YASKAWA MOTOMAN DX100 Maintenance Manual

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YASKAWA
DX100
MAINTENANCE MANUAL
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for
future reference.
MOTOMAN INSTRUCTIONS
MOTOMANINSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manuals above correspond to specific usage.
Be sure to use the appropriate manual.
Part Number: 155492-1CD
Revision: 0
YASKAWA
MANUAL NO. RE-CHO-A108
DX100
MANDATORY
•
This manual explains maintenance procedures of the DX100
system. Read this manual carefully and be sure to understand
its contents before handling the DX100.
•
General items related to safety are listed in Section 1: Safety of
the DX100 INSTRUCTIONS. To ensure correct and safe
operation, carefully read the DX100 Instructions before reading
this manual.
CAUTION
•
Some drawings in this manual are shown with the protective
covers or shields removed for clarity. Be sure all covers and
shields are replaced before operating this product.
•
The drawings and photos in this manual are representative
examples and differences may exist between them and the
delivered product.
•
YASKAWA may modify this model without notice when
necessary due to product improvements, modifications, or
changes in specifications. If such modification is made, the
manual number will also be revised.
•
If your copy of the manual is damaged or lost, contact a
YASKAWA representative to order a new copy. The
representatives are listed on the back cover. Be sure to tell the
representative the manual number listed on the front cover.
•
YASKAWA is not responsible for incidents arising from
unauthorized modification of its products. Unauthorized
modification voids your product’s warranty.
ii
DX100
Notes for Safe Operation
Read this manual carefully before maintenance or inspection of the
DX100.
In this manual, the Notes for Safe Operation are classified as “WARNING,”
“CAUTION,” “MANDATORY,” or ”PROHIBITED.”
WARNING
CAUTION
MANDATORY
PROHIBITED
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury to personnel.
Indicates a potentially hazardous
situation which, if not avoided,
could result in minor or moderate
injury to personnel and damage to
equipment. It may also be used to
alert against unsafe practices.
Always be sure to follow explicitly
the items listed under this
heading.
Must never be performed.
Even items described as “CAUTION” may result in a serious accident in some situations. At any rate, be sure to follow these important items.
NOTE
To ensure safe and efficient operation at all times, be sure
to follow all instructions, even if not designated as “CAUTION” and “WARNING.”
iii
DX100
WARNING
•
Before operating the manipulator, check that servo power is
turned off when the emergency stop buttons on the front door
of the DX 100 and programing pendant are pressed.
When the servo power is turned off, the SERVO ON LED on the
programing pendant is turned off.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Fig. : Emergency Stop Button
•
Once the emergency stop button is released, clear the cell of
all items which could interfere with the operation of the
manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Fig. : Release of EM
TURN
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Confirm that no person is present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning on the power for the DX100.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result if anyone enters the working envelope of the
manipulator during operation. Always press an emergency stop button
immediately if there are problems.
The emergency stop button is located on the right of the front door of
the DX 100 and programing pendant.
iv
DX100
CAUTION
•
Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found,
repair them immediately, and be sure that all other necessary
processing has been performed.
-Check for problems in manipulator movement.
-Check for damage to insulation and sheathing of external
wires.
•
Always return the programming pendant to the hook on the
DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.
•
Read and understand the Explanation of Warning Labels in the
DX100 Instructions before operating the manipulator.
Definition of Terms Used Often in This Manual
The MOTOMAN manipulator is the YASKAWA industrial robot product.
The MOTOMAN usually consists of the controller, the programming
pendant, and supply cables.
In this manual, the equipment is designated as follows.
Equipment
Manual Designation
DX100 Controller
DX100
DX100 Programming Pendant
Programming Pendant
Cable between the manipulator and the
controller
Manipulator cable
v
DX100
Descriptions of the programming pendant keys, buttons, and displays are
shown as follows:
Equipment
Programmin
g Pendant
Manual Designation
Character
Keys
The keys which have characters
printed on them are denoted with [ ].
ex. [ENTER]
Symbol
Keys
The keys which have a symbol printed
on them are not denoted with [ ] but
depicted with a small picture.
ex. page key
GO BACK
PAGE
The cursor key is an exception, and a
picture is not shown.
Axis Keys
Numeric
Keys
“Axis Keys” and “Numeric Keys” are
generic names for the keys for axis
operation and number input.
Keys
pressed
simultaneously
When two keys are to be pressed
simultaneously, the keys are shown
with a “+” sign between them, ex.
[SHIFT]+[COORD]
Displays
The menu displayed in the programming pendant is denoted with { }.
ex. {JOB}
Description of the Operation Procedure
In the explanation of the operation procedure, the expression &quot;Select • • • &quot;
means that the cursor is moved to the object item and the SELECT key is
pressed, or that the item is directly selected by touching the screen.
vi
DX100
Explanation of Warning Labels
WARNING
•
The label described below is attached to the manipulator.
Observe the precautions on the warning labels.
Failure to observe this caution may result in injury or damage to
equipment.
Fig. : Warning Labels
WARNING Label A:
WARNING Label B:
WARNING
WARNING
Do not enter
robot
work area.
Moving parts
may cause
injury
•
The following warning labels are attached to DX100.
Observe the precautions on the warning labels.
Failure to observe this warning may result in injury or damage to
equipment.
Fig. : Location of Warning Labels
WARNING
WARNING
High Voltage
Do not ope the cover.
DX100
AC200V
AC220V
50/60Hz
60Hz
PEAK
AVERAGE
kVA
kVA
kA
ER
GE N
Y
3PHASE
INTERRUPT CURRENT
EM
ERDR-
POWER SUPPLY
C
TYPE
May cause
electric shock.
Ground the earth
terminal based on
local and national
electric code.
SERIAL No.
DATE
MADE IN JAPAN
NJ2960-1
S
T O P
ET
RES
OFF
TR
IPP
ED
ON
Motoman
No.
ORDER NO.
NJ1529
PROGRAMMING PENDANT
X 8 1
WARNING
High Voltage
Do not open the door
with power ON.
Internal Breaker
vii
DX100
Contents
1 Equipment Configuration ................................................................................................................ 1-1
1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1
1.1.1 Arrangement......................................................................................................... 1-1
1.1.1.1 Small-Capacity DX100 Controller............................................................ 1-1
1.1.1.2 Medium and Large-Capacity DX100 Controller....................................... 1-2
1.2 Power Flow ......................................................................................................................................1-4
1.3 Signal Flow.......................................................................................................................................1-5
2 Security System .............................................................................................................................. 2-1
2.1 Protection Through Security Mode Settings ...................................................................... 2-1
2.1.1 Security Mode ...................................................................................................... 2-1
2.1.1.1 Changing the Security Mode ................................................................... 2-6
2.1.2 User ID ................................................................................................................. 2-8
2.1.2.1 Changing a User ID................................................................................. 2-8
3 Inspections...................................................................................................................................... 3-1
3.1 Regular Inspections ........................................................................................................... 3-1
3.2 DX100 Inspections............................................................................................................. 3-2
3.2.1 Checking if the Doors are Firmly Closed .............................................................. 3-2
3.2.2 Checking for Gaps or Damage in the Sealed Construction Section..................... 3-2
3.3
Cooling Fan Inspections ................................................................................................... 3-3
3.4 Emergency Stop Button Inspections.................................................................................. 3-4
3.5 Enable Switch Inspections................................................................................................. 3-4
3.6 Battery Inspections ............................................................................................................ 3-5
3.7 Power Supply Voltage Confirmation .................................................................................. 3-5
3.8 Open Phase Check............................................................................................................ 3-6
4 Preparation before Replacing Parts................................................................................................ 4-1
4.1 Creating a Check Program ................................................................................................ 4-3
5 Replacing Parts............................................................................................................................... 5-1
5.1 Replacing DX100 Parts ..................................................................................................... 5-1
5.1.1 Replacing Parts of the CPU Unit .......................................................................... 5-2
5.1.1.1 Replacing the Battery .............................................................................. 5-3
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E) ........................ 5-3
5.1.1.3 Replacing the Control Power Supply (JZNC-YPS01-E) .......................... 5-5
5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-oE) ..................... 5-6
5.1.1.5 Replacing the I/O Unit (JZNC-YIU0o-E).................................................. 5-8
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01-o) ............ 5-9
viii
DX100
Contents
5.1.1.7 Replacing the Brake Board (JZRCR-YBK01-oE) .................................. 5-10
5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E)......................... 5-11
5.1.2 Replacing the SERVOPACK .............................................................................. 5-12
5.1.3 Replacing the Converter ..................................................................................... 5-15
5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A) ................... 5-18
5.1.5 Checking and Replacing Fuses .......................................................................... 5-19
5.1.5.1 Power Supply Contactor Unit ................................................................ 5-19
5.1.5.2 I/O Unit .................................................................................................. 5-20
5.1.5.3 Machine Safety Unit .............................................................................. 5-21
5.1.5.4 Brake Board .......................................................................................... 5-22
5.1.6 Interior Circulation Fan ....................................................................................... 5-23
5.1.6.1 Replacing the Interior Circulation Fan ................................................... 5-23
5.1.6.2 Replacing the Backside Duct Fan ......................................................... 5-25
5.2 DX100 Parts List .............................................................................................................. 5-26
5.3 Supplied Parts List ........................................................................................................... 5-28
5.4 Recommended Spare Parts............................................................................................. 5-29
6 Operations After Replacing Parts.................................................................................................... 6-1
6.1 Home Position Calibration ................................................................................................. 6-2
6.1.1 Home Position Calibration .................................................................................... 6-2
6.1.2 Calibrating Operation............................................................................................ 6-4
6.1.2.1 Registering All Axes at One Time............................................................ 6-4
6.1.2.2 Registering Individual Axes ..................................................................... 6-5
6.1.2.3 Changing the Absolute Data ................................................................... 6-7
6.1.2.4 Clearing Absolute Data............................................................................ 6-7
6.1.3 Manipulator Home Position................................................................................... 6-9
6.2 Position Deviation Check Using the Check Program....................................................... 6-10
6.3 Checking of the Check Program ...................................................................................... 6-11
6.3.1 Motion of the Check Program ............................................................................. 6-11
6.3.2 Checking of the Check Program......................................................................... 6-11
6.3.3 Home Position Data Correction .......................................................................... 6-12
6.4 Setting the Second Home Position (Check Point) ........................................................... 6-13
6.4.1 Purpose of Position Check Operation................................................................. 6-15
6.4.2 Procedure for the Second Home Position Setting (Check Point) ....................... 6-17
6.4.3 Procedure after the Alarm................................................................................... 6-18
7 System Diagnosis ........................................................................................................................... 7-1
7.1 System Version.................................................................................................................. 7-1
ix
DX100
Contents
7.2 Manipulator Model ............................................................................................................. 7-1
7.3 Input/Output Status............................................................................................................ 7-2
7.3.1 Universal Input ..................................................................................................... 7-2
7.3.1.1 Universal Input Window........................................................................... 7-2
7.3.1.2 Universal Input Simple Window............................................................... 7-2
7.3.2 Universal Output................................................................................................... 7-3
7.3.2.1 Universal Output Window........................................................................ 7-3
7.3.2.2 Universal Output Simple Window............................................................ 7-3
7.3.2.3 Modifying the Output Status .................................................................... 7-4
7.3.3 Specific Input ........................................................................................................ 7-5
7.3.3.1 Specific Input Window ............................................................................. 7-5
7.3.3.2 Specific Input Simple Window ................................................................. 7-5
7.3.4 Specific Output ..................................................................................................... 7-6
7.3.4.1 Specific Output Window .......................................................................... 7-6
7.3.4.2 Specific Output Simple Window .............................................................. 7-6
7.3.5 RIN Input .............................................................................................................. 7-7
7.3.5.1 RIN Input Window ................................................................................... 7-7
7.3.6 Signal Number Search ......................................................................................... 7-7
7.3.6.1 Direct Search on the Universal/Specified
Input/Output Window............................................................................................. 7-8
7.3.6.2 Search from the Menu............................................................................. 7-9
7.3.7 Relay Number Search ........................................................................................ 7-10
7.3.7.1 Direct Search on the Universal/Specified
Input/Output Window........................................................................................... 7-10
7.3.7.2 Search from the Menu........................................................................... 7-11
7.3.8 Modification of the Signal Name......................................................................... 7-13
7.3.8.1 Direct Modification on the Universal/Specified
Input/Output Window........................................................................................... 7-13
7.3.8.2 Modification from the Menu ................................................................... 7-13
7.4 System Monitoring Time Display ..................................................................................... 7-15
7.4.1 System Monitoring Time Display Window .......................................................... 7-15
7.4.2 Individual Window of the System Monitoring Time Display ................................ 7-16
7.4.3 Clearing the System Monitoring Time Display.................................................... 7-17
7.5 Alarm History ................................................................................................................... 7-18
7.5.1 Alarm History Window ........................................................................................ 7-18
7.5.2 Clearing the Alarm History.................................................................................. 7-19
7.6 I/O Message History ........................................................................................................ 7-20
7.6.1 I/O Message History Window ............................................................................. 7-20
7.6.1.1 Search ................................................................................................... 7-20
7.6.2 Clearing the I/O Message History....................................................................... 7-21
x
DX100
Contents
7.7 Position Data When Power is Turned ON/OFF ............................................................... 7-22
7.7.1 Power ON/OFF Position Window ....................................................................... 7-22
7.8 Current Position ............................................................................................................... 7-23
7.8.1 Current Position Window .................................................................................... 7-23
7.9 Servo Monitoring.............................................................................................................. 7-24
7.9.1 Servo Monitor Window........................................................................................ 7-24
7.9.1.1 Changing the Monitor Items .................................................................. 7-24
7.9.1.2 Clearing Maximum Torque Data............................................................ 7-26
8 Alarm.............................................................................................................................................. 8-1
8.1 Outline of Alarm ................................................................................................................. 8-1
8.2 Alarm Display..................................................................................................................... 8-2
8.2.1 Displaying and Releasing Alarm........................................................................... 8-2
8.2.1.1 Releasing Alarms .................................................................................... 8-2
8.2.2 Special Alarm Display........................................................................................... 8-3
8.3 Alarm Message List ........................................................................................................... 8-5
9
Error ............................................................................................................................................... 9-1
9.1 Error Message List............................................................................................................. 9-1
9.1.1 System and General Operation ............................................................................ 9-2
9.1.2 Editing................................................................................................................... 9-6
9.1.3 Job Defined Data .................................................................................................. 9-7
9.1.4 External Memory Equipment .............................................................................. 9-11
9.1.5 Concurrent I/O .................................................................................................... 9-16
9.1.6 Maintenance Mode ............................................................................................. 9-18
10
LED Indicator on Circuit Board................................................................................................... 10-1
10.1 LED Indicator on YCP 01 Circuit Board ......................................................................... 10-1
10.2 LED Indicator on Robot I/F Circuit Board....................................................................... 10-2
10.3 7 SEG-LED Indicator .....................................................................................................10-3
10.3.0.1 7 SEG-LED Indicator Status (1-digit indication)
of Each Unit at Error Occurrence ........................................................................ 10-4
10.3.0.2 7 SEG-LED Indicator Status (4 digit-indication)
of Each Unit at Error Occurrence ........................................................................ 10-5
xi
1
1.1
DX100
1
Equipment Configuration
Arrangement of Units and Circuit Boards
Equipment Configuration
The DX100 is comprised of individual units and modules (circuit boards).
Malfunctioning components can generally be easily repaired after a failure
by replacing a unit or a module. This section explains the configuration of
the DX100 equipment.
1.1
1.1.1
Arrangement of Units and Circuit Boards
Arrangement
The arrangements of units and circuit boards in small-capacity, mediumcapacity, and large-capacity DX100s are shown.
1.1.1.1
Small-Capacity DX100 Controller
Fig. 1-1: Configuration of Small Capacity DX100 -A Controller (Standard)
A
Breaker
NF32-SW
Interior circulation fan:
4715MS-22T-B50-B00
(For air inlet)
Machine safety unit
JZNC-YSU01-1E
A
Emergency stop
button:
HW1B-V404R
B
A
1
CN213
CN207
B
1
CN611
CN611
CN216
CN212
CN206
CN601
FRC5-C50S52T-OLS(D20)
CN601
CN610
CN607
CN211
1 FU
10 A
4FU
SVMX2
CN608
CN612
CN605
CN604
CN603
CN215
FUSE
CN107
CN609
SVMX1
CN612
CN605
CN604
CN603
CN203 CN204
SVMX1
SVMX2
CN606
CN606
CN200 CN201
NCM
Brake board
JANCD-YBK01-1E
CN209
CN210
CN205
CN607
4FU
5A125V
CN601
CN208
2FU
3FU
3FU
5A125V
CN202
CN610
1FU
2FU
10 A
CN608
Backside duct fan:
4715MS-22T-B50-B00
(For air inlet)
A
CN214
1
B
PE
CN602
CN602
Power supply
contractor unit
JZRCR-YPU01-1
I/O Unit
JZNC-YIU01-E
Covering plate
SERVOPACK:
Refer to the
following table.
Regenerative resistor:
MRC22-125K-220W-12.5
(220W,12.5 )
(MXT)
Robot system
specified input
terminal block
CN158/159
(+5V/ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
MXT
EXDSW1- 34 SYSRUN+ 17
GSOUTFB2-
50
GSOUTFB2+
49
GSOUT2-
48
GSOUT2+
47
GSOUTFB1-
46
GSOUTFB1+
45
EXDSW1+ 33
16
EXHOLD- 32
15
EXHOLD+ 31
14
EXSVON- 30
13
EXSVON+ 29 SAFF2- 12
GSOUT1-
44
GSOUT1+
43
024V2
42
+24V2
41
024V2
40
+24V2
39
SSP-
28 SAFF2+ 11
SSP+
27 SAFF1- 10
FST2-
26 SAFF1+ 9
FST2+ 25 GSIN22- 8
FST1-
24 GSIN22+ 7
FST1+ 23 GSIN21- 6
FAN1
EXESP2- 22 GSIN21+ 5
024V2
38
+24V2
37
EXESP2+ 21 GSIN12- 4
EXESP1- 20 GSIN12+ 3
EXDSW2-
36
EXDSW2+
35
EXESP1+ 19 GSIN11- 2
FAN2
SYSRUN- 18 GSIN11+ 1
NJ2959-1
FAN
CN156/157
(+24V2)
POWER SUPPLY
CPS-520F
C90AD XXXXX
NO.
DATE YYYY-MM
Robot I/Fcircuit board
JANCD-YIF01-1
CN154/155
(+24V1/V2)
Fuji Electric Hi-Tech .
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CPS Unit
JZNC-YPS01-E
CN153
(+24V3)
CN151
(AC IN)
CN152
(REMOTE)
1
R-IN
2
CN152
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
3
4
R-OUTCOM
A’
Back View
(without cover)
R-INCOM
R-OUT
CPU unit:
JZNC-YRK01-1E
Front View
Inside the Controller
Inside View of F Door
Model
DX100
SERVOPACK (Converter Integrated)
MH5L
ERDR-MH0005L-A00
SRDA-MH5
MH6
ERDR-MH00006-A00
SRDA-MH6
MA1400
ERDR-MA01400-A00
SRDA-MH6
VA1400
ERDR-VA01400-A00
JZRCR-MH6-14/00 1)
MA1900
ERDR-MA01900-A00
SRDA-MH20
HP20D
ERDR-HP0020D-A00
SRDA-MH20
HP20D-6
1SRDA-MH6+SRDA-EAXB01A+SRDA-SDA14A01A-E
1-1
A-A’ Section
1
1.1
DX100
1.1.1.2
Equipment Configuration
Arrangement of Units and Circuit Boards
Medium and Large-Capacity DX100 Controller
Fig. 1-2: Configuration of Medium Capacity DX100 -A Controller
(Standard)
Backside duct fan:
4715MS-22T-B50-B00
(For air inlet)
Breaker
NF32-SW
Machine safety unit
JZNC-YSU01-1E
Emergency stop
button:
HW1B-V404R
Power supply
contactor unit
JZRCR-YPU01-1
Converter
Refer to the
following table.
SERVOPACK:
Refer to the
following table.
Brake board
JANCD-YBK01-1E
Interior circulation fan:
4715MS-22T-B50-B00
(For air inlet)
I/O Unit
JZNC-YIU01-E
Covering plate
(MXT)
Robot system
specified input
terminal block
CPS Unit
JZNC-YPS01-E
Robot I/F circuit board
JANCD-YIF01-1
Regenerative registor
RDC50N6ROJIX800ZZ X2 (1000W 12.0 )
Back View
(without cover)
CPU Unit
JZNC-YRK01-E
Inside the Controller Front View
Inside View of F Door
A-A’ Section
Model
DX100
SERVOPACK
Converter
MH50
ERDRMH00050-A00
SRDA-MH50
SRDA-COA12A01AU-E
MS80
ERDRMS00080-A00
SRDA-MS80
SRDA-COA12A01AU-E
VS50
ERDRVS00050-A00
JZRCR-MS80-71/001)
SRDA-COA12A01AU-E
1SRDA-MH80+SRDA-EAXB01A+SRDA-SDA71A01A-E
1-2
1
1.1
DX100
Equipment Configuration
Arrangement of Units and Circuit Boards
Fig. 1-3: Configuration of Large Capacity DX100 -A Controller (Standard)
Breaker
NF32-SW
Machine safety unit
JZNC-YSU01-1E
Emergency stop
button:
HW1B-V404R
Backside duct fan:
4715MS-22T
-B50-B00
(For air inlet)
Converter
Refer to the
following table.
Power supply
contactor unit
JZRCR-YPU01-1
Brake board
JANCD-YBK01-1E
I/O Unit
JZNC-YIU01-E
SERVOPACK:
Refer to the
following table.
(MXT)
Robot system
specified input
terminal block
Regenerative
registor
SMVK500W2R0J
A5978 X3
(1500W 6.0 )
CPS Unit
JZNC-YPS01-E
Back View
(without cover)
Interior circulation fan:
4715MS-22T-B50-B00
(For air inlet)
Robot I/Fcircuit board
JANCD-YIF01-1
A’
CPU Unit
JZNC-YRK01-E
Front View
Inside View of F Door
Inside the Controller
Model
DX100
SERVOPACK
Converter
ES165D
ERDRES0165D-A00
SRDA-MS165
SRDA-COA30A01A-E
ES200D
ERDRES0200D-A00
SRDA-MS165
SRDA-COA30A01A-E
1-3
A-A’ Section
1
1.2
DX100
1.2
Equipment Configuration
Power Flow
Power Flow
PE
Power contactor
QF1
Three phase
AC 220/200V 60Hz
AC 200V 50Hz
L1
1
L2
L3
CN601
-
)
1KM
2KM CN602
2
3
4
5
6
Filter
AC250V
10A
1KM
CPS Unit
(JZNC-YPS01-E)
1FU
(10A)
2KM
2FU
(10A)
CN151
3FU(2.5A)
AC200V IN
Interior circulation fan
CN606
CN603
E
4FU(2.5A)
+24V1/
CN154
+24V2
DC24V
+24V1/
+24V2 CN155
DC24V
E
EV3
CN200
(+24V1/+24V2)
CPU Unit
(JZNC-YRK01-1E)
CN209 +24V1
Programming pendant
(JZRCR-YPP01- )
BACK BOARD
CN5
X81
DC24V
CPU UNIT
JANCD-YBB01 JANCD-YCP01-E
Brake board
(JANCD-YBK01-
E)
1B
CN404
+24VU
CN403 CN400
+24V3
+24V3
ROBOT I F BOARD
JANCD-YIF01- E
CN2 CNBUS
CN110
BATTERY
-E)
Converter
(SRDA-COA
Basic axis control board
(SRDA-EAXA01A)
CN509
24V1/
+24V2
CN510
+24V1
DC24V(Brake)
)
CN555
CN554
CN551
CN552
CN556
SERVOPACK
)
(SRDACN583
CN582AMP1
CN584
+24V2/
+24VU CN303
CN583
CN582AMP2
CN584
CN304
CN583
+24V2
EV2
DC24V
CN158
+5V
+24V2) CN159
I O Unit
(JZNC-YIU
E
Safety unit
(JZNC-YSU01-1E)
CN156
+24V2 CN157
CN1A
Backside duct fan
CN604
DC24V
+24V3 CN153
CN1
EV1
CN582AMP3
CN584
CN305
CN583
CN582AMP4
CN584
CN583
CN582AMP5
CN584
CN583
CN582AMP6
CN584
Manipulator
S-axis motor
Power
Brake
L-axis motor
Power
Brake
U-axis motor
Power
Brake
R-axis motor
Power
Brake
B-axis motor
Power
Brake
T-axis motor
Power
Brake
1-4
1
1.3
DX100
1.3
Equipment Configuration
Signal Flow
Signal Flow
Power contactor unit(JZRCR-YPU
CN601
-
)
CN602
1KM 2KM
CN608
I/O Unit
(JZNC-YIU
CN607
CPS Unit
(JZNC-YPS01-E)
RY1
-E)
RY2
(Universal I/O)
CN300
Terminal register
CN306
I
O=8
8
CN307
I
O=8
8
I OI F
CN308
I
O=12
12
CN309
I
O=12
12
Safety unit
(JZNC-YSU01-1E)
CN159
Terminal register
CN202
MXT
(Specified input terminal block
CN203
(Overrun)
CN216
CN208 Specified I/O
Emergency stop signal
CPU Unit
(JZNC-YRK01-1E)
CN211
External axis overrun
CPU UNIT
JANCD-YBB01
CN1
Emergency stop switch
CN214
CN209
P.P.Emergency stop signal
BACK BOARD
CN5
CN210
JANCD-YCP01-E
CN101
RS422
CN1A 1B
PBESP
CN212
Lump
2XT
Emergency stop external output
CN102
RS232C
CN103
RS232C
Programming pendant
(JZRCR-YPP01- )
X81
Break board
(JANCD-YBK01-
CN104
LAN:Ethernet
CN105
LAN:PP
ROBOT I F BOARD
E)
CN402
JANCD-YIF01- E
CN2
Manipulator
CNBUS CN114
CN405
CN113
CN110
S-axis
motor
BATTERY
Basic axis control board
Converter
(SRDA-EAXA01A)
(SRDA-COA
CN507
)
CN553
U-axis
motor
SERVOPACK
)
(SRDACN501
CN581
CN513 CN502
CN581
CN511 CN503
CN581
CN504
CN581
CN515
CN516 CN505
CN581
CN517 CN506
Terminal register
L-axis
motor
CN581
R-axis
motor
AMP1
AMP2
B-axis
motor
AMP3
AMP4
AMP5
AMP6
T-axis
motor
5V OUT
SGDR-FBA A
24V IN
SHOCK.LAMP
Optional
CN518
OT
CN508
CN512
(Shock sensor)
1-5
2
2.1
DX100
2
Security System
Protection Through Security Mode Settings
Security System
2.1
Protection Through Security Mode Settings
The DX100 modes setting are protected by a security system. The system
allows operation and modification of settings according to operator
clearance. Be sure operators have the correct level of training for each
level to which they are granted access.
2.1.1
Security Mode
There are three security modes. Editing mode and management mode
require a user ID. The user ID consists of numbers and letters, and
contains no less than 4 and no more than 8 characters. (Significant
numbers and signs: ”0 to 9”, “-”, “.”.
Table 2-1: Security Mode Descriptions
Security Mode
Explanation
Operation Mode
This mode allows basic operation of the robot (stopping,
starting, etc.) for people operating the robot work on the
line.
Editing Mode
This mode allows the operator to teach and edit jobs and
robot settings.
Management
Mode
This mode allows those authorized to set up and maintain
robot system: parameters, system time and modifying user
IDs.
2-1
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 1 of 4)
Main Menu
JOB
Sub Menu
Allowed Security Mode
DISPLAY
EDIT
Operation
Edit
Operation
Operation
CREATE NEW JOB
Edit
Edit
MASTER JOB
Operation
Edit
Operation
-
Edit
Edit
JOB
SELECT JOB
1)
JOB CAPACITY
RES. START (JOB)
IN/OUT
2)
Operation
-
CYCLE
Operation
Operation
BYTE
Operation
Edit
INTEGER
Operation
Edit
DOUBLE
Operation
Edit
REAL
Operation
Edit
STRING
Operation
Edit
POSITION (ROBOT)
Operation
Edit
POSITION (BASE)
Operation
Edit
POSITION (ST)
Operation
Edit
LOCAL VARIABLE
Operation
-
EXTERNAL INPUT
Operation
-
EXTERNAL OUTPUT
Operation
-
UNIVERSAL INPUT
Operation
-
UNIVERSAL OUTPUT
Operation
-
SPECIFIC INPUT
Edit
-
SPECIFIC OUTPUT
Edit
-
RIN
Edit
-
CPRIN
Operation
-
REGISTER
Edit
-
RES. STATUS
VARIABLE
1)
AUXILIARY RELAY
Edit
-
CONTROL INPUT
Edit
-
PSEUDO INPUT SIG
Edit
Management
NETWORK INPUT
Edit
-
NETWORK OUTPUT
Operation
-
ANALOG OUTPUT
Edit
-
SV POWER STATUS
Edit
-
LADDER PROGRAM
Management
Management
I/O ALARM
Management
Management
I/O MESSAGE
Management
Management
2-2
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 2 of 4)
Main Menu
Sub Menu
Allowed Security Mode
DISPLAY
EDIT
ROBOT
CURRENT POSITION
Operation
-
COMMAND POSITION
Operation
-
SERVO MONITOR
Management
-
WORK HOME POS
Operation
Edit
SECOND HOME POS
Operation
Edit
DROP AMOUNT
Management
Management
POWER ON/OFF POS
Operation
-
TOOL
Edit
Edit
INTERFERENCE
Management
Management
SHOCK SENS LEVEL
Operation
Management
USER COORDINATE
Edit
Edit
HOME POSITION
Management
Management
MANIPULATOR TYPE
Management
-
ROBOT CALIBRATION
Edit
Edit
Management
Management
Edit
Edit
LIMIT RELEASE
Edit
Management
ARM CONTROL1)
Management
Management
SHIFT VALUE
Operation
-
VERSION
Operation
-
MONITORING TIME
Operation
Management
ALARM HISTORY
Operation
Management
I/O MSG HISTORY
Operation
Management
SECURITY
Operation
Operation
LOAD
Edit
-
SAVE
Operation
-
VERIFY
Operation
-
DELETE
Operation
-
DEVICE
Operation
Operation
FOLDER
Edit
Management
ANALOG MONITOR
1)
OVERRUN&amp;S-SENSOR
1)
SYSTEM INFO
FD/CF
2-3
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 3 of 4)
Main Menu
Sub Menu
Allowed Security Mode
DISPLAY
EDIT
PARAMETER
S1CxG
Management
Management
S2C
Management
Management
S3C
Management
Management
S4C
Management
Management
A1P
Management
Management
A2P
Management
Management
A3P
Management
Management
A4P
Management
Management
RS
Management
Management
S1E
Management
Management
S2E
Management
Management
S3E
Management
Management
S4E
Management
Management
TEACHING COND
Edit
Edit
OPERATE COND
Management
Management
DATE/TIME
Management
Management
GRP COMBINATION
Management
Management
RESERVE JOB NAME
Edit
Edit
USER ID
Edit
Edit
Management
Management
Management
Management
RES. START (CNCT)
Management
Management
ARC START COND.
Operation
Edit
ARC END COND.
Operation
Edit
ARC AUX COND.
Operation
Edit
POWER SOURCE COND.
Operation
Edit
ARC WELD DIAG.
Operation
Edit
WEAVING
Operation
Edit
HANDLING
HANDLING DIAGNOSIS
Operation
Edit
SPOT WELDING
WELD DIAGNOSIS
Operation
Edit
I/O ALLOCATION
Management
Management
GUN CONDITION
Management
Management
POWER SOURCE COND
Management
Management
SETUP
SET SPEED
KEY ALLOCATION
ARC WELDING
1)
2-4
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 4 of 4)
Main Menu
Sub Menu
DISPLAY
EDIT
SPOT WELDING
(MOTOR GUN)
WELD DIAGNOSIS
Operation
Edit
GUN PRESSURE
Edit
Edit
PRESSURE
Edit
Edit
I/O ALLOCATION
Management
Management
GUN CONDITION
Management
Management
CLEARANCE SETTING
Operation
Management
POWER SOURCE COND.
Management
Management
WEAVING
Operation
Edit
GENERAL DIAG.
Operation
Edit
I/O VARIABLE CUSTOMIZE
Operation
Operation
GENERAL
COMMON TO ALL
APPLICATIONS
Allowed Security Mode
1 Teach mode only
2 Play mode only
2-5
DX100
2.1.1.1
2
2.1
Security System
Protection Through Security Mode Settings
Changing the Security Mode
1. Select {SYSTEM INFO} under the main menu.
– The sub menu appears.
– Note: Icons for the main menu such as arc welding system differ
depending on the system being used.
2. Select {SECURITY}.
– The selection window of security mode appears.
3. Press [SELECT] and select &quot;SECURITY MODE.&quot;
2-6
DX100
2
2.1
Security System
Protection Through Security Mode Settings
4. Input the user ID.
– The user ID input window appears.
At the factory, the following below user ID number is preset.
SUPPLE
-MENT
• Editing Mode:[00000000]
Management Mode:[99999999]
5. Press [ENTER].
– The input user ID is compared with the user ID of the selected
security mode. When the correct user ID is entered, the security
mode is changed.
2-7
2
2.1
DX100
2.1.2
Security System
Protection Through Security Mode Settings
User ID
User ID is requested when Editing Mode or Management Mode is
operated.
User ID must be between 4 characters and 8, and they must be numbers
and symbols. (“0 to 9”,“-” and “.”)
2.1.2.1
Changing a User ID
In order to change the user ID, the DX100 must be in Editing Mode or
Management Mode. Higher security modes can make changes the user
ID of to lower security modes.
1. Select {SETUP} under the main menu.
– The sub menu appears.
2. Select {USER ID}.
– The USER ID window appears.
2-8
DX100
2
2.1
Security System
Protection Through Security Mode Settings
3. Select the desired ID.
– The character input line appears, and the message &quot;Input current ID
no. (4 to 8 digits)&quot; is shown.
4. Input current ID and press [ENTER].
– When the correct user ID is entered, a new ID is requested to be
input. &quot;Input new ID no.(4 to 8 digits)&quot; appears.
5. Input new ID and press [ENTER].
– User ID is changed.
2-9
3
3.1
DX100
3
Inspections
Regular Inspections
Inspections
3.1
Regular Inspections
CAUTION
•
Do not touch the cooling fan or other equipment while the
power is turned ON.
Failure to observe this caution may result in electric shock or injury.
Carry out the following inspections.
Inspection
Equipment
Inspection Item
Inspection
Comments
DX100 Controller
Check that the doors
are completely
closed
Daily
Check for gaps or
damage to the
sealed construction
Monthly
Interior circulation
fan and backside
duct fan
Check operation
As required
While power ON
Emergency stop
button
Check operation
As required
While servo ON
Enable switch
Check operation
As required
In teach mode
Battery
Confirm battery
alarm or message is
displayed or not
As required
Power Supply
Check power supply
voltage is normal
As required
Circuit Breaker
Lead Cables
Check falling out,
loosing or breaking
of the lead cables
Check the correlate
voltage
As required
Frequency
3-1
3
3.2
DX100
3.2
3.2.1
Inspections
DX100 Inspections
DX100 Inspections
Checking if the Doors are Firmly Closed
• The DX100 has a fully sealed construction, designed to keep external air containing oil mist out of the DX100.
Be sure to keep the DX100 doors fully closed at all times, even when
the controller is not operating.
• When opening or closing the doors for maintenance, use the screwdriver after the main power is turned OFF. (CW: Open, CCW: Close)
Make sure to push the door and turn the door-lock with the driver to
open or close the door. When closing the door, turn the door lock
until it clicks.
Fig. 3-1: DX100 Front View
Main power switch
Door lock
Door lock
3.2.2
Checking for Gaps or Damage in the Sealed Construction Section
• Open the door and check that the seal around the door is undamaged.
• Check that the inside of the DX100 is not stained badly. If it is, determine the cause, take measures and immediately clean it.
• Firmly lock each door and check that no excessive gaps exist around
the edge of the door.
3-2
3
3.3
DX100
3.3
Inspections
Cooling Fan Inspections
Cooling Fan Inspections
Inspect the cooling fans as required. A defective fan can cause the DX100
to malfunction because of excessive high temperatures inside.
The interior circulation fan and backside duct fan normally operate while
the power is turned ON. Check if the fans are operating correctly by visual
inspection and by feeling air moving into the air inlet and from the outlet.
Interior circulation fan
Interior circulation fan
Air intake
Air intake
Backside duct fan
Backside duct fan
Air outlet
Air outlet
Cooling Fan Construction
(Small-Capacity DX100)
Cooling Fan Construction
Medium-, and Large-Capacity DX100)
Cooling Fan Construction (Small-, Medium- and Large-capacity DX100)
NOTE
When the message of the &quot;Cooling fan in YPS power supply
stopped. Exchange fan&quot; is displayed, it may be caused by
the error occurrence at the cooling fan (JZNC-YZU01-E)
inside CPU unit (JZNC-YPS01-E).
When the message of the &quot;Cooling fan in YPS unit stopped,
replace cooling fan&quot; is displayed, carry out an inspection
and the replacement of the cooling fan in the CPS unit as
soon as possible.
3-3
3
3.4
DX100
3.4
Inspections
Emergency Stop Button Inspections
Emergency Stop Button Inspections
The emergency stop buttons are located on both the front door of the
DX100 and the programming pendant. Before operating the manipulator,
confirm that the servo power is ONFF by pressing the emergency stop
button on the front door of the DX100 after the servo is ON.
3.5
Enable Switch Inspections
The programing pendant is equipped with a three-position enable switch.
Perform the following operation to confirm the enable switch operates.
1. Set the mode switch with key on the programming pendant to
&quot;TEACH.&quot;
Mode switch with key
TEACH
REMOTE
PLAY
2. Press [SERVO ON READY] on the programming pendant. The
[SERVO ON] lamp blinks.
SERVO
ON
READY
Blinking
SERVO ON
3. When the enable switch is grasped lightly, the servo power is turned
ON.
When the enable switch is grasped firmly or released, the servo power
is turned OFF.
If the [SERVO ON] lamp does not light in previous operation
(2), check the following:
NOTE
• The emergency stop button on the front door of the DX100
is pressed.
• The emergency stop button on the programming pendant
is pressed.
• The emergency stop signal is input from external.
• If a major alarm is occurring.
3-4
3
3.6
DX100
3.6
Inspections
Battery Inspections
Battery Inspections
The DX100 has a battery that backs up the important program files for
user data in the CMOS memory.
A battery alarm indicates when a battery has expired and must be
replaced. The programming pendant display and the message &quot;Memory
battery weak&quot; appears at the bottom of the display.
Please confirm that the above mentioned message is NOT indicated when
inspecting.
The way to replace the battery is described in chapter 5.1.1.1
the Battery” at page 5-3.
3.7
“Replacing
Power Supply Voltage Confirmation
Check the voltage of 1, 3, 5 terminal of the circuit breaker (QF1)
with an electric tester.
Table 3-1: Power Supply Voltage Confirmation
Measuring Items
Terminals
Correct Value
Correlate voltage
Between 1 and 3, 3
and 5, 1 and 5
200 to 220V (+10%, -15%)
Voltage between earth
(phase-S ground)
Between 1 and E, 5
and E
200 to 220V (+10%, -15%)
Between 3 and E
About 0V
Fig. 3-2: Circuit Breaker (QF1)
E
1 3
5
3-5
Breaker
3
3.8
DX100
3.8
Inspections
Open Phase Check
Open Phase Check
Table 3-2: Open Phase Check List
Check Item
Contents
Lead Cable Check
Confirm if the lead cable for the power supply is wired as
shown in the following without any falling out, looseness
or breaking from the connecting part.
Input Power Supply
Check
Check the open phase voltage of input power supply
with an electric tester.
(Normal value: 200-220VAC (+10%, -15%))
Circuit Breaker
(QF1) Check
Turn ON the breaker and check the open phase voltage
of “2, 4, 6” of the circuit breaker (QF1) with an electric
tester. If abnormal, replace the circuit breaker (QF1).
200/220VAC input
R S
1
3
T
5
Breaker
(QF1)
2
4
Power supply contactor unit
6
Contactor
(1KM)
CN601
Converter
Contactor
(2KM)
CN555
1
2
1 CN602
3
4
2
2
5
6
3
3
1
1
2
1
2
3
4
3
5
6
3-6
4
Preparation before Replacing Parts
DX100
4
Preparation before Replacing Parts
WARNING
•
Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Confirm that no persons are present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.Always press the emergency stop button
immediately if there are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.
4-1
4
Preparation before Replacing Parts
DX100
CAUTION
•
Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
processing has been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.
The following flowchart shows the operations for replacing parts.
Start
Creating a check program
: Chapter 4
Replacing parts
: Chapter 5
Home position
calibration
: Chapter 6
Position deviation check
using the check program
No
OK?
Yes
End
This chapter describes how to create a check program as a preparation
for replacing parts. The check program is a program to check the position
deviation. If positions are deviated, home position calibration is required.
For the calibration, this program data is used to correct the home position
data. In the following cases particularly, the home position calibration
using the check program is needed. Be sure to create a check program
referring to chapter 4.1 “Creating a Check Program” at page 4-3.&quot;
4-2
4
4.1
DX100
Preparation before Replacing Parts
Creating a Check Program
• Change in the combination of the manipulator and DX100
• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of NCP01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.
4.1
Creating a Check Program
To check position deviation whenever necessary, create a program in
which a check point is taught (the job for the check point). In the job for the
check point, teach two points; one as a check point and the other as the
point to approach the check point. This program checks for any deviation
between the tool tip position and the check point.
Fig. 4-1: &lt;Enlarged View&gt;
4-3
5
5.1
DX100
5
Replacing Parts
Replacing DX100 Parts
Replacing Parts
5.1
Replacing DX100 Parts
WARNING
•
Turn OFF the power supply before opening the DX100 doors.
Failure to observe this warning may result in electric shock.
•
After turning OFF the power supply, wait at least 5 minutes
before replacing a SREVOPACK (including the converter) or
CPS unit. Do not touch any terminals during this period.
Failure to observe this warning may result in electric shock.
CAUTION
•
To prevent anyone inadvertently turning ON the power supply
during maintenance, put up a warning sign such as &quot;DO NOT
TURN ON THE POWER&quot; at the primary power supply (knife
switch, wiring circuit breaker, etc.) and at the DX100 and
related controllers and use accepted lockout/tagout
procedures.
Failure to observe this caution may result in electric shock or injury.
•
Do not touch the regeneration resistors. They are very hot.
Failure to observe this caution may result in burn injuries.
•
After maintenance is completed, carefully check that no tools
are left inside the DX100 and that the doors are securely
closed.
Failure to observe this caution may result in electric shock or injury.
5-1
5
5.1
DX100
5.1.1
Replacing Parts
Replacing DX100 Parts
Replacing Parts of the CPU Unit
CPU unit (JZNC-YRK01-1E) is comprised of the rack for the various circuit
boards, control circuit board (JANCD-YCP01-E) and robot I/F unit (JANCDYIF01- E). CPS unit (JZNC-YPS01-E) is a separated unit and it is arranged to
the left side of CPU unit.
Fig. 5-1: Configuration of CPU rack and CPS unit (JZNC-YRK01, JZNCYPS01-E)
Connector 1 for connecting with CPU (CN158)
Connector 2 for connecting with CPU(CN159)
(CN156/CN157)
+24V2 Power supply output connector
Robot I/F circuit board
JANCD-YIF01- E
Specified PCI slot for
sensor board X1
(CN114)
IO I/F (communication with YIU)
Control circuit board
JANCD-YCP01-E
Monitor, alarm display LED
LED
(CN154/CN155)
+24V1/+24V2 Power supply
outputconnector
(CN107)
Compact flash
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
(CN113)
Drive I/F (communication with EAXA)
CN158
(+5V)
(CN106)
CN156/157
(+24V2)
USB
CN106
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
C90AD XXXXX
NO.
DATE YYYY-MM
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN154
(+24V1/+24V2)
(CN151)
CN104
CN153
(+24V3)
CN151
(AC IN)
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
(CN104)
For LAN
(CN103)
Serial Port (RS232C)
CN103
AC power supply
input connector
(CN105)
For programming pendant
CN152
(REMOTE)
Battery
Ground connecting terminal
(CN152)
Remote control connector
PCI Slot X2
CPU Unit
CPS Unit
5-2
DX100
5.1.1.1
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the Battery
Replace the battery immediately if a battery alarm occurs. Replace the
battery within two hours after the breaker turns OFF.
(The battery alarms appear on the programing pendant display.)
Replacement Procedure
1. Remove the battery connector on the robot I/F circuit board and fixing
screws below the battery to remove the battery.
2. Mount a new battery on the robot I/F circuit board and connect the
connector (CN110/BAT).
NOTE
Although the CMOS memory is backed up by super capacitor, the battery must be replaced as soon as the battery
alarm occurs.
The job data and other data may be lost if the battery alarm
occurs and the breaker is turned OFF for more than 2
hours.
5.1.1.2
Replacing the Control Circuit Board (JANCD-YCP01-E)
Turn OFF the power before replacing a circuit board.
Replacement Procedure
1. Disconnect all cables connected to the circuit board.
2. Remove screws fixing the circuit board from upper and lower side.
(one part at each side)
3. Pull out the circuit board from the rack.
4. Remove the Compact Flash from the removed circuit board and insert
the Compact Flash into a new circuit board.
5. Mount the new circuit board to the rack.
6. Tighten upper and lower screws.
7. Connect all disconnected cables.
5-3
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
Control circuit board
JANCD-YCP01-E
(CN107)
Compact flash
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
CN158
(+5V)
CN156/157
(+24V2)
CN106
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
NO. C90AD XXXXX
DATE YYYY-MM
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01020304050607080910
11121314151617181920
21222324252627282930
CN154
(+24V1/+24V2)
A B CD E F GH J K
L MN P QR S T U V
CN103
CN151
(AC IN)
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
CN104
CN153
(+24V3)
CN152
(REMOTE)
5-4
5
5.1
DX100
5.1.1.3
Replacing Parts
Replacing DX100 Parts
Replacing the Control Power Supply (JZNC-YPS01-E)
CAUTION
•
After turning OFF the power supply, wait at least 5 minutes
before replacing a control power supply. Do not touch any
terminals during this period. Confirm all monitor lights are
turned OFF.
Failure to observe this caution may result in electric shock or injury.
Replacement Procedure
1. Disconnect all cables connected to the CPS unit.
2. Loosen upper screws (2 places) fixing the CPS unit to the controller.
3. Hold to remove the CPS unit itself by pulling out the power supply from
the controller.
4. Insert the lower part flange of the new CPS unit into the fixing jig which
is at the bottom of the controller.
5. Tighten upper screws.
6. Connect all the disconnected cables.
Controll Power supply
CPS UNIT(YPS)
JZNC-YPS01-E
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
CN158
(+5V)
CN156/157
(+24V2)
CN106
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
C90AD XXXXX
NO.
DATE YYYY-MM
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01
11
21
A
L
02
12
22
B
M
03
13
23
C
N
04
14
24
D
P
05
15
25
E
Q
06
16
26
F
R
07
17
27
G
S
08
18
28
H
T
09
19
29
J
U
10
20
30
K
V
CN154
(+24V1/+24V2)
CN104
CN153
(+24V3)
CN151
(AC IN)
CN103
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
CN152
(REMOTE)
Fixing jig for the flange
5-5
DX100
5.1.1.4
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the Robot I/F Circuit Board (JZNCD-YIF01- E)
NOTE
•
Turn OFF the power before replacing the robot I/F circuit
board.
•
Be sure to back up robot data before replacing the
circuit board since the robot I/F circuit board contains
important data such as robot jobs and parameters.
•
There are some versions which require maker mode
operations after replacing the robot I/F circuit board.
Contact your Yaskawa representative for maker mode
operations.
•
Before removing the robot I/F circuit board (JANCDYIF01- E) from the CPU rack temporarily, turn ON the
system power and charge the onboard capacitor for one
hour.
The CMOS data on the robot I/F circuit board are kept
temporarily by the onboard capacitor power in the YIF
board.
The capacitor is fully charged in one hour, and
discharged in 16 hours when the I/F circuit board is
removed from the CPU unit.
If the capacitor is discharged, the CMOS data will be
cleared and all the system settings and user settings will
be lost.
Replacement Procedure
1. Back up the robot data.
Insert a CF card for backup to the programming pendant, and start the
system in maintenance mode.
Select {FD/PC CARD} ⇒ {SAVE} ⇒ &quot;CMOS SAVE&quot; to save the CMOS
data.
Backup all the individual data for safe.
2. Turn OFF the power after making backup.
3. Disconnect all cables on the robot I/F circuit board.
4. Remove two screws fixing the robot I/F circuit board and rack.
5. Pull out the robot I/F circuit board from the rack.
6. Insert new robot I/F circuit board into the slot of the rack.
7. Tighten upper and lower screws of the robot I/F circuit board.
8. Connect all the cables disconnected in the procedure 3.
9. Set the rotary switch as the same value as the original I/F circuit board.
10. Start the system in maintenance mode and load the backup data.
Turn ON the power with pressing the [MAIN MENU] key.
Change the security to management mode and select {FD/PC CARD} ⇒
{SAVE} ⇒ &quot;CMOS LOAD”.
5-6
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
Rotary switch
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
Robot I/F circuit board
JANCD-YIF01- E
CN158
(+5V)
CN156/157
(+24V2)
CN106
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
NO. C90AD XXXXX
DATE YYYY-MM
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01020304050607080910
11121314151617181920
21222324252627282930
CN154
(+24V1/+24V2)
A B CD E F GH J K
L MN P QR S T U V
CN103
CN151
(AC IN)
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
CN104
CN153
(+24V3)
CN152
(REMOTE)
5-7
DX100
5.1.1.5
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the I/O Unit (JZNC-YIU0 -E)
NOTE
Turn OFF the power before replacing the I/O unit.
Replacement Procedure
1. Disconnect all the cables connected to the I/O unit.
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen the screws (four places) fixing I/O unit.
3. Remove I/O unit from the controller by holding up its cover.
4. Mount new I/O unit to the controller.
5. Connect new I/O unit by tightening upper and lower side screws (four
places)
(Connect the ground wirings firmly.)
6. Connect all the disconnected cables.
7. Set the rotary switch to the same value as the removed unit’s rotary
switch.
(CN305)
Power supply input connector
(CN309)
(CN304)
Power supply output connector
D1:24V2IN LED
Digital I/O connector
(CN308)
Digital I/O connecto
(CN303)
For switching external
power supply
F1,F2
Power supply protective
fuse 3A/250A
(CN307)
(CN302)
Universal input connector
Digital I/O connector
(CN306)
(CN301)
Panel IO connecto
Digital I/O connector
D2:FUSE CUT LED
Rotary switch
(CN300)
Communication switch
I/O Unit JZNC-YIU01-E
5-8
Replacing Parts
Replacing DX100 Parts
Replacing the Power Supply Contactor Unit (JZRCR-YPU01- )
Replacement Procedure
1. Disconnect all the cables connected to the power supply contactor
unit.
*The following connectors are not necessarily disconnected since they are to
connected inside the controller.
CN610, CN611, CN612
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen upper and lower side screws (4 places) fixing the power supply
contactor to the controller.
3. Remove the power supply contactor from the controller by holding up
the upper and lower side cover.
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
4. Hook the new power supply contactor to the screws in the controller (4
places).
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
5. Tighten upper and lower side screws (4 places) firmly to fix the power
supply contactor.
6. Connect all the disconnected cables.
(Connect the ground wirings firmly.)
(CN601)
Main power input connectors
CN601
(2FU),(1FU)
AC control power supply fuse
0218010P(10A 250V)
CN601
CN610
2FU
(4FU),(3FU)
CN611
1FU
4FU
Fuse for AC cooling fan
GP25(2.5A 250V)
(CN606)
AC cooling fan connectors
1 FU
10 A
CN607
3FU
(CN607)
Contactor control input connectors
CN606
SVMX2
SVMX1
CN609
NCM
SVMX1
CN606
CN608
(CN605,CN604,CN603)
AC control power supply
connectors
SVMX2
CN612
CN612
CN605
CN605
CN604
CN604
CN603
CN603
CN608
2FU
10 A
3FU 2.5A
5.1.1.6
5
5.1
4FU 2.5A
DX100
(CN608)
Brake interlock output connectors
CN602
CN602
(CN602)
Converter output connectors
Configuration of Power Supply Contactor Unit (JZRCR-YPU01-1)
5-9
DX100
5.1.1.7
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the Brake Board (JZRCR-YBK01- E)
Replacement Procedure
1. Disconnect the cable connectors connected to the brake board.
*Do not disconnect jumper wiring connectors at CN404 yet.
(Disconnect the ground wirings screwed to the front side of the board.)
2. Loosen upper and lower side screws (4 places) fixing the brake board
to the controller.
3. Remove the brake board from the controller by holding up upper and
lower side cover.
4. Hook the new brake board to the screws in the controller (4 places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN404 jumper wiring connectors from the removed brake
board and connect them toCN404 on the new brake board.
7. Connect all the disconnected cables in the order of CN400,CN402,
CN403 AND CN405.
(Connect the ground wirings firmly.)
(CN405)
Brake command input connector
(CN404)
Connector for switching
the external power supply
(CN403)
(CN402)
Contactor interlock input connector
F1: Fuse
3A/250V
Connector for brake power
supply input
(CN400)
Brake output connector
Brake board (JANCD-YBK01- E)
5-10
Replacing Parts
Replacing DX100 Parts
Replacing the Machine Safety Unit (JZNC-YSU01-1E)
Replacement Procedure
1. Disconnect all the cables connected to the machine safety unit.
*Do not disconnect the terminating connectors (CBL-YRC020) at
CN202 yet.
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen upper and lower side screws (4 places) fixing the machine
safety unit to the controller.
3. Remove the machine safety unit from the controller by holding up
upper and lower side cover.
4. Hook the new machine safety unit to the screws in the controller (4
places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN202 terminating connectors from the removed machine
safety unit and connect them to the right side of CN202 on the new
machine safety unit.
7. Connect all the disconnected cables.
*The flat cables connected to CN216 should be connected prior to
connecting to CN214, CN213, CN212 and CN211.
(Connect the ground wirings firmly.)
(CN214)
Contactor control 1
B
s
A
(CN207)
I/F between machine
safety units
A
B
1
CN216
(CN211)
ONEN
EXONEN
EXOT
CN215
CN210
CN205
(CN210)
I/F between AXIS board
(CN215)
CN209
(CN200)
Power supply input
connector
CN203
(CN201)
Connector for power
supply output
(CN216)
For connector 3 and 4 systems
CN208
F1,F2: Fuse
3.15A/250V
LAMP
MXT connection
CN211
CN202
(CN205)
I/F- OUT
CN206
(CN202)
I/F between AXIS board
Communication
FRC5-C50S52T-OLS(D20)
CN212
1
B
(CN212)
FANALM FANCTL
A
CN207
CN214
1
(CN213)
Contactor control 2
CN213
(CN206)
I/F- IN
FUSE
5.1.1.8
5
5.1
CN200 CN201
DX100
(CN209)
PP I/F
(CN203)
OT input connector
(CN208)
Emergency stop button for the door
Machine Safety Unit (JZNC-YSU01-1E)
5-11
DX100
5.1.2
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the SERVOPACK
WARNING
•
After turning OFF the power supply, wait at least 5 minutes
before replacing a SERVOPACK. Do not touch any terminals
during this period.
Failure to observe this warning may result in electric shock.
There are two kinds of SERVOPACKs.
Type
Manipulator
Integrated Type
MH5L, MH6, MA1400, MA1900,
HP20D, HP20D-6
Separated Type
MH50, MS80, VS50, ES165D,
ES200DR
Replacement Procedure
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement Do not touch any terminals during this
period.
2. Verify that the SERVOPACK charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the SERVOPACK.
(1) Converter control signal connector (CN553)
(2) DC Control power supply connector (CN551)
(3) Control power supply input connector (CN551)
(4) Brake control signal connector (CN513)
(5) Control power supply input connector (CN509)
(6) SHOCK signal input connector (CN512)
(7) Ground terminal connectors (EAXA base)
(8) Control communication connector (CN515)
(9) I/O communication connector (CN517)
(10) Encoder signal connector (CN508)
4. Put the disconnected cable to the right side of the SERVOPACK
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables from the amplifier to be replaced.
5-12
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
9. Remove screws fixing the amplifier.
*03 to 21 amplifier: Remove upper right and lower left screws
(2 places).
*35 to 71 amplifier: Remove IPM fixing screws (2 places) besides t
upper right and lower left screws (2 places).
10. Mount thermal sheet to the new servo amplifier.
(Refer to Thermal Sheet Mounting Instruction.)
11. Mount the new amplifier.
12. Connect all the disconnected cables to the new amplifier.
13. Tighten two EAXA base fixing screws. (upper side)
14. Tighten two EAXA base fixing screws. (lower side)
15. Connect all the disconnected cables to the servopack.
Refer to the reversed procedures described in step 3.
(CN551)
Connector for control
power supply input
(CN553)
Connector for converter
control signal
Monitor / Alarm
displaying LED
(CN552A)
Control power supply
output connector for
6-axis amplifier
(CN554)
Connector for
grounding detection input
Ground terminal
(CN557)
Connector for connecting
regenerative resistor
(CN555)
Connector for main
circuit power supply input
(CN510)
Control power supply
output connector for
converter
Converter
(CN552B)
Control power supply output
connector for external axis amplifier
(CN556)
Main circuit power supply output
connector for 6-axis amplifier
(CN558)
Main circuit power supply output
connector for external axis amplifier
Charge lamp
Upper grip
EAXA base fixing
screw (upper)
EAXA board
(CN513)
Connector for brake
control signal
EAXA base fixing
screw (upper)
(CN512)
SHOCK signal input
connector
(CN509)
Connector for control
power supply input
(CN508)
Connector for encoder
signal
(CN518)
Control communication
connector
(CN511)
Safety unit I/F connector
(CN514)
Direct-in connector
(CN507)
Connector for converter
control signal
(CN502)
AMP2 PWM signal connector
(CN501)
AMP1 PWM signal connector
(CN504)
AMP4 PWM signal connector
(CN503)
AMP3 PWM signal connector
(CN506)
AMP6 PWM signal connector
(CN517)
I/O communication
connector
(CN516)
Control communication
connector
(CN515)
Control communication
connector
EAXA base
(CN505)
AMP5 PWM signal connector
Ground terminal
EAXA base fixing
screw (bottom)
Lower grip
SERVOPACK
5-13
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
(CN582)
Control power supply input connectors
AMP1
(CN581)
PWM signal connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
AMP3
AMP2
(CN583)
Main circuit power supply input connectors
(CN584)
Output connectors for motor power
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
AMP4
(CN583)
Main circuit power supply input connectors
(CN584)
Output connectors for motor power
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
AMP5
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
AMP6
Lower grip
Inside the EAXA Base
Amplifier fixing screw
Amplifier fixing screw
Amplifier fixing screw
Amplifier fixing screw
03 to 21 Amplifier
IPM fixing screw
35 and 71 Amplifier
Amplifier/IPM Fixing Screw
5-14
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
&quot;Thermal sheet mounting instruction&quot;
Affix the thermal sheet to the bottom of the amplifier along the ditches.
External axis amplifier
SRDA-SDA03A01A-E
SRDA-SDA21A01A-E
Affix the thermal sheet to the bottom of the amplifier along its ditches.
External axis amplifier
SRDA-SDA35A01A-E
SRDA-SDA71A01A-E
True up the edges of the IMP frame and its ditches that are at the bottom
of the amplifier, then affix the thermal sheet along the edge.
SRDA-SDA03A01A-E to
SRDA-SDA21A01A-E
SRDA-SDA35A01A-E to
SRDA-SDA71A01A-E
Bottom of the amplifier
Dich of the IPM
Ditches
Thermal sheet
Dich of the IPM
Thermal sheet
Edge of the
thermal sheet
Bottom of the amplifier
Details of ditch part on IPM
Thermal sheet
400-004-453-01
Thermal sheet
400-004-452-01
Thermal Sheet Mounting Instruction
5.1.3
Replacing the Converter
Type
Manipulator
Integrated Type
MH5L, MH6, MA1400, MA1900,
HP20D, HP20D-6
Separated Type
MH50, MS80, VS50, ES165D,
ES200DR
Replacement Procedure (Integrated Type)
• How to Replace Converter
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect the cables connected externally to the converter in the
following order.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC Control power supply connector (CN551)
5-15
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
(4) Control power supply output connector for 6-axis amplifier
(CN552A)
(5) Control power supply input connector (CN551)
(6) Brake control signal connector (CN513)
(7) Control power supply input connector (CN509)
(8) SHOCK signal input connector (CN512)
(9) Ground terminal connectors (EAXA base)
(10) Control communication connector (CN515)
(11) I/O communication connector (CN517)
(12) Encoder signal connector (CN508)
4. Put the disconnected cable to the right side of the SERVOPACK.
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables connected to the amplifier to be replaced.
(1) Main circuit power supply input connector (CN555)
(2) Regeneration register connecting connector (CN557)
(3) Main circuit power supply output connector for 6-axis amplifier
(CN556)
9. Remove the ground wiring connected to the converter.
10. Remove 4 screws fixing the converter.
11. Hold the top grip and lift it to pull out the converter.
12. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wirings firmly.)
(CN553)
Connector for converter
control signal
(CN554)
Connector for
grounding detection input
Ground terminal
(CN551)
Connector for control
power supply input
Monitor/Alarm
displaying LED
(CN557)
Connector for connecting
regenerative resistor
(CN555)
Connector for main
circuit power supply input
EAXA base fixing
screw (upper)
(CN512)
SHOCK signal input
connector
(CN509)
Connector for control
power supply input
(CN508)
Connector for encoder
signal
(CN518)
I/O communication
connector
(CN517)
I/O communication
connector
(CN516)
Control communication
connector
(CN515)
Control communication
connector
EAXA base
(CN552A)
Converter
Control power supply
output connector for
6-axis amplifier
(CN552B)
Control power supply output
connector for external axis amplifier
(CN556)
Main circuit power supply output
connector for 6-axis amplifier
(CN558)
Main circuit power supply output
connector for external axis amplifier
Charge lamp
EAXA base fixing
screw (upper)
EAXA Board
(CN513)
Connector for break
control signal
(CN511)
Safety unit I/F connector
(CN514)
Direct-in connector
(CN507)
Connector for converter
control signal
(CN502)
AMP2 PWM Signal connector
(CN501)
AMP1 PWM Signal connector
(CN504)
AMP4 PWM Signal connector
(CN503)
AMP3 PWM Signal connector
(CN506)
AMP6 PWM Signal connector
(CN505)
AMP5 PWM Signal connector
Grounding terminal
EAXA base fixing
screw (bottom)
Integrated SERVOPACK
5-16
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacement Procedure (Separated Type)
• How to Replace Converter
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the converter.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC Control power supply connector (CN551)
(4) Main circuit power supply input connector (CN555)
(5) Regeneration register connecting connector (CN557Control power
supply output connector for 6-axis amplifier (CN552A)
4. Remove the ground wiring connected to the converter.
5. Remove the screws fixing the converter. (4 places)
6. Hold the top grip and lift it to pull out the converter.
7. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wirings firmly.)
(CN553)
Connector for converter
control signal
(CN554)
Connector for
grounding detection input
Monitor / Alarm
displaying LED
(CN552A)
Control power supply output
connector for 6-axis amplifier
Converter
(CN552B)
Control power supply
output connector for external
axis amplifier
Ground terminal
(CN557)
Connectorfor connecting
regenerative resistor
Charge lamp
(CN555)
Connector for main
circuit power supply input
(CN551)
Connector for control
power supply input
(CN556)
Main circuit power supply output
connector for 6-axis amplifier
Separated Type Converter
5-17
(CN558)
Main circuit power supply
output connector for external
axis amplifier
DX100
5.1.4
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A)
Turn OFF the power before replacing the circuit board.
1. Disconnect all the cables connected to the circuit board.
2. Remove A screws. (6 places)
3. Remove the EAXA cover.
4. Remove hexagon threaded spacers (6 places) fixing A screws.
5. Remove B screws (8 places).
6. Remove the control circuit board from the SERVOPACK.
7. Install the new circuit board to the SERVOPACK in the reverse order of
the removing procedure.
8. Set the rotary switch to the same value as the removed circuit board’s
rotary switch.
9. Reinstall the EAXA cover.
10. Connect all the disconnected cables in the step 1.
EAXA Cover
SERVOPACK
A Screw B Screw
EAXA Cover
B Screw
A Screw
A Screw
EAXA Board
B Screw
Basic Axis Control Circuit Board Replacement Procedure
5-18
Checking and Replacing Fuses
Power Supply Contactor Unit
The types of fuses on power supply contactor unit
(JZRCR-YPU01- ) are as follows.
Parts No.
Fuse Name
Specification
1FU, 2FU
AC Control Power Supply
Fuse
0218010P
250V,10A, Time Lag Fuse
(LITTEL)
3FU,4FU
AC Cooling Fan Fuse
GP25, 2.5A, 250V
(Daito Communication Apparatus
Co., Ltd.)
CN601
(2FU),(1FU)
Fuse for AC control power supply
0218010P(10A 250V)
CN601
CN610
CN611
CN611
CN610
1FU
2FU
3FU
1 FU
10 A
CN607
4FU
CN607
SVMX1 SVMX2
CN601
CN609
2FU
10 A
CN606
SVMX2
NCM
SVMX1
SVMX2
CN608
CN612
CN606
CN612
CN605
CN604
CN603
CN605
CN608
(4FU),(3FU)
Fuse for cooling fan
GP25(2.5A 250V)
SVMX1
5.1.5.1
Replacing Parts
Replacing DX100 Parts
3FU 2.5A
5.1.5
5
5.1
4FU 2.5A
DX100
CN604
CN603
CN602
CN602
Replacement Fuse of the Power Supply Contactor Unit
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
5-19
5
5.1
DX100
5.1.5.2
Replacing Parts
Replacing DX100 Parts
I/O Unit
The types of fuses on the I/O unit (JZNC-YIU01-E) are as follows.
Parts No.
Fuse Name
Specification
F1, F2
24VDC Fuse for I/O
02173.15P, 250V,3.15A,
Rapid Cut Fuse
(LITTEL)
F1,F2
DC24V for I/O
Replacement Fuse of I/O Unit (JZNC-YIU01-E)
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
5-20
Replacing Parts
Replacing DX100 Parts
Machine Safety Unit
The types of fuses on the machine safety unit (JZNC-YSU01-1E) are as
follows.
Parts No.
Fuse Name
Specification
F1, F2
24VDC Fuse for I/O
02173.15P, 250V,3.15A,
Rapid Cut Fuse
(LITTEL)
A
B
A
A
1
B
CN216
FRC5-C50S52T-OLS(D20)
CN215
CN205
CN210
CN209
CN203
CN208
F1,F2
DC24V Fuse for I/O
CN211
CN202
CN206
CN212
1
CN213
CN207
CN214
1
B
s
FUSE
5.1.5.3
5
5.1
CN200 CN201
DX100
Replacement Fuse of Machine Safety Unit
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
5-21
5
5.1
DX100
5.1.5.4
Replacing Parts
Replacing DX100 Parts
Brake Board
The types of fuses on the brake board (JANCD-YBK01-1E) are as follows.
Parts No.
Fuse Name
Specification
F1
Brake Power Supply Fuse
for External Axis
02173.15P, 250V,3.15A,
Rapid Cut Fuse
(LITTEL)
F1: Brake power supply fuse
for external axis
Replacement Fuse of Brake Board (JANCD-YBK01-1E)
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
5-22
DX100
5.1.6
5.1.6.1
5
5.1
Replacing Parts
Replacing DX100 Parts
Interior Circulation Fan
Replacing the Interior Circulation Fan
NOTE
Turn OFF the power before replacing the fan.
Replacement Procedures
1. Open the F door.
2. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
3. Remove the screws (2 places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (2 places) to fix the fan.
7. Connect all the disconnected cables.
8. Close the F door.
5-23
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
Interior circulation fan
4715MS-22T-B50-B00
(Air inlet)
Inside the Controller
Front View
F Door
Inside View
Replacement of Interior Circulation Fan
5-24
DX100
5.1.6.2
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the Backside Duct Fan
NOTE
Turn OFF the power before replacing the fan.
Replacement Procedures
1. Remove the backboard.
2. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
3. Remove the screws (2 places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (2 places) to fix the fan.
7. Connect all the disconnected cables.
8. Mount the backboard.
Back board
Backside duct fan
4715MS-22T-B50-B00
(Air inlet)
Back View
(without cover)
Replacement of Backside Duct Fan
5-25
5
5.2
DX100
5.2
Replacing Parts
DX100 Parts List
DX100 Parts List
Table 5-1: DX100 Parts List
No.
Name
Model
1
SERVOPACK
1)
2
CPU unit
JZNC-YRK01-1E
Control Circuit Board
Comment
6 axes type
JANCD-YCP01-E
3
Robot I/F circuit board
JANCD-YIF01-1E
4
CPS Unit
JZNC-YPS01-E
5
Power Supply Contactor Unit
JZRCR-YPU01-1
6
Machine Safety Unit
JZNC-YSU01-1E
7
I/O Unit
JZNC-YIU01-E
8
Brake board
JANCD-YBK01-1E
9
Interior Circulation Fan
4715MS-22T-B50-B00
10
Backside duct fan
4715MS-22T-B50-B00
11
Power supply contactor unit fuse
0218010P, 10A,250V
Time lag fuse
GP25, 2.5A, 250V
Alarm Fuse
I/O Unit Fuse
02173.15P, 3.15A, 250V
Rapid cut fuse
Machine Safety Unit Fuse
02173.15P, 3.15A, 250V
Rapid cut fuse
Brake board Fuse
02173.15P, 3.15A, 250V
Rapid cut fuse
Battery
ER6VC3N 3.6V
12
1 The type of the SERVOPACK depends on the manipulator model.
For details, see the table &quot;SERVOPACK List.&quot;
5-26
5
5.2
DX100
Replacing Parts
DX100 Parts List
Table 5-2: SERVOPACK List
Component
MA1400, MH6
VA1400
MA1900, HP20D,
HP20D-6
Model
Model
Model
SRDA-MH6
JZRCR-MH6-14/00
SRDA-MH20
S
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
L
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA21
A01A-E
U
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
R
SRDA-SDA06
A01A-E
SRDA-SDA06
A01A-E
SRDA-SDA06
A01A-E
B
SRDA-SDA06
A01A-E
SRDA-SDA06
A01A-E
SRDA-SDA06
A01A-E
T
SRDA-SDA06
A01A-E
SRDA-SDA06
A01A-E
SRDA-SDA06
A01A-E
SERVOPACK
Amplifier
E
Converter
SRDACOA12A01A-E
Component
SRDACOA12A01A-E
MS80
VS50
ES165D, ES200D
Model
Model
Model
Model
SRDA-MH50
SDA-MS80
JZRCR-MS80-71/00 SRDA-MS165
S
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
L
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
U
SRDA-SDA35
A01A-E
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
SRDA-SDA71
A01A-E
R
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA35
A01A-E
B
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA21
A01A-E
T
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA14
A01A-E
SRDA-SDA21
A01A-E
E
Converter
SRDACOA12A01A-E
MH50
SERVOPACK
Amplifier
SRDA-SDA14
A01A-E
SRDA-SDA71
A01A-E
SRDACOA12A01AU-E
SRDACOA12A01AU-E
5-27
SRDACOA12A01AU-E
SRDACOA30A01A-E
5
5.3
DX100
5.3
Replacing Parts
Supplied Parts List
Supplied Parts List
The supplied parts of DX100 is as follows.
Parts No.1 to 3 are used for fuse for replacement and No.4, 5and 6 are
used as a tool for connecting the I/O.
Table 5-3: Supplied Parts List
No
Parts Name
1
Dimensions
Pcs
Model
Application
10A
Glass-Tube fuse
2
0218010P
10A, 250V
(LITTEL)
JZRCR-YPU01(1FU, 2FU)
2
3.15A
Glass-Tube fuse
3
02173.15P
3.15A, 250V
(LITTEL)
JZNC-YSU01-E1(F1, F2)
JANCD-YBK01- E(F1)
JZNC-YIU0 -E(F1, F2)
3
2.5A
Alarm fuse
2
GP25 2.5A
2.5A, 250V
(Daito
Communication
Apparatus Co.,
Ltd.)
JZRCR-YPU01(3FU, 4FU)
4
WAGO
Connector wiring
tool
2
231-131
(WAGO Company
of Japan, Ltd.)
JZNC-YPS01-E-CN152
5
WAGO
Connector wiring
tool
1
734-230
(WAGO Company
of Japan, Ltd.)
JZNC-YIU0 &uml;-E-CN303
JZNC-YSU01-1E-CN211
6
WAGO
Terminal block wiring
tool
1
210-119SB
(WAGO Company
of Japan, Ltd.)
MXT
5-28
5
5.4
DX100
5.4
Replacing Parts
Recommended Spare Parts
Recommended Spare Parts
It is recommended that the following parts and components be kept in
stock as spare parts for the DX100. The spare parts list for the DX100 is
shown below. Product performance can not be guaranteed when using
spare parts from any company other than Yaskawa. To buy the spare parts
which are ranked B or C, inform the manufacturing number (or order
number) of DX100 to Yaskawa representative. The spare parts are ranked
as follows:
• Rank A: Expendable and frequently replaced parts
• Rank B: Parts for which replacement may be necessary as a result of
frequent operation
• Rank C: Drive unit
NOTE
For replacing parts in Rank B or Rank C, contact your
Yaskawa representative.
5-29
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-4: Recommended Spare Parts List of DX100 for MH6, MA1400
Rank
Parts
Name
Type
Manufacturer
Qty
No.
Qty
Remarks
per
1
Unit
1
2
2
1
1
Minebea Co., Ltd
2
2
0218010P
LITTEL
2
2
GP25 2.5A 250V
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
2
2
3
5
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1
1
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A
1
Battery
ER6VC3N 3.6V
A
2
JZNC-YZU01-E
A
3
A
4
A
5
A
6
CPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
A
7
C
8
B
9
B
10
B
11
C
12
B
13
C
14
B
15
C
24VDC Fuse for
I/O
Brake Power
Supply Fuse for
External Axis
Converter
Servo Amplifier
1, 2, 3
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
CPU Unit
4715MS-22T-B50-B00
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
4715MS-22T-B50-B00
02173.15P 3.15A 250V
SRDA-COA12A01A-E
SRDA-SDA14A01A-E
SRDA-SDA06A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
16
Robot I/F circuit
board
Power Supply
Contactor Unit
Power Supply
Contactor Board
CPS Unit
JANCD-YIF01-1E
JZNC-YPS01-E
B
17
Brake board
JANCD-YBK01-1E
C
18
JANC-YSU01-1E
C
19
Machine Safety
Unit
I/O Unit
C
20
Programming
Pendant
JZRCR-YPP01-1
JZRCR-YPU01-1
JARCR-YPC01-1
JZNC-YIU01-E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the Robot I/F Unit
(JANCD-YIF01-1E). Must be ordered separately if required.
5-30
SERVOPAC:
SRDA-MH6
1)
With Cable (8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-5: Recommended Spare Parts List of DX100 for VA1400
Rank
Parts
Name
Type
Manufacturer
Qty
No.
Qty
Remarks
per
1
Unit
1
2
2
1
1
Minebea Co., Ltd
2
2
0218010P
LITTEL
2
2
GP25 2.5A 250V
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
2
2
3
5
1
1
3
4
3
3
1
1
A
1
Battery
ER6VC3N 3.6V
A
2
JZNC-YZU01-E
A
3
A
4
A
5
A
6
CPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
A
7
C
8
B
9
B
10
B
11
B
12
C
13
B
14
C
15
B
16
C
24VDC Fuse for
I/O
Brake Power
Supply Fuse for
External Axis
Converter
Servo Amplifier
1, 2, 3, 7
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
External Axis
Control Circuit
Board
CPU Unit
4715MS-22T-B50-B00
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
4715MS-22T-B50-B00
02173.15P 3.15A 250V
SRDA-COA12A01A-E
SRDA-SDA14A01A-E
SRDA-SDA06A01A-E
SRDA-EAXA01A
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
SRDA-EAXB01A
Yaskawa Electric
Corporation
1
1
JZNC-YRK01-1E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
17
Robot I/F circuit
board
Power Supply
Contactor Unit
Power Supply
Contactor Board
CPS Unit
JANCD-YIF01-1E
JZNC-YPS01-E
B
18
Brake board
JANCD-YBK01-1E
C
19
JANC-YSU01-1E
C
20
Machine Safety
Unit
I/O Unit
C
21
Programming
Pendant
JZRCR-YPP01-1
JZRCR-YPU01-1
JARCR-YPC01-1
JZNC-YIU01-E
1 The CPU unit (JZNC-YRK01-1E) does not include the Robot I/F
Unit (JANCD-YIF01-1E). Must be ordered separately if required.
5-31
SERVOPAC?
JZRCR-MH614/00
1)
With Cable (8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-6: Recommended Spare Parts List of DX100 for MA1900, HP20D, HP20D-6
Rank
Parts
Name
Type
Manufacturer
Qty
No.
Qty
Remarks
per
1
Unit
1
2
2
1
1
Minebea Co., Ltd
2
2
0218010P
LITTEL
2
2
GP25 2.5A 250V
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
2
2
3
5
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1
1
2
2
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A
1
Battery
ER6VC3N 3.6V
A
2
JZNC-YZU01-E
A
3
A
4
A
5
A
6
CPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
A
7
C
8
B
9
B
10
B
11
B
12
C
13
B
14
C
15
B
16
C
24VDC Fuse for
I/O
Brake Power
Supply Fuse for
External Axis
Converter
Servo Amplifier
1, 3
Servo Amplifier
2
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
CPU Unit
4715MS-22T-B50-B00
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
4715MS-22T-B50-B00
02173.15P 3.15A 250V
SRDA-COA12A01A-E
SRDA-SDA14A01A-E
SRDA-SDA21A01A-E
SRDA-SDA06A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
17
Robot I/F circuit
board
Power Supply
Contactor Unit
Power Supply
Contactor Board
CPS Unit
JANCD-YIF01-1E
JZNC-YPS01-E
B
18
Brake board
JANCD-YBK01-1E
C
19
JANC-YSU01-1E
C
20
Machine Safety
Unit
I/O Unit
C
21
Programming
Pendant
JZRCR-YPP01-1
JZRCR-YPU01-1
JARCR-YPC01-1
JZNC-YIU01-E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the Robot I/F
Unit (JANCD-YIF01-1E). Must be ordered separately if required.
5-32
SERVOPAC:
SRDA-MH20
1)
With Cable (8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-7: Recommended Spare Parts List of DX100 for MH50
Rank
Parts
Name
Type
Manufacturer
Qty
No.
Qty
Remarks
per
1
Unit
1
2
2
1
1
Minebea Co., Ltd
2
2
0218010P
LITTEL
2
2
GP25 2.5A 250V
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
2
2
3
5
1
1
2
2
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A
1
Battery
ER6VC3N 3.6V
A
2
JZNC-YZU01-E
A
3
A
4
A
5
A
6
CPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
A
7
C
8
B
9
B
10
B
11
B
12
C
13
B
14
C
15
B
16
C
24VDC Fuse for
I/O
Brake Power
Supply Fuse for
External Axis
Converter
Servo Amplifier
1, 2
Servo Amplifier
3
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
CPU Unit
4715MS-22T-B50-B00
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
4715MS-22T-B50-B00
02173.15P 3.15A 250V
SRDA-COA12A01AU-E Yaskawa Electric
Corporation
SRDA-SDA71A01A-E
Yaskawa Electric
Corporation
SRDA-SDA35A01A-E
Yaskawa Electric
Corporation
SRDA-SDA14A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
17
Robot I/F circuit
board
Power Supply
Contactor Unit
Power Supply
Contactor Board
CPS Unit
JANCD-YIF01-1E
JZNC-YPS01-E
B
18
Brake board
JANCD-YBK01-1E
C
19
JANC-YSU01-1E
C
20
Machine Safety
Unit
I/O Unit
C
21
Programming
Pendant
JZRCR-YPP01-1
JZRCR-YPU01-1
JARCR-YPC01-1
JZNC-YIU01-E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the Robot I/F
Unit (JANCD-YIF01-1E). Must be ordered separately if required.
5-33
SERVOPAC:
SRDA-MH50
1)
With Cable (8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-8: Recommended Spare Parts List of DX100 for MS80
Rank
Parts
Name
Type
Manufacturer
Qty
No.
Qty
Remarks
per
1
Unit
1
2
2
1
1
Minebea Co., Ltd
2
2
0218010P
LITTEL
2
2
GP25 2.5A 250V
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
2
2
3
5
1
1
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A
1
Battery
ER6VC3N 3.6V
A
2
JZNC-YZU01-E
A
3
A
4
A
5
A
6
CPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
A
7
C
8
B
9
B
10
B
11
C
12
B
13
C
14
B
15
C
24VDC Fuse for
I/O
Brake Power
Supply Fuse for
External Axis
Converter
Servo Amplifier
1, 2, 3
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
CPU Unit
4715MS-22T-B50-B00
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
4715MS-22T-B50-B00
02173.15P 3.15A 250V
SRDA-COA12A01AU-E Yaskawa Electric
Corporation
SRDA-SDA71A01A-E
Yaskawa Electric
Corporation
SRDA-SDA14A01A-E
Yaskawa Electric
Corporation
SRDA-EAXA01A
Yaskawa Electric
Corporation
JZNC-YRK01-1E
16
Robot I/F circuit
board
Power Supply
Contactor Unit
Power Supply
Contactor Board
CPS Unit
JANCD-YIF01-1E
JZNC-YPS01-E
B
17
Brake board
JANCD-YBK01-1E
C
18
JANC-YSU01-1E
C
19
Machine Safety
Unit
I/O Unit
C
20
Programming
Pendant
JZRCR-YPP01-1
JZRCR-YPU01-1
JARCR-YPC01-1
JZNC-YIU01-E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the Robot I/F
Unit (JANCD-YIF01-1E). Must be ordered separately if required.
5-34
SERVOPAC:
SRDA-MS80
1)
With Cable (8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-9: Recommended Spare Parts List of DX100 for VS50
Rank
Parts
Name
Type
Manufacturer
Qty
No.
Qty
Remarks
per
1
Unit
1
2
2
1
1
Minebea Co., Ltd
2
2
0218010P
LITTEL
2
2
GP25 2.5A 250V
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
2
2
3
5
1
1
3
4
3
3
1
1
A
1
Battery
ER6VC3N 3.6V
A
2
JZNC-YZU01-E
A
3
A
4
A
5
A
6
CPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
A
7
C
8
B
9
B
10
B
11
B
12
C
13
B
14
C
15
B
16
C
24VDC Fuse for
I/O
Brake Power
Supply Fuse for
External Axis
Converter
Servo Amplifier
1, 2, 3, 7
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
External Axis
Control Circuit
Board
CPU Unit
4715MS-22T-B50-B00
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
4715MS-22T-B50-B00
02173.15P 3.15A 250V
SRDA-COA12A01AU-E Yaskawa Electric
Corporation
SRDA-SDA71A01A-E
Yaskawa Electric
Corporation
SRDA-SDA14A01A-E
Yaskawa Electric
Corporation
SRDA-EAXA01A
Yaskawa Electric
Corporation
SRDA-EAXB01A
Yaskawa Electric
Corporation
1
1
JZNC-YRK01-1E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
17
Robot I/F circuit
board
Power Supply
Contactor Unit
Power Supply
Contactor Board
CPS Unit
JANCD-YIF01-1E
JZNC-YPS01-E
B
18
Brake board
JANCD-YBK01-1E
C
19
JANC-YSU01-1E
C
20
Machine Safety
Unit
I/O Unit
C
21
Programming
Pendant
JZRCR-YPP01-1
JZRCR-YPU01-1
JARCR-YPC01-1
JZNC-YIU01-E
1 The CPU unit (JZNC-YRK01-1E) does not include the Robot I/F
Unit (JANCD-YIF01-1E). Must be ordered separately if required.
5-35
SERVOPAC:
JZRCR-MS8071/00
1)
With Cable (8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-10: Recommended Spare Parts List of DX100 for ES165, ES200D
Rank
Parts
Name
Type
Manufacturer
Qty
No.
Qty
Remarks
per
1
Unit
1
2
2
1
1
Minebea Co., Ltd
2
2
0218010P
LITTEL
2
2
GP25 2.5A 250V
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
2
2
3
5
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1
1
3
3
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A
1
Battery
ER6VC3N 3.6V
A
2
JZNC-YZU01-E
A
3
A
4
A
5
A
6
CPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
A
7
C
8
B
9
B
10
B
11
B
12
C
13
B
14
C
15
B
16
C
24VDC Fuse for
I/O
Brake Power
Supply Fuse for
External Axis
Converter
Servo Amplifier
1, 2, 3
Servo Amplifier
4
Servo Amplifier
5,6
Basic Axis
Control Circuit
Board
CPU Unit
4715MS-22T-B50-B00
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
4715MS-22T-B50-B00
02173.15P 3.15A 250V
SRDA-COA30A01A-E
SRDA-SDA71A01A-E
SRDA-SDA35A01A-E
SRDA-SDA21A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
17
Robot I/F circuit
board
Power Supply
Contactor Unit
Power Supply
Contactor Board
CPS Unit
JANCD-YIF01-1E
JZNC-YPS01-E
B
18
Brake board
JANCD-YBK01-1E
C
19
JANC-YSU01-1E
C
20
Machine Safety
Unit
I/O Unit
C
21
Programming
Pendant
JZRCR-YPP01-1
JZRCR-YPU01-1
JARCR-YPC01-1
JZNC-YIU01-E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the Robot I/F
Unit (JANCD-YIF01-1E). Must be ordered separately if required.
5-36
SERVOPAC:
SRDA-MS165
1)
With Cable (8M)
6
Operations After Replacing Parts
DX100
6
Operations After Replacing Parts
WARNING
•
Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Confirm that no persons are present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.
•
Always press the emergency stop button immediately if there
are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.
6-1
6
6.1
DX100
Operations After Replacing Parts
Home Position Calibration
CAUTION
•
Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
processing has been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.
6.1
6.1.1
Home Position Calibration
Home Position Calibration
Teaching and playback are not possible before home position calibration is complete.
NOTE
In a system with two or more manipulators, the home position of all the manipulators must be calibrated before starting teaching or playback.
Set the security mode to the management mode to perform
home position calibration.
Home position calibration is an operation in which the home position and
absolute encoder position coincide. Although this operation is performed
prior to shipment at the factory, the following cases require this operation
to be performed again.
• Change in the combination of the manipulator and DX100
• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of NIF01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.
6-2
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
To calibrate the home position, use the axis keys to calibrate the mark for
the home position on each axis so that the manipulator can take its
posture for the home position. There are two operations for home position
calibration:
• All the axes can be moved at the same time
• Axes can be moved individually
If the absolute data of the home position is already known, set the
absolute data again after completing home position registration.
Home Position
SUPPLE
-MENT
The home position is the position with the pulse value &quot;0&quot; for
each axis. See chapter 6.1.3 “Manipulator Home Position”
at page 6-9.
6-3
DX100
6.1.2
6.1.2.1
6
6.1
Operations After Replacing Parts
Home Position Calibration
Calibrating Operation
Registering All Axes at One Time
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– The HOME POSITIONING window appears.
3. Select {DISPLAY} under the menu,
or select &quot;PAGE&quot; to display the selection window for the control group,
GO BACK
or press
.
– The pull-down menu appears.
PAGE
6-4
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
4. Select the desired control group.
5. Select {EDIT} under the menu.
– The pull-down menu appears.
6. Select {SELECT ALL AXES}.
– The confirmation dialog box appears.
7. Select “YES.”
– Displayed position data of all axes are registered as home position.
When “NO” is selected, the registration will be canceled.
6.1.2.2
Registering Individual Axes
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 which have been described in &quot;Registering All
Axes at One Time&quot; to select the desired control group.
6-5
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
4. Select the axis to be registered.
– The confirmation dialog box appears.
5. Select &quot;YES&quot;.
– Displayed position data of the axis are registered as home position.
When “NO” is selected, the registration will be canceled.
6-6
DX100
6.1.2.3
6
6.1
Operations After Replacing Parts
Home Position Calibration
Changing the Absolute Data
To change the absolute data of the axis when home position calibration is
completed, perform the following:
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 which have been described in &quot;Registering All
Axes at One Time&quot; to select the desired control group
4. Select the absolute data to be registered.
– The number can now be entered.
5. Enter the absolute data using the numeric keys.
6. Press [ENTER].
– Absolute data are modified.
6.1.2.4
Clearing Absolute Data
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– Perform steps 2, 3, and 4 which have been described in &quot;Registering
All Axes at One Time&quot; to display the HOME POSITIONING window
and select the desired control group.
6-7
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
3. Select {DATA} under the menu.
– The pull-down menu appears.
4. Select {CLEAR ALL DATA}.
– The confirmation dialog box appears.
5. Select &quot;YES&quot;.
– The all absolute data are cleared. When &quot;NO&quot; is selected, the
operation will be canceled.
6-8
DX100
6.1.3
6
6.1
Operations After Replacing Parts
Home Position Calibration
Manipulator Home Position
With the MOTOMAN-VA1400, the home position is as follows.
B-axis center line angle against
U-axis center line (-0&deg;)
U-axis angle against horizontal
line on the ground (-0&deg;)
L-axis angle against vertical
line to the ground (-0&deg;)
NOTE
Other manipulator models have different positions. Always
consult the documentation for the correct manipulator
model.
6-9
6
6.2
DX100
6.2
Operations After Replacing Parts
Position Deviation Check Using the Check Program
Position Deviation Check Using the Check Program
Use the check program to check if positions are deviated with the
following procedure.
1. Call up the check program in which the check point is taught (the job
for) and operate the manipulator at low speed.
2. Check the tool tip position.
– If it points the check point exactly as shown in the following figure,
there is no deviation from the positions. Proceed to chapter 6.4
“Setting the Second Home Position (Check Point)” at page 6-13.
– If not, there is a deviation. When the motor or encoder, etc. was
replaced, move the corresponding axis only, when the stored
memory was cleared or the manipulator was hit against a
workpiece, move all axes, to the check point by joint motion. Then,
proceed to chapter 6.3.3 “Home Position Data Correction” at
page 6-12.
6-10
6
6.3
DX100
6.3
6.3.1
Operations After Replacing Parts
Checking of the Check Program
Checking of the Check Program
Motion of the Check Program
Call up the check program in which the check point is taught (the job for
avoiding the position deviation) and operate the manipulator at low speed.
6.3.2
Checking of the Check Program
Check the deviation in to the check point. If the tool tip position is
deviated, there is a deviation.
When the motor or encoder, etc. was replaced, move the corresponding
axis only, when the stored memory was cleared or the manipulator was hit
against a workpiece, move all axes, to the check point by joint motion.
6-11
DX100
6.3.3
6
6.3
Operations After Replacing Parts
Checking of the Check Program
Home Position Data Correction
When there is a deviation from the positions, correct the home position
data with the following procedure.
1. Check the values of the following pulses.
– If there is no deviation, the following two values coincide. Then,
proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” at page 6-13.
– If there is a deviation, execute the following procedures to correct it.
(1) Command position pulse of the check point which was taught
in advance
Displaying the Command Position Pulse
I)
Select {ROBOT} under the main menu.
II)
Select {COMMAND POSITION}.
(2) Current position pulse where the manipulator (tool tip) was
moved to the check point after performing the check program
Displaying the Current Position Pulse
I)
Select {ROBOT} under the main menu.
II)
Select {CURRENT POSITION}.
2. Calculate the difference between the command position pulse and the
current position pulse.
The difference pulse = Command position pulse − Current position
pulse
3. On the HOME POSITIONING window, add the difference pulse value
to the absolute data of the axis whose motor or encoder, etc. was
replaced.
4. Modify the home position data by following the procedures described
in chapter 6.1.2.3 “Changing the Absolute Data” at page 6-7 in
chapter 6.1.2.
5. Confirm that the command position pulse and the current position
pulse coincide.
– The home position data have been corrected.
– Proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” at page 6-13&quot;.
6-12
6
6.4
DX100
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Setting the Second Home Position (Check Point)
WARNING
•
Be aware of safety hazards when performing the position
confirmation of the second home position (check point).
Abnormality of the PG system may be a cause for alarm. The
manipulator may operate in an unexpected manner, and there is a risk
of damage to equipment or injury to personnel.
•
Before operating the manipulator, check that the SERVO ON
lamp goes out when the emergency stop buttons on the front
door of DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Prior to performing the following operations, be sure that no
one is in the P-point maximum envelope of the manipulator,
and be sure that you are in a safe place when:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result from contact with the manipulator if persons enter the
P-point maximum envelope of the manipulator.
•
Always press the emergency stop button immediately if there
are problems.
Emergency stop buttons are attached on the right of the front door of
the DX100 and the programming pendant.
6-13
DX100
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
CAUTION
•
Perform the following inspection procedures prior to teaching
the manipulator. If problems are found, correct them
immediately, and be sure that all other necessary tasks have
been performed.
– Check for problems in manipulator movement.
– Check for damage to the insulation and sheathing of external
wires.
– Always return the programming pendant to its hook on the
DX100 cabinet after use.
If the programming pendant is inadvertently left on the manipulator, a
fixture, or on the floor, the manipulator or a tool could collide with it
during manipulator movement, possibly causing injury or equipment
damage.
6-14
DX100
6.4.1
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Purpose of Position Check Operation
If the absolute number of rotation detected at power supply ON does not
match the data stored in the absolute encoder the last time the power
supply was turned off, an alarm is issued when the controller power is
turned ON.
There are two possible causes of this alarm:
• Error in the PG system
• The manipulator was moved after the power supply was turned OFF.
If there is an error with the PG system, the manipulator may stall when
playback is started. If the absolute data allowable range error alarm has
occurred, playback and test runs will not function and the position must be
checked.
&quot;OUT OF RANGE (ABSO DATA)&quot; alarm occurs
Reset alarm
Turn ON servo power
Procedure After Alarm Occurs
1, Position confirmation
operation
2,
Compare second home
position (check point)*
pulses with current
position pulses
NG
Alarm occurs again
OK
3, Correct defective axis
Replace PG system
Home position calibration
Position checking point
Playback possible
6-15
DX100
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
1, Position Check
After the &quot;OUT OF RANGE (ABSO DATA)&quot; alarm occurs, move to the
second home position using the axis keys and perform the position
confirmation. Playback, test runs, and FWD operation will not function
unless &quot;CONFIRM POSITION&quot; is performed.
2, Pulse Difference Check
The pulse number at the second home position is compared with that at
the current position. If the difference is within the allowable range,
playback is enabled. If not, the alarm occurs again.
• The allowable range pulse is the number of pulses per rotation of the
motor (PPR data).
• The initial value of the second home position is the home position
(where all axes are at pulse 0). The second home position can be
changed. For details, refer to chapter 6.4.2 “Procedure for the Second Home Position Setting (Check Point)” at page 6-17 .
3, Alarm Occurrence
If the alarm occurs again, there may be an error in the PG system. Check
the system. After adjusting the erroneous axis, calibrate the home position
of the axis, then check the position again.
NOTE
•
Home position calibration of all the axes at the same
time enables playback operations without having to
check the position.
•
Sometimes in a system with a manipulator that has no
brake, it is possible to enable playback without position
checking after the alarm occurs. However, as a
rule, always perform &quot;CONFIRM POSITION&quot;.
Under the above special conditions, the manipulator
moves as follows:
After starting, the manipulator moves at low speed (1/10 of
the maximum speed) to the step indicated by the cursor.
If it is stopped and restarted during this motion, the low
speed setting is retained until the step at cursor is reached.
Regardless of cycle setting, the manipulator stops after the
cursor step is reached.
Starting the manipulator again then moves it at the
programmed speed and cycle of the job.
6-16
DX100
6.4.2
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Procedure for the Second Home Position Setting (Check Point)
Apart from the &quot;home position&quot; of the manipulator, the second home
position can be set up as a check point for absolute data. Use the
following steps to set the specified point.
If two or more manipulators or stations are controlled by one controller, the
second home position must be set for each manipulator or station.
1. Select {ROBOT} under the main menu.
2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
The message “Available to move to and modify specified point” is
shown.
3. Press the page key
GO BACK
PAGE
,
or select &quot;PAGE&quot; to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.
4. Press the axis keys.
– Move the manipulator to the new second home position.
5. Press [MODIFY] and [ENTER].
– The second home position is changed.
6-17
DX100
6.4.3
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Procedure after the Alarm
WARNING
•
Be aware of safety hazards when performing the position
confirmation of the specified point.
Abnormality of the PG system may be cause for alarm. The
manipulator may operate in an unexpected manner, and there is
a risk of damage to equipment or injury to personnel.
If the &quot;OUT OF RANGE (ABSO DATA)&quot; alarm occurs, perform the
followings
• Reset the alarm
• Turn Servo power ON
and confirm the second home position. After the confirmation, if the PG
system is found to be the cause of the alarm, perform the necessary
operation, such as replacing the PG, etc.
The robot current position data when turning main power supply OFF and
ON can be confirmed in “POWER ON/OFF POS&quot; window.
SUPPLE
-MENT
Refer tochapter 7.7 “Position Data When Power is
Turned ON/OFF” at page 7-22 for details on the
“POWER ON/OFF POS&quot; window.
1. Select {ROBOT} under the main menu.
2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
6-18
DX100
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
3. Press the page key
GO BACK
PAGE
.
or select &quot;PAGE&quot; to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.
4. Press [FWD].
– TCP moves to the second home position. The robot moving speed is
set as selected manual speed.
5. Select {DATA} under the menu.
6. Select {CONFIRM POSITION}.
– The message “Home position checked” is shown.
Pulse data of the second home position and current pulse data are
compared. If the compared error is in allowed range, playback
operation can be done.
If the error is beyond the allowed range, the alarm occurs again.
6-19
7
7.1
DX100
7
System Diagnosis
System Version
System Diagnosis
7.1
System Version
It is possible to check the system CPU version information as follows.
1. Select {SYSTEM INFO} under the main menu.
2. Select {VERSION}.
– The VERSION window appears.
7.2
Manipulator Model
1. Select {ROBOT} under the main menu.
2. Select {MANIPULATOR TYPE}.
– The ROBOT AXIS CONFIG window appears.
7-1
7
7.3
DX100
7.3
7.3.1
System Diagnosis
Input/Output Status
Input/Output Status
Universal Input
The status of input signal which is referred to by input instruction of a job
can be confirmed.
7.3.1.1
Universal Input Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
7.3.1.2
Universal Input Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL INPUT simple window appears.
7-2
7
7.3
DX100
7.3.2
System Diagnosis
Input/Output Status
Universal Output
The status of the output signal set by the output instruction can be
confirmed and modified.
7.3.2.1
Universal Output Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
7.3.2.2
Universal Output Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL OUTPUT simple window appears.
7-3
DX100
7.3.2.3
7
7.3
System Diagnosis
Input/Output Status
Modifying the Output Status
The status of universal output signal can be changed by the operation
below.
1. Select the desired output signal number.
– Select the status of the desired output signal, “ ” or “ ” in the
UNIVERSAL OUTPUT window.
2. Press [INTER LOCK] + [SELECT].
– The status is changed. ( : ON status,
NOTE
: OFF status)
The status of universal output signal can be changed only
when the mode is set to the teach mode.
7-4
7
7.3
DX100
7.3.3
7.3.3.1
System Diagnosis
Input/Output Status
Specific Input
Specific Input Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
7.3.3.2
Specific Input Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED INPUT simple window appears.
7-5
7
7.3
DX100
7.3.4
7.3.4.1
System Diagnosis
Input/Output Status
Specific Output
Specific Output Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
7.3.4.2
Specific Output Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED OUTPUT simple window appears.
7-6
7
7.3
DX100
7.3.5
7.3.5.1
System Diagnosis
Input/Output Status
RIN Input
RIN Input Window
1. Select {IN/OUT} under the main menu.
2. Select {RIN}.
– The RIN window appears.
7.3.6
Signal Number Search
A search can be made for a signal number of a universal input, universal
output, specific input, and specific output.
Signal
number
A search for the signal number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT window
• Search from the menu
7-7
DX100
7.3.6.1
7
7.3
System Diagnosis
Input/Output Status
Direct Search on the Universal/Specified Input/Output Window
1. Move the cursor to a signal number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.
2. Enter the signal number to be searched.
– Type the signal number in the number input line.
3. Press [ENTER] to start the search.
– The page where the signal number exists appears.
7-8
DX100
7
7.3
7.3.6.2
Search from the Menu
System Diagnosis
Input/Output Status
1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.
2. Select {SEARCH SIGNAL NO.}.
– Numeric values can now be entered.
3. Enter the signal number to be searched.
– Type the signal number in the number input line.
4. Press [ENTER] to start the search.
– The page where the signal number exists appears.
7-9
DX100
7.3.7
7
7.3
System Diagnosis
Input/Output Status
Relay Number Search
A search can be made for a relay number of a universal input, universal
output, specific input, and specific output.
Relay number
A search for the relay number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT window
• Search from the menu
7.3.7.1
Direct Search on the Universal/Specified Input/Output Window
1. Move the cursor to a relay number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.
2. Enter the relay number to be searched.
– Type the relay number in the number input line.
7-10
DX100
7
7.3
System Diagnosis
Input/Output Status
3. Press [ENTER] to start the search.
– The page where the relay number exists appears.
7.3.7.2
Search from the Menu
1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.
2. Select {SEARCH RELAY SIGNAL NO.}.
– Numeric values can now be entered.
7-11
DX100
7
7.3
System Diagnosis
Input/Output Status
3. Enter the relay number to be searched.
– Type the relay number in the number input line.
4. Press [ENTER] to start the search.
– The page where the relay number exists appears.
7-12
DX100
7.3.8
7
7.3
System Diagnosis
Input/Output Status
Modification of the Signal Name
The name of the universal input or output signal can be modified.
Signal name
The name can be modified in the following two ways.
• Direct modification on the UNIVERSAL/SPECIFIED INPUT/OUTPUT
window.
• Modification from the menu
7.3.8.1
Direct Modification on the Universal/Specified Input/Output Window
1. Move the cursor to the signal name to be modified in the UNIVERSAL/
SPECIFIED INPUT/OUTPUT window, and press [SELECT].
– The window for character input appears.
2. Enter the signal name.
3. Press [ENTER].
– New signal name is registered.
7.3.8.2
Modification from the Menu
1. Move the cursor to the signal name to be modified in the UNIVERSAL/
SPECIFIED INPUT/OUTPUT window.
2. Select {EDIT} under the menu.
– The pull-down menu appears.
7-13
DX100
7
7.3
System Diagnosis
Input/Output Status
3. Select {RENAME}.
– The window for character input appears.
4. Enter the signal name.
5. Press [ENTER].
– New signal name is registered.
0
7-14
7
7.4
DX100
7.4
7.4.1
System Diagnosis
System Monitoring Time Display
System Monitoring Time Display
System Monitoring Time Display Window
The status of system operation, e.g. power ON time, can be checked.
1. Select {SYSTEM INFO}.
2. Select {MONITORING TIME}.
– The SYS MONITORING TIME window appears.
1
2
3
4
5
1, CONTROL POWER TIME
Displays the cumulative time that the main power supply has been
ON.
2, SERVO POWER TIME
Displays the cumulative time that the servo power supply has
been ON.
3, PLAYBACK TIME
Displays the cumulative time during which playback was executed.
4, MOVING TIME
Displays the cumulative time that the manipulator was in motion.
5, OPERATING TIME
Displays the cumulative time spent in operation. For example, if
the manipulator is used for spot welding, it displays the amount of
time spent in spot welding; if the manipulator is used for handling,
it displays the time spent in handling.
7-15
DX100
7.4.2
7
7.4
System Diagnosis
System Monitoring Time Display
Individual Window of the System Monitoring Time Display
GO BACK
If the page key
is pressed, or &quot;PAGE&quot; is selected to display the
selection window for the system monitoring time display, the servo power
time, playback time, moving time, and each-application operating time by
each control group are individually displayed.
PAGE
NOTE
The total time of each control group here is not always the
same as the time in the SYS MONITORING TIME window
because these windows show time as seen from the individual control group.
7-16
DX100
7.4.3
7
7.4
System Diagnosis
System Monitoring Time Display
Clearing the System Monitoring Time Display
The moving time and operating time can be cleared and set back to 0 by
following procedure. These operations can be performed in the SYS
MONITORING TIME window, or in the individual windows.
1. Select the time to be cleared.
– The confirmation dialog box appears.
2. Select “YES.”
– The cumulative time value at the cursor line is reset to 0, and a new
time measurement begins.
7-17
7
7.5
DX100
7.5
7.5.1
System Diagnosis
Alarm History
Alarm History
Alarm History Window
The alarm history can be confirmed in the alarm history window. There
are five types of alarm history windows: the &quot;MAJOR ALARM&quot; window, the
&quot;MINOR ALARM&quot; window, the &quot;USER ALARM (SYSTEM)&quot; window, the
&quot;USER ALARM (USER)&quot; window, and the &quot;OFF-LINE ALARM&quot; window.
Each window shows the alarm code and the date and time.
1. Select {SYSTEM INFO} under the main menu.
2. Select {ALARM HISTORY}.
– The alarm history window appears.
GO BACK
3. Press the page key
to change the window, or select &quot;PAGE&quot; to
display the selection window for the alarm windows.
PAGE
GO BACK
– Each time the page key
is pressed, the window changes
&quot;MAJOR ALARM&quot; &quot;MINOR ALARM&quot; &quot;USER
ALARM(SYSTEM)” &quot;USER ALARM(USER)&quot; &quot;OFF-LINE
ALARM.&quot;
PAGE
7-18
DX100
7.5.2
7
7.5
System Diagnosis
Alarm History
Clearing the Alarm History
The history of the minor alarms and the user alarms (system and user)
can be cleared.
1. Display the alarm history window to be cleared.
2. Select {DATA} under the menu.
– The pull-down menu &quot;CLEAR HISTORY&quot; appears.
3. Select {CLEAR HISTORY}.
– The confirmation dialog box appears.
4. Select “YES.”
– The alarm history displayed is reset.
7-19
7
7.6
DX100
7.6
7.6.1
System Diagnosis
I/O Message History
I/O Message History
I/O Message History Window
The I/O message history can be confirmed in the I/O MESSAGE
HISTORY window.
The I/O MESSAGE HISTORY window shows the date and time, job name,
line number, and step number of the I/O message that appeared on the
window.
1. Select {SYSTEM INFO} under the main menu.
2. Select {I/O MSG HISTORY}
– The I/O MESSAGE HISTORY window appears.
Press [SELECT], and numeric values can now be entered. Input the
history number, and press [ENTER]. The search for the input history
number begins, and the I/O message that appeared on the window is
displayed.
7.6.1.1
Search
Use the following operation to search for the I/O message history.
1. Select {EDIT} under the menu.
2. Select {SEARCH}.
– The character input line appears.
3. Enter the history No.
4. Press [ENTER].
– The search for the input history number begins, and the I/O
message is displayed.
7-20
DX100
7.6.2
7
7.6
System Diagnosis
I/O Message History
Clearing the I/O Message History
Use the following operation to clear the I/O message history.
1. Select {DATA} under the menu.
2. Select {CLEAR HISTORY}.
– The confirmation dialog box appears.
3. Select “YES.”
– The displayed I/O message history is cleared.
7-21
7
7.7
DX100
7.7
7.7.1
System Diagnosis
Position Data When Power is Turned ON/OFF
Position Data When Power is Turned ON/OFF
Power ON/OFF Position Window
The Power ON/OFF position window shows the position of the
manipulator when power was turned OFF the last time, the current
position of the manipulator when power was later turned ON, and the
amount of difference between the two positions. When alarm 4107, &quot;OUT
OF RANGE (ABSO DATA)&quot; occurs, the error value of the faulty axes can
be verified in this window.
1. Select {ROBOT} under the main menu.
2. Select {POWER ON/OFF POS}.
– The POWER ON/OFF POSITION window appears.
7-22
7
7.8
DX100
7.8
7.8.1
System Diagnosis
Current Position
Current Position
Current Position Window
1. Select {ROBOT} under the main menu.
2. Select {CURRENT POSITION} under the sub menu.
– The CURRENT POSITION window appears.
3. Select the types of coordinates to be displayed.
– The pull-down menu appears.
4. Select the desired coordinate system.
– The type of coordinates being displayed is changed.
7-23
7
7.9
DX100
7.9
7.9.1
System Diagnosis
Servo Monitoring
Servo Monitoring
Servo Monitor Window
The servo monitor window shows the servo-related data of each axis.
7.9.1.1
Monitor Items
Description
FEEDBACK PULSE
Feedback position (actual position) of each
axis
“0” at the home position
ERROR PULSE
Difference between the command position
and the feedback position of each axis
SPEED DEVIATION
Difference between the command speed and
the feedback speed of each axis
SPEED INST
Speed reference of each axis
FEEDBACK SPEED
Feedback speed (actual speed) of each axis
TORQUE SPEC
Torque reference of each axis
MAX. TORQUE
Keeps the maximum value of the torque
reference of each axis.
“0” when the maximum torque is cleared or
the control power supply is turned ON or OFF
ENCODER ROTATE SUM
Accumulated number of encoder rotation
when the control power supply of each axis is
turned ON
IN 1 TURN POSITION
Position after one rotation of the encoder
when the control power supply of each axis is
turned ON
MOTOR ABSOLUTE
Absolute value of the motor is calculated by
adding the position in one rotation to the sum
of the accumulated rotations when the control
power supply of each axis is turned ON.
Changing the Monitor Items
1. Set the security mode to the management mode.
2. Select {ROBOT} under the main menu.
7-24
DX100
7
7.9
System Diagnosis
Servo Monitoring
3. Select {SERVO MONITOR}.
– The SERVO MONITOR window appears.
4. Select {DISPLAY} under the menu.
– The pull-down menu appears.
MONITOR ITEM 1 is the data on the left, and MONITOR ITEM 2 is
the data on the right
5. Select MONITOR ITEM 1 or 2, and view the sub-menu choices by the
cursor key.
– The sub-menu choices appear.
7-25
DX100
7
7.9
System Diagnosis
Servo Monitoring
6. Select a menu.
– The type of monitor-related information is changed.
7.9.1.2
Clearing Maximum Torque Data
The data for the maximum torque can be cleared when the maximum
torque-related information is being displayed.
1. Select {DATA} under the menu.
– The clear max torque window appears
2. Select {MAX. TORQUE}.
– The maximum torque data is cleared.
7-26
8
8.1
DX100
8
Alarm
Outline of Alarm
Alarm
8.1
Outline of Alarm
When an alarm of level 0 to 3 (major alarm) occurs, the servo power
supply is turned OFF.
Table 8-1: Alarm Code Classification
Alarm
Code
0
Alarm Level
Level 0 (Major alarm)
(Off line alarm: Initial
diagnosis/ Hardware
diagnosis alarm)
It is not possible to reset by
&quot;RESET&quot; under the ALARM window or the system input signal
(Alarm reset). Turn OFF the
main power supply and correct
the cause of the alarm. Then
turn ON the main power supply
again.
Level 1 to 3 (Major
alarm)
It is not possible to reset by
&quot;RESET&quot; under the ALARM window or the system input signal
(Alarm reset). Turn OFF the
main power supply and correct
the cause of the alarm. Then
turn ON the main power supply
again.
Level 4 to 8 (Minor
alarm)
After correcting the cause, it is
possible to reset by &quot;RESET&quot;
under the ALARM window or the
system input signal (Alarm
reset).
Level 9 (Minor alarm)
(I/O alarm)
After correcting the cause for
which the system input signal
for the system or user alarm
request turns ON, it is possible
to reset by &quot;RESET&quot; under the
ALARM window or the system
input signal (Alarm reset).
1
to
3
4
to
8
Alarm Reset Method
9
8-1
8
8.2
DX100
8.2
8.2.1
Alarm
Alarm Display
Alarm Display
Displaying and Releasing Alarm
If an alarm occurs during operation, the manipulator stops immediately
and the ALARM window appears on the programming pendant indicating
that the machine was stopped by an alarm.
JOB
Alarm
Alarm number
Alarm
4100
Alarm
OVERRUN
4321
Alarm message
Alarm
Sub data
[1]
( ROBOT)
[SLURBT]
OVERLOAD
(MOMENT)
4315
[SLURBT]
COLLISION DETECT
OCCUR TIMES: 1
RESET
If more than one alarm occurs simultaneously, all the alarms are
displayed. Scroll the viewing area with the cursor key to view the alarm
that is not currently displayed on the viewing area.
The following operations are available in the alarm status: window
change, mode change, alarm reset, and emergency stop. If the window is
changed to another window during alarm occurrence, the ALARM window
can be shown again by selecting {SYSTEM INFO} under the main menu
and then selecting {ALARM}.
8.2.1.1
Releasing Alarms
Alarms are classified by minor and major alarms.
• Minor Alarms
Select &quot;RESET&quot; on the ALARM window to release alarms.
Or, turn ON the specific signal &quot;ALARM RESET&quot; when using an
external input signal (specific input).
• Major Alarms
If a severe alarm such as hardware failure occurs, servo power is
automatically shut OFF and the manipulator stops. Turn OFF the
main power supply, remove the cause of the alarm, and then turn ON
the power supply again.
8-2
DX100
8.2.2
8
8.2
Alarm
Alarm Display
Special Alarm Display
(1) Sub Data
Sub data such as data for the axis where the alarm occurred, may
also be displayed for some alarms.
• Decimal data
Without signs: 0 to 65535
With signs: -32768 to 32767
• Binary data
The alarm occurrence data becomes “1.”
With 8 bits: 0000_0001
With 16 bits: 00000001_00000001
• Axis data
The axis where the alarm occurred is highlighted.
With robot axis: Robots 1 to 8 [ S L U R B T ]
With base axis: Robots 1 to 8 [ 1 2 3 ]
With station axis: Stations 1 to 24 [ 1 2 3 ]
• XYZ coordinate data
The coordinates where the alarm occurred are highlighted.
[XYZ]
[ X Y Z Tx Ty Tz ]
• 123 data
The data for which the alarm occurred is highlighted.
[123]
• Control group data
The control group where the alarm occurred is highlighted.
[ R1 R2 S1 S2 S3 ]
(2) Multiple SERVOPACK System
In a system using more than one SERVOPACK, the number of the
SERVOPACK where the alarm occurred is also displayed. The S1
switch of the EAXA01 circuit board shows the SERVOPACK number.
SV#1: SERVOPACK 1 (EAXA01 circuit board S1 switch: 0)
SV#2: SERVOPACK 2 (EAXA01 circuit board S1 switch: 1)
SV#3: SERVOPACK 3 (EAXA01 circuit board S1 switch: 2)
SV#4: SERVOPACK 4 (EAXA01 circuit board S1 switch: 3)
8-3
DX100
8
8.2
Alarm
Alarm Display
(3) Independent Control Function (Optional)
In the independent control function (multi-task job), the tasks that were
being done when the alarm occurred are also displayed.
TASK#0: Master-task job
TASK#1: Sub-task1 job (SUB1)
TASK#2: Sub-task2 job (SUB2)
TASK#3: Sub-task3 job (SUB3)
TASK#4: Sub-task4 job (SUB4)
TASK#5: Sub-task5 job (SUB5)
TASK#6: Sub-task6 job (SUB6)
TASK#7: Sub-task7 job (SUB7)
TASK#8: Sub-task8 job (SUB8)
TASK#9: Sub-task9 job (SUB9)
TASK#10: Sub-task10 job (SUB10)
TASK#11: Sub-task11 job (SUB11)
TASK#12: Sub-task12 job (SUB12)
TASK#13: Sub-task13 job (SUB13)
TASK#14: Sub-task14 job (SUB14)
TASK#15: Sub-task15 job (SUB15)
8-4
8
8.3
DX100
8.3
Alarm
Alarm Message List
Alarm Message List
CAUTION
•
Before handling the system control circuit board “JANCD-YIF∗∗−∗”
for any remedies, consult YASKAWA representative. To handle the
JANCD-YIF∗∗−∗, personnel must be appropriately skilled in
maintenance mode operation.
•
JANCD-YIF∗∗−∗ backs up very important file data for the user
program with a battery. Careless operation may delete
registered data.
8-5
Number
0020
Alarm Name
Sub
Meaning
Cause
Remedy
No response was sent from the
YCP01 board when the control
power turned ON.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence status
(operating procedure).
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connectors.
&middot; The PCI connector of YCP01 board
&middot; The PCI connector of the YIF01 board
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove
the CF from the failure YCP01 board to insert it into the new YCP01 board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Optional board setting in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of YCP02 board
DX100
Alarm
Code
CPU
1
COMMUNICATION
ERROR
Alarm
Alarm Message List
No response was sent from the
optional board #1 when the control
power turned ON.
8
8.3
8-6
20
Number
Alarm Name
Sub
Meaning
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The optional board setting in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the YCP02 board
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Code
8-7
21
No response was sent from the
optional board #2 when the control
power turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
No response was sent from the
servo board #1 when the control
power turned ON.
At this time, the DX100 may judge
it as signal input such as external
hold wrong. However, it is caused
by the communication error with
servo baord #1. Therefore,
execute the following measures
first of all.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; CN509 cable of EAXA board
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
50
8-8
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
Code
51
No response was sent from the
servo board #2 when the control
power turned ON.
8-9
52
No response was sent from the
servo board #3 when the control
power turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
8-10
53
No response was sent from the
servo board #4 when the control
power turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
Code
54
No response was sent from the
servo board #5 when the control
power turned ON.
8-11
55
No response was sent from the
servo board #6 when the control
power turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
8-12
56
No response was sent from the
servo board #7.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
57
No response was sent from the
servo board #8 when the control
power turned ON.
8-13
0021
COMMUNICATION 50
ERROR(SERVO)
The communications CPU for the Setting error
servo board #1 detected an error
when the control power turned ON.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-14
51
The communications CPU for the Setting error
servo board #2 detected an error
when the control power turned ON.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
52
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The communications CPU for the Setting error
servo board #4 detected an error
when the control power turned ON.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
Alarm
Alarm Message List
Connection failure
8-15
53
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
8
8.3
The communications CPU for the Setting error
servo board #3 detected an error
when the control power turned ON.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-16
54
The communications CPU for the Setting error
servo board #5 detected an error
when the control power turned ON.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
55
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The communications CPU for the Setting error
servo board #7 detected an error
when the control power turned ON.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
Alarm
Alarm Message List
Connection failure
8-17
56
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
8
8.3
The communications CPU for the Setting error
servo board #6 detected an error
when the control power turned ON.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-18
57
The communications CPU for the Setting error
servo board #8 detected an error
when the control power turned ON.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
0030
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
ROM ERROR
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
The system program of optional
board #1 is damaged.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
20
The system program of optional
board #2 is damaged.
Alarm
Alarm Message List
Software operation
error occurred
8
8.3
The YCP01 system program is
damaged.
8-19
1
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The system program of servo
board #1 is damaged.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
50
51
The system program of servo
board #2 is damaged.
8-20
52
53
The system program of servo
board #3 is damaged.
The system program of servo
board #4 is damaged.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
54
55
The system program of servo
board #5 is damaged.
The system program of servo
board #6 is damaged.
8-21
56
The system program of servo
board #7 is damaged.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
The system program of servo
board #8 is damaged.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
COMMUNICATION 0
ERROR(I/O
MODULE)
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
The IO module board connected
with 0th serial bus exists.
8-22
1
An error was detected in
communications with the I/O
module board connected with 1st
serial bus when the control power
turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
57
0060
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
An error was detected in
communications with the I/O
module board connected with 2nd
serial bus when the control power
turned ON.
8-23
Alarm
Alarm Message List
2
Number
Alarm Name
Sub
Remedy
An error was detected in
communications with the I/O
module board connected with 3rd
serial bus when the control power
turned ON.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Code
3
8-24
4
An error was detected in
communications with the I/O
module board connected with 4th
serial bus when the control power
turned ON.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
8-25
5
An error was detected in
communications with the I/O
module board connected with 5th
serial bus when the control power
turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
An error was detected in
communications with the I/O
module board connected with 6th
serial bus when the control power
turned ON.
8-26
Alarm
Alarm Message List
6
Number
Alarm Name
Sub
Remedy
An error was detected in
communications with the I/O
module board connected with 7th
serial bus when the control power
turned ON.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Code
7
8-27
8
An error was detected in
communications with the I/O
module board connected with 8th
serial bus when the control power
turned ON.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
8-28
9
An error was detected in
communications with the I/O
module board connected with 9th
serial bus when the control power
turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
An error was detected in
communications with the I/O
module board connected with 10th
serial bus when the control power
turned ON.
8-29
Alarm
Alarm Message List
10
Number
Alarm Name
Sub
Remedy
An error was detected in
communications with the I/O
module board connected with 11th
serial bus when the control power
turned ON.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Code
11
8-30
12
An error was detected in
communications with the I/O
module board connected with 12th
serial bus when the control power
turned ON.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
8-31
13
An error was detected in
communications with the I/O
module board connected with 13th
serial bus when the control power
turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; MII communications cable (CN114) of the YIF board
&middot; MII communications cable (CN300) of the YIU unit
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the YIU unit
YIU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
&middot; YIU unit
Code
DX100
Alarm
8
8.3
8-32
An error was detected in
communications with the YIU unit
when the control power was turned
ON.
At this time, the DX100 may judge
it as signal input such as external
hold wrong. However, it is caused
by the communication error with
YIU .Therefore, execute the
following measures first of all.
Alarm
Alarm Message List
14
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Code
15
An error was detected in
communications with the I/O
module board connected with 15th
serial bus when the control power
turned ON.
8-33
16
An error was detected in
communications with the I/O
module board connected with 1st
PCI connector when the control
power turned ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
Code
17
An error was detected in
communications with the I/O
module board connected with 2nd
PCI when the control power turned
ON.
Alarm
Alarm Message List
Remedy
8
8.3
8-34
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Code
18
An error was detected in
communications with the I/O
module board connected with 3rd
PCI when the control power turned
ON.
8-35
19
An error was detected in
communications with the I/O
module board connected with 4th
PCI when the control power turned
ON.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Sub
Meaning
Remedy
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
COMMUNICATION 1
ERROR(EAXA#1)
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Cause
8
8.3
8-36
0100
Alarm Name
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
COMMUNICATION 1
ERROR(EAXA#2)
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Alarm
Alarm Message List
Connection failure
8-37
0101
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
8
8.3
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-38
2
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
0102
Alarm Name
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
COMMUNICATION 1
ERROR(EAXA#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
Alarm
Alarm Message List
Connection failure
8-39
2
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
8
8.3
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-40
0103
COMMUNICATION 1
ERROR(EAXA#4)
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
COMMUNICATION 1
ERROR(EAXA#5)
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Alarm
Alarm Message List
Connection failure
8-41
0104
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
8
8.3
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-42
2
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
0105
Alarm Name
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
COMMUNICATION 1
ERROR(EAXA#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
Alarm
Alarm Message List
Connection failure
8-43
2
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
8
8.3
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-44
0106
COMMUNICATION 1
ERROR(EAXA#7)
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
COMMUNICATION 1
ERROR(EAXA#8)
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Alarm
Alarm Message List
Connection failure
8-45
0107
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
8
8.3
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8-46
2
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
0200
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
MEMORY
0
ERROR(PARAMET
ER FILE)
1
2
The RC parameter is damaged.
The RO parameter is damaged.
The SV parameter is damaged.
Alarm
Alarm Message List
Remedy
8
8.3
8-47
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
4
5
The SVM parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The SC parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The SD parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YIF board failure
8
8.3
Remedy
Code
3
8-48
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
7
8
The CIO parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The FD parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The AP parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YIF board failure
8
8.3
Remedy
Code
6
8-49
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
10
11
The RS parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The SE parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The SVC parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YIF board failure
8
8.3
Remedy
Code
9
8-50
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
13
14
The AMC parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The SVP parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The MF parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YIF board failure
8
8.3
Remedy
Code
12
8-51
Cause
DX100
Alarm
Alarm Name
Number
Sub
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
MEMORY
ERROR(SYSTEM
CONFIG-DATA)
MEMORY
ERROR(JOB MNG
DATA)
The SVS parameter is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
The system configuration
information data are damaged.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
0
The management data of job files
are damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and
then load the data (job, variable data, Robot calibration data) saved in the
external memory device.
Alarm
Alarm Message List
Remedy
8
8.3
8-52
0220
Cause
Code
15
0210
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and
then load the data (job, variable data, Robot calibration data) saved in the
external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and
then load the data (job, variable data, Robot calibration data) saved in the
external memory device.
Code
1
The job files are damaged.
8-53
2
The management data of position
data files are damaged.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Memory and pla back file is
damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8-54
MEMORY ERROR
(LADDER PRG
FILE)
The CIO ladder file is damaged.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
3
0230
Cause
DX100
Alarm
Alarm Name
Number
Meaning
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(DEVICEN
ET ALLOC FL)
0
The DeviceNet allocation file 1 is
damaged.
8-55
Alarm
Alarm Message List
Cause
8
8.3
0240
Sub
DX100
Alarm
Alarm Name
Number
Sub
Remedy
The DeviceNet allocation file 2 is
damaged.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then set the network again.
Code
1
8-56
0270
0290
MEMORY
ERROR(CF
BACKUP FILE)
MEMORY
ERROR(NETWOR
K SETUP)
The system software version is
inconsistent with the version when
the internal storage data is set or
the CompactFlash on the YCP01
board is damaged.
The network setting file is
damaged.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
0300
Sub
Meaning
Cause
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; I/O module settings in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
2
CIO parameter error.
8
8.3
VERIFY
ERROR(SYSTEM
CONFIG-DATA)
DX100
Alarm
Axis-related parameter error.
Alarm
Alarm Message List
8-57
4
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The optional board setting in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The optional board setting in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
5
Sensor-use parameter error.
8-58
7
The set optional functions are
different from those of the
mounted optional board.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; I/O module settings in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
8
IO type error (combination
impossible to coexist).
8-59
0310
VERIFY
ERROR(CMOS
MEMORY SIZE)
The CMOS memory capacity is
different from its initial setting.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
0320
Sub
Remedy
The I/O module connected to the
serial bus #1 is different from the
function of the set I/O module.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Code
VERIFY ERROR(I/
O MODULE)
1
8-60
2
The I/O module connected to the
serial bus #2 is different from the
function of the set I/O module.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
8-61
3
The I/O module connected to the
serial bus #3 is different from the
function of the set I/O module.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
The I/O module connected to the
serial bus #4 is different from the
function of the set I/O module.
8-62
Alarm
Alarm Message List
4
Number
Alarm Name
Sub
Remedy
The I/O module connected to the
serial bus #5 is different from the
function of the set I/O module.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Code
5
8-63
6
The I/O module connected to the
serial bus #6 is different from the
function of the set I/O module.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
8-64
7
The I/O module connected to the
serial bus #7 is different from the
function of the set I/O module.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
The I/O module connected to the
serial bus #8 is different from the
function of the set I/O module.
8-65
Alarm
Alarm Message List
8
Number
Alarm Name
Sub
Remedy
The I/O module connected to the
serial bus #9 is different from the
function of the set I/O module.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Code
9
8-66
10
The I/O module connected to the
serial bus #10 is different from the
function of the set I/O module.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
8-67
11
The I/O module connected to the
serial bus #11 is different from the
function of the set I/O module.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
The I/O module connected to the
serial bus #12 is different from the
function of the set I/O module.
8-68
Alarm
Alarm Message List
12
Number
Alarm Name
Sub
Remedy
The I/O module connected to the
serial bus #13 is different from the
function of the set I/O module.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Code
13
8-69
14
The I/O module connected to the
serial bus #14 is different from the
function of the set I/O module.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; MII communications cable (CN114) of the YIF board
&middot; MII communications cable (CN300) of the YIU unit
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the YIU unit
YIU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
&middot; YIU unit
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
DX100
Alarm
8
8.3
The I/O module connected to the
serial bus #15 is different from the
function of the set I/O module.
Alarm
Alarm Message List
8-70
15
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Code
DX100
Alarm
8
8.3
The I/O module connected to the
1st PCI bus is different from the
function of the set I/O module.
8-71
17
The I/O module connected to the
2nd PCI bus is different from the
function of the set I/O module.
Alarm
Alarm Message List
16
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
Code
18
The I/O module connected to the
3rd PCI bus is different from the
function of the set I/O module.
Alarm
Alarm Message List
Remedy
8
8.3
8-72
Cause
DX100
Alarm
Alarm Name
Number
Sub
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8-73
VERIFY
ERROR(APPLICAT
ION)
The I/O module connected to the
4th PCI bus is different from the
function of the set I/O module.
Setting error
(1)Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the corresponding I/O module
Board failure(I/O
module)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
19
0330
Meaning
DX100
Alarm
Alarm Name
Number
0350
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
Code
VERIFY
ERROR(DEVICEN
ET ALLOC FL)
0
The station No. specified by the
DeviceNet allocation file1 is
incorrect (the station No. is out of
the allowable range, or the
specified station board is not the
DeviceNet master).
8-74
1
The MAC_ID specified by the
DeviceNet allocation file1 is not
consistent with the MAC_ID of the
specified station board.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
2
Inconsistency was detected in the
scan list of the DeviceNet
allocation file1.
8-75
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The station No. specified by the
DeviceNet allocation file2 is
incorrect (the station No. is out of
the allowable range, or the
specified station board is not the
DeviceNet master).
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
10
8-76
11
The MAC_ID specified by the
DeviceNet allocation file2 is not
consistent with the MAC_ID of the
specified station board.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; The welding timer designation
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
12
Inconsistency was detected in the
scan list of the DeviceNet
allocation file2.
8-77
0370
VERIFY
ERROR(SPOT
WELDER I/F)
The designation in the parameter
is different from the connected
welding timer.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
0390
Sub
Meaning
Remedy
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Instruction execution cycle
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Code
Illegal instruction cycle is set.
8
8.3
VERIFY
ERROR(SEGMEN
T CLOCK)
PARAMETER
TRANSMISSION
ERROR
50
An error occurred during the
parameter/file transfer to the 1st
servo board.
Alarm
Alarm Message List
8-78
0400
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
An error occurred during the
parameter/file transfer to the 2nd
servo board.
8-79
Alarm
Alarm Message List
51
Number
Alarm Name
Sub
Remedy
An error occurred during the
parameter/file transfer to the 3rd
servo board.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Code
52
8-80
53
An error occurred during the
parameter/file transfer to the 4th
servo board.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
An error occurred during the
parameter/file transfer to the 5th
servo board.
8-81
Alarm
Alarm Message List
54
Number
Alarm Name
Sub
Remedy
An error occurred during the
parameter/file transfer to the 6th
servo board.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Code
55
8-82
56
An error occurred during the
parameter/file transfer to the 7th
servo board.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
An error occurred during the
parameter/file transfer to the 8th
servo board.
8-83
Alarm
Alarm Message List
57
Alarm Name
Number
0410
Sub
Remedy
An error occurred during startup
sequence processing with the
servo CPU of 1st servo board, and
the system did not startup
normally.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Code
MODE CHANGE
ERROR
50
8-84
51
An error occurred during startup
sequence processing with the
servo CPU of 2nd servo board,
and the system did not startup
normally.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
8-85
52
An error occurred during startup
sequence processing with the
servo CPU of 3rd servo board, and
the system did not startup
normally.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Code
53
An error occurred during startup
sequence processing with the
servo CPU of 4th servo board, and
the system did not startup
normally.
8-86
54
An error occurred during startup
sequence processing with the
servo CPU of 5th servo board, and
the system did not startup
normally.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
8-87
55
An error occurred during startup
sequence processing with the
servo CPU of 6th servo board, and
the system did not startup
normally.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Code
56
An error occurred during startup
sequence processing with the
servo CPU of 7th servo board, and
the system did not startup
normally.
8-88
57
An error occurred during startup
sequence processing with the
servo CPU of 8th servo board, and
the system did not startup
normally.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
Board failure
(XFB01B)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; XFB01B board
Code
8-89
0420
DEVICENET
ALLOC FL
TRANSMIT ERR
1
The DeviceNet allocation file1
could not be transmitted to the
specified station.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
Board failure
(XFB01B)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; XFB01B board
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
2
The DeviceNet allocation file2
could not be transmitted to the
specified station.
8-90
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
0500
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Instruction execution cycle
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Control group settings in maintenance mode
Code
SEGMENT PROC
NOT READY
8-91
0510
0520
SOFTWARE
VERSION
UNMATCH
AXIS LIMIT OVER
0
0
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MADER timer error
Refer to the instruction manual for the MEDAR function.
0601
MEDAR
DIAGNOSIS
ERROR
MADER timer error
Refer to the instruction manual for the MEDAR function.
0602
MEDAR VERSION
ERROR
MADER timer error
Refer to the instruction manual for the MEDAR function.
0603
MEDAR REVISION
ERROR
MADER timer error
Refer to the instruction manual for the MEDAR function.
0604
MEDAR MODE
CHANGE ERROR
MADER timer error
Refer to the instruction manual for the MEDAR function.
0605
MEDAR
SCHEDULE
TRANSMIT
ERROR
MADER timer error
Refer to the instruction manual for the MEDAR function.
0606
MEDAR ERROR 1
MADER timer error
Refer to the instruction manual for the MEDAR function.
0607
MEDAR ERROR 2
MADER timer error
Refer to the instruction manual for the MEDAR function.
0608
MEDAR WELDER
TYPE MISMATCH
MADER timer error
Refer to the instruction manual for the MEDAR function.
Alarm
Alarm Message List
MEDAR STATUS
ERROR
8-92
0600
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Refer to the instruction manual for the MEDAR function.
0610
MEDAR STEPPER
TRANSMIT
ERROR
MADER timer error
Refer to the instruction manual for the MEDAR function.
0710
LADDER
INITIALIZE
ERROR
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
0720
LADDER
PROGRAM
ERROR
1
An error was found in the relay No.
specification.
Alarm
Alarm Message List
MADER timer error
8
8.3
MEDAR
PARAMETER
ERROR
8-93
0609
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
2
An error was found in the register
No. specification.
8-94
3
An incorrect instruction was set.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
4
Output register is used
redundantly.
8-95
5
Output relay is used redundantly.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
6
Unconnected relay exists.
8-96
7
The STR instructions are
overused.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
8
The AND-STR instructions are
overused.
8-97
9
A syntax error was found in the
CNT instruction.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
10
The head of the block starts with
an instruction other than the STR
instruction.
8-98
11
Excessive machine codes
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
12
The last instruction is not the END
instruction.
8-99
13
An error was found in the PART
instruction.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
14
An error was found in the GOUT
instruction.
8-100
15
The No. of operand is incorrect.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
16
The constant value is incorrect.
8-101
17
The step capacity exceeds the
memory capacity.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
18
The number of operation
instructions exceed the
permissible value.
8-102
19
A syntax error was found in the
CNT instruction or TMR
instruction.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
20
A syntax error was found in the
JMP-LABEL instructions.
8-103
21
The label of JMP destination does
not exist.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
0800
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
FILE BACKUP
ERROR (YCP01
CF)
The management area (FAT) of
Compact Flash in YCP01 board is
damaged.
8-104
0801
FILE LOAD
ERROR (YCP01
CF)
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
0802
Meaning
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Code
FILE I/O ERROR
(YCP01 CF)
FILE ERROR
An error occurred during the
parameter of Manipulator Model
(mecha.rom) loading.
8-105
0810
TOYOPUC ALLOC
DEF ERROR
1
An error was found in the input/
output direction data of allocation
configuration.
Alarm
Alarm Message List
Cause
8
8.3
0803
Sub
DX100
Alarm
Number
Alarm Name
Sub
Cause
Remedy
In the output side setting of
allocation configuration data, the
specified
R-register start No. for the
TOYOPUC exceeds the R-register
limit.
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Code
3
8-106
5
8
In the output side setting of
Setting error
allocation configuration data, the
set number to use the input side Rregister of the TOYOPUC exceeds
the R-register limit.
In the output side setting of
allocation configuration data, the
set number to use the M-register of
concurrent I/O exceeds the Mregister limit.
An error was found in the type set
for output direction of allocation
configuration data.
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Alarm
Alarm Message List
4
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Code
9
10
8-107
12
An error was found in the type set
for input direction of allocation
configuration data.
An error was found in the type
specified for system data of
allocation configuration data.
An error was found in the specified
number of registers which are
used by the system data
&quot;CURR.POS. (PULSE)&quot; of
allocation configuration.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error was found in the specified
number of registers which are
used by the system data
&quot;CURR.POS. (XYZ)&quot; of allocation
configuration.
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Code
14
16
An error was found in the specified
number of registers which are
used by the system data
&quot;WELDING INFO.&quot; of allocation
configuration.
8-108
18
20
An error was found in the specified
number of registers which are
used by the system data &quot;TASK
INFO.&quot; of allocation configuration.
An error was found in the specified
number of registers which are
used by the system data
&quot;EXECUTE PROGRAM INFO.&quot; of
allocation configuration.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Remedy
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Code
22
30
An error was found in the specified
number of registers for &quot;Alarm/
Error/Message&quot; in the system data
of Allocation setting information.
In the input side setting of
allocation configuration data, the
specified R-register start No. for
the TOYOPUC exceeds the Rregister limit.
Alarm
Alarm Message List
23
An error was found in the specified
number of registers which are
used by the system data &quot;INST.
MESSAGE&quot; of allocation
configuration.
8
8.3
8-109
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Code
31
8-110
34
41
An error was found in the specified
number of registers which are
used by the system data &quot;standard
time setting data&quot; of allocation
configuration.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
In the output side setting of
Setting error
allocation configuration data, some
of the TOYOPUC’s R-registers are
specified redundantly.
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Alarm
Alarm Message List
In the input side setting of
allocation configuration data, the
set number to use the M-register of
concurrent I/O exceeds the Mregister limit.
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
8
8.3
32
In the input side setting of
Setting error
allocation configuration data, the
set number to use the input side Rregister of the TOYOPUC exceeds
the R-register limit.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Code
42
Connection failure
8-111
In the input side setting of
Setting error
allocation configuration data, some
of the TOYOPUC’s R-registers are
specified redundantly.
Connection failure
45
In the input side setting of
Setting error
allocation configuration data, some
of the M-registers of concurrent I/O
are specified redundantly.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
&middot; The PCI connector of the TOYOPUC board
Alarm
Alarm Message List
44
(1)Check the following settings.
&middot; Allocation configuration for the TOYOPUC
8
8.3
In the output side setting of
Setting error
allocation configuration data, some
of the M-registers of concurrent I/O
are specified redundantly.
DX100
Alarm
Alarm Name
Number
0900
Cause
Remedy
A Watchdog timeout was detected
in the YIF board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Code
WATCHDOG
TIMER
ERROR(YIF
BOARD)
WATCHDOG
TIMER
ERROR(YCP02#1)
A Watchdog timeout was detected
in the CP02 #1 board.
8-112
0902
0903
WATCHDOG
TIMER
ERROR(YCP02#2)
WATCHDOG
TIMER
ERROR(YCP02#3)
A Watchdog timeout was detected
in the CP02 #2 board.
A Watchdog timeout was detected
in the CP02 #3 board.
Alarm
Alarm Message List
Meaning
8
8.3
0901
Sub
DX100
Alarm
Alarm Name
Number
0904
0907
Cause
Remedy
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Code
WATCHDOG
TIMER
ERROR(YCP02#4)
WATCHDOG
TIMER
ERROR(YCP02#5)
WATCHDOG
TIMER
ERROR(YCP02#6)
WATCHDOG
TIMER
ERROR(YCP02#7)
A Watchdog timeout was detected
in the CP02 #4 board.
A Watchdog timeout was detected
in the CP02 #5 board.
A Watchdog timeout was detected
in the CP02 #6 board.
A Watchdog timeout was detected
in the CP02 #7 board.
Alarm
Alarm Message List
8-113
0906
Meaning
8
8.3
0905
Sub
DX100
Alarm
Alarm Name
Number
0908
Meaning
Remedy
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Code
WATCHDOG
TIMER
ERROR(YCP02#8)
CPU
ERROR(YCP01)
A Watchdog timeout was detected
in the CP02 #8 board.
1
An error was detected in the CPU.
8-114
0911
0912
CPU
ERROR(YCP02#1)
CPU
ERROR(YCP02#2)
An error was detected in the CPU.
An error was detected in the CPU.
Alarm
Alarm Message List
Cause
8
8.3
0910
Sub
DX100
Alarm
Alarm Name
Number
0913
Meaning
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
CPU
ERROR(YCP02#3)
CPU
ERROR(YCP02#4)
An error was detected in the CPU.
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
An error was detected in the CPU.
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
CPU
ERROR(YCP02#5)
CPU
ERROR(YCP02#6)
An error was detected in the CPU.
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
An error was detected in the CPU.
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Alarm
Alarm Message List
0916
Remedy
Code
8-115
0915
Cause
8
8.3
0914
Sub
DX100
Alarm
Alarm Name
Number
0917
0950
Cause
Remedy
An error was detected in the CPU.
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
Setting error
(1)Check the following settings.
&middot; Optional board in maintenance mode
Board failure
(YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
&middot; YCP02 board
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Code
CPU
ERROR(YCP02#7)
CPU
ERROR(YCP02#8)
BUS
ERROR(YCP01)
CPU
ERROR(EAXA#1)
An error was detected in the CPU.
1
The JL chip does not operate
normally.
An error was detected in the CPU
of servo board #1.
Alarm
Alarm Message List
8-116
0920
Meaning
8
8.3
0918
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
CPU
ERROR(EAXA#2)
An error was detected in the CPU
of servo board #2.
8-117
Alarm
Alarm Message List
0951
Alarm Name
Number
0952
Sub
Remedy
An error was detected in the CPU
of servo board #3.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
CPU
ERROR(EAXA#3)
8-118
0953
CPU
ERROR(EAXA#4)
An error was detected in the CPU
of servo board #4.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
0954
Sub
Meaning
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Code
CPU
ERROR(EAXA#5)
An error was detected in the CPU
of servo board #5.
8-119
0955
CPU
ERROR(EAXA#6)
An error was detected in the CPU
of servo board #6.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
DX100
Alarm
8
8.3
CPU
ERROR(EAXA#7)
An error was detected in the CPU
of servo board #7.
8-120
Alarm
Alarm Message List
0956
Alarm Name
Number
0957
Sub
Remedy
An error was detected in the CPU
of servo board #8.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Software operation
error occurred
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
CPU
ERROR(EAXA#8)
8-121
1000
ROM
ERROR(YCP01)
1001
ROM
ERROR(EAXA01)
10
A checksum error occurred in the
board or the EEPROM.(***: axis
No.)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
20
The SRDY signal did not turn ON
after the WRITE ENABLE
command was written. (EEPROM
WRITE ENABLE error)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
21
The SRDY signal did not turn ON
after the WRITE PROTECT
command was written. (EEPROM
WRITE PROTECT error)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
22
The SRDY signal did not turn ON
after the ERASE command was
written. (EEPROM ERASE error)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
23
The SRDY signal did not turn ON
after the CLEAR command was
written. (EEPROM CLEAR error)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
24
The SRDY signal did not turn ON
after data were written. (EEPROM
writing error)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
25
The SRDY signal did not turn ON
after data were read. (EEPROM
reading error)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
8-122
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
26
1030
MEMORY
0
ERROR(PARAMET
ER FILE)
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8-123
RCD, RCxG parameter error
1
2
ROxG parameter error
SVD, SVxG parameter error
Alarm
Alarm Message List
ROM
ERROR(YCP02)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8
8.3
1003
The written data were rejected at
EAXA board failure
verification. (EEPROM verify error)
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
4
5
SVMxG parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
S1CxG, S2C, S3C, S4C parameter Data error
error
S1D, S2D, S3D, S4D parameter
error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
3
8-124
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
7
8
CIO parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
FD parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
A1P parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
6
8-125
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
10
11
RS parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
S1E parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
SVxB parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
9
8-126
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
13
14
AMCxG parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
SVPxG parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
MFxG parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
12
8-127
Cause
DX100
Alarm
Alarm Name
Number
Sub
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
MEMORY
ERROR(MOTION1
)
SVxS parameter error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
0
&quot;GET FILE&quot; instruction, &quot;SET
FILE&quot; instruction execution target
file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
1
Home position calibration file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
2
Tool file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Alarm
Alarm Message List
Remedy
8
8.3
8-128
Cause
Code
15
1031
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
3
User coordinates file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
4
Robot calibration file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
5
Tool calibration file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
6
Weaving amplitude condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
7
Home position correction data file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
Conveyor calibration file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
9
Arm and tool interference
prevention file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-129
Number
Alarm Name
Sub
Meaning
Cause
Remedy
20
Weaving file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
21
Power Source condition data file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
22
Welding condition auxiliary file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
23
Arc start condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
24
Arc end condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
25
COMARC condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
26
COMARC data file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-130
Number
Alarm Name
Sub
Meaning
Cause
Remedy
27
Path correction condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
28
Painting characteristics file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
29
Painting condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
30
Multi-layer index file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
31
Multi-layer condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
32
Sensor monitoring condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
34
Conveyor condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-131
Number
Alarm Name
Sub
Meaning
Cause
Remedy
35
Press characteristics file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
36
Servo float condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
37
Spot welding Power Source
condition data file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
38
Air-gun condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
39
Motor-gun condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
40
Gun pressure file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
41
Gun pressure file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-132
Number
Alarm Name
Sub
Meaning
Cause
Remedy
42
Anticipation OT# output file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
43
Anticipation OG# output file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
44
Handling condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
45
Form cut file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
46
Spot (user) I/O allocation file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
47
Linear servo float condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
48
Macro definition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-133
Number
Alarm Name
Sub
Meaning
Cause
Remedy
49
Seal amount correction condition
file (spray)
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
50
Seal amount correction condition
file (undercoat)
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
51
Arc monitor file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
53
Job registration table
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
54
Painting device condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
55
Painting system file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
56
Painting condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-134
Number
Alarm Name
Sub
Meaning
Cause
Remedy
57
Paint characteristics file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
58
EVB gun file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
59
Paint filling file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
60
Welding pulse condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
61
Clearance file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
62
Linear scale condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
63
Gauging sensor condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-135
Number
Alarm Name
Sub
Meaning
Cause
Remedy
64
Conveyor condition auxiliary file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
65
Laser welding start condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
66
Laser welding end condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
67
Palletizing condition file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
68
Air-gun pressure file
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
69
Mastering registration position
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-136
Number
1050
Alarm Name
Sub
Remedy
Motion instruction setup
incomplete.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
SET-UP PROCESS 1
ERROR(SYSCON)
2
Online error
8-137
3
SPOT management file setup
incomplete.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
1051
Alarm Name
Sub
Remedy
Unable to properly activate the
servo control
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
SET-UP PROCESS 1
ERROR(MOTION)
2
The position data of when the
power supply was turned OFF
cannot be transmitted to the servo
control section
8-138
3
5
The servo control section cannot
receive the position data of when
the power supply was turned OFF
Unable to send a request to turn
ON the PG power supply for the
mounted (PICK) axis
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
6
Unable to turn ON the PG power
EAXA board failure
supply for the mounted (PICK) axis
DX100
Alarm
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8
8.3
8
Unable to send a request to
prepare a feedback pulse
Unable to prepare a feedback
pulse
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
8-139
7
Software operation
error occurred
Number
Alarm Name
Sub
Remedy
Unable to send a request to
initialize the arithmetic section
(ARITH)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
9
10
Unable to initialize ARITH
8-140
11
Unable to send a request to
prepare the current position
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Cause
Remedy
Unable to prepare the current
position
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
12
SYSTEM
ERROR(EVENT)
Sub Code
1 to 8: Signifies the internal
software error at event process.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1101
SYSTEM
ERROR(MANMACHINE
MECHA)
Sub Code
1 to 6: Internal control error in
software
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1102
SYSTEM
ERROR(MANMACHINE APPLI)
Sub Code
1 to 526: Internal control error in
software
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1103
SYSTEM
ERROR(EVENT)
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
8-141
1053
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
1104
Sub
Remedy
Sub Code
1000_0000: I/O module setting
error
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;CN300 communications connector of YIU unit
&middot;CN304 power supply connector
&middot;Cable of the YIU unit and the expanded I/O board
Setting error
(1)Turn the power OFF then back ON.
(2)If the error occurs again, set the I/O module again in maintenance mode.
(3)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
SYSTEM
ERROR(CIO)
8-142
1105
SYSTEM
ERROR(SERVO)
0
No processing corresponds to the
command code sent from
MOTION section.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
15
An error occurred in the encoder
power supply control process.
8-143
21
A task request was sent to an axis
in the alarm status.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
23
A task request was sent to the
general SERVOPACKs.
8-144
30
The linear servo float does not
support the manipulator type
specified in the RC parameter at
calculation for servo-float-related
parameters.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
37
The manipulator (B-axis) passed
the singular point while the linear
servo float was ON.
Setting error
(1)Check the following settings.
Correct the job so that the manipulator (B-axis) does not pass the singular
point while the linear servo float is ON.
47
The alarm number is illegal.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Cause
Remedy
An error occurred when gun
control command is executed.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
52
The axis endless function is set
enabled for motor guns.
Setting error
(1)Check the following settings.
Disable the corresponding axis endless function.
100
The sequence was untimely
executed in the general-purpose
10ms process although it was not
the execution timing.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
101
The sequence was untimely
executed in the segment_G
process although it was not the
execution timing.
Alarm
Alarm Message List
8-145
60
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
103
The sequence was untimely
executed in the general-purpose
2ms process although it was not
the execution timing.
8-146
105
The sequence was untimely
Software operation
executed in the dynamics
error occurred
calculation process although it was
not the execution timing.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The sequence was untimely
executed in the dynamics
compensation process although it
was not the execution timing.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
106
107
8-147
108
The sequence was untimely
executed in the servo
communications CERF sending
process although it was not the
execution timing.
The sequence was untimely
executed in the servo
communications CERF receiving
process although it was not the
execution timing.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
109
The sequence was untimely
executed in the segment_R
process although it was not the
execution timing.
8-148
110
The universal three clock process
executing sequence error process
was executed according to
unexpected timing.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The sequence was untimely
executed in the segment_OPT1
process although it was not the
execution timing.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
112
113
8-149
120
The sequence was untimely
executed in the segment_OPT2
process although it was not the
execution timing.
A general-purpose 10ms process
did not complete within the time
set on the scheduling table.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
121
The segment_G process did not
complete within the time set on the
scheduling table.
8-150
123
The general-purpose 2ms process
did not complete within the time
set on the scheduling table.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The dynamics calculation process
did not complete within the time
set on the scheduling table.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
125
126
8-151
127
The dynamics compensation
process did not complete within
the time set on the scheduling
table.
The CERF transmission process
did not complete within the time
set on the scheduling table.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
128
The dynamics calculation process
did not complete within the time
set on the scheduling table.
8-152
129
The CERF receiving process did
not complete within the time set on
the scheduling table.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The segment_R process did not
complete within the time set on the
scheduling table.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
130
131
The segment_E process did not
complete within the time set on the
scheduling table.
8-153
132
The segment_OPT1 process did
not complete within the time set on
the scheduling table.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
133
The segment_OPT3 process did
not complete within the time set on
the scheduling table.
8-154
151
The averaging time is not an even
number. (times)
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
303
The difference between the base
torque and the target torque
exceeded the threshold in the jig
robot bending correction.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
Inconsistency of FP register.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
500
The check item number of SVD
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1001
The check item number of SV
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1002
The check item number of SVM
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8-155
1000
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
1003
The check item number of SVP
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1004
The check item number of AMC
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1005
The check item number of MFG
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1006
The check item number of MFA
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1007
The check item number of SVC
parameter is unmatched.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
8-156
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
2100
The motioning software is not used
with circuit board as target.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3000
The parameter number of the
universal SERVOPACK is not
valid.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4000
Execution of motion command did
not complete within a certain time
period.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7100
The override ratio is invalid.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7200
Interpolation cycle is shorter than
the set value.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
8-157
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Remedy
7400
Buffer-related area for category 1
has not completed initialization.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3280
7
An error occurred in the first
encoder communications.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot;EAXA01-CN508
8-158
SYSTEM
ERROR(CONVEY
OR)
1200
HIGH
TEMPERATURE(I
N CNTL BOX)
COMMUNICATION ****_
ERROR(I/O
****_
MODULE)
****_
****
The temperature
Turn the power OFF then back ON after cooling the controller.
rises in the controller
The communication error slot
(Serial-bus-connected I/O module
communication station No.) is
displayed by the bit.
0: correct / 1: incorrect
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following cable.
&middot;CN159 power supply cable of the cooling fan in the YPS unit
YPS unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
&middot; YPS unit
Connection failure
Check the insertion and connection of the followings.
&middot; The MII communications cable which I/O module of the corresponding sub
code
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
1109
1204
Sub
DX100
Alarm
Alarm Name
Number
1219
Cause
Remedy
IO module failure
Replace the I/O module of the corresponding station number.
Power supply
broken
Replace the 24V power supply supplied to the I/O module of the
corresponding station number.
YIF01board broken
Save the CMOS.BIN file.
Replace the YIF board, and then load the saved CMOS.BIN file.
Circuit board broken
Replace the YIF01 board, and initialize the DX100 system configuration.
Circuit board failure
Replace the YIF01 board, and initialize the DX100 system configuration.
Setting error
Check the one of PPESP, PBESP, EXESP, and SAF signals.
Circuit board failure
Replace the YIF01 board, and initialize the DX100 system configuration.
Connection failure
Check the insertion and connection of the followings.
&middot; The wiring of the unmatched signal
&middot; YIF board
Circuit board failure
Replace the YIF01 board, and initialize the DX100 system configuration.
Code
EXTERNAL WDT
BROKEN(YIF01)
SAFETY CIRCUIT
WDT
ERROR(YIF01)
ANOTHER PLD
EXT WDT
ERROR(YIF01)
Sub Code
0000_0001: Error detected in PLD
circuit 1
0000_0010: Error detected in PLD
circuit 2
0000_0011: Error detected in PLD
circuits 1 and 2
Sub Code
0000_0001: Error detected in PLD
circuit 1
0000_0010: Error detected in PLD
circuit 2
0000_0011: Error detected in PLD
circuits 1 and 2
Sub Code
0000_0001: Error detected in PLD
circuit 1
0000_0010: Error detected in PLD
circuit 2
0000_0011: Error detected in PLD
circuits 1 and 2
Alarm
Alarm Message List
8-159
1213
Meaning
8
8.3
1209
Sub
DX100
Alarm
Number
1220
Alarm Name
Sub
Remedy
LAN
1
COMMUNICATION
PARAMETER
ERROR
Incorrect setting of the IP address
which is used in the Ethernet
function.
Setting error
(1)Check the following settings.
&middot; IP address setting of network in maintenance mode
2
Incorrect setting of the subnet
mask which is used in the Ethernet
function.
Setting error
(1)Check the following settings.
&middot; Subnet mask of network in maintenance mode
3
Incorrect setting of the default
gateway which is used in the
Ethernet function.
Setting error
(1)Check the following settings.
&middot; Default gateway of network in maintenance mode
4
Incorrect setting of the host
address which is used in the
Ethernet function.
Setting error
(1)Check the following settings.
&middot; Server (host) of network in maintenance mode
30
Incorrect setting of the parameter
which is used for the SNTP of the
Ethernet function.
Setting error
(1)Check the following settings.
&middot; SNTP setting of network in maintenance mode
31
Incorrect setting of the IP address
of the SNTP server which is used
in the Ethernet function of the
SNTP.
Setting error
(1)Check the following settings.
&middot; SNTP setting of network in maintenance mode
32
Incorrect setting of the IP address
of the SNTP server which is used
in the Ethernet function of the
SNTP.
Setting error
(1)Check the following settings.
&middot; SNTP setting of network in maintenance mode
33
Incorrect setting of the DHCP
parameter which is used in the
Ethernet function of the SNTP.
Setting error
(1)Check the following settings.
&middot;SNTP setting of network in maintenance mode
70
Incorrect setting of the host name
which is used in the Ethernet
function.
Setting error
(1)Check the following settings.
&middot; Host name of network in maintenance mode
71
Incorrect setting of the IP address
of the DNS server which is used in
the Ethernet function of the DNS.
Setting error
(1)Check the following settings.
&middot; DNS setting of network in maintenance mode
Code
Alarm
Alarm Message List
Cause
8
8.3
8-160
Meaning
DX100
Alarm
Alarm Name
Number
Cause
Remedy
73
Incorrect setting of the DHCP
parameter which is used in the
Ethernet function of the DNS.
Setting error
(1)Check the following settings.
&middot; &middot; DNS setting of network in maintenance mode
74
Incorrect setting of the DHCP
parameter which is used in the
Ethernet function of the DNS.
Setting error
(1)Check the following settings.
&middot; DNS setting of network in maintenance mode
75
Incorrect setting of the domain
which is used in the Ethernet
function.
Setting error
(1)Check the following settings.
&middot; Domain name of network in maintenance mode
1
An error occurred in the device
initialization process of the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
ETHERNET
INITIAL PROCESS
ERROR
8-161
2
An error occurred in the IP address Software operation
error occurred
setting process of the Ethernet
function.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Alarm
Alarm Message List
Meaning
8
8.3
1221
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error occurred in the subnet
mask setting process of the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
3
4
An error occurred in the default
gateway setting process of the
Ehternet function.
8-162
5
An error occurred in the host name
setting process of the Ehternet
function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error occurred in the MAC
address getting process of the
Ehternet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
6
20
An error occurred in the Web
server task creating process of the
Ehternet function.
8-163
21
An error occurred in the FTP
server task creating process of the
Ehternet function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error occurred in the FTP client
task creating process of the
Ehternet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
22
30
An error occurred in the
semaphore generation process for
access exclusion of the Ethernet
function.
8-164
50
An error occurred in the Web
server task management ID
getting process of the Ehternet
function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error occurred in the FTP
server task management ID
getting process of the Ehternet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
51
59
An error occurred in the DHCP
acquisition item setting process of
the Ethernet function.
8-165
60
An error occurred in the DHCP
initialization process of the
Ethernet function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error occurred in the DHCP
interface of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
Code
61
62
The data acquisition process from
the server did not complete within
regulated time.
8-166
63
64
The data acquired from the server
were found illegal in the DHCP of
the Ethernet function.
An error occurred in the subnet
mask acquisition process in the
DHCP of the Ethernet function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
65
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
An error occurred in the SNTP
Setting error
server address acquisition process
in the DHCP of the Ethernet
function.
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
Alarm
Alarm Message List
67
An error occurred in the Ethernet
function DNS domain getting
process in the DHCP of the
Ethernet function.
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
8
8.3
8-167
66
An error occurred in the DNS
Setting error
server address acquisition process
in the DHCP of the Ethernet
function.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
68
An error occurred in the DNS
resolver initialization process of
the Ethernet function.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Alarm
Alarm Message List
70
An error occurred in the DHCP
interface structure object mapping
process of the Ethernet function.
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
8
8.3
8-168
69
An error occurred in the IP address Setting error
acquisition process in the DHCP of
the Ethernet function.
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error occurred in the DNS
resolver setting of the Ethernet
function.
Setting error
(1)Check the following settings.
&middot;The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
71
72
The parameter setting error
occurred in the DNS resolver
setting of the Ethernet function.
8-169
73
The mode error occurred in the
DNS resolver setting of the
Ethernet function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
An error occurred in the basic
library initialization process of the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
80
81
8-170
100
An error occurred in the
initialization process other than
basic library of the Ethernet
function.
An error occurred in the IP address Software operation
acquisition process in the DHCP of error occurred
the Ethernet function.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Remedy
An error occurred in the start
process of the Ethernet function
Telnet (for onboard).
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Code
240
241
An error occurred in the start
process of the Ethernet function
Telnet (for expand).
8-171
1222
IP ADDRESS SET
FAIL(DHCP)
IP address could not be obtained
at DHCP.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Meaning
Remedy
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
Code
SERVO CPU
SYNCHRONIZING
ERROR
8-172
1301
COMMUNICATION 0
ERROR(SERVO)
Communication status error
Alarm
Alarm Message List
Cause
8
8.3
1300
Sub
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Code
1
Watchdog timer error
8-173
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
JL0101 alarm
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
2
8-174
3
Communication status error
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
4
Data consistency error
8-175
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
1302
Alarm Name
Sub
Meaning
Cause
Remedy
Code
COMMUNICATION 1
ERROR(SERVO I/
O)
The servo I/O communications
(JL098) buffer switch status is
incorrect. (Watchdog timer error)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN517
&middot; YSU01-CN202
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN517
&middot; YSU01-CN202
Alarm
Alarm Message List
8-176
4
The servo I/O communications
(JL098) received status is
incorrect. (No interrupt)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN517
&middot; YSU01-CN202
8
8.3
2
No interrupt from servo I/O
Connection failure
communications (JL098) occurred.
(Communication loop back)
DX100
Alarm
Number
Alarm Name
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot;AXA01-CN517
&middot;SU01-CN202
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
5
The servo I/O communications
(JL098) receiving status is
incorrect. (Command timeout)
8-177
0010
The communications loop back
value of servo I/O communications
(JL098) is incorrect.
(Communication loop back) (First
two digits show the station number
of the connected unit)
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN517
&middot; YSU01-CN202
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN517
&middot; YSU01-CN202
Code
0011
The received address of JL098 is
unmatched with the sent address.
(First two digits show the station
number of the connected unit)
8-178
0012
The received buffer of JL098 is
incorrect. (First two digits show the
station number of the connected
unit)
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
1303
Meaning
Cause
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
ARITHMETIC
ERROR(SERVO)
(1)Check the following settings.
Reexamine the tool file setting.
(Check the units of mass and center of gravity, positive/negative signs.)
Motor load error
(1)Check the followings.
Overload is applied to the manipulator. Correct the tools, the work pieces,
and the drive condition.
Setting error
(1)Check the following settings.
Check the parameter setting of external axis selection.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
tanaka saEAXA01-CN517
&middot; YSU01-CN202
Alarm
Alarm Message List
EX-AXIS BOARD
NOT INSTALLED
The data [X____] indicates the
Tool file setting error
generation process.
10000: Observer control
20000: High-precision path control
30000: Dynamics
40000: Disturbance observer
control
The data [_YYY_] indicates the
alarm contents.
The data [____Z] indicates the
physical axis number.
8
8.3
8-179
1304
Sub
DX100
Alarm
Alarm Name
Number
1306
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Setting error
(1)Check the following settings.
&middot; Check the current capacity of the amplifier before/after replacement by the
model described in board.
&middot; When the external axis is mounted, check if there is no difference between
the amplifier selected at configuration and the amplifier that is actually
mounted.
Reference parameter: after SVPxG232
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot;EAXA01-CN517
&middot; YSU01-CN202
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
AMPLIFIER TYPE
MISMATCH
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Remedy
8
8.3
8-180
Cause
DX100
Alarm
Alarm Name
Number
1307
Cause
Remedy
Sub Code: Signifies the axis in
which the alarm occurred
Setting error
(1)Check the following settings.
&middot;Check the motor type before and after the replacement.
&middot; When the external axis is mounted, check if there is no difference between
the motor selected at configuration and the motor that is actually mounted.
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Setting error
(1)Check the following settings.
&middot; Check the current capacity of the amplifier before/after replacement by the
model described in board.
&middot; When the external axis is mounted, check if there is no difference between
the converter selected at configuration and the converter that is actually
mounted.
Reference parameter: after SVCxB040
Module
failure(converter)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding sub
code
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Code
ENCODER TYPE
MISMATCH
CONVERTER
TYPE MISMATCH
Sub Code: Signifies the converter
in which the alarm occurred
Alarm
Alarm Message List
Meaning
8
8.3
8-181
1308
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
1310
CHARGE
ERROR(CONVER
TER)
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Primary power
failure
Check if the primary power supply voltage does not drop with a tester, etc..
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
1311
A/D DETECTION
ERROR(CONVER
TER)
1312
ID
ERROR(CONVER
TER)
1313
COMMAND
ERROR(SERVO)
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1314
VERIFY
ERROR(PARAMET
ER)(SERVO)
Software operation
error occurred
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Sub Code: Signifies the converter
in which the alarm occurred
Alarm
Alarm Message List
HARDWARE
ERROR(CONVER
TER)
8
8.3
8-182
1309
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
1316
COMMUNICATION
WDT
ERROR(SERVO)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
1317
COMMAND
TIMEOUT(SERVO)
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1318
CANNOT
EXECUTE
COMMAND(SERV
O)
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Module
failure(converter)
8
8.3
SERVOPACK
ERROR(SERVO)
8-183
1315
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
1320
SERIAL
ENCODER
SENSOR ERROR
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
1321
BRAKE BOARD
ERROR
Connection failure
Check the connection of wiring around the brake circuit board.
1322
BRAKE BOARD
STICKING
YBK board failure
Check the cutout relay for the brake board main circuit.
1325
COMMUNICATION
ERROR(ENCODE
R)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Module
failure(encoder)
(1)Check the following settings.
Replace the defective motor (encoder).
&middot; Check the position after the alarm.
Sub Code: Signifies the axis in
which the alarm occurred
8-184
1326
DEFECTIVE
ENCODER
ABSOLUTE DATA
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
SERIAL
ENCODER
MODULE ERROR
8
8.3
1319
DX100
Alarm
Alarm Name
Number
Meaning
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
External
environment
(1)Check the following settings.
&middot; Check the grounding condition of Manipulator.
&middot; Check whether it is installed into the strong magnetic field.
&middot; Check the position after the alarm.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Encoder failure
Replace the defective motor (encoder).
Module
failure(brake)
(1)Check the following settings.
Check whether to find error in the brake slip and the brake control relay.
Code
ENCODER OVER
SPEED
Sub Code: Signifies the axis in
which the alarm occurred
8-185
Alarm
Alarm Message List
Cause
8
8.3
1327
Sub
DX100
Alarm
Alarm Name
Number
1328
Sub
Remedy
Sub Code: Signifies the axis in
which the alarm occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Code
DEFECTIVE
ENCODER
8-186
1329
DEFECTIVE
SERIAL
ENCODER
COMMAND
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1331
CONVERTER
CHARGE
ERR(CONVERTER
)
POSITION ERROR
Sub Code: Signifies the axis in
which the alarm occurred
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Primary power
failure
Check if the primary power supply voltage does not drop.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
&middot; Check the position after the alarm.
Alarm
Alarm Message List
Remedy
8
8.3
MICRO PROGRAM
TRANSMIT
ERROR
8-187
Cause
Code
1330
1332
Sub
DX100
Alarm
Alarm Name
Number
Meaning
Remedy
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Noise interference
Check the following settings.
&middot; Check the grounding condition of Manipulator.
&middot; Install a ferrite core to the motor power line.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Noise interference
Check the following settings.
&middot; Check the grounding condition of Manipulator.
&middot; Install a ferrite core to the motor power line.
Code
POSITION
ERROR(SERIAL
ENCODER)
Alarm
Alarm Message List
Cause
8
8.3
8-188
1333
Sub
DX100
Alarm
Alarm Name
Number
1335
Sub
Remedy
Sub Code: Signifies the axis in
which the alarm occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Battery failure
[Robot axis]
Replace the battery inside the manipulator.
Code
ENCODER NOT
RESET
8-189
[External axis]
Check the voltage of external axis battery.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
DX100
Alarm
1339
OVER SPEED
LIMIT
Setting error
Check the JOB.
1341
SERVO OVERRUN
ERROR
Motion range error
Check if the overrun limit switch is activated by the manipulator.
8
8.3
Connection failure
Check the overrun line.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
Alarm
Alarm Message List
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1343
COMMUNICATION 001
ERROR(CONVER
TER)
Communication status error (The
first digit shows the converter No.)
8-190
Number
Alarm Name
Sub
Remedy
Command timeout (The first digit
shows the converter No.)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
Code
002
8-191
003
Sent buffer FULL (The first digit
shows the converter No.)
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Replace the converter.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
CRC-16 error (The first digit shows
the converter No.)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Converter failure
8
8.3
Remedy
Code
004
8-192
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Error code received (The first digit
shows the converter No)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Software operation
error occurred
8
8.3
Remedy
Code
005
8-193
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Code
006
Received command error (The first Connection failure
digit shows the converter No.)
DX100
Alarm
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
EAXA board failure
8
8.3
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
8-194
Module
failure(converter)
Alarm Name
Number
1345
Sub
Meaning
Cause
Remedy
Code
SAFE CIRCUIT
SIGNAL NOT
SAME(SV)
Check if the unmatched two double-checked signals are in agreement.
8
8.3
Alarm
Alarm Message List
8-195
Sub Code: XYY (Signifies the
Connection failure
power-ON unit No. and unmatched
signal No.)
X: Power-ON unit
0: Power-ON unit1 (TU#1)
1: Power-ON unit2 (TU#2)
2: Power-ON unit3 (TU#3)
3: Power-ON unit4 (TU#4)
4: Power-ON unit5 (TU#5)
5: Power-ON unit6 (TU#6)
YY: Unmatched signal
01: KMMA signal unmatched error
02: SVMAIN signal unmatched
error
03: SVMAIN1/2 signal unmatched
error
04: IORDY signal unmatched error
05: ONEN signal unmatched error
06: FUCUT signal unmatched
error
07: SHOCK1 signal unmatched
error
08: EXOT signal unmatched error
09: OT signal unmatched error
10: TUSONER signal unmatched
error
11: SVCMPER signal unmatched
error
12: TCER signal unmatched error
13: SON_OUT signal unmatched
error
14: BRRVER signal unmatched
error
60: Error due to unmatched output
signal for servo board failure
61: Error due to unmatched signal
for the main contactor state
(closed contact)
62: Error due to unmatched signal
for the main contactor state (open
contact)
63: Error due to unmatched input
signal for the main contractor
control relay
64: Error due to unmatched input
signal for the OT recovery
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Instant power failure
Check if the primary power supply voltage is dropping.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Code
1349
POWER LOST
DETECTION(EAXA
01/02)
1350
POWER ON UNIT
TYPE MISMATCH
1352
SERIAL
ENCODER
CORRECTION
ERROR
Sub Code: Signifies the axis in
which the alarm occurred
8-196
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
1355
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot;Cable between encoders
&middot;EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Code
SERIAL ENC
MULTITURN LIMIT
ERR
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Remedy
8
8.3
8-197
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
Setting error
Check the job setting.
1357
PRESS ERROR
Setting error
Check the job setting.
1360
PA NOT
INSTALLED
Connection failure
Check the inserting and connection of prealigner.
1400
ENCODER
ERROR(CONVEY
OR)
1401
CANNOT CHANGE
CONVEYOR
MODE
1402
WORK IN/NOT
DATA CNT. LMT.
OVER
1403
WORK IN/NOT
SHIFT DATA POS
LMT.
1404
WORK ID. DATA
CNT. LMT. OVER
1405
WORK ID. SHIFT
DATA POS LMT.
1406
START SHIFT
DATA CNT. LMT.
OVER
1407
START SHIFT
DATA POS LMT.
Alarm
Alarm Message List
SPECIFIED AXIS
ERROR
8
8.3
8-198
1356
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
SYSTEM
ERROR(BENDING
)
1421
ENCODER
ERROR(LNR
SCALE)
1422
CANNOT CHANGE
ENCODER INPUT
1430
PRESS ENCODER
ERROR
1431
PRESS DATA
RECEIVING
ERROR
1432
PRESS ENCODER
DATA ERROR
1500
SAFETY CIRCUIT
FAULT(SERVO I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1501
SVMX RELAY
STICKING(SERVO
I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1502
CONTACTOR
STICKING(SERVO
I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1503
SAFETY CIRCUIT
IN FAULT(SV I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
8
8.3
Alarm
Alarm Message List
8-199
1420
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1506
BROKEN
CONTACTOR
FUSE(SERVO I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1507
BROKEN S_ON
FUSE(SERVO I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1508
SAFETY CIRCUIT
WDT ERROR(SV I/
O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1509
EXTERNAL WDT
OVER(SERVO I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1510
EXTERNAL WDT
BROKEN(SERVO
I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1511
COMMUNICATION
ERR(PLDs)(SERV
O I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1512
POWER SUPPLY
FAN
ERROR(SERVO)
Connection failure
Check the power supply cable of the cooling fan in the CPS power unit.
CPS module failure
Check the cooling fan in the CPS power unit is working.
Replace the CPS power unit.
Alarm
Alarm Message List
TUSON RELAY
STICKING(SERVO
I/O)
8
8.3
8-200
1504
DX100
Alarm
Alarm Name
Number
1513
Sub
Meaning
Cause
Remedy
Install failure
Check that the air inlet or outlet is not blocked.
Code
POWER SUPPLY
OVERHEAT(SERV
O)
The temperature
Turn the power OFF then back ON after cooling the controller.
rises in the controller
Connection failure
Check the power supply cable of the cooling fan in the CPS power unit.
CPS module failure
Replace the CPS power unit.
Turn the power OFF then back ON after cooling the amplifier.
1515
SON_OUT RELAY
STICKING(SERVO
I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1516
BRRCER RELAY
STICKING(SERVO
I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1530
ABSOLUTE DATA
ERROR(SERVO2)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
GATE ARRAY 1
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK
Alarm
Alarm Message List
The temperature of
amplifier rose.
8
8.3
OVERHEAT(AMPLI
FIER)
8-201
1514
1531
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
1533
ABSOLUTE
ENCODER
ERROR(SERVO2)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK
1534
GROUND
FAULT(SERVO2)
Ground fault
Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
power line, or short circuit has not occurred between these phases.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK
8
8.3
GATE ARRAY 2
ERROR(SERVO2)
8-202
1532
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
1535
WATCHDOG
DETECTOR
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1536
CURRENT FB
ERROR(U
PHASE)(SV2)
Connection failure
Check the connection of motor power line.
Connection failure
Check the connection of motor power line.
8-203
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1538
INCR ENCODER
INIT PULSE
ERR(SV2)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot;Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Alarm
Alarm Message List
CURRENT FB
ERROR(V
PHASE)(SV2)
8
8.3
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1537
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
DX100
Alarm
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Setting error
Replace the SERVOPACK.
1540
VIBRATION
DETECT(SERVO2)
Setting error
Check the settings for manipulator motion condition (influence by external
force, load condition).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Module failure(serial
conversion unit)
Replace the serial conversion unit.
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
1541
FC SERIAL
ENCODER SUM
ERROR(SV2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1542
FC SERIAL
ENCODER DATA
ERR(SV2)
Module failure(serial
conversion unit)
Replace the serial conversion unit.
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Alarm
Alarm Message List
SERVO ON
COMMAND
INVALID(SERVO2)
8
8.3
8-204
1539
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
DX100
Alarm
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1544
FC SERIAL
ENCODE SCALE
ERR(SV2)
Module failure(serial
conversion unit)
Replace the serial conversion unit.
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Connection failure
Check the insertion and connection of the followings.
&middot; Serial conversion unit
&middot; Cable between SERVOPACKs.
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Module failure(serial
conversion unit)
Replace the serial conversion unit.
1545
FC SERIAL
CONVERT COMM
ERR(SV2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1546
COMMUNICATION
SET
ERR(ML2)(SV2)
1547
CURRENT
FEEDBACK
ERROR
The transmission cycle setting of
MECHATROLINK communication
is incorrect.
Setting error
Check the transmission cycle setting of MECHATROLINK communication.
Ground fault
Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
power line, or short circuit has not occurred between these phases.
Alarm
Alarm Message List
MODULE
ERROR(SERVO2)
8
8.3
8-205
1543
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1551
PRIMARY
CIRCUIT DETECT
ERR(SV2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1552
PARAMETER
ERROR(SERVO2)
Setting error
Check the parameter settings.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1553
COMBINATION
ERROR(SERVO2)
Setting error
Compare the rated current of the SERVOPACK and the motor referring to
each model, and check whether it is possible to apply by specifications.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1554
OVERCURRENT(S
ERVO2)
Ground fault
Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
power line, or short circuit has not occurred between these phases.
The temperature
Turn the power OFF then back ON after cooling the controller.
rises in the controller
Alarm
Alarm Message List
MEMORY
ERROR(PARAMET
ER)(SERVO2)
8
8.3
8-206
1550
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Setting error
Check the settings for manipulator motion condition (influence by external
force, load condition).
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
ENCODER BACKUP
ERROR(SERVO2)
8-207
Voltage failure
Check the voltage of the encoder backup battery.
Connection failure
Check the insertion and connection of the followings.
&middot; Encoder backup battery
&middot; Between encoders
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Module
failure(SERVOPACK ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
)
1556
DEFECTIVE
ENCODER INDATA(SV2)
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
1555
8
8.3
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
DX100
Alarm
Alarm Name
Number
1557
Sub
Meaning
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Code
DEFECTIVE
ENCODER ABSO
DATA(SV2)
8-208
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1558
ENCODER OVER
SPEED(SERVO2)
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1559
GATE ARRAY
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1560
SYSTEM
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
1561
Sub
Meaning
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
BROKEN PG
LINE(A/B
PHASE)(SV2)
8-209
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1562
BROKEN PG
LINE(C
PHASE)(SV2)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
DX100
Alarm
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
MULTITURN LIMIT
SET ERROR(SV2)
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
8-210
1564
COMMUNICATION
ERR(ENCODER)(S
V2)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
8
8.3
1563
Alarm Name
Number
1565
Sub
Meaning
Cause
Remedy
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
PARAMETER
ERROR(ENCODE
R)(SERVO2)
DX100
Alarm
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
ECHOBACK
ERROR(ENCODE
R)(SERVO2)
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1567
MULTITURN LIMIT
NOT
SAME(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1568
OPTION NOT
SPECIFIED(SERV
O2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
8-211
Connection failure
8
8.3
1566
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1570
OPTION WDC
ERROR(SERVO2)
1571
COMMUNICATION
WDT
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1572
COMMUNICATION
ERROR(SERVO2)
Connection failure
Check the connection of MECHATROLINK communication cable.
Noise interference
Check the noise source and take countermeasures to reduce the noise.
8-212
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1573
SERVOPACK
BROKEN(SERVO2
)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1574
INITIAL ACCESS
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1575
SERVOPACK WDC
EROOR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1576
COMMAND NOT
EXECUTE(SERVO
2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
OPTION
TIMEOUT(SERVO
2)
8
8.3
1569
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
MAIN CIRCUIT
ANSWER
ERROR(SV2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1578
SERVO MOTOR
DISCONNECTION(
SV2)
Connection failure
Check the connection of motor power line.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
8-213
1579
SERVO MOTOR
DISCONNECTION
2(SV2)
Connection failure
Check the connection of motor power line.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1580
OPTION I/F
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1581
NS600
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
8
8.3
1577
DX100
Alarm
Alarm Name
Number
1582
Sub
Meaning
Cause
Remedy
Connection failure
Check the connection of motor power line.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
CURRENT
DETECTION
ERROR(SERVO2)
PHASE
DETECTION
ERROR(SERVO2)
8-214
Connection failure
Check the connection of Cable between encoders.
Noise interference
Check the noise source and take countermeasures to reduce the noise.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1584
POLE DETECTION
ERROR(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1585
MOTOR LOAD
POSITION
ERROR(SV2)
Connection failure
1586
EXCEEDED
POSITION
DATA(SERVO2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
Check the connection of mechanical combination.
Alarm
Alarm Message List
1583
8
8.3
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
1588
DIVIDING RATIO
SETTING
ERROR(SV2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1589
ENCODER
MODEL
UNMATCH(SERVO
2)
Module
failure(encoder)
Check the parameter setting, and then if it is normal, replace the encoder.
1590
MC POWER
SUPPLY WIRING
ERR(SV2)
Connection failure
Check the connection of power supply of AC/DC.
Regenerative
resistor failure
Replace the regenerative resistor.
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
1591
LINEAR MOTOR
MAX SPEED
SET(SV2)
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
)
1592
MONITOR PLD
ERROR 1(SERVO
I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
1593
MONITOR PLD
ERROR 2(SERVO
I/O)
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
Module
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(SERVOPACK ON.)
)
(2)If the alarm occurs again, replace the SERVOPACK.
8
8.3
SCALE PITCH
SETTING
ERROR(SV2)
8-215
1587
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Circuit board
failure(YPU unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance mode,
replace the following board.
&middot; EAXA board
YCP01 board failure
(1)Turn the power OFF then back ON.
If the error occurs again, save the CMOS.BIN in maintenance mode, and
then replace the YCP01 board. In this case, use the original CF card of the
YCP01 board.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance mode,
replace the YIF board. and then load the CMOS.BIN previously saved in
maintenance mode.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Code
1594
MONITOR PLD
ERROR 3(SERVO
I/O)
1650
FILE TRANSFER
1
DATA ERROR (SV)
An error occurred when the last
data was not received during the
first data communication at
execution of motion command.
8-216
2
An error occurred when the first
data was not received during on
the way data communication at
execution of motion command.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
1651
Sub
Remedy
3
An error occurred when the first
data was not received during the
last data communication at
execution of motion command.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1
The data size for the file transfer
does not agree with the received
buffer size.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
2
Buffer size over
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
FILE TRANSFER
DATA SIZE ERR
(SV)
8-217
1652
DB ON ERROR
(SERVO)
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
1653
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
Code
BASE BLOCK
SIGNAL
ERROR(SERVO)
8-218
1654
PG POWER ON
MULTIPLE REQ
(SV)
Setting error
Check if the PICK instruction was executed again for the axis where
executed the PICK instruction in the gun change system.
1655
CONVERTER
COMMAND
ERROR (SV)
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
1656
AXIS ENDLESS
INFO NOT
GENERATED(SV)
Setting error
Check the JOB.
(1)Turn the power OFF then back ON.
(2)If the error occurs again, contact your Yaskawa representative.
1657
AXIS ENDLESS
SPECIFIC.
ERR(SV)
Setting error
Disable either the axis endless function or the home position detection
function of corresponding axis.
1
The home position detecting
function was used for the axis for
which the axis endless function
was enabled.
The home position detecting
function cannot be used for the
axis which the axis endless
function was enabled.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
2
The servo float function was used
for the axis for which the axis
endless function was enabled.
The servo float function cannot be
used for the axis which the axis
endless function was enabled.
Setting error
Disable either the axis endless function or the servo float function of
corresponding axis.
3
The encoders manufactured by
Tamagawa Seiki Co., Ltd. was
used for the axis for which the axis
endless function was enabled.
The encoders manufactured by
Tamagawa Seiki Co., Ltd. cannot
be used for the axis which the axis
endless function was enabled.
Setting error
Disable the corresponding axis endless function.
4
The general servo function was
used for the axis for which the axis
endless function was enabled.
The general servo function cannot
be used for the axis which the axis
endless function was enabled.
Setting error
Disable the corresponding axis endless function.
1
The servo float function was used
for the axis for which the
deceleration stop function was
enabled.
The servo float function cannot be
used for the axis which the
deceleration stop function was
enabled.
Setting error
Check the JOB.
Code
Alarm
Alarm Message List
REDUCTION
STOP SPECIFIC.
ERR(SV)
8
8.3
8-219
1658
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
The specified axis speed control
function was executed for the axis
which the deceleration stop
function was enabled.
Specified axis speed control
function cannot be used for the
axis which the deceleration stop
function was enabled.
Setting error
Check the JOB.
Code
2
Setting error
Check if the PICK instruction was executed again for the axis where
executed the PICK instruction in the gun change system.
1660
MOTOR GUN
CHANGE SV ON
ERR(SV)
Setting error
Check if the PICK instruction was executed again for the axis where
executed the PICK instruction in the gun change system.
1661
MOTOR GUN
COND. FILE NO.
ERR(SV)
Setting error
Check the JOB.
File setting error
Check the gun condition file.
1662
MOTOR GUN
PRESS FILE NO.
ERR(SV)
Setting error
Check the JOB.
File setting error
Check the gun condition file.
1663
WRONG MOTOR
GUN PRESS AXIS
(SV)
Setting error
Check the JOB.
File setting error
Check the gun condition file.
1664
MICRO PRG
EXECUTE TIME
OVER(SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
MOTOR GUN
CHANGE PG PWR
ON ERR(SV)
8
8.3
8-220
1659
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1666
FILE RECEIVE
INCOMPLETE
(SERVO)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1667
RESOLUTION
CONVERSE
CONST ERR(SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1668
CANNOT
GENERATE
GENERAL CMD
(SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1669
GENERAL SERVO
CMD CODE ERR
(SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
EAXA board failure
8
8.3
MICRO PROGRAM
SYNC. ERROR
(SV)
8-221
1665
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1671
GENERAL SV
ALARM CODE
ERROR (SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1672
GRP CHANGE PG
POWER ON ERR
(SV)
Sub Code: Signifies the axis in
which the alarm occurred
Setting error
Check the JOB.
1673
GRP CHANGE
SERVO ON
ERROR (SV)
Sub Code: Signifies the axis in
which the alarm occurred
Setting error
Check the JOB.
1674
CTRL LAW
SWITCHING
ORDER ERR (SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1675
BASE BLOCK
READ SIGNAL
ERR (SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm
Alarm Message List
GENERAL SERVO
SETTING ERROR
(SV)
8
8.3
8-222
1670
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1677
U.PROG. BB READ
SIG
INCONSIST(SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1678
MOTOR CMD
POSITION ERROR
(SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1679
EXTERNAL
BRAKE FUSE
BROWN(SV)
YBK board failure
Replace the YBK01 fuse.
1680
GENERAL I/O
FUSE BROWN(SV)
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
1681
BRAKE POWER
ERROR(SV)
YBK board failure
Check the power source of YBK01, and then if no fault is found, replace the
brake unit.
1682
EXTERNAL
BRAKE POWER
ERROR(SV)
YBK board failure
Check the external axis brake of YBK01 in the power source, and then if no
fault is found, replace the brake unit.
Alarm
Alarm Message List
EAXA board failure
8
8.3
BASE BLOCK
WRITE SIGNAL
ERR (SV)
8-223
1676
DX100
Alarm
Alarm Name
Number
1684
1685
Cause
Remedy
The instant power failure occurred
and then the torque was saturated.
Voltage failure
Check if the primary power supply voltage is dropping.
Power failure
Check if the instant power failure has occurred.
Voltage failure
Check if the primary power supply voltage is dropping.
Power failure
Check if the instant power failure has occurred.
Setting error
Check the settings for manipulator motion condition (influence by external
force, load condition).
Interference error
Remove interference of the manipulator.
Connection failure
Check the connection of motor power line.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
Code
INSTANT POWER
FAILURE(TRQ)(SV
)
INSTANT POWER
FAILURE(TIME)(S
V)
The instant power failure occurred
for longer than the certain time
period.
POS.DEVITATION
SATURATING
ERR(SV)
8-224
1800
M-SAFETY
SYSTEM
ERROR(CPU1)
13
Information of the connected the
EAXA board is different between
the CPU1 and the CPU2 of the
YSU unit.
Alarm
Alarm Message List
Meaning
8
8.3
1686
Sub
DX100
Alarm
Alarm Name
Number
1801
Sub
Remedy
14
Information of the connected the
EAXA board is different between
the CPU1 and the CPU2 of the
YSU unit in coordinated control
system.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
0
The communication between the
EAXA board and the YSU unit are
disconnected.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
Code
SV M-SAFETY
BROKEN
LINE(CPU1)
8-225
1802
M-SAFETY
INITIALIZE
ERROR(CPU1)
0
Failed to initialize the CPU1 when
the control power turned ON.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
1803
M-SAFETY CPU
ERROR(CPU1)
0
Watch dog time out occurred in the
CPU1 of the YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
2
Watch dog time out occurred in the
CPU1 in mutual monitoring of the
CPU1 and the CPU2.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
When the controller power turned
ON, CPU1 detected an error in the
watchdog detection circuit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
1805
SV M-SAFETY NO
COMMUNICATE(C
PU1)
1
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;0&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Alarm
Alarm Message List
0
8
8.3
M-SAFETY SELF
CHECK
ERROR(CPU1)
8-226
1804
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;1&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
2
8-227
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;2&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
3
8-228
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;3&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
4
8-229
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;4&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
5
8-230
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;5&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
6
8-231
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;6&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
7
8-232
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;7&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
8
8-233
11
The communication error occurred
between the EAXA board and the
YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
12
The communication error occurred
between the EAXA board and the
YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
13
The communication error occurred
between the EAXA board and the
YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
The communication control IC of
YSU unit detected the error.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
SV M-SAFETY
CRC
ERROR(CPU1)
0
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot;The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
8-234
Cause
Code
14
1806
Meaning
DX100
Alarm
Alarm Name
Number
1807
Sub
Remedy
There is the EAXA board for
display of the 7 segment
LED(DS1) of EAXA board is not
&quot;d&quot; (on-line process).
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
M-SAFETY SLAVE
TIME OUT(CPU1)
1
8-235
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Remedy
There is the EAXA board for
display of the 7 segment
LED(DS1) of EAXA board is not
&quot;d&quot; (on-line process).
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Setting error
Correct the set value in maintenance mode.
Blown fuse
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse(F3/F4) in YSU unit board.
Code
2
8-236
1808
M-SAFETY SLAVE
UNDEFINED(CPU
1)
0
1809
M-SAFETY
POWER VOLT
ERROR(CPU2)
0000
_
1100
CPU1 detected the 3.3V over
voltage in the CPU2.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace
the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
0000
_
0110
CPU1 detected 24V power supply
voltage error in the CPU2.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following cables.
&middot; Cable of the YSU unit(CN200 connector)
&middot; Cable of the YPS unit(CN154 connector)
Loose fuse
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse
is located on the front of the YSU unit.
Blown fuse
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again after confirmation of the fuse removal, replace
the fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.
Ground fault or a
short circuit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again after replacement the fuse, check the following
content.
&middot; Check whether neither the short circuit nor the ground fault have occurred
in the I/O cables from the external device when other alarms that show 24V
power supply error occurred at the same time.
Alarm
Alarm Message List
YSU unit failure
8
8.3
CPU1 detected the 3.3V low
voltage in the CPU2.
8-237
0000
_
1010
DX100
Alarm
Alarm Name
Number
1810
Cause
Remedy
1
The unconnection with other YSU
units was detected.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot;Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
2
The unconnection with other YSU
units was detected.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
13
Information of the connected the
EAXA board is different between
the CPU1 and the CPU2 of the
YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
14
Information of the connected the
EAXA board is different between
the CPU1 and the CPU2 of the
YSU unit in coordinated control
system.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
Code
M-SAFETY UNIT
LINK
ERROR(CPU1)
M-SAFETY
SYSTEM
ERROR(CPU2)
Alarm
Alarm Message List
8-238
Meaning
8
8.3
1811
Sub
DX100
Alarm
Alarm Name
Number
1812
Sub
Remedy
The communication between the
EAXA board and the YSU unit are
disconnected.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
Failed to initialize the CPU2 when
the control power turned ON.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
0
Watch dog time out occurred in the
CPU2 of the YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
2
An error occurred in the CPU2 in
mutual monitoring of the CPU1
and the CPU2.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
0
When the controller power turned
ON, CPU2 detected an error in the
watchdog detection circuit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
Code
SV M-SAFETY
BROKEN
LINE(CPU2)
0
8-239
1813
M-SAFETY
INITIALIZE
ERROR(CPU2)
1814
M-SAFETY CPU
ERROR(CPU2)
1815
M-SAFETY SELF
CHECK
ERROR(CPU2)
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
1816
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;0&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
SV M-SAFETY NO
COMMUNICATE(C
PU2)
1
8-240
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;1&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
2
8-241
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;2&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
3
8-242
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;3&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
4
8-243
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;4&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
5
8-244
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;5&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
6
8-245
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;6&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
7
8-246
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The communication error (loop
back error) occurred in the EAXA
board of rotary switch was set to
&quot;7&quot;.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
8
8-247
11
The communication error occurred
between the EAXA board and the
YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
12
The communication error occurred
between the EAXA board and the
YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Cause
Remedy
13
The communication error occurred
between the EAXA board and the
YSU unit.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
14
The communication control IC of
YSU unit detected the error.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot;The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
SV M-SAFETY
CRC
ERROR(CPU2)
0
8-248
Alarm
Alarm Message List
Meaning
8
8.3
1817
Sub
DX100
Alarm
Alarm Name
Number
1818
Sub
Remedy
There is the EAXA board for
display of the 7 segment
LED(DS1) of EAXA board is not
&quot;d&quot; (on-line process).
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot;The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Code
M-SAFETY SLAVE
TIME OUT(CPU2)
1
8-249
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Remedy
There is the EAXA board for
display of the 7 segment
LED(DS1) of EAXA board is not
&quot;d&quot; (on-line process).
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
Setting error
Correct the set value in maintenance mode.
Blown fuse
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse(F3/F4) in YSU unit board.
Code
2
8-250
1819
M-SAFETY SLAVE
UNDEFINED(CPU
2)
0
1820
M-SAFETY
POWER VOLT
ERROR(CPU1)
0000
_
1101
CPU2 detected the 3.3V over
voltage in the CPU1.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace
the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
0000
_
0111
CPU2 detected 24V power supply
voltage error in the CPU1.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following cables.
&middot; Cable of the YSU unit(CN200 connector)
&middot; Cable of the YPS unit(CN154 connector)
Loose fuse
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse
is located on the front of the YSU unit.
Blown fuse
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again after confirmation of the fuse removal, replace
the fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.
Ground fault or a
short circuit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again after replacement the fuse, check the following
content.
&middot; Check whether neither the short circuit nor the ground fault have happened
because of the I/O cables from the external device when other alarms that
show 24V power supply error occurred at the same time.
Alarm
Alarm Message List
YSU unit failure
8
8.3
CPU2 detected the 3.3V low
voltage in the CPU1.
8-251
0000
_
1011
DX100
Alarm
Alarm Name
Number
1821
Sub
Remedy
0000
_
1110
CPU2 detected the 5V low voltage
in the CPU1.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace
the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
1
The unconnection with other YSU
units was detected.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot;Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
2
The unconnection with other YSU
units was detected.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot;Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
Sub Code: Tool number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the tool file in maintenance mode, and
then load the tool file saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
M-SAFETY UNIT
LINK
ERROR(CPU2)
8-252
4000
MEMORY
ERROR(TOOL
FILE)
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
4001
Cause
Remedy
Sub Code: User coordinate
number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the user coordinates file in
maintenance mode, and then load the user coordinates file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the servo monitor signal file in
maintenance mode, and then load the servo monitor signal file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(USER
COORD FILE)
MEMORY
ERROR(SV MON
SIGNAL FILE)
Alarm
Alarm Message List
Meaning
8
8.3
8-253
4002
Sub
DX100
Alarm
Alarm Name
Number
4003
Cause
Remedy
Sub Code: Page number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the weaving condition file in
maintenance mode, and then load the weaving condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the home positioning file in
maintenance mode, and then load the home positioning file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(WEAVING
FILE)
MEMORY
ERROR(HOME
POS FILE)
Alarm
Alarm Message List
Meaning
8
8.3
8-254
4004
Sub
DX100
Alarm
Alarm Name
Number
4005
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the second home positioning file in
maintenance mode, and then load the second home positioning file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc welding Power Source condition
file in maintenance mode, and then load the arc welding Power Source
condition file saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(SECOND
HOME POS)
MEMORY
ERROR(POWER
SOURCE COND)
Sub Code: Page number
Alarm
Alarm Message List
Cause
8
8.3
8-255
4006
Sub
DX100
Alarm
Alarm Name
Number
4007
Cause
Remedy
Sub Code: Page number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc start condition file in
maintenance mode, and then load the arc start condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc end condition file in
maintenance mode, and then load the arc end condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERR(ARC START
COND FILE)
MEMORY
ERROR(ARC END
COND FILE)
Sub Code: Page number
Alarm
Alarm Message List
Meaning
8
8.3
8-256
4008
Sub
DX100
Alarm
Alarm Name
Number
4009
Cause
Remedy
Sub Code: Page number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc auxiliary condition file in
maintenance mode, and then load the arc auxiliary condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the COM-ARC condition file in
maintenance mode, and then load the COM-ARC condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(ARC AUX
COND FILE)
MEMORY
ERROR(COMARC3 COND FILE)
Sub Code: Page number
Alarm
Alarm Message List
Meaning
8
8.3
8-257
4010
Sub
DX100
Alarm
Alarm Name
Number
4012
Cause
Remedy
Sub Code: Condition file number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the link servo float condition file in
maintenance mode, and then load the link servo float condition file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the linear servo float condition file in
maintenance mode, and then load the linear servo float condition file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(LINK
SERVOFLOAT)
MEMORY
ERROR(LINEAR
SERVOFLOAT)
Sub Code: Condition file number
Alarm
Alarm Message List
Meaning
8
8.3
8-258
4013
Sub
DX100
Alarm
Alarm Name
Number
4014
Cause
Remedy
Sub Code: Page number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the file for calibration between
manipulators in maintenance mode, and then load the file for calibration
between manipulators saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the Power Source user definition file in
maintenance mode, and then load the Power Source user definition file
saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(ROBOT
CALIB FILE)
MEMORY
ERROR(POWER
SRC USER-DEF)
Alarm
Alarm Message List
Meaning
8
8.3
8-259
4017
Sub
DX100
Alarm
Alarm Name
Number
4018
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the ladder program file in maintenance
mode, and then load the ladder program file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the cutting condition file in maintenance
mode, and then load the cutting condition file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERR(LADDER
PRG FILE)
MEMORY
ERROR(CUTTING
COND FILE)
Sub Code: Page number
Alarm
Alarm Message List
Cause
8
8.3
8-260
4019
Sub
DX100
Alarm
Alarm Name
Number
4020
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the work home position file in
maintenance mode, and then load the work home position file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the conveyor condition file in
maintenance mode, and then load the conveyor condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(OPERATI
ON ORIGIN)
MEMORY
ERROR(CONVEY
OR COND FILE)
Alarm
Alarm Message List
Cause
8
8.3
8-261
4021
Sub
DX100
Alarm
Alarm Name
Number
4022
Cause
Remedy
Sub Code: Page number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the paint special file in maintenance
mode, and then load the paint special file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the paint condition file in maintenance
mode, and then load the paint condition file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(PAINT
SPECIAL FILE)
MEMORY
ERROR(PAINT
COND FILE)
Sub Code: Page number
Alarm
Alarm Message List
Meaning
8
8.3
8-262
4023
Sub
DX100
Alarm
Alarm Name
Number
4024
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the wrist weaving amplitude file in
maintenance mode, and then load the wrist weaving amplitude file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the interrupt job file in maintenance
mode, and then load the interrupt job file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
1
ERR(WRIST WEAV
AMP FILE)
MEMORY
ERROR(INTERRU
PT JOB FILE)
Alarm
Alarm Message List
Cause
8
8.3
8-263
4025
Sub
DX100
Alarm
Alarm Name
Number
4028
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the sensor monitoring condition file in
maintenance mode, and then load the sensor monitoring condition file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the press condition file in maintenance
mode, and then load the press condition file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERR(SENSOR
MON COND FILE)
MEMORY
ERR(PRESS
COND DATA FILE)
Sub Code: File number
Alarm
Alarm Message List
Cause
8
8.3
8-264
4030
Sub
DX100
Alarm
Alarm Name
Number
4031
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gun condition file in maintenance
mode, and then load the gun condition file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the spot welding gun condition file in
maintenance mode, and then load the spot welding gun condition file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(SPOT
GUN COND FILE)
MEMORY
ERROR(SPOT
WELDER COND)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-265
4032
Sub
DX100
Alarm
Alarm Name
Number
4033
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gun pressure file in maintenance
mode, and then load the gun pressure file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the anticipation outputs file in
maintenance mode, and then load the anticipation outputs file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(GUN
PRESSURE FILE)
MEMORY
ERR(ANTICIPATIO
N OT FILE)
Alarm
Alarm Message List
Meaning
8
8.3
8-266
4034
Sub
DX100
Alarm
Alarm Name
Number
4035
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the anticipation outputs file in
maintenance mode, and then load the anticipation outputs file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the wear amount file in maintenance
mode, and then load the wear amount file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERR(ANTICIPATIO
N OG FILE)
MEMORY
ERROR(WEARING
FILE)
Sub Code: File number
Alarm
Alarm Message List
Cause
8
8.3
8-267
4036
Sub
DX100
Alarm
Alarm Name
Number
4037
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the FULL/SHORT OPEN position
setting file in maintenance mode, and then load the FULL/SHORT OPEN
position setting file saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the dry-spotting pressure file in
maintenance mode, and then load the dry-spotting pressure file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(STROKE
POSITION)
MEMORY
ERROR(PRESSUR
E FILE)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-268
4038
Sub
DX100
Alarm
Alarm Name
Number
4039
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the form cut file in maintenance mode,
and then load the form cut file saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the shock level file in maintenance
mode, and then load the shock level file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(FORM
CUT FILE)
MEMORY
ERROR(SHOCK
LEVEL FILE)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-269
4040
Sub
DX100
Alarm
Alarm Name
Number
4041
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the spot I/O allocation file in
maintenance mode, and then load the spot I/O allocation file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the vision condition file in maintenance
mode, and then load the vision condition file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(SPOT IO
ALLOCTE FL)
MEMORY
ERROR(VISION
FILE)
Sub Code: Page number
Alarm
Alarm Message List
Meaning
8
8.3
8-270
4042
Sub
DX100
Alarm
Alarm Name
Number
4043
Cause
Remedy
Sub Code: Page number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the vision calibration file in
maintenance mode, and then load the vision calibration file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the welding pulse condition file in
maintenance mode, and then load the welding pulse condition file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(VISION
CALIBRATION)
MEMORY
ERROR(WELD
PULSE COND)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-271
4044
Sub
DX100
Alarm
Alarm Name
Number
4045
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the welding pulse selection file in
maintenance mode, and then load the welding pulse selection file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the conveyor calibration file in
maintenance mode, and then load the conveyor calibration file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(WELD
PULSE SELECT)
MEMORY
ERR(CONVEYOR
CALIB FILE)
Sub Code: File number
Alarm
Alarm Message List
Cause
8
8.3
8-272
4046
Sub
DX100
Alarm
Alarm Name
Number
4048
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the sealer gun characteristics file in
maintenance mode, and then load the sealer gun characteristics file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting amount correction file in
maintenance mode, and then load the painting amount correction file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(SERVO SGUN FILE)
MEMORY
ERROR(PASTE
QUAN.COMP FL)
Alarm
Alarm Message List
Cause
8
8.3
8-273
4049
Sub
DX100
Alarm
Alarm Name
Number
4050
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the axis motion I/O allocation file in
maintenance mode, and then load the axis motion I/O allocation file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gun characteristics auxiliary file in
maintenance mode, and then load the gun characteristics auxiliary file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERR(AXIS I/O
ALLOC FILE)
MEMORY
ERR(GUN COND.
AUX. FILE)
Sub Code: File number
Alarm
Alarm Message List
Cause
8
8.3
8-274
4051
Sub
DX100
Alarm
Alarm Name
Number
4052
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the tool interference file in maintenance
mode, and then load the tool interference file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting system setting file in
maintenance mode, and then load the painting system setting file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(TOOL
INTERFERENCE)
MEMORY
ERROR(PAINT
SYS CONFIG.)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-275
4053
Sub
DX100
Alarm
Alarm Name
Number
4054
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting device characteristics file
in maintenance mode, and then load the painting device characteristics file
saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting CCV file in maintenance
mode, and then load the painting CCV file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(PAINTING
SPECIAL)
MEMORY
ERROR(CCVPAINT TABLE)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-276
4055
Sub
DX100
Alarm
Alarm Name
Number
4056
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting filling file in maintenance
mode, and then load the painting filling file saved in the external memory
device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the EVB gun condition file in
maintenance mode, and then load the EVB gun condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(PLUG
VOLUME FILE)
MEMORY
ERROR(EVB GUN
COND)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-277
4057
Sub
DX100
Alarm
Alarm Name
Number
4058
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the EVB turbine condition file in
maintenance mode, and then load the EVB turbine condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the EVB paint condition file in
maintenance mode, and then load the EVB paint condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(EVB
TURBIN COND)
MEMORY
ERROR(EVB
PAINT COND)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-278
4059
Sub
DX100
Alarm
Alarm Name
Number
4060
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the clearance file in maintenance
mode, and then load the clearance file saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gauging sensor condition file in
maintenance mode, and then load the gauging sensor condition file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(CLEARAN
CE FILE)
MEMORY
ERROR(GAUGE
SENSOR FILE)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-279
4061
Sub
DX100
Alarm
Alarm Name
Number
4062
Cause
Remedy
Sub Code: File number
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the linear scale condition file in
maintenance mode, and then load the linear scale condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the conveyor condition auxiliary file in
maintenance mode, and then load the conveyor condition auxiliary file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(LNR
SCALE FILE)
MEMORY
ERR(CONVEYOR
COND SUPP.)
Sub Code: File number
Alarm
Alarm Message List
Meaning
8
8.3
8-280
4063
Sub
DX100
Alarm
Alarm Name
Number
4064
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the weaving synchronizing welding
condition file in maintenance mode, and then load the weaving synchronizing
welding condition file saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the I/F panel file in maintenance mode,
and then load the I/F panel file saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERR(WEAV SYNC
WELD FILE)
MEMORY
ERROR(I/F PANEL
FILE)
Alarm
Alarm Message List
Cause
8
8.3
8-281
4065
Sub
DX100
Alarm
Alarm Name
Number
4069
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the palletize condition file in
maintenance mode, and then load the palletize condition file saved in the
external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking welding start file in
maintenance mode, and then load the laser tracking welding start file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERR(PALLETIZE
COND FILE)
MEMORY
ERROR(LASER
TRACKING START
FILE)
Alarm
Alarm Message List
Cause
8
8.3
8-282
4070
Sub
DX100
Alarm
Alarm Name
Number
4071
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking welding end file in
maintenance mode, and then load the laser tracking welding end file saved
in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking track start file in
maintenance mode, and then load the laser tracking track start file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(LASER
TRACKING END
FILE)
MEMORY
ERROR(LASER
TRACKING
TRACK START
FILE)
Alarm
Alarm Message List
Cause
8
8.3
8-283
4072
Sub
DX100
Alarm
Alarm Name
Number
4073
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking welding set file in
maintenance mode, and then load the laser tracking welding set file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking track set file in
maintenance mode, and then load the laser tracking track set file saved in
the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(LASER
TRACKING SET
FILE)
MEMORY
ERROR(LASER
TRACKING
TRACK SET FILE)
Alarm
Alarm Message List
Cause
8
8.3
8-284
4074
Sub
DX100
Alarm
Alarm Name
Number
4075
Meaning
Remedy
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the condition file of corresponding to
laser tracking gap in maintenance mode, and then load the condition file of
corresponding to laser tracking gap saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the memory play file for laser tracking
DC in maintenance mode, and then load the memory play file for laser
tracking DC saved in the external memory device.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
Code
MEMORY
ERROR(CONDITI
ON FILE OF
CORRESPONDIN
G TO LASER
TRACKING GAP)
MEMORY
ERROR(MEMORY
PLAY FILE FOR
LASER TRACKING
DC)
Alarm
Alarm Message List
Cause
8
8.3
8-285
4076
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
DC 24V POWER
SUPPLY
FAILURE(YPS)
Replace the YPS unit.
4100
OVERRUN IN
ROBOT AXIS
1
Power-ON unit
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;YPU unit
&middot;EAXA board CN512
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Overrun limit switch
released
Check that the overrun limit switch is not activating.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
8-286
OVERRUN IN
EXTERNAL AXIS
Power-ON unit
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;YPU unit
&middot;EAXA board CN512
Alarm
Alarm Message List
YPS power supply
failure
8
8.3
Remedy
Code
4099
4101
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
System data
changed
(1)Reset the alarm.
(2)Turn the power OFF then back ON before turning ON the servo power
supply.
Code
8-287
4102
SYSTEM DATA
HAS BEEN
CHANGED
4103
PARALLEL START
INSTRUCTION
ERROR
1
Sub task being executed:
Although a job is being executed
by instructed sub task, an attempt
was made to execute another job
by the sub task.
Setting error
(1)Check the following settings.
&middot;The subtask is completed by the PWAIT instruction.
2
Group axis being used:
The job operated by another sub
task uses the same group axis.
Setting error
(1)Check the following settings.
&middot;The job to be started
&middot;The execution timing for start command
3
Setting error
Multiple start of same job:
The job that was tried to be started
was executed by another sub task.
(1)Check the following settings.
&middot;The same job is not used in the another task
4
Unregistered master job:
Although the master job was not
registered, an attempt was made
to execute PSTART SUB (job
name omitted).
(1)Check the following settings.
&middot;The master job of the subtask is registered
Setting error
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Cause
Remedy
5
Synchronization instruction error:
When restarted by PSTART,
synchronization instruction status
of the sub task under interruption
was different from the status to
restart.
Setting error
(1)Check the following settings.
&middot;The job to be started
&middot;The execution timing for start command
6
Stopped by an alarm:
An attempt was made to start the
sub task which is stopped by an
alarm.
Setting error
(1)Check the following settings.
&middot;Alarm occurrence status
7
Synchronization task specification
of SYNC instruction omit error
Setting error
(1)Check the following settings.
&middot;Synchronization task specification of SYNC instruction
8
The task is specified by
synchronization task of SYNC
instruction.
Setting error
(1)Check the following settings.
&middot;Synchronization task specification of SYNC instruction
9
I/O jog being executed
Setting error
(1)Check the following settings.
&middot;I/O jog executing status
Complete the I/O jog executing status, and then restart.
10
Separate group axis being used
Setting error
(1)Check the following settings.
&middot;Usage status of separation use axis
Complete the use of separation use axis, and then restart.
11
The servo power supply is OFF.
Setting error
(1)Check the following settings.
&middot;Servo power
Turn ON servo power.
12
Twin synchronous task ID error
Setting error
(1)Check the following settings.
&middot;Twin synchronous task specification of SYNC instruction
16
PSTART instruction is the old
specification.
Setting error
(1)Check the following settings.
&middot;The specifications of PSTART instruction
Register the PSTART instruction as new specification.
Code
8
8.3
Alarm
Alarm Message List
8-288
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
PWAIT instruction is the old
specification.
Setting error
(1)Check the following settings.
&middot;The specifications of PWAIT instruction
Register the PWAIT instruction as new specification.
Code
17
Setting error
* Refer to the instruction manual for Data Transmission Function for details.
4105
WRONG
EXECUTION OF
SAVE INST
Sub Code1 to 245: Signifies the
data transmission error.
Setting error
* Refer to the instruction manual for Data Transmission Function for details.
4106
WRONG
EXECUTION OF
DELETE INST
Sub Code1 to 245: Signifies the
data transmission error.
Setting error
* Refer to the instruction manual for Data Transmission Function for details.
4107
OUT OF
RANGE(ABSO
DATA)
Setting error
(1)Check the following settings.
&middot;Move the manipulator or station to the zero position by the axis operation
and check the home position alignment marks (the arrow).
4109
DC 24V POWER
SUPPLY
FAILURE(I/O)
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
Check the insertion and connection of the followings.
&middot;Fuse (blown) of YIU unit
&middot;The communications cable for the I/O module
Voltage error
(1)Reset the alarm.
(2)If the alarm occurs again, Check the 24V external power supply. If
abnormal, replace the 24V external power supply.
Overrun limit switch
released
Check that the overrun limit switch is not activating. If overrun limit switch is
activating, return to a normal position.
0000_0001: Fuse blown (YIU unit)
0000_0011: External 24V power
supply error.
Alarm
Alarm Message List
Sub Code1 to 245: Signifies the
data transmission error.
8
8.3
WRONG
EXECUTION OF
LOAD INST
8-289
4104
DX100
Alarm
Alarm Name
Number
4110
Sub
Meaning
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;YPU unit
&middot;EAXA board CN512
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Code
SHOCK SENSOR
ACTION
8-290
4112
4113
DATA SENDING
ERROR
DATA RECEIVING
ERROR
1
Retry over of NAK
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
2
Retry over for timeout in timer A
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
3
Retry over for mutual response
error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
1
Reception timeout (timer A)
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Remedy
2
Reception timeout (timer B)
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
3
Heading length is too short.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4
Heading length is too long.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
5
The header No. error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
6
The text length exceeded 256
characters.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
TRANSMISSION
HARDWARE
ERROR
1
Overrun error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
2
Parity error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
3
Framing error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-291
4114
Sub
DX100
Alarm
Alarm Name
Number
Cause
Remedy
4
Transmission timeout (timer A)
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
5
Transmission timeout (timer B)
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
1
Received EOT while waiting ACK.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
2
Received EOT while waiting ENQ.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
3
Received EOT before last block
reception.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4
Received codes other than EOT
after last block reception.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
Sub Code
1: Sending data contents error
100: Trans error or protocol error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
Connection failure
Check if there is a ground fault or short circuit in the fan power line.
Setting error
(1)Check the following settings.
&middot;(After cancellation of the short-circuit and ground fault) Turn ON the circuit
protector.
Code
TRANSMISSION
SYSTEM BLOCK
8-292
4116
TRANSMISSION
SYSTEM ERROR
4118
FAN CIRCUIT
PROTECTOR
TRIPPED
Alarm
Alarm Message List
Meaning
8
8.3
4115
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
COOLING FAN1
ERROR
Sub Code
X&middot;&middot;&middot;&middot;&middot;&middot;Servo board
1: Servo board1 (SV#1)
2: Servo board2 (SV#2)
3: Servo board3 (SV#3)
4: Servo board4 (SV#4)
Y&middot;&middot;&middot;Power-ON unit
1: Power-ON unit1 (TU#1)
2: Power-ON unit2 (TU#2)
3: Power-ON unit3 (TU#3)
4: Power-ON unit4 (TU#4)
5: Power-ON unit5 (TU#5)
6: Power-ON unit6 (TU#6)
Cooling fan failure
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
4122
COOLING FAN2
ERROR
Sub Code
X&middot;&middot;&middot;Servo board
1: Servo board1 (SV#1)
2: Servo board2 (SV#2)
3: Servo board3 (SV#3)
4: Servo board4 (SV#4)
Y&middot;&middot;&middot;Power-ON unit
1: Power-ON unit1 (TU#1)
2: Power-ON unit2 (TU#2)
3: Power-ON unit3 (TU#3)
4: Power-ON unit4 (TU#4)
5: Power-ON unit5 (TU#5)
6: Power-ON unit6 (TU#6)
Cooling fan failure
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
8
8.3
Alarm
Alarm Message List
8-293
4121
DX100
Alarm
Alarm Name
Number
Sub
Cause
Remedy
Sub Code
X□□□Servo board
1: Servo board1 (SV#1)
2: Servo board2 (SV#2)
3: Servo board3 (SV#3)
4: Servo board4 (SV#4)
Y□□□Power-ON unit
1: Power-ON unit1 (TU#1)
2: Power-ON unit2 (TU#2)
3: Power-ON unit3 (TU#3)
4: Power-ON unit4 (TU#4)
5: Power-ON unit5 (TU#5)
6: Power-ON unit6 (TU#6)
Cooling fan failure
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
1
The specified file number is
incorrect.
Setting error
(1)Check the following settings.
&middot;File No.
Specify the correct file number.
2
The specified file set value is
incorrect.
Setting error
(1)Check the following settings.
&middot;File set value
Specify the set value.
3
Calibration could not be executed.
Setting error
(1)Check the following settings.
&middot;The robot coordinate data or the pixel coordinate data used for the
calibration
&middot;The user variable number in the calibration file
Set the robot coordinate data and the pixel coordinate data used for the
calibration to the user variable.
Correctly set the user variable number in the calibration file.
4
The communication port for the
vision system could not be
initialized.
Setting error
(1)Check the following settings.
&middot;The Parameter for communication port
5
Time-out occurred during data
transmission.
Setting error
(1)Check the following settings.
&middot;The communication setting of vision system
Code
COOLING FAN3
ERROR
4124
WRONG
EXECUTION OF
VISION INST
Alarm
Alarm Message List
4123
8
8.3
8-294
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
&middot;Cable between vision system and DX100 system
7
Time-out occurred during data
reception.
Setting error
(1)Check the following settings.
&middot;The communication setting of vision system
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
&middot;Cable between vision system and DX100 system
The data received from the vision
system is incorrect.
Setting error
(1)Check the following settings.
&middot;The communication setting of vision system
&middot;The detection setting of vision system
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
&middot;Cable between vision system and DX100 system
8
The pixel coordinates value was
not able to be converted into the
robot coordinates.
Setting error
(1)Check the following settings.
&middot;The communication setting of vision system
&middot;Calibration file for use
9
Failed to read or write the position
type variable (P variable).
Setting error
(1)Check the following settings.
Usage status of the specified position type variable
Don't use the specified positional type variable at the same time in other
jobs.
10
Use memory is lacking and the
area could not be obtained.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
The setting value of measurement
item (FT) is incorrect.
Correct the setting value of a measurement item.
Alarm
Alarm Message List
Connection failure
8
8.3
Remedy
Code
6
8-295
Cause
DX100
Alarm
Alarm Name
Number
4125
Sub
Remedy
12
The data for the vision execution
command is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
File access error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
2
File data error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or file data
is correctly set.
3
Calibration execution error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4
YCP01 port initialize error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or YCP01
port is correctly set.
5
Time-out occurred during data
transmission.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
6
Time-out occurred during data
reception.
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
7
Receive data error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
8
Coordinate conversion error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
Code
TRANS
ERROR(WELD
PULSE COND)
Alarm
Alarm Message List
Cause
8
8.3
8-296
Meaning
DX100
Alarm
Alarm Name
Number
Meaning
Cause
Remedy
Code
Position type variable access error Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
10
Failed to store the area.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
Measurement item setting error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
12
Tag setting error
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
48
Wait status table FULL
Communication
error
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
1
System error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
PBOX cannot be edited.
Setting error
(1)Check the following settings.
&middot;I/O status of the edit prohibit signal
The edit prohibit signal cannot input.
3
The source job cannot be edited.
Setting error
(1)Check the following settings.
&middot;The prohibit status of source job
If the source job is protected from editing, it cannot be edited.
Alarm
Alarm Message List
CANNOT
EXECUTE AUTO
PMT
9
8
8.3
8-297
4126
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
4
The converted job cannot be
edited.
Setting error
(1)Check the following settings.
&middot;The prohibit status of converted job
If the converted job is protected from editing, it cannot be edited.
5
The memory area for job area is
insufficient.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
6
The source job is not exist.
Setting error
(1)Check the following settings.
&middot;Presence of the specified source job
The job which does not exist cannot be set to the source job.
7
The memory area for position data
of the job is insufficient.
Software operation
error occurred
(1)Reset the alarm.
(2)when the error occurs again, if there is an unnecessary teaching position,
delete it.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-298
Meaning
DX100
Alarm
Alarm Name
Number
4128
Sub
Remedy
8
The job under execution is
specified as the conversion job.
Setting error
(1)Check the following settings.
&middot;Execution status of the source job
&middot;Execution status of the converted job
The job under execution is specified for the source / converted job. Execute
conversion operation after ending the job execution.
1
Monitor ON was executed in
Monitor ON.
Setting error
(1)Check the following settings.
&middot;Arc monitor ON status
Arc monitor ON cannot be executed during arc monitor ON.
10
Analog CH specification or register
specification is not exist.
Setting error
(1)Check the following settings.
&middot;Analog CH specification
&middot;Register specification
Analog CH specification or register specification is required.
11
The number of samplings exceeds
the set value.
Setting error
(1)Check the following settings.
&middot;The number of samplings
The number of sampling is too much. Confirm the monitor ON/OFF status.
Code
ARC MONITOR
ERROR
8-299
4129
TWIN DRIVE OUT
OF
RANGE(START)
Sub Code: Corresponding master- Setting error
axes and slave-axes are displayed
by the bit.
(1)Check the following settings.
&middot;Pulse error of the master-axes and the slave-axes
Switch to independent movement mode so that the pulse error of the masteraxes and the slave-axes is settled within allowable range.
4130
NETWORK
1
APPLICATION
PROCESS ERROR
An error occurred when the
notification of the APP task reinitialization was processed in the
Ethernet function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Software operation
error occurred
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
3
4
An error occurred when the reinitialization response was
received in the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
The incomplete task of reinitialization was unsuccessfully
error occurred
completed in the Ethernet function.
An error occurred when the
semaphore for re-initialization was
received in the Ethernet function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
2
8-300
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
6
7
An error occurred when the reinitialization mail was sent in the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the exclusive
process of the storage area control
table of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Time-out occurred in the reinitialization response receiving
process of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
5
8-301
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
9
30
An error occurred in the reinitialization response receiving
process of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Receiving data size error occurred
in the re-initialization response
receiving process of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the Web
server task mail receiving process
of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
8
8-302
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
32
40
An error occurred in the FTP
server task mail receiving process
of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the FTP client
task mail receiving process of the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Illegal e-mail data were received in
the Web server task of the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
31
8-303
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
42
50
Illegal e-mail data were received in
the FTP server task of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Illegal e-mail data were received in
the FTP client task of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the data size
written to PCI of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
41
8-304
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
52
53
An error occurred when the
request to write PCI data was
received in the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
The request of the undefined
transmission was received in the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the
transmission request of the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
51
8-305
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
55
60
The transmission request without
data was received in the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
The transmission request of illegal
data length was received in the
Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Illegal mail data ware received in
the DNS task of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
54
8-306
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
100
101
Illegal mail data was transmitted in
the DNS task of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in storing
process of memory which is used
in the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the buffer for
request to write PCI getting
process of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
61
8-307
Cause
DX100
Alarm
Alarm Name
Number
Sub
Cause
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
200
1
An error occurred in the
semaphore of socket control table
of the Ethernet function.
An error occurred in the creation of
receiving socket during the UDP
process of the Ethernet function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
UDP PROCESS
ERROR
The socket of the Ethernet function Software operation
was full and was not able to create error occurred
a socket.
8
8.3
8-308
201
4131
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
3
4
An error occurred in the creation of
transmission socket during the
UDP process of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Illegal data were received in the
UDP process of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Transmission error occurred in the
UDP process of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
2
8-309
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
100
The SELECT operation was not
successfully completed in the UDP
process of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
The re-initialization notification of
illegal data length was received in
the UDP process of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding sub
code
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
5
8-310
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The re-initialization notification of
illegal data was received in the
UDP process of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
101
102
The PCI write process was not
successfully completed in the UDP
process of the Ethernet function.
8-311
103
The transmission request of illegal
data length was received in the
UDP process of the Ethernet
function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
The transmission request of illegal
data was received in the UDP
process of the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
TCP PROCESS
ERROR
1
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
The socket table was not
successfully created in the TCP
process of the Ethernet function.
8-312
2
An error occurred in the process of
the TCP server initialization of the
Ethernet function.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
104
4132
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Remedy
An error occurred in connection
detecting process of TCP server of
the Ethernet function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;Use the PCwin, etc. to run the TOYOPUC.
Code
3
4
An error occurred in the
connection detection checking
process of TCP server of the
Ethernet function.
8-313
4135
TOYOPUC RUN
STOP
0
4136
TOYOPUC MAJOR 0
ERROR
The PCI bus state of the
TOYOPUC turns to &quot;ER&quot;.
Setting error
(1)Check the following settings.
&middot; OFF/ON status of the remote
&middot;OFF/ON status of the power supply
Turn OFF and back ON the remote or power supply.
4137
WRONG
EXECUTION OF
SETUALM INST
Alarm code specification error
Setting error
(1)Check the following settings.
&middot;Alarm code
Specify the alarm in the range 8000 to 8999.
1
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Cause
Remedy
2
Task specification error
Setting error
(1)Check the following settings.
&middot;Task specification
Specify the task in the range 0 to 4 (7 at expansion).
3
Motion mode specification error
Setting error
(1)Check the following settings.
&middot;Motion mode specification
Set the motion mode to 0 or 1.
Connection failure
(1)Check the following settings.
&middot;Short-circuit the external servo ON (EXSVON) of MXT terminal block.
Setting error
(1)Check the following settings.
&middot;The concurrent I/O signal #80031 (servo ON condition1) ON
&middot;The concurrent I/O signal #80033 (servo ON condition2) ON
Setting error
(1)Check the following settings.
&middot;The setting of the PRINT output conversion spec (character string
specification)
If there is no problem in the setting, delete the corresponding PRINT
instruction and register again.
Code
WRONG
EXECUTION OF
SVON INST
4139
WRONG
EXECUTION OF
PRINT INST
4140
WRONG
EXECUTION OF
DIALOG INST
1
DIALOG instruction control error
Setting error
(1)Check the following settings.
&middot;The tag setting of DIALOG instruction
If no fault is found, delete corresponding DIALOG instruction, and then
register again.
2
Messages and buttons are not
registered.
Setting error
(1)Check the following settings.
&middot;The information of DIALOG instruction message and button
3
Buttons are not registered.
Setting error
(1)Check the following settings.
&middot;The information of DIALOG instruction button
Alarm
Alarm Message List
8-314
Meaning
8
8.3
4138
Sub
DX100
Alarm
Alarm Name
Number
4141
Sub
Remedy
The error on setting of time
difference value occurred in the
SNTP process of the Ethernet
function.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
SNTP ERROR
1
2
The error on setting of time-out
value occurred in the SNTP
process of the Ethernet function.
8-315
3
The error on setting of reference
interval value occurred in the
SNTP process of the Ethernet
function.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
The IP address error occurred in
the SNTP process of the Ethernet
function.
Setting error
(1)Check the following settings.
&middot;The IP address of the SNTP server
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;The SNTP server operation
&middot;The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;The SNTP server operation
&middot;The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
Use the server compliant with the SNTP version 3.
Code
4
5
Time-out occurred in the SNTP
process
of the Ethernet function.
8-316
6
7
The server time is not
synchronized in the SNTP process
of the Ethernet function.
The SNTP process of the Ethernet
function is not compliant with the
version that the server sent.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;SNTP setting
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;SNTP setting
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;The IP address of the SNTP server
&middot;The DHCP server operation**If the DHCP is used
&middot;The network status*If the DHCP is used
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
8
10
The SNTP process of the Ethernet
function was not successfully
completed.
The name resolution error
occurred in the SNTP process of
the Ethernet function.
Alarm
Alarm Message List
9
Illegal parameters were found in
the SNTP process of the Ethernet
function.
8
8.3
8-317
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
The error on getting of server
address occurred in the SNTP
process of the Ethernet function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation
&middot;The network status
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
(1)Check the following settings.
&middot;SNTP setting
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Sub code 01 to 50: Signifies the
internal software error
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
An error occurred during the
access to a job in parameter
specifications.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
11
DX100
Alarm
8
8.3
12
8-318
4200
SYSTEM
ERROR(FILE
DATA)
4201
SYSTEM
ERROR(JOB)
-1
Alarm
Alarm Message List
The server setting is incorrect in
the SNTP process of the Ethernet
function (for future use).
Number
Alarm Name
Sub
Meaning
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
-2
Access time exceeded the limit
during the access to a job.
8-319
-3
The access to a job could not be
performed with the specified job
name.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
Code
-4
Unavailable characters are used
for a job name.
8-320
-5
A job was newly created with the
same name of the job already
specified in the memory.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
(1)Check the following settings.
&middot;Delete unused jobs.
-7
A job that did not exist in the
memory was specified.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
-8
An attempt was made to change
the contents for the job prohibited
from being edited.
Setting error
(1)Check the following settings.
&middot;Release the prohibition.
-9
An error occurred during the
access to a job in handle value.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Setting error
8
8.3
The allowable job registration area
(memory) was exceeded.
8-321
-6
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-10
An error occurred in job data
control system.
8-322
-11
An error occurred in sequence
number of the accessed job.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-12
An error occurred in step number
of the accessed job.
8-323
-13
A job specified at job search did
not exist in the memory.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-14
8-324
-16
There was an instruction that did
not exist in a job because of
inconsistency of the system
software.
Unused handles were lacking
when an attempt was made to
open a job.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
8-325
-18
The number of instructions added
to a job exceeded 9999.
Setting error
(1)Check the following settings.
&middot;Delete unnecessary instructions and add new instructions again.
-19
The number of steps added to a
job exceeded 999.
Setting error
(1)Check the following settings.
Delete unnecessary steps and add new steps again.
-22
Job information was not able to be
expanded.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Job information was not able to be
acquired.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
-24
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in cluster
control.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
-23
8-326
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Failed to read the cluster
information.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
-26
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Heap area could not be obtained.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
-25
8-327
Meaning
DX100
Alarm
Number
Alarm Name
Sub
The configuration data is
damaged.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
-91
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
The FAT area is damaged.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
-90
8-328
Meaning
DX100
Alarm
Alarm Name
Number
Sub
A job data in the memory was
destroyed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
SYSTEM
ERROR(JOB)
1
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
An error occurred in parameter
specifications for the access to a
job .
Alarm
Alarm Message List
Remedy
8
8.3
8-329
Cause
Code
-92
4202
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
2
Access time exceeded the limit
during the access to a job.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
3
The access to a job could not be
performed with the specified job
name.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-330
Number
Alarm Name
Sub
Meaning
Cause
Remedy
4
Unavailable characters are used
for a job name
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
5
A job was newly created with the
same name of the job already
specified in the memory.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
6
The allowable job registration area
(memory) was exceeded.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-331
Number
Alarm Name
Sub
Meaning
Cause
Remedy
7
A job that did not exist in the
memory was specified.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
An attempt was made to change
the contents for the job prohibited
from being edited.
Setting error
(1)Check the following settings.
&middot;Setting of EDIT LOCK in JOB header screen
If the job is protected from editing, release the prohibition.
Software operation
error occurred
(1)Reset the alarm.
(2)If you edit this job, release the prohibition.
(3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(5)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Setting error
(1)Check the following settings.
&middot;Setting of EDIT LOCK in JOB header screen
If the job is protected from editing, release the prohibition.
Code
DX100
Alarm
8
8.3
An attempt was made to change
the contents for the job prohibited
from being edited.
Alarm
Alarm Message List
8-332
9
Number
Alarm Name
Sub
An error occurred in parameter
specifications for the access to a
job .
Software operation
error occurred
(1)Reset the alarm.
(2)If you edit this job, release the prohibition.
(3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(5)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
An error occurred in job data
control system.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
10
8-333
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
11
An error occurred in sequence
number of the accessed job.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
12
An error occurred in step number
of the accessed job.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-334
Number
Alarm Name
Sub
Meaning
Cause
Remedy
13
A job specified at job search did
not exist in the memory.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
14
There was an instruction that did
not exist in a job because of
inconsistency of the system
software.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
16
Unused handles were lacking
when an attempt was made to
open a job.
Setting error
(1)Check the following settings.
&middot;The number of call job stacks
Set the job configuration that decreases the number of call job stacks.
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-335
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Setting error
(1)Check the following settings.
&middot;The number of steps in job
Delete unnecessary instructions in job and add new instructions.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Setting error
(1)Check the following settings.
&middot;The number of steps in job
Delete unnecessary steps in job and add new steps.
Code
DX100
Alarm
8
8.3
The number of instructions added
to a job exceeded 9999.
8-336
19
The number of steps added to a
job exceeded 9999.
Alarm
Alarm Message List
18
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
A job was newly created with the
same name of the undefined job
already specified in the memory.
8-337
Alarm
Alarm Message List
20
Number
Alarm Name
Sub
Meaning
Cause
Remedy
22
Failed to expand job information
during the access to a job.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
23
The accessed job was not opened. Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-338
Number
Alarm Name
Sub
Meaning
Cause
Remedy
24
An error occurred in the cluster
control process of the accessed
job.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
25
An error occurred when reading
the cluster information of the
accessed job.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-339
Number
Alarm Name
Sub
Meaning
Cause
Remedy
26
Failed to acquire the necessary
memory area during the access to
a job.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
90
The configuration information for
job data control is damaged.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-340
Number
Alarm Name
Sub
Meaning
Cause
Remedy
91
The FAT information for job data is
damaged.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
92
A job data was destroyed.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-341
Number
Alarm Name
Sub
Meaning
Cause
Remedy
A job data in the memory was
destroyed.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
The memory area for position data
is lacking at the initialization of the
position data control process.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
99
DX100
Alarm
8
8.3
-1
SYSTEM
ERROR(POSITION
DATA)
8-342
-2
The number of axes for all the
control groups is zero at the
initialization of the position data
control process.
Alarm
Alarm Message List
4203
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
-3
8-343
-4
The number of axes for position
data is zero.
The number of stored position data Software operation
exceeded the maximum stored
error occurred
data at the initialization of the
position data control process.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-5
8-344
-6
The memory size of the position
data exceeded the maximum
memory size at the initialization of
the position data control process.
Unused position data file is
destroyed.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-7
Unused position data file does not
exist.
8-345
-8
Position data file is destroyed.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-9
Position data control information is
destroyed.
8-346
-10
An error occurred in specified
position data number.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-11
Position data is not registered.
8-347
-12
An attempt was made to access
the undefined position data.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-13
An attempt was made to access
the position data for the undefined
control group.
8-348
-14
Position data control is not
initialized.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-15
The number of axes for the control
groups exceeded the limit.
8-349
-16
An error occurred in exclusive
control during the position data
control process.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
-17
An error occurred in exceptional
control during the position data
control process.
8-350
-20
Inconsistency of data.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Sub
Meaning
Remedy
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
1
SYSTEM
ERROR(POSITION
DATA)
The number of axes for all the
control groups is zero at the
initialization of the position data
control process
Alarm
Alarm Message List
8-351
Cause
8
8.3
4204
Alarm Name
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
2
The number of axes for all the
control groups is zero at the
initialization of the position data
control process
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
3
The number of axes for position
data is zero.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-352
Number
Alarm Name
Sub
Meaning
Cause
Remedy
4
The number of stored position data
exceeded the maximum stored
data at the initialization of the
position data control process.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
5
The memory size of the position
data exceeded the maximum
memory size at the initialization of
the position data control process.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-353
Number
Alarm Name
Sub
Meaning
Cause
Remedy
6
Unused position data file is
destroyed.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
7
Unused position data file does not
exist.
Setting error
(1)Check the following settings.
&middot;The number of steps in job (position data)
Delete unnecessary position data in job and add new position data.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-354
Number
Alarm Name
Sub
Meaning
Cause
Remedy
8
Position data file is destroyed.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
9
Position data control information is
destroyed.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-355
Number
Alarm Name
Sub
Meaning
Cause
Remedy
10
An error occurred in specified
position data number.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
11
Position data is not registered.
Setting error
(1)Check the following settings.
&middot;Teaching of alarm occurred point
Teaching the point where alarm occurred.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-356
Number
Alarm Name
Sub
Meaning
Cause
Remedy
12
An attempt was made to access
the undefined position data.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
13
An attempt was made to access
the position data for the undefined
control group.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-357
Number
Alarm Name
Sub
Meaning
Cause
Remedy
14
Position data control is not
initialized.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
15
The number of axes for the control
groups exceeded the limit.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-358
Number
Alarm Name
Sub
Meaning
Cause
Remedy
16
An error occurred in exclusive
control during the position data
control process.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
17
An error occurred in exceptional
control during the position data
control process.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-359
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Undefined position exists.
Software operation
error occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Sub Code 1 to 4: Signifies the
internal software error during data
transmission.
Software operation
error occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
An interrupt undefined in the main
command from the system control
section occurred.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
An interrupt undefined in the sub
command from the system control
section occurred.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
The interrupt command that was
sent previously from the system
control section is being processed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
20
DX100
Alarm
8
8.3
SYSTEM
ERROR(TRANSMI
SSION)
4207
SYSTEM
ERROR(MOTION)
Alarm
Alarm Message List
8-360
4206
Number
Alarm Name
Sub
Remedy
4
An error was detected in the
interrupt command data from the
system control section.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
An undefined command was
detected in the sub segment task
of MOTION section.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
An undefined command was
detected in the servo-related
processing of MOTION section.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
An undefined command was
detected in the offline processing
task of MOTION section.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
An undefined command was
detected in the utility task of
MOTION section.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
Task Token is not generated.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
Mail-box Token is not generated.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-361
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
12
Semaphore Token is not
generated.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
14
RMS receiving data error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
15
RMS sending data error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
16
RMS receiving unit error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
18
Task generation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
19
Mail-box generation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
20
Semaphore generation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-362
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
22
TCB area overflow
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
23
Stack area overflow
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
24
Mail-box area overflow
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
25
Semaphore area overflow
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
30
Interrupt main command error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
33
Incorrect control group designation Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
34
Offline bank semaphore reception
error
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Software operation
error occurred
Alarm
Alarm Message List
Cause
8
8.3
8-363
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
35
m_gen_area semaphore reception
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
36
Offline HA processing timeout
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
37
DM_BANK flag error (DM_BANK
conversion processing)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
38
S -&gt; M offline processing
command type error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
39
Function specification error in the
data transmission to the sensor
board
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
40
Error in designation of application
in the request of general-purpose
data preset for each application.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
45
Mail-box of sequence task is not
ready.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-364
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
46
Control-group usage undefined
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
47
Segment task polling command
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
48
Physical axis number error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
49
The control group impossible to
release the brake
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
50
Sub-segment request FULL
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
51
Sub-segment process timeout
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
52
Data latch request FULL
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-365
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
53
Data latch process timeout
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
54
AXIS command request FULL
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
55
AXIS command process timeout
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
56
Positioning monitor request FULL
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
57
Positioning monitor process
timeout
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
58
Failed AXIS servo OFF command
request during category1
emergency stop
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
59
AXIS servo OFF command
execution system not set during
category1 emergency stop
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-366
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
61
Conversion primary expression for
Power Source command &lt;-&gt; EW
command not prepared
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
62
Duplicated request error during
master control-group tracking
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
63
GVM shared resource semaphore
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
64
Job queue DEQUE error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
65
Conversion primary expression for
painting device command &lt;-&gt; EW
command not prepared
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
66
Execution system decision table
not set
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
67
Unknown mode data (Without
TEACH/PLAY mode data)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-367
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
68
Shift-value output timeout of the
general-purpose sensor
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
69
Interrupt main status set
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
71
System number error at the master Software operation
side in twin synchronous system
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
72
No data link added to the
command
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
73
Setting status error of the user
coordinates file
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
75
Previous path data reference error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
76
Target position preparation error in
arc-retry shift motion mode
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-368
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
79
Inner track zone status error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
80
Instruction queue and instruction
system data area overflow
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
81
Offline answer bank flag error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
82
Path and trace queue ENQUE
BANK error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
83
Pending and block end request
FULL
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
84
Base axis file type error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
85
Output buffer SYSCON for
automatic test data in use
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-369
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
86
Conversion completion status for
AXIS section feedback latch data
not established
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
88
File C1 through C3 for calibration
between manipulators not set
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
89
File C1 through C3 for conveyor
calibration not set
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
90
HA function error
(conv_pos_data())
Setting error
(1)Check the following settings.
&middot;Correct the job so that the target position data is within the motion range.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
91
HA function error
(conv_shift_data())
Setting error
(1)Check the following settings.
&middot;Correct the job so that the target position data is within the motion range.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
94
HA function error
(conv_pulse_to_angle())
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-370
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
95
HA function error
(pr_atinf_pos_make())
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
100
Control-group axis configuration
information parameter error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
101
Error in the parameter for the table
for physical axes
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
102
Error in the parameter for the table
for physical TU
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
103
Excessive number of control group
axes in use
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
104
JOG and PLAY maximum speed
setting parameter error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
121
Job argument stack overflow
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-371
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
122
Job argument stack underflow
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
123
Designation error of the fetched
Software operation
feedback pulse area at preparation error occurred
of current value
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
128
Timeout for waiting permission to
modify the number of averaging
times
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
129
Object undefined for CLEAR
instruction
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
130
No space in RT_BANK setting
area for correction-amount data
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
131
Queue operation error for variable
write-in history at prereading (at
ENQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
132
Queue operation error for variable
write-in history at prereading (at
DEQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-372
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
133
Queue operation error for variable
write-in history at prereading
(undefined operation)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
134
Queue operation error for variable
write-in history at prereading (data
length too long)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
135
Queue operation error for scoreboard setting history (at ENQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
136
Queue operation error for scoreboard setting history (at DEQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
137
Queue operation error for scoreboard setting history (undefined
operation)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
138
Queue operation error for scoreboard setting history (data length
too long)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
139
Queue operation error for
instruction execution (at ENQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-373
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
140
Queue operation error for
instruction execution (at DEQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
141
Queue operation error for
instruction execution (undefined
operation)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
142
Queue operation error for
instruction execution (data length
too long)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
143
Queue operation error for WORK
ID conveyor (at ENQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
144
Queue operation error for WORK
ID conveyor (at DEQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
145
Queue operation error for WORK
ID conveyor (undefined operation)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
146
Queue operation error for WORK
ID conveyor (data length too long)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-374
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
147
Queue operation error for WORK
IN/OUT checking conveyor (at
ENQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
148
Queue operation error for WORK
IN/OUT checking conveyor (at
DEQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
149
Queue operation error for WORK
IN/OUT checking conveyor
(undefined operation)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
150
Queue operation error for WORK
IN/OUT checking conveyor (data
length too long)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
151
Queue operation error for waiting
for semaphore for LOCK
instruction (at ENQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
152
Queue operation error for waiting
for semaphore for LOCK
instruction (at DEQUE)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
153
Queue operation error for waiting
for semaphore for LOCK
instruction (undefined operation)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-375
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
154
Queue operation error for waiting
for semaphore for LOCK
instruction (data length too long)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
221
Transfer data overflow in offline
data bank
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
222
Impossible to execute system
exclusive for system job
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
223
Event queue number range
exceeded
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
224
No motor-gun control group for
ESRCH instruction
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
225
The number of WORK ID data and
the MAX. WORK FIND COUNT
unmatched (MOTION ≠ CV)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
226
The number of WORK IN/OUT
data and the MAX. WORK FIND
COUNT unmatched (MOTION ≠
CV)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-376
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
227
Excessive number of scheduling
for execution of instructions
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
228
Instruction execution scheduling
impossible
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
229
Illegal 1st-line move instruction at
execution of +SMOV instruction
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
230
Impossible to execute the slave
circular interpolation and the
master circular interpolation at the
same time
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
231
Impossible to execute the slave
spline interpolation and the master
spline interpolation at the same
time
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
232
Illegal index value for a +MOVx
instruction
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
233
No xth-line move instruction exists
where the master control group
belongs.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-377
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
234
Marking error for WORK ID
conveyor queue (empty queue)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
235
Marking error for WORK IN/OUT
conveyor queue (empty queue)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
236
Data error 1 at restarting after an
emergency stop (actual status and
the data status unmatched)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
237
Data error 2 at restarting after an
emergency stop (actual status and
the data status unmatched)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
238
Data error 3 at restarting after an
emergency stop (actual status and
the data status unmatched)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
239
Timeout for receiving segment
data output request
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
240
The number which designates the
setting area of correction amount
in RT_BANK exceeded the limit
value.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-378
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
241
Task error of the function calling
source (cv_sync_intr ( ))
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
242
No control group for motor gun for
clearance move instruction
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
243
Motor gun condition file number
error (including gun pressure file)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
244
GETTOOLW manipulator
designation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
245
Overflow of entry number for
instruction execution
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
246
Data latch processing (function
number overflow)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
247
Data latch processing (real-time
status number overflow)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-379
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
248
Failed to set a timer unit. (No
allocation space for timer unit
setting)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
249
Segment data missing (seg_t_req
was not received in time.)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
250
GETS instruction internal error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
251
SETFILE undefined file
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
252
GETFILE undefined file
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
253
The parameter was destroyed
when a GETPRM instruction was
executed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
254
Null pointer assignment detected
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-380
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
255
Function or other processing
parameter error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
260
Arithmetic answer is not set at
Software operation
prereading (ADV_HA_ANS.flag == error occurred
OFF)
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
261
Heap area obtainment failure
(A_BANK)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
262
Heap area obtainment failure
(C_BANK)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
263
Heap area obtainment failure
(Instruction queue)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
264
Heap area obtainment failure
(Path/trace queue)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
279
Specified MSS system instance is
not generated.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-381
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
280
API
error(HDAS_get_alias_name())
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
500
SL undefined interrupt command
(main command)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
501
SL undefined interrupt command
(sub command)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
502
Previous SL interrupt command
processing
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
503
SL interrupt command data error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
999
Arithmetic section error (segment
data all zero timeout)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1000
System clock (RTC) setting error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-382
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
1001
System task priority arrangement
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1002
VxWorks primitive error
(msgQCreate)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1003
VxWorks primitive error
(msgQSend)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1005
VxWorks primitive error
(semBCreate)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1007
VxWorks primitive error (semTake) Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1100
Failed system job environment
configuration
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2000
Failed system job environment
configuration
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-383
Meaning
DX100
Alarm
Alarm Name
Number
4208
Sub
Remedy
1
Prereading task is not completed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
The averaging buffer in the
arithmetic section is destroyed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
No previous bank exists.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
The answer bank flag is ON.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
An error occurred in preparation of
current position.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
9
Mails could not correctly be
received in the current task.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
Spline-curve path designation
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
SYSTEM
ERROR(ARITH)
Alarm
Alarm Message List
Cause
8
8.3
8-384
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
11
The previous bank's prereading
conversion could not correctly be
completed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
12
A manipulator designation error
occurred at JOG operation using
the external reference point.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
13
Designation error of cubic
interference coordinates
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
14
Path control position data error of
prereading bank
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
16
Station/base axis motion
command error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
18
User coordinates number error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
19
Processing error in re-preparation
of segment control data
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-385
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
20
Prereading task not completed at
master in twin synchronous
system
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
23
Dynamic model arithmetic error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
24
Speed limit control error
(excessive moment of gravity)
Setting error
(1)Check the following settings.
&middot;The allowable breaking torque was exceeded only by the gravity moment.
Set the gravity value of the tool within payload of the manipulator.
&middot;Teach the manipulator orientation that does not become the overload for
each-axes of the manipulator.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
25
Square root of a negative number
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
26
The system number is not set at
master in twin synchronous
system.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
8-386
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
29
FORMCUT internal control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
30
Arm interference check error
(radius data referencing mistake)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
31
Arm interference check error
(miscalculation using direct
kinematics)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
32
Arm interference check error (Laxis expansion flag setting error)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
33
Arm interference check error
(check-point re-setting error)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
34
Impossible to edit the averaging
buffer (zero division)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
35
No master-group is designated at
preparation of master-tool user
coordinates.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-387
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
37
Gauging function error (command
designation error)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
38
A coordinated motion was
attempted using the Following
function.
Setting error
(1)Check the following settings.
&middot;Change the setting so that only the manipulator moves.
**The coordinated motion cannot be performed by the Following function.
39
Zero or a negative value is set for Setting error
the bending speed of the Following
function.
(1)Check the following settings.
&middot;Set a positive value for the bending speed.
40
Zero or a negative value is set for Setting error
the bending stroke of the Following
function.
(1)Check the following settings.
&middot;Set a positive value for the bending stroke.
41
Pulse linked JOG function error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
42
Special JOG operation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
44
Segment overless: Segment
excessive error
Setting error
(1)Check the following settings.
&middot;The teaching position cannot hold down the speed by the segment overless
function. Reduce the teaching speed of the job.
45
Segment overless: Path
calculation repeat error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
DX100
Alarm
8
8.3
Alarm
Alarm Message List
8-388
Number
Alarm Name
Sub
Remedy
47
Play path control: initialization
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
48
Play path control: continue
process error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
49
Play path control: Step continuous
initialization error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
50
Play path control: step continuous
motion execution process error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
54
Approximation model internal
control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
55
Pair coordinate system position
calculation function error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6553
5
For HA debug use
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-389
Meaning
DX100
Alarm
Number
4209
Alarm Name
Sub
Remedy
Data setting error in offline data
bank
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
101
Data setting error in offline answer
bank
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
102
OFF_USER_POS occupation
control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
103
OFF_USER_POS valid control
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
104
Mail-receiving error of offline task
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
105
Offline occupation control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
107
OFF_USER_ROT_POS
occupation control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
OFFLINE SYSTEM 100
ERROR(ARITH)
Alarm
Alarm Message List
Cause
8
8.3
8-390
Meaning
DX100
Alarm
Alarm Name
Number
Remedy
108
OFF_USER_ROT_POS valid
control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
109
OFF_CV_CALIB_POS occupation
control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
110
OFF_CV_CALIB_POS valid
control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
111
Incorrect teaching for offline
conveyor tracking turntable
function
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
112
No manipulator is designated for
offline conveyor tracking turntable
function.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
SYSTEM
ERROR(LOCAL
VARIABLE)
-1
Local variable is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-2
Memory area for local variable
could not be obtained.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-391
4210
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
-3
No unused handle value exists
when local variable area is
created.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-4
An error occurred in exclusive
control.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-5
Handle value is invalid for
specified local variable.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-6
Handle value is incorrect for
specified local variable.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-7
An error occurred when memory
area for local variable was
released.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-8
An error occurred when memory
area for local variable was
registered.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-9
Local variable control process is
not initialized.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-392
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Remedy
-10
Local variable area shared heap
area.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-11
An error occurred in exclusive
control.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-12
An error occurred in exclusive
control when control of the local
variable was processed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
8-393
4220
SERVO POWER
OFF FOR JOB
Sub Code: Control group
Setting error
(1)Check the following settings.
&middot;Turn OFF the servo power supply, and then turn ON the servo power supply
for the group axis to be operated.
4221
SERVO POWER
OFF FOR JOB
Sub Code: Control group
The servo power is
not supplied.
&middot;Turn OFF the servo power supply, and then turn ON the servo power supply
for the group axis to be operated.
4224
MEMOPLAY FILE
ERROR
-1
An error occurred in control
process for memory play file.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-2
The arrangement address
information is destroyed for
memory play file system.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
-3
The fixed control information is
destroyed for memory play file
system.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-4
The fixed control information is
destroyed for memory play file
system.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-5
An attempt was made to newly
register the memory play file under
use.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-6
An error occurred in checking
written sampling data when the
data was written to CMOS.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-7
An attempt was made to access an Software operation
unused memory play file data.
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-8
The memory play file is destroyed. Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-9
The memory area for sampling
data is full.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Software operation
error occurred
Alarm
Alarm Message List
Cause
8
8.3
8-394
Meaning
DX100
Alarm
Alarm Name
Number
Remedy
-10
The sampling data is destroyed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-11
Data in control process for
memory play file is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-12
The sampling data is scanned only
at top or end position.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-13
The memory play file system is not
initialized.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
-14
The offset value is out of range at
sampling data scanning.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
OVER
SPEED(YCP01)
Signifies the control axis number
which detected an error
Setting error
(1)Check the following settings.
&middot;The gun electrode hits the welded target distance of motor gun
&middot;manipulator motion (external force, gravity)
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The motor power line
&middot;The encoder line
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-395
4225
Sub
DX100
Alarm
Number
Sub
Meaning
Remedy
Unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the following unit.
&middot;The motor
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
The communication channel could
not be opened/closed at OPEN/
CLOSE instruction execution.
Setting error
(1)Check the following settings.
&middot;Setting of the RS (transmission) parameter
100
The communication port is already
opened.
Setting error
(1)Check the following settings.
The serial port setting
101
The communication port is not
opened.
Setting error
(1)Check the following settings.
The serial port setting
102
No space was found in data sent
buffer.
Setting error
(1)Check the following settings.
The serial port setting
103
The setting value for the event
queue designation parameter is
incorrect.
Setting error
(1)Check the following settings.
&middot;RS157&middot;&middot;&middot;&middot;Set to 1 to 4
105
The type of output data is
incorrect.
Setting error
(1)Check the following settings.
The serial port setting
Code
COMMUNICATION 1
SERVICE ERROR
Alarm
Alarm Message List
8-396
Cause
8
8.3
4226
Alarm Name
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Software operation
error occurred
(1)Reset the alarm, and then execute following operation.
&middot;Execute &quot;RESTORE&quot; by selecting &quot;UTILITY&quot; from the pull-down menu.
*Occurance date changes to restoration date after it is restored.
&middot;Turn the power OFF and then ON to check the factor of the inconsistency 1,
and 2, on the data inconsistency screen in maintenance mode .
The factor 1: Check the position of the corresponding file
The factor 2: Register the position of the corresponding file again
*The factor 3:Just turn the power OFF and then ON again.
(2)If it would not restore, select &quot;RE CHECK&quot; from the pull-down menu.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
WRONG DATA
4229
ETHERNET
1
PROCESS ERROR
8-397
4228
An error occurred in the acquisition Setting error
process of the IP address during
the IP address monitoring process
of the Ethernet function.
YCP01 board failure
2
An error occurred in the acquisition Setting error
process of subnet mask during the
network service data creation
process of the Ethernet function.
(1)Check the following settings.
&middot;&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
3
8-398
4
Setting error
An error occurred in the
conversion process of gateway
address during the network service
data creation process of the
Ethernet function.
YCP01 board failure
5
An error occurred in the
Setting error
conversion process of DNS server
address during the network service
data creation process of the
Ethernet function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Alarm
Alarm Message List
YCP01 board failure
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
8
8.3
An error occurred in the acquisition Setting error
process of gateway during the
network service data creation
process of the Ethernet function.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Code
6
8-399
7
An error occurred in the acquisition Setting error
process of SNTP server during the
network service data creation
process of the Ethernet function.
YCP01 board failure
8
An error occurred in the acquisition Setting error
process of host name during the
network service data creation
process of the Ethernet function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Alarm
Alarm Message List
YCP01 board failure
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
8
8.3
An error occurred in the acquisition Setting error
process of domain during the
network service data creation
process of the Ethernet function.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
10
11
An error occurred in the newest
DNS information getting process
from DHCP server in the DNS
process of the Ethernet function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the setting
process to update DNS
information in the DNS process of
the Ethernet function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
An error occurred in the setting
clearing process to update DNS
information in the DNS process of
the Ethernet function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
9
8-400
Cause
DX100
Alarm
Number
Alarm Name
Sub
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
21
25
The subnet mask was not able to
be acquired in the DHCP
information update process of the
Ethernet function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Subnet mask update error
occurred in the DHCP information
update process of the Ethernet
function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Gateway update error occurred in
the DHCP information update
process of the Ethernet function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Alarm
Alarm Message List
YCP01 board failure
8
8.3
Remedy
Code
20
8-401
Cause
DX100
Alarm
Alarm Name
Number
Sub
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
VERIFY
ERROR(SERVO
PARAMETER)
Gateway clear error occurred in
the DHCP information update
process of the Ethernet function.
Setting error
(1)Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
Setting error
Check whether the setting is within the allowable range.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Alarm
Alarm Message List
Remedy
8
8.3
8-402
Cause
Code
26
4300
Meaning
DX100
Alarm
Alarm Name
Number
4301
Sub
Meaning
Cause
Remedy
Sub Code: Signifies the physical
No. of contactor in which the alarm
occurred
Module failure
(contactor)
Check if the contactors (1KM and 2KM) are open, and not damaged by
melting or sticking.
Check the insertion and connection of the followings.
&middot;YSU-CN214
&middot;YPU-CN607,CN-611
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Code
CONTACTOR
ERROR
8
8.3
Before performing a connection
check of the wiring, turn OFF the
controller power. Make sure that all
the LEDs of SERVOPACK and
converter are OFF, then verify that
no electricity is charged using
equipment such as a tester. This
process may take a few minutes
after shutting off the power.
BRAKE CIRCUIT
ERROR
Alarm
Alarm Message List
8-403
4302
DX100
Alarm
Alarm Name
Number
4303
Sub
Remedy
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;YPU unit
&middot;EAXA board CN512
Module failure
(contactor)
Check if the contactors (1KM and 2KM) are open, and not damaged by
melting or sticking.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(contactor)
Check if the contactors 1KM and 2KM are not damaged by melting or
sticking.
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Code
CONVERTER
READY SIGNAL
ERROR
8-404
4304
CONVERTER
INPUT POWER
ERROR
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Meaning
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
CONVERTER
CIRCUIT CHARGE
ERROR
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Module
failure(Regenerative
resistor)
Check if there is no ground fault in the regeneration resistors.
AMPLIFIER
READY SIGNAL
ERROR
Sub Code: Signifies the axis in
which the alarm occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA-CN501 to to 506,CN510
&middot;EAXB-CN531,532,533
&middot;Amplifier-CN581,582
&middot;Converter-CN551,552A,552B
Power supply failure
Replace the power supply.
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
Alarm
Alarm Message List
Remedy
Code
8-405
4306
Cause
8
8.3
4305
Sub
DX100
Alarm
Alarm Name
Number
4307
Sub
Meaning
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Movement of axis
when the SERVO
ON process
Turn ON the servo power after 5 or more seconds from the alarm
occurrence.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The SERVOPACK motor power line connector
&middot;The power cable connection of the manipulator cable.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Mechanical failure
Check that the manipulator is not moving when the servo turned ON.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
YBK board failure
Check that the brake has not been released because the brake relay is
broken.
Code
SERVO ON
DEFECTIVE
SPEED
Sub Code: Signifies the axis in
which the alarm occurred
8
8.3
Alarm
Alarm Message List
8-406
Cause
DX100
Alarm
Alarm Name
Number
4308
Sub
Remedy
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Voltage failure
Check if the primary power supply voltage is dropping.
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
VOLTAGE
DROP(CONVERTE
R)
8-407
4309
4310
DEFECTIVE
ENCODER
INTERNAL DATA
ENCODER
OVERHEAT
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Overheated encoder Turn OFF the NX100 power for approx. 10 minutes, then turn it ON again.
High ambient
temperature
Adjust the ambient temperature to 40C&deg; or less.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Module
failure(encoder
battery)
{AL-4314 occurred}
Replace the battery of the axis in which the error occurred.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
[Robot axis]
&middot;Cable between encoders
&middot;EAXA-CN508
[External axis]
&middot;Cable between encoders
&middot;EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;Manipulator cable
Code
DX100
Alarm
8
8.3
4311
Sub Code: Signifies the axis in
which the alarm occurred
8-408
Alarm
Alarm Message List
ENCODER BACKUP ERROR
Alarm Name
Number
4312
Sub
Meaning
Cause
Remedy
Module
failure(encoder
battery)
Replace the battery.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;&middot;Manipulator cable
Setting error
Check the following settings.
&middot;The tool information
&middot;The selection tap of the transfer
&middot;The collision detection level
&middot;JOB
&middot;Work
&middot;The speed of JOB
&middot;The acceleration/deceleration speed of ACC and DEC
&middot;Length of the power cables
&middot;Diameter of the power cables
Interference error
Remove the following interferences.
&middot;The interferences to the jigs of Robot.
&middot;The interferences to the jigs of workpieces.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The SERVOPACK motor power line connector
&middot;The power cable connection of the manipulator cable.
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
Code
ENCODER
BATTERY ERROR
DX100
Alarm
8
8.3
4315
Sub Code: Signifies the axis in
which the alarm occurred
8-409
Alarm
Alarm Message List
COLLISION
DETECT
Alarm Name
Number
Sub
Meaning
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Maintenance failure
Measure the density of grease iron powder in the speed reducer and do the
maintenance.
Defective speed
reducer
Replace the speed reducer or the grease of it.
Module
failure(brake)
Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
Setting error
Check the following settings.
&middot;The gun pressure file
&middot;The dry spotting pressure file
*Reset the pressure value in the gun pressure file below the maximum
pressure value
Setting error
Adjust the gun opening.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
[Robot axis]
&middot;Cable between encoders
&middot;EAXA-CN508
[External axis]
&middot;Cable between encoders
&middot;EAXB-CN0534,535,536
Module
failure(encoder)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the encoder.
Code
4316
PRESSURE DATA
LIMIT
4317
PRELOAD ERROR
4318
SERIAL
ENCODER
CORRECTION
LIMIT
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Remedy
8
8.3
8-410
Cause
DX100
Alarm
Alarm Name
Number
4320
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Setting error
Check the following settings.
&middot;The tools or the mass of the workpieces
&middot;Reduction in the moments
&middot;Reduction in the motion speed
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
&middot;The wire harness in the robot.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Interference error
Remove interference with the workpiece and peripheral device.
Setting error
Correct the job whether load late does not exceed 100%.
Code
OVERLOAD(CONT
INUE)
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Remedy
8
8.3
8-411
Cause
DX100
Alarm
Alarm Name
Number
4321
Sub
Meaning
Module
failure(brake)
Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
Setting error
Check the following settings.
&middot;The tools or the mass of the workpieces
&middot;Reduction in the moments
&middot;Reduction in the motion speed
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
&middot;The wire harness in the robot.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Interference error
Remove interference with the workpiece and peripheral device.
Setting error
Correct the job whether load late does not exceed 100%.
Module
failure(brake)
Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
Code
OVERLOAD(MOM
ENT)
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Remedy
8
8.3
8-412
Cause
DX100
Alarm
Alarm Name
Number
4322
Sub
Remedy
Sub Code: Signifies the axis in
which the alarm occurred
Setting error
Check the following settings.
&middot;The tools or the mass of the workpieces
&middot;Reduction in the moments
&middot;Reduction in the motion speed
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
&middot;The wire harness in the robot.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Interference error
Remove interference with the workpiece and peripheral device.
Setting error
Correct the job whether load late does not exceed 100%.
Module
failure(brake)
Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
Setting error
Check the following settings.
&middot;The tools or the mass of the workpieces
&middot;Reduction in the moments
&middot;Reduction in the motion speed
Code
AMPLIFIER
OVERLOAD(CONT
INUE)
8-413
4323
AMPLIFIER
OVERLOAD(MOM
ENT)
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
&middot;The wire harness in the robot.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
YPU unit board
failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Interference error
Remove interference with the workpiece and peripheral device.
Setting error
Correct the job whether load late does not exceed 100%.
Module
failure(brake)
Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
Setting error
Check the following settings.
&middot;The manipulator operating condition
&middot;Teaching speed
Setting error
Check the following settings.
&middot;Reduction in the motion speed
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
8-414
4324
CONVERTER
OVERLOAD
4326
OVER SPEED
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Motor gun Setting
error
&middot;Short-open the strike of the motor gun in which the alarm occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
correct.
Code
WRONG MOTOR
ROTATION
Sub Code: Signifies the axis in
which the alarm occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The motor power line
&middot;The encoder line
4328
SERVO
TRACKING
ERROR
Sub Code: Signifies the axis in
which the alarm occurred
Interference error
Remove the interference of robot.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The SERVOPACK motor power line connector
&middot;The power cable connection of the manipulator cable.
8-415
4327
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
correct.
Module
failure(brake)
Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
POSITION ERROR
Noise error
Eliminate the noise or take a countermeasure against the noise.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
[Robot axis]
&middot;Cable between encoders
&middot;EAXA-CN508
[External axis]
&middot;Cable between encoders
&middot;EAXB-CN0534,535,536
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
8-416
4329
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
XEI01 board failure
1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;XEI01 board
Code
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
&middot;Cable between the EAXB01 board and XEI01 board
4330
BROKEN SPEED
MONITOR LINE
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;Speed monitor unit
4331
SPEED MONITOR
LEVEL ERROR
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Alarm
Alarm Message List
8-417
EAXA board failure
8
8.3
COV03 board failure 1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;COV03 board
DX100
Alarm
Alarm Name
Number
4332
Sub
Meaning
POSITION
ERROR(SERIAL
ENCODER)
Eliminate the noise or take a countermeasure against the noise.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
[Robot axis]
&middot;Cable between encoders
&middot;EAXA-CN508
[External axis]
&middot;Cable between encoders
&middot;EAXB-CN0534,535,536
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
OVERVOLTAGE(C
ONVERTER)
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Setting error
Check the following settings.
&middot;The load mounted on the manipulator
Voltage failure
Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
Alarm
Alarm Message List
Noise error
8
8.3
Remedy
Code
8-418
4334
Cause
DX100
Alarm
Alarm Name
Number
Meaning
Remedy
Module
failure(Regenerative
resistor)
Replace the regenerative resistor.
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Overloading
Check that the load does not exceed the allowable limit.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
&middot;Manipulator cable
&middot;Supply cable
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
Code
GROUND FAULT
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Alarm
Alarm Message List
Cause
8
8.3
8-419
4335
Sub
DX100
Alarm
Alarm Name
Number
Meaning
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Module
failure(contactor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the contactor.
Module
failure(Regenerative
resistor)
Check if there is no ground fault in the regeneration resistors.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Voltage failure
Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
Module
failure(contactor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the contactor.
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Code
OPEN
PHASE(CONVERT
ER)
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Alarm
Alarm Message List
8-420
Cause
8
8.3
4336
Sub
DX100
Alarm
Alarm Name
Number
4337
Sub
Meaning
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA-CN501 to 506,CN510
&middot;EAXB-CN531,532,533
&middot;Amplifier-CN581,582
&middot;Converter-CN551,552A,552B
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
&middot;Manipulator cable
&middot;Supply cable
Module
failure(amplifier)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the amplifier.
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the motor.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Code
OVERCURRENT(A
MP)
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
Remedy
8
8.3
8-421
Cause
DX100
Alarm
Alarm Name
Number
4338
Sub
Remedy
Sub Code: Signifies the axis in
which the alarm occurred
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01 board
&middot;EAXB01 board
&middot;Converter-CN557
&middot;Cable between the regenerative resistors
Module
failure(Regenerative
resistor)
Replace the regenerative resistor.
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Overloading
Check that the load does not exceed the allowable limit.
Voltage failure
Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Code
REGENERATIVE
TROUBLE(CONVE
RTER)
8-422
4339
INPUT POWER
OVER
VOLTAGE(CONV)
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Voltage failure
Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
High ambient
temperature
Adjust the ambient temperature to 40C&deg;C&deg; or less.
Install failure
Check that the air inlet or outlet is not blocked.
Code
DX100
Alarm
8
8.3
TEMPERATURE
ERROR(CONVER
TER)
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
8-423
Alarm
Alarm Message List
4340
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Setting error
Check the settings for jobs.
4345
LNK
SERVOFLOAT
EXECUTE ERROR
Setting error
Check the settings for jobs.
4346
LNK
SERVOFLOAT
TRQ LIMIT ERROR
Setting error
Check the limit torque of the link servo float condition file.
4347
LNR
SERVOFLOAT
TRQ LIMIT ERROR
Setting error
Check the limit torque of the link servo float condition file.
4348
LNR
SERVOFLOAT
COORD TYPE
ERROR
Setting error
Check the setting file of the job and the linear servo float.
4349
LNR
SERVOFLOAT
TOOL POSE
ERROR
Setting error
Check the setting file of the job and the linear servo float.
4350
LNR
SERVOFLOAT
EXECUTE ERROR
Setting error
Check the settings for jobs.
4351
DRIVE BELT SNAP
DETECT
Connection failure
Check that the driving belt is not broken.
Driving belt failure
Check the driving belt.
Setting error
Check the load settings.
Setting error
Check the following settings.
&middot;Setting of the command soft (JOB)
&middot;MRESET instruction to corresponding axis
4352
TWIN DRIVE
OVER DEVIATION
4353
DEFECTIVE
TAUGHT
POINT(ENDLESS)
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Alarm
Alarm Message List
LINEAR
SERVOFLOAT
TRACKING
ERROR
8
8.3
8-424
4344
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Setting error
Do not use the collision detection file for exclusive use for the SVSPOT with
the SHCKSET instruction.
Code
FILE NO.
ERROR(SHOCK
LEVEL)
Sub Code: File number
4355
EXTERNAL PRES
DETECT(SERVOF
LOAT)
Setting error
Check the settings for jobs.
4356
ARM CTRL
PARAMETER
ERR(OBSERVER)
Setting error
Check the settings for jobs.
4357
IMPOSSIBLE
SRCH(EQUALIZE
TEACH)
Setting error
Check the settings for jobs.
4358
DUPLICATED
PRESS ERROR
Setting error
End the current pressuring operation, and then execute the pressuring
instruction.
4359
CONVERTER
ERROR
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA01-CN507,510
&middot;EAXB01-CN08
&middot;Converter CN551,553
Module
failure(converter)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
8
8.3
Sub Code: Signifies the physical
No. of converter in which the alarm
occurred
Alarm
Alarm Message List
8-425
4354
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Code
WAFER
ALIGNMENT
ERROR(SERVO)
Connection failure
Check the connection of prealigner.
4362
POWER SUPPLY
READY
ERROR(SERVO)
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA-CN501 to 506,CN510
&middot;EAXB-CN531,532,533
&middot;Amplifier-CN581,582
&middot;Converter-CN551,552A,552B
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
8.3
4360
DX100
Alarm
Alarm
Alarm Message List
8-426
Alarm Name
Number
4363
Sub
Meaning
BASE BLOCK
SIGNAL
ERROR(SERVO)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA-CN501 to 506,CN510
&middot;EAXB-CN531,532,533
&middot;Amplifier-CN581,582
&middot;Converter-CN551,552A,552B
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Software operation
error occurred
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
GUN SOFTLIMIT
Sub Code: Signifies the axis in
which the alarm occurred
Setting error
Check the following settings.
&middot;Home position of gun axis
[Released side]
Reset the software limit of released side gun.
(Parameter S1CxG200 or 208)
[Closed side]
Reset the software limit at the gun closed side.
Add the moving amount of electrode wear.
(Parameter S1CxG200 or 208)
Alarm
Alarm Message List
Connection failure
8
8.3
Remedy
Code
8-427
4364
Cause
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Setting error
Check the following settings.
&middot;Home position of gun axis
&middot;&quot;The motion limit for which the fixed (movable) gun electrode hits the welded
target&quot; in the gun condition file
&middot;&quot;The pulse-stroke converter&quot; in the gun condition file.
Setting error
Check if this model is supported.
Code
TOUCH DETECT
DATA OVER
4366
GUN BEND
COMPENSATION
SET ERROR
4367
ROBOT POSE
ERROR
Setting error
Check the settings for jobs.
4371
SYSTEM
ERROR(SERVO)
Setting error
Check if the brake unit supports independent brake control.
4372
SERVO ON
SIGNAL ERROR
Connection failure
Check the connections between TU board and EAXA board.
Replace the TU board.
4373
MAGNETIC POLE
DETECTING
ERROR
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the linear encoder.
4374
PHASE DATA
UNMATCH
Module
failure(motor)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the linear encoder.
4380
M-SAFETY
PROCESS
ERROR(CPU1)
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Sub Code: Signifies the group in
which the alarm occurred
8
8.3
Alarm
Alarm Message List
8-428
4365
DX100
Alarm
Alarm Name
Number
4381
Sub
Remedy
Inconsistency of enable signal was
detected for a certain time period
in the programming pendant.
Enable signal
unmatched error
(1)Reset the alarm.
(2)Check the followings.
&middot;There are two point of contact enable switch, and only one might be turned
on by how to squeeze. Moreover, only one might be turned on when putting it
on the place where it is not a plane on the knee etc. Check how to squeeze
or put the programming pendant on flat.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Enable signal
unmatched error
(1)Reset the alarm.
(2)Check the followings.
&middot;There are two point of contact enable switch, and only one might be turned
on by how to squeeze. Moreover, only one might be turned on when putting it
on the place where it is not a plane on the knee etc. Check how to squeeze
or put the programming pendant on flat.
Code
M-SAFETY
ENABLE SW
ERROR(CPU1)
1
8-429
4382
M-SAFETY
PROCESS
ERROR(CPU2)
4383
M-SAFETY
ENABLE SW
ERROR(CPU2)
1
Inconsistency of enable signal was
detected for a certain time period
in the programming pendant.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Meaning
Remedy
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
&middot;Replacement of the emergency stop button on the programming pendant
and the cable that connects to the YSU unit
Code
M-SAFETY
SIGNAL
ERROR(CPU1)
0
CPU1 detected an inconsistency
of emergency stop signal in the
programming pendant.
Alarm
Alarm Message List
8-430
Cause
8
8.3
4384
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
CPU1 detected an inconsistency
of emergency stop signal in robot
controller.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
(CN208 connector) and emergency stop SW of robot controller
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of the emergency stop button on the robot controller
&middot;Replacement of YSU unit
&middot;Replacement of the emergency stop button on the robot controller and the
cable that connects to the YSU unit
Code
2
8-431
3
CPU1 detected an inconsistency
Connection failure
of external emergency stop signal.
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 19, 20,
21, and 22 of MXT terminal block
4
CPU1 detected an inconsistency
of external enable switch signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 33, 34,
35, and 36 of MXT terminal block
5
CPU1 detected an inconsistency
of safeguarding signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 9, 10,
11, and 12 of MXT terminal block
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
6
CPU1 detected an inconsistency
of full speed test signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 23, 24,
25, and 26 of MXT terminal block
8
CPU1 detected an inconsistency
of overrun 1 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN203
connector)
9
CPU1 detected an inconsistency
of universal input zero signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 1, 2, 3,
and 4 of MXT terminal block
10
CPU1 detected an inconsistency
of universal input 1 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 5, 6, 7,
and 8 of MXT terminal block
14
CPU1 detected an inconsistency
of mode zero signal in the
programming pendant.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers B6 of YSU unit (CN209
connector) and programming pendant
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
Code
8-432
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
CPU1 detected an inconsistency
of mode 1 signal in the
programming pendant.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers A6 of YSU unit (CN209
connector) and programming pendant
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
Code
15
8-433
16
CPU1 detected an inconsistency
of servo ON 1 signal (SFRDY1).
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
17
CPU1 detected an inconsistency
of contactor 1 signal (KMMB1).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers A5, A6, B5, and B6 of
YSU unit (CN214 connector) and contactor 1
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
18
CPU1 detected an inconsistency
of servo ON 2 signal (SFRDY2).
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
19
CPU1 detected an inconsistency
of contactor 2 signal (KMMB2).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit (CN213
connector)
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
8-434
20
CPU1 detected an inconsistency
of servo ON 3 signal (SFRDY3).
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
21
CPU1 detected an inconsistency
of contactor 3 signal (KMMB3).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN215
connector)
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
23
CPU1 detected an inconsistency
of contactor 4 signal (KMMB4).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 27, 28, 29, and 30 of YSU unit (CN215
connector)
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN211
connector)
24
CPU1 detected an inconsistency
of contactor 1 enable signal.
Alarm
Alarm Message List
YSU unit failure
8
8.3
CPU1 detected an inconsistency
of servo ON 4 signal (SFRDY4).
8-435
22
DX100
Alarm
Number
Alarm Name
Sub
Remedy
25
CPU1 detected an inconsistency
of contactor 2 enable signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN211
connector)
26
CPU1 detected an inconsistency
of external overrun 2 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN211
connector)
27
CPU1 detected an inconsistency
of contactor 3 enable signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN215
connector)
28
CPU1 detected an inconsistency
of external overrun 3 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 13, 14, 15, and 16 of YSU unit (CN215
connector)
29
CPU1 detected an inconsistency
of contactor 4 enable signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 31, 32, 33, and 34 of YSU unit (CN215
connector)
30
CPU1 detected an inconsistency
of external overrun 4 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 35, 36, 37, and 38 of YSU unit (CN215
connector)
41
CPU1 detected an inconsistency
of fun alarm 1 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A1 and B1 of YSU unit (CN212
connector)
42
CPU1 detected an inconsistency
of fun alarm 2 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A2 and B2 of YSU unit (CN212
connector)
Code
Alarm
Alarm Message List
Cause
8
8.3
8-436
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
43
CPU1 detected an inconsistency
of fun alarm 3 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A3 and B3 of YSU unit (CN212
connector)
48
CPU1 detected an inconsistency
of link signal between YSU unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
DX100
Alarm
8
8.3
CPU1 detected an inconsistency
of link feedback signal between
YSU unit.
Alarm
Alarm Message List
8-437
49
Number
Alarm Name
Sub
Remedy
CPU1 detected an inconsistency
of enable switch signal between
YSU unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, execute the following contents.
&middot;Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
Code
50
51
8-438
52
CPU1 detected an inconsistency
of enable switch feedback signal
between YSU unit.
CPU1 detected an inconsistency
of speed mode zero signal
between YSU unit.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, execute the following contents.
&middot;Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, execute the following contents.
&middot;Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
53
CPU1 detected an inconsistency
of speed mode zero feedback
signal between YSU unit.
8-439
54
CPU1 detected an inconsistency
of speed mode 1 signal between
YSU unit.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
CPU1 detected an inconsistency
of speed mode 1 feedback signal
between YSU unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, execute the following contents.
&middot;Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit and
YSU unit
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of YSU
unit (CN207 connector) and YSU unit
Code
55
58
8-440
59
CPU1 detected an inconsistency
of error signal between YSU unit.
CPU1 detected an inconsistency
of error feedback ready signal
between YSU unit.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of YSU
unit (CN207 connector) and function safety unit
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
Code
60
CPU1 detected an inconsistency
of speed mode zero feedback
signal between YSU unit.
8-441
61
CPU1 detected an inconsistency
of speed mode zero feedback
ready signal between function
safety unit.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
62
CPU1 detected an inconsistency
of speed mode 1 feedback signal
between function safety unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers 12, 13, 25, and 26 of YSU
unit (CN207 connector) and function safety unit
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Remedy
63
CPU1 detected an inconsistency
of speed mode 1 feedback ready
signal between function safety
unit.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
64
CPU1 detected an inconsistency
of universal output ready signal.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
65
CPU1 detected an inconsistency
of universal output feedback
signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 45, 46,
49, and 50 of MXT terminal block
66
CPU1 detected an inconsistency
of brake release signal in the
EAXA board.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit (CN210
connector)
Unit or connection
cable failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of YSU unit
&middot;Replacement of EAXA board
&middot;Replacement of connection cable
Code
8-442
4385
M-SAFETY INPUT
CHECK
ERROR(CPU1)
0
CPU1 detected an error in the
programming pendant by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
1
CPU1 detected an error of enable
switch signal in the programming
pendant by the self-diagnostic
check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
2
CPU1 detected an error of
emergency stop signal in robot
controller by the self-diagnostic
check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
3
CPU1 detected an error of external
emergency stop signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
4
CPU1 detected an error of external
enable switch signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
5
CPU1 detected an error of
safeguarding signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
6
CPU1 detected an error of full
speed test signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8
CPU1 detected an error of overrun YSU unit failure
signal by the self-diagnostic check.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
9
CPU1 detected an error of
universal input zero signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
10
CPU1 detected an error of
YSU unit failure
universal input 1 signal by the selfdiagnostic check.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Code
Alarm
Alarm Message List
Cause
8
8.3
8-443
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
24
CPU1 detected an error of
contactor 1 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
25
CPU1 detected an error of
contactor 2 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
26
CPU1 detected an error of external
overrun 2 signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
27
CPU1 detected an error of
contactor 3 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
28
CPU1 detected an error of external
overrun 3 signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
29
CPU1 detected an error of
contactor 4 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
30
CPU1 detected an error of external
overrun 4 signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
48
CPU1 detected an error of link
signal between YSU unit by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Code
Alarm
Alarm Message List
Cause
8
8.3
8-444
Meaning
DX100
Alarm
Alarm Name
Number
Remedy
50
CPU1 detected an error of enable
switch signal between YSU unit by
the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
52
CPU1 detected an error of speed
mode zero signal between YSU
unit by the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
54
CPU1 detected an error of speed
mode 1 signal between YSU unit
by the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
58
CPU1 detected an error of error
signal between function safety unit
by the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
60
CPU1 detected an error of speed
mode zero feedback ready signal
between function safety unit by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
62
CPU1 detected an error of speed
mode 1 feedback ready signal
between function safety unit by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
M-SAFETY
OUTPUT CHECK
ERROR CPU1
49
CPU1 detected no change of the
feedback signal within a certain
time period in link signal between
YSU units.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-445
4386
Sub
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the rotary switch(S1), replace
the YSU unit. Save the CMOS.BIN before replacing the YSU unit to be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Code
51
8-446
53
CPU1 detected no change of the
feedback signal within a certain
time period in speed mode zero
signal between YSU units.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
YSU unit failure
(1)Reset the alarm.
(2If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Alarm
Alarm Message List
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
8
8.3
CPU1 detected no change of the
feedback signal within a certain
time period in enable switch signal
between YSU units.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
CPU1 detected no change of the
feedback signal within a certain
time period in speed mode 1 signal
between YSU units.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Code
55
CPU1 detected no change of the
feedback signal within a certain
time period in category 1 stop
signal between YSU units.
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Alarm
Alarm Message List
8-447
57
YSU unit failure
8
8.3
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
DX100
Alarm
Alarm Name
Number
4387
Sub
Remedy
CPU1 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 1 SERVO ON/OFF, or
CPU1 detected poor connection
between YSU unit and contactor.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, execute the following contents.
&middot;Connection confirmation between YSU unit (CN214 connector) and the
contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of YSU unit (CN213 connector) and contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
Code
M-SAFETY
CONTACTOR
STICK(CPU1)(2)
1
2
CPU1 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 2 SERVO ON/OFF, or
CPU1 detected poor connection
between YSU unit and contactor.
Alarm
Alarm Message List
Cause
8
8.3
8-448
Meaning
DX100
Alarm
Number
Alarm Name
Sub
CPU1 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 3 SERVO ON/OFF, or
CPU1 detected poor connection
between YSU unit and contactor.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of YSU unit (CN215 connector) and contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
4
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of YSU unit (CN215 connector) and contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
CPU1 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 4 SERVO ON/OFF, or
CPU1 detected poor connection
between YSU unit and contactor.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
3
8-449
Meaning
DX100
Alarm
Alarm Name
Remedy
4388
M-SAFETY SERVO 1
ON ERROR(CPU1)
CPU1 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 1 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
2
CPU1 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 2 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
3
CPU1 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 3 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
4
CPU1 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 4 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8-450
4389
0
CPU2 detected an inconsistency
of emergency stop signal in the
programming pendant.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
&middot;Replacement of the emergency stop button on the programming pendant
and the cable that connects to the YSU unit
Code
M-SAFETY
SIGNAL
ERR(CPU2)
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Number
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
CPU2 detected an inconsistency
of emergency stop signal in robot
controller.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
(CN208 connector) and emergency stop SW of robot controller
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of the emergency stop button on the robot controller
&middot;Replacement of YSU unit
&middot;Replacement of the emergency stop button on the robot controller and the
cable that connects to the YSU unit
Code
2
8-451
3
CPU2 detected an inconsistency
Connection failure
of external emergency stop signal.
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 19, 20,
21, and 22 of MXT terminal block
4
CPU2 detected an inconsistency
of external enable switch signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 33, 34,
35, and 36 of MXT terminal block
5
CPU2 detected an inconsistency
of safeguarding signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 9, 10,
11, and 12 of MXT terminal block
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
6
CPU2 detected an inconsistency
of full speed test signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 23, 24,
25, and 26 of MXT terminal block
8
CPU2 detected an inconsistency
of overrun 1 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN203
connector)
9
CPU2 detected an inconsistency
of universal input zero signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 1, 2, 3,
and 4 of MXT terminal block
10
CPU2 detected an inconsistency
of universal input 1 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 5, 6, 7,
and 8 of MXT terminal block
14
CPU2 detected an inconsistency
of mode zero signal in the
programming pendant.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers B6 of YSU unit (CN209
connector) and programming pendant
Hardware failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
Code
8-452
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
CPU2 detected an inconsistency
of mode 1 signal in the
programming pendant.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers A6 of YSU unit (CN209
connector) and programming pendant
YSU unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of programming pendant
&middot;Replacement of programming pendant
&middot;Replacement of YSU unit
Code
15
8-453
16
CPU2 detected an inconsistency
of servo ON 1 signal (SFRDY1).
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
17
CPU2 detected an inconsistency
of contactor 1 signal (KMMB1).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers A5, A6, B5, and B6 of
YSU unit (CN214 connector) and contactor 1
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
18
CPU2 detected an inconsistency
of servo ON 2 signal (SFRDY2).
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
19
CPU2 detected an inconsistency
of contactor 2 signal (KMMB2).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit (CN213
connector)
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
8-454
20
CPU2 detected an inconsistency
of servo ON 3 signal (SFRDY3).
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
21
CPU2 detected an inconsistency
of contactor 3 signal (KMMB3).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN215
connector)
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
23
CPU2 detected an inconsistency
of contactor 4 signal (KMMB4).
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 27, 28, 29, and 30 of YSU unit (CN215
connector)
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN211
connector)
24
CPU2 detected an inconsistency
of contactor 1 enable signal.
Alarm
Alarm Message List
YSU unit failure
8
8.3
CPU2 detected an inconsistency
of servo ON 4 signal (SFRDY4).
8-455
22
DX100
Alarm
Number
Alarm Name
Sub
Remedy
25
CPU2 detected an inconsistency
of contactor 2 enable signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN211
connector)
26
CPU2 detected an inconsistency
of external overrun 2 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN211
connector)
27
CPU2 detected an inconsistency
of contactor 3 enable signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN215
connector)
28
CPU2 detected an inconsistency
of external overrun 3 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 13, 14, 15, and 16 of YSU unit (CN215
connector)
29
CPU2 detected an inconsistency
of contactor 4 enable signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 31, 32, 33, and 34 of YSU unit (CN215
connector)
30
CPU2 detected an inconsistency
of external overrun 4 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 35, 36, 37, and 38 of YSU unit (CN215
connector)
41
CPU2 detected an inconsistency
of fun alarm 1 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A1 and B1 of YSU unit (CN212
connector)
42
CPU2 detected an inconsistency
of fun alarm 2 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A2 and B2 of YSU unit (CN212
connector)
Code
Alarm
Alarm Message List
Cause
8
8.3
8-456
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
43
CPU2 detected an inconsistency
of fun alarm 3 signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A3 and B3 of YSU unit (CN212
connector)
48
CPU2 detected an inconsistency
of link signal between YSU unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
DX100
Alarm
8
8.3
CPU2 detected an inconsistency
of link feedback signal between
YSU unit.
Alarm
Alarm Message List
8-457
49
Number
Alarm Name
Sub
Remedy
CPU2 detected an inconsistency
of enable switch signal between
YSU unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
Code
50
51
8-458
52
CPU2 detected an inconsistency
of enable switch feedback signal
between YSU unit.
CPU2 detected an inconsistency
of speed mode zero signal
between YSU unit.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, execute the following contents.
&middot;Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Code
53
CPU1 detected an inconsistency
of speed mode zero feedback
signal between YSU unit.
8-459
54
CPU2 detected an inconsistency
of speed mode 1 signal between
YSU unit.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Number
Alarm Name
Sub
Remedy
CPU2 detected an inconsistency
of speed mode 1 feedback signal
between YSU unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the wiring, execute the following
contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
&middot;Replacement of YSU unit
&middot;Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit and
YSU unit
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of YSU
unit (CN207 connector) and YSU unit
Code
55
58
CPU2 detected an inconsistency
of error signal between YSU unit.
8-460
59
CPU2 detected an inconsistency
of error feedback ready signal
between YSU unit.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of YSU
unit (CN207 connector) and function safety unit
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
Code
60
CPU2 detected an inconsistency
of speed mode zero feedback
signal between YSU unit.
8-461
61
CPU2 detected an inconsistency
of speed mode zero feedback
ready signal between YSU unit.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
62
CPU2 detected an inconsistency
of speed mode 1 feedback signal
between function safety unit.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of wiring for pin numbers 12, 13, 25, and 26 of YSU
unit (CN207 connector) and function safety unit
YSU Unit or
connection cable
failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
Alarm
Alarm Message List
Remedy
8
8.3
Cause
DX100
Alarm
Alarm Name
Number
Sub
Remedy
63
CPU2 detected an inconsistency
of speed mode 1 feedback ready
signal between function safety
unit.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
64
CPU2 detected an inconsistency
of universal output ready signal.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
65
CPU2 detected an inconsistency
of universal output feedback
signal.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of YSU unit (CN216 connector) and pin numbers 45, 46,
49, and 50 of MXT terminal block
66
CPU2 detected an inconsistency
of brake release signal in the
EAXA board.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit (CN210
connector)
Unit or connection
cable failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
&middot;Replacement of YSU unit
&middot;Replacement of EAXA board
&middot;Replacement of connection cable
Code
8-462
4392
M-SAFETY INPUT
CHECK
ERROR(CPU2)
0
CPU2 detected an error of
emergency stop signal in the
programming pendant by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
1
CPU2 detected an error of enable
switch signal in the programming
pendant by the self-diagnostic
check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
2
CPU2 detected an error of
emergency stop signal in robot
controller by the self-diagnostic
check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
3
CPU2 detected an error of external
emergency stop signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
4
CPU2 detected an error of external
enable switch signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
5
CPU2 detected an error of
safeguarding signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
6
CPU2 detected an error of full
speed test signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8
CPU2 detected an error of overrun YSU unit failure
signal by the self-diagnostic check.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
9
CPU2 detected an error of
universal input zero signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
10
CPU2 detected an error of
YSU unit failure
universal input 1 signal by the selfdiagnostic check.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Code
Alarm
Alarm Message List
Cause
8
8.3
8-463
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
24
CPU2 detected an error of
contactor 1 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
25
CPU2 detected an error of
contactor 2 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
26
CPU2 detected an error of external
overrun 2 signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
27
CPU2 detected an error of
contactor 3 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
28
CPU2 detected an error of external
overrun 3 signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
29
CPU2 detected an error of
contactor 4 enable signal by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
30
CPU2 detected an error of external
overrun 4 signal by the selfdiagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
48
CPU2 detected an error of link
signal between YSU unit by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Code
Alarm
Alarm Message List
Cause
8
8.3
8-464
Meaning
DX100
Alarm
Alarm Name
Number
Remedy
50
CPU2 detected an error of enable
switch signal between YSU unit by
the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
52
CPU2 detected an error of speed
mode zero signal between YSU
unit by the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
54
CPU2 detected an error of speed
mode 1 signal between YSU unit
by the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
58
CPU2 detected an error of error
signal between function safety unit
by the self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
60
CPU2 detected an error of speed
mode zero feedback ready signal
between function safety unit by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
62
CPU2 detected an error of speed
mode 1 feedback ready signal
between function safety unit by the
self-diagnostic check.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
M-SAFETY
OUTPUT CHECK
ERROR CPU2
49
CPU2 detected no change of the
feedback signal within a certain
time period in link signal between
YSU units.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-465
4393
Sub
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Code
51
8-466
53
CPU2 detected no change of the
feedback signal within a certain
time period in speed mode zero
signal between YSU units.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Alarm
Alarm Message List
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
8
8.3
CPU2 detected no change of the
feedback signal within a certain
time period in enable switch signal
between YSU units.
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
CPU2 detected no change of the
feedback signal within a certain
time period in speed mode 1 signal
between YSU units.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Code
55
CPU2 detected no change of the
feedback signal within a certain
time period in category 1 stop
signal between YSU units.
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connector connection confirmation of YSU unit (CN205/CN206)
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
Alarm
Alarm Message List
8-467
57
YSU unit failure
8
8.3
Rotary switch setting (1)Reset the alarm.
error
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Set rotary switch (S1) settings of the master control YSU unit to &quot;1&quot;; set
rotary switch (S1) settings of slave control YSU unit to &quot;2&quot;.
DX100
Alarm
Alarm Name
Number
4394
Sub
Remedy
CPU2 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 1 SERVO ON/OFF, or
CPU2 detected poor connection
between YSU unit and contactor.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, execute the following contents.
&middot;Connection confirmation between YSU unit (CN214 connector) and the
contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of YSU unit (CN213 connector) and contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
Code
M-SAFETY
CONTACTOR
STICK(CPU2)
1
2
CPU2 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 2 SERVO ON/OFF, or
CPU2 detected poor connection
between YSU unit and contactor.
Alarm
Alarm Message List
Cause
8
8.3
8-468
Meaning
DX100
Alarm
Number
Alarm Name
Sub
CPU2 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 3 SERVO ON/OFF, or
CPU2 detected poor connection
between YSU unit and contactor.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of YSU unit (CN215 connector) and contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
4
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
&middot;Connected confirmation of YSU unit (CN215 connector) and contactor
Contactor failure
(1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
&middot;Replacement the connected contactor or relay that drives contactor
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
CPU2 detected feedback value
(KMMB) did not turn ON/OFF
within a certain time period from
contactor 4 SERVO ON/OFF, or
CPU2 detected poor connection
between YSU unit and contactor.
Alarm
Alarm Message List
Remedy
8
8.3
Cause
Code
3
8-469
Meaning
DX100
Alarm
Alarm Name
Remedy
4395
M-SAFETY SERVO 1
ON ERROR(CPU2)
CPU2 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 1 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
2
CPU2 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 2 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
3
CPU2 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 3 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
4
CPU2 detected feedback value
(SFRDY) did not turn ON/OFF
within a certain time period from
contactor 4 SERVO ON/OFF.
YSU unit failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8-470
4400
1
The arithmetic process for motion
control did not complete within
regulated time. No motion
command was prepared.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
The arithmetic processing section
is not ready for JOG operation.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
The arithmetic processing section
is not ready for the playback
operation.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
NOT READY
(ARITH)
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Number
Sub
DX100
Alarm
Alarm Name
Number
Cause
Remedy
4
The prereading processing in the
arithmetic processing section has
not completed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
The arithmetic processing section
is not ready for the timer follow-up
of the conveyor tracking function.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
The prereading processing in the
arithmetic processing section has
not completed when specifying the
target position.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
Unused A_BANK does not exist in
the prereading processing of move
instruction.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Unused bank priority does not
exist in the prereading processing
of move instruction.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
A_BANK pointer is not set.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
A_BANK conversion could not be
performed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
SEQUENCE TASK
CONTR ERROR
Alarm
Alarm Message List
Meaning
8
8.3
8-471
4401
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
7
The specified A_BANK number
does not exist.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
20
An error occurred when system
number (MSS) was obtained.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
21
An error occurred in RMS960
system call.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
22
Undefined interrupt command was
received.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
23
Job start condition is not defined.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
24
An error occurred in instruction
prefetch queue operation.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
26
Intermediate code is not defined.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-472
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
29
Instruction prereading processing
has not been completed normally.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
30
An error occurred in job data
change.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
31
The specified sequence number at
job execution start is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
32
The added area for interruption
command is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
33
System number (MSS) for
interruption command is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
38
An error occurred at start of twin
synchronous operation.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
39
An error occurred when SYNC
specification was reset.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-473
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
41
An error occurred in occupation
control group setting in MOTION
section.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
45
An error occurred in path/trace
control.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
47
An error occurred when waiting for
a completion of main system task
(job) in SYNC specification.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
48
An attempt was made to execute
an instruction that could not be
executed at line sequence
execution.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
80
An exceptional error occurred in
job execution process.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
100
Main processing command is
Software operation
incorrect in prereading processing. error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
8-474
Meaning
DX100
Alarm
Alarm Name
Number
Meaning
Cause
Remedy
Code
Subprocessing command is
Software operation
incorrect in prereading processing. error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
102
Prereading processing has not
been completed at job execution.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
103
A_BANK conversion has not been
completed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
104
System number (MSS) is incorrect
in prereading processing.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
105
An error occurred in instruction
prefetch queue operation in
prereading processing.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
106
An error occurred at IES switching
in prereading processing.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
UNDEFINED
COMMAND(ARITH
)
101
8
8.3
8-475
4402
Sub
DX100
Alarm
Alarm Name
Number
4404
Cause
Remedy
8
Interpolation such as linear and
circular interpolation cannot be
performed with this manipulator.
Setting error
(1)Check the following settings.
&middot;Change the step (move instruction), where the alarm occurred, to MOVJ.
10
The setting of the form data for
Flip/No Flip is not &quot;B-axis Angle. &quot;
Setting error
(1)Check the following settings.
&middot;Set &quot;1&quot; to &quot;S2C658: Type data detail settings&quot;.
11
An attempt was made to pass the
B-axis zero degree position
(singular area).
Setting error
(1)Check the following settings.
&middot;Check the teaching position of the job so that the manipulator does not pass
the B-axis zero degree position (singular area).
Designation error for master and
slave
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Slave designation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
Slave interpolation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
No designation of master axis
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
Master-axis designation error for
JOG motion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
ARITHMETIC
ERROR
GROUP AXIS
1
CONTROL ERROR
Alarm
Alarm Message List
8-476
Meaning
8
8.3
4406
Sub
DX100
Alarm
Alarm Name
Number
Remedy
7
Slave-axis designation error for
JOG motion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
Occupation control error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
9
Designation error of occupation
control for JOG motion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
Designation error of occupation
control for Bank position
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
Designation error of occupation
control group for tracking motion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
12
No master and slave designated
for tracking motion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
TWO STEPS
SAME
POSITION(CIRC)
Setting error
(1)Check the following settings.
&middot;Check the settings for teaching position of circular interpolation steps so that
each point is different.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-477
4407
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Setting error
(1)Check the following settings.
&middot;Check the settings for teaching position of spline interpolation step so that
each point is different.
4409
TWO STEPS
SAME POSITION(3
STEPS)
Setting error
(1)Check the following settings.
&middot;Check the settings for three taught points to create an user coordinate
system so that each point is different.
4410
TWO STEPS
SAME
POSITION(WEAV)
Setting error
(1)Check the following settings.
&middot;Check the settings for taught points (start, end, and reference points) so that
each point is different.
4411
TEACH
ERROR(SPLINE)
Setting error
(1)Check the following settings.
&middot;Check the settings for the teaching position of spline interpolation section so
that the distance between the teaching points is even.
4412
IMPOSSIBLE
LINEAR
MOTION(L/U)
Setting error
(1)Check the following settings.
&middot;Perform the teaching again to make the form of L- and U-axes same at start
point and end point.
&middot;Use a MOVJ instruction again.
4413
IMPOSSIBLE
LINEAR
MOTION(S/L)
Setting error
(1)Check the following settings.
&middot;Perform the teaching position again to make the form of S- and L-axes same
at start point and end point.
Use a MOVJ instruction again.
4414
EXCESSIVE
SEGMENT (LOW/
HIGH)
Sub Code: Control group and axis
Setting error
(1)Reduce the speed in the step where the alarm occurred.
(2)Change the move instruction to joint interpolation (MOVJ).
* Be careful to the peripheral interference since its movement changes.
4416
PULSE
LIMIT(MIN./MAX.)
Sub Code: Control group and axis
Setting error
(1)Check the following settings.
&middot;Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
Alarm
Alarm Message List
TWO STEPS
SAME
POSITION(SPLINE
)
8
8.3
8-478
4408
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Sub Code: Control group and XYZ Setting error
(1)Check the following settings.
&middot;Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
4420
SPECIAL
SOFTLIMIT(MIN./
MAX.)
Sub Code: Control group and axis
Setting error
(1)Check the following settings.
&middot;Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
4422
MECHANICAL
INTERFERENCE(
MIN./MAX.)
Sub Code: Control group and axis
Setting error
(1)Check the following settings.
&middot;Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
4424
SPECIAL
MECHANICAL
INTRF(MIN./MAX.)
Sub Code: Control group and axis
Setting error
(1)Check the following settings.
&middot;Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
4426
PULSE
MECHANICAL
LIMIT(MIN./MAX.)
Sub Code: Control group and axis
Setting error
(1)Check the following settings.
&middot;Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
4428
SEGMENT
1
CONTROL ERROR
RT-buffer control command error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Segment-receiving control
command error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
No bank priority
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
CUBE LIMIT(MIN./
MAX.)
8
8.3
8-479
4418
DX100
Alarm
Alarm Name
Number
Remedy
4
Answer error at MOVE simulating
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
The value of bank_refresh_flag(x)
exceeded its limit.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
RT-buffer tracking option error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
9
The segment was received
although the previous segment
had not been sent.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
WRONG
SPECIFIED
CONTROL
GROUP
1
Control group not designated
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Slave control-group error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
Master control-group error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-480
4429
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
4
Master and Slave control-group
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
Control-group error for a job file
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
Control-group error for a user
coordinate file
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
Control-group error for a
calibration file between
manipulators
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
Control-group error for a tool
calibration file
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
Control-group error for prereading- Software operation
calculation start point (for
error occurred
adv_st_pos)
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
Control-group error for the current- Software operation
value preset position
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-481
Meaning
DX100
Alarm
Number
Sub
Cause
Remedy
12
Control-group error for the
conveyor prereading-calculation
start point
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
13
Occupation control-group error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
15
Control-group error for servo hand
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
18
Control-group error for the
prereading-calculation start point
(for dm_st_pos)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
19
Control-group error for prereading- Software operation
calculation start point (for
error occurred
dm_st_pos)
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
CPU
1
COMMUNICATION
ERROR
Interrupt processing error between
MOTION section and system
control section
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Interrupt processing error between
MOTION section and SL#1
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Meaning
8
8.3
8-482
4430
Alarm Name
DX100
Alarm
Number
Alarm Name
Sub
Remedy
3
Interrupt processing error between
MOTION section and SL#2
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
Interrupt processing error between
MOTION section and SL#3
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
Interrupt processing error between
MOTION section and SL#4
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
Interrupt processing error between
MOTION section and CV#1
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
Interrupt processing error between
MOTION section and CV#2
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
Interrupt processing error between
MOTION section and PS#1
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
9
Interrupt processing error between
MOTION section and PS#2
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-483
Meaning
DX100
Alarm
Alarm Name
Number
4431
Remedy
JHM ERROR
1
An error occurred in JMS system
call when an attempt was made to
open a job.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
No space was found in job handle
value storage area when an
attempt was made to open a job.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
No job handle was found.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
Job control proprietary is incorrect. Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
Job control proprietary could not
be changed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
An error occurred in exclusive
control.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
INSTRUCTION
INTERPRETER
ERROR
1
The intermediate code of the
instruction that is to be executed is
incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-484
4432
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
3
Destination (variable) tag
arrangement is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
Tag data type is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
Box number is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
An error occurred in block
separation processing of
intermediate code.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
Box number definition is
duplicated.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
9
Undefined instruction was found at
block separation of intermediate
code.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
IPRM is not set.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-485
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
11
An error occurred in tag data
search process.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
12
An error occurred move instruction
search process.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
14
Variable information does not
exist.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
16
An error occurred at position file
data reading.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
17
Variable data type is not defined.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
18
An instruction is included with
incorrect intermediate code in
expression instruction.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
19
The syntax in expression
instruction is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-486
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
20
The tag data length is zero when
tag data is read.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
21
The necessary tag data is not set.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
22
The object to be processed was
secret variable in position file
control process, so it could not be
processed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
23
The object to be processed was
position type variable in position
file control process, so it could not
be processed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
24
Job argument settings do not
match when a variable is given
and/or taken between jobs.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
25
An attempt was made to perform
undefined operation at four-rule
operation instruction.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
26
Arithmetic stack used for
expression operation exceeded.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-487
Meaning
DX100
Alarm
Alarm Name
Number
Remedy
27
Arithmetic stack used for
expression operation is empty.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
28
Operation items are lacking in
expression operation and
operation processing cannot be
performed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
254
Access mechanism for old
parameters is used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
255
An exceptional error occurred.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
UNDEFINED
GLOBAL
VARIABLE
0
The set data for byte type variable
area is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
The set data for integer type
variable area is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
The set data for double-precision
integer-type variable area is
incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-488
4433
Sub
DX100
Alarm
Alarm Name
Number
Remedy
3
The set data for real type variable
area is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
The set data for character-string
type variable area is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
The set data for robot-axis
position-type variable area is
incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
The set data for base-axis
position-type variable (S1D
parameter) area is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
The set data for station-axis
position-type variable (S1D
parameter) area is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
UNDEFINED
LOCAL-VARIABLE
0
The byte type variable is not
defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
1
The integer type variable is not
defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
2
The double-precision integer-type
variable is not defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-489
4435
Sub
DX100
Alarm
Alarm Name
Number
Sub
Remedy
3
The real-number type variable is
not defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
4
The character-string type variable
is not defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
5
The robot-axis position-type
variable is not defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
6
The base-axis position-type
variable is not defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
7
The station-axis position-type
variable is not defined.
Setting error
(1)Check the following settings.
&middot;Set the number of local variables to be used in the job header.
Code
8-490
4436
LESS THAN 3
STEPS(CIRCULAR
)
Setting error
(1)Check the following settings.
&middot;Perform teaching so that circulation interpolation steps are continuous three
points or more.
4437
LESS THAN 3
STEPS(SPLINE)
Setting error
(1)Check the following settings.
&middot;Perform teaching so that spline interpolation steps are continuous three
points or more.
4438
UNDEFINED JOB
Setting error
(1)Check the following settings.
&middot;Check if the CALL/JUMP destination job is registered. If the job is not
registered, delete the JUMP instruction where an alarm occurred.
4439
UNDEFINED
LABEL
Setting error
(1)Check the following settings.
&middot;Check if the JUMP destination label is registered. If the label is not
registered, delete the JUMP instruction where alarm occurred.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Setting error
(1)Check the following settings.
&middot;If there is an illegal RET instruction in the start job, delete the RET
instruction.
&middot;Check if RET instruction is not executed under the condition that there is no
job in the job call stack. In that case, execute it from master (start) job.
4441
LACK OF LOCALVARIABLE AREA
Setting error
(1)Check the following settings.
&middot;Reduce the number of local variables to be used.
4444
UNSUCCESSFUL
FINE
POSITIONING
Sub Code: Bit specification of axis
where error occurred
Effect of external
force
(1)Check the following settings.
&middot;Move the manipulator by the axis operation, etc. to remove the external
force of axis where alarm occurred.
4445
DATA PRESET
ERROR
1
The token for prereading
processing could not be obtained.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
The prereading processing has not Software operation
been completed within the time,
error occurred
and the waiting time for completion
exceeded the limit.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
The prereading operation
processing has not been
completed within the time, and the
waiting time for completion
exceeded the limit.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
An error occurred in prereading
operation process.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
UNDEFINED
RETURN JOB
8
8.3
8-491
4440
DX100
Alarm
Alarm Name
Number
Cause
Remedy
5
A_BANK conversion has not been
completed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
255
An exceptional error occurred in
job execution process.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
0
The variable value exceeded the
limit.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
1
The value for the binary (0/1) data
type variable exceeded the limit.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
2
The value for the signed 1-byte
data type variable is less than the
minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3
The value for the unsigned 1-byte
data type variable is less than the
minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
4
The value for the signed 2-byte
data type variable is less than the
minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
5
The value for the unsigned 2-byte
data type variable is less than the
minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
Code
OVER VARIABLE
LIMIT
8-492
Alarm
Alarm Message List
Meaning
8
8.3
4446
Sub
DX100
Alarm
Number
Alarm Name
Sub
Remedy
6
The value for the signed 4-byte
data type variable is less than the
minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
7
The value for the unsigned 4-byte
data type variable is less than the
minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
8
The value for the real-number 4byte data type variable is less than
the minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
14
The value for the character-string
type variable is less than the
minimum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3277
0
The value for the signed 1-byte
data type variable exceeded the
maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3277
1
The value for the unsigned 1-byte
data type variable exceeded the
maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3277
2
The value for the signed 2-byte
data type variable exceeded the
maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3277
3
The value for the unsigned 2-byte
data type variable exceeded the
maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
Code
Alarm
Alarm Message List
Cause
8
8.3
8-493
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Remedy
3277
4
The value for the signed 4-byte
data type variable exceeded the
maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3277
5
The value for the unsigned 4-byte
data type variable exceeded the
maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3277
6
The value for the real-number 4byte data type variable exceeded
the maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
3278
2
The value for the character-string
type variable exceeded the
maximum value.
Setting error
(1)Check the following settings.
&middot;Check the settings for variable, and then correct the job to fall within the
input range of the tag.
Setting error
(1)Check the following settings.
&middot;Check the settings for three teaching points so that circular interpolation
steps do not lie in a straight line.
Code
4447
DEFECTIVE
TAUGHT
POINT(CIRC)
4448
WEAVING
1
CONTROL ERROR
Weaving control-group designation Software operation
error
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
When the speed is specified by
weaving time in the weaving file,
zero or the negative value is set for
the weaving time.
Setting error
(1)Check the following settings.
&middot;Reset the value 0.1 seconds or more.
5
When the speed is specified by
frequency in the weaving file, zero
or the negative value is set for the
frequency.
Setting error
(1)Check the following settings.
&middot;Reset the value 0.1 Hz or more.
Alarm
Alarm Message List
Cause
8
8.3
8-494
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
6
When the timer mode is specified
in the weaving file, a negative
value is set for the timer value.
Setting error
(1)Check the following settings.
&middot;Set a positive value for the timer value.
7
For triangle or L-type weaving,
zero is set for the vertical or
horizontal distance.
Setting error
(1)Check the following settings.
&middot;Set a positive value for the vertical and horizontal distance.
8
The coordinate control axis
Setting error
designation for the reference point
is different from actual control axis.
(1)Check the following settings.
&middot;Match the control group designation of the wall point and weaving execution.
9
The distance between the point P
and the TCP could not be
calculated in wrist weaving.
Setting error
(1)Check the following settings.
&middot;Set the correct dimensions in the tool data.
10
The distance between the point P
and the TCP could not be
calculated in circular wrist
weaving.
Setting error
(1)Check the following settings.
&middot;Set the correct dimensions in the tool data.
11
The Y-direction element of circular
coordinate system for circular wrist
weaving could not be calculated.
Setting error
(1)Check the following settings.
&middot;Check the settings for wall and horizontal direction.
12
The X-direction element of circular
coordinate system for circular wrist
weaving could not be calculated.
Setting error
(1)Check the following settings.
&middot;Check the settings for wall and horizontal direction.
14
Weaving basic-orientation
calculation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
15
Calculation error of horizontal- and
wall-direction vector for weaving
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-495
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Weaving synchronization file
number selection range error
Setting error
(1)Check the following settings.
&middot;Check the number of the weaving synchronizing file for use.
Setting error
(1)Check the following settings.
&middot;Match the data type of position type variable.
Code
16
4449
UNMATCHED
POSN VAR DATA
TYPE
4450
FILE NO. ERROR
An error occurred in tool file
number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified tool file number is 0 to 63.
2
An error occurred in user
coordinate file number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified user coordinate file number is 1 to 63.
3
An error occurred in calibration file
number check between the
manipulators.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified robot calibration file number is 1 to 32.
4
An error occurred in tool
calibration file number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified tool file number is 0 to 63.
5
An error occurred in reference
point number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified robot calibration file number is 1 to 8.
7
An error occurred in check for
Setting error
welding start condition file number.
(1)Check the following settings.
&middot;Confirm that the specified welding condition start file number is 1 to 48.
8
An error occurred in check for
welding end condition file number.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified welding condition end file number is 1 to 48.
9
An error occurred in conveyor
characteristic file number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified conveyor condition file number is 1 to 6.
10
An error occurred in press
characteristic file number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified press characteristic file number is 0 to 3.
8
8.3
1
DX100
Alarm
Alarm
Alarm Message List
8-496
Alarm Name
Number
Sub
Remedy
12
An error occurred in conveyor
calibration file number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified conveyor calibration file number is 1 to 6.
13
An error occurred in argument
number check.
Setting error
(1)Check the following settings.
&middot;Confirm that the argument number is 1 to 16.
14
An error occurred in check for
motor gun characteristic file
number.
Setting error
(1)Check the following settings.
&middot;Confirm that the specified servo gun characteristic file number is 1 to 24.
Sub Code: Reference point
number in binary
Setting error
(1)Check the following settings.
&middot;Set the reference point.
Setting error
(1)Check the following settings.
&middot;Change the job configuration so that the number of nests for CALL
instruction is twelve or less.
Code
8-497
4451
UNDEFINED
REFERENCE
POINT
4452
STACK MORE
THAN 10 (JOB
CALL)
4453
OVER VARIABLE
NO.
4454
The variable number is out of
Setting error
range.
Sub Code: The variable number
which an attempt was made to use
(1)Check the following settings.
&middot;Correct the job using the variable number within the range.
UNDEFINED
POWER SOURCE
COND.
Setting error
(1)Check the following settings.
&middot;Complete the settings for the arc welding characteristic file.
4455
UNDEFINED ARC
START COND FILE
Setting error
(1)Check the following settings.
&middot;Complete the settings for the welding start condition file.
4456
UNDEFINED ARC
END COND FILE
Setting error
(1)Check the following settings.
&middot;Complete the settings for the welding end condition file.
4457
WRONG WELDER
SELECTION
Setting error
(1)Check the following settings.
&middot;Check the settings for the reference unit of the welding voltage.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Setting error
(1)Check the following settings.
&middot;Separate the operation expression, shorten the expression, and then check
the settings for the job.
4460
ZERO DIVIDED
OCCURRENCE
Setting error
(1)Check the following settings.
&middot;Do not divide by zero.
4461
UNDEFINED
AUTO-WELD
RELEASE COND
Setting error
(1)Check the following settings.
&middot;Check the settings for the number of times of welding release condition.
4462
UNDEFINED
POSITION FOR
ARC RETRY
Setting error
(1)Check the following settings.
&middot;Check the settings for the move instruction following ARCON instruction.
4463
PARITY ERROR
Setting error
(1)Check the following settings.
&middot;Check the settings for the parity data of the user I/O group.
4464
OVER BCD
RANGE
Setting error
(1)Check the following settings.
&middot;Correct the BCD data so that it is within the limit.
4465
OVER BINARY
RANGE(PARITY
CHECK)
Setting error
(1)Check the following settings.
&middot;Correct the binary data so that it is within the limit.
4466
OFFLINE
0
UNDEFINED
COMMAND(ARITH
)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4467
USER COORD
STEP NOT
ENOUGH
Setting error
(1)Check the following settings.
&middot;Correct the JOB that the number of steps will be three or more.
4468
ROBOT
CALIBRATION
DATA ERROR
Setting error
(1)Check the following settings.
&middot;Do not use a coordinated motion with this manipulator.
1
An undefined command was
issued to the offline position-data
preparation section.
The calibration between
manipulators cannot be executed
for this model.
Alarm
Alarm Message List
EXCESSIVE
INSTRUCTION
EQUATION
8
8.3
8-498
4459
DX100
Alarm
Number
Alarm Name
Sub
Remedy
2
The master group and the slave
group are set to the same group.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
Incorrect designation of the control
group for master group
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
Incorrect designation of the control
group for slave group
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
Incorrect designation of the
occupation control group for
calibration data
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
Incorrect designation of the
enabling control group for
calibration data
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
Among three points in the master- Setting error
group's calibration data, two or
three points are on the same point.
(1)Check the following settings.
&middot;Teach the data for calibration so that each point is different.
8
Among three points in the slaveSetting error
group's calibration data, two or
three points are on the same point.
(1)Check the following settings.
&middot;Teach the data for calibration so that each point is different.
Code
Alarm
Alarm Message List
Cause
8
8.3
8-499
Meaning
DX100
Alarm
Alarm Name
Number
4469
Sub
Remedy
9
The number of the teaching points
for calibration data is insufficient.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
The calibration between
manipulators cannot be executed
for this model.
Setting error
(1)Check the following settings.
&middot;The calibration function between manipulators cannot be used for this
model.
2
The master group and the slave
group are set to the same group.
Setting error
(1)Check the following settings.
&middot;Set the different groups for the master group and the slave group.
3
Incorrect designation of the control
group for master group
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
Incorrect designation of the control
group for slave group
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
Calibration data setting error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Setting error
(1)Check the following settings.
&middot;Check the settings for number of the job steps
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
ROBOT
CALIBRATION
FRAME ERROR
8-500
4470
ROBOT CARIB
STEP NOT
ENOUGH
4471
ROBOT
CALIBRATION
DATA ERROR
1
Incorrect number of teaching
points for tool calibration
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Cause
Remedy
2
Incorrect designation of the
occupation control group for
calibration data
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
Incorrect designation of the
enabling control group for
calibration data
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
Incorrect designation of the control
group for calibration data
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
The reference point is not set.
Setting error
(1)Check the following settings.
&middot;Set the reference point.
2
The start point and end point are
on the same point.
Setting error
(1)Check the following settings.
&middot;Change the teaching positions so that the start point and end point are
different.
3
The straight line which connects
the start point and an end point,
and the angle which the Z direction
of a tool makes are less than 10&deg;
Setting error
(1)Check the following settings.
&middot;Correct the teaching positions so that the angle that the Z direction of the
tool and the straight line which connects the start point with the end point
make becomes 10 degrees or more.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
ARITHMETIC
ERR(COMPACT
RMT WELD)
ARITHMETIC
ALARM RESET
ERROR
Alarm
Alarm Message List
4473
Meaning
8
8.3
8-501
4472
Sub
DX100
Alarm
Alarm Name
Number
Sub
Cause
Remedy
Sub Code:The related controlgroup
Setting error
(1)Check the following settings.
&middot;Make the setting in advance so that the control group of the CALL/JUMP
designation job is included in that of the CALL/JUMP source job.
&middot;Don't start the job which including control group under already operation by
&quot;PSTART&quot; instruction.
Setting error
(1)Check the following settings.
&middot;Add the robot axis to the control-group of the job.
Code
WRONG
CONTROL
GROUP AXIS
4475
CANNOT
EXECUTE JOB(NO
ROBOT)
4476
CANNOT EDIT
(EDIT LOCK JOB)
8-502
0
An attempt was made to change
the tag data.
Setting error
(1)Check the following settings.
&middot;Release the prohibition.
1
An attempt was made to change
the speed tag data.
Setting error
(1)Check the following settings.
&middot;Release the prohibition.
2
An attempt was made to change
the board thickness tag data.
Setting error
(1)Check the following settings.
&middot;Release the prohibition.
4477
SELECT
ERROR(APPLICAT
ION)
Sub Code: Application number
Setting error
(1)Check the following settings.
&middot;Set the application to a specified robot by the application selection of
maintenance mode.
4480
SELECT
ERROR(SENSOR
1)
Sub Code:Sensor number
Setting error
(1)Check the following settings.
&middot;Select the option function for the specified robot in the option function
selection of maintenance mode.
4484
WRONG PORT
NO.(ANALOG
OUTPUT)
Sub Code: Application number
Setting error
(1)Check the following settings.
&middot;Set following value to the AxP010 parameter.
For arc: 1
Arc + arc: 3
Three arc: 5
Four arc: 7
4485
WRONG
SELECTION
(SENSOR)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
4474
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Setting error
(1)Check the following settings.
&middot;Set the path over radius within the allowable range.
4487
WRONG MECH
PARAMETER FILE
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4489
DEFECTIVE
TAUGHT
POINT(CUTTING)
8-503
4490
DEFECTIVE
TAUGHT
POINT(ENDLESS)
1
The C- and W-axis position at the
cutting start position is not zero
pulse.
Setting error
(1)Check the following settings.
&middot;Check the settings for the cutting start position (zero pulse).
2
Zero is set for the cutting radius.
Setting error
(1)Check the following settings.
&middot;Check the settings for radius (a value bigger than zero).
3
The cutting machine axis is not
mounted.
Setting error
(1)Check the following settings.
&middot;The CUT instruction can be used for the manipulator with small-circle cutting
axis only.
4
This manipulator cannot perform a
hexagonal cutting motion.
Setting error
(1)Check the following settings.
&middot;Select an other cutting form.
1
After the Endless rotation
completed, an attempt was made
to execute an interpolation
instruction such as MOVL and
MOVC before executing an
MRESET instruction.
Setting error
(1)Check the following settings.
&middot;To perform an interpolation motion such as MOVL and MOVC after an
Endless rotation, execute an MRESET instruction beforehand.
2
The base axis is set as an Endless
rotation axis. The Endless
function cannot be used with the
base axis.
Setting error
(1)Check the following settings.
&middot;Check the parameter setting that designates the Endless rotation axis.
3
An attempt was made to execute
the Endless function although the
endless axis was not designated.
Setting error
(1)Check the following settings.
&middot;Check the parameter setting that designates the Endless rotation axis.
Alarm
Alarm Message List
PATH OVER
8
8.3
4486
DX100
Alarm
Alarm Name
Number
4491
Remedy
4
The Endless axis exceeded the
maximum pulse value (+536870911).
Setting error
(1)Check the following settings.
&middot;Set the rotation amount so that the Endless axis does not exceed the
maximum pulse value.
CORRECTIONAL
DIRECTION
ERROR
1
Control-group designation error for
correcting-direction preparation
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Designation error for the
correcting-direction coordinates
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
When &quot;any direction&quot; is set for the
correcting direction, the correction
coordinates is not prepared.
Setting error
(1)Check the following settings.
&middot;Check the settings for the correcting direction with the reference point
(REFP).
4
When &quot;any direction&quot; is set for the
correcting direction, the reference
points (REFP) are taught on the
same point.
Setting error
(1)Check the following settings.
&middot;Check the settings for the reference points (REFP) so that each point is
different.
5
Designation error for the
coordinated motion control axis at
the reference point
Setting error
(1)Check the following settings.
&middot;Match the control group designation of the wall point and weaving execution.
POSITION
CORRECTION
ERROR
1
Data unmatched between the
correction amount data and the job
data:
The information about the control
groups designated for the series of
jobs, which is added to the
correction amount data, does not
include the valid control-group for
the job.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-504
4492
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
2
4494
DEFECTIVE
TAUGHT
POINT(WEAV)
8-505
4495
UNDEFINED
ROBOT
CALIBRATION
4496
PARAMETER
ERROR
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
The weaving start point and end
point are on the same point.
Setting error
(1)Check the following settings.
&middot;Check the settings for the positions so that the weaving start point and end
point are different.
2
Among the weaving start point,
end point, and reference point, two
or three points are on the same
point.
Setting error
(1)Check the following settings.
&middot;Check the settings for the positions so that the weaving start point, end
point, and reference point are different.
Sub Code: Control group which
calibration is not completed
Setting error
(1)Check the following settings.
&middot;Before using the coordinated motion, execute the calibration between
manipulators.
1
The setting of the manipulator
number is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Zero is set for the resolution.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
OVER TOOL FILE
NO.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
8.3
4493
Data unmatched between the
Software operation
correction amount data and the job error occurred
data:
The valid control-group information
that is added to the correction
amount data disagrees with the
valid control-group for the job.
DX100
Alarm
Number
Alarm Name
Sub
Remedy
3
Zero is set in the feedback pulse
parameter.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
The setting of L-axis ball-screw
data is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
The setting of U-axis ball-screw
data is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
Zero or a negative value is set for
MAXPPS.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
Zero or a negative value is set for
the maximum acceleration speed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
Zero or a negative value is set for
the maximum deceleration speed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
9
Zero or a negative value is set for
the play-mode servo averaging
time.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-506
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
10
The setting of the manipulator
number is incorrect. An undefined
type is designated.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
The incorrect coordinate system is
designated for the cubic
interference. An undefined
coordinate system is set.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
12
The designation of the user
coordinates number is incorrect. A
number out of the setting range is
set.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
13
The reduction ratio ≤ 0 is output.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
14
Zero or a negative value is set for
the spring constant.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
15
Zero or a negative value is set for
the motor inertia.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
16
Zero or a negative value is set for
the speed calculation constant.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-507
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
17
Dividing number setting error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
18
The setting of allowable torque for
the speed reducer is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
19
The setting of allowable torque for
the motor is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
20
The manipulator type is not
applicable for torque acceleration/
deceleration.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
21
Zero or a negative value is set for
the balancer.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
22
The angle of hexagon set for the
CUT instruction is out of the range
&quot;0 degree &lt; angle &lt; 60 degrees.&quot;
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
23
Encoder type designation error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-508
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
24
Observer sampling time error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
25
Two-degree-of-freedom system Kp Software operation
value error
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
26
The setting of torque acceleration/
deceleration designation
parameter is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
27
Observer polarity setting error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
28
The inertia value error for the shift
value calculation
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
29
Observer attenuation constant
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
30
Torque estimation parameter error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-509
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
31
The segment clock error occurred
when the PV loop is 1 ms.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
32
Non-robot axis observer selection
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
33
Zero is set for the response time
constant.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
34
Efficiency data error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
35
Zero is set for the averaging time
constant.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
36
Torque limit ratio data error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
37
Coulomb friction data error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-510
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
38
Kinematic friction coefficient data
error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
39
The setting in the optimized
Software operation
acceleration/deceleration
error occurred
designation parameter is incorrect.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
40
An uninstalled function is
designated.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
41
The dynamics-model calculation at Software operation
error occurred
the optimized acceleration/
deceleration is invalid.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
42
Zero is set for the inertia of
dynamics fixed model.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
43
Designation error for dynamicsmodel calculation type
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
44
The optimized acceleration/
deceleration control of speed limit
function is disabled.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-511
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Code
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
46
The setting in the mode
designation parameter for the
speed limit function is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
47
Zero or negative value is set in the
allowable braking torque
parameter for the speed limit
function.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
48
Zero or a negative value is set in
the speed adjustment ratio
parameter for the speed limit
function.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
49
Zero or a negative value is set in
the torque limit adjustment ratio
parameter for the acceleration/
deceleration tuning.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
50
Zero or a negative value is set in
the parameter that sets the
shortest acceleration/deceleration
time for when the excessive torque
is applied at the optimized
acceleration/deceleration.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
The axis designation parameter for Software operation
the speed limit function is not set. error occurred
8
8.3
8-512
45
DX100
Alarm
Number
Alarm Name
Sub
Remedy
51
Zero is set for the dimension
information &quot;a3&quot; for the SKR
manipulator.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
52
The setting of sealer-gun controlgroup parameter for the servo
sealer control is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
53
The parameter setting for the
Cartesian manipulator X-axis data
is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
54
The parameter setting for the
Cartesian manipulator Y-axis data
is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
55
The setting for the Dual-arm
manipulator is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
56
Zero or a negative value is set in
the FORMCUT maximum
acceleration/deceleration time
parameter.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
57
The setting of expanded checkpoint designating bits for the arm
interference check is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-513
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
60
Zero or a negative value is set for
the sphere at the arm interference
check point.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
61
Zero or a negative value is set for
the cylinder at the arm interference
check point.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
62
The number of designated check
points for the arm interference
check is insufficient.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
70
All of X, Y, and Z value of the
expanded check-point 1 for the
arm interference check are set to
zero.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
71
All of X, Y, and Z value of the
expanded check-point 2 for the
arm interference check are set to
zero.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
85
The setting of wrist axis angle for
tube-incorporated wrist type
manipulators or three-roll wrist
type manipulators is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
86
The special link JOG operation
cannot be used with this
manipulator.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-514
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
87
The setting in the parameter for
special angle limit check
designation is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
91
The setting of the deceleration
speed for the path-priority control
is less than zero.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
92
A negative value is set in the
roundness parameter for the pathpriority control.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
93
The link parameter for the cutting
device is not set.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
95
The real-time bending correction
function is enabled for a controlgroup other than robot axis.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
96
Zero is set for the dimension
information &quot;a2&quot; for the Arc Cell
Torch Arm type manipulators.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
97
Zero is set for the deceleration
Software operation
ratio for double T-axis unit of the V- error occurred
shaped double T-axis manipulator.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-515
Meaning
DX100
Alarm
Alarm Name
Number
4497
Remedy
DEFECTIVE
TAUGHT
POINT(CALIB)
1
Some of the teaching points for
master-group are on the same
point.
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the teaching points are different from one
another.
2
Some of the teaching points for
Setting error
slave-group are on the same point.
(1)Check the following settings.
&middot;Perform the teaching again so that the teaching points are different from one
another.
3
The 2nd-axis positions of C3, C4,
and C5 of station axes are not the
same.
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the 2ndaxis positions of C3, C4, and C5
of the station axes are the same.
4
The 1st-axis positions of C1, C2,
and C3 of station axes are not the
same.
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the 1staxis positions of C1, C2, and C3
of station axes are the same.
5
The 2nd-axis positions of C1, C2,
and C3 of station axes are the
same.
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the teaching positions are different from
one another.
6
The 1st-axis rotation direction of
C3, C4, and C5 of station axes are
not the same.
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the 1staxis rotation direction of C3, C4,
and C5 of station axes are the same.
7
The 1st-axis (elevation axis)
positions of C1, C2, and C3 of
station axes are not the same.
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the 1staxis (elevation axis) positions of
C1, C2, and C3 of station axes are the same.
8
The 1st-axis (elevation axis)
positions of C3, C4, and C5 of
station axes are not the same.
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the 1staxis (elevation axis) positions of
C3, C4, and C5 of station axes are the same.
CANNOT
EXECUTE JOB(NO
GRP AXIS)
An attempt was made to execute
an instruction that could not be
executed in a job without control
group.
Setting error
(1)Check the following settings.
&middot;Check the settings for the job instruction with control group.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-516
4498
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Setting error
(1)Check the following settings.
&middot;Check the settings for the position type variable.
4500
UNDEFINED
USER FRAME
Sub Code: User coordinate
number
Setting error
(1)Check the following settings.
&middot;Check the settings for the user coordinate.
4501
OUT OF
RANGE(PARALLE
L PROCESS)
Sub Code: Task number
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4502
SL BOARD ONLINE ERROR
The option board was detected not
to operate normally at power ON.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
YCP02 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP02 board. Save the CMOS.BIN
before replacing the board to be safe.
4505
UNDEFINED
POSITION FOR
ARC ON
Setting error
(1)Check the following settings.
&middot;Register a step before the ARCON instruction.
4506
UNDEFINED POS
FOR RESTART
RETURN
Setting error
(1)Check the following settings.
&middot;Check the settings for the job.
4507
REFP POS
ERROR(SEARCH
MOTION)
Setting error
(1)Check the following settings.
&middot;Perform the teaching again so that the search start point and the motion
target point are not the same.
&middot;Increase the distance between the search start point and the motion target
point.
Alarm
Alarm Message List
Sub Code: The variable number
8
8.3
UNDEFINED
POSITION
VARIABLE
8-517
4499
DX100
Alarm
Number
4508
Alarm Name
Sub
Remedy
The specified coordinate system
does not exist.
Setting error
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
1
Designation error of the master
Setting error
tool coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
2
Designation error of the tool
Setting error
coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
3
Designation error of the direction
of travel coordinate system (for a
shared function). This coordinate
system cannot be used.
Setting error
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
4
Designation error of the any
direction coordinate system (for a
shared function). This coordinate
system cannot be used.
Setting error
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
5
Designation error of the
approximation tool coordinate
system (for a shared function).
This coordinate system cannot be
used.
Setting error
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
6
Designation error of the conveyor Setting error
coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
8
Designation error of the COMARC Setting error
coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
9
Designation error of the power
Setting error
sensor coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
10
Designation error of the cylindrical Setting error
coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
Code
SPECIFIED
0
ERROR(COORDIN
ATE)
Alarm
Alarm Message List
Cause
8
8.3
8-518
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Remedy
11
Designation error of the coordinate
system for the external reference
point. This coordinate system
cannot be used.
Setting error
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
12
Designation error of the coordinate Setting error
system for 3D shifting. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
13
Designation error of the
Setting error
KOMATSU tool Z-direction
operation coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
14
Setting error
Designation error of the
KOMATSU tool JOG operation
coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
15
Designation error of the coordinate
system at IMOV for 3D shifting.
This coordinate system cannot be
used.
Setting error
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
16
Designation error of the H-LINK
type cylindrical coordinate system.
This coordinate system cannot be
used.
Setting error
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
17
Setting error
Designation error of the
FSER_FRAME type cylindrical
coordinate system. This
coordinate system cannot be used.
(1)Check the following settings.
&middot;Check the settings for the coordinate system which can be used.
1
The master-tool user coordinates
could not be prepared.
Setting error
(1)Check the following settings.
&middot;Execute the MFRAME instruction in coordinated job when you make the
master tool user coordinate.
Setting error
(1)Check the following settings.
&middot;Check the job settings so that the second argument of SQRT instruction
does not become negative.
Code
8-519
4509
MFRAME ERROR
4510
CANNOT
EXECUTE
INSTRUCTION(SQ
RT)
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Sub Code: Control group
exceeding the allowable value
Setting error
(1)Check the following settings.
&middot;Confirm the load setting to the robot.
Setting error
(1)Check the following settings.
&middot;Check the settings so that the teaching points are not aligned in a straight
line.
Code
TWO STEPS
SAME LINE(3
STEPS)
4513
EXCESSIVE
SEGMENT(SAFET
Y 1): LOW/HIGH
Sub Code: Control group and axis
Setting error
(1)Check the following settings.
&middot;Reduce the speed of the step where the alarm occurred.
&middot;Change the move instruction to joint interpolation (MOVJ).
* Be careful to the peripheral interference since its movement changes.
4515
EXCESSIVE
SEGMENT(SAFET
Y 2): LOW/HIGH
Sub Code: Control group and axis
Setting error
(1)Check the following settings.
&middot;Reduce the speed of the step where the alarm occurred.
&middot;Change the move instruction to joint interpolation (MOVJ).
* Be careful to the peripheral interference since its movement changes.
4517
SEARCH
MONITOR SET
ERROR(SERVO)
Sub Code: The related controlgroup
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4518
SEARCH MON
RELEASE
ERR(SERVO)
Sub Code: The related controlgroup
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4520
AXIS BLOCKING
Sub Code: Control group
Setting error
(1)Check the following settings.
&middot;Check the settings for the general-purpose input signal set in the parameter.
Alarm
Alarm Message List
4512
8
8.3
OUT OF
RANGE(DROPVALUE)
8-520
4511
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
WRONG JOB
TYPE
Sub Code
Setting error
0000_0001: A robot job was
started from the concurrent job at
CALL/JUMP instruction execution.
0000_1001: A concurrent job was
started from the robot job at CALL/
JUMP instruction execution.
1000_0001: A system job was
started from the robot job at CALL/
JUMP instruction execution.
(1)Check the following settings.
&middot;Check the settings for the job to be started.
4522
TAG DATA
0
CHANGE
PROCESS ERROR
An attempt was made to change
the contents of variable tag data.
Setting error
(1)Check the following settings.
&middot;The variable tag cannot be changed. Correct the job so as not to use the
variable tag.
1
An attempt was made to change
the tag data for the job prohibited
from being edited.
Setting error
(1)Check the following settings.
&middot;Release the prohibition.
2
An error occurred at instruction
read-in.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
The tag is not registered.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
The tag data was variable
specification.
Setting error
(1)Check the following settings.
&middot;The variable tag cannot be changed. Correct the job so as not to use the
variable tag.
5
The value which it was made to
change exceeded the limit of tag
data.
Setting error
(1)Check the following settings.
&middot;Check the contents of changing data.
8
8.3
Alarm
Alarm Message List
8-521
4521
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
An error occurred at tag data
change.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
7
Setting error
(1)Check the following settings.
&middot;Delete an instruction that cannot be executed such as move instruction in
the concurrent job.
4527
UNDEFINED
PORT NO.(AOUT)
Setting error
(1)Check the following settings.
&middot;Check the settings for the specified analog output port number.
4528
SYNTAX ERROR
1
A syntax error was found in the IF
sentence.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4529
TWIN
COORDINATED
ERROR
1
A job without control group was
started by SYNC instruction.
Setting error
(1)Check the following settings.
&middot;Check the control group setting of the job to be started by SYNC.
2
A job only with robot axes was
started by SYNC instruction.
Setting error
(1)Check the following settings.
&middot;Check the control group setting of the job to be started by SYNC.
3
A job only with master control
group axes was started by SYNC
instruction.
Setting error
(1)Check the following settings.
&middot;Check the control group setting of the job to be started by SYNC.
4
At full synchronization, the
completion timings of move
instructions for the master and the
slave disagreed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
CANNOT
EXECUTE
INST(COUCUR
JOB)
8
8.3
8-522
4524
DX100
Alarm
Alarm Name
Number
Remedy
5
At full synchronization, no
operation request from the master
was sent.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
At full synchronization, the
execution timings of move
instructions for the master and the
slave disagreed.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
The twin synchronous ID number
is incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
An attempt was made to execute
triple synchronization when
specified Sub-master for the
master was different.
Setting error
(1)Check the following settings.
&middot;Match the system number specification of the master between the job to be
started by SYNC.
CONVEYOR
TRACKING
ERROR
1
The base axis specification is
other than 1 or 2 for conveyor
characteristic file.
Setting error
(1)Check the following settings.
&middot;Set the base axis specification of conveyor characteristic file to either 0, 1, or
2.
2
No robot axis in the job for robot
axis tracking
Setting error
(1)Check the following settings.
&middot;Correct the job setting so that the robot axis tracking is executed in the job
where robot axis exists.
3
No base axis in the job for base
axis tracking
Setting error
(1)Check the following settings.
&middot;Correct the job settings so that the base axis tracking is executed in the job
where base axis exists.
4
The conveyor board number and
Setting error
conveyor characteristic file number
used are incorrect.
(1)Check the following settings.
&middot;Check the specification of conveyor condition file number for use.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
Code
8-523
4530
Sub
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
5
There was no conveyor start
position data at prereading
processing.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
No base axis in the job for arc
tracking
Setting error
(1)Check the following settings.
&middot;Correct the job setting so that the arc tracking is executed in the job where
robot axis exists.
Code
Sub Code: Conveyor characteristic Setting error
file number
(1)Check the following settings.
&middot;Set &quot;Use state&quot; of conveyor characteristic file to &quot;1: Use.&quot;
4532
CONVEYOR
SPEED DOWN
Sub Code: Conveyor number
Setting error
(1)Check the following settings.
&middot;Correct the &quot;Conveyor Lowest Speed&quot; set in the conveyor characteristic file.
4533
ARITHMETIC
ERROR(CV
TRACKING)
1
Designation error of the conveyor
tracking control-group
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
Designation error of the user
coordinates for the conveyor
tracking
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
An attempt was made to use the
conveyor tracking function with the
slave manipulator at coordinate
motion.
Setting error
(1)Check the following settings.
&middot;The conveyor tracking cannot be executed to the slave manipulator of the
coordinate system. Correct the job so that the conveyor tracking perform by
the robot unit or without coordinated motion.
4
Zero is set for the resolution for the
turn-table synchronization.
Setting error
(1)Check the following settings.
&middot;Check the settings for the resolution.
Alarm
Alarm Message List
UNDEFINED
CONVEYOR
COND FILE
8
8.3
8-524
4531
DX100
Alarm
Alarm Name
Number
Meaning
Cause
Remedy
Setting error
(1)Check the following settings.
&middot;Correctly set the weight information in the tool file. ( Are the weight: W and
the number set to the load value of either Xg, Yg or Zg&middot; )
&middot;Reduce the speed in the step where the alarm occurred.
Code
TORQUE
INTERFERENCE
4535
TARGET
VARIABLE TYPE
UNMATCHED
An attempt was made to obtain the
byte type system variable by the
other type variable.
Setting error
(1)Check the following settings.
&middot;Obtain as the byte type variable.
1
An attempt was made to obtain the
integer type system variable by the
other type variable.
Setting error
(1)Check the following settings.
&middot;Obtain as the integer type variable.
2
An attempt was made to obtain the
double-precision integer-type
system variable by the other type
variable.
Setting error
(1)Check the following settings.
&middot;Obtain as the double-precision integer-type variable.
3
An attempt was made to obtain the
real-number type system variable
by the other type variable.
Setting error
(1)Check the following settings.
&middot;Obtain as the real-number type variable.
4
An attempt was made to obtain the Setting error
character-string type system
variable by the other type variable.
(1)Check the following settings.
&middot;Obtain as the character-string type variable.
The Corner-R motion cannot be
used for coordinated motion.
Setting error
(1)Check the following settings.
&middot;Do not use the Corner-R motion for coordinated motion.
2
An attempt was made to execute
the Corner-R motion for the same
point.
Setting error
(1)Check the following settings.
&middot;Check the settings for the teaching so that the start step and end step are
not on the same point.
3
The Corner-R zone is taught on a
straight line.
Setting error
(1)Check the following settings.
&middot;Check the settings for teaching so that the Corner-R zone is not on a strait
line.
CORNER R
1
CONTROL ERROR
Alarm
Alarm Message List
8-525
0
8
8.3
4534
4539
Sub
DX100
Alarm
Alarm Name
Number
Sub
Remedy
4
The start position or end position
for the Corner-R motion could not
be calculated inside the start zone
or the end zone.
Setting error
(1)Check the following settings.
&middot;Make the setting for the Corner-R radius small.
&middot;Make the moving amount of the Corner-R start step long.
&middot;Make the moving amount of the Corner-R start end long.
5
The Corner-R motion cannot be
used for coordinated motion (with
master manipulators).
Setting error
(1)Check the following settings.
&middot;Do not use the Corner-R motion for master manipulators at coordinated
motion.
6
The Corner-R motion cannot be
used for MOVC, MOVS, and
EIMOVC instructions.
Setting error
(1)Check the following settings.
&middot;Use a MOVL instruction when using the Corner-R motion.
7
The Corner-R motion is disabled
during weaving.
Setting error
(1)Check the following settings.
&middot;Do not perform weaving when using the Corner-R motion.
8
Different tool numbers are set in a
Corner-R zone (for the Corner-R
middle step and end step).
Setting error
(1)Check the following settings.
&middot;Use the same tool number in a Corner-R zone.
9
The Corner-R motion is disabled
when the higher-order
acceleration/deceleration is
specified.
Setting error
(1)Check the following settings.
&middot;Disable the higher-order acceleration/deceleration when using the Corner-R
motion.
17
The Corner-R motion is disabled
during conveyor tracking.
Setting error
(1)Check the following settings.
&middot;Do not perform the conveyor tracking when using the Corner-R motion.
Setting error
(1)Check the following settings.
&middot;Use &quot;CALL QUE&quot; under the condition that the job data is set to the job
queue .
Setting error
(1)Check the following settings.
&middot;Check the settings for the data of the character string to be extracted.
Code
8-526
4540
JOB QUE EMPTY
ERROR
4541
INVALID INPUT
STRING(VAL)
1
There was no character string
representing a constant in
character string to be extracted at
VAL instruction execution.
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
An MRESET instruction was
executed while no endless axis
was designated.
Setting error
(1)Check the following settings.
&middot;Set the endless axis.
Code
1
4543
STACK LESS
THAN 0(JOB
CALL)
At job return, an attempt was made Software operation
to fetch a data from an empty job
error occurred
call stack or to stack a data in the
job call stack that is full.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4544
MID$ INST ERROR 1
The first character of character
string to be extracted is null at
MID$ instruction execution.
Setting error
(1)Check the following settings.
&middot;Check the settings for the data of the character string to be extracted.
The extraction start position
exceeds the character string
length at MID$ instruction
execution.
Setting error
(1)Check the following settings.
&middot;Check the settings for the data of the character string to be extracted.
2
8-527
4546
CANNOT EXCUTE
SYSTEM JOB
Sub Code: System number
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4547
PRIMITIVE
ERROR
Sub Code: Error code
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4548
CANNOT
OPERATE
SPECIFIED
EVENT
Sub Code: System number
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4549
NOT EXECUTION
OF INIEVNT
Sub Code: System number
Setting error
(1)Check the following settings.
&middot;Execute an INIEVNT instruction before executing an event related
instruction.
Alarm
Alarm Message List
MRESET ERROR
8
8.3
4542
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Sub Code: System number
Setting error
(1)Check the following settings.
&middot;This instruction cannot be executed in the system job. Correct the job so that
the instruction is executed in the user job.
4551
CANNOT
MEASURE TIP
INSTALL COEF
Sub Code: Gun number
Setting error
(1)Check the following settings.
&middot;Execute the &quot;SVGUNCL TWC-AE&quot;, and then execute the &quot;SVGUNCL
TWC=BE&quot;.
4565
SOFTWARE
UNMATCH
1
The multi-layer welding function is
not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
The observer function is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
The TURBO function is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
The COMARC function is not
used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
The conveyor/press
synchronization function is not
used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
CANNOT
EXECUTE
INST(USER JOB)
8
8.3
8-528
4550
DX100
Alarm
Number
Alarm Name
Sub
Remedy
6
The shared motion function is not
used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
The layer motion function is not
used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
The general sensor function is not
used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
9
The servo float function is not
used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
The laser cutting function (with
small circle cutter) is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
The motor gun function (for spot
welding application) is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
12
The speed control function
(VCON/VCOF) is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-529
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
13
The servo hand function (for
handling application) is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
14
The laser cutting function (for form
cutting operation) is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
15
The series communication function Software operation
between the systems (PSEND/
error occurred
PRECV) is not used.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
16
The motion extension function is
not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
17
The bending function is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
18
The ME-NET function is not used.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
255
An attempt was made to execute
an undefined instruction.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-530
Meaning
DX100
Alarm
Alarm Name
Number
4566
Sub
Remedy
1
The teaching points are incorrect.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
2
The teaching points for usercoordinate turning are incorrect.
Setting error
(1)Check the following settings.
&middot;Among three taught points in the teaching position. Teach the three points
again so that they do not lie in the straight line.
3
The robot axis is not specified for
the control group of the job to
prepare the user coordinates.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
5
Position data error
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
Setting error of the slave group for
user coordinate conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Setting error
(1)Check the following settings.
&middot;Change the interpolation instruction to MOVL/MOVC.
&middot;Change the setting so that the arc retry or restart operation does not
perform.
Setting error
(1)Check the following settings.
&middot;Set the status of press characteristic file to be used in the job to &quot;Used
State.&quot;
Code
USER FRAME
MAKING ERROR
8-531
4567
CANNOT
MONITOR
DISTANCE
4568
UNDEFINED
PRESS COND
DATA FILE
Sub Code: Press characteristic file
number
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Sub Code: Press characteristic file
number
Setting error
(1)Check the following settings.
&middot;Set the press resolution data to be used in the job.
Code
4571
SERVO FLOAT
MODE RELEASE
ERR
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4572
NO SERVO GUN
CONTROL
GROUP
Setting error
(1)Check the following settings.
&middot;Set the &quot;motor gun axis&quot; in the control group setting of maintenance mode.
4573
SPOT WELDER
NO. ERROR
Sub Code: Welder number
Setting error
(1)Check the following settings.
&middot;Correct the welder number set in the gun characteristic file.
4574
SPOT WELD
COMPLETE TIME
LIMIT
Sub Code: Welder number
Setting error
(1)Check the following settings.
&middot;Turn ON the timer contactor power.
&middot;If the response from the timer takes too long time due to the system layout,
increase the timeout time.
4575
ERROR IN WELD
START TIMING
SET
Setting error
(1)Check the following settings.
&middot;Check the settings for the &quot;WST&quot; tag.
&middot;Check the settings for the pressure file.
4576
ERR IN MOTOR
GUN CONT MODE
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4577
ERR IN MOTOR
GUN MODE
RELEASE
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
UNDEFINED
PRESS
RESOLUTION
DATA
8
8.3
8-532
4569
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Code
Sub Code: Welder number
Setting error
(1)Check the following settings.
&middot;Check the settings for the timer conductor where the welding error occurred.
4579
ANTICIPATION
1
CONTROL ERROR
No availability in anticipation
control
Setting error
(1)Check the following settings.
&middot;Maximum simultaneous execution number of anticipation control is five.
Correct the settings for the job so that it is within five.
The anticipation data exceeded
the maximum length.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Setting error
(1)Check the following settings.
&middot;Operate the manipulator to the start position of the step where the alarm
occurred, and then re-execute.
2
8-533
4580
ANTICIPATION
DISTANCE NOT
ENOUGH
4581
DEFECTIVE
ANTICIPATION OT
FILE
1
Incorrect setting of OT output
number for anticipation output file
Setting error
(1)Check the following settings.
&middot;Check the setting value of OT output number.
2
Incorrect setting of OG output
number for anticipation output file
Setting error
(1)Check the following settings.
&middot;Check the setting value of OG output number.
4583
CANNOT
EXECUTE GUN
TYPE
Setting error
(1)Check the following settings.
&middot;Check the settings for the motion mode set to the gun.
4584
STRWAIT TIME
LIMIT
Setting error
(1)Check the following settings.
&middot;Check the cause such as defective limit switch.
4585
SERVO PG ON
ERROR
Connection failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;Each axes encoder cable
Alarm
Alarm Message List
SPOT WELD
ERROR
8
8.3
4578
DX100
Alarm
Alarm Name
Number
4587
Sub
Remedy
1
A GUNCHG instruction was
executed in the system
configuration that did not allow the
gun change function.
Setting error
(1)Check the following settings.
&middot;Validate the gun change parameter.
2
A GUNCHG/PICK instruction was
executed while the motor gun
motor was servo ON.
Setting error
(1)Check the following settings.
&middot;Execute GUNCHG/PICK instruction when the motor gun motor is servo
OFF.
3
A GUNCHG/PICK instruction was
executed while the ATC was in
unchuck status.
Setting error
(1)Check the following settings.
&middot;Execute GUNCHG/PICK instruction when the ATC is in chuck status.
4
A GUNCHG/PLACE instruction
was executed while the ATC was
in unchuck status.
Setting error
(1)Check the following settings.
&middot;Execute GUNCHG/PLACE instruction when the ATC is in chuck status.
5
The encoder power supply could
not be turned ON when executing
a GUNCHG/PICK instruction.
Connection failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The encoder cable of motor gun
6
The encoder power supply could
not be turned OFF when executing
a GUNCHG/PLACE instruction.
Connection failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The encoder cable of motor gun
7
The gun number specified by the
GUNCHG instruction did not agree
with the gun identification signal.
Setting error
(1)Check the following settings.
&middot;Change the gun characteristic file number specified by GUNCHG instruction
to object gun number.
&middot;Change the gun identification signal so that it become the objective gun
number.
8
The 1st gun axis selection signal is
not set when executing the twinwrist gun change.
Setting error
(1)Check the following settings.
&middot;Check the 1st gun axis selection signal setting.
Code
MOTOR GUN
CHANGE ERROR
8-534
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Cause
Remedy
9
The right and left gun axis
selection signals were duplicated
when executing the twin-wrist gun
change.
Setting error
(1)Check the following settings.
&middot;Check the setting for the gun axis selection signal.
10
The control group for gun axis is
not set in the gun change job.
Setting error
(1)Check the following settings.
&middot;Check the settings for the control-group of the job.
11
Multiple manipulators are not set in
the gun change job.
Setting error
(1)Check the following settings.
&middot;Check the settings for the control-group of the job.
Code
ABRASION BASIS
POS UNSETTING
Setting error
(1)Check the following settings.
&middot;Resister the reference position of wear correction.
4590
NO SERVO HAND
CONTROL
GROUP
Setting error
(1)Check the following settings.
&middot;Set the &quot;servo hand axis&quot; in the control group setting of maintenance mode.
4591
SPEED CTRL
MODE SET
ERR(SERVO)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4592
SPEED CTRL
MODE CANCEL
ERR(SV)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4593
SVHAND CTRL
MODE SET
ERR(SERVO)
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
8-535
4589
8
8.3
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
4594
SVHND CTRL
MODE CANCEL
ERR(SV)
4595
CAN'T DO FIXED
FORM CUT
MOTION
Setting error
(1)Check the following settings.
&middot;Setting of the radius data
2
The setting for width is incorrect.
(1) For a rectangle, it is incorrectly
set as: width &lt; 1.0, width &gt; sqrt
(maximum diameter2 − height2),
or width &gt; maximum diameter.
(2) It is incorrectly set as: width &lt;
0, width &gt; maximum diameter −2 *
radius.
Setting error
(1)Check the following settings.
&middot;Setting of the width data
3
The setting for height is incorrect.
(1) For a rectangle, it is incorrectly
set as: height &gt; maximum
diameter, height &lt; minimum
diameter/2, or height &gt; sqrt
(maximum diameter2 - width2).
Setting error
(1)Check the following settings.
&middot;Setting of the height data
4
The setting for the corner radius is
incorrect.
(1) For a rectangle, it is incorrectly
set as: corner radius &gt; width/2 or
corner radius &gt; height/2.
Setting error
(1)Check the following settings.
&middot;Setting of the corner radius
8
8.3
The setting for radius is incorrect.
(1) For a circle, it is incorrectly set
as: radius ≤ 0, radius &lt; minimum
radius value, or radius &gt; maximum
radius value.
(2) For an ellipse, it is incorrectly
set as: radius ≤ 0, radius &lt;
minimum radius value/2, or radius
&gt; (maximum radius/2 - width/2).
Alarm
Alarm Message List
8-536
1
DX100
Alarm
Number
Alarm Name
Sub
Meaning
Cause
Remedy
Code
(1)Check the following settings.
&middot;Setting of the overlap data
6
The setting for the cutting speed is
incorrect. It is set as the cutting
speed &gt; maximum linear speed.
(1)Check the following settings.
&middot;Setting of the cutting speed
7
Coordinated motion cannot be
Setting error
used with the Form Cutting motion.
(1)Check the following settings.
&middot;Do not use the coordinated motion.
8
Zero or a negative value is set in
the minimum diameter parameter
(S1CxG063) for the Form Cutting
motion.
Setting error
(1)Check the following settings.
&middot;The setting of the minimum diameter parameter (S1CxG063) for the Form
Cutting motion.
9
Zero or a negative value is set in
the maximum diameter parameter
(S1CxG064) for the Form Cutting
motion.
Setting error
(1)Check the following settings.
&middot;The setting of the maximum diameter parameter (S1CxG063) for the Form
Cutting motion.
10
Although &quot;PLACEMENT&quot; or
&quot;AUTO&quot; is set for the start point
designation on the FORM CUT
SETTING window, the FORMAPR
instruction was not executed.
Setting error
(1)Check the following settings.
&middot;Execute the FORMAPR instruction.
11
The Cut file setting of the
FORMAPR instruction is different
from that of the FORMCUT
instruction.
Setting error
(1)Check the following settings.
&middot;The Cut file settings of FORMAPR and FORMCUT instructions must be
same.
12
A FORMAPR instruction was used
for the conventional FORMCUT
instruction.
Setting error
(1)Check the following settings.
&middot;The FORMAPR instruction cannot be used for the conventional FORMCUT
instruction.
&middot;Validate the new FORMCUT instruction.
Setting error
Alarm
Alarm Message List
The setting for overlap is incorrect. Setting error
(1) For a rectangle, it is incorrectly
set as overlap &gt; width/2.
(2) For a circle, it is incorrectly set
as overlap &gt; ABS (2π * radius).
(3) For an ellipse, it is incorrectly
set as overlap &gt; π * radius +ABS
(width/2).
8
8.3
8-537
5
DX100
Alarm
Alarm Name
Number
Sub
Remedy
13
A form other than a circle,
rectangle, and ellipse was
designated for the conventional
FORMCUT instruction.
Setting error
(1)Check the following settings.
&middot;A form other than a circle, rectangle, and ellipse cannot be designated for
the conventional FORMCUT instruction.
&middot;Validate the new FORMCUT instruction.
90
The radius data setting for special
circular interpolation is incorrect. It
is incorrectly set as the radius ≤ 0.
Setting error
(1)Check the following settings.
&middot;Setting of the radius data
91
The arc center coordinates could
not be calculated at special
circular interpolation. Incorrect
teaching may be the cause.
Setting error
(1)Check the following settings.
&middot;Setting of the teaching
93
The averaging time at special
circular interpolation motion is too
short.
Setting error
(1)Check the following settings.
&middot;Moving distance
&middot;Motion speed
94
Because the designated plane
included reference points at
special circular interpolation
motion, the arc center coordinates
could not be calculated. Incorrect
teaching of the reference point 2
may be the cause.
Setting error
(1)Check the following settings.
&middot;Setting of the reference point 2
100
Setting error
The arc center position is not set
for the special circular interpolation
motion.
(1)Check the following settings.
&middot;Check the settings for the reference point 1 as the arc center position.
Code
8-538
4596
FORMCUT
ERROR
1
An attempt was made to reexecute the FORMCUT instruction
after interrupting it.
Execute condition
failure
(1)Check the following settings.
&middot;Re-execute the move instruction executed before the FORMCUT
instruction, and then execute the FORMCUT instruction again.
4597
OFFLINE
POSITION DATA
CONVERT ERR
1
Incorrect information of reference
position data for offline position
data conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
2
Incorrect user-coordinate number
designation in the standard
position data for offline position
data conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
3
Incorrect reference-point data for
offline position data conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4
The standard position data for
offline position data conversion
could not correctly be calculated.
Setting error
(1)Check the following settings.
&middot;The variable position may be out of the robot motion range. Check if the
variable position is within the robot motion range.
5
Incorrect pulse incremental value
for offline position data conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
The position data could not
correctly be added by the pulse
incremental value at the offline
position data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
7
Incorrect Cartesian incremental
value for offline position data
conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
The position data could not
correctly be added by the
Cartesian incremental value at the
offline position data conversion.
Setting error
(1)Check the following settings.
&middot;The variable position may be out of the robot motion range. Check if the
variable position is within the robot motion range.
Code
8-539
Alarm
Alarm Message List
Cause
8
8.3
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
9
The position conversion could not
be done in the designated
coordinate system at the offline
position data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
10
Incorrect incremental value of
angle for offline position data
conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
11
The position data could not
correctly be added by the
incremental value of angle at the
offline position data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
12
The reverse shift value for 3D
shifting could not correctly be
calculated at the offline position
data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
13
The reverse shift value for 3D
shifting could not correctly be
added at the offline position data
conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
14
The reverse shift value could not
correctly be calculated at the
offline position data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
15
The reverse shift value could not
correctly be calculated at the
offline position data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-540
Meaning
DX100
Alarm
Number
Alarm Name
Sub
Remedy
16
The 3D shifting value could not
correctly be added at the offline
position data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
17
The shift value could not correctly
be added at the offline position
data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
18
No reference point is specified for
the offline position data
conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
19
The positions for the mirror shift
function could not correctly be
calculated at the offline position
data conversion.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
20
The positions could not correctly
be converted for the mirror shift
function at the offline position data
conversion.
Setting error
(1)Check the following settings.
&middot;The variable position may be out of the robot motion range. Check if the
variable position is within the robot motion range.
21
The expansion positions for the
mirror shift function could not
correctly be converted at the
offline position data conversion.
Setting error
(1)Check the following settings.
&middot;The variable position may be out of the robot motion range. Check if the
variable position is within the robot motion range.
22
Incorrect designation of
coordinates for a new mirror-shift
conversion function at the offline
position data conversion
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Code
Alarm
Alarm Message List
Cause
8
8.3
8-541
Meaning
DX100
Alarm
Alarm Name
Number
Sub
Meaning
Cause
Remedy
The parameter setting for the
universal input group number is
incorrect.
Setting error
(1)Check the following settings.
&middot;Check the settings for the AxP011.
Code
4598
PAINTOUT
ERROR
4599
SERVO
COMMAND
ERROR
An attempt was made to issue the
command while the servo control
processing has not completed.
Sub Code: Servo CPU bit number
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
4603
WIRE STICKING
Sub Code: Welder number
Setting error
(1)Check the following settings.
&middot;Remove the cause of wire stick.
8
8.3
4604
SPECIFIED
ERR(ABSO
RECOVER AXIS)
Setting error
(1)Check the following settings.
&middot;Registration for the home position correction data.
4605
SETTOOL ERROR
Alarm
Alarm Message List
1
DX100
Alarm
4606
LACK OF GLOBAL
VARIABLE AREA
4607
WRONG
EXECUTION OF
MACRO INST
1
8-542
The difference between the current Setting error
tool constant and a new set value
exceeded the allowable range
(parameter set value).
Software operation
error occurred
(1)Check the following settings.
&middot;Correct the job so that the setting value of tag is allowable value.
&middot;Set the allowance amount of the tool data automatic setting function
maximum deviation (S3C900) to large value.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
The execution macro job is not set. Setting error
(1)Check the following settings.
&middot;Check the settings for execution macro job.
2
The interrupt macro job is not set.
Setting error
(1)Check the following settings.
&middot;Check the settings for interrupt macro job.
3
An attempt was made to start the
job that could not be started by the
macro instruction.
Setting error
(1)Check the following settings.
&middot;Check the settings for macro job.
Alarm Name
Number
4610
Cause
Remedy
5
An error occurred in the operation
process of job call stack when the
execution of macro instruction was
cancelled.
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
6
Incorrect macro number
Software operation
error occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
1
The job argument is not set.
Setting error
(1)Check the following settings.
&middot;Check the settings for jobs.
2
No number of the specified job
argument
Setting error
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