Algas SDI ZIMMER Operation & Maintenance Manual

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ZIMMER
Dry Electric Vaporizer
Operations &amp; Maintenance
Manual
151 S. Michigan Street, Seattle, Washington, USA 98108
Tel: +1 206-789-5410 Fax: 206-789-5414 Web: www.algas-sdi.com
FILE: MANUAL PN 54399 REV 3-10-2021 ZIMMER ELECTRIC VAPORIZER.doc
Briana
2021.03.1
6 16:32:45
-07'00'
1
DISCLAIMER and COPYRIGHT
DISCLAIMER
Read this Operations and Maintenance Manual before operating
the ZIMMER!
Algas-SDI International, LLC shall not be liable for technical and/or
editorial errors or omissions in this manual. Algas-SDI makes no
warranties, express or implied, including the implied warranties of
merchantability and fitness for a particular purpose with respect to
this manual. In no event shall Algas-SDI be liable for any special or
consequential damages including, but not limited to, loss of
production time or loss of profits.
Product names used in this manual are for the manufacturer or
supplier identification only and may be trademarks, or registered
trademarks, of these companies.
In accordance with the manufacturer’s policy of continual product
improvement, Algas-SDI reserves the right to use alternate
manufacturer’s components as vendor availability dictates. For
further information please contact Algas-SDI.
COPYRIGHT
Copyright 2021 by Algas-SDI International, LLC
Seattle, Washington, USA 98108
All rights reserved. No part of this manual may be reproduced or
copied in any form or by any means, photographic, electronic, or
mechanical without the prior express written consent from AlgasSDI International, LLC.
PATENTS
For patent information go to: www.algas-sdi.com/patents
2
WARRANTY and CONTACT INFORMATION
WARRANTY REGISTRATION
Fill out the Warranty Registration information on the last page of
this manual. Refer to the nameplate on the vaporizer to fill out the
product registration. Then make a photocopy and mail to the
address shown at the bottom, or scan and email alternatively.
WARRANTY
Algas-SDI International, LLC (ASDI) warrants that the equipment is
free from defects in materials and workmanship under normal use
and service. ASDI agrees to repair or replace, at its option, without
charge F.O.B. factory, any part which has proven defective to the
satisfaction of ASDI within one (1) year from the date of the original
installation or with 18 months from the date of shipment, whichever
is earlier. Equipment, which in the opinion of ASDI, has been
damaged in shipment or by improper installation or operation, or
has been abused or tampered with in any way, will not be accepted
for return under warranty.
ASDI will not accept back charges for work performed by others
upon or in conjunction with ASDI equipment unless prior
authorization is given by means of an ASDI purchase order. ASDI
will not be liable by reason of shutdown, non-operation or increased
expense of operation of other equipment, or any other loss or
damage of any nature, whether direct or consequential, arising from
any cause whatsoever.
ASDI makes NO other warranty of any kind, whatsoever expressed
or implied; and all warranties of merchantability and fitness for a
particular purpose are hereby disclaimed by ASDI and excluded
from these terms of sale. No person has any authority to bind ASDI
to any representation or warranty other than this warranty.
ASDI CONTACT INFORMATION
If you have questions or need help with your equipment, or want
information on other products, contact your distributor or Algas-SDI
at:
Telephone:
+1.206.789.5410
Facsimile:
+1.206.789.5414
E-mail:
[email protected]
Internet:
www.algas-sdi.com
3
TECHNICAL SPECIFICATIONS
Pressure Relief Valve Set point:
Heat Exchanger:
17.24 barg (250 psig)
MAWP:
17.24 barg @ 149 &ordm;C (250 psig @ 300 &ordm;F)
MDMT:
-29 &ordm;C @ 17.24 barg (-20 &ordm;F @ 250 psig)
Hydrostatic Test Pressure: 25.86 barg (375 psig)
PED:
SEP (Sound Engineering Practice) for models Z25 - Z50
Category I for models Z100 - Z150
Electrical:
Voltage:
100 – 277 VAC 1PH (All models)
Voltage:
240 – 480 VAC 3PH Wye (Z100 and Z150 only)
Frequency: 50/60Hz
Circuit breaker: See Electrical Specifications in the Appendix
Ambient temperature
rating:
-4 &ordm;F to +122 &ordm;F (-20 &ordm;C to +50 &ordm;C)
Hazardous Area Rating:
2460
II 2 G
DEMKO 19 ATEX 2083X
II 2 G Ex db IIA T3 Gb
IECEx UL 19.0034X
Ex db IIA T3 Gb
LPG VAPORIZER
FOR HAZARDOUS
LOCATIONS 2PA5
Class I, Division 1, Group D, T3
Enclosure Rating:
Type 4 (shell not required)
Fasteners:
M10 x 50 mm CLASS 8.8, Min. Yield strength 640 MPa
Seal-off:
&frac34;” Male NPT Thread
4
TABLE of CONTENTS
1.
2.
INTRODUCTION
7
Description/Overview
7
How the Vaporizer Works
7
Basic Features
8
Model Selection
9
Propane version (P valve)
9
Propane version (P valve) – Table 1
9
LPG version (L valve)
9
LPG version (L valve) – Table 2
9
50/50 version (S valve)
10
50/50 version (S valve) – Table 3
10
Available Options
10
INSTALLATION
12
Preparing the Site
13
Materials you may need for Installation
13
Mounting the ZIMMER
14
Piping
15
Relief valve
16
Filtaire
17
Installing Multiple Vaporizers
17
Common Piping Problems
17
Electrical Service
18
Wire length chart (#4 AWG – 21.1 mm2)
19
Wire length chart (#6 AWG – 13.3 mm )
19
Wire length chart (#8 AWG – 8.36 mm2)
20
Wire length chart (#10 AWG – 5.26 mm2)
20
OPERATION
21
Putting Your Vaporizer into Service
21
Shutting Down the System
22
MAINTENANCE
23
General
23
2
3.
4.
5
Servicing your ZIMMER
24
TROUBLESHOOTING
25
Possible problems
25
Inlet valve does not open – Tree #1
25
Inlet valve closes during operation – Tree #2
26
6.
REPLACEMENT PARTS
27
7.
FREQUENTLY ASKED QUESTIONS
28
8.
APPENDIX
32
5.
ELECTRICAL SPECIFICATIONS TABLE
ZIMMER 25/40/50 1PH EQUIPMENT DRAWING
ZIMMER 100/150 3PH EQUIPMENT DRAWING
ZIMMER 25/40/50 WIRING SCHEMATIC
ZIMMER 100/150 WIRING SCHEMATIC
ZIMMER SINGLE UNIT HORIZONTAL INSTALLATION DRAWING
ZIMMER MULTI UNIT HORIZONTAL INSTALLATION DRAWING
ZIMMER SINGLE UNIT VERTICAL INSTALLATION DRAWING
ZIMMER WALL MOUNTING DETAIL DRAWING
ZIMMER DRAIN KIT INSTALLATION DRAWING
Warranty Registration - Refer to the nameplate on the vaporizer to fill out the
product registration. Then photocopy and mail to address shown.
6
1
INTRODUCTION
Description / Overview
Your new ZIMMER is a dry-electric LPG or Propane vaporizer that
adds energy to vaporize liquid fuel when the amount of energy
available from the natural environment is insufficient for
vaporization. A primary benefit of this device is that it allows
greater capacities from smaller amounts of stored LPG. Often code
restrictions limit the number and size of cylinders which can be
stored next to a building or in a small space. The ZIMMER
overcomes this problem and can be supplied by as few as one
cylinder or tank of any size, or as many as can be manifolded
together according to local codes.
All ZIMMER vaporizers are manufactured under a certified ISO
9001 quality system. The inlet control valve and heat exchanger
have been proof tested to 1600 psig (110 bar).
How the Vaporizer Works
1
2
3
CROSS OVER
ELECTRICAL CONDUIT
4
6
5
CROSS OVER
7
7
Ref. 1 – Liquid LPG enters the inlet valve where the inlet valve
screen prevents debris from entering.
Ref. 2 – Liquid flows through the inlet valve where it is controlled by
a metal-to-metal seat and ball. The infinite seating positions of the
ball provide long life.
Ref. 3 – As liquid passes through the tubes, the energy is
transferred, causing the liquid to boil. Tubes provide a secure
pressure boundary and exceptional heat transfer.
Ref. 4 – Energy drawn from the heat sink is replenished by selfregulating heaters without the need for switches, temperature
sensors, relays, or other controls. The heaters cannot overheat by
nature of their design and they consume only as much energy as is
needed for vaporization.
Ref. 5 – Power is supplied to the heaters by a wide range of
voltages through a factory-mounted explosion-proof seal.
Ref. 6 – As LPG vapor exits the vaporizer, it heats or cools the
temperature-sensitive bulb, providing feedback to the inlet valve.
Ref. 7 – The inlet valve receives feedback from the temperaturesensitive bulb and combines it with pressure feedback to ensure
only superheated LPG vapor (superheat is the amount of
temperature above the dew point) leaves the vaporizer. The valve
modulates the inlet flow to control the process.
In the event of a power failure, the vaporizer will continue to
operate until all available energy has been used. If the power
comes back on before all the energy has been used, the heat
process served by the LPG should remain engaged. Otherwise,
the inlet valve will close as the heat stored in the heat exchanger is
transferred to the passing fluid. When the power comes back on,
the vaporizer will automatically re-energize and begin operation.
Basic Features
The heaters are self-temperature-regulating and therefore do not
have (or need) an external temperature sensor.
The heat
generating material in the heaters also acts as a high-temperature
limit by breaking down if it reaches its critical point.
Because of its unique design features, the ZIMMER can be
operated on power supplies ranging from 100 - 480 volts (480 VAC
Wye connection or 277VAC per phase to neutral) depending on the
model. When operated at 110V, the maximum continuous capacity
rating is reduced by 25%.
8
Model Selection
The ZIMMER is available in three versions – One propane Model
(e.g. Z40P) and two LPG models (e.g. Z40L and Z40S).
The difference between the L, P and the S models are the
inlet valves. The inlet valve operates on the thermodynamic
properties of the specific gas (either LPG or commercial propane).
The valve expects to see the vapor exit the vaporizer at 8 &deg;C (15
&deg;F) warmer than the boiling point of the respective gas. The unique
function of the valve is that it senses both pressure and
temperature to truly predict the boiling point.
The valve is clearly marked with a sticker indicating whether it is to
be used with LPG (70/30), Propane or 50/50 (LPG).
Propane version (e.g. Z40P) – See Table 1
• Use with 85% or greater commercial Propane.
• Never use propane which exceeds 15% Butane.
Table 1 - Propane version
100% Butane
15% Butane
0% Butane
Never use in this range
Full capacity
0% Propane
85% Propane
100% Propane
LPG version (e.g. Z40L) – See Table 2
• Full capacity is based on LPG containing 60-80% Butane.
• Never use LPG which contains more than 80% Butane.
• Using the LPG version with LPG containing more than 4060% Propane will decrease the capacity of the vaporizer.
*Especially in warmer environments.
Table 2 - LPG version
100% Butane
80% Butane
60% Butane
40% Butane
0% Butane
Never use in this range
Full capacity
*Reduced capacity
Never use in this range
0% Propane
20% Propane
40% Propane
60% Propane
100% Propane
9
50/50 version (e.g. Z40S) – See Table 3
• Full capacity is based on LPG containing 40-60% Butane.
• Never use LPG which contains more than 60% Butane.
• Using the 50/50 version with LPG containing more than 60%
Propane will decrease the capacity of the vaporizer.
*Especially in warmer environments.
Table 3 - 50/50 version
100% Butane
60% Butane
40% Butane
0% Butane
Never use in this range
Full capacity
*Reduced capacity
0% Propane
40% Propane
60% Propane
100% Propane
Available Options
Your ZIMMER vaporizer may be equipped with one or several
factory options. All options can be integrated into the ZIMMER
vaporizer and are designed to enhance convenience to the end
user.
Ask for the following items from your local Algas-SDI dealer:
Models Z25, Z40 and Z50
 Algas-SDI P/N: 80887 Tank Mount Kit for mounting ZIMMER
to any horizontal tank up to 48” (1,250 mm) diameter.
 Algas-SDI P/N: 80888 (includes Kit P/N: 80890) Piping Kit
for use with Tank Mount Kit
 Algas-SDI P/N: 80885 Wall Mount kit
 Algas-SDI P/N: 80892 Strainer with 40 mesh and piping kit
 Algas-SDI P/N: 80890 Outlet regulator/gauge kit with
Fluorocarbon elastomer for high temperature gas
 Algas-SDI P/N: 82288 FILT-EZE - Vapor filter for filtering out
heavier hydrocarbons
 Algas-SDI P/N: 80895 Seal off and terminal box kit Div 1 or
80896 Seal off and terminal box kit Ex.
 Algas-SDI P/N: 40835 Mobile application end cap latch kit
 Algas-SDI P/N: 80770 Drain kit for easy removal of heavy ends
 Algas-SDI P/N: 82288 FILT-EZE - Vapor filter for filtering out
heavier hydrocarbons or P/N 20536-ASME Filtaire F4
10
 Algas-SDI P/N: 80770 Drain Valve kit
Models Z100 and Z150
 Algas-SDI P/N: 80771 Free standing kit, floor mount
 Algas-SDI P/N: 81633 Wall Mount kit
 Algas-SDI P/N: 81634 Strainer and piping kit
 Algas-SDI P/N: 81635 Regulator and gauge kit
 Algas-SDI P/N: P/N 20536-ASME Filtaire F4 - Vapor filter for
filtering out heavier hydrocarbons
 Algas-SDI P/N: 54294 4-Pole 40AMP 3PH Circuit Breaker
 Algas-SDI P/N: 80770 Drain Valve kit
11
INSTALLATION
2
WARNING
The equipment described in this manual is designed to operate with LP-gas, a
flammable fuel under pressure. The nature of the application involves inherent
hazards that could result in injury. Only a TRAINED and FULLY QUALIFIED person
should service this equipment.
NOTE
Prior to installing your new ZIMMER, check all relevant codes and standards that
apply in your local area to ensure compliance!
CAUTION
To prevent ignition of hazardous atmospheres:
1.
2.
Any repairs internal to the flameproof enclosure must be made by the
manufacturer or its authorized service center.
Keep flameproof enclosure tight, torque to 40,6 Nm (30 ft. lbs.) while in service
and disconnect power before installing or removing vaporizer from service.
NOTE
Installer must install a terminal box (connection facility).
Metal Terminal Box (3/4”):
Use a suitably certified metal terminal box (3/4”) for the area classification,
ATEX or IECEx certified - for Europe; or Class I, Division 1, Group D (UL listed
or equivalent) - for US and Canada. Electrical wiring must be rated for -20&ordm;C
(-4&ordm;F) to 130&deg;C (266&deg;F).
CAUTION
Vaporizer may be hot during or after use.
CAUTION
To provide grounding, connect only metal electrical conduit or armored cable to the Metal
Terminal Box.
CAUTION
Do not install vaporizer in corrosive environments or expose to corrosive chemicals.
CAUTION
If flameproof joint dimensions are required by the end user, please contact AlgasSDI.
CAUTION
Propane odor can fade.
12
Preparing the site
When preparing your site, consider local setback limitations for your
desired storage container(s). Also, consider points of
ingress/egress and other openings into buildings, including any air
intakes. The ZIMMER vaporizer is explosion-proof, which means
that it can be mounted next to, on, or near the storage container(s).
 For portable applications, the ZIMMER (up to 50 kg/hr model)
can be mounted on the storage container. Make sure the mount
touches the vessel in as small an area as possible to avoid
corrosion on the vessel surface.
For stationary applications mount the ZIMMER on a wall or
support near the container(s) or on the container (up to 50 kg/hr
model) by using the tank mount kit.

Materials you may need for installation
♦ Storage tank, or cylinder(s) with liquid withdrawal valve(s) also
called “dip tube(s)”, are required.
♦ Excess flow valve(s).
♦ Manifold piping if using multiple cylinders.
♦ Inlet isolation valve with hydrostatic relief valve approved for
liquid LP Gas service (included with Algas-SDI P/N 80892).
♦ Piping components including forged steel union or removable
compression/flare fittings.
♦ SCH 80 pipe for liquid service, or approved tubing and fittings.
♦
Inlet strainer with No.40 mesh screen (in Algas-SDI P/N 80892)
♦
Outlet regulator with high temperature Fluorocarbon elastomer
(Viton) seat, (Algas-SDI P/N 80890) (Outlet Range 0.21 – 2.10
bar [3-30 psig]).
♦ Outlet isolation valve approved for LP Gas vapor service
(included with Algas-SDI P/N 80892).
♦ Wall mount kit up to model Z50. (Algas-SDI P/N 80885).
♦ Electrical disconnect switch (See Electrical Specifications in
Appendix).
♦ Metal Terminal box use Algas-SDI P/N 80895 (Div 1) and P/N
80896 (Ex) for models up to 50kg/hr.
♦ Wire to connect your ZIMMER. Wire type will be determined by
your specific voltage, current and wiring conditions.
13
Mounting the ZIMMER
Z25/40/50 model shown
Z100/150 model shown
If mounted outdoors, the ZIMMER must be mounted horizontally or
vertically on a vertical surface to maintain its enclosure rating. Use
Algas-SDI Mounting Kit P/N 80885, or equivalent components,
when mounting the ZIMMER to a concrete, masonry, or wood
construction wall. For mounting options see Available Options.
MOUNTING CHANNEL
SLEEVE
ANCHOR
3/8&quot; WASHER
14
Piping
CAUTION
Teflon tape can clog orifices if not properly used. If a removed
fitting has Teflon tape, make sure to clean all threads and remove
all tape debris before re-installing.
The ZIMMER is designed for feed-through operation. If you are
using cylinders to store the LPG, you will need liquid withdrawal
valves in each cylinder. It is best to use valves that have both vapor
and liquid withdrawal ports – this allows you to use vapor when
your load is small or when the temperature is high, and then use
your vaporizer when the ambient conditions are insufficient.
Typical Piping Installation – Dip Tube
If you are using a tank to store the LPG, you will need to connect to
the bottom of the tank or to a connection that has a “dip tube”
extending into the tank for liquid withdrawal.
♦ Install an approved isolation valve at the outlet of the tank or
use the existing tank valve. If you are using cylinders you
should install an isolation valve after the cylinders have been
manifolded together.
The isolation valve should have a
hydrostatic relief valve installed to protect the pipe section
between the valves.
♦ After the isolation valve, install a &frac12;” or &frac34;” NPT strainer with a
size 40 or smaller mesh screen.
♦ Connect the strainer to the inlet of the ZIMMER using &frac12;” or &frac34;”
pipe, Schedule 80, depending on the model.
NOTE
Do not install a check valve between the ZIMMER and the tank or
cylinders! Liquid must be able to back-flow if necessary.
♦ At the outlet of the ZIMMER install an isolation valve approved
for LPG vapor service.
15
♦ Next, install a pressure regulator with a high temperature
Fluorocarbon elastomer (Viton) seat no more than 1 meter (3
feet) after the vaporizer outlet. Install this regulator as close to
the outlet of the vaporizer as possible and always at a higher
elevation than the vaporizer outlet to allow any condensed liquid
to travel back to the vaporizer. Never install the regulator more
than 1 meter (3 feet) from the vaporizer. If you are using PE
pipe after the regulator, ensure that it is connected at a
minimum 2 meters (6 feet) after the vaporizer.
♦ Install a pressure gauge in the regulator or at the regulator
outlet.
♦ After the regulator, install a “drip-leg” in the piping or a vapor
filter to collect any residue or heavy-ends from the LPG. The
drip leg should terminate with a valve and a plug for draining.
LPG liquid line size chart (Minimum Pipe Size)
Capacity of
units
MMBtu
(Kcal)
1.1
(288,792)
1.8
(446,069)
2.3
(557,584)
4.6
(1,155,168)
6,8
(1,722,690)
Distance from storage to vaporizer - feet (meters)
LBS
(GPH)
55
25
(12.5)
88
40
(20)
110
50
(25)
220
100
(50)
352
150
(80)
Kg
25
(8)
&frac12;”
50
(15)
&frac12;”
75
(23)
&frac12;”
100
(31)
&frac12;”
150
(36)
&frac12;”
200
(61)
&frac34;”
300
(92)
&frac34;”
400
(122)
&frac34;”
&frac12;”
&frac12;”
&frac12;”
&frac34;”
&frac34;”
1”
1”
1”
&frac12;”
&frac12;”
&frac12;”
&frac34;”
&frac34;”
1”
1”
1”
&frac12;”
&frac34;”
&frac34;”
&frac34;”
1”
1”
1”
1&frac14;”
&frac34;”
&frac34;”
1”
1”
1”
1&frac14;”
1&frac14;”
1&frac14;”
(DN15) (DN15) (DN15) (DN15) (DN15) (DN20) (DN20) (DN20)
(DN15) (DN15) (DN15) (DN20) (DN20) (DN25) (DN25) (DN25)
(DN15) (DN15) (DN15) (DN20) (DN20) (DN25) (DN25) (DN25)
(DN15) (DN20) (DN20) (DN20) (DN25) (DN25) (DN25) (DN32)
(DN20) (DN20) (DN25) (DN25) (DN25) (DN32) (DN32) (DN32)
Relief valve
For horizontal installation, no modifications to the relief valve
orientation are required. For vertical installation, ensure that the
relief valve vent is piped in a vertical orientation. This may be
achieved by using a pipe away adapter with a &frac12;” NPT pipe nipple
and &frac12;” NPT F x F elbow, or by switching the LPG outlet adapter
with the pressure relief valve to ensure the pressure relief valve
vents upwards. Leak test new piping connections during
commissioning.
Note: When mounting vertically, always ensure that the LPG
inlet and the outlet end of the vaporizer are on top.
16
Filtaire
In areas where LPG quality is poor it may be necessary to install
FILTAIRE or FILT-EZE Gas trap at the outlet of your vaporizer.
♦ For model Z150 use FILTAIRE model F4 P/N 20536-ASME.
♦ For model Z100 above 14&ordm;F (-10&ordm;C) ambient temperature (35
psig (2.4 bar) saturation pressure) use FILT-EZE P/N 82288.
Below 14&ordm;F (-10&ordm;C), use FILTAIRE model F4 P/N 20536-ASME.
♦ For models Z25, Z40 and Z50 use FILT-EZE P/N 82288.
Installing Multiple Vaporizers
Multiple ZIMMER vaporizers can be manifolded together to
increase the total system capacity.
♦ Manifold the inlets and outlets together using similar length
piping runs. It is best to keep the piping as short as possible.
♦ Install an isolation valve at the inlet and outlet of each vaporizer.
♦ Install an appropriately sized regulator with Fluorocarbon
elastomer (Viton) seat after the outlets have been manifolded
together. For more than two vaporizers use one adequately
sized regulator with a Fluorocarbon elastomer (Viton) seat.
Common piping problems
Problem:
Frost or condensation on the liquid LPG piping.
Cause:
Vaporizer installed with undersized piping from
storage container to vaporizer.
Reason:
Liquid LPG boils in the pipe before the vaporizer
causing a reduction in vaporization capacity.
Problem:
Moisture or water droplets on the piping before the
regulator. Frosting of the regulator.
Cause:
Outlet regulator installed too far from vaporizer or
below vaporizer outlet.
Reason:
High pressure LPG vapor condenses between the
vaporizer outlet and the regulator.
Problem:
Downstream component failure.
Cause:
Drip leg or filter is not installed or is too small.
Reason:
Oils or heavy ends collect in downstream regulators
and other components.
17
Electrical Service
The ZIMMER vaporizer is manufactured as an explosion proof
device suitable for hazardous locations. Do not separate the heat
exchanger to access the electrical enclosure – separating the
enclosure will void warranty!
♦ When connecting the electrical service for the ZIMMER you will
need a circuit breaker appropriate for the application. See
Electrical Specifications in the Appendix.
♦ You will also need a disconnect switch located within sight of
the vaporizer (refer to Electrical Specification in Appendix).
♦ Select the appropriate size conductors based on the current
draw (refer to Electrical Specification in Appendix) and
conductor run distance (see reference charts below).
♦ Install metal terminal box to the &frac34;” MNPT seal-off to make the
wiring connections in accordance with the local electrical codes.
Ensure the terminal box is connected to seal-off before
vaporizer is mounted to wall.
Metal Terminal Box (3/4”) for 50kg/hr and Smaller models
Use a suitably certified metal terminal box for the area
classification, ATEX or IECEx certified - for Europe; or Class I,
Division 1, Group D (UL listed or equivalent) - for US and
Canada. Electrical components must be rated for 130&deg;C
(266&deg;F). (ASDI P/N 80895 (CLASS I DIV 1) OR 80896 (ATEX
Ex d)
Metal Terminal Box (1-1/4”) for 100kg/hr and 150kg/hr models
Ex db IIA Gb or Ex eb IIA Gb, ATEX or IECEx certified - for
Europe; or Class I, Division 1, Group D (UL listed or equivalent)
- for US and Canada. Electrical components must be rated for
130&deg;C (266&deg;F). (KILLARK P/N GESLT-4 or equivalent)
♦ Do not separate vaporizer sections to access the wiring. Use
conductor assembly provided.
♦ Connect the green conductor to ground. See appropriate wiring
schematic in Appendix based on your desired installation. Do
not pull on, twist, or bend the wires.
CAUTION________________________________________
When installing the metal terminal box, use an open-end wrench to
securely hold the factory provided seal-off to prevent twisting!
___________________________________________________
18
Wire Length Chart [#4 AWG – 21.1 mm2]
Wire Length Chart [#6 AWG – 13.3 mm2]
19
Wire Length Chart [#8 AWG – 8.36 mm2]
Wire Length Chart [10 AWG – 5.26 mm2]
20
3
OPERATION
WARNING
The equipment described in this manual is designed to operate with
LP-gas, a flammable fuel under pressure. The nature of the
application involves inherent hazards that could result in injury.
Only a TRAINED and FULLY QUALIFIED person should service this
equipment.
_____________________________________________________________
Putting your vaporizer into service
After completing the piping work, leak test all connections with a
soap solution and pressure from the tank or cylinders, or from a
pressure tap and compressed air bottle.
To initiate operation of the ZIMMER vaporizer, engage the electrical
supply at the disconnect and open all valves in the liquid supply line
to the vaporizer.
Depending on the conditions, it could take up to 2-5 minutes for the
vaporizer to be ready for full use, though around 1 minute is more
typical.
Open the isolation valve located at the outlet of the vaporizer.
If starting the system for the first time, set the first stage regulator at
the outlet of the vaporizer to 5 psig (0.35 barg) or at the desired
pressure. This pressure should be kept as low as possible to
reduce the risk of vapor re-liquification.
The system should now be ready for use. The vaporizer is
designed to be used continuously and can also idle for long periods
of time when not in use.
NOTE
During the first few days of use it is a good practice to blow-down
the drip leg and strainer to remove any debris which may be left
over from installation.
21
Shutting down the system
For overnight or short time periods:
♦ Because the ZIMMER uses only a small amount of electricity
(e.g. approximately 300 - 600 watts in 1 PH operation for Z50)
when there is no load, it is suitable to leave the power engaged
even during periods of non-use. If desired, close the vaporizer
outlet isolation valve when the vaporizer is not being used.
For extended periods:
♦ Close the vaporizer outlet isolation valve.
♦ Open the disconnect switch to power off the vaporizer.
♦ Close the inlet valve or tank valve(s) only after the vaporizer has
expanded the remaining gas and pushed it back toward the tank
(approximately 5 minutes). Trapped liquid can expand when
heated causing damage or possible rupture to pipes and
components. Always install hydrostatic relief valves between
isolation valves.
22
MAINTENANCE
4
CAUTION
To prevent ignition of hazardous atmospheres,
1. Any repairs internal to the flameproof enclosure must be made
by the manufacturer.
2. Keep flameproof enclosure tight, torque to 40.6 Nm (30 ft. lbs.)
while in service and disconnect power before installing or
removing vaporizer from service.
GENERAL
The ZIMMER vaporizer is designed for long-term trouble-free
operation. Because of the nature of its use, and the severe duty it
receives, it is important to provide scheduled maintenance. The
maintenance schedule, type, and frequency provided in this manual
is the minimum maintenance required for proper operation of the
vaporizer. Ambient conditions surrounding the vaporizer installation
and LPG quality may require a more frequent maintenance
schedule. A list of REPLACEMENT PARTS is in Section 6 of this
manual.
Initial Installation &amp; Operation Inspections:
Component
Inlet Strainer
Electronic wiring
and connections
Heat exchanger
and drip legs
Required 30-60 days after initial installation
Action Required
Inspect strainer and remove accumulated debris. Note: if debris
accumulation is heavy check every 3 - 6 months.
Check junction/terminal box electrical connections. Inspect
electrical connections for loose conductors and any indication of
heat build-up or damage.
Check all drip legs and vaporizer for heavy ends and oil build-up. If
present, first ensure there are no sources of ignition within 25 feet (8
meters), then drain heavy ends. NOTE: In areas where LPG quality
is poor it may be necessary for the drip legs and the heat exchanger
to be checked for heavy ends more frequently (monthly or bimonthly depending on LPG quality). Once it is verified that no
significant quantity of heavy ends is accumulating during vaporizer
operation, this maintenance can be performed on an annual basis.
23
Servicing your ZIMMER
ZIMMER vaporizers are designed to require very little maintenance.
The amount and frequency of maintenance depends on the quality
of the LPG. The main servicing points for the system are the drip
leg or heavy ends trap, vaporizer gas passages, the inlet strainer,
and the inlet valve screen.
Annual Maintenance Requirements:
Component
Inlet strainer
Inlet valve
Relief Valve
Electronic wiring
and connections
Heat exchanger &amp;
system drip legs
Mounting bracket
Action Required
Remove plug and clean the screen. Replace screen if gaps or
holes are present in the screen. If oils or contaminants are present,
it may be necessary to use a cleaning solution to remove them.
Check for accumulation of heavy ends. Remove the inlet valve,
allow heavy ends to drain. Alternatively blow out the oils through
the holes in the valve body. Do not disassemble the valve!
Ensure thermal probe is sufficiently coated in thermal grease
and pushed all the way into the thermowell. Recommend
replacing the valve after 7 years in service.
Visually check and replace if leaks are observed. Check for
excessive corrosion and ensure the relief valve is covered with the
appropriate rain cap to prevent rain and debris from entering the
valve. Replace rain cap if damaged or missing. Relief valve
should be replaced per the manufacturers’ recommended
replacement schedule or if it relieves during normal operation.
Visually inspect all connections for corrosion, loose conductors,
heat build-up and/or charring. Tighten or replace if necessary.
Check the system drip legs and vaporizer for heavy ends and oil
build-ups. If present, first ensure there are no sources of ignition
within 25 feet (8 meters), then drain heavy ends to a safe area. If
necessary, the heat exchanger gas passages can be cleaned by
removing end caps, plugs, and adapters. Use compressed air or a
non-metallic brush to clean gas passages. Visually inspect plug,
adapter and valve o-rings and always perform a leak test after reinstalling. When reinstalling plugs, torque to 44 ft-lbs (60 Nm).
After cleaning ensure that the gas passage inserts are installed
back in the same passages they were removed from!
NOTE: In areas where LPG quality is poor it may be necessary
for the drip legs and heat exchanger to be checked for heavy
ends more frequently (monthly or bi-monthly depending on
LPG quality).
Visually inspect mounting brackets for cracks or damage.
CAUTION – HOT!
When servicing the vaporizer, always make sure the vaporizer has
cooled prior to touching!
24
5
TROUBLESHOOTING
The ZIMMER is a very simple device with few areas for problems to
occur. The main areas of the vaporizer are the inlet valve and the
heat exchanger. The heaters used are not ordinary wire filament
resistance heating elements that are susceptible to burn-out.
Possible problems
TREE #1
INLET VALVE DOES NOT OPEN AFTER POWER IS APPLIED
Is
vaporizer
warm?
YES
YES
YES
Replace
actuator
Is the
capillary
tube
between
bulb and
actuator
broken?*
Is power
applied?
NO
NO
YES
Apply
power and
wait 2 min.
for valve to
open
NO
If pump is
used lower
pump
pressure
YES
Heater
system not
functioning.
Contact
ASDI
YES
*Note: May need to replace actuator with
known functioning one to determine if broken.
Input
voltage
OK?
Heater system
not functioning.
Contact ASDI
NO
Is circuit
breaker
opening
at power
start?
NO
Fix wiring
Are high
inrush
circuit
protection
devices
used and
sized
properly?
NO
Change to
high inrush
circuit
protection
25
TREE #2
INLET VALVE CLOSES DURING OPERATION
Is
vaporizer
warm as
outlet
pressure
drops?
YES
NO
Measure current
as pressure drops
Is there frosting
or water
condensation
on any of the
inlet piping?
YES
YES
Is current
per table
values?
1. Exceeding vaporizer
capacity. Lower capacity
or add additional
vaporizers.
2. Thermal valve probe
not pushed all the way in
the thermowell. Check
for probe insertion depth.
YES
NO
Correct
pressure
losses in liquid
piping
Allow ZIMMER to
completely cool for 5-6
hours. Apply power
and measure current
after 20 seconds.
YES
NO
Debris
on inlet
screen?
NO
Clean inlet
screen
debris
Check fuel
composition
meets valve
limits
Current per El.
Specification
table in
Appendix?
NO
Heater
system not
functioning.
Contact ASDI
26
6
REPLACEMENT PARTS
Item
Description
ASDI P/N
50/50 LPG 70/30 LPG PROPANE
Recommended
replacement interval
1
Valve actuator replacement kit
40815
40816
40817
only required if damaged
2
Valve replacement kit
40946
40944
40945
only required if damaged
3
4
Replacement vaporizer gas
passage plugs (includes o-rings)
3/4” Replacement vaporizer adapter
fitting (on inlet, outlet and relief
valve connection)
1” Replacement vaporizer adapter
fitting (used on Z100 and Z150
outlet)
60564
N/A
60565
N/A
60898
N/A
8074-101
N/A
5
Relief valve UL/CE approved
6
End cap with magnets – front end
80041
N/A
7
End cap with magnets – back end
80042
N/A
27
FAQ’s
7
Q1:
A1:
What voltages can the ZIMMER operate on?
The UL/CE listing is valid for any voltage between:
100 - 277 VAC, single phase for sizes up to 50 kg/hr.
100 - 277 VAC, single phase; or up to 480 VAC, three phase, 4 wire (wye) for
100 - 150 kg/hr sizes.
Q2:
A2:
At which voltage are the capacities calculated at?
Capacities are rated based on 220 VAC.
Q3: What is the capacity rating based on?
A3: The capacity is based on using a 220V power supply and with LPG having a maximum
butane percentage allowed for specific valve Model Selection at an ambient temperature of
104 &ordm;F (40 &ordm;C) for models Z25, Z40 and Z50 and at an ambient temperature of 80&ordm;F (27 &ordm;C) for
models Z100 and Z150.
Q4:
A4:
Can the ZIMMER use any mixture of propane and or butane?
There are three versions of the ZIMMER – one for commercial propane (e.g. Z40P), one
for standard LPG 70% Butane/ 30% Propane (e.g. Z40L), and one for 50% Butane/
50% Propane (e.g. Z40S). The ZIMMER is not designed for use with commercial
butanes.
• The P valve is designed to operate with a maximum of 15% Butane
• The L valve is designed to operate with a maximum of 80% Butane and ideally with
60-80% Butane. Using less than 60% Butane will result in a reduced capacity.
• The S valve is designed to operate with a maximum of 60% Butane and ideally with
40-60% Butane. Using less than 40% Butane will result in a reduced capacity.
Specific vapor pressure curves are available upon request.
Q5: What is the operating temperature?
A5: The ZIMMER uses self-regulating heaters that are not fixed resistance. This means the
ZIMMER does not have a fixed temperature setting. The ZIMMER will reach its peak
temperature at idle, at which point it will consume the least amount of energy. As the flow rate
increases, heat is drawn from the heaters by the LPG causing the resistance to decrease and
allowing them to produce more energy.
Q6: What is the pressure drop at maximum flow?
A6: This depends on the tank pressure and ambient temperature. At 100 psig (6.9 bar) the
pressure drop is about 1-2 psig (0.07 – 0.14 bar) for 50 kg/hr model or less flow. For the 100
kg/hr or 150 kg/hr models, pressure drop is about 6 psig (0.04 bar). If using 100 or 150 kg/hr
models in cold climates below 0&ordm;F (-18&ordm;C), visit ASDI website or contact factory for additional
information.
28
Q7: What prevents liquid from passing downstream?
A7: The vapor temperature at the exit of the vaporizer, in combination with the LPG
pressure exerts a specific force against a preset spring and ball assembly. As the temperature
drops the resulting decrease in force on the spring causes the ball to modulate closed against
the valve seat. The temperature and pressure curves are matched based on your specific
Butane/Propane content.
Q8: Can liquid pass downstream when the electricity fails?
A8: No. Because the inlet control valve does not require electricity to operate, it is fail-safe.
The valve operates as stated in A7 to ensure that no liquid passes downstream.
Q9: Because there are no switches, what prevents the heaters from overheating?
A9: The ZIMMER heaters are not traditional filament-type resistance heaters. Instead, the
heaters are made from a special ceramic-like silicon material that cannot exceed a certain
temperature. If the heaters are subjected to a higher temperature during use the molecular
structure will degrade into an infinite resistance form yielding no heat output.
Q10: Can I leave my ZIMMER on overnight while it is not in use?
A10: Yes. Your ZIMMER is designed for continuous use. Additionally, the ZIMMER consumes
very little energy while not in use (e.g. approximately 300 - 600 watts in 1 PH operation for 50
kg/hr model).
Q11: If the power goes out for a brief period of time, will it shut down the gas supply to
my burners or pilots?
A11: Generally, no. For short power outages the ZIMMER will continue operating – even
without power. Although no additional heat will be added, the heat exchanger’s aluminum
body generally will have enough reserve energy to sustain a short power outage. When the
power comes back on, the heatsink will be replenished. Since the inlet control valve does not
require electricity for operation, its function is independent of the power supply.
Q12: Does the ZIMMER have to be horizontally mounted on a wall?
A12: Horizontal mounting is the preferred mounting, but vertical mounting is possible. If
mounting vertically, local codes may require an elbow to be mounted between the ZIMMER
and pressure relief valve to direct released LPG upward instead of outward or you may swap
the inlet adapter with the relief valve to ensure relief valve points upward. If mounting vertically,
always ensure the inlet and outlet are at the top.
Q13: What is the recommended first-stage regulator?
A13: Regulator must be sized adequately for flow and must have high temperature
Fluorocarbon elastomer seat (Viton). If unable to acquire high temperature regulator in your
area, Algas-SDI stocks a 5-20 psig (0.14 – 1.4 bar) high temperature regulator.
Q14: Can the ZIMMER be used in an economy configuration like the XP vaporizers?
A14: With Propane models, but at present an economy kit is not offered for the ZIMMER.
Q15: What is the minimum temperature rating for the ZIMMER?
A15: The UL/CE approval is valid for -4&ordm;F (-20 &ordm;C).
Q16: Is the capacity de-rated at certain ambient conditions?
A16: In general, no. In fact, the ZIMMER vaporizes more at lower temperatures. At extreme
low temperatures and at extreme high temperatures, the 100 and 150 kg/hr capacities are derated somewhat. Contact factory for application related questions.
29
Q17: What is the &quot;maximum current draw&quot;* from the ZIMMER and under what
conditions does this occur?
A17: The maximum current occurs at the maximum capacity, the lowest temperature, and the
lowest voltage. The maximum power output occurs at the same conditions, except additionally
at the highest voltage. Please see electrical table in Appendix.
* Maximum current draw is defined as anything after the first five seconds preceding a
cold start.
Q18: Can the ZIMMER be used with DC voltage?
A18: Yes, the ZIMMER can be used with both AC and DC voltage. All respective Electrical
specifications such as breaker type and sizing remain the same.
Q19: What is the outer shell material, and is it “hot to the touch”?
A19: The outer shell material is made from anodized aluminum. Under normal operating
conditions, the shell should be safe to touch. However, in idle conditions and depending on
your installation, it may be too hot to touch. Depending on your installation, you may want to
consider mounting in a way to reduce risk of touching the vaporizer on idle.
Q20: Are common spare parts the same as the first- generation ZIMMER?
A20: The ZIMMER requires very few spare parts. Of those required, some are common
between ZIMMER revisions however some are not. Most notably, the inlet valve is different
between ZIMMER families and are ordered under separate part numbers.
Q21: Why do I require special circuit breakers for ZIMMER vaporizers?
A21: Because of the high initial current of the ZIMMER, Type D or TYPE J breakers are
required. Please see electrical specifications in the Appendix.
Q22: Can multiple ZIMMER vaporizers be installed together? If so, do they require
balancing orifices?
A22: Multiple ZIMMER vaporizers can be installed in parallel. Due to the self-balancing
nature of the ZIMMER, no balancing orifices are required. Additionally, you can parallel install
ZIMMER vaporizers of different sizes, again without the need for balancing orifices.
Q23: Can first generation and second-generation ZIMMER vaporizers be used
together? If so, do they require balancing orifices?
A23: First and second-generation ZIMMER vaporizers can be installed together in parallel,
again without the need for balancing orifices. Note: The system start-up time is based upon
the first-generation ZIMMER.
Q24: Can a propane version of the ZIMMER be converted to an LPG model?
A24: Yes, with replacement of the inlet valve. If using the wrong valve, you may experience
capacity de-rate or passing liquid. Contact the factory for the correct inlet valve for your
application.
Q25: What is the start-up time for the ZIMMER?
A25: The ZIMMER is ready to flow LPG within one minute.
30
Q26: What is the recommended pipe-away method for the third-generation ZIMMER?
A26: To pipe-away REGO 3129G used on the third-generation ZIMMER, use the REGO
pipe-away adapter, ASDI P/N 8079-107.
Q27: Is it possible to clean the new ZIMMER without removing from service?
A27: Yes. The innovative design of the ZIMMER allows tubes to be cleaned in place, and for
the inlet valve to be removed from service without disconnecting the remaining LPG
connections or electrical connections. See Maintenance section.
31
8
Appendix
ELECTRICAL SPECIFICATIONS
Single phase wiring
Z25 (25 kg/hr nominal)***
Voltage L1 to Neutral [V]
Power [kW] *
Current at rated capacity [A] *
Breaker - D/J type [A] (125%) *
100
2.2
22.3
30
120
2.2
18.6
25
208
3.0
14.3
20
220
3.0
13.5
20
240
3.0
12.4
15
277
3.0
10.7
15
220
4.8
21.6
30
240
4.8
19.8
25
277
4.8
17.2
25
220
6.0
27.0
35
240
6.0
24.8
35
277
6.0
21.5
30
220
11.9
21.6
30
240
11.9
19.8
25
277
11.9
17.2
25
220
17.9
27.0
35
240
17.9
24.8
35
277
17.9
21.5
30
Z40 (40kg/hr nominal)***
Voltage L1 to Neutral [V]
Power [kW] *
Current at rated capacity [A] *
Breaker - D/J type [A] (125%) *
100
3.6
35.7
45
120
3.6
29.8
40
208
4.8
22.9
30
Z50 (50 kg/hr nominal)***
Voltage L1 to Neutral [V]
Power [kW] *
Current at rated capacity [A] *
Breaker - D/J type [A] (125%) *
100
4.5
44.6
60
120
4.5
37.2
50
208
6.0
28.6
40
Z100 (100 kg/hr nominal)**/***
Voltage L1, L2 or L3 to Neutral [V]
Power [kW] *
Current at rated capacity [A] *
Breaker - D/J type [A] (125%) *
100
8.9
29.8
40
120
8.9
24.8
35
208
11.9
22.9
30
Z150 (150 kg/hr nominal)**/***
Voltage L1, L2 or L3 to Neutral [V]
Power [kW] *
Current at rated capacity [A] *
Breaker - D/J type [A] (125%) *
100
13.4
44.6
60
120
13.4
37.2
50
208
17.9
28.6
40
Three phase wiring
Z100 (100 kg/hr nominal)***
4-Wire Wye Configuration (4 pole
breaker)
3-Phase Delta Configuration (3 pole
breaker)
Three Phase Line to Line voltage [V]
Voltage L1, L2 or L3 to Neutral [V]
Power [kW] *
Current at rated capacity [A] *
Breaker - D/J type [A] (125%) *
173
100
8.9
29.8
40
415
240
11.9
19.8
25
480
277
11.9
17.2
25
100
100
8.9
51.5
65
120
120
8.9
42.9
55
208
208
11.9
39.6
50
220
220
11.9
37.5
50
240
240
11.9
34.4
45
277
277
11.9
29.8
40
Three Phase Line to Line voltage [V]
Voltage L1, L2 or L3 to Neutral [V]
Power [kW] *
Current at rated capacity [A] *
Breaker - D/J type [A] (125%) *
Z150 (150 kg/hr nominal)***
173 208 360 380 415
100 120 208 220 240
13.4 13.4 17.9 17.9 17.9
44.6 37.2 28.6 27.0 24.8
60
50
40
35
35
480
277
17.9
21.5
30
100
100
13.4
77.3
100
120
120
13.4
64.4
85
208
208
17.9
49.5
65
220
220
17.9
46.8
60
240
240
17.9
42.9
55
277
277
17.9
37.2
50
208
120
8.9
24.8
35
360
208
11.9
22.9
30
380
220
11.9
21.6
30
*Your exact conditions may result in differing power and current.
**Requires three (3) single phase breakers, one for each leg (L1, L2, L3)
***25% capacity derate with 100-120V line to line voltage
32
END VIEW
2.7
69
VAPOR OUTLET
1/2&quot;-14 FNPT
5.8
148
2.7
69
5.6
141
3.3
84
PRESSURE RELIEF VALVE
W/PIPE AWAY OPTION
NOTES:
1.
ELECTRICAL: 120-277 VAC, 1PH, 50/60Hz
2.
CONFORMS TO HAZARDOUS AREA RATING:
1.
ATEX/IECEx Ex db IIA T3 Gb
2.
UL CLASS I, DIV 1, GROUP D T3
3.
ENCLOSURE : TYPE 4, HORIZONTAL OR VERTICAL MOUNT
4.
RELIEF VALVE SET: 250 PSIG [17,24 BAR]
5.
MAWP: 250 PSIG AT 300&deg;F [17,24 BAR AT 149&deg;C]
MDMT: -20&deg;F AT 250 PSIG [17,24 BAR AT -29&deg;C]
6.
WEIGHT: 50 LB [23 KG]
7.
DIMENSIONS SHOWN IN INCHES [MM]
9.5
241
8.3
210
VAPOR OUTLET
1/2&quot;-14 FNPT
3.3
83
BOTTOM VIEW
LIQUID INLET
1/2&quot;-14 FNPT
24&quot; [610] LG.
X 12 GA [3.3mm&sup2;]
POWER WIRE
FRONT VIEW
26.9
684
TOP VIEW
6.2
158
.X 0.10
.XX 0.030
.XXX 0.010
ANGLE 1
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
TOLERANCES
3.3
83
4.2
108
1/29/2018
Dwg. #
0903-6001
AAS
Job #
Sht. No.:
1of 1
Rev.:
B
1:8 AND NOTED
Scale:
Date:
Approved By:
Checked By:
Drawn By:
ASDI STD
N/A
ZIMMER 1PH, EQUIPMENT DRAWING
Part #
B
END VIEW
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
3/4&quot;-14 MNPT
ELECTRICAL CONNECTION
POINT
67&quot;
8
175
INTERPRET THIS DRAWING IN ACCORDANCE
Title:
WITH ANSI/ASME Y14.5-2009
THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL
AND SHALL NOT BE REPRODUCED OR USED IN ANY
MANNER DETRIMENTAL TO ALGAS-SDI'S INTERESTS. Size:
ALL RIGHTS RESERVED.&copy; COPYRIGHT ALGAS-SDI
DO NOT
SCALE
DRAWING
THIRD ANGLE
PROJECTION
13 5 &quot;
8
346
9.5
241
8.3
210
END VIEW
3.3
83
VAPOR OUTLET
3/4&quot;-14 FNPT
2.7
69
PRESSURE RELIEF VALVE
W/PIPE AWAY OPTION
5.6
141
VAPOR OUTLET
3/4&quot;-14 FNPT
5.8
148
2.7
69
3.3
84
LIQUID INLET
3/4&quot;-14 FNPT
NOTES:
1.
ELECTRICAL: 1PH 110-277VAC, 3PH 4 WIRE WYE 240-480 VAC, 50/60Hz
2.
CONFORMS TO HAZARDOUS AREA RATING:
1.
IECEx/ATEX Ex db IIA T3 Gb
2.
UL: CLASS I, DIV 1, GROUP D T3
3.
ENCLOSURE: TYPE 4, HORIZONTAL OR VERTICAL MOUNT
4.
RELIEF VALVE SET: 250 PSIG [17,24 BAR]
5.
MAWP: 250PSIG AT 300&deg;F [17,24 BARG AT 149&deg;C]
MDMT: -20&deg;F [-29&deg;C] AT 250 PSIG [17,24 BAR]
WEIGHT: 170 LB [77 KG]
DIMENSIONS SHOWN IN INCHES [MM]
6.
7.
TOP VIEW
67.4
1712
54 1 &quot;
8
1375
FRONT VIEW
BOTTOM VIEW
.X 0.10
.XX 0.030
.XXX 0.010
ANGLE 1
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
TOLERANCES
24&quot; [610] LG X
12 GA [3.3mm&sup2;]
POWER WIRES
THIRD ANGLE
PROJECTION
DO NOT
SCALE
DRAWING
INTERPRET THIS DRAWING IN ACCORDANCE
Title:
WITH ANSI/ASME Y14.5-2009
THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL
AND SHALL NOT BE REPRODUCED OR USED IN ANY
MANNER DETRIMENTAL TO ALGAS-SDI'S INTERESTS. Size:
ALL RIGHTS RESERVED.&copy; COPYRIGHT ALGAS-SDI
67&quot;
8
175
3/4&quot;-14 MNPT
ELECTRICAL
CONNECTION
POINT
4.2
108
3.3
83
0903-6002
Job #
Sht. No.:
6.2
158
AAS
DN
1/31/2018
1of 1
Rev.:
B
1:16 AND NOTED
Scale:
Date:
Approved By:
Checked By:
Drawn By:
END VIEW
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
Dwg. #
ASDI STD
N/A
ZIMMER 3PH, EQUIPMENT DRAWING
Part #
B
3
CONDUIT BOX
BY OTHERS
GRN/GREEN
L1
NEUTRAL
SEAL-OFF
DO NOT TWIST
NOTES:
1. FOR BREAKER SIZE, PLEASE REFERENCE THE ELECTRICAL SPECIFICATION
IN THE OPERATIONS MANUAL.
2. L1 TO NEUTRAL VOLTAGE: 100VAC - 277VAC
3
FOR JUNCTION BOX SIZING PLEASE REFERENCE THE ELECTRICAL SERVICE
SECTION OF THE MANUAL.
ELECTRICAL SERVICE
DISCONNECT
BY OTHERS
GROUND
L1
NEUTRAL
BREAKER TYPE &quot;D&quot;
1-PHASE WIRING SCHEMATIC
.X 0.030
.XX 0.010
.XXX 0.005
ANGLE 1
FRACTIONS 1/16&quot;
UNLESS OTHERWISE
SPECIFIED
TOLERANCES
INTERPRET THIS DRAWING IN ACCORDANCE
Title:
WITH ANSI/ASME Y14.5-2009
THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL
AND SHALL NOT BE REPRODUCED OR USED IN ANY
MANNER DETRIMENTAL TO ALGAS-SDI'S INTERESTS. Size:
ALL RIGHTS RESERVED.&copy; COPYRIGHT ALGAS-SDI
DO NOT
SCALE
DRAWING
THIRD ANGLE
PROJECTION
INITIAL RELEASE
A
B
9/18/2018
Dwg. #
0903-7001
AAS
ECN #
Job #
Sht. No.:
1of 1
Rev.:
A
1:4 AND NOTED
Scale:
Date:
Approved By:
Checked By:
Drawn By:
AAS
NAME
ASDI STD
N/A
ZIMMER 25/40/50KG WIRING SCHEMATIC
Part #
9/18/2018
DATE
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
ZIMMER VAPORIZER
DESCRIPTION
REV.
REVISIONS
L3
L1
L2
GROUND
3-PHASE WIRING SCHEMATIC
WYE CONFIGURATION
ELECTRICAL SERVICE
DISCONNECT
BY OTHERS
NEUTRAL
BREAKER
TYPE &quot;D&quot;
3 CONDUIT BOX BY OTHERS
NOTE:
1.
FOR BREAKER SIZE, PLEASE REFERENCE THE ELECTRICAL SPECIFICATION
IN THE OPERATIONS MANUAL
2.
L1, L2, L3 TO NEUTRAL VOLTAGE: 100VAC - 277VAC
3
FOR JUNCTION BOX SIZING PLEASE REFERENCE THE ELECTRICAL SERVICE
SECTION OF THE MANUAL.
SEAL-OFF
DO NOT TWIST
GRN/GREEN
L1
L2
L3
N1
N2
N3
DESCRIPTION
REVISIONS
A
REV.
B
C
AAS
AAS
NAME
9/17/2018
BDZ
DATE
10/21/2020
RWP
9/7/2018
2/15/2021
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
N/A
0903-7002
Drawn By:
AAS
BDZ
ECR/ECN
Checked By:
9/7/2018
Approved By:
Date:
D
1:4 AND NOTED
Scale:
1of 3
Rev.:
ASDI STD
Job #
Sht. No.:
ZIMMER 100/150KG WIRING SCHEMATIC,
3 PHASE, 4-WIRE (Wye)
Dwg. #
Part #
ELIMINATED 1-PHASE, 1- BREAKER CONFIGURATION
INITIAL RELEASE
UPDATED WIRE NAMES
ENLARGED IMAGE AND CENTERED
ADDED SINGLE PHASE TRIPLE BREAKER SHT 3
FIXED SPELLING ERRORS IN NOTES
ADDED PAGE 4 DETAILING 3-PHASE DELTA WIRING
CONFIGURATION
D
TOLERANCES
UNLESS OTHERWISE
SPECIFIED
.X 0.10
.XX 0.030
.XXX 0.010
ANGLE 1
FRACTIONS 1/4&quot;
B
ZIMMER VAPORIZER
THIRD ANGLE
PROJECTION
DO NOT
SCALE
DRAWING
INTERPRET THIS DRAWING IN ACCORDANCE
Title:
WITH ANSI/ASME Y14.5-2009
THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL
AND SHALL NOT BE REPRODUCED OR USED IN ANY
MANNER DETRIMENTAL TO ALGAS-SDI'S INTERESTS. Size:
ALL RIGHTS RESERVED.&copy; COPYRIGHT ALGAS-SDI
3 CONDUIT BOX BY OTHERS
NEUTRAL
L1
3X BREAKER
TYPE &quot;D&quot;
NOTE:
1.
FOR BREAKER SIZING, PLEASE REFER TO ELECTRICAL SPECIFICATION
IN THE OPERATING MANUAL.
2.
L1 TO NEUTRAL VOLTAGE: 100VAC - 277 VAC
3
FOR JUNCTION BOX SIZING PLEASE REFERECNE THE ELECTRICAL SERVICE
SECTION OF THE MANUAL.
ELECTRICAL SERVICE
DISCONNECT
BY OTHERS
GROUND
L1
L1
1-PHASE WIRING SCHEMATIC
TRIPLE-BREAKER
N3
N2
N1
L3
L2
L1
GRN/GREEN
B
.X 0.1
.XX 0.03
.XXX 0.01
ANGLE 0 30'
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
TOLERANCES
Title:
INTERPRET THIS DRAWING IN ACCORDANCE
WITH ANSI/ASME Y14.5-2009
THIS DRAWING SHALL NOT BE REPRODUCED OR
USED IN ANY MANNER DETRIMENTAL TO ITS
Size:
INTERESTS. ALL RIGHTS RESERVED.
&copy; COPYRIGHT ALGAS-SDI
DO NOT
SCALE
DRAWING
THIRD ANGLE
PROJECTION
ZIMMER VAPORIZER
SEAL-OFF
DO NOT TWIST
Dwg. #
N/A
0903-7002
9/7/2018
AAS
BDZ
Sht. No.:
2of 3
Rev.:
ASDI STD
Job #
D
1:4 AND NOTED
Scale:
ZIMMER 100/150KG WIRING SCHEMATIC
1-PHASE, 3 BREAKER
Part #
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
Date:
Approved By:
Checked By:
Drawn By:
L3
GROUND
L1
L2
3-PHASE WIRING SCHEMATIC
DELTA CONFIGURATION
ELECTRICAL SERVICE
DISCONNECT
BY OTHERS
BREAKER
TYPE &quot;D&quot;
3 CONDUIT BOX BY OTHERS
NOTE:
1.
FOR BREAKER SIZING, PLEASE REFER TO ELECTRICAL SPECIFICATION
IN THE OPERATING MANUAL.
2.
L1, L2, L3 TO NEUTRAL VOLTAGE: 100VAC - 277 VAC
3
FOR JUNCTION BOX SIZING PLEASE REFERENCE THE ELECTRICAL SERVICE
SECTION OF THE MANUAL.
GRN/GREEN
L1
L2
L3
N1
N2
N3
SEAL-OFF
DO NOT TWIST
TOLERANCES
B
.X 0.1
.XX 0.03
.XXX 0.01
ANGLE 0 30'
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
ZIMMER VAPORIZER
THIRD ANGLE
PROJECTION
DO NOT
SCALE
DRAWING
Title:
INTERPRET THIS DRAWING IN ACCORDANCE
WITH ANSI/ASME Y14.5-2009
THIS DRAWING SHALL NOT BE REPRODUCED OR
USED IN ANY MANNER DETRIMENTAL TO ITS
Size:
INTERESTS. ALL RIGHTS RESERVED.
&copy; COPYRIGHT ALGAS-SDI
N/A
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
Part #
0903-7002
Drawn By:
Checked By:
AAS
BDZ
9/7/2018
Approved By:
Date:
D
1:4 AND NOTED
Scale:
3of 3
Rev.:
ASDI STD
Job #
Sht. No.:
ZIMMER 100/150KG WIRING SCHEMATIC
3-PHASE DELTA
Dwg. #
DRIP LEG W/SHUT
OFF VALVE AND PLUG
LPG OUT
OUTLET REGULATOR
WITH FLUORCARBON
ELASTOMERS
NO MINIMUM
DISTANCE REQUIRED
PSI
ISOLATION VALVE WITH
HYDROSTATIC RELIEF
OPTIONAL
BY-PASS
OUTLET REGULATOR
SET BELOW VAPORIZER
OUTLET REGULATOR
LPG IN
PSI
AAS
NAME
ECR/ECN
LPG VAPOR OUT
Part #
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
1/15/2018
DN
AAS
Job #
1:8 AND NOTED
Scale:
Date:
Approved By:
Checked By:
Drawn By:
B
Dwg. #
0903-8001
Sht. No.:
1of 1
Rev.:
A
N/A
ASDI STD
ZIMMER 1PH SINGLE UNIT INSTALLATION DRAWING
.X 0.10
.XX 0.030
.XXX 0.010
ANGLE 1
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
TOLERANCES
INTERPRET THIS DRAWING IN ACCORDANCE
Title:
WITH ANSI/ASME Y14.5-2009
THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL
AND SHALL NOT BE REPRODUCED OR USED IN ANY
MANNER DETRIMENTAL TO ALGAS-SDI'S INTERESTS. Size:
ALL RIGHTS RESERVED.&copy; COPYRIGHT ALGAS-SDI
DO NOT
SCALE
DRAWING
THIRD ANGLE
PROJECTION
NOTES:
1.
FOLLOW ALL LOCAL CODES &amp; REGULATION FOR INSTALLATION
2.
LEAK TEST ALL CONNECTION AFTER INSTALLATION.
3.
ADDITIONAL UNIONS MAY BE REQUIRED AND ARE RESPONSIBILITY
OF THE CUSTOMER
CABLE OR CONDUIT
SUITABLE FOR LOCATION
3/4&quot; CONDUIT
BOX
IF USING PE PIPING PLACE OUTLET
VALVE 2 METERS (6'-7') AFTER VAPORIZER
OUTLET. PE PIPING CAN BE USED FROM THIS
POINT ON.
1/15/2018
DATE
FACTORY INSTALLED
EXPLOSION PROOFS
SEAL
INITIAL RELEASE
A
FILTAIRE GAS TRAP
DESCRIPTION
REV.
REVISIONS
OUTLET REGULATOR
SET BELOW VAPORIZER
OUTLET REGULATOR
OPTIONAL
BY-PASS
ISOLATION VALVE WITH
HYDROSTATIC RELIFE
NO MINIMUM
DISTANCE REQUIRED
OUTLET REGULATOR
WITH FLUORCARBON
ELASTOMERS
LPG OUT
LPG IN
DRIP LEG
W/SHUT OFF
VALVE AND
PLUG
DATE
AAS
NAME
PSI
DESCRIPTION
1/16/2018
REVISIONS
REV.
INITIAL RELEASE
ECR/ECN
7
68&quot;
LPG VAPOR OUT
FACTORY INSTALLED
EXPLOSION PROOF
SEALS
CABLE OR CONDUIT
SUITABLE FOR
LOCATION
3/4&quot;
CONDUIT BOX
FILTAIRE GAS TRAP
IF USING PE PIPING PLACE OUTLET VALVE
2 METERS (6'-7') AFTER VAPORIZER OUTLET.
PE PIPING CAN BE USED FROM THIS POINT ON
A
TOLERANCES
UNLESS OTHERWISE
SPECIFIED
.X 0.10
.XX 0.030
.XXX 0.010
ANGLE 1
FRACTIONS
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
Part #
Dwg. #
0903-8002
Job #
Sht. No.:
AAS
DN
1/16/2018
1of 1
Rev.:
A
1:4 AND NOTED
Scale:
Date:
Approved By:
Checked By:
Drawn By:
NOTES:
1.
FOLLOW ALL LOCAL CODES &amp; REGULATIONS FOR INSTALLATION.
2.
LEAK TEST ALL CONNECTION AFTER INSTALLATION.
3.
ADDITIONAL UNIONS MAY BE REQUIRED AND ARE RESPONSIBILITY OF
THE CUSTOMER
THIRD ANGLE
PROJECTION
DO NOT
SCALE
DRAWING
B
1/4&quot;
ASDI STD
N/A
ZIMMER 1PH MULTI-UNIT INSTALLATION DRAWING
INTERPRET THIS DRAWING IN ACCORDANCE
Title:
WITH ANSI/ASME Y14.5-2009
THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL
AND SHALL NOT BE REPRODUCED OR USED IN ANY
MANNER DETRIMENTAL TO ALGAS-SDI'S INTERESTS. Size:
ALL RIGHTS RESERVED.&copy; COPYRIGHT ALGAS-SDI
PSI
ISOLATION VALVE
WITH HYDROSTATIC
RELIEF
OPTIONAL
BY-PASS
PSI
NOTES:
1.
FOLLOW ALL LOCAL CODES &amp;
REGULATIONS FOR INSTALLATION.
2.
LEAK TEST ALL CONNECTIONS AFTER
INSTALLATION.
3.
ADDITIONAL UNIONS MAY BE
REQUIRED AND ARE RESPONSIBILITY
OF THE CUSTOMER.
OUTLET REGULATOR
SET BELOW VAPORIZER
OUTLET REGULATOR
DRIP LEG W/SHUT
OFF VALVE AND PLUG
OUTLET REGULATOR
WITH FLUROCARBON
ELASTOMERS
LPG VAPOR
OUT
1/29/2018
DN
B
Dwg. #
0903-8003
AAS
Job #
Sht. No.:
1of 1
Rev.:
A
1:4 AND NOTED
Scale:
Date:
Approved By:
Checked By:
Drawn By:
LOCAL CODE MAY
REQUIRE AN ELBOW
TO PIPE PRESSURE
RELIEF VALVE VERTICAL
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
Part #
AAS
ECR/ECN
ASDI STD
N/A
ZIMMER 1PH SINGLE UNIT, VERTICAL INSTALLTION
.X 0.10
.XX 0.030
.XXX 0.010
ANGLE 1
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
TOLERANCES
INTERPRET THIS DRAWING IN ACCORDANCE
Title:
WITH ANSI/ASME Y14.5-2009
THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL
AND SHALL NOT BE REPRODUCED OR USED IN ANY
MANNER DETRIMENTAL TO ALGAS-SDI'S INTERESTS. Size:
ALL RIGHTS RESERVED.&copy; COPYRIGHT ALGAS-SDI
DO NOT
SCALE
DRAWING
THIRD ANGLE
PROJECTION
CABLE OR CONDUIT
SUITABLE FOR LOCATION
3/4&quot; CONDUIT BOX
FACTORY INSTALLED
EXPLOSION PROOF
SEAL
LPG OUT
FILTAIRE GAS TRAP
1/29/2018
INITIAL RELEASE
NAME
IF USING PE PIPING PLACE
OUTLETVALVE 2 METERS (6'-7')
AFTER VAPORIZER OUTLET PE
PIPING CAN BE USED FROM
THIS POINT ON
DATE
REVISIONS
DESCRIPTION
NO MINIMUM DISTANCE
REQUIRED
LPG IN
A
REV.
PSI
3/8&quot; WASHER
LAG BOLT
MOUNTING CHANNEL
MOUNTING CHANNEL INSTALLATION FOR
SOFT (WOOD) WALLS
3/8&quot; WASHER
SLEEVE ANCHOR
MOUNTING CHANNEL
MOUNTING CHANNEL INSTALLATION FOR
CONCRETE WALLS
13 5 &quot;
8
346
ANCHORING METHODS FOR RECOMMENDED MOUNTING KIT A.S.D.I PART NO 80885
NOTE:
1.
DIMENSIONS SHOWN INCHES [MM]
REV.
INITIAL RELEASE
DESCRIPTION
5/21/2018
DATE
AAS
NAME
REVISIONS
A
TOLERANCES
SQUARE WASHER
MOUNTING CHANNEL
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
Dwg. #
DN
AAS
ECR/ECN
Drawn By:
Checked By:
5/21/2018
Approved By:
Date:
1:8 AND NOTED
Scale:
Job #
ASDI STD
N/A
ZIMMER ELECTRIC LP-GAS VAPORIZER
MOUNTING DETAILS
Sht. No.:
Rev.:
0903-8004
1of 1
A
Part #
1/2&quot; X 1-1/4&quot; FENDER WASHER
PROVIDED WITH KIT MUST BE USED
B
.X 0.10
.XX 0.030
.XXX 0.010
ANGLE 1
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
3/8&quot; MOUNTING STUD W/ SPRING
LOCKING NUT
67&quot;
8
175
THIRD ANGLE
PROJECTION
DO NOT
SCALE
DRAWING
Title:
INTERPRET THIS DRAWING IN ACCORDANCE
WITH ANSI/ASME Y14.5-2009
THIS DRAWING SHALL NOT BE REPRODUCED OR
USED IN ANY MANNER DETRIMENTAL TO ITS
Size:
INTERESTS. ALL RIGHTS RESERVED.
&copy; COPYRIGHT ALGAS-SDI
BACK ENDCAP
DRILL AT CENTER OF PROVIDED DIMPLES
TO CREATE 1-1/4&quot; HOLE
B
B
.X 0.10
.XX 0.03
.XXX 0.01
ANGLE 1
FRACTIONS 1/4&quot;
UNLESS OTHERWISE
SPECIFIED
TOLERANCES
Title:
INTERPRET THIS DRAWING IN ACCORDANCE
WITH ANSI/ASME Y14.5-2009
THIS DRAWING SHALL NOT BE REPRODUCED OR
USED IN ANY MANNER DETRIMENTAL TO ITS
Size:
INTERESTS. ALL RIGHTS RESERVED.
&copy; COPYRIGHT ALGAS-SDI
DO NOT
SCALE
DRAWING
THIRD ANGLE
PROJECTION
Dwg. #
Part #
5/23/2018
DN
0903-8005
AAS
Job #
Sht. No.:
1of 1
Rev.:
A
1:4 AND NOTED
Scale:
Date:
Approved By:
Checked By:
Drawn By:
ASDI STD
80770
ZIMMER DRAIN KIT INSTALLATION
151 S. Michigan St., Seattle, Washington. USA 98108
Tel: (206) 789-5410 Fax: (206) 789-5414
DETAIL B
SCALE 1 : 2
1/2&quot; NPT PLUG
M-F 1/2&quot; NPT
BALL VALVE
90&deg; ELBOW
1/2&quot; NIPPLE
5/8 ORB TO 1/2&quot; NPT ADAPTER
32
Algas-SDI International, LLC
151 S. Michigan Street
Seattle, Washington 98108
USA
Ph.: 1.206.789.5410
Fax.: 1.206.789.5414
www.algas-sdi.com
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