Morrison DB21 Instruction manual
Morrison DB21
The Morrison DB21 is a powerful, efficient, and dependable power buggy designed for a variety of tasks. With its 18 HP Vanguard engine, 44-inch wheelbase, and 5.7 x 8 x 19 drive tires, the DB21 can handle even the toughest jobs.
The DB21 features a variable hydraulic dump system that allows you to control the speed at which the bucket is dumped. The 21 ft³ capacity bucket can hold up to 3,200 lbs, making it ideal for transporting large loads.
The DB21 also comes equipped with a number of safety features, including a hand parking brake, foot brake, and operator presence switch. These features help to ensure that you stay safe while operating the machine.
Reklama
Reklama
POWER BUGGY INSTRUCTION MANUAL
INSTRUCTION MANUAL & PARTS BOOK
POWER BUGGY
(Original Language)
DB17/DB21
POWERFUL - EFFICIENT - DEPENDABLE
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Doc. # OI-M09204
Orig. Rel. 06/2009
Curr. Rev. - 10
Rev. Date - 08/2014
SAFETY PRECAUTIONS
!
DANGER
POWER BUGGY INSTRUCTION MANUAL
EXPLOSION HAZARD
Never operate the machine in an explosive atmosphere, near
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
fumes.
!
!
!
fumes. occur.
!
DANGER
DANGER
WARNING
EXPLOSION HAZARD
BURN HAZARD
combustible materials or where explosive atmosphere, near fumes. ventilation does not clear exhaust
WARNING
!
!
WARNING
CAUTION
BURN HAZARD
MOVING PARTS
operating or shortly after it is engine or muffler when engine is occur. turned off. Serious burns may
!
CAUTION
!
CAUTION
MOVING PARTS
Before starting the machine ensure that all guards and safety devices are in place and functioning that all guards and safety devices blade wear or damage.
are in place and functioning properly.
!
!
!
CAUTION
CAUTION
MACHINE DAMAGE
Advance cutter depth in small increments to avoid premature blade wear or damage.
blade wear or damage.
instructions could result in serious
!
!
ATTENTION
READ OWNERS MANUAL
manual before using this machine.
Read and understand operator's
Failure to follow operating manual before using this machine. instructions could result in serious
Failure to follow operating instructions could result in serious injury or death.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
2
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
POWER BUGGY
Owners, Users, and Operators:
Bartell Morrison appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators:
1. Comply with OSHA, Federal, State and Local Regulations
2. Read, understand and follow the instructions in this and other manuals supplied with this machine.
3. Use Good Safe Work Practices in a common sense way.
4. Only have trained/certified operators – directed by informed and knowledgeable supervision – running the machine.
NOTE: OSHA prohibits the alteration or modification of this machine without written approval of the manufacturer. Use only factory approved parts to service or repair this machine.
If there is anything in this manual that is not clear to you, or which you believe should be added, please send your comments to Engineering, Bartell Morrison Inc. 1-866-501-1683.
Standards
Many aspects of power buggy operation and testing are discussed in standards published by the American National Standards Institute. These Standards are updated on a regular basis with addenda. Bartell Morrison recommends that you purchase and refer to the following standard.
ANSI B56.8 – Personnel and Burden Carriers
This Standard can be purchased from:
American National Standards Institute
25 West 43 rd
Street, 4
Tel: 212-642-4900
Fax: 212-398-0023 th
Fl.
New York, New York, 10036
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
3
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Symbols
This symbol means your safety is involved! Read, understand and follow all danger warning and caution decals on your power buggy.
DANGER – Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING – Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION – Indicates a situation which, if not avoided, may result in property or equipment damage.
Specifications
BEFORE OPERATING YOUR POWER BUGGY, READ THE MAINTENANCE, CARE, AND
OPERATING INSTRUCTIONS IN THIS MANUAL.
Engine
Drive
Brakes
Parking Brake
Dump
Operating Weight
Shipping Weight
Discharge Height
Ground Clearance
Turning Radius
DB17
Wheelbase
Drive Tires
Steering Tires
Overall Length
Overall Width
Single Wheels
Double Wheels
Overall Height
Maximum Load
Capacity
Discharge Height
Hyraulic Oil - Exxon Nuto #H68
Speed
Honda 13 HP (GX390)
(9.7 kW)
44 in (111.8 cm)
5.7 x 8 x 19
4.8 x 8 x 16
97 in (261.6 cm)
35.5 in (90.2 cm)
43.5 in (110.5 cm)
53 in (134.6 cm)
2,500 lbs (1,136 kg)
17 ft
3
(481 L)
3.5 in (8.9 cm)
11.5 qt (11.0 L)
7.25 mph (11.7 km/h) at 4,000 rpm
Hydrostatic
Hydraulically controlled
Mechanical
Variable hydraulic
1,260 lbs (571.5 kg)
1,360 lbs (616.9 kg)
5”
6”
73.5”
Drive
Brakes
Parking Brake
Dump
Operating Weight
Shipping Weight
Discharge Height
Ground Clearance
Turning Radius
DB21
Engine
Wheelbase
Drive Tires
Steering Tires
Overall Length
Overall Width
Double Wheels
Overall Height
Maximum Load
Capacity
Discharge Height
Hyraulic Oil - Exxon Nuto #H68
Speed
Vanguard 18 HP
44 in (111.8 cm)
5.7 x 8 x 19
4.8 x 8 x 16
101.5 in (257.8 cm)
43.5 in (110.5 cm)
53 in (134.6 cm)
3,200 lbs (1,451 kg)
21 ft
3
(595 L)
6 in (15.2 cm)
11.5 qt (11.0 L)
7.25 mph (11.7 km/h) at 4,000 rpm
Hydrostatic
Hydraulically controlled
Mechanical
Variable hydraulic
1,375 lbs (623.7 kg)
1,475 lbs (669 kg)
6”
6”
73.5”
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
4
Revised: 08/14
Description of Controls
POWER BUGGY INSTRUCTION MANUAL
1 2
3
8
5
6
4
7
1. Steering Handle Bar – The steering handle bar is attached to the rear wheels of the unit.
Rotating the handle bar clockwise steers the unit to the left. Rotating the handle bar counterclockwise steers the unit to the right.
2. Travel Speed Control – The travel speed control adjusts the speed at which the buggy travels.
Squeeze the handle to increase speed. Release of the handle will stop the machine. The lower handle is forward while the upper is reverse.
3. Dump Hand Control – The dump hand control activates the hydraulic dumping mechanism.
Push forward to dump bucket. Pull back to return bucket to travel position.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
5
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
4. Dump Foot Control – The dump foot control activates the dumping mechanism. Rock the foot pedal forward to dump the bucket. Rock the pedal back to return the bucket to the travel position.
5. Drive Wheels Control – The control must always be engaged. If the engine cannot be started for the buggy to be moved, the drive wheels can then be disengaged. To unlock, turn control counter-clockwise, lift and lock back the control in the upper position. In case of slope, use the hand parking or foot brake!
6. Hand Parking Brake – The hand parking brake activates the parking brake on the front axle.
Position the lever in the horizontal position to engage the brake. Position the lever to the vertical position to disengage the brake.
7. Foot Brake – The foot brake activates the brake
on the front axle. Push the pedal down to activate the brake. Release the pedal to release the brake.
8. Engine Start i) Electric Start - The engine control is a three
position key switch. The first position (key vertical)
is the stop position. The second position is the run
position. The third position is the engine start position. ii) Pull Start - Switch to ON and pull cord to start.
Switch to OFF to stop engine.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
6
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Responsibilities of the Operator
Only operate this buggy if you are a qualified and authorized operator. To be qualified, you must read and understand the operating instructions, all safety signs on the buggy, have training including actual operation of the buggy and know the safety rules and regulations for the job site.
Only operate the buggy if it is in proper operating condition. Do not remove of modify any part of the buggy.
Perform Daily inspection and lubrication of buggy as outlined in the daily inspection and lubrication sections of the Operator’s Manual. Report any problems immediately.
DO NOT OPERATE THE BUGGY IF THE INSPECTION REVEALS ANY PROBLEMS.
Wear all personal protective clothing required for the operations being performed.
Mounting and Dismounting
Ensure the buggy is stopped before mounting or dismounting.
Prior to dismounting, ensure that all controls are in neutral and parking brake is set.
Always use “three-point contact” and face the buggy. (“Three-point contact” means that three out of four arms and legs are in contact with the buggy at all times during mount and dismount).
Clean your shoes and wipe your hands before mounting.
Be sure to have secure footing when and wherever you step off of the machine. Never use control levers as a handhold when climbing on or off.
Never step on foot controls when climbing on or off.
Pre-Operation Inspections
Each day, ensure that the Buggy is clean and all systems are functioning properly. Report any problems immediately.
DO NOT OPERATE THE BUGGY IF THE INSPECTION REVEALS ANY PROBLEMS.
Before operation each day ensure the following:
- All guards, side screens and panels are in place.
- All safety and information signs are in place and legible.
- Engine and hydraulic oil levels are correct.
- Check battery level.
- Check for hydraulic leaks.
- Check all operating controls for proper operation and adjustment.
- Fuel tank is full.
- Check speed control operation before and after starting engine for proper operation.
- Confirm brake-holding capacity of buggy using the procedure outlined in the Function
Test section.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
7
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
- Check Tires for damage, proper inflation and security of lug nuts. (Recommended Tire
Pressure: 50 psi)
SKIN INJECTION HAZARD! Use a piece of cardboard to check for hydraulic hose leaks.
DO NOT USE YOUR HAND. If fluid is injected under the skin, it can cause gangrene. GET
MEDICAL HELP IMMEDIATELY.
EXPLOSION AND BURN HAZARD! Will cause death, burns or blindness due to ignition of explosive gases or corrosive acid. Keep all open flames and sparks away. Wear personal protective equipment, including face shield, gloves and long sleeve shirt.
Function Test
After engine has warmed to operating temperature make the following checks:
1. In a level, open area, with the Parking Brake engaged, check for free speed control operation. If operation of Speed Control is not free, do not attempt to operate buggy until corrected.
2. Set engine at idle, with Parking Brake engaged, slowly activate speed control slightly, for a short period of time to test the Brake holding capacity. If the Power Buggy will move, adjust the Brake in accordance with the maintenance and adjustment instruction. If the Power Buggy does not move, release the speed control and disengage the Parking
Brake. If Buggy tends to creep, adjust the pump control lever until the creeping is eliminated.
3. At a slow speed, operate Buggy and become familiar with its Speed Control operation,
Brake operation, and Steering.
Worksite Inspections
Check the Entire Area.
Inspect the entire surface over which you will travel. Look for holes, drop offs and obstacles.
Look for rough spots. On docks, ramps or floors look for weak spots. Look for oil spills, wet spots and slippery surfaces. Look for soft soil, deep mud and standing water. On rough terrain or slopes, watch for anything that might make you lose control or cause the buggy to tip over.
Inspect the grade of the path you will travel. The maximum permissible grade upon which the
Power Buggy may be used is 10% (6°). Determine if any slopes on your path of travel exceed the maximum permissible grade of 10% (6°). Do not travel on any areas that are too steep.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
8
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Maximum Permissible Grades for Travel
Fore and Aft 10% (6°)
Side to Side 10% (6°)
To calculate Grade, divide the vertical rise by the horizontal run and multiply by 100.
% Grade = (A Divided by B) X 100 % Grade = (C Divided by D) X 100
Example Calculation: Determine if a slope that is 2 feet high and runs 21 feet horizontally is
safe to travel. Calculate % grade by executing the following.
Dimension A = 2 feet
Dimension B = 21 feet
% Grade = (A Divided by B) X 100
= (2 feet Divided by 21 feet) X 100
= 9.5%
According to the calculation, this slope is safe to travel because the % grade did not exceed the maximum allowable grade of 10%. 9.5% is less than 10%.
Clear away trash and debris along travel route. Pick up anything that might puncture a tire.
Make sure aisles, ramps, doorways and passages are clear. Plan your work. Make sure you know where you will make your pickups, dumps and turns. Before you pick up a load, first know our path of travel and where you will place it.
Power buggies cannot be operated in areas with flammable or explosive atmospheres.
Explosion Hazard
Use of these buggies in explosive atmospheres areas can result in fires and/or explosions, which could cause serious injury or death.
Check Overhead
Check the clearances of doorways, canopies and overheads. Know exactly how much clearance you have under power and telephone cables. Also check clearances when transporting your buggy on a truck or trailer.
Never approach power lines with any part of your buggy unless all local, states/provincial and federal (OSHA) required safety precautions have been taken. Use extreme caution.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
9
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Starting Instructions
Before starting engine, refer to engine manufacturer’s manual, and follow the steps below.
1. Engage Park Brake.
2. Set Engine operating speed control to the idle position.
3. Check Speed Control linage located on right handle bar. Speed Control should work freely and return to closed position when released. If operation of Speed Control is not free, do not attempt to start engine until corrected.
4. Turn on fuel control valve if your particular engine is so equipped.
5. Set Choke as recommended in the Engine Manufacturers Manual.
6. Pull Rope Starter or engage Electric Starter if so equipped.
7. When engine has started, allow to warm at an idle until operating temperature is reached before transporting or moving loads.
General Travel
Keep personnel clear of the buggy during travel.
Do not allow anyone to stand/pass in front of the buggy during travel.
Do not approach personnel standing in front of fixed objects. Do not allow others to ride on the buggy.
Test the controls for proper operation. Be certain you can control both speed and direction before moving.
Keep both hands on the steering handle during travel.
Avoid sudden starts, stops and direction changes.
Do not operate on surfaces containing holes, drop offs, or obstacles or slopes which exceed 10% (6°) grade.
Ensure that all surfaces are capable of supporting the buggy and load.
Look for and avoid oil spills, wet or slippery surfaces that may cause loss of control.
Maintain clearances from obstacles.
Make sure aisle, ramps, doorways and passages are clear.
Clear away trash and debris. Pick up anything that may puncture a tire. If buggy is to travel on slops, refer to the “Travel on Slopes” section. If buggy is to travel on uneven/rough terrain, refer to the “Travel on Uneven/Rough Terrain” section.
Creep Speed
Buggy should be operated at full speed only when traveling on a flat and level surface. When traveling on surfaces that are not flat and level, DO NOT exceed a creep speed of 10 feet in
5 seconds (120 feet per minute or 1.36 miles per hour), because the buggy does not have a speedometer, always apply good judgment when determining a safe and proper creep speed.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
10
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Travel on Uneven/Rough Terrain
Do not ride the buggy if the buggy is to travel on uneven/rough terrain.
Instead, raise and secure the platform and walk behind the buggy. Check to make certain that the mounting bolts are sufficiently tight to retain it in that position. Do not exceed creep speed.
Travel on Slopes
Do not travel on slopes with a loaded bucket facing downhill.
Traveling with a loaded bucket
When traveling on slopes with a loaded bucket – ensure the bucket is positioned on the uphill end of the unit, and the operator is on the downhill end of the unit.
Traveling with an unloaded bucket
When traveling on slopes with an unloaded bucket – ensure the bucket is positioned on the downhill end of the unit.
Determine if any slopes on your travel route exceed the maximum permissible grade of 10%.
Do not use buggy on any slope that exceeds 10% grade.
Maximum Permissible Grades for Travel
Fore and Aft 10% (6°)
Side to Side 10% (6°)
To calculate Grade, divide the vertical rise by the horizontal run and multiply by 100.
% Grade = (A Divided by B) X 100 % Grade = (C Divided by D) X 100
Example Calculation: Determine if a slope that is 2 feet high and runs 21 feet horizontally is
safe to travel. Calculate % grade by executing the following.
Dimension A = 2 feet
Dimension B = 21 feet
% Grade = (A Divided by B) X 100
= (2 feet Divided by 21 feet) X 100
= 9.5%
According to the calculation, this slope is safe to travel because the % grade did not exceed the
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
11
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
maximum allowable grade of 10%. 9.5% is less than 10%.
When possible, ensure that the buggy is facing directly up/down the slope. If you must traverse across the slope, ensure that you do not exceed the permissible side-to-side slope of 10% grade.
Travel at a creep speed only and ensure that stopping in a safe manner can be done at all times.
Avoid sudden starts, stops and direction changes.
Filling/Dumping
Know the rated load capacity of the buggy. Do not exceed the capacity of the buggy, and account for conditions that can reduce the load that should be carried such as, ground conditions, slopes, etc.
If there is any question of overloading, separate the load into two or more loads.
Always use a signal person if you cannot see the placement point.
Ensure buggy is stopped and parking brake is set before filling or dumping.
Do not dump buggy when facing downhill on slope.
Do not stand in front of or alongside the buggy where you intend to unload.
Do not dump buggy towards other personnel.
Do not touch, lean on or reach through the dump mechanisms.
Shutdown Instructions
Correct shutdown is important; follow these steps for safe operation.
1. Come to a full stop.
2. Set parking brake.
3. Idle engine for gradual cooling.
4. Shut off engine.
5. Cycle hydraulic controls to eliminate residual pressure.
6. Remove ignition key on electric start models.
7. Block wheels if on a slope or incline.
If the buggy will be exposed to wet freezing weather for a period of time, the concrete tub should be placed in the dump position so that water does not collect with the possibility of freezing and breaking the tub.
Lifting
Single Point Lifting:
When lifting buggy with the single point lift ring, the bucket must be in the dumped position and both lift ring support arms must be attached with retaining rings as shown.
Fork Lift Loading:
The buggy can be loaded from either side or from the rider end using the fork lift pockets provided.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
12
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Transport
When transporting the buggy on a truck or trailer, know the overall height to avoid contacting overhead obstructions such as bridges, power lines, etc. Make sure all tie-downs and blocks are in place and bucket is completely lowered and securely latched. If our buggy is to be hauled by truck, check truck and ramp capacities.
Maintenance, Lubrication and Adjustment
Engine
Check oil in your engine after every 10 hours of operation and maintain proper levels. Drain oil after every 50 hours of operation and refill with grade of oil recommended below:
- API service category SJ or later (or equivalent) 10W 30.
Power Train
Check the Hydraulic Oil level in the tank, using the dip stick mounted on the filler cap and keep filled to the proper level with EXXON Nuto #H68 Hydraulic oil or equivalent. Replace after every
200 hours. The Hydraulic Oil Filter should be changed each time the Hydraulic Oil is changed.
The Hydraulic drive motors are extremely reliable and ordinarily will not need maintenance or repair. Should trouble develop in the Hydraulic drive motors, it is suggested that the dealer’s service department be called. If such service is not available, from your dealer, please call
BMi at (866) 501-1683 for further instructions. The Hydraulic drive motors are manufactured by White Hydraulics and may be serviced at their dealers and other service centers handling their equipment. BMi will direct you to the proper place for repairs. In the event a vibration is experienced when the engine is running, check the coupler between the engine and the
Hydraulic Pump. DO NOT make this check while the engine is running, and it will be necessary to remove the fan shroud. After adjusting and tightening the coupler, REPLACE the fan shroud and then start engine to see if the problem has been corrected. DO NOT run the engine or operate the Buggy with the fan shroud removed or not firmly attached.
COLD WEATHER NOTE: In climates where temperatures are below 35° hard starting may occur. In these cases the oil should be switched to a thinner 15 weight hydraulic fluid.
Chassis Lubrication
Lubricate your buggy each day of operation with a good grade of chassis lubricant at all of the lubrication points listed below. (2)
Fittings – Dump Cylinder Pivots
(4) Fittings – Tub Bearing Pivot Blocks (Underside of Tub: see page 7 & 19)
(1) Fitting – Steering Bearing Flange (Front side of Handle Bar: see page 17)
Remove rear wheel hubs and repack bearings after every 400 hours of operation.
Brake Adjustment
Place the Parking Brake Lever in the engaged position. The parking brake should then be adjusted so that the Buggy will not move. Adjustment is provided by a knob on the end of the Parking Brake Lever and the adjustment may be tightened by turning the knob clockwise.
Adjust sufficiently tight so that when Parking Brake Lever is actuated, considerable pressure is required to place it in the over-center or “On” position.
With the Parking Brake engaged, you should not be able to move the Buggy.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
13
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Tires
In the event you experience a puncture of the tire and tub, certain precautions must be observed in its repair, as follows:
1. Securely block and support the Buggy, remove lug nuts.
2. Repair or replace tire.
3. Place Wheel and Tire assembly in a suitable cage or restraint to keep it captive, then inflate tire to no more than 50 lbs air pressure.
4. Reinstall on Buggy, tighten lug nuts.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
14
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
15
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
Creep Adjustment
If the power buggy continues to travel or creep, after you have released the control lever, the pump control arm needs a minor adjustment.
1. Chock the steering wheels.
2. Using a jack, raise the drive wheels off the ground.
3. Locate the pump control arm’s centering device.
4. Be certain that the machine is clear of any persons or degris and start the machine.
5. With a 9/16” wrench inserted into the centering device’s adjuster, loosen the jam nut anad adjust the drive wheels stop turning. Tighten the jam nut.
Adjuster
Jam Nut
NOTE: Parking brake should always be set when power buggy is stopped or parked.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
16
Revised: 08/14
*Electric
Start
Models
ITEM PART # Descrition
8**
9
10
11
12
18
21
23
13
14
15
17
* 1
* 2
* 3
* 4
* 5
* 6
* 7
50622 Locknut, M6
60005 Battery
POWER BUGGY INSTRUCTION MANUAL
PARTS LIST
14447 Flat Washer, M6
60003 Hold Down Bar
60004 Positive Wire
60006 Negative Wire
60007 Threaded Rod
QTY ITEM PART # Descrition
21356
Honda GX390 (13HP) Electric Start
1
21335
Honda GX390 (13HP) Pull Start
1
21390
Briggs and Stratton Vanguard 18HP
1
60009 Key, 1/4” SQ x 1 3/4” LG.
1
13888
HHCS, 3/8” - 16 x 3” LG, DB17
4
10103
HHCS, 5/16” - 18x3”LG, DB21
4
10905 Flat Washer, 3/8”, DB17
11586 Flat Washer, 5/16”, DB21
6
4
10317 Locknut, 3/8” - 16, DB17
10108 Locknut, 5/16” - 18, DB21
60013 Chassis Assembly
10187 Isolation Mount
60015 Fitting, 5/8” MJIC-MORB
60017 Pump Housing
60259 Hose, tank to charge pump
60021 Fitting, 3/8” MJIC-MORB
60023 Hose, pump to tank
1
2
4
1
1
4
4
1
1
1
4
4
1
1
2
24 10317 Locknut, 3/8” - 16 1
30 31135 SHCS, M6 - 1.0 x 16mm LG
31 14448 Lock Washer, M6
32 60032 Fan
33 10056 Set Screw - M8-1.25 x 25mm
34 60034 Shaft Coupling A
35 60035 Cushion Block
36 60036 Shaft Coupling B
37 760545 Woodruff Key
54 61054 Oil Cap Base P/O 61055
55 61055 Oil Cap Base + Filter Assy.
56 60056 Oil Cap
57 60057 Tank
58 10317 Locknut, 3/8” - 16
59 14446 HHCS, M6 - 10 x 12mm
60 60060 Oil Filter Head
62 60062 Fitting, 3/8” MJIC - 3/4” MP7
64 60064 Hose, Valve to Filter
65 60065 Oil Filter
66 60066 Hose, Filter to Pump
68 60021 Fitting, 3/8” MJIC-MORB
69 10905 Flat Washer, 3/5”
70 13888 HHCS, 3/8” - 16 x 3”LG
71 11834 SHCS, M10 - 1.5 x 16mm
72 60072 Sealing Washer - 10
76 60076 Hose I, pump to dump valve
25 760516 Hydraulic Pump 1
77 60077 Dumping Knob
26 60015 Fitting, 5/8” MJIC-MORB 1
78 60078 Pin - M6 x 20
28 10905 Flat Washer, 3/8” 4
79 60079 Dumping Lever
29 10506 HHCS, 3/8” - 16 x 2 1/2”LG 4
80 60080 Yoke End
QTY
2
1
1
1
1
1
1
1
1
4
4
4
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
** 21356 - Honda GX390 (13 HP) Electric Start
21335 - Honda GX390 (13 HP) Pull Start
21390 - Briggs & Stratton Vanguard 18 HP
17
* Serial 106584 & Higher
Created: 06/09
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
ASSEMBLY DIAGRAM
14
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
18
Revised: 08/14
To Tank
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
19
Revised: 08/14
To Tank
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
20
Revised: 08/14
To Dump Valve
(out)
POWER BUGGY INSTRUCTION MANUAL
ITEM PART # Descrition
81
82
83
84
60081 Rod
PARTS LIST
QTY ITEM PART # Descrition
60082 Dumping Peddle
60138 Locknut, M16 4
60084
HHCS, M12 - 1.75 x 130mm LG
1
1
1
129 60225 Cotter Pin, M5 x 36mm
130 --Castle Nut (part of #122)
131
60053
60051
Front Wheel (foam)
(air)
86
89
90
91
60086 Hex Nut - M10 - 1.25
60089 Bolt, M16 - 1.5 x 130mm LG
10521 Lockwashher, 1/4”
12532 HHCS, 1/4” - 20 x 1 1/2”
92 897757 Dumper Control Valve
94 897462
Fitting, 1/4” MJIC - 1/2” MORB
96 897463
Fitting, 3/8” MJIC - 5/8” MORB
101 60155 Cotter Pin, M2.5 x 16mm
102 60102 Rod, Long
103 60103 Rod, Short
104 60104 Grease Fitting
105*
60105
60305
Hydraulic Cylinder (DB17)
Hydraulic Cylinder (DB21)
107 60107 Fitting, 1/4” MJIC - 1/4” MPT
108 60108 Hose, valve to cyl (ext)
110 60110 Hose, valve to cyl (retr.)
111 897466
Fitting, 5/8” MJIC - MORB TEE
1
2
2
1
2
4
1
4
2
1
1
6
2
5
1
QTY
1
1
4
132 60132 Connection Tube
133 10735 Lockwasher, M12
134 60134 HHCS, M12 - 1.75 x 45mm LG 8
135 60184 Tire Nut - M12 8
2
8
136 60136 HHCS, M16 - 2.0 x 50mm LG 8
137 10556 Clamp 1
138 60138 Locknut - M16
140 60261 Spring Return
8
1
141 60264 Spacer
142 60262 T hreaded Rod, 1/4” - 28 x 2 1/2”
143 10329 Jam Nut, 1/4” - 28
144 50351 Washer, 5/8”
145 52256 Lockwasher, 5/8”
146 12669 HHCS, 5/8” - 18 x 1 1/2”
147 61147 Speed Control Bracket
148 760540 Woodruff Key
149 10581 Nut, 1/4 - 20
1
1
1
1
2
1
1
1
1
112 60112
Fitting, 45 deg., 1/4” MJIC - 1/4”
MPT
117 60256 Hose, motor to motor
118 60265 Hose, pump to left motor
119 60266 Hose, pump to right motor
120 60120 Edge Protector
121 11746 HHCS, M6 - 1.0 x 16mm
122 760146 Hydraulic Motor
124 60015 Fitting, 5/8” MJIC - MORB
126 --Key (part of #122)
127 62202 Connection Block
128 10330 HHMS, #10 - 32 x 5/8”
1
2
1
2
1
1
1
1
2
4
1
150 50316 HHCS, 1/4” - 20 x 1” LG
151 60263 Rod End
152 61152 Throttle Control Cable
153 61151 Neutral Control Cable
154 60154 Pin, 6 x 45mm 1
155 60155 Cotter Pin, 2.5 x 16mm 1
156 10102 HHCS, 5/16” - 18 x 2 3/4” LG 1
1
1
2
3
157 11472 Locknut, 5/16” - 18
158 60158 Forward Control Handle
159 51058 HHCS, M6 - 1.0 x 20
160 11620 Lockwasher, M6
2
2
1
1
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
21
Revised: 08/14
To Pump
To Dump Valve (in)
(side)
POWER BUGGY INSTRUCTION MANUAL
121
160
2
120
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
22
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
103
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
23
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
117
111
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
24
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
25
Revised: 08/14
146
148
151
147
150
166
128
142
143
149
90
140 141
155
154
152
POWER BUGGY INSTRUCTION MANUAL
151
163
156
158
157
160
161
137
146
145
144
153
159
187
189
188
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
26
Revised: 08/14
ITEM PART # Descrition
161 60260 Controls Bracket
162 60162 Housing
163 61158 Reverse Control Handle
164 60164 Steering Shaft
165 10956 Locknut, M12-1.75
166 60257 Neutral Lever
167 60167 Flange Bearing
168 14267 Flat Washer - M12
169 10955 HHCS, M12 - 1.75 x 40mm
170 61170 Spring Pin - 10 x 50
171 60171 Steering Handle
172 60172 Handle Grip
173 60173 Bearing - 6907Z
174 60174 Bushing
175 60175 Locking Sleeve
176 60176 Clutch Bearing - 688808
177 60177 Axle
178 60178 Bearing Cone & Cup
179 60179 Hub
180 60180 Cotter Pin - 5 x 40
181 60181 Castle Nut - M24
182 60182 Dust Cap
183 60183 Steering/Rear Tire (air)
184 60184 Wheel Nut, M12 -1 .5
185 60185 Steering/Rear Tire (foam)
186 60186 Inner Bearing Hub Seal
187 60187 Lift Bracket
188 60188 Side Guard
189 60189 Top Guard
190 61190 Riding Stand 1
191 60191 Riding Stand 2
192 60192 Hand Brake
193 10453 HHCS, M8 - 1.25 x 50mm
194 11615 Locknut, M8 - 1.25
195 11617 Nut, M8 - 1.25
196 60196 Hand Brake Cable
197 60197 U Shape Connector
198 60198 Cotter Pin, 3.2 x 16mm
POWER BUGGY INSTRUCTION MANUAL
PARTS LIST
1
1
1
1
1
3
3
1
1
8
2
2
1
3
1
2
2
2
2
1
1
4
2
1
1
2
4
1
1
2
2
1
2
1
1
QTY ITEM PART # Descrition
1 203 10956 Locknut, M12 - 1.75
1
1
204
205
60830 Bolt - M16 - 1.5 x 40mm
60205 Yoke End
206
207
60206 Brake Pedal
60138 Locknut, M16- 1.5
1
2
208 31180 HHCS, M12 - 1.75 x 30mm
209 10956 Locknut, M12 - 1.75
2
2
210 996266
Carriage Bolt, 3/8” - 16 x 1 1/4”
10
211
213
14265 Fender Washer, 1/2” (DB17)
10902 Lock Washer, 3/8”
214 10901 Nut, 3/8” - 16
215 60215 Bucket Support Plate
QTY
2
2
2
10
20
9
9
1
216
512120
60020
Bucket (plastic) (DB17)
Bucket (steel) (DB21)
219 60255 Mounting Plate
220 30843 Locknut, M5
221 60221 Poly Cushion Plate
222 60222 HHCS, M5 x 25mm
1
8
1
1
2
8
223 60104 Grease Fitting
224 60224 Rod
225 60225 Cotter Pin, 5 x 36mm
226 60226 Flat Washer, M22
2
2
4
1
227
228
229
230
231
232
235
236
237
241
242
243
60227 Knob
60228 Operation Panel
60229 Ride Side Panel
11043 Flat Washer, 1/4” USS
11619 Bolt - M8 x 25
60232 Ventilation Panel
60235 Left Side Panel
60236 Grommet
11614 Lockwasher, M8
238 60238 Door Magnet
239 60239 Screw, M4 - 0.7 x 10mm
240 60240 Handle
60241 Support Rod A
60242 Support Rod B
60180 Cotter Pin, 5 x 40mm
17
1
1
1
17
3
6
1
17
1
1
1
2
1
2
199 60199 Pin, 8 x 35mm
200 61200 Rod
201 62201 Spring, Foot Brake
202 60084 HHCS, M12 x 130mm
1
1
1
1
244 60244 Support Rod C
245 31013 Hex Nut, M12 x 1.25
246 60083 C-Clip 10mm
247 10042 SHCS M6x20mm
1
4
1
1
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
27
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
28
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
186
174
183185
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
29
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
30
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
31
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
32
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
239
238
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
33
Revised: 08/14
POWER BUGGY INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCIAL DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 06/09
34
Revised: 08/14
BARTELL MORRISON
BARTELL MORRISON INC.
375 Annagem Blvd.
Mississauga, Ontario, Canada
L5T3A7
Toll Free: 866-501-1683
Local: 905-364-4200
Fax: 905-364-4202 www.bartellmorrison.com
BARTELL MORRISON (USA) LLC.
12 Industrial Drive.
Keyport, New Jersey, USA
07728
07735
Toll Free: 888-999-1570
Local: 732-566-5400
Local: 732-566-5400
Fax: 732-566-5444 www.bmiamerica.com
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