advertisement
BUTCHER BOY TCA22 COUNTER TOP GRINDER
OPERATING INSTRUCTIONS AND PARTS MANUAL
MANUFACTURED BY:
AMERICAN MEAT EQUIPMENT LLC.
640 MULBERRY AVE.
SELMER, TN 38375
PH: 1-731-434-1012
• FAX 1-731-645-6056 website: www.butcherboymachines.com
BUTCHER BOY TCA22 COUNTER TOP GRINDER
Before installing, operating or cleaning the TCA22 GRINDER all persons coming into contact with this equipment must read and completely understand the contents of this
document.
If you have any doubts about the installation, operation or cleaning of this equipment contact the dealer from which the equipment was purchased or contact the factory.
BUTCHER BOY GRINDERS are manufactured solely to cut meat, chicken and fish. The grinders are not intended for other purposes.
UPON RECEIPT OF THE GRINDER: Thoroughly inspect the grinder for any damage that may have occurred during transit. If damage is detected contact the carrier for instructions.
A. INSTALLATION:
Unpack and place the grinder on a stable flat surface at a convenient height to the operator. Make sure the grinder is configured as ordered.
The legs are equipped with 3” risers. These risers may be removed or added to as needed.
120 Volt single phase machines are equipped with a 15 amp cord set. This may be plugged into any 15 amp outlet.
On 230 volt single phase and 230/460 volt three phase machines a cord is provided for the electrician to attach the correct plug. On three phase motors be sure of correct rotation.
Electrical connections must be made by a qualified electrician and comply with all codes.
SAFETY FEATURES:
BOWL GUARD: Stays with the bowl when the pan is removed.
MEAT STOMPER: Included, used to push meat into bowl through guard.
B. TO REMOVE THE PAN FROM BOWL:
LOCKOUT THE ELECTRICAL POWER!
Loosen thumbscrew and lift pan over guard while moving pan toward rear of machine.
C. TO REMOVE BOWL FROM MACHINE:
LOCKOUT THE ELECTRICAL POWER!
Remove knife and plate ring, pull out feed screw. Rotate lock handle toward front of bowl to approximately the 12:00 o’clock position. Pull bowl from gearbox (you may need to wiggle the lock handle slightly). Reverse the removal procedure to reassemble.
Thumbscrew
Lock handle
PAGE 1
BUTCHER BOY TCA22 COUNTER TOP GRINDER
D. TO CLEAN THE TCA22:
LOCKOUT THE ELECTRICAL POWER!
Remove the pan, stomper and cutting group. Wash the removed parts in your approved cleaning solution. Wipe or blow dry the removed parts, sanitize and then apply an approved mineral oil. Hand wipe the cabinet, sanitize and then apply an approved mineral oil.
DO NOT IMMERSE THE CABINET. (Follow your facility sanitation procedures if our instructions conflict with your procedures).
OPERATING INSTRUCTIONS
THE TCA22 BOWL IS EQUIPPED WITH A PERMANENTY ATTACHED SAFETY GUARD.
SHOULD THE GUARD BE BROKEN OR IN ANY WAY ALLOW ENTRY INTO THE
GRINDER
DO NOT USE THE GRINDER
. THE BOWL MUST BE REPAIRED OR
REPLACED IMMEDIATELY.
REPLACE THE STOMPER WHEN WORN OR BROKEN.
ALWAYS:
DISCONNECT THE ELECTRICAL POWER TO THE MACHINE WHEN NOT IN USE!
NEVER:
PUT HANDS IN MACHINE WHEN MACHINE IS RUNNING!
NEVER:
CLEAN WITH POWER ON!
NEVER:
SERVICE WITH POWER ON!
When preparing to grind be sure plate and knife are sharp (plates and knives should be kept as matched sets) and the holes in the plate are the proper size. PLATES WITH HOLES
LARGER THAN 3/8” SHOULD NOT BE USED WITHOUT SPECIAL ATTENTION TO THE
POSSIBILITY THAT ACCESS TO THE KNIFE IS POSSIBLE!
Assemble the cutting group (be sure the plate protrudes a minimum 1/8” from the bowl).
Lightly tighten the knife and plate ring against the plate, push the product into the grinder using the stomper. Turn on the machine, run until product appears at the plate, firmly tighten the knife and plate ring, by hand, and you’re ready to run production.
MAINTENANCE
The TCA22 is manufactured to require very little maintenance. Upon daily cleaning look for obvious wear on the feed screw, stud and chuck. Under normal operation have your service company replace the oil and check the belts every 12 months.
There are no user serviceable electrical components in the TCA22.
PAGE 2
BUTCHER BOY TCA22 COUNTER TOP GRINDER
CUTTING GROUP & MISCELLANEOUS
12
9
11
5
8
7
4
6
1
3
2
REVERSIBLE
PLATE
14
13
A, B, C & D
10
NO PART# DESCRIPTION
1 22023
1 22023S
2 22024
3 22042
3 22042S
4 22070
4 22070S
5 21022
KNIFE & PLATE RING
KNIFE & PLATE RING SS
FEED SCREW STUD
FEED SCREW ASM.
FEED SCREW ASM. SS
BOWL & GUARD ASM.
BOWL & GUARD ASM. SS
6 90625
7 21023
KNOB
COLLAR
8 90412
9 22039 STOMPER
10 SHCS-20-06 LOCK PLATE SCREW
11 22085
12 22060
THUMB SCREW SS
PAN W/THUMB SCREW
13 90915 KNIFE
14A 90910 PLATE-1/8”
14B 90911 PLATE-3/16”
14C 90916 PLATE-1/4”
14D 90913 PLATE-3/8”
**USED ONE AT A TIME
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1**
1**
1**
1**
PAGE 3
BUTCHER BOY TCA22 COUNTER TOP GRINDER
GEAR BOX
13
12
10
11
9
10
20
6
8
18
19
17
7
16 11
5
15
14
3
4
2
1
NO PART# DESCRIPTION
1 21006
2 90409
3 21010
4 90308
FEED SCREW CHUCK
SEAL
SPACER
5 SHCS-21-06-SS SCREW
6 21013 HOUSING & COVER
7 21004 GASKET
8 SLW-06-SS WASHER
9 HHCS-23-06-SS SCREW
10 90307
11 21005 GEAR AND PINION
UOM
1
1
1
1
1
1
1
4
4
2
1SET
21
TCA-22 GEAR BOX ASSY
SECTION VIEW
NO PART# DESCRIPTION UOM
12 90221 SNAP
13 90410 SEAL
14 95518 PLUG
15 90634 PLUG
16 21011 SPACER
17 21008 DRIVE
18 90302 BALL
19 21007 SEAL
20 59248-10 KEY
21 21002 GEAR BOX ASM.
1
1
1
1
1
1
1
1
1
1
PAGE 4
BUTCHER BOY TCA22 COUNTER TOP GRINDER
FRAME & DRIVE
MOTORS
HP VOLTAGE PHASE FLA PART#
1.0 115 1 8.6
1.5 208 1 9.5
1.5 230 1 9.0
1.5 208 3 4.5
1.5 230 3 4.2
1.5 460 3 2.1
2.0 208 3 5.9
2.0 230 3 5.6
2.0 460 3 2.8
5
REF. CABINET
P/N 22018
4
1
2
18
3
6
22
23
7
9
11
9
13
12
10
8
14
7
15
NO
PART# DESCRIPTION
1 90126
2 90508
3 90199-143
3 90128
4 59246-7
5 MOTOR
6 22030S
7 21030
BELT
PULLEY-1hp single phase
PULLEY-1 ½ & 2 HP
KEY
SEE: CHART ABOVE
MOTOR MOUNT SS
RUBBER BUSHING ASM.
9 FW-06S
10 90632
11 10117
12 21041
WASHER
SLEEVE
21
20
19
16
UOM
1
2
1
1
1
1
1
2
2
4
2
2
2
NO PART#
13 HN-23S
14 22033S
DESCRIPTON UO
M
NUT 2
1
15
16
18
21031
95753
17 90631
22052
LEG EXTENSION
RUBBER FOOT
FRONT PLATE
19 RHSS-21-48 SCREW
4
4
2
1
20 FW-21-SS
21 0090602
FLAT
1
1
1
2 22 HN-21-SS HEX
23 ESW-21-SS SHAKE PROOF WASHER 1
PAGE 5
BUTCHER BOY TCA22 COUNTER TOP GRINDER
FRAME & DRIVE-50HZ
REF. CABINET
P/N 22018
1
4
5
2
18
3
7
6
14
22
23
7
9
11
9
13
12
10
8
15
21
20
19
16
NO PART#
1 90126
DESCRIPTION
2 90508 BELT
3 90199-150 PULLEY-2
4 59246-7 KEY
5 92143-50HZ MOTOR-50HZ
6 22030S
7 21030
MOTOR MOUNT SS
RUBBER BUSHING ASM.
9 FW-06S
10 90632
11 10117
12 21041
13 HN-23S
14 22033S
15 21031
16 95753
17 90631
18 22052
PAGE 5
WASHER
SLEEVE
NUT
UOM
1
2
1
1
1
1
2
2
4
2
2
2
2
1
4
4
2
1
BUTCHER BOY TCA22 COUNTER TOP GRINDER
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
115 VOLTS SINGLE PHASE 208/230/460 VOLTS 1 & 3 PHASE
4 4
7
5
1
15
5
7
3
15
2
16
13
8
17
10
9 6
12
17
3 11
10
9
14
9
10
14
ITEM
# ITEM#
1
2
3
4
5
6
FUSE BLOCK (F2)
TRANSFORMER-230/460V
ENCLOSURE
SWITCH MEMBRANE
STRAIN RELIEF
93999-049
93999-095
0,1
93999-128 1,1
START/STOP SWITCH 93999-129
93999-130
93999-132
1
1
1
10 CORD 14/3
0,1 11
12 CORD SET 14/3
13 RELAY 1 HP 115V
14 CORD 14/4
15 STRAIN RELIEF
90627 FT
93999-024 0,1
95450
BELOW
90666
93999-133
0,1
1
FT
1,1
90665 FT 16 TRANSFORMER-208V 0,1
8 MOTOR BELOW 0,1 17 PANEL
93999-131 1,2
0022096 1
HP VOLTAGE PHASE FLA MOTOR *F1 FUSE PART# **F2 FUSE PART# STARTER***
1.0 115 1 8.6 92030 N/A N/A N/A N/A 93999-125
1.5 208
1.5 230
1.5 208
1.5 230
1 7.0
3 4.5
3 4.2
92079 .30 0093999-025 2.8 0093999-018 93999-121
1 6.25 92079 .30 0093999-025 2.8 0093999-018 93999-121
92094
92094
.30 0093999-025 2.8 0093999-018 93999-122
.30 0093999-025 2.8 0093999-018 93999-122
1.5 460
2.0 208
2.0 230
2.0 460
3
3
3
3
2.1
5.9
5.6
2.8
92094
92118
92118
92118
.15 0093999-014 2.8 0093999-018 93999-124
.30 0093999-025 2.8 0093999-018 93999-121
.30 0093999-025 2.8 0093999-018 93999-121
.15 0093999-017 2.8 0093999-018 93999-123
* USE CLASS “CC” FUSE ONLY. ** USE TYPE “FLM” FUSE. *** CONTACTOR AND OVERLOAD EXCEPT 115 VOLT
PAGE 6
BUTCHER BOY TCA22 COUNTER TOP GRINDER
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
208/230/460 VOLTS 3 PHASE-50HZ
4
5
7
1
15
8
2
16
3 11
10
14
9 9
10
14
ITEM# DESCRIPTION
1
2
FUSE BLOCK (F2)
TRANSFORMER-230/460v
3 ENCLOSURE
PART# UOM
93999-049 1
93999-095 1
93999-128 1
6
90665 FT
8 MOTOR BELOW 1
ITEM# DSECRIPTION PART#
9 STRAIN 93999-131 1,2
11 FUSE BLOCK (FI)
12
90627 FT
93999-024 0,1
13
90666 FT
15 STRAIN 93999-133 1,1
16 TRANSFORMER-208V 93999-230 0,1
HP VOLTAGE PHASE FLA MOTOR *F1 FUSE PART# **F2 FUSE PART# STARTER***
2.0 208 3 5.9 92118 .30
2.0 230 3 5.6 92118 .30
2.0 460 3 2.8 92118 .15 2.8
* USE CLASS “CC” FUSE ONLY. ** USE TYPE “FLM” FUSE. *** CONTACTOR AND OVERLOAD EXCEPT 115 VOLT
PAGE 6
BUTCHER BOY TCA22 COUNTER TOP GRINDER
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
115 VOLTS SINGLE PHASE 208/230/460 VOLTS 1 & 3 PHASE
4 4
7
5
1
15
5
7
3
15
2
16
13
8
17
10
9 6
12
17
3 11
10
9
14
9
10
14
ITEM
# ITEM#
1 FUSE BLOCK (F2) 93999-049 0,1 10 CORD 14/3
2
TRANSFORMER-230/460V
93999-095 0,1 10
3
4
ENCLOSURE 93999-128 1,1
START/STOP SWITCH 93999-129
11 FUSE BLOCK (FI)
1 12
(FOR 1HP 115V ONLY)
5
6
7
8
SWITCH MEMBRANE
STRAIN RELIEF
CORD 16/3
MOTOR STARTER
93999-130
93999-132
90665
BELOW
1
1
FT
0,1
9 STRAIN RELIEF 93999-131 1,2
9
STRAIN RELIEF (1.5HP-115V)
93999-253 2
13
13
14
15
16
RELAY 1.5HP 115V
RELAY 1HP 115V
CORD 14/4
STRAIN RELIEF
TRANSFORMER-208V
17 PANEL
90627
93999-234
93999-024
95450
BELOW
BELOW
90666
93999-133
93999-230
FT
FT
0,1
0,1
1
1
FT
1,1
0,1
0022096 1
HP VOLTAGE PHASE FLA MOTOR *F1 FUSE PART# **F2 FUSE PART# STARTER***
1.0 115 1 8.6 92030 N/A N/A N/A N/A 93999-125
1.5
1.5
1.5
208
230
208
1.5 230
1
1
3
3
9.5
9.0
4.5
4.2
92079
92079
92094
92094
N/A N/A N/A 93999-314
.30 0093999-025 2.8 0093999-018 93999-120
.30 0093999-025 2.8 0093999-018 93999-120
.30 0093999-025 2.8 0093999-018 93999-122
1.5
2.0
2.0
2.0
460
208
230
460
3
3
3
3
2.1
5.9
5.6
2.8
92094
92118
92118
92118
.30 0093999-025 2.8 0093999-018 93999-122
.15 0093999-014 2.8 0093999-018 93999-124
.30 0093999-025 2.8 0093999-018 93999-121
.30 0093999-025 2.8 0093999-018 93999-121
.15 0093999-017 2.8 0093999-018 93999-123
PAGE 6
BUTCHER BOY TCA22 COUNTER TOP GRINDER
ELECTRICAL SCHEMATICS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
#1
PUSH BUTTON
STOP
2
JUMP
SWITCH
1
3
START
4
#2
#3
208/230/460 VOLTS 3 PHASE
#3
(F2)
2.8A FUSE max
(2) (F1)
#1
#2
L1 L2 L3 13 A1
T1
CONTACTOR
T2 T3 14 A2
O/L
97
T1
95
T2
98
T3
96
COM 208 230 480V
TRANSFORMER
24V 24V
#3
ENCLOSURE
#1
PUSH BUTTON
STOP
#3
2
JUMP
SWITCH
1
3
START
4
#2
115 VOLTS
SINGLE PHASE
#1
#3
#2
BLK
BLK JUMPER
WHT
WHT
BLK
MOTOR
#1
PUSH BUTTON
STOP
2
JUMP
SWITCH
1
#3
3
START
4
#2
208/230 VOLTS 1 PHASE
#3
(F2)
2.8A FUSE max
(2) (F1)
#1
#2
L1 L2 L3 13 A1
T1
CONTACTOR
T2 T3 14 A2
O/L
97
T1
95
T2
98
T3
96
COM 208 230 480V
TRANSFORMER
24V 24V
#3
ENCLOSURE
MOTOR
PAGE 7
BUTCHER BOY TCA22 COUNTER TOP GRINDER
ELECTRICAL SCHEMATICS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
208/230/460 VOLTS 3 PHASE-50HZ
#1
PUSH BUTTON
STOP
#3
2
JUMP
SWITCH
1
3
START
4
#2
COM 208 230 480V
TRANSFORMER
24V 24V
#3
ENCLOSURE
#3
(F2)
2.8A FUSE max
(2) (F1)
#1
#2
L1 L2 L3 13 A1
T1
CONTACTOR
T2 T3 14 A2
O/L
97 95 98 96
T1 T2 T3
MOTOR
PAGE 7
advertisement
Related manuals
advertisement