OMRON 3G3JV A2001, A2002, A2004, A2007, A2015, A2022, A2037, AB001, AB002, AB004, AB007, AB015, A4002, A4004, A4007, A4015, A4022, A4037 Compact Simplified Inverters USER'S MANUAL
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Cat. No. I528-E1-2
USER’S MANUAL
SYSDRIVE 3G3JV
Compact Simplified Inverters
Thank you for choosing this SYSDRIVE 3G3JV-series product. Proper use and handling of the product will ensure proper product performance, will lengthen product life, and may prevent possible accidents.
Please read this manual thoroughly and handle and operate the product with care.
NOTICE
1. This manual describes the functions of the product and relations with other products. You should assume that anything not described in this manual is not possible.
2. Although care has been given in documenting the product, please contact your
OMRON representative if you have any suggestions on improving this manual.
3. The product contains potentially dangerous parts under the cover. Do not attempt to open the cover under any circumstances. Doing so may result in injury or death and may damage the product. Never attempt to repair or disassemble the product.
4. We recommend that you add the following precautions to any instruction manuals you prepare for the system into which the product is being installed.
S
Precautions on the dangers of high-voltage equipment.
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Precautions on touching the terminals of the product even after power has been turned OFF. (These terminals are live even with the power turned OFF.)
5. Specifications and functions may be changed without notice in order to improve product performance.
Items to Check Before Unpacking
Check the following items before removing the product from the package:
S
Has the correct product been delivered (i.e., the correct model number and specifications)?
S
Has the product been damaged in shipping?
S
Are any screws or bolts loose?
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
!
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
!
Caution
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
General Precautions
Observe the following precautions when using the SYSDRIVE Inverters and peripheral devices.
This manual may include illustrations of the product with protective covers removed in order to describe the components of the product in detail. Make sure that these protective covers are on the product before use.
Consult your OMRON representative when using the product after a long period of storage.
!
WARNING
Do not touch the inside of the Inverter. Doing so may result in electrical shock.
!
WARNING
Operation, maintenance, or inspection must be performed after turning OFF the power supply, confirming that the CHARGE indicator (or status indicators) are OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.
!
WARNING
Do not damage, pull on, apply stress to, place heavy objects on, or pinch the cables.
Doing so may result in electrical shock.
!
WARNING
Do not touch the rotating parts of the motor under operation. Doing so may result in injury.
!
WARNING
Do not modify the product. Doing so may result in injury or damage to the product.
!
Caution
!
Caution
Do not store, install, or operate the product in the following places. Doing so may result in electrical shock, fire or damage to the product.
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Locations subject to direct sunlight.
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Locations subject to temperatures or humidity outside the range specified in the specifications.
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Locations subject to condensation as the result of severe changes in temperature.
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Locations subject to corrosive or flammable gases.
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Locations subject to exposure to combustibles.
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Locations subject to dust (especially iron dust) or salts.
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Locations subject to exposure to water, oil, or chemicals.
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Locations subject to shock or vibration.
Do not touch the Inverter radiator, regenerative resistor, or Servomotor while the power is being supplied or soon after the power is turned OFF. Doing so may result in a skin burn due to the hot surface.
!
Caution
!
Caution
Do not conduct a dielectric strength test on any part of the Inverter. Doing so may result in damage to the product or malfunction.
Take appropriate and sufficient countermeasures when installing systems in the following locations. Not doing so may result in equipment damage.
S
Locations subject to static electricity or other forms of noise.
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Locations subject to strong electromagnetic fields and magnetic fields.
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Locations subject to possible exposure to radioactivity.
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Locations close to power supplies.
Transportation Precautions
!
Caution
Do not hold by front cover or panel , instead, hold by the radiation fin (heat sink) while transporting the product. Doing so may result in injury.
!
Caution
!
Caution
Do not pull on the cables. Doing so may result in damage to the product or malfunction.
Use the eye-bolts only for transporting the Inverter. Using them for transporting the machinery may result in injury or malfunction.
Installation Precautions
!
WARNING
Provide an appropriate stopping device on the machine side to secure safety. (A holding brake is not a stopping device for securing safety.) Not doing so may result in injury.
!
WARNING
Provide an external emergency stopping device that allows an instantaneous stop of operation and power interruption. Not doing so may result in injury.
!
Caution
Be sure to install the product in the correct direction and provide specified clearances between the Inverter and control panel or with other devices. Not doing so may result in fire or malfunction.
!
Caution
!
Caution
Do not allow foreign objects to enter inside the product. Doing so may result in fire or malfunction.
Do not apply any strong impact. Doing so may result in damage to the product or malfunction.
Wiring Precautions
!
WARNING
Wiring must be performed only after confirming that the power supply has been turned OFF. Not doing so may result in electrical shock.
!
WARNING
Wiring must be performed by authorized personnel. Not doing so may result in electrical shock or fire.
!
WARNING
Be sure to confirm operation only after wiring the emergency stop circuit. Not doing so may result in injury.
!
WARNING
Always connect the ground terminals to a ground of 100
Ω
or less for the 200-V AC class, or 10
Ω
or less for the 400-V AC class. Not connecting to a proper ground may result in electrical shock.
!
Caution
!
Caution
!
Caution
!
Caution
!
Caution
!
Caution
Install external breakers and take other safety measures against short-circuiting in external wiring. Not doing so may result in fire.
Confirm that the rated input voltage of the Inverter is the same as the AC power supply voltage. An incorrect power supply may result in fire, injury, or malfunction.
Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.
Not doing so may result in fire.
Be sure to wire correctly and securely. Not doing so may result in injury or damage to the product.
Be sure to firmly tighten the screws on the terminal block. Not doing so may result in fire, injury, or damage to the product.
Do not connect an AC power to the U, V, or W output. Doing so may result in damage to the product or malfunction.
Operation and Adjustment Precautions
!
WARNING
Turn ON the input power supply only after mounting the front cover, terminal covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock.
!
WARNING
Do not remove the front cover, terminal covers, bottom cover, Operator, or optional items while the power is being supplied. Not doing so may result in electrical shock or damage to the product.
!
WARNING
Do not operate the Operator or switches with wet hands. Doing so may result in electrical shock.
!
WARNING
Do not touch the inside of the Inverter. Doing so may result in electrical shock.
!
WARNING
Do not come close to the machine when using the error retry function because the machine may abruptly start when stopped by an alarm. Doing so may result in injury.
!
WARNING
Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart (if operation is set to be continued in the processing selection function after momentary power interruption is reset). Doing so may result in injury.
!
WARNING
Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed. Not doing so may result in injury.
!
WARNING
Be sure confirm that the RUN signal is turned OFF before turning ON the power supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while the RUN signal is turned ON may result in injury.
!
Caution
Be sure to confirm permissible ranges of motors and machines before operation because the Inverter speed can be easily changed from low to high. Not doing so may result in damage to the product.
!
Caution
Provide a separate holding brake when necessary. Not doing so may result in injury.
!
Caution
Do not perform a signal check during operation. Doing so may result in injury or damage to the product.
!
Caution
Do not carelessly change settings. Doing so may result in injury or damage to the product.
Maintenance and Inspection Precautions
!
WARNING
Do not touch the Inverter terminals while the power is being supplied.
!
WARNING
Maintenance or inspection must be performed only after turning OFF the power supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.
!
WARNING
Maintenance, inspection, or parts replacement must be performed by authorized personnel. Not doing so may result in electrical shock or injury.
!
WARNING
Do not attempt to take the Unit apart or repair. Doing either of these may result in electrical shock or injury.
!
Caution
Carefully handle the Inverter because it uses semiconductor elements. Careless handling may result in malfunction.
!
Caution
Do not change wiring, disconnect connectors, the Operator, or optional items, or replace fans while power is being supplied. Doing so may result in injury, damage to the product, or malfunction.
Warning Labels
Warning labels are pasted on the product as shown in the following illustration. Be sure to follow the instructions given there.
H
Warning Labels
Warning label
H
Contents of Warning
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For 3G3JV-A2001 to A2007 (0.1 to 0.75 kW) and 3G3JV-AB001 to AB004 (0.1 to
0.4 kW):
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For 3G3JV-A2015 to A2037 (1.5 to 3.7 kW), 3G3JV-AB007 to AB015 (0.75 to
1.5 kW), and 3G3JV-A4002 to A4037 (0.2 to 3.7 kW):
Checking Before Unpacking
H
Checking the Product
On delivery, always check that the delivered product is the SYSDRIVE 3G3JV Inverter that you ordered.
Should you find any problems with the product, immediately contact your nearest local sales representative.
D
Checking the Nameplate
Inverter model
Input specifications
Output specifications
D
Checking the Model
3G3JV-A2007
Maximum applicable motor capacity
Voltage class
Installation type
Series name: 3G3JV Series
Maximum Applicable Motor Capacity
001
002
004
007
015
022
037
0.1 (0.1) kW
0.25/0.37 (0.2) kW
0.55 (0.4) kW
1.1 (0.75) kW
1.5 (1.5) kW
2.2 (2.2) kW
3.7 (3.7) kW
Note The figures in parentheses indicate capacities for motors used outside Japan.
Voltage Class
2
B
4
Three-phase 200-V AC input (200-V class)
Single-phase 200-V AC input (200-V class)
Three-phase 400-V AC input (400-V class)
Installation Type
A Panel-mounting models (IP10 min.) or
Closed wall mounting
D
Checking for Damage
Check the overall appearance and check for damage or scratches resulting from transportation.
H
Checking the Accessories
This manual is the only accessory provided with the 3G3JV. Set screws and other necessary parts must be provided by the user.
About this Manual
This manual is divided into the chapters described in the following table. Information is organized by application area to enable you to use the manual more efficiently.
Chapter Contents
Chapter 1 Overview
Chapter 2 Design
Chapter 3 Preparing for Operation and Monitoring
Chapter 4 Test Run
Chapter 5 Basic Operation
Describes features and nomenclature.
Provides dimensions, installation methods, wiring methods, peripheral device design information, and peripheral device selection information.
Describes nomenclature and Digital Operator procedures for operating and monitoring Inverters.
Describes the method for controlling a motor through the frequency adjuster on the front of the Inverter. This can be used for trial operation of the system.
Describes basic Inverter control functions for users not familiar with
Inverters. The functions that must be understood to drive a motor with an Inverter are described.
Chapter 6 Advanced Operation Describes all of the functions provided by the Inverter. These functions will enable more advanced applications, and includes functions that will improve motor control through the Inverter, such as responsiveness (torque characteristics), increasing speed accuracy,
PID control, overtorque detection, and other functions.
Chapter 7 Maintenance Operations Provides maintenance, inspection, and troubleshooting information.
Chapter 8 Specifications
Chapter 9 List of Parameters
Provides Inverter specifications, as well as the specifications and dimensions of peripheral devices.
Lists basic information on Inverter parameters as a reference for users already familiar with Inverter operation. Parameters are listed in order with the page numbers of further information for easy reference.
Chapter 10 Using the Inverter for a
Motor
Describes information on using the Inverter for a motor.
Table of Contents
Chapter 1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1-4
Chapter 2. Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-2 Installation Conditions
2-2 Wiring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-1 Removing and Mounting the Covers
2-2-2 Terminal Block
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8
2-9
2-2-3 Standard Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-4 Wiring around the Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-14
2-15
2-2-5 Wiring Control Circuit Terminals
2-2-6 Conforming to EC Directive
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-26
2-28
2-2
2-2
2-4
2-7
Chapter 3. Preparing for Operation and Monitoring . . . . . . . . . . . . . 3-1
3-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Outline of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
3-4
Chapter 4. Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Procedure for Test Run
4-2 Operation Example
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
4-5
Chapter 5. Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Initial Settings
5-2 V/f Control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Setting the Local/Remote Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2
5-4
5-6
5-4 Selecting the Operation Command
5-5 Setting the Frequency Reference
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5-1 Selecting the Frequency Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5-2 Upper and Lower Frequency Reference Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7
5-8
5-8
5-9
5-5-3 Adjusting the Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5-4 Setting Frequency References through Key Sequences . . . . . . . . . . . . . . . . . . . . . . . .
5-9
5-10
5-6 Setting the Acceleration/Deceleration Time
5-7 Selecting the Reverse Rotation-prohibit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-14
5-16
5-8 Selecting the Interruption Mode
5-9 Multi-function I/O
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-17
5-18
5-9-1 Multi-function Input
5-9-2 Multi-function Output
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5-10 Analog Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Chapter 6. Advanced Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Setting the Carrier Frequency
6-2 DC Injection Braking Function
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3 Stall Prevention Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4 Overtorque Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2
6-5
6-6
6-9
Table of Contents
6-5 Torque Compensation Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6 Slip Compensation Function
6-7 Other Functions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7-1 Motor Protection Characteristics (n33 and n34) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-11
6-12
6-14
6-14
6-7-2 Cooling Fan Operation Function (n35) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7-3 Momentary Power Interruption Compensation (n47) . . . . . . . . . . . . . . . . . . . . . . . . .
6-7-4 Fault Retry (n48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-14
6-15
6-15
6-7-5 Frequency Jump Function (n49 to n51)
6-7-6 Frequency Detection Function
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-16
6-17
6-7-7 UP/DOWN Command Frequency Memory (n62)
6-7-8 Error History (n78)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-19
6-21
Chapter 7. Maintenance Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Protective and Diagnostic Functions
7-1-1 Fault Detection (Fatal Error)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1-2 Warning Detection (Nonfatal Error) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2-1 Parameters Fail Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2-2 Motor Fails to Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2-3 Motor Rotates in the Wrong Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2-4 Motor Outputs No Torque or Acceleration is Slow . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-10
7-10
7-2
7-2
7-6
7-8
7-8
7-8
7-2-5 Motor Deceleration is Slow
7-2-6 Motor Burns
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2-7 Controller or AM Radio Receives Noise when Inverter is Started . . . . . . . . . . . . . . .
7-10
7-10
7-11
7-2-8 Ground Fault Interrupter is Actuated when Inverter is Started
7-2-9 Mechanical Vibration
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2-10 Motor Rotates after Output of Inverter is Turned Off . . . . . . . . . . . . . . . . . . . . . . . . .
7-2-11 Detects OV when Motor Starts and Motor Stalls
7-2-12 Output Frequency Does Not Reach Frequency Reference
7-2-13 Inverter Does Not Run Because EF is Detected, or Motor Rotates Momentarily
While Control Device Power is OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3 Maintenance and Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-11
7-12
7-12
7-12
7-13
7-13
7-14
Chapter 8. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Inverter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2 Specifications of Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-1 List of Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-2 Fan Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-3 Scaling Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-4 DC Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-5 DIN Track Mounting Bracket
8-2-6 AC Reactor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-10
8-11
8-2
8-6
8-6
8-7
8-7
8-9
8-3 Option Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3-1 EMC-compatible Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3-2 Simple Input Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3-3 Output Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-14
8-14
8-19
8-21
Chapter 9. List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Chapter 10. Using the Inverter for a Motor . . . . . . . . . . . . . . . . . . . . . 10-1
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1
Overview
1-1 Function
1-2 Nomenclature
1
Chapter 1
Overview
1-1 Function
Chapter 1
The compact simple SYSDRIVE 3G3JV-Series Inverter ensures greater ease of use than any conventional model.
The 3G3JV Inverter meets EC Directives and UL/cUL standard requirements for worldwide use.
H
SYSDRIVE 3G3JV Inverter Models
•
The following 3-phase and single-phase 200-V AC-class, and 3-phase 400-V AC-class 3G3JV models are available.
Rated voltage Model
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
Protective structure Maximum applied motor capacity
Panel-mounting models
0.1 (0.1) kW
(conforming to IP20)
0.25 (0.2) kW
0.55 (0.4) kW
1.1 (0.75) kW
1.5 (1.5) kW
2.2 (2.2) kW
3.7 (3.7) kW
Panel-mounting models 0.1 (0.1) kW
(conforming to IP20)
0.25 (0.2) kW
0.55 (0.4) kW
1.1 (0.75) kW
1.5 (1.5) kW
Panel-mounting models 0.37 (0.2) kW
(conforming to IP20)
0.55 (0.4) kW
1.1 (0.75) kW
1.5 (1.5) kW
2.2 (2.2) kW
3.7 (3.7) kW
3G3JV-A2001
3G3JV-A2002
3G3JV-A2004
3G3JV-A2007
3G3JV-A2015
3G3JV-A2022
3G3JV-A2037
3G3JV-AB001
3G3JV-AB002
3G3JV-AB004
3G3JV-AB007
3G3JV-AB015
3G3JV-A4002
3G3JV-A4004
3G3JV-A4007
3G3JV-A4015
3G3JV-A4022
3G3JV-A4037
Note 1. The figures in parentheses indicate capacities for motors used outside Japan.
Note 2. It is not possible to connect a Braking Resistor or Braking Unit to a 3G3JV-series Inverter.
Select an Inverter from another series if the application requires braking control.
H
International Standards (EC Directives and UL/cUL Standards)
The 3G3JV Inverter meets the EC Directives and UL/cUL standard requirements for worldwide use.
EC Directives
Classification
EMC Directive
Low-voltage Directive
UL/cUL
Applicable standard
EN50081-2 and EN5008-2 prEN50178
UL508C
1-2
Overview
Chapter 1
H
Versatile Easy-to-use Functions
•
Incorporates the functions and operability ensured by the conventional 3G3EV Series.
•
Easy to initialize and operate with the FREQ adjuster on the Digital Operator.
•
Ease of maintenance. The cooling fan is easily replaceable. The life of the cooling fan can be prolonged by turning on the cooling fan only when the Inverter is in operation.
H
Suppression of Harmonics
Connects to DC reactors, thus suppressing harmonics more effectively than conventional AC reactors.
Further improvement in the suppression of harmonics is possible with the combined use of the DC and
AC reactors.
1-3
Overview
1-2 Nomenclature
H
Panel
Chapter 1
Top protection cover
Mounting holes
(Two)
Terminal block
Digital Operator
ALARM display
RUN indicator
Optional cover
Terminal block
U-shaped cutouts
(Two)
Front cover
Front cover mounting screw
Bottom protection cover
Note 1. The front cover functions as a terminal cover. The Digital Operator Unit cannot be removed.
Note 2. Instead of mounting holes, each of the following models has two U-shaped cutouts located diagonally.
3G3JV-A2001 (0.1 kW), 3G3JV-A2002 (0.25 kW), 3G3JV-A2004 (0.55 kW), and
3G3JV-A2007 (1.1 kW)
3G3JV-AB001 (0.1 kW), 3G3JV-AB002 (0.25 kW), and 3G3JV-AB004 (0.55 kW)
1-4
Overview
H
Digital Operator
Data display
Keys
Appearance Name
Data display
FREQ adjuster
FREF indicator
FOUT indicator
IOUT indicator
MNTR indicator
F/R indicator
LO/RE indicator
Chapter 1
PRGM indicator
Mode Key
Increment Key
Decrement Key
Indicators
(Setting/Monitor item indicators)
FREQ adjuster
Function
Displays relevant data items, such as frequency reference, output frequency, and parameter set values.
Sets the frequency reference within a range between 0 Hz and the maximum frequency.
The frequency reference can be monitored or set while this indicator is lit.
The output frequency of the Inverter can be monitored while this indicator is lit.
The output current of the Inverter can be monitored while this indicator is lit.
The values set in U01 through U10 are monitored while this indicator is lit.
The direction of rotation can be selected while this indicator is lit when operating the Inverter with the RUN
Key.
The operation of the Inverter through the Digital Operator or according to the set parameters is selectable while this indicator is lit.
Note This status of this indicator can be only monitored while the Inverter is in operation. Any RUN command input is ignored while this indicator is lit.
The parameters in n01 through n79 can be set or monitored while this indicator is lit.
Note While the Inverter is in operation, the parameters can be only monitored and only some parameters can be changed. Any RUN command input is ignored while this indicator is lit.
Switches the setting and monitor item indicators in sequence.
Parameter being set will be canceled if this key is pressed before entering the setting.
Increases multi-function monitor numbers, parameter numbers, and parameter set values.
Decreases multi-function monitor numbers, parameter numbers, and parameter set values.
1-5
Overview
Chapter 1
Appearance
Enter Key
Name
RUN Key
STOP/RESET Key
Function
Enters multi-function monitor numbers, parameter numbers, and internal data values after they are set or changed.
Starts the Inverter running when the 3G3JV is in operation with the Digital Operator.
Stops the Inverter unless parameter n06 is set to disable the STOP Key. Functions as a Reset Key when an Inverter error occurs. (See note.)
Note For safety reasons, the reset will not work while a RUN command (forward or reverse) is in effect.
Wait until the RUN command is OFF before resetting the Inverter.
1-6
Design
2-1 Installation
2-2 Wiring
2
Chapter 2
Design
2-1 Installation
Chapter 2
2-1-1 Dimensions
D
3G3JV-A2001 to 3G3JV-A2007 (0.1 to 0.75 kW) 3-phase 200-V AC Input
3G3JV-AB001 to 3G3JV-AB004 (0.1 to 0.4 kW) Single-phase 200-V AC Input
t
Rated voltage
3-phase 200 V AC
Single-phase 200 V AC
Model 3G3JV-
A2001
A2002
A2004
A2007
AB001
AB002
AB004
Dimensions (mm)
D t
70
70
102
3
3
5
122
70
70
112
3
5
5
3
Weight (kg)
Approx. 0.5
Approx. 0.5
Approx. 0.8
Approx. 0.9
Approx. 0.5
Approx. 0.5
Approx. 0.9
2-2
Design
Chapter 2
D
3G3JV-A2015 to 3G3JV-A2022 (1.5 to 2.2 kW) 3-phase 200-V AC Input
3G3JV-AB007 to 3G3JV-AB015 (0.75 to 1.5 kW) Single-phase 200-V AC Input
3G3JV-A4002 to 3G3JV-A4022 (0.2 to 2.2 kW) 3-phase 400-V AC Input
Two, 5-dia. holes
Rated voltage
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
Model 3G3JV-
A2015
A2022
AB007
AB015
A4002
A4004
A4007
A4015
A4022
154
81
99
129
154
154
129
154
129
Dimensions (mm)
D
Weight (kg)
Approx. 1.3
Approx. 1.5
Approx. 1.5
Approx. 1.5
Approx. 1.0
Approx. 1.1
Approx. 1.5
Approx. 1.5
Approx. 1.5
2-3
Design
D
3G3JV-A2037 (3.7 kW) 3-phase 200-V AC Input
3G3JV-A4037 (3.7 kW) 3-phase 400-V AC Input
Two, 5-dia. holes
Chapter 2
5
6
Rated voltage
3-phase 200 V AC
3-phase 400 V AC
5
128
140
Model 3G3JV-
A2037
A4037
8.5
D
161
161
Dimensions (mm)
D
Weight (kg)
Approx. 2.1
Approx. 2.1
2-1-2 Installation Conditions
!
WARNING
Provide an appropriate stopping device on the machine side to secure safety. (A holding brake is not a stopping device for securing safety.) Not doing so may result in injury.
!
WARNING
Provide an external emergency stopping device that allows an instantaneous stop of operation and power interruption. Not doing so may result in injury.
!
Caution
!
Caution
Be sure to install the product in the correct direction and provide specified clearances between the Inverter and control panel or with other devices. Not doing so may result in fire or malfunction.
Do not allow foreign objects to enter inside the product. Doing so may result in fire or malfunction.
!
Caution
Do not apply any strong impact. Doing so may result in damage to the product or malfunction.
2-4
Design
Chapter 2
H
Installation Direction and Dimensions
•
Install the Inverter under the following conditions.
Ambient temperature for operation (panel-mounting): –10
°
C to 50
°
C
Humidity: 95% or less (no condensation)
•
Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally enclosed panel that is completely protected from floating dust.
•
When installing or operating the Inverter, always take special care so that metal powder, oil, water, or other foreign matter does not get into the Inverter.
•
Do not install the Inverter on inflammable material such as wood.
H
Direction
•
Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward.
H
Dimensions
•
When installing the Inverter, always provide the following clearances to allow normal heat dissipation from the Inverter.
W = 30 mm min.
100 mm min.
Air
Inverter Inverter Inverter Side
100 mm min.
Air
H
Ambient Temperature Control
•
To enhance operation reliability, the Inverter should be installed in an environment free from extreme temperature changes.
•
If the Inverter is installed in an enclosed environment such as a box, use a cooling fan or air conditioner to maintain the internal air temperature below 50
°
C.
The life of the built-in electrolytic capacitors of the Inverter is prolonged by maintaining the internal air temperature as low as possible.
•
The surface temperature of the Inverter may rise approximately 30
°
C higher than the ambient temperature. Be sure to keep away equipment and wires from the Inverter as far as possible if the equipment and wires are easily influenced by heat.
2-5
Design
Chapter 2
H
Protecting Inverter from Foreign Matter during Installation
•
Place a cover over the Inverter during installation to shield it from metal power produced by drilling.
Upon completion of installation, always remove the cover from the Inverter. Otherwise, ventilation will be affected, causing the Inverter to overheat.
2-6
Design
2-2 Wiring
Chapter 2
!
WARNING
Wiring must be performed only after confirming that the power supply has been turned OFF. Not doing so may result in electrical shock.
!
WARNING
Wiring must be performed by authorized personnel. Not doing so may result in electrical shock or fire.
!
WARNING
Be sure to confirm operation only after wiring the emergency stop circuit. Not doing so may result in injury.
!
WARNING
Always connect the ground terminals to a ground of 100
Ω
or less for the 200-V AC class, or 10
Ω
or less for the 400-V AC class. Not connecting to a proper ground may result in electrical shock.
!
Caution
!
Caution
Install external breakers and take other safety measures against short-circuiting in external wiring. Not doing so may result in fire.
Confirm that the rated input voltage of the Inverter is the same as the AC power supply voltage. An incorrect power supply may result in fire, injury, or malfunction.
!
Caution
!
Caution
!
Caution
!
Caution
Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.
Not doing so may result in fire.
Be sure to wire correctly and securely. Not doing so may result in injury or damage to the product.
Be sure to firmly tighten the screws on the terminal block. Not doing so may result in fire, injury, or damage to the product.
Do not connect an AC power to the U, V, or W output. Doing so may result in damage to the product or malfunction.
2-7
Design
2-2-1 Removing and Mounting the Covers
Chapter 2
It is necessary to remove the front cover, optional cover, top protection cover, and the bottom protection cover from the Inverter to wire the terminal block.
Follow the instructions below to remove the covers from the Inverter.
To mount the covers, take the opposite steps.
H
Removing the Front Cover
•
Loosen the front cover mounting screws with a screwdriver.
•
Press the left and right sides of the front cover in the arrow 1 directions and lift the bottom of the cover in the arrow 2 direction to remove the front cover as shown in the following illustration.
H
Removing the Top and Bottom Protection Covers and Optional Cover
D
Removing the Top and Bottom Protection Covers
•
After removing the front cover, pull the top and bottom protection covers in the arrow 1 directions.
2-8
Design
Chapter 2
D
Removing the Optional Cover
•
After removing the front cover, lift the optional cover in the arrow 2 direction based on position A as a fulcrum.
Position A
Note The front cover functions as a terminal cover. The Digital Operator cannot be removed.
2-2-2 Terminal Block
Before wiring the terminal block, be sure to remove the front cover, top protection cover, and the bottom protection cover.
H
Position of Terminal Block
Ground terminal
Main circuit input terminals
Control circuit terminals
Main circuit output terminals
Ground terminal
2-9
Design
H
Arrangement of Control Circuit Terminals
Chapter 2
H
Arrangement of Main Circuit Terminals
D
3G3JV-A2001 to 3G3JV-A2007
3G3JV-AB001 to 3G3JV-AB004
D
3G3JV-A2015 to 3G3JV-A2037
3G3JV-AB007 to 3G3JV-AB015
3G3JV-A4002 to 3G3JV-A4037
Main Circuit Input Terminals
(Upper Side) Main Circuit Input Terminals
(Upper Side)
Main Circuit Output Terminals
(Lower Side)
Main Circuit Output Terminals
(Lower Side)
2-10
Design
Chapter 2
H
Main Circuit Terminals
Symbol
R/L1
Name
Power supply input terminals
S/L2
T/L3
U/T1
V/T2
W/T3
+1
Motor output terminals
+2
–
Connection terminals +1 and +2:
DC reactor connection terminals
+1 and –:
DC power supply input terminals
Ground terminal
Description
3G3JV-A2 j
: 3-phase 200 to 230 V AC
3G3JV-AB j
: Single-phase 200 to 240 V AC
3G3JV-A4 j
: 3-phase 380 to 460 V AC
Note
Connect single-phase input to terminals R/L1 and S/L2.
3-phase power supply output for driving motors.
3G3JV-A2 j
: 3-phase 200 to 230 V AC
3G3JV-AB j
: 3-phase 200 to 240 V AC
3G3JV-A4 j
: 3-phase 380 to 460 V AC
Connect the DC reactor for suppressing harmonics to terminals +1 and +2.
When driving the Inverter with DC power, input the DC power to terminals +1 and –.
(Terminal +1 is a positive terminal.)
Be sure to ground the terminal under the following conditions.
3G3JV-A2 j
: Ground at a resistance of 100
Ω
or less.
3G3JV-AB j
: Ground at a resistance of 100
Ω
or less.
3G3JV-A4 j
: Ground at a resistance of 10
Ω
or less, and connect to the power supply’s neutral phase to conform to EC Directives.
Note
Be sure to connect the ground terminal directly to the motor frame ground.
Note The maximum output voltage corresponds to the power supply input voltage of the Inverter.
H
Control Circuit Terminals
Input
Symbol
S1
S2
S3
S4
S5
SC
FS
FR
FC
Name
Forward/Stop
Multi-function input 1
(S2)
Multi-function input 2
(S3)
Multi-function input 3
(S4)
Multi-function input 4
(S5)
Sequence input common
Frequency reference power supply
Frequency reference input
Frequency reference common
Function
Forward at ON. Stops at
OFF.
Set by parameter n36
(Reverse/Stop)
Set by parameter n37
(External fault: Normally open)
Set by parameter n38
(Fault reset)
Set by parameter n39
(Multi-step reference 1)
Common for S1 through
S5
DC power supply for frequency reference use
Input terminal for frequency reference use
Common for frequency reference use
Signal level
Photocoupler
8 mA at 24 V DC
Note
NPN is the default setting for these terminals. Wire them by providing a common ground. No external power supply is required. To provide an external power supply and wire the terminals through a common positive line, however, set the SW7 to
PNP and make sure that the power supply is at 24 V
DC
±
10%.
20 mA at 12 V DC
0 to 10 V DC
(input impedance: 20 k
Ω
)
2-11
Design
Chapter 2
Symbol
Output
MA
MB
MC
AM
AC
Name
Multi-function contact output (Normally open)
Multi-function contact output (Normally closed)
Multi-function contact output common
Function
Set by parameter n40
(during running)
Common for MA and
MB use
Analog monitor output Set by parameter n44
(Output frequency)
Analog monitor output common
Common for AM use
Signal level
Relay output
1 A max. at 30 V DC
1 A max. at 250 V AC
2 mA max. at 0 to 10 V DC
Note 1. Depending on the parameter settings, various functions can be selected for multi-function inputs and multi-function contacts outputs.
Note 2. Functions in parentheses are default settings.
H
Selecting Input Method
•
Switches SW7 and SW8, both of which are located above the control circuit terminals, are used for input method selection.
Remove the front cover and optional cover to use these switches.
Selector
Control circuit terminal block
2-12
Design
D
Selecting Sequence Input Method
•
By using SW7, NPN or PNP input can be selected as shown below.
Chapter 2
S1 to 5
24 V DC
(
±
10%)
S1 to 5
D
Selecting Frequency Reference Input Method
•
By using SW8, frequency reference voltage or current input can be selected.
Parameter settings are required together with the selection of the frequency reference input method.
SW8 setting Frequency reference input method
Voltage input
Current input
V (OFF)
I (ON)
Frequency reference selection
(parameter n03)
Set value 2
Set value 3 or 4
2-13
Design
2-2-3 Standard Connections
DC reactor
(optional)
Noise Filter
Chapter 2
3-phase 200 V AC
Single-phase 200 V AC
(see note 1)
3-phase 400 V AC
Forward/Stop
Multi-function input 1 (S2)
Multi-function input 2 (S3)
Multi-function input 3 (S4)
Multi-function input 4 (S5)
Sequence input common
FREQ adjuster
Frequency reference power supply 20 mA at +12 V
Frequency reference input
Frequency reference common
(2 k
Ω
, 1/4 W min.)
Multi-function contact output
NO
NC
Common
Analog monitor output
Analog monitor output common
Note 1. Connect single-phase 200 V AC to terminals R/L1 and S/L2 of the 3G3JV-AB j
.
Note 2. The braking resistor cannot be connected because no braking transistor is incorporated.
D
Example of 3-wire Sequence Connections
Stop switch
(NC)
RUN switch
(NO)
RUN input (Operates with the stop switch and RUN switch closed.)
Direction switch
Stop input (Stops with the stop switch opened.)
Forward/Stop reference (Forward with the direction switch opened and reverse with the direction switch closed.)
Sequence input common
Note Set parameter n37 for 3-wire sequence input.
2-14
Design
2-2-4 Wiring around the Main Circuit
Chapter 2
H
Wire Size, Terminal Screw, Screw Tightening Torque, and Molded-case
Circuit Breaker Capacities
•
For the main circuit and ground, always use 600-V polyvinyl chloride (PVC) cables.
•
If any cable is long and may cause voltage drops, increase the wire size according to the cable length.
D
3-phase 200-V AC Model
Model
3G3JV-
Terminal symbol
A2001 R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
Terminal screw
M3.5
Screw tightening torque
(N
S
m)
0.8 to 1.0
Wire size
(mm
2
)
0.75 to 2
Recomme nded wire size
(mm
2
)
2 5
Molded-c ase circuit breaker capacity
(A)
A2002 0.8 to 1.0
0.75 to 2 2 5
A2004
A2007
A2015
A2022
A2037
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M4
0.8 to 1.0
0.75 to 2 2
0.8 to 1.0
0.75 to 2 2
0.8 to 1.0
2 to 5.5
2
0.8 to 1.0
2 to 5.5
3.5
1.2 to 1.5
2 to 5.5
5.5
5
10
20
20
30
2-15
Design
D
Single-phase 200-V AC Model
Model
3G3JV-
AB001
Terminal symbol
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
Chapter 2
Terminal screw
M3.5
Terminal torque
(N
S
m)
Wire size
(mm
2
)
Recomme nded wire size
(mm
2
)
0.8 to 1.0
0.75 to 2 2 5
Circuit breaker capacity
(A)
AB002 0.8 to 1.0
0.75 to 2 2 5
AB004
AB007
AB015
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
0.8 to 1.0
0.75 to 2 2
0.8 to 1.0
2 to 5.5
0.8 to 1.0
2 to 5.5
3.5
2
5.5
2
10
20
20
D
3-phase 400-V AC Model
Model
3G3JV-
A4002
Terminal symbol
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
Terminal screw
M3.5
Terminal torque
(N
S
m)
0.8 to 1.0
Wire size
(mm
2
)
2 to 5.5
Recomme nded wire size (mm
2
)
2 5
Circuit breaker capacity
(A)
0.8 to 1.0
2 to 5.5
2 5 A4004 R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
A4007 R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
A4015
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M3.5
A4022
R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M4
A4037 R/L1, S/L2, T/L3, –, +1, +2,
U/T1, V/T2, W/T3
M4
0.8 to 1.0
2 to 5.5
0.8 to 1.0
2 to 5.5
1.2 to 1.5
2 to 5.5
1.2 to 1.5
2 to 5.5
2
2
2
2
3.5
5
10
10
20
2-16
Design
Chapter 2
H
Wiring on the Input Side of the Main Circuit
D
Installing a Molded-case Circuit Breaker
Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a molded case circuit breaker (MCCB) suitable to the Inverter.
•
Install one MCCB for every Inverter used.
•
Choose an appropriate MCCB capacity according to the Circuit breaker capacity column in the table on the previous page.
•
For the MCCB’s time characteristics, be sure to consider the Inverter’s overload protection (one minute at 150% of the rated output current).
•
If the MCCB is to be used in common among multiple Inverters, or other devices, set up a sequence such that the power supply will be turned off by a fault output, as shown in the following diagram.
Inverter
3-phase/Single-phase
200 V AC
3-phase 400 V AC
Power supply
Fault output
(NC)
D
Installing a Ground Fault Interrupter
Inverter outputs use high-speed switching, so high-frequency leakage current is generated.
In general, a leakage current of approximately 100 mA will occur for each Inverter (when the power cable is 1 m) and approximately 5 mA for each additional meter of power cable.
Therefore, at the power supply input area, use a special-purpose breaker for Inverters, which detects only the leakage current in the frequency range that is hazardous to humans and excludes high-frequency leakage current.
•
For the special-purpose breaker for Inverters, choose a ground fault interrupter with a sensitivity amperage of at least 10 mA per Inverter.
•
When using a general leakage breaker, choose a ground fault interrupter with a sensitivity amperage of 200 mA or more per Inverter and with an operating time of 0.1 s or more.
D
Installing a Magnetic Contactor
If the power supply of the main circuit is to be shut off because of the sequence, a magnetic contactor can be used instead of a molded-case circuit breaker.
When a magnetic contactor is installed on the primary side of the main circuit to stop a load forcibly, however, the regenerative braking does not work and the load coasts to a stop.
2-17
Design
Chapter 2
•
A load can be started and stopped by opening and closing the magnetic contactor on the primary side.
Frequently opening and closing the magnetic contactor, however, may cause the Inverter to break down. In order not to shorten the service life of the Inverter’s internal relays and electrolytic capacitors, it is recommended that the magnetic contactor is used in this way no more than once every 30 minutes.
•
When the Inverter is operated with the Digital Operator, automatic operation cannot be performed after recovery from a power interruption.
D
Connecting Input Power Supply to the Terminal Block
Input power supply can be connected to any terminal on the terminal block because the phase sequence of input power supply is irrelevant to the phase sequence (R/L1, S/L2, and R/L3).
D
Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (660 kW or more) or the phase advance capacitor is switched, an excessive peak current may flow through the input power circuit, causing the converter unit to break down.
To prevent this, install an optional AC reactor on the input side of the Inverter.
This also improves the power factor on the power supply side.
D
Installing a Surge Absorber
Always use a surge absorber or diode for the inductive loads near the Inverter. These inductive loads include magnetic contactors, electromagnetic relays, solenoid valves, solenoid, and magnetic brakes.
D
Installing a Noise Filter on the Power Supply Side
The Inverter’s outputs uses high-speed switching, so noise may be transmitted from the Inverter to the power line and adversely effect other devices in the vicinity. It is recommended that a Noise Filter be installed at the Power Supply to minimize noise transmission. Noise will also be reduced from the power line to the Inverter.
Wiring Example 1
Power supply
Input Noise Filters
Simple Input Noise Filter: 3G3EV-PLNFD j
EMC-conforming Input Noise Filter: 3G3JV-PRS j
3G3JV
Noise
Filter
SYSDRIVE
Programmable
Controller
Note Use a Noise Filter designed for the Inverter. A general-purpose Noise Filter will be less effective and may not reduce noise.
2-18
Design
Chapter 2
H
Wiring on the Output Side of the Main Circuit
D
Connecting the Terminal Block to the Load
Connect output terminals U/T1, V/T2, and W/T3 to motor lead wires U, V, and W.
Check that the motor rotates forward with the forward command. Switch over any two of the output terminals to each other and reconnect if the motor rotates in reverse with the forward command.
D
Never Connect a Power Supply to Output Terminals
Never connect a power supply to output terminals U/T1, V/T2, or W/T3.
If voltage is applied to the output terminals, the internal circuit of the Inverter will be damaged.
D
Never Short or Ground Output Terminals
If the output terminals are touched with bare hands or the output wires come into contact with the
Inverter casing, an electric shock or grounding will occur. This is extremely hazardous.
Also, be careful not to short the output wires.
D
Do not Use a Phase Advancing Capacitor or Noise Filter
Never connect a phase advance capacitor or LC/RC Noise Filter to the output circuit.
Doing so will result in damage to the Inverter or cause other parts to burn.
D
Do not Use an Electromagnetic Switch of Magnetic Contactor
Do not connect an electromagnetic switch of magnetic contactor to the output circuit.
If a load is connected to the Inverter during running, an inrush current will actuate the overcurrent protective circuit in the Inverter.
D
Installing a Thermal Relay
The Inverter has an electronic thermal protection function to protect the motor from overheating. If, however, more than one motor is operated with one inverter or a multi-polar motor is used, always install a thermal relay (THR) between the Inverter and the motor and set n33 to 2 (no thermal protection).
In this case, program the sequence so that the magnetic contactor on the input side of the main circuit is turned off by the contact of the thermal relay.
D
Installing a Noise Filter on the Output Side
Connect a Noise Filter to the output side of the Inverter to reduce radio noise and induction noise.
Power supply
3G3JV 3G3IV-PLF
SYSDRIVE
Noise
Filter
Signal line
Induction noise
Controller
Radio noise
AM radio
2-19
Design
Induction Noise:
Radio Noise:
Chapter 2
Electromagnetic induction generates noise on the signal line, causing the controller to malfunction.
Electromagnetic waves from the Inverter and cables cause the broadcasting radio receiver to make noise.
D
Countermeasures against Induction Noise
As described previously, a Noise Filter can be used to prevent induction noise from being generated on the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent induction noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induction noise.
Metal pipe
Power supply
3G3JV
SYSDRIVE
30 cm min.
Signal line
Controller
D
Countermeasures against Radio Interference
Radio noise is generated from the Inverter as well as the input and output lines. To reduce radio noise, install Noise Filters on both input and output sides, and also install the Inverter in a totally enclosed steel box.
The cable between the Inverter and the motor should be as short as possible.
Steel box
Metal pipe
Power supply
Noise
Filter
3G3JV
SYSDRIVE
Noise
Filter
D
Cable Length between Inverter and Motor
As the cable length between the Inverter and the motor is increased, the floating capacity between the
Inverter outputs and the ground is increased proportionally. The increase in floating capacity at the
Inverter outputs causes the high-frequency leakage current to increase, and this may adversely affect peripheral devices and the current detector in the Inverter’s output section. To prevent this from occurring, use a cable of no more than 100 meters between the Inverter and the motor. If the cable must be longer than 100 meters, take measures to reduce the floating capacity by not wiring in metallic ducts, by using separate cables for each phase, etc.
2-20
Design
Chapter 2
Also, adjust the carrier frequency (set in n46) according to the cable length between the Inverter and the motor, as shown in the following table.
Cable length
Carrier frequency
50 m or less
10 kHz max.
100 m or less
5 kHz max.
More than 100 m
2.5 kHz
Note Single-phase motors cannot be used.
The Inverter is not suited for the variable speed control of single-phase motors.
The rotation direction of a single-phase motor is determined by the capacitor starting method or phase-splitting starting method to be applied when starting the motor.
In the capacitor starting method, however, the capacitor may be damaged by a sudden electric discharge of the capacitor caused by the output of the Inverter. On the other hand, the starting coil may burn in the phase-splitting starting method because the centrifugal switch does not operate.
H
Ground Wiring
•
Always use the ground terminal with the following ground resistance:
200-V Inverter: 100
Ω
or less
400-V Inverter: separate ground,10
Ω
or less
•
Do not share the ground wire with other devices such as welding machines or power tools.
•
Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode and the ground terminal is too long, the potential on the ground terminal of the Inverter will become unstable.
2-21
Design
•
When using more than one Inverter, be careful not to loop the ground wire.
Chapter 2
H
Countermeasures against Harmonics
With the continuing development of electronics, the generation of harmonics from industrial machines has been causing problems recently.
The Ministry of International Trade and Industry provided some guidelines in September
1994 for the suppression of harmonics from electrical household appliances and electrical equipment in Japan. Since then, the problem has been drawing considerable attention.
Refer to the following information for the definition of harmonics (i.e., harmonic currents with voltages) and countermeasures against the generation of harmonics from the
Inverter.
D
Harmonics
Definition
Harmonics consist of electric power produced from AC power and alternating at frequencies that are integral multiples of the frequency of the AC power.
2-22
Design
The following frequencies are harmonics of a 60- or 50-Hz commercial power supply.
Second harmonic: 120 (100) Hz
Third harmonic: 180 (150) Hz
Second harmonic (120 Hz)
Basic frequency (60 Hz)
Chapter 2
Third harmonic (180 Hz)
Problems Caused by Harmonics Generation
The waveform of the commercial power supply will be distorted if the commercial power supply contains excessive harmonics. Machines with such a commercial power supply will malfunction or generate excessive heat.
Basic frequency (60 Hz) Third harmonic (180 Hz)
Distorted current wave form
D
Causes of Harmonics Generation
•
Usually, electric machines have built-in circuitry that converts commercial AC power supply into DC power.
Such AC power, however, contains harmonics due to the difference in current flow between DC and
AC.
Obtaining DC from AC Using Rectifiers and Capacitors
DC voltage is obtained by converting AC voltage into a pulsating one-side voltage with rectifiers and smoothing the pulsating one-side voltage with capacitors. Such AC current, however, contains harmonics.
2-23
Design
Chapter 2
Inverter
The Inverter as well as normal electric machines has an input current containing harmonics because the Inverter converts AC into DC. The output current of the Inverter is comparatively high. Therefore, the ratio of harmonics in the output current of the Inverter is higher than that of any other electric machine.
Voltage
Time
Rectified
Voltage
Time
Smoothed
Voltage
Time
Current
A current flows into the capacitors. The current is different from the voltage in waveform.
Time
2-24
Design
Chapter 2
D
Countermeasures with Reactors against Harmonics Generation
DC/AC Reactors
The DC reactor and AC reactor suppress harmonics and currents that change suddenly and greatly.
The DC reactor suppresses harmonics better than the AC reactor. The DC reactor used with the AC reactor suppresses harmonics more effectively.
The input power factor of the Inverter is improved by suppressing the harmonics of the input current of the Inverter.
Connection
Connect the DC reactor to the internal DC power supply of the Inverter after shutting off the power supply to the Inverter and making sure that the charge indicator of the Inverter turns off.
Do not touch the internal circuitry of the Inverter in operation, otherwise an electric shock or burn injury may occur.
Wiring Method
•
With DC Reactor
DC reactor
(optional)
Power supply
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
•
With DC and AC Reactors
SYSDRIVE
3G3JV
DC reactor
(optional)
Power supply
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
AC reactor
(optional)
SYSDRIVE
3G3JV
2-25
Design
Chapter 2
Reactor Effects
Harmonics are effectively suppressed when the DC reactor is used with the AC reactor as shown in the following table.
Harmonics suppression method
No reactor
AC reactor
DC reactor
DC and AC reactors
5th harmonic
65
38
30
28
7th harmonic
41
14.5
13
9.1
Harmonic generation rate (%)
11th harmonic
8.5
7.4
8.4
7.2
13th har-
5
monic
7.7
3.4
4.1
17th harmonic
4.3
3.2
4.7
3.2
19th harmonic
3.1
1.9
3.2
2.4
23rd harmonic
2.6
1.7
3.0
1.6
25th harmonic
1.8
1.3
2.2
1.4
2-2-5 Wiring Control Circuit Terminals
A control signal line must be 50 m maximum and separated from power lines.
The frequency reference must be input into the Inverter through shielded, twisted-pair wires.
H
Wiring of Control I/O Terminals
Wire each control I/O terminal under the following conditions.
D
Wires and Tightening Torque
Multi-function Contact Output (MA, MB, and MC)
Terminal screw size
M3
Tightening torque N
S
m
0.5 to 0.6
Wire
Single wire
Stranded wire
Wire size Recommend ed wire size
0.5 to 1.25
(20 to 16)
0.75 (18)
0.5 to 1.25
(20 to 16)
Cable
Cable with polyethylene sheath
Sequential Input (S1 through S5 and SC) and Analog Monitor Output (AM or AC)
Terminal screw size
M2
Tightening torque N
S
m
Wire
0.22 to 0.25
Single wire
Stranded wire
Wire size Recommend ed wire size
0.5 to 1.25
(20 to 16)
0.75 (18)
0.5 to 0.75
(20 to 18)
Cable
Cable with polyethylene sheath
Frequency Reference Input (FR, FS, and FC)
Terminal screw size
M2
Tightening torque N
S
m
Wire
0.22 to 0.25
Single wire
Stranded wire
Wire size Recommend ed ire size
0.5 to 1.25
(20 to 16)
0.75 (18)
0.5 to 0.75
(20 to 18)
Cable
Special cable with polyethylene sheath and shield for measurement use
2-26
Design
Chapter 2
D
Solderless Terminal Size
The use of solderless terminals for the control circuit terminals is recommended for the reliability and ease of connection.
Note Make sure that the wire size is 0.5 mm
2
when using the following solderless terminal.
1.0 dia.
Model: Phoenix Contact’s A1 0.5-8 WH
2.6 dia.
(Size: mm)
D
Wiring Method
1. Loosen the terminal screws with a thin-slotted screwdriver.
2. Insert the wires from underneath the terminal block.
3. Tighten each terminal screw firmly to a torque specified in the previous tables.
Note 1. Always separate the control signal line from the main circuit cables and other power cables.
Note 2. Do not solder the wires to the control circuit terminals. The wires may not contact well with the control circuit terminals if the wires are soldered.
Note 3. The end of each wire connected to the control circuit terminals must be stripped for approximately 5.5 mm.
Note 4. Connect the shield wire to the ground terminal of the 3G3JG. Do not connect the shield wire to the device side being controlled.
Note 5. Be sure to insulate the shield wire with tape so that the shield wire will not come into contact with other signal wires or equipment.
Thin-slotted screwdriver
Terminal block
Strip the end for approximately
5.5 mm if no solderless terminal is used.
Wire
Solderless terminal or wire without soldering.
Note
Applying excessive torque may damage the terminal block. If the tightening torque is insufficient, however, wires may disconnect.
2-27
Design
2-2-6 Conforming to EC Directive
Chapter 2
The following description provides the wiring method of the Inverter to meet DC Directive requirements. If the following requirements are not satisfied, the whole equipment incorporating the Inverter will need further confirmation.
H
Standard Connection
D
Main Circuit Terminals
Clamp core
MCCBs
Noise Filter
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
D
Control Circuit Terminals
Forward/Stop
Multi-function input 1 (S2)
Multi-function input 2 (S3)
Multi-function input 3 (S4)
Multi-function input 4 (S5)
Sequence input common
FREQ adjuster
Frequency reference power supply at +12 V
Frequency reference input
Frequency reference common
(2 k
Ω
, 1/4 W min.)
Note I/O signals can be connected to a single shielded cable.
Multi-function contact output
NO
NC
Common
Analog-monitor output
Analog monitor output common
2-28
Design
Chapter 2
D
Wiring the Power Supply
Make sure that the Inverter and Noise Filter are grounded together.
•
Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a dedicated
Noise Filter.
•
Reduce the length of the ground wire as much as possible.
•
Locate the Noise Filter as close as possible to the Inverter. Make sure that the cable length between the Noise Filter and the Inverter does not exceed 40 cm.
•
The following Noise Filters are available.
3-phase 200-V AC Noise Filter
A2001/A2002/A2004/A2007
A2015/A2022
A2037
Inverter
Model 3G3JV-
PRS2010J
PRS2020J
3-phase 200-V AC Noise Filter (Rasmi)
Model 3G3JVRated current (A)
PRS2030J
10
16
26
Single-phase 200-V AC Noise Filter
Inverter
Model 3G3JV-
AB001/AB002/AB004
AB007/AB015
PRS1010J
PRS1020J
Single-phase 200-V Noise Filter (Rasmi)
Model 3G3JVRated current (A)
10
20
3-phase 400-V AC Noise Filter
A4002/A4004
A4007/A4015/A4022
A4037
Inverter
Model 3G3JV-
PRS3005J
PRS3010J
3-phase 200-V AC Noise Filter (Rasmi)
Model 3G3JVRated current (A)
PRS3020J
5
10
15
D
Connecting a Motor to the Inverter
•
When connecting a motor to the Inverter, be sure to use a cable with a braided shield.
•
Reduce the length of the cable as short as possible and ground the shield on the Inverter side as well as the motor side. Make sure that the cable length between the Inverter and the motor does not exceed
20 cm. Furthermore, connect a clamp core (Clamp Filter) close to the output terminals of the Inverter.
Clamp Filter
Product Model
2CAT3035-1330 TDK
Manufacturer
D
Wiring a Control Cable
•
Be sure to connect a cable with a braided shield to the control circuit terminals.
•
Ground the shield on the Inverter side only.
2-29
Design
Chapter 2
D
Grounding the Shield
In order to ground the shield securely, it is recommended that a cable clamp be directly connected to the ground plate as shown below.
Ground plate
Cable clamp
Cable
Shield
H
LVD Conformance
•
Always connect the Inverter and power supply via a molded case circuit breaker
(MCCB) suitable to the Inverter for protecting the Inverter from damage that may result from short-circuiting.
•
Use one MCCB per Inverter.
•
Select a suitable MCCB from the following table.
•
With 400-V Inverters, it is necessary to ground to the power supply’s neutral phase.
200-V Models
A2001
A2002
A2004
A2007
A2015
A2022
A2037
AB001
AB002
AB004
AB007
AB015
Inverter
Model 3G3JV-
NF30
NF30
MCCB (Mitsubishi Electric)
Type Rated current (A)
5
5
5
5
10
20
20
10
20
20
30
5
2-30
Design
Chapter 2
400-V Models
A4002
A4004
A4007
A4015
A4022
A4037
Inverter
Model 3G3JV-
NF30
MCCB (Mitsubishi Electric)
Type Rated current (A)
5
5
5
10
10
20
To satisfy LVD (Low-voltage Directive) requirements, the system must be protected by a molded case circuit breaker (MCCB) when a short-circuit occurs. A single MCCB may be shared with more than one
Inverter or with other machines. In that case, however, take some appropriate measures so that the
MCCB will protect all the Inverters from the occurrence of any single short-circuit.
The frequency reference power supply (FS) of the Inverter is of basic insulation construction. When connecting the Inverter to peripheral devices, be sure to increase the degree of insulation.
2-31
Preparing for
Operation and
Monitoring
3-1 Nomenclature
3-2 Outline of Operation
3
Chapter 3
Preparing for Operation and Monitoring
3-1 Nomenclature
Chapter 3
3-2
Data display
Keys
Indicators
Setting/Monitor item indicators
Appearance Name
Data display
FREQ adjuster
FREF indicator
FOUT indicator
IOUT indicator
MNTR indicator
F/R indicator
LO/RE indicator
PRGM indicator
Mode Key
Increment Key
Decrement Key
FREQ adjuster
Function
Displays relevant data items, such as frequency reference, output frequency, and parameter set values.
Sets the frequency reference within a range between 0 Hz and the maximum frequency.
The frequency reference can be monitored or set while this indicator is lit.
The output frequency of the Inverter can be monitored while this indicator is lit.
The output current of the Inverter can be monitored while this indicator is lit.
The values set in U01 through U10 are monitored while this indicator is lit.
The direction of rotation can be selected while this indicator is lit, when operating the Inverter with the RUN
Key.
The operation of the Inverter through the Digital Operator or according to the parameters set is selectable while this indicator is lit.
Note This status of this indicator can be only monitored while the Inverter is in operation. Any RUN command input is ignored while this indicator is lit.
The parameters in n01 through n79 can be set or monitored while this indicator is lit.
Note While the Inverter is in operation, the parameters can be only monitored and only some parameters can be changed. The RUN command input is ignored while this indicator is lit.
Switches the setting and monitor item indicators in sequence.
Parameter setting being made is canceled if this key is pressed before entering the setting.
Increases multi-function monitor numbers, parameter numbers, and parameter set values.
Decreases multi-function monitor numbers, parameter numbers, and parameter set values.
Preparing for Operation and Monitoring
Chapter 3
Appearance Name
Enter Key
RUN Key
STOP/RESET Key
Function
Enters multi-function monitor numbers, parameter numbers, and internal data values after they are set or changed.
Starts the Inverter running when the 3G3FV is in operation with the Digital Operator.
Stops the Inverter unless n06 is set to disable the STOP
Key. Functions as a Reset Key when an Inverter error occurs. (See note.)
Note For safety’s reasons, the reset will not work while a RUN command (forward or reverse) is in effect. Wait until the RUN command is OFF before resetting the Inverter.
3-3
Preparing for Operation and Monitoring
3-2 Outline of Operation
Chapter 3
H
Selecting Indicators
Whenever the Mode Key is pressed, an indicator is lit in sequence beginning with the
FREF indicator. The data display indicates the item corresponding to the indicator selected.
The FOUT or IOUT indicator will be lit by turning the Inverter on again if the Inverter is turned off while the FOUT or IOUT indicator is lit. The FREF indicator will be lit by turning the Inverter on again if the Inverter is turned off while an indicator other than the FOUR or
IOUT indicator is lit.
Power On
FREF (Frequency Reference)
Monitors and sets the frequency reference.
FOUT (Output Frequency)
Monitors the output frequency.
Note
This indicator will be lit by turning the Inverter on again if the Inverter is turned off while this indicator is lit.
IOUT (Output Current)
Monitors the output current.
Note
This indicator will be lit by turning the Inverter on again if the Inverter is turned off while this indicator is lit.
MNTR (Multi-function Monitor)
Monitors the values set in U01 through U10.
F/R (Forward/Reverse Rotation)
Selects the direction of rotation.
LO/RE (Local/Remote)
Selects the operation of the Inverter through the Digital Operator or according to the parameters.
PRGM (Parameter Setting)
Monitors or sets the values in n01 through n79.
The FREF indicator is lit again.
3-4
Preparing for Operation and Monitoring
H
Example of Frequency Reference Settings
Chapter 3
Key sequence Indicator Display example
Explanation
Power On
Note If the FREF indicator has not been lit, press the
Mode Key repeatedly until the FREF indicator is lit.
Use the Increment or Decrement Key to set the frequency reference.
The data display will flash while the frequency reference is set. (see note 1)
Press the Enter Key so that the set value will be entered and the data display will be lit. (see note 1)
Note 1. The Enter Key need not be pressed when performing the setting for n08. The frequency reference will change when the set value is changed with the Increment or Decrement Key while the data display is continuously lit.
Note 2. The frequency reference can be set in either of the following cases.
S
Parameter n03 for frequency reference selection is set to 1 (i.e., frequency reference 1 is enabled) and the Inverter is in remote mode.
S
Parameter n07 for frequency selection in local mode is set to 1 (i.e., the Digital Operator is enabled) and the Inverter is in local mode.
S
Frequency references 2 through 8 are input for multi-step speed operation.
Note 3. The frequency reference can be changed, even during operation.
H
Example of Multi-function Display
Key sequence Indicator Display Explanation
Power On
Press the Mode Key repeatedly until the MNTR indicator is lit.
U01 will be displayed.
Use the Increment or Decrement Key to select the monitor item to be displayed.
Press the Enter Key so that the data of the selected monitor item will be displayed.
The monitor number display will appear again by pressing the Mode Key.
3-5
Preparing for Operation and Monitoring
Chapter 3
D
Status Monitor
Item
U01
U02
U03
U04
Display Display unit
Hz Frequency reference
Output frequency Hz
Output current
Output voltage
A
V
U05
U06
DC bus voltage
Input terminal status
V
---
Function
Monitors the frequency reference. (Same as FREF)
Monitors the output frequency. (Same as FOUT)
Monitors the output current. (Same as IOUT)
Monitors the internal output voltage reference value of the
Inverter.
Monitors the DC voltage of the internal main circuit of the
Inverter.
Shows the ON/OFF status of inputs.
U07 Output terminal status
---
: Input ON : No input
Terminal S1: Forward/Stop
Terminal S2: Multi-function input 1 (S2)
Terminal S3: Multi-function input 2 (S3)
Terminal S4: Multi-function input 3 (S4)
Terminal S5: Multi-function input 4 (S5)
Not used
Shows the ON/OFF status of outputs.
U09 Error log (most recent one)
---
: Closed : Open
Not used
Terminal MA: Multi-function contact output
Displays the latest error.
U10 Software No.
---
Error
OMRON use only.
H
Example of Forward/Reverse Selection Settings
Key sequence Indicator Display example
Explanation
Press the Mode Key repeatedly until the F/R indicator is lit.
The present setting will be displayed.
For: Forward; rEv: Reverse
Use the Increment or Decrement Key to change the direction of motor rotation. The direction of motor rotation selected will be enabled when the display changes after the key is pressed.
Note The direction of motor rotation can be changed, even during operation.
3-6
Preparing for Operation and Monitoring
H
Example of Local/Remote Selection Settings
Chapter 3
Key sequence Indicator Display example
Explanation
Press the Mode Key repeatedly until the LO/RE indicator is lit.
The present setting will be displayed.
rE: Remote; Lo: Local
Use the Increment or Decrement Key to set the
Inverter to local or remote mode. The selection will be enabled when the display changes after the key is pressed.
Note 1. Local or remote selection is possible only when the Inverter is not in operation. The present setting can be monitored when the Inverter is in operation.
Note 2. Local or remote settings in multi-function input terminals can be changed through the multifunction input terminals only.
Note 3. Any RUN command input will be ignored while the LO/RE indicator is lit. To enable a RUN command, first turn the RUN command OFF and then press the Mode Key to display an item that has a green indicator (FREF to MNTR). Then input the RUN command again.
H
Example of Parameter Settings
Cancels set data.
Key sequence Indicator
In approximately
1 s.
Display example
In approximately 1 s.
Explanation
Power On
Press the Mode Key repeatedly until the PRGM indicator is lit.
Use the Increment or Decrement Key to set the parameter number.
Press the Enter Key.
The data of the selected parameter number will be displayed.
Use the Increment or Decrement Key to set the data.
At that time the display will flash.
Press the Enter Key so that the set value will be entered and the data display will be lit. (see note 1)
The parameter number will be displayed.
3-7
Preparing for Operation and Monitoring
Chapter 3
Note 1. To cancel the set value, press the Mode Key instead. The parameter number will be displayed.
Note 2. There are parameters that cannot be changed while the Inverter is in operation. Refer to the list of parameters. When attempting to change such parameters, the data display will not change by pressing the Increment or Decrement Key.
Note 3. Any RUN command input will be ignored while the Parameter Setting (PRGM) indicator is lit.
To enable a RUN command, first turn the RUN command OFF and then press the Mode Key to display an item that has a green indicator (FREF to MNTR). Then input the RUN command again.
3-8
Test Run
4-1 Procedure for Test Run
4-2 Operation Example
4
Chapter 4
Test Run
Chapter 4
!
WARNING
Turn ON the input power supply only after mounting the front cover, terminal covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock.
!
WARNING
Do not remove the front cover, terminal covers, bottom cover, Operator, or optional items while the power is being supplied. Not doing so may result in electrical shock or damage to the product.
!
WARNING
Do not operate the Operator or switches with wet hands. Doing so may result in electrical shock.
!
WARNING
Do not touch the inside of the Inverter. Doing so may result in electrical shock.
!
WARNING
Do not come close to the machine when using the error retry function because the machine may abruptly start when stopped by an alarm. Doing so may result in injury.
!
WARNING
Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart (if operation is set to be continued in the processing selection function after momentary power interruption is reset). Doing so may result in injury.
!
WARNING
Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed. Not doing so may result in injury.
!
WARNING
Be sure confirm that the RUN signal is turned OFF before turning ON the power supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while the RUN signal is turned ON may result in injury.
!
Caution
!
Caution
!
Caution
Be sure to confirm permissible ranges of motors and machines before operation because the Inverter speed can be easily changed from low to high. Not doing so may result in damage to the product.
Provide a separate holding brake when necessary. Not doing so may result in injury.
Do not perform a signal check during operation. Doing so may result in injury or damage to the product.
!
Caution
Do not carelessly change settings. Doing so may result in injury or damage to the product.
4-2
Test Run
4-1 Procedure for Test Run
Chapter 4
1. Installation and Mounting
Install the Inverter according to the installation conditions. Refer to page 2-2. Ensure that the installation conditions are met.
2. Wiring and Connection
Connect to the power supply and peripheral devices. Refer to page 2-7. Select peripheral devices which meet the specifications and wire correctly.
3. Power Connection
Carry out the following pre-connection checks before turning on the power supply.
S
Always ensure that a power supply to the correct voltage is used and that the power input terminals
(R/L1, S/L2, and T/L3) are wired correctly.
3G3JV-A2 j
: 3-phase 200 to 230 V AC
3G3JV-AB j
: Single-phase 200 to 240 V AC (Wire R/L1 and S/L2)
3G3JV-A4 j
: 3-phase 380 to 460 V AC
S
Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the motor correctly.
S
Ensure that the control circuit terminals and the control device are wired correctly. Make sure that all control terminals are turned off.
S
Set the motor to no-load status (i.e., not connected to the mechanical system).
S
Having conducted the above checks, connect the power supply.
4. Check the Display Status
Check to be sure that there are no faults in the Inverter.
S
If the display at the time the power is connected is normal, it will read as follows:
RUN indicator: Flashes
ALARM indicator: Off
Setting/Monitor indicators: FREF, FOUT, or IOUT is lit.
Data display: Displays the corresponding data of the indicator that is lit.
S
When a fault has occurred, the details of the fault will be displayed. In that case, refer to Chapter 7
Maintenance Operations and take necessary remedies.
5. Initializing Parameters
Initialize the parameters.
S
Set n01 to 8 for initialization in 2-wire sequence.
6. Setting Parameters
Set the parameters required for a test run.
S
Set the rated motor current in order to prevent the motor from burning due to overloading.
7. No-load Operation
Start the no-load motor using the Digital Operator.
S
Set the frequency reference using the Digital Operator and start the motor using key sequences.
4-3
Test Run
Chapter 4
8. Actual Load Operation
Connect the mechanical system and operate using the Digital Operator.
S
When there are no difficulties using the no-load operation, connect the mechanical system to the motor and operate using the Digital Operator.
9. Operation
Basic Operation:
Operation based on the basic settings required to start and stop the Inverter. Refer to page 5-1.
Advanced Operation:
Operation that uses PID control or other functions. Refer to page 6-1.
S
For operation within standard parameters, refer to Chapter 5 Basic Operation.
S
Refer to Chapter 5 Basic Operation and Chapter 6 Advanced Operation for the various advanced functions, such as stall prevention, carrier frequency setting, overtorque detection, torque compensation, and slip compensation.
4-4
Test Run
4-2 Operation Example
Chapter 4
1 Power Connection
H
Checkpoints before Connecting the Power Supply
•
Check that the power supply is of the correct voltage and that the motor output terminals (R/L1, S/L2, and T/L3) are connected to the motor correctly.
3G3JV-A2 j
: Three-phase 200 to 230 V AC
3G3JV-AB j
: Single-phase 200 to 240 V AC (Wire R/L1 and S/L2)
3G3JV-A4 j
: 3-phase 380 to 460 V AC
•
Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the motor correctly.
•
Ensure that the control circuit terminals and the control device are wired correctly. Make sure that all control terminals are turned off.
•
Set the motor to no-load status (i.e., not connected to the mechanical system).
H
Connecting the Power Supply
•
After conducting the above checks, connect the power supply.
2 Check the Display Status
•
If the display is normal when the power is connected, it will read as follows:
Normal
RUN indicator: Flashes
ALARM indicator: Off
Setting/Monitor indicators: FREF, FOUT, or IOUT is lit.
Data display: Displays the corresponding data for the indicator that is lit.
•
When a fault has occurred, the details of the fault will be displayed. In that case, refer to Chapter 7
Maintenance
Operations and take necessary action.
Fault
RUN indicator: Flashes
ALARM indicator: Lit (fault detection) or flashes (alarm detection)
Setting/Monitor indicators: FREF, FOUT, or IOUT is lit.
Data display: The fault code, such as UV1, is displayed. The display will differ depending on the type of fault.
4-5
Test Run
Chapter 4
3 Initializing Parameters
•
Initialize the parameters using the following procedure.
•
To initialize the parameters, set n01 to 8.
Key sequence Indicator Display example
In approximately
1 s.
Explanation
Power On
Press the Mode Key repeatedly until the PRGM indicator is lit.
Press the Enter Key. The data of n01 will be displayed.
Use the Increment or Decrement Key to set n01 to 8.
The display will flash.
Press the Enter Key so that the set value will be entered and the data display will be lit.
The parameter number will be displayed.
4 Setting the Motor Current Parameter
•
Set the motor current parameter in n32 in order to prevent the motor from burning due to overloading.
H
Setting the Rated Motor Current
•
Check the rated current on the motor nameplate and set the motor current parameter.
•
This parameter is used for the electronic thermal function for motor overload detection (OL1). By setting the correct parameter, the overloaded motor will be protected from burning.
n32
Setting range
Rated Motor Current
0.0% to 120% (A) of rated output current of the Inverter
Unit of setting
0.1 A
Changes during operation
Default setting
No
(see note
1)
Note 1. The standard rated current of the maximum applicable motor is the default rated motor current.
Note 2. Motor overload detection (OL1) is disabled by setting the parameter to 0.0.
Key sequence Indicator Display example
Explanation
In approximately
1 s.
Displays the parameter number.
Use the Increment or Decrement Key until n32 is displayed.
Press the Enter Key. The data of n32 will be displayed.
Use the Increment or Decrement Key to set the rated motor current. The display will flash.
Press the Enter Key so that the set value will be entered and the data display will be lit.
The parameter number will be displayed.
4-6
Test Run
Chapter 4
5 No-load Operation
•
Start the no-load motor (i.e., not connected to the mechanical system) using the Digital Operator.
Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN.
H
Forward/Reverse Rotation with the Digital Operator
Key sequence
Indicator Display example
Explanation
Press the Mode Key to turn on the FREF indicator.
Monitors the frequency reference.
Press the RUN Key. The RUN Indicator will be lit.
Turn the FREQ adjuster clockwise slowly.
The monitored frequency reference will be displayed.
The motor will start rotating in the forward direction according to the frequency reference.
Press the MODE Key to turn on the F/R indicator.
“For” will be displayed.
Use the Increment or Decrement Key to change the direction of motor rotation. The direction of motor rotation selected will be enabled when the display is changed after the Key is pressed.
•
After changing the frequency reference or the rotation direction, check that there is no vibration or abnormal sound from the motor.
•
Check that no faults have occurred in the Inverter during operation.
H
Stopping the Motor
•
On completion of operating the motor in the no-load state in the forward or reverse direction, press the
STOP/RESET Key. The motor will stop.
6 Actual Load Operation
•
After checking the operation with the motor in no-load status, connect the mechanical system and operate with an actual load.
Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN.
H
Connecting the System
•
After confirming that the motor has stopped completely, connect the mechanical system.
•
Be sure to tighten all the screws when fixing the motor axis in the mechanical system.
H
Operation Using the Digital Operator
•
In case a fault occurs during operation, make sure the Stop Key on the Digital Operator is easily accessible.
•
Use the Digital Operator in the same way as no-load operation.
•
First set the frequency reference to a low speed of one tenth the normal operating speed.
4-7
Test Run
Chapter 4
H
Checking the Operating Status
•
Having checked that the operating direction is correct and that the machine is operating smoothly at slow speed, increase the frequency reference.
•
After changing the frequency reference or the rotation direction, check that there is no vibration or abnormal sound from the motor. Check the monitor display (IOUT or multi-function monitor U03) to ensure that the output current is not becoming excessive.
4-8
Basic Operation
5-1 Initial Settings
5-2 V/f Control
5-3 Setting the Local/Remote Mode
5-4 Selecting the Operation Command
5-5 Setting the Frequency Reference
5-6 Setting the Acceleration/Deceleration Time
5-7 Selecting the Reverse Rotation-prohibit
5-8 Selecting the Interruption Mode
5-9 Multi-function I/O
5-10 Analog Monitor Output
5
Chapter 5
Basic Operation
Chapter 5
This section explains the basic settings required to operate and stop the Inverter.
The settings of parameters described here will be sufficient for simple Inverter operations.
First, make these basic settings, then skip to the explanations of those special functions, even when your application requires special functions, such as stall prevention, carrier frequency setting, overtorque detection, torque compensation, slip compensation. Refer to Chapter 6 Advanced Operation.
5-1 Initial Settings
•
The following initial settings are required.
Parameter Write-prohibit Selection/Parameter Initialization (n01): Set n01 to 1 so that n01 through n79 can be set or displayed.
Rated Motor Current (n32): Check the rated current on the motor nameplate and set the parameter.
H
Setting the Parameter Write-prohibit Selection/Parameter Initialization
(n01)
•
Set n01 to 1 so that n01 through n79 can be set or displayed.
n01
Setting range
Parameter Write-prohibit Selection/Parameter
Initialization
0, 1, 6, 8, 9
Unit of setting
1
Changes during operation
Default setting
No
1
Note This parameter makes it possible to write-prohibit parameters, change the parameter set or displayed range, or initialize all parameters to default values.
Set Values
Value
6
8
0
1
9
Description
Only n01 can be displayed and set. The n02 through n79 parameters can be displayed only.
The n01 through n79 parameters can be displayed and set.
Only the error log memory is cleared.
Enables the initialization of all parameters in 2-wire sequence so that the parameters will return to default values.
Enables the initialization of all parameters in 3-wire sequence.
H
Setting the Rated Motor Current (n32)
Set the rated motor current (n32) in order to prevent the motor from burning due to overloading.
Check the rated current on the motor nameplate and set the parameter.
This parameter is used for the electronic thermal function for motor overload detection (OL1). By setting the correct parameter, the overloaded motor will be protected from burning.
n32
Setting range
Rated Motor Current
0.0% to 120% (A) of rated output current of Inverter
Unit of setting
0.1 A
Changes during operation
Default setting
No
(see note
1)
5-2
Basic Operation
Chapter 5
Note 1. The standard rated current of the maximum applicable motor is the default rated motor current.
Note 2. Motor overload detection (OL1) is disabled by setting the parameter to 0.0.
5-3
Basic Operation
5-2 V/f Control
Chapter 5
H
Setting the V/f Patterns (n09 to n15)
•
Set the V/f pattern so that the motor output torque is adjusted to the required load torque.
•
The 3G3JV incorporates an automatic torque boost function. Therefore, a maximum of 150% torque can be output at 3 Hz without changing the default settings. Check the system in trial operation and leave the default settings as they are if no torque characteristic changes are required.
n09
Setting range
Maximum Frequency (FMAX)
50.0 to 400 (Hz)
Unit of setting
0.1 Hz
(See note 1.)
Changes during operation
Default setting
No
60.0
n10
Setting range
n11
Setting range
n12
Setting range
n13
Setting range
n14
Setting range
n15
Setting range
Maximum Voltage (VMAX)
1 to 255 (V) (See note 2.) Unit of
setting
Maximum Voltage Frequency (FA)
0.2 to 400 (Hz)
0.1 to 399 (Hz)
0.1 to 10.0 (Hz)
Unit of setting
Middle Output Frequency (FB)
Unit of setting
Middle Output Frequency Voltage (VC)
1 to 255 (V) (See note 2.) Unit of
setting
Minimum Output Frequency (FMIN)
Unit of setting
Minimum Output Frequency Voltage (VMIN)
1 to 50 (V) (See note 2.)
Unit of setting
1 V
0.1 Hz
(See note 1.)
0.1 Hz
(See note 1.)
1 V
0.1 Hz
1 V
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
No
200 (See note 2.)
No
60.0
No
1.5
No
12 (See note 2.)
No
1.5
No
12 (See note 2.)
Note 1. Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or greater.
5-4
Basic Operation
Chapter 5
Note 2. With 400-V Inverters, the values for the upper limit of setting ranges and the default settings will be twice those given in the above table.
Output voltage
(V)
Note
1. Set the parameters so that the following condition will be satisfied.
n14 x
n12 < n11 x
n09
Note
2. The value set in n13 will be ignored if parameters n14 and n12 are the same in value.
Frequency (Hz)
•
Set the rated motor input frequency to the maximum voltage frequency (FMAX) while the rated motor input voltage is set to the maximum output voltage (VMAX).
•
The vertical-axis load or the load with high viscous friction may require high torque at low speed. If the torque is insufficient at low speed, increase the voltage in the low-speed range by 1 V, provided that no overload (OL1 or OL2) is detected. If an overload is detected, decrease the set values or consider the use of an Inverter model with a higher capacity.
•
The required torque of fan or pump control increases in proportion to the square of the speed. By setting a quadratic V/f pattern to increase the voltage in the low-speed range, the power consumption of the system will increase.
5-5
Basic Operation
5-3 Setting the Local/Remote Mode
Chapter 5
The 3G3JV operates in local or remote mode. The following description provides information on these modes and how to select them.
H
Basic Concept
Operation mode
Remote
Local
Basic concept
The Inverter in a system operates according to the control signal of the host controller.
The Inverter in a system operates independently in this mode so that the Inverter can be checked independently.
Description
RUN Command
Selectable from two types and set in n02.
Frequency Reference
Selectable from five types and set in n03.
RUN Command
Starts with the RUN Key of the Digital Operator and stops with the STOP/RESET Key.
Frequency Reference
Set with the Digital Operator or the FREQ adjuster.
Set with frequency reference selection in local mode in n07.
H
Local/Remote Selection Methods
•
The following two selection methods are available to set the Inverter to local or remote mode. While the operation command is being input, however, the Inverter cannot be set to local mode from remote mode or vice versa.
S
Select the mode with the LO/RE Key of the Digital Operator.
S
Set any one of multi-function inputs 1 through 4 (n36 through n39) to 17 to set the Inverter to local mode with control input turned ON.
Note If the above setting is made, mode selection will be possible only with multi-function input, and not with the Digital Operator.
•
The Inverter always goes into remote mode when the power is turned ON. Therefore, to operate immediately after powerup, set up the RUN command and frequency reference settings in remote mode in advance.
5-6
Basic Operation
5-4 Selecting the Operation Command
Chapter 5
The following description provides information on how to input operation commands to start or stop the Inverter or change the direction of rotation of the Inverter.
Two types of command input methods are available. Select either one of them according to the application.
H
Selecting the Operation Mode (n02)
•
Select the method of operation mode input to start or stop the Inverter.
•
The following method is enabled in remote mode only. The command can be input through key sequences on the Digital Operator.
n02
Setting range
Operation Command Selection
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
Value
0
1
Description
The RUN and STOP/RESET Keys of the Digital Operator are enabled.
Multi-function input in 2- or 3-wire sequence through the control circuit terminals is enabled.
H
Selecting the STOP/RESET Key Function (n06)
•
When parameter n02 is set to 1, set whether or not to use the STOP/RESET Key of the Digital Operator to stop the Inverter in remote mode. The STOP/RESET Key is always enabled in local mode regardless of the setting in n02.
n06
Setting range
STOP Key Function Selection
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
Value
0
1
Description
The STOP/RESET Key of the Digital Operator is enabled.
The STOP/RESET Key of the Digital Operator is disabled. This setting is available only when the Digital Operator is selected for operation command input.
5-7
Basic Operation
5-5 Setting the Frequency Reference
Chapter 5
5-5-1 Selecting the Frequency Reference
The following description provides information on how to set the frequency reference in the Inverter. Select the method according to the operation mode.
Remote mode: Select and set one out of five frequency references in n03.
Local mode: Select and set one out of two frequency references in n07.
H
Selecting the Frequency Reference (n03) in Remote Mode
•
Select the input method of frequency references in remote mode.
•
Five frequency references are available in remote mode. Select one of them according to the application.
n03
Setting range
Frequency Reference Selection
0 to 4
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
Value
2
3
0
1
4
Description
The FREQ adjuster of the Digital Operator is enabled. (see note 1)
Frequency reference 1 (n21) is enabled.
The frequency reference control terminal (for 0- to 10-V input) is enabled. (see note 2)
The frequency reference control terminal (for 4- to 20-mA current input) is enabled. (see note
3)
The frequency reference control terminal (for 0- to 20-mA current input) is enabled. (see note
3)
Note 1. The maximum frequency (FMAX) is set when the FREQ adjuster is set to MAX.
Note 2. The maximum frequency (FMAX) is set with 10 V input.
Note 3. The maximum frequency (FMAX) is set with 20 mA input, provided that SW8 on the control
PCB is switched from V to I.
•
The frequency reference set in n03 works as frequency reference 1 when the Inverter is in multi-step speed operation. The set values in n22 through n28 for frequency references 2 through 8 are enabled.
H
Selecting the Frequency Reference (n07) in Local Mode
•
Select the input method of frequency references in local mode.
•
Two frequency references are available in local mode. Select one of them according to the application.
n07
Setting range
Frequency Reference Selection in Local Mode
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
5-8
Basic Operation
Chapter 5
Set Values
Value
0
1
Description
The FREQ adjuster of the Digital Operator is enabled. (see note 1)
Key sequences on the Digital Operator are enabled. (see note 2)
Note 1. The maximum frequency (FMAX) is set when the FREQ adjuster is set to MAX.
Note 2. The frequency reference can be set with key sequences while the FREF indicator is lit or with the set value in n21 for frequency reference 1. In either case, the value is set in n21.
5-5-2 Upper and Lower Frequency Reference Limits
Regardless of the methods of operation mode and frequency reference input, the upper and lower frequency reference limits can be set.
H
Setting the Frequency Reference Upper and Lower Limits (n30 and n31)
•
Set the upper and lower frequency reference limits as percentage based on the maximum frequency as 100%.
n30
Setting range
n31
Setting range
Frequency Reference Upper Limit
0% to 110%
(Max. frequency = 100%)
Frequency Reference Lower Limit
0% to 110%
(Max. frequency = 100%)
Unit of setting
Unit of setting
1%
1%
Changes during operation
Default setting
Changes during operation
Default setting
No
100
No
0
Note If n31 is set to a value less than the minimum output frequency (FMIN), the Inverter will have no output when a frequency reference less than the minimum output frequency input is ON.
5-5-3 Adjusting the Analog Input
Input characteristic adjustments may be necessary for analog frequency references to be input. At that time, use the following parameters for gain, bias, and filter time parameter adjustments.
H
FR Terminal Adjustments for Frequency Reference Input
D
Gain and Bias Settings (n41 and n42)
•
Set the input characteristics of analog frequency references in n41 (for the frequency reference gain) and n42 (for the frequency reference bias).
•
Set the frequency of maximum analog input (10 V or 20 mA) in n41 as percentage based on the maximum frequency as 100%.
•
Set the frequency of minimum analog input (0 V, 0 mA, or 4 mA) in n42 as percentage based on the maximum frequency as 100%.
n41
Setting range
Frequency Reference Gain
0% to 255%
(Max. frequency = 100%)
Unit of setting
1%
Changes during operation
Default setting
Yes
100
5-9
Basic Operation
Chapter 5
n42
Setting range
Frequency Reference Bias
–99% to 99%
(Max. frequency = 100%)
Changes during operation
Default setting
Yes
0
Unit of setting
1%
D
Analog Frequency Reference Filter Time (n43)
•
The digital filter with a first-order lag can be set for analog frequency references to be input.
•
This setting is ideal if the analog input signal changes rapidly or the signal is subject to noise interference.
•
The larger the set value is, the slower the response speed will be.
n43
Setting range
Analog Frequency Reference Filter Time
0.00 to 2.00 (s)
Unit of setting
0.01 s
Changes during operation
Default setting
No
0.10
5-5-4 Setting Frequency References through Key Sequences
The following description provides information on parameters related to frequency reference settings through key sequences on the Digital Operator
H
Setting Frequency References 1 through 8 and the Inching Frequency
Command (n21 through n28 and n29)
A total of nine frequency references (frequency references 1 through 8) and an inching frequency command can be set together in the Inverter.
D
Setting Frequency References 1 through 8 (n21 through n28)
n21
Frequency Reference 1 Changes during operation
Setting range
0.0 to max. frequency
Unit of setting
0.01 Hz (see note 1)
Default setting
n22
Setting range
n23
Setting range
n24
Setting range
n25
Setting range
Frequency Reference 2
0.0 to max. frequency
Frequency Reference 3
0.0 to max. frequency
Frequency Reference 4
0.0 to max. frequency
Frequency Reference 5
0.0 to max. frequency
Unit of setting
Unit of setting
Unit of setting
Unit of setting
0.01 Hz (see note 1)
0.01 Hz (see note 1)
0.01 Hz (see note 1)
0.01 Hz (see note 1)
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
Yes
6.0
Yes
0.0
Yes
0.0
Yes
0.0
Yes
0.0
5-10
Basic Operation
n26
Setting range
n27
Setting range
n28
Setting range
Frequency Reference 6
0.0 to max. frequency
Unit of setting
Frequency Reference 7
0.0 to max. frequency
Unit of setting
Frequency Reference 8
0.0 to max. frequency
Unit of setting
0.01 Hz (see note 1)
Changes during operation
Default setting
0.01 Hz (see note 1)
Changes during operation
Default setting
0.01 Hz (see note 1)
Changes during operation
Default setting
Chapter 5
Yes
0.0
Yes
0.0
Yes
0.0
Note 1. Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or over.
Note 2. Frequency reference 1 is enabled with n03 for frequency reference selection set to 1.
Note 3. Frequency references 2 through 8 are enabled by setting multi-step speed references 1, 2, and 3 in n36 through n39 for multi-function input. Refer to the following table for the relationship between multi-step speed references 1 through 3 and frequency references 1 through 8.
Frequency reference
Frequency reference 1
Frequency reference 2
Frequency reference 3
Frequency reference 4
Frequency reference 5
Frequency reference 6
Frequency reference 7
Frequency reference 8
Multi-step speed reference 1
(Set value: 6)
OFF
ON
OFF
ON
OFF
ON
OFF
ON
Multi-step speed reference 2
(Set value: 7)
OFF
OFF
ON
ON
OFF
OFF
ON
ON
Multi-step speed reference 3
(Set value: 8)
OFF
OFF
OFF
OFF
ON
ON
ON
ON
No multi-step speed reference 3 settings will be required if only frequency references 1 through 4 are used, for example. Any multi-step speed reference not set is regarded as turned-OFF input.
D
Setting the Inching Frequency Command (n29)
•
The inching frequency command must be set as multi-function input in order to use the inching frequency command.
n29
Setting range
Inching Frequency Command
0.0 to max. frequency
Unit of setting
0.01 Hz (see note 1)
Changes during operation
Default setting
Yes
6.0
Note 1. The value will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or over.
5-11
Basic Operation
Chapter 5
Note 2. In order to use the inching frequency command, one of the n36 through n39 parameters for multi-function input must be set to 10 as an inching frequency command. Parameter n29 is selectable by turning on the multi-function input set with the inching frequency command. The inching frequency command takes precedence over the multi-step speed reference (i.e., when the inching frequency command is ON, all multi-step speed reference input will be ignored).
H
Setting the Frequency Reference with the FREF Indicator Lit
•
The frequency reference can be set while the FREF indicator of the Digital Operator is lit in the following cases.
S
Parameter n03 for frequency reference selection is set to 1, which enables frequency reference 1, and the Inverter is in remote mode.
S
Parameter n07 for frequency selection in local mode is set to 1, which enables key sequences on the Digital Operator, and the Inverter is in local mode.
S
Frequency references 2 through 8 are set with multi-step speed reference input.
•
The frequency reference can be changed, even during operation.
•
When the frequency reference is changed while the FREF indicator is lit, the corresponding parameter is changed simultaneously. For example, if frequency reference 2 has been selected with multi-function input (a multi-step speed reference), the set value in n22 (for frequency reference 2) will be changed simultaneously when the frequency reference is changed while the FREF indicator is lit.
•
Take the following default steps, for example, to change the frequency reference with the FREF indicator lit.
Key sequence
Indicator Display example
Explanation
Power On
Note If the FREF indicator has not been lit, press the Mode Key repeatedly until the FREF indicator is lit.
Use the Increment or Decrement Key to set the frequency reference.
The data display will flash while the frequency reference is set.
Press the Enter Key so that the set value will be entered and the data display will be lit.
D
Setting the Key Sequential Frequency (n08)
•
The Enter Key need not be pressed when changing the setting in n08. In that case, the frequency reference will change when the set value is changed with the Increment or Decrement Key while the data display is continuously lit.
n08
Setting range
Key Sequential Frequency Setting
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
5-12
Basic Operation
Set Values
Value
0
1
Description
Enter Key enabled (The set value is entered with the Enter Key pressed.)
Enter Key disabled (The set value set is entered immediately.)
Chapter 5
5-13
Basic Operation
5-6 Setting the Acceleration/Deceleration Time
Chapter 5
The following description provides information on parameters related to acceleration and deceleration time settings.
Trapezoidal and S-shape acceleration and deceleration are available. Using the Sshape characteristic function for acceleration and deceleration can reduce shock to the machinery when stopping or starting.
H
Setting the Acceleration/Deceleration Time (n16 through n19)
•
Two acceleration times and two deceleration times can be set.
•
The acceleration time is the time required to go from 0% to 100% of the maximum frequency and the deceleration time is the time required to go from 100% to 0% of the maximum frequency. The actual acceleration or deceleration time is obtained from the following formula.
Acceleration/Deceleration time = (Acceleration/Deceleration time set value)
×
(Frequency reference value)
÷
(Max. frequency)
Acceleration time 2 and deceleration time 2 are enabled by setting 11 for acceleration/deceleration time selection in any of the n36 through n39 parameters for multi-function input.
Deceleration time 2 is also enabled by emergency-stop settings 19, 20, 21, and 22 in any of the n36, n37, n38, and n39 parameters for multi-function input with n04 for interruption mode selection set to 0
(i.e., deceleration stop).
n16
Setting range
Acceleration time 1
0.0 to 999 (s)
Unit of setting
0.1 s
(see note)
Changes during operation
Default setting
Yes
10.0
n17
Setting range
n18
Setting range
n19
Unit of setting
Deceleration Time 1
0.0 to 999 (s)
Acceleration Time 2
0.0 to 999 (s)
Deceleration Time 2
0.0 to 999 (s)
Unit of setting
Unit of setting
Unit of setting
0.1 s
(see note)
0.1 s
(see note)
0.1 s
(see note)
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
Yes
10.0
Yes
10.0
Yes
10.0
Note Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or over.
5-14
Basic Operation
Chapter 5
H
S-shape Acceleration/Deceleration Characteristic (n20)
•
Trapezoidal and S-shape acceleration and deceleration are available. Using the S-shape characteristic function for acceleration and deceleration can reduce shock to the machinery when stopping or starting.
•
Any one of three S-shape acceleration/deceleration times (0.2, 0.5, and 1.0 s) is selectable.
n20
No
Setting range
S-shape Acceleration/Deceleration Characteristic Changes during operation
0 to 3
Unit of setting
1
Default setting
0
Set Values
Value
2
3
0
1
Description
No S-shape acceleration/deceleration characteristic (Trapezoidal acceleration/deceleration)
S-shape acceleration/deceleration characteristic time is 0.2 s
S-shape acceleration/deceleration characteristic time is 0.5 s
S-shape acceleration/deceleration characteristic time is 1.0 s
Note When the S-shape acceleration/deceleration characteristic time is set, the acceleration and deceleration times will be lengthened according to the S-shape at the beginning and end of acceleration/deceleration.
5-15
Basic Operation
5-7 Selecting the Reverse Rotation-prohibit
Chapter 5
This parameter is used to specify whether to enable or disable the reverse rotation command sent to the Inverter from the control circuit terminals or Digital Operator.
The parameter should be set to “not accept” when the Inverter is applied to systems that prohibit the reverse rotation of the Inverter.
H
Selecting the Reverse Rotation-prohibit (n05)
n05
Reverse Rotation-prohibit Selection
Setting range
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
Value
0
1
Accept
Not accept
Description
5-16
Basic Operation
5-8 Selecting the Interruption Mode
Chapter 5
This parameter is used to specify the interruption mode when the STOP command is input.
The Inverter either decelerates or coasts to a stop according to the interruption mode selection.
H
Selecting the Interruption Mode (n04)
n04
Interruption Mode Selection
Setting range
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
Value
0
1
Description
Frequency deceleration stop (See notes 1 and 2.)
Free running (See note 3.)
Note 1. The Inverter will decelerate to stop according to the setting in n17 for deceleration time 1 if any of the n36 through n39 parameters for multi-function input is not set to 11 for acceleration/deceleration time selection. If any one of the n36 through n39 multi-function input parameters is set to acceleration/deceleration time selection, the Inverter will decelerate to stop according to the selected setting of deceleration time when the STOP command is input.
Note 2. If the RUN signal is input again during a deceleration stop, deceleration will be stopped at the point of the input and acceleration will proceed at that frequency.
Note 3. Do not input a RUN signal during a free-running stop if the motor’s rotation speed is not sufficient slowed. If a RUN signal is input under these conditions, a main circuit overvoltage (OV) or overcurrent (OC) will be detected.
To restart a free-running motor, set a speed search command in one of the multi-function inputs 1 to 4 (n36 to n39), use the speed search to detect the speed of the free running motor, and then accelerate smoothly.
5-17
Basic Operation
5-9 Multi-function I/O
Chapter 5
5-9-1 Multi-function Input
The 3G3JV incorporates four multi-function input terminals (S2 through S5). Inputs into these terminals have a variety of functions according to the application.
H
Multi-function Input (n36 through n39)
n36
Multi-function Input 1 (S2)
Setting range
n37
Setting range
n38
Setting range
n39
2 to 8, 10 to 22
(see note)
Multi-function Input 2 (S3)
Unit of setting
0, 2 to 8, 10 to 22 (see note)
Multi-function Input 3 (S4)
Unit of setting
2 to 8, 10 to 22
(see note)
Multi-function Input 4 (S5)
Unit of setting
1
1
1
Setting range
2 to 8, 10 to 22, 34 (see note)
Unit of setting
1
Note Do not set values outside the above setting ranges.
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
Changes during operation
Default setting
No
2
No
5
No
3
No
6
4
5
2
3
6
Set Values
Value
0
Function
Forward/Reverse rotation command
7
8
Reverse/Stop
External fault (NO)
External fault (NC)
Fault reset
Multi-step speed reference 1
Multi-step speed reference 2
Multi-step speed reference 3
Description
3-wire sequence (to be set in n37 only)
By setting n37 to 0, the set value in n36 is ignored and the following setting are forcibly made.
S1: RUN input (RUN when ON)
S2: STOP input (STOP when OFF)
S3: Forward/Reverse rotation command
(OFF: Forward; ON: Reverse)
Reverse rotation command (2-wire sequence)
ON: External fault (FP j
detection: j
is a terminal number)
OFF: External fault (EF j
detection: j
is a terminal number)
ON: Fault reset (disabled while RUN command is input)
Signals to select frequency references 2 through 8.
Sequences for the relationship between multi-step speed references and frequency references.
Note Any multi-step speed reference not set is regarded as turned-
OFF input.
5-18
Basic Operation
Chapter 5
10
Value
11
12
13
14
15
16
17
19
20
21
22
34
Function
Inching frequency command
Acceleration/Deceleration time selection
External base block command (NO)
External base block command (NC)
Search command
(Searching starts from maximum frequency)
Description
ON: Inching frequency command (taking precedence over the multi-step speed reference)
ON: Acceleration time 2 and deceleration time 2 are selected.
ON: Output shut off (while motor coasting to a stop and “bb” flashing)
OFF: Output shut off (with motor free running and “bb” flashing)
ON: Speed search (Searching starts from n09)
Search command
(Searching starts from preset frequency)
Emergency stop fault
(NO)
ON: Speed search
Acceleration/Deceleration-prohibit command
ON: Acceleration/Deceleration is on hold (running at parameter frequency)
Local or remote selection ON: Local mode (operated with the Digital Operator)
Note After this setting is made, mode selection with the Digital Operator is not possible.
The Inverter stops according to the setting in n04 for interruption mode selection with the emergency stop input turned ON.
Emergency stop alarm
(NO)
Emergency stop fault
(NC)
Emergency stop alarm
(NC)
Up or down command n04 set to 0: Decelerates to stop at deceleration time 2 set in n19. n04 set to 1: Coasts to a stop.
Note NO: Emergency stop with the contact closed.
NC: Emergency stop with the contact opened.
Note Fault: Fault output is ON and reset with RESET input. Alarm output is ON (no reset required).
Note “STP” is displayed (lit with fault input ON and flashes with alarm input ON)
Up or down command (set in n39 only)
By setting n39 to 34, the set value in n38 is ignored and the following settings are forcibly made.
S4: Up command S5: Down command
Note It is impossible to set the up or down command and multi-step speed references 1 through 3 together.
Note For up and down command functions in detail, refer to 6-7-7
UP/DOWN Command Frequency Memory (n62).
5-19
Basic Operation
Chapter 5
H
Operation in 2-wire Sequence (Set Value: 2)
•
The Inverter operates in 2-wire sequence by setting a multi-function input parameter to 2 (reverse/ stop).
•
The following diagram shows a wiring example of the terminals in 2-wire sequence.
Forward-rotation switch
Reverse-rotation switch
Forward/Stop (Forward rotation with the forward-rotation switch closed and reverse-rotation switch opened)
Reverse/Stop (Reverse rotation with the reverse-rotation switch closed and forward-rotation switch opened) j
: 2 to 5
Sequence input common
H
Operation in 3-wire Sequence (n37 = 0)
•
The Inverter operates in 3-wire sequence by setting n37 for multi-function input 2 to 0.
•
Only n37 can be set to 0 (3-wire sequence). By making this setting, the set value in n36 is ignored and the following settings are forcibly made.
S1: RUN input (RUN when ON)
S2: STOP input (STOP when OFF)
S3: Forward/Reverse rotation command (OFF: Forward; ON: Reverse)
•
The following diagram shows a wiring example of the terminals in 3-wire sequence.
Stop switch
(NC)
Operation switch (NO)
Direction switch
RUN input (RUN with the STOP switch and RUN switch closed)
STOP input (with the STOP switch opened)
Forward/Reverse rotation command (Forward rotation with the direction switch opened and reverse rotation with the direction switch closed)
Sequence input common
H
External Base Block Command (Set Value: 11, 12)
When an SPST-NO (setting: 12) or SPST-NC (setting: 13) input is received, Inverter outputs are shut
OFF. Use these inputs in the following cases to stop Inverter outputs.
S
For switching the motor to free running status when applying an external brake.
S
For stopping Inverter outputs before disconnecting motor wiring when changing the motor connections from the Inverter to a commercial power supply.
Note The external base block only shuts OFF the Inverter’s output frequency, and the Inverter’s internal frequency continues to be calculated as usual. Therefore, if the external base block is cleared
5-20
Basic Operation
Chapter 5
when the frequency is other than zero, the frequency calculated at that point will be output. Because of this, if the baseblock is cleared during deceleration while the motor is free running, a large discrepancy between the motor speed at that moment and the Inverter output frequency may result in a main circuit overvoltage (OV) or overcurrent (OC).
H
Speed Search (Set Value: 14, 15)
The speed search function is provided for smooth restarting without stopping a free running motor. Use it when switching the motor from commercial power supply operation to Inverter operation, when starting with the Inverter a motor turned by external force, etc.
The speed search function searches for the present motor frequency, from high frequency to low. When the motor’s rotation speed is detected, it is accelerated from that frequency to the frequency reference according to the acceleration/deceleration time setting.
Speed Search Function
Forward (reverse)
RUN command
ON
Time
Speed Search command
ON
0.5 s min.
Time
Output frequency
High-speed frequency or set frequency
(frequency reference)
Time
Minimum base block time (0.5 s)
Speed search operation
5-9-2 Multi-function Output
The 3G3JV incorporates two multi-function output terminals (MA and MB).
Output from these terminals has a variety of functions according to the application.
H
Selecting the Multi-function Output (n40)
n40
Multi-function Output (MA/MB and MC)
Setting range
0 to 7, 10 to 17
(see note)
Unit of setting
1
Note Do not set values outside the above setting ranges.
Changes during operation
Default setting
No
1
5-21
Basic Operation
Chapter 5
5
6
3
4
Set Values
10
11
12
13
14
15
0
1
Value
2
7
16
17
Function
Fault output
Operation in progress
Frequency detection
Idling
Frequency detection 1
Frequency detection 2
Overtorque being monitored (NO-contact output)
Overtorque being monitored (NC-contact output)
Description
ON: Fault output (with protective function working)
ON: Operation in progress (with RUN command input or inverter output)
ON: Frequency detection (with frequency reference coinciding with output frequency)
ON: Idling (at less than min. output frequency)
ON: Output frequency y
frequency detection level (n58)
ON: Output frequency x
frequency detection level (n58)
Output if any of the following parameter conditions is satisfied.
•
Overtorque detection function selection (n59)
•
Overtorque detection level (n60)
•
Overtorque detection time (n61)
Note NO contact: ON with overtorque being detected; NC contact:
OFF with overtorque being detected
Alarm output
Base block in progress
RUN mode
Inverter ready
ON: Alarm being detected (Nonfatal error being detected)
ON: Base block in progress (in operation with output shutoff)
ON: Local mode (with the Digital Operator)
ON: Inverter ready to operate (with no fault detected)
Fault retry ON: Fault retry (Inverter resetting with fault retry (n48) not set to 0)
UV in progress ON: Undervoltage being monitored (main circuit undervoltage UV or
UV1 detected)
ON: Rotating in reverse direction Rotating in reverse direction
Speed search in progress ON: Speed search in progress
Note Use “operation in progress” (set value: 1) or “idling“ (set value: 3) setting for the timing for stopping the motor using a brake. To specify a precise stop timing, set “frequency detection 1” (set value: 4) or “frequency detection 2” (set value: 5), and set the frequency detection level (n58).
5-22
Basic Operation
5-10 Analog Monitor Output
Chapter 5
The 3G3JV incorporates analog monitor output terminals AM and AC.
These terminals have analog monitor values of output frequency or current.
H
Setting the Analog Monitor Output (n44 and n45)
•
The output frequency or current as a monitored item is set in n44.
•
The analog output characteristics are set as an analog monitor output gain in n45.
n44
Setting range
Analog Monitor Output
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
Value
0
1 n45
Set range
Description
Output frequency (Reference: 10 V at max. frequency)
Output current (Reference: 10 V with rated output current)
Analog Monitor Output Gain
0.00 to 2.00
Unit of setting
0.01
Changes during operation
Default setting
Yes
1.00
Note 1. Set the multiplication ratio based on the set value in n44.
For example, if an output of 5 V is desired at maximum frequency (with n44 set to 0), set n45 to
0.50.
Note 2. The maximum output voltage of the analog monitor output terminals are 10 V.
5-23
Advanced Operation
6-1 Setting the Carrier Frequency
6-2 DC Injection Braking Function
6-3 Stall Prevention Function
6-4 Overtorque Detection Function
6-5 Torque Compensation Function
6-6 Slip Compensation Function
6-7 Other Functions
6
Chapter 6
Advanced Operation
Chapter 6
This chapter provides information on the use of advanced functions of the Inverter for operation.
Refer to this chapter to use the various advanced functions, such as stall prevention, carrier frequency setting, overtorque detection, torque compensation, and slip compensation.
6-1 Setting the Carrier Frequency
The carrier frequency of the 3G3JV can be fixed or varied in proportion to the output frequency.
n46
Setting range
Carrier Frequency Selection Changes during operation
Default setting
1 to 4, 7 to 9
Unit of setting
1
Note The default setting varies with the capacity of the Inverter model.
No
(see note)
Set Values
7
8
9
1
2
3
4
Value Description
2.5 kHz
5.0 kHz
7.5 kHz
10.0 kHz
2.5 kHz (12
×
): 12 times as high as output frequency (between 1.0 and 2.5 kHz)
2.5 kHz (24
×
): 24 times as high as output frequency (between 1.0 and 2.5 kHz)
2.5 kHz (36
×
): 36 times as high as output frequency (between 1.0 and 2.5 kHz)
•
The default setting does not need any changes in normal operation.
•
Change the default setting in the following cases.
The wiring distance between the Inverter and motor is long:
Set the Inverter to a lower carrier frequency.
Reference carrier frequency: 10 kHz at a maximum wiring distance of 100 m and 5 kHz at a wiring distance exceeding 100 m.
Excessive speed or torque dispersion at low speed:
Set the carrier frequency to a lower value.
6-2
Advanced Operation
Chapter 6
Note The carrier frequency changes as shown in the following graph with 7 through 9 set in n46.
Carrier Frequency (n46: 7 through 9)
Carrier
Frequency
Output frequency
83.3 Hz (Set value: 7)
41.6 Hz (Set value: 8)
27.7 Hz (Set value: 9)
208.3 Hz (Set value: 7)
104.1 Hz (Set value: 8)
69.4 Hz (Set value: 9)
•
The Inverter cannot maintain rated output current with the carrier frequency set to a value higher than the default one.
The following table shows the default value and a decrease in the output current of each Inverter model.
Be sure to use the Inverter so that there will be no decrease in rated output current.
Voltage
3-phase
200 V
Single-phase
200 V
3-phase
400 V
Model 3G3JVDefault setting Rated output current (A)
A2001
A2002
A2004
A2007
A2015
A2022
A2037
AB001
AB002
AB004
AB007
AB015
A4002
A4004
A4007
A4015
A4022
A4037
4 (10 kHz)
4 (10 kHz)
4 (10 kHz)
4 (10 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
4 (10 kHz)
4 (10 kHz)
4 (10 kHz)
4 (10 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
3 (7.5 kHz)
0.8
1.6
3.0
5.0
8.0
11.0
17.5
0.8
1.6
3.0
5.0
8.0
1.2
1.8
3.4
4.8
5.5
8.6
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
Set to 3
Reduced rated output current
(A)
1.6
3.0
4.0
4.8
7.6
16.5
←
←
←
←
7.0
1.0
←
←
←
←
Set to 4
Reduced rated output current
(A)
7.0
10.0
6-3
Advanced Operation
n75
Setting range
Low Carrier Frequency at Low Speed
0, 1
Unit of setting
1
Changes during operation
Default setting
Chapter 6
No
0
Set Values
0
1
Value Description
Low carrier frequency at low speed disabled.
Low carrier frequency at low speed enabled.
•
Normally set n75 to 0.
•
When the output frequency is 5 Hz or higher and the output current rate is 110% or less, the carrier frequency will be automatically reduced to 2.5 kHz with n75 set to 1. If the load is heavy at low speed, the Inverter will withstand higher overcurrent by suppressing the heat radiation of the Inverter caused by the carrier frequency.
•
This function is enabled with 2, 3, or 4 set in n46 for carrier frequency.
6-4
Advanced Operation
6-2 DC Injection Braking Function
Chapter 6
The DC injection braking function applies DC on the induction motor for braking control.
Startup DC Injection Braking:
This braking is used for stopping and starting the motor rotating by inertia with no regenerative processing.
DC Injection Braking to Stop:
Adjust the stop DC injection braking time if the motor rotating does not decelerate to a stop in normal operation due to inertia from a heavy load. By increasing the DC injection braking time or DC injection braking current, the time required for stopping the motor is reduced.
n52
DC Control Current Changes during operation
Default setting
No
Setting range
n53
0 to 100 (%)
Unit of setting
1% 50
Interruption DC Control Time Changes during operation
Default setting
No
Setting range
0.0 to 25.5 (s)
Unit of setting
0.1 s 0.5
n54
Startup DC Control Time Changes during operation
Default setting
No
Setting range
0.0 to 25.5 (s)
Unit of setting
0.1 s 0.0
•
Set the DC injection braking current as percentage based on the rated current of the Inverter as 100%.
•
After the startup DC injection braking time is set, the Inverter starts up at minimum frequency on completion of the startup DC injection braking control of the Inverter.
•
After the speed is reduced, the Inverter is switched to DC injection braking at minimum output frequency.
DC Injection Braking Control
Output frequency
Minimum output frequency
(n14) n54
Startup DC control time
Time n53
Interruption DC control time
6-5
Advanced Operation
6-3 Stall Prevention Function
Chapter 6
n55
Setting range
A stall will occur if the motor cannot keep up with the rotating magnetic field on the motor stator side when a large load is applied to the motor or a sudden acceleration/deceleration is performed.
In the 3G3JV, stall prevention functions can be set independently for accelerating, running, and decelerating conditions.
Stall Prevention Level during Deceleration
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
Value Description
0
1
Stall prevention during deceleration
No stall prevention during deceleration
•
If 1 is set, the motor will be decelerated according to the set deceleration time. If the deceleration time is too short, the main circuit may result in overvoltage.
•
If 0 is set, the deceleration time will be automatically lengthened to prevent overvoltage.
Stall Prevention during Deceleration with n55 Set to 0
Output frequency
Deceleration time is controlled to prevent overvoltage.
Time
Deceleration time (Set value)
6-6
Advanced Operation
n56
Setting range
Stall Prevention Level during Acceleration
30 to 200 (%)
Unit of setting
1%
Changes during operation
Set Values
Chapter 6
No
170
Set Values
•
This function is used to stop accelerating the load if the output current exceeds the set current value so that the Inverter will continue operating without stalling. The Inverter accelerates the load while the output current is the same as or less than the set value.
•
Set the parameter as percentage based on the rated Inverter current as 100%.
•
The default setting does not need any changes in normal operation.
•
Decrease the set value if the capacity of the motor is smaller than that of the Inverter or the motor stalls with the default value.
The set value is normally 2 or 3 times higher than the rated current of the motor. Set this current as percentage based on the rated inverter current as 100%.
Stall Prevention during Acceleration
Output current n56 (stall prevention level during acceleration)
Output frequency
Time
The output frequency is controlled so that the Inverter will not stall.
Time
6-7
Advanced Operation
n57
Setting range
Stall Prevention during Operation
30 to 200 (%)
Unit of setting
1%
Changes during operation
Default setting
Chapter 6
No
160
Set Values
•
This function will decrease the output frequency if the output current exceeds the set current value by a minimum of approximately 100 ms so that the Inverter will continue operating without stalling. The
Inverter will increase the output frequency to return to the set frequency reference level when the output current is less than the set value.
•
The Inverter accelerates or decelerates the output frequency according to the preset acceleration or deceleration time. (Acceleration time 1: n16, n17 or acceleration time 2: n18, n19)
•
Set the parameter as percentage based on the rated Inverter current as 100%.
•
The default setting does not need any changes in normal operation.
•
Decrease the set value if the capacity of the motor is smaller than that of the Inverter or the motor stalls with the default value.
The set value is normally 2 or 3 times higher than the rated current of the motor. Set this current in percentage based on the rated Inverter current as 100%.
Stall Prevention during Acceleration
Output current n57 (Stall prevention level during acceleration)
Time
Output frequency
The output frequency is controlled so that the Inverter will not stall.
Time
6-8
Advanced Operation
6-4 Overtorque Detection Function
Chapter 6
n59
Setting range
When an excessive load is applied to the equipment, the Inverter detects the overtorque condition through an increase in the output current.
Overtorque Detection Function Selection
0 to 4
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
0
1
2
3
4
Value Description
Inverter does not monitor overtorque.
Inverter monitors overtorque only when speed is matched. It continues operation (issues warning) even after overtorque is detected.
Inverter monitors overtorque only when speed is matched. It discontinues operation
(through protective function) when overtorque is detected.
Inverter always monitors overtorque during operation. It continues operation (issues warning) even after overtorque is detected.
Inverter always monitors overtorque during operation. It discontinues operation (through protective function) when overtorque is detected.
•
Set n60 for overtorque detection level and n61 for overtorque detection time to enable the overtorque detection function. The Inverter will detect overtorque when the current the same as or higher than the detection level is output for the preset detection time.
•
Set n40 for multi-function output to either of the following so that external overtorque detection output will be ON.
Set Value: 6 for overtorque detection (NO)
Set Value: 7 for overtorque detection (NC)
Overtorque Detection
Output current
See note.
n60 (Overtorque detection level)
Time n61
Overtorque detection time
Overtorque detection (NO)
Time
Note
Overtorque detection will be canceled if the output current decreases from the detection level by approximately 5% of the Inverter rated current.
n60
Setting range
Overtorque Detection Level
30 to 200 (%)
Unit of setting
1%
Changes during operation
Default setting
No
160
6-9
Advanced Operation
Set Values
•
Set the parameter as percentage based on the rated Inverter current as 100%.
n61
Setting range
Overtorque Detection Time
0.1 to 10.0 (s)
Unit of setting
0.1 s
Changes during operation
Default setting
Chapter 6
No
0.1
Set Values
•
Set the overtorque detection time.
•
The Inverter will detect overtorque when the current the same as or higher than the detection level is output for the preset detection time.
6-10
Advanced Operation
6-5 Torque Compensation Function
Chapter 6
n63
Setting range
This function increases the output torque of the Inverter by detecting an increase in the motor load.
Torque Compensation Gain
0.0 to 2.5
Unit of setting
0.1
Changes during operation
Default setting
Yes
1.0
Set Values
•
The default setting does not need any changes in normal operation.
•
Change the default setting in the following cases.
The wiring distance between the Inverter and motor is long:
Set the gain to a larger value.
The capacity of the motor is lower than the maximum applicable motor capacity of the Inverter:
Set the gain to a larger value.
The motor vibrates:
Set the gain to a smaller value.
•
The torque compensation gain must be adjusted so that the output current at low speed will not exceed
50% of the rated output current of the Inverter, otherwise the Inverter may be damaged.
6-11
Advanced Operation
6-6 Slip Compensation Function
Chapter 6
The slip compensation function calculates the motor torque according to the output current, and sets gain to compensate for output frequency.
This function is used to improve speed accuracy when operating with a load.
n64
Motor Rated Slip Changes during operation
Default setting Setting range
0.0 to 20.0 (Hz)
Unit of setting
0.1 Hz
Note The default setting varies with the capacity of the Inverter model.
Yes
(see note)
Set Values
•
Set the rated slip value of the motor in use.
•
This parameter is used as a slip compensation constant.
•
Calculate the rated motor slip value from the rated frequency (Hz) and rpm on the motor nameplate by using the following formula.
Rated slit value (Hz)
+
Rated frequency (Hz) –
Rated rpm Number of poles
120 n65
Setting range
Motor No-load Current
0 to 99 (%)
Unit of setting
1%
Changes during operation
Default setting
No
(see note)
Note The default setting varies with the capacity of the Inverter model.
Set Values
•
Set the motor current with no load in percentage based on the rated motor current as 100%.
•
Contact the motor manufacturer for the motor current with no load.
•
This parameter is used as a slip compensation constant.
n66
Setting range
Slip Compensation Gain
0.0 to 2.5
Unit of setting
0.1
Changes during operation
Default setting
Yes
0.0
(see note)
Note This parameter is disabled with the value set to 0.0.
Set Values
•
Set the parameter to 1.0 first and check the operation of the Inverter. Then fine-tune the gain with
0.1-gain increments or decrements.
If the speed is lower than the target value, increase the set value.
If the speed is higher than the target value, decrease the set value.
n67
Setting range
Slip Compensation Time Constant
0.0 to 25.5 (s)
Unit of setting
0.1 s
Changes during operation
Default setting
No
2.0
6-12
Advanced Operation
Chapter 6
Set Values
•
This parameter is used for the response adjustment of the slip compensation function.
•
The default setting does not need any changes in normal operation.
•
Change the default setting in the following cases.
The motor vibrates: Set the value to a larger value.
The motor response is low: Set the value to a smaller value.
6-13
Advanced Operation
6-7 Other Functions
Chapter 6
The following description provides information on the other functions and parameter settings of the Inverter.
6-7-1 Motor Protection Characteristics (n33 and n34)
•
This parameter setting is for motor overload detection (OL1).
n33
Setting range
Motor Protection Characteristic Selection
0 to 2
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
0
1
2
Value Description
Protection characteristics for general-purpose induction motors
Protection characteristics for Inverter-dedicated motors
No protection
•
This parameter is used to set the electric thermal characteristics of the motor to be connected.
•
Set the parameter according to the motor.
•
If a single Inverter is connected to more than one motor, set the parameter to 2 for no protection. The parameter is also disabled by setting n32 for rated motor current to 0.0. To protect each motor from overload, be sure to take an appropriate measure such as the installation of a thermal relay.
n34
Setting range
Motor Protection Time
1 to 60 (min)
Unit of setting
1 min
Changes during operation
Default setting
No
8
Set Values
•
This parameter is used to set the electronic thermal protection constant of motor overload detection
OL1.
•
The default setting does not need any changes in normal operation.
•
To set the parameter according to the characteristics of the motor, confirm the thermal time constant with the motor manufacturer and set the parameter with some margin. In other words, set the value a little shorter than the thermal time constant.
•
To detect motor overloading more quickly, reduce the set value, provided that it does not cause any application problems.
6-7-2 Cooling Fan Operation Function (n35)
•
This parameter is used to operate the cooling fan of the Inverter while the Inverter is turned on or only while the Inverter is in operation.
n35
Setting range
Cooling Fan Operation Selection
0, 1
Unit of setting
1
Changes during operation
Default setting
No
0
6-14
Advanced Operation
Chapter 6
Set Values
0
1
Value Description
The fan rotates only while the RUN command is input and for 1 minute after the Inverter stops operating.
The fan rotates while the Inverter is turned on.
•
This parameter is available only if the Inverter incorporates a cooling fan.
•
If the operation frequency of the Inverter is low, the life of the fan can be prolonged by setting the parameter to 0.
6-7-3 Momentary Power Interruption Compensation (n47)
•
The parameter specifies the processing that will be performed when a momentary power interruption occurs.
n47
Setting range
Momentary Power Interruption Compensation
0 to 2
Unit of setting
1
Changes during operation
Default setting
No
0
1
2
Set Values
Value
0
Description
Disabled. (An undervoltage fault will be detected when there is momentary power interruption for 15 ms or more.)
The Inverter will continue operating if power is restored within 0.5 s.
(see note 1)
The Inverter will restart when power is restored. (see note 2)
Note 1. If the parameter is set to 1, an undervoltage warning will be detected and the output of the
Inverter will be shut off for 0.5 s when a momentary power interruption occurs. The Inverter will restart after speed searching if power is restored within 0.5 s. Undervoltage fault 1 will be detected if power failure continues for more than 0.5 s.
Note 2. If the parameter is set to 2, an undervoltage warning will be detected and the output of the
Inverter will be shut off when a momentary power interruption occurs. The Inverter will then wait for power restoration.
When power is restored, the Inverter will restart after speed searching.
6-7-4 Fault Retry (n48)
!
Caution
The Inverter may be break if the fault retry function is used.
If the Inverter breaks, take the following measures:
Be sure to install a no-fuse breaker (NFB).
Provide the Inverter and peripheral machines with a sequence so that the machines will stop operating when the Inverter has an operational fault.
6-15
Advanced Operation
Chapter 6
•
The fault retry function automatically resets and restarts the Inverter in the case the Inverter has an overvoltage fault, overcurrent fault, or ground fault.
•
In the case of any other fault, the protective function operates instantly and the fault retry function does not operate.
•
This function is to be used only if the user does not want to interrupt the mechanical system, even if this function may damage the Inverter.
•
Set n40 for multi-function output to the following value so that external overtorque detection output will be turned on.
Set value: 14 for fault retries n48
Fault Retry
Setting range
0 to 10
Unit of setting
1
Changes during operation
Default setting
No
0
Set Values
•
Set the number of fault retries required.
•
The count of fault retries will be cleared in any of the following cases.
The Inverter is normal for 10 minutes continuously after the latest fault retry was made.
Power supply to the Inverter is interrupted.
A fault reset is input.
6-7-5 Frequency Jump Function (n49 to n51)
•
The frequency jump function prevents the Inverter from generating frequencies that make the mechanical system resonate.
•
The frequency jump function can be used effectively to set two dead bands of a frequency reference.
n49
Setting range
Jump Frequency 1
0.0 to 400 (Hz)
Unit of setting
0.1 Hz
(see note)
Changes during operation
Default setting
No
0.0
n50
Setting range
n51
Setting range
Jump Frequency 2
0.0 to 400 (Hz)
Jump Width
0.0 to 25.5 (Hz)
Setting range
Unit of setting
0.1 Hz
(see note)
0.1 Hz
Changes during operation
Unit of setting
Changes during operation
Default setting
No
0.0
No
0.0
Note Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or greater.
6-16
Advanced Operation
Chapter 6
Set Values
•
Set n49 and n50 for jump frequencies 1 and 2 to the central values of jumping frequencies.
•
These values must satisfy the following condition.
n49 y
n50
•
The value in n51 must be set for the jump width.
•
This function is disabled with n51 set to 0.0.
•
The operation of the Inverter within the dead bands is prohibited. While the Inverter is in acceleration or deceleration control, however, the Inverter does not jump the bands but changes the frequency smoothly.
Frequency Jump Function
Output frequency
Reference frequency
6-7-6 Frequency Detection Function
•
The 3G3JV has the following frequency detection functions.
Frequency Detection:
Detects that the frequency reference coincides with the output frequency.
Frequency Detection Levels 1 and 2:
Detects that the output frequency is the same as or higher or lower than the set value (frequency detection level) in n58.
•
The parameter n40 for multi-function output must be set for the frequency detection function.
6-17
Advanced Operation
Chapter 6
H
Frequency Detection
•
The parameter n40 for multi-function output must be set for frequency detection output.
Set value: 2 for frequency detection
Frequency Detection Operation
Output frequency
Detection width
±
2 Hz
Reset width
±
4 Hz
Frequency reference
Frequency detection
Time
Time
H
Frequency Detection Levels 1 and 2
•
The parameter n40 for multi-function output must be set for frequency detection output.
Set value: 4 for frequency detection level 1 (Output frequency y
n58)
Set value: 5 for frequency detection level 2 (Output frequency x
n58)
•
Set the frequency detection level in n58.
n58
Setting range
Frequency Detection Level
0.0 to 400 (Hz)
Unit of setting
0.1 Hz
(see note)
Changes during operation
Default setting
No
0.0
6-18
Advanced Operation
Chapter 6
Note The value will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or over.
Frequency Detection Level 1
Output frequency
Reset width –2 Hz n58 (Frequency detection level)
Time
Frequency detection level 1
Time
Frequency Detection Level 2
Output frequency
Reset width +2 Hz n58 (Frequency detection level)
Time
Frequency detection level 2
Time
6-7-7 UP/DOWN Command Frequency Memory (n62)
•
This function changes the reference frequency by turning the UP and DOWN commands on and off.
•
In order to use this function, set n39 for multi-function inputs 4 to 34. Then the multi-function input 3
(S4) and multi-function input 4 (S5) terminals are set as described below.
Multi-function input 3 (S4): UP command (The value in n38 for multi-function input 3 is ignored.)
Multi-function input 4 (S5): DOWN command
•
The output frequency held by the UP/DOWN function will be stored in the memory if n62 for UP/DOWN command frequency memory is set to 1.
•
By setting n62 to 1, the frequency reference kept on hold for 5 s or more will be retained even after a power interruption, and operation will be restarted at this frequency the next time the RUN command is input.
•
The stored output frequency will be cleared from the memory if n62 is set to 0. The retained frequency is initialized with n01 for parameter initialization set to 8 or 9.
Note While this function is used, frequency references can be used with the UP/DOWN command or inching frequency command. All multi-step speed references are disabled.
6-19
Advanced Operation
Chapter 6
n62
Setting range
Frequency Hold Function Selector
0, 1
Unit of setting
1
Set Values
Value
0
1
Description
The frequency on hold is not retained.
The frequency on hold for 5 s or more is retailed.
Changes during operation
Default setting
Operation of UP/DOWN Function
RUN command
(Forward rotation)
UP command
(S4)
DOWN command
(S5)
Output frequency
Upper limit
Time
Time
Time
No
0
Lower limit
Status
Frequency detection
Note Status U: UP (acceleration)
D: DOWN (deceleration)
H: Hold
U1: Frequency acceleration restricted by upper limit.
D1: Frequency deceleration restricted by lower limit.
Time
Time
•
The following ON/OFF combinations of UP and DOWN commands are possible.
Command
S4 (UP command)
S5 (DOWN command)
Acceleration
ON
OFF
Deceleration
OFF
ON
OFF
OFF
Hold
ON
ON
Hold
•
With the UP/DOWN function used, the output frequency has the following restrictions for upper and lower limits.
Upper limit: The maximum frequency in n09 or the frequency reference upper limit in n30, whichever is smaller.
Lower limit: The minimum output frequency in n14 or frequency reference lower limit in n31, whichever is smaller.
6-20
Advanced Operation
Chapter 6
•
When the RUN command for forward or reverse rotation is input, the Inverter will start operating at the lower limit regardless of whether the UP/DOWN command is input or not.
•
When the UP/DOWN function and inching frequency command are both assigned to multi-function inputs, an inching frequency command input will have the highest priority.
•
If n62 for UP/DOWN command frequency memory is set to 1, the output frequency held by the UP/
DOWN function for 5 s or more will be stored in the memory. The output frequency will be held by the
UP/DOWN function when both UP and DOWN commands are ON or OFF together.
6-7-8 Error History (n78)
•
The 3G3JV stores information on the latest error.
•
The information on the latest error recorded is displayed by pressing the Enter Key after n78 for error history is displayed.
•
The details of the information are the same as that obtained from the multi-function monitor U09.
n78
Setting range
Error History
---
Unit of setting
---
Changes during operation
Default setting
---
---
Note The information is read only.
Display Example
D
Fault display uU 1
D
No error stored
Fault code
•
To clear the error history, set n01 for parameter write-prohibit selection/parameter initialization to 6.
6-21
Maintenance
Operations
7-1 Protective and Diagnostic Functions
7-2 Troubleshooting
7-3 Maintenance and Inspection
7
Chapter 7
Maintenance Operations
7-1 Protective and Diagnostic Functions
Chapter 7
7-1-1 Fault Detection (Fatal Error)
The Inverter will detect the following faults if the Inverter or motor burns or the internal circuitry of the Inverter malfunctions. When the Inverter detects a fault, the fault code will be displayed on the Digital Operator, the fault contact output will operate, and the
Inverter output will be shut off causing the motor to coast to a stop. The stopping method can be selected for some faults, and the selected stopping method will be used with these faults. If a fault has occurred, refer to the following table to identify and correct the cause of the fault. Use one of the following methods to reset the fault after restarting the
Inverter. If the operation command is being input, however, the reset signal will be ignored. Therefore, be sure to reset the fault with the operation command turned off.
S
Turn on the fault reset signal. A multi-function input (n36 to n39) must be set to 5 (Fault
Reset).
S
Press the STOP/RESET Key on the Digital Operator.
S
Turn the main circuit power supply off and then on again.
H
Fault Displays and Processing
Fault name and meaning Fault display
%c
%U
Overcurrent (OC)
The Inverter output current is as high as or higher than
200% of the rated output current.
Overvoltage (OV)
The main circuit DC voltage has reached the overvoltage detection level (200-V models:
410 V DC min.; 400-V models:
820 V DC min.).
Probable cause and remedy
•
A short-circuit or ground fault has occurred and at the
Inverter output.
→
Check and correct the motor power cable.
•
The V/f setting is incorrect.
→
Reduce the V/f set voltage.
•
The motor capacity is too large for the Inverter.
→
Reduce the motor capacity to the maximum permissible motor capacity.
•
The magnetic contactor on the output side of the Inverter has been opened and closed.
→
Rearrange the sequence so that the magnetic contactor will not open or close while the Inverter has current output.
•
The output circuit of the Inverter is damaged.
→
Replace the Inverter.
•
The deceleration time is too short.
→
Increase the deceleration time.
•
The power supply voltage is too high.
→
Decrease the voltage so it will be within specifications.
•
There is excessive regenerative energy due to overshooting at the time of acceleration.
→
Suppress the overshooting as much as possible.
7-2
Maintenance Operations
Chapter 7
Fault display
uU1
%h
Fault name and meaning Probable cause and remedy
Main circuit undervoltage
(UV1)
The main circuit DC voltage has reached the undervoltage detection level (200 V DC for the 3G3JV-A2 j
, 160 V DC for the 3G3JV-AB j
, and 400 V
DC for the 3G3JV-A4 j
).
Radiation fin overheated
(OH)
The temperature of the radiation fins of the Inverter has reached 110
_
C
±
10
_
C.
•
Power supply to the Inverter has phase loss, power input terminal screws are loose, or the power cable is disconnected.
→
Check the above and take necessary countermeasures.
•
Incorrect power supply voltage
→
Make sure that the power supply voltage is within specifications.
•
Momentary power interruption has occurred.
→
Use the momentary power interruption compensation
(Set n47 so that the Inverter restarts after power is restored)
→
Improve the power supply.
•
The internal circuitry of the Inverter is damaged.
→
Change the Inverter.
•
The ambient temperature is too high.
→
Ventilate the Inverter or install a cooling unit.
•
The load is excessive.
→
Reduce the load.
→
Decrease the Inverter capacity.
•
The V/f setting is incorrect.
→
Reduce the V/f set voltage.
•
The acceleration/deceleration time is too short.
→
Increase the acceleration/deceleration time.
•
The ventilation is obstructed.
→
Change the location of the Inverter to meet the installation conditions.
•
The cooling fan of the Inverter does not work.
→
Replace the cooling fan.
7-3
Maintenance Operations
Chapter 7
Fault display
%l1
%l2
%l3
gf
Fault name and meaning Probable cause and remedy
Motor overload (OL1)
The electric thermal relay actuated the motor overload protective function.
Inverter overload (OL2)
The electronic thermal relay has actuated the Inverter overload protective function.
Overtorque detection (OL3)
There has been a current or torque the same as or greater than the setting in n60 for overtorque detection level and that in n61 for overtorque detection time. A fault has been detected with n59 for overtorque detection function selection set to 2 or 4.
Ground fault (GF)
The ground fault current at the output of the Inverter has exceeded the rated output current of the Inverter.
•
The load is excessive.
→
Reduce the load.
→
Decrease the Inverter capacity.
•
The V/f setting is incorrect.
→
Reduce the V/f set voltage.
•
The value in n11 for maximum voltage frequency is low.
→
Check the motor nameplate and set n11 to the rated frequency.
•
The acceleration/deceleration time is too short.
→
Increase the acceleration/deceleration time.
•
The value in n32 for rated motor current is incorrect.
→
Check the motor nameplate and set n32 to the rated current.
•
The Inverter is driving more than one motor.
→
Disable the motor overload detection function and install an electronic thermal relay for each of the motors.
The motor overload detection function is disabled by setting n32 to 0.0 or n33 to 2.
•
The motor protective time setting in n34 is short.
→
Set n34 to 8 (the default value).
•
The load is excessive.
→
Reduce the load.
•
The V/f setting is incorrect.
→
Reduce the V/f set voltage.
•
The acceleration/deceleration time is too short.
→
Increase the acceleration/deceleration time.
•
The Inverter capacity is insufficient.
→
Use an Inverter model with a higher capacity.
•
The mechanical system is locked or has a failure.
→
Check the mechanical system and correct the cause of overtorque.
•
The parameter settings were incorrect.
→
Adjust the n60 and n61 parameters according to the mechanical system.
Increase the set values in n60 and n61.
•
A ground fault has occurred at the Inverter output.
→
Check the connections between the Inverter and motor and reset the fault after correcting its cause.
7-4
Maintenance Operations
Chapter 7
Fault display
efj f00 f01 f04 f05 f07
OFF
Fault name and meaning
External fault
j
(EF
j
)
An external fault has been input from a multi-function input.
A multi-function input 1, 2, 3, or 4 set to 3 or 4 has operated. The EF number indicates the number of the corresponding input (S2 to
S5).
Digital Operator transmission fault 1 (F00)
An initial memory fault has been detected
Digital Operator transmission fault 2 (F01)
A ROM fault has been detected.
Initial memory fault (F04)
An error in the built-in
EEPROM of the Inverter has been detected.
Analog-to-digital converter fault (F05)
An analog-to-digital converter fault has been detected.
Digital Operator fault (F07)
An error in the built-in control circuit of the Digital Operator has been detected.
Emergency stop (STP)
An emergency stop alarm is input to a multi-function input.
(A multi-function input 1, 2, 3, or 4 set to 19 or 21 has operated.)
Power supply error
•
Insufficient power supply voltage
•
Control power supply fault
•
Hardware fault
•
Probable cause and remedy
An external fault was input from a multi-function input.
→
Remove the cause of the external fault.
•
The sequence is incorrect.
→
Check and change the external fault input sequence including the input timing and NO or NC contact.
•
The internal circuitry of the Inverter has a fault.
→
Turn the Inverter off and on.
→
Replace the Inverter if the same fault occurs again.
•
The internal circuitry of the Inverter has a fault.
→
Turn the Inverter off and on.
→
Replace the Inverter if the same fault occurs again.
•
The internal circuitry of the Inverter has a fault.
→
Initialize the Inverter with n01 set to 8 or 9 and turn the
Inverter off and on.
→
Replace the Inverter if the same fault occurs again.
•
The internal circuitry of the Inverter has a fault.
→
Turn the Inverter off and on.
→
Replace the Inverter if the same fault occurs again.
•
The internal circuitry of the Digital Operator has a fault.
→
Turn the Digital Operator off and on.
→
Replace the Digital Operator if the same fault occurs again.
•
An emergency stop alarm is input to a multi-function input.
→
Remove the cause of the fault.
•
The sequence is incorrect.
→
Check and change the external fault input sequence including the input timing and NO or NC contact.
•
No power supply is provided.
→
Check and correct the power supply wire and voltage.
•
Terminal screws are loosened.
→
Check and tighten the terminal screws.
•
The Inverter is damaged.
→
Replace the Inverter.
7-5
Maintenance Operations
7-1-2 Warning Detection (Nonfatal Error)
Chapter 7
The warning detection is a type of Inverter protective function that does not operate the fault contact output and returns the Inverter to its original status once the cause of the error has been removed. The Digital Operator flashes and display the detail of the error.
If a warning occurs, take appropriate countermeasures according to the table below.
Note
Some warnings or some cases stop the operation of the Inverter as described in the table.
H
Warning Displays and Processing
Fault display
uU
(flashing)
%U
(flashing)
%h
(flashing)
%l3
(flashing) ser
(flashing)
bb
(flashing)
Warning name and Meaning
Main Circuit Undervoltage (UV)
The main circuit DC voltage has reached the undervoltage detection level (200 V DC for the 3G3JV-A2 j
,
160 V DC for the 3G3JV-AB j
, and
400 V DC for the 3G3JV-A4 j
).
Main Circuit Overvoltage
The main circuit DC voltage has reached the overvoltage detection level (200-V models: 410 V DC min.;
400-V models: 820 V DC min.).
Radiation fin overheated (OH)
The temperature of the radiation fins of the Inverter has reached 110
_
C
±
10
_
C.
Overtorque detection (OL3)
There has been a current or torque the same as or greater than the setting in n60 for overtorque detection level and that in n61 for overtorque detection time. A fault has been detected with n59 for overtorque detection function selection set to 1 or 3.
Sequence error (SER)
A sequence change has been input while the Inverter is in operation.
Local or remote selection is input while the Inverter is in operation.
Note The Inverter coasts to a stop.
External base block (bb)
The external base block command has been input.
Note The Inverter coasts to a stop.
Probable cause and remedy
•
Power supply to the Inverter has phase loss, power input terminal screws are loose, or the power line is disconnected.
→
Check the above and take necessary countermeasures.
•
Incorrect power supply voltage
→
Make sure that the power supply voltage is within specifications.
•
The power supply voltage is too high.
→
Decrease the voltage so it will be within specifications.
•
The ambient temperature is too high.
→
Ventilate the Inverter or install a cooling unit.
•
The mechanical system is locked or has a failure.
→
Check the mechanical system and correct the cause of overtorque.
•
The parameter settings were incorrect.
→
Adjust the n60 and n61 parameters according to the mechanical system.
Increase the set values in n60 and n61.
•
A sequence error has occurred.
→
Check and adjust the local or remote selection sequence as multi-function input.
•
The external base block command has been input as multi-function input.
→
Remove the cause of external base block input.
•
The sequence is incorrect.
→
Check and change the external fault input sequence including the input timing and NO or NC contact.
7-6
Maintenance Operations
Chapter 7
Fault display
ef
(flashing)
(flashing) fRn
(flashing)
Warning name and Meaning
Forward- and reverse-rotation input
(EF)
The forward and reverse commands are input to the control circuit terminals simultaneously for 0.5 s or more.
Note The Inverter stops according to the method set in n04.
Emergency stop (STP)
The Digital Operator stops operating.
The STOP/RESET Key on the Digital
Operator is pressed while the Inverter is operating according to the forward or reverse command through the control circuit terminals.
Note The Inverter stops according to the method set in n04.
The emergency stop alarm signal is input as multi-function input.
A multi-function input 1, 2, 3, or 4 set to 20 or 22 has been used.
Note The Inverter stops according to the method set in n04.
Cooling fan fault (FAN)
The cooling fan has been locked.
Probable cause and remedy
•
A sequence error has occurred.
→
Check and adjust the local or remote selection sequence.
•
The parameter setting was incorrect.
→
Turn off the forward or reverse command once, check that the n06 parameter setting for
STOP/RESET Key function selection, and restart the Inverter.
•
An emergency stop alarm is input to a multi-function input.
→
Remove the cause of the fault.
•
The sequence is incorrect.
→
Check and change the external fault input sequence including the input timing and NO or NC contact.
•
The cooling fan wiring has a fault.
→
Turn off the Inverter, dismount the fan, and check and repair the wiring.
•
The cooling fan in not in good condition.
→
Check and remove the foreign material or dust on the fan.
•
The cooling fan is beyond repair.
→
Replace the fan.
7-7
Maintenance Operations
7-2 Troubleshooting
Chapter 7
Due to parameter setting errors, faulty wiring, and so on, the Inverter and motor may not operate as expected when the system is started up. If that should occur, use this section as a reference and apply the appropriate measures.
Refer to 7-1 Protective and Diagnostic Functions, if the contents of the fault are displayed,
7-2-1 Parameters Fail Set
H
The display does not change when the Increment or Decrement Key is pressed.
•
Parameter write-prohibit is input.
This occurs when n01 for parameter write-prohibit selection/parameter initialization is set to 0. Set n01 to an appropriate value according to the parameter to be set.
•
The Inverter is operating.
There are some parameters that cannot be set during operation. Refer to the list of parameters.
Turn the Inverter off and then make the settings.
H
The Digital Operator does not display anything.
Turn the Inverter off and on. If the Digital Operator still does not display anything, the internal circuitry of the Inverter must have failed. Replace the Inverter.
7-2-2 Motor Fails to Operate
H
The motor does not operate with input through the control circuit terminals even though the frequency reference is correct.
•
The operation method setting is incorrect.
If parameter n02 for operation mode selection is not set to 1 to enable the control circuit terminals, the RUN command cannot be executed through the control circuit terminals.
Check and correct the setting in n02.
•
Input in 2-wire sequence while 3-wire sequence is in effect and vice-versa.
The Inverter will operate in 3-wire sequence according to the RUN, stop, and forward/stop commands if n37 for multi-function input 2 is set to 0. At that time, the Inverter will not operate if input in
2-wire sequence is ON. On the other hand, the Inverter in 2-wire sequence will only rotate in the reverse direction if input in 3-wire sequence is ON.
Check and correct the setting in n37 or change the input method of the RUN command.
•
The Inverter is not in RUN mode.
When the PRGM or LO/RE indicator (red indicator) of the Digital Operator is lit, the Inverter does not start.
Cancel the RUN command, press the Mode Key to change the mode of the Inverter, and restart the
Inverter with the green indicator lit.
7-8
Maintenance Operations
Chapter 7
•
The frequency reference is too low.
If the frequency reference is set below the minimum output frequency set in n14, the Inverter will not operate.
Raise the frequency reference to at least the minimum output frequency.
•
The Inverter is in local mode.
The Inverter in local mode starts with the RUN command given with the RUN Key pressed.
Check the LO/RE indicator. If the display is “Lo,” the Inverter is in local mode. Press the Increment
Key and set the Inverter to remote mode with “rE” displayed.
If the above operation is not possible, a multi-function input is set to local/remote selection. In that case, the mode can be changed with the multi-function input only. Turn the corresponding input terminal OFF so that the Inverter will be set to remote mode.
•
The wiring on the Inverter control circuit terminals is incorrect.
The Inverter cannot check input signals if the input wiring on the control circuit terminals is incorrect.
Operate the Digital Operator and check the input terminal status of multi-function monitor U06.
The NPN or PNP input sequence is selectable. The NPN input sequence is the default setting.
Refer to 2-2-2 Terminal Block and check that the setting of switch SW7 and wiring are correct.
H
The motor does not operate with input through the control circuit terminals. (The frequency reference is zero or different from the set value.)
•
The frequency reference setting is incorrect.
The analog input of frequency references is ignored with the Digital Operator selected. The digital input of frequency references is ignored unless the Digital Operator is selected.
Check that the setting in n03 for frequency reference selection coincides with the actual method of giving frequency instructions.
Before using analog input, refer to 2-2-2 Terminal Block and check that the setting of SW8 and the actual method (with voltage and current) of providing frequency references are correct.
•
The Inverter is in local mode.
Frequency references can be provided only through key sequences on the Digital Operator or with the FREQ adjuster to the Inverter in local mode.
Check the LO/RE indicator. If the display is “Lo,” the Inverter is in local mode. Press the Increment
Key and set the Inverter to remote mode with “rE” displayed.
If the above operation is not possible, the multi-function input will be set to local/remote selection. In that case, the mode can be changed with the multi-function input only. Turn the corresponding input terminal OFF so that the Inverter will be set to remote mode.
•
The analog input gain or bias setting is incorrect.
Check that the frequency reference gain in n41 and frequency reference bias in n42 are set according to the actual analog input characteristics.
H
The motor stops during acceleration or when a load is connected.
•
The load may be too big.
The 3G3JV has a stall prevention function and automatic torque boost function, but the motor responsiveness limit may be exceeded if acceleration is too rapid or if the load is too big.
Lengthen the acceleration time or reduce the load. Also consider increasing the motor capacity.
7-9
Maintenance Operations
Chapter 7
H
The motor only rotates in one direction.
•
Reverse rotation-prohibit is selected.
If n05 for reverse rotation-prohibit selection is set to 1 (reverse run prohibited), the Inverter will not accept reverse-rotation commands.
To use both forward and reverse rotation, set n05 to 0.
7-2-3 Motor Rotates in the Wrong Direction
•
The output wiring of the motor is faulty.
When the U/T1, V/T2, and W/T3 terminals of the Inverter are properly connected to the T1(U),
T2(V), and T3(W) terminals of the motor, the motor operates in a forward direction when a forward rotation command is executed. The forward direction depends on the maker and the motor type.
Therefore, be sure to check the specifications.
Switching two wires among the U/T1, V/T2, and W/T3 will reverse the direction of rotation.
7-2-4 Motor Outputs No Torque or Acceleration is Slow
•
The stall prevention level during running is too low.
If the value in n57 for stall prevention level during operation is too low, the speed will drop before torque output is turned ON.
Check to be sure that the set value is suitable.
•
The stall prevention level during acceleration is too low.
If the value in n56 for stall prevention level during acceleration is too slow, the acceleration time will be too long.
Check to be sure that the set value is suitable.
7-2-5 Motor Deceleration is Slow
•
The deceleration time setting is too long.
Check the deceleration time settings in n17 and n19.
•
Stall Prevention during Deceleration
The Inverter incorporates a stall prevention function that will automatically prolong the period of deceleration if the motor has an excessive amount of regenerative energy. This function will operate if the period of deceleration is longer than the set value. If the period of deceleration needs to coincide with the set value, use an Inverter model with a larger capacity or a model incorporating a function to process regenerative energy (such as the SYSDRIVE 3G3MV or 3G3EV-series Inverter).
7-2-6 Motor Burns
•
The load is too big.
If the load of the motor is too big and the motor is used with the effective torque exceeding the rated torque of the motor, the motor will burn out. For example, the rated torque of the motor and capacity may be limited to eight hours of use if the inscription on the motor states that the motor is rated for eight hours. If the 8-hour rated torque is used for normal operation, it may cause the motor to bun out.
Reduce the load amount by either reducing the load or lengthening the acceleration/deceleration time. Also consider increasing the motor capacity.
7-10
Maintenance Operations
Chapter 7
•
The ambient temperature is too high.
The rating of the motor is determined within a particular ambient operating temperature range. The motor will burn out if it runs continuously at the rated torque in an environment in which the maximum ambient operating temperature is exceeded.
Lower the ambient temperature of the motor to within the acceptable ambient operating temperature range.
•
The withstand voltage between the phases of the motor is insufficient.
When the motor is connected to the output of the Inverter, a surge will be generated between the switching of the Inverter and the coil of the motor.
Normally, the maximum surge voltage is approximately three times the input power supply voltage of the Inverter (i.e., approximately 600 V for 200-V models, and approximately 1,200 V for 400-V models).
Therefore, the dielectric strength of the motor to be used must be higher than the maximum surge voltage.
7-2-7 Controller or AM Radio Receives Noise when Inverter is
Started
•
Noise derives from Inverter switching.
Take the following actions to prevent noise.
S
Lower the carrier frequency of the Inverter in n46.
The number of internal switching times is reduced, so noise can be reduced to some extent.
S
Install an Input Noise Filter.
Install an Input Noise Filter on the power input area of the Inverter.
S
Install an Output Noise Filter.
Install an Output Noise Filter on the output area of the Inverter.
S
Use metal tubing.
Electric waves can be shielded by metal. Therefore, enclose the Inverter with a metal tube.
7-2-8 Ground Fault Interrupter is Actuated when Inverter is
Started
•
Leakage current flows through the Inverter.
The Inverter performs internal switching. Therefore, a leakage current flows through the Inverter.
This leakage current may actuate the ground fault interrupter, shutting the power off.
Use a ground fault interrupter with a high leakage-current detection value (sensitivity amperage of
200 mA or more, operating time of 0.1 s or more) or one with high-frequency countermeasures for
Inverter use.
Reducing the carrier frequency value in n46 is also effective.
In addition, remember that a leakage current increases in proportion to the cable length. Normally, approximately 5 mA of leakage current is generated for each meter of cable.
7-11
Maintenance Operations
Chapter 7
7-2-9 Mechanical Vibration
H
Mechanical system makes unusual noise.
•
Resonance between the characteristic frequency of the mechanical system and the carrier frequency.
There may be resonance between the characteristic frequency of the mechanical system and the carrier frequency. If the motor is running with no problems and the machinery system is vibrating with a high-pitched whine, it may indicate that this is occurring. To prevent this type of resonance, adjust the carrier frequency value in n46.
•
Resonance between the characteristic frequency of a machine and the output frequency of the
Inverter.
There may be resonance between the characteristic frequency of a machine and the output frequency of the Inverter. To prevent this from occurring, use the frequency jump function with the constants set in n49 through n51 to change the output frequency or install vibration-proof rubber on the motor base to prevent the resonance of the mechanical system.
H
Vibration and hunting are occurring.
•
Influence by the slip compensation function.
The slip compensation function of the Inverter may influence the characteristic frequency of the mechanical system to cause vibration or hunting. In that case, increase the time constant in n67 for slip compensation. The larger this time constant is, however, the slower the response speed of the slip compensation function will be.
H
Motor vibrates excessively and does not rotate normally.
•
Motor Phase Interruption
If one or two of the three phases of the motor are open, the motor will vibrate excessively and will not rotate. Check that the motor is wired correctly without any disconnection. The same phenomenon will occur if the output transistor of the Inverter is open and damaged. Check the balance of the Inverter’s output voltage as well.
7-2-10 Motor Rotates after Output of Inverter is Turned Off
•
Insufficient DC Control
If the motor continues operating at low speed, without completely stopping, and after a deceleration stop has been executed, it means that the DC braking is not decelerating enough.
In such cases, adjust the DC control as described below.
S
Increase the parameter in n52 for DC control current.
S
Increase the parameter in n53 for interruption DC control time.
7-2-11 Detects OV when Motor Starts and Motor Stalls
•
Insufficient DC control at startup
Generation of OV and stalling can occur if the motor is turning when it is started.
This can be prevented by slowing the rotation of the motor by DC braking before starting the motor.
Increase the parameter in n54 for startup DC control time.
7-12
Maintenance Operations
Chapter 7
7-2-12 Output Frequency Does Not Reach Frequency Reference
•
The frequency reference is within the jump frequency range.
If the jump function is used, the output frequency stays within the jump frequency range.
Make sure that the jump width settings in n49 through n50 for jump frequencies 1 and 2 and jump width in n51 are appropriate.
•
The preset output frequency exceeds the upper-limit frequency.
The upper-limit frequency can be obtained from the following formula.
Maximum frequency in n09
×
frequency reference upper limit in n30/100
Make sure that the parameters in n09 and n30 are correct.
7-2-13 Inverter Does Not Run Because EF (Simultaneous Input of Forward and Reverse Commands) is Detected, or
Motor Rotates Momentarily While Control Device Power is OFF
•
Sequence Error
An EF will be detected if a forward command and a reverse command are input simultaneously for
0.5 seconds or longer. Correct the sequence.
•
Malfunction Due to Unwanted Current Path
Inverter inputs may remain ON due to an unwanted current path for the controller outputs. With the wiring shown in the following table, if the controller output power supply is less than 24 V DC or if the power is OFF, the current indicated by the arrow will flow and the Inverter inputs will operate. If that occurs, insert a diode as shown in the diagram at point A.
Controller (Output unit)
Section A
Inverter (Control input)
S1 to S5
SC
GND
7-13
Maintenance Operations
7-3 Maintenance and Inspection
Chapter 7
!
WARNING
Do not touch the Inverter terminals while the power is being supplied.
!
WARNING
Maintenance or inspection must be performed only after turning OFF the power supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.
!
WARNING
Maintenance, inspection, or parts replacement must be performed by authorized personnel. Not doing so may result in electrical shock or injury.
!
WARNING
Do not attempt to take the Unit apart or repair. Doing either of these may result in electrical shock or injury.
!
Caution
!
Caution
Carefully handle the Inverter because it uses semiconductor elements. Careless handling may result in malfunction.
Do not change wiring, disconnect connectors, the Operator, or optional items, or replace fans while power is being supplied. Doing so may result in injury, damage to the product, or malfunction.
H
Daily Inspection
Check the following items with the system in operation.
•
The motor should not be vibrating or making unusual noises.
•
There should be no abnormal heat generation.
•
The output current value shown on the monitor display should not be higher than normal.
•
The cooling fan on the bottom of the Inverter should be operating normally, if the Inverter model has the cooling fan.
H
Periodic Inspection
Check the following items during periodic maintenance.
Before beginning inspection, be sure to turn off the power supply. Confirm that all the indicators on the front panel have turned off, and then wait until at least 1 minute has elapsed before beginning the inspection.
Be sure not to touch the terminals right after the power has been turned off. Otherwise, an electric shock may occur.
•
The terminal screws of the Inverter should not loose.
•
There should be no conductive dust or oil mist on the terminal block or inside the Inverter.
•
The mounting screws of the Inverter should not be loose.
7-14
Maintenance Operations
Chapter 7
•
No dirt or dust should be accumulating on the radiation fin.
•
No dust should be accumulating on the vents of the Inverter.
•
There should be no abnormalities in the outward appearance of the Inverter.
•
There should be no unusual noises or vibration and the accumulated operating time should not exceeded the specifications.
H
Periodic Maintenance Parts
The Inverter is configured of many parts, and these parts must operate properly in order to make full use of the Inverter’s functions. Among the electronic components, there are some that require maintenance depending on their usage conditions. In order to keep the Inverter operating normally over a long period of time, it is necessary to perform periodic inspections and replace parts according to their service life.
Periodic inspection standards vary with the installation environment and usage conditions of the
Inverter.
The maintenance periods of the Inverter are described below. Keep them as reference.
Maintenance Periods (Reference)
S
Cooling fan: 2 to 3 years
S
Electrolytic capacitor: 5 years
S
Fuse: 10 years
The usage conditions are as follows:
S
Ambient temperature:40
_
C
S
Load factor: 80%
S
Operation:
S
Installation:
8 hours per day
According to instructions in manual
It is recommended that the ambient temperature and power-on time be reduced as much as possible to extend of the life of the Inverter.
Note For details regarding maintenance, consult your OMRON representative.
H
Replacement of Cooling Fan
If the FAN fault is displayed or the cooling fan needs replacement, take the following steps to replace it.
D
Cooling Fan Models
3-phase 200-V AC
Single-phase 200-V AC
3-phase 400-V AC
Inverter
3G3JV-A2007
3G3JV-A2015 or 3G3JV-A2022
3G3JV-A2037
3G3JV-AB015
3G3JV-A4015 or 3G3JV-A4022
3G3JV-A4037
Cooling Fan
3G3IV-PFAN2007
3G3IV-PFAN2015J
3G3IV-PFAN2037
3G3IV-PFAN2015J
3G3IV-PFAN2015J
3G3IV-PFAN2037
7-15
Maintenance Operations
Chapter 7
D
Replacing Cooling Fan (68- or 140-mm-wide Inverters)
1. Press the left and right sides of the fan cover located on the lower part of the radiation fin in the arrow
1 directions. Then lift the bottom of the Fan in the arrow 2 direction to remove the Fan as shown in the following illustration.
Radiation fin (Heat sink)
Wind direction
2. Hold the fan wire and pull the protective tube of the cover in the arrow 3 direction.
Protective tube
There is a connector inside.
Fan wind direction
3. Slide the protective tube and remove the internal connector.
4. Remove the Fan from the fan cover.
5. Mount the new Fan on the fan cover. At this time, make sure that the wind direction of the Fan will be in the direction of the heat radiation fin.
6. Attach the connector, cover the connector with the protective tube, and insert the connector into the cover.
7. Mount the fan cover with the new Fan to the lower part of the heat radiation fin. Make sure that the fan cover snaps on securely with the heat radiation fin.
D
Replacing Cooling Fan of 108-mm-wide Inverter Model
1. Dismount the front cover, bottom cover, and fan connector CN4.
Cooling fan connector
(CN4 built in)
Wiring groove
Heat radiation fin (Heat sink)
Fan wind direction
7-16
Maintenance Operations
Chapter 7
2. Press the left and right sides of the fan cover located on the lower part of the radiation fin in the arrow
1 directions. Then lift the bottom of the Fan in the arrow 2 direction to remove the fan as shown in the following illustration.
Disconnect the wire from the electrical inlet on the bottom of the plastic casing.
3. Remove the Fan from the fan cover.
4. Mount the new Fan on the fan cover. At this time, make sure that the wind direction of the fan will be in the direction of the heat radiation fin.
5. Mount the fan cover with the new Fan to the lower part of the heat radiation fin. Make sure that the fan cover snaps on securely with the heat radiation fin.
6. Wire the power line through the electrical inlet on the bottom of the plastic casing and the wiring groove into the internal circuitry of the Inverter.
7. Attach the wire to connector CN4 and attach the bottom cover and front cover.
7-17
Specifications
8-1 Inverter Specifications
8-2 Specifications of Accessories
8-3 Option Specifications
8
Chapter 8
Specifications
8-1 Inverter Specifications
Chapter 8
3-phase
Model 3G3JV-
200-V AC models
Power supply
Rated voltage and frequency
Allowable voltage fluctuation
Allowable frequency fluctuation
Power supply capacity (kVA)
(See note 1.)
Heat radiation (W)
Weight (kg)
Cooling method
A2001 A2002
–15% to 10%
±
5%
0.4
0.9
13.0
18.0
0.5
0.5
Natural cooling
A2004
1.6
28.1
0.8
A2007
3-phase 200 to 230 V AC at 50/60 Hz
2.7
45.1
0.9
A2015
4.3
72.8
1.3
Cooling fan
A2022
5.9
94.8
1.5
A2037
9.3
149.1
2.1
Singlephase
200-V AC models
Model 3G3JV-
Power supply
Rated voltage and frequency
Allowable voltage fluctuation
Allowable frequency fluctuation
Power supply capacity (kVA)
(See note 1.)
Heat radiation (W)
(See note 2.)
Weight (kg)
Cooling method
AB001
±
5%
0.5
14.1
AB002
–15% to 10%
0.9
20.0
0.5
0.5
Natural cooling
AB004
1.6
31.9
0.9
AB007
2.7
51.4
1.5
AB015
Single-phase 200 to 240 V AC at 50/60 Hz
4.3
82.8
1.5
---
---
---
Cooling fan
---
---
---
---
---
Max. applicable motor capacity (kW)
Output specifications
Rated output capacity (kVA)
Rated output current (A)
0.1
0.3
0.8
Rated output voltage (V)
Max. output frequency
0.2
0.6
1.6
0.4
1.1
3.0
0.75
1.9
5.0
1.5
3.0
8.0
2.2
4.2
11.0
3.7
6.7
17.5
3-phase 200 to 240 V AC (according to the input voltage)
400 Hz parameter setting
Control characteristics
Harmonic-current countermeasures
Control method
Carrier frequency
DC reactor (option) connection possible
Sine wave PWM (V/f control)
2.5 to 10.0 kHz (in vector control)
Frequency control range
Frequency precision
(temperature characteristics)
0.1 to 400 Hz
Digital commands:
±
0.01% (–10
°
C to 50
°
C)
Analog commands:
±
0.5% (25
°
C
±
10
°
C)
Frequency setting resolution Digital commands: 0.1 Hz (less than 100 Hz) and 1 Hz (100
Hz or over)
Analog commands: 0.06 Hz/60 Hz (equivalent to 1/1000)
Output frequency resolution
0.01 Hz
8-2
Specifications
Chapter 8
Control Overload capacity charac-
External frequency set teristics signal
Acceleration/deceleration time
Braking torque
Voltage/frequency characteristics
ProtecMotor protection tive func-
Instantaneous overcurrent tions protection
Overload protection
Overvoltage protection
Undervoltage protection
Momentary power interruption compensation
(selection)
Cooling fin overheating
Grounding protection
Charge indicator (RUN indicator)
EnvironLocation ment
Ambient temperature
Ambient humidity
Ambient temperature
Altitude
Insulation resistance
Vibration resistance
Degree of protection
150% of rated output current for 1 min
Selectable with FREQ adjuster: 0 to 10 V DC (20 k
Ω
), 4 to 20 mA (250
Ω
), and 0 to 20 mA (250
Ω
)
0.0 to 999 s (Independent acceleration and deceleration time settings: 2 types)
Approx. 20% (Braking Resistor and Braking Unit cannot be connected.)
Set a user V/f pattern
Protection by electronic thermal
Stops at approx. 250% of rated output current
Stops in 1 min at approximately 150% of rated output current
Stops when main-circuit DC voltage is approximately 410 V
Stops when main-circuit DC voltage is approximately 200 V
(160 V for single-phase 200-V AC model)
Stops for 15 ms or more. By setting the Inverter to momentary power interruption mode, operation can be continued if power is restored within approximately 0.5 s.
Detects at 110
°
C
±
10
°
C
Protection at rated output current level
Lit when the main circuit DC voltage is approximately 50 V or less.
Indoors (with no corrosive gas, oil spray, or metallic dust)
Operating: –10
°
C to 50
°
C
Operating: 95% max. (with no condensation)
–20
°
C to 60
°
C
1,000 m max.
5 M
Ω
min. (Do not carry out any insulation resistance or withstand voltage tests)
9.8 m/s
2.0 m/s
2
2
max. between 10 to 20 Hz
max. between 20 and 50 Hz
Panel-mounting models: Conforms to IP20
Note 1. The power supply capacity is the capacity for the Inverter’s rated output. It will vary depending on the impedance at the input power supply. (This is due to fluctuations in the power factor.
The power factor can be improved by inserting an AC reactor.) There will also be variations in the ratio between the rated current of the motor that is used and the rated output current of the
Inverter.
Note 2. The heat radiation is the electric power consumed in the Inverter at the Inverter’s rated output.
8-3
Specifications
Chapter 8
3-phase
Model 3G3JV-
400-V AC models
Power supply
Rated voltage and frequency
Allowable voltage fluctuation
Allowable frequency fluctuation
Power supply capacity (kVA)
(See note 1.)
Heat radiation (W)
(See note 2.)
Weight (kg)
Cooling method
A4002 A4015
3-phase 380 to 460 V AC at 50/60 Hz
–15% to 10%
±
5%
1.3
23.1
A4004
1.9
30.1
1.0
1.1
Natural cooling
A4007
3.6
54.9
1.5
5.1
75.7
1.5
Cooling fan
A4022
5.9
83.0
1.5
A4037
9.1
117.9
2.1
Max. applicable motor capacity (kW)
Output specifications
Rated output capacity (kVA)
Rated output current (A)
Rated output voltage (V)
0.2
0.9
1.2
0.4
1.4
1.8
0.75
2.6
3.4
1.5
3.7
4.8
2.2
4.2
5.5
3.7
6.6
8.6
3-phase 380 to 460 V AC (according to the input voltage)
Control characteristics
Max. output frequency
Harmonic-current countermeasures
Control method
Carrier frequency
400 Hz parameter setting
DC reactor (option) connection possible
Sine wave PWM (V/f control)
2.5 to 10.0 kHz (in vector control)
Frequency control range
Frequency precision
(temperature characteristics)
0.1 to 400 Hz
Digital commands:
±
0.01% (–10
°
C to 50
°
C)
Analog commands:
±
0.5% (25
°
C
±
10
°
C)
Frequency setting resolution Digital commands: 0.1 Hz (less than 100 Hz) and 1 Hz (100
Hz or over)
Analog commands: 0.06 Hz/60 Hz (equivalent to 1/1000)
Output frequency resolution
0.01 Hz
Overload capacity
External frequency set signal
Acceleration/deceleration time
150% of rated output current for 1 min
Selectable with FREQ adjuster: 0 to 10 V DC (20 k
Ω
), 4 to 20 mA (250
Ω
), and 0 to 20 mA (250
Ω
)
0.0 to 999 s (Independent acceleration and deceleration time settings: 2 types)
Braking torque
Voltage/frequency characteristics
Approx. 20% (Braking Resistor and Braking Unit cannot be connected.)
Set a user V/f pattern
8-4
Specifications
Chapter 8
ProtecMotor protection tive func-
Instantaneous overcurrent tions protection
Overload protection
Overvoltage protection
Undervoltage protection
Momentary power interruption compensation
(selection)
Cooling fin overheating
Grounding protection
Charge indicator (RUN indicator)
EnvironLocation ment
Ambient temperature
Ambient humidity
Ambient temperature
Altitude
Insulation resistance
Vibration resistance
Degree of protection
Protection by electronic thermal
Stops at approx. 250% of rated output current
Stops in 1 min at approximately 150% of rated output current
Stops when main-circuit DC voltage is approximately 820 V
Stops when main-circuit DC voltage is approximately 400 V
Stops for 15 ms or more. By setting the Inverter to momentary power interruption mode, operation can be continued if power is restored within approximately 0.5 s.
Detects at 110
°
C
±
10
°
C
Protection at rated output current level
Lit when the main circuit DC voltage is approximately 50 V or less.
Indoors (with no corrosive gas, oil spray, or metallic dust)
Operating: –10
°
C to 50
°
C
Operating: 95% max. (with no condensation)
–20
°
C to 60
°
C
1,000 m max.
5 M
Ω
min. (Do not carry out any insulation resistance or withstand voltage tests)
9.8 m/s
2.0 m/s
2
2
max. between 10 to 20 Hz
max. between 20 and 50 Hz
Panel-mounting models: Conforms to IP20
Note 1. The power supply capacity is the capacity for the Inverter’s rated output. It will vary depending on the impedance at the input power supply. (This is due to fluctuations in the power factor.
The power factor can be improved by inserting an AC reactor.) There will also be variations in the ratio between the rated current of the motor that is used and the rated output current of the
Inverter.
Note 2. The heat radiation is the electric power consumed in the Inverter at the Inverter’s rated output.
8-5
Specifications
8-2 Specifications of Accessories
Chapter 8
8-2-1 List of Accessories
H
Mounting Accessory
Fan Unit
Name Model
3G3IV-PFAN j
Description
Replacement for the existing cooling fan of the
Inverter.
Replace the cooling fan if it has reached the end of its service life or a warning of cooling fan failure (FAN) is indicated.
H
Separate Accessory
Name
Scaling Meter
Model
K3TJ-V11 j
Description
Connected to the analog monitor output of the
Inverter.
The Scaling Meter displays the rpm or speed of the machine or line in actual units.
H
Dedicated Accessories
Name
DC Reactor
DIN Track Mounting
Bracket
Model
3G3HV-PUZDAB j
3G3IV-PEZZ08122 j
Description
Suppresses harmonic current generated from the
Inverter and improves the power factor of the
Inverter.
An adapter making it possible to easily mount the
Inverter to DIN tracks.
H
Recommendable Separate Accessories
Name
AC Reactor (Yaskawa
Electric)
EMC-conforming Input
Noise Filter (Rasmi)
Simple Input Noise Filter
(Yaskawa Electric)
Model
3G3IV-PUZBAB j
3G3IV-PRS j
3G3EV-PLNFD j
Output Noise Filter (Tokin) 3G3IV-PLF j
Description
Suppresses harmonic current generated from the
Inverter and improves the power factor of the
Inverter. Connect the AC Reactor to the Inverter if the capacity of the power supply is much larger than that of the Inverter.
A Noise Filter on the input side meeting the EC
Directive’s EMC requirements.
The top of the Noise Filter has mounting screw holes with which the Inverter mounted to the Noise
Filter can be secured.
Each of these Filters connected to the power input side eliminates noise in the power line connected to the Inverter and suppresses noise leaking from the
Inverter to the power line.
Connect this Filter to the output side of the Inverter to suppress the noise generated by the Inverter from being transmitted to the output line.
8-6
Specifications
8-2-2 Fan Unit
Chapter 8
H
3G3IV-PFAN
j
The Fan Unit is a replacement for the presently installed cooling fan of the Inverter.
Replace the cooling fan if it has reached the end of its service life or a warning of cooling fan failure
(FAN) is indicated.
H
Applicable Models
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
Inverter
3G3JV-A2007
3G3JV-A2015/-A2022
3G3JV-A2037
3G3JV-AB015
3G3JV-A4015/-A4022
3G3JV-A4037
Fan Unit
3G3IV-PFAN2007
3G3IV-PFAN2015J
3G3IV-PFAN2037
3G3IV-PFAN2015J
3G3IV-PFAN2015J
3G3IV-PFAN2037
H
Replacement Method
Refer to 7-3 Maintenance and Inspection.
8-2-3 Scaling Meter
H
K3TJ-V11
j
The Scaling Meter is connected to the analog monitor output of the Inverter so that the Scaling Meter will display the rpm and speed values of the machines and lines in actual units.
H
Applicable Models
K3TJ-V111R
K3TJ-V111G
K3TJ-V116R
K3TJ-V116G
Model Control power supply
100 to 200 V AC
24 V DC insulated construction
(see note)
Red LED
Green LED
Red LED
Green LED
Indicator
Note The power supply circuit and input circuit are insulated from each other.
8-7
Specifications
Chapter 8
H
Standard Specifications
Sampling cycle
Display refresh cycle
Average processing method
Number of average processing times
Max. number of display digits
Indicator
Decimal point display
Scaling method
Scaling range
Zero-limit range
Over range
Zero suppress
External control
Degree of protection
(conforming to IEC)
2 times/s
2 times/s
Simple or continuous average processing
1, 2, 4, or 8
4 (–9999 to 9999)
14.2-mm-high 7-segment LED
Parameter selector or Up and Down Keys
Parameter selector or Up and Down Keys for shifting and scaling adjustments
–1,999 to +9,999
0 to 99 digits
Flashing
Available
Present value hold (with rear terminals shorted)
Front panel: IP51 (see note)
Casing: IP20
Terminals: IP00
Nonvolatile memory Memory protection
Note The front panel ensures IP50, but the front panel with the K32-L493C Drip-proof Cover ensures
IP51.
H
Wiring Example
Circuit breaker
Three-phase power supply
Inverter’s internal circuitry
Analog output
0 to 10 VDC
Analog monitor
K3TJ
H
External Dimensions (mm)
92
Recommended panel cutout
Weight: 200 g Display LED size
8-8
Specifications
8-2-4 DC Reactor
H
3G3HV-PUZDAB
j
Chapter 8
The DC Reactor suppresses harmonic current generated from the Inverter and improves the power factor of the Inverter. The DC Reactor suppresses harmonic current more effectively than the AC Reactor. Furthermore, the DC Reactor can be used in combination with the AC
Reactor.
H
Applicable Model
Voltage class
200 V
Inverter
Max. applicable motor capacity (kW)
0.1 to 0.75
400 V
1.5 to 3.7
0.2 to 0.75
1.5 to 2.2
3.7
Model
3G3HV-PUZDAB5.4A8MH
3G3HV-PUZDAB18A3MH
3G3HV-PUZDAB3.2A28MH
3G3HV-PUZDAB5.7A11MH
3G3HV-PUZDAB12A6.3MH
H
External Dimensions (mm)
External Dimension 1
DC Reactor
Rated voltage
(V)
800 V
DC
Rated current
(A)
5.4
800 V
DC
18
3.2
5.7
12
8
3
28
Inductance
(mH)
11
6.3
Loss (W)
8
18
9
11
16
External Dimension 2
Two, d2 mounting holes
Two, d1 mounting holes
Four, d1 mounting holes
Model
3G3HV-
PUZDAB
j
5.4A8MH
1
External dimension
18A3MH 2
3.2A28MH
1
5.7A11MH
1
12A6.3MH
2
53
76
53
60
76
H
85
86
85
90
86
W W1
74
60
74
80
60
60
72
60
60
72
Dimension (mm)
D D1 D2
32
55
32
32
55
---
80
---
---
80
0.8
1.2
0.8
0.8
1.2
t d1
M4
M4
M4
M4
M4
d2
---
M5
---
---
M5
Weight
(kg)
0.8
2.0
0.8
1.0
2.0
8-9
Specifications
8-2-5 DIN Track Mounting Bracket
Chapter 8
H
3G3IV-PEZZ08122
j
An adapter making it possible to easily mount the Inverter to DIN tracks.
H
Applicable Model
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
Inverter
3G3JV-A2001/-A2002/-A2004/-A2007
3G3JV-A2015/-A2022
3G3JV-A2037
3G3JV-AB001/-AB002/-AB004
3G3JV-AB007/-AB015
DIN Track Mounting
Bracket
3G3IV-PEZZ08122A
3G3IV-PEZZ08122B
3G3IV-PEZZ08122C
3G3IV-PEZZ08122A
3G3IV-PEZZ08122B
3G3JV-A4002/-A4004/-A4007/-A4015/-A4022 3G3IV-PEZZ08122B
3G3JV-A4037 3G3IV-PEZZ08122C
8-10
Specifications
H
External Dimensions (mm)
3G3IV-PEZZ08122A 3G3IV-PEZZ08122B
Chapter 8
Four, M4 tap
3G3IV-PEZZ08122C
6
1.6
Four, M4 tap
Four, M4 tap
8-2-6 AC Reactor
H
3G3IV-PUZBAB
j
(Yaskawa Electric)
The AC Reactor suppresses harmonic current generated from the Inverter and improves the power factor of the Inverter. Connect the AC Reactor to the Inverter if the capacity of the power supply is much
8-11
Specifications
Chapter 8
larger than that of the Inverter. Select the AC Reactor model from the following table according to the motor capacity.
H
Connection Example
MCCB AC Reactor
Motor
H
Applicable Range
Power supply capacity (kVA)
AC Reactor required for smooth operation under present power supply conditions
AC Reactor not required
Inverter capacity (kVA)
H
Applicable Models and Dimensions
D
200-V Class
Max. applicable motor capacity (kW)
0.1 to 0.2
0.4
0.75
1.5
2.2
3.7
Model
3G3IV-
PUZBAB
j
2A7.0MH
2.5A4.2MH
5A2.1MH
10A1.1MH
15A0.71MH
20A0.53MH
Current (A) Inductance
(mH)
2
2.5
5
10
15
20
7.0
4.2
2.1
1.1
0.71
0.53
8
15
15
25
30
35
Loss (W) Weight (kg)
3
3
2.5
2.5
2.5
3
8-12
Specifications
Chapter 8
Model
3G3IV-
PUZBAB
j
2A7.0MH
A
2.5A4.2MH
5A2.1MH
10A1.1MH
120
120
120
130
15A0.71MH
130
20A0.53MH
130
B
71
71
71
88
88
88
(See note.)
C
115
120
120
130
130
105
40
40
40
50
50
50
D
Note B1 = 114
50
50
50
65
65
65
Dimension (mm)
E F H
105
105
105
130
130
130
20
20
20
22
22
22
M6
M6
M6
M6
M6
M6
J K
10.5
7
10.5
7
10.5
7
11.5
7
11.5
7
11.5
7
L
M4
M4
M4
M4
M4
M5
M
D
400-V Class
Max. applicable motor capacity (kW)
0.2 to 0.4
0.75
1.5
2.2
3.7
Model
3G3IV-
PUZBAB
j
1.3A18.0MH
2.5A8.4MH
5A4.2MH
7.5A3.6MH
10A2.2MH
Model
3G3IV-
PUZBAB
j
A
1.3A18.0MH
120 71
B
2.5A8.4MH
5A4.2MH
120
130
71
88
7.5A3.6MH
10A2.2MH
130
130
88
88
Dimensions
All models except 3G3IV-PUZBAB20A0.53MH
C
120 40
120 40
130 50
130 50
130 50
D
M Terminal
Current (A) Inductance
(mH)
1.3
2.5
5
7.5
10
18.0
8.4
4.2
3.6
2.2
15
15
25
35
43
Loss (W)
50
50
70
70
65
Dimension (mm)
E F H
105
105
130
130
130
20
20
22
22
22
M6
M6
M6
M6
M6
J
2.5
2.5
3
3
3
Weight (kg)
K
10.5
7
10.5
7
9 7
9 7
11.5
7
L M
M4
M4
M4
M4
M4
3G3IV-PUZBAB20A0.53MH
M Terminal
Nameplate
Nameplate
Mounting Dimensions
4-J mounting bolt
Mounting Dimensions
4-J mounting bolt
8-13
Specifications
8-3 Option Specifications
Chapter 8
8-3-1 EMC-compatible Noise Filter
•
Be sure to select an optimum Noise Filter from the following so that the Inverter will satisfy EMC directive requirements of the EC Directives.
•
Connect the Noise Filter between the power supply and the input terminals (R/L1, S/L2, and T/L3) of the Inverter.
•
The Inverter can be mounted to the upper side of the Noise Filter because the upper side of the Noise
Filter incorporates mounting holes for the Inverter.
H
Standard Specifications
Noise Filters for 3-phase 200 V AC Inverter Models
A2001/A2002/A2004/A2007
A2015/A2022
A2037
Inverter
Model 3G3JV-
Noise Filter (Rasmi) for 3-phase 200 V AC Inverter models
Model 3G3JVRated current (A) Weight (kg)
PRS2010J
PRS2020J
PRS2030J
10
16
26
0.8
1.0
1.3
Noise Filters for Single-phase 200 V AC Inverter Models
Inverter
Model 3G3JV-
AB001/AB002/AB004
AB007/AB015
Noise Filter (Rasmi) for single-phase 200 V AC Inverter models
Model 3G3JVRated current (A) Weight (kg)
PRS1010J
PRS1020J
10
20
0.6
1.0
Noise Filters for 3-phase 400 V AC Inverter Models
A4002/A4004
A4007/A4015/A4022
A4037
Inverter
Model 3G3JV-
Noise Filter (Rasmi) for 3-phase 200 V AC Inverter models
Model 3G3JVRated current (A) Weight (kg)
PRS3005J
PRS3010J
PRS3020J
5
10
15
1.0
1.0
1.1
H
Connection Example
MCCBs
Noise Filter
Clamp core
3-phase 200 V AC or single-phase 200 V AC
3-phase 400 V AC
8-14
Specifications
H
External Dimensions
Noise Filters for 3-phase 200 V AC Inverter Models
D
3G3JV-PRS2010J
Three, 5-dia. holes
Two, M4 holes
(for Inverter mounting use)
1
Chapter 8
21
D
3G3JV-PRS2020J
Three, 5-dia. holes
Four, M4 holes
(for Inverter mounting use)
1
21
8-15
Specifications
D
3G3JV-PRS2030J
Three, 5-dia. holes
174
161
118
Four, M4 holes
(for Inverter mounting use)
1
Chapter 8
26
135
Noise Filters for Single-phase 200-V AC Models
D
3G3JV-PRS1010J
Three, 5-dia. holes
Two, M4 holes
(for Inverter mounting use) 1
21
8-16
Specifications
D
3G3JV-PRS1020J
Three, 5-dia holes
Four, M4 holes
(for Inverter mounting use)
1
Chapter 8
21
Noise Filters for 3-phase 400-V AC Models
D
3G3JV-PRS3005J
Three, 5-dia. holes
169
156
118
Four, M4 holes
(for Inverter mounting use)
1
21
135
8-17
Specifications
D
3G3JV-PRS3010J
Three, 5-dia. holes
21
169
156
118
Four, M4 holes
(for Inverter mounting use)
1
135
Chapter 8
8-18
Specifications
D
3G3JV-PRS3020J
Three, 5-dia. holes
174
161
118
Four, M4 holes
(for Inverter mounting use)
1
Chapter 8
26
135
8-3-2 Simple Input Noise Filter
H
3G3EV-PLNGF
j
(Yaskawa Electric)
The Simple Input Noise Filter is connected to the power input side to eliminate the noise in the power line connected to the Inverter and suppress noise leaking from the Inverter to the power line.
8-19
Specifications
Chapter 8
H
Applicable Models
Voltage
Inverter
Model Model
3G3EV-
Simple Input Noise Filter
Rated current
3-phase 200 V 3G3JV-A2001/-A2002/-A2004/-A2007 PLNFD2103DY 10
AC
3G3JV-A2015 PLNFD2153DY 15
(A)
Weight (kg)
0.2
0.2
Single-phase
200 V AC
3G3JV-A2022
3G3JV-A2037
3G3JV-AB001/-AB002
3G3JV-AB004
3G3JV-AB007
PLNFD2203DY
PLNFD2303DY
20
30
PLNFB2102DY 10
PLNFB2152DY 15
PLNFB2202DY 20
0.4
0.5
0.1
0.2
0.2
3G3JV-AB015
3-phase 400 V 3G3JV-A4002/-A4004/-A4007
AC
3G3JV-A4015/-A4022
3G3JV-A4037
PLNFB2302DY 30
PLNFD4053DY 5
PLNFD4103DY 10
PLNFD4153DY 15
0.3
0.3
0.4
0.4
H
Connection Example
3-phase input
Noise filter
Single-phase input
Noise filter
8-20
Specifications
H
Dimensions
Dimensions 1
(Single-phase Input)
Dimensions 2
(Three-phase Input)
Chapter 8
Dimensions 3
(Three-phase Input)
Model
3G3EV-
PLNFD2103DY 2
PLNFD2153DY
PLNFD2203DY
PLNFD2303DY 3
PLNFB2102DY 1
PLNFB2152DY
PLNFB2202DY
PLNFB2302DY
PLNFD4053DY 3
PLNFD4103DY
PLNFD4153DY
Figure
(above)
120
120
170
170
120
120
120
130
170
170
170
W
80
80
90
110
80
80
80
90
130
130
130
D H max.
Dimension (mm)
A A’
55
55
70
70
50
50
50
65
75
95
95
108
108
158
---
108
108
108
118
---
---
---
---
---
---
79
---
---
---
---
79
79
79
68
68
78
98
68
68
68
78
118
118
118
B Mounting screw
M4
×
4, 20 mm
M4
×
4, 20 mm
M4
×
4, 20 mm
M4
×
6, 20 mm
M4
×
4, 20 mm
M4
×
4, 20 mm
M4
×
4, 20 mm
M4
×
4, 20 mm
M4
×
6, 30 mm
M4
×
6, 30 mm
M4
×
6, 30 mm
8-3-3 Output Noise Filter
H
3G3IV-PLF
j
(Tokin)
The Output Noise Filter suppresses the generated noise of the Inverter from being transmitted to the output line. Connect the Output Noise Filter to the output side of the Inverter.
8-21
Specifications
H
Connection Example
Chapter 8
Noise filter
H
Applicable Models
Voltage class
200-V class
400-V class
3.7
0.2
0.4
0.75
1.5
2.2
3.7
Inverter
Max. applicable motor capacity
(kW)
0.1
0.2
0.4
0.75
1.5
2.2
Inverter capacity
(kVA)
6.7
0.9
1.4
2.6
3.7
4.2
6.5
0.3
0.6
1.1
1.9
3.0
4.2
Output Noise Filter
Model
3G3IV-PLF310KA
3G3IV-PLF320KA
3G3IV-PLF310KB
Rated current (A)
10
20
10
H
Dimensions
External Dimensions
Model
3G3IV-
Terminal board
A
PLF310KA TE-K5.5
140
PLF320KA M4
PLF310KB
B
100
C
Dimensions (mm)
D E
100 90 70 45
F
Weight
(kg)
G H
7
×
4.5 dia. 4.5 dia.
0.5
0.6
0.5
8-22
List of Parameters
9
Chapter 9
List of Parameters
Chapter 9
Parameter No.
n01 n02 n03 n04 n05
Name
Parameter write-prohibit selection/parameter initialization
Operation mode selection
Frequency reference selection
Interruption mode selection
Reverse rotation-prohibit selection
Description Setting range
Used to prohibit parameters to be written, sets parameters, or change the monitor range of parameters.
Used to initialize parameters to default values.
0: Sets or monitors parameter n01. Parameters n02 through n79 can be monitored only.
1: Sets or monitors parameters n01 through n79.
6: Clears the error log.
8: Initializes parameters to default values in 2-wire sequence.
9: Initializes parameters to default values in 3-wire sequence.
Used to select the input method for the
RUN and STOP commands in remote mode.
0: The STOP/RESET Key on the digital
Operator is enabled.
1: Multi-function inputs through the control circuit terminals in 2- or 3-wire sequence.
Note
The RUN command only through key sequences on the Digital Operator is acceptable in local mode.
Used to set the input method for the frequency reference in remote mode.
0: Digital Operator
1: Frequency reference 1 (n21)
2: Frequency reference control circuit terminal (0 to 10 V)
3: Frequency reference control circuit terminal (4 to 20 mA)
4: Frequency reference control circuit terminal (0 to 20 mA)
Used to set the stopping method for use when the STOP command is input.
0: Decelerates to stop in preset time.
1: Coasts to stop (with output shut off by the STOP command)
Used to select the operation with the reverse command input.
0: Reverse enabled.
1: Reverse disabled.
0, 1, 6,
8, 9
0, 1
0 to 4 1
0, 1
0, 1
1
1
1
1
Unit of setting
Default setting
1
Changes during operation
No
Reference page
5-2
0
0
0
0
No
No
No
No
5-7
5-8
5-17
5-16
9-2
List of Parameters
Chapter 9
Parameter No.
n06 n07 n08 n09 n10 n11 n12 n13 n14 n15
Name
STOP/RESET
Key function selection
Frequency selection in local mode
Key sequential frequency setting
Maximum frequency (FMAX)
Maximum voltage (VMAX)
Maximum voltage frequency
(FA)
Middle output frequency (FB)
Middle output frequency voltage (VC)
Minimum output frequency
(FMIN)
Minimum output frequency voltage (VMIN)
Description Setting range
Unit of setting
Default setting
0
Changes during operation
No Used to select the stop method in remote mode with n02 for operation mode selection set to 1.
0: STOP/RESET Key of the Digital Operator enabled.
1: STOP/RESET Key of the Digital Operator disabled.
Used to set the input method for the frequency reference in local mode.
0: The FREQ adjuster of the Digital Operator enabled.
1: Key sequences on the Digital Operator enabled.
Used to enable the Enter Key for setting the frequency reference with the Increment and Decrement Keys.
0: The value is entered with the Enter Key pressed.
1: The value is enabled when the value is input.
0, 1
0, 1
0, 1
Used to set the V/f pattern as the basic characteristic of the Inverter with output voltage per frequency set.
Output voltage
50.0 to
400
Frequency
(Hz)
1 to
255
(see note
2)
0.2 to
400
Note
Set the parameters so that the following condition will be satisfied.
n14 x
n12 < n11 x
n09
0.1 to
399
1
1
1
0.1 Hz
(see note)
1 V
0.1 Hz
(see note
1)
0.1 Hz
(see note
1)
1 V
Note
The value set in n13 will be ignored if parameters n14 and n12 are the same in value.
1 to
255
(see note
2)
0.1 to
10.0
0.1 Hz
0
0
60.0
200
(see note
2)
60.0
1.5
12
(see note
2)
1.5
No
No
No
No
No
No
No
No
1 to 50
(see note
2)
1 V 12.0
(see note
2)
No
Reference page
5-7
5-8
5-12
5-4
5-4
5-4
5-4
5-4
5-4
5-4
9-3
List of Parameters
Chapter 9
Parameter No.
n16 n17 n18 n19 n20 n21 n22 n23 n24 n25 n26 n27 n28 n29
Frequency reference 1
Frequency reference 2
Frequency reference 3
Frequency reference 4
Frequency reference 5
Frequency reference 6
Frequency reference 7
Frequency reference 8
Inching frequency command
Name
Acceleration time 1
Deceleration time 1
Acceleration time 2
Deceleration time 2
S-shape acceleration/deceleration characteristic
Description Setting range
Acceleration time: The time required to go from 0% to 100% of the maximum frequency.
Deceleration time: The time required to go from 100% to 0% of the maximum frequency.
Note
The actual acceleration or deceleration time is obtained from the following formula.
Acceleration/Deceleration time =
(Acceleration/Deceleration time set value)
×
(Frequency reference value)
÷
(Max. frequency)
0.0 to
999
Used to set S-shape acceleration/deceleration characteristics.
0: No S-shape acceleration/deceleration
(trapezoidal acceleration/deceleration)
1: S-shape acceleration/deceleration characteristic time 0.2 s
2: S-shape acceleration/deceleration characteristic time 0.5 s
3: S-shape acceleration/deceleration characteristic time 1.0 s
Note
When the S-shape acceleration/deceleration characteristic time is set, the acceleration and deceleration times will be lengthened according to the S-shape at the beginning and end of acceleration/deceleration.
0 to 3 1
Unit of setting
0.1 s
Default setting
10.0
Changes during operation
Yes
Reference page
5-14
10.0
10.0
10.0
0
Yes
Yes
Yes
No
5-14
5-14
5-14
5-15
Used to set internal frequency references.
Note
Frequency reference 1 is enabled in remote mode with n03 for frequency
Note
These frequency references are se-
0.0 to frequency
0.1 Hz note
1)
6.0
0.0
0.0
Yes
Yes
Yes
5-10
5-10
5-10 ences (multi-function input). See the between multi-step speed refer-
Used to set the inching frequency command.
Note
The inching frequency command is selected with the inching command
(multi-function input). The inching frequency command takes precedence over the multi-step speed reference.
0.0
0.0
0.0
0.0
0.0
6.0
Yes
Yes
Yes
Yes
Yes
Yes
5-10
5-10
5-10
5-10
5-10
5-11
9-4
List of Parameters
Chapter 9
Parameter No.
n30 n31 n32 n33
Name Description Setting range
Unit of setting
Default setting
100
Changes during operation
No Frequency reference upper limit
Frequency reference lower limit
Rated motor current
Motor protection characteristics
Used to set the upper and lower frequency reference limits in percentage based on the maximum frequency as 100%.
Note
If n31 is set to a value less than the minimum output frequency (n14), the
Inverter will have no output when a frequency reference less than the minimum output frequency input is input.
Used to set the rated motor current for motor overload detection (OL1) based on the rated motor current.
Note
Motor overload detection (OL1) is disabled by setting the parameter to
0.0.
Note
The rated motor current is default to the standard rated current of the maximum applicable motor.
Used to set the motor overload detection
(OL1) for the electronic thermal characteristics of the motor.
0: Protection characteristics for generalpurpose induction motors
1: Protection characteristics for inverterdedicated motors
2: No protection
Note
If a single Inverter is connected to more than one motor, set the parameter to 2 for no protection. The parameter is also disabled by setting n32 for rated motor to 0.0.
0 to
110
0 to
110
0.0 to
120% of rated output current of the Inverter.
1%
1%
0.1 A
0 to 2 1
0
Varies with the capacity.
0
No
No
No
Reference page
5-9
5-9
5-2
6-14
9-5
List of Parameters
Chapter 9
Parameter No.
n34 n35
Name
Motor protective time setting
Cooling fan operation function
Description
Used to set the electric thermal characteristics of the motor to be connected in
1-minute increments.
Note
The default setting does not require any changes in normal operation.
Note
To set the parameter according to the characteristics of the motor, check with the motor manufacturer the thermal time constant and set the parameter with some margin. In other words, set the value slightly shorter than the thermal time constant.
Note
To detect motor overloading quicker, reduce the set value, provided that it does not cause any application problems.
Used to operate the Cooling Fan of the Inverter while the Inverter is turned on or only while the Inverter is in operation.
0: Rotates only while RUN command is input and for 1 minute after Inverter stops operating
1: Rotates while Inverter is turned on
Note
This parameter is available only if the
Inverter incorporates a Cooling Fan.
Note
If the operation frequency of the Inverter is low, the life of the fan can be prolonged by setting the parameter to 0.
0, 1
Setting range
1 to 60
Unit of setting
1 min
Default setting
8
Changes during operation
No
1 0 No
Reference page
6-14
6-14
9-6
List of Parameters
Chapter 9
Parameter
No.
Name
n36 Multi-func-
(Input terminal S2) n37 Multi-function input 2
(Input terminal S3) n38 Multi-function input 3
(Input terminal S4) n39 Multi-function input 4
(Input terminal S5)
Description Setting range
Used to select the functions of multi-function input terminals S2 through S5.
Function Description Set value
0 Forward/Reverse rotation command
3-wire sequence (to be set in n37 only)
By setting n37 to 0, the set value in n36 is ignored and the following setting are forcibly made.
S1: RUN input (RUN when
ON)
S2: STOP input (STOP when OFF)
S3: Forward/Reverse rotation command (OFF: Forward; ON: Reverse)
2 Reverse/
Stop
3
4
5
6
External fault
(NO)
External fault
(NC)
Fault reset
Reverse rotation command in 2-wire sequence (Reversed with the terminal turned ON)
ON: External fault (FP j detection: j
is a terminal number)
OFF: External fault (EF j detection: j
is a terminal number)
ON: Fault reset (disabled while RUN command is input)
Signals to select frequency references 1 through 8.
7
8
10
11
Multi-step speed reference 1
Multi-step speed reference 2
Multi-step speed reference 3
Inching frequency command
Acceleration/
Deceleration time changeover
Refer to 5-5-4 Setting Fre-
quency References
through Key Sequences for multi-step speed references and frequency references.
ON: Inching frequency command (taking precedence over the multi-step speed reference)
ON: Acceleration time 2 and deceleration time 2 are selected.
2 to 8,
22
0, 2 to
8, 10 to 22
2 to 8,
10 to
22
1
1
2 to 8, 1
10 to
22, 34
Unit of setting
1
Default setting
2
Changes during operation
No
Reference page
5-18
5
3
6
No
No
No
5-18
5-18
5-18
9-7
List of Parameters
Parameter
No.
Name
n39 Multi-function input 4
(Input terminal S5)
12
13
14
15
16
17
19
20
21
22
34
Chapter 9
Description Setting range
Unit of setting
1
Default setting
6
Changes during operation
No
Reference page
5-18 External base block command
(NO)
External base block command
(NC)
Search command
(Searching starts from maximum frequency)
Search command
(Searching starts from preset frequency)
Acceleration/
Deceleration-prohibit command
Local or remote selection
Emergency stop fault
(NO)
ON: Output shut off (while motor coasting to a stop and “bb” flashing)
OFF: Output shut off (with motor free running and “bb” flashing)
ON: Speed search
(Searching starts from n09)
ON: Speed search
ON: Acceleration/Deceleration is on hold (running at parameter frequency)
ON: Local mode (operated with the Digital Operator)
Emergency stop alarm
(NO)
Emergency stop fault
(NC)
Emergency stop alarm
(NC)
Up or down command
The Inverter stops according to the setting in n04 for interruption mode selection with the emergency stop input turned ON.
NO: Emergency stop with the contact closed.
NC: Emergency stop with the contact opened.
Fault: Fault output is ON and reset with RESET input. Alarm output is ON
(no reset required).
“STP” is displayed (lit with fault input ON and flashes with alarm input ON)
Up or down command (set in n39 only)
By setting n39 to 34, the set value in n38 is ignored and the following setting are forcibly made.
S4: Up command
S5: Down command
2 to 8,
10 to
22, 34
9-8
List of Parameters
Chapter 9
Parameter
No.
Name
n40 Multi-func-
Description
(MA/MB and MC output terminals)
8
9
10
Used to select the functions of multi-function output terminals.
Set value
Function
Description
0 Fault output ON: Fault output (with protective function working)
1
2
Operation in progress
Frequency detection
ON: Operation in progress
3
4
5
6
Idling
Frequency detection 1
Frequency detection 2
Overtorque being monitored (NOcontact output)
ON: Frequency detection
(with frequency reference coinciding with output frequency)
ON: Idling (at less than min. output frequency)
ON: Output frequency y frequency detection level
(n58)
ON: Output frequency x frequency detection level
(n58)
Output if any of the following parameter conditions is satisfied.
n59: Overtorque detection function selection
7 Overture being monitored (NCcontact output)
Not used n60: Overtorque detection level n61: Overtorque detection time
NO contact: ON with overtorque being detected
NC contact: OFF with overtorque being detected
---
11
12
13
14
15
16
17
Alarm output ON: Alarm being detected
(Nonfatal error being detected)
Base block in progress
Base block in progress (in operation with output shutoff)
RUN mode
Inverter ready
Fault retry
UV in progress
Rotating in reverse direction
Speed search in progress
ON: Local mode (with the
Digital Operator)
ON: Inverter ready to operate (with no fault detected)
ON: Fault retry
ON: Undervoltage being monitored
ON: Rotating in reverse direction
ON: Speed search in progress
Setting range
0 to 7,
17
Unit of setting
1
Default setting
1
Changes during operation
No
Reference page
5-21
9-9
List of Parameters
Chapter 9
Parameter
No.
Name
n41 Frequency reference gain
Description Setting range
Unit of setting
1%
Default setting
100
Changes during operation
Yes
Reference page
5-9 Used to the input characteristics of analog frequency references.
Gain: The frequency of maximum analog input (10
0 to
255 n42 Frequency reference bias n43 Analog frequency reference time n44 Analog monitor output frequency as 100%.
Bias: The frequency of minimum analog input (0 V or 0 or 4 mA) in percentage based on the maximum frequency as 100%.
Used to set the digital filter with a first-order lag for analog frequency references to be input.
Used to set the output frequency or current as a monitored item.
0: Output frequency (10-V output at max. frequency with n45 set to 1.00).
1: Output current (10-V output with Inverter rated output current with n45 set to 1.00)
Used to set the output characteristics of analog monitor output.
n45 Analog monitor output gain n46 Carrier frequency selection n47 Momentary power interruption compensation n48 Fault retry n49 Jump frequency 1
–99 to
99
1%
0.00 to
2.00
0.01 s 0.10
0, 1 1
0.00 to
2.00
0.01
0
0
1.00
Yes
No
No
Yes
Used to set the carrier frequency.
Note The default setting does not need any changes in normal operation.
Note Refer to 6-1 Setting the Carrier Frequen-
cy for details.
Used to specify the processing that is performed when a momentary power interruption occurs.
0: Inverter stops operating
1: Inverter continues operating if power interruption is 0.5 s or less.
2: Inverter restarts when power is restored.
Used to set the number of times the Inverter is reset and restarted automatically in the case the Inverter has an overvoltage fault, overcurrent fault, or ground fault.
Used to set the frequency jump function.
Output frequency n51
1 to 4,
7 to 9
1
0 to 2 1
0 to 10 1
0.0 to
400
0.1 Hz
(see note
1)
Varies with the capacity.
No
0
0
0.0
No
No
No
5-9
5-10
5-23
5-23
6-2
6-15
6-15
6-16
No 6-16 n50 Jump frequency 2
Frequency reference
0.0 to
400
0.1 Hz
(see note
1)
0.0
n51 Jump width
Note
These values must satisfy the following condition: n49 y
n50
0.0 to
25.5
0.1 Hz 0.0
No 6-16
9-10
List of Parameters
Chapter 9
Parameter
No.
n52 n53 n54 n55 n56 n57 n58 n59 n60 n61
Name Description Setting range
Unit of setting
1%
Default setting
Changes during operation
50 No
Reference page
6-5
DC control current
Interruption DC control time
Startup DC control time
Stall prevention during deceleration
Stall prevention level during acceleration
Stall prevention level during operation
Used to impose DC on the induction motor for braking control.
Set the DC braking current in percentage based on the rated current of the Inverter as 100%.
Output
0 to
100
0.0 to
25.5
Minimum output frequency
(n14) n54 n53
Time
Used to select a function to change the deceleration time of the motor automatically so that there will be no overvoltage imposed on the motor during deceleration.
0: Stall prevention during deceleration enabled
1: Stall prevention during deceleration disabled
0.0 to
25.5
0, 1
Used to select a function to stop the acceleration of the motor automatically for stall prevention during acceleration.
Set the level in percentage based on the rated current of the Inverter as 100%.
Used to select a function to reduce the output frequency of the Inverter automatically for stall prevention during operation.
Set the level in percentage based on the rated current of the Inverter as 100%.
30 to
200
30 to
200
0.1 s
0.1 s
1
1%
1%
0.5
0.0
0
170
160
Frequency detection level
Overtorque detection function selection
Overtorque detection level
Overtorque detection time
Used to set the frequency to be detected.
Note
The parameter n40 for multi-function output must be set for the output of frequency detection levels 1 and 2.
0.0 to
400
Used to enable or disable overtorque detection and select the processing method after overtorque detection.
0: Overtorque detection disabled
1: Overtorque detection only when speed coincides and operation continues (issues alarm)
2: Overtorque detection only when speed coincides and output shut off (for protection)
3: Overtorque always detected and operation continues (issues alarm)
4: Overtorque always detected and output shut off (for protection)
0.1 Hz
0 to 4 1
0.0
0
Used to set overtorque detection level.
Set the level in percentage based on the rated current of the Inverter as 100%.
Used to set the detection time of overtorque.
30 to
200
0.1 to
10.0
1%
0.1 s
160
0.1
No
No
No
No
No
No
No
No
No
6-5
6-5
6-6
6-7
6-8
6-18
6-9
6-9
6-10
9-11
List of Parameters
Chapter 9
Parameter
No.
n62 n63 n64 n65 n66 n67 n68 n69 n70 n71 n72 n73 n74 n75 n76 n77
Name
UP/DOWN command frequency memory
Torque compensation gain
Motor rated slip
Motor no-load current
Slip compensation gain
Slip compensation time constant
Description Setting range
Unit of setting
Default setting
0
Changes during operation
No Used to store the adjusted frequency reference with the UP/DOWN function.
0: Frequency not stored
1: Frequency stored
The frequency must be on hold for 5 s or more.
Used to set the gain of the torque compensation function.
The default setting does not need any changes in normal operation.
Used to set the rated slip value of the motor in use.
Note
Used as the constant of the slip compensation function.
Used to set the no-load current of the motor in use based on the rated motor current as 100%.
Note
Used as the constant of the slip compensation function.
Used to set the gain of the slip compensation function.
Note
The slip compensation function is disabled with n66 set to 0.0.
Used for the response speed of the slip compensation function.
Note
The default setting does not need any changes in normal operation.
Do not change the set value.
0, 1
0.0 to
2.5
0.0 to
20.0
1
0.1
0.1 Hz
0 to 99 1%
0.0 to
2.5
0.0 to
25.5
---
0.1
0.1 s
---
1.0
Varies with the capacity.
Varies with the capacity.
0.0
2.0
0
Yes
Yes
No
Yes
No
---
Reference page
6-19
6-11
6-12
6-12
6-12
6-12
--OMRON’s control reference use
OMRON’s control reference use
OMRON’s control reference use
OMRON’s control reference use
OMRON’s control reference use
OMRON’s control reference use
OMRON’s control reference use
Low-speed carrier frequency reduction selection
Do not change the set value.
Do not change the set value.
Do not change the set value.
Do not change the set value.
Do not change the set value.
Do not change the set value.
Used to select a function to reduce the carrier frequency when Inverter is at low speed.
0: Function disabled
1: Function enabled
Note
Normally set n75 to 0.
Do not change the set value OMRON’s control reference use
OMRON’s control reference use
Do not change the set value
---
---
---
---
---
---
0.1
---
---
---
---
---
---
---
---
1
---
---
0
0
2
0
10
0
0 rdy
0
---
---
---
---
---
---
No
---
---
---
---
---
---
---
---
6-4
---
---
9-12
List of Parameters
Parameter
No.
n78
Name
Error log
Chapter 9
Description
Used to display the latest error recorded.
Setting range
---
Unit of setting
---
Default setting
---
Changes during operation
---
Reference page
6-21 n79
Display
Note
“– – –” will be displayed if no error has been recorded.
Note
This parameter is monitored only.
Software number Used to display the software number of the
Inverter for OMRON’s control reference use.
Note
This parameter is monitored only.
-----------
Note 1. Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or over.
Note 2. With 400-V Inverters, the values for the upper limit of setting ranges and the default settings will be twice those given in the above table.
9-13
10
Chapter 10
Using the Inverter for a Motor
Using Inverter for a Motor
Chapter 10
H
Using Inverter for Existing Standard Motor
When a standard motor is operated with the Inverter, a power loss is lightly higher than when operated with a commercial power supply.
In addition, cooling effects also decline the low-speed range, resulting in an increase in the motor temperature. Therefore, motor torque should be reduced in the low speed range.
The following figure shows allowable load characteristics of a standard motor.
If 100% torque is continuously required in the low-speed range, use a special motor for use with Inverters.
Allowable Load Characteristics of Standard Motor
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Torque (%)
Continuous
D
High-speed Operation
When using the motor at high-speed (60 Hz or more), problems may arise in dynamic balance and bearing durability.
D
Torque Characteristics
The motor may require more acceleration torque when the motor is operated with the Inverter than when operated with a commercial power supply. Check the load torque characteristics of the machine to be used with the motor to set a proper V/f pattern.
D
Vibration
The 3G3JV Series employs high carrier PWM control to reduce motor vibration. When the motor is operated with the Inverter, motor vibration is almost the same as when operated with a commercial power supply.
Motor vibration may, however, become greater in the following cases.
•
Resonance with the natural frequency of the mechanical system
Take special care when a machine that has been operated at a constant speed is to be operated in variable speed mode.
If resonance occurs, install vibration-proof rubber on the motor base.
•
Imbalance rotor
Take special care when the motor is operated at a high speed (60 Hz or more).
10-2
Frequency (Hz)
Using Inverter for a Motor
Chapter 10
D
Noise
Noise is almost the same as when the motor is operated with a commercial power supply. Motor noise, however, becomes louder when the motor is operated at a speed higher than the rated speed (60 Hz).
H
Using Inverter for Special Motors
D
Pole-changing Motor
The rated input current of pole-changing motors differs from that of standard motors. Select, therefore, an appropriate Inverter according to the maximum input current of the motor to be used.
Before changing the number of poles, always make sure that the motor has stopped.
Otherwise, the overvoltage protective or overcurrent protective mechanism will be actuated, resulting in an error.
D
Submersible Motor
The rated input current of submersible motors is higher than that of standard motors. Therefore, always select an Inverter by checking its rated output current.
When the distance between the motor and Inverter is long, use a cable thick enough to connect the motor and Inverter to prevent motor torque reduction.
D
Explosion-proof Motor
When an explosion-proof motor or increased safety-type motor is to be used, it must be subject to an explosion-proof test in conjunction with the Inverter. This is also applicable when an existing explosionproof motor is to be operated with the Inverter.
D
Gearmotor
The speed range for continuous operation differs according to the lubrication method and motor manufacturer. In particular, the continuous operation of an oil-lubricated motor in the low speed range may result in burning. If the motor is to be operated at a speed higher than 60 Hz, consult with the manufacturer.
D
Synchronous Motor
A synchronous motor is not suitable for Inverter control.
If a group of synchronous motors is individually turned on and off, synchronism may be lost.
D
Single-phase Motor
Do not use the Inverter for a single-phase motor.
The motor should be replaced with a 3-phase motor.
H
Power Transmission Mechanism (Speed Reducers, Belts, and Chains)
If an oil-lubricated gear box or speed reducer is used in the power transmission mechanism, oil lubrication will be affected when the motor operates only in the low speed range. The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than 60 Hz.
10-3
Using Inverter for a Motor
Chapter 10
H
Motor Burnout Caused by Insufficient Dielectric Strength of Each
Phase of Motor
Surge occurs among the phases of the motor when the output voltage is switched.
If the dielectric strength of each phase of the motor is insufficient, the motor may burn out.
The dielectric strength of each phase of the motor must be higher than the maximum surge voltage.
Normally, the maximum surge voltage is approximately three times the power voltage imposed on the
Inverter.
10-4
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Cat. No. I528-E1-2
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
Revision code
1
2
Date
May 1999
December 1999
Revised content
Original production
The following Inverters with different capacities were added to the manual: 3G3JB-
A2037/A4002/A4004/A4007/A4015/A4022/A4037, and additions and corrections were made. Specific changes are listed below.
Preliminary : “Caution” changed to “WARNING” in 2 places under “Installation Precaution.” Information for new models added under “Contents of Warning” and “Checking the Product”.
Page 1-2: Information for new models added to first table.
Page 1-6: Information added to STOP/RESET Key description. Note added after table.
Page 2-3: Information added for new models.
Page 2-4: “Caution” changed to “WARNING” in 2 places and order changed.
Page 2-11: Information for new models added to graphics on top right.
Page 2-12: Information for new models added to table.
Page 2-13: Information added for new models. Note added after table.
Page 2-15: Information for new models added to graphics.
Page 2-17: Information added for new models.
Page 2-18: Table for 400-V AC models added.
Page 2-19: Information for new models added to diagram.
Page 2-20: Information added for installing a magnetic contactor.
Page 2-21: Information added regarding noise filters.
Page 2–24: Information added regarding cable lengths between Inverters and motors.
Page 2-25: Information added regarding ground wiring for 400-V models.
Page 2-28: Information added to wiring method graphics.
Page 2-32: Information added to main circuit terminals graphic.
Page 2-33: Information for new models added to tables.
Page 2-34: Information added regarding Low-voltage Directive conformance.
Page 3-3: Information added regarding STOP/RESET Key. Note added after table.
Page 3-8: Information added to note 3 following table.
Page 3-9: Note 3 added after table.
Page 4-4: Information added regarding power connection.
Page 4-6: Information added regarding power connection.
Page 5-6: Information added regarding local/remote selection methods.
Page 5-18: Notes 2 and 3 added after table.
Page 5-22: Information added regarding external base block command.
Page 5-23: Note added after table.
Page 6-3: Information for new models added to table.
Page 7-3: Information for new models added to table.
Page 7-7: Information for new models added to table.
Page 7-14: Information added for new models.
Page 7-17: Information added regarding errors and malfunctions.
Page 7-20: Information added for new models.
Page 8-2: Information added to first table regarding power supply capacity and braking torque. Notes added after table. Table for 400-V models added.
Page 8-4: Model number changed in last table.
Page 8-5: Information regarding input noise filter removed. Information regarding new models added to table.
Page 8-7: Information added to table.
Page 8-8: Information for new models added to tables.
Pages 8-8 and 8-9: “3G3IV-PZZ08122” changed to “3G3IV-PEZZ08122.”
Page 8-9: Graphics added.
Page 8-10: Information for new models added.
Page 8-11: Information for new models added.
Pages 8-12 and 8-13: Graphics added.
Page 8-14: Information for new models added.
Page 8-15: Information for new models added to table.
Pages 8-15 and 8-16: Information regarding input noise filter removed.
Page 8-17: Information for new models added to tables.
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