Graco 16J752, Series A, Series B Manual

Operation
3A1782D
EN
- For Portable Spray Applications of Architectural Paints and Coatings - Not for Use in Explosive Atmospheres Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Model: 16J752, Series A, Series B
Maximum Working Pressure: 3000 psi (207 bar, 21 MPa)
Use water-based or mineral spirit-type materials only.
Do not use materials having flash points lower than
100° F (38° C). This includes, but is not limited to, acetone, xylene, toluene, or naptha. For more information
about your material, request MSDS from distributor or
retailer.
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Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Identification . . . . . . . . . . . . . . . . . . . . 8
Grounding and Electric Requirements . . . . . . . . 10
Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure Relief Procedure . . . . . . . . . . . . . . . . 11
Pressure Control Knob Settings . . . . . . . . . . . . 11
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Prime and Flush Storage Fluid . . . . . . . . . . . . . 12
Install Tip and Guard on Gun . . . . . . . . . . . . . . 14
Spraying Techniques . . . . . . . . . . . . . . . . . . . . 15
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . 15
Triggering Gun . . . . . . . . . . . . . . . . . . . . . . . . . 15
Aiming Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unclogging Spray Tip . . . . . . . . . . . . . . . . . . . . 16
Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Choosing the Correct Tip . . . . . . . . . . . . . . . . . 17
Uni-Tip Selection Chart . . . . . . . . . . . . . . . . . . . 17
2
Shutdown and Cleaning . . . . . . . . . . . . . . . . . . . . 18
Pail Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning Gun Filter . . . . . . . . . . . . . . . . . . . . . . 20
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Short Term Storage . . . . . . . . . . . . . . . . . . . . . 21
Long Term Storage . . . . . . . . . . . . . . . . . . . . . . 21
Stowing Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Maintenance and Service . . . . . . . . . . . . . . . . . . . 23
Caring for Sprayer . . . . . . . . . . . . . . . . . . . . . . . 23
Paint Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pump Check Valves . . . . . . . . . . . . . . . . . . . . . 23
Pump Packings . . . . . . . . . . . . . . . . . . . . . . . . . 23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation
point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. Refer back to
these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
WARNING
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that
is properly installed and grounded in accordance with all local codes and ordinances.
•
•
•
•
•
•
Improper installation of the grounding plug is able to result in a risk of electric shock.
When repair or replacement of the cord or plug is required, do not connect the grounding wire to
either flat blade terminal.
The wire with insulation having an outer surface that is green with or without yellow stripes is the
grounding wire.
Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
This product is for use on a nominal 230V circuit and has a grounding plug similar to the plugs illustrated in the figure below.
230V
•
•
Only connect the product to an outlet having the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts
the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG
(2.5 mm² minimum to carry the current that the product draws.
• An undersized cord results in a drop in line voltage and loss of power and overheating.
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3
Warnings
WARNING
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as
cigarettes, motors, and electrical equipment. Only use water-based or mineral spirit-type materials
with a flash point greater than 100° F (38° C).
• Do not spray combustible materials near an open flame or sources of ignition such as cigarettes,
motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity
creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray
system, including the pump, hose assembly, spray gun, and objects in and around the spray area
shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or
grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge. Do not
use pail liners unless they are antistatic or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. Keep
pump assembly in a well ventilated area. Do not spray pump assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets
(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents
manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
• Sprayer generates sparks. When combustible materials are used in or near the sprayer or for
flushing or cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
4
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Warnings
WARNING
WARNING
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event
that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks
with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use,
turn off the unit and follow the Pressure Relief Procedure for turning off the unit.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3000 psi. Use Graco replacement parts or accessories that are
rated a minimum of 3000 psi.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
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5
Warnings
WARNING
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eye wear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
6
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Notes
Notes
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7
Component Identification
Component Identification
A
Airless spray gun
Dispenses fluid.
B
Power switch
Turns sprayer ON and OFF.
C
Pressure control knob
Increases (clockwise) and decreases (counter-clockwise) fluid pressure in
pump, hose, and spray gun.
C1
Setting Indicator
To select function, align symbol on pressure control knob with setting
indicator, page 11.
D
Pump fluid outlet fitting
Threaded connection for paint hose.
G
Suction tube
Draws fluid from paint pail into pump.
H
Prime tube (with diffuser)
Drains fluid in system during priming and pressure relief.
J
Prime/Spray valve
•
•
•
L
Inlet screen
Prevents debris from entering pump.
M
Paint hose
Transports high-pressure fluid from pump to spray gun.
N
Handle
Used to help transport sprayer.
Q
Tip guard
Reduces risk of fluid injection injury.
R
Reversible spray tip
•
•
PRIME position directs fluid to prime tube.
SPRAY position directs pressurized fluid to paint hose.
Automatically relieves system pressure in overpressure situations.
Atomizes fluid being sprayed, forms spray pattern and controls fluid flow
according to hole size.
Reverse unclogs plugged tips without disassembly.
S
Gun trigger safety lever
(page 11)
Prevents accidental triggering of spray gun.
T
Gun fluid inlet fitting
Threaded connection for paint hose.
V
Gun fluid filter
Filters fluid entering spray gun to reduce tip clogs.
X
Power cord
Supplies sprayer with electricity
Z
Pump priming button
Manually taps inlet ball to loosen if stuck.
AA
Plug Adapter
Adapts power cord to Australian electrical outlet.
AB
Plug Adapter Retainer
Retains plug adapter to power cord.
8
3A1782D
Component Identification
Component Identification
Z
J
AA
B
AB
R
N
H
S
V
G
Q
X
T
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D
A
L
L
M
C
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C1
9
Grounding and Electric Requirements
Grounding and Electric Requirements
Fluid supply container: follow local code.
Sprayer must be grounded. Grounding reduces the risk
of static and electric shock by providing an escape wire
for electrical current due to static build up or in the event
of a short circuit.
•
The 240 VAC sprayers
require a 220-240 VAC,
50/60 Hz, 10A circuit with a
grounding receptacle.
•
Never use an outlet that is
not grounded.
ti11730a
•
Do not use sprayer if electrical cord has damaged ground prong.
•
Only use an extension cord with an undamaged
3-prong plug.
Recommended extension cords for use with this
sprayer:
•
•
•
15 m (49.2 ft) 1.0 mm2
30 m (98.4 ft) 1.5 mm2
50 m (164.0 ft) 2.5 mm2
NOTE: Smaller gauge or longer extension cords
may reduce sprayer performance.
Spray gun: ground through connection to a properly
grounded fluid hose and pump.
10
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface such as concrete. Do not place the pail on a
nonconductive surface, such as paper or cardboard,
which interrupts grounding continuity.
Grounding the metal pail: connect a ground wire to the pail by
clamping one end to pail and other
end to ground such as a water
pipe.
Maintaining grounding continuity when flushing or relieving pressure: hold metal part of the spray
gun firmly to the side of the
grounded metal pail, then trigger
the gun.
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Thermal Overload
Motor has a thermal overload switch to shut itself down
if overheated. If unit overheats, allow approximately 45
minutes for unit to cool. Once cool, switch will close and
unit will restart.
To reduce risk of injury from motor starting unexpectedly when it cools, always turn power switch OFF if
motor shuts down.
3A1782D
Operation
Operation
Trigger Lock
2. Move Prime/Spray valve to PRIME to relieve pressure.
Always engage the trigger lock when you stop spraying
to prevent the gun from being triggered accidentally by
hand or if dropped or bumped.
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Trigger Locked
Trigger Unlocked
3. Hold gun firmly to side of pail. Trigger the gun to
relieve pressure.
Pressure Relief Procedure
Follow this Pressure Relief Procedure whenever you
stop spraying and before cleaning, checking, servicing,
or transporting equipment.
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4. Engage trigger lock.
1. Turn power switch OFF and unplug power cord.
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NOTE: Leave Prime/Spray valve in the PRIME position
until you are ready to spray again.
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If you suspect the spray tip or hose is clogged or that
pressure has not been fully relieved after following the
steps above, VERY SLOWLY loosen tip guard retaining
nut or hose end coupling to relieve pressure gradually,
then loosen completely. Clear hose or tip obstruction.
Read Unclogging Spray Tip, page 16.
Pressure Control Knob Settings
High Pressure
Spray
Low Pressure
Spray
Prime/ Rolling
Clean
NOTE: To select function, align symbol on pressure control knob with setting indicator on sprayer.
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11
Setup
Setup
Prime and Flush Storage Fluid
1. Unscrew tip and guard assembly from gun.
NOTE: This unit is not intended for lacquers.
Before you use your sprayer for the first time or begin a
new spraying project, you need to prime the sprayer and
flush the storage fluid out of the sprayer.
Oil- or Water-based Materials
•
When spraying water-based materials, flush the
system thoroughly with water.
•
When spraying oil-based materials, flush the system thoroughly with mineral spirits or compatible,
oil-based flushing solvent.
•
To spray water-based materials after spraying
oil-based materials, flush the system thoroughly
with water first. The water flowing out of prime tube
should be clear and solvent-free before you begin
spraying the water-based material.
•
To spray oil-based materials after spraying
water-based materials, flush the system thoroughly
with mineral spirits or a compatible oil-based flushing solvent first. The solvent flowing out of the prime
tube should not contain any water.
•
When flushing with solvents, ground pail and gun.
Read Grounding and Electric Requirements, page
10.
•
To avoid fluid splashing back on your skin or into
your eyes, always aim gun at inside wall of pail.
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2. Uncoil hose and connect one end to gun. Use two
wrenches to tighten securely.
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3. Connect other end of hose to sprayer.
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NOTE: If hose is already connected, make sure connections are tight.
4. Turn Pressure Control Knob all the way left (counter-clockwise) to minimum pressure.
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12
3A1782D
Setup
5. Make sure the power switch is OFF and the sprayer
is unplugged.
11. Push pump priming button two times.
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6. Separate prime tube (smaller) from suction tube
(larger).
12. Turn power switch ON.
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13. Align setting indicator with Prime/Clean setting on
Pressure Control knob until pump starts, page 11.
TIA
7. Place prime tube in waste pail.
WASTE
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8. Submerge suction tube in water or flushing solvent.
14. When sprayer starts pumping, flushing solvent and
air bubbles will be purged from system. Allow fluid
to flow out of prime tube, into waste pail, for 30 to 60
seconds.
15. Turn power switch OFF.
WATER or
SOLVENT
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9. Move Prime/Spray Valve to PRIME.
16. Transfer suction tube to paint pail and submerge
suction tube in paint.
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PAINT
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10. Plug sprayer in a grounded outlet.
17. Turn power switch ON.
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13
Setup
18. When you see paint coming out of prime tube:
Install Tip and Guard on Gun
a. Point gun into waste pail.
b. Unlock gun trigger lock.
1. Engage trigger lock.
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c.
Pull and hold gun trigger.
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d. Move Prime/Spray valve to SPRAY.
2. Verify tip and guard parts are assembled in order
shown.
black rubber gasket and
retaining nut
metal seat
tip
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NOTE: Some fluids may prime faster if the Power
Switch is momentarily turned off so the pump can
slow and stop. Repeat several times if necessary.
19. Continue to trigger gun into waste pail until you see
only paint coming out of gun.
guard
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Use tip to align seat
in guard
Tip must be pushed
all the way into guard
20. Release trigger. Engage trigger lock.
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3. Screw tip and guard assembly on gun. Tighten
retaining nut.
21. Transfer prime tube to paint pail and clip prime tube
to suction tube.
NOTE: Motor stopping indicates pump and hose are
primed with paint. If motor continues to run the sprayer
is not properly primed. To reprime, move Prime/Spray
valve to PRIME and repeat step 18.
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14
3A1782D
Setup
Spraying Techniques
Getting Started
Preventing Excessive Tip Wear
Use a piece of scrap cardboard to practice these basic
spraying techniques before you begin spraying the surface.
•
Spray should be atomized (evenly distributed, no
gaps at edges). Start at low pressure setting,
increase pressure a little at a time until you see a
good spray pattern, without tails.
•
Spray at lowest pressure that atomizes paint.
•
If maximum sprayer pressure is not enough for a
good spray pattern, tip is too worn. See Reversible
Spray Tip Selection Chart, page 17.
•
Hold gun 30 cm (12 in.) from surface and aim
straight at surface. Tilting gun to direct spray angle
causes an uneven finish.
12 in.
(30 cm)
Thick
Uneven
Finish
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Thin
tails - gaps
at edges
•
good
spray pattern
Flex wrist to keep gun pointed straight. Fanning gun
to direct spray at angle causes uneven finish.
pressure
too low
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NOTE: If tails persist when spraying at the highest pressure, a smaller tip is needed or the material may need to
be thinned.
Adjust Spray Pressure
Triggering Gun
Pull trigger after starting stroke. Release trigger before
end of stroke. Gun must be moving when trigger is
pulled and released.
This sprayer is set up for most airless spraying applications. Details on tip selection, tip wear, coat thickness,
etc. are provided on page 17.
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NOTE: Motor only runs when gun is triggered. Sprayer
is designed to stop pumping when gun trigger is
released.
Align setting indicator with function symbol on Pressure
Control knob, page 11.
•
Turning knob to the right (clockwise), increases
pressure at gun.
•
Turning knob to the left (counter-clockwise),
decreases pressure at gun.
Aiming Gun
Aim tip of gun at bottom edge of previous stroke, overlapping each stroke by half.
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3A1782D
15
Setup
Unclogging Spray Tip
4. Unlock trigger lock. Pull trigger to clear clog.
1. To UNCLOG tip obstruction, engage trigger
lock.
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5. When obstruction is cleared, engage trigger
lock and rotate arrow-shaped handle back to
SPRAY position.
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2. Point arrow-shaped handle backward to
UNCLOG position.
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HINT: Point the arrow-shaped handle on the spray tip
forward to SPRAY and backward to UNCLOG
obstructions.
3. Aim gun at piece of scrap or cardboard.
Tip Selection
Selecting a Tip Hole Size
Tips come in a variety of hole sizes for a range of fluids.
Your ESP sprayer includes the tip most likely to satisfy
common spraying applications.Use the following table to
determine the range of recommended tip hole sizes for
each fluid type. If you need a tip other than the one supplied, see the Uni-Tip Selection Chart page 17.
HINT:
As you spray, the tip wears and enlarges. Starting with a
tip hole size smaller than the maximum will allow you to
spray within the rated flow capacity of the sprayer
COATINGS
Tip Hole Size
(expressed as diameter, based
on area of elliptical orifice)
0.011 in. (0.28 mm)
0.013 in. (0.33 mm)
0.015 in. (0.38 mm)
0.017 in. (0.43 mm)
16
Stains
Enamels
X
X
X
X
X
Oil-based
primers
and paints
X
X
X
X
Interior
latex paint
Exterior
latex paint
X
X
X
X
X
Acrylics
X
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Setup
Choosing the Correct Tip
Understanding the Tip Number
Consider the coating and the surface to be sprayed.
Make sure you use the best tip hole size for that coating
and the best fan width for that surface.
The last three digits of tip number (example: 69-413)
contain information about hole size and fan width on the
surface when gun is held 30 cm (12 in.) from surface
being sprayed.
Tip Hole Size
Tip hole size controls the flow rate (the amount of paint
that comes out of the gun).
First digit when doubled =
approximate fan width.
413 tip has 8 to 10 in.
fan width
Hints:
• Generally, use larger tip holes sizes with thicker
coatings and smaller tip hole sizes with thinner coatings
•
•
The maximum tip hole size that a sprayer can support is related to its maximum flow rate. The maximum tip hole size supported by the ESP sprayer is
0.015 in (0.38 mm).
Tips wear with use and need periodic replacement.
413 tip has a
0.013 in. hole size
Last two digits = tip hole size in
thousands of an inch
Fan Width
Fan width is the size of the spray pattern, which determines the area covered with each stroke. For a given tip
hole size, narrower fans deliver a thicker coat and wider
fans deliver a thinner coat.
Uni-Tip Selection Chart
Tip
Part No.
Hints:
• Select a fan width best suited for the surface being
sprayed.
69-311
•
Wider fans provide better coverage on broad, open
surfaces.
69-411
•
Narrower fans provide better control on small, confined surfaces.
69-313
69-413
69-415
69-515
Fan width 30 cm
(12 in.) from
surface
6 to 8 in.
(152 to 203 mm)
8 to 10 in.
(203 to 254 mm)
6 to 8 in.
(152 to 203 mm)
8 to 10 in.
(203 to 254 mm)
8 to 10 in.
(203 to 254 mm)
10 to 12 in.
254 to 305 mm)
Hole Size
0.011 in. (0.28 mm)
0.011 in. (0.28 mm)
0.013 in. (0.33 mm)
0.013 in. (0.33 mm)
0.015 in. (0.38 mm)
0.015 in. (0.38 mm)
Example: For an 8 to 10 in. (203 to 254 mm) fan width
and a 0.013 in. (0.33 mm) hole size, order Part No.
69-413.
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17
Shutdown and Cleaning
Shutdown and Cleaning
Pail Flushing
6. Place prime tube in waste pail.
•
For short term shutdown periods (overnight to two
days) refer to Short Term Storage, page 21.
•
For flushing after spraying oil-based coatings, use
compatible oil-based flushing fluid or mineral spirits.
Read Priming and Flushing Storage Fluid, page 12.
•
For flushing after spraying water-based coatings,
use water. Read Priming and Flushing Storage
Fluid, page 12.
1. Relieve pressure, page 11.
WASTE
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7. Submerge suction tube in water or flushing solvent.
WATER or
SOLVENT
2. Remove tip and guard assembly from gun and place
in flushing fluid.
3. Place empty waste and water or solvent pails side
by side.
WASTE
ti9651b
8. Turn pressure control knob to the Prime/Clean setting.
WATER or
SOLVENT
ti9726b
ti22206a
9. Turn power switch ON.
4. Lift suction tube and prime tube from paint pail. Let
them drain into paint pail for a while.
5. Separate prime tube (smaller) from suction tube
(larger).
ti5580a
10. Flush until approximately 1/3 of the flushing fluid is
emptied from the pail.
11. Turn power switch OFF.
ti2039a
ti2018a
18
3A1782D
Shutdown and Cleaning
NOTE: Step 12 is for returning paint in hose back to
paint pail. One 50-ft hose holds approximately 1-quart
(1-liter) of paint.
14. Stop triggering gun. Engage the trigger lock.
12. To preserve paint in hose:
a. Point gun into paint pail.
ti8908a
b. Unlock gun trigger lock.
15. Turn Prime/Spray valve to PRIME.
ti8909a
ti22202a
c.
Pull and hold gun trigger.
d. Move Prime/Spray valve to SPRAY.
16. Turn power switch OFF.
ti2018a
ti22207a
17. Fill unit with Pump Armor™ storage fluid. Read
Long Term Storage, page 21.
e. Turn power switch ON.
ti5580a
f.
Continue to hold gun trigger until you see paint
diluted with flushing fluid starting to come out of
gun.
13. While continuing to trigger gun, quickly move gun to
redirect spray into waste pail. Continue triggering
gun into waste pail until flushing fluid dispensed
from gun is relatively clear.
WATER or
SOLVENT
WASTE
ti9745a
3A1782D
19
Shutdown and Cleaning
Cleaning Gun Filter
3. Remove filter and clean it in compatible solvent.
Perform Pressure Relief Procedure, page 11.
1. Engage gun trigger lock.
ti17499a
ti8908a
2. Unscrew hose.
4. Insert filter and torque to 26-32 ft-lb.
ti17235a
20
NOTE: Do not soak entire gun in solvent. Prolonged
exposure to solvent can ruin packings.
ti17499a
3A1782D
Storage
Storage
Short Term Storage
Long Term Storage
(up to 2 days)
(more than 2 days)
1. Relieve pressure, page 11.
Always circulate Pump Armor storage fluid through system after cleaning. Water left in sprayer will corrode and
damage pump. Follow Shutdown and Cleaning, page
18.
2. Leave suction tube and prime tube in paint pail.
1. Place suction tube in Pump Armor storage fluid bottle and prime tube in waste pail.
ti22200a
3. Cover paint pail and hoses tightly with plastic wrap.
WASTE
ti2057a
2. Move Prime/Spray valve to PRIME.
ti22201a
4.
ti22202a
a. Engage trigger lock.
3. Turn power switch ON.
ti8908a
b. Leave gun attached to hose.
c.
If you have not already cleaned them, remove
tip and guard from gun and clean with water or
flushing solvent. A soft brush can be used to
loosen and remove dried on material if needed.
ti5580a
4. Turn pressure control knob clockwise until the pump
turns on.
ti9671a
d. Wipe paint off outside of gun using a soft cloth
moistened with water or flushing solvent.
3A1782D
to22203a
21
Storage
5. When storage fluid comes out of prime tube (5-10
seconds) turn power switch OFF.
6. Move Prime/Spray valve to SPRAY to keep storage
fluid in sprayer during storage.
ti2018a
ti22207a
Stowing Sprayer
NOTICE
•
Before storing sprayer make sure all water is
drained out of sprayer and hoses.
•
Do not allow water to freeze in sprayer or hose.
•
Do not store sprayer under pressure.
1. Screw inlet screen onto suction tube.
3. Secure a plastic bag around suction tube to catch
any drips.
ti5552a
ti9433a
2. Coil hose. Leave it connected to sprayer. Wrap
hose around hose wrap bracket or sprayer stand.
4. Store sprayer indoors.
ti22184a
22
3A1782D
Maintenance and Service
Maintenance and Service
Pump Check Valves
NOTICE
Protect the internal drive parts of this sprayer from
water. Openings in shroud allow cooling of mechanical
parts and electronics inside. If water gets into these
openings, the sprayer could malfunction or be permanently damaged.
•
Storing in water, inadequate flushing or ingested
debris can cause either of the two check valves to
malfunction.
•
If pump does not prime after 30 seconds, try to
loosen check balls by pushing pump priming button
or by tapping the inlet valve with a small wrench as
the sprayer is stroking.
Caring for Sprayer
Keep sprayer and all accessories clean and in good
working order.
To avoid overheating motor, keep vent holes in shroud
clear for air flow. Do not cover sprayer while spraying.
ti15972a
NOTICE
ti15970a
Paint Hoses
Check hose for damage every time you spray. Do not
attempt to repair hose if hose jacket or fittings are damaged. Do not use hoses shorter than 7.5 m (25 ft).
Wrench tighten, using two wrenches.
Tips
•
•
•
Always clean tips with compatible solvent and brush after
spraying.
Tips may require replacement
after 57 liters (15 gallons) or
ti2055a
they may last through 227 liters
(60 gallons) depending on abrasiveness of paint.
Excessive shock will fracture or cause damage to
pump.
NOTE: To verify inlet valve ball is sticking, unscrew
valves from pump and check them.
If sprayer continues to cycle (motor and pump run) after
you release gun trigger, pump valves may be obstructed
or worn. Valve repair kits are available from Graco/Magnum authorized service dealers.
Pump Packings
When pump packings wear, paint will begin to leak
down outside of pump.
•
Replace pump packings at first sign of leaking or
additional damage could occur.
•
Purchase a pump repair kit and install according to
instructions provided with kit.
•
Consult a Graco/MAGNUM authorized service center.
Do not spray with worn tip.
3A1782D
23
Troubleshooting
Troubleshooting
Check everything in this Troubleshooting Table before
you bring the sprayer to a Graco/MAGNUM authorized
service center.
Problem
Power switch is on and sprayer is
plugged in, but motor does not run,
and pump does not cycle.
Cause
Solution
Pressure is set at zero pressure.
Turn pressure control knob clockwise
to increase pressure setting.
Motor or control is damaged.
Take sprayer to Graco/MAGNUM
authorized service center.
Electric outlet is not providing power. •
•
Try a different outlet or plug in
something that you know is
working to test outlet.
Reset building circuit breaker or
replace fuse.
Extension cord is damaged.
Replace extension cord. Read
Grounding and Electric Requirements, page 10.
Sprayer power cord is damaged.
Check for broken insulation or wires.
Replace power cord if damaged.
Paint and/or water is frozen or hardened in pump.
Unplug sprayer from outlet. If frozen
do NOT try to start sprayer until it is
completely thawed or you may damage the motor, control board and/or
drivetrain.
Make sure power switch is OFF.
Place sprayer in a warm area for several hours. Then plug in power cord
and turn sprayer ON. Slowly increase
pressure setting to see if motor will
start.
If paint is hardened in sprayer, pump
packings, valves, drivetrain or pressure switch may need to be replaced.
Take sprayer to Graco/MAGNUM
authorized service center.
24
3A1782D
Troubleshooting
Problem
Pump does not prime.
Pump cycles but does not build up
pressure.
3A1782D
Cause
Solution
Prime/Spray Valve is in SPRAY posi- Move Prime/Spray Valve to PRIME
tion.
position.
Inlet screen is clogged or suction
tube is not immersed in fluid.
Clean debris off inlet screen and
make sure suction tube is immersed
in fluid.
Pump was not primed with flushing
fluid.
Remove suction tube from paint.
Prime pump with water or solvent-based flushing fluid, page 12.
Inlet valve check ball is stuck.
Remove suction tube and place a
pencil into the inlet section to dislodge the ball, or press pump priming
button.
Inlet valve check ball or seat is dirty
Remove inlet fitting. Clean or replace
ball and seat.
Outlet valve check ball is stuck.
Remove outlet fitting and clean outlet
check ball.
Suction tube is leaking.
Tighten suction tube connection.
Inspect for cracks or vacuum leaks.
Pump does not prime with fluid.
Remove suction tube from paint.
Prime pump with water or solvent-based flushing fluid.
Fluids are viscous or sticky.
Some fluids may prime faster if the
Power Switch is momentarily turned
off so the pump can slow and stop.
Repeat several times if necessary.
Pump is not primed.
Prime pump.
Inlet screen is clogged.
Clean debris off inlet screen and
make sure suction tube is immersed
in fluid.
Suction tube is not immersed in
paint.
Make sure suction tube is immersed
in paint.
Suction tube is leaking.
Tighten suction tube connection.
Inspect for cracks or vacuum leaks. If
cracked or damaged, replace suction
tube.
Prime/Spray Valve is worn or
obstructed with debris.
Take sprayer to Graco/MAGNUM
authorized service center.
Pump check ball is stuck.
Read Pump does not prime section
in Troubleshooting, page 25
25
Troubleshooting
Problem
Pump cycles, but paint only dribbles
or spurts when spray gun is triggered.
Cause
Solution
Pressure is set too low.
Slowly turn Pressure Control Knob
clockwise to increase pressure setting which will turn motor on to build
pressure.
Spray tip is clogged.
Unclog spray tip, page 16.
Spray gun fluid filter is clogged.
Clean or replace gun fluid filter, page
20.
Spray tip is too large or worn.
Replace tip.
Pressure is set at maximum but can- Reversible spray tip is in UNCLOG
not achieve a good spray pattern.
position.
Spray tip is too large for sprayer.
Rotate arrow-shaped handle on
spray tip so it points forward in
SPRAY position, page 16.
Select smaller spray tip.
Spray tip is worn beyond capability of Replace spray tip.
sprayer.
Extension cord is too long or not
heavy enough gauge.
Replace extension cord. Grounding
and Electrical Requirements, page
10.
Spray gun fluid filter is clogged.
Clean or replace spray gun fluid filter,
page 20.
Inlet screen is clogged.
Clean debris off inlet screen.
Pump valves are worn, or debris is
clogging valve.
Check for worn pump valves.
a. Prime sprayer with paint
b. Trigger gun momentarily.
When trigger is released,
pump should cycle
momentarily and stop. If
pump continues to cycle,
pump valves may be worn.
c. Remove valves and check
for debris.
Spray gun stopped spraying.
When paint is sprayed, it runs down
the wall or sags.
Material is too thick.
Thin material.
Hose is too long (if extra section is
added).
Remove section of hose.
Suction tube is leaking.
Tighten suction tube connection.
Inspect for cracks or vacuum leaks.
Spray tip is clogged.
Unclog spray tip, page 16.
Coat is going on too thick.
Move gun faster.
Choose a tip with smaller hole size.
Choose tip with wider fan.
Make sure gun is far enough from
surface.
26
3A1782D
Troubleshooting
Problem
When paint is sprayed, coverage is
inadequate.
Cause
Coat is going on too thin.
Solution
Move gun slower.
Choose tip with larger hole size.
Choose tip with narrower fan.
Make sure gun is close enough to
surface.
Fan pattern varies dramatically while Pressure control switch is worn and
causing excessive pressure variaspraying.
tion.
OR
Take sprayer to Graco/MAGNUM
authorized service center.
Sprayer does not turn on promptly
when resuming spraying.
Cannot trigger spray gun.
Spray gun trigger lock is locked.
Rotate trigger safety lever to unlock
trigger lock, page 11.
Paint is coming out of pressure control switch.
Pressure control switch is worn.
Take sprayer to Graco/MAGNUM
authorized service center.
Prime/Spray valve actuates automat- System is over pressurizing.
ically relieving pressure through
prime tube.
Take sprayer to Graco/MAGNUM
authorized service center.
Paint leaks down outside of pump.
Replace pump packings.
Pump packings are worn.
Motor is hot and runs intermittently. Vent holes in enclosure are plugged
Motor automatically shuts off due to or sprayer is covered.
excessive heat. Damage can occur if
cause is not corrected.
Extension cord is too long or not a
heavy enough gauge.
See Thermal Overload, page 10.
Unregulated electrical generator
being used has excessive voltage.
3A1782D
Keep vent holes clear of obstructions
and over spray and keep sprayer
open to air.
Replace extension cord. Read
Grounding and Electrical Requirements, page 10.
Use electrical generator with a
proper voltage regulator. Sprayer
requires 220-240 VAC, 50/60 Hz.
27
Parts
Parts
ESP240V Model 16J752 Series A
115
12
10
102
51
50
57
125
11
56
52
54
4
39
22
11
6
121
122
123
53
52
41
40
19
ti17240a
28
3A1782D
Parts
Parts List
ESP 240V Model 16J752 Series A
Ref.
4
6
10
Part
112689
16D684
16G224
11
12
19
115477
118899
16E839
22
16J789
39▲
40
41
47▲
50
51
15T069
245449
288681
179960
256992
116139
3A1782D
Description
SCREW
FRAME
ENCLOSURE, sprayer, black
(includes 10, 11, 17, 54, 115)
SCREW, mach, torx pan hd
SWITCH, rocker, spdt
BASE, assembly, tw150
(includes 52 qty. 2, 53 qty. 2)
CORD SET, 2M, Australia with
warning tag
LABEL, warning ENG/FRE/SP
HOSE, cpld, 1/4 in. x 25 ft
GUN, 500, 4-finger, ASM
SIGN, warning (not shown)
HANDLE, painted
GRIP, handle
Qty.
4
1
1
6
1
1
1
1
1
1
1
1
1
Ref.
52
53
54
56
57
102
115▲
121
122
123
125
Part
122233
102040
16D576
16F567
115492
121423
195793
245648
115632
114528
16G223
Description
Qty.
BOLT, carriage
3
NUT, lock, hex
3
LABEL, Made in USA
1
BRACKET, control board/EMI filter
1
SCREW, mach, slot hex wash hd
4
RETAINER, wire
1
LABEL, warning
1
FILTER, EMI
1
CLAMP, power cord
1
SCREW, mach, phillips, pnhd
2
KIT, control board
1
(includes 57 qty. 2)
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
29
Parts
Parts
ESP 240V Model 16J752 Series B
115
12
10
142
10
201
102
22
51
50
56
52
11
57
4
125
54
6
121
57
11
52
53
41
40
19
ti17240c
30
3A1782D
Parts
Parts List
ESP 240V Model 16J752 Series B
Ref.
4
6
10
Part
112689
16D684
16X022
11
12
19
115477
118899
16E839
22
39▲
40
41
47▲
50
51
52
53
16X876
15T069
245449
288681
179960
256992
116139
122233
102040
3A1782D
Description
SCREW
FRAME
ENCLOSURE, sprayer, black
(includes 10, 11, 17, 54, 115)
SCREW, mach, torx pan hd
SWITCH, rocker, spdt
BASE, assembly
(includes 52 qty. 2, 53 qty. 2)
CORD SET, (includes 142, 201)
LABEL, warning ENG/FRE/SP
HOSE, cpld, 1/4 in. x 25 ft
GUN, 500, 4-finger, ASM
SIGN, warning (not shown)
HANDLE, painted
GRIP, handle
BOLT, carriage
NUT, lock, hex
Qty.
4
1
1
6
1
1
1
1
1
1
1
1
1
3
3
Ref.
54
56
Part
Description
Qty.
16D576 LABEL, Made in USA
1
16W317 BRACKET, control board/EMI filter
1
(Includes 121 and 57 qty. 2)
57
115492 SCREW, mach, slot hex wash hd
4
102 121423 RETAINER, wire
1
115▲ 195793 LABEL, warning
1
121 16W227 FILTER, EMI
1
125 16G223 KIT, control board
1
(includes 57 qty. 2)
142 242005 CORD SET, adapter, Australia
1
201 195551 RETAINER, adapter, cord
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
31
Parts
Parts
ESP 240V Model 16J752 Series A and B
2
55
8
31
73
5
9
1
4
18
7
17
1g
1f
74
1a
1b
1c
1e
1d
16
72c
72a
ti17512d
72b
72
70
36
30
66
67
66
37
38
32
3A1782D
Parts
Parts List
ESP 240V Model 16J752 Series A and B
Ref.
1
1a
1b
1c
1d
1e
1f
1g
2
4
5
7
8
9
16
17
18
30
31
Part
Description
16G227 PUMP, assembly, 240V (includes
1a, 1b, 1c, 1d, 1e, 1f, 1g, 72)
235014 DUMP VALVE
24E578 BASE, valve
111600 PIN, grooved
187625 HANDLE, valve, drain
16F292 VALVE, outlet
16F621 MODULE, ball knocker
15Y291 PISTON
16E778 HOUSING, drive
112689 SCREW, button hd
16G228 MOTOR, 230V
15Y296 COVER, wire
15A464 LABEL, control
115498 SCREW, mach, slot hex wash hd
16F629 COVER, housing
120724 SCREW
16H896 LABEL, brand, ASM
197607 TUBE, suction set
16F635 LABEL, control
3A1782D
Qty.
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
Ref.
36
37
38
55
66
67
70
*72
Part
195400
195697
244035
16W319
115489
195084
116295
16F291
72a
72b
72c
73
74
124249
103338
123849
246286
16F047
Description
Qty.
CLIP, spring
2
STRAINER
1
DEFLECTOR, barbed
1
COVER, gear
1
CLAMP, drain tube
2
TUBE, drain
1
CLAMP, tube
1
HOUSING, inlet valve
1
(includes 72a, 72b, 72c)
BALL
1
PACKING, o-ring
1
SPRING, compression
1
KIT, control, pressure
1
KIT, repair, pump (includes 1e, 72)
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
33
Technical Data
Technical Data
Working pressure range
0-207 BAR, 0-21 Mpa (0-3000 psi)
Electric Motor
4.5A (open frame, universal)
Operating horsepower
1/2
Maximum delivery (with tip)
Paint hose
1.02 lpm (.27 gpm)
6.4mm X 7.5 m (1/4 in. x 25 ft)
Maximum tip hole size
0.015 in (0.38 mm)
Weight, Sprayer only
6.0 kg (13.3 lb)
Weight, sprayer, hose, & gun
7.5 kg (16.5lb)
Dimensions (Upright):
Length
34.8 cm (13.7 in)
Width
41.1 cm (16.2 in)
Height
46.3 cm (18.2 in)
Length
N/A
Width
N/A
Height
N/A
Dimensions (Folded):
Power cord
1.0 mm², 3-wire, 1.8 m (6 ft)
Fluid inlet fitting
1/4 npsm external thread
Fluid outlet fitting
3/4 in. internally threaded
(standard garden hose)
Inlet screen (on suction tube)
1190 micron (16 mesh)
Wetted parts, pump and hose
stainless steel, zinc plated carbon steel, brass, ultra-high molecular weight
polyethylene (UHMWPE), Carbide, Nylon, Aluminum, PVC, polypropylene,
fluroelastomer
Wetted parts, gun
aluminum, brass, carbide, nylon, ultra-high molecular weight polyethylene
(UHMWPE), zinc
Generator requirement
Electrical power requirement
1500 Watt minimum
220-240V AC 50/60 Hz, I phase, 10A
Storage temperature range◆❖
-35° to 71° C (-30° to 160° F)
Operating temperature range✔
4° to 46° C (40° to 115° F)
◆ When pump is stored with non-freezing fluid. Pump damage will occur if water or latex paint freezes in pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
34
3A1782D
Notes
Notes
3A1782D
35
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any
special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any
part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any
special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any
part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call 1-888-541-9788 to identify the
nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 3A1782
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001
www.graco.com
Revision D - December 2013