Daniel Ultrasonic Flow Meters - 3410 Series Electronics Retrofit

Retrofit Instructions

P/N 3-9000-786, Rev A

April 2015

Daniel

™

Gas Ultrasonic 3410 Series Electronics

Retrofit Instructions

Daniel customer service

Location

North America/Latin America

Daniel Customer Service

USA (toll free)

Asia Pacific (Republic of Singapore)

Telephone number

+1.713.467.6000

+1.713.827.6314

+1.888.356.9001

+65.6777.8211

Europe (Stirling Scotland, UK)

Middle East Africa (Dubai, UAE)

+44 (0)1786.433400

+971 4 8118100

Daniel Measurement and Control, Inc. (Headquarters)

11100 Brittmoore Park Drive

Houston, TX 77041 USA

http://www.daniel.com

Fax number

+1.713.827.4805

+1.713.827.6312

+1.713.827.3380

+65.6777.0947.0743

+44 (0)1786.433401

+971 4 8865465

Email

•

•

•

•

Customer Service: [email protected]

Customer Support: [email protected]

Asia-Pacific: [email protected]

Europe: [email protected]

Return Material Authorization (RMA)

A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the

RMA form from the Support Services web page by selecting the link below.

http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx

Signal words and symbols

Pay special attention to the following signal words, safety alert symbols and statements:

Safety alert symbol

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER!

Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING!

Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION!

Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Notice is used to address safety messages or practices not related to personal injury.

Important

Important is a statement the user needs to know and consider.

Tip

Tip provides information or suggestions for improved efficiency or best results.

Note

Note is “general by-the-way” content not essential to the main flow of information.

Important safety instructions

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions.

Because these products are sophisticated technical instruments, it is important that the owner and operation personnel must strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.

Daniel also urges you to integrate this manual into your training and safety program.

BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.

WARNING!

Failure to follow the installation, operation or maintenance instructions for a Daniel product could lead to serious injury or death from explosion or exposure to dangerous substances.

To reduce the risk:

•

•

•

Comply with all information on the product, in this manual, and in any local and national codes that apply to this product.

Do not allow untrained personnel to work with this product.

Use Daniel parts and work procedures specified in this manual.

Product owners (Purchasers):

•

•

•

•

•

•

•

•

Use the correct product for the environment and pressures present. See technical data or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative.

Inform and train all personnel in the proper installation, operation, and maintenance of this product.

To ensure safe and proper performance, only informed and trained personnel should install, operate, repair and maintain this product.

Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact

Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.Daniel.com

.

Save this instruction manual for future reference.

If you resell or transfer this product, it is your responsibility to forward this instruction manual along with the product to the new owner or transferee.

ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND TROUBLESHOOTING MANUAL(S) AND

ALL PRODUCT WARNINGS AND INSTRUCTIONS.

Do not use this equipment for any purpose other than its intended service. This may result in property damage and/or serious personal injury or death.

Product operation (Personnel):

•

•

•

•

•

•

•

•

•

•

•

To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the product.

Follow all warnings, cautions, and notices marked on, and supplied with, this product.

Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact

Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.daniel.com

.

Read and understand all instructions and operating procedures for this product.

If you do not understand an instruction, or do not feel comfortable following the instructions, contact your Daniel representative for clarification or assistance.

Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes.

Follow all instructions during the installation, operation, and maintenance of this product.

Connect the product to the appropriate pressure and electrical sources when and where applicable.

Ensure that all connections to pressure and electrical sources are secure prior to and during equipment operation.

Use only replacement parts specified by Daniel. Unauthorized parts and procedures can affect this product's performance, safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxic substances or improper operation.

Save this instruction manual for future reference.

Notice

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS

BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR

IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED

BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE

THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR

PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO

WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL,

PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS,

LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS

OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/

REGISTERED TRADEMARKS OF THESE COMPANIES.

Warranty and Limitations

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first.

Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of

Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE

WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY

KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT

TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty.

2. LIMITATION OF REMEDY AND LIABILITY: Daniel shall not be liable for damages caused by delay in performance. The remedies of

Buyer set forth in this agreement are exclusive. In no event, regardless of the form of the claim or cause of action (whether based in contract, infringement, negligence, strict liability, other tort or otherwise), shall Daniel's liability to Buyer and/or its customers exceed the price to Buyer of the specific goods manufactured or services provided by Daniel giving rise to the claim or cause of action. Buyer agrees that in no event shall Daniel's liability to Buyer and/or its customers extend to include incidental, consequential or punitive damages. The term “consequential damages” shall include, but not be limited to, loss of anticipated profits, revenue or use and costs incurred including without limitation for capital, fuel and power, and claims of Buyer's customers.

Contents

Contents

Part I Plan

Chapter 1 Introduction .................................................................................................................. 3

1.1

General ........................................................................................................................................3

Chapter 2 Before you begin ............................................................................................................5

2.1

Tools required ............................................................................................................................. 5

Chapter 3 Before removing the Electronics .................................................................................... 7

3.1

Procedure before removing the Mark III Electronics .....................................................................7

Chapter 4 Removing Mark III Electronics ...................................................................................... 13

4.1

Procedure to remove the Mark III Electronics .............................................................................13

Part II Install

Chapter 5 Installing the Series Electronics .................................................................................... 19

5.1

Procedure to install the 3410 Series Electronics .........................................................................19

Part III Operate

Chapter 6 Configure the 3410 Series Electronics ...........................................................................37

6.1

Initial communication connection using Ethernet ..................................................................... 37

6.1.1

Ethernet initial connection material checklist ..............................................................37

6.1.2

Ethernet initial connection steps .................................................................................37

6.2

Initial communication connection using RS-232 Serial ...............................................................38

6.2.1

Communications settings and Field Setup Wizard ......................................................38

6.3

Write the converted configuration file to the meter .................................................................. 42

6.3.1

Write the converted configuration file to the meter ....................................................42

6.4

Configure the meter using the Field Setup Wizard .....................................................................46

6.4.1

Configure the meter using the Field Setup Wizard ...................................................... 46

Appendices and reference

Appendix A Mark III RS-232 and RS-485 Serial communications setup ............................................. 51

A.1

Mark III RS-232 Full Duplex ........................................................................................................ 51

A.2

Mark III RS-485 Half Duplex ....................................................................................................... 52

A.3

Mark III Discrete output switch settings ..................................................................................... 53

A.4


A.5


A.6

Mark III Series 100 option board (if installed) ............................................................................. 55

A.7


A.8


A.9

Mark III Series 100 plus HART option board (if installed) ............................................................ 57

Daniel ™ Gas Ultrasonic 3410 Series Electronics

i

Contents

Appendix B Summary table of communications/output settings .....................................................59

Appendix C 3410 Communication and Output settings ................................................................... 63

C.1

3410 Wiring and I/O ................................................................................................................. 63

C.2

Ethernet cable to PC communication ........................................................................................ 67

C.3

Input and output connections ................................................................................................... 68

C.4

Serial communications .............................................................................................................. 71

C.5

Analog input settings ................................................................................................................ 73

C.6

Analog output settings ..............................................................................................................73

C.7

Digital Input .............................................................................................................................. 73

C.8

External power source connection and fuse ...............................................................................74

Appendix D 3410 Series engineering drawings ...............................................................................75

ii

Retrofit Instructions

Part I

Plan

Chapters covered in this part:

•

Introduction

•

Before you begin

•

Before removing the Electronics

•

Removing Mark III Electronics

Plan


1

Plan

2


1

1.1

Introduction

Introduction

General

Welcome to the Daniel 3410 Series Ultrasonic Retrofit Instruction Manual.

This manual has been designed to provide you with a step-by-step set of instructions for retrofitting a meter with Mark III electronics to the new 3410 Series electronics.

NOTICE

Please read the “Before You Begin” section to make sure you have all the components necessary to perform the retrofit before taking the meter out of service.

Important

If retrofitting from Mark II electronics to 3410 Series electronics complete Sections 3 and 4 in the

Daniel Ultrasonic Mark III Upgrade Kit Instructions P/N 3-9000-746 to determine the communications and output settings of the Mark II electronics. Use those settings and the instructions in this manual to configure the Series electronics.


3

Introduction

4


2

2.1

Before you begin

Before you begin

This section shows all of the parts and tools required to perform the upgrade. Ensure that all of these items are available before taking the meter out of service.

Tools required

Figure 2-1: Required tools

E.

F.

G.

A.

B.

C.

D.

1/8" flat-blade screw driver

¼ " flat-blade screw driver

3/8" drive ratchet wrench

3/8" drive - extension - at least 3.5" long

3/8" drive - 7/16" socket

Allen wrench - size 6mm Daniel P/N 2-4-9200-501(included in Retrofit kit)

Crescent wrench for cable glands and electrical conduit


5

Before you begin

Daniel MeterLink

™

is required to communicate with the meter electronics, access information and collect the configuration in the meter and then convert and download the configuration into the new 3410 Series electronics. Always use the latest version of Daniel

MeterLink

™

. Upgrades to the latest version are available at:

http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/

MeterLink.aspx

6


3

3.1

Before removing the Electronics


Procedure before removing the Mark III

Electronics

1.

Before removing power from the meter being retrofitted, use the Daniel MeterLink

™ software to connect to the meter.

2.

Use the Edit/Compare Configuration screen in Daniel MeterLink

™

to read the configuration from the meter and save it to a file on your computer. An example for a file name might be "“Meter Name, MkIII Final Config, 3-4-2013 10-15-02 AM.cfg”.

Daniel MeterLink

™

will be used later in this procedure (see

Chapter 6

) to convert the

configuration and download it to the 3410 Series electronics. See

Figure 3-1

.

CAUTION!

LOSS OF SET-UP DATA

The current meter configuration file must be saved before beginning the 3410 Series electronics retrofit.

Failure to save the current configuration file can result in the loss of important set-up data.

Step 3

through

9

provide more detailed instructions on obtaining the required information with respect to the communications set-up of the electronics, however, if these settings are already known, these steps can be skipped.

Step 9

is for

Frequency and Diagnostic outputs. For reference, the known values should be

entered in the Summary Table of Communication/Output Settings in

Appendix B

.

This information will be required in the setup of the Series electronics. For any setting which is not known, the applicable step(s) for obtaining that information can be used.

3.

Use the

File|Meter Directory

menu path, then select the <meter name> you want to retrofit.

a. Click the

Direct

button on the lower left corner of the Meter Directory dialog box.

b. The

Direct Connection Properties For

dialog appears.

c. Obtain the Modbus ID (same as Comms Address).


7


Figure 3-1: Accessing Modbus ID for Ports A and B

8

4.

Based on the information contained in the connection properties window, enter the values for the following parameters in the Summary Table of Communication/

Output Settings in

Appendix B

:

Port A and B: Modbus ID = _____(enter Comms Address).

5.

Exit Daniel MeterLink

™

and disconnect your PC from the meter electronics. The remaining information required before doing the retrofit upgrade, is based on the wiring terminations and the settings of various switches on the boards that comprise the electronics.

6.

Power down the electronics.

CAUTION!

EQUIPMENT DAMAGE

Remove power from the meter electronics.

Failure to remove power from the meter electronics may result in damage to the equipment.

7.

Remove the end caps from the upper electronics housing of the meter to access the electronic circuit boards. See

Figure 3-3

for board layout of the 3400 stacks. See

Figure 3-4

for the 3410 Series electronics for board layout.



Figure 3-2: Remove end caps from the upper electronics enclosure

Figure 3-3: 3400 Electronics Assembly board layout


9


Figure 3-4: 3410 Retrofit electronics assembly

10

A. End cap and security screw

B. O-ring

C. Desiccant packet

D. CPU Module

E. Optional RS-232 I/O Module

F. Optional RS-485 I/O Module

G. Blanking cover

H. Guide plate

I. M20 reducer

J. Ground lug - external

K. Transmitter electronics enclosure

L. Power supply

M. I.S. Barrier board

N. Standoffs

O. Backplane board

P. O-ring

Q. End cap and security screw

R. O-ring

S. Acquisition cable and roll pin

T. Acquisition Module assembly

U. Base enclosure

V. Cable glands

W. Gasket, base enclosure

X. Acquisition cable clamp

Y. Acquisition Module



8.

Remove the Mark III electronics CPU board, the HART Option Board, and the Field

Termination Board from the enclosure. Fill out the Summary Table of

Communication/Output Settings in

Appendix B

based on the Field Connection Board

wire terminations and/or switch settings of the CPU board and Option Board, if installed. This information will be used to configure the new 3410 Series electronics later in this procedure.

Figure 3-5: Mark III CPU Board showing switch settings


11


Figure 3-6: Mark III CPU Board with I.S. Barrier Board piggy-backed on CPU

Board

12


4

4.1

Removing Mark III Electronics


Procedure to remove the Mark III Electronics

1.

Having obtained all the information related to the set-up of the 3400 Series electronics configuration and communications, all the components related to the electronics can now be physically removed from the meter. Unscrew all wiring from the Field Termination Board. It may be helpful to label the wires to make it easier to connect the 3410 Series electronics.

2.

Remove any conduit and wiring attached to all six conduit ports.

3.

Remove any ground wire attached to the ground lug on the outside of the upper electronics housing. At this point there should be no wires connected to the upper electronics housing.

Figure 4-1: Ground wire removed

4.

Use the 6mm Allen wrench (supplied with upgraderetrofit kit) to remove the two bolts holding the base enclosure.


13


Figure 4-2: Remove bolts from base enclosure cover

5.

Remove the upper electronics housing from the base enclosure.

a. Remove the Acquisition cable, which comes down from the upper electronics to the Acquisition module in the base enclosure.

NOTICE

Figure 4-3

shows the Acquisition module for the 3400 Series electronics.

b. Loosen the two screws on the ends of the Acquisition cable connector, and disconnect it from the Acquisition module.

c. Set the upper electronics housing aside once the housing is removed.

Figure 4-3: Remove the Acquisition cable

14



6.

Remove all the screws that hold the transducer wires in the terminal blocks that attach the transducers to the Acquisition module.

a. Remove the screws from the ends of the two connectors.

b. Disconnect the connectors and remove each of the transducer wires from the connector.

7.

Loosen the cable glands on the base enclosure and pull all of the transducer cables out of the base enclosure.

8.

Unscrew the three screws holding the Acquisition module in the base enclosure and remove the Acquisition module.

The four mounting bolts holding the enclosure cover to the meter body are sealed with an RTV silicone adhesive/sealant.

9.

Remove the RTV with a flat blade screwdriver or utility knife around the perimeter of the recessed opening and the RTV eases the removal of the sealant.

a. Use the 7/16" socket wrench to remove the four mounting bolts.

Figure 4-4: Remove old RTV

10.

Remove the base enclosure from the meter body.

11.

If RTV silicone adhesive/sealant was used to seal the base enclosure to the meter body, remove the adhesive/sealant so the 3410 base enclosure will have a clean mounting surface.

The 3400 Series electronics should be completely removed from the meter body at this time.


15


16


Part II

Install

Install


17

Install

18


5

5.1

Installing the Series Electronics


Procedure to install the 3410 Series Electronics

1.

Remove the 3410 components from the packaging.

a. Use the 6 mm Allen wrench to remove the two screws from the base enclosure cover.

Figure 5-1: Remove bolts from Base enclosure cover

2.

Lift the upper electronics housing from the base enclosure. The acquisition cable connector from the upper electronics is attached to the acquisition module with two screws. The cable is also secured by a cable clamp to a mounting bolt.

a. Remove the screw securing the cable clamp and then loosen the two screws on the acquisition cable connector and disconnect the acquisition cable connector from the acquisition module.

Figure 5-2: Remove acquisition cable and module


19


3.

Unscrew the remaining two mounting screws from the acquisition module in the base enclosure and remove the acquisition board.

4.

Place an insulating gasket on the meter body where the electronics will be mounted

(see gasket in

Figure 3-4

).

5.

Place the base enclosure on top of the meter body on top of the insulating gasket.

Note that the transducer port openings on the base enclosure are labeled with transducer locations (i.e., A1, A2, B1, B2, C1, C2, D1, D2).

a. Orient the base so that the A1 transducer port is closest to the A1 transducer location on the meter body. The meter body has the transducer location labels embossed in the body next to each transducer boss. The ports on the base enclosure must be oriented outward (towards the sides of the meter body, perpendicular to meter axis).

Figure 5-3: Base enclosure orientation

6.

Use the four ¼ " bolts with stainless steel washers and nylon shoulder washers to secure the base enclosure to the meter body.

a. Use a nut driver to tighten the bolts to a torque of 55 to 65 inch-lbs.

Figure 5-4: Insert 1/4" bolts

20

7.

Fill up the base enclosure wells with RTV adhesive/sealant around and over the four

¼ " bolts.



This will ensure a water-tight seal. Any excess sealant can be removed by using a scraper to leave the sealant flush with the top of the well. Excess sealant will adhere to the acquisition board when it is installed, and make future removal of the board difficult.

Figure 5-5: Apply RTV sealant around bolts

8.

Insert the Acquisition board in the base enclosure and secure it with the two screws as shown for now.

Figure 5-6: Acquisition Module attachment screws


21


Figure 5-7: Acquisition Module wiring

9.

Route the transducer cables through the cable glands with the correct label number

(i.e. A1) which matches the label on the transducer cable.

Figure 5-8: Base enclosure cable glands installation

22

10.

Judge the proper length and cut off the excess.

11.

Strip the outer insulation, outer shield, and inner insulation using a utility knife, refer to

Figure 5-9

for proper lengths. Verify that insulation of individual wires was not cut

while removing outer layers. Strip each wire 0.28".


Figure 5-9: Transducer Cable Cut Instructions


12.

Insert tubing over wires, inner insulation and under shield approximately 1.5" of shield should overlap.

13.

Insert and secure transducer cables through cable glands verify Line Mark is as referenced in

Figure 5-10

.

Figure 5-10: Line mark

14.

Using a torque screwdriver set to 34 ±2 oz. in., secure the wires to the terminal plugs of the Acquisition Module.

15.

Verify the cable lengths are still an appropriate length and if necessary, cut the transducer cables to the correct length with allowance for the wiring terminations and connector placement.

16.

Ensure that the contacts clamp on the bare wires and not on the wire insulation when the wires are being terminated on the connector.

a. Leave the connector plugged into the Acquisition board while terminating the individual wires.

b. Tighten the connector screws on the either end of the connector after terminating all the wires on the applicable connector.

c. Repeat this procedure for the transducer cables on the other side of the meter.


23


Figure 5-11: Install cable and secure wires

24

17.

Use the cable ties to dress the transducer cables. They should be dressed in groups of two: A1 and C1, D1 and B1, A2 and C2, D2 and B2. Install one cable tie at three inches from the base enclosure and another about the point where the cables start to bend and separate out to their respective port.


Figure 5-12: Re-oriented and secured transducer cables


18.

Reconnect the acquisition cable connector to the acquisition module and secure the cable connector by tightening the two screws.

19.

Install the cable clamp on the Acquisition cable and secure it with the final mounting screw for the Acquisition module.


25


Figure 5-13: Installing the Acquisition Module cable clamp

26

A. Acquisition cable connector

B. Acquisition cable

C. Cable clamp and screw

20.

Wrap the excess cable around the Acquisition Module and place the electronics housing into position on the base enclosure.

21.

Ensure the O-ring on the base of the upper enclosure is properly seated. Position the upper enclosure housing so that it is in the desired orientation for reattaching the electrical conduit.

22.

Install the 3410 meter upper enclosure on the base enclosure once the transducers are wired correctly.

23.

Install the two screws with the 6 mm Allen wrench to secure the upper enclosure to the base enclosure.


Figure 5-14: Bolt the upper enclosure to base enclosure


24.

Remove the end cap next to the conduit entries from the upper enclosure.

Figure 5-15

shows the layout of the electronics.


27


Figure 5-15: 3410 Series electronics layout

28

A. End cap and security screw

B. O-ring

C. Desiccant packet

D. CPU Module


F. Optional RS-485 I/O Module

G. Blanking cover

H. Guide plate

I. M20 reducer

J. Ground lug - external

K. Transmitter electronics enclosure

L. Power supply

M. I.S. Barrier board

N. Standoffs

O. Backplane board

P. O-ring

Q. End cap and security screw

R. O-ring

S. Acquisition cable and roll pin

T. Acquisition Module assembly

U. Base enclosure

V. Cable glands

W. Gasket, base enclosure

X. Acquisition cable clamp

Y. Acquisition Module

The following table shows the default communications and output settings for the

3410 electronics and configuration.



Table 5-1: 3410 Series default communications and output settings

Communication/Output

Type

Serial Port A

Frequency/Digital Output 1



Default Setting

Modbus ID = 32

Configured to output Frequency 1A

Configured to output Frequency 2A

Configured to output Digital

Output 1A

Default Setting

Baud Rate = 19200

Drive Mode=Open

Collector

Drive Mode=Open collector

Drive Mode=Open

Collector

Note

Port B and Port C are available if Optional RS-232 and

RS- 485 I/O Modules are installed.

Frequency Output 1A is configured for Uncorrected forward flow

Frequency Output 2A is configured for Uncorrected forward flow

Digital Output 1A is configured for Validity status

If the settings above are not consistent with those used in your meter, then these parameters can be changed using Daniel MeterLink

™

software to reconfigure the

communication ports and output ports later in this procedure.

Appendix C

of this document contains additional details with respect to the wiring related to the communications and discrete output signals.

NOTICE

Daniel MeterLink

™

cannot communicate with 3410 meters over a half-duplex serial connection. As a result, for Daniel MeterLink to communicate via a serial connection, that port on the 3410 electronics must be set for RS-232-Full Duplex, or RS-485-Full

Duplex (requires 4 conductor cables).

25.

Check the CPU Module switches on the to ensure they are set properly.


29


Figure 5-16: CPU switch settings

30

A. WRITE PROT. switch

B. DHCP switch

C. Port A (override)

The DHCP switch enables or disables the DHCP server for Ethernet communication.

The WRITE PROT. switch enables or disables “write protection” of the meter configuration.

Set the DHCP switch to the

ON

position to enable Ethernet communication via the

DHCP server. Set the WRITE PROT. switch to the

OFF

position to allow configuration parameters to be written to the meter. Only enable the DHCP server if the meter is not connected to a network that may have a DHCP server already running. The

DHCP server is designed for use when a PC connects directly to the meter and requires the meter to assign the PC an IP address.

26.

Wire all of the electrical connections.



Figure 5-17: Install wiring terminal block connectors to the CPU Module

(shown with Optional I/O Modules)

A. CPU lower terminal block

B. CPU upper terminal block and switches

C. CPU Module

D. 24 VDC loop power


F. 10.4 - 36 VDC power

G. Fuse

H. Optional RS-485 I/O Module

I. Ethernet terminal block

J. Chassis ground


31


Figure 5-18: Install wiring terminal block connectors to the CPU Module

(shown without Optional I/O Modules)

32

A. CPU lower terminal block

B. CPU upper terminal block and switches

C. CPU Module

D. 24 VDC loop power

E. 10.4 - 36 VDC power

F. Guide plate blanking cover

G. Fuse

H. Guide plate blanking cover

I. Guide plate blanking cover

All of the terminations removed from the modules in the 3410 Series electronics are made with quick disconnect terminal block connectors. This makes it easier to

terminate the wires prior to plugging them into the modules.

Appendix C

of this

document also includes wiring tables and illustrations for each of the connectors in

the electronics. Refer to the System Wiring Drawing in

Appendix D

.



27.

Install a ground wire to the ground lug on the side of the upper enclosure.

Figure 5-19: Transmitter electronics enclosure ground wire

28.

Attach flex conduit to the conduit ports on the transmitter electronics enclosure.

Before applying power to the meter, ensure the atmosphere is proven safe using an intrinsically safe gas detector.

WARNING!

EXPLOSION HAZARD

Do not apply power to the meter with the end caps removed unless you are in a nonhazardous or explosive-free environment.

Failure to comply could result in death, serious injury and possible equipment damage.

29.

Apply the sealing compound to the conduit seal fittings and allow to set in accordance with manufacturer specifications.

30.

Apply electrical power to the system and verify the field connections are working correctly.

31.

Do not install end caps until you configure the meter.

This completes the installation of the hardware associated with the 3410 Series

Electronics meter retrofit procedure.


33


34


Part III

Operate

Operate


35

Operate

36


Configure the 3410 Series Electronics

6

6.1

6.1.1

6.1.2


Topics covered in this chapter:

•

Initial communication connection using Ethernet

•

Initial communication connection using RS-232 Serial

•

Write the converted configuration file to the meter

•

Configure the meter using the Field Setup Wizard

1.

Check all settings and wiring carefully.

2.

Set up the Meter Directory, and start initial communication with the 3410 Series electronics.

The basic instructions for setting up the directory and initializing communications are contained in the following text. Refer to the 3410 Series Gas Ultrasonic Flow Meter

Installation Manual (P/N 3-9000-759, Section 4) for more detailed instructions. Use Daniel

MeterLink v1.10 or later to make a connection to the meter.

Initial communication connection using

Ethernet

Ethernet initial connection material checklist

The following materials and information are required:

•

•

•

3410 Ethernet adapter cable (Daniel P/N 1-360-01-596)

Personal computer (PC) configured as follows:

Daniel MeterLink software installed (version 1.10 or later)

Ethernet LAN adapter

Configured to automatically obtain IP address (via DHCP)

Desired 3410 Series meter(s) communication configuration parameters:

IP address

Serial communication parameters such as baud rate and Modbus ID (if desired)

Ethernet initial connection steps

1.

Power up the 3410 Series meter and wait two minutes for the meter to startup.

2.

Ensure that the Ethernet DHCP server is enabled on the 3410 CPU Module by setting

DHCP switch to the

ON

position.

3.

Plug the Ethernet adapter cable (P/N 1-360-01-596) into the meter CPU Module and connect the RJ45 end into the PC Ethernet connector.


37


6.2

6.2.1

4.

Verify the Ethernet connection status by the 3410 CPU Module

LINK

LED which should be solid green.

5.

Start Daniel MeterLink

™

on the PC. The

Connect to Meter

dialog displays.

a. Click the Edit Meter Directory button.

b. Click the

Add

button (below the

Meter Directory

file operations field). Daniel

MeterLink inserts the

New Meter

record in the last field in the

Meter Directory

table.

6.

Create a new meter directory record with the following parameters: a. Enter a name for the meter.

b. Select Meter Type as Gas or Liquid as appropriate.

c. Check the Ethernet box and uncheck the Direct and Modem boxes.

d. Set the Ethernet IP address to 192.168.135.100.

e. Close the Meter Directory window.

7.

Use the

Meter|Connect

menu path and click the

Ethernet connection for the meter record established in the previous step. Daniel MeterLink meter using the user-specified Ethernet settings.

™

will now connect to the

Initial communication connection using RS-232

Serial

Communications settings and Field Setup Wizard

RS-232 Serial initial connection material checklist

The following materials and information are required:

•

•

Ultrasonic serial cable (Daniel P/N 3-2500-401).

Personal computer (PC) with Daniel MeterLink

™

software version 1.10 (or later)

• Desired 3410 meter(s) communication configuration parameters:

IP address (if desired)

Serial communication parameters such as baud rate and Modbus ID

RS-232 Serial initial connection steps

1.

Power up the 3410 meter and PC.

2.

Plug the DB-9 end of the cable directly into the PC running Daniel MeterLink. The three wires on the other end of the cable connect to RX, TX, and COM terminals on the CPU Module. The Digital Out wire goes to RX, the Digital In wire goes to TX, and the COMMON wire goes to COM.

38


Figure 6-1: CPU RS-232 serial connection


Table 6-1: CPU RS-232/RS-485 wire colors

CPU

R X

T X

C O M

Wire colors

Red

White

Black

3.

Start Daniel MeterLink

™ following parameters:

on the PC and create a new Meter Directory record with the


39


40 a. Enter a name.

b. Select

Meter Type

as Gas or Liquid as appropriate.

c. Check the

Direct

box and uncheck the Modem and Ethernet boxes.

d. Set the Direct connection properties for Baud Rate of 19200 and Comms Address

(Modbus ID) of 32.



4.

Use the

Meter|Connect

menu path and click

Direct

connection for the meter record established above. Daniel MeterLink

™

will now connect to the meter using the userspecified serial communication settings.

Follow the instructions in

Section 6.3.1

to write the converted configuration file to the meter.

Meter Communications Settings

1.

Use the Meter|Communications Settings menu path to access the Communications dialog.

This dialog displays the communications parameters for the 3410 Series electronics and is used to adjust the Baud Rate and Comms Address (i.e. Modbus ID) for the serial ports.

Figure 6-2: Communications Settings dialog


41


2.

Use the

Driver selection

pull-down menu if communication settings require RS-485

Figure 6-3: Change driver selection for RS-485 half duplex or full duplex communication

6.3

6.3.1

42

Write the converted configuration file to the meter

Write the converted configuration file to the meter

1.

With communication to the meter established, use the Tools|Edit/Compare Configuration menu path to access the Edit/Compare Configuration dialog.

2.

Click Open and the Open Configuration File dialog displays.


Figure 6-4: Edit/Compare configuration dialog

Configure the 3410 Series Electronics a. Select the final configuration file created in

Step 2

of

Section 3.1

of this document

(i.e., “Meter Name, MKIII Final Config, 3-4-2005 10-15-02 AM.cfg”).

b. Click Open . The file opens and you returned to the Edit/Compare Configuration dialog.

Figure 6-5: Open configuration file dialog

c. Click Convert

(see

Figure 6-4

). Daniel MeterLink

™

reads the 3410 configuration from the meter and modifies it with the 3400 configuration.


43


Figure 6-6: Edit/Compare configuration dialog with active Convert button

If the meter supports HART, check the 2nd variable parameter setting using the

Field Setup Wizard|Current Outputs dialog. A reminder dialog prompts you to set this parameter.

Figure 6-7: Hart parameter settings

44

For Gas ultrasonic meters, the HART Secondary Variable options are:

• Uncorrected flow rate

• Corrected flow rate

• Average flow velocity

• Average sound velocity

• Energy flow rate

• Mass flow rate

All data points shown in yellow have been modified from the 3400 configuration.



Figure 6-8: Converted configuration with highlighted changes

d. Click

Write Checked

to write the converted configuration to the meter (see

Figure 6-6

). If an error occurs, Daniel MeterLink

™

will display a message indicating the nature of the problem. Manually edit the parameter(s) with errors to successfully complete the download.

e. Click

Write Checked

again after modifying the parameter(s). Repeat this until the write occurs with no errors.

f.

Save the 3400 Series electronics configuration file to your PC.

g. With the converted configuration still displayed, from the Edit/Compare

Configuration dialog, click the

Meter

radio button, located next to the

Compare

button (see

Figure 6-6

).

h. Compare the file to verify that this saved configuration matches the meter configuration. If an error occurs, go back to the beginning of the

RS-232 Serial initial connection steps

and try again until no errors are reported.

3.

Use the Meter|Monitor menu path to display the Monitor window and verify that the meter is operating correctly.


45


Figure 6-9: Meter monitor dialog

6.4

6.4.1

Configure the meter using the Field Setup

Wizard

Configure the meter using the Field Setup Wizard

1.

Use the

Meter|Field Setup Wizard

menu path to access the

Field Setup Wizard Startup dialog.

a. Verify that all settings (options) are correct (e.g., temperature, pressure, meter connections and meter outputs).

b. In the Meter name field insert a name for the meter (this name displays on Daniel

MeterLink

™

main window and the Maintenance logs and Reports files).

c. Ensure the 3410 Series Electronics digital outputs are configured appropriately.

The 3410 Series Electronics also supports, and may be configured for, the AGA8

Detailed Method.

46


Figure 6-10: Field Setup Wizard Startup dialog


2.

Setup the Frequency and Digital Output Sources parameters from the Field Setup

Wizard Frequency/Digital Outputs Sources Page.


47


Figure 6-11: Field Setup Wizard Frequency and Digital Output Sources page

48

The meter has user-configurable selections for either a frequency output or digital status (FODO). Use the pull-down menus to edit these parameters.

(3) Frequency/Digital Outputs:

• FODO1 (four possible output configurations)

• FODO2(eight possible output configurations)

• FODO3(eight possible output configurations)

Frequency or Digital Outputs (FODO 1) source selections:

• FO1A, DO1A, FO1B, DO1B


• FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B


• FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B

Mode options:

• Open Collector (requires external excitation supply voltage and pull-up resistor)

• TTL (internally powered by the meter 0-5 VDC signal)

Channel B Phase options:



• Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A while reporting reverse flow)

• Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A while reporting reverse flow)

Phase A and Phase B output (based on flow direction):

• Reverse flow - output only reports flow in the reverse direction. For frequency outputs, Phase B of the output is 90 degrees out of phase with Phase A.

• Forward flow - output only reports flow in the forward direction. For frequency outputs, Phase B of the output is 90 degrees out of phase with Phase A.

• Absolute - output reports flow in both directions. For frequency outputs, Phase B of the output is 90 degrees out of phase with Phase A.

• Bidirectional - output reports flow on Phase A only in the forward direction and on Phase B only in the reverse direction.

Maximum frequency for the frequency outputs:

• 1000 Hz

• 5000Hz

3.

If changes were made in the

Field Setup Wizard

, choose to save the configuration when Daniel MeterLink

™

prompts you after the changes are written to the meter.

Click

Finish

in the

Field Setup Wizard

dialog to write any changes to the meter.

4.

You have successfully completed upgrading your3400 electronics to 3410 Series electronics.

5.

Save your configuration file for the meter's parameters you just set as the “As Left

Settings”.


49


50


Mark III RS-232 and RS-485 Serial communications setup

Appendix A


Topics covered in this appendix:

•

Mark III RS-232 Full Duplex

•

Mark III RS-485 Half Duplex

•

Mark III Discrete output switch settings

•


•


•

Mark III Series 100 option board (if installed)

•


•


•

Mark III Series 100 plus HART option board (if installed)

A.1

Mark III RS-232 Full Duplex

Figure A-1: Port A settings


51


Figure A-2: Port B settings

A.2

Mark III RS-485 Half Duplex

Figure A-3: Port A settings (Factory default switch settings for Port A)

Figure A-4: Port B settings

52


A.3


Mark III Discrete output switch settings

Figure A-5: Group 1 Frequency and digital outputs

Figure A-6: Group 2 Frequency and digital outputs


53


Figure A-7: Series 100 option board (if installed)

A.4


Figure A-8: Port C settings

54


A.5




A.6

Mark III Series 100 option board (if installed)

Figure A-10: Analog output 1

Figure A-11: Analog input 1 (Temperature)


55


Figure A-12: Analog input 2 (Pressure)

Figure A-13: Series 100 Plus HART option board (if installed)

56


A.7




A.8



A.9

Mark III Series 100 plus HART option board (if installed)

Figure A-16: Analog output 1


57


Figure A-17: Analog output 2 (HART capable)

Figure A-18: Analog input 1 (Temperature)

Figure A-19: Analog input 2 (Pressure)

58


Summary table of communications/output settings

Appendix B


Based on switch position on the 3400 CPU board and Option board if installed, indicate the appropriate configuration for each communication/output parameters on the 3400 electronics. Use these parameters to configure the 3410 Series electronics.

Table B-1: Communications/output settings summary table

Output Type

Serial Port A

Serial Port B

Serial Port C

Digital Output 1A

Digital Output 1B

Frequency Output 1A

Digital Output 2A

Digital Output 2B

Not Used (if

J4-1 not used)

Not Used (if

J4-1 not used)

Not Used (if

J5-2 not used)

Not Used (if

J5-2 not used)

(Check electronics switch settings and circle appropriate box for each output)

Not Used (if

J6 not used)

RS-232 (if S3 is set to

RS232)

RS-485 Half

Duplex (if S3 is set to

RS-485 and

S5-1 is set to

Half

RS-485 Full


RS-485 and

S5-1 is set to

Full

Not Used (if

J7 not used)

RS-232 (if S4 is set to

RS232)

RS-485 Half


RS482 and

S5-2 is set to

Half)

RS-485 Full


RS-485 and

S5-2 is set to

Full)

Not Used (if

J16 not used)

Not Used (if

J4-2 not used)

RS-232 (if

S10 is set to

RS232)

TTL (if S8-1 is set to TTL)

RS-485 Half

Duplex (if

S10 is set to

RS-485)

Open Collector (if S8-1 is set to OC)










59


60

Table B-1: Communications/output settings summary table

(continued)

Output Type

Frequency Output 1B

Frequency Output 2A

Frequency Output 2B

Analog Input 1

Analog Input 2

Analog Output 1

Analog Output 2 (HART Capable)

(Check electronics switch settings and circle appropriate box for each output)

Not Used (if

J5-1 not used)

Not Used (if

J5-6 not used)

Not Used (if

J5-5 not used)



TTL (If S9-4 is set to TTL)




Not used (if

J12-1 not used)

Not Used (if

J12-3 not used)

Not Used (if

J11 not used)

Not Used (if

J10 not used)

Source (if

S12 is set to

SRC)

Source (if

S13 is set to

SRC)

Source (if

S14 is set to

SRC)

Source (if

S15 is set to

SRC)

Sink (if S12 is set to SINK)




Enter the results of the 3400 Summary Table of Communications/output settings in the table below as a quick reference to setup the 3410 Series meter configuration parameters.

Table B-2: Communications/output settings summary table results

Output Type

Serial Port A

Serial Port B

Serial Port C

(1)

Digital Output 1A

Digital Output 1B

Frequency Output 1A

Digital Output 2A

Digital Output 2B

Frequency Output 1B

Frequency Output 2A

Frequency Output 2B

Analog Input 1

Enter communications and output settings



Table B-2: Communications/output settings summary table results

(continued)

Output Type

Analog Input 2

Analog Output 1

Analog Output 2 (HART Capable)

Enter communications and output settings

(1) Port C is available for 3410 Series electronics with Optional I/O RS-232 and /or RS-485 Modules installed.


61


62


3410 Communication and Output settings

Appendix C


Topics covered in this appendix:

•

3410 Wiring and I/O

•

Ethernet cable to PC communication

•

Input and output connections

•

Serial communications

•

Analog input settings

•

Analog output settings

•

Digital Input

•

External power source connection and fuse

C.1

3410 Wiring and I/O

Refer to the Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual (P/N

3-9000-759) for more wiring details.


63


Figure C-1: 3410 Upper electronics with Optional I/O Modules

Figure C-2: CPU Module labeling and LED indicators

64



Table C-1: CPU Module labeling and LED functions

CPU Module label or LED

WRITE PROT.

DHCP

PORT A

Function

Write-protect mode - with switch in the ON position (default setting) protects configuration and firmware overwrites.

To write configuration changes or download firmware to the meter change the switch to the

OFF position

Dynamic Host Protocol Server enables you to communicate with a Daniel meter that is not connected to a network.

When the CPU Module switch is in the ON position, the meter is enabled to act as a DHCP server for a single DHCP client connected to the Ethernet port using a crossover cable. This should be used for peer to peer connections only.

When the connection is made, select to use the Meter Name in the meter instead of the Meter

Directory Name in order to keep all log files and configurations separate from each meter.

PORT A override - RS-232 serves as an override during meter commissioning to establish communications and in the event the user cannot communicate with the meter due to an inadvertent communication configuration change. The override period is for two minutes. Supports:

• auto-detected ASCII (Start bit 1, Data Bit 7, Parity Odd/

Even, Stop Bit 1)

• RTU (Start Bit 1, Data Bit 8,

Parity none, Stop Bit 1).

• Modbus protocols RS-232

Baud rate=19,200 Modbus

ID=32

Switch position indicator or

LED

Switch position

• ON - (default setting) enables write-protection of the configuration and firmware

• OFF - enables writing configuration changes or downloading firmware

Switch position

•

ON

- the meter is enabled to act as a DHCP server for a single DHCP client

•

OFF

- disables the DHCP server

Switch position

• ON - enables RS-232 PORT

A override

• OFF - (default setting) disables RS-232 PORT A override


65


Table C-1: CPU Module labeling and LED functions

(continued)

MEAS System color indicates metrology mode Acquisition mode

Measurement mode

LED status

• Red flashing LED

• Solid red the Acquisition

Module is not communicating with the CPU Module

• Green flashing LED

Solid Green PWR

LED 4

LED 5

RX

TX

LINK

3.3V Power Indicator

Not used

Not used

RX signal (Port A for RS485 or

RS232) communication) receiving data

TX signal (Port A for RS485; 2wire or 4-wire) or RS232 communication) transmitting data

ETH1Link user Ethernet connection

Flashing green (when receiving data)

Flashing green (when transmitting data)

Solid green

Optional RS-232 Module wiring

Use the table in

Figure C-3

to wire the Optional RS-232 module.

Figure C-3: Optional RS--232 Module wiring

66



Optional RS-485 Module wiring

Use the table in

Figure C-4

to wire the Optional RS-485 module.

Figure C-4: Optional RS-485 Module wiring

C.2

Ethernet cable to PC communication

The Ethernet port IP address, subnet mask, and gateway address are softwareconfigurable. In addition, a meter can be configured to act as a DHCP (Dynamic Host

Configuration Protocol) server to assign an IP address to a PC or laptop running Daniel

MeterLink. The DHCP server facility is not intended to act as a general purpose DHCP server for a wider network. To this end, no user control is provided over the class or range of IP addresses the unit provides. A standard twisted pair (Cat-5) cable should be used for

Ethernet wiring.

It is strongly recommended that the meter be configured using an independent (offnetwork) single host. After configuration of the Daniel 3410 Series Gas Ultrasonic Flow

Meter, the DHCP option must be turned off if used on a LAN/WAN.


67


NOTICE

RESTRICTED ETHERNET AND SERIAL CONNECTIVITY USAGE

Failure to restrict Ethernet and communication access to the Daniel 3410 Series Gas Ultrasonic

Flow Meter can result in, among other things, unauthorized access, system corruption, and/or data loss.

User is responsible for ensuring that physical access and Ethernet or electronic access to the

Daniel 3410 Series Gas Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions are implemented; such as, establishing a firewall, setting password permissions and/or implementing security levels.

Figure C-5: Ethernet communication

C.3

Use ethernet cable, Daniel P/N 3-3400-079, to connect the PC to the meter.

A DIN 41612 48-pin connector is the interface from the CPU Module to the Backplane

(male end located on the back of the Backplane Board).

Input and output connections

The Daniel 3410 Series Ultrasonic Flow Meter provides the Analog inputs for pressure and temperature, Analog output 2 and frequency and digital outputs on the CPU Module lower terminal block.

68



Figure C-6: CPU Module lower terminal block I/O connections

I.

J.

E.

F.

G.

H.

A.

B.

C.

D.

Frequency/Digital Output 2 (FODO 2)

Frequency/Digital Output 2 (FODO 2) Gnd

Frequency/Digital Output 2 (FODO 2) Gnd

Frequency/Digital Output 3 (FODO 3)

Analog Output 2 + (4-20mA output)

Analog Output 2 - (4-20mA output)

Analog In (Temperature) +

Analog In (Temperature) -

Analog In (Pressure) +

Analog In (Pressure) -

Possible configurations for Frequency and Digital Outputs are shown in the following figure.


69


Figure C-7: Frequency/Digital Output

Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block) share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU

Module lower terminal block) share a common ground and have 50V isolation. This allows an output to be connected to a different flow computer. The outputs are opto-isolated from the CPU Module and have a withstand voltage of at least 500V rms dielectric.

70



Figure C-8: CPU Module Frequency and Digital shared common ground

C.4

Serial communications

Use a serial cable, Daniel P/N 3-2500-401, to connect to a PC running Daniel MeterLink.

The cable is designed for RS-232 communications which is the serial Port A default configuration (see

Appendix D

Systems Wiring Diagram, Daniel Drawing DMC - 005324).

The DB-9 end of the cable plugs directly into the PC running Daniel MeterLink

™

. The three wires on the other end of the cable connect to the CPU Module RS-485/RS-232 terminals.

The RED wire goes to RX, the WHITE wire goes to TX, and the BLACK wire goes to COM (see

Table 3-5 for Port A wiring).

RS-485, 2-wire connection on Port A, uses TX+ and TX- on the CPU Module and has a ground wire.

When Belden wire No. 9940 or equivalent is used, the maximum cable length for RS-232 communications at 9600 bps is 88.3 meters (250 ft.) and the maximum cable length for

RS-485 communication at 57600 bps is 600 meters (1970 ft.).

Port A supports a special override mode which forces the port to use known communication values (19200 baud, address 32, RS-232). Note that the protocol is autodetected. This mode is expected to be used during meter commissioning (to establish initial communication) and in the event that the user cannot communicate with the meter

(possibly due to an inadvertent communication configuration change). Alternately, when using Daniel MeterLink with an Ethernet port, use Ethernet cable, Daniel P/N 3-3400-079, to connect the PC.


71


Table C-2: Serial port parameters

Port/Communication

• Port A (Standard)

• RS-232

• RS-485 Half Duplex

• RS-485 ( 2-wire communication on Port A.)

(1)

Description

• Typically used for general communications with a flow computer, RTU (Modbus slave) and radios.

• RS-485 - 2-wire (Half Duplex) connected to TX + and TX -

• Special override mode to force port configuration to known settings.

• Supports RTS/CTS handshaking with software-configurable RTS on/off delay times.

• Factory default is RS-232,

Address 32, 19200 baud.

Ethernet

Common features

• Communications via Daniel

MeterLink using RS-232 or

RS-485 Full Duplex

• Software configurable

Modbus Address (1-247)

• Auto-detects TCP/IP and

ASCII or RTU Protocol

• ASCII Protocol:

Start Bits = 1, Data Bits

= 7

(2)

Parity: odd or even 1,

Stop Bits = 1

(3)

Baud Rates: 1200,

2400, 9600, 19200,

38400, 57600, 115000 bps

-

• RTU Protocol: Start Bits = 1,

Data Bits = 8

(4)

Parity: none, Stop Bits =

1

(5)

Baud Rates: 1200,

2400, 9600, 19200,

38400, 57600, 115000 bps

Modbus TCP/IP, Modbus TCP Preferred port for diagnostic communication via Daniel MeterLink

™

10 Mbps/100 Mbps

(1) RS-485 2-wire connections use TX+ and TX - on the CPU Module

(2) Denotes auto-detected protocols




NOTICE

If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink

™

to communicate with a Daniel 3410 Series Ultrasonic Flow Meter.

72


Figure C-9: PC to meter serial connection wiring


C.5

C.6

C.7

Analog input settings

The Daniel 3410 Series Ultrasonic Flow Meter has the capability to sample analog temperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to sink. The two independent analog input circuits are configured for conventional 4-20 mA service. Also, 24VDC isolated power supply connection is provided for an external power source. Refer to the System Wiring Diagram

in

Appendix D

.

Analog output settings

The Daniel 3410 Series Ultrasonic Flow Meter provides two 4-20 mA analog output signals that are software configurable for either sink or source current. Refer to the System Wiring

Diagram in

Appendix D

.

Full HART

®

functionality is provided so that any commercially available HART which meets the specifications of the HART

®

®

transmitter

Communications Foundation can be connected to a Daniel3410 Series Ultrasonic Flow Meter.

Digital Input

The Daniel 3410 Series Ultrasonic Flow Meter provides one digital input that can be used as a general purpose input. The digital input must be configured via the Daniel MeterLink

™

Tools|Edit/Compare Configuration

screen.


73


C.8

External power source connection and fuse

Located on the CPU Module are connections for a user-provided external power source, a 2

Amp fuse and a 24V loop power connection for ultrasonic meter analog outputs, temperature transmitter or pressure transmitter devices. The current is limited to 88mA.

Figure C-10: CPU Module power source connections

A.

B.

C.

24V Loop power

Power in connector (Main power source)

2 Amp fuse (used for main power input)

74


3410 Series engineering drawings

Appendix D


DMC-005324 3410 Series Ultrasonic Meter System Wiring Diagram


75


76




77



77

Daniel Measurement and Control, Inc.

11100 Brittmoore Park Drive

Houston, TX 77041 USA

T +1 713-467-6000

F +1 713-827-4805

USA Toll Free 1 888-356-9001

Daniel Measurement Services, Inc.

T +1 713-827-6314

www.Daniel.com

Europe: Stirling, Scotland, UK

T +44-1786-433400

Middle East Africa: Dubai, UAE

T +971-4-811-8100

Asia Pacific: Singapore

T +65-677-8211

This product is a core component of the PlantWeb digital plant architecture.

©

2015 Daniel Measurement and Control, Inc., All rights reserved.

The Emerson logo is a trademark and service mark of Emerson

Electric Co. Daniel Measurement and Control, Inc., and Daniel

Measurement Services, Inc., (Daniel) are Emerson Process

Management business units. The Daniel name and logo are trademarks of Daniel Industries, Inc. The Senior, Junior, Simplex,

MeterLink, SeniorSonic, JuniorSonic, and DanPac are trademarks of

Daniel Industries, Inc. All other trademarks are property of their respective owners.

P/N 3-9000-786

Rev A

2015

No results