Evikon E2610-LEL User Manual

Combustible Gas Detector
E2610-LEL
User Manual
E2610-LEL
Rev 10.05.2021
Table of contents
Acetylene
3
Butane
4
Hydrogen
5
Methane
6
Propane
7
Specifications
8
Product description
9
Safety requirements
9
Operating conditions
9
Installation guidelines
10
Connections
11
Operation
13
Maintenance
13
Calibration
13
Delivery set
14
Order code for E2610-LEL options
14
Warranty
15
Manufacturer contacts
15
2
E2610-LEL
Rev 10.05.2021
Acetylene
A colorless flammable gas, lighter than air. Mixtures with air are explosive. It results from
the interaction of calcium carbide with water. In industrial production, acetylene is mainly
manufactured by the pyrolysis of light hydrocarbons.
Acetylene is widely used for welding and cutting of metals. The usage of acetylene as a
feedstock in the chemical industry declines due to cost and environmental considerations.
Synonyms/Trade Names: Ethine, Ethyne.
Chemical formula
HC≡CH
Molar weight
26
Relative gas density (to air)
0.90
1 ppm = 1.06 mg/m3
Conversion
Boiling point
-84 °C
Low explosive limit (LEL), % vol. in air
2.3* (2.5**)
Upper explosive limit (UEL), % vol. in air
Odor
Hazards
100
Odorless or with a faint ethereal smell if pure. The
commercial-grade may have a garlic-like smell due to
impurities.
Highly flammable.
Gas/air mixtures are explosive. Forms explosive
acetylide compounds with copper, mercury, silver &
brasses (containing more than 66% copper).
Asphyxiant. Non-toxic, but, when generated from calcium
carbide, it can contain toxic impurities such as traces of
phosphine and arsine.
2662 mg/m3 /2500 ppm
Exposure limits REL C
(NIOSH)
3
E2610-LEL
Rev 10.05.2021
Butane
A colorless flammable gas that is heavier than air. The term “butane” is used for any of two
structural isomers (n-butane or iso-butane, with unbranched and branched-chain
respectively) or for their mixture. Occurs in light petroleum fractions.
Butane is used mainly as a fuel and as a feedstock in organic synthesis. It is applied also
as a propellant in aerosol sprays and may be used as an ozone-friendly refrigerant.
Mixtures of butane with propane and other hydrocarbons are referred to as LPG (liquefied
petroleum gas).
Chemical formula
n-butane
CH3CH2CH2CH3
iso-butane
CH3CH(CH3)CH3
Molar weight
58
Relative gas density (to air)
2.0
1 ppm = 2.38 mg/m3
Conversion
Boiling point
Low explosive limit (LEL), % vol. in air
Upper explosive limit (UEL), % vol. in air
-0.56 °C
−11.7 °C
1.4* (1.6**)
1.5* (1.8**)
8.4
9.6
Odor
Gasoline-like odor
Hazards
Exposure
(NIOSH)
Highly flammable.
Inhalation of butane can cause euphoria, drowsiness,
narcosis, asphyxia, cardiac arrhythmia, fluctuations in
blood pressure, and temporary memory loss, when
abused directly from a highly pressurized container, and
can result in death from asphyxiation and ventricular
fibrillation.
limits TWA
1900 mg/m3 /800 ppm
4
Not established
E2610-LEL
Rev 10.05.2021
Hydrogen
A colorless, odorless, flammable gas, that is much lighter than air. Mixtures with air are
explosive. Results from the interaction of acids, bases, and water with active metals and
from the electrolysis of aqueous solutions. In industrial production, the main source of
hydrogen is hydrocarbons.
Chemical formula
H2
Molar weight
2
Relative gas density (to air)
0.07
1 ppm = 0.0818 mg/m3
Conversion
Boiling point
−252.88 °C
Low explosive limit (LEL), % vol. in air
4.0
Upper explosive limit (UEL), % vol. in air
75
Odor
Odorless
Hazards
Flammable forms explosive mixtures with air.
Asphyxiant.
Exposure limits
not established
5
E2610-LEL
Rev 10.05.2021
Methane
A colorless flammable gas, the main component of natural gas, marsh gases. Methane
results from bacterial decomposition of plant and animal matter (landfill gas).
Methane is widely used as a fuel and chemical feedstock.
Synonyms: Marsh Gas, Natural Gas, Carbon tetrahydride, Hydrogen carbide.
Chemical formula
CH4
Molar weight
16
Relative gas density (to air)
0.55
1 ppm = 0.65 mg/m3
Conversion
Boiling point
−161.49 °C
Low explosive limit (LEL), % vol. in air
4.4* (5.0**)
Upper explosive limit (UEL), % vol. in air
Odor
15
Odorless when pure. Methane used in the kitchens
contains an odorant
Hazards
Highly flammable, mixtures with air are explosive.
Asphyxiant.
Exposure limits
not established
6
E2610-LEL
Rev 10.05.2021
Propane
A colorless flammable gas that is heavier than air. it occurs in light petroleum fractions.
Propane is used mainly as a fuel and as a feedstock in organic synthesis. It is applied also
as a propellant in aerosol sprays and may be used as an ozone-friendly refrigerant.
Mixtures of propane with butane and other hydrocarbons are referred to as LPG (liquefied
petroleum gas).
Chemical formula
CH8CH2CH8
Molar weight
44
Relative gas density (to air)
1.55
1 ppm =1.80 mg/m3
Conversion
Boiling point
−42 °C
Low explosive limit (LEL), % vol. in air
1.7* (2.1**)
Upper explosive limit (UEL), % vol. in air
Odor
Hazards
9.5
Odorless when pure. Commercially available propane for
fuel purposes may contain odorant (“gas smell”).
Highly flammable, mixtures with air are explosive.
Asphyxiant. May cause dizziness, confusion, excitation
when inhaled.
1800 mg/m3 /1000 ppm
Exposure limits TWA
(NIOSH)
IDLH
2100 ppm [10%LEL]
Conversion of ppm to mg/m3 is calculated for 25°C and 1 atm.
* according to new EU standards ('stirred' concentration of gas)
** according to US standard (‘still gas’ method)
7
E2610-LEL
Rev 10.05.2021
Specifications
Detected gas
Acetylene, Butane, Hydrogen, Methane, Propane
Sensor type
Metal Oxide Semiconductor
Sampling method
Diffusion
Detection range
0...100% LEL
Default alarm setpoints
(release-LOW-HIGH)
7 - 10 - 25 %LEL
Response time
ca. 60 s
Sensor lifetime
>5 years
Calibration interval
12 months
Power supply
24 VAC/DC or 90...265 VAC
Power consumption
< 2 VA
Digital interface
UART
Relay outputs
2 × SPDT, max 5 A, 30 VDC / 250 VAC
Alarm signaling
Buzzer 2 kHz, 85 dB; red LED
LEDs
Enclosure
Green/red (operation/fault), red (gas alarm)
ABS plastic with ventilation slots, wall-mount, protection class IP20
Dimensions
H85 × W85 × D37 mm
CE marking
According to 2014/30/EU and 2014/35/EU, EN 50491-4-1:2012
EN 61000-6-3:2020, EN 61326-1:2013(EMC, emissions)
EN 61000-6-1:2019, EN 61000-6-2:2019(EMC, Immunity)
EN 60079-29-1:2016, EN 60079-29-2:2015 and EN 60079-29-3:2014
Operating conditions
-40...+70 °C, <95 %RH, atmospheric pressure ±10%;
Explosion-safe (non-ATEX rated) spaces, Normal ambient oxygen level
Avoid strong mechanical shock, vibrations or EMI Avoid exposure to
corrosive gases or silicone-containing products.
8
E2610-LEL
Rev 10.05.2021
Product description
E2610 series gas detectors are compact and easy-to-use instruments. The devices utilize
novel fully calibrated and temperature compensated gas sensors with excellent
repeatability, stability, and long lifetime.
Two relays with switch-over contact may be used for remote signaling or ventilation
control. Flashing LED and an internal buzzer give alarms at two setpoints.
Safety requirements
Misuse will impair the protection of the product. Always adhere to the safety provisions
applicable in the country of use.
Do not perform any maintenance operation with the power on. Do not let water or foreign
objects inside the device.
Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic
components directly, as they are sensitive to static electricity.
Connection diagrams can be found in the connections section. The device might not
perform correctly or be damaged if the wrong power supply is connected.
External circuits connected to the equipment should have sufficient insulation rating
according to the environmental conditions and equipment power.
A disconnecting device that is marked as such and easily accessible should be included in
the installation of this product.
Operating conditions
The device should be used both in a non-hazardous indoor area and in a basic
electromagnetic environment, where the latter is defined in EN 61326-1. Avoid strong
mechanical shock and vibrations. Avoid corrosive atmosphere and areas highly
contaminated with dust, oil mist, etc. Keep the instrument away from direct sunlight. A
sudden temperature or humidity change might affect the sensitivity of the sensor.
9
E2610-LEL
Rev 10.05.2021
Installation guidelines
There are no precise rules or standards to follow when installing gas detectors. The
following points must be taken into account:
●
Application (the instrument is intended for leakage control.)
●
Properties of the space under investigation (room geometry, direction, and
velocity of airflows, etc.),
●
For gases lighter than air install the sensor higher than the potential
leakage/generation source or near the ceiling. Combustible gases lighter than air
are hydrogen, methane, and acetylene. Propane and butane are heavier than air
and tend to sink. It is recommended to place the sensor lower than potential
leakage or generation source.
●
The device should be accessible for maintenance and repair.
The aforementioned conditions above will affect the coverage area of the device. however,
the coverage area for a detector is usually between 2.5 to 5 meters radius.
For early leakage detection install the sensor as close as possible to the potential leakage
sources (flanges, valves, pressure reducers, pumps, etc.), taking into consideration other
points listed above.
For general area monitoring without definite leakage sources, the detector should be
distributed evenly in the room.
Do not locate the detector close to ventilation openings and strong air currents. Avoid the
areas without air circulation (corners, niches) as well.
For personal safety control, the detectors are installed in the breathing zone (at the height
of the head of people or animals). The recommended sensor position is vertical, pointing
downwards.
10
E2610-LEL
Rev 10.05.2021
Connections
1. Detach the base of the enclosure by gently pulling along four guiding pins.
2. Attach the base to the wall with two screws. (see drawings below).
3. Use rounded cutouts on the side of the base to let in the cables from the power supply
and of the external devices as shown below.
11
E2610-LEL
Rev 10.05.2021
For easier connection, terminal blocks of E2610 series devices are removable. To dismount
the terminal block, pull it off from the PCB. Connect the power terminals N and L to the 24
V power source if you are using detector version -24 or to 230 V AC mains if you are using
detector version -230 (see diagram below).
Terminals
RE1 NO
Relay 1, normally open terminal
RE1 COM
Relay 1, common terminal
RE1 NC
Relay 1, normally closed terminal
RE2 NO
Relay 2, normally open terminal
RE2 COM
Relay 2, common terminal
RE2 NC
Relay 2, normally closed terminal
L
90…265 VAC Phase (optional 24 VAC / VDC)
N
90…265 VAC Neutral (optional 24 VAC / VDC)
The terminals on the E2610 series devices are suitable for a wide range of wires with
cross-section 0,2...1,5 mm2. We recommend to strip the wire end by 5...6 mm and tin it, or
to use the wire end sleeves. To connect the wire, loosen the screw, insert the wire end into
the terminal hole and tighten the screw.
Connect external devices. Relay switch-over outputs may be used to control directly 24 V or
230 V (for versions -24 and -230 respectively) powered alarm sirens, ventilation fans,
shut-off valves, or other actuators. Attach terminal blocks to the board.
4. Push enclosure to the base.
12
E2610-LEL
Rev 10.05.2021
Operation
Turn on the power. During the first ca.60 seconds after powering on E2610 performs a
warming-up and self-diagnostic routine, indicated by the flashing of each LED. The upper
dual-color LED remains continuously green in normal operation and blinks red in case of
device or sensor fault.
The warm-up time depends on the sensor type, unpowered period, and atmosphere. During
the first 30 seconds after powering on you may select the automatic or manual mode of
alarm release. By shortly (< 2 s) pressing the button on the device’s front panel you enable
the automatic mode, by pressing the button for 2...10 s — manual mode. The activation of
the automatic mode is followed by a single LED blinking and acoustic signal. If manual
mode is activated, the double acoustic and light signal follows.
If the gas concentration exceeds the LOW alarm setpoint, the bottom red LED starts
flashing at a rate of 1 Hz, and the relay RE1 switches over. The first alarm stops
automatically if the gas concentration drops below 70% of the LOW alarm setpoint.
If the gas level exceeds the HIGH alarm setpoint, the bottom red LED starts flashing and
the buzzer starts beeping at a rate of 2 Hz, and also the relay RE2 switches over.
Depending on the selected release mode, the HIGH alarm stops automatically or can be
stopped by pressing the button, on condition that the gas level has dropped below 70% of
the LOW alarm setpoint.
Beyond the warm-up period, holding down the button for 2...10 seconds and releasing
causes E2610 to reset and perform the self-diagnostic routine for testing purposes. When
holding the button down for over 10 seconds, E2610 imitates the reaching of the HIGH
setpoint with the respective light and sound indication and switching over the relays.
Maintenance
Do not perform any maintenance operation with the power on.
Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not
immerse the device in water or any cleaning media.
Calibration
E2610-LEL detectors have been calibrated by the Manufacturer with standard gas mixtures
before delivery. Provided that the sensor is used under moderate conditions, field
recalibration is recommended every 12 months Please contact your dealer for more
information.
13
E2610-LEL
Rev 10.05.2021
Delivery set
●
Combustible Gas Detector E2610-CO
●
Mounting accessories:
○
2 screws and 2 plastic dowel plugs
Order code for E2610-LEL options
E2610 options
Order code
Integrated 90...265 V mains power supply module
E2610-LEL-230
Integrated 24 VAC power supply module
E2610-LEL-24VAC
14
E2610-LEL
Rev 10.05.2021
Warranty
This product is warranted to be free from defects in material and workmanship for a period
of one year from the date of the original sale. During this warranty period, the Manufacturer
will, at its option, either repair or replace a product that proves to be defective. This
warranty is void if the product has been operated in conditions outside ranges specified by
the Manufacturer or damaged by customer error or negligence or if there has been an
unauthorized modification.
Manufacturer contacts
Evikon MCI OÜ
Teaduspargi 7/9, Tartu
50411 Estonia
[email protected]
www.evikon.eu
15