Hiten 5H Operation Manual

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VERTICAL TURRET MILLING MACHINE
OPERATION MANUAL
Model:
2H
4H
5H
The machine has been inspected and found to be up to the
standard ,then approved for ex‐factory.
No.
G1
G2
G3
G4
Inspection item
a)in the cross
and vertical
Straightness
of
knee surface(YZ)
vertical
b)in
a
movement (W longitudinal
axis)
and vertical
surface(ZX)
Right and left
Squareness of direction
upper surface
of table to Forward and
knee
backward
movement
direction
Squareness of
vertical
movement of
the
spindle
head
with
table surface
figure
tolerance
Within 0.025 at
300
arbitrary
length
measurement
Per/0.025/300
0.025/300
Right and left
direction
Per 0.020/125
Forward and
backward
direction
0.020/125
Flatness of work table
0.040 in 1000
length, for each
additional 1000
length
of
working table,
tolerance values
increased
by
0.005
Parallelism of right and left
movement of table to its
upper surface
G5
Parallelism of forward and
backward movement of table
to its upper surface
0.02/300
0.04
max.
measured
G6
Run out of spindle
At fixed end
of test bar
G7
G8
Main spindle
taper
hole
run‐out
At point 300
Right and left
Squareness of direction
upper surface
of table to
Forward and
centre line of
backward
spindle
direction
a)0.01
b)0.01
0.01
0.02
Per 0.025/300
0.025/300
G9
Straightness of table central or
benchmark T slot
In
any
500
measuring
length
is
0.010,the
maximum
tolerance 0.030
G10
Parallelism of right and left
movement of table to side of
middle T slot of table
0.015/300
max.0.04
G11
Squareness of forward and
backward movement of table
to side of middle T slot of
table
Per 300 0.02
G12
Parallelism of forward and
backward
movement
of
overarm with table surface
0.035/300
G13
Parallelism of left and right
movement of swivel turret
with table surface
0.035
SKU
HT-2H001
HT-4H002
HT-5H003
Operation Info
Max. Drilling Capacity (steel)
1-1/4"
1-1/4"
1-1/4"
Max. Drilling Capacity (lron)
1-1/2"
1-1/2"
1-1/2"
Max. End Milling Capacity
1"
1"
1"
Max. Face Milling Capacity
3"
3"
3"
17-29/32"
21-27/32"
21-27/32"
Max. Distance Spindle to Table
15-3/4"
18-7/8"
21-21/32"
Longitudinal Table Travel (X-Axis)
23-5/8"
29-15/16
33-7/8"
Cross Table Travel (Y-Axis)
12-19/32"
15-3/4"
15-3/4"
Knee Table Travel (Z-Axis)
15-3/4"
15-3/4"
17-23/32"
11-13/16"
15-3/4"
15-3/4"
Spindle Travel
5"
5"
5"
Head Swivel (Left / Right)
90°
90°
90°
Head Tilt (Front / Back)
45°
45°
45°
Turret or Column Swivel
360°
360°
360°
Max. Distance Spindle to Column
Ram Travel
Spindle Info
Spindle Taper
R8
R8
R8
Number of Spindle Speeds
16
16
16
Spindle Speeds
80 - 5440 RPM
80 - 5440 RPM
80 - 5440 RPM
Quill Auto. Feed
0.0015, 0.003,
0.006 in./rev.
0.0015, 0.003,
0.006 in./rev.
0.0015, 0.003,
0.006 in./rev.
9" × 42"
10" × 50"
10" × 54"
3 @ 2½ centers,
5/8" wide
3, @ 2½ centers,
5/8" wide
3, @ 2½ centers,
5/8" wide
X/Y-Axis Travel per Handwheel Revolution
0.2"
0.2"
0.2"
Z-Axis Travel per Handwheel Revolution
0.1"
0.1"
0.1"
Three-phase
220V 60 Hz
Three-phase
220V 60 Hz
Three-phase
220V 60 Hz
Amps
10A
10A
10A
Horsepower
3 HP
3 HP
3 HP
56.3" x 56.3" x
78.7"
64.2" x 61" x
82.7"
67" x 63" x 86.6"
Net Weight
1984.5 lbs
2469.6 lbs
2822.4 lbs
Shipping Weight
2160.9 lbs
2668.05 lbs
3042.9 lbs
Table Info
Table size
T-Slots
Electrical
Power Requirement
Shipping
Packing Size (L x W x H)
CONTENTS
CHAPTER 1. SAFETY INFORMATION
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1‐1 IMPORTANT SAFETY INFORMATION ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐1
1‐2 SAFETY RULES DURING AND /OR BEFORE OPERATION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐2
1‐3 SAFETY DURING ELECTRICAL CONNECTION OR DIS CONNECTION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐3
1‐4 DESCRIPTION FOR THE SAFETY FUNCTION OF THIS MACHINE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐3
1‐5 SAFETY INSPECTION ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐4
CHAPTER 2. INSTALLATION
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2‐1 SAFETY PRECAUTIONS‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐5
2‐2 INSTALLATION/CLEANING‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐6
2‐3 MACHINE DIMENSION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐7
2‐4 FOUNDATION PLAN‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐8
2‐5 POWER SUPPLY‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐9
2‐6 INITIAL SETTING‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐10
CHAPTER 3. OPERATION
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3‐1 SWIVEL TURRET ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐11
3‐2 MOVE RAM SLIDE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐11
3‐3 CLAMPING TABLE,SADDLE AND KNEE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐12
3‐4 MAIN PART OF MILLING HEAD(WITH STEP PULLEY CONTROLLED)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐13
3‐5 MAIN PART OF MILLING HEAD(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐14
3‐6 MAIN PART OF MILLING HEAD(WITHIN INVERTER CONTROLLED
VARIABLE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐15
■ 3‐7 SPINDLE SPEED(WITH STEP PULLEY CONTROLLER)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐16
■ 3‐8 SPINDLE SPEED(WITH VARIABLE SPEED MOTOR &INVERTER CONTROLLERD
VARIAVLE ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐17
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3‐9 FINE HEAD FEED‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐18
3‐10 AUTOMATION FEED‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐18
3‐11 SPINDLE SPEED SELECTION(WITH STEP PULLEY CONTROLLED)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐19
3‐12 SPINDLE SPEED SELECTION(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐20
3‐13 SWING MILLING HEAD FORWARD &BACKWARD‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐21
3‐14 SWING MILLING HEAD LEAF‐SIDE &RIGHT‐SID‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐22
CHAPTER 4. MAINTENANCE
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4‐1 MILLING HEAD LUBRICATION SYSTEM‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐23
4‐2 AXIAL LUBRICATION SYSTEM X/Y /Z‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐24
4‐3 LUBRICATION SYSTEM‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐25
4‐4 GIB ADJUSTMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐26
4‐5 BACKLASH ADJUSTMENT(X AXIS)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐27
4‐6 BACKLASH ADJUSTMENT(Y XIS)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐28
4‐7 CLOCK SPRING REPLACEMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐29
4‐8 COLLET ALIGNING SCREW REPLACEMENT(R8)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐30
4‐9 ADJUSTING SPINDLE BEARING AND REPLACE BEARING(NT30#)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐31
4‐10 REMOVE MOTOR‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐32
4‐11 DRIVING EELT REPLACEMENT (WITH STEP PULLEY CONTROLLED)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐33
4‐12 BRAKE DRUM&TIMING BELT REPLACEMENT(WITH STEP PULLEY CONTROLLED)‐‐‐33
4‐13 DRIVING BELT REPLACEMENT(WITH STEP VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐34
4‐14 DRIVING BELT REPLACEMENT(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐35
4‐15 BRAKE DRUM REPLACEMENT(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐35
4‐16 FEED TRIP ADJUSTMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐36
CHAPTER 5. PARTS LIST
■ 5‐1 HEAD TOP HOUSING ASSEMBLY STEP PULLEY/A001~A087‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐38
■ 5‐2 HEAD TOP HOUSING ASSEMBLY FOR VARIABLE SPEED /VS001~VS155‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐42
■ 5‐3 HEAD TOP HOUSING ASSEMBLY FOR INVERTER CONTROLLED VARIABLE SPEED/EVS1
~EVS103‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐48
■ 5‐4 MACHINE HEAD ASSEMBLY/B001~B192‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐52
■ 5‐5 X.Y AXIS LEADSCREW ASSEMBLY/D001~D028‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐59
■ 5‐6 BASIC MACHINE ASSEMBLY/2C001~2C133‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐61
CHAPTER 6. ELECTRICAL DIAGRAM‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐66
**INTRODUCTION**
THIS MANUAL HAS BEEN CAREFULLY PREPARED, PLEASE STUDY IT
THOROUGHLY BEFORE TRYING TO OPERATE THE MACHINE.
**A FEW MINUTES GIVEN TO READING THIS MANUAL
CAREFULLY,COULD ENSURE YOU ACHIEVE MAXIMUM PERFORMANCE
FROM THE MACHINE&REDUCE THE RISK OF INJURY TO THE OPERATOR
OR DAMAGE TO THE MACHINE OR WORKPIECE.
EVERY EFFORT HAS BEEN MADE DURING CONSTRUCTION&TESTING TO
ENSURE THIS MACHINE MEETS INTERNATIONAL QUALITY &
PERFORMANCE REQUIREMENTS. WE WISH IT SERVES YOU WELL.
CHAPTER 1. SAFETY INFORMATION
1‐1 IMPORTANT SAFETY INFORMATION:
A. Application of the milling machine
The milling machine is designed and constructed for the cutting of metal and
similar materials.
The machine is along with all the necessary safety requirements. Only fully
trained &fully qualified operators should be allowed to operate this machine.
B. Prohibition:
‐Untrained operators are prohibited from using this machine.
‐Modifications that change the function or specification of this machine is
prohibited.
‐Operation of this machine before reading through this instruction manual, is
prohibited.
C. Airborne noise level:
‐The airborne noise level during operation is about 70~75Db (A).
D. lighting:
‐Appropriate lighting must be provided, according to local regulation.
‐Minimum lighting for this machine is 300 LUX, if there are no any local other
local regulations.
E. Environment:
1. Ambient air temperature :+41℉~+131℉ in free air, and the average ambient
air temperature over a period of 24 hours shall not exceed +122℉
2. Humidity : 30%~95%.
3. Altitude :up to 1000m above mean see level.
4. Transportation & storage condition: ‐77℉~+131℉, and for short periods not
exceeding 24 hours up to +158℉
1
1‐2 SAFETY RULES DURING AND/OR BEFORE OPERATION
A. Be sure the instruction manual are fully understood.
B. Use safety protective equipment such as safety shoes, goggles, clothes, etc.
C. Work table near the machine must be strong enough to prevent accidents and be
sure articles will never slip off the table surface to interfere with the act of
machining.
D. Tools and any unnecessary items are not allowed to be placed on the machine
table, moving parts, or similar locations.
E. Before operating switches, always check if the switches are the right ones and
never touch a switch accidentally or it may cause malfunctions or danger.
F. Do not operate switches with gloves on. This could cause malfunctions or even
danger.
G. Do not touch switches with wet hands, an electric shock could occur.
H. Warm up the machine before use, especially the spindle and feeding axes by
running them for 10 to 20 minutes. It is very important for maintaining machine
accuracy.
I. If job is to be done by two or more operators, the function of each must be well
known, what action will be done and what danger may occur, before the next
step is taken.
J. Tools should conform to the machine‘s specifications, such as dimensions, weight
and types.
K. Grip workpieces securely to minimize movement or vibration between workpiece
and cutting tool or it may injure personnel, or damage the machine or workpiece.
L. Never touch tool nose and cutting chips with bare hands.
M. Never try to touch a turning workpiece or spindle in any way.
N. Stop the machine before replacing a workpiece and provide plenty of distance
between workpiece and tool to avoid impact between workpiece and tool during
the changeover.
O. In the event of power failure, turn off the main circuit breaker immediately.
P. After power failure or an emergency stop, it is necessary to return to reference
point of the three axes.
Q. Do not change electrical settings unless necessary. If such changes are
unavoidable, record the original values so that they can be returned to their
original settings if needed.
R. Before replacing a fuse or electric part, turn off the machine and keep a record of
them, for future reference.
S. If unspecified lubricant is used, it may result in malfunctions or damage to the
machine.
T. Limit switches, proximity switches, interlock mechanisms including functional
parts and other safety devices should not be removed or modified.
U. Dispose of filter material and possible working fluid according to the local
regulation.
V. Please keep the instruction manual near the machine or in a position easy to be
2
reached by the operator, and keep them for available & in good condition for use.
W. Please always quote the machine model and serial number in order for us to deal
with any request, as quickly as possible.
X. The machine surface is smeared with anti‐rust protection when delivered. It
should be carefully cleaned & then smeared with protection oil.
1‐3 SAFETY DURING ELECTRICAL CONNECTION OR DISCONNECTION
A. Electrical connection:
1. A cable with three wires is supplied to connect your machine into 3 phase
power supply.
2. The exact power source voltage, frequency, and number of phase shall be
checked according to the installation diagram and circuit diagram.
3. The correct directions of spindle should be checked after connecting.
B. Electrical disconnection:
1. The disconnection is carried out by hand‐operated disconnecting device,
which is on the door of control box as an option or connected before the
power source.
2. Be sure to disconnect this machine from power source, when you want to
stop the job for maintenance or adjustment.
C. Grounding:
The grounding of this model is carried out by connecting the yellow/green
terminal of supply cable to the grounding terminal of power source. Be sure to
ground your machine before connecting machine to power source in any situation.
WARNING!
DO NOT DISCONNECT GROUNDING TERMINAL BEFORE DISCONNECTING POWER
SOURCE
D. Where a portion of the machine and its associated equipment is changed or
modified, must be approved by the manufacturer first, and following retest shall
be carried out in accordance with the clauses of en60204‐1,1992 edition:
‐Continuity of the protective bonding circuit. (SUBCLAUSE 20.2)
‐Insulation resistance tests. (SUBCLAUSE 20.3)
‐Voltage tests. (SUBCLAUSE 20.4)
‐Functional tests.
1‐4 DESCRIPTION FOR THE SAFETY FUNCTION OF THIS MACHINE
The following safety functions are equipped with this machine be sure to check and
ensure the correct function before you start to operate your machine:
A: The hand‐operated power disconnection device:
It is constructed to disconnect machine from power source when the operator intend
to stop operation for maintenance, repair, and/or while the end of work. The
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correction is that the door of control cabinet could be open only when this switch of
this device is switched off, and after this device is switched off, it is possible to be
locked with some appropriate locking .as soon as this device is switched off, no any
operation is possible and there would be no any electricity on the control circuit
except the wring before this device.
B. The emergency stop device:
It is constructed to stop machine as fast as possible while in emergency situation. as
soon as this device is actuated, any movement will be stopped in a short time .after
the actuation of emergency button, the further operation is possible only when this
button is disengaged and the restart key is actuated. Be sure to check that machine
action will stop immediately after this button is pushed and will not cause any action
when this button is disengaged.
1‐5 SAFETY INSPECTION
To ensure safety, it is necessary to do the following inspections for this machine after
installation.
A. Check if the transportation procedure has influenced the accuracy and functions
of the machine.
B. Check if the foundation of the machine is appropriate.
C. Check if the factory has the correct thunder‐preventing system under 25. The
machine’s power switch should also have earth wiring connected.
D. Use the multitester to check if the three‐phase voltage is stable and phases are in
order.
E. Check if spindle rotation is normal
F. Check if the control panel function and push button are functioning (including
indicator lamp, load and rpm meter).
G. Check emergency stop function
H. Check if safety protection accessories are functioning well.
I. Check if other accessories, including hydraulic and pneumatic ones, are
connected well (including transformer etc.).
J. Check if the oil amount indicator and the air pressure indicator are normal.
K. Make sure no obstacle is around machine and control system.
L. Make sure no personnel is in dangerous area.
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CHAPTER 2. INSTALLATION
2‐1 SAFETY PRECAUTIONS
1. Be sure the instruction manual is fully understood. Must follow instruction
manual to operate machine carefully.
2. The operator without training or being authorized is prohibited to operate this
machine.
3. Set all covers in position before operation.
4. Use safety protective equipment such as safety shoes, goggles, clothes, etc. and
do not wear gloves or ornaments.
5. Must not touch running cutters.
6. Never try to touch workpiece or clean chips while cutters is running.
7. Keep head & hands clear from running machine parts.
8. Turn power off before maintenance.
5
2‐2 INSTALLATION
METHOD 1
Insert 3/4” (whitworth) eye
bolt into hole. Ensure bolt is
fully secured before lifting.
It is advisable to swivel head
before lifting machine.
METHOD 2
Use rope sling as illustrated .
Insert parts of soft cloth
Between rope and machine.
It is advisable to lift the head
before lifting the machine.
CLEANING
1. Remove rust preventative before
moving any slide ways.
2. The coating is best removed by
Using paraffin applied with clean
rags.
3. When the coating has become
Soft, remove with clean rags.
4. Oil or grease all lubrication points.
6
2‐3 MACHINE DIMENSION
Unit: mm
Model Specifications
A
B
C
D
E
F
G
H
Overall height
Overall depth
Overall width
Min .distance
Max. distance
Min. distance
Max. distance
Min. distance
Max. distance
Min. distance
Max. distance
Min. distance
Max. distance
2H (X6323)
4H 5H (X6325)
2006 (79”)
1600 (63”)
2156 (85”)
42
405 (16”)
0
305 (12”)
170 (6‐3/4”)
482 (19”)
228 (9”)
532 (21”)
863 (34”)
1270 (50”)
2235 (88”)
2156 (85”)
2540 (100”)
0
405(18”)
0
456(18”)
140 (5‐1/2”)
609 (24”)
254 (10”)
710 (28”)
965 (38”)
1370 (54”)
7
5H (X6330)
5H (X6333)
2130 (84”)
2180 (86”)
2057(81”)
2235 (88”)
2970 (117”)
0
430 (18‐1/2”)
0
560 (22”)
108 (4‐1/4”)
760 (29‐7/8”)
285 (11‐1/4”)
895 (35‐1/4”)
965 (38”)
1370 (54”)
2‐4 FOUNDATION PLAN
Unit : mm
DIMENSION
MODEL
2H (X6323 series)
4H 5H (X6325 series)
5H (X6330 series)
L
A
B
1500
1500
1570
740
889
960
520
540
540
8
2‐5 POWER SUPPLY
A). Machine supplied with electrical box
1.
2.
Check and confirm correct voltage from factory power source.
Turn machine main power switch “OFF”, connect machine main power cable
and ground wire to factory power source.
3.
Power “ON” machine and check motor rotation direction, if it rotates reverse,
switch main power 2 cables connection to correct it.
B). Machine supplied without control panel
1.
2.
Check the motor voltages against supply.
Turn power ”OFF”, connect main power and ground wire, then machine is
ready.
3.
Power “ON” machine and check motor rotation direction, if it rotates reverse,
switch main power 2 cables connection to correct it.
9
2‐6 INITIAL SETTING
1.
If the machine was delivered in a crate, the slide way handles have been
taken off. These should be re‐fitted.
2.
The machine head was turned down for shipping purpose, machine head
must be turned up before positioning.
How to turn machine head up:
1) Loosen
E
○
hexagon nut a little bit, and turn machine head.
2) One person hold machine head, and the other person turn○
F hexagon
screw to turn machine head up.
3.
To set milling head square to table(for horizontal plane):
1) An indicator mounted in a spindle nose travelling in a 115MM(4.5”)90°
radus,then tighten ○
G lock handle.
2) Loosen
E
○
hexagon nut (4 PCS.),turn
F
○
hexagon screw, then adjust the
point c&d.
4.
To set milling head square to the table(for cross plane):
1) An indicator mounted in a spindle nose travelling in a 115MM(4.5”) 90°
radius,then tighten ○
G lock handle.
2) Loosen ○
H adaptor locking bolts (3PCS.), turn
I
○
vertical adjusting worm
shaft, then adjust the point A&B.
NOTICE: X/Y/Z AXIS ARE LOCKED SEPARATELY, PLEASE LOOSEN RESPECTIVE LOCKING
LEVER.
10
CHAPTER 3. OPERATION
3‐1 SWIVEL TURRET
1.
2.
3.
Use spanner to loosen the 4 bolts.
Index to the required setting.
Tighten the 4 bolts.
3‐2 MOVE RAM SLIDE
1.
2.
Use spanner to loosen the 2 bolts.
Turn the handle to move the slide
to the desired position.
3.
Lock and tighten the 2 bolts.
11
3‐3 CLAMPING TABLE, SADDLE AND KNEE
1.
When milling with longitudinal
Table feed only, it is advisable to
clamp the knee to the column and
the saddle to the knee to
add rigidity to these
members and provide for
heavier cuts with a minimum
of vibration. The saddle
locking lever is located on
the left‐hand side of saddle.
2.
The table clamp lever is
located on front of saddle
and should always be
clamped when longitudinal
movement is not required.
3.
The knee clamping lever
is at the left side of the knee and
should be drawn upward to clamp
and will not lock the knee completely.
Leave clamped at all times unless using
knee in operation.
12
3‐4 MAIN PART OF MILLING HEAD(WITH STEP PULLEY CONTROLLED)
13
3‐5 MAIN PART OF MILLING HEAD(WITH VARIABLE SPEEDMOTOR)
14
3‐6 MAIN PART OF MILLING HEAD(WITH INVERTER CONTROLLED
VARIABLE SPEED)
15
3‐7 SPINDLE SPEED (WITH STEP PULLEY CONTROLLED)
■STEP PULLY CONTROLLED (8 SPEEDS)
HIGH
50HZ
60HZ
LOW
50HZ
60HZ
1
2330
540
1
270
325
2
1550
360
2
180
215
3
975
220
3
110
135
4
590
130
4
65
80
■STEP PULLY CONTROLLED (16 SPEEDS)
50HZ
MOTOR HIGH 2P
MOTOR LOW 4P
HIGH SPEED
LOW SPEED
HIGH SPEED
LOW SPEED
1
4660
540
2330
270
2
3100
360
1550
180
3
1950
220
975
110
4
1180
130
590
65
60HZ
MOTOR HIGH 2P
MOTOR LOW 4P
HIGH SPEED
LOW SPEED
HIGH SPEED
LOW SPEED
1
5440
650
2800
325
2
3720
430
1860
215
3
2340
270
1170
135
4
1420
160
710
80
***STOP MOTOR BEFORE CHANGING SPEED
16
3‐8 SPINDLE SPEED (WITH VARIABLE SPEED MOTOR & INVERTER
CONTROLLED VARIABLE)
■VARIBLE SPEED MOTOR
HZ
HIGH SPEED
LOW SPEED
1
470~3550
50~410
2
550~4300
60~500
***CHANGING SPEED WHILE MOTOR IS RUNNING
■INVERTER CONTROLLED VARIABLE
HZ
HIGH SPINDLE
RANGE r.p.m
LOW SPINDLE
RANGE r.p.m
HZ
HIGH SPINDLE
RANGE r.p.m
LOW SPINDLE
RANGE r.p.m
20
575
65
70
2005
230
25
715
82
80
2290
260
30
860
98
100
2865
330
35
1000
115
120
3440
392
40
1145
130
140
4010
460
50
1430
165
160
4580
520
60
1720
196
175
5000
575
17
3‐9 FIND HEAD FEED
1.
2.
3.
4.
Disengage auto quill feed “A”.
Locate “C” in mid (neutral) position.
Engage feed trip lever “B”.
The quill is now under hand wheel control.
3‐10 AUTOMATIC FEED
Maximum loading 9.5mm (3/8”) diameter drill in steel.
1.
Ensure quill lock ‘D’ is off.
2.
Set micrometer dial E’ ,to required depth.
3.
When motor has stopped, engage auto quill feed A’.
4.
Select feed rate ‘F’ & feed direction ‘C’.
5.
Engage feed trip lever ‘B’.
6.
Feed will automatically trip out within +/‐0.25mm (0.005”) of required depth.
7.
Press hand feed to dead stop for repeating accuracy of +/‐0.025mm (0.001”).
***NOTE : DO NOT ENGAGE QUILL FEED ‘A’ OVER 3000 R.P.M.
18
3‐11 SPINDLE FEED SELECTION (WITH STEP PULLEY CONTROLLED)
CHANGE SPEED
1.
2.
Isolate machine ‘A’.
Select high/low speed
‘B’ as required.
3.
Release the handle ‘C’.
4.
Position belt ‘D’ on
appropriate pulleys.
5.
Slide motor to the rear
to tension vee belt, then
tighten the handle ‘C’.
19
3‐12 SPINDLE FEED SELECTION (WITH VARIABLE SPEED MOTOR)
A.
B.
CHANGE SPEED WHEEL
1. Do not turn ‘A’ when
Spindle stopped.
2. Turn wheel ‘A’ to choose speed.
CHANGE HANDLE
1)
CHANGE SPEED FROM HIGH
SPEED TO LOW SPEED
1. Turn off motor.
2. Moving handle ‘C’ through
Neutral to low speed.
3. Turn on the motor.
2)
CHANGE SPEED FROM LOW
SPEED TO HIGH SPEED
1. Turn off motor.
2. Moving handle ‘C’ through
Neutral to high speed.
3. Turning spindle to match
clutch.
4. Turn on the motor.
20
3‐13 SWING MILLING HEAD FORWARD & BACKWARD
1. Loosen “B” adaptor locking bolt (3 pieces), but do not loosen them too much or
remove them away from machine.
2. Turn slowly “C” vertical adjusting worm shaft to swing milling head to your
required angle. While swinging milling head, use your hand(s) to support it from
falling, after milling head at position, lock “B” adaptor locking bolt (3 pieces) tightly.
3. Loosen “B” adaptor locking bolt (3 pieces), then turn “C” vertical adjusting worm
shaft to return milling head back to original position. While turning milling head, use
your hand(s) to push it upwards.
21
3‐14 SWING MILLING HEAD LEFT‐SIDE & RIGHT‐SIDE
1. Loosen “B” tee bolt (4 pieces), but do not loosen them too much or remove them
away from machine.
2. Turn slowly “C” adjusting worm shaft to swing milling head to your required angle.
While swinging milling head, use your hands to support it form falling. After milling
head at position, lock “B” tee bolt (4 pieces) tightly.
3. Loosen “B” tee bolt (4 pieces), then turn “C” adjusting worm shaft to return milling
head back to original position. While turning milling head, use your hands to push it
upwards.
22
CHAPTER 4. MAINTENANCE
4‐1 MILLING HEAD LUBRICATION SYSTEM
FREQUENCY
LUBRICATE
LUBRICANT
QUANTITY
LUB.AT
TWICE WEEKLY
CAP RING
VACTRA HEAVY
MEDIUM
5 DROPS
1
TWICE DAILY
SPINDLE GEAR
GREASE
TOP‐UP
2
VACTRA HEAVY
5 DROPS
MEDIUM
**NOTE: FAILURE TO LUBRICATE “QUILL” AT 3 CAN RESULT IN TIGHT QUILLS
TWICE DAILY
QUILL
23
3
4‐2 AXIAL LUBRICATION SYSTEM
REGULAR LUBRICATION
1. Please use lubrication slide way oil NO. 68 (for example: oil Mobil No.2)
2. Please push lube system at least one time every day.
24
4‐3 LUBRICATION SYSTEM
25
4‐4 GIB ADJUSTMENT
A. TABLE SADDLE WAYS
1. Remove all swarf from area.
2. Loosen right table gib screw and turn left table
gib screwclock wise until slight drag is felt.
B. SADDLE KNEE WAYS
1.Remove all swarf from area.
2. Remove cover.
3. Loosen back saddle gib screw and turn front
saddle gib screw,
clock wise until slight drag is felt.
4. Replace the wiper.
C. KNEE COLUMN WAYS
1. Remove all swarf from area.
2. Remove cover.
3. Loosen bottom knee gib screw and turn top
knee gib screwclock wise until slight drag is
felt.
4. Replace the wiper.
26
4‐5 BACKLASH ADJUSTMENT (X AXIS)
TABLE SCREW ASSEMBLY
1. Move the table to the left
2. Loosen 2 PCS lock screw “A”
3. Tighten nut “B” (clockwise)
4. Then tighten 2 PCS lock screw “A”
**NOTE: THE BACKLASH ADJUSTMENT DOSE NOT APPLY, IF MACHINE IS EQUIPPED
WITH X AXIS BALL SCREW.
27
4‐6 BACKLASH ADJUSTMENT (Y AXIS)
CROSS SCREW ASSEMBLY
1. Move the saddle to the middle position.
2. Loosen 2 PCS lock screw “D”.
3. Tighten nut “C” (counter‐clockwise)
4. Then tighten 2 PCS lock screw “D”.
28
4‐7 CLOCK SPRING REPLACEMENT
1. With quill at top of movement, apply quill lock “G” lock handle.
2. Remove “A” set screw, hub “B” pinion shaft hub sleeve.
3. Remove “D” round head Allen screw (2 PCS), rotate “E” spring cover counter
clock‐wise, to release spring tension, be sure to turn the cover slowly and gently.
4. Remove end of “H” clock spring from the peg on “F” spring pin.
5. Remove “H” clock spring (beware of the spring tension, so you can avoid being
hurt), and refit a new good “H” clock spring.
6. Refit spring in reverse order, test spring reverse tension, adjust “H” clock spring
tension as required, as follows:
Remove the first screw “D” round head Allen screw, insert a pin, then remove the
second “D” round head Allen screw, adjust angle of “E” spring cover as required,
tighten the tension clockwise, release the tension counter‐clockwise.
29
4‐8 collet aligning screw replacement (R8)
1. Remove set screw “A”.
2. Unscrew nose cap “B” (left hand
thread & beware that the
spindle goes down)
3. Remove lock screw “C” & collet
aligning screw.
4. Aim the slot of R8 collet at screw
“D” adjust screw “D” to the proper
position (do not overtighten grip on
the collet)
5. Replace lock screw “C”.
6. Replace and lock nose cap “B”
properly (do not lock tight, or
this will cause quill distortion).
7. Replace and lock set screw “A”
properly (do not lock tight, or
this will cause quill distortion).
8. Check if there is a gap between
nose cap “B” and quill, if there is
no gap, remove nose cap “B”,
machining it until there is a gap.
30
4‐9 ADJUSTING SPINDLE BEARING AND REPLACE BEARING (NT30#)
1. Remove milling chuck and draw bar.
2. Take off set screw “A”.
3. Loosen adjusting nut “B” (left‐hand
thread) until disengaged from quill, and hold
spindle which will not falls off.
4. Remove whole set spindle, then pull open circlip
“D” and adjusting nut “C” until bushing “E” to tighten
to death.
5. Replace spindle, tighten adjusting nut “B” to death,
check there is a gap “F” about 0.5‐1MM between
nut and quill, if there is not, take off nut and
machining it use a scale to measure dimension
before assembly.
6. Fit set screw “A” re‐drill a hole and tighten it
properly (not too tight).
31
4‐10 REMOVE MOTOR
1. Adjust spindle speed to highest speed.
2. Turn off main power.
3. Remove 3 screw “A” & cover “B”.
4. Separate the connecting wire between forward/reverse switch and motor.
5. Remove the 4 locking nut “D”.
6. Remove the motor.
32
4‐11 DRIVING BELT REPLACEMENT (WITH STEP PULLEY CONTROLLED)
1. Isolate machine.
2. Remove draw bar “H”.
3. Remove motor “C”
4. Lower quill to full extension.
5. Remove screws “A” 3 PCS.
6. Remove bearing retainer “B”
7. Remove screw “D” 6 PCS.
8. Remove belt housing “E”.
9. Replace new driving belt.
4‐12 BRAKE DRUM & TIMING BELT REPLACEMENT (WITH STEP PULLEY
CONTROLLED)
1. Repeat sequence item 1 to 9.
(same as above)
2. Remove screws “J” 4 PCS.
3. Remove brake base “K”.
4. Replace brake drum or
timing belt.
33
4‐13 TIMING BELT REPLACEMENT (WITH VARIABLE SPEED MOTOR)
1. Remove the motor.
2. Remove draw bar “H” and
milling cutter.
3. Remove screws “A” 3 PCS
and bearing housing “B”.
4. Remove screws “E” 2 PCS
and the bushing “C”.
5. Remove screws “D” 6 PCS.
6. Remove the 2 screws which
are at the bottom of the 4 screws
of the speed change “F”.
7. Remove top housing “G” and
the speed change “F”.
8. Remove the 4 Allen head
screw “J”.
9. Remove brake base “K”.
10. Refit a new, good belt.
34
4‐14 DRIVING BELT REPLACEMENT (WITH VARIABLE SPEED MOTOR)
1. Item 1 to 7 same as above.
2. Replace a new/good belt.
4‐15 BRAKE DRUM REPLACEMENT
(WITH VARIABLE SPEED MOTOR)
1. Remove the motor.
2. Same as timing belt replacement
item 1 to 9.
3. Remove “E”, “F”, “G” (Aim at the slot
and re‐mark first).
4. Remove “H” circuit.
5. Remove clutch gear shaft “I”
from lower side.
6. Remove “J” circlip.
7. Remove “K” variable speed
pulley from upper side.
8. Remove “A” Allen head screw.
9. Remove “D” brake bearing base.
10. Refit a new/good brake shoe.
35
4‐16 FEED TRIP ADJUSTMENT
1. Release locknut “A”.
2. Engage trip handle “C”.
3. Adjust micrometer nut “E” against quill stop knob “B”.
4. Slowly turn adjusting screw “D” until cam rod “C” trips.
5. Then tighten hexagon nut “A”.
6. Engage cam rod “C”.
7. Fit hand wheel “F”, adjust quill stop knob “B” against micrometer nut “E”, check
that smart trip action is obtained.
36
CHAPTER 5. PARTS LIST
WHEN ORDERING REPLACEMENT PARTS, PLEASE QUOTE:
 THE MACHINE MODEL NUMBER
 THE MACHINE SERIAL NUMBER
 PARTS NUMBER
 DESCRIPTION
 QUANTITY
***PARTS OBTAINABLE IN INCH OR METRIC
37
5‐1 HEAD TOP HOUSING ASSEMBLY STEP PULLEY/ A001‐A087
38
PARTS
DESCRIPTION
SPEC
QTY
NO.
A‐001
DRAW BAR
R8/NT30/NT40
A‐002
WASHER
1
A‐003
UPPER BEARING LOCKNUT
1
A‐004
BEARING SLEEVE LOCHNUT
1
A‐005
BEARING
A‐006
INNER BEARING BUSHING
1
A‐007
OUTER BEARING BUSHING
1
A‐008
SPRING PLUNGER
4
A‐009
SPRING
4
A‐010
ALLEN HEAD SCREW
A‐011
SPINDLE PULLEY BEARING SLEEVE
A‐012
HEXAGON NUT
A‐014
SET SCREW
1
A‐015
SPRING
2
A‐016
ALLEN HEAD SCREW
A‐017
BRAKE LOCK STUD
1
A‐018
BRAKE LOCK
1
A‐019
SPINDLE PULLEY
1
A‐020
SPINDLE PULLEY HUB
1
A‐021
KEY
6*6*25
1
A‐022
V’ BELT
A‐34
1
A‐023
TIMING BELT
225L
A‐024
TIMING BELT PULLEY FLANGE
2
A‐025
TIMING BELT PULLEY
1
A‐026
HEXAGON NUT
5/16”
1
A‐027
FLAT HEAD SCREW
3/16”*3/8”
8
A‐028
HEXAGON NUT
5/18”‐18NF
1
A‐029
BLACK PLASTIC BALL
5/16”
2
A‐030
SPINDLE CLUTCH LEVER
1
A‐031
CAP RING
1
A‐032
SPINDLE CLUTCH CAM RING PIN
6207 ZZ
M3*8
2
2
1
5/16”
M3*10
39
1
1
4
1
2
A‐033
SNAP RING
E5
1
A‐034
BRAKE LOCK HANDLE
1
A‐035
BRAKE LOCK PIN
1
A‐036
WASHER
1
A‐037
OPERATION INSTRACTION PLATE
1
A‐038
SPEED PLATE
1
A‐039
HEXAGON NUT
3/8”‐24NF
2
A‐040
SPRING WASHER
3/8”
2
A‐041
MOTOR MOUNTING STUDS
2
A‐042
BELT HOUSING
1
A‐043
MOTOR LOCK NUT
2
A‐044
ROUND HEAD SET SCREW
A‐045
MOTOR LOCK NUT HANDLE
A‐046
ROUND HEAD SET SCREW
A‐047
SWITCH BASE
A‐048
KEY
A‐049
MOTOR PULLEY
1
A‐050
GEAR HOUSING COVER
1
A‐051
ALLEN HEAD SCREW
A‐052
INNER SWTICH BOX
1
A‐053
FORWORD/REVERSE SWITCH
1
A‐054
OUTER SWTICH BOX
1
A‐055
ROUND HEAD SET SCREW
5/32”*1/4”
A‐056
KEY
8*8*16
A‐057
GEAR HUB
1
A‐058
SPINDLE GEAR
1
A‐059
BEARING
A‐060
COUNTER SHAFT
A‐061
KEY
A‐062
COUNTER SHAFT GEAR
A‐063
GREASE NIPPLE
A‐064
LONG DOWEL PIN
1
A‐065
BACK GEAR SHIFTER FORK
1
M8*8
2
2
M6*16
2
1
7*7*30
1
M5*12
5
1
1
6203 ZZ
2
1
5*5*15
1
1/8”PT
40
1
1
A‐066
GEAR HOUSING
1
A‐067
WASHER
M8
1
A‐068
ALLEN HEAD SCREW
M8*25
1
A‐069
ALLEN HEAD SCREW
M6*20
6
A‐070
DISENGATE FEED INSTRUCTION PLATE
1
A‐071
BEARING
2
A‐072
CIRCLIP
R80
1
A‐073
CIRCLIP
AW08
1
A‐074
BEARING LOCKNUT
A‐075
HEXAGON NUT
A‐076
VERTICAL TEE BOLT
A‐077
COMPRESSION WASHER
A‐078
ECCENTRIC SHAFT
A‐079
LONG ROLL PIN
A‐080
BACK GEAR SHIFTER BUSHING
1
A‐081
SHIFT CRANK
1
A‐082
BLACK PLASTIC BALL
A‐083
GEAR SHIFT PLUNGER
1
A‐084
SPRING
1
A‐085
MOTOR
1
A‐086
HANDLE
2
A‐087
BLACK PLASTIC BALL
6208 2Z
1
7/16”
3
7/16”
3
1
3*20
41
3
1/4”
3/8”
1
3
2
42
PARTS NO.
DESCRIPTION
SPEC
Q’TY
VS‐001
BELT HOUSING ASSEMBLE
1
VS‐002
MOTOR MOUNTING PULLEY
1
VS‐003
SET SCREW
VS‐004
VARI SPEED BELT
VS‐005
LIVE MOTOR PULLEY
1
VS‐005‐1
BRONZE SLEEVE
1
VS‐008
SPEED CHANGE SPRING
1
VS‐009
SPRING BASE
1
VS‐010
CIRCLIP
VS‐011
MOTOR BASE
VS‐012
ALLEN HEAD SCREW
VS‐013
BEARING BLOCK
VS‐014
ALLEN HEAD SCREW
M6*25
3
VS‐015
BEARING
6007 2Z
1
VS‐016
SPEED CHANGE BOX
VS‐017
ALLEN HEAD SCREW
M6*30
4
VS‐018
SET SCREW
M6*6
1
VS‐019
BUSHING
VS‐020
SET SCREW
VS‐021
WORM
1
VS‐022
WORM GEAR
1
VS‐023
SPRING PIN
VS‐024
BRASS BUSHING
2
VS‐025
VARIABLE SPEED SHAFT
1
VS‐026
SPRING PIN
VS‐027
CHANGE SPEED GEAR HAND WHEEL
1
VS‐028
CHANGE SPEED GEAR HANDLE
1
VS‐029
WORM GEAR HOLDER
VS‐030
SPRING PIN
3*18
1
VS‐031
SPRING PIN
3*24
1
VS‐032
CHAIN
35#
1
VS‐033
BOLT
M8*8
1
900VC‐3830
1
S28
1
1
M6*16
3
1
1
1
3/16”*3/4”
1
5*10
2
3*12
1
1
1
43
VS‐034
BOLT BASE
1
VS‐035
SPEED CHANGE PLATE
1
VS‐036
SPEED CHANGE PLATE
1
VS‐037
PLATE COVER
2
VS‐038
ALLEN HEAD SCREW
VS‐039
CHANGE SPEED SCREW
VS‐041
WASHER
VS‐042
VARIABLE SPEED SHAFT BASE
VS‐043
BEARING
VS‐044
LIVE VARIABLE SPEED PULLEY
1
VS‐044‐1
HOUSING
1
VS‐045
VARIABLE SPEED PULLEY
1
VS‐046
BRAKE BEARING BASE
1
VS‐047
BRAKE DRUM
1
VS‐048
BRAKE DRUM LOCKNUT
1
VS‐049
SPRING
2
VS‐050
BRAKE BASE
1
VS‐051
ALLEN HEAD SCREW
VS‐052
BRAKE BUSHING
1
VS‐053
BRAKE SHAFT
1
VS‐054
BRAKE HANDLE BASE
1
VS‐055
BRAKE LOCK PIN
1
VS‐056
BRAKE HANDLE
1
VS‐057
BLACK PLASTIC BALL
VS‐058
BRAKE OPERATION AXLE
1
VS‐059
BRAKE BLOCK
2
VS‐060
CIRCLIP
VS‐061
HEXAGON NUT
VS‐062
TOOTHED PULLEY
VS‐063
TIMING BELT
VS‐064
BEARING HOUSING
VS‐065
BEARING
VS‐066
GEAR
M5*20
1 VS‐040
2
PIN 3/32”*1”
1
8
1
1
6012 2Z
M6*16
3/8”
1
4
1
E5
1
5/8”‐18NF*5/16”
1
1
225L
1
1
6203 2Z
2
1
44
VS‐067
GEAR SHAFT
1
VS‐068
KEY
5*5*15
1
VS‐069
KEY
5*5*18
1
VS‐070
CLUTCH GEAR SHAFT
VS‐071
KEY
8*8*16
1
VS‐072
KEY
8*8*12
1
VS‐073
CLUTCH GEAR SHAFT
1
VS‐074
GEAR SHEEL
1
VS‐075
QUILL
1
VS‐076
LOCK WASHER
1
VS‐077
BEARING
VS‐078
SPACER
1
VS‐079
OUTER BEARING SPACER HOUSING
1
VS‐080
CIRCLIP
VS‐081
CLUTCH GEAR SHAFT LOCKNUT
VS‐082
GEAR BOX BASE
1
VS‐084
SPRING
3
VS‐085
BOLT
3
VS‐086
ALLEN HEAD SCREW
VS‐087
CLUTCH RING CONTROL PLATE
VS‐088
PIN
VS‐089
HIGH/LOW SPEED PLATE
1
VS‐090
LOCATING PIN
1
VS‐091
SPRING
1
VS‐092
HANDLE BASE
1
VS‐093
ALLEN HEAD SCREW
VS‐094
CLUTCH HANDLE
VS‐095
ALLEN HEAD SCREW
M6*16
2
VS‐096
SPRING WASHER
7/16”
3
VS‐097
HEXAGON NUT
7/16”
VS‐098
WASHER
3/16”
1
VS‐099
ROUND HEAD PHILIPS SCREW
3/16”*3/8”
1
VS‐100
SHAFT FERRULE
1
6908 2Z
2
R62
1
R40*P1.0
1
M8*25
6
1
3*18
M5*12
1
2
1
3
1
45
VS‐101
COVER
1
VS‐102
PIN
3
VS‐103
SPRING PIN
VS‐104
LOCK NUT
VS‐105
SPACER WASHER
VS‐106
DRAW BAR
VS‐107
WASHER
VS‐108
MOTOR
VS‐109
HEXAGON SCREW
3/8”*1”
4
VS‐110
SPRING WASHER
3/8”
4
VS‐111
ROUND HEAD PHILIPS SCREW
3/16”*3/8”
8
VS‐112
KEY
7*7*25
1
VS‐113
DRASS KEY
7*7*30
1
VS‐114
SET SCREW
M4*10
1
VS‐115
BEARING
6204 2Z
1
VS‐116
CIRCLIP
VS‐117
ALLEN HEAD SCREW
VS‐118
BEARING
VS‐119
CAP SCREW
1/8”*1/4”
VS‐120
HEXAGON SCREW
M6*25
VS‐121
CIRCLIP
VS‐122
HEXAGON NUT
VS‐123
WASHER
VS‐124
SET SCREW
M6*36
3
VS‐125
HEXAGON NUT
3/8”
1
VS‐126
SPRING WASHER
3/8”
1
VS‐127
SET SCREW
M4*6
1
VS‐128
CHAIN CIRCLIP
1
VS‐129
CIRCLIP COVER
1
VS‐130
CIRCLIP
1
VS‐131
PLASTIC HANDLE
VS‐132
NAME PLATE
VS‐133
SPEED PLATE
4*30
1
AW08
1
1
R8/NT30/NT40
1
R8/NT30/NT40
1
1
S40
M6*12,M6*16
1
2,1
6010 2Z
E5
3/8”
1
4
1
1
1
1
1/ 4”
1
1
50~3550,60~4300
46
1
VS‐134
WASHER
5/16”
1
VS‐135
NUT
5/16”
1
VS‐136
SPEED PLATE
VS‐137
ROUND HEAD PHILIPS SCREW
M4*6
4
VS‐138
SPRING WASHER
5/8”
1
VS‐139
ALLEN HEAD SCREW
M5*20
3
VS‐140
SET SCREW
VS‐141
HIGH/LOW SPEED PLATE
1
VS‐142
QUILL FEED PLATE
1
VS‐143
NAME PLATE
1
VS‐144
ROUND HEAD PHILIPS SCRW
VS‐145
ROUND HEAD PHILIPS SCRW
VS‐146
SWITCH COVER
1
VS‐147
FORWARD/REVERSE SWITCH
1
VS‐148
SWITCH COVER
1
VS‐149
CIRCLIP
VS‐150
MICRO SWITCH COVER
VS‐151
MICRO SWITCH
VS‐152
ALLEN HEAD SCREW
VS‐153
HEXAGON NUT
VS‐154
VS‐155
1
1/4”
1
5/32”*1/4”
M6*1
S50
1
2
1
1
Z15G1704
1
M4*16
1
M4
2
ROUND HEAD PHILIPS SCRW
M4*25
2
ALLEN HEAD SCREW
M6*12
2
47
48
PARTS NO.
DESCRIPTION
SPEC
QTY
VS‐001
DRAW BAR
1
EVS‐002
WASHER
1
EVS‐003
PULLEY SHAFT
1
EVS‐004
KEY
EVS‐005
COLLAR
EVS‐006
TIMEING BELT
EVS‐007
KEY
EVS‐008
CLUTCH GEAR SHAFT
EVS‐009
LARGE DRIVE GEAR
1
EVS‐010
BEARING BUSHING
1
EVS‐011
COLLAR
1
EVS‐012
SPRING PLUNGER
3
EVS‐013
SPRING
3
EVS‐014
BEARING
EVS‐016
BEARING SAPCER HOUSING
EVS‐017
CIRCLIP
EVS‐018
SPACER WASHER
EVS‐019
SPRING WASHER
EVS‐020
LOCK NUT
1
EVS‐021
GEAR HOUSING
1
EVS‐022
ROUND HEAD ALLEN SCREW
EVS‐023
BOLT
EVS‐024
SPRING WASHER
7/16”
EVS‐025
HEXAGON NUT
7/16”
3
EVS‐026
QUILL FEED PLATE
A‐12
1
EVS‐027
HIGH/LOW SPEED PLATE
S‐5
1
EVS‐028
HEXAGON NUT
EVS‐029
SPRING WASHER
EVS‐030
TOOTTHED PULLEY
EVS‐031
ROUND HEAD ALLEN SCREW
EVS‐032
BEARING HOUSING
EVS‐033
BEARING
6*25L
1
Φ54*Φ48*6.5t
1
225L‐25W
1
8*12L
1
1
6908 ZZ
2
1
R62
1
1
M40
M8*20L
2
6
3
5/8”*18NF*23
5/8”
3
1
1
1
M5*16L
3
1
6203 ZZ
49
2
EVS‐034
GEAR SHAFT
1
EVS‐037
KEY
EVS‐040
CLUTCH RING CONTROL SHAFT
1
EVS‐041
HIGH/LOW SPEED PLATE
1
EVS‐042
POSITIONING PIN
1
EVS‐043
SPRING
1
EVS‐044
SPRING PIN
EVS‐045
5*15L
1
Φ3*18L
1
ROUND HEAD ALLEN SCREW
M6*12L
2
EVS‐046
ROUND HEAD ALLEN SCREW
M5*12L
2
EVS‐047
CHANGE GEAR HANDLE BLOCK
EVS‐048
CLUTCH HANDLE
EVS‐049
PLASTIC KNOB
EVS‐050
ROUND HEAD ALLEN SCREW
EVS‐051
TOP BEARING COVER
EVS‐052
BEARING
EVS‐053
BELT HOUSING
1
EVS‐054
NAME PLATE
1
EVS‐055
RIVET
EVS‐056
SPINDLE SPEED PLATE
EVS‐057
V’BELT
EVS‐058
LOCK NUT
1
EVS‐060
FRONT PULLEY
1
EVS‐061
BEARING RETAINER
1
EVS‐062
BRAKE BEARING HOUSING
1
EVS‐063
ROUND HEAD ALLEN SCREW
EVS‐064
BEARING
EVS‐065
BEARING RETAINER
EVS‐071
ROUND HEAD ALLEN SCREW
EVS‐072
BRAKE BASE
1
EVS‐088
SPINDLE MOTOR
1
EVS‐089
ALLEN HEAD SCREW
EVS‐090
WASHER
EVS‐091
ROUND HEAD ALLEN SCREW
1
1
1/4”
1
M6*20L
3
1
6007 ZZ
1
Φ2*6L
10
1
3V‐300
M6*12L
6010 ZZ
3
2
1
1
M6*16L
M10*40L
50
4
4
Φ10*Φ30*2t
4
M8*40L
2
EVS‐092
ADJUSTING BLOCK
1
EVS‐093
ALLEN HEAD SCREW
EVS‐094
HEXAGON NUT
M8
4
EVS‐095
SPRING WASHER
M8
2
EVS‐097
KEY
EVS‐098
MOTOR PULLEY
1
EVS‐099
SET RING
1
EVS‐100
ROUND HEAD ALLEN SCREW
EVS‐101
OIL CUP
EVS‐102
ROUND HEAD ALLEN SCREW
EVS‐103
COVER
M8*35L
10*8*40L
M5*20L
2
1
3
1/8”
1
3/16”*3/8”
8
2
51
52
PARTS NO.
DESCRIPTION
SPEC
QTY
B‐001
ALLEN HEAD SCREW
M5*10
1
B‐002
PINION WASHER
M5
1
B‐003
FEED BEVEL PINION
1
B‐004
FEED WORM GEAR SHAFT SLEEVE
1
B‐005
WORM CRADLE BUSHING
1
B‐006
SET SCREW
B‐007
WORM GEAR SAPCER
1
B‐008
FEED DRIVE WORM GEAR
1
B‐009
FEED DRIVE WORM GEAR
B‐010
KEY
B‐011
KEY
B‐012
ALLEN HEAD SCREW
B‐013
WASHER
B‐015
FEED REVERSE BEVEL GEAR
1
B‐016
FEED ENGAGE PIN
1
B‐017
WORM GEAR CRADLE
1
B‐018
ECCENTRIC SHAFT
1
B‐019
SHAFT SLEEVE
1
B‐020
GEAR SHAFT PLUNGER
2
B‐021
COMPRESSION SPRING
2
B‐022
ROLL PIN
B‐023
SHAFT CRANK
B‐024
BLACK PLASTIC BALL
1/4”
3
B‐025
ALLEN HEAD SCREW
M5*12
7
B‐027
CLUSTER GEAR SHAFT UPPER BEARING
1
B‐028
CLUSTER GEAR ASSEMBLY
1
B‐029
KEY
B‐031
CLUSTER GEAR SHAFT
B‐032
CIRCLIP
B‐033
BEVEL GEAR SHAFT
1
B‐034
BEVEL GEAR THRUST SPACER
1
B‐035
ALLEN HEAD SCREW
1/4”*1/4”
2
SHAFT
1
3*3*8
2
3*3*20
1
M8*12
1
M8
1
3*20
2
2
3*3*45
1
1
S16
M6*25
53
2
1
B‐036
FEED DRIVING GEAR
1
B‐037
STOP BLOCK
2
B‐038
ALLEN HEAD SCREW
2
B‐039
KEY
B‐040
FEED DRIVE GEAR
B‐041
BEARING
B‐042
BUSHING
1
B‐043
BOSTON WORM
1
B‐044
FEED WORM SHAFT BUSHING
1
B‐045
LONG SOCKET SET SCREW
M8*8
3
B‐046
SET SCREW
M6*8
3
B‐047
FEED WORM SHAFT THRUST WASHER
1
B‐049
FEED REVERSE BEVEL GEAR
2
B‐050
FEED REVERSE CLUTCH
1
B‐055
REVERSE CLUTCH ROD
1
B‐056
LONG ROLL PIN
B‐057
FEED WORM SHAFT
1
B‐058
FEED PLATE
1
B‐059
LONG PIN
B‐060
LONG PIN
B‐061
SET SCREW
M5*5
1
B‐062
KEY
3*3*15
1
B‐063
BACK GEAR SHAFT FORK
1
B‐064
CLUSTER GEAR SHAFT FORK
1
B‐066
CLUSTER GEAR OVER
1
B‐068
SPRING
1
B‐069
SCREW
1
B‐070
SPRING PIN
3*15
1
B‐071
HEXAGON NUT
5/16”
1
B‐072
LONG SCREW
B‐073
ALLEN HEAD SCREW
B‐074
CLUTCH RING PIN
2
B‐075
CLUTCH RING
1
3*3*8
1
1
BA66
1
3*20
1
3*12
1
1
1
M5*35
54
2
B‐076
SET SCREW
M6*6
1
B‐077
PIN
5*20
1
B‐078
OVERLOAD CLUTCH LOCKNUT
1
B‐079
SAFETY CLUTCH SPRING
1
B‐080
OVERLOAD CLUTCH
1
B‐081
OVERLOAD CLUTCH SLEEVE
1
B‐082
KEY
5*8*13
1
B‐083
ROUND HEAD SCREW
4*16
1
B‐084
SET SCREW
M6*8
1
B‐085
SET SCREW
B‐088
COMPRESSION SPRING
1
B‐089
OVERLOAD CLUTCH LEVER SPRING PLUNGER
1
B‐090
QUILL PINION SHAFT BUSHING
1
B‐091
WORM GEAR SPACER
1
B‐092
OVERLOAD CLUTCH WORM GEAR
1
B‐093
OVERLOAD CLUTCH RING
1
B‐094
KOHINOOR CIRCLIP
B‐095
DOWEL PIN
B‐096
OVERLOAD CLUTCH TRIP LEVER
1
B‐097
OVERLOAD CLUTCH WASHER
1
B‐098
SNAP RING
B‐099
CLUTCH ARM COVER
B‐100
SET SCREW
B‐101
HEXAGON NUT
B‐102
DOWEL PIN
1
B‐103
CAM ROD
1
B‐104
CAM ROD
1
B‐106
FEED TRIP BRACKET
1
B‐107
ALLEN HEAD SCREW
M6*20
2
B‐108
SET SCREW
M6*20
1
B‐109
KEY
B‐110
FEED REVERSE KNOB STUD
B‐111
REVERSE KNOB
M6*8
1
S15
1
5*14
1
E9,S10
1
1
M6*16
1
M6
1
3*3*10
1
1
1
55
B‐112
SNAP RING
E5
1
B‐113
HANDWHEEL CLUCH
B‐114
STEEL BALL
B‐115
CONPRESSION SPRING
B‐116
SET SCREW
B‐117
LONG ROLL PIN
B‐118
CAM ROD SLEEVE ASSEMBLY
B‐119
LONG ROLL PIN
B‐120
COMPRESS SPRING
1
B‐121
TRIP PLUNGER
1
B‐122
SPRING WASHER
B‐123
TRIP PLUNGER BUSHING
1
B‐124
FEED TRIP PLUNGER
1
B‐125
HANDWHEEL
1
B‐126
HANDWHEEL HANDLE
1
B‐127
SPINDLE
B‐128
QUILL SKIRT
B‐129
LOCK NUT
AN06
1
B‐130
CIRCLIP
AN06
1
B‐131
BEARING
B‐132
SLEEVE
1
B‐133
NOSE PIECE
1
B‐134
SPINDLE DIRT SHIELD
B‐135
BEARING
B‐136
BEARING SPACER
1
B‐137
BEARING SPACER
1
B‐138
BEARING
B‐139
1
3/16”
1
1
M8*8
1
3*14
1
1
3*12
1
1/2”
2
R8/NT30/NT40
1
1
6206 2Z
1
1
7207
1
7207
1
SET SCREW
M5*5
1
B‐140
SET SCREW
M6*6
1
B‐141
SET SCREW
1
B‐142
QUILL
1
B‐143
HEXAGON NUT
B‐144
SET SCREW
56
M4
1
M4*16
1
B‐145
FEED TRIP LEVER
1
B‐146
ADJUSTING SCREW
1
B‐147
INDICATOR ROD
1
B‐148
DRILLED LOCK SLEEVE
1
B‐149
QUILL LOCK BOLT
1
B‐150
ROUND HEAD PHILIPS SCREW
M5*10
1
B‐151
WASHER
M5
2
B‐152
LOCK HANDLE
2
B‐153
QUILL LOCK SLEEVE TAPPED
1
B‐154
INDICATOR ROD SCREW
1
B‐155
TEE BOLT
1
B‐156
LOWER CLAMPING BLOT SPACER
4
B‐157
ADAPTOR NUT
2
B‐158
ROUND HEAD PHILIPS SCREW
B‐159
MICROMETER SCALE
B‐160
OIL CUP
B‐161
QUILL MICRO‐STOP NUT
1
B‐162
MICROMETER NUT
1
B‐163
QUILL STOP KNOB
1
B‐164
QUILL MICRO STOP SCREW
B‐165
ALEN HEAD SCREW
B‐166
QUILL PINION SHAFT
B‐167
SET SCREW
B‐168
SPRING PIN
B‐169
ALEN HEAD SCREW
B‐170
LONG DOWEL PIN
B‐171
KEY
B‐172
PINION SHAFT HUB SCREW
B‐173
STEEL BALL
B‐174
COMPRESSION SPRING
1
B‐175
RACK FEED HANDLE HUB
1
B‐176
PINION SHAFT HUB SLEEVE
1
B‐177
SPRING COVER
1
M4*6
4
2
1/8PT
1
1
3/8”*5/8”
1
1
M6*6
1
1
m5*12
2
1
3*3*20
1
1
3/16”
57
1
B‐178
CLOCK SPRING
1
B‐183
REVERSE TRIP BALL LEVER
1
B‐184
FEED REVERSE TRIP PLUNGER
1
B‐185
REVERSE TRIP BALL LEVER SCREW
1
B‐186
WORM GEAR
1
B‐187
KEY
B‐189
ADJUSTING WORM SHAFT
1
B‐190
PINION SHAFT HUB HANDLE
1
B‐191
BLACK PLASTIC KNOB HANDLE
B‐192
QUILL HOUSING
4*4*18
3/8”
1
1
1
58
59
PARTS NO.
DESCRIPTION
SPEC.
D‐001
HEXGON NUT
1/2”*20NF
D‐002
HANDLE
3
D‐003
Dial lock nut
3
D‐004
DIAL
D‐005
DIAL HOLDER
D‐006
ALLEN HEAD SCREW
D‐007
BEARING RETAINER RING
D‐008
BEARING
6204 ZZ
5
D‐009
SPRING PIN
φ5*30
6
D‐010
ALLEN HEAD SCREW
M10*25
12
D‐011
LEFT BEARING BRACKET
1
D‐012
RIGHT BEARING BRACKET
1
D‐013
BEARING SPACER
4
D‐014
KEY
D‐015
LONGITUDINAL SCREW
D‐016
ALLEN HEAD SCREW
D‐017
WASHER
D‐018
LONGITUDINAL ADJUSTING NUT
1
D‐019
LONGITUDINAL NUT
1
D‐020
SPRING PIN
φ5*30
2
D‐021
ALLEN HEAD SCREW
M6*20
4
D‐022
FEED NUT BRACKET
1
D‐023
CROSS ADJUSTING NUT
1
D‐024
CROSS NUT
1
D‐025
HAND WHEEL
3
D‐026
ALLEN HEAD SCREW
D‐027
CROSS FEED SCREW
1
D‐028
CROSS FEED BEARING BRACKET
1
5mm(0.2inch)
Q’TY
3
3
3
M6*12
6
2
3*3*25
3
1
M6*20
M6
M6*20
60
4
4
4
61
PARTS NO.
DESCRIPTION
SPEC.
Q’TY
2C‐001
QUILL HOUSING ADJUSTING GEAR
1
2C‐002
RAM ADAPTOR
1
2C‐003
ADAPTOR SCALE
1
2C‐004
ADAPTOR PIVOT STUD CIRCLIP
2C‐005
RIVET
2C‐006
Vertical Adjusting Worm
1
2C‐007
Worm Thrust Washer
1
2C‐008
Vertical Adjusting Worm SHAFT
1
2C‐009
KEY
2C‐010
RAM
2C‐011
LIFTING HOOK
2C‐012
SLEEVE
2C‐013
ALLEN HEAD SCREW
M6*25
2
2C‐014
SPRING PIN
8*30
1
2C‐015
ANGLE PLATE
1
2C‐016
SLEEVE
1
2C‐017
ADAPTOR PIVOT STUD
1
2C‐018
SPRING WASHER
2C‐019
ADAPTOR LOCKING BOLT
2C‐020
NIPPLE CONNECTOR
2C‐021
COOLANT OIL HOSE
2C‐022
BALL VALVE
2C‐023
TABLE
2C‐024
PIPE
1
2C‐025
HOSE CLIP
2
2C‐026
PLASTIC HOSE
1
2C‐027
PLASTIC HOSE
2
2C‐028
HOSE CLIP
2
2C‐029
CONNECTOR
2
2C‐030
ELBOW CONNECTOR
1
2C‐031
STOP PIECE T‐BOLT
2
S28
2
11
5*5*50
1
1
3/4”
1
1
1/2”
3
3
3/8”*1/2”
1
1
3/8”PT
1
1
62
2C‐032
TABLE STOP PIECE
2
2C‐033
HEXAGON NUT
2C‐037
TABLE LOCK BOLT HANDLE
5
2C‐039
Saddle Lock Bolt
1
2C‐040
ALLEN HEAD PLUNGER
2
2C‐041
STRIP ADJUSTING SCREW
2C‐042
TABLE STOP BRACKET
1
2C‐043
GIB
1
2C‐044
WIPER
2
2C‐045
WIPER
2
2C‐046
TABLE LOCK PLUNGER
1
2C‐047
TALBE LOCK PLUNGER
1
2C‐049
SIDE RAKED GIB
1
2C‐050
WIPER
2
2C‐051
ROUND HEAD PHILIPS SCREW
2C‐052
SADDLE
1
2C‐053
WIPER
1
2C‐054
WIPER
1
2C‐055
GIB
1
2C‐056
ROUND HEAD PHILIPS SCREW
2C‐057
WIPER
1
2C‐058
WIPER
1
3/8”
3/8”*3/4”
3/16*1/2”
2
6
6
M6*12
2
2C‐059
FRONT CHIP GUARD
1
2C‐060
Y‐AXIS SCREW COVER SET
1
2C‐061
CHIP GUARD
1
2C‐062
KNEE
1
2C‐070
ROUND HEAD HEAD PHILIPS SCREW
2C‐071
WASHER
2C‐072
KNEE LOCK PLUNGER
1
2C‐073
KNEE LOCK PLUNGER
1
2C‐074
HEXAGON NUT
1/2”‐20NF
2C‐075
KEY
5*5*20
2C‐076
WASHER
3/16*1/2”
2
3/16”
1/2”
63
2
1
1
1
2C‐077
BEVEL GREAR
1
2C‐078
BEARING BUSH
1
2C‐079
DISTANCE BUSH
1
2C‐080
BEARING RETAINER RING
1
2C‐081
ALLEN HEAD SCREW
2C‐082
ELEVATING SCREW
2C‐083
HANDLE
1
2C‐084
ELEVATING CRANK
1
2C‐085
GEAR SHAFT CLUTCH INSERT
1
2C‐086
DIAL LOCK NUT
1
2C‐087
DIAL
1
2C‐088
DIAL HOLDER
1
2C‐089
ALLEN HEAD SCREW
2C‐090
BEARING RETAINER RING
2C‐091
BEARING
2C‐092
BEARING BASE
2C‐093
KEY
2C‐094
ELEVATING SHAFT
2C‐095
BEARING
2C‐096
BEVEL DRIVE GEAR
2C‐097
SET SCREW
2C‐098
COLUM
2C‐099
WATER HOSE SOLID COLLER
2C‐100
ROUND HEAD HEAD PHILIPS SCREW
2C‐101
FILERATION COVER
2C‐102
ALLEN HEAD SCREW
2C‐103
ELEVATING SCREW HOSING
1
2C‐014
NUT
1
2C‐105
ALLEN HEAD SCREW
M6*20
2C‐106
ROUND HEAD HEAD PHILIPS SCREW
3/16*1/2”
2C‐107
ALLEN HEAD SCREW
M6*20
2
2C‐108
COOLANT PUMP
1/8HP
1
2C‐109
PUMP COVER PLATE
M6*20
3
1
M6*20
3
1
6204 2Z
2
1
3*3*18
2
1
6207 2Z
1
1
M6*6
3
1
3/4”
3/16*1/2”
2
2
2
M10*25
2
3
4
1
64
2C‐110
SET SCREW
2
2C‐111
COLUMN CABINET BASE
1
2C‐112
HINGE PIN
2C‐113
DOOR LOCKING CAM
2C‐114
SET SCREW
2C‐115
DOOR
1
2C‐116
REAR CHIP GUARD
1
2C‐117
DOOR KNOB
1
2C‐118
COLUMN COLLAR SPIDER
1
2C‐119
ROUND HEAD HEAD PHILIPS SCREW
2C‐120
RAM PINON
1
2C‐121
RAM PINON HANDLE
1
2C‐122
PLASTIC BALL
1
2C‐123
SPRING WASHER
2C‐124
SWIVEL
1
2C‐125
GIB
1
2C‐126
LOCK PLUNGER
2
2C‐127
HEXAGON NUT
2C‐128
ALLEN HEAD SCREW
2C‐129
FIXING BOLT
4
2C‐130
SET SCREW
1
5*30
2
1
M6*6
M6*12
1/2”
3/8”
M10*20
4*4*18
1
2
4
2
1
2C‐131
KEY
2C‐132
SCALE
1
2C‐133
SCALE POINTER
1
65
1
6. Electrical Diagram
66
67

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Key Features

  • Swivelling turret
  • Ram slide
  • Table clamping
  • Spindle speed control
  • Automatic quill feed
  • 360° Turret or Column Swivel
  • Head swivel & tilt
  • Max. Distance Spindle to Column: 21-27/32"
  • Longitudinal Table Travel: 33-7/8"
  • Cross Table Travel: 15-3/4"

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Frequently Answers and Questions

What is the maximum drilling capacity of the Hiten 5H for steel?
The maximum drilling capacity of the Hiten 5H for steel is 1-1/4”.
What is the maximum spindle speed of the Hiten 5H?
The maximum spindle speed of the Hiten 5H is 5440 RPM.
What is the table size of the Hiten 5H?
The table size of the Hiten 5H is 10” x 54”.
What is the power requirement of the Hiten 5H?
The power requirement of the Hiten 5H is Three-phase 220V 60 Hz, 10A, 3 HP.
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