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Hiten 5H Operation Manual
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The Hiten 5H is a vertical turret milling machine designed for cutting metal and similar materials. It features a swivel turret, a ram slide, and a table that can be clamped for added rigidity. The milling head can be swiveled both horizontally and vertically, allowing for a wide range of milling operations. The machine also has a spindle speed control system, allowing you to adjust the speed of the spindle to match the specific requirements of your job.
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VERTICAL TURRET MILLING MACHINE OPERATION MANUAL Model: 2H 4H 5H The machine has been inspected and found to be up to the standard ,then approved for ex‐factory. No. G1 G2 G3 G4 Inspection item a)in the cross and vertical Straightness of knee surface(YZ) vertical b)in a movement (W longitudinal axis) and vertical surface(ZX) Right and left Squareness of direction upper surface of table to Forward and knee backward movement direction Squareness of vertical movement of the spindle head with table surface figure tolerance Within 0.025 at 300 arbitrary length measurement Per/0.025/300 0.025/300 Right and left direction Per 0.020/125 Forward and backward direction 0.020/125 Flatness of work table 0.040 in 1000 length, for each additional 1000 length of working table, tolerance values increased by 0.005 Parallelism of right and left movement of table to its upper surface G5 Parallelism of forward and backward movement of table to its upper surface 0.02/300 0.04 max. measured G6 Run out of spindle At fixed end of test bar G7 G8 Main spindle taper hole run‐out At point 300 Right and left Squareness of direction upper surface of table to Forward and centre line of backward spindle direction a)0.01 b)0.01 0.01 0.02 Per 0.025/300 0.025/300 G9 Straightness of table central or benchmark T slot In any 500 measuring length is 0.010,the maximum tolerance 0.030 G10 Parallelism of right and left movement of table to side of middle T slot of table 0.015/300 max.0.04 G11 Squareness of forward and backward movement of table to side of middle T slot of table Per 300 0.02 G12 Parallelism of forward and backward movement of overarm with table surface 0.035/300 G13 Parallelism of left and right movement of swivel turret with table surface 0.035 SKU HT-2H001 HT-4H002 HT-5H003 Operation Info Max. Drilling Capacity (steel) 1-1/4" 1-1/4" 1-1/4" Max. Drilling Capacity (lron) 1-1/2" 1-1/2" 1-1/2" Max. End Milling Capacity 1" 1" 1" Max. Face Milling Capacity 3" 3" 3" 17-29/32" 21-27/32" 21-27/32" Max. Distance Spindle to Table 15-3/4" 18-7/8" 21-21/32" Longitudinal Table Travel (X-Axis) 23-5/8" 29-15/16 33-7/8" Cross Table Travel (Y-Axis) 12-19/32" 15-3/4" 15-3/4" Knee Table Travel (Z-Axis) 15-3/4" 15-3/4" 17-23/32" 11-13/16" 15-3/4" 15-3/4" Spindle Travel 5" 5" 5" Head Swivel (Left / Right) 90° 90° 90° Head Tilt (Front / Back) 45° 45° 45° Turret or Column Swivel 360° 360° 360° Max. Distance Spindle to Column Ram Travel Spindle Info Spindle Taper R8 R8 R8 Number of Spindle Speeds 16 16 16 Spindle Speeds 80 - 5440 RPM 80 - 5440 RPM 80 - 5440 RPM Quill Auto. Feed 0.0015, 0.003, 0.006 in./rev. 0.0015, 0.003, 0.006 in./rev. 0.0015, 0.003, 0.006 in./rev. 9" × 42" 10" × 50" 10" × 54" 3 @ 2½ centers, 5/8" wide 3, @ 2½ centers, 5/8" wide 3, @ 2½ centers, 5/8" wide X/Y-Axis Travel per Handwheel Revolution 0.2" 0.2" 0.2" Z-Axis Travel per Handwheel Revolution 0.1" 0.1" 0.1" Three-phase 220V 60 Hz Three-phase 220V 60 Hz Three-phase 220V 60 Hz Amps 10A 10A 10A Horsepower 3 HP 3 HP 3 HP 56.3" x 56.3" x 78.7" 64.2" x 61" x 82.7" 67" x 63" x 86.6" Net Weight 1984.5 lbs 2469.6 lbs 2822.4 lbs Shipping Weight 2160.9 lbs 2668.05 lbs 3042.9 lbs Table Info Table size T-Slots Electrical Power Requirement Shipping Packing Size (L x W x H) CONTENTS CHAPTER 1. SAFETY INFORMATION ■ ■ ■ ■ ■ 1‐1 IMPORTANT SAFETY INFORMATION ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐1 1‐2 SAFETY RULES DURING AND /OR BEFORE OPERATION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐2 1‐3 SAFETY DURING ELECTRICAL CONNECTION OR DIS CONNECTION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐3 1‐4 DESCRIPTION FOR THE SAFETY FUNCTION OF THIS MACHINE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐3 1‐5 SAFETY INSPECTION ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐4 CHAPTER 2. INSTALLATION ■ ■ ■ ■ ■ ■ 2‐1 SAFETY PRECAUTIONS‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐5 2‐2 INSTALLATION/CLEANING‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐6 2‐3 MACHINE DIMENSION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐7 2‐4 FOUNDATION PLAN‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐8 2‐5 POWER SUPPLY‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐9 2‐6 INITIAL SETTING‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐10 CHAPTER 3. OPERATION ■ ■ ■ ■ ■ ■ 3‐1 SWIVEL TURRET ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐11 3‐2 MOVE RAM SLIDE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐11 3‐3 CLAMPING TABLE,SADDLE AND KNEE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐12 3‐4 MAIN PART OF MILLING HEAD(WITH STEP PULLEY CONTROLLED)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐13 3‐5 MAIN PART OF MILLING HEAD(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐14 3‐6 MAIN PART OF MILLING HEAD(WITHIN INVERTER CONTROLLED VARIABLE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐15 ■ 3‐7 SPINDLE SPEED(WITH STEP PULLEY CONTROLLER)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐16 ■ 3‐8 SPINDLE SPEED(WITH VARIABLE SPEED MOTOR &INVERTER CONTROLLERD VARIAVLE ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐17 ■ ■ ■ ■ ■ ■ 3‐9 FINE HEAD FEED‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐18 3‐10 AUTOMATION FEED‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐18 3‐11 SPINDLE SPEED SELECTION(WITH STEP PULLEY CONTROLLED)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐19 3‐12 SPINDLE SPEED SELECTION(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐20 3‐13 SWING MILLING HEAD FORWARD &BACKWARD‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐21 3‐14 SWING MILLING HEAD LEAF‐SIDE &RIGHT‐SID‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐22 CHAPTER 4. MAINTENANCE ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 4‐1 MILLING HEAD LUBRICATION SYSTEM‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐23 4‐2 AXIAL LUBRICATION SYSTEM X/Y /Z‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐24 4‐3 LUBRICATION SYSTEM‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐25 4‐4 GIB ADJUSTMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐26 4‐5 BACKLASH ADJUSTMENT(X AXIS)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐27 4‐6 BACKLASH ADJUSTMENT(Y XIS)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐28 4‐7 CLOCK SPRING REPLACEMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐29 4‐8 COLLET ALIGNING SCREW REPLACEMENT(R8)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐30 4‐9 ADJUSTING SPINDLE BEARING AND REPLACE BEARING(NT30#)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐31 4‐10 REMOVE MOTOR‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐32 4‐11 DRIVING EELT REPLACEMENT (WITH STEP PULLEY CONTROLLED)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐33 4‐12 BRAKE DRUM&TIMING BELT REPLACEMENT(WITH STEP PULLEY CONTROLLED)‐‐‐33 4‐13 DRIVING BELT REPLACEMENT(WITH STEP VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐34 4‐14 DRIVING BELT REPLACEMENT(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐35 4‐15 BRAKE DRUM REPLACEMENT(WITH VARIABLE SPEED MOTOR)‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐35 4‐16 FEED TRIP ADJUSTMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐36 CHAPTER 5. PARTS LIST ■ 5‐1 HEAD TOP HOUSING ASSEMBLY STEP PULLEY/A001~A087‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐38 ■ 5‐2 HEAD TOP HOUSING ASSEMBLY FOR VARIABLE SPEED /VS001~VS155‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐42 ■ 5‐3 HEAD TOP HOUSING ASSEMBLY FOR INVERTER CONTROLLED VARIABLE SPEED/EVS1 ~EVS103‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐48 ■ 5‐4 MACHINE HEAD ASSEMBLY/B001~B192‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐52 ■ 5‐5 X.Y AXIS LEADSCREW ASSEMBLY/D001~D028‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐59 ■ 5‐6 BASIC MACHINE ASSEMBLY/2C001~2C133‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐61 CHAPTER 6. ELECTRICAL DIAGRAM‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐66 **INTRODUCTION** THIS MANUAL HAS BEEN CAREFULLY PREPARED, PLEASE STUDY IT THOROUGHLY BEFORE TRYING TO OPERATE THE MACHINE. **A FEW MINUTES GIVEN TO READING THIS MANUAL CAREFULLY,COULD ENSURE YOU ACHIEVE MAXIMUM PERFORMANCE FROM THE MACHINE&REDUCE THE RISK OF INJURY TO THE OPERATOR OR DAMAGE TO THE MACHINE OR WORKPIECE. EVERY EFFORT HAS BEEN MADE DURING CONSTRUCTION&TESTING TO ENSURE THIS MACHINE MEETS INTERNATIONAL QUALITY & PERFORMANCE REQUIREMENTS. WE WISH IT SERVES YOU WELL. CHAPTER 1. SAFETY INFORMATION 1‐1 IMPORTANT SAFETY INFORMATION: A. Application of the milling machine The milling machine is designed and constructed for the cutting of metal and similar materials. The machine is along with all the necessary safety requirements. Only fully trained &fully qualified operators should be allowed to operate this machine. B. Prohibition: ‐Untrained operators are prohibited from using this machine. ‐Modifications that change the function or specification of this machine is prohibited. ‐Operation of this machine before reading through this instruction manual, is prohibited. C. Airborne noise level: ‐The airborne noise level during operation is about 70~75Db (A). D. lighting: ‐Appropriate lighting must be provided, according to local regulation. ‐Minimum lighting for this machine is 300 LUX, if there are no any local other local regulations. E. Environment: 1. Ambient air temperature :+41℉~+131℉ in free air, and the average ambient air temperature over a period of 24 hours shall not exceed +122℉ 2. Humidity : 30%~95%. 3. Altitude :up to 1000m above mean see level. 4. Transportation & storage condition: ‐77℉~+131℉, and for short periods not exceeding 24 hours up to +158℉ 1 1‐2 SAFETY RULES DURING AND/OR BEFORE OPERATION A. Be sure the instruction manual are fully understood. B. Use safety protective equipment such as safety shoes, goggles, clothes, etc. C. Work table near the machine must be strong enough to prevent accidents and be sure articles will never slip off the table surface to interfere with the act of machining. D. Tools and any unnecessary items are not allowed to be placed on the machine table, moving parts, or similar locations. E. Before operating switches, always check if the switches are the right ones and never touch a switch accidentally or it may cause malfunctions or danger. F. Do not operate switches with gloves on. This could cause malfunctions or even danger. G. Do not touch switches with wet hands, an electric shock could occur. H. Warm up the machine before use, especially the spindle and feeding axes by running them for 10 to 20 minutes. It is very important for maintaining machine accuracy. I. If job is to be done by two or more operators, the function of each must be well known, what action will be done and what danger may occur, before the next step is taken. J. Tools should conform to the machine‘s specifications, such as dimensions, weight and types. K. Grip workpieces securely to minimize movement or vibration between workpiece and cutting tool or it may injure personnel, or damage the machine or workpiece. L. Never touch tool nose and cutting chips with bare hands. M. Never try to touch a turning workpiece or spindle in any way. N. Stop the machine before replacing a workpiece and provide plenty of distance between workpiece and tool to avoid impact between workpiece and tool during the changeover. O. In the event of power failure, turn off the main circuit breaker immediately. P. After power failure or an emergency stop, it is necessary to return to reference point of the three axes. Q. Do not change electrical settings unless necessary. If such changes are unavoidable, record the original values so that they can be returned to their original settings if needed. R. Before replacing a fuse or electric part, turn off the machine and keep a record of them, for future reference. S. If unspecified lubricant is used, it may result in malfunctions or damage to the machine. T. Limit switches, proximity switches, interlock mechanisms including functional parts and other safety devices should not be removed or modified. U. Dispose of filter material and possible working fluid according to the local regulation. V. Please keep the instruction manual near the machine or in a position easy to be 2 reached by the operator, and keep them for available & in good condition for use. W. Please always quote the machine model and serial number in order for us to deal with any request, as quickly as possible. X. The machine surface is smeared with anti‐rust protection when delivered. It should be carefully cleaned & then smeared with protection oil. 1‐3 SAFETY DURING ELECTRICAL CONNECTION OR DISCONNECTION A. Electrical connection: 1. A cable with three wires is supplied to connect your machine into 3 phase power supply. 2. The exact power source voltage, frequency, and number of phase shall be checked according to the installation diagram and circuit diagram. 3. The correct directions of spindle should be checked after connecting. B. Electrical disconnection: 1. The disconnection is carried out by hand‐operated disconnecting device, which is on the door of control box as an option or connected before the power source. 2. Be sure to disconnect this machine from power source, when you want to stop the job for maintenance or adjustment. C. Grounding: The grounding of this model is carried out by connecting the yellow/green terminal of supply cable to the grounding terminal of power source. Be sure to ground your machine before connecting machine to power source in any situation. WARNING! DO NOT DISCONNECT GROUNDING TERMINAL BEFORE DISCONNECTING POWER SOURCE D. Where a portion of the machine and its associated equipment is changed or modified, must be approved by the manufacturer first, and following retest shall be carried out in accordance with the clauses of en60204‐1,1992 edition: ‐Continuity of the protective bonding circuit. (SUBCLAUSE 20.2) ‐Insulation resistance tests. (SUBCLAUSE 20.3) ‐Voltage tests. (SUBCLAUSE 20.4) ‐Functional tests. 1‐4 DESCRIPTION FOR THE SAFETY FUNCTION OF THIS MACHINE The following safety functions are equipped with this machine be sure to check and ensure the correct function before you start to operate your machine: A: The hand‐operated power disconnection device: It is constructed to disconnect machine from power source when the operator intend to stop operation for maintenance, repair, and/or while the end of work. The 3 correction is that the door of control cabinet could be open only when this switch of this device is switched off, and after this device is switched off, it is possible to be locked with some appropriate locking .as soon as this device is switched off, no any operation is possible and there would be no any electricity on the control circuit except the wring before this device. B. The emergency stop device: It is constructed to stop machine as fast as possible while in emergency situation. as soon as this device is actuated, any movement will be stopped in a short time .after the actuation of emergency button, the further operation is possible only when this button is disengaged and the restart key is actuated. Be sure to check that machine action will stop immediately after this button is pushed and will not cause any action when this button is disengaged. 1‐5 SAFETY INSPECTION To ensure safety, it is necessary to do the following inspections for this machine after installation. A. Check if the transportation procedure has influenced the accuracy and functions of the machine. B. Check if the foundation of the machine is appropriate. C. Check if the factory has the correct thunder‐preventing system under 25. The machine’s power switch should also have earth wiring connected. D. Use the multitester to check if the three‐phase voltage is stable and phases are in order. E. Check if spindle rotation is normal F. Check if the control panel function and push button are functioning (including indicator lamp, load and rpm meter). G. Check emergency stop function H. Check if safety protection accessories are functioning well. I. Check if other accessories, including hydraulic and pneumatic ones, are connected well (including transformer etc.). J. Check if the oil amount indicator and the air pressure indicator are normal. K. Make sure no obstacle is around machine and control system. L. Make sure no personnel is in dangerous area. 4 CHAPTER 2. INSTALLATION 2‐1 SAFETY PRECAUTIONS 1. Be sure the instruction manual is fully understood. Must follow instruction manual to operate machine carefully. 2. The operator without training or being authorized is prohibited to operate this machine. 3. Set all covers in position before operation. 4. Use safety protective equipment such as safety shoes, goggles, clothes, etc. and do not wear gloves or ornaments. 5. Must not touch running cutters. 6. Never try to touch workpiece or clean chips while cutters is running. 7. Keep head & hands clear from running machine parts. 8. Turn power off before maintenance. 5 2‐2 INSTALLATION METHOD 1 Insert 3/4” (whitworth) eye bolt into hole. Ensure bolt is fully secured before lifting. It is advisable to swivel head before lifting machine. METHOD 2 Use rope sling as illustrated . Insert parts of soft cloth Between rope and machine. It is advisable to lift the head before lifting the machine. CLEANING 1. Remove rust preventative before moving any slide ways. 2. The coating is best removed by Using paraffin applied with clean rags. 3. When the coating has become Soft, remove with clean rags. 4. Oil or grease all lubrication points. 6 2‐3 MACHINE DIMENSION Unit: mm Model Specifications A B C D E F G H Overall height Overall depth Overall width Min .distance Max. distance Min. distance Max. distance Min. distance Max. distance Min. distance Max. distance Min. distance Max. distance 2H (X6323) 4H 5H (X6325) 2006 (79”) 1600 (63”) 2156 (85”) 42 405 (16”) 0 305 (12”) 170 (6‐3/4”) 482 (19”) 228 (9”) 532 (21”) 863 (34”) 1270 (50”) 2235 (88”) 2156 (85”) 2540 (100”) 0 405(18”) 0 456(18”) 140 (5‐1/2”) 609 (24”) 254 (10”) 710 (28”) 965 (38”) 1370 (54”) 7 5H (X6330) 5H (X6333) 2130 (84”) 2180 (86”) 2057(81”) 2235 (88”) 2970 (117”) 0 430 (18‐1/2”) 0 560 (22”) 108 (4‐1/4”) 760 (29‐7/8”) 285 (11‐1/4”) 895 (35‐1/4”) 965 (38”) 1370 (54”) 2‐4 FOUNDATION PLAN Unit : mm DIMENSION MODEL 2H (X6323 series) 4H 5H (X6325 series) 5H (X6330 series) L A B 1500 1500 1570 740 889 960 520 540 540 8 2‐5 POWER SUPPLY A). Machine supplied with electrical box 1. 2. Check and confirm correct voltage from factory power source. Turn machine main power switch “OFF”, connect machine main power cable and ground wire to factory power source. 3. Power “ON” machine and check motor rotation direction, if it rotates reverse, switch main power 2 cables connection to correct it. B). Machine supplied without control panel 1. 2. Check the motor voltages against supply. Turn power ”OFF”, connect main power and ground wire, then machine is ready. 3. Power “ON” machine and check motor rotation direction, if it rotates reverse, switch main power 2 cables connection to correct it. 9 2‐6 INITIAL SETTING 1. If the machine was delivered in a crate, the slide way handles have been taken off. These should be re‐fitted. 2. The machine head was turned down for shipping purpose, machine head must be turned up before positioning. How to turn machine head up: 1) Loosen E ○ hexagon nut a little bit, and turn machine head. 2) One person hold machine head, and the other person turn○ F hexagon screw to turn machine head up. 3. To set milling head square to table(for horizontal plane): 1) An indicator mounted in a spindle nose travelling in a 115MM(4.5”)90° radus,then tighten ○ G lock handle. 2) Loosen E ○ hexagon nut (4 PCS.),turn F ○ hexagon screw, then adjust the point c&d. 4. To set milling head square to the table(for cross plane): 1) An indicator mounted in a spindle nose travelling in a 115MM(4.5”) 90° radius,then tighten ○ G lock handle. 2) Loosen ○ H adaptor locking bolts (3PCS.), turn I ○ vertical adjusting worm shaft, then adjust the point A&B. NOTICE: X/Y/Z AXIS ARE LOCKED SEPARATELY, PLEASE LOOSEN RESPECTIVE LOCKING LEVER. 10 CHAPTER 3. OPERATION 3‐1 SWIVEL TURRET 1. 2. 3. Use spanner to loosen the 4 bolts. Index to the required setting. Tighten the 4 bolts. 3‐2 MOVE RAM SLIDE 1. 2. Use spanner to loosen the 2 bolts. Turn the handle to move the slide to the desired position. 3. Lock and tighten the 2 bolts. 11 3‐3 CLAMPING TABLE, SADDLE AND KNEE 1. When milling with longitudinal Table feed only, it is advisable to clamp the knee to the column and the saddle to the knee to add rigidity to these members and provide for heavier cuts with a minimum of vibration. The saddle locking lever is located on the left‐hand side of saddle. 2. The table clamp lever is located on front of saddle and should always be clamped when longitudinal movement is not required. 3. The knee clamping lever is at the left side of the knee and should be drawn upward to clamp and will not lock the knee completely. Leave clamped at all times unless using knee in operation. 12 3‐4 MAIN PART OF MILLING HEAD(WITH STEP PULLEY CONTROLLED) 13 3‐5 MAIN PART OF MILLING HEAD(WITH VARIABLE SPEEDMOTOR) 14 3‐6 MAIN PART OF MILLING HEAD(WITH INVERTER CONTROLLED VARIABLE SPEED) 15 3‐7 SPINDLE SPEED (WITH STEP PULLEY CONTROLLED) ■STEP PULLY CONTROLLED (8 SPEEDS) HIGH 50HZ 60HZ LOW 50HZ 60HZ 1 2330 540 1 270 325 2 1550 360 2 180 215 3 975 220 3 110 135 4 590 130 4 65 80 ■STEP PULLY CONTROLLED (16 SPEEDS) 50HZ MOTOR HIGH 2P MOTOR LOW 4P HIGH SPEED LOW SPEED HIGH SPEED LOW SPEED 1 4660 540 2330 270 2 3100 360 1550 180 3 1950 220 975 110 4 1180 130 590 65 60HZ MOTOR HIGH 2P MOTOR LOW 4P HIGH SPEED LOW SPEED HIGH SPEED LOW SPEED 1 5440 650 2800 325 2 3720 430 1860 215 3 2340 270 1170 135 4 1420 160 710 80 ***STOP MOTOR BEFORE CHANGING SPEED 16 3‐8 SPINDLE SPEED (WITH VARIABLE SPEED MOTOR & INVERTER CONTROLLED VARIABLE) ■VARIBLE SPEED MOTOR HZ HIGH SPEED LOW SPEED 1 470~3550 50~410 2 550~4300 60~500 ***CHANGING SPEED WHILE MOTOR IS RUNNING ■INVERTER CONTROLLED VARIABLE HZ HIGH SPINDLE RANGE r.p.m LOW SPINDLE RANGE r.p.m HZ HIGH SPINDLE RANGE r.p.m LOW SPINDLE RANGE r.p.m 20 575 65 70 2005 230 25 715 82 80 2290 260 30 860 98 100 2865 330 35 1000 115 120 3440 392 40 1145 130 140 4010 460 50 1430 165 160 4580 520 60 1720 196 175 5000 575 17 3‐9 FIND HEAD FEED 1. 2. 3. 4. Disengage auto quill feed “A”. Locate “C” in mid (neutral) position. Engage feed trip lever “B”. The quill is now under hand wheel control. 3‐10 AUTOMATIC FEED Maximum loading 9.5mm (3/8”) diameter drill in steel. 1. Ensure quill lock ‘D’ is off. 2. Set micrometer dial E’ ,to required depth. 3. When motor has stopped, engage auto quill feed A’. 4. Select feed rate ‘F’ & feed direction ‘C’. 5. Engage feed trip lever ‘B’. 6. Feed will automatically trip out within +/‐0.25mm (0.005”) of required depth. 7. Press hand feed to dead stop for repeating accuracy of +/‐0.025mm (0.001”). ***NOTE : DO NOT ENGAGE QUILL FEED ‘A’ OVER 3000 R.P.M. 18 3‐11 SPINDLE FEED SELECTION (WITH STEP PULLEY CONTROLLED) CHANGE SPEED 1. 2. Isolate machine ‘A’. Select high/low speed ‘B’ as required. 3. Release the handle ‘C’. 4. Position belt ‘D’ on appropriate pulleys. 5. Slide motor to the rear to tension vee belt, then tighten the handle ‘C’. 19 3‐12 SPINDLE FEED SELECTION (WITH VARIABLE SPEED MOTOR) A. B. CHANGE SPEED WHEEL 1. Do not turn ‘A’ when Spindle stopped. 2. Turn wheel ‘A’ to choose speed. CHANGE HANDLE 1) CHANGE SPEED FROM HIGH SPEED TO LOW SPEED 1. Turn off motor. 2. Moving handle ‘C’ through Neutral to low speed. 3. Turn on the motor. 2) CHANGE SPEED FROM LOW SPEED TO HIGH SPEED 1. Turn off motor. 2. Moving handle ‘C’ through Neutral to high speed. 3. Turning spindle to match clutch. 4. Turn on the motor. 20 3‐13 SWING MILLING HEAD FORWARD & BACKWARD 1. Loosen “B” adaptor locking bolt (3 pieces), but do not loosen them too much or remove them away from machine. 2. Turn slowly “C” vertical adjusting worm shaft to swing milling head to your required angle. While swinging milling head, use your hand(s) to support it from falling, after milling head at position, lock “B” adaptor locking bolt (3 pieces) tightly. 3. Loosen “B” adaptor locking bolt (3 pieces), then turn “C” vertical adjusting worm shaft to return milling head back to original position. While turning milling head, use your hand(s) to push it upwards. 21 3‐14 SWING MILLING HEAD LEFT‐SIDE & RIGHT‐SIDE 1. Loosen “B” tee bolt (4 pieces), but do not loosen them too much or remove them away from machine. 2. Turn slowly “C” adjusting worm shaft to swing milling head to your required angle. While swinging milling head, use your hands to support it form falling. After milling head at position, lock “B” tee bolt (4 pieces) tightly. 3. Loosen “B” tee bolt (4 pieces), then turn “C” adjusting worm shaft to return milling head back to original position. While turning milling head, use your hands to push it upwards. 22 CHAPTER 4. MAINTENANCE 4‐1 MILLING HEAD LUBRICATION SYSTEM FREQUENCY LUBRICATE LUBRICANT QUANTITY LUB.AT TWICE WEEKLY CAP RING VACTRA HEAVY MEDIUM 5 DROPS 1 TWICE DAILY SPINDLE GEAR GREASE TOP‐UP 2 VACTRA HEAVY 5 DROPS MEDIUM **NOTE: FAILURE TO LUBRICATE “QUILL” AT 3 CAN RESULT IN TIGHT QUILLS TWICE DAILY QUILL 23 3 4‐2 AXIAL LUBRICATION SYSTEM REGULAR LUBRICATION 1. Please use lubrication slide way oil NO. 68 (for example: oil Mobil No.2) 2. Please push lube system at least one time every day. 24 4‐3 LUBRICATION SYSTEM 25 4‐4 GIB ADJUSTMENT A. TABLE SADDLE WAYS 1. Remove all swarf from area. 2. Loosen right table gib screw and turn left table gib screwclock wise until slight drag is felt. B. SADDLE KNEE WAYS 1.Remove all swarf from area. 2. Remove cover. 3. Loosen back saddle gib screw and turn front saddle gib screw, clock wise until slight drag is felt. 4. Replace the wiper. C. KNEE COLUMN WAYS 1. Remove all swarf from area. 2. Remove cover. 3. Loosen bottom knee gib screw and turn top knee gib screwclock wise until slight drag is felt. 4. Replace the wiper. 26 4‐5 BACKLASH ADJUSTMENT (X AXIS) TABLE SCREW ASSEMBLY 1. Move the table to the left 2. Loosen 2 PCS lock screw “A” 3. Tighten nut “B” (clockwise) 4. Then tighten 2 PCS lock screw “A” **NOTE: THE BACKLASH ADJUSTMENT DOSE NOT APPLY, IF MACHINE IS EQUIPPED WITH X AXIS BALL SCREW. 27 4‐6 BACKLASH ADJUSTMENT (Y AXIS) CROSS SCREW ASSEMBLY 1. Move the saddle to the middle position. 2. Loosen 2 PCS lock screw “D”. 3. Tighten nut “C” (counter‐clockwise) 4. Then tighten 2 PCS lock screw “D”. 28 4‐7 CLOCK SPRING REPLACEMENT 1. With quill at top of movement, apply quill lock “G” lock handle. 2. Remove “A” set screw, hub “B” pinion shaft hub sleeve. 3. Remove “D” round head Allen screw (2 PCS), rotate “E” spring cover counter clock‐wise, to release spring tension, be sure to turn the cover slowly and gently. 4. Remove end of “H” clock spring from the peg on “F” spring pin. 5. Remove “H” clock spring (beware of the spring tension, so you can avoid being hurt), and refit a new good “H” clock spring. 6. Refit spring in reverse order, test spring reverse tension, adjust “H” clock spring tension as required, as follows: Remove the first screw “D” round head Allen screw, insert a pin, then remove the second “D” round head Allen screw, adjust angle of “E” spring cover as required, tighten the tension clockwise, release the tension counter‐clockwise. 29 4‐8 collet aligning screw replacement (R8) 1. Remove set screw “A”. 2. Unscrew nose cap “B” (left hand thread & beware that the spindle goes down) 3. Remove lock screw “C” & collet aligning screw. 4. Aim the slot of R8 collet at screw “D” adjust screw “D” to the proper position (do not overtighten grip on the collet) 5. Replace lock screw “C”. 6. Replace and lock nose cap “B” properly (do not lock tight, or this will cause quill distortion). 7. Replace and lock set screw “A” properly (do not lock tight, or this will cause quill distortion). 8. Check if there is a gap between nose cap “B” and quill, if there is no gap, remove nose cap “B”, machining it until there is a gap. 30 4‐9 ADJUSTING SPINDLE BEARING AND REPLACE BEARING (NT30#) 1. Remove milling chuck and draw bar. 2. Take off set screw “A”. 3. Loosen adjusting nut “B” (left‐hand thread) until disengaged from quill, and hold spindle which will not falls off. 4. Remove whole set spindle, then pull open circlip “D” and adjusting nut “C” until bushing “E” to tighten to death. 5. Replace spindle, tighten adjusting nut “B” to death, check there is a gap “F” about 0.5‐1MM between nut and quill, if there is not, take off nut and machining it use a scale to measure dimension before assembly. 6. Fit set screw “A” re‐drill a hole and tighten it properly (not too tight). 31 4‐10 REMOVE MOTOR 1. Adjust spindle speed to highest speed. 2. Turn off main power. 3. Remove 3 screw “A” & cover “B”. 4. Separate the connecting wire between forward/reverse switch and motor. 5. Remove the 4 locking nut “D”. 6. Remove the motor. 32 4‐11 DRIVING BELT REPLACEMENT (WITH STEP PULLEY CONTROLLED) 1. Isolate machine. 2. Remove draw bar “H”. 3. Remove motor “C” 4. Lower quill to full extension. 5. Remove screws “A” 3 PCS. 6. Remove bearing retainer “B” 7. Remove screw “D” 6 PCS. 8. Remove belt housing “E”. 9. Replace new driving belt. 4‐12 BRAKE DRUM & TIMING BELT REPLACEMENT (WITH STEP PULLEY CONTROLLED) 1. Repeat sequence item 1 to 9. (same as above) 2. Remove screws “J” 4 PCS. 3. Remove brake base “K”. 4. Replace brake drum or timing belt. 33 4‐13 TIMING BELT REPLACEMENT (WITH VARIABLE SPEED MOTOR) 1. Remove the motor. 2. Remove draw bar “H” and milling cutter. 3. Remove screws “A” 3 PCS and bearing housing “B”. 4. Remove screws “E” 2 PCS and the bushing “C”. 5. Remove screws “D” 6 PCS. 6. Remove the 2 screws which are at the bottom of the 4 screws of the speed change “F”. 7. Remove top housing “G” and the speed change “F”. 8. Remove the 4 Allen head screw “J”. 9. Remove brake base “K”. 10. Refit a new, good belt. 34 4‐14 DRIVING BELT REPLACEMENT (WITH VARIABLE SPEED MOTOR) 1. Item 1 to 7 same as above. 2. Replace a new/good belt. 4‐15 BRAKE DRUM REPLACEMENT (WITH VARIABLE SPEED MOTOR) 1. Remove the motor. 2. Same as timing belt replacement item 1 to 9. 3. Remove “E”, “F”, “G” (Aim at the slot and re‐mark first). 4. Remove “H” circuit. 5. Remove clutch gear shaft “I” from lower side. 6. Remove “J” circlip. 7. Remove “K” variable speed pulley from upper side. 8. Remove “A” Allen head screw. 9. Remove “D” brake bearing base. 10. Refit a new/good brake shoe. 35 4‐16 FEED TRIP ADJUSTMENT 1. Release locknut “A”. 2. Engage trip handle “C”. 3. Adjust micrometer nut “E” against quill stop knob “B”. 4. Slowly turn adjusting screw “D” until cam rod “C” trips. 5. Then tighten hexagon nut “A”. 6. Engage cam rod “C”. 7. Fit hand wheel “F”, adjust quill stop knob “B” against micrometer nut “E”, check that smart trip action is obtained. 36 CHAPTER 5. PARTS LIST WHEN ORDERING REPLACEMENT PARTS, PLEASE QUOTE: THE MACHINE MODEL NUMBER THE MACHINE SERIAL NUMBER PARTS NUMBER DESCRIPTION QUANTITY ***PARTS OBTAINABLE IN INCH OR METRIC 37 5‐1 HEAD TOP HOUSING ASSEMBLY STEP PULLEY/ A001‐A087 38 PARTS DESCRIPTION SPEC QTY NO. A‐001 DRAW BAR R8/NT30/NT40 A‐002 WASHER 1 A‐003 UPPER BEARING LOCKNUT 1 A‐004 BEARING SLEEVE LOCHNUT 1 A‐005 BEARING A‐006 INNER BEARING BUSHING 1 A‐007 OUTER BEARING BUSHING 1 A‐008 SPRING PLUNGER 4 A‐009 SPRING 4 A‐010 ALLEN HEAD SCREW A‐011 SPINDLE PULLEY BEARING SLEEVE A‐012 HEXAGON NUT A‐014 SET SCREW 1 A‐015 SPRING 2 A‐016 ALLEN HEAD SCREW A‐017 BRAKE LOCK STUD 1 A‐018 BRAKE LOCK 1 A‐019 SPINDLE PULLEY 1 A‐020 SPINDLE PULLEY HUB 1 A‐021 KEY 6*6*25 1 A‐022 V’ BELT A‐34 1 A‐023 TIMING BELT 225L A‐024 TIMING BELT PULLEY FLANGE 2 A‐025 TIMING BELT PULLEY 1 A‐026 HEXAGON NUT 5/16” 1 A‐027 FLAT HEAD SCREW 3/16”*3/8” 8 A‐028 HEXAGON NUT 5/18”‐18NF 1 A‐029 BLACK PLASTIC BALL 5/16” 2 A‐030 SPINDLE CLUTCH LEVER 1 A‐031 CAP RING 1 A‐032 SPINDLE CLUTCH CAM RING PIN 6207 ZZ M3*8 2 2 1 5/16” M3*10 39 1 1 4 1 2 A‐033 SNAP RING E5 1 A‐034 BRAKE LOCK HANDLE 1 A‐035 BRAKE LOCK PIN 1 A‐036 WASHER 1 A‐037 OPERATION INSTRACTION PLATE 1 A‐038 SPEED PLATE 1 A‐039 HEXAGON NUT 3/8”‐24NF 2 A‐040 SPRING WASHER 3/8” 2 A‐041 MOTOR MOUNTING STUDS 2 A‐042 BELT HOUSING 1 A‐043 MOTOR LOCK NUT 2 A‐044 ROUND HEAD SET SCREW A‐045 MOTOR LOCK NUT HANDLE A‐046 ROUND HEAD SET SCREW A‐047 SWITCH BASE A‐048 KEY A‐049 MOTOR PULLEY 1 A‐050 GEAR HOUSING COVER 1 A‐051 ALLEN HEAD SCREW A‐052 INNER SWTICH BOX 1 A‐053 FORWORD/REVERSE SWITCH 1 A‐054 OUTER SWTICH BOX 1 A‐055 ROUND HEAD SET SCREW 5/32”*1/4” A‐056 KEY 8*8*16 A‐057 GEAR HUB 1 A‐058 SPINDLE GEAR 1 A‐059 BEARING A‐060 COUNTER SHAFT A‐061 KEY A‐062 COUNTER SHAFT GEAR A‐063 GREASE NIPPLE A‐064 LONG DOWEL PIN 1 A‐065 BACK GEAR SHIFTER FORK 1 M8*8 2 2 M6*16 2 1 7*7*30 1 M5*12 5 1 1 6203 ZZ 2 1 5*5*15 1 1/8”PT 40 1 1 A‐066 GEAR HOUSING 1 A‐067 WASHER M8 1 A‐068 ALLEN HEAD SCREW M8*25 1 A‐069 ALLEN HEAD SCREW M6*20 6 A‐070 DISENGATE FEED INSTRUCTION PLATE 1 A‐071 BEARING 2 A‐072 CIRCLIP R80 1 A‐073 CIRCLIP AW08 1 A‐074 BEARING LOCKNUT A‐075 HEXAGON NUT A‐076 VERTICAL TEE BOLT A‐077 COMPRESSION WASHER A‐078 ECCENTRIC SHAFT A‐079 LONG ROLL PIN A‐080 BACK GEAR SHIFTER BUSHING 1 A‐081 SHIFT CRANK 1 A‐082 BLACK PLASTIC BALL A‐083 GEAR SHIFT PLUNGER 1 A‐084 SPRING 1 A‐085 MOTOR 1 A‐086 HANDLE 2 A‐087 BLACK PLASTIC BALL 6208 2Z 1 7/16” 3 7/16” 3 1 3*20 41 3 1/4” 3/8” 1 3 2 42 PARTS NO. DESCRIPTION SPEC Q’TY VS‐001 BELT HOUSING ASSEMBLE 1 VS‐002 MOTOR MOUNTING PULLEY 1 VS‐003 SET SCREW VS‐004 VARI SPEED BELT VS‐005 LIVE MOTOR PULLEY 1 VS‐005‐1 BRONZE SLEEVE 1 VS‐008 SPEED CHANGE SPRING 1 VS‐009 SPRING BASE 1 VS‐010 CIRCLIP VS‐011 MOTOR BASE VS‐012 ALLEN HEAD SCREW VS‐013 BEARING BLOCK VS‐014 ALLEN HEAD SCREW M6*25 3 VS‐015 BEARING 6007 2Z 1 VS‐016 SPEED CHANGE BOX VS‐017 ALLEN HEAD SCREW M6*30 4 VS‐018 SET SCREW M6*6 1 VS‐019 BUSHING VS‐020 SET SCREW VS‐021 WORM 1 VS‐022 WORM GEAR 1 VS‐023 SPRING PIN VS‐024 BRASS BUSHING 2 VS‐025 VARIABLE SPEED SHAFT 1 VS‐026 SPRING PIN VS‐027 CHANGE SPEED GEAR HAND WHEEL 1 VS‐028 CHANGE SPEED GEAR HANDLE 1 VS‐029 WORM GEAR HOLDER VS‐030 SPRING PIN 3*18 1 VS‐031 SPRING PIN 3*24 1 VS‐032 CHAIN 35# 1 VS‐033 BOLT M8*8 1 900VC‐3830 1 S28 1 1 M6*16 3 1 1 1 3/16”*3/4” 1 5*10 2 3*12 1 1 1 43 VS‐034 BOLT BASE 1 VS‐035 SPEED CHANGE PLATE 1 VS‐036 SPEED CHANGE PLATE 1 VS‐037 PLATE COVER 2 VS‐038 ALLEN HEAD SCREW VS‐039 CHANGE SPEED SCREW VS‐041 WASHER VS‐042 VARIABLE SPEED SHAFT BASE VS‐043 BEARING VS‐044 LIVE VARIABLE SPEED PULLEY 1 VS‐044‐1 HOUSING 1 VS‐045 VARIABLE SPEED PULLEY 1 VS‐046 BRAKE BEARING BASE 1 VS‐047 BRAKE DRUM 1 VS‐048 BRAKE DRUM LOCKNUT 1 VS‐049 SPRING 2 VS‐050 BRAKE BASE 1 VS‐051 ALLEN HEAD SCREW VS‐052 BRAKE BUSHING 1 VS‐053 BRAKE SHAFT 1 VS‐054 BRAKE HANDLE BASE 1 VS‐055 BRAKE LOCK PIN 1 VS‐056 BRAKE HANDLE 1 VS‐057 BLACK PLASTIC BALL VS‐058 BRAKE OPERATION AXLE 1 VS‐059 BRAKE BLOCK 2 VS‐060 CIRCLIP VS‐061 HEXAGON NUT VS‐062 TOOTHED PULLEY VS‐063 TIMING BELT VS‐064 BEARING HOUSING VS‐065 BEARING VS‐066 GEAR M5*20 1 VS‐040 2 PIN 3/32”*1” 1 8 1 1 6012 2Z M6*16 3/8” 1 4 1 E5 1 5/8”‐18NF*5/16” 1 1 225L 1 1 6203 2Z 2 1 44 VS‐067 GEAR SHAFT 1 VS‐068 KEY 5*5*15 1 VS‐069 KEY 5*5*18 1 VS‐070 CLUTCH GEAR SHAFT VS‐071 KEY 8*8*16 1 VS‐072 KEY 8*8*12 1 VS‐073 CLUTCH GEAR SHAFT 1 VS‐074 GEAR SHEEL 1 VS‐075 QUILL 1 VS‐076 LOCK WASHER 1 VS‐077 BEARING VS‐078 SPACER 1 VS‐079 OUTER BEARING SPACER HOUSING 1 VS‐080 CIRCLIP VS‐081 CLUTCH GEAR SHAFT LOCKNUT VS‐082 GEAR BOX BASE 1 VS‐084 SPRING 3 VS‐085 BOLT 3 VS‐086 ALLEN HEAD SCREW VS‐087 CLUTCH RING CONTROL PLATE VS‐088 PIN VS‐089 HIGH/LOW SPEED PLATE 1 VS‐090 LOCATING PIN 1 VS‐091 SPRING 1 VS‐092 HANDLE BASE 1 VS‐093 ALLEN HEAD SCREW VS‐094 CLUTCH HANDLE VS‐095 ALLEN HEAD SCREW M6*16 2 VS‐096 SPRING WASHER 7/16” 3 VS‐097 HEXAGON NUT 7/16” VS‐098 WASHER 3/16” 1 VS‐099 ROUND HEAD PHILIPS SCREW 3/16”*3/8” 1 VS‐100 SHAFT FERRULE 1 6908 2Z 2 R62 1 R40*P1.0 1 M8*25 6 1 3*18 M5*12 1 2 1 3 1 45 VS‐101 COVER 1 VS‐102 PIN 3 VS‐103 SPRING PIN VS‐104 LOCK NUT VS‐105 SPACER WASHER VS‐106 DRAW BAR VS‐107 WASHER VS‐108 MOTOR VS‐109 HEXAGON SCREW 3/8”*1” 4 VS‐110 SPRING WASHER 3/8” 4 VS‐111 ROUND HEAD PHILIPS SCREW 3/16”*3/8” 8 VS‐112 KEY 7*7*25 1 VS‐113 DRASS KEY 7*7*30 1 VS‐114 SET SCREW M4*10 1 VS‐115 BEARING 6204 2Z 1 VS‐116 CIRCLIP VS‐117 ALLEN HEAD SCREW VS‐118 BEARING VS‐119 CAP SCREW 1/8”*1/4” VS‐120 HEXAGON SCREW M6*25 VS‐121 CIRCLIP VS‐122 HEXAGON NUT VS‐123 WASHER VS‐124 SET SCREW M6*36 3 VS‐125 HEXAGON NUT 3/8” 1 VS‐126 SPRING WASHER 3/8” 1 VS‐127 SET SCREW M4*6 1 VS‐128 CHAIN CIRCLIP 1 VS‐129 CIRCLIP COVER 1 VS‐130 CIRCLIP 1 VS‐131 PLASTIC HANDLE VS‐132 NAME PLATE VS‐133 SPEED PLATE 4*30 1 AW08 1 1 R8/NT30/NT40 1 R8/NT30/NT40 1 1 S40 M6*12,M6*16 1 2,1 6010 2Z E5 3/8” 1 4 1 1 1 1 1/ 4” 1 1 50~3550,60~4300 46 1 VS‐134 WASHER 5/16” 1 VS‐135 NUT 5/16” 1 VS‐136 SPEED PLATE VS‐137 ROUND HEAD PHILIPS SCREW M4*6 4 VS‐138 SPRING WASHER 5/8” 1 VS‐139 ALLEN HEAD SCREW M5*20 3 VS‐140 SET SCREW VS‐141 HIGH/LOW SPEED PLATE 1 VS‐142 QUILL FEED PLATE 1 VS‐143 NAME PLATE 1 VS‐144 ROUND HEAD PHILIPS SCRW VS‐145 ROUND HEAD PHILIPS SCRW VS‐146 SWITCH COVER 1 VS‐147 FORWARD/REVERSE SWITCH 1 VS‐148 SWITCH COVER 1 VS‐149 CIRCLIP VS‐150 MICRO SWITCH COVER VS‐151 MICRO SWITCH VS‐152 ALLEN HEAD SCREW VS‐153 HEXAGON NUT VS‐154 VS‐155 1 1/4” 1 5/32”*1/4” M6*1 S50 1 2 1 1 Z15G1704 1 M4*16 1 M4 2 ROUND HEAD PHILIPS SCRW M4*25 2 ALLEN HEAD SCREW M6*12 2 47 48 PARTS NO. DESCRIPTION SPEC QTY VS‐001 DRAW BAR 1 EVS‐002 WASHER 1 EVS‐003 PULLEY SHAFT 1 EVS‐004 KEY EVS‐005 COLLAR EVS‐006 TIMEING BELT EVS‐007 KEY EVS‐008 CLUTCH GEAR SHAFT EVS‐009 LARGE DRIVE GEAR 1 EVS‐010 BEARING BUSHING 1 EVS‐011 COLLAR 1 EVS‐012 SPRING PLUNGER 3 EVS‐013 SPRING 3 EVS‐014 BEARING EVS‐016 BEARING SAPCER HOUSING EVS‐017 CIRCLIP EVS‐018 SPACER WASHER EVS‐019 SPRING WASHER EVS‐020 LOCK NUT 1 EVS‐021 GEAR HOUSING 1 EVS‐022 ROUND HEAD ALLEN SCREW EVS‐023 BOLT EVS‐024 SPRING WASHER 7/16” EVS‐025 HEXAGON NUT 7/16” 3 EVS‐026 QUILL FEED PLATE A‐12 1 EVS‐027 HIGH/LOW SPEED PLATE S‐5 1 EVS‐028 HEXAGON NUT EVS‐029 SPRING WASHER EVS‐030 TOOTTHED PULLEY EVS‐031 ROUND HEAD ALLEN SCREW EVS‐032 BEARING HOUSING EVS‐033 BEARING 6*25L 1 Φ54*Φ48*6.5t 1 225L‐25W 1 8*12L 1 1 6908 ZZ 2 1 R62 1 1 M40 M8*20L 2 6 3 5/8”*18NF*23 5/8” 3 1 1 1 M5*16L 3 1 6203 ZZ 49 2 EVS‐034 GEAR SHAFT 1 EVS‐037 KEY EVS‐040 CLUTCH RING CONTROL SHAFT 1 EVS‐041 HIGH/LOW SPEED PLATE 1 EVS‐042 POSITIONING PIN 1 EVS‐043 SPRING 1 EVS‐044 SPRING PIN EVS‐045 5*15L 1 Φ3*18L 1 ROUND HEAD ALLEN SCREW M6*12L 2 EVS‐046 ROUND HEAD ALLEN SCREW M5*12L 2 EVS‐047 CHANGE GEAR HANDLE BLOCK EVS‐048 CLUTCH HANDLE EVS‐049 PLASTIC KNOB EVS‐050 ROUND HEAD ALLEN SCREW EVS‐051 TOP BEARING COVER EVS‐052 BEARING EVS‐053 BELT HOUSING 1 EVS‐054 NAME PLATE 1 EVS‐055 RIVET EVS‐056 SPINDLE SPEED PLATE EVS‐057 V’BELT EVS‐058 LOCK NUT 1 EVS‐060 FRONT PULLEY 1 EVS‐061 BEARING RETAINER 1 EVS‐062 BRAKE BEARING HOUSING 1 EVS‐063 ROUND HEAD ALLEN SCREW EVS‐064 BEARING EVS‐065 BEARING RETAINER EVS‐071 ROUND HEAD ALLEN SCREW EVS‐072 BRAKE BASE 1 EVS‐088 SPINDLE MOTOR 1 EVS‐089 ALLEN HEAD SCREW EVS‐090 WASHER EVS‐091 ROUND HEAD ALLEN SCREW 1 1 1/4” 1 M6*20L 3 1 6007 ZZ 1 Φ2*6L 10 1 3V‐300 M6*12L 6010 ZZ 3 2 1 1 M6*16L M10*40L 50 4 4 Φ10*Φ30*2t 4 M8*40L 2 EVS‐092 ADJUSTING BLOCK 1 EVS‐093 ALLEN HEAD SCREW EVS‐094 HEXAGON NUT M8 4 EVS‐095 SPRING WASHER M8 2 EVS‐097 KEY EVS‐098 MOTOR PULLEY 1 EVS‐099 SET RING 1 EVS‐100 ROUND HEAD ALLEN SCREW EVS‐101 OIL CUP EVS‐102 ROUND HEAD ALLEN SCREW EVS‐103 COVER M8*35L 10*8*40L M5*20L 2 1 3 1/8” 1 3/16”*3/8” 8 2 51 52 PARTS NO. DESCRIPTION SPEC QTY B‐001 ALLEN HEAD SCREW M5*10 1 B‐002 PINION WASHER M5 1 B‐003 FEED BEVEL PINION 1 B‐004 FEED WORM GEAR SHAFT SLEEVE 1 B‐005 WORM CRADLE BUSHING 1 B‐006 SET SCREW B‐007 WORM GEAR SAPCER 1 B‐008 FEED DRIVE WORM GEAR 1 B‐009 FEED DRIVE WORM GEAR B‐010 KEY B‐011 KEY B‐012 ALLEN HEAD SCREW B‐013 WASHER B‐015 FEED REVERSE BEVEL GEAR 1 B‐016 FEED ENGAGE PIN 1 B‐017 WORM GEAR CRADLE 1 B‐018 ECCENTRIC SHAFT 1 B‐019 SHAFT SLEEVE 1 B‐020 GEAR SHAFT PLUNGER 2 B‐021 COMPRESSION SPRING 2 B‐022 ROLL PIN B‐023 SHAFT CRANK B‐024 BLACK PLASTIC BALL 1/4” 3 B‐025 ALLEN HEAD SCREW M5*12 7 B‐027 CLUSTER GEAR SHAFT UPPER BEARING 1 B‐028 CLUSTER GEAR ASSEMBLY 1 B‐029 KEY B‐031 CLUSTER GEAR SHAFT B‐032 CIRCLIP B‐033 BEVEL GEAR SHAFT 1 B‐034 BEVEL GEAR THRUST SPACER 1 B‐035 ALLEN HEAD SCREW 1/4”*1/4” 2 SHAFT 1 3*3*8 2 3*3*20 1 M8*12 1 M8 1 3*20 2 2 3*3*45 1 1 S16 M6*25 53 2 1 B‐036 FEED DRIVING GEAR 1 B‐037 STOP BLOCK 2 B‐038 ALLEN HEAD SCREW 2 B‐039 KEY B‐040 FEED DRIVE GEAR B‐041 BEARING B‐042 BUSHING 1 B‐043 BOSTON WORM 1 B‐044 FEED WORM SHAFT BUSHING 1 B‐045 LONG SOCKET SET SCREW M8*8 3 B‐046 SET SCREW M6*8 3 B‐047 FEED WORM SHAFT THRUST WASHER 1 B‐049 FEED REVERSE BEVEL GEAR 2 B‐050 FEED REVERSE CLUTCH 1 B‐055 REVERSE CLUTCH ROD 1 B‐056 LONG ROLL PIN B‐057 FEED WORM SHAFT 1 B‐058 FEED PLATE 1 B‐059 LONG PIN B‐060 LONG PIN B‐061 SET SCREW M5*5 1 B‐062 KEY 3*3*15 1 B‐063 BACK GEAR SHAFT FORK 1 B‐064 CLUSTER GEAR SHAFT FORK 1 B‐066 CLUSTER GEAR OVER 1 B‐068 SPRING 1 B‐069 SCREW 1 B‐070 SPRING PIN 3*15 1 B‐071 HEXAGON NUT 5/16” 1 B‐072 LONG SCREW B‐073 ALLEN HEAD SCREW B‐074 CLUTCH RING PIN 2 B‐075 CLUTCH RING 1 3*3*8 1 1 BA66 1 3*20 1 3*12 1 1 1 M5*35 54 2 B‐076 SET SCREW M6*6 1 B‐077 PIN 5*20 1 B‐078 OVERLOAD CLUTCH LOCKNUT 1 B‐079 SAFETY CLUTCH SPRING 1 B‐080 OVERLOAD CLUTCH 1 B‐081 OVERLOAD CLUTCH SLEEVE 1 B‐082 KEY 5*8*13 1 B‐083 ROUND HEAD SCREW 4*16 1 B‐084 SET SCREW M6*8 1 B‐085 SET SCREW B‐088 COMPRESSION SPRING 1 B‐089 OVERLOAD CLUTCH LEVER SPRING PLUNGER 1 B‐090 QUILL PINION SHAFT BUSHING 1 B‐091 WORM GEAR SPACER 1 B‐092 OVERLOAD CLUTCH WORM GEAR 1 B‐093 OVERLOAD CLUTCH RING 1 B‐094 KOHINOOR CIRCLIP B‐095 DOWEL PIN B‐096 OVERLOAD CLUTCH TRIP LEVER 1 B‐097 OVERLOAD CLUTCH WASHER 1 B‐098 SNAP RING B‐099 CLUTCH ARM COVER B‐100 SET SCREW B‐101 HEXAGON NUT B‐102 DOWEL PIN 1 B‐103 CAM ROD 1 B‐104 CAM ROD 1 B‐106 FEED TRIP BRACKET 1 B‐107 ALLEN HEAD SCREW M6*20 2 B‐108 SET SCREW M6*20 1 B‐109 KEY B‐110 FEED REVERSE KNOB STUD B‐111 REVERSE KNOB M6*8 1 S15 1 5*14 1 E9,S10 1 1 M6*16 1 M6 1 3*3*10 1 1 1 55 B‐112 SNAP RING E5 1 B‐113 HANDWHEEL CLUCH B‐114 STEEL BALL B‐115 CONPRESSION SPRING B‐116 SET SCREW B‐117 LONG ROLL PIN B‐118 CAM ROD SLEEVE ASSEMBLY B‐119 LONG ROLL PIN B‐120 COMPRESS SPRING 1 B‐121 TRIP PLUNGER 1 B‐122 SPRING WASHER B‐123 TRIP PLUNGER BUSHING 1 B‐124 FEED TRIP PLUNGER 1 B‐125 HANDWHEEL 1 B‐126 HANDWHEEL HANDLE 1 B‐127 SPINDLE B‐128 QUILL SKIRT B‐129 LOCK NUT AN06 1 B‐130 CIRCLIP AN06 1 B‐131 BEARING B‐132 SLEEVE 1 B‐133 NOSE PIECE 1 B‐134 SPINDLE DIRT SHIELD B‐135 BEARING B‐136 BEARING SPACER 1 B‐137 BEARING SPACER 1 B‐138 BEARING B‐139 1 3/16” 1 1 M8*8 1 3*14 1 1 3*12 1 1/2” 2 R8/NT30/NT40 1 1 6206 2Z 1 1 7207 1 7207 1 SET SCREW M5*5 1 B‐140 SET SCREW M6*6 1 B‐141 SET SCREW 1 B‐142 QUILL 1 B‐143 HEXAGON NUT B‐144 SET SCREW 56 M4 1 M4*16 1 B‐145 FEED TRIP LEVER 1 B‐146 ADJUSTING SCREW 1 B‐147 INDICATOR ROD 1 B‐148 DRILLED LOCK SLEEVE 1 B‐149 QUILL LOCK BOLT 1 B‐150 ROUND HEAD PHILIPS SCREW M5*10 1 B‐151 WASHER M5 2 B‐152 LOCK HANDLE 2 B‐153 QUILL LOCK SLEEVE TAPPED 1 B‐154 INDICATOR ROD SCREW 1 B‐155 TEE BOLT 1 B‐156 LOWER CLAMPING BLOT SPACER 4 B‐157 ADAPTOR NUT 2 B‐158 ROUND HEAD PHILIPS SCREW B‐159 MICROMETER SCALE B‐160 OIL CUP B‐161 QUILL MICRO‐STOP NUT 1 B‐162 MICROMETER NUT 1 B‐163 QUILL STOP KNOB 1 B‐164 QUILL MICRO STOP SCREW B‐165 ALEN HEAD SCREW B‐166 QUILL PINION SHAFT B‐167 SET SCREW B‐168 SPRING PIN B‐169 ALEN HEAD SCREW B‐170 LONG DOWEL PIN B‐171 KEY B‐172 PINION SHAFT HUB SCREW B‐173 STEEL BALL B‐174 COMPRESSION SPRING 1 B‐175 RACK FEED HANDLE HUB 1 B‐176 PINION SHAFT HUB SLEEVE 1 B‐177 SPRING COVER 1 M4*6 4 2 1/8PT 1 1 3/8”*5/8” 1 1 M6*6 1 1 m5*12 2 1 3*3*20 1 1 3/16” 57 1 B‐178 CLOCK SPRING 1 B‐183 REVERSE TRIP BALL LEVER 1 B‐184 FEED REVERSE TRIP PLUNGER 1 B‐185 REVERSE TRIP BALL LEVER SCREW 1 B‐186 WORM GEAR 1 B‐187 KEY B‐189 ADJUSTING WORM SHAFT 1 B‐190 PINION SHAFT HUB HANDLE 1 B‐191 BLACK PLASTIC KNOB HANDLE B‐192 QUILL HOUSING 4*4*18 3/8” 1 1 1 58 59 PARTS NO. DESCRIPTION SPEC. D‐001 HEXGON NUT 1/2”*20NF D‐002 HANDLE 3 D‐003 Dial lock nut 3 D‐004 DIAL D‐005 DIAL HOLDER D‐006 ALLEN HEAD SCREW D‐007 BEARING RETAINER RING D‐008 BEARING 6204 ZZ 5 D‐009 SPRING PIN φ5*30 6 D‐010 ALLEN HEAD SCREW M10*25 12 D‐011 LEFT BEARING BRACKET 1 D‐012 RIGHT BEARING BRACKET 1 D‐013 BEARING SPACER 4 D‐014 KEY D‐015 LONGITUDINAL SCREW D‐016 ALLEN HEAD SCREW D‐017 WASHER D‐018 LONGITUDINAL ADJUSTING NUT 1 D‐019 LONGITUDINAL NUT 1 D‐020 SPRING PIN φ5*30 2 D‐021 ALLEN HEAD SCREW M6*20 4 D‐022 FEED NUT BRACKET 1 D‐023 CROSS ADJUSTING NUT 1 D‐024 CROSS NUT 1 D‐025 HAND WHEEL 3 D‐026 ALLEN HEAD SCREW D‐027 CROSS FEED SCREW 1 D‐028 CROSS FEED BEARING BRACKET 1 5mm(0.2inch) Q’TY 3 3 3 M6*12 6 2 3*3*25 3 1 M6*20 M6 M6*20 60 4 4 4 61 PARTS NO. DESCRIPTION SPEC. Q’TY 2C‐001 QUILL HOUSING ADJUSTING GEAR 1 2C‐002 RAM ADAPTOR 1 2C‐003 ADAPTOR SCALE 1 2C‐004 ADAPTOR PIVOT STUD CIRCLIP 2C‐005 RIVET 2C‐006 Vertical Adjusting Worm 1 2C‐007 Worm Thrust Washer 1 2C‐008 Vertical Adjusting Worm SHAFT 1 2C‐009 KEY 2C‐010 RAM 2C‐011 LIFTING HOOK 2C‐012 SLEEVE 2C‐013 ALLEN HEAD SCREW M6*25 2 2C‐014 SPRING PIN 8*30 1 2C‐015 ANGLE PLATE 1 2C‐016 SLEEVE 1 2C‐017 ADAPTOR PIVOT STUD 1 2C‐018 SPRING WASHER 2C‐019 ADAPTOR LOCKING BOLT 2C‐020 NIPPLE CONNECTOR 2C‐021 COOLANT OIL HOSE 2C‐022 BALL VALVE 2C‐023 TABLE 2C‐024 PIPE 1 2C‐025 HOSE CLIP 2 2C‐026 PLASTIC HOSE 1 2C‐027 PLASTIC HOSE 2 2C‐028 HOSE CLIP 2 2C‐029 CONNECTOR 2 2C‐030 ELBOW CONNECTOR 1 2C‐031 STOP PIECE T‐BOLT 2 S28 2 11 5*5*50 1 1 3/4” 1 1 1/2” 3 3 3/8”*1/2” 1 1 3/8”PT 1 1 62 2C‐032 TABLE STOP PIECE 2 2C‐033 HEXAGON NUT 2C‐037 TABLE LOCK BOLT HANDLE 5 2C‐039 Saddle Lock Bolt 1 2C‐040 ALLEN HEAD PLUNGER 2 2C‐041 STRIP ADJUSTING SCREW 2C‐042 TABLE STOP BRACKET 1 2C‐043 GIB 1 2C‐044 WIPER 2 2C‐045 WIPER 2 2C‐046 TABLE LOCK PLUNGER 1 2C‐047 TALBE LOCK PLUNGER 1 2C‐049 SIDE RAKED GIB 1 2C‐050 WIPER 2 2C‐051 ROUND HEAD PHILIPS SCREW 2C‐052 SADDLE 1 2C‐053 WIPER 1 2C‐054 WIPER 1 2C‐055 GIB 1 2C‐056 ROUND HEAD PHILIPS SCREW 2C‐057 WIPER 1 2C‐058 WIPER 1 3/8” 3/8”*3/4” 3/16*1/2” 2 6 6 M6*12 2 2C‐059 FRONT CHIP GUARD 1 2C‐060 Y‐AXIS SCREW COVER SET 1 2C‐061 CHIP GUARD 1 2C‐062 KNEE 1 2C‐070 ROUND HEAD HEAD PHILIPS SCREW 2C‐071 WASHER 2C‐072 KNEE LOCK PLUNGER 1 2C‐073 KNEE LOCK PLUNGER 1 2C‐074 HEXAGON NUT 1/2”‐20NF 2C‐075 KEY 5*5*20 2C‐076 WASHER 3/16*1/2” 2 3/16” 1/2” 63 2 1 1 1 2C‐077 BEVEL GREAR 1 2C‐078 BEARING BUSH 1 2C‐079 DISTANCE BUSH 1 2C‐080 BEARING RETAINER RING 1 2C‐081 ALLEN HEAD SCREW 2C‐082 ELEVATING SCREW 2C‐083 HANDLE 1 2C‐084 ELEVATING CRANK 1 2C‐085 GEAR SHAFT CLUTCH INSERT 1 2C‐086 DIAL LOCK NUT 1 2C‐087 DIAL 1 2C‐088 DIAL HOLDER 1 2C‐089 ALLEN HEAD SCREW 2C‐090 BEARING RETAINER RING 2C‐091 BEARING 2C‐092 BEARING BASE 2C‐093 KEY 2C‐094 ELEVATING SHAFT 2C‐095 BEARING 2C‐096 BEVEL DRIVE GEAR 2C‐097 SET SCREW 2C‐098 COLUM 2C‐099 WATER HOSE SOLID COLLER 2C‐100 ROUND HEAD HEAD PHILIPS SCREW 2C‐101 FILERATION COVER 2C‐102 ALLEN HEAD SCREW 2C‐103 ELEVATING SCREW HOSING 1 2C‐014 NUT 1 2C‐105 ALLEN HEAD SCREW M6*20 2C‐106 ROUND HEAD HEAD PHILIPS SCREW 3/16*1/2” 2C‐107 ALLEN HEAD SCREW M6*20 2 2C‐108 COOLANT PUMP 1/8HP 1 2C‐109 PUMP COVER PLATE M6*20 3 1 M6*20 3 1 6204 2Z 2 1 3*3*18 2 1 6207 2Z 1 1 M6*6 3 1 3/4” 3/16*1/2” 2 2 2 M10*25 2 3 4 1 64 2C‐110 SET SCREW 2 2C‐111 COLUMN CABINET BASE 1 2C‐112 HINGE PIN 2C‐113 DOOR LOCKING CAM 2C‐114 SET SCREW 2C‐115 DOOR 1 2C‐116 REAR CHIP GUARD 1 2C‐117 DOOR KNOB 1 2C‐118 COLUMN COLLAR SPIDER 1 2C‐119 ROUND HEAD HEAD PHILIPS SCREW 2C‐120 RAM PINON 1 2C‐121 RAM PINON HANDLE 1 2C‐122 PLASTIC BALL 1 2C‐123 SPRING WASHER 2C‐124 SWIVEL 1 2C‐125 GIB 1 2C‐126 LOCK PLUNGER 2 2C‐127 HEXAGON NUT 2C‐128 ALLEN HEAD SCREW 2C‐129 FIXING BOLT 4 2C‐130 SET SCREW 1 5*30 2 1 M6*6 M6*12 1/2” 3/8” M10*20 4*4*18 1 2 4 2 1 2C‐131 KEY 2C‐132 SCALE 1 2C‐133 SCALE POINTER 1 65 1 6. Electrical Diagram 66 67
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Key Features
- Swivelling turret
- Ram slide
- Table clamping
- Spindle speed control
- Automatic quill feed
- 360° Turret or Column Swivel
- Head swivel & tilt
- Max. Distance Spindle to Column: 21-27/32"
- Longitudinal Table Travel: 33-7/8"
- Cross Table Travel: 15-3/4"
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Frequently Answers and Questions
What is the maximum drilling capacity of the Hiten 5H for steel?
The maximum drilling capacity of the Hiten 5H for steel is 1-1/4”.
What is the maximum spindle speed of the Hiten 5H?
The maximum spindle speed of the Hiten 5H is 5440 RPM.
What is the table size of the Hiten 5H?
The table size of the Hiten 5H is 10” x 54”.
What is the power requirement of the Hiten 5H?
The power requirement of the Hiten 5H is Three-phase 220V 60 Hz, 10A, 3 HP.