REDEKOP Case IH AFX 250 Series Installation Manual

TM
MAV - 220
Case IH AFX 120, 230, 240 & 250 Series
Model Year 2017 (MY17) - 2021 (MY21)
Field Chopper Installation Guide
CS0297-01_R4_Jan_2021
1
Case IH AFX 230 & 240 Series
Complete Redekop MAV Chopper Installation Manual
Table of Contents
Section
Safety0
Air Tank1
DEF Tank Relocation Preparation 230/240S2
DEF Tank Relocation 230/240S3
Hydraulic Line Modification
4
Sieve Extension 5
Chaff and Internal Deflectors
6
AFX Ladder 7
Straw Door 8
Chopper
9
Chopper Drive - 3B Jackshaft 10
Drive Shields
Tailboard
11
12
Hydraulic Oil Level 13
AFX 20S Roof Upgrade
14
Software Update 15
2
Case IH AFX 230 & 240 Series
Complete Redekop MAV Chopper Installation Manual
Component Reference 13
1A. Air Tank - 240S
1B. Air Tank - 230S
2. DEF Tank
4. Hydraulic Lines
1A
1B
4
8
2
5. Sieve Extension
6. Chaff Deflectors
7. AFX Ladder
8. Straw Door
6
10
7
9. Chopper
10. Chopper Drive - 3B Jackshaft
11. Drive Shields
12. Tailboard
13. Hydraulic Oil Level
11
5
9
12
3
Supplies required to assist during the installation procedure:
Requirements:
Marker
Drill
Drill bit - 10mm dia or 13/32 in dia.
- required for section 3.9.4
Drill bit - 12mm dia or 1/2 in dia.
- required for section 3.1.4
Pipe Sealant Tape
- required for section 1.4
DEF parts
required for 240 Series, section 3.7
- 47777353
DEF Line w/ SV246 NG8
Elbow Connector Qty 2
- 47777447
Barbed Connector for DEF Line
Qty 4
- 84480613
EPDN Hose 40”
Qty 2
- 84480601
Hose Connector for coolant line
Qty 4
- 86625022
Hose Clamp
Qty 4
- 47655259
Tool Box
Qty 1
Required parts will have to be ordered through Case IH
Parts system
Decal
- required for section 3.6
- #47692590AQty 1
Order from Case IH Parts system
Laser Alignment Tool
Order RP956 if Required
- required for section 10.2.4
4
0 Safety
0.1 Introduction
0.1.1 IMPORTANT: Read through this instruction
thoroughly and familiarize yourself with the machine
before removing these components. Do not skip steps or
perform them out of order.
This instruction manual explains the proper procedure
for preparing the combine and removing the Factory
Spreader Components in order to install the Redekop
MAV Chopper
0.2 Recognize Safety Information
0.2.1 This is a safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert to the
potential for personal injury.
Follow recommended precautions and safe operating
practices.
0.3 Understand Signal Words
0.3.1 A signal word - DANGER, WARNING, or
CAUTION - is used with the safety-alert symbol.
DANGER identifies the most serious hazards.
WARNING or CAUTION safety signs are located near
specific hazards or precautionary areas in this manual.
0.4 Follow Safety Instructions
0.4.1 Carefully read all safety messages in this manual
and on your machine. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from your dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator’s manual.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machine in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual and
need assistance, contact your dealer.
Other languages are available for this machine. Please
contact Redekop
5
0.5 Safe Operating Practices
0.5.1 DO NOT stand near the straw chopper and Seed
Control Unit when combine is running.
ALWAYS refer to your Combine Operator’s Manual, and
review the Safety section before operating machine.
The Combine Operator’s Manual details safe operating
practices that must be followed to protect you and others
from accidental injury and/or death.
Operate Seed Control Unit only when all guards are
correctly installed.
Before moving away, always check immediate vicinity of
Seed Control Unit (e.g. for children). Ensure adequate
visibility. Use a horn as a warning immediately before
moving away.
When making turns, always take into consideration the
width of the attachment and the fact that the rear end
of the machine swings out. Attachments and ground
conditions affect the driving characteristics.
Never leave combine unattended as long as engine is
running.
0.6 Work In Ventilated Area
0.6.1 Engine exhaust fumes can cause sickness or
death. If it is necessary to run an engine in an enclosed
area, remove the exhaust fumes from the area with an
exhaust pipe extension.
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
0.7 Remove Key from Ignition
0.7.1 ALWAYS shut off combine engine prior to working
on it.
Apply park brake, remove key and lock operators cab.
If the combine is equipped with an additional safety
master power switch, turn this to the Power OFF position.
6
0.8 Block Wheels
0.8.1 Park the combine on level ground.
Always engage the park brake and block the combine
wheels prior to working to prevent the combine from
moving.
0.9 Practice Safe Maintenance
0.9.1 Understand service procedure before doing work.
Keep area clean and dry.
Never lubricate, service, or adjust Seed Control Unit
while it is moving. Disengage all power and operate
controls to relieve pressure. Lower equipment to the
ground. Stop the engine. Remove the key. Allow machine
to cool.
Keep hands, feet and clothing away from power-driven
parts. Tie long hair behind your head. Do not wear rings,
jewelry, a necklace, a necktie, scarf, or loose clothing
when you work near machine or moving parts. If these
items were to get caught, severe injury could result.
Securely support any Seed Control Unit elements that
must be raised for service work.
Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on Seed Control Unit.
0.10 Guards and Shields
0.10.1 Keep guards and shields in place at all times.
Ensure that they are serviceable and maintained
correctly.
0.11 Avoid Contact With Moving Parts
0.11.1 Keep hands, feet and clothing away from power
driven parts. Never clean, lubricate or adjust machine
when it is running.
Never attempt to clear obstructions from machine unless
it is disengaged, engine shut off and key removed.
7
0.12 Avoid High-Pressure Fluids
0.12.1 Inspect hydraulic hoses periodically - at least
once per year - for leakage, kinking, cuts, cracks,
abrasion, blisters, corrosion, exposed wire brand or any
other signs of wear or damage.
Replace worn or damaged hose assemblies immediately.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a knowledgeable
medical source.
0.13 Dispose of Waste Properly
0.13.1 Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste
includes such items as oil, fuel, coolant, brake fluid, filters
and batteries.
Use appropriate tools and personal protective equipment
such as clothing, gloves, face shields or glasses, during
the removal or handling of objects and materials.
Use leakproof containers when draining fluids. Do not
use food or beverage containers that may mislead
someone into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
0.14 Use Proper Lifting Equipment
0.14.1 Lifting heavy components incorrectly can cause
severe injury or Seed Control Unit damage.
Follow recommended procedure for removal and
installation of components in the manual.
Ensure lifting equipment is rated for the job
Ensure operator is appropriately licensed to operate
lifting equipment
8
0.15 Personal Protective Equipment (PPE)
0.15.1 A Qualified Person designated by the employer,
who is knowledgeable about and familiar with all
relevant specifications and assembly instructions and
is capable of identifying existing or potential hazards
in surroundings or working conditions which may be
hazardous or dangerous to employees shall determine
appropriate Personal Protective Equipment required for
this assembly.
Personal Protective Equipment (PPE) are devices worn
by the employees to protect against hazards in the
environment. Examples include safety glasses, face
shields, respirators, gloves, hard hats, steel-toe shoes,
and hearing protection. Wear close fitting clothing and
safety equipment appropriate for the job.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
0.16 Sound Level
0.16.1 This product produces sound pressure levels in
excess of 90 dB within 10m of discharge area.
Hearing protection is required!
Interference with speech communication, acoustic signals
is possible.
0.17 Prepare for Emergencies
0.17.1 Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
9
0.18 Fire Extinguisher
0.18.1 A 6 kg (15 lb) general-purpose fire extinguisher
meeting national certification requirements must be
installed on left side of operator’s platform.
Maintain fire extinguisher to keep it in operating condition.
Make sure that the fire extinguisher is always ready for
use. Refer to the fire extingisher’s manual for instructions
on how to operate it. Once extinguisher is operated - no
matter how long - it must be recharged.
Keep the engine clean and free of dust, chaff and straw
to prevent the possibility of fire.
0.19 Remove Accumulated Crop Debris
0.19.1 The build up of chaff and crop debris in the
engine compartment, on the engine, and near moving
parts is a fire hazard. Check and clean these areas
frequently.
0.20 In the Event of Fire
0.20.1 Stop work immediately at first sign of fire. This
may be the smell of smoke or the sight of smoke or
flames.
CAUTION: Do not risk personal injurty. If a
fire is too far advanced, do not try to extinguish it.
If a fire can be safely extinguished, procedd carefully and
follow these guidlines:
1. Remove fire extinguisher from bracket and carry it to
the area of fire.
2. Approach area of fire wind to your back.
3. Pull the safety pin out of actuating lever.
4. Hold extinguisher upright and aim hose at base of
flames.
5. Squeeze lever to discharge fire extinguisher.
6. Move hose to cover the source of the fire evely with extinguishing agent.
10
Torque Table
Nominal Size
Class 8.8
Class 10.9
Nm / (ft-lbs)
Nm / (ft-lbs)
M8 - flanged
- non flanged
27 / (20)
25 / (18)
39 / (29)
35 / (26)
M10 - flanged
- non flanged
54 / (40)
49 / (36)
57 / (42)
70 / (51)
M12 - flanged
- non flanged
93 / (69)
85 / (63)
134 / (98)
121 / (90)
M16 - flanged
- non flanged
231 / (171)
210 / (155)
331 / (244)
301 / (222)
Check all fasteners to ensure
they have been properly
tightened
11
Master Power
1. Shut off engine, remove keys from the combine cab
2. Block wheels on level ground
3. Lift up the left rear side access panel (A)
4. Turn Master Power Off (B)
A
B
1 Air Tank Removal / Relocation
- if equipped
- 230 Series only
1.1 Drain Air Tank
A
1.1.1 Open bottom valve (A1) on air tank (A) to release
air pressure
A1
1.2 Disconnect Air Line
1.2.1 Remove bottom air line (A2) from Tee fitting (A3)
1.2.2 Disconnect Tee fitting (A3) from fitting (A4) on air
tank (A)
A3
A4
A2
A
A4
A3
A2
12
1.3 Remove Air Tank
1.3.1 Remove hardware (B1) from air tank straps (B) x2
holding the air tank (A) in place
B
1.3.1.1 Remove air tank (A)
- to be reinstalled at a different location
B1
B
B1
A
1.3.2 Remove hardware (C1) x2 mounting the bottom
air tank mounting bracket (C) to combine wall
D1
D1
D
C1
1.3.3 Remove hardware (D1) x2 mounting the top air
tank mounting bracket (D) to combine wall
C1
C
13
1.4 Air Fitting Relocation
1.4.1 Remove existing fittings (A1 & A2) from air tank (A)
A1
A
A2
1.4.2 Apply sealant tape (A3) to ends of fittings (A1 & A2)
A2
A1
A3
A3
1.4.3 Reinstall fitting (A1) into end of air tank (A)
A2
1.4.4 Reinstall fitting (A2) into body of air tank (A)
A
A1
14
1.5 Air Tank Mount Bracket Installation
Parts List:
parts located in CS970S box
hardware located in CS510S bag
CS862B
Air Tank Mount Bracket (B)
Qty 2
B
1.5.1 At right rear corner of combine, remove upper
hardware (C1) x2, mounting brace (C) x2 to combine wall
C1
C
C1
1.5.2 Mount new air tank mount bracket (B) x2 to front
side of mounting braces (C) with:
- M12 x 25 flanged head bolts and flange nuts (B1) x4
B
C
1.5.3 Mount existing air tank mount bracket (D) x2 to
mounting brackets (B) with:
- existing M12 x 20 flanged head bolts and flange nuts
(D1) x4 from step 1.3.1
B1
B
D1
D1
D
15
1.5.4 Mount air tank (A) into mounting brackets (D)
- ensure end with fitting (A1) is facing rearward
D
A1
A
1.6 Air Hose Installation
Parts List:
parts located in CS970S box
CS860-01 Air Hose 3/8 x 16ft (E)
RP836
Fitting Tee Air Push In .375 (F)
RP837 Fitting Air .375 Push In .25 NPT Nip (G)
Qty 1
Qty 1
Qty 1
F
G
E
1.6.1 Replace existing air tee fitting (A3) with new tee
fitting (F)
1.6.2 Insert new air hose (E) into tee fitting (F)
1.6.3 Run air hose (E) up under top platform over to
new location of air tank (A) at right rear corner
E
F
A3
Previous
New
16
1.6.3.1 Run air hose (E) up under top platform over to
new location of air tank (A)
E
1.6.3.2 Connect air fitting (G) to air tank fitting (A1)
1.6.3.3 Connect air hose (E) to air fitting (G)
E
G
A1
1.6.4 Secure air hose (E) to combine with tie straps (E1)
as required
E
E1
E1
E
17
2 Diesel Exhaust Fluid (DEF) Tank
Relocation Preparation - 230/240 Series
2.1 Drain DEF Tank
A
2.1.1 Open drain valve (A1) at bottom of DEF tank (A)
2.1.1.1 Drain fluid into a clean container (A2)
A1
A2
2.2 Remove Top Left Corner Panel
B
2.2.1 Remove hardware (B1) x2 mounting the top left
rear corner panel (B) to the combine top frame
A
- to be reinstalled
B1
B
18
2.3 Remove Rear Support Arm
2.3.1 Remove hardware (C1) x4 mounting the rear
support arm (C) to rear support bracket (E)
C
E
2.3.2 Remove pin, spring, rubber stop and hardware
(C2)
- to be reinstalled
- bracket (C) not to be reused
C1
C1
C
C2
C2
2.4 Remove Rear Support Bracket
2.4.1 Disconnect wire harness connector (D1) from light
(D)
E
E1
2.4.1.1 Tie up wire harness (D1) into corner panel (B)
- to be reconnected
D1
D
2.4.2 Remove hardware (E1) x4 mounting the rear
support bracket (E) to left combine wall and rear corner
panel (B)
E1
B
2.4.3 Remove light (D) from support bracket (E)
- to be reinstalled
- support bracket (E) not to be reused
D
E2
2.5 Prepare DEF Lines
2.5.1 Remove hose clamps (F1) from ground drive
hoses (F)
- Hoses will now be loose and will be reclampled into
place upon completion of the MAV Chopper
F1
F
19
2.5.2 Remove hose clamps (F1) from DEF conduit (F)
F
F1
A
40 Series has vent line bolted above DEF line which is to
be moved and reattached with bracket provided
G
G1
40 Series DEF lines only
2.5.4 Loosen hose clamp (H1) from DEF fuel fill line (H)
H
2.5.4.1 Remove DEF fuel fill line (H) from DEF tank
inlet (A)
H1
A
2.5.4.2 Seal (A3) top of DEF fuel tank inlet (A) to
prevent contamination in the tank
A3
A
DEF Tank relocation installation completed in section 3
20
2.6 Remove Left Fuel Tank
Left fuel tank is standard on the 9240 and an option on
the 8240
Required in order to move Def tank back to provide space
for the chopper drive system
Parts List:
parts located in CS971S bag
H17-10 Plug, ORFS 1-14 5/8 Tube (201-913) (A)
Qty 1
H15-16 Plug, ORB 1-5/16-12 1.0 Tube (273916) (B) Qty 1
A
B
21
2.6.1 Disconnect LH Tank Cross-Over LIne
2.6.1.1 Add plug (A)
A
2.6.2 Remove LH Tank Vent LIne
22
2.6.2.1 Remove Tank Cover Plate
2.6.2.2 Remove hose and tank fitting
23
2.6.2.3 Install plug (B)
(B)
2.6.3 Remove fuel tank mounting brackets and fuel tank
as required
- parts are not to be reused
24
3 Diesel Exhaust Fluid (DEF) Tank Relocation Installation 230/240 Series
Parts List:
parts located on pallet and in CS917BS and CS970S boxes
CS890B Hanger Front DEF AFX (A)
CS829B Bracket Rear DEF Hanger (B)
Qty 1
CS829_TEMPLATE Bracket Rear DEF Hanger (B1)Qty 1
CS826B Bottom DEF Mount Plate (C)
Qty 1
CS891B Bracket Top DEF Guide (E)
Qty 1
CS835B Bracket DEF Vent Mount (G)
Qty 1
CS831B Arm Panel Latch (H)
Qty 1
CS786B Bracket Panel Lock (I)
Qty 1
CS805B Bracket DEF Fill Tube Mount (J)
Qty 1
RP220 P-Clip 2W .375D x.75 Insulated (L)
Qty 4
CS875B Bracket DEF Fill Guard (M)
Qty 1
Qty 1
G
Reuse existing
DEF fill hose
L
J
M
B1
E
C
L
L
A
L
B
H
I
25
3.1 DEF Tank Installation
Parts List:
parts located on pallet and in CS917BS box
hardware located in CS850S bag
CS890B
Bracket Front DEF Hanger (A)
Qty 1
CS829B
Bracket Rear DEF Hanger (B)
Qty 1
CS826B
Bottom DEF Mount Plate (C)
Qty 1
CS829_TEMPLATE Bracket Rear Def Hanger (B1) Qty1
(located in CS970S)
CS891B Bracket Top DEF Guide (E)
B
A
Qty 1
C
B1
E
3.1.1 Remove Top Left Rear Panel (B2)
B2
-To be reinstalled
26
Not Required for MY17 & Current Machines
Holes are in Frame
Steps 3.1.2 to 3.1.4.2
F2
F1
3.1.2 Remove hardware (F2) mounting bracket (F1) to
top combine frame (F)
F
3.1.3 Attach template (B1) to top combine frame (F) with
mounting bracket (F1) and hardware (F2)
Note: Not required for MY17 - holes are in the frame
F2
3.1.4 Mark holes (B3) x2 through holes in template (B1)
onto frame (F)
F1
3.1.4.1 Drill 12mm (.5 in) holes (B3) x2 through top
frame (F)
B3
F
3.1.4.2 Remove template (B1) and reattach bracket (F1)
to combine frame (F)
3.1.5 Install bottom DEF mount plate (C) to the top of
the last two bolt locations (C1) on combine frame with:
- existing M12 x 120 flange bolts and flange nuts (B)
Note: Do not tighten the nuts on bolts untill the chopper
is installed
B3
B1
C
C1
C1
- M12 x 30 flange bolt and M12 flange nut (B1) x2
B
B
B1
B1
B
B
27
3.1.6 Install rear DEF hanger bracket (B) to the top rail
(F) holes (B3) just drilled with:
- M12 x 30 flange bolt and flange nut (B4) x2
B3 B4
B
F
3.1.7 Assemble CS891B Bracket Top DEF Guide (E) to
front DEF hanger bracket (A) with:
- M8 x 20 round head bolt and flange nut (B) x2
E
B
A
3.1.8 Install front DEF hanger bracket (A,E) to the top
combine rail frame (F2), with existing hardware:
- M16 bolts and flange nuts (A1) x2
F2
A1
E
A
28
3.1.9 Place DEF tank (A2) into place in to hangers (A)
and (B)
A2
A
B
3.1.10 Connect bottom of hanger brackets (A) and (B)
together below DEF tank (A2) with:
- M10 x 25 flange bolt (A3) x2
A2
A3
A
B
3.1.10.1 Connect bottom of hanger brackets (A) and (B)
to bottom DEF tank mount plate (C) with:
- M12 x 30 flange bolt and flange nut (C3) x2
C3
A
C3
C
B
3.1.11 Install top DEF mount guide (E) to top of front
hanger bracket (A)
- to be mounted in between DEF tank (A2) and bracket
(A) with:
- M8 x 20 round head bolt and flange nut (E1) x2
Note: Place round head of the bolt towards the tank and
the nut to the outside
E1
E
A
29
3.2 Bracket def ventilation mount Installation
Parts List:
part located in CS917BS box
hardware located in CS850S bag
CS835B Bracket def vent mount - Black (G)
Qty 1
G
Use on 240 Series only
3.2.1 Mount def vent mount bracket (G) beside air tank
(G1) with:
M10 x 25 flange bolt (G2) x1, M10 flange Nut (G3) x2
G
3.2.2 Mount Factory Vent (G4) on the top hole of (G)
G3
G2
G1
G4
G
G1
3.3 Arm Panel Latch Installation
Parts List:
part located in CS917BS box
hardware located in CS850S bag
CS831B Arm Panel Latch - Black (H)
H
Qty 1
3.3.1 Mount Arm Panel Latch (H) onto the bottom of
Hanger (D) thru welded holes, with:
M8 x 20 flange bolt and flange nut (D1) x4
Secure Arm Panel Latch (H) to the factory combine frame
with:
- existing hardware (H1)
D
H1
H
D1
30
3.4 Bracket Panel Lock Installation
Parts List:
part located in CS917BS box
hardware located in CS850S bag
CS786B Bracket Panel Lock - Black (I)
Qty 1
I
I
3.4.1 Mount Bracket Panel Lock (I) thru the top side
holes in the Arm Panel Latch (H) with:
M8 x 20 flange bolt and flange nut (H2) x2
H2
3.5 Existing DEF harness re-attacment
Parts List:
240 Series only - DEF quality sensor harness (W)
Qty 1
9.7.1 Plug DEF harness (W) at the bottom of DEF tank
(A1) into the socket (A2). Mount cable (W) around def
tank (A1) all the way to the top. Use RP220 (L) to secure
wire x4
A1
L
W
L
L
W
W
L
L
A2
A1
31
240 Series Only
3.6 Plastic Cable Loom 52 in long Installation
Parts List:
parts located in CS970BS box
RP925 Harness Electric 3W x 7ft AMP - 240S (J)
CS905-01 Plastic Cable Loom 52 in long (K)
Qty 1
Qty 1
J
230 Series DEF lines not extended
K
3.6.1 Connect harness (J) at the top roof of combine to
into the socket (J1)
Please review detailed def tank
harnesses installation guide below
provided by CNH
J1
J
32
3.7 240 Series DEF Line Extension - not required for 230 Series
240 Series MY17 - Order DEF Bundle From CNH Service Parts
3.7.1 47776423 DEF Bundle - Tank to Supply Module
33
3.7.1.1 47776423 DEF Bundle - Tank to Supply Module
34
3.7.1.2 47776423 DEF Bundle - Tank to Supply Module
47776423 DEF Bundle can be replaced with 48037151 or extended using procedure below
** Full 750mm extension required **
9.9.1 47776423 DEF Bundle - Tank to Supply Module
35
3.7.2 Extending DEF Lines
3.7.3 Extending Coolant Lines
36
3.7.4 47776423 DEF Bundle - Tank to Supply Module
37
3.9 DEF Tank Fill Tube Relocation
Parts List:
parts located in CS917BS box
Front
Qty 1
Qty 1
Qty 1
Qty 1
Back
CS805B Bracket Def Fill Tube Mount (J)
CS975B Bracket DEF Fill Guard (M)
Decal #47692590A (O4) (not supplied)
CS805_Template DEF Fill Bracket Template (T)
(located in CS970S kit)
Note: Template works for MY17 only
M
J
T
3.9.1 Loosen hose clamp (O2) around filler tube (O1) at
DEF filler cap neck(A2)
3.9.1.1 Disconnect filler tube (O1) from DEF filler cap
neck (A2)
A2
O1
O2
3.9.2 Relocate filler tube mount bracket from front of
reservoir tank (O3) to rear of tank
- original mount bracket is not to be reused, use new DEF
fill mount bracket (J)
O3
J
38
3.9.3 Reinstall DEF Filler Hose (K) to the DEF Tank
(A1) - tighten hose clamp
K
A1
Not Required for MY17 & Current Machines
Holes are in Deck
Step 3.9.4.
3.9.4 Drill 10mm (13/32in) holes (O3) x4 into the floor
to mount filler tube bracket (J)
Use CS805_Template (T)
Note: Not required for MY17 Machine
3.9.5 Reattach DEF filler hose (K) to the DEF Tank filler
cap neck (A2) - tighten hose clamp (O2)
A2
O2
J
K
3.9.6 Attach filler tube mount bracket (J) to the floor with
existing factory hardware (O3)
3.9.7 Apply decal (O4) in new location (O5) just above
relocated DEF filler hose cap (A)
O3
Decal #47692590A - order from Case IH Parts
O4
O4
39
3.9.7 Install DEF fill hose guard (M) on upper platform
underneath hose to protect from sharp edges, with:
- M8 x 20 flange bolt and flange nut (M1)
M M1
3.10 Rear Left Light Components Install
Parts List:
to be re-installed from the factory assembly
Rear Left Light (P)
Qty 1
Body panel Door Pin (R) Qty 1
Rubber Bumper Stop (S)Qty 1
P
S
R
3.10.1 Remove listed above parts (P), (R), (S) from the
factory bracket (T)
P
S
T
R
3.10.2 Install parts (P), (R), (S) on the rear beauty panel
of combine in showen locations
S
R
P
40
4 Hydraulic line modifications
A1
A
B
Not Required for MY17 & Current Machines
Hydraulic Line Modified
Steps 4.1 to 4.3.9
D
B
Reference:
B1
A - Pump
A1 - Pump Connection
B - Hydraulic Steel Tube (to be removed)
B1 - Hydraulic Steel Tube Connection
C - Hydraulic Steel Tube Clamp
D - Hydraulic Hose Return Line Connection
E - Hydraulic line (fan side)
F - Upper Internal Access Panel
G - Internal Chopper Rotor
H - Sieve
B
C
F
G
H
L
NOTE: Newer models already have the hydraulic
line (L) relocated as seen in the picture above
C
C
C
E
E
41
4.1 Hydraulic line changes at PTO
** If available - use vacuum at reservoir to reduce oil
leakage **
Parts List:
parts located in CS970S Field Install box and CS971S bag
hardware located in CS839S bag
HH112
Hydraulic Hose .625 x 148L (I) Qty 1
H99-12
Hose Clamp .75 (L)
Qty 8
H99-14
Hose Clamp .875 (M)
Qty 8
H99-18
Hose Clamp 1.125 (N)
Qty 6
H99-20
Hose Clamp 1.25 (P)
Qty 4
H28-1212
Fit Hyd Str 12 MORFS-12 MORFS (B3) Qty 1
L M N P
I
B3
4.1.1 Lay plywood (H1) on top of sieve (H) to prevent
damaging sieve (H).
4.1.2 Remove upper access panel (F)
** Nuts are not welded on combine at rear of panel,
use caution not to lose them **
- to be reinstalled
- keep all factory hardware
F
H1
F
4.1.3 Remove hose clamps (C) securing steel hydraulic
line (B) running from pump (A) on outer combine wall to
connection (E) in upper access area
- qty as required
C
C
C
C
B
E
C
42
4.1.4 Remove hose clamps (C) securing hydraulic steel
line (B) on outside of left combine wall (drive side).
- qty as required
A1
B
C
B1
4.1.5 In combine upper access panel - Quickly
disconnect hydraulic steel line (B) from fan side hydraulic
line (E) at fitting (B2)
- have a container ready to catch any fluid that may leak
- plug end of steel line removed or drain fluid in line after
disconnecting
B
B2
E
4.1.6 Connect new hydraulic rubber hose (I) to line (E)
at fitting (B2)
Some machines require adapter
- H28-1212 Fit Hyd Str 12 MORFS-12 MORFS (B3) x1
E
I
B2 B3
4.1.7 Quickly disconnect steel hydraulic line (B) from
pump (A) at fitting (A1)
- have a container ready to catch any hydraulic fluid that
may leak out from the steel line (B) or pump (A)
- plug end of steel line removed or drain fluid in line after
removing
A1
B
A
43
4.1.8 Disconnect outter hydraulic steel line (B) from
inner hydraulic steel line at fitting (B1)
- not to be reused
B
B
Inner
B1
Outter
4.1.9 Rotate inner hydraulic steel line (B) and pull out left
side of combine
- not to be reused
4.1.10 Place new hydraulic rubber hose (I) from
connection (B2) up along upper access edge (J) to the
outside thru left combine side wall hole (same direction
as previous steel line)
J
I
B2
4.1.11 Place new hydraullic rubber hose (I) along the
existing steel line (B) up to the pump (A)
B
I
I
44
4.1.12 Connect new hydraulic rubber hose (I) to pump
(A) at fitting (A1)
- have a container ready to catch any hydraulic fluid that
may leak out from the pump (A)
A
A1
I
4.1.13 Re-attach factory hose clamp bracket (K) to new
hydraulic rubber hose (I) at connection (B2) in upper
access
B2
K1
I
4.1.13.1 Cut plastic (K1) in half from steel line hose
clamp being replaced
K1
4.1.13.2 Place over hose and in between steel clamp for
hose protection
K
4.1.14 Assemble hose clamp .75 (-12) (L) and 1.125
(-18) (N) together x11, with:
- M8 x 20 flange bolt and flange nut (L1) x11
L1
N
L
L1
4.1.15 In upper internal access area, install hose clamp
assembly (N) onto hydraulic rubber hose (I) and secure
clamp (L) to hydraulic steel line (E)
E
I
N
L
45
4.1.15.1 Install 2 hose clamp assemblies at each corner
(J1)
J1
J1
4.1.16 Install hose clamp assembly between (J1) onto
hydraulic rubber hose (I) and steel line
I
N
J1
L
4.1.17 Install hose clamp assemlbies x5 1.125 (18) (R)
onto hydraulic rubber hose (I) and secure clamp .75 (12) (L)
to hydraulic steel lines (E)
- ensure clamps are tight and hose is not rubbing on any
moving parts
E
N L
N
L
I
N
L
N L
N
L
L
E
N
46
4.1.19 Secure PTO Gearbox Return Tube
Parts List:
parts located in CS825S bag
CS874Z
H99-20
Strap AFX Sump Line (M)
Hose Clamp 1.25 (P)
Qty 1
Qty 1
P
M
4.1.19.1 Secure PTO Gearbox Return Tube (N1) to
combine tensioner bracket (N2) with Strap (M)
N2
N1
M
N
4.1.19.2 Ensure PTO Gearbox Return Tube (N1) is
110mm (4 inches) max from PTO Reservoir (N)
- tap tube (N1) into PTO Reservoir (N) as required
(tube is held into reservoir by a pressue fit o-ring and can
be pushed or pulled in or out of the reservoir easily)
N1
M
N1
M
** Fitting at pump may need to be loosened to move steel
line **
N
110 mm
(4 inches)
Tap in tube (N1)
MAX.
47
4.1.19.3 Attach strap (M) to bottom of combine tensioner
mount bracket (N2) with:
- M8 x 25 flange bolt and flange nut (M1)
M
N2
M1
P
4.1.19.4 Attach hose clamp 1.25 (-20) (P) to tube (N1)
and fasten to clamp (M) with:
- M8 x 25 flange bolt and flange nut (M1)
N1
View from above - looking down
N2
M1
M
M1
P
N1
View from below - looking up
48
4.2 Return Line Changes - if equipped with
hydraulic knifebar valve (A)
** This procedure is easiest when upper internal
access panel is removed **
Parts List:
parts located in CS970S field install box and CS971S bag
H17-10
H38-1010FFX
H49-1010FOFS
H14-10F
HH114
Fit Hyd Plug Hex 10 MORFS (B3) Qty 1
Fit Hyd 90deg
10 MORFS-10FORFSX (E)
Qty 3
Fit Hyd Tee
10 MORFS-10 MORFS (E3) Qty 2
Fit Hyd Cap 10 FORS (E4)
Qty 1
Hydraulic Hose .5 x 57L (F)
Qty 1
B3
E3
E
E4
F
4.2.1 Disconnect hydraulic hose (B) from tee fitting (C)
- have pail ready to catch oil flow from disconnected
hose - LARGE FLOW!!
B
** Note: If vacuum is applied to Resevoir, oil leak will be
minimal **
C
B
4.2.1.2 Insert new hydraulic cap (B3) into hydralic hose (B)
just disconnected to stop oil flow from hydraulic reservoir
tank
B3
4.2.2 Disconnect steel hyd line (D) from knifebar valve (A)
- have pail ready to catch oil flow from hyd line (D)
4.2.2.1 Drain steel hyd line (D)
D
A
49
4.2.3 Disconnect steel hyd line (D) from tee fitting (C)
4.2.4 Remove hose clamp (D1) from steel hyd line (D)
C
4.2.5 Remove steel hyd line (D)
- not to be reused
C1
4.2.6 Disconnect tee fitting (C) from hyd line/fitting (C1)
D
D1
Reference illustrating hydraulic steel tube (D) being
removed
C
D1
D
A
4.2.7 Assemble hydraulic fittings into configuration as
shown (EA)
E
E3
E
E
E3
4.2.8 Connect new hydraulic fitting assembly (EA) end
(E) to hyd line/fitting (C1)
E4
EA
E
C1
50
4.2.9 Connect new hydraulic rubber line (F) to new
hydraulic fitting assembly (EA) at end (E2)
EA
4.2.9.1 Connect new hydraulic rubber line (F) to
hydraulic knifebar valve (A)
- use same routing as hydraulic steel line (D) just
removed
E2
E2
F
F
E4
EA
4.2.10 Connect hydraulic hose (B) from reservoir tank to
new hydraulic fitting assembly (EA) at end (E4)
- quickly remove plug (B1) from end of hose (B) and
connect to minimize oil leakage
G1
4.2.10.1 Orientate fittings (EA) in line with belt (G1)
EA
B
51
4.3 Return Line Changes - if NOT equipped with
hydraulic knifebar valve (A) (Relocation of reservour
hydraulic line)
Parts List:
parts located in CS970S field install box and CS971S bag
H17-10
H38-1010FFX
H49-1010FOFS
H14-10F
HH114
Fit Hyd Plug Hex 10 MORFS (B1) Qty 1
Fit Hyd 90deg
10 MORFS-10FORFSX (E)
Qty 2
Fit Hyd Tee
10 MORFS-10 MORFS (E3) Qty 1
Fit Hyd Cap 10 FORS (E4)
Qty 1
Hydraulic Hose .5 x 57L (F)
Qty 1
B3
E3
E
E4
F
4.3.1 Disconnect factory hydraulic line (A2) from tee
fitting (J)
- have oil pail ready - LARGE FLOW!!
J
4.3.1.1 Install hydraulic plug (B1) into end of hose (A2)
to stop oil flow
A2
4.3.2 Connect 90 degree hydraulic fittings (E) x2, tee
(E3) and cap (E4) together
E4
E3
E
E
52
4.3.5 Connect hydraulic fittings (E)(E1) to tee (J)
- rotate fittings down
J
4.3.6 Connect hydraulic hose (H) to fitting (E) at end
(E2)
E1
4.3.7 Ensure all connections are tight
H
E
E3
E2
4.3.7.1 Orientate fittings (G) in line with belt (G1)
C
4.3.8 Secure hydraulic hose (H)
- use tie straps and tube clamps
G1
G
H
C
4.3.9 Reinstall upper access panel (F) with existing
CASE Hardware
F
F
53
5 Sieve Extension Installation
5.1 Sieve Extension Installation
Parts List:
parts located on pallet CS857BS
hardware located in CS625S bag
CS1037BA
Sieve Extension Assy AFX (A)
A
Qty 1
B
5.1.1 Remove existing nuts and flat washers (B3) x4
from bottom of grain loss monitor pan (B)
5.1.2 Install sieve extension assembly (A) to the bottom
of grain loss monitor pan (B) on to existing bolts (B2)
B2 B3
5.1.3 Mount side of sieve extension assembly (A) to
combine side bracket (B1) with:
- M6 x 16 flange bolts and flange nuts (C1) x2
B1
B
B2
C1
A
5.1.4 Use existing flat washers and nuts (B3) x4 to
mount to the existing bolts (B2) through the grain loss
monitor pan (B) (2 on each side)
** Do Not over tighten as it will effect grain loss monitor **
A
B3
B2
5.1.5 Installed sieve extension (A) view
Do not pinch grain loss sensor wire
when installing sieve extension!
A
54
6 Chaff and Internal Deflectors
6.1 Internal Deflector Installation
Parts List:
parts located in CS974BS box
hardware located in CS625S bag
CS170B
CS921B
A
B
Internal Baffle Mount Plate (A) Qty 2
Internal Fin (B)Qty 2
Case IH Internal Chopper
INTERNAL DEFLECTOR SETTING
The internal deflectors (B) are used to adjust and
distribute straw evenly into the Redekop Straw
Chopper
6.1.1 Mount baffle mount plates (A) flush with top
of pan (C) with:
- M10 x 20 flange head bolt and flange nut x4
6.1.2 Mount deflector fins (B) to 2nd inside
mounting hole on mounting plates (A) with:
- M10 x 20 round head bolt and flange nut (B1) x4
A
6.1.3 Adjust angle of deflector fins (B) starting
with deflectors set as shown:
B
- position left deflector aimed 150mm (6”) inwards
to left rear of chopper
C
Redekop Straw Chopper
- position right deflector aimed 300mm (12”)
inwards to left rear of chopper
This is the typical layout for most applications.
Adjust angle, spacing of deflector to obtain even
distribution
- Check distribution by windrowing. If
the swath is even, the distribution into the straw
chopper will be even
NOTE:
Residue must be evenly distributed across the
width of the chopper.
Each user may be required to adjust the
angle of fins or fin type due to different crop
conditions or combine performance.
150mm (6”)
300mm
(12”)
Plan View
55
6.2 Chaff Deflector Installation
Parts List:
parts located in CS974BS box
hardware located in CS625S bag
CS599BAL Sieve Ext. Deflector Lt Assy (DL) Qty 1
CS599BAR Sieve Ext. Deflector Rt Assy (DR) Qty 1
6.2.1 Place each deflector (DL & DR) at each end of the
sieve (E1)
6.2.2 Attach bottom of deflector (DR) into existing holes
with:
- M8 x 25 flange bolts and flange nuts (D2) x2
- both sides
DR
DL
E1
E
E1
DR
D2
6.2.3 Installed deflectors (DL) and (DR) view
DL
DR
DR
56
7 Ladder Installation Kit Overview
Parts List:
Parts located on pallet and in CS975BS box
Plate Ladder Mount Left (AL)
CS1008BL
Qty 1
CS1008BR
Plate Ladder Mount Right (AR)
Qty 1
CS811BL
Bracket Front Subwall Mount Left (CL) Qty 1
CS811BR Bracket Front Subwall Mount Right (CR) Qty 1
CS669
Belt Roof Seal (Y)
CS468B
Qty 2
CS951BR Bracket Ladder Handle Mount Right (GR)Qty 1
Roof Filler Plate (X)
Qty 2
CS951BL Bracket Ladder Handle Mount Left (GL) Qty 1
CS944BL
Bracket Top Skin Mount Right (BR)
Qty 1
CS944BL
CS949BA
Plate Ladder Handle AFX (F)
Qty 2
CS812Z
Plate Spacer Ladder Pivot (O)
Qty 2
CS857B
Plate Ladder Handle Side (J)
Qty 1
CS851B
Bracket Door Prox Sensor (U)
Qty 1
CS950BA
Handle Ladder AFX Assy (D)
Qty 1
CS1028B
Top Ladder Step (N)
Qty 1
CS927B
Case IH Ladder Lever (E)
Qty 1
CS1026B
Top Step (V)
Qty 1
CS933BL
Skin Ladder AFX Left
Qty 1
CS933BR
Skin Ladder AFX Right (SR)
Qty 1
CS836B
Bracket Ladder Rail Relocate (L)
Qty 2
CS851B
Qty 1
CS1073BL Deflector Chaff Lt (LL) (SL)
CS1073BR Deflector Chaff Rt (LR) CS851B
Bracket Top Skin Mount Left (BL)
Bracket Door Prox Sensor (Z)
Qty 1
Qty 1
Qty 1
Straw Door Proximity Sensor Mount (T) Qty 1
N
X
CR
Y
T
KR
Z
KL
CL
AR
I
L
E
AL
SL
SR
GR
LR
F
GL
F
LL
J
R
57
7 AFX Ladder Installation
A2
7.1 Ladder Mount Installation
Parts List:
parts located in CS975BS box
hardware located in CS859S bag
CS1008BL
CS1008BR
CS944BL
CS944BR
Plate Ladder Mount Left (AL)
Plate Ladder Right Right (AR)
Bracket Top Skin Mount Left (BL)
Bracket Top Skin Mount Right (BR)
Qty 1
Qty 1
Qty 1
Qty 1
AL
AR
BL
BR
7.1.1 Install left ladder mount (AL) to the left inside
combine wall:
- mount with holes (A2) onto existing two wall studs (ST)
- line up with the three holes (HS) in wall, install with:
- M10 x 25 round head bolt and flange nut (A1) x3
ST
HS
HS
HS
7.1.2 Install left skin mount bracket (BL) onto existing
wall studs (ST) cup side up, with:
- M10 flange nut (B1) x2
ST
BR
BL
ST
7.1.3 Repeat procedure for right ladder mount (AR) and
right skin mount bracket (BR) on the right inside combine
wall
ST
B1
B1
AL
AR
A1
A1
7.1.4 CASE AFX 120 Series Roof Upgrade:
NOTE: AFX 120 Series Only
N
Parts List:
Parts located in CS961K Kit
CS961BA
AFX 120’S Roof Upgrade (U)
Qty 1
- Remove Factory Straw Hood and Install the AFX 120’S
Roof Upgrade Assembly (U) with:
- M10 x 25 round head bolts and flange nuts (N) x6
- M10 x 25 flange bolts and flange nuts (P) x4
U
P
58
7.2 Bracket Front Subwall Mount Installation
Parts List:
parts located in CS975BS box
CS811BL Bracket Front Subwall Mount Left (CL) Qty 1
CS811BR Bracket Front Subwall Mount Right (CR) Qty 1
CL
7.2.1 Mount right front subwall bracket (CR) to the right
front corner of combine wall, with:
- Do Not remove nuts (C1)
- loosen nuts (C1) x3 enough to allow bracket to slip in
behind
CR
C1
C1
Do not push bolts (B) out from the
back panel - leave them inserted
There is no access on the fuel tank
side to replace bolts
C1
7.2.2 Slide bracket (CR) onto bolts in behind nuts (C1)
x3 and tighten
C1
CR
C1
C1
7.2.3 Repeat procedure for left front subwall mount
bracket (CL) on left side of combine wall
CL
C1
C1
C1
59
7.3 Ladder lift arm installation
Parts List:
parts located on pallet
hardware located in CS859S bag
CS927B
CS934Z
CS935Z
CS976-01
Ladder Lift Arm (E)
Bolt Ladder Skin (F)
Washer Ladder Frame (G)
Ladder Shim Plate (H)
Qty 1
Qty 2
Qty 2
Qty 4
F
E
G
Reuse:
87105202 Pivot Tube Blocks (J)
H
7.3.1 Install Shims (H) between Pivot Tube Blocks (J) to
the outside of ladder lift arms (E) with existing hardware:
- M10 x 30 bolts, nuts and washers x6
H
E
H
J
J
J
7.3.2 Install existing CNH Ladder Latch (K) onto arm
bracket (E1) on ladder lift arm (E), reuse existing hardware
K
G
K
7.3.2 Lift the ladder arm (E) and connect it onto ladder
mount pins (A1) with:
- ladder frame washer (G) x2
- M16 x 35 ladder skin bolt (F) x2
Ensure ladder lift arm (E) is
orientated with the bracket (E1) to
the left when installing
E1
A1
60
7.3.3 Ladder lift arm (E) installed view
E
7.4 Ladder Rail Extension
7.4.1 Ladder Rail Relocate Brackets Installation
Parts List:
part included in CS812BS box
CS836B
Bracket Ladder Rail Relocate (L)
L
Qty 2
L1
7.4.1.1 Install extension bracket (L) cup side down, over
bottom rail mount tab with existing hardware:
- M10 x 25 flange bolt and flange nut (L1)
L
7.4.1.2 Attach ladder rail (M) to underside of extension
bracket (L) with:
- M8 x 25 flange bolt and flange nut (M1) x1
- do not tighten at this stage
7.4.1.3 Repeat for other side
M1
L
M
61
7.4.2 Find factory Ladder (E2) from (Section 3.3.2 from
Removal Guide)
E2
7.4.3 Bracket Ladder Stop Installation
Parts List:
parts located in CS975BS box
hardware located CS859S bag
CS1028B
CS948Z
Top Ladder Step (N)
Ladder Bumper Spacer (P)
Qty 1
Qty 2
7.4.4 Assemble bracket ladder stop (N) on the top side
of ladder (E2) by re-attaching factory rollers (E3) x4 with
existing hardware:
- M10 x 40 round head bolt and flange nut (N1) x4
N
P
E3
E2
N
N1
E3
7.4.5 Slide factory Ladder (E2) in between rails (M) from
Step 7.4.1.2
- ensure ladder slides smoothly up and down along the
pivot tubes (M)
E2
M
62
7.4.5.1 With a strap (C2) tighten to keep ladder rails (M)
aligned
- Measure width of Ladder at rollers
- Pull the rails slightly narrower than the Ladder width
before tightening hardware, so they spring back to
Ladder width
C2
M
M
E2
7.4.6 If 2nd mounting hole does not exist in ladder rail:
Set the center to center rail spacing to 660 mm (26
inches).
7.4.6.1 Use CS836B (L) as a drill guide for drilling hole
(L2)
7.4.6.2 Drill 8mm (11/32 in) hole (L2) on each rail flange
if 2nd hole does not exist
B1
L2
L
M
7.4.6.3 Fasten rail plate (M) through 2nd hole (L2) onto
bracket (L) with:
- M8 x 25 flange bolt and flange nut (M2) x1
7.4.6.4 Tighten all hardware (M1 & M2)
M2
7.4.6.5 Repeat for other side
L
M1
M
63
7.4.7 Reinstall existing rubber bumper (R) and new
spacer (P) with:
- M6 x 70 hex bolt and flange nut (R1) x1
- repeat for other side
R1
P
R
7.5 Straw Door Linkage Bracket Installation
Parts List:
parts and hardware located CS859S bag
CS1012Z
Straw Door Clevis (S)
Qty 1
S
7.5.1 Install straw door linkage bracket (S) to back of step
mount frame with:
- M8 x 20 flange bolt and flange nut (S1) x2
S
S1
64
Not Required for MY17 & Current Machines
Holes are in Machine
7.5.2 Straw Door Linkage Bracket Installation
Parts List:
parts and hardware located CS961K 20S Conv Kit
84127251 Straw Door Clevis (T)
84127251_TEMPLATE
Template- 20s Straw Door Actuator (U)
Qty 1
Qty 1
T
U
7.5.2.1 Center drill template (U) on the back side of the
step mount frame and mark the hole locations (U1)
7.5.2.2 Drill 8mm (3/8 inch) holes (U1) x2
U1
U
7.5.1 Install straw door linkage bracket (T) to back of step
mount frame with:
- M8 x 20 flange bolt and flange nut (T1) x2
T
T1
65
7.6 Top Ladder Step Installation
Parts List:
part included in CS975BS box
hardware located in CS859S bag
CS1026B
Step Top Ladder (V)
Qty 1
V
7.6.1 Ensure ladder (E2) is mounted on ladder rails (M)
prior to installing top step (V)
7.6.2 Slide ladder (E2) up until ladder top step is above
floor of engine service area, hold or block in place
M
M
E2
W
G
G
7.6.3 Install Top Step (V) onto upper flange (W) between
ladder rails (G) with:
- M10 x 25 round head bolt and flange nut (V1) x4
- insert bolts from above
V
V1
7.6.4 Ladder now can be unblocked and slid down so
that the ladder top step seats in lip of top step
66
7.7 Ladder Connection to Ladder Lift Arm (E)
7.7.1 Reuse and Insert M8 x 90 flange bolts (X1)
through the ladder backplate (E2)
7.7.2 Slide one (1) piece of factory pivot blocks (X)
(Section 3.3.1 from Removal Guide) on to the bolts (X1)
through ladder backplate
X
X1
7.7.3 Pivot ladder lift arm (E) up to seat into pivot
blocks (X)
E2
7.7.4 Slide 2nd piece of factory pivot blocks (X) x2 over
pivot ladder arm (E) onto first piece and secure with:
- M8 flange nut (X1) x4
X1
X
E
E2
E
X
X1
67
7.8 Gas spring installation
Parts List:
Reuse Gas Spring from disassembly
#47360439 Factory ladder gas spring (strut) (Y)
Qty 2
Y
Gas Spring is under load and will
extend when released
7.8.1 Compress existing gas springs (Y) to 712mm (28
in.) long
B
Short Stud (B)
Longer Stud (C)
C
- Order CS965BA Shock Compressor Tool (D) if required
Y
D
68
7.8.2 Mount gas spring (N) onto the left side ladder lift
arm (E) with:
- factory hardware
- Gas shock should be mounted rod end down
C
Ensure Short Stud (B) is connected to ladder lift arm (E)
Ensure Longer Stud (C) is connected to left ladder mount
plate (AL)
Y
7.8.3 Repeat for right side
Ensure Short Stud (B) is connected to ladder lift arm (E)
Ensure Longer Stud (C) is connected to Plate Ladder
Mount Left (AR)
AL
B
Longer stud should be located at
the top of gas shock. They may
need to be switched
E
7.9 Door Proximity Sensor Bracket Installation
Parts List:
part included in CS975BS box
hardware located in CS859S
CS851B
RP953
Bracket Door Prox Sensor (Z)
Extension Harness (C)
Qty 1
Qty 1
Z
7.9.1 Install door proximity sensor mount bracket (Z) on
to the top of the left ladder skin (SL) prior to installation of
skin onto combine, with:
- M8 x 20 flange bolt and flange nut (Z1) x2
7.9.2 Install proximity sensor into sensor mount bracket (Z)
- reinstalled/relocated from spreader linkage
- final adjustment will occur after straw door has been
installed
C
Z
Z1
Z1
SL
7.9.3 Connect wire extension harness (C) to proximity
sensor (D) and to connector at original position of sensor
on spreader linkage
D
C
69
7.10 Panel Light Ladder Wall Installation
Parts List:
parts located on pallet
hardware located in CS859S bag
CS1041BAL Ladder Side Wall Panel Left (SL) Qty 1
CS1041BAR Ladder Side Wall Panel Right (SR) Qty 1
87105202
Pivot Tube Block (B)
Qty 2
(reused from Internal Straw Door)
SL
SR
B
7.10.1 Reinstall pivot tube block (B) x2 on both sides of
the combine with:
- M10 flange nut (B1) x3
- both sides
B
B1
7.10.2 Install left ladder side wall panel (SL) on to left
inner combine side wall with:
- M8 x 16 button head bolt (S1) x6
- Silicone gap (S2) between top flange of panel (SL) and
side wall of combine
S2
S1
S1
S1
SL
S1
7.10.3 Repeat procedure for right ladder side wall
panel (RL) on right side
70
7.11 Handle Ladder AFX Assembly Installation
Parts List:
parts located in CS975BS box
hardware located in CS859S bag
CS950BA Handle Ladder AFX Assy (D)
** ensure wheels spin freely **
CS949B Ladder Handle Plate (F)
CS951BR Ladder Handle Bracket Left (GL)
CS951BL Ladder Handle Bracket Right (GR)
Qty 1
D
F
Qty 2
Qty 1
Qty 1
GL
7.11.1 Assemble ladder handle plate (F) x2 to ladder
handle (D) with:
- M10 x 25 flange bolt and flange nut (F1) x4
- see next page for suggested hole locations for mounting
** ensure wheels spin freely **
7.11.2 Find the glamour panel (A3) (Section 3.1.4 from
Removal Guide)
- Remove the Ladder Handle and brackets (A4) from
glamour panel (A3)
- (A4) not to be reused
GR
F
D
F1
A4
A3
A4
7.11.3 Install ladder handle brackets (GL & GR) to
glamour panel (A3) with existing hardware from previous
step.
D
Note: Cutouts of (GL & GR) are facing to the
bottom of the panel
GR
7.11.4 Assemble ladder handle assembly (D) to ladder
handle brackets (GL & GR) with existing hardware
** Glamour panel and handle need to be adjusted
so that the ladder catches on the top step and the
Glamour panel clears the tail boards when in the
down position **
GL
A3
71
7.11.5 See Pictures for reference Bolt and Hole
locations for the Ladder Handle and Glamour Panel
Assembly.
D
GL
D
GL
72
7.11.6 Mount glamour panel (A3) onto factory Ladder
when lower ladder (E2) is folded up, with:
- M10 x 25 flange bolt and flange nut (G1) x4
A3
7.11.6.1 Adjust bolts (G1) in slots to align the glamour
panel with combine rear cowling when ladder is up.
E2
G1
A3
G1
E2
A3
7.11.7 Assembled ladder over view after Chopper has
been mounted.
Chopper tailboard must be fully
lowered to allow clearance between the Glamour Panel and the
top of the tailboard.
73
8 Straw Door Installation
Clevis points to bottom of the door
8.1 Straw Door Assembly Installation
parts located on pallet
hardware located in CS859S bag
C
Parts List:
CS1010BA
CS937Z
87547587
CS1070B
CS943B
Straw Door Assembly (A)
Qty 1
Pin AFX Straw Door (C)
Qty2
M10 Locknut (C1)
Qty 6
(removed from Internal Straw Door)
Straw Door Handle (D)
Qty 1
Target Straw Door Proximity (E) Qty 1
A
D
8.1.1 Install proximity sensor target plate (E) onto far left
rib of straw door (A) with:
- M8 x 25 flange head bolt and flange nut (E1) x2
E
A
E
E1
8.1.2 Remove pin (C) mounting hardware (C1) from
straw door (A)
- both sides
- to be reused
A
C
C1
8.1.2.1 Slide pin (C) into straw door (A)
- both sides
A
C
74
8.1.3 Slide the straw door (A) up into the combine and
alilgn pins (C) to the pivot tube blocks (B)
8.1.3.1 Slide the Pins (C) into the Pivot Tube Block (B)
8.1.3.2 Secure Pin (C) with existing hardware from 8.1.1:
- M8 x 45 hex head bolt and hex nut (C1)
- both sides
C1
B
C
A
8.1.4 Straw door (A) installed
A
8.1.5 Align to proximity sensor (D) to target (E) on straw
door
- space sensor to have 2 - 4mm of clearance to target (E)
E
D
75
8.1.6 Case AFX Straw Door Sealing
-Raise straw door to rear most position and apply a bead
of RTV Silicone between the straw door pipe and roof.
-Apply Silicone to any other openings
8.1.6.1 Case AFX Chaff Deflector Sealing
- Apply silicone to front and bottom of the chaff deflector
against sidewall of chopper
76
8.2 Top Filler Plates Installation
Parts List:
parts located in CS975BS box
hardware located in CS859S bag
CS468B
CS669-01
Top Filler Plate (G)
Roof Belt Seal (V)
Qty 2
Qty 2
G
V
8.2.1 Install the roof belt seal (V) and plate (G):
- first place roof belt seal (V) and then the top filler plate
(G) to cover the open areas on the left and right side of
combine top panel, with:
- M8 x 20 round head bolt and flange nut (G1) x2
- both sides
- ensure the belting is between the roof and filler plate (G)
A
B
G1
G1
G
V
77
8.3 Straw Door Adjustment - Mechanical Linkage for
Non-Windrow:
- Mechanical Linkage for Windrow - order #CS861K
- If combine is equipped with electric actuator - see Step
8.3.3 for installation
Parts List:
- parts located in CS975BS box
- hardware located in CS859S bag
CS910BA
Straw Door Linkage Arm (D)
D
Qty 1
D
8.3.1 Mount base of linkage arm (D) to mount plate (A1)
on straw door (A) with:
- M8 x 50 hex head bolt and flange nut x2 (D1)
D1
D1
A1
D3
S
D2
8.3.2 Mount top of linkage arm (D2) to top bracket (S)
with:
- M8 x 50 hex head bolt and flange nut (D3)
D
A1
78
8.3.3 Straw Door Adjustment for Electric Actuator:
Parts List:
- parts located in CS812BS box
- hardware located in CS859S bag
RP1058 Electric Actuator (E)Qty 1
CS960Z Stop Door Actuator (F)Qty 1
F
E
8.3.3.1 Mount base of actuator (E) to top bracket with:
- M8 x 50 hex bolt, flat washer and lock nut (E1)
8.3.3.2 Slide arm of actuator (E2) through door actuator
stop (F) and mount to plate (A1) on straw door with:
- M8 x 50 hex bolt, flat washer and lock nut (E1)
E3
E1
E
E2
A1
F
E1
Note: A calibration is required to activate the straw door
actuator. The actuator must be fully retracted before door
will calibrate. If the combine is not equipped with straw
door switches, a jumper may be required.
79
9 Chopper Installation
9.1 Remove Left Rear Gusset Support Brace
9.1.1 Check existing left gusset brace (B) on combine,
if it only has two (2) holes in plate, replace as per
following steps. If it has four (4) holes, skip step 9.1 and
installation of new brace
2 Holes
Existing gusset brace
B1
B
B2
4 Holes
New gusset brace
9.1.1 Remove hardware (B1 & B2) x2 mounting left rear
gusset support brace (B)
- not to be reused
- hardware to be reinstalled
9.1.1 Remove top bolts and nuts (B1) x2 mounting the
right hand side of rear gusset support plate (B) to the
bottom of the combine
B1
9.1.2 Loosen side bolts (B2) x2 mounting the right rear
gusset support brace (B) to the combine
B
B2
80
9.2 Install Redekop Chopper
Parts List:
Chopper is located on pallet
parts are located in CS970S box
CS531BA2
CS796B
AFX 40S Chopper (A)
Gusset Support Brace (C)
A1
Qty 1
Qty 1
A2
A
This component weighs
1500 lbs / 680 kg
Use a forklift with appropriate
capacity
C
HAZARD / FALLING
Proper Safety Shoes and
Apparel must be worn.
Pinching Hazard
Leave Chopper strapped to the
pallet during installaion. Cut straps
off after mounted to combine.
Leave Cross Brace (A2) on in front
of chopper until chopper has been
mounted to combine
9.2.1 With a forklift, raise the Chopper (A) and align the
top flange holes along the bottom of the combine mount
plate to the bolt holes (B1) x4
- both sides
B1
A
81
9.2.1 Install new gusset support brace (C) to left rear
side of combine, with existing hardware:
- M16 x 40 hex head bolt and washers (B2) x2
- do not tighten - leave loose
C
B2
9.2.2 Fasten chopper (A) to the combine and gusset
support plate (B) - right side, with existing hardware:
- M12 x 120 flange bolts and flange nuts (B1) x4
- may have to pry the chopper top side plate to align and
install bolts through the holes
B1
B B2
A
9.2.3 Fasten chopper (A) to the combine and new
gusset support plate (C) - left side, with existing hardware:
- M12 x 120 flange bolts and flange nuts (B1) x4
- may have to pry the chopper top side plate to align and
install bolts through the holes
B1
9.2.4 Ensure chopper is square to combine
- check distance from front - both sides
B2
C
9.2.5 Hand tighten bolts (B2) and (B1) of the gusset
support brace (C) to the rear of the combine.
The bolts (B2) and (B1) will be Torqued after the jack
shaft is mounted and aligned in step 10.2.4
- both sides
9.2.6 Remove cross brace (A2) from front of chopper
- discard
82
9.3 Ladder Proximity Sensor Mount Plate Installation
Parts List:
part included in CS975BS box
hardware located in CS859S
CS857B Ladder Proximity Sensor Mount Plate (J) Qty 1
J
9.3.1 Install proximity sensor mount plate (J) on to
upper side wall flange (L) with:
- M12 x 25 flange bolt and flange nut (J1) x2
K1
J1
J
L
9.3.2 Relocate existing ladder proximity sensor (K) and
install on new mount plate (J) in hole (K1)
- ensure sensor has 2-4mm clearance to ladder plate
- connect to wire harness
K
83
9.4 Chaff Deflector Plate Installation
Non-Windrow Parts List:
parts included in CS975BS box
hardware located in CS859S
CS1073BAL Chaff Deflector Left (ML) CS1073BAR Chaff Deflector Right (MR)
Qty 1
Qty 1
ML
Windrow Parts List:
parts included in CS812BS box
hardware located in CS859S
CS1054BAL Chaff Deflector Left (ML) CS1054BAR Chaff Deflector Right (MR)
MR
Qty 1
Qty 1
ML
MR
9.4.1 Install left chaff deflector (MR) on to panel (SR)
with:
- M8 x 20 flange bolt (M1) x 2
- both sides
M1
SR
9.5 Rotor Blade Clearance Inspection
9.5.1 Rotate Chopper Rotor Manually to ensure that
there is clearance between All Blades before running up
the chopper.
MR
Adjust Rotor if there are clearance issues
Not doing so could cause catistrophic failure
84
9.6 Sheave AFX PTO 3B Installation
Parts List:
part located in RP918S box
RP918 Sheave AFX PTO 3B (C) Qty 1
C
9.6.1 Remove the factory sheave (C1)
- not to be reused
- keep all hardware
C1
9.6.2 Install new 3B Sheave (C) with:
- existing hardware
- ensure key is in place
Torque to 95-105 N*m
(70-77 ft-lbs)
9.6.2.1 Torque bolt (C2) to 95-105 N-m (70-77 ft-lb)
Then firmly tap the sheave with a rubber mallet and
torque again.
Do Not Use Impact Wrench
C2
9.6.3 Check for clearance between back of sheave (C)
and flange on rear gusset after sheave is tightened
9.6.4 If flange is to long, grind down flange to provide
clearance
Ch
eck
Cl
ear
an
ce
C
85
10 Chopper Drive 3B Jackshaft Installation
Parts List:
parts located on pallet and in CS918BS box and CS970BS box
hardware located in CS825S bag
CS772B Gusset JackShaft Mount (A)
Qty 1
CS771BA Jackshaft AFX 3B 230/240S Assy (B)
CS883B Gusset JackShaft Mount 20 Series (A)
(located in CS961K)
Qty 1
RP918
CS784BA Spring Assy Weld Int Chopper HS (G)
Qty 1
CS837Z Bracket Notched 240S KBar Adj 25% (H) Qty 1
CS838Z Bracket Notched Knife Bar Adj 25% (I)
Qty 1
BE2B117K VBelt 2B 117L (J)
Qty1
BE3B88K VBelt 3B 88L Kevlar (K)
Qty 1
BE3B135K VBelt 3B 135L Kevlar (L)
Qty 1
CS1064Z Internal Knife Lock-out (P)
Qty 1
Sheave AFX PTO 3B (C)
Qty 1
Qty 1
C
P
86
10.1 Top Jackshaft support gusset installation
Parts List:
part located in CS918BS box
hardware located in CS825S and CS839S bag
CS772B Gusset JackShaft Mount (A)
Qty 1
CS883B Gusset JackShaft Mount 20 Series (A) Qty 1
10.1.1 Install gusset jackshaft mount (A) on the outside
of left combine side wall thru existing holes with:
- M12 x 40 flange bolt and flange nut (A1) x2
- M16 x 50 flange bolt and flange nut (A2) x2
A
2
A2
Not Required for MY17 & Current Machines
A
10.1.2 Drill 12mm (1/2 in) hole (A3)
A1
A1
A1 A3
10.1.2.1 Complete installation with
- M12 x 40 flange bolt and flange nut (A1) x1
- leave bolts loose to make jackshaft installation easier
10.2 Jackshaft AFX 3B Install
Parts List:
part located on pallet
hardware located in CS825S bag
CS771BA Jackshaft AFX 3B 230/240S Assy (B)
Qty 1
10.2.1 Lift Jackshaft (B) into place
Heavy - Use Hoist or Lifting Device
Step 10.2.1
B
87
10.2.2 Secure top jackshaft mount bracket (J1) to the
gusset jackshaft mount (A) with:
- M12 x 30 flange bolt and flange nut (B1) x2
B1
B1
A1
B1
10.2.3 Mount jackshaft assembly (B) in place by
attaching lower jackshaft mount bracket (J2) to combine’s
replaced gusset with:
- M12 x 40 round head bolt and flange nut (B2) x2
B
A
B1
J1
B2
Round head bolts (B2) to be
mounted on inside of combine Threads to the outside
10.2.3.1 Tighten up bolts (A1) for jackshaft gusset (A)
after jackshaft bolts (B1) are a few threads in
B2
B2
J2
B1
B2
B1
A
J1
88
10.2.4 Align Jackshaft Sheave
- Align the Jackshaft Outter Sheave (J4) to the Combine
PTO Sheave (J3) with laser alignment tool.
Note: Laser Alignment Kit can be purchased from
Redekop if required. Part # RP956.
- Alignment can be corrected by moving bottom Gusset
CS796B found in step 9.2.1.
- adjust idler wheel (L2) alignment if necessary
- Once the Sheaves are aligned, tighten gusset bolts (B2)
as shown in step 9.2.5
Torque Gusset Bolts
to 210-285 Nm (155 - 210 ft-lbs)
J3
J4
L2
J5
Torque gussets to 210-285 N*m
(155-210 ft-lbs)
89
10.4 Spring Tensioner Assembly Installation for
Internal High Speed OEM Chopper Belt
Parts List:
High Speed Tensioner Assembly (G) located in CS918BS
box
CS784B Spring Assy Weld Int Chopper HS (J1)
Qty 1
CS797Z Indicator Internal Chopper HS Spring (A4) Qty 1
CS856Z Spacer (A5)
Qty1
Washer Flat M12 x 24 x 2.5 Yzd (B1)
Qty1
Nut Hex M12 C8 Yzd (B2)
Qty2
Re-use Plastic Spacer (A3) from factory tensioner
Tighten all belts by adjusting spring tensioners:
G
B1
J1
B2
A3
A4
A5
10.4.1 Mount high speed tensioner assembly (G) on the
internal drive pulley shaft with:
- M10 x 45 flange bolt and lock nut (G1) x1
G
*Tighten nut (G1) to touch clevis but still turn freely *
G2
G1
Install tensioner assembly
with spacer (G2) on clevis as
shown (towards outside) for belt
clearance
G1
G
G
90
10.5 Re-install Drive Belts
Parts List:
Belts located in CS771BS Kit
BE2B117K
BE3B88K
BE3B135K
VBelt 2B x 117L (J)
VBelt 3B x 88L (K)
VBelt 3B x 135L (L)
Qty1
Qty 1
Qty 1
AFX 120 Series Only
Belt Located in CS961K Kit
86976208
VBelt 3B 2720mm (M)
K
J
Qty 1
M
L
10.5.1 Install internal chopper high speed belt (M) - to
inside of factory sheave (C) and inside 3 grooves of
upper sheave (J3)
- reuse belt that was removed
J
M
J3
C
91
10.5.3 Install V belt BE3B88K (L) onto the upper sheave
(J3), route around idler (L2) and install on to sheave (J5)
on jackshaft
J3
K
L2
10.5.4 Install V-belt BE2B117K (N) onto the upper
sheave (J3) outter grooves and to large drive sheave (C)
on combine
J5
J3
J
C
92
10.5.5 Adjust tension on belts:
K2
J
K
J2
L2
M
K1
J1
L1
M1
M2
L
10.5.6 To adjust the tension on the belt, the idler needs
to be adjusted to apply the correct tension to the belt
T1
T2
J1
10.5.6.1 To apply idler tension (K2, L2, M2), adjust nut
(T1) on tension rod (K1, L1, M1) to tighten spring (T2)
until it lines up with the spring indicator (T3)
- typical for all belts except J
T3
10.5.6.2 To apply idler tension (J2), adjust nut (T1) on
tension rod (J1) until indicator (T3) lines up with the end
of the rod
- 80mm of rod should be exposed behind pivot
80m
m
T1
J1
T3
93
10.8.5 Attach CASE IH speed sensor (F3) to existing
mount plate (D) with:
Note: mount plate (D) is replaced with (D2) on 20S and
may have to be replaced with (D2) on pre 40S in order for
sensor to read off of alternate tooth pattern
D2
CS833Z Speed Sensor Mount Plate
Hardware included in CS622BS box - bag CS955S
- .5-20 hex jam nut (F6)
- .563-32 hex jam nut (F7)
- .563 flat washer (F8)
Bottom of sensor must be within
1-2mm of rotating tooth - adjust
mount and add washer W11-09 (F8)
as required
F3
F8
10.9 Knifebar Engagement limiting bracket
Installation - Not required if combine is equipped with
hydraulic knifebar adjustment
Replace existing knifebar lockout bracket with new
bracket that is similar in shape
D D2
F
F6 F7
Parts List:
part included in CS970BS Kit
Internal Knife Lock-out Bracket:
CS838Z
Notched Bracket
240 Series Model Year <17,
230, 20, 10S KBar Adj 25% (H)
Qty 1
CS837Z
Notched Bracket 240S <Model Year 17
KBar Adj 25% (I) Qty 1
CS1064Z
Notched Bracket 240S >Model Year 17
KBar Adj 25% (P) Qty 1
I
H
P
For 10, 20 & 230 Series
10.9.1 Remove factory bracket and replace with
notched bracket (H) on the outside wall (H1) of internal
knifebar with:
- exisitng hardware
For 240 Series Only
H1
10.9.2 Remove factory bracket and replace with
notched bracket (I) or (J) on the outside wall (H1) of
internal knifebar with:
- exisitng hardware
10.9.3 Remove factory sensor from existing bracket and
relocate to new bracket in similar position, with
- reuse existing hardware
94
10.10 Windrow Hydraulics Installation - Optional
Parts List:
parts located in CS919S box:
H30-1010MF
HH115
H28-1012FF
87000151
1186005
Fitting Hyd 45 Deg (C)
Hyd. Hose .625 x 61L (D)
Fitting Hyd Str (X)
Hyd Hose Tube Clamp (G)
Hyd Hose Clamp Plate (G1)
D
Qty 2
Qty 2
Qty 2
Qty 4
Qty 2
X
C
WINDROW only
G1
G
C
10.10.1 Install hydraulic fittngs (C) x2 into ports of
windrow hydraulic motor (F)
- angle upwards
F
10.10.2 Install hydraulic addapter fittings H28-1012FF (X)
onto hydraulic block (E)
10.10.2.1 Install hydraulic hose (D1) into right side port
in the hydraulic block (E)
10.10.3 Install hydraulic hose (D1) into the fitting (C2) of
the hydraulic motor (F)
X
X
10.10.4 Install hydraulic hose (D2) into left side port in
the hydraulic block (E)
10.10.5 Install hydraulic hose (D2) into the fitting (C1) of
the hydraulic motor (F)
D2
E
D1
C1
F
D1
C2
D2
95
10.10.6 Run hydraulic lines (D) below the def tank,
along chopper wall and through the jackshaft frame
E
10.10.7 Attach hydraulic hoses (D) to chopper wall with:
- hose clamps (G) x2
- hose clamp plate (G1) x1
- M8 x 70 hex head bolt and lock nut (G2)
10.10.8 Attach hydraulic hoses (D) to jackshaft frame
hose support plate with:
- hose clamps (G) x2
- hose clamp plate (G1) x1
- M8 x 70 hex head bolt and lock nut (G2)
D
G
G1
G2
F
G
G1
G2
10.11 Non-Windrow Hydraulics Installation - Optional
Parts List:
parts located in CS970S box
HH110
Hyd. Hose .75 x 26L (J)
Qty 1
NON - WINDROW only
J
10.11.1 Install new hydraulic rubber hose (J) into
hydraulic block (E) to loop circuit
F
E
E
J
96
11 Chopper Drive 3B Jackshaft Shield Installation
parts located on pallet
hardware located in CS825S and CS625S bags
Parts List:
RP997 Shield Case AFX MY20 (A)
Qty 1
RP998 Vent AFX w/Notch Left (B)
Qty 1
RP1001 Vent AFX w/Notch Rightt (C)
Qty 1
CS1035Z Vent Pin Mount (D)
Qty 4
RP1094 Lynch Pin c/w Cable (E)
Qty 4
RP1105 Lynch Pin .188 x 1.25L (F)
Qty 4
CS1027B Bracket Shield Latch Jackshaft (G)
Qty 4
CS1063B Hanger Upper Shield (H)
Qty 4
CS1046B Hose Mount Bracket (J)
Qty 1
B
A
C
E
D
G
H
F
J
11.1 Install vent mount pins (D) x2 to upper front of
chopper and rear combine frame
- both sides
D
D
11.2 Install left vent (B) to pins (D), secure in place with:
- lynch pin (E) x2
- both sides
E
E
B
97
11.3 Install shield latch bracket (G) to jackshaft (B), with
- M10 x 25 flange bolt (G1) x2
B
G
G1
11.4 Install hose mount bracket (J), upper shield support
bracket (H) then belt guide (B1) on jackshaft (B),
- M10 x 25 flange bolt (H1) x3 (reuse 2 from belt guide)
H1
B1
J
H
B
11.5 Install shield on to pins and brackets on chopper
and jackshaft.
- secure with lynch pins (F) x2
F
A
F
98
12 Tailboard Control
12.1 Gas Shock Installataion
Parts List:
part included in CS974BS box
hardware located in CS625S bag
RP951A Gas Spring (S)
S
Qty 2
12.1.1 Install gas shock (S) on to chopper and tailboard
studs, with:
- M8 x 20 flange bolt (S1) x2
- both sides
S1
S
S1
12.2 If your combine is equipped with electric actuators:
S
A
Parts List:
part included in CS622BS box
hardware located in CS625S bag
RP951A Gas Spring (S)
RP1058 Actuator (A)
CS171B Tailboard Guard (B) CS990BA Reflector Bracket (C) CS991Z Spacer Reflector (D) CS972Z Tube Limiter (E)
Qty 2
Qty 2
Qty 2
Qty 2
Qty 2
Qty 2
B
C
D
E
99
12.2.1 Install tailboard actuator tube limiter (E) to
chopper, with:
- M8 x 50 round head bolt, flat washer spacer bushing
and flange nut (E1)
- both sides
F
Note: Tailboard stop (F) can be adjusted if tailboards do
not line up
E1
E
E1
12.2.2 Install gas shock (S) on to chopper and tailboard
studs, with:
- M8 x 20 flange bolt (S1) x2
- both sides
12.2.3 Install Actuator RP1058 (A) x2
Install Actuators with the
motor side down.
S1
B
F
12.2.4 Install base (A2) of actuator (A) in to bracket (B)
on chopper with:
- M8 x 40 flange bolt and lock nut (B1)
12.2.5 Install shaft (A3) of actuator (A) in to bracket (C)
on tailboard with:
- M8 x 65 round head bolt and lock nut (C1)
- head of bolt to be on inside of tailboard
S
S1
B1
A2 A
A3 C1
C
12.2.6 Adjust tailboard stops (F) so that there is still
some stroke left in the gas shock (S)
124mm - 127mm (4 7/8” - 5”)
12.2.7 Repeat for other side
12.2.8 Install wire harness RP892 (W)
12.2.9 Install tailboard guard (B) to side of tailboard,
with:
- M8 x 20 flange bolt and flange nut (B1) x 2
- both sides
B1
B
B1
100
12.2.10 Install tailboard hanging bracket reflector (C) to
tailboard guard (B), with:
- M8 x 25 flange bolt, spacer bushing and flange nut (B1)
- both sides
C1
B
C
12.3 If your combine is NOT equipped with electric
actuators and you require these, order kit #47941043
from Case IH
12.4 If your combine is NOT equipped with electric
actuators and you require a mechanical control, order kit
#CG314K from Redekop
Manual Control
12.4.1 Remove electric actuator mount brackets and
tailboard lug stop (D, E & F) from chopper housing
- both sides
S
B2
B2
F
D
E
12.4.2 Install tailboard adjustment lug CG314B (F) to
side of chopper with:
- M8 x 25 round head bolt and flange nut (F1) x2
- both sides
12.4.3 Install tailboard adjustable latch assembly
CG112BA (G) to tailboard with:
- M8 x 20 round head bolt and flange nut (G1)
- head of bolt on inside of tailboard
- both sides
F1
G1
F
F1
G
101
13 Hydraulic Oil Level
CHECK HYDRAULIC
FITTINGS FOR LEAKS
DO NOT RUN THE COMBINE
WITHOUT HYDRAULIC OIL
13.1 Check the hydraulic oil level before starting and
moving the combine.
Oil level can be checked through the sight glass (A)
located on the top rear deck. The oil level should at a
minimum reach the bottom of the sight glass.
A
13.2 If necessary, add oil through filler opening (B)
Reference combine operator’s manual for exact
instructions
B
102
14 Case AFX 20S Roof Upgrade
14.1 If you have a 20 Series combine and you require a
Roof Upgrade, order kit #CS961K from Redekop
103
15 Software Update
30 and 40 Series
15.1 Update software:
Use the 240-Series EST to set the new configurations on 230-Series and 240-Series machines.
(after the S/N break below)
The new cab machines start at S/N YDG218540
Software update required is: UCM1 - V33.33.0.0 or newer, UCM2 - V33.34.0.0 or newer (for S/N above and newer)
Display Software (Part # 48109497 Combine Axial Flow) V30.8.0.0
Machines <YDG218540 do not get software update and would require the spreader/chopper speed sensor placed on
the 7-tooth target.
15.1.2 Use EST to change the Machine Configuration for “Residue System.”
15.1.3 Set configuration to:
Configuration Name
Type ID
Value
Residue System Windrow*
Impeller with 32cc Pump &
0x209C 90cc Motor In-CAB Adjust
Residue System Non Windrow*
0x209C
None
Windrow Door
0x20A1
1 (installed)
Left Spread Deflector
0x2112
1 (installed)
Center Spread Deflector
0x2113
0 (not installed)
Right Spread Deflector
0x2114
1 (installed)
Hood Mount Chopper
0x2111
1 (installed)
Windrow Chute Extension
0x20A4
0 (not installed)
*For MY14 and newer machines with existing 90cc spreader motor and 32cc pump with in cab adjust, Value = 6
*For MY13 UCM machines with existing 74cc spreader motor and 28cc pump, Value = 3
*Note - Installing a Windrow Chopper on a Combine with a Beater; will require a Speed Sensor and Bracket to be
installed. This is required to calibrate the Straw Door Actuator.
15.2 Calibrate the windrow door and spread control actuators following the instructions in the Owner’s Manual
104
50 Series
15.3 Procedure to configure in cab parameters for
Redekop Chopper on AFX
A
B
15.3.1 Select Toolbox icon (A)
15.3.1 Select residue tab (B)
C
C1
15.3.2 Select in Cab Chopper Speed (C)
15.3.2.1 Select No (C1)
D
D1
15.3.3 Select in Cab Windrow Door (D)
15.3.3.1 Select Yes (D1)
105
E
F
F1
E1
Scroll Bar
15.3.4 Scroll down the page and select Chopper (E)
15.3.4.1 Select Straw Hood Chopper (E1)
15.3.5 Scroll down the page and select Hood Mounted
Chopper (F)
15.3.5.1 Select Yes (F1)
G
G1
15.3.6 Scroll down the page and select Center Spread
Deflector (G)
15.3.6.1 Select No (G1)
106
Ensure that the
Hydraulic Fittings have been
tightened
CHECK HYDRAULIC
FITTINGS FOR LEAKS
DO NOT RUN THE COMBINE
WITHOUT HYDRAULIC OIL
HYDRAULIC LINES MAY BE
UNDER PRESSURE
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines.
Tighten all connections before applying pressure.
Check all fasteners to ensure
they have been properly
tightened
Wear Hearing Protection
during operation
When starting chopper, be
sure all people are clear of
the rear of the combine
Start threshing module in low speed and listen for clearance problems. If a knocking noise is heard,
stop the machine immediately! Fix problem and repeat procedure. Progress to full power when
everything is running smoothly at lower speeds.
107
Torque Table
Nominal Size
Class 8.8
Class 10.9
Nm / (ft-lbs)
Nm / (ft-lbs)
M8 - flanged
- non flanged
27 / (20)
25 / (18)
39 / (29)
35 / (26)
M10 - flanged
- non flanged
54 / (40)
49 / (36)
57 / (42)
70 / (51)
M12 - flanged
- non flanged
93 / (69)
85 / (63)
134 / (98)
121 / (90)
M16 - flanged
- non flanged
231 / (171)
210 / (155)
331 / (244)
301 / (222)
Check all fasteners to ensure
they have been properly
tightened
108
WARRANTY CARD
Please send this warranty card in to Redekop Manufacturing
Fill in when the Straw Chopper has been fully installed and the following items have been checked
Email to: [email protected]
or
Fax to: +1-306-933-1088
Selling Dealer Name and Location: _______________________________________________________________
Customer Name: ______________________________________________________________________________
Address:_____________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
Country: ____________________________________________________________________________________
Telephone #: _________________________________________________________________________________
Email: _______________________________________________________________________________________
Combine Model # __________________________________________ Hour Meter Reading _________________
Combine Serial # ______________________________________________________________________________
Strawchopper Serial #__________________________________________________________________________
Jackshaft Serial # _____________________________________________________________________________
Date Strawchopper installed: ____________________________________________________________________
Strawchopper installed by: _________________________
Print: ____________________________________
Knifebar Engagement Limiting Bracket installed (ref 10.9):
__________________________________________
4 Belt Tensioners set to spring indicator (ref 10.5): _________________________________________________
Strawchopper Rotor has been rotated manually to ensure clearances: _________________________________
Strawchopper Blades clear with the knifebar: ______________________________________________________
Fan Blades clear rotating through the shroud : _____________________________________________________
Software has been updated: ____________________________________________________________________
Combine has been run with the threshing module in low speed and then progressed to full power when
everything is running smoothly at lower speeds? ___________________________________________________
Are there any knocking noises? __________________________________________________________________
Comments: __________________________________________________________________________________
_____________________________________________________________________________________________
_________________________________________________________________________________________ 109