Omron 3G3MX-A4002, SYSDRIVE 3G3MV-A4002 Migration Giude
Omron SYSDRIVE 3G3MV-A4002 is a single-phase, 200V inverter with a rated output capacity of 0.9 kVA. It is designed for use with motors up to 1.2 A and operates at a carrier frequency of 1 kHz. This device is suitable for various applications, including general industrial automation, where precise control and reliable operation are essential. It offers features such as pulse train input and pulse monitor output for controlling motor speed and position. Additionally, it includes functions for over-torque detection, energy saving control, and stall prevention.
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3G3MV → 3G3MX Migration guide 1 CONTENTS 1. PRECAUTIONS DURING REPLACEMENT................................................................................................2 2. MAIN UNIT DIMENSIONS / MOUNTING DIMENSIONS.............................................................................3 3. WIRING (１) MAIN CIRCUIT TERMINAL....................................................................................................................4 (２) CONTROL CIRCUIT TERMINAL...........................................................................................................5 (３) THE DIFFERENCES ON TERMINAL SCREW AND WIRE SIZE BETWEEN MV AND MX....................6 4. STANDARD BRAKING TORQUE AND MINIMUM CONNECTABLE RESISTANCE VALUE.......................8 5. PARAMETER TABLE...................................................................................................................................10 6. THE DIFFERENCES BETWEEN MV AND MX: RATED OUTPUT CAPACITY / CURRENT AND CARRIER FREQUENCY DEFAULT VALUE.......................18 2 1. Precautions during Replacement These topics especially require your attention when replacing the 3G3MV series (referred below as: MV) to the 3G3MX series (referred below as: MX). 1) Pulse train input/ pulse monitor output are not available. Pulse train input and pulse monitor output terminals are not available on the MX control. Thus operation and command with a pulse train is not possible. The operation using outer command input requires analog input (voltage input or current input). 2) The number of Multi function input terminals on the MX is one less than the MV control. The number of multi function input terminal on MX is 6. (MV input terminal: 7). Change to the MX is not possible if all multi function input terminals are used on the MV. 3) The number of analog inputs is decreased to one. The number of multi function analog input usable on the MX is one. analog inputs are used on the MV. Change to MX is not possible if two 4) The functions below are not available on the MX. ・Frequency reference loss detection function ・Startup DC control function ・Under torque detection ・Energy saving control 5) Digital operator does not have copy function. The MX digital operator is not equipped with a copy function. Use the digital operator sold separately 3G3AX-OP02 (released soon) 6) Difference of rated output current MX drive has a rated output current lower than the MV drive. Please refer to [6. The differences between MV and MX: rated output capacity/ current and carrier frequency] 7) Please confirm the braking value when using braking resistors. Regarding the capacity below, reconsideration on inverter capacity is perhaps necessary. It is because the minimum connectable resistance value of MX is larger than the one of MV. Please refer to [4. Standard braking torque and minimum connectable resistance value] 3 2. Main unit dimensions / mounting dimensions ・The outer dimensions and mounting dimensions of the MX drive are larger than the MV series. Please note that the size value is larger than the MV depending on capacity. ・The mounting screw position on 3G3MV-AE002・AE004/A2002 to 2007 differs from the MV drive. Please be careful when mounting (refer to the Figure below). 4 3. Terminal Table (1) Main circuit terminal ・Please note that MV and MX sometimes have terminals with different names. MV MX R/L1 R/L1 Remarks S/L2 S/L2 T/L3 U/T1 T/L3 U/T1 Motor output terminal V/T2 W/T3 B1 V/T2 W/T3 P/+2 Braking resistor connection terminal B2 +1 RB +1 +2 -(minus) P/+2 -(minus) AC power input terminal DC reactor connection terminal, At DC power input: positive pole DC reactor connection terminal DC reactor connection terminal 5 (2) Control circuit terminal ・ ・ ・ ・ The terminal configurations and terminal names are different on the MV and MX drives. The default value will display the multi function setting allocated on both MV and MX. On the default setting, the control terminals of S3 and S4 on MV have switched to the ones on MX. “―――” on the table indicates “no terminal”. ・Terminal block arrangement/ configuration 6 (3) Terminal size and wire size differences between MV and MX. ・Main circuit terminal size and electrical wire size (Recommended wiring breaker and electromagnetic contactor will be same) ・Control circuit terminal size and electrical wire size 7 The shape of terminal screw used for control circuit terminal differs on MV or MX. MV: Minus MX: Plus Please be careful at wiring. *１ When connecting 100V or 200V series on a relay output terminal block, please use 0.75mm2. 2 When equal or more 7 wires on control circuit terminal block. Please use shield wire of equal or less 0.5mm . The length to signal line armor is 5 to 6mm and connect it as an electrical wire. (If stranded wire, keep it from coming apart). The max armor outer dimensions of signal line(except alarm signal line) is equal ore less 2.00mm. (Regarding mark tube and multi-conductor cable: mark tube at the fixed position equal or less 40mm from connection end to sheath length. Set multi-conductor cable equal or less 40mm from connection end to sheath length. If the line is too thick, terminal block cover possibly does not close). 8 4. Standard damping resistance value and Minimum connectable resistance value ・The conditions for calculating average deceleration torque on a single inverter differ on the MV series and the MX series. [MV] the average deceleration torque when decelerating in the shortest time From 60Hz on a single unit motor [MX] the average deceleration torque when deceleration in the shortest time From 50Hz on a single unit motor. ・Braking resistor is not installed on inverter main body. Please use the optional braking resistor when large regeneration torque is necessary. Average deceleration torque on each capacity ・The minimum connectable resistance value differ. Please confirm the regeneration capacity of the capacity in 9 bold. Depending on cases, please consider using a larger capacity drive. Minimum connectable resistance value on each capacity ・ Following is the braking options used on MX. 10 5 Parameter table MV Model MX No. Set value No. Parameter write-prohibit selection/ initial constant n001 1 b031 b084 Set value 01 00 Control mode selection n002 0 A044 02 RUN command selection n003 0 A002 02 Frequency reference selection n004 0 A001 00 Stopping method selection n005 0 b091 00 Reverse rotation-prohibit selection n006 0 ――― ――― STOP key enabled/ disabled selection n007 0 b087 00 Frequency reference selection on local mode n008 0 ――― ――― Operator frequency setting method selection n009 0 ――― ――― Operation selection at operator interruption n010 0 ――― ――― Maximum frequency n011 60.0 A004 60.0 Function Remarks b031:Parameter protection function b084: Parameter initialization select The default value of MX series is vector control. (V) V/f pattern setting [MX] [MV] [A082][n012] Maximum voltage n012 200.0 A082 200 Maximum voltage frequency n013 60.0 A003 60.0 [A042][n015] Middle output frequency n014 1.5 A043 3.0 [---][n017] Middle output frequency voltage n015 12.0 A042 5.0 Minimum output frequency n016 1.5 b082 0.5 Minimum output frequency voltage n017 12.0 ――― ――― Acceleration/Deceleration setting unit n018 0 ――― ――― Acceleration time1 n019 10.0 F002 10.0 Deceleration time 1 n020 10.0 F003 10.0 Acceleration time 2 n021 10.0 A092 15.00 Deceleration time 2 n022 10.0 A093 15.00 S-shape acceleration/deceleration characteristics selection n023 0 A097 A098 00 00 (Hz) [b082] [A043] [A003] [A004] [MX] [n016] [n014] [n013] [n011] [MV] ∗Ｓｅｔ middle ｏｕｔｐｕｔ ｆｒｅｑｕｅｎｃｙ ａｎｄ ｖｏｌ ｕｍｅ with % to the max value. A097:Acceleration characteristics A098:Deceleration characteristics 10 MV Model MX Remarks No. Set value No. Set value Frequency reference 1 (Principal velocity frequency) n024 6.00 F001 A020 0.0 Frequency reference 2 n025 0.00 A021 0.0 Frequency reference 3 n026 0.00 A022 0.0 Frequency reference 4 n027 0.00 A023 0.0 Frequency reference 5 n028 0.00 A024 0.0 Frequency reference 6 n029 0.00 A025 0.0 Frequency reference 7 n030 0.00 A026 0.0 Frequency reference 8 n031 0.00 A027 0.0 Inching frequency command n032 6.00 A038 6.0 The set range of MX is 0.00 to 9.99. Upper frequency reference limit n033 100 A061 0.0 The default value of MX 0.0 shows “limit function invalid”. Lower frequency reference limit n034 0 A062 0.0 Frequency reference select/ reference unit selection n035 0 b086 1.0 Motor rated current n036 Varies with capacity b012 Rated current b012: set electronic thermal level. Motor protection function select n037 0 b013 00 b013: set electronic thermal characteristics Motor protection operation time n038 8 ――― ――― Cooling fan operation select (with cooling fan only) n039 0 b092 01 Function Motor rotation direction n040 0 F004 00 Acceleration time 3 n041 10.0 ――― ――― Deceleration time 3 n042 10.0 ――― ――― Acceleration time 4 n043 10.0 ――― ――― Deceleration time 4 n044 10.0 ――― ――― setting frequency on F001 enables to set the same value on A020. MV: corresponded to all operation command MX: Direction selection at pressing operator RUN 11 MV Model MX Remarks No. Set value No. Set value n050 1 C001 00 n051 2 C002 01 n052 3 C003 18 n053 5 C004 12 Multi function input selection 5 n054 6 C005 02 Multi function input selection 6 n055 7 C006 03 Multi function input selection 7 n056 10 ――― ――― Multi function output selection 1 n057 0 C026 05 Multi function output selection 2 n058 1 C021 00 Multi function output selection 3 n059 2 C022 01 Frequency reference gain n060 100 C081 C082 100.0 100.0 C081: Gain adjustment at voltage input C082: Gain adjustment at current input Frequency reference bias n061 0 A011 A101 0.0 0.0 A011: Bias adjustment at voltage input A101: Bias adjustment at current input. Analog frequency reference filter time constant n062 0.10 A016 8 MV: Set filter time constant MX: Set sampling frequency (Not used) n063 ――― ――― ――― Function Multi function input selection 1 Multi function input selection 2 Multi function input selection 3 Multi function input selection 4 Frequency reference loss detection function selection Multi function analog output : output type selection Multi function analog output selection n064 0 ――― ――― n065 0 ――― ――― n066 0 C028 00 Multi function analog output gain n067 1.00 b080 100 Multi function analog voltage input gain n068 100 ――― ――― Multi function analog voltage input bias Multi function analog voltage input: filter time constant Multi function analog current input gain n069 0 ――― ――― n070 0.10 ――― ――― n071 100 ――― ――― Multi function analog current input bias n072 0 ――― ――― No setting is possible since the number of multi function inputs of MX is 6. 12 MV Model MX Function No. Set value No. Set value Multi function analog current input filter time constant n073 0.10 ――― ――― Pulse train frequency reference gain n074 100 ――― ――― Pulse train frequency reference bias n075 0 ――― ――― Pulse train frequency reference input filter time constant n076 0.10 ――― ――― Multi function analog input terminal function selection n077 0 ――― ――― Multi function analog input terminal selection n078 0 ――― ――― Multi function analog input frequency bias value n079 10 ――― ――― Carrier frequency n080 Varies with capacity b083 5.0 Operation after momentary power interruption and return selection n081 0 Number of fault retries n082 0 Jump frequency 1 n083 Jump frequency 2 Remarks Set b001=1or 2. Execute error retry to over voltage and over current at b005=0. The numbers of retry is fixed at 3. b001to b005 ――― 0.00 A063 0.0 n084 0.00 A065 0.0 Jump frequency 3 n085 0.00 A067 0.0 Jump width n086 0.00 A064 A066 A068 0.5 Accumulated operating time select n087 0 ――― ――― Accumulated operating time n088 0 d016 d017 ――― DC injection breaking current n089 50 A054 50 DC injection breaking-to-stop time n090 0.5 A055 0.5 DC injection breaking time at startup n091 0.0 ――― ――― Stall prevention during deceleration select n092 0 b130 00 MX: set level on b131. Stall prevention operation level during deceleration n093 170 b140 00 MX:ON/OFF setting only Detection level is 160% fixed MV: set output frequency for jump as n083 to 085 and set jump width to n086. MX: set frequency command for jump as A063･065･067. Set jump frequency width on A064･066･068. MV： select monitoring time on n087 and n088 displays cumulative operation time. MX:d016:accumulated operation on RUN d017:Power ON time 13 MV Model MX No. Set value No. Set value Stall prevention operation level n094 160 ――― ――― Frequency detection level n095 0.00 C042 C043 0.0 0.0 Over-torque detection function level 1 n096 0 ――― ――― Over-torque detection function level2 n097 0 ――― ――― Over-torque detection level n098 160 C041 Rated current Over-torque detection time n099 0.1 ――― ――― Up/down frequency memory n100 0 C101 00 Speed search deceleration time n101 2.0 ――― ――― Speed search operation level n102 150 ――― ――― Torque compensation gain n103 1.0 A046 1.0 Torque compensation primary delay time constant n104 0.3 ――― ――― Torque compensation excitation loss n105 ――― ――― Rated motor slip n106 H006 100 Motor phase-to-phase resistance n107 ――― ――― Motor leakage Inductance n108 ――― ――― Torque compensation limit n109 150 ――― ――― Motor no load current n110 Varies with capacity ――― ――― Slip compensation gain n111 0.0 A047 H006 100 100 Function Varies with capacity Varies with capacity Varies with capacity Varies with capacity Slip compensation Primary delay time constant n112 2.0 Slip compensation select on regeneration operation n113 0 ――― ――― (Not used) n114 ――― ――― ――― Stall prevention operation level automatic gradual decrease function selection n115 0 ――― ――― Remarks C042:at acceleration C043:at deceleration Replaceable with starting at same frequency on trip retry function. 14 MV Model MX Function No. Set value No. Set value Acc/deceleration time select at stall protection on operation n116 0 ――― ――― Under torque detection function select n117 0 ――― ――― Under torque detection level n118 10 ――― ――― Under torque detection time n119 0.1 ――― ――― Frequency reference 9 n120 0.00 A028 0.0 Frequency reference 10 n121 0.00 A029 0.0 Frequency reference 11 n122 0.00 A030 0.0 Frequency reference 12 n123 0.00 A031 0.0 Frequency reference 13 n124 0.00 A032 0.0 Frequency reference 14 n125 0.00 A033 0.0 Frequency reference 15 n126 0.00 A034 0.0 Frequency reference 16 n127 0.00 A035 0.0 PID control select n128 0 A071 00 Detection value adjustment gain n129 1.00 A075 1.00 Proportional gain(P) n130 1.0 A072 1.0 Integral time (I) n131 1.0 A073 1.0 Differential time(D) n132 0.00 A074 0.0 PID Offset adjustment n133 0 ――― ――― Integral(I) upper limit value n134 100 ――― ――― PID first-order primary delay time constant n135 0.0 ――― ――― Feedback loss detection selection n136 0 ――― ――― Feedback loss detection level n137 0 C044 3.0 Feedback loss detection level n138 1.0 ――― ――― Remarks MV: Adjust input level of target value MX: Set percentage of feedback value and display it on monitor d004. MV: Execute the operation selected on n136 when the status of less or equal detection level set on n137 continues longer than the time set up on n138. MX: multi-function output terminal outputs OD (PID deviation signal) when reaching the level set on C044 (set multi function output function “OD”). 15 MV Model MX No. Set value No. Set value Energy saving control selection n139 0 ――― ――― Energy saving control coefficient K2 n140 Varies with capacity ――― ――― Energy saving voltage low limit at 60Hz output. n141 50 ――― ――― Energy saving voltage lower limit at 6Hz output n142 12 ――― ――― Power average time n143 1 ――― ――― Probe operation voltage limit n144 0 ――― ――― Prove operation control voltage step at 100%. n145 0.5 ――― ――― Prove operation control voltage step at 5% n146 0.2 ――― ――― Not used n147 n148 ――― ――― ――― Pulse train input scale n149 2500 ――― ――― Multi function analog output pulse train frequency selection n150 0 ――― ――― RS-422/485 communication time over detection selection n151 0 C076 C077 02 0.00 RS-422/485 communications frequency reference/ monitor unit selection n152 0 ――― ――― RS-422/485 communications Slave address n153 00 C072 1 RS-422/485 communications Baud rate select n154 2 C071 04 RS-422/485 communications Parity select n155 0 C074 00 RS-422/485 communications Send dwell n156 10 C078 0 RS-422/485 communications RTS control enabled/ disabled n157 0 ――― ――― Function Remarks ∗C076:Select stop operation at time out ∗C077:Set the time of communication time out 16 MV Model Function No. MX Set value Varies with capacity No. Set value ――― ――― Motor code n158 Energy saving voltage upper limit at 60Hz output n159 120 ――― ――― Energy saving voltage upper limit at 6Hz output n160 16 ――― ――― Power detection width for probe operation switching n161 10 ――― ――― Power detection filter time constant n162 5 ――― ――― PID output gain n163 1.0 ――― ――― PID feedback Input block selection n164 0 A076 00 Not used n165 ――― ――― ――― Input open phase detection level n166 0 ――― ――― Input open phase detection time n167 0 ――― ――― Output open phase detection level n168 0 ――― ――― Output open phase detection time n169 0.0 ――― ――― Enter command operation select n170 0 ――― ――― DC injection breaking P (proportional) gain n173 83 ――― ――― n174 0 ――― ――― n175 0 b150 00 n176 Rdy ――― ――― Parameter read prohibit selection n177 0 ――― ――― Error log n178 ――― d080 d081 d082 ――― Software No. n179 ――― ――― ――― DC injection breaking I(integral) gain Low-speed carrier frequency reduction selection Parameter copy function selection Remarks Function specification differs on MV or MX. Setting MV or MX is not possible only with reference.. 17 6 The differences between EV and JX: rated output capacity / current and carrier frequency default value MV Power Model 3G3MV- Singlephase 200V Threephase 200V Threephase 400V MX Rated Rated Carrier output output frequency capacity current （kHz） （kVA） （A） AB001 0.3 0.8 AB002 0.6 1.6 AB004 1.1 3.0 AB007 1.9 5.0 AB015 3.0 8.0 AB022 4.2 11.0 AB037 6.7 17.5 A2001 0.3 0.8 A2002 0.6 1.6 A2004 1.1 3.0 A2007 1.9 5.0 A2015 3.0 8.0 A2022 4.2 11.0 A2037 6.7 17.5 A2055 9.5 A2075 Carrier frequency at 10kHz rate output current（A） No decrease of rating Model 3G3MX - Rated Rated Carrier output output frequency capacity current （kHz） （kVA） （A） AE002 0.5 1.6 AE004 0.8 2.6 AE007 1.3 4.0 7.0 AE015 2.7 8.0 10.0 AE022 3.8 11.0 A2002 0.6 1.6 A2004 1.0 3.0 A2007 1.7 5.0 7.0 A2015 2.8 8.0 10.0 A2022 3.8 11.0 16.5 A2037 6.1 17.5 25.0 23.0 A2055 8.3 24.0 13.0 33.0 30.0 A2075 11.1 32.0 A4002 0.9 1.2 1.0 A4004 1.4 1.8 1.6 A4004 1.0 1.5 A4007 2.6 3.4 3.0 A4007 1.7 2.5 A4015 3.7 4.8 4.0 A4015 2.6 3.8 A4022 4.2 5.5 4.8 A4022 3.8 5.5 A4037 6.6 8.6 8.1 A4037 6.0 8.6 A4055 11.0 14.8 No decrease of rating A4055 9.0 13.0 A4075 14.0 18.0 17.0 A4075 11.1 16.0 10 7.5 Carrier frequency at 10kHz rate output current（A） 5.0 No decrease of rating 5.0 No decrease of rating 5.0 No decrease of rating 16.5 10 7.5 7.5 No decrease of rating 18 Terms and Conditions of Sale 1. 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Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMRON ELECTRONICS LLC 1 Commerce Drive Schaumburg, IL 60173 847.843.7900 For US technical support or other inquiries: 800.556.6766 OMRON CANADA, INC. 885 Milner Avenue Toronto, Ontario M1B 5V8 416.286.6465 OMRON ON-LINE Global - www.omron.com USA - www.omron247.com Canada - www.omron.ca Brazil - www.omron.com.br Latin America - www.espanol.omron.com UNITED STATES To locate a Regional Sales Office, local Distributor or to obtain product information, call: 847.843.7900 MEXICO SALES OFFICES Mexico, D.F. Ciudad Juárez Monterrey, N.L Querétaro 555.660.3144 656.623.7083 818.377.4281 442.135.4510 BRAZIL SALES OFFICE Sao Paulo 55.11.2101.6310 ARGENTINA SALES OFFICE Cono Sur 54.114.787.1129 OTHER LATIN AMERICAN SALES [email protected] MIG_MAN_3G3MVTO3G3MX ©2008 OMRON ELECTRONICS LLC Printed in the U.S.A. Specifications subject to change without notice. ">
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Key features
Single-phase, 200V
0.9 kVA output capacity
1.2 A motor rating
1 kHz carrier frequency
Pulse train input and output
Over-torque detection
Energy saving control
Stall prevention
Frequently asked questions
The Omron SYSDRIVE 3G3MV-A4002 has a rated output capacity of 0.9 kVA, as per the manual.
The Omron SYSDRIVE 3G3MV-A4002 is designed for use with motors up to 1.2 A.
The Omron SYSDRIVE 3G3MV-A4002 operates at a carrier frequency of 1 kHz.