, NEUTRAL,

AND GROUND TO THE AUTO SENTRY CPT FOR THE HEAT EXCHANGERS.

TERMINATIONS MUST BE COMPLETED AS PER THE PROVIDED AUTO SENTRY CPT

POWER TERMINATION DIAGRAM. THE GROUND WIRE MUST BE TERMINATED ON

THE MECHANICAL GROUND LUG IN THE ELECTRICAL PANEL.

+LJK9ROWDJH&RQGXLW

/RZ9ROWDJH&RQGXLW

ICS SUPPLIED

14/3 SHIELDED D

A

ICS SUPPLIED

CAT 6 SHIELDED

F G

AUTO SENTRY CPT

Figure 6. Power Layout

Auto Sentry® CPT Installation Guide 22 System Wiring

32:(5&$%/(6&+('8/(

$8726(175<&37

ZLWK,&63RZHU'LVWULEXWLRQ%R[

*** NOTE: The wiring and terminations are the responsibility of the owner, electrician, and/or supplied contractor. Please have an electrician and/or owner supplied contractor complete all of the site’s wiring installation and terminations prior to the ICS technician coming on site. All permanent site wiring connections must be performed by a licensed electrician that must comply with all local and national codes.***

.(<

$

:,5(7<3( 3529,'('

%<

7(50,1$7,21

/2&$7,216

7(50,1$7('

%<

*$7++1(/(&75,&,$1 )520&37720$,16(59,&((/(&75,&$/3$1(/$03%5($.(59$& (/(&75,&,$1

& 6+,(/'('

'

(

6+,(/'('

6+,(/'('

6+,(/'('

)

*

&$76+,(/'('

&$76+,(/'('

,&6

,&6

)5200$,16(59,&((/(&75,&$/3$1(/727+(,&632:(5

',675,%87,21%2;$03%5($.(59$&

)520&3772,&632:(5',675,%87,21%2;$03%5($.(59$&

(/(&75,&,$1

(/(&75,&,$1

,&6

,&6

)520,&632:(5',675,%87,21%2;72836%$&.83%$77(5<9$&(/(&75,&,$1

)520836%$&.83%$77(5<72,&632:(5',675,%87,21%2;9$&(/(&75,&,$1

,&6

,&6

)5206:,7&+72&371(7:25.3257

)5206:,7&+72&37)25&5(',7&$5'5($'(521/<3257

(/(&75,&,$1

(/(&75,&,$1

127(6 ALL WIRING FOR ICS EQUIPMENT TO BE RUN BY AN ELECTRICIAN AND MUST BE A SINGLE CABLE FROM POINT TO POINT.

SPLICING OF WIRES IS NOT ALLOWED.

Figure 7. Power Cable Schedule

Auto Sentry® CPT Installation Guide 23 System Wiring

AC Power Terminations

AUTO SENTRY CPT MAIN POWER INPUT

Located in the CPT’s Rear, Upper Left Door

G N L

CABLE FROM 15 AMP CIRCUIT

BREAKER WITHIN THE ICS POWER

DISTRIBUTION BOX TO THE UPS

800 BACKUP BATTERY

10

A

Auto Sentry CPT

Located in the CPT’s Rear

Upper Left Door

ICS SUPPLIED

14/3 SHIELDED

SITE SUPPLIED 3 – 12 GA. THHN CABLE

FROM A 15 AMP BREAKER IN THE SITE’S

MAIN ELECTRICAL SERVICE PANEL

PROVIDING AN INDIVIDUAL LINE,

NEUTRAL, AND GROUND TO THE POWER

TERMINAL BLOCK FOR THE HEAT

EXCHANGERS.

GROUND

NEUTRAL

LINE

Figure 8. AC Power Terminations

AC Power Terminations

AUTO SENTRY CPT

HEAT EXCHANGER POWER INPUT

Located in the CPT’s Rear

Upper Left Door

G N L

10

A

WIRE COLOR KEY

WHITE = NEUTRAL

BLACK = LINE

GREEN/YELLOW = GROUND

Figure 9. AC Power Terminations Photo

Auto Sentry® CPT Installation Guide 24 System Wiring

CHAPTER 4: Communications Wiring

This section describes wiring for RS-422 and RS-485 communications.

Installation Requirements

 All peripheral equipment connected to the RS-232 ports must be Listed, have an Electronics

Industrial Association (EIA) standard RS-232 communications protocol and not be installed over a hazardous location.

 RS-232 communication must not exceed 100 feet. RS-232 communication wires must be in a separate PVC conduit from any AC wires.

 Communications equipment signal wires must also be run in separate rigid PVC or metal conduit, separate from any power conduits.

Low Voltage Layout

%$6(7:$//3/$7(

$76(59(5&20387(5:,7+7+(

$028172)3257672$&&2002'$7(

7+(727$/$028172)1(7:25.:,5(6

&37

%

,&66833/,('

&$76+,(/'('

$

Figure 10. Low Voltage Wire Layout

Auto Sentry® CPT Installation Guide 25 Communications Wiring

1(7:25.&20081,&$7,216$1'&21752/:,5,1*

,'(17,),(5 :,5(7<3( 3529,'('

%<

$

%

&$76+,(/'('

&$76+,(/'('

7(50,1$7,21

/2&$7,216

7(50,1$7('

%<

,&6

,&6

)520%$6(7:$//3/$7(72&37)251(7:25.

(/(&75,&,$1

)520%$6(7:$//3/$7(72&37)25&$5'5($'(5 (/(&75,&,$1

127( ALL WIRING FOR ICS EQUIPMENT TO BE RUN BY A REPRESENTATIVE OF THE CAR WASH AND MUST BE HOME-RUNNED

FROM POINT TO POINT. SPLICING OF WIRES IS NOT ALLOWED.

Figure 11. Low Voltage Wire Schedule

Port Assignments

Device

—

Bill Acceptor

Coin Acceptor

Bill Dispenser

SIO Board

Touch Screen

—

Receipt Printer

Barcode Reader

Coin Hoppers

Table 3: Port Assignments

Port Type and Location

COM Port 1

COM Port 2

COM Port 3

COM Port 4

COM Port 6

USB

USB

USB

USB (Virtual COM Port 5)

SIO Board

Auto Sentry® CPT Installation Guide 26 Communications Wiring

CHAPTER 5: Parts Identification

This chapter provides details on identifying the Auto Sentry® CPT exterior and interior components and locations. Both exterior and interior components, wires, accessories, and the more items are available for purchase or reorder.

The Auto Sentry® CPT also includes plastic panels to fit the exterior of the metal unit. Panels may be purchased separately.

NOTE:

If you cannot find the part in the following diagrams, contact ICS sales for more information: 800-246-3469

Auto Sentry® CPT Installation Guide 27 Parts Identification

Exterior Components Chip and PIN

The Auto Sentry® CPT exterior components for the Chip and PIN are displayed in Figure 12.

Figure 12. Exterior Components Auto Sentry® CPT

1

2

#

4

5

ICS Part Number

AS2TOUCH15Z2

CPMOPINPAD

ASPRHEC

ASSPEAKER

15" touch screen.

PIN pad

Description

3 CPLECARDREADUS Moneris card reader assembly.

USB receipt printer.

Speaker for the Auto Sentry.

# ICS Part Number Description

– BARCODERDR

OPTIONAL (not shown)

Barcode reader. (Optional and additional fees apply.)

– BARCODEHOUSWEDG Barcode wedge. (Optional and additional fees apply.)

– BARCODEHOUSING Barcode housing. (Optional and additional fees apply.)

– CAMERAASSM1 Camera assembly. (Optional and additional fees apply.)

6

7

8

CPMOCONTREADUS MonerisMoneris Contactless reader.

AS2COINACC

AS3BILLACCU

9 AS2COINACC

10 AS2COINFLIP

Coin acceptor.

Bill acceptor, upstacker.

Coin return cup.

Coin return cup with flip door.

11 AS2BILLDISPFLIP Bill return cup with flip door.

Table 4: Exterior Components for the

Auto Sentry® CPT Installation Guide 28 Parts Identification

Interior Components Upper-left Chamber Chip and PIN

Figure 13. Interior Components Upper-left Chamber Chip and PIN

Auto Sentry® CPT Installation Guide 29 Parts Identification

# ICS Part Number

1 AS2TERMB

Description

Terminal blocks. (not shown)

# ICS Part Number

6 AS2PWRC

AS2TERMBRK10

AS2TERMBLOCK-

GND

AS2TERMBLOCKW

10-Amp fuses. US.

(2 or 3) Terminal block, ground.

(2) Terminal block, AC, white.

2 CPMOCONTREADUS Contactless Tap N Go reader.

7

8

AS2COINACC

ASEMIFILTER

9 H/CCONTROLBD

3 CPMOPINPAD

4 AS3BILLACCU

PIN pad.

Bill acceptor, upstacker.

10

11

ASPSSWITCH

ASPUSHBUT

5 CPMOCARDREADUS Card reader assembly with cable.

12

Table 5: Interior Components Upper-left Chamber Chip and PIN

AS3BILLACCU

Description

P ower supply

+5 +12 +24 +36 V DC

Coin acceptor.

EMI filter for AC V.

Heater/cooler control board.

Power switch, illuminated.

Push button for service access.

Bill acceptor, upstacker.

Auto Sentry® CPT Installation Guide 30 Parts Identification

Interior Components Upper-Right Chamber (without tray)

Figure 14. Interior Components Upper-Right Chamber

# ICS Part Number Description # ICS Part Number

1 AS3DISPASSM1

2 AS2TOUCH15ZCNCD

3 ASPRHEC

4 AS3ENCCRDC

5 AS3MB170WN7

Table 6: Interior Components

Secure Heavy Duty Touch

Screen

Touch Controller Card.

Receipt printer.

Coin return cup.

Mother board.

6

7

8

AS3ENCH-

CHAINBKT

AS2CHAIN

ASSPEAKER

9 ASBSIO

10 AS3DRSW

Bracket.

Description

Coin drawer cable chain.

Speaker.

SIO board.

Door Switch (2 pieces)

Auto Sentry® CPT Installation Guide 31 Parts Identification

Interior Components Upper-Right Chamber (with tray)

Figure 15. Upper-right Chamber with Tray

2

Figure 16. Upper-right Chamber with Vibration Detector mounted on Center Security Wall

Auto Sentry® CPT Installation Guide 32 Parts Identification

#

1

ICS Part Number

COIN HOPPERS

ASCOINHOP25

ASCOINHOP01

ASCOINHOP05

ASCOINHOP100

ASCOINHOP25

Description

Coin Hopper for

0.25 denominations.

Coin Hopper for

0.01 denominations.

Coin Hopper for

0.05 denominations.

Coin Hopper for

1.00 denominations.

Coin Hopper for

0.25 denominations.

# ICS Part Number

3 VIBRATIONSEN

VIBRATIONSE-

NASSM

VIBRATIONSE-

NASSM

2 Coin Hopper Tray

Table 7: Upper-right Chamber Coin Hoppers and Vibration Detector

Description

Electronic Vibration Detector

Only

Electronic Vibration Detector

System Kit

Electronic Vibration Detector

System Kit

Auto Sentry® CPT Installation Guide 33 Parts Identification

Rear Door Components

Figure 17. Rear Door Components

# ICS Part Number Description

1

ASDRLOCK

ASDRKEY

Door lock bezel.

Door lock.

Door lock key. (not shown)

2 AS3HEATCOOL-1

Table 8: Rear Door Components

Heat exchanger assembly.

Auto Sentry® CPT Installation Guide 34 Parts Identification

Security Locks

Figure 18. Security Locks in Upper Chambers

# ICS Part Number Description

See Figure 18.

1

2

AS3ENCCFRMDBLHDL

AS3ENCCFRMSGLHDL

Double security lock frame.

(Top of CPT head)

Single security lock frame.

(Bottom of Right Chamber)

4 AS3ENCBUSHHDL

5 AS3ENCCFRMDBLHDL

Bushing

Bolt

6 AS3ENCHBLKHDL Block (Not Shown. Block is behind the

frame. See # 2 in Figure 18.)

Table 9: Security Locks in upper chambers

Auto Sentry® CPT Installation Guide 35 Parts Identification

Figure 19. Security Lock Frames, Interior Base

Auto Sentry® CPT Installation Guide 36 Parts Identification

Figure 20. Bushing and Bolt

ICS Part Number Description

1

2

AS3ENCFRMBSDL

AS3ENCBUSHBSDL

Single Lock frame. (Base of CPT)

Bushing.

3 AS3ENCBLTBSDL Bolt.

AS3ENCBLKBSDL Block (Not Show. Block is behind Security

Lock Frame. See #1 in Figure 19.)

Table 10: Locks Figure 19 and Figure 20

Auto Sentry® CPT Installation Guide 37 Parts Identification

Base of CPT

Figure 21. CPT Interior Base

ICS Part Number Description

1 AS3DRSW Door switch. (Includes two pieces for complete switch.)

2

3

ASPUSHBUT

AS3HEATCOOL-1

Service screen button.

Heat exchanger.

4

Security Door Locks. “Security

Locks” on page 35

Table 11: Auto Sentry CPT Interior Base

Auto Sentry® CPT Installation Guide 38 Parts Identification

Base of Auto Sentry CPT

Figure 22. Base of Auto Sentry CPT without bill dispenser

Auto Sentry® CPT Installation Guide 39 Parts Identification

Figure 23. Base with Gen Mega Bill Dispenser

ICS Part Number Description

1

2

PWRSUP24V

AS2CBL61

Power Supply for the Heat Exchangers.

24 Volt (Low Voltage) power cable for the heat exchangers.

3 BDGENMEGADUAL Gen Mega Bill Dispenser Single Only.

Table 12: Base of Auto Sentry® CPT with Bill Dispenser Tray

Auto Sentry® CPT Installation Guide 40 Parts Identification

Figure 24. Gen Mega Single Bill Dispenser Cable Bracket

Auto Sentry® CPT Installation Guide 41 Parts Identification

Plastic Panel Identification

The Auto Sentry® CPT includes plastic panels. The following drawings identify the part numbers for each panel.

Front View

Figure 25. Front View

ICS Part Number

1 AS3FP

2 DECALASCUSTOM

Table 13: Front View

Description

Front panel.

Decals for payment area.

Auto Sentry® CPT Installation Guide 42 Parts Identification

Index

A

AC power terminations

24

Amperage 18

AS2BILLDISPFLIP

28

AS2CBL61

40

AS2CHAIN

31

AS2COINACC 28, 30

AS2COINFLIP

28

AS2PWRC 30

AS2TERMB 30

AS2TERMBLOCKGND

30

AS2TERMBLOCKW

30

AS2TERMBRK10 30

AS2TERMBRK6

30

AS3FP

42

AS3HEATCOOL

38

ASBILLAC24V 28, 30

ASDRKEY 34

ASDRLOCK

34

ASEMIFILTER 30

ASPRHEC

28, 31

ASPSSWITCH 30

ASPUSHBUT 30

ASSPEAKER

28, 31

B

Base placement

13

BREAKER5AMP2P

30

C

Cleaning 10

Codes 10

COM cable termination diagram

26

Communications wiring 25

installation requirements

25

Conduit sizing

20

D

Dimensions

17

Door swing clearance 15, 17

E

Electronics industrial association

25

F

Frequency

18

G

Gate, auto sentry control box

26

Grounding

19

H

H/CCONTROLBD

30

I

IPX0 rating

18

L

Location

11

Low voltage wire schedule

25

O

Operating temperature

11, 18

P

Parts identification 27

rear door components 32

side chamber, empty

35

upper right chamber with tray

removed 32

upper-left chamber 29

Plastic panel identification

42

Power requirements

17

R

Related documents

9

S

Server area detail

11

Site layout

11

Auto Sentry® CPT Installation Guide 43 Index

Supply voltage

18

T

Torque specifications 17

Training 10

W

Warning symbol

10

Warranty voiding

19

Wire gauge

20

Wiring

communications

25

guidelines

17 guidelines for conduit

17

system

21

Auto Sentry® CPT Installation Guide 44 Index

Document Change History

Table 1: Document Change History

Document

Version

Date

1.0

2/5/2018

Contributor Initials Description

WS, KK, KK, BM, TR First release in US. UK documentation was released first.

45