CONCRETE MIXER INSTRUCTION MANUAL
INSTRUCTION MANUAL & PARTS BOOK
MORRISON MC3E
3 CU. FT. CONCRETE MIXER
POWERFUL - EFFICIENT - DEPENDABLE
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Doc. # OI-B09031
Orig. Rel. - 05/2012
Curr. Rev. - 01
Rev. Date - 06/2014
CONCRETE MIXER INSTRUCTION MANUAL
Introduction
Congratulations on your purchase of this quality concrete mixer from our company.
Read this manual, carefully, observing all operating and safety instructions before, during and after your machine, and maintain your machine in good working order.
Retain this manual with your machine for future reference.
SAFETY AND ACCIDENT PREVENTION
Operation Instructions:
All persons who apply, assemble, operate, start, control, maintain or repair this machine, must read and understand the operating instructions.
Owner Responsibility:
The owner must ensure that only qualified persons operate, maintain or repair this machine.
STORAGE
When not in use, store in a dry, locked place, and keep away from children.
Operator for the Intended Purpose:
Mixers are intended for the production of concrete, mortar and plaster. The mixer must be used for its intended purposes and is not suitable for the mixing of flammable or explosive substances. The mixers must not be used in an explosive atmosphere.
MAINTENANCE AND REPAIRS
Only authorized persons should repair the mixer where no deviation to the original specification must take place, and within the requirements of the CE mark (where applicable).
Any maintenance and repairs carried out, to any of the electric components must be undertaken by a qualified electrician.
REPLACEMENT PARTS
Contact your nearest dealer. When ordering replacement parts, please quote the product type, engine/motor model. Detail the part required in conjunction with the parts lists provided, including the Page Number, Item
Number and quantity required.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
SAFETY INSTRUCTIONS
READ THESE SAFETY INSTRUCTIONS
Please read and understand all running/safety instructions before operating this machine.
Before starting the mixer:
DO check all fasteners periodically for tightness.
DO NOT wear loose clothing or jewellery that may become entangled in the workings of this machine.
Suitable clothing as follows should meet relevant local safety standards: overalls, work boots, goggles, face mask, gloves and hearing protection etc.
DO NOT tip mixer onto the drum mouth when motor is running.
Ensure that any trailing cable is protected against damage and not liable to be tripped over or tripped underneath the mixer.
Remove all packaging material before operating.
When operating the mixer:
Keep unauthorized persons away from mixing drum.
Keep area around the mixer clear to obstructions which could cause persons to fall onto moving parts.
Always ensure mixer is on level ground before mixing.
DO become familiar with the controls before operating this machine.
DO ensure that all guards are fitted in the correct position.
DO replace any worn/damaged warning decals.
DO ensure the drum is rotating while emptying the mixer.
DO always switch off and remove the plug from the socket if leaving the machine unattended.
DO NOT use as a wheel barrow. Disconnect from power supply before moving.
BEWARE of the Danger Zones & Hot Zones.
Emergency Stop
If you have to turn off the mixer in an emergency, you must either turn off the switch, disconnect the power cord, or turn off at the mains.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
Fire Fighting
If your mixer catches fire, disconnect the electrical supply.
Use a dry power or CO2 fire extinguisher to put out the fire. If the fire cannot be put out, keep away and call the fire department.
If you are in any doubt about the safety condition of your machine, please contact your Bartell Morrison authorized Service Dealer.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
STAND TO MIXER ASSEMBLY
CAUTION: Whilst rotating mixture up into stand position, always lift from front of mixer.
NOTE: When ready for dismantling the mixer after use, follow all previous procedures but in reverse order.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
MIXING HINTS
A few hints on mixing. First add water, about 1 1/2 gallons approximately, depending on the type of mix. Cement should go in after some of the aggregates work consistently to the ratio of ingredients as listed below for whatever type of concrete mix you are working to. Beware of low grade aggregates, this only leads to trouble later on with sinking and frost spoiling the appearance of the pour. Also importantly do not get the concrete mix too wet as this can reduce the strength and is less able to withstand weathering. Never throw material into the mixer, trickle it steadily over the rim or it will stick firmly to the back of the drum and can only be dislodged by stopping the mixer. The approximate mixing time for concrete is 2 1/2minutes; this is taken when all the material, including the water has entered the drum.
Over mixing can reduce strength and cause segregation of the coarser aggregates.
Keep your mixer clean, the slightest trace of material left in the drum, will harden and attract more each time you use it until the machine is useless. Do not throw bricks into the mixer drum to clean it out.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
MAINTENANCE
Before starting any maintenance or repairs, switch off motor, and isolate from the main power supply.
On completion of maintenance, check that the mixer functions correctly and that all guards are correctly fitted.
ELECTRIC MIXER
All portable electric appliances are dangerous if abused. This machine will only operate on one voltage.
Check the power supply to ensure it corresponds to the voltage as indicated on the rating label.
Make sure that the motor is switched off before you plug it into the power supply.
110v - When using a portable transformer, it must have a minimum output of 2.5kw and be continuous rated.
Always ensure that the cable between the 110v mixer and transformer is a minimum length of 3 meters
Ensure cable is fitted with cable clip to the mixer frame at all times.
EXTENSION CABLES
CLEANING
Wipe off any external material. DO NOT use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar products. Never let any liquids near the engine/motor. Use 1” gravel and clean the inside of the drum.
DO NOT use bricks, etc., as this will damage the drum.
FRAME
The hole on the underside of the frame is to drain away any water.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
Assembly
1.
Attach the rear leg stand using the M8 x 70mm long bolts, nuts & washers.
2.
Fit the two wheels to the wheel axle and tighten them on with M8 x 16 bolts and washers.
3.
Attach the handles using M8 x 70mm bolts, nuts and washers.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
4. Fit the motor and gearbox assembly using M8 x 16 bolts, nuts, and washers.
5. Mount the motor cover.
6. Slide the drum onto the drive shaft, and anchor the drum in place with the T-Bolt and T-Bolt washer. Push the drum up onto the driveshaft while tightening the T-Bolt by hand. Once it is tightened as much as possible by hand, knock it once or twice with a hammer - no more, no less.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
7. Mount each mixer paddle inside the assembled drum with the pointed end facing downward. The Vshaped bends in the mixer should also be pointed in the direction of the drum rotation (clockwise). Use the
M8 x 20mm hex bolt, washer, and hex flange nut to secure each mixer to the lowering holes.
8. Place the rubber gasket to the upper drum, and make sure the mounting holes align in both.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
9. Place the upper drum on the lower drum, making sure the mounting holes align in both. Insert the six M6 x
16 screws into each mounting hole, and secure each screw with lock washers and hex flange nuts.
10. Use M8 x 16 hex bolts, washers, and nuts to secure each paddle to the upper mounting holes, then tighten them both on the upper and lower drum to secure.
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
PARTS LIST
CONCRETE MIXER INSTRUCTION MANUAL
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
PARTS LIST CHART
22
23
24
25
18
19
20
21
14
15
16
17
10
11
12
13
30
31
32
33
34
35
26
27
28
29
7
8
9
5
6
Item Qty. Part Number
1 1 64001
3
4
4
16
64002
11617
14
1
1
64003
64004
64005
2 64006
2 64007
1
2
1
2
2
1
1
2
6
2
6
8
1
1
2
1
1
1
1
1
9
9
6
51058
64009
64010
64011
64012
64013
64014
64015
11617
11614
11515
64016
64017
64018
64019
64020
64021
64022
64023
64024
64025
11620
64026
2 64027
3 14447
1 64028
Description
Support (set)
HHCS, M8-1.25x105
Lock Nut, M8-1.25
Fender Washer, M8
Column
Rotary Support
Cotter Pin, 4x25
Flat Washer, M14
HHCS, M6-1.0x20
Pin, Clevis
Limit Shaft
Plug
Wheel
Support
Chassis
Handle
Flat Washer, M8
Lock Washer, M8
HHCS, M8-1.26x16
HHCS, M8-1.25x70
Electric Motor
Power Cord
Handle Grip
Flat Washer, M14
Lock Washer, M14
T-Bolt
Lower Drum
Upper Drum
PHMS, M6-1.0x16
Lock Washer, M6
Flange Nut, M6
Paddle
Flat Washer, M6
Motor Cover
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
WARRANTY
These products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that:
- Has not been tampered with or repaired by any unauthorized person.
- Has not been damaged by accident, misuse or abuse.
- The product concerned has been operated and maintained in accordance with the operating instructions.
The owner is responsible for the cost of transportation to and from the authorized repairer and the unit is at the owners risk while in transit to and from the repairer.
Impact damage is not covered under warranty.
MAINTENANCE RECORD
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This concrete mixer has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your concrete mixer. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your dealer. For your convenience we have provided this space to record relevant data about your concrete mixer.
Invoice Number:
Date Purchased:
Serial number:
Type of Machine:
Dealer Name:
Dealer Phone:
REPLACEMENT PARTS USED
PART NO.
DESCRIPTION QUANTITY COST DATE
MAINTENANCE LOG
DATE OPERATION
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
CONCRETE MIXER INSTRUCTION MANUAL
COMPANY INFORMATION
Wordwide
Distribution
Distributed By:
International Marketing
Bartell Morrison Inc.
375 Annagem Blvd.
Mississauga, ON, Canada
L5T 3A7
Tel: (905) 364-4200
Fax: (905) 364-4201 http://www.bartellmorrison.com
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Created: 05/12
Revised: 06/14
