BUTCHER BOY TCA32 Operating Instructions And Parts Manual

BUTCHER BOY TCA32 COUNTER TOP GRINDER

OPERATING INSTRUCTIONS AND PARTS MANUAL

SERIAL NO. 13K1087 ON

MANUFACTURED BY:

AMERICAN MEAT EQUIPMENT LLC

640 Mulberry Ave.

Selmer, TN 38375

PH: 731-434-1012

•

FAX 731-645-6056

BUTCHER BOY TCA32 COUNTER TOP GRINDER

Before installing, operating or cleaning the BUTCHER BOY TCA32 GRINDER all persons coming into contact with this equipment must read and completely understand the contents of this document.

If you have any doubts about the installation, operation or cleaning of this equipment contact the dealer from which the equipment was purchased or contact the factory.

BUTCHER BOY TCA32 GRINDERS are manufactured solely to cut meat, chicken and fish.

The grinders are not intended for other purposes.

UPON RECEIPT OF THE GRINDER: Thoroughly inspect the grinder for any damage that may have occurred during transit. If damage is detected contact the carrier for instructions.

A. INSTALLATION:

Unpack and place the grinder on a stable flat surface at a convenient height to the operator. Make sure the grinder is configured as ordered.

.

On three phase machines a cord is provided for the electrician to attach the correct plug. On three phase motors be sure of correct rotation.

Electrical connections must be made by a qualified electrician and comply with all codes.

SAFETY FEATURES:

BOWL GUARD: Stays with the bowl when the pan is removed.

MEAT STOMPER: Included, used to push meat into bowl through guard.

B. TO REMOVE THE PAN FROM BOWL:

LOCKOUT THE ELECTRICAL POWER!

Loosen thumbscrew and lift pan over guard while moving pan toward rear of machine.

C. TO REMOVE BOWL FROM MACHINE:


Remove knife and plate ring, pull out feed screw. Rotate lock handle toward front of bowl to approximately the 12:00 o’clock position. Pull bowl from gearbox (you may need to wiggle the lock handle slightly). Reverse the removal procedure to reassemble.

Thumbscrew

Lock handle

PAGE 1


D. TO CLEAN THE BUTCHER BOY TCA32:


Remove the pan, stomper and cutting group. Wash the removed parts in your approved cleaning solution. Wipe or blow dry the removed parts, sanitize and then apply an approved mineral oil. Hand wipe the cabinet, sanitize and then apply an approved mineral oil.

DO NOT IMMERSE THE CABINET. (Follow your facility sanitation procedures if our instructions conflict with your procedures).

OPERATING INSTRUCTIONS

THE BUTCHER BOY TCA32 BOWL IS EQUIPPED WITH A PERMANENTY ATTACHED

SAFETY GUARD. SHOULD THE GUARD BE BROKEN OR IN ANY WAY ALLOW ENTRY

INTO THE GRINDER

DO NOT USE THE GRINDER

. THE BOWL MUST BE REPAIRED

OR REPLACED IMMEDIATELY.

REPLACE THE STOMPER WHEN WORN OR BROKEN.

ALWAYS:

DISCONNECT THE ELECTRICAL POWER TO THE MACHINE WHEN NOT IN USE!

NEVER:

PUT HANDS IN MACHINE WHEN MACHINE IS RUNNING!

NEVER:

CLEAN WITH POWER ON!

NEVER:

SERVICE WITH POWER ON!

When preparing to grind be sure plate and knife are sharp (plates and knives should be kept as matched sets) and the holes in the plate are the proper size. PLATES WITH HOLES 3/8”

OR LARGER SHOULD NOT BE USED WITHOUT SPECIAL ATTENTION TO THE

POSSIBILITY THAT ACCESS TO THE KNIFE IS POSSIBLE!

Assemble the cutting group (be sure the plate protrudes a minimum 1/8” from the bowl).

Lightly tighten the knife and plate ring against the plate, using the stomper push the product into the grinder. Turn on the machine, run until product appears at the plate, firmly tighten the knife and plate ring, by hand, and you’re ready to run production.

MAINTENANCE

The BUTCHER BOY TCA32is manufactured to require very little maintenance. Upon daily cleaning look for obvious wear on the feed screw, stud and chuck. Under normal operation have your service company replace the oil and check the belts every 12 months.

There are no user serviceable electrical components in the BUTCHER BOY TCA32.

PAGE 2


CUTTING GROUP & MISCELLANEOUS

12

11

5

9

7

6

4 8

1

2

13

14

A,B,C & D

10

3

NO PART# DESCRIPTION UOM

1

2

3

4

0032031

0021038

0032042

0032130

KNIFE & PLATE RING

FEED SCREW STUD

FEED SCREW ASSEMBLY

BOWL & GUARD ASSEMBLY

6 0090625 KNOB

7 0021023 COLLAR

1

1

1

1

1

1

1

1

9 0032049 STOMPER

10 0059232 CAP

11 0022085

12 0032060

THUMB SCREW SS

PAN W/THUMB SCREW

1

4

1

1

(PREMIUM) 1

14A 0090921

14B 0090922

14C 0090920

14D 0090923

32 – PLATE - 1/8” HOLES




**OPTIONAL-USED ONE AT A TIME

1**

1**

1**

1**

PAGE 3


GEAR BOX ASSEMBLY

13

12

20

10

11

9

10

6

8

17

7

11

16

18

19

5

15

4

14

3

2

1

20

BUTCHER MK II TCA32 GEAR BOX ASSY

SECTION VIEW

NO PART#

1 0021006

2 0090413

3 0032020

4 0090309

10 0090307

11 0032018

DESCRIPTION

FEED SCREW CHUCK

SEAL

SPACER

6 0032015

7 0021004

HOUSING & COVER

GASKET

8 SLW-06-SS WASHER

GEAR AND PINION

UOM

1

1

1

1

1

1

1

4

4

2

1SET

NO PART# DESCRIPTION UOM

12 0090221 SNAP

13 0090410 SEAL

14 0095518 PLUG

15 0090634 PLUG

16 0032021 SPACER

17 0032019 DRIVE

18 0090302 BALL

19 0021007 SEAL

20 0059248-11 KEY

21 0032016 GEAR BOX ASM.

1

1

1

1

1

1

1

1

1

1

PAGE 4


MOTORS

HP VOLTAGE PHASE FLA PART#

2.0 115 1 20.4 (7/8)

2.0 * 208 1 13.0 92134 (7/8)

2.0 230 1 10.2 (7/8)

2.0 208 3 5.9 92118

2.0 230 3 5.6 92118

2.0 460 3 2.8 92118

3.0 * 208 1 18.0 92152 (1-1/8)

3.0 230 1 16.0 (1-1/8)

3.0 208 3 8.4 (1-1/8)

3.0 230 3 8.0 (1-1/8)

3.0 460 3 4.0 (1-1/8)

(* USABLE AT 208V)

FRAME & DRIVE

17

4 5

2

3

1

1

A

7

6

7

18

14

9

11

9

13

12

10

8

15

21

19

16

20

NO PART#

1 003215 1

1A

2 00905

55

3

00 32152

3 00

32153

4

DESCRIPTION

DRIVEN PULLEY & HUB

UOM NO PART# DESCRIPTION UOM

0021041 RUBBER 2

HUB-MUST BUY WITH PULLEY

BELT

MOTOR PULLEY &

TAPER HUB- FOR 7/8 SHAFT

2

13 HN-23-S NUT

MOTOR PULLEY 1-1/8 SHAFT 1 16 FOOT

KEY FOR 7/8 SHAFT 1 17 0090631

4

5 SEE BOX

6 0032045S

7 0021030

KEY FOR 1-1/8 SHAFT

MOTOR

MOTOR MOUNT SS

RUBBER BUSHING ASSEMBLY

8 HHCS-23-32-S SCREW

9 FW-06-SS WASHER

10 0090632

11 0010117 SLEEVE

1

1

2

4

2

2

18

19

20

22

23

0032052

RHSS-21-48-SS ROUND HD SCREW

FW-21-SS

0090602 RUBBER

HN-21-SS

ESW-21-SS

FRONT COVER PLATE

WASHER

HEX NUT

SHAKE PROFF WASHER

2

1

4

4

1

1

1

1

1

1

PAGE 5


FRAME & DRIVE

3HP-230/380/460-3PH-50Hz

17

2

3

1

1

A

4

18

14

7

6

5

7

9

11

9

13

12

10

8

15

21

19

16

20

NO PART#

1 0032150

DESCRIPTION

DRIVEN PULLEY & HUB

1A

2 0090525

3 0090199-154

0090199-066

3

4

HUB-MUST BUY WITH PULLEY

BELT

50 Hz MOTOR PULLEY &

TAPER HUB- FOR 1-1/8 SHAFT

KEY FOR 7/8 SHAFT

4 KEY FOR 1-1/8 SHAFT

5 0092154-50Hz MOTOR 3HP 230/460-3ph-50Hz

6 0032045S

7 0021030

MOTOR MOUNT SS

RUBBER BUSHING ASSEMBLY

8 HHCS-23-32-S SCREW

9 FW-06-SS WASHER

10 0090632

11 0010117 SLEEVE

UOM

3

1

1

1

1

2

4

2

2

NO PART# DESCRIPTION UOM

0021041 RUBBER 2

13 HN-23-S NUT 2

1

4

16 0021032

17 0090631

4

18 0032052 FRONT COVER PLATE

19 RHSS-21-48-SS ROUND HD SCREW

1

1

20 FW-21-SS WASHER 1

0090602 RUBBER 1

22 HN-21-SS

23 ESW-21-SS

HEX NUT

SHAKE PROFF WASHER

1

1

PAGE 5_50Hz


ELECTRICAL COMPONENTS

THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY

FOR 2HP 115/208 VOLTS 1 PHASE

& 3HP 208/230 VOLTS 1 PHASE

FOR ALL OTHER SEE P6

2

11 17

7

4

15

5

16 14

1

15

7

7

15

MOTOR

CONN. BOX

6

12

9 10

NO PART#

4 0093999-129

DESCRIPTION

3

PUSH BUTTON SWITCH ASSEMBLY

10

9

7 0093999-234 CORD

8 0093999-089 OVERLOAD (2HP 208V & 3HP 230V 1PH)


10 0093999-292 CORD

11 0093999-024 FUSE BLOCK (F1)

12 0095757

14 0093999-049 FUSE BLOCK (F2)

16 0093999-297 ENCLOSURE

17 0093999-O25 FUSE (F1) (2HP, 208V, I PHASE

17 0093999-066 FUSE (F1) (2HP, 115V & 3HP 208/230V 1 PHASE

9

UOM

1

1

1

1

1

1

4FT

1

1

3

11FT

1

3

1

1

3

1

2

2

10

PAGE 6_230V_1PH

12

13

8


ELECTRICAL COMPONENTS


FOR 2HP 115/208 VOLTS 1 PHASE

& 3HP 208/230 VOLTS 1 PHASE

FOR ALL OTHER SEE P6

2

11 17

7

4

15

5

16 14

1

15

7

7

15

MOTOR

CONN. BOX

6

12

9 10

NO PART#

4 0093999-129

DESCRIPTION

3

PUSH BUTTON SWITCH ASSEMBLY

10

9

7 0093999-234 CORD



10 0093999-292 CORD

11 0093999-024 FUSE BLOCK (F1)

12 0095757

14 0093999-049 FUSE BLOCK (F2)

16 0093999-297 ENCLOSURE

16 0093999-O25 FUSE (F1) (2HP, 208V, I PHASE

17 0093999-066 FUSE (F1) (2HP, 115V & 3HP 208/230V 1 PHASE

9

UOM

1

1

1

1

1

1

4FT

1

1

3

11FT

1

3

1

1

3

1

2

2

10

PAGE 6_230V_1PH

12

13

8


ELECTRICAL SCHEMATICS


208/230 VOLTS 1 PHASE

#1

PUSH BUTTON

STOP

#3

2

JUMP

SWITCH

1

3

START

4

#2

#3

(F2)

2.8A FUSE max

(2) (F1)

#1

#2

L1 L2 L3 13 A1

T1

CONTACTOR

T2 T3 14 A2

O/L

97 95 98 96

T1 T2 T3

COM 208 230 480V

TRANSFORMER

24V 24V

#3

ENCLOSURE

MOTOR

PAGE 7


ELECTRICAL SCHEMATICS


#1

PUSH BUTTON

STOP

2

JUMP

SWITCH

1

3

START

4

#2

#3

208/230/460 VOLTS 3 PHASE

#3

(F2)

2.8A FUSE max

(2) (F1)

#1

#2

L1 L2 L3 13 A1

T1

CONTACTOR

T2 T3 14 A2

O/L

97

T1

95

T2

98

T3

96

COM 208 230 480V

TRANSFORMER

24V 24V

#3

ENCLOSURE

MOTOR

115/208/230 VOLTS 1 PHASE

#1

PUSH BUTTON

STOP

2

JUMP

SWITCH

1

#3

3

START

4 #2

#3

(F2)

2.8A FUSE max

(2) (F1)

#1

#2

L1 L2 L3 13 A1

T1

CONTACTOR

T2 T3 14 A2

O/L

97

T1

95

T2

98

T3

96

COM 208 230 480V

TRANSFORMER

24V 24V

#3

ENCLOSURE

MOTOR

PAGE 7A

BUTCHER BOY TCA32 Operating Instructions And Parts Manual

BUTCHER BOY TCA32 COUNTER TOP GRINDER

OPERATING INSTRUCTIONS AND PARTS MANUAL

OPERATING INSTRUCTIONS

DO NOT USE THE GRINDER

CUTTING GROUP & MISCELLANEOUS

GEAR BOX ASSEMBLY

3HP-230/380/460-3PH-50Hz

ELECTRICAL SCHEMATICS

ELECTRICAL SCHEMATICS

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