Yaskawa Motoman DX100 Owner's Manual

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DX100
MAINTENANCE MANUAL
Procedures described in this maintenance manual should be carried out by the person who took the
maintenance-relevant trainings offered by YASKAWA.
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manuals above correspond to specific usage.
Be sure to use the appropriate manual.
YASKAWA ELECTRIC CORPORATION
155492-1CD
18
MANUAL NO. RE-CHO-A108 26
DX100
MANDATORY
•
This manual explains maintenance procedures of the DX100
system. Read this manual carefully and be sure to understand
its contents before handling the DX100.
•
General items related to safety are listed in Section 1: Safety of
the DX100 INSTRUCTIONS. To ensure correct and safe
operation, carefully read the DX100 Instructions before reading
this manual.
CAUTION
•
Some drawings in this manual are shown with the protective
covers or shields removed for clarity. Be sure all covers and
shields are replaced before operating this product.
•
The drawings and photos in this manual are representative
examples and differences may exist between them and the
delivered product.
•
YASKAWA may modify this model without notice when
necessary due to product improvements, modifications, or
changes in specifications. If such modification is made, the
manual number will also be revised.
•
If your copy of the manual is damaged or lost, contact a
YASKAWA representative to order a new copy. Be sure to tell
the representative the manual number listed on the front cover.
•
YASKAWA is not responsible for incidents arising from
unauthorized modification of its products. Unauthorized
modification voids your product’s warranty.
ii
DX100
Notes for Safe Operation
Read this manual carefully before maintenance or inspection of the
DX100.
In this manual, the Notes for Safe Operation are classified as “DANGER”,
“WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”.
DANGER
WARNING
CAUTION
Indicates an imminent hazardous
situation which, if not avoided,
could result in death or serious
injury to personnel.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury to personnel.
Indicates a potentially hazardous
situation which, if not avoided,
could result in minor or moderate
injury to personnel and damage to
equipment. It may also be used to
alert against unsafe practices.
Always be sure to follow explicitly
MANDATORY the items listed under this
heading.
PROHIBITED
Must never be performed.
Even items described as “CAUTION” may result in a serious accident in some situations. At any rate, be sure to follow these important items.
NOTE
To ensure safe and efficient operation at all times, be sure
to follow all instructions, even if not designated as “DANGER”, &quot;WARNING&quot; and &quot;CAUTION&quot;.
iii
DX100
WARNING
•
Before operating the manipulator, check that servo power is
turned off when the emergency stop buttons on the front door
of the DX 100 and programing pendant are pressed.
When the servo power is turned off, the SERVO ON LED on the
programing pendant is turned off.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Fig. : Emergency Stop Button
•
Once the emergency stop button is released, clear the cell of
all items which could interfere with the operation of the
manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Fig. : Release of EM
TURN
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when
going inside.
Also, display the sign that the operation is being performed
inside the safeguarding and make sure no one closes the
safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Keep in mind the emergency response measures against the
manipulator’s unexpected motion toward the operator.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Confirm that no person is present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning on the power for the DX100.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result if anyone enters the working envelope of the
manipulator during operation. Always press an emergency stop button
immediately if there are problems.
The emergency stop button is located on the right of the front door of
the DX 100 and programing pendant.
iv
DX100
CAUTION
•
Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found,
repair them immediately, and be sure that all other necessary
processing has been performed.
-Check for problems in manipulator movement.
-Check for damage to insulation and sheathing of external
wires.
•
Always return the programming pendant to the hook on the
DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.
•
Read and understand the Explanation of Warning Labels in the
DX100 Instructions before operating the manipulator.
Definition of Terms Used Often in This Manual
The MOTOMAN manipulator is the YASKAWA industrial robot product.
The MOTOMAN usually consists of the controller, the programming
pendant, and supply cables.
In this manual, the equipment is designated as follows.
Equipment
Manual Designation
DX100 Controller
DX100
DX100 Programming Pendant
Programming Pendant
Cable between the manipulator and the
controller
Manipulator cable
v
DX100
Descriptions of the programming pendant keys, buttons, and displays are
shown as follows:
Equipment
Programmin
g Pendant
Manual Designation
Character
Keys
The keys which have characters
printed on them are denoted with [ ].
ex. [ENTER]
Symbol
Keys
The keys which have a symbol printed
on them are not denoted with [ ] but
depicted with a small picture.
ex. page key
GO BACK
PAGE
AGE
The cursor key is an exception, and a
picture is not shown.
Axis Keys
Numeric
Keys
“Axis Keys” and “Numeric Keys” are
generic names for the keys for axis
operation and number input.
Keys
pressed
simultaneously
When two keys are to be pressed
simultaneously, the keys are shown
with a “+” sign between them, ex.
[SHIFT]+[COORD]
Displays
The menu displayed in the programming pendant is denoted with { }.
ex. {JOB}
Description of the Operation Procedure
In the explanation of the operation procedure, the expression &quot;Select • • • &quot;
means that the cursor is moved to the object item and the [SELECT] is
pressed, or that the item is directly selected by touching the screen.
Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
vi
DX100
Explanation of Warning Labels
DANGER
•
The label described below is attached to the manipulator.
Observe the precautions on the warning labels.
Failure to observe this caution may result in injury or damage to
equipment.
Fig. : Warning Labels
WARNING Label A:
WARNING Label B:
WARNING
WARNING
Do not enter
robot
work area.
Moving parts
may cause
injury
•
The following warning labels are attached to DX100.
Observe the precautions on the warning labels.
Failure to observe this warning may result in injury or damage to
equipment.
Fig. : Location of Warning Labels
WARNING
DX100
3PHASE
AC200V
AC220V
50/60Hz
60Hz
INTERRUPT CURRENT
PEAK
AVERAGE
kVA
kVA
kA
ER
GE N
Y
POWER SUPPLY
C
ERDR-
TYPE
EM
High Voltage
Do not ope the cover.
SERIAL No.
DATE
MADE IN JAPAN
S
NJ2960-1
T O P
WARNING
May cause
electric shock.
Ground the earth
terminal based on
local and national
electric code.
ET
RES
OFF
TR
IPP
ED
ON
ORDER NO.
NJ1529
PROGRAMMING PENDANT
X81
WARNING
High Voltage
Do not open the door
with power ON.
Internal Breaker
vii
DX100
Contents
1 Equipment Configuration................................................................................................................. 1-1
1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1
1.1.1 Arrangement ......................................................................................................... 1-1
1.1.1.1 Small-Capacity DX100 Controller............................................................ 1-1
1.1.1.2 Medium and Large-Capacity DX100 Controller....................................... 1-2
1.2 Power Flow ........................................................................................................................ 1-5
1.3 Signal Flow ........................................................................................................................ 1-6
2 Security System .............................................................................................................................. 2-1
2.1 Protection Through Security Mode Settings ...................................................................... 2-1
2.1.1 Security Mode....................................................................................................... 2-1
2.1.1.1 Changing the Security Mode ................................................................... 2-6
2.1.2 User ID.................................................................................................................. 2-8
2.1.2.1 Changing a User ID ................................................................................. 2-8
3 Inspections ...................................................................................................................................... 3-1
3.1 Regular Inspections ........................................................................................................... 3-1
3.2 DX100 Inspections............................................................................................................. 3-2
3.2.1 Checking if the Doors are Firmly Closed .............................................................. 3-2
3.2.2 Checking for Gaps or Damage in the Sealed Construction Section ..................... 3-2
3.3
Cooling Fan Inspections ................................................................................................... 3-3
3.4 Emergency Stop Button Inspections.................................................................................. 3-5
3.5 Enable Switch Inspections ................................................................................................. 3-5
3.6 Battery Inspections ............................................................................................................ 3-6
3.7 Power Supply Voltage Confirmation .................................................................................. 3-6
3.8 Open Phase Check............................................................................................................ 3-7
4 Preparation before Replacing Parts ................................................................................................ 4-1
4.1 Creating a Check Program ................................................................................................ 4-3
5 Replacing Parts............................................................................................................................... 5-1
5.1 Replacing DX100 Parts...................................................................................................... 5-1
5.1.1 Replacing Parts of the CPU Unit .......................................................................... 5-2
5.1.1.1 Replacing the Battery .............................................................................. 5-3
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E)......................... 5-3
5.1.1.3 Replacing the YPS Unit (JZNC-YPS01-E) .............................................. 5-7
5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E) ..................... 5-8
5.1.1.5 Replacing the I/O Unit (JZNC-YIU0o-E) ................................................ 5-10
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01-☐)......... 5-11
viii
DX100
Contents
5.1.1.7 Replacing the Brake Board (JZRCR-YBK01-☐E)................................. 5-12
5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E) ........................ 5-13
5.1.2 Replacing the SERVOPACK .............................................................................. 5-14
5.1.3 Replacing the Converter..................................................................................... 5-17
5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A) ................... 5-21
5.1.5 Checking and Replacing Fuses.......................................................................... 5-22
5.1.5.1 Power Supply Contactor Unit ................................................................ 5-22
5.1.5.2 I/O Unit .................................................................................................. 5-23
5.1.5.3 Machine Safety Unit .............................................................................. 5-24
5.1.5.4 Brake Board .......................................................................................... 5-25
5.1.5.5 Major Axes Control Circuit Board .......................................................... 5-26
5.1.6 Interior Circulation Fan ....................................................................................... 5-27
5.1.6.1 Replacing the Interior Circulation Fan ................................................... 5-27
5.1.6.2 Replacing the Backside Duct Fan ......................................................... 5-29
5.2 DX100 Parts List.............................................................................................................. 5-30
5.3 Supplied Parts List........................................................................................................... 5-33
5.4 Recommended Spare Parts ............................................................................................ 5-34
6 Operations After Replacing Parts ................................................................................................... 6-1
6.1 Home Position Calibration ................................................................................................. 6-2
6.1.1 Home Position Calibration .................................................................................... 6-2
6.1.2 Calibrating Operation............................................................................................ 6-4
6.1.2.1 Registering All Axes at One Time ........................................................... 6-4
6.1.2.2 Registering Individual Axes ..................................................................... 6-5
6.1.2.3 Changing the Absolute Data ................................................................... 6-7
6.1.2.4 Clearing Absolute Data ........................................................................... 6-7
6.1.3 Manipulator Home Position .................................................................................. 6-9
6.2 Position Deviation Check Using the Check Program....................................................... 6-10
6.3 Checking of the Check Program...................................................................................... 6-11
6.3.1 Motion of the Check Program............................................................................. 6-11
6.3.2 Checking of the Check Program......................................................................... 6-11
6.3.3 Home Position Data Correction .......................................................................... 6-12
6.4 Setting the Second Home Position (Check Point) .......................................................... 6-13
6.4.1 Purpose of Position Check Operation ................................................................ 6-15
6.4.2 Procedure for the Second Home Position Setting (Check Point) ....................... 6-17
6.4.3 Procedure after the Alarm .................................................................................. 6-18
7 System Diagnosis ........................................................................................................................... 7-1
7.1 System Version.................................................................................................................. 7-1
ix
DX100
Contents
7.2 Manipulator Model ............................................................................................................. 7-1
7.3 Input/Output Status ............................................................................................................ 7-2
7.3.1 Universal Input...................................................................................................... 7-2
7.3.1.1 Universal Input Window........................................................................... 7-2
7.3.1.2 Universal Input Simple Window............................................................... 7-2
7.3.2 Universal Output ................................................................................................... 7-3
7.3.2.1 Universal Output Window ........................................................................ 7-3
7.3.2.2 Universal Output Simple Window ............................................................ 7-3
7.3.2.3 Modifying the Output Status .................................................................... 7-4
7.3.3 Specific Input ........................................................................................................ 7-5
7.3.3.1 Specific Input Window ............................................................................. 7-5
7.3.3.2 Specific Input Simple Window ................................................................. 7-5
7.3.4 Specific Output ..................................................................................................... 7-6
7.3.4.1 Specific Output Window .......................................................................... 7-6
7.3.4.2 Specific Output Simple Window .............................................................. 7-6
7.3.5 RIN Input .............................................................................................................. 7-7
7.3.5.1 RIN Input Window.................................................................................... 7-7
7.3.6 Signal Number Search.......................................................................................... 7-7
7.3.6.1 Direct Search on the Universal/Specified Input/Output Window ............. 7-8
7.3.6.2 Search from the Menu ............................................................................. 7-9
7.3.7 Relay Number Search ........................................................................................ 7-10
7.3.7.1 Direct Search on the Universal/Specified Input/Output Window ........... 7-10
7.3.7.2 Search from the Menu ........................................................................... 7-11
7.3.8 Modification of the Signal Name ......................................................................... 7-13
7.3.8.1 Direct Modification on the Universal/Specified Input/Output Window.... 7-13
7.3.8.2 Modification from the Menu ................................................................... 7-13
7.4 System Monitoring Time Display ..................................................................................... 7-15
7.4.1 System Monitoring Time Display Window .......................................................... 7-15
7.4.2 Individual Window of the System Monitoring Time Display ................................ 7-16
7.4.3 Clearing the System Monitoring Time Display.................................................... 7-17
7.5 Alarm History ................................................................................................................... 7-18
7.5.1 Alarm History Window ........................................................................................ 7-18
7.5.2 Clearing the Alarm History.................................................................................. 7-19
7.6 I/O Message History ........................................................................................................ 7-20
7.6.1 I/O Message History Window ............................................................................. 7-20
7.6.1.1 Search ................................................................................................... 7-20
7.6.2 Clearing the I/O Message History....................................................................... 7-21
7.7 Position Data When Power is Turned ON/OFF ............................................................... 7-22
7.7.1 Power ON/OFF Position Window ....................................................................... 7-22
x
DX100
Contents
7.8 Current Position ............................................................................................................... 7-23
7.8.1 Current Position Window .................................................................................... 7-23
7.9 Servo Monitoring.............................................................................................................. 7-24
7.9.1 Servo Monitor Window ....................................................................................... 7-24
7.9.1.1 Changing the Monitor Items .................................................................. 7-24
7.9.1.2 Clearing Maximum Torque Data ........................................................... 7-26
7.10 The State of the Robot Drop Tolerance Error................................................................ 7-27
7.10.1 Check the Robot Drop Tolerance ..................................................................... 7-27
7.10.2 Display of the Drop Value Number Window ..................................................... 7-27
7.10.3 Display of the Drop Value Check Window........................................................ 7-28
7.10.4 Clear the Times of the Drop Value Number ..................................................... 7-29
8 Alarm............................................................................................................................................... 8-1
8.1 Outline of Alarm ................................................................................................................. 8-1
8.2 Alarm Display..................................................................................................................... 8-2
8.2.1 Displaying and Releasing Alarm........................................................................... 8-2
8.2.1.1 Releasing Alarms .................................................................................... 8-2
8.2.2 Special Alarm Display........................................................................................... 8-3
8.3 Display of Alarm Details..................................................................................................... 8-5
8.3.1 Parameter............................................................................................................. 8-5
8.3.2
Display of Alarm Detail Window .......................................................................... 8-5
8.3.3 Transition of Alarm Detail Window ....................................................................... 8-7
8.4 Alarm Message List ........................................................................................................... 8-8
9
Error ............................................................................................................................................... 9-1
9.1 Error Message ................................................................................................................... 9-1
9.1.1 System and General Operation ............................................................................ 9-2
9.1.2 Editing .................................................................................................................. 9-6
9.1.3 Job Defined Data.................................................................................................. 9-7
9.1.4 External Memory Equipment .............................................................................. 9-11
9.1.5 Concurrent I/O .................................................................................................... 9-16
9.1.6 Maintenance Mode ............................................................................................. 9-18
9.2 Particular Error Message ................................................................................................. 9-20
9.2.1 Message ............................................................................................................. 9-20
9.2.1.1 Fatal Error ............................................................................................. 9-20
9.2.1.2 Application Transaction Error ................................................................ 9-20
9.2.1.3 Other Errors .......................................................................................... 9-21
xi
DX100
Contents
9.2.2 When the Error is Indicated ................................................................................ 9-22
9.2.2.1 Fatal Error ............................................................................................. 9-22
9.2.2.2 Application Transaction Error ................................................................ 9-22
9.2.2.3 Other Errors........................................................................................... 9-22
10
LED Indicator on Circuit Board................................................................................................... 10-1
10.1 LED Indicator on YCP 01 Circuit Board ......................................................................... 10-2
10.2 LED Indicator on Robot I/F Circuit Board....................................................................... 10-3
10.3 7 SEG-LED Indicator ..................................................................................................... 10-4
10.3.0.1 7 SEG-LED Indicator Status (1-digit indication) of Each Unit at Error
Occurrence ............................................................................................ 10-6
10.3.0.2 7 SEG-LED Indicator Status (4 digit-indication) of Each Unit at Error
Occurrence ............................................................................................ 10-8
11 Trouble Shooting When Alarm is not Displayed.......................................................................... 11-1
xii
1
1.1
DX100
1
Equipment Configuration
Arrangement of Units and Circuit Boards
Equipment Configuration
The DX100 is comprised of individual units and modules (circuit boards).
Malfunctioning components can generally be easily repaired after a failure
by replacing a unit or a module. This section explains the configuration of
the DX100 equipment.
1.1
1.1.1
Arrangement of Units and Circuit Boards
Arrangement
The arrangements of units and circuit boards in small-capacity, mediumcapacity, and large-capacity DX100s are shown.
1.1.1.1
Small-Capacity DX100 Controller
Fig. 1-1: Configuration of Small Capacity DX100 -A Controller (Standard)
A
Breaker
(Refer to the following table)
Machine Safety Unit
JZNC-YSU01-1E
Emergency Stop
Button (S1)
HW1B-V404R
PE
B
1
CN214
B
A
CN213
1
B
CN207
CN202
CN607
CN211
1 FU
10 A
4FU
CN605
CN608
CN605
CN604
CN604
CN603
CN603
CN215
FUSE
CN107
CN609
SVMX2
CN612
CN203 CN204
SVMX1
SVMX2
SVMX1
CN608
CN612
CN200 CN201
NCM
CN606
CN606
CN209
CN210
CN205
CN607
4FU
5A125V
CN601
CN208
2FU
3FU
3FU
5A125V
Power Supply Contactor Unit
JZRCR-YPU01-1
A
1
CN611
CN610
1FU
2FU
10 A
CN216
CN212
CN611
CN206
CN601
FRC5-C50S52T-OLS(D20)
CN601
CN610
Interior Circuration Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
Brake Control Board
JANCD-YBK01-1E
A
Backside Duct Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
CN602
CN602
I/O Unit
JZNC-YIU01-E
Converter
(Refer to the following table)
SERVOPACK
(Refer to the following table)
(
(
CPS Unit
JZNC-YPS01-E
MXT NP
(MXT)
Robot System Input
Terminal Block
CN158/159
(+5V/ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
CN156/157
(+24V2)
POWER SUPPLY
CPS-520F
C90AD XXXXX
NO.
DATE YYYY-MM
GSOUTFB2-
50
GSOUTFB2+
49
GSOUT2-
48
GSOUT2+
47
GSOUTFB1-
46
GSOUTFB1+
45
GSOUT1-
44
GSOUT1+
43
024V2
42
+24V2
41
024V2
40
+24V2
39
024V2
38
+24V2
37
EXDSW2-
36
EXDSW2+
35
EXDSW1- 34 SYSRUN+ 17
EXDSW1+ 33
16
EXHOLD- 32
15
EXHOLD+ 31
14
EXSVON- 30
13
EXSVON+ 29 SAFF2- 12
SSP-
28 SAFF2+ 11
SSP+
27 SAFF1- 10
FST2-
26 SAFF1+ 9
FST2+ 25 GSIN22- 8
FST1-
24 GSIN22+ 7
FST1+ 23 GSIN21- 6
FAN1
EXESP2- 22 GSIN21+ 5
EXESP2+ 21 GSIN12- 4
EXESP1- 20 GSIN12+ 3
EXESP1+ 19 GSIN11- 2
FAN2
SYSRUN- 18 GSIN11+ 1
NJ2959-1
FAN
CN154/155
(+24V1/V2)
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153
(+24V3)
CN151
(AC IN)
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
Robot I/F Board
JANCD-YIF01-1E
CPU Unit
JZNC-YRK01-1E
CN152
(REMOTE)
A
Inside Controller
Front View
Back View
(without cover)
MXT
1
R-IN
2
CN152
Regenerative Resistor
SMRK220W12R5K A5979
*for HP20D, HP20D-6
RDC50N12R5JI800ZZ
R-INCOM
3
R-OUT
4
R-OUTCOM
F Door
Inside View
Sectional View A-A'
Table 1-1: Configuration for Small Capacity
Model
DX100
Type
SERVOPACK
Breaker
Power Supply
Contactor Unit
(Converter integrated)
MH5
MH5S
MH5L
MH5LS
ERDR-MH00005-A00
JZRCR-YSV01-11
NF32-SW 3P 15A
JZRCR-YPU01-1
MH6
MH6S
MH6-10
ERDR-MH00006-A00
JZRCR-YSV02-11
NF32-SW 3P 15A
JZRCR-YPU01-1
MA1400
ERDR-MA01400-A00
JZRCR-YSV02-11
NF32-SW 3P 15A
JZRCR-YPU01-1
MPK2
ERDR-MPK0002-A03
JZRCR-YSV03-11
NF32-SW 3P 15A
JZRCR-YPU01-1
VA1400
ERDR-VA01400-A00
JZRCR-YSV02-31
NF32-SW 3P 15A
JZRCR-YPU01-1
MA1900
ERDR-MA01900-A00
JZRCR-YSV03-11
NF32-SW 3P 15A
JZRCR-YPU01-1
HP20D
HP20D-6
HP20RD
ERDR-HP0020D-A00
JZRCR-YSV03-11
NF32-SW 3P 15A
JZRCR-YPU01-1
1-1
1
1.1
DX100
1.1.1.2
Equipment Configuration
Arrangement of Units and Circuit Boards
Medium and Large-Capacity DX100 Controller
Fig. 1-2: Configuration of Medium and Large Capacity DX100 -A Controller (Standard)
Breaker
(Refer to the
following table)
Backside Duct Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
Regenerative Resistor
SMVK500W2R0J A5978 X3
A
Machine Safety Unit
JZNC-YSU01-1E
Emergency Stop Button
HW1B-V404R
Power Supply
Contactor Unit
JZRCR-YPU01-1
Converter
(Refer to the
following table)
SERVOPACK
(Refer to the
following table)
Brake Control Board
JANCD-YBK01-1E
I/O Unit JZNC-YIU01-E
Interior Circuration Fan
Interior Circuration Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
(Air : Upper direction)
(MXT) Robot System Input
Terminal Block
Robot I/F Board
JANCD-YIF01-1
CPU Unit
JZNC-YRK01
CPS Unit
JZNC-YPS01-E
Back View
(without cover)
A
F Door
Inside View
Inside Controller
Front View
Sectional View A-A'
Table 1-2: Configuration for Medium and Large Capacity
Model
DX100
SERVOPACK
Converter
Breaker
Power Supply
Contactor Unit
MH50
MH50-20
MH50-35
MS80
MS80W
ERDR-MH00050-A00
JZRCRYSV04-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
ERDR-MS00080-A00
JZRCRYSV05-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
VS50
ERDR-VS00050-A00
JZRCRYSV05-41
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
SIA50D
ERDR-SIA050D-A00
JZRCRYSV05-41
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
SIA30D
ERDR-SIA030D-A00
JZRCRYSV04-21
SRDACOA30A01A-E
NF32-SW 3P
15A
JZRCR-YPU01-1
MA1800
ERDR-MA01800-A00
JZRCRYSV08-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
UP50SD
ERDR-UP050SD-A00
JZRCRYSV04-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
MPL80
ERDR-MPL0080-A00
JZRCRYSV04-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
MH80
ERDR-MH00080-A00
JZRCRYSV05-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
MC2000
ERDR-MC2000-A00
JZRCRYSV06-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
DX1350D
ERDR-DX1350D-A00
JZRCRYSV04-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
ERDR-ES0165D-A00
JZRCRYSV06-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
ERDR-ES0200D-A00
JZRCRYSV06-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
ERDR-HP0165D-A00
JZRCRYSV06-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
ERDR-UP0350D-A00
JZRCRYSV07-11
SRDACOA30A01A-E
NF32-SW 3P
30A
JZRCR-YPU01-1
Type
Medium Capacity
Large Capacity
ES165D
ES165D-100
ES165RD
ES200D
ES200RD-120
ES200RD
HP165D
UP350D
UP350D-200
UP350D-500
1-2
1
1.1
DX100
Equipment Configuration
Arrangement of Units and Circuit Boards
Fig. 1-3: Configuration for Large Capacity A-Type (Standard) (BacksideMounted Regenerative Resistor Specification)
Breaker
(Refer to the
following table)
Backside Duct Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
A
Emergency Stop
Button
HW1B-V404R
Power Supply
Contactor Unit
JZRCR-YPU01-1
Converter
(Refer to the following table)
Brake Control Board
JANCD-YBK01-1E
SERVOPACK
(Refer to the
following table)
Regenerative Resistor
SMVK500W2R0J A5978 X5
(2500W 10.0Ω)
Machine Safety Unit
JZNC-YSU01-1E
Interior Circuration Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
I/O Unit
JZNC-YIU01-E
Interior Circuration Fan
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
Regenerative Resistor
Cooling Fan
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
CPS Unit
JZNC-YPS01-E
(Air : Upper direction)
A
Back View
(without cover)
Inside Controller
Front View
(Air : Upper direction)
(MXT) Robot System Input
Terminal Block
Robot I/F Board
JANCD-YIF01-1
CPU Unit
JZNC-YRK01
F Door
Inside View
Sectional View A-A'
Table 1-3: Configuration for Large Capacity (Backside-Mounted Regenerative Resistor Specification)
Model DX100
Type
MPL100
ERDR-MPL0100-A00
MPL160
ERDR-MPL0160-A00
MPL300
ERDR-MPL0300-A00
MPL500
ERDR-MPL0500-A00
ES280D
ERDR-ES0280D-A00
ES280D-230
ERDR-ES0280D-A00
MPK50
ERDR-MPK0050-A00
MH165
ERDR-MH00165-A00
MH200
ERDR-MH00200-A00
MH215
ERDR-MH00215-A00
MH250
ERDR-MH00250-A00
MS120
ERDR-MS00120-A00
UP120ED-165 ERDR-UP120ED-A00
SERVOPACK
Converter
Breaker
Power Supply
Contactor Unit
JZRCRYSV06-11
JZRCRYSV06-11
JZRCRYSV06-11
JZRCRYSV06-11
JZRCRYSV06-11
JZRCRYSV06-11
JZRCRYSV05-11
JZRCRYSV06-11
JZRCRYSV06-11
JZRCRYSV07-11
JZRCRYSV07-11
JZRCRYSV07-11
JZRCRYSV06-11
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
NF32-SW 3P
30A
JZRCR-YPU01-1
1-3
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
JZRCR-YPU01-1
1
1.1
DX100
Equipment Configuration
Arrangement of Units and Circuit Boards
Fig. 1-4: Configuration for Large Capacity A-Type (Standard) (CeilingMounted Regenerative Resistor Specification)
A
Breaker
(Refer to the
following table)
Regenerative Resistor
SMVK500W1R0J A5998
Backside Duct Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
SAFETY UNIT㸦YSU㸧
JZNC-YSU01-1E
Emergency Stop Button (S1)
HW1B-V404R
Interior Circuration Fan
Power Supply Contactor
Unite (YPU)
JZRCR-YPU01-1
5915PC-22T-B30-B00 or
15038PB-B2L-EP-03
Regenerative Resistor
Cooling Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
Converter
(Refer to the following table)
Brake Control Board
JANCD-YBK01-1E
SERVOPACK
(Refer to the
following table)
I/O UNIT㸦YIU㸧
JZNC-YIU01-E
Interior Circuration Fan
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
(MXT) Robot System Input Terminal Block
Robot I/F Board
JANCD-YIF01-1
CPS UNIT(YPS)
JZNC-YPS01-E
A
Back View
(without cover)
CPU UNIT㸦YRK㸧
JZNC-YRK01
MXT NP
F Door
Inside View
Inside Controller
Front View
Sectional View A-A'
Table 1-4: Configuration for Large Capacity (Ceiling-Mounted Regenerative Resistor Specification)
Model
DX100
SERVOPACK
Converter
Breaker
Type
EPH130D
Power Supply
Contactor Unit
ERDR-EPH130D-A00
ERDR-PH13RLD-A00
SRDACOA30A01A-E
SRDACOA30A01A-E
NF32-SW 3P
30A
NF32-SW 3P
30A
JZRCR-YPU01C-1
EPH130RLD
JZRCRYSV07-11
JZRCRYSV07-11
1-4
JZRCR-YPU01C-1
1
1.2
DX100
1.2
Equipment Configuration
Power Flow
Power Flow
PE
Power contactor (JZRCR-YPU
QF1
Three phase
AC 220/200V 60Hz
AC 200V 50Hz
L1
1
L2
L3
CN601
1KM
)
2KM CN602
2
3
4
5
6
Filter
AC250V
10A
1KM
CPS Unit
(JZNC-YPS01-E)
1FU
(10A)
2KM
2FU
(10A)
CN151
3FU(2.5A)
(AC200V IN)
Interior circulation fan
CN606
CN603
E
4FU(2.5A)
(+24V1/
CN154
+24V2)
DC24V
(+24V1/ CN155
+24V2)
DC24V
CN604
EV3
DC24V
CN200
(+24V1/+24V2)
(+5V) CN158
(+24V2) CN159
CPU Unit
(JZNC-YRK01-1E)
CN209 (+24V1)
Programming pendant
(JZRCR-YPP01- )
BACK BOARD
CN5
Brake board
(JANCD-YBK01- E)
CN1A/1B
CN404
(+24VU)
CN403 CN400
(+24V3) (+24V3)
ROBOT I/F BOARD
JANCD-YIF01- E
CNBUS
CN110
BATTERY
-E)
X81
DC24V
CPU UNIT
JANCD-YBB01 JANCD-YCP01-E
I O Unit
(JZNC-YIU
EV2
E
Safety unit
(JZNC-YSU01-1E)
CN156
(+24V2)CN157
CN2
E
DC24V
(+24V3)CN153
CN1
EV1
Backside duct fan
Converter
(SRDA-COA
Basic axis control board
(SRDA-EAXA01A)
CN509
(24V1/
+24V2)
CN510
(+24V1)
DC24V(Brake)
)
CN555
CN554
CN551
CN552
CN556
SERVOPACK
(SRDA)
CN583
CN582AMP1
CN584
(+24V2/ CN303
+24VU)
CN583
CN582AMP2
CN584
CN304
CN583
CN582AMP3
CN584
(+24V2) CN305
CN583
CN582AMP4
CN584
CN583
CN582AMP5
CN584
CN583
CN582AMP6
CN584
Manipulator
S-axis motor
Power
Brake
L-axis motor
Power
Brake
U-axis motor
Power
Brake
R-axis motor
Power
Brake
B-axis motor
Power
Brake
T-axis motor
Power
Brake
1-5
1
1.3
DX100
1.3
Equipment Configuration
Signal Flow
Signal Flow
Power contactor unit(JZRCR-YPU
CN601
1KM 2KM
)
CN602
CN608
I/O Unit
(JZNC-YIU
CN607
CPS Unit
(JZNC-YPS01-E)
RY1
-E)
RY2
(Universal I/O)
CN300
Terminal register
(I/O I/F)
CN306
I/O=8/8
CN307
I/O=8/8
CN308
I/O=12/12
CN309
I/O=12/12
Safety unit
(JZNC-YSU01-1E)
CN159
Terminal register
CN202
MXT
(Specified input terminal block)
CN203
(Overrun)
CN216
CN208(Specified I/O)
(Emergency stop signal)
CPU Unit
(JZNC-YRK01-1E)
CN211
(External axis overrun)
CPU UNIT
JANCD-YBB01
CN1
Emergency stop switch
CN214
CN209
(P.P.Emergency stop signal)
BACK BOARD
CN5
CN210
JANCD-YCP01-E
CN1A/1B
CN101
(RS422)
PBESP
CN212
(Lump)
2XT
(Emergency stop external output)
CN102
(RS232C)
CN103
(RS232C)
Programming pendant
(JZRCR-YPP01- )
X81
Break board
(JANCD-YBK01- E)
CN104
(LAN:Ethernet)
CN105
(LAN:PP)
ROBOT I/F BOARD
CN402
JANCD-YIF01- E
CN2
Manipulator
CNBUS CN114
CN405
CN113
CN110
S-axis
motor
BATTERY
Basic axis control board
Converter
(SRDA-EAXA01A)
(SRDA-COA
CN507
)
CN553
U-axis
motor
SERVOPACK
(SRDA)
Terminal register
L-axis
motor
CN501
CN581
CN513 CN502
CN581
CN511 CN503
CN581
CN504
CN581
CN515
CN516 CN505
CN581
CN517 CN506
CN581
R-axis
motor
AMP1
AMP2
B-axis
motor
AMP3
AMP4
AMP5
AMP6
T-axis
motor
5V (OUT)
SGDR-FBA A
24V (IN)
SHOCK.LAMP
(Optional)
CN518
OT
CN508
CN512
(Shock sensor)
1-6
2
2.1
DX100
2
Security System
Protection Through Security Mode Settings
Security System
2.1
Protection Through Security Mode Settings
The DX100 modes setting are protected by a security system. The system
allows operation and modification of settings according to operator
clearance. Be sure operators have the correct level of training for each
level to which they are granted access.
2.1.1
Security Mode
There are three security modes. Editing mode and management mode
require a user ID. The user ID consists of numbers and letters, and
contains no less than 4 and no more than 8 characters. (Significant
numbers and signs: “0 to 9”, “-”, “.”.
Table 2-1: Security Mode Descriptions
Security Mode
Explanation
Operation Mode
This mode allows basic operation of the robot (stopping,
starting, etc.) for people operating the robot work on the
line.
Editing Mode
This mode allows the operator to teach and edit jobs and
robot settings.
Management
Mode
This mode allows those authorized to set up and maintain
robot system: parameters, system time and modifying user
IDs.
2-1
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 1 of 4)
Main Menu
JOB
Sub Menu
Allowed Security Mode
DISPLAY
EDIT
JOB
Operation
Edit
SELECT JOB
Operation
Operation
CREATE NEW JOB1)
Edit
Edit
MASTER JOB
Operation
Edit
Operation
-
JOB CAPACITY
Edit
Edit
RES. STATUS2)
Operation
-
CYCLE
Operation
Operation
BYTE
Operation
Edit
RES. START (JOB)
VARIABLE
IN/OUT
1)
INTEGER
Operation
Edit
DOUBLE
Operation
Edit
REAL
Operation
Edit
STRING
Operation
Edit
POSITION (ROBOT)
Operation
Edit
POSITION (BASE)
Operation
Edit
POSITION (ST)
Operation
Edit
LOCAL VARIABLE
Operation
-
EXTERNAL INPUT
Operation
Edit
EXTERNAL OUTPUT
Operation
Edit
UNIVERSAL INPUT
Operation
Operation
UNIVERSAL OUTPUT
Operation
Operation
SPECIFIC INPUT
Operation
-
SPECIFIC OUTPUT
Operation
-
RIN
Operation
-
CPRIN
Operation
-
REGISTER
Operation
Management
AUXILIARY RELAY
Operation
-
CONTROL INPUT
Operation
-
PSEUDO INPUT SIG
Operation
Management
NETWORK INPUT
Operation
-
NETWORK OUTPUT
Operation
-
ANALOG OUTPUT
Operation
-
SV POWER STATUS
Operation
-
LADDER PROGRAM
Management Management
I/O ALARM
Management Management
I/O MESSAGE
Management Management
2-2
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 2 of 4)
Main Menu
ROBOT
Sub Menu
Allowed Security Mode
DISPLAY
EDIT
Operation
-
COMMAND POSITION
Operation
-
SERVO MONITOR
Management -
WORK HOME POS
Operation
Edit
SECOND HOME POS
Operation
Edit
DROP AMOUNT
Management Management
POWER ON/OFF POS
Operation
-
TOOL
Edit
Edit
INTERFERENCE
Management Management
CURRENT POSITION
SHOCK SENS LEVEL
Operation
Edit
USER COORDINATE
Edit
Edit
HOME POSITION
Management Management
MANIPULATOR TYPE
Management -
ANALOG MONITOR
Management Management
OVERRUN&amp;S-SENSOR1)
Edit
Edit
1)
Edit
Edit
1)
ARM CONTROL
Management Management
SHIFT VALUE
Operation
-
VERSION
Operation
-
MONITORING TIME
Operation
Management
ALARM HISTORY
Operation
Management
I/O MSG HISTORY
Operation
Management
SECURITY
Operation
Operation
LOAD
Edit
-
SAVE
Operation
-
LIMIT RELEASE
SYSTEM INFO
EX.MEMORY
VERIFY
Operation
-
DELETE
Operation
-
DEVICE
Operation
Operation
Edit
Management
Operation
-
FOLDER
1)
INITIALIZE
2-3
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 3 of 4)
Main Menu
Sub Menu
Allowed Security Mode
DISPLAY
PARAMETER
SETUP
S1CxG
Management Management
S2C
Management Management
S3C
Management Management
S4C
Management Management
A1P
Management Management
A2P
Management Management
A3P
Management Management
A4P
Management Management
A5P
Management Management
A6P
Management Management
A7P
Management Management
A8P
Management Management
RS
Management Management
S1E
Management Management
S2E
Management Management
S3E
Management Management
S4E
Management Management
S5E
Management Management
S6E
Management Management
S7E
Management Management
S8E
Management Management
TEACHING COND.
Edit
OPERATE COND.
Management Management
OPERATE ENABLE
Management Management
FUNCTION ENABLE
Management Management
JOG COND.
Management Management
PLAYBACK COND.
Management Management
FUNCTION COND.
Management Management
DATE/TIME
Edit
Management Management
2)
DISPLAY
SETUP
EDIT
GRP COMBINATION
Management Management
RESERVE JOB NAME
Edit
Edit
USER ID
Edit
Edit
SET SPEED
Management Management
KEY ALLOCATION
Management Management
JOG KEY ALLOC.
Edit
RES. START (CNCT)
Management Management
AUTO BACK SET
Management Management
WRONG DATA LOG
Edit
Management
ENERGY SAVING FUNCTION
Edit
Management
CHANGE FONT
Operation
Operation
CHANGE BUTTON
Operation
Operation
Management
INITIALIZE LAYOUT
Operation
Operation
CHANGE WINDOW PATTERN
Operation
Operation
2-4
DX100
2
2.1
Security System
Protection Through Security Mode Settings
Table 2-2: Menu &amp; Security Mode (Sheet 4 of 4)
Main Menu
Sub Menu
Allowed Security Mode
DISPLAY
EDIT
Operation
Edit
ARC END COND.
Operation
Edit
ARC AUX COND.
Operation
Edit
POWER SOURCE COND.
Operation
Edit
ARC WELD DIAG.
Operation
Edit
ARC WELDING ARC START COND.
WEAVING
Operation
Edit
ARC MONITOR
Operation
Edit
ARC MONITOR (SAMPL)
Operation
-
HANDLING
HANDLING DIAGNOSIS
Operation
Edit
SPOT
WELDING
WELD DIAGNOSIS
Operation
Edit
I/O ALLOCATION
Management Management
GUN CONDITION
Management Management
SPOT POWER SOURCE
COND.
Management Management
APPLICATION CONDITION
SETTING
Management Management
WELD DIAGNOSIS
Operation
Edit
GUN PRESSURE
Edit
Edit
PRESSURE
Edit
Edit
I/O ALLOCATION
Management Management
GUN CONDITION
Management Management
CLEARANCE SETTING
Operation
SPOT POWER SOURCE
COND.
Management Management
TIP INSTALLATION
Operation
SPOT
WELDING
(MOTOR GUN)
GENERAL
COMMON TO
ALL
APPLICATIONS
Edit
Management
APPLICATION SETTING
Management Management
WEAVING
Operation
Edit
GENERAL DIAG.
Operation
Edit
I/O VARIABLE CUSTOMIZE
Operation
Operation
1 Displayed in the teach mode only.
2 Displayed in the play mode only.
2-5
DX100
2.1.1.1
2
2.1
Security System
Protection Through Security Mode Settings
Changing the Security Mode
1. Select {SYSTEM INFO} under the main menu.
– The sub menu appears.
– Note: Icons for the main menu such as arc welding system differ
depending on the system being used.
2. Select {SECURITY}.
– The selection window of security mode appears.
3. Press [SELECT] and select &quot;SECURITY MODE.&quot;
2-6
DX100
2
2.1
Security System
Protection Through Security Mode Settings
4. Input the user ID.
– The user ID input window appears.
At the factory, the following below user ID number is preset.
SUPPLE
-MENT
• Editing Mode:[00000000]
Management Mode:[99999999]
5. Press [ENTER].
– The input user ID is compared with the user ID of the selected
security mode. When the correct user ID is entered, the security
mode is changed.
2-7
2
2.1
DX100
2.1.2
Security System
Protection Through Security Mode Settings
User ID
User ID is requested when Editing Mode or Management Mode is
operated.
User ID must be between 4 characters and 8, and they must be numbers
and symbols. (“0 to 9”,“-” and “.”)
2.1.2.1
Changing a User ID
In order to change the user ID, the DX100 must be in Editing Mode or
Management Mode. Higher security modes can make changes the user
ID of to lower security modes.
1. Select {SETUP} under the main menu.
– The sub menu appears.
2. Select {USER ID}.
– The USER ID window appears.
2-8
DX100
2
2.1
Security System
Protection Through Security Mode Settings
3. Select the desired ID.
– The character input line appears, and the message &quot;Input current ID
no. (4 to 8 digits)&quot; is shown.
4. Input current ID and press [ENTER].
– When the correct user ID is entered, a new ID is requested to be
input. &quot;Input new ID no.(4 to 8 digits)&quot; appears.
5. Input new ID and press [ENTER].
– User ID is changed.
2-9
3
3.1
DX100
3
Inspections
Regular Inspections
Inspections
3.1
Regular Inspections
WARNING
•
Do not touch the cooling fan or other equipment while the
power is turned ON.
Failure to observe this caution may result in electric shock or injury.
Carry out the following inspections.
Inspection
Equipment
Inspection Item
Inspection
Comments
DX100 Controller
Check that the doors
are completely
closed
Daily
Check for gaps or
damage to the
sealed construction
Monthly
Interior circulation
fan and backside
duct fan
Check operation
As required
While power ON
Emergency stop
button
Check operation
As required
While servo ON
Enable switch
Check operation
As required
In teach mode
Battery
Confirm battery
alarm or message is
displayed or not
As required
Power Supply
Check power supply
voltage is normal
As required
Circuit Breaker
Lead Cables
Check falling out,
loosing or breaking
of the lead cables
Check the correlate
voltage
As required
Frequency
3-1
3
3.2
DX100
3.2
3.2.1
Inspections
DX100 Inspections
DX100 Inspections
Checking if the Doors are Firmly Closed
• The DX100 has a fully sealed construction, designed to keep external air containing oil mist out of the DX100.
Be sure to keep the DX100 doors fully closed at all times, even when
the controller is not operating.
• When opening or closing the doors for maintenance, use the screwdriver after the main power is turned OFF. (CW: Open, CCW: Close)
Make sure to push the door and turn the door-lock with the driver to
open or close the door. When closing the door, turn the door lock
until it clicks.
Fig. 3-1: DX100 Front View
Primary Power
Supply Cable
ER
GE N
C
Y
EM
Main power switch
S
T O P
ET
RES
Door lock
OFF
TR
IPP
ED
ON
PROGRAMMING PENDANT
X81
Door lock
3.2.2
Checking for Gaps or Damage in the Sealed Construction Section
• Open the door and check that the seal around the door is undamaged.
• Check that the inside of the DX100 is not stained badly. If it is, determine the cause, take measures and immediately clean it.
• Firmly lock each door and check that no excessive gaps exist around
the edge of the door.
3-2
3
3.3
DX100
3.3
Inspections
Cooling Fan Inspections
Cooling Fan Inspections
Before the Cooling Fan Inspections
In principle, the door must not be opened to prevent electric shock while
power is on. However, it is required to open the door if the cooling fan
must be inspected. Exercise extreme care in this case.
WARNING
•
To perform this operation, it is required to open the door of the
control box while power is on.
•
A heavy current (AC200V) flows inside the control box. Do not touch
the internal unit.
Failure to observe this warning may result in electric shock.
•
Close the door as soon as the maintenance work such as the
inspection and check of cooling fan is completed.
Failure to observe this warning may result in electric shock.
&lt;How to Open and Close the Door&gt;
&lt; Excerpt from information materials of manufacturers &gt;
Door Lock Mechanism
The door of the control box can be opened at the OFF position.
The door of the control box cannot be opened at the ON or trip
position because it is locked at these positions.
However, pressing the release section
in the arrow direction with a tool
(3mm wide, 1.8mm thick)
makes it possible to open the door
release section
locked at the ON or trip position.
WARNING
•
Close the door as soon as the maintenance work such as the
inspection and check of cooling fan is completed.
Failure to observe this warning may result in electric shock.
3-3
DX100
3
3.3
Inspections
Cooling Fan Inspections
Cooling Fan Inspections
Inspect the cooling fans as required. A defective fan can cause the DX100
to malfunction because of excessive high temperatures inside.
The interior circulation fan and backside duct fan normally operate while
the power is turned ON. Check if the fans are operating correctly by visual
inspection and by feeling air moving into the air inlet and from the outlet.
Interior Circuration Fan
Air Intake
Interior Circuration Fan
Air Intake
Backside Duct Fan
Backside Duct Fan
Air Outlet
Air Outlet
Interior Circuration Fan
Cooling System (Small Capacity)
Cooling System (Medium and Large Capacity)
Regenerative Resistor
Cooling Fan
Interior Circuration Fan
Air Intake
Interior Circuration Fan
Backside Duct Fan
Air Intake
Backside Duct Fan
Regenerative Resistor
Cooling Fan
Interior Circuration Fan
Interior Circuration Fan
Air Outlet
Cooling System (Large Capacity)
(Backside-Mounted Regenerative Resistor Specification)
NOTE
Air Outlet
Cooling System (Large Capacity)
(Ceiling-Mounted Regenerative Resistor Specification)
When the message of the &quot;Cooling fan in YPS power supply
stopped. Exchange fan&quot; is displayed, it may be caused by
the error occurrence at the cooling fan (JZNC-YZU01-E)
inside CPU unit (JZNC-YPS01-E).
When the message of the &quot;Cooling fan in YPS unit stopped,
replace cooling fan&quot; is displayed, carry out an inspection
and the replacement of the cooling fan in the YPS unit as
soon as possible.
3-4
3
3.4
DX100
3.4
Inspections
Emergency Stop Button Inspections
Emergency Stop Button Inspections
The emergency stop buttons are located on both the front door of the
DX100 and the programming pendant. Before operating the manipulator,
confirm that the servo power is ONFF by pressing the emergency stop
button on the front door of the DX100 after the servo is ON.
3.5
Enable Switch Inspections
The programing pendant is equipped with a three-position enable switch.
Perform the following operation to confirm the enable switch operates.
1. Set the mode switch with key on the programming pendant to
&quot;TEACH.&quot;
Mode switch with key
REMOTE
TEACH
PLAY
2. Press [SERVO ON READY] on the programming pendant. The
[SERVO ON] lamp blinks.
SERVO
ON
READY
Blinking
SERVO ON
3. When the enable switch is grasped lightly, the servo power is turned
ON.
When the enable switch is grasped firmly or released, the servo power
is turned OFF.
If the [SERVO ON] lamp does not light in previous operation
(2), check the following:
NOTE
• The emergency stop button on the front door of the DX100
is pressed.
• The emergency stop button on the programming pendant
is pressed.
• The emergency stop signal is input from external.
• If a major alarm is occurring.
3-5
3
3.6
DX100
3.6
Inspections
Battery Inspections
Battery Inspections
The DX100 has a battery that backs up the important program files for
user data in the CMOS memory.
A battery alarm indicates when a battery has expired and must be
replaced. The programming pendant display and the message &quot;Memory
battery weak&quot; appears at the bottom of the display.
Please confirm that the above mentioned message is NOT indicated when
inspecting.
The way to replace the battery is described in chapter 5.1.1.1
the Battery” .
3.7
“Replacing
Power Supply Voltage Confirmation
Check the voltage of 1, 3, 5 terminal of the circuit breaker (QF1)
with an electric tester.
Table 3-1: Power Supply Voltage Confirmation
Measuring Items
Terminals
Correct Value
Correlate voltage
Between 1 and 3, 3
and 5, 1 and 5
200 to 220V (+10%, -15%)
Voltage between earth
(phase-S ground)
Between 1 and E, 5
and E
200 to 220V (+10%, -15%)
Between 3 and E
About 0V
Fig. 3-2: Circuit Breaker (QF1)
E
1 3
5
3-6
Breaker
3
3.8
DX100
3.8
Inspections
Open Phase Check
Open Phase Check
Table 3-2: Open Phase Check List
Check Item
Contents
Lead Cable Check
Confirm if the lead cable for the power supply is wired as
shown in the following without any falling out, looseness
or breaking from the connecting part.
Input Power Supply
Check
Check the open phase voltage of input power supply
with an electric tester.
(Normal value: 200-220VAC (+10%, -15%))
Circuit Breaker
(QF1) Check
Turn ON the breaker and check the open phase voltage
of “2, 4, 6” of the circuit breaker (QF1) with an electric
tester. If abnormal, replace the circuit breaker (QF1).
200/220VAC input
R S
1
3
T
5
Breaker
(QF1)
2
4
Power supply contactor unit
6
CN601
Converter
Contactor
(1KM)
Contactor
(2KM)
1
1
2
1
2
1 CN602
CN555
1
2
3
4
3
4
2
2
3
5
6
5
6
3
3
3-7
4
Preparation before Replacing Parts
DX100
4
Preparation before Replacing Parts
WARNING
•
Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when
going inside.
Also, display the sign that the operation is being performed
inside the safeguarding and make sure no one closes the
safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Confirm that no persons are present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.Always press the emergency stop button
immediately if there are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.
4-1
4
Preparation before Replacing Parts
DX100
CAUTION
•
Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
processing has been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.
The following flowchart shows the operations for replacing parts.
Start
Creating a check program
: Chapter 4
Replacing parts
: Chapter 5
Home position
calibration
: Chapter 6
Position deviation check
using the check program
No
OK?
Yes
End
This chapter describes how to create a check program as a preparation
for replacing parts. The check program is a program to check the position
deviation. If positions are deviated, home position calibration is required.
For the calibration, this program data is used to correct the home position
data. In the following cases particularly, the home position calibration
using the check program is needed. Be sure to create a check program
referring to chapter 4.1 “Creating a Check Program” .
4-2
4
4.1
DX100
Preparation before Replacing Parts
Creating a Check Program
• Change in the combination of the manipulator and DX100
• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of YCP01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.
4.1
Creating a Check Program
To check position deviation whenever necessary, create a program in
which a check point is taught (the job for the check point). In the job for the
check point, teach two points; one as a check point and the other as the
point to approach the check point. This program checks for any deviation
between the tool tip position and the check point.
Fig. 4-1: &lt;Enlarged View&gt;
4-3
5
5.1
DX100
5
Replacing Parts
Replacing DX100 Parts
Replacing Parts
5.1
Replacing DX100 Parts
WARNING
•
Turn OFF the power supply before opening the DX100 doors.
Failure to observe this warning may result in electric shock.
•
After turning OFF the power supply, wait at least 5 minutes
before replacing a SREVOPACK (including the converter) or
YPS unit. Do not touch any terminals during this period.
Failure to observe this warning may result in electric shock.
WARNING
•
To prevent anyone inadvertently turning ON the power supply
during maintenance, put up a warning sign such as &quot;DO NOT
TURN ON THE POWER&quot; at the primary power supply (knife
switch, wiring circuit breaker, etc.) and at the DX100 and
related controllers and use accepted lockout/tagout
procedures.
Failure to observe this caution may result in electric shock or injury.
•
Do not touch the regeneration resistors. They are very hot.
Failure to observe this caution may result in burn injuries.
•
After maintenance is completed, carefully check that no tools
are left inside the DX100 and that the doors are securely
closed.
Failure to observe this caution may result in electric shock or injury.
5-1
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
•
When replacing parts, do not touch the electronic
components, patterns, card edge contact parts, contact
of the connector, etc. on the printed circuit board.
If you inadvertently touch any of them, wipe off dust, dirt,
or other foreign matters with a clean cloth.
•
When storing spare parts, do not unpack them. Dust,
dirt, or other foreign matters may adhere to the
connecting parts (contacts of connectors, card edges,
etc.) of the spare parts if unpacked.
•
Discharge static electricity from the body of the operator
before replacing parts.
•
Reattach connectors and cables correctly that were
removed when replacing parts. (Make a note of
connections before disconnecting connectors if
necessary.)
NOTE
5.1.1
Replacing Parts of the CPU Unit
CPU unit (JZNC-YRK01-1E) is comprised of the rack for the various circuit
boards, control circuit board (D-YCP01-E) and robot I/F circuit board
(JANCD-YIF01-1E). YPS unit (JZNC-YPS01-E) is a separated unit and it
is arranged to the left side of CPU unit.
Fig. 5-1: Configuration of CPU rack and YPS unit (JZNC-YRK01, JZNCYPS01-E)
Connector 1 for connecting with CPU (CN158)
Connector 2 for connecting with CPU(CN159)
(CN156/CN157)
+24V2 Power supply output connector
Robot I/F circuit board
JANCD-YIF01-1E
Specified PCI slot for
sensor board X1
(CN114)
IO I/F (communication with YIU)
Control circuit board
JANCD-YCP01-E
Monitor, alarm display LED
LED
(CN154/CN155)
+24V1/+24V2 Power supply
outputconnector
(CN107)
Compact flash
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
(CN113)
Drive I/F (communication with EAXA)
CN158
(+5V)
(CN106)
CN156/157
(+24V2)
USB
CN106
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L M N P Q R S T U V
CN154
(+24V1/+24V2)
CN153
(+24V3)
CN104
(CN151)
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
NO.
C90AD XXXXX
DATE YYYY-MM
CN151
(AC IN)
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
(CN104)
For LAN
(CN103)
Serial Port (RS232C)
CN103
AC power supply
input connector
(CN105)
For programming pendant
CN152
(REMOTE)
Battery
Ground connecting terminal
(CN152)
Remote control connector
PCI Slot X2
CPU Unit
CPS Unit
5-2
DX100
5
5.1
5.1.1.1
Replacing the Battery
Replacing Parts
Replacing DX100 Parts
The battery must be replaced as soon as the message &quot;Memory battery
weak&quot; appears at the programming pendant display.
Replace the battery within two hours after the breaker turns OFF.

Replacement Procedure
1. Loosen the screws on the battery connector holder and slide it to the
right.
2. Remove the battery connector (CN110/BAT) on the robot I/F circuit
board (JANCD-YIF01-oE) and loosen the fixing screws below the
battery to remove the battery.
3. Mount a new battery on the robot I/F circuit board and connect the
connector (CN110/BAT).
4. Slide the battery connector holder to the left and fix it with the screws.
5. Please confirm that the above mentioned message is not indicated at
the programming pendant display after battery replacement.
NOTE
Although the CMOS memory is backed up by super capacitor, the battery must be replaced as soon as the message
&quot;Memory battery weak&quot; appears.
The job data and other data may be lost if the message
&quot;Memory battery weak&quot; appears and the breaker is turned
OFF for more than 2 hours.
5.1.1.2
Replacing the Control Circuit Board (JANCD-YCP01-E)
Turn OFF the power before replacing a circuit board.
•
When replacing parts, do not touch the electronic
components, patterns, card edge contact parts, contact
of the connector, etc. on the printed circuit board.
If you inadvertently touch any of them, wipe off dust, dirt,
or other foreign matters with a clean cloth.
•
When storing spare parts, do not unpack them. Dust,
dirt, or other foreign matters may adhere to the
connecting parts (contacts of connectors, card edges,
etc.) of the spare parts if unpacked.
NOTE
5-3
5
5.1
DX100

Replacing Parts
Replacing DX100 Parts
Replacement Procedure
Perform the following steps 1 to 9.
Control circuit board
JANCD-YCP01-E
(CN107)
Compact flash
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
CN158
(+5V)
CN156/157
(+24V2)
CN106
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L MN P QR S T U V
CN154
(+24V1/+24V2)
CN153
(+24V3)
CN104
CN103
CN151
(AC IN)
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
NO. C90AD XXXXX
DATE YYYY-MM
CN152
(REMOTE)
1. Disconnect all cables connected to the circuit board.
2. Remove screws fixing the circuit board from upper and lower side.
(one part at each side)
3. Pull out the circuit board from the rack.
4. Remove the Compact Flash from the removed circuit board and insert
the Compact Flash into a new circuit board.
5. Mount the new circuit board to the rack.
NOTE
Fit the side of the CPU board in the upper and lower rails
which are on the left side in the rack. Then insert the CPU
board straight along the rails and connect to the backboard
connector.
If force the CPU board into the backboard connector while
the CPU board deviates from the rails, it may result in damage to the CPU board. If the CPU board stuck in the rails,
pull out the CPU board and confirm not to damage to it.
Then insert the CPU board again.
6. Tighten upper and lower screws.
7. Connect all disconnected cables.
5-4
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
8. Start the system in the maintenance mode after replacing the CPU
board (JANCD-YCP01-E). Set the date and time after changing the
security mode to the maintenance mode.
(1) Select {SYSTEM} – {SETUP} – {DATE/TIME}.
– The DATE/TIME window appears.
(2) Select {DATE} or {TIME}.
– Numbers can now be entered.
(3) Input date or time.
– Input &quot;2019.01.05&quot; if the date is January 5, 2019.
Input &quot;08.19&quot; if the time is eight nineteen (8:19 am).
5-5
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
(4) Press [ENTER].
– The date or time changes.
(5) Press [ENTER] again.
– Date and time settings are completed if the following screen
appears.
9. Turn OFF the power of the DX100.
5-6
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
5.1.1.3
Replacing the YPS Unit (JZNC-YPS01-E)
WARNING
•
After turning OFF the power supply, wait at least 5 minutes
before replacing a control power supply. Do not touch any
terminals during this period. Confirm all monitor lights are
turned OFF.
Failure to observe this caution may result in electric shock or injury.
Replacement Procedure
1. Disconnect all cables connected to the YPS unit.

2. Loosen upper screws (2 places) fixing the YPS unit to the controller.
3. Hold to remove the YPS unit itself by pulling out from the controller.
4. Insert the lower part flange of the new YPS unit into the fixing jig which
is at the bottom of the controller.
5. Tighten upper screws.
6. Connect all the disconnected cables.
YPS unit
JZNC-YPS01-E
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
CN158
(+5V)
CN156/157
(+24V2)
CN106
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L M N P Q R S T U V
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
C90AD XXXXX
NO.
DATE YYYY-MM
CN154
(+24V1/+24V2)
CN104
CN153
(+24V3)
CN151
(AC IN)
CN103
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
CN152
(REMOTE)
Fixing jig for the flange
5-7
5
5.1
DX100
5.1.1.4
Replacing Parts
Replacing DX100 Parts
Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E)
•
Turn OFF the power before replacing the robot I/F circuit
board.
•
When replacing parts, do not touch the electronic
components, patterns, card edge contact parts, contact
of the connector, etc. on the printed circuit board.
If you inadvertently touch any of them, wipe off dust, dirt,
or other foreign matters with a clean cloth.
•
When storing spare parts, do not unpack them. Dust,
dirt, or other foreign matters may adhere to the
connecting parts (contacts of connectors, card edges,
etc.) of the spare parts if unpacked.
•
Be sure to back up robot data before replacing the
circuit board since the robot I/F circuit board contains
important data such as robot jobs and parameters.
•
There are some versions which require maker mode
operations after replacing the robot I/F circuit board.
Contact your Yaskawa representative for maker mode
operations.
NOTE

Replacement Procedure
1. Back up the robot data.
Insert a CF card for backup to the programming pendant, and start the
system in maintenance mode.
Select {EX.MEMORY}  {SAVE}  &quot;BATCH CMOS &quot; to save the
CMOS data.
Backup all the individual data for safe.
2. Turn OFF the power after making backup.
3. Disconnect all cables on the robot I/F circuit board.
4. Remove two screws fixing the robot I/F circuit board and rack.
5. Pull out the robot I/F circuit board from the rack.
6. Insert new robot I/F circuit board into the slot of the rack.
7. Tighten upper and lower screws of the robot I/F circuit board.
8. Connect all the cables disconnected in the procedure 3.
9. Set the rotary switch as the same value as the original I/F circuit board.
10. Start up the system in maintenance mode and insert the CF card with
the backed up data in procedure 1 to the programming pendant.
Change the mode from security mode to management mode. Select
{EX.MEMORY}  {LOAD}  &quot;BATCH CMOS&quot; to start loading the
data. After loading, the state returns to the state as before the
replacement.
5-8
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
Rotary switch
CN107
CN159
(ALM)
SOURCE
P-ON
+5V
+24V
FAN
OHT
Robot I/F circuit board
JANCD-YIF01-1E
CN158
(+5V)
CN156/157
(+24V2)
CN106
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L MN P QR S T U V
CN154
(+24V1/+24V2)
CN153
(+24V3)
CN104
CN103
CN151
(AC IN)
INPUT
200-240V AC
50/60Hz
3.4A-2.8A
CN155
(+24V1/+24V2)
CN105
POWER SUPPLY
CPS-520F
NO. C90AD XXXXX
DATE YYYY-MM
CN152
(REMOTE)
5-9
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
5.1.1.5
Replacing the I/O Unit (JZNC-YIU0-E)
NOTE

Turn OFF the power before replacing the unit.
Replacement Procedure
1. Disconnect all the cables connected to the I/O unit.
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen the screws (four places) fixing I/O unit.
3. Remove I/O unit from the controller by holding up its cover.
4. Mount new I/O unit to the controller.
5. Connect new I/O unit by tightening upper and lower side screws (four
places)
6. Connect all the disconnected cables.
(Connect the ground wirings firmly.)
7. If CN300 has a termination connector (CBL-YRC020), install it at the
right of CN300 in the new I/O unit.
8. Set the rotary switch to the same value as the removed unit’s rotary
switch.
(CN305)
Power supply input connector
(CN309)
(CN304)
Power supply output connector
D1:24V2IN LED
Digital I/O connector
(CN308)
Digital I/O connecto
(CN303)
For switching external
power supply connector
F1,F2
Power supply protective
fuse 3A/250A
(CN307)
(CN302)
Universal input connector
Digital I/O connector
(CN306)
(CN301)
Panel IO connecto
Digital I/O connector
D2:FUSE CUT LED
Rotary switch
(CN300)
Communication switch
I/O Unit JZNC-YIU01-E
5-10
5
5.1
DX100
Replacing the Power Supply Contactor Unit (JZRCR-YPU01- ☐ )
NOTE
Replacement Procedure
1. Disconnect all the cables connected to the power supply contactor
unit.
*The following connectors are not necessarily disconnected since they are to
connected inside the controller.
CN610, CN611, CN612
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen upper and lower side screws (4 places) fixing the power supply
contactor to the controller.
3. Remove the power supply contactor from the controller by holding up
the upper and lower side cover.
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
4. Hook the new power supply contactor to the screws in the controller (4
places).
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
5. Tighten upper and lower side screws (4 places) firmly to fix the power
supply contactor.
6. Connect all the disconnected cables.
(Connect the ground wirings firmly.)
(CN601)
Main power input connectors
CN601
(2FU),(1FU)
AC control power supply fuse
0218010P(10A 250V)
CN601
CN610
2FU
(4FU),(3FU)
CN611
1FU
4FU
Fuse for AC cooling fan
GP25(2.5A 250V)
(CN606)
AC cooling fan connectors
1 FU
10 A
CN607
3FU
(CN607)
Contactor control input connectors
CN606
CN612
SVMX2
SVMX1
CN609
NCM
CN606
SVMX1
(CN605,CN604,CN603)
AC control power supply
connectors
SVMX2
CN605
CN604
CN604
CN603
CN603
CN608
CN612
CN605
CN608
2FU
10 A
3FU 2.5A

Turn OFF the power before replacing the unit.
4FU 2.5A
5.1.1.6
Replacing Parts
Replacing DX100 Parts
(CN608)
Brake interlock output connectors
CN602
CN602
(CN602)
Converter output connectors
Configuration of Power Supply Contactor Unit (JZRCR-YPU01-1)
5-11
5
5.1
DX100
5.1.1.7
Replacing Parts
Replacing DX100 Parts
Replacing the Brake Board (JZRCR-YBK01- ☐ E)
NOTE

Turn OFF the power before replacing the unit.
Replacement Procedure
1. Disconnect the cable connectors connected to the brake board.
*Do not disconnect jumper wiring connectors at CN404 yet.
(Disconnect the ground wirings screwed to the front side of the board.)
2. Loosen upper and lower side screws (4 places) fixing the brake board
to the controller.
3. Remove the brake board from the controller by holding up upper and
lower side cover.
4. Hook the new brake board to the screws in the controller (4 places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN404 jumper wiring connectors from the removed brake
board and connect them toCN404 on the new brake board.
7. Connect all the disconnected cables in the order of CN400,CN402,
CN403 AND CN405.
(Connect the ground wirings firmly.)
(CN405)
Brake command input connector
(CN404)
Connector for switching
the external power supply
(CN403)
(CN402)
Contactor interlock input connector
F1: Fuse
3A/250V
Connector for brake power
supply input
(CN400)
Brake output connector
Brake board (JANCD-YBK01-E)
5-12
5
5.1
DX100
Replacing the Machine Safety Unit (JZNC-YSU01-1E)
NOTE
Replacement Procedure
1. Disconnect all the cables connected to the machine safety unit.
*Do not disconnect the terminating connectors (CBL-YRC020) at
CN202 yet.
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen upper and lower side screws (4 places) fixing the machine
safety unit to the controller.
3. Remove the machine safety unit from the controller by holding up
upper and lower side cover.
4. Hook the new machine safety unit to the screws in the controller (4
places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN202 terminating connectors from the removed machine
safety unit and connect them to the right side of CN202 on the new
machine safety unit.
7. Connect all the disconnected cables.
*The flat cables connected to CN216 should be connected prior to
connecting to CN214, CN213, CN212 and CN211.
(Connect the ground wirings firmly.)
8. Set the rotary switch with the same value as the machine safety unit
before replacement.
(CN214)
Contactor control 1
(CN213)
B
A
1
CN216
CN211
(CN211)
ONEN, ONEN2, OT2
CN205
(CN210)
CN215
CN210
I/F for main axis control board
(CN215)
CN209
(CN200)
Power supply input
connector
CN203
(CN201)
Connector for power
supply output
(CN216)
MXT connection
For connector 3 and 4 systems
CN208
F1,F2: Fuse
3.15A/250V
CN202
(CN205)
I/F- OUT
CN206
(CN202)
I/F between AXIS board
-Communication
FRC5-C50S52T-OLS(D20)
CN212
1
B
(CN212)
FANALM, FANCTL, LAMP
A
(CN206)
I/F- IN
Contactor control 2
CN213
CN207
CN214
1
B
s
A
(CN207)
I/F between machine
safety units
FUSE

Turn OFF the power before replacing the unit.
CN200 CN201
5.1.1.8
Replacing Parts
Replacing DX100 Parts
(CN209)
PP I/F
(CN203)
OT input connector
(CN208)
Emergency stop button for the door
Machine Safety Unit (JZNC-YSU01-1E)
5-13
5
5.1
DX100
5.1.2
Replacing Parts
Replacing DX100 Parts
Replacing the SERVOPACK
WARNING
•
After turning OFF the power supply, wait at least 5 minutes
before replacing a SERVOPACK. Do not touch any terminals
during this period.
Failure to observe this warning may result in electric shock.
There are two kinds of SERVOPACKs.

Type
Manipulator
Integrated Type
MH5, MH5S, MH5L, MH5LS, MH6,
MH6S, MH6-10,
MA1400, MA1900,
MPK2,
VA1400,
HP20D, HP20D-6, HP20RD
Separated Type
EPH130D, EPH130RLD,
ES165D, ES165D-100, ES165RD,
ES200D, ES200RD,
ES200RD-120, ES280D, ES280D-230,
MH50, MH50-20, MH50-35, MH80,
MH165, MH200, MH215, MH250,
MPK50,
MPL80, MPL100, MPL160, MPL300,
MPL500,
MS80, MS80W, MS120,
SIA30D, SIA50D,
UP50SD, UP120ED-165, UP350D,
UP350D-200, UP350D-500,
DX1350D,
VS50,
HP165D,
MA1800,
MC2000
Replacement Procedure
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement Do not touch any terminals during this
period.
2. Verify that the SERVOPACK charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the SERVOPACK.
(1) Converter control signal connector (CN553)
(2) DC Control power supply connector (CN551)
(3) Safety unit I/F connector (CN511)
(4) Brake control signal connector (CN513)
(5) Control power supply input connector (CN509)
(6) SHOCK signal input connector (CN512)
(7) Ground terminal connectors (EAXA base)
(8) Control communication connector (CN515)
(9) I/O communication connector (CN517)
(10) Encoder signal connector (CN508)
5-14
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
4. Put the disconnected cable to the right side of the SERVOPACK
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables from the amplifier to be replaced.
9. Remove screws fixing the amplifier.
*03 to 21 amplifier: Remove upper right and lower left screws
(2 places).
*35 to 71 amplifier: Remove IPM fixing screws (2 places) besides t
the four corners screws (4 places).
10. Mount thermal sheet to the new amplifier.
(Refer to Thermal Sheet Mounting Instruction.)
11. Mount the new amplifier.
12. Connect all the disconnected cables to the new amplifier.
13. Tighten two EAXA base fixing screws. (upper side)
14. Tighten two EAXA base fixing screws. (lower side)
15. Connect all the disconnected cables to the servopack.
Refer to the reversed procedures described in step 3.
(CN553)
Connector for converter
control signal
(CN551)
Connector for DC control
power supply
Monitor / Alarm
displaying LED
(CN554)
Connector for
grounding detection input
(CN552A)
Control power supply
output connector for
6-axis amplifier
Ground terminal
(CN557)
Connector for connecting
regenerative resistor
(CN555)
Connector for main
circuit power supply input
(CN510)
Control power supply
output connector for
converter
Converter
(CN552B)
Control power supply output
connector for external axis amplifier
(CN556)
Main circuit power supply output
connector for 6-axis amplifier
(CN558)
Main circuit power supply output
connector for external axis amplifier
Charge lamp
Upper grip
EAXA base fixing
screw (upper)
EAXA board
(CN513)
Connector for brake
control signal
EAXA base fixing
screw (upper)
(CN512)
SHOCK signal input
connector
(CN509)
Connector for control
power supply input
(CN508)
Connector for encoder
signal
(CN518)
Control communication
connector
(CN511)
Safety unit I/F connector
(CN514)
Direct-in connector
(CN507)
Connector for converter
control signal
(CN502)
AMP2 PWM signal connector
(CN501)
AMP1 PWM signal connector
(CN504)
AMP4 PWM signal connector
(CN503)
AMP3 PWM signal connector
(CN506)
AMP6 PWM signal connector
(CN517)
I/O communication
connector
(CN516)
Control communication
connector
(CN515)
Control communication
connector
EAXA base
(CN505)
AMP5 PWM signal connector
Ground terminal
EAXA base fixing
screw (bottom)
Lower grip
SERVOPACK
5-15
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
(CN582)
Control power supply input connectors
AMP1
(CN581)
PWM signal connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
AMP3
AMP2
(CN583)
Main circuit power supply input connectors
(CN584)
Output connectors for motor power
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
AMP4
(CN583)
Main circuit power supply input connectors
(CN584)
Output connectors for motor power
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
AMP5
(CN582)
Control power supply input connectors
(CN581)
PWM signal connectors
(CN584)
Output connectors for motor power
(CN583)
Main circuit power supply input connectors
AMP6
Lower grip
Inside the EAXA Base
Amplifier fixing screw
Amplifier fixing screw
Amplifier fixing screw
Amplifier fixing screw
03 to 21 Amplifier
IPM fixing screw
35 and 71 Amplifier
Amplifier/IPM Fixing Screw
5-16
DX100
5
5.1
Replacing Parts
Replacing DX100 Parts
&quot;Thermal sheet mounting instruction&quot;
Affix the thermal sheet to the bottom of the amplifier along the ditches.
External axis amplifier : SRDA-SDA03A01A-E~SRDA-SDA21A01A-E
Affix the thermal sheet to the bottom of the amplifier along its ditches.
External axis amplifier : SRDA-SDA35A01A-E~SRDA-SDA71A01A-E
True up the edges of the IMP frame and its ditches that are at the bottom
of the amplifier, then affix the thermal sheet along the edge.
SRDA-SDA03A01A-E to
SRDA-SDA21A01A-E
SRDA-SDA35A01A-E to
SRDA-SDA71A01A-E
Bottom of the amplifier
Dich of the IPM
Ditches
Thermal sheet
Dich of the IPM
Thermal sheet
Edge of the
thermal sheet
Bottom of the amplifier
Details of ditch part on IPM
Thermal sheet : 400-007-166-01
Thermal sheet : 400-007-165-01
Thermal Sheet Mounting Instruction
5.1.3
Replacing the Converter
Type
Manipulator
Integrated Type
MH5, MH5S, MH5L, MH5LS, MH6,
MH6S, MH6-10,
MA1400, MA1900,
MPK2,
VA1400,
HP20D, HP20D-6, HP20RD,
Separated Type
EPH130D, EPH130RLD,
ES165D, ES165D-100, ES165RD,
ES200D, ES200RD,
ES200RD-120, ES280D, ES280D-230,
MH50, MH50-20, MH50-35, MH80,
MH165, MH200, MH215, MH250,
MPK50,
MPL80, MPL100, MPL160, MPL300,
MPL500,
MS80, MS80W, MS120,
SIA30D, SIA50D,
UP50SD, UP120ED-165, UP350D,
UP350D-200, UP350D-500,
DX1350D,
VS50,
HP165D,
MA1800,
MC2000,
5-17
5
5.1
DX100

Replacing Parts
Replacing DX100 Parts
Replacement Procedure (Integrated Type)
• How to Replace Converter
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect the cables connected externally to the converter in the
following order.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC Control power supply connector (CN551)
(4) Control power supply output connector for 6-axis amplifier
(CN552A)
(5) Safety unit I/F connector (CN511)
(6) Brake control signal connector (CN513)
(7) Control power supply input connector (CN509)
(8) SHOCK signal input connector (CN512)
(9) Ground terminal connectors (EAXA base)
(10) Control communication connector (CN515)
(11) I/O communication connector (CN517)
(12) Encoder signal connector (CN508)
4. Put the disconnected cable to the right side of the SERVOPACK.
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables connected to the amplifier to be replaced.
(1) Main circuit power supply input connector (CN555)
(2) Regeneration register connecting connector (CN557)
(3) Main circuit power supply output connector for 6-axis amplifier
(CN556)
Disconnect the following connectors when they are connected.
(4) Control power supply connector for external axis amplifier
(CN552B)
(5) Main circuit power supply output connector for external axis
amplifier (CN558)
9. Remove the ground wiring connected to the converter.
10. Remove 4 screws fixing the converter.
11. Hold the top grip and lift it to pull out the converter.
5-18
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
12. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wirings firmly.)
(CN553)
Connector for converter
control signal
(CN554)
Connector for
grounding detection input
Ground terminal
(CN551)
Connector for DC
power supply
Monitor/Alarm
displaying LED
(CN557)
Connector for connecting
regenerative resistor
(CN555)
Connector for main
circuit power supply input
EAXA base fixing
screw (upper)
(CN512)
SHOCK signal input
connector
(CN509)
Connector for control
power supply input
(CN508)
Connector for encoder
signal
(CN518)
I/O communication
connector
(CN517)
I/O communication
connector
(CN516)
Control communication
connector
(CN515)
Control communication
connector
EAXA base
(CN552A)
Converter
Control power supply
output connector for
6-axis amplifier
(CN552B)
Control power supply output
connector for external axis amplifier
(CN556)
Main circuit power supply output
connector for 6-axis amplifier
(CN558)
Main circuit power supply output
connector for external axis amplifier
Charge lamp
EAXA base fixing
screw (upper)
EAXA Board
(CN513)
Connector for break
control signal
(CN511)
Safety unit I/F connector
(CN514)
Direct-in connector
(CN507)
Connector for converter
control signal
(CN502)
AMP2 PWM Signal connector
(CN501)
AMP1 PWM Signal connector
(CN504)
AMP4 PWM Signal connector
(CN503)
AMP3 PWM Signal connector
(CN506)
AMP6 PWM Signal connector
(CN505)
AMP5 PWM Signal connector
Grounding terminal
EAXA base fixing
screw (bottom)
Integrated SERVOPACK
5-19
5
5.1
DX100

Replacing Parts
Replacing DX100 Parts
Replacement Procedure (Separated Type)
• How to Replace Converter
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the converter.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC Control power supply connector (CN551)
(4) Main circuit power supply input connector (CN555)
(5) Regeneration register connecting connector (CN557)
(6) Main circuit power supply output connector for 6-axis amplifier
(CN556)
(7) Control power supply output connector for 6-axis amplifier
(CN552A)
Disconnect the following connectors when they are connected.
(8) Control power supply connector for external axis amplifier
(CN552B)
(9) Main circuit power supply output connector for external axis
amplifier (CN558)
4. Remove the ground wiring connected to the converter.
5. Remove the screws fixing the converter. (4 places)
6. Hold the top grip and lift it to pull out the converter.
7. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wirings firmly.)
(CN553)
Connector for converter
control signal
(CN554)
Connector for
grounding detection input
Monitor / Alarm
displaying LED
(CN552A)
Control power supply output
connector for 6-axis amplifier
Converter
(CN552B)
Control power supply
output connector for external
axis amplifier
Ground terminal
(CN557)
Connectorfor connecting
regenerative resistor
Charge lamp
(CN555)
Connector for main
circuit power supply input
(CN551)
Connector for DC power
supply
(CN556)
Main circuit power supply output
connector for 6-axis amplifier
Separated Type Converter
5-20
(CN558)
Main circuit power supply
output connector for external
axis amplifier
DX100
5.1.4
5
5.1
Replacing Parts
Replacing DX100 Parts
Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A)
NOTE
•
Turn OFF the power before replacing the circuit board.
•
When replacing parts, do not touch the electronic
components, patterns, card edge contact parts, contact
of the connector, etc. on the printed circuit board.
If you inadvertently touch any of them, wipe off dust, dirt,
or other foreign matters with a clean cloth.
1. Disconnect all the cables connected to the circuit board.
2. Remove A screws. (6 places)
3. Remove the EAXA cover.
4. Remove hexagon threaded spacers (6 places) fixing A screws.
5. Remove B screws (8 places).
6. Remove the control circuit board from the SERVOPACK.
7. Install the new circuit board to the SERVOPACK in the reverse order of
the removing procedure.
8. Set the rotary switch to the same value as the removed circuit board’s
rotary switch.
9. Reinstall the EAXA cover.
10. Connect all the disconnected cables in the step 1.
EAXA Cover
SERVOPACK
A Screw B Screw
EAXA Cover
B Screw
A Screw
A Screw
EAXA Board
B Screw
Basic Axis Control Circuit Board Replacement Procedure
5-21
5
5.1
Replacing Parts
Replacing DX100 Parts
5.1.5
Checking and Replacing Fuses
5.1.5.1
Power Supply Contactor Unit
The types of fuses on power supply contactor unit
(JZRCR-YPU01-) are as follows.
Parts No.
Fuse Name
Specification
1FU, 2FU
AC Control Power Supply
Fuse
0218010P
250V,10A, Time Lag Fuse
(LITTEL)
3FU,4FU
AC Cooling Fan Fuse
GP25, 2.5A, 250V
(Daito Communication Apparatus
Co., Ltd.)
CN601
(2FU),(1FU)
Fuse for AC control power supply
0218010P(10A 250V)
CN601
CN610
CN611
CN611
CN610
1FU
2FU 1FU
CN607
10 A
3FU
4FU
CN607
CN609
SVMX1 SVMX2
CN601
CN606
SVMX2
SVMX1
NCM
SVMX1
SVMX2
CN608
CN612
CN606
CN612
CN605
CN604
CN603
CN605
CN608
2FU
10 A
4FU 2.5A
(4FU),(3FU)
Fuse for cooling fan
GP25(2.5A 250V)
3FU 2.5A
DX100
CN604
CN603
CN602
CN602
Replacement Fuse of the Power Supply Contactor Unit (JZRCR-YPU01- ? )
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
NOTE
If the fuse seems to be blown, be sure to investigate its
cause, or blown again after the replacement.
5-22
5
5.1
DX100
5.1.5.2
Replacing Parts
Replacing DX100 Parts
I/O Unit
The types of fuses on the I/O unit (JZNC-YIU01-E) are as follows.
Parts No.
Fuse Name
Specification
F1, F2
24VDC Fuse for I/O
02173.15P, 250V,3.15A,
Rapid Cut Fuse
(LITTEL)
F1,F2
DC24V for I/O
Replacement Fuse of I/O Unit (JZNC-YIU01-E)
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
NOTE
If the fuse seems to be blown, be sure to investigate its
cause, or blown again after the replacement.
5-23
Replacing Parts
Replacing DX100 Parts
Machine Safety Unit
The types of fuses on the machine safety unit (JZNC-YSU01-1E) are as
follows.
Parts No.
Fuse Name
Specification
F1, F2
24VDC Fuse for I/O
02173.15P, 250V,3.15A,
Rapid Cut Fuse
(LITTEL)
A
B
A
A
1
B
CN216
FRC5-C50S52T-OLS(D20)
CN215
CN205
CN210
CN209
CN203
CN208
F1,F2
DC24V Fuse for I/O
CN211
CN202
CN206
CN212
1
CN213
CN207
CN214
1
B
s
FUSE
5.1.5.3
5
5.1
CN200 CN201
DX100
Replacement Fuse of Machine Safety Unit
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
NOTE
If the fuse seems to be blown, be sure to investigate its
cause, or blown again after the replacement.
5-24
5
5.1
DX100
5.1.5.4
Replacing Parts
Replacing DX100 Parts
Brake Board
The types of fuses on the brake board (JANCD-YBK01-1E) are as follows.
Parts No.
Fuse Name
Specification
F1
Brake Power Supply Fuse
for External Axis
02173.15P, 250V,3.15A,
Rapid Cut Fuse
(LITTEL)
F1: Brake power supply fuse
for external axis
Replacement Fuse of Brake Board (JANCD-YBK01-1E)
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
NOTE
If the fuse seems to be blown, be sure to investigate its
cause, or blown again after the replacement.
5-25
5
5.1
DX100
5.1.5.5
Replacing Parts
Replacing DX100 Parts
Major Axes Control Circuit Board
There is a following fuse in the major axes control circuit board (SRDAEAXA01A).
*A exchangeable fuse is mounted in the board of which revision number is
later than REV.C.
Parts No. Name
Specification
F1
HM10
250V, 1A
Daito Communication Apparatus Cp.,Ltd
PG power supply fuse
Fig. 5-2: Replacement Fuse of the Major Axes Control Circuit Board
CN512
CN509
CN510
CN508
CN518
F1
SRDA-EAXA01A
CN508
REV.C
(F1)
PG power supply fuse
HM10 (1A 250V)
The position of the
revision number for
EAXA board.
CN517
F1
CN516
CN515
CN518
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
*With the system software version DS3.30.00A(**/**)-00 or later, the
alarm1692 “PG POWER FUSE BLOWN (SV)” will occur if this fuse
becomes blown.
*When using the version earlier than DS3.30.00A(**/**)-00, the alarm
1325 “COMMUNICATION ERROR (ENCODER)” will occur in the all axes.
If the alarm 1325 occurs in the all axes, be sure to check this fuse.
NOTE
If the fuse seems to be blown, be sure to investigate its
cause, or blown again after the replacement.
5-26
5
5.1
DX100
5.1.6
5.1.6.1
Replacing Parts
Replacing DX100 Parts
Interior Circulation Fan
Replacing the Interior Circulation Fan
NOTE

Turn OFF the power before replacing the fan.
Replacement Procedures
1. Open the F door.
2. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
3. Remove the screws (2 places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (2 places) to fix the fan.
7. Connect all the disconnected cables.
(Connect the ground wirings firmly.)
8. In a medium or large model, a control box fan is also located below the
I/O unit.
9. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
10. The base which fixes the fan is tightened together with the I/O unit.
11. Disconnect all the cables connected to the I/O unit.
12. Remove the screws (2 places) fixing the fan.
13. Uninstall the fan from the fan base.
14. Install the new fan to the fan base.
15. Tighten the screws (2 places) to fix the fan.
16. Tighten and fix the fan base together with the I/O unit.
17. Connect all the disconnected cables.
(Connect the ground wirings firmly.)
18. Close the F door.
5-27
5
5.1
DX100
Replacing Parts
Replacing DX100 Parts
Interior circulation fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
Interior circulation fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
Interior circulation fan
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
(Air : Upper direction)
Inside the Controller
Inside the Controller
F Door
Inside View
(Small-Capacity)
Front View
(Medium-, and Large-Capacity)
Front View
F Door
Inside View
Regenerative resistor
cooling fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
Interior circulation fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
Interior circulation fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
(Air inlet)
Interior circulation fan
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
(Air : Upper direction)
Interior circulation fan
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
(Air : Upper direction)
Inside the Controller
(Large-Capacity)
(Backside-Mounted Regenerative
Resistor Specification)
Front View
Inside the Controller
F Door
Inside View
(Large-Capacity)
(Ceiling-Mounted Regenerative
Resistor Specification)
Front View
Replacement of Interior Circulation Fan
5-28
F Door
Inside View
5
5.1
DX100
5.1.6.2
Replacing Parts
Replacing DX100 Parts
Replacing the Backside Duct Fan
NOTE

Turn OFF the power before replacing the fan.
Replacement Procedures
1. Remove the backboard.
2. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
3. Remove the screws (2 places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (2 places) to fix the fan.
7. Connect all the disconnected cables.
(Connect the ground wirings firmly.)
8. Mount the backboard.
Back board
Backside duct fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
(R1)
Back View
(Small Capacity)
(Medium and Large Capacity)ࠉ
(without cover)
Back board
Back board
Backside duct fan
5915PC-22T-B30-B00 or
15038PB-B2L-EP-03
(Air inlet)
Backside duct fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
(Air inlet)
ὀࠉࠉព
CAUTION
HOT SURFACE
ゐࡽ࡞࠸࡛ୗࡉ࠸ࠋ
Do not touch.
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
(Air : Upper direction)
Back View
(Medium and Large Capacity)
(Backside-Mounted Regenerative Resistor Specification)
ࠉ
Back View
(Medium and Large Capacity)
(Ceiling-Mounted Regenerative Resistor Specification)
ࠉ
(without cover)
(without cover)
Replacement of Backside Duct Fan
5-29
5
5.2
DX100
5.2
Replacing Parts
DX100 Parts List
DX100 Parts List
Table 5-1: DX100 Parts List
No.
Name
Model
1
SERVOPACK
1)
2
CPU unit
JZNC-YRK01-1E
Control Circuit Board
JANCD-YCP01-E
3
Robot I/F circuit board
JANCD-YIF01-1E
4
YPS Unit
JZNC-YPS01-E
5
Power Supply Contactor Unit
JZRCR-YPU01-1
6
Machine Safety Unit
JZNC-YSU01-1E
7
I/O Unit
JZNC-YIU01-E
8
Brake board
JANCD-YBK01-1E
9
Interior Circulation Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
10
11
12
13
Comment
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
A medium, large model or
large model (backsidemounted regenerative
resistor specification)
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
A medium, large model or
large model (backsidemounted regenerative
resistor specification)
5915PC-22T-B30-B00 or
15038PB-B2L-EP-03
Only a large model (ceilingmounted regenerative
resistor specification)
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
Only a large model
(backside-mounted
regenerative resistor
specification)
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
Only a large model (ceilingmounted regenerative
resistor specification)
0218010P, 10A,250V
Time lag fuse
GP25, 2.5A, 250V
Alarm Fuse
I/O Unit Fuse
02173.15P, 3.15A, 250V
Rapid cut fuse
Machine Safety Unit Fuse
02173.15P, 3.15A, 250V
Rapid cut fuse
Brake board Fuse
02173.15P, 3.15A, 250V
Rapid cut fuse
PG power supply fuse
HM10, 1.0A, 250V
Micro fuse
(SRDA-EAXA01A
REV.C or later)
Battery
ER6VC3N 3.6V
Backside duct fan
Regenerative resistor cooling fan
Power supply contactor unit fuse
1 The type of the SERVOPACK depends on the manipulator model.
For details, see table 5-2 “SERVOPACK Model List (Integrated
Type)” - table 5-4 “SERVOPACK Model List (Separated Type)” .
5-30
5
5.2
DX100
Replacing Parts
DX100 Parts List
Table 5-2: SERVOPACK Model List (Integrated Type)
Configuration Device
SERVOPACK
PWM
Amplifier
MH5,MH5S,
MH5L, MH5LS
MA1400,
MH6, MH6S, MH610
VA1400
MA1900,
HP20D, HP20D-6,
HP20RD, MPK2
Model
Model
Model
Model
JZRCR-YSV01-11
JZRCR-YSV02-11
JZRCR-YSV02-31
JZRCR-YSV03-11
S
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
L
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA21A01A-E
U
SRDASDA06A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
R
SRDASDA03A01A-E
SRDASDA06A01A-E
SRDASDA06A01A-E
SRDASDA06A01A-E
B
SRDASDA03A01A-E
SRDASDA06A01A-E
SRDASDA06A01A-E
SRDASDA06A01A-E
T
SRDASDA03A01A-E
SRDASDA06A01A-E
SRDASDA06A01A-E
SRDASDA06A01A-E
E
Converter
SRDASDA14A01A-E
SRDACOA12A01A-E
SRDACOA12A01A-E
5-31
SRDACOA12A01A-E
SRDACOA12A01A-E
5
5.2
DX100
Replacing Parts
DX100 Parts List
Table 5-3: SERVOPACK Model List (Separated Type)
Configuration Device
MH50, MH50-20,
MH50-35,
UP50SD,
DX1350D,
MPL80, MPL800
MS80, MS80W,
MH80
MPK50
VS50,
SIA50D
ES165D, ES165D-100,
ES165RD, ES200D,
ES200RD,
ES200RD-120,
ES280D, ES280D-230,
HP165D
MH165, MH200,
MC2000,
UP120ED-165,
MPL100, MPL160,
MPL300, MPL500
Model
Model
Model
Model
JZRCR-YSV04-11
JZRCR-YSV05-11
JZRCR-YSV05-41 JZRCR-YSV06-11
S
SRDASDA71A01A-E
SRDASDA71A01A-E
SRDASDA71A01A-E
SRDA-SDA71A01A-E
L
SRDASDA71A01A-E
SRDASDA71A01A-E
SRDASDA71A01A-E
SRDA-SDA71A01A-E
U
SRDASDA35A01A-E
SRDASDA71A01A-E
SRDASDA71A01A-E
SRDA-SDA71A01A-E
R
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDA-SDA35A01A-E
B
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDA-SDA21A01A-E
T
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDASDA14A01A-E
SRDA-SDA21A01A-E
SERVOPACK
PWM
Amplifier
E
SRDASDA71A01A-E
Converter
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDACOA30A01A-E
SRDA-COA30A01A-E
Table 5-4: SERVOPACK Model List (Separated Type)
Configuration Device
MH215, MH250,
UP350D, UP350D-200,
UP350D-500,
MS120
EPH130D,
EPH130RLD
MA1800
SIA30D
Model
Model
Model
JZRCR-YSV07-11
JZRCR-YSV08-11
JZRCR-YSV04-21
S
SRDA-SDA71A01A-E
SRDA-SDA71A01A-E
SRDA-SDA71A01A-E
L
SRDA-SDA71A01A-E
SRDA-SDA71A01A-E
SRDA-SDA71A01A-E
U
SRDA-SDA71A01A-E
SRDA-SDA35A01A-E
SRDA-SDA35A01A-E
R
SRDA-SDA35A01A-E
SRDA-SDA06A01A-E
SRDA-SDA14A01A-E
B
SRDA-SDA35A01A-E
SRDA-SDA06A01A-E
SRDA-SDA14A01A-E
T
SRDA-SDA35A01A-E
SRDA-SDA06A01A-E
SRDA-SDA14A01A-E
SERVOPACK
PWM
Amplifier
E
Converter
SRDA-SDA06A01A-E
SRDA-COA30A01A-E
5-32
SRDA-COA30A01A-E
SRDA-COA30A01A-E
5
5.3
DX100
5.3
Replacing Parts
Supplied Parts List
Supplied Parts List
The supplied parts of DX100 is as follows.
Parts No.1 to 4 are used for fuse for replacement and No.5, 6and 7 are
used as a tool for connecting the I/O.
Table 5-5: Supplied Parts List
No
Parts Name
1
Dimensions
Pcs
Model
Application
10A
Glass-Tube fuse
2
0218010P
10A, 250V
(LITTEL)
JZRCR-YPU01-
(1FU, 2FU)
2
3.15A
Glass-Tube fuse
3
02173.15P
3.15A, 250V
(LITTEL)
JZNC-YSU01-E1(F1, F2)
JANCD-YBK01-E(F1)
JZNC-YIU0-E(F1, F2)
3
2.5A
Alarm fuse
2
GP25 2.5A
2.5A, 250V
(Daito
Communication
Apparatus Co.,
Ltd.)
JZRCR-YPU01-
(3FU, 4FU)
4
Micro fuse
1
HM10 1.0A 250V
(Daito
Communication
Apparatus Co.,
Ltd.)
SRDA-EAXA01A (F1)
(REV.C or later)
5
WAGO
Connector wiring
tool
2
231-131
(WAGO Company
of Japan, Ltd.)
JZNC-YPS01-E-CN152
6
WAGO
Connector wiring
tool
1
734-230
(WAGO Company
of Japan, Ltd.)
JZNC-YIU0-E-CN303
JZNC-YSU01-1E-CN211
7
WAGO
Terminal block wiring
tool
1
210-119SB
(WAGO Company
of Japan, Ltd.)
MXT
5-33
5
5.4
DX100
5.4
Replacing Parts
Recommended Spare Parts
Recommended Spare Parts
It is recommended that the following parts and components be kept in
stock as spare parts for the DX100. The spare parts list for the DX100 is
shown below. Product performance can not be guaranteed when using
spare parts from any company other than Yaskawa. To buy the spare parts
which are ranked B or C, inform the manufacturing number (or order
number) of DX100 to Yaskawa representative. The spare parts are ranked
as follows:
• Rank A: Expendable and frequently replaced parts
• Rank B: Parts for which replacement may be necessary as a result of
frequent operation
• Rank C: Drive unit
NOTE
For replacing parts in Rank B or Rank C, contact your
Yaskawa representative.
5-34
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-6: Recommended Spare Parts List of DX100 for MH5, MH5S, MH5L, MH5LS
Rank Parts Name
No.
Type
Manufacturer
Qty
A
1
Battery
ER6VC3N 3.6V
1
A
2
JZNC-YZU01-E
1
1
A
3
1
1
A
4
YPS Unit
Cooling Fan
Interior Circulation
Fan
Backside Duct Fan
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
Qty
per
Unit
1
Minebea Co., Ltd
2
2
A
5
LITTEL
2
2
A
6
2
2
A
7
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
3
5
A
8
1
1
C
9
Converter
SRDA-COA12A01A-E
1
1
B
10
SRDA-SDA14A01A-E
2
2
B
11
1
1
B
12
3
3
B
13
1
1
C
14
Servo Amplifier
1, 2,
Servo Amplifier
3
Servo Amplifier
4,5,6
Basic Axis Control
Circuit Board
CPU Unit
1
1
B
15
1
1
B
16
1
1
C
17
1
1
C
18
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
1
1
B
19
Brake board
1
1
C
20
Machine Safety Unit JZNC-YSU01-1E
1
1
C
21
I/O Unit
JZNC-YIU01-E
1
1
C
22
Programming
Pendant
JZRCR-YPP01-1
1
1
AC Control Power
supply Fuse
Brake Fuse for AC
Cooling Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
0218010P
GP25 2.5A 250V
24VDC Fuse for I/O 02173.15P 3.15A 250V
Brake Power Supply
Fuse for External
Axis
PG power supply
HM10 1.0A 250V
fuse
SRDA-SDA06A01A-E
SRDA-SDA03A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
JANCD-YCP01-E
JANCD-YIF01-1E
JZRCR-YPU01-1
JZNC-YPS01-E
JANCD-YBK01-1E
Daito
Communication
Apparatus Co.,
Ltd.
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-35
Remarks
SERVOPACK:
JZRCRYSV01-11
1)
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-7: Recommended Spare Parts List of DX100 for MH6, MH6S, MH6-10, MA1400
Rank
Parts
No.
Name
Type
Manufacturer
Qty
A
1
Battery
ER6VC3N 3.6V
1
A
2
JZNC-YZU01-E
1
1
A
3
1
1
A
4
Minebea Co., Ltd
2
2
A
5
LITTEL
2
2
A
6
YPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
Qty
per
Unit
1
2
2
A
7
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
3
5
A
8
1
1
C
9
Converter
SRDA-COA12A01A-E
1
1
B
10
SRDA-SDA14A01A-E
3
3
B
11
3
3
B
12
1
1
C
13
Servo Amplifier
1, 2, 3
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
CPU Unit
1
1
B
14
1
1
B
15
1
1
C
16
1
1
C
1
1
1
1
1
1
1
1
1
1
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
0218010P
GP25 2.5A 250V
24VDC Fuse for 02173.15P 3.15A 250V
I/O
Brake Power
Supply Fuse for
External Axis
PG power supply HM10 1.0A 250V
fuse
SRDA-SDA06A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
JANCD-YCP01-E
17
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
B
18
Brake board
JANCD-YBK01-1E
C
19
JZNC-YSU01-1E
C
20
Machine Safety
Unit
I/O Unit
C
21
Programming
Pendant
JZRCR-YPP01-1
JANCD-YIF01-1E
JZRCR-YPU01-1
JZNC-YPS01-E
JZNC-YIU01-E
Daito
Communication
Apparatus Co.,
Ltd.
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-36
Remarks
SERVOPACK:
JZRCRYSV02-11
1)
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-8: Recommended Spare Parts List of DX100 for VA1400
Rank Parts
No.
Name
Type
Manufacturer
Qty
A
1
Battery
ER6VC3N 3.6V
1
A
2
JZNC-YZU01-E
1
1
A
3
1
1
A
4
Minebea Co., Ltd
2
2
A
5
LITTEL
2
2
A
6
YPS Unit
Cooling Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
Qty
per
Unit
1
2
2
A
7
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
3
5
A
8
1
1
C
9
Converter
SRDA-COA12A01A-E
1
1
B
10
SRDA-SDA14A01A-E
3
4
B
11
3
3
B
12
1
1
B
13
C
14
Servo Amplifier
1, 2, 3, 7
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
External Axis
Control Circuit
Board
CPU Unit
Daito
Communication
Apparatus Co.,
Ltd.
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
B
15
JANCD-YCP01-E
B
16
C
17
C
18
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
JZNC-YPS01-E
B
19
Brake board
JANCD-YBK01-1E
C
20
JZNC-YSU01-1E
C
21
Machine Safety
Unit
I/O Unit
C
22
Programming
Pendant
JZRCR-YPP01-1
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
0218010P
GP25 2.5A 250V
24VDC Fuse for 02173.15P 3.15A 250V
I/O
Brake Power
Supply Fuse for
External Axis
PG power supply HM10 1.0A 250V
fuse
SRDA-SDA06A01A-E
SRDA-EAXA01A
SRDA-EAXB01A
Yaskawa Electric
Corporation
1
1
JZNC-YRK01-1E
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
JANCD-YIF01-1E
JZRCR-YPU01-1
JZNC-YIU01-E
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-37
Remarks
SERVOPACK:
JZRCRYSV02-31
1)
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-9: Recommended Spare Parts List of DX100 for MA1900, HP20D, HP20D-6, HP20RD, MPK2
Rank Parts
No.
Name
Type
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
YPS Unit
Cooling Fan
Interior Circulation
Fan
Backside Duct Fan
A
5
A
6
A
7
A
8
C
9
Converter
SRDA-COA12A01A-E
B
10
SRDA-SDA14A01A-E
B
11
B
12
B
13
C
14
Servo Amplifier
1, 3
Servo Amplifier
2
Servo Amplifier
4,5,6
Basic Axis Control
Circuit Board
CPU Unit
B
15
JANCD-YCP01-E
B
16
C
17
C
18
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
JZNC-YPS01-E
B
19
Brake board
JANCD-YBK01-1E
C
20
Machine Safety Unit JZNC-YSU01-1E
C
21
I/O Unit
JZNC-YIU01-E
C
22
Programming
Pendant
JZRCR-YPP01-1
AC Control Power
supply Fuse
Brake Fuse for AC
Cooling Fan
Manufacturer
1
Qty
per
Unit
1
1
1
1
1
2
2
2
2
Daito
2
Communication
Apparatus Co., Ltd.
LITTEL
3
2
Daito
1
Communication
Apparatus Co., Ltd.
Yaskawa Electric
1
Corporation
Yaskawa Electric
2
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
3
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
1
Yaskawa Electric
Corporation
Yaskawa Electric
1
Corporation
1
TOSHIBA
BATTERY CO.,
LTD.
JZNC-YZU01-E
Yaskawa Electric
Corporation
4715MS-22T-B50-B00 or Minebea Co., Ltd
11938MB-B2N-EA-01
4715MS-22T-B50-B00 or Minebea Co., Ltd
11938MB-B2N-EA-01
0218010P
LITTEL
GP25 2.5A 250V
24VDC Fuse for I/O 02173.15P 3.15A 250V
Brake Power Supply
Fuse for External
Axis
PG power supply
HM10 1.0A 250V
fuse
SRDA-SDA21A01A-E
SRDA-SDA06A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
JANCD-YIF01-1E
JZRCR-YPU01-1
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-38
Qty
Remarks
5
1
2
SERVOPACK:
JZRCRYSV03-11
1
3
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-10: Recommended Spare Parts List of DX100 for MH50
Rank Parts
No.
Name
Type
Manufacturer
Qty
A
1
Battery
ER6VC3N 3.6V
1
A
2
JZNC-YZU01-E
1
1
A
3
1
1
A
4
Minebea Co., Ltd
1
1
A
5
YPS Unit
Cooling Fan
Interior Circulation
Fan
Interior Circulation
Fan
Backside Duct Fan
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
Qty
per
Unit
1
Minebea Co., Ltd
2
2
A
6
LITTEL
2
2
A
7
2
A
8
Daito
2
Communication
Apparatus Co., Ltd.
LITTEL
3
A
9
C
10
Converter
SRDA-COA30A01A-E
B
11
SRDA-SDA71A01A-E
B
12
B
13
B
14
C
15
Servo Amplifier
1, 2
Servo Amplifier
3
Servo Amplifier
4,5,6
Basic Axis Control
Circuit Board
CPU Unit
B
16
B
17
C
18
C
AC Control Power
supply Fuse
Brake Fuse for AC
Cooling Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
0218010P
GP25 2.5A 250V
24VDC Fuse for I/O 02173.15P 3.15A 250V
Brake Power
Supply Fuse for
External Axis
PG power supply HM10 1.0A 250V
fuse
SRDA-SDA35A01A-E
SRDA-SDA14A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
19
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
JZNC-YPS01-E
B
20
Brake board
JANCD-YBK01-1E
C
21
JZNC-YSU01-1E
C
22
Machine Safety
Unit
I/O Unit
C
23
Programming
Pendant
JANCD-YCP01-E
JANCD-YIF01-1E
JZRCR-YPU01-1
JZNC-YIU01-E
JZRCR-YPP01-1
Daito
1
Communication
Apparatus Co., Ltd.
Yaskawa Electric
1
Corporation
Yaskawa Electric
2
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
3
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-39
Remarks
5
1
1
2
1
SERVOPACK:
JZRCRYSV04-11
3
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-11: Recommended Spare Parts List of DX100 for MS80
Rank
Parts
No.
Name
Type
Manufacturer
Qty
A
1
Battery
ER6VC3N 3.6V
1
A
2
JZNC-YZU01-E
1
1
A
3
1
1
A
4
Minebea Co., Ltd
1
1
A
5
Minebea Co., Ltd
2
2
A
6
LITTEL
2
2
A
7
YPS Unit
Cooling Fan
Interior
Circulation Fan
Interior
Circulation Fan
Backside Duct
Fan
AC Control
Power supply
Fuse
Brake Fuse for
AC Cooling Fan
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
Qty
per
Unit
1
2
2
A
8
Daito
Communication
Apparatus Co.,
Ltd.
LITTEL
3
5
A
9
1
1
C
10
Converter
SRDA-COA30A01A-E
1
1
B
11
SRDA-SDA71A01A-E
3
3
B
12
3
3
B
13
1
1
C
14
Servo Amplifier
1, 2, 3
Servo Amplifier
4,5,6
Basic Axis
Control Circuit
Board
CPU Unit
1
1
B
15
1
1
B
16
1
1
C
17
1
1
C
1
1
1
1
1
1
1
1
1
1
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
0218010P
GP25 2.5A 250V
24VDC Fuse for 02173.15P 3.15A 250V
I/O
Brake Power
Supply Fuse for
External Axis
PG power supply HM10 1.0A 250V
fuse
SRDA-SDA14A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
JANCD-YCP01-E
18
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
B
19
Brake board
JANCD-YBK01-1E
C
20
JZNC-YSU01-1E
C
21
Machine Safety
Unit
I/O Unit
C
22
Programming
Pendant
JZRCR-YPP01-1
JANCD-YIF01-1E
JZRCR-YPU01-1
JZNC-YPS01-E
JZNC-YIU01-E
Daito
Communication
Apparatus Co.,
Ltd.
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-40
Remarks
SERVOPACK:
JZRCRYSV05-11
1)
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-12: Recommended Spare Parts List of DX100 for VS50, SIA50D
Rank Parts
No.
Name
Type
Manufacturer
Qty
A
1
Battery
ER6VC3N 3.6V
1
A
2
JZNC-YZU01-E
1
1
A
3
1
1
A
4
Minebea Co., Ltd
1
1
A
5
YPS Unit
Cooling Fan
Interior Circulation
Fan
Interior Circulation
Fan
Backside Duct Fan
TOSHIBA
BATTERY CO.,
LTD.
Yaskawa Electric
Corporation
Minebea Co., Ltd
Qty
per
Unit
1
Minebea Co., Ltd
2
2
A
6
LITTEL
2
2
A
7
2
A
8
2
Daito
Communication
Apparatus Co., Ltd.
LITTEL
3
A
9
1
C
10
Converter
SRDA-COA30A01A-E
B
11
SRDA-SDA71A01A-E
B
12
B
13
B
14
C
15
Servo Amplifier
1, 2, 3, 7
Servo Amplifier
4,5,6
Basic Axis Control
Circuit Board
External Axis
Control Circuit
Board
CPU Unit
Daito
1
Communication
Apparatus Co., Ltd.
Yaskawa Electric
1
Corporation
Yaskawa Electric
3
Corporation
Yaskawa Electric
3
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
B
16
B
17
C
18
C
AC Control Power
supply Fuse
Brake Fuse for AC
Cooling Fan
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
3610PS-22T-B30-B00 or
09225PB-B2L-EA-02
4715MS-22T-B50-B00 or
11938MB-B2N-EA-01
0218010P
GP25 2.5A 250V
24VDC Fuse for I/O 02173.15P 3.15A 250V
Brake Power
Supply Fuse for
External Axis
PG power supply
HM10 1.0A 250V
fuse
SRDA-SDA14A01A-E
SRDA-EAXA01A
SRDA-EAXB01A
JZNC-YRK01-1E
19
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
JZNC-YPS01-E
B
20
Brake board
JANCD-YBK01-1E
C
21
JZNC-YSU01-1E
C
22
Machine Safety
Unit
I/O Unit
C
23
Programming
Pendant
JANCD-YCP01-E
JANCD-YIF01-1E
JZRCR-YPU01-1
JZNC-YIU01-E
JZRCR-YPP01-1
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
Yaskawa Electric
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-41
Remarks
5
1
4
3
SERVOPACK:
JZRCRYSV05-41
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1)
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-13: Recommended Spare Parts List of DX100 for ES165, ES200D, HP165D
Rank Parts
No.
Name
Type
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
A
5
A
6
A
7
A
8
A
9
C
10
B
11
B
12
B
13
B
14
C
15
B
16
B
17
C
18
C
19
B
20
C
21
C
22
C
23
Manufacturer
Qty
TOSHIBA
1
BATTERY CO.,
LTD.
JZNC-YZU01-E
Yaskawa Electric
1
YPS Unit
Cooling Fan
Corporation
Interior Circulation 4715MS-22T-B50-B00 or Minebea Co., Ltd 1
Fan
11938MB-B2N-EA-01
Interior Circulation 3610PS-22T-B30-B00 or Minebea Co., Ltd 1
Fan
09225PB-B2L-EA-02
Backside Duct Fan 4715MS-22T-B50-B00 or Minebea Co., Ltd 2
11938MB-B2N-EA-01
AC Control Power 0218010P
LITTEL
2
supply Fuse
2
Brake Fuse for AC GP25 2.5A 250V
Daito
Cooling Fan
Communication
Apparatus Co., Ltd.
24VDC Fuse for I/O 02173.15P 3.15A 250V
LITTEL
3
Brake Power
Supply Fuse for
External Axis
PG power supply
HM10 1.0A 250V
Daito
1
fuse
Communication
Apparatus Co., Ltd.
Converter
SRDA-COA30A01A-E
Yaskawa Electric
1
Corporation
Servo Amplifier
SRDA-SDA71A01A-E
Yaskawa Electric
3
1, 2, 3
Corporation
Servo Amplifier
SRDA-SDA35A01A-E
Yaskawa Electric
1
4
Corporation
Servo Amplifier
SRDA-SDA21A01A-E
Yaskawa Electric
2
5,6
Corporation
Basic Axis Control SRDA-EAXA01A
Yaskawa Electric
1
Circuit Board
Corporation
CPU Unit
JZNC-YRK01-1E
Yaskawa Electric
1
Corporation
Control Circuit
JANCD-YCP01-E
Yaskawa Electric
1
Board
Corporation
Robot I/F circuit
JANCD-YIF01-1E
Yaskawa Electric
1
board
Corporation
Power Supply
JZRCR-YPU01-1
Yaskawa Electric
1
Contactor Unit
Corporation
YPS Unit
JZNC-YPS01-E
Yaskawa Electric
1
Corporation
Brake board
JANCD-YBK01-1E
Yaskawa Electric
1
Corporation
Machine Safety
JZNC-YSU01-1E
Yaskawa Electric
1
Unit
Corporation
I/O Unit
JZNC-YIU01-E
Yaskawa Electric
1
Corporation
Programming
JZRCR-YPP01-1
Yaskawa Electric
1
Pendant
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-42
Qty
per
Unit
1
Remarks
1
1
1
2
2
2
5
1
1
3
1
SERVOPACK:
JZRCRYSV06-11
2
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-14: Recommended Spare Parts List of DX100 for UP350D, UP350D-200, UP350D-500, MS120
Rank Parts
No.
Name
Type
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
A
5
A
6
A
7
A
8
A
9
C
10
B
11
B
12
B
13
C
14
B
15
B
16
C
17
C
18
B
19
C
20
C
21
C
22
Manufacturer
Qty
TOSHIBA
1
BATTERY CO., LTD.
YPS Unit
JZNC-YZU01-E
Yaskawa Electric
1
Cooling Fan
Corporation
Interior Circulation 4715MS-22T-B50-B00 or Minebea Co., Ltd 1
Fan
11938MB-B2N-EA-01
Interior Circulation 3610PS-22T-B30-B00 or Minebea Co., Ltd 1
Fan
09225PB-B2L-EA-02
Backside Duct Fan 4715MS-22T-B50-B00 or Minebea Co., Ltd 2
11938MB-B2N-EA-01
AC Control Power 0218010P
LITTEL
2
supply Fuse
Brake Fuse for AC GP25 2.5A 250V
Daito
2
Cooling Fan
Communication
Apparatus Co., Ltd.
24VDC Fuse for I/O 02173.15P 3.15A 250V
LITTEL
3
Brake Power
Supply Fuse for
External Axis
PG power supply
HM10 1.0A 250V
Daito
1
fuse
Communication
Apparatus Co., Ltd.
Converter
SRDA-COA30A01A-E
Yaskawa Electric
1
Corporation
Servo Amplifier
SRDA-SDA71A01A-E
Yaskawa Electric
3
1, 2, 3
Corporation
Servo Amplifier
SRDA-SDA35A01A-E
Yaskawa Electric
3
4,5,6
Corporation
Basic Axis Control SRDA-EAXA01A
Yaskawa Electric
1
Circuit Board
Corporation
CPU Unit
JZNC-YRK01-1E
Yaskawa Electric
1
Corporation
Control Circuit
JANCD-YCP01-E
Yaskawa Electric
1
Board
Corporation
Robot I/F circuit
JANCD-YIF01-1E
Yaskawa Electric
1
board
Corporation
Power Supply
JZRCR-YPU01-1
Yaskawa Electric
1
Contactor Unit
Corporation
YPS Unit
JZNC-YPS01-E
Yaskawa Electric
1
Corporation
Brake board
JANCD-YBK01-1E
Yaskawa Electric
1
Corporation
Machine Safety
JZNC-YSU01-1E
Yaskawa Electric
1
Unit
Corporation
I/O Unit
JZNC-YIU01-E
Yaskawa Electric
1
Corporation
Programming
JZRCR-YPP01-1
Yaskawa Electric
1
Pendant
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-43
Qty
per
Unit
1
Remarks
1
1
1
2
2
2
5
1
1
3
3
SERVOPACK:
JZRCRYSV07-11
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-15: Recommended Spare Parts List of DX100 for MA1800
Rank Parts
No.
Name
Type
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
A
5
A
6
A
7
A
8
A
9
C
10
B
11
12
B
13
B
14
C
15
B
16
B
17
C
18
C
19
B
20
C
21
C
22
C
23
Manufacturer
Qty
TOSHIBA
1
BATTERY CO., LTD.
YPS Unit
JZNC-YZU01-E
Yaskawa Electric
1
Cooling Fan
Corporation
Interior Circulation 4715MS-22T-B50-B00 or Minebea Co., Ltd 1
Fan
11938MB-B2N-EA-01
Interior Circulation 3610PS-22T-B30-B00 or Minebea Co., Ltd 1
Fan
09225PB-B2L-EA-02
Backside Duct Fan 4715MS-22T-B50-B00 or Minebea Co., Ltd 2
11938MB-B2N-EA-01
AC Control Power 0218010P
LITTEL
2
supply Fuse
Brake Fuse for AC GP25 2.5A 250V
Daito
2
Cooling Fan
Communication
Apparatus Co., Ltd.
24VDC Fuse for I/O 02173.15P 3.15A 250V
LITTEL
3
Brake Power
Supply Fuse for
External Axis
PG power supply
HM10 1.0A 250V
Daito
1
fuse
Communication
Apparatus Co., Ltd.
Converter
SRDA-COA30A01A-E
Yaskawa Electric
1
Corporation
Servo Amplifier
SRDA-SDA71A01A-E
Yaskawa Electric
2
1, 2
Corporation
Servo Amplifier
SRDA-SDA35A01A-E
Yaskawa Electric
1
3
Corporation
Servo Amplifier
SRDA-SDA06A01A-E
Yaskawa Electric
3
4,5,6
Corporation
Basic Axis Control SRDA-EAXA01A
Yaskawa Electric
1
Circuit Board
Corporation
CPU Unit
JZNC-YRK01-1E
Yaskawa Electric
1
Corporation
Control Circuit
JANCD-YCP01-E
Yaskawa Electric
1
Board
Corporation
Robot I/F circuit
JANCD-YIF01-1E
Yaskawa Electric
1
board
Corporation
Power Supply
JZRCR-YPU01-1
Yaskawa Electric
1
Contactor Unit
Corporation
YPS Unit
JZNC-YPS01-E
Yaskawa Electric
1
Corporation
Brake board
JANCD-YBK01-1E
Yaskawa Electric
1
Corporation
Machine Safety
JZNC-YSU01-1E
Yaskawa Electric
1
Unit
Corporation
1
I/O Unit
JZNC-YIU01-E
Yaskawa Electric
Corporation
Programming
JZRCR-YPP01-1
Yaskawa Electric
1
Pendant
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-44
Qty
per
Unit
1
Remarks
1
1
1
2
2
2
5
1
1
2
1
SERVOPACK:
JZRCRYSV08-11
3
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-16: Recommended Spare Parts List of DX100 for MH165, MH200, ES280D, ES280D-230,
MPL100, MPL160, MPL300, MPL500
Rank Parts
No.
Name
Type
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
A
5
A
6
A
7
A
8
A
9
A
10
C
11
B
12
B
13
B
14
B
15
C
16
B
17
B
18
C
19
C
20
B
21
C
22
C
23
C
24
Manufacturer
Qty
TOSHIBA
1
BATTERY CO., LTD.
YPS Unit
JZNC-YZU01-E
Yaskawa Electric
1
Cooling Fan
Corporation
Interior Circulation 4715MS-22T-B50-B00 or Minebea Co., Ltd 1
Fan
11938MB-B2N-EA-01
Interior Circulation 3610PS-22T-B30-B00 or Minebea Co., Ltd 1
Fan
09225PB-B2L-EA-02
Backside Duct Fan 4715MS-22T-B50-B00 or Minebea Co., Ltd 2
11938MB-B2N-EA-01
3610PS-22T-B30-B00 or Minebea Co., Ltd 2
Regenerative
09225PB-B2L-EA-02
Resistor Cooling
Fan
AC Control Power 0218010P
LITTEL
2
supply Fuse
Brake Fuse for AC GP25 2.5A 250V
Daito
2
Cooling Fan
Communication
Apparatus Co., Ltd.
LITTEL
3
24VDC Fuse for I/O 02173.15P 3.15A 250V
Brake Power
Supply Fuse for
External Axis
PG power supply
HM10 1.0A 250V
Daito
1
fuse
Communication
Apparatus Co., Ltd.
Converter
SRDA-COA30A01A-E
Yaskawa Electric
1
Corporation
Servo Amplifier
SRDA-SDA71A01A-E
Yaskawa Electric
3
1, 2, 3
Corporation
Servo Amplifier
SRDA-SDA35A01A-E
Yaskawa Electric
1
4
Corporation
Servo Amplifier
SRDA-SDA21A01A-E
Yaskawa Electric
2
5,6
Corporation
Basic Axis Control SRDA-EAXA01A
Yaskawa Electric
1
Circuit Board
Corporation
CPU Unit
JZNC-YRK01-1E
Yaskawa Electric
1
Corporation
Control Circuit
JANCD-YCP01-E
Yaskawa Electric
1
Board
Corporation
Robot I/F circuit
JANCD-YIF01-1E
Yaskawa Electric
1
board
Corporation
Power Supply
JZRCR-YPU01-1
Yaskawa Electric
1
Contactor Unit
Corporation
YPS Unit
JZNC-YPS01-E
Yaskawa Electric
1
Corporation
Brake board
JANCD-YBK01-1E
Yaskawa Electric
1
Corporation
Machine Safety
JZNC-YSU01-1E
Yaskawa Electric
1
Unit
Corporation
I/O Unit
JZNC-YIU01-E
Yaskawa Electric
1
Corporation
Programming
JZRCR-YPP01-1
Yaskawa Electric
1
Pendant
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-45
Qty
per
Unit
1
Remarks
1
1
1
2
2
2
2
5
1
1
3
1
SERVOPACK:
JZRCRYSV06-11
2
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-17: Recommended Spare Parts List of DX100 for MH215, MH250
Rank Parts
No.
Name
Type
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
A
5
A
6
A
7
A
8
A
9
A
10
C
11
B
12
B
13
B
14
C
15
B
16
B
17
C
18
C
19
B
20
C
21
C
22
C
23
Manufacturer
Qty
TOSHIBA
1
BATTERY CO., LTD.
YPS Unit
JZNC-YZU01-E
Yaskawa Electric
1
Cooling Fan
Corporation
Interior Circulation 4715MS-22T-B50-B00 or Minebea Co., Ltd 1
Fan
11938MB-B2N-EA-01
Interior Circulation 3610PS-22T-B30-B00 or Minebea Co., Ltd 1
Fan
09225PB-B2L-EA-02
Backside Duct Fan 4715MS-22T-B50-B00 or Minebea Co., Ltd 2
11938MB-B2N-EA-01
Regenerative
3610PS-22T-B30-B00 or Minebea Co., Ltd 2
Resistor Cooling
09225PB-B2L-EA-02
Fan
AC Control Power 0218010P
LITTEL
2
supply Fuse
Brake Fuse for AC GP25 2.5A 250V
Daito
2
Cooling Fan
Communication
Apparatus Co., Ltd.
3
24VDC Fuse for I/O 02173.15P 3.15A 250V LITTEL
Brake Power
Supply Fuse for
External Axis
1
PG power supply
HM10 1.0A 250V
Daito
fuse
Communication
Apparatus Co., Ltd.
Converter
SRDA-COA30A01A-E
Yaskawa Electric
1
Corporation
Servo Amplifier
SRDA-SDA71A01A-E
Yaskawa Electric
3
1, 2, 3
Corporation
Servo Amplifier
SRDA-SDA35A01A-E
Yaskawa Electric
1
4,5,6
Corporation
Basic Axis Control SRDA-EAXA01A
Yaskawa Electric
1
Circuit Board
Corporation
CPU Unit
JZNC-YRK01-1E
Yaskawa Electric
1
Corporation
Control Circuit
JANCD-YCP01-E
Yaskawa Electric
1
Board
Corporation
Robot I/F circuit
JANCD-YIF01-1E
Yaskawa Electric
1
board
Corporation
Power Supply
JZRCR-YPU01-1
Yaskawa Electric
1
Contactor Unit
Corporation
YPS Unit
JZNC-YPS01-E
Yaskawa Electric
1
Corporation
Brake board
JANCD-YBK01-1E
Yaskawa Electric
1
Corporation
Machine Safety
JZNC-YSU01-1E
Yaskawa Electric
1
Unit
Corporation
I/O Unit
JZNC-YIU01-E
Yaskawa Electric
1
Corporation
Programming
JZRCR-YPP01-1
Yaskawa Electric
1
Pendant
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-46
Qty
per
Unit
1
Remarks
1
1
1
2
2
2
2
5
1
1
3
1
SERVOPACK:
JZRCRYSV07-11
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-18: Recommended Spare Parts List of DX100 for MPK50
Rank Parts
No.
Name
Type
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
A
5
A
6
A
7
A
8
A
9
A
10
C
11
B
12
B
13
B
14
C
15
B
16
B
17
C
18
C
19
B
20
C
21
C
22
C
23
Manufacturer
Qty
TOSHIBA
1
BATTERY CO., LTD.
YPS Unit
JZNC-YZU01-E
Yaskawa Electric
1
Cooling Fan
Corporation
Interior Circulation 4715MS-22T-B50-B00 or Minebea Co., Ltd 1
Fan
11938MB-B2N-EA-01
Interior Circulation 3610PS-22T-B30-B00 or Minebea Co., Ltd 1
Fan
09225PB-B2L-EA-02
Backside Duct Fan 4715MS-22T-B50-B00 or Minebea Co., Ltd 2
11938MB-B2N-EA-01
Regenerative
3610PS-22T-B30-B00 or Minebea Co., Ltd 2
Resistor Cooling
09225PB-B2L-EA-02
Fan
AC Control Power 0218010P
LITTEL
2
supply Fuse
Brake Fuse for AC GP25 2.5A 250V
Daito
2
Cooling Fan
Communication
Apparatus Co., Ltd.
3
24VDC Fuse for I/O 02173.15P 3.15A 250V LITTEL
Brake Power
Supply Fuse for
External Axis
PG power supply
HM10 1.0A 250V
Daito
1
fuse
Communication
Apparatus Co., Ltd.
Converter
SRDA-COA30A01A-E
Yaskawa Electric
1
Corporation
Servo Amplifier
SRDA-SDA71A01A-E
Yaskawa Electric
3
1, 2, 3
Corporation
Servo Amplifier
SRDA-SDA14A01A-E
Yaskawa Electric
1
4,5,6
Corporation
Basic Axis Control SRDA-EAXA01A
Yaskawa Electric
1
Circuit Board
Corporation
CPU Unit
JZNC-YRK01-1E
Yaskawa Electric
1
Corporation
Control Circuit
JANCD-YCP01-E
Yaskawa Electric
1
Board
Corporation
Robot I/F circuit
JANCD-YIF01-1E
Yaskawa Electric
1
board
Corporation
Power Supply
JZRCR-YPU01-1
Yaskawa Electric
1
Contactor Unit
Corporation
YPS Unit
JZNC-YPS01-E
Yaskawa Electric
1
Corporation
Brake board
JANCD-YBK01-1E
Yaskawa Electric
1
Corporation
Machine Safety
JZNC-YSU01-1E
Yaskawa Electric
1
Unit
Corporation
1
I/O Unit
JZNC-YIU01-E
Yaskawa Electric
Corporation
Programming
JZRCR-YPP01-1
Yaskawa Electric
1
Pendant
Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-47
Qty
per
Unit
1
Remarks
1
1
1
2
2
2
2
5
1
1
3
1
SERVOPACK:
JZRCRYSV05-11
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
5
5.4
DX100
Replacing Parts
Recommended Spare Parts
Table 5-19: Recommended Spare Parts List of DX100 for EPH130D, EPH130RLD
Rank Parts
No.
Name
Type
Manufacturer
A
1
Battery
ER6VC3N 3.6V
A
2
A
3
A
4
A
5
A
6
A
7
A
8
YPS Unit
Cooling Fan
Interior Circulation
Fan
Interior Circulation
Fan
Regenerative
Resistor Cooling
Fan
Backside Duct Fan 5915PC-22T-B30-B00 or
15038PB-B2L-EP-03
AC Control Power 0218010P
supply Fuse
Brake Fuse for AC GP25 2.5A 250V
Cooling Fan
A
9
A
10
C
TOSHIBA
1
BATTERY CO., LTD.
JZNC-YZU01-E
Yaskawa Electric
1
Corporation
3610PS-22T-B30-B00 or Minebea Co., Ltd 1
09225PB-B2L-EA-02
4715MS-22T-B50-B00 or Minebea Co., Ltd 1
11938MB-B2N-EA-01
4715MS-22T-B50-B00 or Minebea Co., Ltd 2
11938MB-B2N-EA-01
24VDC Fuse for I/O
Brake Power
Supply Fuse for
External Axis
PG power supply
fuse
02173.15P 3.15A 250V
11
Converter
SRDA-COA30A01A-E
B
12
SRDA-SDA71A01A-E
B
13
B
14
C
15
Servo Amplifier
1, 2, 3
Servo Amplifier
4,5,6
Basic Axis Control
Circuit Board
CPU Unit
B
16
B
17
C
18
C
HM10 1.0A 250V
SRDA-SDA35A01A-E
SRDA-EAXA01A
JZNC-YRK01-1E
19
Control Circuit
Board
Robot I/F circuit
board
Power Supply
Contactor Unit
YPS Unit
JZNC-YPS01-E
B
20
Brake board
JANCD-YBK01-1E
C
21
JZNC-YSU01-1E
C
22
Machine Safety
Unit
I/O Unit
C
23
Programming
Pendant
Qty
JANCD-YCP01-E
JANCD-YIF01-1E
JZRCR-YPU01-1
JZNC-YIU01-E
JZRCR-YPP01-1
1
1
2
2
2
LITTEL
2
2
Daito
2
Communication
Apparatus Co., Ltd.
LITTEL
3
2
Daito
1
Communication
Apparatus Co., Ltd.
Yaskawa Electric
1
Corporation
Yaskawa Electric
3
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
Yaskawa Electric
1
Corporation
1
Yaskawa Electric
Corporation
Yaskawa Electric
1
Corporation
Remarks
1
Minebea Co., Ltd
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-48
Qty
per
Unit
1
5
1
1
3
1
SERVOPACK:
JZRCRYSV07-11
1
1
1)
1
1
1
1
1
1
1
1
With Cable
(8M)
6
Operations After Replacing Parts
DX100
6
Operations After Replacing Parts
WARNING
•
Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when
going inside.
Also, display the sign that the operation is being performed
inside the safeguarding and make sure no one closes the
safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Confirm that no persons are present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.
•
Always press the emergency stop button immediately if there
are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.
6-1
6
6.1
DX100
Operations After Replacing Parts
Home Position Calibration
CAUTION
•
Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
processing has been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.
6.1
6.1.1
Home Position Calibration
Home Position Calibration
Teaching and playback are not possible before home position calibration is complete.
NOTE
In a system with two or more manipulators, the home position of all the manipulators must be calibrated before starting teaching or playback.
Set the security mode to the management mode to perform
home position calibration.
Home position calibration is an operation in which the home position and
absolute encoder position coincide. Although this operation is performed
prior to shipment at the factory, the following cases require this operation
to be performed again.
• Change in the combination of the manipulator and DX100
• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of NIF01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.
6-2
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
To calibrate the home position, use the axis keys to calibrate the mark for
the home position on each axis so that the manipulator can take its
posture for the home position. There are two operations for home position
calibration:
• All the axes can be moved at the same time
• Axes can be moved individually
If the absolute data of the home position is already known, set the
absolute data again after completing home position registration.
Home Position
SUPPLE
-MENT
The home position is the position with the pulse value &quot;0&quot; for
each axis. See chapter 6.1.3 “Manipulator Home Position” .
6-3
DX100
6.1.2
6.1.2.1
6
6.1
Operations After Replacing Parts
Home Position Calibration
Calibrating Operation
Registering All Axes at One Time
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– The HOME POSITIONING window appears.
3. Select {DISPLAY} under the menu,
or select &quot;PAGE&quot; to display the selection window for the control group,
GO BACK
or press
.
– The pull-down menu appears.
PAGE
AGE
6-4
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
4. Select the desired control group.
5. Select {EDIT} under the menu.
– The pull-down menu appears.
6. Select {SELECT ALL AXES}.
– The confirmation dialog box appears.
7. Select “YES.”
– Displayed position data of all axes are registered as home position.
When “NO” is selected, the registration will be canceled.
6.1.2.2
Registering Individual Axes
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 which have been described in &quot;Registering All
Axes at One Time&quot; to select the desired control group.
6-5
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
4. Select the axis to be registered.
– The confirmation dialog box appears.
5. Select &quot;YES&quot;.
– Displayed position data of the axis are registered as home position.
When “NO” is selected, the registration will be canceled.
6-6
DX100
6.1.2.3
6
6.1
Operations After Replacing Parts
Home Position Calibration
Changing the Absolute Data
To change the absolute data of the axis when home position calibration is
completed, perform the following:
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 which have been described in &quot;Registering All
Axes at One Time&quot; to select the desired control group
4. Select the absolute data to be registered.
– The number can now be entered.
5. Enter the absolute data using the numeric keys.
6. Press [ENTER].
– Absolute data are modified.
6.1.2.4
Clearing Absolute Data
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– Perform steps 2, 3, and 4 which have been described in &quot;Registering
All Axes at One Time&quot; to display the HOME POSITIONING window
and select the desired control group.
6-7
DX100
6
6.1
Operations After Replacing Parts
Home Position Calibration
3. Select {DATA} under the menu.
– The pull-down menu appears.
4. Select {CLEAR ALL DATA}.
– The confirmation dialog box appears.
5. Select &quot;YES&quot;.
– The all absolute data are cleared. When &quot;NO&quot; is selected, the
operation will be canceled.
6-8
DX100
6.1.3
6
6.1
Operations After Replacing Parts
Home Position Calibration
Manipulator Home Position
With the MOTOMAN-VA1400, the home position is as follows.
B-axis center line angle against
U-axis center line (-0˚)
U-axis angle against horizontal
line on the ground (-0˚)
L-axis angle against vertical
line to the ground (-0˚)
NOTE
Other manipulator models have different positions. Always
consult the documentation for the correct manipulator
model.
6-9
6
6.2
DX100
6.2
Operations After Replacing Parts
Position Deviation Check Using the Check Program
Position Deviation Check Using the Check Program
Use the check program to check if positions are deviated with the
following procedure.
1. Call up the check program in which the check point is taught (the job
for) and operate the manipulator at low speed.
2. Check the tool tip position.
– If it points the check point exactly as shown in the following figure,
there is no deviation from the positions. Proceed to chapter 6.4
“Setting the Second Home Position (Check Point)” .
– If not, there is a deviation. When the motor or encoder, etc. was
replaced, move the corresponding axis only, when the stored
memory was cleared or the manipulator was hit against a
workpiece, move all axes, to the check point by joint motion. Then,
proceed to chapter 6.3.3 “Home Position Data Correction” .
6-10
6
6.3
DX100
6.3
6.3.1
Operations After Replacing Parts
Checking of the Check Program
Checking of the Check Program
Motion of the Check Program
Call up the check program in which the check point is taught (the job for
avoiding the position deviation) and operate the manipulator at low speed.
6.3.2
Checking of the Check Program
Check the deviation in to the check point. If the tool tip position is
deviated, there is a deviation.
When the motor or encoder, etc. was replaced, move the corresponding
axis only, when the stored memory was cleared or the manipulator was hit
against a workpiece, move all axes, to the check point by joint motion.
6-11
DX100
6.3.3
6
6.3
Operations After Replacing Parts
Checking of the Check Program
Home Position Data Correction
When there is a deviation from the positions, correct the home position
data with the following procedure.
1. Check the values of the following pulses.
– If there is no deviation, the following two values coincide. Then,
proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” .
– If there is a deviation, execute the following procedures to correct it.
(1) Command position pulse of the check point which was taught
in advance
Displaying the Command Position Pulse
I)
Select {ROBOT} under the main menu.
II)
Select {COMMAND POSITION}.
(2) Current position pulse where the manipulator (tool tip) was
moved to the check point after performing the check program
Displaying the Current Position Pulse
I)
Select {ROBOT} under the main menu.
II)
Select {CURRENT POSITION}.
2. Calculate the difference between the command position pulse and the
current position pulse.
The difference pulse = Command position pulse − Current position
pulse
3. On the HOME POSITIONING window, add the difference pulse value
to the absolute data of the axis whose motor or encoder, etc. was
replaced.
4. Modify the home position data by following the procedures described
in chapter 6.1.2.3 “Changing the Absolute Data” in chapter 6.1.2.
5. Confirm that the command position pulse and the current position
pulse coincide.
– The home position data have been corrected.
– Proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” .
6-12
6
6.4
DX100
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Setting the Second Home Position (Check Point)
WARNING
•
Be aware of safety hazards when performing the position
confirmation of the second home position (check point).
Abnormality of the PG system may be a cause for alarm. The
manipulator may operate in an unexpected manner, and there is a risk
of damage to equipment or injury to personnel.
•
Before operating the manipulator, check that the SERVO ON
lamp goes out when the emergency stop buttons on the front
door of DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
•
Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when
going inside.
Also, display the sign that the operation is being performed
inside the safeguarding and make sure no one closes the
safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
•
Prior to performing the following operations, be sure that no
one is in the P-point maximum envelope of the manipulator,
and be sure that you are in a safe place when:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result from contact with the manipulator if persons enter the
P-point maximum envelope of the manipulator.
•
Always press the emergency stop button immediately if there
are problems.
Emergency stop buttons are attached on the right of the front door of
the DX100 and the programming pendant.
6-13
DX100
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
CAUTION
•
Perform the following inspection procedures prior to teaching
the manipulator. If problems are found, correct them
immediately, and be sure that all other necessary tasks have
been performed.
– Check for problems in manipulator movement.
– Check for damage to the insulation and sheathing of external
wires.
– Always return the programming pendant to its hook on the
DX100 cabinet after use.
If the programming pendant is inadvertently left on the manipulator, a
fixture, or on the floor, the manipulator or a tool could collide with it
during manipulator movement, possibly causing injury or equipment
damage.
6-14
DX100
6.4.1
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Purpose of Position Check Operation
If the absolute number of rotation detected at power supply ON does not
match the data stored in the absolute encoder the last time the power
supply was turned off, an alarm is issued when the controller power is
turned ON.
There are two possible causes of this alarm:
• Error in the PG system
• The manipulator was moved after the power supply was turned OFF.
If there is an error with the PG system, the manipulator may stall when
playback is started. If the absolute data allowable range error alarm has
occurred, playback and test runs will not function and the position must be
checked.
&quot;OUT OF RANGE (ABSO DATA)&quot; alarm occurs
Reset alarm
Turn ON servo power
Procedure After Alarm Occurs
1, Position confirmation
operation
2,
Compare second home
position (check point)*
pulses with current
position pulses
NG
Alarm occurs again
OK
3, Correct defective axis
• Replace PG system
• Home position calibration
Position checking point
Playback possible
6-15
DX100
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
1, Position Check
After the &quot;OUT OF RANGE (ABSO DATA)&quot; alarm occurs, move to the
second home position using the axis keys and perform the position
confirmation. Playback, test runs, and FWD operation will not function
unless &quot;CONFIRM POSITION&quot; is performed.
2, Pulse Difference Check
The pulse number at the second home position is compared with that at
the current position. If the difference is within the allowable range,
playback is enabled. If not, the alarm occurs again.
• The allowable range pulse is the number of pulses per rotation of the
motor (PPR data).
• The initial value of the second home position is the home position
(where all axes are at pulse 0). The second home position can be
changed. For details, refer to chapter 6.4.2 “Procedure for the Second Home Position Setting (Check Point)” .
3, Alarm Occurrence
If the alarm occurs again, there may be an error in the PG system. Check
the system. After adjusting the erroneous axis, calibrate the home position
of the axis, then check the position again.
NOTE
•
Home position calibration of all the axes at the same
time enables playback operations without having to
check the position.
•
Sometimes in a system with a manipulator that has no
brake, it is possible to enable playback without position
checking after the alarm occurs. However, as a
rule, always perform &quot;CONFIRM POSITION&quot;.
Under the above special conditions, the manipulator
moves as follows:
After starting, the manipulator moves at low speed (1/10 of
the maximum speed) to the step indicated by the cursor.
If it is stopped and restarted during this motion, the low
speed setting is retained until the step at cursor is reached.
Regardless of cycle setting, the manipulator stops after the
cursor step is reached.
Starting the manipulator again then moves it at the
programmed speed and cycle of the job.
6-16
DX100
6.4.2
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Procedure for the Second Home Position Setting (Check Point)
Apart from the &quot;home position&quot; of the manipulator, the second home
position can be set up as a check point for absolute data. Use the
following steps to set the specified point.
If two or more manipulators or stations are controlled by one controller, the
second home position must be set for each manipulator or station.
1. Select {ROBOT} under the main menu.
2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
The message “Available to move to and modify specified point” is
shown.
3. Press the page key
GO BACK
PAGE
AGE
,
or select &quot;PAGE&quot; to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.
4. Press the axis keys.
– Move the manipulator to the new second home position.
5. Press [MODIFY] and [ENTER].
– The second home position is changed.
6-17
DX100
6.4.3
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
Procedure after the Alarm
WARNING
•
Be aware of safety hazards when performing the position
confirmation of the specified point.
Abnormality of the PG system may be cause for alarm. The
manipulator may operate in an unexpected manner, and there is
a risk of damage to equipment or injury to personnel.
If the &quot;OUT OF RANGE (ABSO DATA)&quot; alarm occurs, perform the
followings
• Reset the alarm
• Turn Servo power ON
and confirm the second home position. After the confirmation, if the PG
system is found to be the cause of the alarm, perform the necessary
operation, such as replacing the PG, etc.
The robot current position data when turning main power supply OFF and
ON can be confirmed in &quot;POWER ON/OFF POS&quot; window.
SUPPLE
-MENT
Refer tochapter 7.7 “Position Data When Power is
Turned ON/OFF” for details on the “POWER ON/OFF
POS&quot; window.
1. Select {ROBOT} under the main menu.
2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
6-18
DX100
6
6.4
Operations After Replacing Parts
Setting the Second Home Position (Check Point)
3. Press the page key
GO BACK
PAGE
AGE
.
or select &quot;PAGE&quot; to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.
4. Press [FWD].
– TCP moves to the second home position. The robot moving speed is
set as selected manual speed.
5. Select {DATA} under the menu.
6. Select {CONFIRM POSITION}.
– The message “Home position checked” is shown.
Pulse data of the second home position and current pulse data are
compared. If the compared error is in allowed range, playback
operation can be done.
If the error is beyond the allowed range, the alarm occurs again.
6-19
7
7.1
DX100
7
System Diagnosis
System Version
System Diagnosis
7.1
System Version
It is possible to check the system CPU version information as follows.
1. Select {SYSTEM INFO} under the main menu.
2. Select {VERSION}.
– The VERSION window appears.
7.2
Manipulator Model
1. Select {ROBOT} under the main menu.
2. Select {MANIPULATOR TYPE}.
– The ROBOT AXIS CONFIG window appears.
7-1
7
7.3
DX100
7.3
7.3.1
System Diagnosis
Input/Output Status
Input/Output Status
Universal Input
The status of input signal which is referred to by input instruction of a job
can be confirmed.
7.3.1.1
Universal Input Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
7.3.1.2
Universal Input Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL INPUT simple window appears.
7-2
7
7.3
DX100
7.3.2
System Diagnosis
Input/Output Status
Universal Output
The status of the output signal set by the output instruction can be
confirmed and modified.
7.3.2.1
Universal Output Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
7.3.2.2
Universal Output Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL OUTPUT simple window appears.
7-3
DX100
7.3.2.3
7
7.3
System Diagnosis
Input/Output Status
Modifying the Output Status
The status of universal output signal can be changed by the operation
below.
1. Select the desired output signal number.
– Select the status of the desired output signal, “” or “” in the
UNIVERSAL OUTPUT window.
2. Press [INTER LOCK] + [SELECT].
– The status is changed. (: ON status, : OFF status)
NOTE
The status of universal output signal can be changed only
when the mode is set to the teach mode.
7-4
7
7.3
DX100
7.3.3
7.3.3.1
System Diagnosis
Input/Output Status
Specific Input
Specific Input Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
7.3.3.2
Specific Input Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED INPUT simple window appears.
7-5
7
7.3
DX100
7.3.4
7.3.4.1
System Diagnosis
Input/Output Status
Specific Output
Specific Output Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
7.3.4.2
Specific Output Simple Window
1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED OUTPUT simple window appears.
7-6
7
7.3
DX100
7.3.5
7.3.5.1
System Diagnosis
Input/Output Status
RIN Input
RIN Input Window
1. Select {IN/OUT} under the main menu.
2. Select {RIN}.
– The RIN window appears.
7.3.6
Signal Number Search
A search can be made for a signal number of a universal input, universal
output, specific input, and specific output.
Signal
number
A search for the signal number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT window
• Search from the menu
7-7
DX100
7.3.6.1
7
7.3
System Diagnosis
Input/Output Status
Direct Search on the Universal/Specified Input/Output Window
1. Move the cursor to a signal number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.
2. Enter the signal number to be searched.
– Type the signal number in the number input line.
3. Press [ENTER] to start the search.
– The page where the signal number exists appears.
7-8
DX100
7
7.3
7.3.6.2
Search from the Menu
System Diagnosis
Input/Output Status
1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.
2. Select {SEARCH SIGNAL NO.}.
– Numeric values can now be entered.
3. Enter the signal number to be searched.
– Type the signal number in the number input line.
4. Press [ENTER] to start the search.
– The page where the signal number exists appears.
7-9
DX100
7.3.7
7
7.3
System Diagnosis
Input/Output Status
Relay Number Search
A search can be made for a relay number of a universal input, universal
output, specific input, and specific output.
Relay number
A search for the relay number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT window
• Search from the menu
7.3.7.1
Direct Search on the Universal/Specified Input/Output Window
1. Move the cursor to a relay number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.
2. Enter the relay number to be searched.
– Type the relay number in the number input line.
7-10
DX100
7
7.3
System Diagnosis
Input/Output Status
3. Press [ENTER] to start the search.
– The page where the relay number exists appears.
7.3.7.2
Search from the Menu
1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.
2. Select {SEARCH RELAY SIGNAL NO.}.
– Numeric values can now be entered.
7-11
DX100
7
7.3
System Diagnosis
Input/Output Status
3. Enter the relay number to be searched.
– Type the relay number in the number input line.
4. Press [ENTER] to start the search.
– The page where the relay number exists appears.
7-12
DX100
7.3.8
7
7.3
System Diagnosis
Input/Output Status
Modification of the Signal Name
The name of the universal input or output signal can be modified.
Signal name
The name can be modified in the following two ways.
• Direct modification on the UNIVERSAL/SPECIFIED INPUT/OUTPUT
window.
• Modification from the menu
7.3.8.1
Direct Modification on the Universal/Specified Input/Output Window
1. Move the cursor to the signal name to be modified in the UNIVERSAL/
SPECIFIED INPUT/OUTPUT window, and press [SELECT].
– The window for character input appears.
2. Enter the signal name.
3. Press [ENTER].
– New signal name is registered.
7.3.8.2
Modification from the Menu
1. Move the cursor to the signal name to be modified in the UNIVERSAL/
SPECIFIED INPUT/OUTPUT window.
2. Select {EDIT} under the menu.
– The pull-down menu appears.
7-13
DX100
7
7.3
System Diagnosis
Input/Output Status
3. Select {RENAME}.
– The window for character input appears.
4. Enter the signal name.
5. Press [ENTER].
– New signal name is registered.
7-14
7
7.4
DX100
7.4
7.4.1
System Diagnosis
System Monitoring Time Display
System Monitoring Time Display
System Monitoring Time Display Window
The status of system operation, e.g. power ON time, can be checked.
1. Select {SYSTEM INFO}.
2. Select {MONITORING TIME}.
– The SYS MONITORING TIME window appears.
1
2
3
4
5
1, CONTROL POWER TIME
Displays the cumulative time that the main power supply has been
ON.
2, SERVO POWER TIME
Displays the cumulative time that the servo power supply has
been ON.
3, PLAYBACK TIME
Displays the cumulative time during which playback was executed.
4, MOVING TIME
Displays the cumulative time that the manipulator was in motion.
5, OPERATING TIME
Displays the cumulative time spent in operation. For example, if
the manipulator is used for spot welding, it displays the amount of
time spent in spot welding; if the manipulator is used for handling,
it displays the time spent in handling.
7-15
DX100
7.4.2
7
7.4
System Diagnosis
System Monitoring Time Display
Individual Window of the System Monitoring Time Display
GO BACK
If the page key
is pressed, or &quot;PAGE&quot; is selected to display the
selection window for the system monitoring time display, the servo power
time, playback time, moving time, and each-application operating time by
each control group are individually displayed.
PAGE
AGE
NOTE
The total time of each control group here is not always the
same as the time in the SYS MONITORING TIME window
because these windows show time as seen from the individual control group.
7-16
DX100
7
7.4
System Diagnosis
System Monitoring Time Display
7.4.3
Clearing the System Monitoring Time Display
The moving time and operating time can be cleared and set back to 0 by
following procedure. These operations can be performed in the SYS
MONITORING TIME window, or in the individual windows.
1. Select the time to be cleared.
– The confirmation dialog box appears.
2. Select “YES.”
– The cumulative time value at the cursor line is reset to 0, and a new
time measurement begins.
7-17
7
7.5
DX100
7.5
7.5.1
System Diagnosis
Alarm History
Alarm History
Alarm History Window
The alarm history can be confirmed in the alarm history window. There
are five types of alarm history windows: the &quot;MAJOR ALARM&quot; window, the
&quot;MINOR ALARM&quot; window, the &quot;USER ALARM (SYSTEM)&quot; window, the
&quot;USER ALARM (USER)&quot; window, and the &quot;OFF-LINE ALARM&quot; window.
Each window shows the alarm code and the date and time.
1. Select {SYSTEM INFO} under the main menu.
2. Select {ALARM HISTORY}.
– The alarm history window appears.
GO BACK
3. Press the page key
to change the window, or select &quot;PAGE&quot; to
display the selection window for the alarm windows.
PAGE
AGE
GO BACK
– Each time the page key
is pressed, the window changes
&quot;MAJOR ALARM&quot;&quot;MINOR ALARM&quot;&quot;USER
ALARM(SYSTEM)&quot;&quot;USER ALARM(USER)&quot;&quot;OFF-LINE
ALARM.&quot;
PAGE
AGE
7-18
DX100
7.5.2
7
7.5
System Diagnosis
Alarm History
Clearing the Alarm History
The history of the minor alarms and the user alarms (system and user)
can be cleared.
1. Display the alarm history window to be cleared.
2. Select {DATA} under the menu.
– The pull-down menu &quot;CLEAR HISTORY&quot; appears.
3. Select {CLEAR HISTORY}.
– The confirmation dialog box appears.
4. Select “YES.”
– The alarm history displayed is reset.
7-19
7
7.6
DX100
7.6
7.6.1
System Diagnosis
I/O Message History
I/O Message History
I/O Message History Window
The I/O message history can be confirmed in the I/O MESSAGE
HISTORY window.
The I/O MESSAGE HISTORY window shows the date and time, job name,
line number, and step number of the I/O message that appeared on the
window.
1. Select {SYSTEM INFO} under the main menu.
2. Select {I/O MSG HISTORY}
– The I/O MESSAGE HISTORY window appears.
Press [SELECT], and numeric values can now be entered. Input the
history number, and press [ENTER]. The search for the input history
number begins, and the I/O message that appeared on the window is
displayed.
7.6.1.1
Search
Use the following operation to search for the I/O message history.
1. Select {EDIT} under the menu.
2. Select {SEARCH}.
– The character input line appears.
3. Enter the history No.
4. Press [ENTER].
– The search for the input history number begins, and the I/O
message is displayed.
7-20
DX100
7.6.2
7
7.6
System Diagnosis
I/O Message History
Clearing the I/O Message History
Use the following operation to clear the I/O message history.
1. Select {DATA} under the menu.
2. Select {CLEAR HISTORY}.
– The confirmation dialog box appears.
3. Select “YES.”
– The displayed I/O message history is cleared.
7-21
7
7.7
DX100
7.7
7.7.1
System Diagnosis
Position Data When Power is Turned ON/OFF
Position Data When Power is Turned ON/OFF
Power ON/OFF Position Window
The Power ON/OFF position window shows the position of the
manipulator when power was turned OFF the last time, the current
position of the manipulator when power was later turned ON, and the
amount of difference between the two positions. When alarm 4107, &quot;OUT
OF RANGE (ABSO DATA)&quot; occurs, the error value of the faulty axes can
be verified in this window.
1. Select {ROBOT} under the main menu.
2. Select {POWER ON/OFF POS}.
– The POWER ON/OFF POSITION window appears.
7-22
7
7.8
DX100
7.8
7.8.1
System Diagnosis
Current Position
Current Position
Current Position Window
1. Select {ROBOT} under the main menu.
2. Select {CURRENT POSITION} under the sub menu.
– The CURRENT POSITION window appears.
3. Select the types of coordinates to be displayed.
– The pull-down menu appears.
4. Select the desired coordinate system.
– The type of coordinates being displayed is changed.
7-23
7
7.9
DX100
7.9
7.9.1
System Diagnosis
Servo Monitoring
Servo Monitoring
Servo Monitor Window
The servo monitor window shows the servo-related data of each axis.
7.9.1.1
Monitor Items
Description
FEEDBACK PULSE
Feedback position (actual position) of each
axis
“0” at the home position
ERROR PULSE
Difference between the command position
and the feedback position of each axis
SPEED DEVIATION
Difference between the command speed and
the feedback speed of each axis
SPEED INST
Speed reference of each axis
FEEDBACK SPEED
Feedback speed (actual speed) of each axis
TORQUE SPEC
Torque reference of each axis
MAX. TORQUE
Keeps the maximum value of the torque
reference of each axis.
“0” when the maximum torque is cleared or
the control power supply is turned ON or OFF
ENCODER ROTATE SUM
Accumulated number of encoder rotation
when the control power supply of each axis is
turned ON
IN 1 TURN POSITION
Position after one rotation of the encoder
when the control power supply of each axis is
turned ON
MOTOR ABSOLUTE
Absolute value of the motor is calculated by
adding the position in one rotation to the sum
of the accumulated rotations when the control
power supply of each axis is turned ON.
Changing the Monitor Items
1. Set the security mode to the management mode.
2. Select {ROBOT} under the main menu.
7-24
DX100
7
7.9
System Diagnosis
Servo Monitoring
3. Select {SERVO MONITOR}.
– The SERVO MONITOR window appears.
4. Select {DISPLAY} under the menu.
– The pull-down menu appears.
MONITOR ITEM 1 is the data on the left, and MONITOR ITEM 2 is
the data on the right
5. Select MONITOR ITEM 1 or 2, and view the sub-menu choices by the
cursor key.
– The sub-menu choices appear.
7-25
DX100
7
7.9
System Diagnosis
Servo Monitoring
6. Select a menu.
– The type of monitor-related information is changed.
7.9.1.2
Clearing Maximum Torque Data
The data for the maximum torque can be cleared when the maximum
torque-related information is being displayed.
1. Select {DATA} under the menu.
– The clear max torque window appears
2. Select {MAX. TORQUE}.
– The maximum torque data is cleared.
7-26
7
System Diagnosis
7.10 The State of the Robot Drop Tolerance Error
DX100
7.10
The State of the Robot Drop Tolerance Error
7.10.1 Check the Robot Drop Tolerance
When a servo to the robot is turned off, the robot holds its position by the
holding brake. However, in case of not holding its position, the DX100
checks if the drop value of the pulse is within the range when the servo is
turned off from the turned on status.
Checking the drop value of the pulse is not performed when the robot is
operating. The DX100 checks the value when turn on the servo again
from the stopped state (it is a stopped state while waiting for the input
during the timer in the playback).
7.10.2 Display of the Drop Value Number Window
Confirm the state of the times of the drop, tolerance and check on this
window.
1. Select {ROBOT} in the main menu.
2. Select {DROP VALUE}.
– The DROP VALUE OVER NUM window appears.
7-27
DX100
7.10.3
7
System Diagnosis
7.10 The State of the Robot Drop Tolerance Error
Display of the Drop Value Check Window
The position value of the manipulator where the servo was turned off
(shown as SERVO ON on the screen), the position value of the
manipulator where the servo is turned on (shown as SERVO OFF on the
screen), and the difference value from these positions above are
displayed in this window.
1. Select {DISPLAY} in the menu.
– The pull-down menu appears.
– Select {CHECK DROP} to display the DROP VALUE CHECK
window.
2. Select {DROP VALUE CHECK}.
– The DROP VALUE CHECK window appears.
7-28
DX100
7
System Diagnosis
7.10 The State of the Robot Drop Tolerance Error
7.10.4 Clear the Times of the Drop Value Number
Clear the number by following operation.
1. Occurring times of the each axis
– Move the cursor over the axis to be deleted, and press {SELECT}.
The number of occurrence times is deleted.
2. Occurring times of the all axes
– Move the cursor over the TOTAL, and press {SELECT}.
The number of occurrence times are deleted.
7-29
8
8.1
DX100
8
Alarm
Outline of Alarm
Alarm
8.1
Outline of Alarm
When an alarm of level 0 to 3 (major alarm) occurs, the servo power
supply is turned OFF.
Table 8-1: Alarm Code Classification
Alarm
Code
0
Alarm Level
Alarm Reset Method
Level 0 (Major alarm)
(Off line alarm: Initial
diagnosis/ Hardware
diagnosis alarm)
It is not possible to reset by
&quot;RESET&quot; under the ALARM window or the system input signal
(Alarm reset). Turn OFF the
main power supply and correct
the cause of the alarm. Then
turn ON the main power supply
again.
Level 1 to 3 (Major
alarm)
It is not possible to reset by
&quot;RESET&quot; under the ALARM window or the system input signal
(Alarm reset). Turn OFF the
main power supply and correct
the cause of the alarm. Then
turn ON the main power supply
again.
Level 4 to 8 (Minor
alarm)
After correcting the cause, it is
possible to reset by &quot;RESET&quot;
under the ALARM window or the
system input signal (Alarm
reset).
Level 9 (Minor alarm)
(I/O alarm)
After correcting the cause for
which the system input signal
for the system or user alarm
request turns ON, it is possible
to reset by &quot;RESET&quot; under the
ALARM window or the system
input signal (Alarm reset).
1
to
3
4
to
8
9
8-1
8
8.2
DX100
8.2
8.2.1
Alarm
Alarm Display
Alarm Display
Displaying and Releasing Alarm
If an alarm occurs during operation, the manipulator stops immediately
and the ALARM window appears on the programming pendant indicating
that the machine was stopped by an alarm.
JOB
Alarm
Alarm number
Alarm message
Alarm
4100
[1]
Alarm
OVERRUN
4321
( ROBOT)
[SLURBT]
Alarm
Sub data
OVERLOAD
(MOMENT)
4315
[SLURBT]
COLLISION DETECT
OCCUR TIMES: 1
RESET
If more than one alarm occurs simultaneously, all the alarms are
displayed.
Scroll the viewing area with the cursor key to view the alarm that is not
currently displayed on the viewing area.
The following operations are available in the alarm status: window
change, mode change, alarm reset, and emergency stop. If the window is
changed to another window during alarm occurrence, the ALARM window
can be shown again by selecting {SYSTEM INFO} under the main menu
and then selecting {ALARM}.
8.2.1.1
Releasing Alarms
Alarms are classified by minor and major alarms.
• Minor Alarms
Select &quot;RESET&quot; on the ALARM window to release alarms.
Or, turn ON the specific signal &quot;ALARM RESET&quot; when using an
external input signal (specific input).
• Major Alarms
If a severe alarm such as hardware failure occurs, servo power is
automatically shut OFF and the manipulator stops. Turn OFF the
main power supply, remove the cause of the alarm, and then turn ON
the power supply again.
8-2
DX100
8.2.2
8
8.2
Alarm
Alarm Display
Special Alarm Display
(1) Sub Data
Sub data such as data for the axis where the alarm occurred, may
also be displayed for some alarms.
• Decimal data
Without signs: 0 to 65535
With signs: -32768 to 32767
• Binary data
The alarm occurrence data becomes “1.”
With 8 bits: 0000_0001
With 16 bits: 00000001_00000001
• Axis data
The axis where the alarm occurred is highlighted.
With robot axis: Robots 1 to 8 [ S L U R B T ]
With base axis: Base 1 to 8 [ 1 2 3 ]
With station axis: Stations 1 to 24 [ 1 2 3 ]
• XYZ coordinate data
The coordinates where the alarm occurred are highlighted.
[XYZ]
[ X Y Z Tx Ty Tz ]
• 123 data
The data for which the alarm occurred is highlighted.
[123]
• Control group data
The control group where the alarm occurred is highlighted.
[ R1 R2 S1 S2 S3 ]
(2) Multiple SERVOPACK System
In a system using more than one SERVOPACK, the number of the
SERVOPACK where the alarm occurred is also displayed. The S1
switch of the EAXA01 circuit board shows the SERVOPACK number.
SV#1: SERVOPACK 1 (EAXA01 circuit board S1 switch: 0)
SV#2: SERVOPACK 2 (EAXA01 circuit board S1 switch: 1)
SV#3: SERVOPACK 3 (EAXA01 circuit board S1 switch: 2)
SV#4: SERVOPACK 4 (EAXA01 circuit board S1 switch: 3)
8-3
DX100
8
8.2
Alarm
Alarm Display
(3) Independent Control Function (Optional)
In the independent control function (multi-task job), the tasks that were
being done when the alarm occurred are also displayed.
TASK#0: Master-task job
TASK#1: Sub-task1 job (SUB1)
TASK#2: Sub-task2 job (SUB2)
TASK#3: Sub-task3 job (SUB3)
TASK#4: Sub-task4 job (SUB4)
TASK#5: Sub-task5 job (SUB5)
TASK#6: Sub-task6 job (SUB6)
TASK#7: Sub-task7 job (SUB7)
TASK#8: Sub-task8 job (SUB8)
TASK#9: Sub-task9 job (SUB9)
TASK#10: Sub-task10 job (SUB10)
TASK#11: Sub-task11 job (SUB11)
TASK#12: Sub-task12 job (SUB12)
TASK#13: Sub-task13 job (SUB13)
TASK#14: Sub-task14 job (SUB14)
TASK#15: Sub-task15 job (SUB15)
8-4
8
8.3
DX100
8.3
Alarm
Display of Alarm Details
Display of Alarm Details
Alarm details displaying function indicates the alarm contents breakdown
on the alarm window.
Press [Select] key after moving the cursor to the subject alarm on the
alarm window to display its “content”, “cause” and “measure”.
Skip displaying the alarm window to directly display this breakdown
window is possible by specifying the parameter when an alarm occurs.
8.3.1
Parameter
S2C406 Alarm Details Direct Display
8.3.2
0: Invalid / 1: Valid
Display of Alarm Detail Window
Alarm No.
Page
Alarm explanation
Alarm title
Same as alarm
window data.
(Ordinary window)
Alarm content
[Right/Left] button
Cause
Measure
[Return] button
[Retset] button
[Page] button

Page
Displays
the page number of the alarm whose detail window is currently displayed
/ the total alarm number occurred coincidentally.

Alarm No.
Displays the alarm number with decimal 4 digit.

Sub data
Displays the sub code number defined to each alarm.

Alarm content
Displays the content of the alarm.
8-5
8
8.3
DX100
Alarm
Display of Alarm Details

[Right/Left] button
This button appears when there can be several “cause”s and “measure”s
to one alarm. Press this to right/left ward to alternate the “cause” and the
“measure”.

Cause
Displays the cause of an alarm.

Measure
Displays the recovery method from the alarming state.

[Reset] button
Press this button to reset the alarm.

[Page] button
Press this button to display the page number inputting area.
This area appears when several alarms occur at a time.
8-6
8
8.3
DX100
8.3.3
Alarm
Display of Alarm Details
Transition of Alarm Detail Window
Alarm
Standard
ALARM DETAIL window
Direct display setting is set
(S2C406=1)
Move the cursor key (up and down)
to the alarm number on the window
to display each ALARM DETAIL
window .
[Select] Key
[RETURN] button or [CANCEL] key
[SHIFT] [PAGE] key
[PAGE] key
Press [Left] button
on the window
Move cursor key
to the left
Press [Right] button
It will not return to this window
as above when direct display
setting is set.
[PAGE] button


[RESET] button
[RESET] button
Window before alarm occurs
Alarm window (or detailed window)
appears when an alarm which cannot
be reset occurred.
8-7
on the window
Move cursor key
to the right
8
8.4
DX100
8.4
Alarm
Alarm Message List
Alarm Message List
CAUTION
•
Before handling the system control circuit board “JANCD-YIF∗∗−∗”
for any remedies, consult YASKAWA representative. To handle the
JANCD-YIF∗∗−∗, personnel must be appropriately skilled in
maintenance mode operation.
•
JANCD-YIF∗∗−∗ backs up very important file data for the user
program with a battery. Careless operation may delete
registered data.
8-8
No response was sent from the
optional board #1 (YCP02) when
the control power turned ON.
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connectors.
&middot; The PCI connector of YCP01 board
&middot; The PCI connector of the YIF01 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove
the CF from the failure YCP01 board to insert it into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Optional board setting in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of YCP02 board
(1)Turn the power OFF then back ON
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Software operation
error occurred
Connection failure
YCP01 board failure
YIF board failure
Setting error
Connection failure
Board failure (YCP02 board)
YCP01 board failure
YIF board failure
8.
8.4
20
No response was sent from the
YCP01 board when the control
power turned ON.
1
0020
CPU
COMMUNICATION
ERROR
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-9
Alarm Name
Alarm
Number
8-10
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
Board failure (YCP02 board)
YCP01 board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; CN509 cable of EAXA board
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
EAXA board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node number
(SV#1)
Check the following settings.
&middot; The optional board setting in maintenance mode
Setting error
Setting error
No response was sent from the
servo board #1 when the control
power turned ON.
At this time, the DX100 may judge
it as signal input such as external
hold wrong. However, it is caused
by the communication error with
servo board #1. Therefore, execute
the following measures first of all.
No response was sent from the
optional board #2 when the control
power turned ON.
21
Remedy
Cause
8.
8.4
50
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
No response was sent from the
servo board #3 when the control
power turned ON.
No response was sent from the
servo board #2 when the control
power turned ON.
51
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node number
(SV#2)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node number
(SV#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Cause
YIF board failure
Setting error
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
Setting error
Connection failure
EAXA board failure
8.
8.4
52
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-11
Alarm Name
Alarm
Number
No response was sent from the
servo board #5 when the control
power turned ON.
No response was sent from the
servo board #4 when the control
power turned ON.
53
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node number
(SV#4)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node number
(SV#5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Cause
YPS02 unit failure
YIF board failure
Setting error
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
Setting error
Connection failure
8.
8.4
54
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-12
Alarm Name
Alarm
Number
No response was sent from the
servo board #7.
No response was sent from the
servo board #6 when the control
power turned ON.
55
8-13
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node number
(SV#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
Setting error
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node number
(SV#7)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Setting error
Remedy
Cause
8.
8.4
56
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
No response was sent from the
servo board #8 when the control
power turned ON.
Sub
Code
57
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node number
(SV#8)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
Setting error
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
DX100
8.
8.4
Alarm
Alarm Message List
8-14
Alarm Name
Alarm
Number
8-15
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
Connection failure
YGW01 board failure
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#2): (1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
No response was sent from the
YGW #2 when the controller power
turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
8.
8.4
61
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#1): (0)
Remedy
Connection failure
Setting error
No response was sent from the
YGW #1 when the controller power
turned ON. At that time, the DX100
may misjudge that the signals such
as external hold signal have been
input.
Therefore, execute the following
countermeasures.
60
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
63
8-16
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#4): (3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Setting error
No response was sent from the
YGW #4 when the controller power
turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
8.
8.4
Connection failure
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#3): (2)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
No response was sent from the
YGW #3 when the controller power
turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
62
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
YGW01 board failure
YPS02 unit failure
YIF board failure
8-17
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
Connection failure
YGW01 board failure
YPS02 unit failure
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#5): (4)
Remedy
Cause
Setting error
No response was sent from the
YGW #5 when the controller power
turned ON.
Meaning
8.
8.4
64
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-18
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#7): (6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Setting error
No response was sent from the
YGW #7 when the controller power
turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
8.
8.4
66
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#6): (5)
Connection failure
Setting error
No response was sent from the
YGW #6 when the controller power
turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
65
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
COMMUNICATION
ERROR(SERVO)
50
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
8-19
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node number
(SV#1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Setting error
The communications CPU for the
servo board #1 detected an error
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Connection failure
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#8): (7)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Setting error
No response was sent from the
YGW #8 when the controller power
turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
67
Remedy
Cause
Meaning
Sub
Code
8.
8.4
0021
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
52
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
8-20
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node number
(SV#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Setting error
The communications CPU for the
servo board #3 detected an error
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
8.
8.4
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node number
(SV#2)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Setting error
The communications CPU for the
servo board #2 detected an error
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
51
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
8-21
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
8.
8.4
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node number
(SV#4)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Setting error
The communications CPU for the
servo board #4 detected an error
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
53
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-22
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
Connection failure
EAXA board failure
YPS02 unit failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node number
(SV#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Setting error
The communications CPU for the
servo board #6 detected an error
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
8.
8.4
55
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node number
(SV#5)
Remedy
Connection failure
Setting error
The communications CPU for the
servo board #5 detected an error
when the control power turned ON.
54
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-23
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
EAXA board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node number
(SV#8)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Setting error
The communications CPU for the
servo board #8 detected an error
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
8.
8.4
57
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node number
(SV#7)
Connection failure
Setting error
The communications CPU for the
servo board #7 detected an error
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
56
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
COMMUNICATION
ERROR (M-Link)
COMMUNICATION
ERROR
0022
0023
Alarm Name
Alarm
Number
The communication CPU for the
YGW #2 detected an error when
the control power turned ON.
The communication CPU for the
YGW #1 detected an error when
the control power turned ON.
The YCP01 system program is
damaged.
Meaning
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (0) of the corresponding node number
(YGW#1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (1) of the corresponding node number
(YGW#2)
Setting error
Connection failure
YGW01 board failure
YIF board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Software operation error
occurred
Remedy
Cause
8.
8.4
61
60
Sub
Code
DX100
Alarm
Alarm Message List
8-24
Alarm Name
Alarm
Number
The communication CPU for the
YGW #3 detected an error when
the control power turned ON.
Meaning
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (2) of the corresponding node number
(YGW#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
Cause
Connection failure
YGW01 board failure
YPS02 unit failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
YPS02 unit failure
8.
8.4
62
Sub
Code
DX100
Alarm
Alarm Message List
8-25
Alarm Name
Alarm
Number
The communication CPU for the
YGW #5 detected an error when
the control power turned ON.
The communication CPU for the
YGW #4 detected an error when
the control power turned ON.
63
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (3) of the corresponding node number
(YGW#4)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (4) of the corresponding node number
(YGW#5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Cause
YIF board failure
Setting error
Connection failure
YGW01 board failure
YPS02 unit failure
YIF board failure
Setting error
Connection failure
8.
8.4
64
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-26
Alarm Name
Alarm
Number
The communication CPU for the
YGW #7 detected an error when
the control power turned ON.
The communication CPU for the
YGW #6 detected an error when
the control power turned ON.
65
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (5) of the corresponding node number
(YGW#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (6) of the corresponding node number
(YGW#7)
Cause
YGW01 board failure
YPS02 unit failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
YPS02 unit failure
YIF board failure
Setting error
8.
8.4
66
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-27
Alarm Name
Alarm
Number
The communication CPU for the
YGW #8 detected an error when
the control power turned ON.
Meaning
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• Control group settings in maintenance mode
• The YGW01 board rotary switch setting (7) of the corresponding node number
(YGW#8)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
Cause
Connection failure
YGW01 board failure
YPS02 unit failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
YPS02 unit failure
8.
8.4
67
Sub
Code
DX100
Alarm
Alarm Message List
8-28
The YCP01 system program is
damaged.
The system program of optional
board #1 is damaged.
The system program of optional
board #2 is damaged.
The system program of servo
board #1 is damaged.
The system program of servo
board #2 is damaged.
1
10
20
50
51
ROM ERROR
0030
Meaning
Sub
Code
Alarm Name
Alarm
Number
8-29
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
8.
8.4
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-30
The system program of servo
board #7 is damaged.
The system program of servo
board #8 is damaged.
57
The system program of servo
board #5 is damaged.
54
56
The system program of servo
board #4 is damaged.
53
The system program of servo
board #6 is damaged.
The system program of servo
board #3 is damaged.
52
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
8.
8.4
55
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
The system program of YGW #1 is
damaged.
The system program of YGW #2 is
damaged.
The system program of YGW #3 is
damaged.
The system program of YGW #4 is
damaged.
The system program of YGW #5 is
damaged.
Sub
Code
60
61
62
63
8-31
64
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
8.
8.4
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
8-32
EXPLOSION-PROOF PP
BOOT ROM ERR.
COMMUNICATION
ERROR
(I/O MODULE)
0060
The system program of YGW #7 is
damaged.
The system program of YGW #8 is
damaged.
66
67
0
The system program of YGW #6 is
damaged.
65
An operation error occurred on the
YIF01 circuit board.
The explosion-proof PP boot ROM
is not applicable to DX100.
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Software operation error
occurred
YIF board failure
Contact your Yaskawa representative to replace the explosion-proof
programming pendant with the one in which the applicable boot ROM (ver2.00)
is installed.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
8.
8.4
0031
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-33
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply(for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “2”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “3” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
Board failure
(I/O module)
8.
8.4
2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting
Remedy
Connection failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “1”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “2” or more.
1
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-34
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Connection failure
Board failure
(I/O module)
YIF board failure
Board failure (other board)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Remedy
Cause
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “3”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “4” or more.
Meaning
8.
8.4
3
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
8-35
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
Connection failure
Board failure
(I/O module)
8.
8.4
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “4”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “5” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
Board failure
(I/O module)
4
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Board failure
(I/O module)
YIF board failure
8.
8.4
Connection failure
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “5”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “6” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
5
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-36
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure
(I/O module)
YIF board failure
Board failure (other board)
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
8.
8.4
Connection failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “6”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “7” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
6
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-37
Alarm Name
Alarm
Number
8-38
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “8”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “9” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
Board failure
(I/O module)
8.
8.4
8
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Remedy
Connection failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “7”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “8” or more.
7
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-39
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Connection failure
Board failure
(I/O module)
YIF board failure
Board failure (other board)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Remedy
Cause
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “9”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “10” or more.
Meaning
8.
8.4
9
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
8-40
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
Connection failure
Board failure
(I/O module)
8.
8.4
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “10”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “11” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
Board failure
(I/O module)
10
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Board failure
(I/O module)
YIF board failure
8.
8.4
Connection failure
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “11”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “12” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
11
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-41
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure
(I/O module)
YIF board failure
Board failure (other board)
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
8.
8.4
Connection failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “12”
when the control power turned ON.
This alarm may be caused by the
problem of other I/O module board
which serial bus node number is
set to “13” or more.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply(for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure(other board)
12
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-42
Alarm Name
Alarm
Number
8-43
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Board failure (other board)
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
An error was detected in
communications with the YIU unit
when the control power was turned
ON.
At this time, the DX100 may judge
it as signal input such as external
hold wrong. However, it is caused
by the communication error with
YIU.Therefore, execute the
following measures first of all.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
Board failure
(I/O module)
8.
8.4
14
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Remedy
Connection failure
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “13”
when the control power turned ON.
This alarm may be caused by the
problem of YIU.
13
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
&middot; YIU unit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board.
&middot; External Power Supply (for +24V)
&middot; CPS Unit(CPS520F)
&middot; YPU01
&middot; YSU01
Connection failure
YIU unit failure
YIF board failure
Board failure (other board)
8-44
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; Serial communication cable and terminator which communicate with I/O
module (MII communications).
&middot; 24V power cable of each I/O module.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board.
&middot; The option I/O board communicates via serial bus (MII communication).
i.e. YEW01, YEW02, XOI01, XFB01B-2, YFL01 and so on.
&middot; The standard I/O unit communicates via serial bus(YIU01).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
Board failure
(I/O module)
YIF board failure
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Remedy
Cause
Setting error
An error was detected in
communications with the I/O
device which rotary switch to
specify node number is set to “15”
when the control power turned ON.
Meaning
8.
8.4
15
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with the board
which firmware version is correct.
Connection failure
Board failure
(I/O module)
YIF board failure
EIP board
(board failure)
8-45
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with the board
which firmware version is correct.
Connection failure
Board failure
(I/O module)
YIF board failure
EIP board
(board failure)
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Setting error
Setting error
An error was detected in
communications with 2nd I/O
module board connected with PCI
when the control power turned ON.
An error was detected in
communications with 1st I/O
module board connected with PCI
connector when the control power
turned ON.
16
Remedy
Cause
8.
8.4
17
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with the board
which firmware version is correct.
EIP board
(board failure)
8-46
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the I/O module board. Save the CMOS.BIN
before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with the board
which firmware version is correct.
Connection failure
Board failure
(I/O module)
YIF board failure
EIP board
(board failure)
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
An error was detected in
communications with 4th I/O
module board connected with PCI
when the control power turned ON.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the I/O module board. Save the CMOS.BIN
before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
Board failure
(I/O module)
8.
8.4
19
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Remedy
Connection failure
Setting error
An error was detected in
communications with 3rd I/O
module board connected with PCI
when the control power turned ON.
18
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
8-47
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
EAXA board failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node number
(SV#1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node number
(SV#1)
Remedy
Connection failure
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
Meaning
8.
8.4
2
1
0100
COMMUNICATION
ERROR (EAXA#1)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Cause
8-48
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
EAXA board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node number
(SV#2)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node number
(SV#2)
Remedy
Connection failure
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
Meaning
8.
8.4
2
1
0101
COMMUNICATION
ERROR (EAXA#2)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
8-49
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node number
(SV#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node number
(SV#3)
Remedy
Cause
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
Meaning
8.
8.4
2
1
0102
COMMUNICATION
ERROR (EAXA#3)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
1
0103
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
8-50
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node number
(SV#4)
Remedy
Cause
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
Meaning
8.
8.4
COMMUNICATION
ERROR (EAXA#4)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
COMMUNICATION
ERROR (EAXA#5)
1
8-51
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
EAXA board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node number
(SV#5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node number
(SV#4)
Remedy
Connection failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
2
Cause
Meaning
Sub
Code
8.
8.4
0104
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
COMMUNICATION
ERROR (EAXA#6)
1
8-52
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node number
(SV#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node number
(SV#5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
2
Remedy
Cause
Meaning
Sub
Code
8.
8.4
0105
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
8-53
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Connection failure
EAXA board failure
YPS02 unit failure
YIF board failure
8.
8.4
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node number
(SV#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
2
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Cause
8-54
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
EAXA board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node number
(SV#7)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node number
(SV#7)
Remedy
Connection failure
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
Meaning
8.
8.4
2
1
0106
COMMUNICATION
ERROR (EAXA#7)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
8-55
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YPS02 unit failure
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node number
(SV#8)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The error was detected during the Setting error
check of the number of the serial
communications.
Counter value received from EAXA
board is off by one cycle.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node number
(SV#8)
Remedy
Cause
The error was detected during the Setting error
check of the serial communication
watchdog data.
Counter value received from EAXA
board is invalid.
Meaning
8.
8.4
2
1
0107
COMMUNICATION
ERROR (EAXA#8)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
COMMUNICATION
ERROR (SU#1)
Sub
Code
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Unit failure (NSU01)
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Check the following settings.
• The YGW board rotary switch setting (0) of the corresponding node number
(YGW#1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Connection failure
Setting error
Remedy
Cause
8.
8.4
0110
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-56
COMMUNICATION
ERROR (SU#3)
COMMUNICATION
ERROR (SU#2)
Sub
Code
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Unit failure (NSU01)
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Check the following settings.
• The YGW board rotary switch setting (2) of the corresponding node number
(YGW#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Connection failure
Setting error
Check the following settings.
• The YGW board rotary switch setting (1) of the corresponding node number
(YGW#2)
Remedy
Setting error
Cause
8.
8.4
0112
0111
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-57
COMMUNICATION
ERROR (SU#5)
COMMUNICATION
ERROR (SU#4)
Sub
Code
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Unit failure (NSU01)
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Check the following settings.
• The YGW board rotary switch setting (4) of the corresponding node number
(YGW#5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Connection failure
Setting error
Check the following settings.
• The YGW board rotary switch setting (3) of the corresponding node number
(YGW#4)
Remedy
Setting error
Cause
8.
8.4
0114
0113
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-58
COMMUNICATION
ERROR (SU#7)
COMMUNICATION
ERROR (SU#6)
Sub
Code
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Unit failure (NSU01)
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Check the following settings.
• The YGW board rotary switch setting (6) of the corresponding node number
(YGW#7)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Connection failure
Setting error
Check the following settings.
• The YGW board rotary switch setting (5) of the corresponding node number
(YGW#6)
Remedy
Setting error
Cause
8.
8.4
0116
0115
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-59
MEMORY ERROR
(PARAMETER FILE)
COMMUNICATION
ERROR (SU#8)
The RC parameter is damaged.
The RO parameter is damaged.
The SV parameter is damaged.
1
2
Meaning
0
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
8-60
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
YPS02 unit failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Connection failure
Data error
Check the following settings.
• The YGW board rotary switch setting (7) of the corresponding node number
(YGW#8)
Remedy
Setting error
Cause
8.
8.4
0200
0117
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
The CIO parameter is damaged.
The FD parameter is damaged.
6
7
The SC parameter is damaged.
4
The SD parameter is damaged.
The SVM parameter is damaged.
3
8-61
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
5
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-62
The AMC parameter is damaged.
The SVP parameter is damaged.
13
The SE parameter is damaged.
10
12
The RS parameter is damaged.
9
The SVC parameter is damaged.
The AP parameter is damaged.
8
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
Data error
Cause
8.
8.4
11
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
MEMORY ERROR
(SYSTEM CONFIGDATA)
MEMORY ERROR
(JOB MNG DATA)
0220
The SVS parameter is damaged.
15
0
The MF parameter is damaged.
14
8-63
The management data of job files
are damaged.
The system configuration
information data are damaged.
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and then
load the data (job, variable data, Robot calibration data) saved in the external
memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
0210
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
The job files are damaged.
The management data of position
data files are damaged.
Memory and play back file is
damaged.
Sub
Code
1
2
3
8-64
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and then
load the data (job, variable data, Robot calibration data) saved in the external
memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
8.
8.4
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and then
load the data (job, variable data, Robot calibration data) saved in the external
memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
Remedy
Cause
DX100
Alarm
Alarm Message List
MEMORY ERROR
(LADDER PRG FILE)
MEMORY ERROR
(DEVICENET ALLOC FL)
0230
0240
Alarm Name
Alarm
Number
The DeviceNet allocation file 1 is
damaged.
The DeviceNet allocation file 2 is
damaged.
1
The CIO ladder file is damaged.
Meaning
8-65
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
0
Sub
Code
DX100
Alarm
Alarm Message List
MEMORY ERROR
(NETWORK SETUP)
VERIFY ERROR
(SYSTEM CONFIGDATA)
0300
MEMORY ERROR (CF
BACKUP FILE)
8-66
CIO parameter error.
Axis-related parameter error.
4
The network setting file is
damaged.
The system software version is
inconsistent with the version when
the internal storage data is set or
the CompactFlash on the YCP01
board is damaged.
Meaning
2
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Check the following settings.
&middot; Control group settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Setting error
Check the following settings.
&middot; I/O module settings in maintenance mode
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then set the network again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
0290
0270
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-67
8
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YCP01 board failure
YIF board failure
IO type error (combination
impossible to coexist).
Check the following settings.
&middot; I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Check the following settings.
&middot; The optional board setting in maintenance mode
Check the following settings.
&middot; The optional board setting in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Setting error
The set optional functions are
different from those of the mounted
optional board.
Sensor-use parameter error.
5
Remedy
Cause
8.
8.4
7
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-68
13
Torque monitoring function can not
be used under this setting.
Check the following setting.
&middot;The number of EAXA01 board(Max 1 board).
&middot;The number of axes(Max 8 axes).
Check the following board type.
&middot;YIF board (must be used YIF01-2E)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Setting error
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
8.
8.4
(1)Check the following settings.
&middot;[Option function] - [Ex. AXIS INDIVIDUAL CONTROL(SDA)] settings in
maintenance mode
Check the following settings.
&middot;[Option function] - [Ex. AXIS INDIVIDUAL CONTROL(SDA)] settings in
maintenance mode
Setting error
Ex. AXIS INDIVIDUAL CONTROL Setting error
Parameter Setting error (Difference
in an Ex. AXIS INDIVIDUAL
CONTROL Parameter and Physics
TU# parameter).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
12
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
YGW01 board failure
Ex. AXIS INDIVIDUAL CONTROL
Parameter Setting error (EX.TU#
out of a range).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
11
(1)Select the following menu.
&middot; [File] - [Initialize] - [Safety Unit FLASH Reset] in maintenance mode.
(2)Turn the power OFF then back ON.
Setting error
Functional Safety Unit save data
error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
10
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
VERIFY ERROR
(NSU HARDWARE SET)
VERIFY ERROR (CMOS
MEMORY SIZE)
VERIFY ERROR
(I/O MODULE)
0302
0310
0320
VERIFY ERROR
(OVERRUN INPUT SET)
The data sending function for
diagnosis system can not be used
under this setting.
15
8-69
1
0
POWER REGENERATIVE
FUNCTION
Parameter Setting error.
14
The I/O module connected to the
serial bus #1 is different from the
function of the set I/O module.
The CMOS memory capacity is
different from its initial setting.
Parameter specification and OT
signal information are wrong
Sub Code: Control group
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following setting.
&middot;Manipulator Type
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
YIF board failure
Setting error
Check the following settings.
• Connection settings function safety in maintenance mode
YCP01 board failure
Setting error
Check the following settings.
&middot;Connection settings (OT) in maintenance mode
Check the following settings.
• [Option function] - [POWER REGENERATIVE FUNCTION] settings in
maintenance mode
Setting error
Setting error
Remedy
Cause
8.
8.4
0301
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
The I/O module connected to the
serial bus #3 is different from the
function of the set I/O module.
The I/O module connected to the
serial bus #2 is different from the
function of the set I/O module.
2
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
8.
8.4
3
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-70
Alarm Name
Alarm
Number
The I/O module connected to the
serial bus #5 is different from the
function of the set I/O module.
The I/O module connected to the
serial bus #4 is different from the
function of the set I/O module.
4
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
8.
8.4
5
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-71
Alarm Name
Alarm
Number
The I/O module connected to the
serial bus #7 is different from the
function of the set I/O module.
The I/O module connected to the
serial bus #6 is different from the
function of the set I/O module.
6
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
8.
8.4
7
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-72
Alarm Name
Alarm
Number
The I/O module connected to the
serial bus #9 is different from the
function of the set I/O module.
The I/O module connected to the
serial bus #8 is different from the
function of the set I/O module.
8
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
8.
8.4
9
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-73
Alarm Name
Alarm
Number
The I/O module connected to the
serial bus #11 is different from the
function of the set I/O module.
The I/O module connected to the
serial bus #10 is different from the
function of the set I/O module.
10
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
8.
8.4
11
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-74
Alarm Name
Alarm
Number
The I/O module connected to the
serial bus #13 is different from the
function of the set I/O module.
The I/O module connected to the
serial bus #12 is different from the
function of the set I/O module.
12
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
8.
8.4
13
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-75
Alarm Name
Alarm
Number
The I/O module connected to the
serial bus #15 is different from the
function of the set I/O module.
The I/O module connected to the
serial bus #14 is different from the
function of the set I/O module.
14
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; MII communications cable (CN114) of the YIF board
&middot; MII communications cable (CN300) of the YIU unit
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the YIU unit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
&middot; YIU unit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The rotary switch setting which specifies slot numbers of each I/O module
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
YIU unit failure
YIF board failure
Setting error
8.
8.4
15
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-76
Alarm Name
Alarm
Number
The I/O module connected to the
2nd PCI bus is different from the
function of the set I/O module.
The I/O module connected to the
1st PCI bus is different from the
function of the set I/O module.
16
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding node
number
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
Cause
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
8.
8.4
17
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-77
Alarm Name
Alarm
Number
The I/O module connected to the
4th PCI bus is different from the
function of the set I/O module.
The I/O module connected to the
3rd PCI bus is different from the
function of the set I/O module.
18
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; PCI slot number in which each PCI board is mounted
&middot; I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; The corresponding I/O module (PCI board)
Cause
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
YIF board failure
Setting error
Connection failure
Board failure
(I/O module)
8.
8.4
19
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-78
VERIFY ERROR
(APPLICATION)
VERIFY ERROR
(DEVICENET ALLOC FL)
0330
0350
Alarm Name
Alarm
Number
The station No. specified by the
DeviceNet allocation file1 is
incorrect (the station No. is out of
the allowable range, or the
specified station board is not the
DeviceNet master).
The MAC_ID specified by the
DeviceNet allocation file1 is not
consistent with the MAC_ID of the
specified station board.
1
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YIF board failure
Setting error
YCP01 board failure
YIF board failure
Setting error
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YCP01 board failure
Remedy
Cause
8.
8.4
0
Sub
Code
DX100
Alarm
Alarm Message List
8-79
Alarm Name
Alarm
Number
The station No. specified by the
DeviceNet allocation file2 is
incorrect (the station No. is out of
the allowable range, or the
specified station board is not the
DeviceNet master).
The MAC_ID specified by the
DeviceNet allocation file2 is not
consistent with the MAC_ID of the
specified station board.
11
Inconsistency was detected in the
scan list of the DeviceNet
allocation file1.
2
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
Cause
YIF board failure
Setting error
YCP01 board failure
YIF board failure
Setting error
YCP01 board failure
YIF board failure
Setting error
8.
8.4
10
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-80
8-81
VERIFY ERROR (SPOT
WELDER I/F)
VERIFY ERROR (SPOT
WELDER I/F)
VERIFY ERROR
(SEGMENT CLOCK)
0390
Inconsistency was detected in the
scan list of the DeviceNet
allocation file2.
12
Illegal instruction cycle is set.
The designation in the parameter
is different from the connected
welding timer.
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; The welding timer designation
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
YCP01 board failure
YIF board failure
Setting error
YCP01 board failure
YIF board failure
Check the following settings.
&middot; Instruction execution cycle
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Setting error
Remedy
Cause
8.
8.4
0370
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
0400
Sub
Code
An error occurred during the
parameter/file transfer to the 2nd
servo board.
An error occurred during the
parameter/file transfer to the 1st
servo board.
Meaning
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node number
(SV#1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node number
(SV#2)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Cause
YCP01 board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
Setting error
Connection failure
8.
8.4
51
PARAMETER
50
TRANSMISSION ERROR
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-82
Alarm Name
Alarm
Number
An error occurred during the
parameter/file transfer to the 4th
servo board.
An error occurred during the
parameter/file transfer to the 3rd
servo board.
52
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node number
(SV#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node number
(SV#4)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Cause
EAXA board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
8.
8.4
53
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-83
Alarm Name
Alarm
Number
An error occurred during the
parameter/file transfer to the 6th
servo board.
An error occurred during the
parameter/file transfer to the 5th
servo board.
54
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node number
(SV#5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node number
(SV#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Cause
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
8.
8.4
55
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-84
Alarm Name
Alarm
Number
An error occurred during the
parameter/file transfer to the 8th
servo board.
An error occurred during the
parameter/file transfer to the 7th
servo board.
56
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node number
(SV#7)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node number
(SV#8)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Cause
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
8.
8.4
57
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-85
0400
Sub
Code
An error occurred during the
parameter/file transfer to the 2nd
communication conversion board
(YGW01).
An error occurred during the
parameter/file transfer to the 1st
communication conversion board
(YGW01).
Meaning
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#1): (0)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#2): (1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
Cause
YIF board failure
Setting error
Connection failure
YGW01 board failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
8.
8.4
61
PARAMETER
60
TRANSMISSION ERROR
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-86
Alarm Name
Alarm
Number
An error occurred during the
parameter/file transfer to the 4th
communication conversion board
(YGW01).
An error occurred during the
parameter/file transfer to the 3rd
communication conversion board
(YGW01).
62
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#3): (2)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#4): (3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
Cause
YIF board failure
Setting error
Connection failure
YGW01 board failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
8.
8.4
63
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-87
Alarm Name
Alarm
Number
An error occurred during the
parameter/file transfer to the 6th
communication conversion board
(YGW01).
An error occurred during the
parameter/file transfer to the 5th
communication conversion board
(YGW01).
64
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#5): (4)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#6): (5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
Cause
YIF board failure
Setting error
Connection failure
YGW01 board failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
8.
8.4
65
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-88
Alarm Name
Alarm
Number
An error occurred during the
parameter/file transfer to the 8th
communication conversion board
(YGW01).
An error occurred during the
parameter/file transfer to the 7th
communication conversion board
(YGW01).
66
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#7): (6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#8): (7)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
Cause
YIF board failure
Setting error
Connection failure
YGW01 board failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
8.
8.4
67
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-89
0410
Sub
Code
8-90
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (0) of the corresponding node number
(SV#1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Connection failure
EAXA board failure
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (1) of the corresponding node number
(SV#2)
Remedy
Cause
Setting error
An error occurred during startup
sequence processing with the
servo CPU of 2nd servo board, and
the system did not startup
normally.
An error occurred during startup
sequence processing with the
servo CPU of 1st servo board, and
the system did not startup
normally.
Meaning
8.
8.4
51
MODE CHANGE ERROR 50
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
An error occurred during startup
sequence processing with the
servo CPU of 4th servo board, and
the system did not startup
normally.
An error occurred during startup
sequence processing with the
servo CPU of 3rd servo board, and
the system did not startup
normally.
52
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (2) of the corresponding node number
(SV#3)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (3) of the corresponding node number
(SV#4)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Cause
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
8.
8.4
53
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-91
Alarm Name
Alarm
Number
An error occurred during startup
sequence processing with the
servo CPU of 6th servo board, and
the system did not startup
normally.
An error occurred during startup
sequence processing with the
servo CPU of 5th servo board, and
the system did not startup
normally.
54
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (4) of the corresponding node number
(SV#5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (5) of the corresponding node number
(SV#6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Cause
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
8.
8.4
55
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-92
Alarm Name
Alarm
Number
An error occurred during startup
sequence processing with the
servo CPU of 8th servo board, and
the system did not startup
normally.
An error occurred during startup
sequence processing with the
servo CPU of 7th servo board, and
the system did not startup
normally.
56
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (6) of the corresponding node number
(SV#7)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Control group settings in maintenance mode
&middot; The EAXA board rotary switch setting (7) of the corresponding node number
(SV#8)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Cause
YIF board failure
Setting error
Connection failure
EAXA board failure
YIF board failure
Setting error
Connection failure
EAXA board failure
8.
8.4
57
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-93
Alarm Name
Alarm
Number
An error occurred during startup
sequence processing with the 2nd
communication conversion board
(YGW01), and the system did not
startup normally.
An error occurred during startup
sequence processing with the 1st
communication conversion board
(YGW01), and the system did not
startup normally.
60
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#2): (1)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Setting error
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Connection failure
YIF board failure
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#1): (0)
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YGW01 board failure
Remedy
Cause
8.
8.4
61
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-94
Alarm Name
Alarm
Number
An error occurred during startup
sequence processing with the 4th
communication conversion board
(YGW01), and the system did not
startup normally.
An error occurred during startup
sequence processing with the 3rd
communication conversion board
(YGW01), and the system did not
startup normally.
62
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#3): (2)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#4): (3)
Cause
YGW01 board failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
YIF board failure
Setting error
8.
8.4
63
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-95
Alarm Name
Alarm
Number
Meaning
An error occurred during startup
sequence processing with the 5th
communication conversion board
(YGW01), and the system did not
startup normally.
Sub
Code
64
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#5): (4)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Connection failure
YGW01 board failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
YIF board failure
DX100
8.
8.4
Alarm
Alarm Message List
8-96
Alarm Name
Alarm
Number
An error occurred during startup
sequence processing with the 7th
communication conversion board
(YGW01), and the system did not
startup normally.
An error occurred during startup
sequence processing with the 6th
communication conversion board
(YGW01), and the system did not
startup normally.
65
Remedy
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#6): (5)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#7): (6)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
Cause
Setting error
Connection failure
YGW01 board failure
YIF board failure
Setting error
Connection failure
YGW01 board failure
8.
8.4
66
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-97
DEVICENET ALLOC FL
TRANSMIT ERR
The DeviceNet allocation file1
could not be transmitted to the
specified station.
An error occurred during startup
sequence processing with the 8th
communication conversion board
(YGW01), and the system did not
startup normally.
67
1
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; XFB01B board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
Board failure (XFB01B)
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
Connection failure
YIF board failure
Check the following settings;
• Control group setting in maintenance mode
• Rotary switch setting of YGW01 board for the corresponding node
number(YGW#8): (7)
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the CMOS.BIN
before replacing the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YGW01 board failure
Remedy
Cause
8.
8.4
0420
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-98
8-99
SEGMENT PROC NOT
READY
SOFTWARE VERSION
UNMATCH
0510
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; XFB01B board
Board failure (XFB01B)
YCP01 board failure
Check the following settings.
[XFB01 board]
&middot; The settings of the objective DeviceNet allocation file
&middot; The I/O module settings of the objective DeviceNet board in maintenance
mode
&middot; The DeviceNet allocation of the I/O module in maintenance mode
Setting error
Check the following settings.
&middot; Instruction execution cycle
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
Remedy
Cause
1st option board's interface version YCP01 board failure
is not corresponding to YCP01.
The DeviceNet allocation file2
could not be transmitted to the
specified station.
2
20
Meaning
Sub
Code
8.
8.4
0500
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-100
1st servo board's interface version
is not corresponding to YCP01.
50
52
3rd servo board's interface version
is not corresponding to YCP01.
YCP01 board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
2nd servo board's interface version YCP01 board failure
is not corresponding to YCP01.
2nd option board's interface
version is not corresponding to
YCP01.
21
Remedy
Cause
8.
8.4
51
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-101
8th servo board's interface version
is not corresponding to YCP01.
56
5th servo board's interface version
is not corresponding to YCP01.
54
7th servo board's interface version
is not corresponding to YCP01.
4th servo board's interface version
is not corresponding to YCP01.
53
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YCP01 board failure
Remedy
Cause
8.
8.4
55
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the NSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the NSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the NSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the NSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between EAXA board (CN517) and YSU board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cable.
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
The software version of the NSU01 Software error
unit connected to the 1st servo
board is unmatched.
The software version of the NSU01 Software error
unit connected to the 2nd servo
board is unmatched.
The software version of the NSU01 Software error
unit connected to the 3rd servo
board is unmatched.
The software version of the NSU01 Software error
unit connected to the 4th servo
board is unmatched.
The software version of the YSU01 Software error
unit connected to the 1st servo
board is unmatched.
The software version of the YSU01 Software error
unit connected to the 2nd servo
board is unmatched.
61
62
63
70
71
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
60
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
9th servo board's interface version
is not corresponding to YCP01.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
57
Remedy
Cause
Meaning
Sub
Code
DX100
8.
8.4
Alarm
Alarm Message List
8-102
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cable.
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cable.
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cable.
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cable.
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cable.
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
The software version of the YSU01 Software error
unit connected to the 3rd servo
board is unmatched.
The software version of the YSU01 Software error
unit connected to the 4th servo
board is unmatched.
The software version of the YSU01 Software error
unit connected to the 5th servo
board is unmatched.
The software version of the YSU01 Software error
unit connected to the 6th servo
board is unmatched.
The software version of the YSU01 Software error
unit connected to the 7th servo
board is unmatched.
73
74
75
76
Remedy
72
Cause
Meaning
Sub
Code
DX100
8.
8.4
Alarm
Alarm Message List
8-103
MEDAR STATUS ERROR
MEDAR DIAGNOSIS
ERROR
MEDAR VERSION
ERROR
MEDAR REVISION
ERROR
MEDAR MODE CHANGE
ERROR
MEDAR SCHEDULE
TRANSMIT ERROR
MEDAR ERROR 1
MEDAR ERROR 2
MEDAR WELDER TYPE
MISMATCH
MEDAR PARAMETER
ERROR
MEDAR STEPPER
TRANSMIT ERROR
0601
0602
0603
0604
0605
0606
0607
0608
0609
0610
AXIS LIMIT OVER
0
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
8-104
MADER timer error
MADER timer error
MADER timer error
MADER timer error
MADER timer error
MADER timer error
MADER timer error
MADER timer error
MADER timer error
MADER timer error
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
Refer to the instruction manual for the MEDAR function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
MADER timer error
Check the following settings.
&middot; Control group settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cable.
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then consult
your Yaskawa representative.
Remedy
Setting error
The software version of the YSU01 Software error
unit connected to the 8th servo
board is unmatched.
77
Cause
Meaning
Sub
Code
8.
8.4
0600
0520
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
LADDER INITIALIZE
ERROR
LADDER PROGRAM
ERROR
0710
0720
Alarm Name
Alarm
Number
8-105
An error was found in the register
No. specification.
An incorrect instruction was set.
3
An error was found in the relay No.
specification.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
Data error
Cause
8.
8.4
2
1
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-106
Output relay is used redundantly.
Unconnected relay exists.
6
Output register is used
redundantly.
4
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
5
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-107
The AND-STR instructions are
overused.
A syntax error was found in the
CNT instruction.
9
The STR instructions are
overused.
7
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
8
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-108
Excessive machine codes
The last instruction is not the END
instruction.
12
The head of the block starts with
an instruction other than the STR
instruction.
10
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Data error
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
11
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-109
An error was found in the GOUT
instruction.
The No. of operand is incorrect.
15
An error was found in the PART
instruction.
13
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
14
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-110
Data error
The number of operation
instructions exceed the permissible
value.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
18
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
The step capacity exceeds the
memory capacity.
The constant value is incorrect.
16
Remedy
Cause
8.
8.4
17
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-111
A syntax error was found in the
JMP-LABEL instructions.
The label of JMP destination does
not exist.
20
21
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
8.
8.4
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
A syntax error was found in the
Data error
CNT instruction or TMR instruction.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
19
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-112
Incorrect values are set for the
number of the sending bytes per
frame with the welder power.
Incorrect values are set for the
number of the receiving bytes per
frame with the welder power.
2
3
Incorrect values are set for the
communication frame number with
the welder power.
Check the following setting.
&middot;The number of communication frames for Welder power serial communication
(RS262)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following setting.
&middot;The number of the sending bytes for Welder power serial communication
(RS262)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following setting.
&middot;The number of the receiving bytes for Welder power serial communication
(RS262)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
8.
8.4
1
Welder power serial I/F task cannot YCP01 board failure
be created.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
0
COMMUNICATION
ERROR
(SKS-SERIAL)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
0730
Remedy
Cause
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
0751
8-113
0752
0753
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Welder power serial I/F task cannot YCP01 board failure
be created.
13
The YCP01 system program is
damaged.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
The completion notification mail of YCP01 board failure
Welder power serial I/F task cannot
be created.
12
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
The event resource for Welder
power serial I/F task cannot be
created
11
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
The binary semaphore to start up
event for Welder power serial I/F
task cannot be created.
10
Remedy
Cause
Meaning
Sub
Code
8.
8.4
0750
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
0755
0756
0757
0758
0759
0760
0761
0762
Meaning
The YCP01 system program is
damaged.
Sub
Code
0754
Alarm Name
Alarm
Number
8-114
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
The YCP01 system program is
damaged.
The YCP01 system program is
damaged.
MEMORY BATTERY
WEAK
FILE BACKUP ERROR
(YCP01 CF)
FILE LOAD ERROR
(YCP01 CF)
FILE I/O ERROR
(YCP01 CF)
0765
0790
0800
0801
8-115
0802
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Refer to Chapter 5.1.1.1 Replacing the Battery in DX100 Maintenance manual
(RE-CHO-A108) and replace the battery.
Battery failure
YCP01 board failure
Check if the battery is correctly connected to CN110/BAT on the YIF board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Connection failure
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
8.
8.4
The management area (FAT) of
Compact Flash in YCP01 board is
damaged.
The YCP01 system program is
damaged.
0764
Meaning
The YCP01 system program is
damaged.
Sub
Code
0763
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
FILE ERROR
TOYOPUC ALLOC DEF
ERROR
0803
0810
Alarm Name
Alarm
Number
8-116
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
YIF board failure
Setting error
Connection failure
Setting error
Connection failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Setting error
In the output side setting of
allocation configuration data, the
set number to use the input side Rregister of the TOYOPUC exceeds
the R-register limit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
4
Remedy
Cause
In the output side setting of
allocation configuration data, the
specified
R-register start No. for the
TOYOPUC exceeds the R-register
limit.
An error was found in the input/
output direction data of allocation
configuration.
An error occurred during the
parameter of Manipulator Model
(mecha.rom) loading.
Meaning
8.
8.4
3
1
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-117
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
8.
8.4
Connection failure
An error was found in the specified Setting error
number of registers which are used
by the system data &quot;CURR.POS.
(PULSE)&quot; of allocation
configuration.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Connection failure
12
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Setting error
An error was found in the type
specified for system data of
allocation configuration data.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Connection failure
10
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Setting error
An error was found in the type set
for input direction of allocation
configuration data.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Connection failure
9
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Setting error
An error was found in the type set
for output direction of allocation
configuration data.
8
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Remedy
Connection failure
Setting error
In the output side setting of
allocation configuration data, the
set number to use the M-register of
concurrent I/O exceeds the Mregister limit.
5
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-118
22
20
An error was found in the specified Setting error
number of registers which are used
by the system data &quot;INST.
MESSAGE&quot; of allocation
configuration.
Connection failure
An error was found in the specified Setting error
number of registers which are used
by the system data &quot;EXECUTE
PROGRAM INFO.&quot; of allocation
configuration.
Connection failure
An error was found in the specified Setting error
number of registers which are used
by the system data &quot;TASK INFO.&quot;
of allocation configuration.
Connection failure
An error was found in the specified Setting error
number of registers which are used
by the system data &quot;WELDING
INFO.&quot; of allocation configuration.
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Remedy
8.
8.4
18
16
Connection failure
An error was found in the specified Setting error
number of registers which are used
by the system data &quot;CURR.POS.
(XYZ)&quot; of allocation configuration.
14
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-119
In the input side setting of
allocation configuration data, the
specified R-register start No. for
the TOYOPUC exceeds the Rregister limit.
30
32
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Setting error
Connection failure
Setting error
Connection failure
Connection failure
Setting error
In the input side setting of
allocation configuration data, the
set number to use the M-register of
concurrent I/O exceeds the Mregister limit.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Connection failure
Setting error
In the input side setting of
allocation configuration data, the
set number to use the input side Rregister of the TOYOPUC exceeds
the R-register limit.
An error was found in the specified
number of registers for &quot;Alarm/
Error/Message&quot; in the system data
of Allocation setting information.
23
Remedy
Cause
8.
8.4
31
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-120
45
44
Setting error
In the input side setting of
allocation configuration data, some
of the M-registers of concurrent I/O
are specified redundantly.
Connection failure
Setting error
In the input side setting of
allocation configuration data, some
of the TOYOPUC’s R-registers are
specified redundantly.
Connection failure
Setting error
In the output side setting of
allocation configuration data, some
of the M-registers of concurrent I/O
are specified redundantly.
Connection failure
Setting error
In the output side setting of
allocation configuration data, some
of the TOYOPUC’s R-registers are
specified redundantly.
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Check the following settings.
&middot; Allocation configuration for the TOYOPUC
Remedy
8.
8.4
42
41
Connection failure
An error was found in the specified Setting error
number of registers which are used
by the system data &quot;standard time
setting data&quot; of allocation
configuration.
34
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-121
WATCHDOG TIMER
ERROR
(YCP02#2)
WATCHDOG TIMER
ERROR
(YCP02#3)
WATCHDOG TIMER
ERROR
(YCP02#4)
0903
0904
WATCHDOG TIMER
ERROR
(YCP02#1)
0901
Sub
Code
A Watchdog timeout was detected
in the YCP02 #4 board.
A Watchdog timeout was detected
in the YCP02 #3 board.
A Watchdog timeout was detected
in the YCP02 #2 board.
A Watchdog timeout was detected
in the YCP02 #1 board.
A Watchdog timeout was detected
in the YIF board.
Meaning
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
&middot; The PCI connector of the TOYOPUC board
Connection failure
YCP01 board failure
Remedy
Cause
8.
8.4
0902
WATCHDOG TIMER
ERROR (YIF BOARD)
0900
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
WATCHDOG TIMER
ERROR
(YCP02#7)
WATCHDOG TIMER
ERROR
(YCP02#8)
CPU ERROR
(YCP01)
0908
0910
WATCHDOG TIMER
ERROR
(YCP02#6)
0906
1
Sub
Code
8-122
An error was detected in the CPU.
A Watchdog timeout was detected
in the YCP02 #8 board.
A Watchdog timeout was detected
in the YCP02 #7 board.
A Watchdog timeout was detected
in the YCP02 #6 board.
A Watchdog timeout was detected
in the YCP02 #5 board.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
YCP01 board failure
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Remedy
Cause
8.
8.4
0907
WATCHDOG TIMER
ERROR
(YCP02#5)
0905
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
CPU ERROR
(YCP02#1)
CPU ERROR
(YCP02#2)
CPU ERROR
(YCP02#3)
CPU ERROR
(YCP02#4)
CPU ERROR
(YCP02#5)
CPU ERROR
(YCP02#6)
0911
0912
0913
0914
0915
0916
Alarm Name
Alarm
Number
Sub
Code
8-123
An error was detected in the CPU.
An error was detected in the CPU.
An error was detected in the CPU.
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
Remedy
Cause
8.
8.4
An error was detected in the CPU.
An error was detected in the CPU.
An error was detected in the CPU.
Meaning
DX100
Alarm
Alarm Message List
CPU ERROR
(YCP02#7)
CPU ERROR
(YCP02#8)
BUS ERROR
(YCP01)
CPU HANG UP ERROR
(YCP02#1)
CPU HANG UP ERROR
(YCP02#2)
0917
0918
0920
0931
0932
Alarm Name
Alarm
Number
1
Sub
Code
8-124
An error was detected in the CPU.
An error was detected in the CPU.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
YCP01 board failure
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
&middot; Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
&middot; YCP02 board
Board failure (YCP02 board)
Setting error
Remedy
Cause
8.
8.4
The JL chip does not operate
normally.
An error was detected in the CPU.
An error was detected in the CPU.
Meaning
DX100
Alarm
Alarm Message List
CPU HANG UP ERROR
(YCP02#4)
CPU HANG UP ERROR
(YCP02#5)
0935
CPU HANG UP ERROR
(YCP02#3)
Sub
Code
8-125
An error was detected in the CPU.
An error was detected in the CPU.
An error was detected in the CPU.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Board failure (YCP02 board)
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
Board failure (YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
Board failure (YCP02 board)
Setting error
Remedy
Cause
8.
8.4
0934
0933
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-126
CPU HANG UP ERROR
(YCP02#8)
CPU HANG UP ERROR
(MP-PRESS)
0939
CPU HANG UP ERROR
(YCP02#7)
0937
Sub
Code
An error was detected in the CPU.
An error was detected in the CPU.
An error was detected in the CPU.
An error was detected in the CPU.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• MP2110 board
Board failure (MP2110 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
Board failure (YCP02 board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Check the following settings.
• Optional board in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• YCP02 board
Board failure (YCP02 board)
Setting error
Check the following settings.
• Optional board in maintenance mode
Remedy
Setting error
Cause
8.
8.4
0938
CPU HANG UP ERROR
(YCP02#6)
0936
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
CPU ERROR
(EAXA#2)
CPU ERROR
(EAXA#3)
0952
CPU ERROR
(EAXA#1)
Sub
Code
8-127
An error was detected in the CPU
of servo board #3.
An error was detected in the CPU
of servo board #2.
An error was detected in the CPU
of servo board #1.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Connection failure
Remedy
Cause
8.
8.4
0951
0950
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
CPU ERROR
(EAXA#5)
CPU ERROR
(EAXA#4)
Sub
Code
An error was detected in the CPU
of servo board #5.
An error was detected in the CPU
of servo board #4.
Meaning
8-128
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
EAXA board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Connection failure
Remedy
Cause
8.
8.4
0954
0953
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
CPU ERROR
(EAXA#8)
CPU ERROR
(EAXA#7)
0956
Sub
Code
An error was detected in the CPU
of servo board #8.
An error was detected in the CPU
of servo board #7.
An error was detected in the CPU
of servo board #6.
Meaning
8-129
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The cable of EAXA board CN509
&middot; The cable of EAXA board connector CN515/516
&middot; The PCI connector of the YIF01 board
&middot; The cable of YIF board connector CN113
Remedy
Connection failure
Cause
8.
8.4
0957
CPU ERROR
(EAXA#6)
0955
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
M3 chip Error
M2 Chip Error
3
4
8-130
SYSTEM
ERROR(YCP02#1)
SYSTEM
ERROR(YCP02#2)
0991
0992
1
An error was detected in the CPU
of the optional YCP02 #2.
An error was detected in the CPU
of the optional YCP02 #1.
WDG Signal Error
2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
YIF01 board failure
other
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
YCP01 board failure
YCP02 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YCP02 board failure
YIF board failure
YIF board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
Remedy
Cause
8.
8.4
1
Power Lost Signal Error
1
SYSTEM
ERROR(YCP01)
0990
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
0994
SYSTEM
ERROR(YCP02#4)
1
1
0993
An error was detected in the CPU
of the optional YCP02 #4.
An error was detected in the CPU
of the optional YCP02 #3.
Meaning
8-131
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YCP01 board failure
YIF01 board failure
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
other
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF01 board failure
YCP02 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
other
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
YCP01 board failure
YCP02 board failure
Remedy
Cause
8.
8.4
SYSTEM
ERROR(YCP02#3)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
SYSTEM
ERROR(YCP02#6)
SYSTEM
ERROR(YCP02#7)
0996
0997
8-132
1
An error was detected in the CPU
of the optional YCP02 #7.
An error was detected in the CPU
of the optional YCP02 #6.
An error was detected in the CPU
of the optional YCP02 #5.
Meaning
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
other
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF01 board failure
YCP02 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
other
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
YCP01 board failure
YCP02 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
other
YCP02 board failure
Remedy
Cause
8.
8.4
1
1
0995
SYSTEM
ERROR(YCP02#5)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
1
0998
An error was detected in the CPU
of the optional YCP02 #8.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
YIF01 board failure
other
If the alarm occurs again, save the CMOS.BIN in maintenance mode, and then
contact your Yaskawa representative about occurrence status (operating
procedure).
other
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
・YCP02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01.
YCP01 board failure
YCP02 board failure
Remedy
Cause
8.
8.4
SYSTEM
ERROR(YCP02#8)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-133
8-134
ROM ERROR
(YCP02)
MEMORY ERROR
(PARAMETER FILE)
1030
ROM ERROR
(EAXA01)
1001
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
EAXA board failure
EAXA board failure
The SRDY signal did not turn ON
after the CLEAR command was
written. (EEPROM CLEAR error)
The SRDY signal did not turn ON
after data were written. (EEPROM
writing error)
The SRDY signal did not turn ON
after data were read. (EEPROM
reading error)
The written data were rejected at
verification. (EEPROM verify error)
23
24
25
26
RCD, RCxG parameter error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The SRDY signal did not turn ON
after the ERASE command was
written. (EEPROM ERASE error)
22
0
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The SRDY signal did not turn ON
after the WRITE PROTECT
command was written. (EEPROM
WRITE PROTECT error)
21
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The SRDY signal did not turn ON
after the WRITE ENABLE command
was written. (EEPROM WRITE
ENABLE error)
20
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
A checksum error occurred in the
board or the EEPROM.(***: axis
No.)
Meaning
10
Sub
Code
8.
8.4
1003
ROM ERROR
(YCP01)
1000
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-135
S1CxG, S2C, S3C, S4C parameter
error
4
SVD, SVxG parameter error
2
SVMxG parameter error
ROxG parameter error
1
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
3
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-136
RS parameter error
FD parameter error
7
9
CIO parameter error
6
A1P parameter error
S1D, S2D, S3D, S4D parameter
error
5
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
Data error
Cause
8.
8.4
8
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-137
SVPxG parameter error
13
SVxB parameter error
11
AMCxG parameter error
S1E parameter error
10
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
12
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
1031
MEMORY ERROR
(MOTION1)
SVSxB parameter error
15
8-138
GET FILE instruction, SET FILE
instruction execution target file
Home position calibration file
Tool file
User coordinates file
0
1
2
3
RExG parameter error
MFxG parameter error
14
16
Meaning
Sub
Code
Data error
Data error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate parameter file in
maintenance mode, and then load the parameter file saved in the external
memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
Data error
Cause
8.
8.4
1030
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Robot calibration file
Tool calibration file
Weaving amplitude condition file
Home position correction data file
Conveyor calibration file
Arm and tool interference
prevention file
Weaving file
Power Source condition data file
Welding condition auxiliary file
Arc start condition file
Arc end condition file
COMARC condition file
Sub
Code
4
5
6
7
8
9
20
21
8-139
22
23
24
25
Data error
Data error
Data error
Data error
Data error
Data error
Data error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
8.
8.4
Data error
Data error
Data error
Data error
Data error
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Servo float condition file
Spot welding Power Source
condition data file
Air-gun condition file
36
37
38
Multi-layer condition file
31
Press characteristics file
Multi-layer index file
30
35
Painting condition file
29
Conveyor condition file
Painting characteristics file
28
34
Path correction condition file
27
Sensor monitoring condition file
COMARC data file
26
8-140
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
8.
8.4
32
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Macro definition file
Seal amount correction condition
file (spray)
Seal amount correction condition
file (undercoat)
48
49
50
Handling condition file
44
Linear servo float condition file
Anticipation OG# output file
43
47
Anticipation OT# output file
42
Spot (user) I/O allocation file
Gun pressure file
41
46
Gun pressure file
40
Form cut file
Motor-gun condition file
39
8-141
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
8.
8.4
45
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Clearance file
Linear scale condition file
Gauging sensor condition file
61
62
63
Paint characteristics file
57
Welding pulse condition file
Painting condition file
56
60
Painting system file
55
Paint filling file
Painting device condition file
54
59
Job registration table
53
EVB gun file
Arc monitor file
51
8-142
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Data error
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
8.
8.4
58
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
SET-UP PROCESS
ERROR(SYSCON)
Laser welding start condition file
Laser welding end condition file
Palletizing condition file
Air-gun pressure file
Mastering registration position
65
66
67
68
69
8-143
2
Data error
Data error
Data error
Data error
Data error
Data error
Cause
Online error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Remedy
YCP01 board failure
Software operation error
occurred
Motion instruction setup incomplete. YCP01 board failure
Conveyor condition auxiliary file
64
1
Meaning
Sub
Code
8.
8.4
1050
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
1051
SET-UP PROCESS
ERROR(MOTION)
Alarm Name
Alarm
Number
8-144
Unable to send a request to turn ON EAXA board failure
the PG power supply for the
mounted (PICK) axis
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
5
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
The servo control section cannot
receive the position data of when
the power supply was turned OFF
3
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8.
8.4
Software operation error
occurred
The position data of when the power EAXA board failure
supply was turned OFF cannot be
transmitted to the servo control
section
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Remedy
YCP01 board failure
Unable to properly activate the
servo control
SPOT management file setup
incomplete.
3
Cause
1
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-145
9
Software operation error
occurred
Unable to send a request to initialize YCP01 board failure
the arithmetic section (ARITH)
Software operation error
occurred
Unable to prepare a feedback pulse EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8.
8.4
8
Unable to send a request to prepare EAXA board failure
a feedback pulse
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
7
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Unable to turn ON the PG power
supply for the mounted (PICK) axis
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
6
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-146
SYSTEM ERROR
(MAN-MACHINE
MECHA)
SYSTEM ERROR
(MAN-MACHINE APPLI)
SYSTEM ERROR
(EVENT)
1102
1103
12
Sub Code
1 to 526: Internal control error in
software
Sub Code
1 to 6: Internal control error in
software
Unable to prepare the current
position
Unable to send a request to prepare YCP01 board failure
the current position
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
YCP01 board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
11
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Remedy
YCP01 board failure
Unable to initialize ARITH
10
Cause
Meaning
Sub
Code
8.
8.4
1101
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
SYSTEM ERROR
(SERVO)
SYSTEM ERROR (CIO)
0
Sub
Code
No processing corresponds to the
command code sent from MOTION
section.
(1)Turn the power OFF then back ON.
(2)If the error occurs again, set the I/O module again in maintenance mode.
(3)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
Setting error
YCP01 board failure
Software operation error
occurred
EAXA board failure
YCP01 board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;CN300 communications connector of YIU unit
&middot;CN304 power supply connector
&middot;Cable of the YIU unit and the expanded I/O board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation
error occurred
Sub Code
1 to 8: Signifies the internal
software error at event process.
Sub Code
Connection failure
1000_0000: I/O module setting error
Remedy
Cause
Meaning
8.
8.4
1105
1104
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-147
Alarm Name
Alarm
Number
A task request was sent to an axis
in the alarm status.
A task request was sent to the
general SERVOPACKs.
The linear servo float function or
gun arm bend compensation
function does not support the
manipulator type.
The Motor gun press XYZ position
monitoring function cannot be
applied for the manipulator type
specified in the RC parameter.
Setting error
The manipulator (B-axis) passed
the singular point while the linear
servo float or gun arm bend
compensation function was running.
23
30
31
37
8-148
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the parameter setting value.
If S1CxG170 is set to the number other than 0 (gun axis), change the setting to
0.
EAXA board failure
Software operation error
occurred
Software operation error
occurred
Check the following settings.
Correct the job so that the manipulator (B-axis) does not pass the singular point
while the linear servo float or gun arm bend compensation function is running.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
8.
8.4
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
21
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
An error occurred in the encoder
power supply control process.
15
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-149
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
The sequence was untimely
executed in the segment_G process occurred
although it was not the execution
timing.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
101
Replace the YSU01 unit which supports for the external axis individual control
by the secondary contactor.
YSU01unit failure
The sequence was untimely
executed in the general-purpose
10ms process although it was not
the execution timing.
Check the following settings.
Disable the corresponding axis endless function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
100
An error occurred when gun control
command is executed.
52
Setting error
The machine safety unit (YSU01)
doesn't support the external axis
individual control by the secondary
contactor.
Parameter was changed during
execution of servo float function.
49
Software operation error
occurred
70
The alarm number is illegal.
47
(1)Check the following settings.
Correct the teaching point where this alarm occurs.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Setting error
The axis endless function is set
enabled for motor guns.
The wrist axes correction angle
surpassed its limit while the linear
servo float or gun arm bend
compensation function is running.
38
Remedy
Cause
8.
8.4
60
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-150
The sequence was untimely
executed in the dynamics
compensation process although it
was not the execution timing.
The sequence was untimely
executed in the servo
communications CERF sending
process although it was not the
execution timing.
106
107
The sequence was untimely
executed in the dynamics
calculation process although it was
not the execution timing.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation error
occurred
EAXA board failure
Software operation error
occurred
EAXA board failure
Software operation error
occurred
EAXA board failure
8.
8.4
105
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
EAXA board failure
Software operation error
The sequence was untimely
occurred
executed in the general-purpose
2ms process although it was not the
execution timing.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
103
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
The universal three clock process
executing sequence error process
was executed according to
unexpected timing.
The sequence was untimely
executed in the segment_OPT1
process although it was not the
execution timing.
The sequence was untimely
executed in the segment_OPT2
process although it was not the
execution timing.
110
112
113
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Software operation error
occurred
EAXA board failure
Software operation error
occurred
EAXA board failure
Software operation error
occurred
EAXA board failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
8.
8.4
EAXA board failure
Software operation error
The sequence was untimely
executed in the segment_R process occurred
although it was not the execution
timing.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
109
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
The sequence was untimely
executed in the servo
communications CERF receiving
process although it was not the
execution timing.
108
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-151
Alarm Name
Alarm
Number
8-152
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
EAXA board failure
Software operation error
occurred
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
The CERF transmission process did Software operation error
not complete within the time set on occurred
the scheduling table.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
127
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
The dynamics compensation
process did not complete within the
time set on the scheduling table.
The general-purpose 2ms process
did not complete within the time set
on the scheduling table.
123
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
126
The segment_G process did not
complete within the time set on the
scheduling table.
121
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
The dynamics calculation process
did not complete within the time set
on the scheduling table.
A general-purpose 10ms process
did not complete within the time set
on the scheduling table.
120
Remedy
Cause
8.
8.4
125
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-153
EAXA board failure
The segment_OPT1 process did not Software operation error
complete within the time set on the occurred
scheduling table.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
132
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
The segment_E process did not
complete within the time set on the
scheduling table.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
131
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
The segment_R process did not
complete within the time set on the
scheduling table.
130
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
8.
8.4
EAXA board failure
The CERF receiving process did not Software operation error
complete within the time set on the occurred
scheduling table.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
129
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
The dynamics calculation process
did not complete within the time set
on the scheduling table.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
128
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-154
The check item number of SV
parameter is unmatched.
The check item number of SVM
parameter is unmatched.
1001
1002
Inconsistency of FP register.
500
The check item number of SVD
parameter is unmatched.
The difference between the base
torque and the target torque
exceeded the threshold in the jig
robot bending correction.
303
Software operation error
occurred
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
1000
The averaging time is not an even
number. (times)
151
EAXA board failure
The segment_OPT3 process did not Software operation error
complete within the time set on the occurred
scheduling table.
133
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
The check item number of SVP
parameter is unmatched.
The check item number of AMC
parameter is unmatched.
The check item number of MFG
parameter is unmatched.
The check item number of MFA
parameter is unmatched.
The check item number of SVC
parameter is unmatched.
The motioning software is not used
with circuit board as target.
The parameter number of the
universal SERVOPACK is not valid.
Execution of motion command did
not complete within a certain time
period.
The value set for A1P36 exceeds
the permissible value.
Sub
Code
1003
1004
1005
1006
1007
2100
8-155
3000
4000
6000
The value set for A1P36 exceeds the permissible value.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
SYSTEM ERROR
(CONVEYOR)
HIGH TEMPERATURE
(IN CNTL BOX)
COMMUNICATION
ERROR (I/O MODULE)
1200
1204
The setting value for touch pressure Setting error
is not appropriate.
An error occurred in the first
encoder communications.
7600
32807
The communication error slot
(Serial-bus-connected I/O module
communication station No.) is
displayed by the bit.
0: correct / 1: incorrect
Buffer-related area for category 1
has not completed initialization.
7400
****_
****_
****_
****
Interpolation cycle is shorter than
the set value.
7200
8-156
Turn the power OFF then back ON after cooling the controller.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following cable.
&middot;CN159 power supply cable of the cooling fan in the YPS unit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
&middot; YPS unit
Check the insertion and connection of the followings.
&middot; The MII communications cable which I/O module of the corresponding sub
code
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
Replace the I/O module of the corresponding station number.
Replace the 24V power supply supplied to the I/O module of the corresponding
station number.
Connection failure
YPS unit failure
Connection failure
IO module failure
Power supply broken
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN508
The value set for Touch press (proportion to the 1st pressure) in the gun
condition file is over 100%. Change the setting value to less than 100%.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
The temperature rises in the
controller
Connection failure
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
The override ratio is invalid.
7100
Cause
Meaning
Sub
Code
8.
8.4
1109
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
LAN COMMUNICATION
PARAMETER ERROR
ENABLE SW STICKING
8-157
Save the CMOS.BIN file.
Replace the YIF board, and then load the saved CMOS.BIN file.
(1)Turn the power OFF then back ON.
(2)There are two contact points for an enable switch, and only one point may be
turned on by how to squeeze it or when putting it on the place where it is not a
plane such as on the knee etc.
Check how to squeeze or put the programming pendant on flat.
YIF01board broken
Programing pendant illegal
operation
Check the following settings.
&middot; SNTP setting of network in maintenance mode
Check the following settings.
&middot; SNTP setting of network in maintenance mode
Setting error
Incorrect setting of the parameter
which is used for the SNTP of the
Ethernet function.
Incorrect setting of the IP address of Setting error
the SNTP server which is used in
the Ethernet function of the SNTP.
30
31
Check the following settings.
&middot; Server (host) of network in maintenance mode
Check the following settings.
&middot; Default gateway of network in maintenance mode
Setting error
Incorrect setting of the host address Setting error
which is used in the Ethernet
function.
Check the following settings.
&middot; Subnet mask of network in maintenance mode
Setting error
4
Check the following settings.
&middot; IP address setting of network in maintenance mode
Setting error
Incorrect setting of the default
gateway which is used in the
Ethernet function.
If the alarm occurs again, save the CMOS.BIN, and then contact your
YASKAWA representative about occurrence status (operating procedure).
Other
3
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU unit. Save CMOS.BIN before
replace the NSU unit to be safe.
NSU unit failure
Incorrect setting of the subnet mask
which is used in the Ethernet
function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the programming pendant.
Connection failure
Programming pendant failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the programming pendant.
Remedy
Cause
Incorrect setting of the IP address
which is used in the Ethernet
function.
The enable switch signal of
Programming Pendant was
unmatched for a certain time, or
enable switch signal is on even
though the enable switch on the
programming pendant is released.
Meaning
1
Sub
Code
8.
8.4
1220
1219
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
ETHERNET INITIAL
PROCESS ERROR
8-158
Check the following settings.
&middot; DNS setting of network in maintenance mode
Check the following settings.
&middot; DNS setting of network in maintenance mode
Check the following settings.
&middot; Domain name of network in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot;IP address setting of network in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Setting error
Setting error
Setting error
Software operation error
occurred
YCP01 board failure
Setting error
Software operation error
occurred
Incorrect setting of the DHCP
parameter which is used in the
Ethernet function of the DNS.
Incorrect setting of the DHCP
parameter which is used in the
Ethernet function of the DNS.
Incorrect setting of the domain
which is used in the Ethernet
function.
73
74
75
An error occurred in the IP address
setting process of the Ethernet
function.
Check the following settings.
&middot; DNS setting of network in maintenance mode
Incorrect setting of the IP address of Setting error
the DNS server which is used in the
Ethernet function of the DNS.
71
2
Check the following settings.
&middot; Host name of network in maintenance mode
Setting error
Incorrect setting of the host name
which is used in the Ethernet
function.
70
An error occurred in the device
initialization process of the Ethernet
function.
Check the following settings.
&middot;SNTP setting of network in maintenance mode
Setting error
Incorrect setting of the DHCP
parameter which is used in the
Ethernet function of the SNTP.
33
1
Check the following settings.
&middot; SNTP setting of network in maintenance mode
Incorrect setting of the IP address of Setting error
the SNTP server which is used in
the Ethernet function of the SNTP.
Remedy
32
Cause
Meaning
Sub
Code
8.
8.4
1221
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
An error occurred in the subnet
mask setting process of the
Ethernet function.
An error occurred in the default
gateway setting process of the
Ethernet function.
An error occurred in the host name
setting process of the Ethernet
function.
Sub
Code
3
4
5
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot;Subnet mask of network in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot; Default gateway of network in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot; Server (host) of network in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
YCP01 board failure
Setting error
Software operation error
occurred
YCP01 board failure
Setting error
Software operation error
occurred
YCP01 board failure
Setting error
Software operation error
occurred
DX100
8.
8.4
Alarm
Alarm Message List
8-159
Alarm Name
Alarm
Number
8-160
An error occurred in the FTP client
task creating process of the
Ethernet function.
22
An error occurred in the Web server
task creating process of the
Ethernet function.
20
An error occurred in the FTP server
task creating process of the
Ethernet function.
An error occurred in the MAC
address getting process of the
Ethernet function.
6
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
8.
8.4
21
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-161
An error occurred in the DHCP
acquisition item setting process of
the Ethernet function.
59
An error occurred in the Web server
task management ID getting
process of the Ethernet function.
50
An error occurred in the FTP server
task management ID getting
process of the Ethernet function.
An error occurred in the semaphore
generation process for access
exclusion of the Ethernet function.
30
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
8.
8.4
51
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-162
The data acquired from the server
were found illegal in the DHCP of
the Ethernet function.
63
An error occurred in the DHCP
interface of the Ethernet function.
61
The data acquisition process from
the server did not complete within
regulated time.
An error occurred in the DHCP
initialization process of the Ethernet
function.
60
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot;The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
YCP01 board failure
Setting error
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Software operation error
occurred
Remedy
Cause
8.
8.4
62
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
An error occurred in the Ethernet
function DNS domain getting
process in the DHCP of the
Ethernet function.
An error occurred in the SNTP
server address acquisition process
in the DHCP of the Ethernet
function.
An error occurred in the IP address
acquisition process in the DHCP of
the Ethernet function.
66
67
68
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
8.
8.4
YCP01 board failure
An error occurred in the DNS server Setting error
address acquisition process in the
DHCP of the Ethernet function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
65
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
Setting error
An error occurred in the subnet
mask acquisition process in the
DHCP of the Ethernet function.
64
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-163
Alarm Name
Alarm
Number
8-164
Check the following settings.
&middot; The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot;The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Check the following settings.
&middot; The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Setting error
The parameter setting error
occurred in the DNS resolver setting
of the Ethernet function.
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
Setting error
72
An error occurred in the DNS
resolver initialization process of the
Ethernet function.
70
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
An error occurred in the DNS
resolver setting of the Ethernet
function.
An error occurred in the DHCP
interface structure object mapping
process of the Ethernet function.
69
Remedy
Cause
8.
8.4
71
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
81
8-165
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
An error occurred in the initialization Software operation error
occurred
process other than basic library of
the Ethernet function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
When EtherNet/IP (PCU-ETHIO) is enabled and offline alarm (alarm code is
0000 - 0999) is occurred, take countermeasures of the offlinealarm.
An error occurred in the basic library Other system failure
initialization process of the Ethernet
function.
8.
8.4
80
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Check the following settings.
&middot; The domain name
&middot; The DNS related settings
&middot; The DHCP server operation
&middot; The network status
YCP01 board failure
Setting error
The mode error occurred in the
DNS resolver setting of the Ethernet
function.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
73
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
IP ADDRESS SET
FAIL(DHCP)
An error occurred in the start
process of the Ethernet function
Telnet (for onboard).
240
8-166
IP address could not be obtained at
DHCP.
An error occurred in the start
process of the Ethernet function
Telnet (for expand).
An error occurred in the IP address
acquisition process in the DHCP of
the Ethernet function.
100
241
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Software operation error
occurred
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
YCP01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Check the following settings.
&middot; The DHCP server operation
&middot; The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Setting error
Remedy
Cause
8.
8.4
1222
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
8-167
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 17. Save the
CMOS.BIN before replace the IO module to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
IO module failure
YCP01 board failure
(1) Change the network setting to reduce the numbers of packets less than
3000 packets/seconds.
(2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Network Setting error
Data exchange processing of
EtherNet/IP board or PROFINET
board which made by Molex was
not completed within defined period.
This subcode means that IO module
No.17 occurs this alarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 16. Save the
CMOS.BIN before replace the IO module to be safe.
IO module failure
(1) Change the network setting to reduce the numbers of packets less than
3000 packets/seconds.
(2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
Remedy
Cause
Network Setting error
Data exchange processing of
EtherNet/IP board or PROFINET
board which made by Molex was
not completed within defined period.
This subcode means that IO module
No.16 occurs this alarm.
Meaning
8.
8.4
17
16
1226
IO MODULE PROC
TIMEOUT
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
SERVO CPU
SYNCHRONIZING
ERROR
0
19
8-168
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 19. Save the
CMOS.BIN before replace the IO module to be safe.
IO module failure
(1) Change the network setting to reduce the numbers of packets less than
3000 packets/seconds.
(2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
YCP01 board failure
Network Setting error
Data exchange processing of
EtherNet/IP board or PROFINET
board which made by Molex was
not completed within defined period.
This subcode means that IO module
No.19 occurs this alarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 18. Save the
CMOS.BIN before replace the IO module to be safe.
(1) Change the network setting to reduce the numbers of packets less than
3000 packets/seconds.
(2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
Remedy
IO module failure
Network Setting error
Data exchange processing of
EtherNet/IP board or PROFINET
board which made by Molex was
not completed within defined period.
This subcode means that IO module
No.18 occurs this alarm.
18
Cause
Meaning
Sub
Code
8.
8.4
1300
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
JL0101 alarm
Watchdog timer error
1
8-169
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN515
&middot;YIF01-CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
EAXA board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
YIF board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN515
&middot;YIF01-CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN515
&middot;YIF01-CN113
Remedy
Connection failure
Cause
8.
8.4
2
Communication status error
0
COMMUNICATION
ERROR(SERVO)
1301
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
COMMUNICATION
ERROR
(SERVO I/O)
Data consistency error
4
No interrupt from servo I/O
communications (JL098) occurred.
(Communication loop back)
Communication status error
3
1
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace theYIF01 board. Save the CMOS.BIN
before replace the board.
EAXA board failure
YIF board failure
Software operation error
occurred
Connection failure
EAXA board failure
YIF01 board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN515
&middot;YIF01-CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN515
&middot;YIF01-CN113
Remedy
Connection failure
Cause
8.
8.4
1302
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-170
Alarm Name
Alarm
Number
8-171
The servo I/O communications
(JL098) buffer switch status is
incorrect. (Watchdog timer error)
4
0010
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace theYIF01 board. Save the CMOS.BIN
before replace the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace theYIF01 board. Save the CMOS.BIN
before replace the board.
EAXA board failure
YIF01 board failure
Connection failure
EAXA board failure
YIF01 board failure
The communications loop back
value of servo I/O communications
(JL098) is incorrect.
(Communication loop back) (First
two digits show the station number
of the connected unit)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace theYIF01 board. Save the CMOS.BIN
before replace the board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
EAXA board failure
YIF01 board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
Connection failure
Connection failure
The servo I/O communications
(JL098) receiving status is incorrect.
(Command timeout)
The servo I/O communications
(JL098) received status is incorrect.
(No interrupt)
2
Remedy
Cause
8.
8.4
5
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
The received buffer of JL098 is
incorrect. (First two digits show the
station number of the connected
unit)
The received address of JL098 is
unmatched with the sent address.
(First two digits show the station
number of the connected unit)
0011
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN.
Cause
EAXA board failure
YIF board failure
Connection failure
EAXA board failure
YIF board failure
Connection failure
EAXA board failure
YIF board failure
8.
8.4
0012
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-172
AMPLIFIER TYPE
MISMATCH
EX-AXIS BOARD NOT
INSTALLED
1304
Sub
Code
Sub Code: Signifies the axis in
which the alarm occurred
The data [X____] indicates the
generation process.
10000: Observer control
20000: High-precision path control
30000: Dynamics
40000: Disturbance observer
control
The data [_YYY_] indicates the
alarm contents.
The data [____Z] indicates the
physical axis number.
Meaning
8-173
Check the following settings.
&middot; Check the current capacity of the amplifier before/after replacement by the
model described in board.
&middot; When the external axis is mounted, check if there is no difference between the
amplifier selected at configuration and the amplifier that is actually mounted.
Reference parameter: after SVPxG232
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot;EAXA01-CN517
&middot;YSU01-CN202
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
Connection failure
Module failure (amplifier)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN517
&middot; YSU01-CN202
Connection failure
Check the followings.
Overload is applied to the manipulator. Correct the tools, the work pieces, and
the drive condition.
Motor load error
Check the following settings.
Check the parameter setting of external axis selection.
Check the following settings.
Reexamine the tool file setting.
(Check the units of mass and center of gravity, positive/negative signs.)
Tool file setting error
Setting error
Remedy
Cause
8.
8.4
1306
ARITHMETIC
ERROR(SERVO)
1303
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-174
HARDWARE ERROR
(CONVERTER)
CHARGE ERROR
(CONVERTER)
A/D DETECTION ERROR
(CONVERTER)
ID ERROR
(CONVERTER)
1310
1311
1312
CONVERTER TYPE
MISMATCH
1308
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Module failure (encoder)
Software operation error
occurred
Sub Code: Signifies the converter in Module failure (converter)
which the alarm occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Check if the primary power supply voltage does not drop with a tester, etc.
Primary power failure
Module failure (converter)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (converter)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Module failure (converter)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding sub
code
&middot; (In case of MIIcommunications last station) Terminator
&middot; 24V power of the corresponding I/O module
Module failure (converter)
Check the following settings.
&middot; Check the current capacity of the amplifier before/after replacement by the
model described in board.
&middot; When the external axis is mounted, check if there is no difference between the
converter selected at configuration and the converter that is actually mounted.
Reference parameter: after SVCxB040
Check the following settings.
&middot;Check the motor type before and after the replacement.
&middot; When the external axis is mounted, check if there is no difference between the
motor selected at configuration and the motor that is actually mounted.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Setting error
Remedy
Cause
Sub Code: Signifies the converter in Setting error
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
8.
8.4
1309
ENCODER TYPE
MISMATCH
1307
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-175
CANNOT EXECUTE
COMMAND (SERVO)
SERIAL ENCODER
MODULE ERROR
SERIAL ENCODER
SENSOR ERROR
BRAKE BOARD ERROR
BRAKE BOARD
STICKING
1319
1320
1321
1322
COMMUNICATION WDT
ERROR (SERVO)
1316
1318
SERVOPACK
ERROR(SERVO)
1315
COMMAND
TIMEOUT(SERVO)
VERIFY ERROR
(PARAMETER) (SERVO)
1314
Sub
Code
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board. Replace the YCP01 board, and then remove the CF
from the failure YCP01 board to insert it into the new YCP01 board.
YIF board failure
YBK board failure
Connection failure
Module failure (encoder)
Module failure (encoder)
Software operation error
occurred
Check the cutout relay for the brake board main circuit.
Check the connection of wiring around the brake circuit board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN515
&middot; YIF01-CN113
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Connection failure
Module failure (converter)
Software operation error
occurred
Software operation error
occurred
Cause
8.
8.4
1317
COMMAND
ERROR(SERVO)
1313
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
DEFECTIVE ENCODER
ABSOLUTE DATA
COMMUNICATION
ERROR (ENCODER)
Sub
Code
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
8-176
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
Check the following settings.
&middot; Check the grounding condition of Manipulator.
&middot; Check whether it is installed into the strong magnetic field.
&middot; Check the position after the alarm.
External environment
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Check the following settings.
Replace the defective motor (encoder).
&middot; Check the position after the alarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Module failure (encoder)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Remedy
Connection failure
Cause
8.
8.4
1326
1325
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
DEFECTIVE SERIAL
ENCODER COMMAND
DEFECTIVE ENCODER
1328
Sub
Code
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
8-177
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Check the following settings.
Check whether to find error in the brake slip and the brake control relay.
Module failure (brake)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Replace the defective motor (encoder).
Encoder failure
Connection failure
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Remedy
Connection failure
Cause
8.
8.4
1329
ENCODER OVER
SPEED
1327
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MICRO PROGRAM
TRANSMIT ERROR
CONVERTER CHARGE
ERR
(CONVERTER)
POSITION ERROR
POSITION ERROR
(SERIAL ENCODER)
1330
1331
1332
1333
Alarm Name
Alarm
Number
Sub
Code
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
8-178
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
Check the following settings.
&middot; Check the grounding condition of Manipulator.
&middot; Install a ferrite core to the motor power line.
Noise interference
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
Connection failure
Connection failure
Check if the primary power supply voltage does not drop.
Primary power failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
&middot; Check the position after the alarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (converter)
8.
8.4
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
EAXA board failure
Remedy
Cause
DX100
Alarm
Alarm Message List
ENCODER NOT RESET
Sub
Code
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
8-179
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
Connection failure
Module failure (encoder)
EAXA board failure
[External axis]
Check the voltage of external axis battery.
[Robot axis]
Replace the battery inside the manipulator.
Battery failure
Check the following settings.
&middot; Check the grounding condition of Manipulator.
&middot; Install a ferrite core to the motor power line.
Noise interference
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
Connection failure
Remedy
Cause
8.
8.4
1335
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
OVER SPEED LIMIT
SERVO OVERRUN
ERROR
COMMUNICATION
ERROR (CONVERTER)
1339
1341
1343
Alarm Name
Alarm
Number
Communication status error (The
first digit shows the converter No.)
Command timeout (The first digit
shows the converter No.)
Sent buffer FULL (The first digit
shows the converter No.)
002
003
Meaning
001
Sub
Code
8-180
Replace the converter.
Converter failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (converter)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (converter)
8.
8.4
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
Check the overrun line.
Connection failure
Connection failure
Check if the overrun limit switch is activated by the manipulator.
Check the JOB.
Remedy
Motion range error
Setting error
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Error code received (The first digit
shows the converter No)
CRC-16 error (The first digit shows
the converter No.)
004
8-181
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Module failure (converter)
EAXA board failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (converter)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Connection failure
Remedy
Cause
8.
8.4
005
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Received command error (The first
digit shows the converter No.)
Sub
Code
006
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN507,510
&middot; EAXB01-CN08
&middot; Converter CN551,553
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Module failure (converter)
EAXA board failure
Software operation error
occurred
Remedy
Connection failure
Cause
DX100
8.
8.4
Alarm
Alarm Message List
8-182
1345
SAFE CIRCUIT SIGNAL
NOT SAME(SV)
Alarm Name
Alarm
Number
Sub
Code
Cause
Connection failure
Sub Code: XYY (Signifies the
power-ON unit No. and unmatched
signal No.)
X: Power-ON unit
0: Power-ON unit1 (TU#1)
1: Power-ON unit2 (TU#2)
2: Power-ON unit3 (TU#3)
3: Power-ON unit4 (TU#4)
4: Power-ON unit5 (TU#5)
5: Power-ON unit6 (TU#6)
YY: Unmatched signal
01: KMMA signal unmatched error
02: SVMAIN signal unmatched error
03: SVMAIN1/2 signal unmatched
error
04: IORDY signal unmatched error
05: ONEN signal unmatched error
06: FUCUT signal unmatched error
07: SHOCK1 signal unmatched
error
08: EXOT signal unmatched error
09: OT signal unmatched error
10: TUSONER signal unmatched
error
11: SVCMPER signal unmatched
error
12: TCER signal unmatched error
13: SON_OUT signal unmatched
error
14: BRRVER signal unmatched
error
Meaning
Check if the unmatched two double-checked signals are in agreement.
Remedy
DX100
8.
8.4
Alarm
Alarm Message List
8-183
8-184
POWER LOST
DETECTION(EAXA01/02)
POWER ON UNIT TYPE
MISMATCH
SERIAL ENCODER
CORRECTION ERROR
1350
1352
SAFE SIRCUIT SIGNAL
NOT SAME(SV)
Sub
Code
Sub Code: Signifies the axis in
which the alarm occurred
60: Error due to unmatched output
signal for servo board failure
61: Error due to unmatched signal
for the main contactor state (closed
contact)
62: Error due to unmatched signal
for the main contactor state (open
contact)
63: Error due to unmatched input
signal for the main contractor
control relay
64: Error due to unmatched input
signal for the OT recovery
65: Error due to unmatched input
signal for the external WDT
66: Error due to unmatched 1FB
input signal: the brake release
control signal
E.g.)
Sub Code: 208
EXOT signal of the Power-ON unit2
(TU#2) is unmatched.
Meaning
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Check if the primary power supply voltage is dropping.
Check if the unmatched two double-checked signals are in agreement.
Connection failure
Instant power failure
Remedy
Cause
8.
8.4
1349
1345
(continue
d from
previous
page)
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
BOARD MISMATCH
(EAXB02)
POWER
REGENERATIVE UNIT
FAILURE
1354
Sub
Code
An error occurred in the power
regenerative unit.
Sub Code: the power regenerative
unit signal no.
0000_0001:DIN1
0000_0010:DIN2
0000_0100:DIN3
0000_1000:DIN4
0001_0000:DIN5
0010_0000:DIN6
0100_0000:AXIN1
1000_0000:AXIN2
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Check whether
&middot; The EAXB02 board is installed or not.
&middot; The board other than EAXB02 is installed or not.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; EAXA01-CN517
&middot; EAXB02 board
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXB02 board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
・ EAXA-CN514
・ Power regenerative unit-TB2
EAXB02 board mismatch
Connection failure
EAXB02 board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
EAXA board failure
Remedy
Cause
8.
8.4
1353
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-185
8-186
PRESS ERROR
PA NOT INSTALLED
STATUS ERROR
(REGENERATION)
1357
1360
1361
SPECIFIED AXIS
ERROR
SERIAL ENC
MULTITURN LIMIT ERR
1
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Setting error
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Check the inserting and connection of prealigner.
Check the job setting.
Check the job setting.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Power regenerative unit
failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replacing the board to be safe.
EAXA board failure
Connection failure
Remedy
Cause
Power regenerative unit
An error occurred in the power
failure
regenerative unit.
Overcurrent (oC), Ground fault (GF)
occurred in the power regenerative
unit.
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
8.
8.4
1356
1355
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
SIGNAL ERROR
(REGENERATION)
8-187
Overvoltage (ov) occurred in the
power regenerative unit.
Converter Overload (oL2) occurred
in the power regenerative unit.
Overheat 1 (oH1),Drive Overheat
Warning (oH2) occurred in the
power regenerative unit.
Hardware Fault (includes oF)
occurred in the power regenerative
unit.
Main Circuit Undervoltage (Uv)
occurred in the power regenerative
unit.
Undervoltage (Uv1),Control Power
Supply Undervoltage (Uv2),Soft
Charge Circuit Fault (Uv3) occurred
in the power regenerative unit.
MEMOBUS/Modbus
Communication Error (CE),Option
Communication Error (bUS)
occurred in the power regenerative
unit.
Ground fault (GF) occurred in the
power regenerative unit.
2
3
4
9
12
13
15
200
An error occurred in the power
regenerative unit.
Sub Code: The power regenerative
unit channel no.
0000_0001:CH1
0000_0010:CH2
0000_0100:CH3
0000_1000:CH4
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replacing the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Power regenerative unit
failure
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Power regenerative unit
failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
・ EAXA-CN514
・ Power regenerative unit-TB2
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Power regenerative unit
failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Power regenerative unit
failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Power regenerative unit
failure
Power regenerative unit
failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Remedy
Power regenerative unit
failure
Power regenerative unit
failure
Cause
8.
8.4
1362
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMOBUS ERROR
(REGENERATION)
NOT READY
(REGENERATION)
ENCODER ERROR
(CONVEYOR)
CANNOT CHANGE
CONVEYOR MODE
WORK IN/NOT DATA
CNT. LMT. OVER
1363
1364
1400
1401
1402
Alarm Name
Alarm
Number
8-188
Conveyor encoder 2 is abnormal.
Conveyor encoder 3 is abnormal.
2
3
An arithmetic error occurred for the
current position pulse of WORK IN/
NOT shift data.
The encoder mode &quot;Encoder/
Virtual encoder&quot; was switched by
the general input while performing
conveyor synchronized function.
Conveyor encoder 1 is abnormal.
An error occurred in the power
regenerative unit.
Sub Code: The power regenerative
unit channel no.
0000_0001:CH1
0000_0010:CH2
0000_0100:CH3
0000_1000:CH4
The communication setting error
occurred in the power regenerative
unit.
Sub Code: The power regenerative
unit channel no.
0000_0001:CH1
0000_0010:CH2
0000_0100:CH3
0000_1000:CH4
Meaning
Check the parameter settings.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replacing the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Setting error
EAXA board failure
Power regenerative unit
failure
Check the work in/not shift data and the actual workpiece status within the shift
area.
Do not switch &quot;Encoder/Virtual encoder&quot; with the general signal while
performing the conveyor synchronized function.
Input error
Workpiece status error
Replace the cable of the conveyor encoder 3 or encoder.
Replace the cable of the conveyor encoder 2 or encoder.
Connection failure,
Module failure (encoder)
Connection failure,
Module failure (encoder)
Replace the cable of the conveyor encoder 1 or encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, contact your Yaskawa representative about
occurrence status (operating procedure).
Power regenerative unit
failure
Connection failure,
Module failure (encoder)
Remedy
Cause
8.
8.4
1
Sub
Code
DX100
Alarm
Alarm Message List
WORK IN/NOT SHIFT
DATA POS LMT.
WORK ID. DATA CNT.
LMT. OVER
WORK ID. SHIFT DATA
POS LMT.
START SHIFT DATA CNT.
LMT. OVER
START SHIFT DATA POS
LMT.
SYSTEM ERROR
(BENDING)
ENCODER ERROR
(LNR SCALE)
CANNOT CHANGE
ENCODER INPUT
PORT OPEN ERROR
SAFETY CIRCUIT
FAULT(SERVO I/O)
SVMX RELAY STICKING
(SERVO I/O)
CONTACTOR STICKING
(SERVO I/O)
SAFETY CIRCUIT IN
FAULT(SV I/O)
1403
1404
1405
1406
1407
1420
1421
1422
1437
1500
1501
1502
1503
Alarm Name
Alarm
Number
Sub
Code
Check the work ID shift data and the actual workpiece status within the shift
area.
Check the work ID shift data and the actual workpiece status within the shift
area.
Check the start shift data and the actual workpiece status within the shift area.
Check the start shift data and the actual workpiece status within the shift area.
Workpiece status error
Workpiece status error
Workpiece status error
Workpiece status error
8-189
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the work in/not shift data and the actual workpiece status within the shift
area.
Workpiece status error
Software operation error
occurred
Remedy
Cause
8.
8.4
An arithmetic error occurred for the
current travel length of start shift
data.
An arithmetic error occurred for the
current position pulse of start shift
data.
An arithmetic error occurred for the
current travel length of WORK ID
shift data.
An arithmetic error occurred for the
current position pulse of WORK ID
shift data.
An arithmetic error occurred for the
current travel length of WORK IN/
NOT shift data.
Meaning
DX100
Alarm
Alarm Message List
TUSON RELAY
STICKING (SERVO I/O)
BROKEN CONTACTOR
FUSE(SERVO I/O)
BROKEN S_ON
FUSE(SERVO I/O)
SAFETY CIRCUIT WDT
ERROR (SV I/O)
EXTERNAL WDT
OVER(SERVO I/O)
EXTERNAL WDT
BROKEN (SERVO I/O)
COMMUNICATION ERR
(PLDs)
(SERVO I/O)
POWER SUPPLY FAN
ERROR (SERVO)
POWER SUPPLY
OVERHEAT (SERVO)
OVERHEAT (AMPLIFIER)
SON_OUT RELAY
STICKING (SERVO I/O)
BRRCER RELAY
STICKING (SERVO I/O)
1504
1506
1507
1508
1509
1510
1511
1512
1513
1514
1515
1516
Alarm Name
Alarm
Number
Sub
Code
Meaning
8-190
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
Turn the power OFF then back ON after cooling the amplifier.
YPS module failure
The temperature of amplifier
rose.
Check the power supply cable of the cooling fan in the YPS power unit.
Replace the YPS power unit.
Connection failure
Check that the air inlet or outlet is not blocked.
Install failure
Turn the power OFF then back ON after cooling the controller.
Check the cooling fan in the YPS power unit is working.
Replace the YPS power unit.
YPS module failure
The temperature rises in the
controller
Check the power supply cable of the cooling fan in the YPS power unit.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
Connection failure
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
8.
8.4
Circuit board failure (YPU
unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
Remedy
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
Cause
DX100
Alarm
Alarm Message List
8-191
WATCHDOG DETECTOR
ERROR (SERVO2)
CURRENT FB ERROR
(U PHASE)(SV2)
1536
ABSOLUTE ENCODER
ERROR (SERVO2)
1533
1535
GATE ARRAY 2 ERROR
(SERVO2)
1532
GROUND FAULT
(SERVO2)
GATE ARRAY 1 ERROR
(SERVO2)
1531
Sub
Code
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Check the connection of motor power line.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Connection failure
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK
Module failure
(SERVOPACK)
Module failure (motor)
Check the noise source and take countermeasures to reduce the noise.
Noise interference
Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
power line, or short circuit has not occurred between these phases.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Ground fault
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the SERVOPACK
Connection failure
Module failure
(SERVOPACK)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the SERVOPACK
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (motor)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK
Remedy
Circuit board failure (YPU
unit)
Cause
8.
8.4
1534
ABSOLUTE DATA
ERROR (SERVO2)
1530
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
SERVO ON COMMAND
INVALID (SERVO2)
VIBRATION DETECT
(SERVO2)
FC SERIAL ENCODER
SUM ERROR(SV2)
FC SERIAL ENCODER
DATA ERR(SV2)
1540
1541
1542
INCR ENCODER INIT
PULSE ERR(SV2)
1538
Sub
Code
Meaning
Check the noise source and take countermeasures to reduce the noise.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Noise interference
Module failure
(SERVOPACK)
8-192
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (encoder)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Replace the serial conversion unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Module failure (serial
conversion unit)
Replace the serial conversion unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Module failure (serial
conversion unit)
Check the settings for manipulator motion condition (influence by external
force, load condition).
Setting error
Replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Connection failure
Check the connection of motor power line.
Remedy
Connection failure
Cause
8.
8.4
1539
CURRENT FB ERROR
(V PHASE)(SV2)
1537
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(PARAMETER)
(SERVO2)
PRIMARY CIRCUIT
DETECT ERR (SV2)
PARAMETER ERROR
(SERVO2)
1551
1552
COMMUNICATION SET
ERR (ML2)(SV2)
1546
1550
FC SERIAL CONVERT
COMM ERR(SV2)
1545
CURRENT FEEDBACK
ERROR
FC SERIAL ENCODE
SCALE ERR(SV2)
1544
Sub
Code
Check the noise source and take countermeasures to reduce the noise.
Replace the serial conversion unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Noise interference
Module failure (serial
conversion unit)
Module failure
(SERVOPACK)
•The data [XXX_] indicates the
alarm contents.
•2000:Error in current detection
value
•The data [___Y] indicates the
physical axis number.
8-193
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (motor)
Module failure
(SERVOPACK)
Check the parameter settings.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Setting error
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
Module failure (amplifier)
Module failure
(SERVOPACK)
Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
power line, or short circuit has not occurred between these phases.
Ground fault
Check the transmission cycle setting of MECHATROLINK communication.
Check the insertion and connection of the followings.
&middot; Serial conversion unit
&middot; Cable between SERVOPACKs.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (encoder)
Connection failure
Replace the serial conversion unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Remedy
Module failure (serial
conversion unit)
Module failure
(SERVOPACK)
Cause
Setting error
The transmission cycle setting of
MECHATROLINK communication is
incorrect.
Meaning
8.
8.4
1547
MODULE ERROR
(SERVO2)
1543
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-194
DEFECTIVE ENCODER
ABSO DATA(SV2)
1557
ENCODER BACK-UP
ERROR (SERVO2)
1555
DEFECTIVE ENCODER
IN-DATA(SV2)
OVERCURRENT
(SERVO2)
1554
Sub
Code
Meaning
Check the settings for manipulator motion condition (influence by external force,
load condition).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Setting error
Module failure (motor)
Module failure
(SERVOPACK)
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Connection failure
Module failure (encoder)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Module failure (encoder)
Check the insertion and connection of the followings.
&middot; Encoder backup battery
&middot; Between encoders
Connection failure
Check the voltage of the encoder backup battery.
Turn the power OFF then back ON after cooling the controller.
The temperature rises in the
controller
Voltage failure
Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
power line, or short circuit has not occurred between these phases.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Ground fault
Compare the rated current of the SERVOPACK and the motor referring to each
model, and check whether it is possible to apply by specifications.
Remedy
Setting error
Cause
8.
8.4
1556
COMBINATION ERROR
(SERVO2)
1553
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
SYSTEM ERROR
(SERVO2)
BROKEN PG LINE (A/B
PHASE)(SV2)
1560
1561
BROKEN PG LINE (C
PHASE)(SV2)
GATE ARRAY ERROR
(SERVO2)
1559
Sub
Code
Meaning
8-195
Check the noise source and take countermeasures to reduce the noise.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (motor)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Noise interference
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (motor)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Check the noise source and take countermeasures to reduce the noise.
Noise interference
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Connection failure
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Module failure (encoder)
Remedy
Cause
8.
8.4
1562
ENCODER OVER
SPEED (SERVO2)
1558
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
PARAMETER ERROR
(ENCODER) (SERVO2)
ECHOBACK ERROR
(ENCODER) (SERVO2)
MULTITURN LIMIT NOT
SAME (SERVO2)
1566
1567
COMMUNICATION ERR
(ENCODER)(SV2)
1564
Sub
Code
Meaning
8-196
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (motor)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Check the noise source and take countermeasures to reduce the noise.
Noise interference
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (motor)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Check the noise source and take countermeasures to reduce the noise.
Noise interference
Module failure (motor)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
&middot; Cable between encoders
&middot; EAXA-CN508
[External axis]
&middot; Cable between encoders
&middot; EAXB-CN0534,535,536
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Remedy
Module failure (motor)
Cause
8.
8.4
1565
MULTITURN LIMIT SET
ERROR(SV2)
1563
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
OPTION NOT
SPECIFIED (SERVO2)
OPTION TIMEOUT
(SERVO2)
OPTION WDC ERROR
(SERVO2)
COMMUNICATION WDT
ERROR (SERVO2)
COMMUNICATION
ERROR (SERVO2)
SERVOPACK BROKEN
(SERVO2)
INITIAL ACCESS ERROR
(SERVO2)
SERVOPACK WDC
EROOR (SERVO2)
COMMAND NOT
EXECUTE (SERVO2)
MAIN CIRCUIT ANSWER
ERROR(SV2)
SERVO MOTOR
DISCONNECTION (SV2)
SERVO MOTOR
DISCONNECTION
2(SV2)
1568
1569
1570
1571
1572
1573
1574
1575
1576
1577
1578
1579
Alarm Name
Alarm
Number
Sub
Code
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
8-197
Check the connection of motor power line.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Check the connection of motor power line.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure (motor)
Module failure
(SERVOPACK)
Connection failure
Module failure (motor)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Connection failure
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Check the noise source and take countermeasures to reduce the noise.
Noise interference
8.
8.4
Module failure
(SERVOPACK)
Check the connection of MECHATROLINK communication cable.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Remedy
Connection failure
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
Cause
DX100
Alarm
Alarm Message List
MOTOR LOAD
POSITION ERROR (SV2)
EXCEEDED POSITION
DATA (SERVO2)
SCALE PITCH SETTING
ERROR(SV2)
DIVIDING RATIO
SETTING ERROR(SV2)
ENCODER MODEL
UNMATCH (SERVO2)
MC POWER SUPPLY
WIRING ERR(SV2)
LINEAR MOTOR MAX
SPEED SET(SV2)
1586
1587
1588
1589
1590
1591
PHASE DETECTION
ERROR (SERVO2)
1583
1585
CURRENT DETECTION
ERROR (SERVO2)
1582
POLE DETECTION
ERROR (SERVO2)
NS600 ERROR
(SERVO2)
1581
Sub
Code
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
8-198
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Replace the regenerative resistor.
Regenerative resistor failure
Module failure
(SERVOPACK)
Check the connection of power supply of AC/DC.
Check the parameter setting, and then if it is normal, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Check the connection of mechanical combination.
Connection failure
Module failure (encoder)
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (motor)
Module failure
(SERVOPACK)
Check the noise source and take countermeasures to reduce the noise.
Noise interference
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Module failure
(SERVOPACK)
Check the connection of Cable between encoders.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (motor)
Connection failure
Check the connection of motor power line.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Remedy
Connection failure
Module failure
(SERVOPACK)
Module failure
(SERVOPACK)
Cause
8.
8.4
1584
OPTION I/F ERROR
(SERVO2)
1580
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MONITOR PLD ERROR 1
(SERVO I/O)
MONITOR PLD ERROR 2
(SERVO I/O)
MONITOR PLD ERROR 3
(SERVO I/O)
SAFETY UNIT CPU
SYNCHRO ERROR
COMMUNICATION
ERROR (SAFETY)
1592
1593
1594
1610
1612
Alarm Name
Alarm
Number
Watchdog timer error
Communication status error
Meaning
8-199
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Unit failure(NSU01)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replace the board to be safe.
Remedy
Connection failure
Connection failure
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
Circuit board failure (YPU
unit)
Cause
8.
8.4
1
0
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
JL0101 alarm
Communication status error
Data consistency error
Sub
Code
2
3
4
8-200
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Unit failure(NSU01)
8.
8.4
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Connection failure
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
CRC error
Sub
Code
5
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
YIF board failure
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Unit failure(NSU01)
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
8.
8.4
Connection failure
Remedy
Cause
DX100
Alarm
Alarm Message List
8-201
ENCODER COMM. ERR
1 (SAFETY)
ENCODER COMM. ERR
2 (SAFETY)
SYSTEM ERROR
(SAFETY)
SYSTEM ERROR 1
(SAFETY)
1613
1614
1615
1616
Alarm Name
Alarm
Number
Sub
Code
8-202
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
• Cable between encoders
• EAXA-CN508
• NSU-CN03A,03B
[External axis]
• Cable between encoders
• EAXB-CN0534,535,536
• NSU-CN04A,04B,05A,05B,06A,06B
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
• Cable between encoders
• EAXA-CN508
• NSU-CN03A,03B
[External axis]
• Cable between encoders
• EAXB-CN0534,535,536
• NSU-CN04A,04B,05A,05B,06A,06B
Remedy
Connection failure
Cause
8.
8.4
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
DX100
Alarm
Alarm Message List
DEFECTIVE ENCODER
(SAFETY)
1622
ENCODER CORR. NUM
OVER (SAFETY)
PARAMETER ERROR
(SAFETY)
1619
0
Sub
Code
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Motion range setting error
Sub code: 0 to 7
Meaning
8-203
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Module failure (encoder)
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
• Cable between encoders
• EAXA-CN508
• NSU-CN03A,03B
[External axis]
• Cable between encoders
• EAXB-CN0534,535,536
• NSU-CN04A,04B,05A,05B,06A,06B
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (encoder)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
[Robot axis]
• Cable between encoders
• EAXA-CN508
• NSU-CN03A,03B
[External axis]
• Cable between encoders
• EAXB-CN0534,535,536
• NSU-CN04A,04B,05A,05B,06A,06B
Check the motion range of the manipulator.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
Connection failure
Setting error
Unit failure(NSU01)
Cause
8.
8.4
1623
ARITHMETIC ERROR
(SAFETY)
1618
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MUTUAL DIAGNOSIS
ERR (HW SETTING)
MUTUAL DIAGNOSIS
ERR (MONITOR)
SIGNAL COMPARISON
ERROR (SAFETY)
1631
1632
1633
OPERATION AREA MON.
ERR (ROBOT)
1629
MUTUAL DIAGNOSIS
ERR (WDT)
STOPPING POS. MON.
ERR (SAFETY)
1628
0
Sub
Code
Setting error
Connection failure
Setting error
Cause
8-204
PPESP inconsistent
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA/CNFB connectors and then
turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Connection failure
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
Unit failure(NSU01)
• Confirm that the rotary switch on the NSU is set to [0].
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to &quot;INVALID&quot;
and then cycle the power.
(2)Move the manipulator into the specified range.
(3)Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to &quot;VALID&quot;
and then cycle the power.
(4) If the alarm occurs again, confirm the settings of the tool number switch.
The machine safety unit cannot be used with the tool number switch. When “1:
SWITCHABLE” is set to “S2C431: TOOL NO. SWITCH”, change to use the tool
interference No. 0, 1, 2 and 3 for to R1, 2, 3, and 4 respectively.
(1)Confirm that CNGS1.0 is connected on the NSU.
(2)Turn the power OFF then back ON.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1) Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to
&quot;INVALID&quot; and then cycle the power.
(2)Move the manipulator into the specified range.
(3) Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to &quot;VALID&quot;
and then cycle the power.
Remedy
Setting error
Unit failure(NSU01)
1st bit: Regular processing
execution Inconsistent
2nd bit: Check processing execution
inconsistent
Meaning
8.
8.4
1630
OPERATION AREA MON.
ERR (AXIS)
1625
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
SAFF inconsistent
EXESP inconsistent
3
5
PBESP inconsistent
2
EXDSW inconsistent
PPDSW inconsistent
1
8-205
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and then turn
the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and then turn
the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and then turn
the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure(NSU01)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA/CNFB connectors and then
turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
Connection failure
Unit failure(NSU01)
Cause
8.
8.4
4
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
MODE1 inconsistent
SSP inconsistent
WDGER_1 inconsistent
WDGER_2 inconsistent
SFRDY1 inconsistent
14
15
16
17
20
BON inconsistent
11
MODE0 inconsistent
SON inconsistent
10
13
UNUSED_1 inconsistent
7
SVMAIN inconsistent
FST inconsistent
6
8-206
Connection failure
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and then turn
the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
Connection failure
Cause
8.
8.4
12
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
SFRFB2 inconsistent
KMMB2 inconsistent
UNUSED_2 inconsistent
SFRDY3 inconsistent
SFRFB3 inconsistent
26
27
30
31
UNUSED_3 inconsistent
23
25
KMMB1 inconsistent
22
SFRDY2 inconsistent
SFRFB1 inconsistent
21
8-207
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Connection failure
Remedy
Cause
8.
8.4
24
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
SFSMDOFB1 inconsistent
43
UNUSED_4 inconsistent
37
SFSMDOFB0 inconsistent
KMMB4 inconsistent
36
42
SFRFB4 inconsistent
35
GSIN1 inconsistent
SFRDY4 inconsistent
34
41
UNUSED_5 inconsistent
33
GSIN0 inconsistent
KMMB3 inconsistent
32
8-208
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNGS1/CNGS2 connectors and
then turn the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNGS1/CNGS2 connectors and
then turn the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
Connection failure
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Cause
8.
8.4
40
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
FEEDBACK SIGNAL
ERROR (SAFETY)
8-209
SFULO feedback inconsistent
SF1 feedback inconsistent
2
3
SFULFB inconsistent
This may occur in accordance with
other alarms.
47
SFSMDO1 feedback inconsistent
SFUL1 Inconsistent
46
1
SFSMDI1 inconsistent
45
SFSMDO0 feedback inconsistent
SFSMDI0 inconsistent
44
0
Meaning
Sub
Code
Execute the trouble shooting for the accompanying alarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the short plug connection (S1 to S8) and
then turn the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Data error
Setting error
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of short plugs (S1 to S8) and
CNU/CNLO connectors and then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of CNU/CNLO connectors
and then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of CNU/CNLO connectors
and then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the short plug connection (S1 to S8) and
then turn the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
Setting error
Unit failure (NSU01)
Unit failure (NSU01)
Cause
8.
8.4
1634
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
OVER VOLTAGE
(SAFETY)
LOW VOLTAGE
(SAFETY)
8-210
Over voltage 5V error detected
Over voltage 3.3V error detected
2
Low voltage 1.5V error detected
1
3
Low voltage 3.3V error detected
SF4 feedback inconsistent
6
2
SF3 feedback inconsistent
5
Low voltage 5V error detected
SF2 feedback inconsistent
4
1
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Fuse failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Fuse failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Fuse failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Fuse failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
Fuse failure
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Cause
8.
8.4
1636
1635
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
RAM AREA
CONVERSION ERR
(SAFETY)
RAM DIAGNOSIS
ERROR (SAFETY)
RAM error detected
RAM error detected
RAM error detected
RAM error detected
RAM error detected
1
10
11
12
20
RAM error detected
8
RAM error detected
RAM error detected
2
30
RAM error detected
Over voltage 1.5V error detected
3
1
Meaning
Sub
Code
8-211
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and then turn
the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Fuse failure
Remedy
Cause
8.
8.4
1639
1637
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
RAM error detected
RAM error detected
RAM error detected
61
62
70
RAM error detected
50
RAM error detected
RAM error detected
42
60
RAM error detected
41
RAM error detected
RAM error detected
40
52
RAM error detected
22
RAM error detected
RAM error detected
21
8-212
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
8.
8.4
51
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
1640
REAL TIME MONITOR
ERROR (SAFETY)
Alarm Name
Alarm
Number
Process in the real time monitor
(RTP) error occurred
Process in the real time monitor
(NRTP) error occurred
Process in the real time monitor
(NRTP) error occurred
Process in the real time monitor
(RTP) error occurred
Process in the real time monitor
(BGP) error occurred
Process in the real time monitor
(NRTP) error occurred
6
7
9
10
11
Failed to initialize real time monitor
3
8-213
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Unit failure (NSU01)
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
8.
8.4
5
Failed to initialize real time monitor
RAM error detected
81
2
RAM error detected
80
Failed to initialize real time monitor
RAM error detected
71
1
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
SIGNAL SETTING
ERROR (SAFETY)
WATCHDOG SIGNAL
ERROR (SAFETY)
1642
Communication between NSU and
YSU has been cut off.
2
8-214
1
0
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection state of the following cable.
• Communication cable between CNLO connector of NSU01 of the first robot
and CNLI connector of NSU01 of the second robot.
Unit failure (NSU01)
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the short plug connection (S1 to S8) and
then turn the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection state of the following cable.
• Communication cable between CNLO connector of NSU01 of the first robot
and CNLI connector of NSU01 of the second robot.
Connection failure
Link signal error between NSU units Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the short plug connection (S1 to S8) and
then turn the power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection state of the following cable.
• Communication cable between NSU(CNSF1 connector) and YSU(CN609
connector)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection state of the following cable.
• Communication cable between NSU(CNSF1 connector) and YSU(CN207
connector)
Connection failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Remedy
Unit failure (NSU01)
Unit failure (NSU01)
Cause
Link signal error between NSU units Setting error
Watchdog error
Communication between NSU and
YSU has been cut off.
1
0
NSU is broken.
Real time monitor error occurred
13
0
Meaning
Sub
Code
8.
8.4
1643
SAFETY OUTPUT FB
ERROR (SAFETY)
1641
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Low voltage 3.3V error detected
Low voltage 1.5V error detected
2
3
CRC ERROR
(SAFETY)
COMM.SETTING
ERROR(SAFETY)
DETECT
DISCONNECTION
(NSU-YSU)
1645
1646
8-215
1647
The communication between NSU
and YSU is disconnected.
The communication between NSU
and YSU is disconnected.
1
2
Connection failure
Connection failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU(CNSF1 connector) and YSU(CN207
connector)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU(CNSF1 connector) and YSU(CN207
connector)
(1)Confirm that the rotary switch on the NSU is set to 0.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
(3)If the alarm occurs again, replace the YIF01Unit. Save the CMOS.BIN before
replace the unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Unit failure (NSU01)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the fuse and then turn the
power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Fuse failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the fuse and then turn the
power ON again.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the CMOS.BIN
before replace the unit to be safe.
Unit failure (NSU01)
Fuse failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the fuse and then turn the
power ON again.
Remedy
Fuse failure
Cause
8.
8.4
The switch number recorded in the
NSU board is shown.
Low voltage 5V error detected
1
24V LOW VOLTAGE
(SAFETY)
1644
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
FILE TRANSFER DATA
ERROR (SV)
PENDANT MODE
SIGNAL ERROR
The communication between NSU
and YSU is disconnected.
4
An error occurred when the last
data was not received during the
first data communication at
execution of motion command.
The communication between NSU
and YSU is disconnected.
3
1
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU board (CNMA connector) and YCU
board (CNNSUO,CNYSUO)
• Communication cable between YIF01 board (CN13) and EAXA board (CN515,
CN516)
• Communication cable between EAXA board (CN517) and YSU01 board
(CN202)
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance mode, replace
the following board.
&middot; EAXA board
Turn the power OFF then back ON.
If the error occurs again, save the CMOS.BIN in maintenance mode, and then
replace the YCP01 board. In this case, use the original CF card of the YCP01
board.
(1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance mode, replace
the YIF board. and then load the CMOS.BIN previously saved in maintenance
mode.
Software operation error
occurred
EAXA board failure
YCP01 board failure
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU(CNSF1 connector) and YSU(CN207
connector)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU(CNSF1 connector) and YSU(CN207
connector)
Remedy
Connection failure
Connection failure
Connection failure
Cause
8.
8.4
1650
1648
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-216
8-217
BASE BLOCK SIGNAL
ERROR(SERVO)
PG POWER ON
MULTIPLE REQ (SV)
CONVERTER
COMMAND ERROR (SV)
AXIS ENDLESS INFO
NOT GENERATED(SV)
1654
1655
1656
DB ON ERROR (SERVO)
1652
Buffer size over
2
An error occurred when the first
data was not received during the
last data communication at
execution of motion command.
3
The data size for the file transfer
does not agree with the received
buffer size.
An error occurred when the first
data was not received during on the
way data communication at
execution of motion command.
2
1
Meaning
Sub
Code
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
Module failure (amplifier)
Setting error
Module failure (converter)
Check the JOB.
(1)Turn the power OFF then back ON.
(2)If the error occurs again, contact your Yaskawa representative.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
Check if the PICK instruction was executed again for the axis where executed
the PICK instruction in the gun change system.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Software operation error
occurred
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
EAXA board failure
Remedy
Cause
8.
8.4
1653
FILE TRANSFER DATA
SIZE ERR (SV)
1651
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-218
Check the JOB.
REDUCTION STOP
SPECIFIC. ERR(SV)
1
Setting error
1658
Disable the corresponding axis endless function.
Setting error
The servo float function was used
for the axis for which the
deceleration stop function was
enabled.
The servo float function cannot be
used for the axis which the
deceleration stop function was
enabled.
The general servo function was
used for the axis for which the axis
endless function was enabled.
The general servo function cannot
be used for the axis which the axis
endless function was enabled.
4
8.
8.4
Disable the corresponding axis endless function.
Setting error
The encoders manufactured by
Tamagawa Seiki Co., Ltd. was used
for the axis for which the axis
endless function was enabled.
The encoders manufactured by
Tamagawa Seiki Co., Ltd. cannot be
used for the axis which the axis
endless function was enabled.
3
Disable either the axis endless function or the servo float function of
corresponding axis.
Setting error
The servo float function was used
for the axis for which the axis
endless function was enabled.
The servo float function cannot be
used for the axis which the axis
endless function was enabled.
2
Disable either the axis endless function or the home position detection function
of corresponding axis.
Setting error
The home position detecting
function was used for the axis for
which the axis endless function was
enabled.
The home position detecting
function cannot be used for the axis
which the axis endless function was
enabled.
1
AXIS ENDLESS
SPECIFIC. ERR(SV)
Remedy
Cause
1657
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MOTOR GUN CHANGE
PG PWR ON ERR(SV)
MOTOR GUN CHANGE
SV ON ERR(SV)
MOTOR GUN COND.
FILE NO. ERR(SV)
MOTOR GUN PRESS
FILE NO. ERR(SV)
WRONG MOTOR GUN
PRESS AXIS (SV)
MICRO PRG EXECUTE
TIME OVER(SV)
MICRO PROGRAM
SYNC. ERROR (SV)
FILE RECEIVE
INCOMPLETE (SERVO)
RESOLUTION
CONVERSE CONST
ERR(SV)
CANNOT GENERATE
GENERAL CMD (SV)
1659
1660
1661
1662
1663
1664
1665
1666
1667
1668
Alarm Name
Alarm
Number
8-219
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
Check the gun condition file.
File setting error
EAXA board failure
Check the JOB.
Check the gun condition file.
Setting error
File setting error
Check the JOB.
Check the gun condition file.
File setting error
Setting error
Check the JOB.
Check if the PICK instruction was executed again for the axis where executed
the PICK instruction in the gun change system.
Check if the PICK instruction was executed again for the axis where executed
the PICK instruction in the gun change system.
Check the JOB.
Remedy
8.
8.4
Setting error
Setting error
Setting error
Setting error
The specified axis speed control
function was executed for the axis
which the deceleration stop function
was enabled.
Specified axis speed control
function cannot be used for the axis
which the deceleration stop function
was enabled.
2
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
GENERAL SERVO CMD
CODE ERR (SV)
GENERAL SERVO
SETTING ERROR (SV)
GENERAL SV ALARM
CODE ERROR (SV)
GRP CHANGE PG
POWER ON ERR (SV)
GRP CHANGE SERVO
ON ERROR (SV)
CTRL LAW SWITCHING
ORDER ERR (SV)
BASE BLOCK READ
SIGNAL ERR (SV)
BASE BLOCK WRITE
SIGNAL ERR (SV)
U.PROG. BB READ SIG
INCONSIST(SV)
MOTOR CMD POSITION
ERROR (SV)
EXTERNAL BRAKE
FUSE BROWN(SV)
1669
1670
1671
1672
1673
1674
1675
1676
1677
1678
1679
Alarm Name
Alarm
Number
Sub
Code
8-220
The fuse is blown in brake unit.
Replace the YBK01 fuse.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the external brake connection if there is a
ground fault or short circuit.
(3)If this alarm occurs in conjunction with AL-1681 BRAKE POWER
ERROR(SV), check the brake connection if there is a ground fault or short
circuit.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Check the JOB.
YBK board failure
EAXA board failure
EAXA board failure
EAXA board failure
EAXA board failure
EAXA board failure
Setting error
Check the JOB.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
EAXA board failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Remedy
EAXA board failure
EAXA board failure
Cause
8.
8.4
Sub Code: Signifies the axis in
which the alarm occurred
Sub Code: Signifies the axis in
which the alarm occurred
Meaning
DX100
Alarm
Alarm Message List
INSTANT POWER
FAILURE (TRQ)(SV)
INSTANT POWER
FAILURE (TIME)(SV)
POS.DEVITATION
SATURATING ERR(SV)
1684
1685
1686
EXTERNAL BRAKE
POWER ERROR(SV)
1682
DC 24V POWER SUPPLY
FAILURE(SV)
BRAKE POWER
ERROR(SV)
1681
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the brake connection if there is a ground
fault or short circuit.
Check the external axis brake of YBK01 in the power source, and then if no fault
is found, replace the brake unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the external brake connection if there is a
ground fault or short circuit.
(3)If this alarm occurs in conjunction with AL-1681 BRAKE POWER
ERROR(SV), check the brake connection if there is a ground fault or short
circuit.
Connection failure
YBK board failure
Connection failure
8-221
The instant power failure occurred
for longer than the certain time
period.
The instant power failure occurred
and then the torque was saturated.
Remove interference of the manipulator.
Check the connection of motor power line.
Interference error
Connection failure
Check if the instant power failure has occurred.
Check the settings for manipulator motion condition (influence by external force,
load condition).
Power failure
Setting error
Check if the instant power failure has occurred.
Check if the primary power supply voltage is dropping.
Power failure
Check if the primary power supply voltage is dropping.
(1)Turn the power OFF then back ON.
(2)If this alarm occurs in conjunction with AL-1681 BRAKE POWER
ERROR(SV), check the brake connection if there is a ground fault or short
circuit.
Voltage failure
Voltage failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
&middot;YPS unit
Check the power source of YBK01, and then if no fault is found, replace the
brake unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Remedy
YBK board failure
EAXA board failure
Cause
An error was detected in the voltage YPS power supply failure
value of the YPS power.
An error occurred in the external
axis brake power supply for brake
unit.
An error occurred in the power
supply in the brake unit.
Meaning
8.
8.4
1683
GENERAL I/O FUSE
BROWN(SV)
1680
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
UNDEFINED MOTOR
GUN ARM CONTROL
1693
M-SAFETY SYSTEM
ERROR (CPU1)
PG POWER FUSE
BLOWN (SV)
1692
8-222
BOARD ERROR
UNIT ERROR
MODE SETTING ERROR
TEACH LOCK ERROR
2
3
4
Sub Code: Signifies the control
group in which the alarm occurred
Meaning
1
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
Module failure
(amplifier)
Module failure (motor)
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Setting error
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
The spot high speed function is enabled despite the invalid status of GUN ARM
CONTROL function.
Please complete the setting of GUN ARM CONTROL as the following
operations.
1. start the system in maintenance mode.
2. change the security to management mode.
3. select [SYSTEM] -&gt;[SETUP] -&gt;[OPTION FUNCTION] -&gt;[GUN ARM
CONTROL].
4. change the mode to PLAYBACK, then push [EXECUTE].
5. set the [INERTIA] and [FREQ].
6. select [ENABLE], after the setting the [INERTIA] and [FREQ].
Replace the EAXA01/EAXA02 board fuse (F1).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards. Save the
CMOS.BIN before replace the board to be safe.
EAXA board failure
Setting error
Remedy
Cause
8.
8.4
1800
COORDINATED STOP
FUNC. DISABLE
1687
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
Write Signal ERROR
WATCH DOG TIMEOUT
WATCH DOG SELF CHECK
ERROR
CPU POWER ERROR
CONTACTOR OUTPUT SIGNAL
ERROR
CONTACTOR FEEDBACK
OUTPUT SIGNAL ERROR
COMMUNICATION ASIC Interrupt
Non-end
YSU unit failure
Information of the connected the
EAXA board is different between the
CPU1 and the CPU2 of the YSU
unit.
YSU unit failure
Information of the connected the
EAXA board is different between the
CPU1 and the CPU2 of the YSU
unit in coordinated control system.
COMMUNICATION ASIC INIT
ERROR
Interrupt COMMUNICATION ASIC
ERROR
7
8
9
10
11
12
13
14
15
8-223
16
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
8.
8.4
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
6
YSU unit failure
Read Signal ERROR
Remedy
5
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Function Check Error 3
Function Check Error 4
Function Check Error 5
33
34
35
Interrupt Check Error 2
22
Function Check Error 2
Interrupt Check Error 1
21
32
Safety Signal Self Check ERROR
20
Function Check Error 1
COMMUNICATION ASIC Speed
Mode ERROR
19
31
Link Signal Setting ERROR
18
Function Check Error 0
Link Signal Setting ERROR
17
8-224
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
YSU unit failure
YSU unit failure
Cause
8.
8.4
30
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-225
SV M-SAFETY BROKEN
LINE(CPU1)
M-SAFETY INITIALIZE
ERROR(CPU1)
1802
Function Check Error 7
Function Check Error 8
Function Check Error 9
Function Check Error 10
Function Check Error 11
37
38
39
40
41
0
0
Failed to initialize the CPU1 when
the control power turned ON.
The communication between the
EAXA board and the YSU unit are
disconnected.
Function Check Error 100
Function Check Error 6
36
100
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Connection failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
8.
8.4
1801
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-226
CPU monitor error.
3
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
11
12
13
14
15
When the controller power turned
ON, CPU1 detected an error in the
watchdog detection circuit.
Watch dog time out occurred in the
CPU1 in mutual monitoring of the
CPU1 and the CPU2.
2
0
Watch dog time out occurred in the
CPU1 of the YSU unit.
Rotary switch setting error 2.
5
0
Rotary switch setting error 1.
4
M-SAFETY SELF CHECK 10
ERROR (CPU1)
M-SAFETY CPU
ERROR(CPU1)
Meaning
Sub
Code
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)Confirm the setting of the rotary switch of the YSU unit.
(3)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)Confirm the setting of the rotary switch of the YSU unit.
(3)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
YSU unit failure
YSU unit failure
YSU unit failure
Cause
8.
8.4
1804
1803
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
25
26
27
Safety signal self check error.
21
Safety signal self check error.
Safety signal self check error.
20
24
Safety signal self check error.
19
Safety signal self check error.
Safety signal self check error.
18
23
Safety signal self check error.
17
Safety signal self check error.
Safety signal self check error.
16
8-227
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
22
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Safety signal self check error.
RAM error.
RAM error.
43
50
51
Safety signal self check error.
33
Safety signal self check error.
Safety signal self check error.
32
42
Safety signal self check error.
31
Safety signal self check error.
Safety signal self check error.
30
41
Safety signal self check error.
29
Safety signal self check error.
Safety signal self check error.
28
8-228
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
40
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
DualPortRAM error.
DualPortRAM error.
DualPortRAM error.
71
72
73
RAM error.
57
DualPortRAM error.
RAM error.
56
70
RAM error.
55
RAM error.
RAM error.
54
59
RAM error.
53
RAM error.
RAM error.
52
8-229
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
58
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
SV M-SAFETY NO
COMMUNICATE (CPU1)
DualPortRAM error.
DualPortRAM error.
DualPortRAM error.
77
78
79
8-230
1
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;0&quot;.
Stack error.
DualPortRAM error.
76
92
DualPortRAM error.
75
Stack error.
DualPortRAM error.
74
91
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
1805
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
3
8-231
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;2&quot;.
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;1&quot;.
8.
8.4
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
2
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-232
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;4&quot;.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
8.
8.4
5
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Remedy
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;3&quot;.
4
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-233
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;6&quot;.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
8.
8.4
7
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Remedy
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;5&quot;.
6
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
SV M-SAFETY CRC
ERROR(CPU1)
8-234
The communication error occurred
between the EAXA board and the
YSU unit.
The communication error occurred
between the EAXA board and the
YSU unit.
The communication control IC of
YSU unit detected the error.
12
13
14
0
The communication error occurred
between the EAXA board and the
YSU unit.
11
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
YSU unit failure
YSU unit failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot;The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Remedy
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;7&quot;.
8
Cause
Meaning
Sub
Code
8.
8.4
1806
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
There is the EAXA board for display
of the 7 segment LED(DS1) of
EAXA board is not &quot;d&quot; (on-line
process).
There is the EAXA board for display
of the 7 segment LED(DS1) of
EAXA board is not &quot;d&quot; (on-line
process).
Meaning
Remedy
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
Cause
YSU unit failure
EAXA board failure
Connection failure
YSU unit failure
EAXA board failure
Connection failure
YSU unit failure
8.
8.4
2
1
1807
M-SAFETY SLAVE TIME
OUT(CPU1)
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-235
8-236
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse is
located on the front of the YSU unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again after confirmation of the fuse removal, replace the
fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.
Loose fuse
Blown fuse
The unconnection with other YSU
units was detected.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following cables.
&middot; Cable of the YSU unit(CN200 connector)
&middot; Cable of the YPS unit(CN154 connector)
Connection failure
CPU1 detected 24V power supply
voltage error in the CPU2.
0000
_
0110
1
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
CPU1 detected the 3.3V low voltage YSU unit failure
in the CPU2.
0000_
1010
M-SAFETY UNIT LINK
ERROR(CPU1)
(1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace the
YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
YSU unit failure
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot;Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
Ground fault or a short circuit (1)Turn the power OFF then back ON.
(2)If the alarm occurs again after replacement the fuse, check the following
content.
&middot; Check whether neither the short circuit nor the ground fault have occurred in
the I/O cables from the external device when other alarms that show 24V power
supply error occurred at the same time.
8.
8.4
1810
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the fuse
(F3/F4) in YSU unit board.
Blown fuse
CPU1 detected the 3.3V over
voltage in the CPU2.
0000_
1100
M-SAFETY POWER
VOLT ERROR(CPU2)
1809
Correct the set value in maintenance mode.
Setting error
0
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
M-SAFETY SLAVE
UNDEFINED (CPU1)
Remedy
Cause
1808
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
1811
M-SAFETY SYSTEM
ERROR (CPU2)
Alarm Name
Alarm
Number
Write Signal ERROR
WATCH DOG TIMEOUT
WATCH DOG SELF CHECK
ERROR
CPU POWER ERROR
CONTACTOR OUTPUT SIGNAL
ERROR
CONTACTOR FEEDBACK
OUTPUT SIGNAL ERROR
7
8
9
10
11
TEACH LOCK ERROR
4
6
MODE SETTING ERROR
3
Read Signal ERROR
UNIT ERROR
2
8-237
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Connection failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
Remedy
8.
8.4
5
BOARD ERROR
The unconnection with other YSU
units was detected.
2
1
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Link Signal Setting ERROR
JL098 Speed Mode ERROR
Safety Signal Self Check ERROR
Interrupt Check Error 1
Interrupt Check Error 2
Function Check Error 0
18
19
20
21
22
30
Interrupt COMMUNICATION ASIC
ERROR
16
Link Signal Setting ERROR
COMMUNICATION ASIC INIT
ERROR
15
17
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
Information of the connected the
EAXA board is different between the
CPU1 and the CPU2 of the YSU
unit in coordinated control system.
14
8-238
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
Information of the connected the
EAXA board is different between the
CPU1 and the CPU2 of the YSU
unit.
13
8.
8.4
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
COMMUNICATION ASIC Interrupt
Non-end
Remedy
12
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Function Check Error 10
Function Check Error 11
Function Check Error 100
40
41
100
Function Check Error 6
36
Function Check Error 9
Function Check Error 5
35
39
Function Check Error 4
34
Function Check Error 8
Function Check Error 3
33
38
Function Check Error 2
32
Function Check Error 7
Function Check Error 1
31
8-239
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
37
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
M-SAFETY SELF CHECK 0
ERROR (CPU2)
8-240
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
10
11
12
When the controller power turned
ON, CPU2 detected an error in the
watchdog detection circuit.
CPU monitor error.
3
1815
An error occurred in the CPU2 in
mutual monitoring of the CPU1 and
the CPU2.
M-SAFETY CPU
ERROR(CPU2)
1814
Failed to initialize the CPU2 when
the control power turned ON.
2
M-SAFETY INITIALIZE
ERROR(CPU2)
1813
The communication between the
EAXA board and the YSU unit are
disconnected.
Watch dog time out occurred in the
CPU2 of the YSU unit.
0
SV M-SAFETY BROKEN
LINE(CPU2)
1812
Meaning
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
YSU unit failure
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Connection failure
YSU unit failure
Remedy
Cause
8.
8.4
0
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
22
23
24
Safety signal self check error.
18
Safety signal self check error.
Safety signal self check error.
17
21
Safety signal self check error.
16
Safety signal self check error.
Safety signal self check error.
15
20
Safety signal self check error.
14
Safety signal self check error.
Safety signal self check error.
13
8-241
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
19
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Safety signal self check error.
Safety signal self check error.
Safety signal self check error.
40
41
42
Safety signal self check error.
30
Safety signal self check error.
Safety signal self check error.
29
33
Safety signal self check error.
28
Safety signal self check error.
Safety signal self check error.
27
32
Safety signal self check error.
26
Safety signal self check error.
Safety signal self check error.
25
8-242
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
31
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
RAM error.
RAM error.
DualPortRAM error.
58
59
70
RAM error.
54
RAM error.
RAM error.
53
57
RAM error.
52
RAM error.
RAM error.
51
56
RAM error.
50
RAM error.
Safety signal self check error.
43
8-243
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
55
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Stack error.
Stack error.
91
92
DualPortRAM error.
76
DualPortRAM error.
DualPortRAM error.
75
79
DualPortRAM error.
74
DualPortRAM error.
DualPortRAM error.
73
78
DualPortRAM error.
72
DualPortRAM error.
DualPortRAM error.
71
8-244
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
YSU unit failure
Cause
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Remedy
8.
8.4
77
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-245
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;1&quot;.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
8.
8.4
2
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Remedy
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;0&quot;.
1
SV M-SAFETY NO
COMMUNICATE
(CPU2)
1816
Cause
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-246
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;3&quot;.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
8.
8.4
4
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Remedy
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;2&quot;.
3
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-247
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;5&quot;.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
8.
8.4
6
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Remedy
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;4&quot;.
5
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-248
The communication error occurred
between the EAXA board and the
YSU unit.
The communication error occurred
between the EAXA board and the
YSU unit.
11
12
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure
YSU unit failure
YSU unit failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;7&quot;.
YSU unit failure
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
EAXA board failure
8.
8.4
8
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Remedy
YSU unit failure
The communication error (loop back Connection failure
error) occurred in the EAXA board
of rotary switch was set to &quot;6&quot;.
7
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
M-SAFETY SLAVE TIME
OUT(CPU2)
SV M-SAFETY CRC
ERROR(CPU2)
The communication control IC of
YSU unit detected the error.
14
1
There is the EAXA board for display
of the 7 segment LED(DS1) of
EAXA board is not &quot;d&quot; (on-line
process).
The communication error occurred
between the EAXA board and the
YSU unit.
13
0
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot;The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot;The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
Connection failure
YSU unit failure
EAXA board failure
Connection failure
YSU unit failure
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
YSU unit failure
YSU unit failure
Remedy
Cause
8.
8.4
1818
1817
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-249
M-SAFETY SLAVE
UNDEFINED (CPU2)
M-SAFETY POWER
VOLT ERROR(CPU1)
1820
There is the EAXA board for display
of the 7 segment LED(DS1) of
EAXA board is not &quot;d&quot; (on-line
process).
2
(1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm occurred
again, replace the YSU unit. Save the CMOS.BIN before replace the YSU unit
to be safe.
(1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again, replace
the EAXA board. Save the CMOS.BIN before replace the EAXA board to be
safe.
YSU unit failure
EAXA board failure
8-250
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following cables.
&middot; Cable of the YSU unit(CN200 connector)
&middot; Cable of the YPS unit(CN154 connector)
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse is
located on the front of the YSU unit.
(1)Turn the power OFF then back ON.
(2)If the alarm occurred again after confirmation of the fuse removal, replace the
fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.
Loose fuse
Blown fuse
CPU2 detected 24V power supply
voltage error in the CPU1.
0000_
0111
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
Connection failure
CPU2 detected the 3.3V low voltage YSU unit failure
in the CPU1.
(1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace the
YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
YSU unit failure
0000_
1011
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the fuse(F3/
F4) in YSU unit board.
Blown fuse
CPU2 detected the 3.3V over
voltage in the CPU1.
Correct the set value in maintenance mode.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
communication cables.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
&middot; The communication cable between EAXA board (CN518 connector) and YSU
unit (CN202 connector)
Connection failure
Setting error
Remedy
Cause
0000_
1101
0
Meaning
Sub
Code
8.
8.4
1819
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
SYSTEM ERROR(RSC1)
RSC1 INITIALIZE
ERROR
RSC1 INITIALIZE
ERROR(RSC#1)
1901
1902
M-SAFETY UNIT LINK
ERROR (CPU2)
The unconnection with other YSU
units was detected.
2
8-251
Sub Code
8 to 9: Internal control error in
software
Sub Code
1 to 7: Internal control error in
software
Sub Code
Internal control error in software
The unconnection with other YSU
units was detected.
CPU2 detected the 5V low voltage
in the CPU1.
0000_
1110
1
Meaning
Sub
Code
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
&middot; Connected state of USB cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Confirm the setting of parameter.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Connection failure
Setting error
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot;Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot;Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
(1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace the
YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
Software operation error
occurred
Connection failure
Connection failure
YSU unit failure
Ground fault or a short circuit (1)Turn the power OFF then back ON.
(2)If the alarm occurs again after replacement the fuse, check the following
content.
&middot; Check whether neither the short circuit nor the ground fault have happened
because of the I/O cables from the external device when other alarms that show
24V power supply error occurred at the same time.
Cause
8.
8.4
1900
1821
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
RSC1 INITIALIZE
ERROR(RSC#2)
RSC1 INITIALIZE
ERROR(RSC#3)
RSC1 INITIALIZE
ERROR(RSC#4)
1903
1904
1905
Alarm Name
Alarm
Number
Sub
Code
8-252
Sub Code
8 to 9: Internal control error in
software
Confirm the setting of parameter.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Confirm the setting of parameter.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Confirm the setting of parameter.
Connection failure
Setting error
Software operation error
occurred
Connection failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Confirm the setting of parameter.
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
Software operation error
occurred
Remedy
Cause
8.
8.4
Sub Code
8 to 9: Internal control error in
software
Sub Code
8 to 9: Internal control error in
software
Meaning
DX100
Alarm
Alarm Message List
8-253
RSC1 INITIALIZE
ERROR(RSC#7)
RSC1 INITIALIZE
ERROR(RSC#8)
1909
RSC1 INITIALIZE
ERROR(RSC#6)
1907
Sub
Code
Sub Code
8 to 9: Internal control error in
software
Sub Code
8 to 9: Internal control error in
software
Sub Code
8 to 9: Internal control error in
software
Sub Code
8 to 9: Internal control error in
software
Meaning
Confirm the setting of parameter.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Confirm the setting of parameter.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Confirm the setting of parameter.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
8.
8.4
1908
RSC1 INITIALIZE
ERROR(RSC#5)
1906
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
AXIS NUMBER ERROR
FIRST DATA SEND
ERROR(USB)
1913
ROBOT NO. ERROR
1911
Sub
Code
8-254
The RSC1 unit number where error
occurred.
The RSC1 unit number where error
occurred.
Sub Code
The RSC1 unit number where error
occurred.
Sub Code
The number of units the controller
detected.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of USB cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
Software operation error
occurred
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of USB cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of USB cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Confirm the setting of parameter.
Setting error
Remedy
Software operation error
occurred
Cause
8.
8.4
1912
RSC1 UNIT NUMBER
UNMATCH
1910
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
1914
COMMUNICATION
ERROR(USB)
Alarm Name
Alarm
Number
Sub
Code
The RSC1 unit number where error
occurred.
Meaning
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of USB cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
&middot; Connected state of USB cable
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable.
Connection failure
Software operation error
occurred
Remedy
Cause
DX100
8.
8.4
Alarm
Alarm Message List
8-255
MEMORY ERROR (SV
MON SIGNAL FILE)
MEMORY ERROR
(USER COORD FILE)
4001
Sub
Code
Sub Code: User coordinate
number
Sub Code: Tool number
Meaning
8-256
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the servo monitor signal file in
maintenance mode, and then load the servo monitor signal file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the user coordinates file in maintenance
mode, and then load the user coordinates file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the tool file in maintenance mode, and
then load the tool file saved in the external memory device.
Remedy
Data error
Cause
8.
8.4
4002
MEMORY ERROR
(TOOL FILE)
4000
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(SECOND HOME POS)
MEMORY ERROR
(HOME POS FILE)
4004
Sub
Code
Sub Code: Page number
Meaning
8-257
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the second home positioning file in
maintenance mode, and then load the second home positioning file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the home positioning file in maintenance
mode, and then load the home positioning file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the weaving condition file in maintenance
mode, and then load the weaving condition file saved in the external memory
device.
Remedy
Data error
Cause
8.
8.4
4005
MEMORY ERROR
(WEAVING FILE)
4003
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(ARC END COND FILE)
MEMORY ERR
(ARC START COND
FILE)
4007
Sub
Code
Sub Code: Page number
8-258
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc end condition file in maintenance
mode, and then load the arc end condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc start condition file in maintenance
mode, and then load the arc start condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Sub Code: Page number
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc welding Power Source condition
file in maintenance mode, and then load the arc welding Power Source
condition file saved in the external memory device.
Data error
Sub Code: Page number
Remedy
Cause
Meaning
8.
8.4
4008
MEMORY ERROR
(POWER SOURCE
COND)
4006
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(LINK SERVOFLOAT)
MEMORY ERROR
(COM-ARC3 COND
FILE)
4010
Sub
Code
Sub Code: Condition file number
Sub Code: Page number
Sub Code: Page number
Meaning
8-259
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the link servo float condition file in
maintenance mode, and then load the link servo float condition file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the COM-ARC condition file in
maintenance mode, and then load the COM-ARC condition file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the arc auxiliary condition file in
maintenance mode, and then load the arc auxiliary condition file saved in the
external memory device.
Remedy
Data error
Cause
8.
8.4
4012
MEMORY ERROR
(ARC AUX COND FILE)
4009
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(POWER SRC USERDEF)
MEMORY ERROR
(ROBOT CALIB FILE)
4014
Sub
Code
Sub Code: Page number
Sub Code: Condition file number
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the Power Source user definition file in
maintenance mode, and then load the Power Source user definition file saved
in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
Data error
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the file for calibration between
manipulators in maintenance mode, and then load the file for calibration
between manipulators saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the linear servo float condition file in
maintenance mode, and then load the linear servo float condition file saved in
the external memory device.
Remedy
Data error
Cause
8.
8.4
4017
MEMORY ERROR
(LINEAR SERVOFLOAT)
4013
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-260
MEMORY ERROR
(OPERATION ORIGIN)
MEMORY ERROR
(CUTTING COND FILE)
4019
Sub
Code
Sub Code: Page number
Meaning
8-261
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the work home position file in
maintenance mode, and then load the work home position file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the cutting condition file in maintenance
mode, and then load the cutting condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the ladder program file in maintenance
mode, and then load the ladder program file saved in the external memory
device.
Remedy
Data error
Cause
8.
8.4
4020
MEMORY ERR(LADDER
PRG FILE)
4018
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-262
MEMORY ERROR
(PAINT COND FILE)
MEMORY ERR(WRIST
WEAV AMP FILE)
4024
MEMORY ERROR
(PAINT SPECIAL FILE)
4022
1
Sub
Code
Sub Code: Page number
Sub Code: Page number
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the wrist weaving amplitude file in
maintenance mode, and then load the wrist weaving amplitude file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the paint condition file in maintenance
mode, and then load the paint condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the paint special file in maintenance
mode, and then load the paint special file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the conveyor condition file in maintenance
mode, and then load the conveyor condition file saved in the external memory
device.
Data error
Data error
Remedy
Cause
8.
8.4
4023
MEMORY ERROR
(CONVEYOR COND
FILE)
4021
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERR(SENSOR
MON COND FILE)
MEMORY ERR(PRESS
COND DATA FILE)
4030
MEMORY ERROR
(INTERRUPT JOB FILE)
Sub
Code
Sub Code: File number
Meaning
8-263
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the press condition file in maintenance
mode, and then load the press condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the sensor monitoring condition file in
maintenance mode, and then load the sensor monitoring condition file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the interrupt job file in maintenance mode,
and then load the interrupt job file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
4028
4025
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(SPOT GUN COND FILE)
MEMORY ERROR
(SPOT WELDER COND)
MEMORY ERROR (GUN
PRESSURE FILE)
4031
4032
4033
Alarm Name
Alarm
Number
Sub
Code
Sub Code: File number
8-264
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gun pressure file in maintenance
mode, and then load the gun pressure file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the spot welding gun condition file in
maintenance mode, and then load the spot welding gun condition file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gun condition file in maintenance
mode, and then load the gun condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
Sub Code: File number
Sub Code: File number
Meaning
DX100
Alarm
Alarm Message List
8-265
MEMORY ERROR
(WEARING FILE)
MEMORY ERROR
(STROKE POSITION)
4037
MEMORY
ERR(ANTICIPATION OG
FILE)
4035
Sub
Code
Sub Code: File number
Sub Code: File number
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the FULL/SHORT OPEN position setting
file in maintenance mode, and then load the FULL/SHORT OPEN position
setting file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the anticipation outputs file in
maintenance mode, and then load the anticipation outputs file saved in the
external memory device.
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the wear amount file in maintenance
mode, and then load the wear amount file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the anticipation outputs file in
maintenance mode, and then load the anticipation outputs file saved in the
external memory device.
Data error
Data error
Remedy
Cause
8.
8.4
4036
MEMORY
ERR(ANTICIPATION OT
FILE)
4034
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-266
MEMORY ERROR
(FORM CUT FILE)
MEMORY ERROR
(SHOCK LEVEL FILE)
4040
MEMORY ERROR
(PRESSURE FILE)
Sub
Code
Sub Code: File number
Sub Code: File number
Sub Code: File number
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the shock level file in maintenance mode,
and then load the shock level file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the form cut file in maintenance mode,
and then load the form cut file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the dry-spotting pressure file in
maintenance mode, and then load the dry-spotting pressure file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
4039
4038
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(SPOT IO ALLOCTE FL)
MEMORY ERROR
(VISION FILE)
MEMORY ERROR
(VISION CALIBRATION)
4041
4042
4043
Alarm Name
Alarm
Number
Sub
Code
Sub Code: Page number
8-267
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the vision calibration file in maintenance
mode, and then load the vision calibration file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the vision condition file in maintenance
mode, and then load the vision condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the spot I/O allocation file in maintenance
mode, and then load the spot I/O allocation file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
Sub Code: Page number
Sub Code: File number
Meaning
DX100
Alarm
Alarm Message List
MEMORY ERROR
(WELD PULSE COND)
MEMORY ERROR
(WELD PULSE SELECT)
MEMORY
ERR(CONVEYOR CALIB
FILE)
4044
4045
4046
Alarm Name
Alarm
Number
Sub
Code
8-268
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the conveyor calibration file in
maintenance mode, and then load the conveyor calibration file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the welding pulse selection file in
maintenance mode, and then load the welding pulse selection file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the welding pulse condition file in
maintenance mode, and then load the welding pulse condition file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
Sub Code: File number
Sub Code: File number
Meaning
DX100
Alarm
Alarm Message List
MEMORY ERROR
(SERVO S-GUN FILE)
MEMORY ERROR
(PASTE QUAN.COMP
FL)
MEMORY ERR(AXIS I/O
ALLOC FILE)
4048
4049
4050
Alarm Name
Alarm
Number
Sub
Code
Meaning
8-269
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting amount correction file in
maintenance mode, and then load the painting amount correction file saved in
the external memory device.
Data error
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the axis motion I/O allocation file in
maintenance mode, and then load the axis motion I/O allocation file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
8.
8.4
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the sealer gun characteristics file in
maintenance mode, and then load the sealer gun characteristics file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
Remedy
Cause
DX100
Alarm
Alarm Message List
MEMORY ERR(GUN
COND. AUX. FILE)
MEMORY ERROR
(TOOL INTERFERENCE)
MEMORY ERROR
(PAINT SYS CONFIG.)
4051
4052
4053
Alarm Name
Alarm
Number
Sub
Code
Sub Code: File number
8-270
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting system setting file in
maintenance mode, and then load the painting system setting file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the tool interference file in maintenance
mode, and then load the tool interference file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gun characteristics auxiliary file in
maintenance mode, and then load the gun characteristics auxiliary file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
Sub Code: File number
Sub Code: File number
Meaning
DX100
Alarm
Alarm Message List
MEMORY ERROR
(PAINTING SPECIAL)
MEMORY ERROR
(CCV-PAINT TABLE)
MEMORY ERROR
(PLUG VOLUME FILE)
4054
4055
4056
Alarm Name
Alarm
Number
Sub
Code
Sub Code: File number
8-271
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting filling file in maintenance
mode, and then load the painting filling file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YCP01 board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting CCV file in maintenance
mode, and then load the painting CCV file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the painting device characteristics file in
maintenance mode, and then load the painting device characteristics file saved
in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
Remedy
Cause
8.
8.4
Sub Code: File number
Sub Code: File number
Meaning
DX100
Alarm
Alarm Message List
8-272
MEMORY ERROR
(EVB PAINT COND)
MEMORY ERROR
(CLEARANCE FILE)
4060
MEMORY ERROR
(EVB TURBIN COND)
4058
Sub
Code
Sub Code: File number
Sub Code: File number
Sub Code: File number
Sub Code: File number
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the clearance file in maintenance mode,
and then load the clearance file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the EVB paint condition file in
maintenance mode, and then load the EVB paint condition file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the EVB turbine condition file in
maintenance mode, and then load the EVB turbine condition file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the EVB gun condition file in maintenance
mode, and then load the EVB gun condition file saved in the external memory
device.
Remedy
Data error
Cause
8.
8.4
4059
MEMORY ERROR
(EVB GUN COND)
4057
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-273
MEMORY ERROR
(LNR SCALE FILE)
MEMORY ERR
(CONVEYOR COND
SUPP.)
4063
MEMORY ERROR
(GAUGE SENSOR FILE)
Sub
Code
Sub Code: File number
Sub Code: File number
Sub Code: File number
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the conveyor condition auxiliary file in
maintenance mode, and then load the conveyor condition auxiliary file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the linear scale condition file in
maintenance mode, and then load the linear scale condition file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
Data error
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the gauging sensor condition file in
maintenance mode, and then load the gauging sensor condition file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
4062
4061
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-274
MEMORY ERROR
(I/F PANEL FILE)
MEMORY ERR
(PALLETIZE COND FILE)
4069
MEMORY ERR
(WEAV SYNC WELD
FILE)
Sub
Code
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the palletize condition file in maintenance
mode, and then load the palletize condition file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Data error
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the weaving synchronizing welding
condition file in maintenance mode, and then load the weaving synchronizing
welding condition file saved in the external memory device.
Data error
YCP01 board failure
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
YIF board failure
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the I/F panel file in maintenance mode,
and then load the I/F panel file saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Data error
Remedy
Cause
8.
8.4
4065
4064
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MEMORY ERROR
(LASER TRACKING
START FILE)
MEMORY ERROR
(LASER TRACKING END
FILE)
MEMORY ERROR
(LASER TRACKING
TRACK START FILE)
4070
4071
4072
Alarm Name
Alarm
Number
Sub
Code
Meaning
Remedy
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking welding start file in
maintenance mode, and then load the laser tracking welding start file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking welding end file in
maintenance mode, and then load the laser tracking welding end file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking track start file in
maintenance mode, and then load the laser tracking track start file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Cause
YIF board failure
Data error
YCP01 board failure
YIF board failure
Data error
YCP01 board failure
YIF board failure
Data error
YCP01 board failure
DX100
8.
8.4
Alarm
Alarm Message List
8-275
MEMORY ERROR
(LASER TRACKING SET
FILE)
MEMORY ERROR
(LASER TRACKING
TRACK SET FILE)
MEMORY ERROR
(CONDITION FILE OF
CORRESPONDING TO
LASER TRACKING GAP)
4073
4074
4075
Alarm Name
Alarm
Number
Sub
Code
Meaning
Remedy
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking welding set file in
maintenance mode, and then load the laser tracking welding set file saved in
the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the laser tracking track set file in
maintenance mode, and then load the laser tracking track set file saved in the
external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the condition file of corresponding to laser
tracking gap in maintenance mode, and then load the condition file of
corresponding to laser tracking gap saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Cause
YIF board failure
Data error
YCP01 board failure
YIF board failure
Data error
YCP01 board failure
YIF board failure
Data error
YCP01 board failure
DX100
8.
8.4
Alarm
Alarm Message List
8-276
MEMORY ERROR
(MEMORY PLAY FILE
FOR LASER TRACKING
DC)
MEMORY ERR
(MUTUAL WAIT SET
FILE)
MEMORY ERR
(INTERF. PREDICT FILE)
4076
4080
4081
Alarm Name
Alarm
Number
Sub
Code
Remedy
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the memory play file for laser tracking DC
in maintenance mode, and then load the memory play file for laser tracking DC
saved in the external memory device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board. Replace the YIF board, and then load the CMOS.BIN saved
before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the mutual wait set file in maintenance
mode, and then load the mutual wait set file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board to be safe. Replace the YIF board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the mutual wait set file in maintenance
mode, and then load the interference predict file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Cause
YIF board failure
Data error
YCP01 board failure
YIF board failure
Data error
YCP01 board failure
YIF board failure
Data error
YCP01 board failure
8.
8.4
8-277
An error was detected at memory
check.
The memory for the interference
predict file is damaged.
An error was detected at memory
check.
The memory for the mutual wait
set file is damaged.
Meaning
DX100
Alarm
Alarm Message List
4082
INTERF. PREDICT
DETECT
Alarm Name
Alarm
Number
Sub
Code
DX100 has detected the
possibility of interference between
manipulators.
Meaning
Remedy
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board to be safe. Replace the YIF board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm.
(2)Pull the manipulators away each other.
(3)If this alarm occurred during test run or playback operation, change the
teaching points.
Cause
YIF board failure
Operation mistake or teaching
mistake
DX100
8.
8.4
Alarm
Alarm Message List
8-278
4083
INTERF. PREDICT
COMM ERROR
Alarm Name
Alarm
Number
Sub
Code
A communication error has been
detected in the interference
predict function.
SubCode
0000_0000_0000_0001:No
response for the interference
check start request was returned
from the interference predict
server.
0000_0000_0000_0010:DX100
received an error response from
the interference predict server.
0000_0000_0000_0100:No
response for the interference
status request was returned from
the interference predict server.
0000_0000_0001_0000:No
response for the interference
check activated notification was
returned from the interference
predict server.
0000_0011_0000_0000:
Parameter transfer with the
interference prediction server did
not end correctly.
0000_0011_0000_0010:DX100
received an communication error
notification from the interference
predict server.
0001_0000_0000_0001:No
response for the interference
check start request was returned
from the intererence predict
server.
0001_0000_0000_0010:No
response for the current position
acquisition request was returned
from the interference predict
server.
0001_0000_0000_0011:DX100
received an error response for the
interference check start request
from the interference predict
server.
Meaning
Connection failure
Cause
(1)Reset the alarm.
(2)Check the connection between interference predict server and DX100.
Remedy
DX100
8.
8.4
Alarm
Alarm Message List
8-279
4084
ROBOT SYNC. ERROR
Alarm Name
Alarm
Number
Sub
Code
SubCode
0000_0000_0000_0001:No
response was returned from the
mutual wait target.
0000_0000_0000_0010:An error
occurred in the communication
with the mutual wait target during
the execution of FN591.
0000_0000_0000_0110:The
setting of the mutual wait target
was changed during the execution
of FN591.
0000_0000_0001_0000:The
mutual wait manipulator No. of the
FN591 is abnormal.
0000_0000_0010_0000:FN591
was doubly executed.
0000_0000_0101_0000:An illegal
notification was received from
mutual wait target.
0000_0000_0111_0000:FN591
was executed for the
disconnected robot.
Meaning
8-280
SubCode
0000_0000_0000_0001
(1)Reset the alarm.
(2)Check the contents of the mutual wait setting file.
(3)Check the network setting of the mutual wait target.
SubCode
0000_0000_0000_0001
0000_0000_0000_0010
(1)Reset the alarm.
(2)Check the communication connection with the mutual wait target.
Connection failure
Setting error
(1)Reset the alarm.
(2)Check each network setting for the robot controller and the interference
predict server.
Setting error
SubCode
0000_0000_0000_0001
0000_0000_0000_0010
(1)Reset the alarm.
(2)Check the communication connection with the mutual wait target.
(1)Reset the alarm.
(2)Check the connection between interference predict server and DX100.
HUB failure
8.
8.4
HUB failure
Remedy
Cause
DX100
Alarm
Alarm Message List
MEMORY ERR
(INTERF. HISTORY FILE)
Sub
Code
An error was detected at memory
check.
The memory for the interference
history file is damaged.
Meaning
Remedy
SubCode:
0000_0000_0000_0110
(1)Reset the alarm.
(2)During the execution of the FN591, check whether mutual waiting function
setting change and isolation (specific input signal # 40563 = ON) are not
performed.
SubCode
0000_0000_0001_0000
(1)Reset the alarm.
(2)Check the mutual wait manipulator No. of the FN591.
SubCode
0000_0000_0010_0000
(1)Reset the alarm.
(2)Correct the job so that the FN591 will not be executed at the same time in
multiple task job.
(3)If the alarm occurs again, save the CMOS.BIN, and then contact your
YASKAWA representative about occurrence status (operating procedure).
SubCode
0000_0000_0101_0000
(1)Reset the alarm.
(2)If the alarm occurs again, save the CMOS.BIN, and then contact your
YASKAWA representative about occurrence status (operating procedure).
SubCode
0000_0000_0111_0000
(1)Reset the alarm.
(2)Make sure that the FN591 is not executed at the robot controller during
isolation (dedicated input signal # 40563 = ON).
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the mutual wait set file in maintenance
mode, and then load the interference history file saved in the external memory
device.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN before
replace the board to be safe. Replace the YIF board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Setting error
Setting error
Software operation error
occurred
Setting error
Data error
YCP01 board failure
YIF board failure
8.
8.4
4085
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-281
OVERRUN IN
EXTERNAL AXIS
OVERRUN IN ROBOT
AXIS
4100
1
Sub
Code
Sub Code
0010:OT2 (External axis)
0100:OT3 (External axis)
1000:OT4 (External axis)
Sub Code
0001:OT (Robot)
An error was detected in the
voltage value of the YPS power.
Meaning
(1)Reset the alarm
(2) If the alarm occurs again, check the followings.
&middot;Select &quot;OVERRUN &amp; S-SENSOR&quot; from &quot;ROBOT&quot; menu to display the
OVERRUN &amp; S-SENSOR screen. The alarm can be released on this screen.
(3)After above operation implementation, if the alarm occurs again, check the
connection and inserting state of the following cables and connectors.
&middot;YPU unit CN203
&middot;EAXA board CN512
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replacing the board to be safe.
Overrun limit switch has been activated. Select &quot;OVERRUN &amp; S-SENSOR&quot;
from &quot;ROBOT&quot; menu to display the OVERRUN &amp; S-SENSOR screen. The
alarm can be released on this screen.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;YPU unit
&middot;EAXA board CN512
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replacing the board to be safe.
Overrun limit switch has been activated. Select &quot;OVERRUN &amp; S-SENSOR&quot;
from &quot;ROBOT&quot; menu to display the OVERRUN &amp; S-SENSOR screen. The
alarm can be released on this screen.
(1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
YSU unit board failure
Overrun limit switch released
EAXA board failure
Connection failure
YSU unit board failure
Overrun limit switch released
EAXA board failure
If this alarm occurs in conjunction with AL-1681 BRAKE POWER ERROR(SV),
check the brake connection if there is a ground fault or short circuit.
Connection failure
Connection failure
(1)Reset the alarm.
(2)If the alarm occurs again, turn the power OFF then back ON.
(3)If the alarm occurs again, replace the following unit.
&middot;YPS unit
Remedy
YPS power supply failure
Cause
8.
8.4
4101
DC 24V POWER
SUPPLY FAILURE(YPS)
4099
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-282
SYSTEM DATA HAS
BEEN CHANGED
PARALLEL START
INSTRUCTION ERROR
4102
4103
Alarm Name
Alarm
Number
Sub task being executed:
Although a job is being executed
by instructed sub task, an attempt
was made to execute another job
by the sub task.
Group axis being used:
The job operated by another sub
task uses the same group axis.
Multiple start of same job:
The job that was tried to be
started was executed by another
sub task.
Unregistered master job:
Although the master job was not
registered, an attempt was made
to execute PSTART SUB (job
name omitted).
Synchronization instruction error:
When restarted by PSTART,
synchronization instruction status
of the sub task under interruption
was different from the status to
restart.
Stopped by an alarm:
An attempt was made to start the
sub task which is stopped by an
alarm.
Synchronization task specification
of SYNC instruction omit error
The task is specified by
synchronization task of SYNC
instruction.
I/O jog being executed
2
3
4
5
6
7
8
9
Meaning
1
Sub
Code
8-283
Check the following settings.
&middot;The master job of the subtask is registered
Setting error
Check the following settings.
&middot;I/O jog executing status
Complete the I/O jog executing status, and then restart.
Check the following settings.
&middot;Synchronization task specification of SYNC instruction
Setting error
Setting error
Check the following settings.
&middot;Synchronization task specification of SYNC instruction
Setting error
Check the following settings.
&middot;Alarm occurrence status
Check the following settings.
&middot;The same job is not used in the another task
Setting error
Setting error
Check the following settings.
&middot;The job to be started
&middot;The execution timing for start command
Setting error
Check the following settings.
&middot;The job to be started
&middot;The execution timing for start command
(1)Check the following settings.
&middot;The subtask is completed by the PWAIT instruction.
Setting error
8.
8.4
Setting error
(1)Reset the alarm.
(2)Turn the power OFF then back ON before turning ON the servo power
supply.
Remedy
System data changed
Cause
DX100
Alarm
Alarm Message List
WRONG EXECUTION
OF LOAD INST
WRONG EXECUTION
OF SAVE INST
WRONG EXECUTION
OF DELETE INST
OUT OF RANGE (ABSO
DATA)
DC 24V POWER
SUPPLY FAILURE(I/O)
4105
4106
4107
4109
Separate group axis being used
The servo power supply is OFF.
Twin synchronous task ID error
PSTART instruction is the old
specification.
PWAIT instruction is the old
specification.
10
11
12
16
17
8-284
Setting error
Setting error
Setting error
Setting error
Setting error
Setting error
Setting error
Setting error
Setting error
Cause
(1)Reset the alarm.
(2)If the alarm occurs again, Check the 24V external power supply. If abnormal,
replace the 24V external power supply.
Check that the overrun limit switch is not activating. If overrun limit switch is
activating, return to a normal position.
Overrun limit switch released
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
Check the insertion and connection of the followings.
&middot;Fuse (blown) of YIU unit
&middot;The communications cable for the I/O module
Check the following settings.
&middot;Move the manipulator or station to the zero position by the axis operation and
check the home position alignment marks (the arrow).
* Refer to the instruction manual for Data Transmission Function for details.
* Refer to the instruction manual for Data Transmission Function for details.
* Refer to the instruction manual for Data Transmission Function for details.
Check the following settings.
&middot;The specifications of PWAIT instruction
Register the PWAIT instruction as new specification.
Check the following settings.
&middot;The specifications of PSTART instruction
Register the PSTART instruction as new specification.
Check the following settings.
&middot;Twin synchronous task specification of SYNC instruction
Check the following settings.
&middot;Servo power
Turn ON servo power.
Check the following settings.
&middot;Usage status of separation use axis
Complete the use of separation use axis, and then restart.
Remedy
Voltage error
0000_0001: Detector circuit error. Connection failure
0000_0010: Fuse blown (YIU unit)
0000_0011: External 24V power
supply error.
Sub Code1 to 245: Signifies the
data transmission error.
Sub Code1 to 245: Signifies the
data transmission error.
Sub Code1 to 245: Signifies the
data transmission error.
Meaning
Sub
Code
8.
8.4
4104
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
DATA RECEIVING
ERROR
DATA SENDING ERROR
4112
8-285
Reception timeout (timer A)
Reception timeout (timer B)
Heading length is too short.
Heading length is too long.
The header No. error
1
2
3
4
5
Retry over for mutual response
error
Retry over for timeout in timer A
2
3
Retry over of NAK
Meaning
1
Sub
Code
(1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
EAXA board failure
Communication error
Communication error
Communication error
Communication error
Communication error
Communication error
Communication error
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before
replacing the board to be safe.
YPU unit board failure
Communication error
(1)Reset the alarm
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA board CN512
Remedy
Connection failure
Cause
8.
8.4
4113
SHOCK SENSOR
ACTION
4110
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
TRANSMISSION
SYSTEM BLOCK
TRANSMISSION
HARDWARE ERROR
8-286
Received EOT before last block
reception.
Received codes other than EOT
after last block reception.
3
4
Communication error
Communication error
Received EOT while waiting ENQ. Communication error
2
Communication error
Received EOT while waiting ACK. Communication error
Transmission timeout (timer B)
5
Communication error
Communication error
Communication error
Communication error
Communication error
Communication error
Cause
1
Transmission timeout (timer A)
Framing error
3
4
Parity error
2
Illegal data received
7
Overrun error
The text length exceeded 256
characters.
6
1
Meaning
Sub
Code
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
Remedy
8.
8.4
4115
4114
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
COOLING FAN2 ERROR
COOLING FAN3 ERROR
WRONG EXECUTION
OF VISION INST
4122
4123
4124
FAN CIRCUIT
PROTECTOR TRIPPED
4118
COOLING FAN1 ERROR
BRAKE POWER ERROR
4117
8-287
Calibration could not be executed. Setting error
3
Setting error
The specified file set value is
incorrect.
2
Setting error
The specified file number is
incorrect.
Cooling fan failure
Cooling fan failure
Check the following settings.
&middot;The robot coordinate data or the pixel coordinate data used for the calibration
&middot;The user variable number in the calibration file
Set the robot coordinate data and the pixel coordinate data used for the
calibration to the user variable.
Correctly set the user variable number in the calibration file.
Check the following settings.
&middot;File set value
Specify the set value.
Check the following settings.
&middot;File No.
Specify the correct file number.
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
Check the following settings.
&middot;(After cancellation of the short-circuit and ground fault) Turn ON the circuit
protector.
Setting error
Cooling fan failure
Check if there is a ground fault or short circuit in the fan power line.
Connection failure
(1)Reset the alarm.
(2)If the alarm occurred again, check the brake wirings and replace the fuse.
Fuse failure
1
Sub Code: EAXA/EAXB board
number where alarm occurred
Sub Code: EAXA/EAXB board
number where alarm occurred
Sub Code: EAXA/EAXB board
number where alarm occurred
Sub Code: EAXA/EAXB board
number where alarm occurred
(1)Reset the alarm.
(2)If the alarm occurred again, check the brake wirings and confirm if the short
circuit or the ground fault have happened.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(3)If the alarm occurs again, check the sent data is correct.
Remedy
Connection failure
Communication error
Communication error
Cause
8.
8.4
4121
Trans error or protocol error
100
Sub Code: EAXA/EAXB board
number where alarm occurred
Transmission data contents error
1
TRANSMISSION
SYSTEM ERROR
4116
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Use memory is lacking and the
area could not be obtained.
The setting value of measurement
item (FT) is incorrect.
The data for the vision execution
command is incorrect.
10
11
12
The data received from the vision
system is incorrect.
7
Failed to read or write the position
type variable (P variable).
Time-out occurred during data
reception.
6
9
Time-out occurred during data
transmission.
5
The pixel coordinates value was
not able to be converted into the
robot coordinates.
The communication port for the
vision system could not be
initialized.
4
8-288
Check the following settings.
&middot;The communication setting of vision system
&middot;Calibration file for use
Setting error
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Correct the setting value of a measurement item.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the following settings.
Usage status of the specified position type variable
Don't use the specified positional type variable at the same time in other jobs.
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
&middot;Cable between vision system and DX100 system
Connection failure
Setting error
Check the following settings.
&middot;The communication setting of vision system
&middot;The detection setting of vision system
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
&middot;Cable between vision system and DX100 system
Connection failure
Setting error
Check the following settings.
&middot;The communication setting of vision system
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
&middot;Cable between vision system and DX100 system
Connection failure
Setting error
Check the following settings.
&middot;The communication setting of vision system
Check the following settings.
&middot;The Parameter for communication port
Setting error
Setting error
Remedy
Cause
8.
8.4
8
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
4125
TRANS ERROR (WELD
PULSE COND)
Alarm Name
Alarm
Number
Time-out occurred during data
reception.
Receive data error
Coordinate conversion error
Position type variable access
error
Failed to store the area.
Measurement item setting error
7
8
9
10
11
YCP01 port initialize error
4
6
Calibration execution error
3
Time-out occurred during data
transmission.
File data error
2
8-289
Communication error
Software operation error
occurred
Communication error
Communication error
Communication error
Communication error
Communication error
Communication error
Communication error
Communication error
Communication error
Software operation error
occurred
Cause
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or YCP01 port
is correctly set.
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or file data is
correctly set.
(1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
(1)Reset the alarm, and then try again.
(2)Check the command sent by Vision sensor
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
5
File access error
Meaning
1
48
Sub
Code
DX100
Alarm
Alarm Message List
4126
CANNOT EXECUTE
AUTO PMT
Alarm Name
Alarm
Number
Meaning
Tag setting error
Wait status table FULL
System error
PBOX cannot be edited.
The source job cannot be edited.
The converted job cannot be
edited.
The memory area for job area is
insufficient.
The source job is not exist.
The memory area for position
data of the job is insufficient.
Sub
Code
12
48
1
2
3
4
5
6
8-290
7
Software operation error
occurred
Setting error
Software operation error
occurred
Setting error
(1)Reset the alarm.
(2)when the error occurs again, if there is an unnecessary teaching position,
delete it.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Check the following settings.
&middot;Presence of the specified source job
The job which does not exist cannot be set to the source job.
(1)Reset the alarm.
(2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Check the following settings.
&middot;The prohibit status of converted job
If the converted job is protected from editing, it cannot be edited.
Check the following settings.
&middot;The prohibit status of source job
If the source job is protected from editing, it cannot be edited.
Check the following settings.
&middot;I/O status of the edit prohibit signal
The edit prohibit signal cannot input.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
(1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
Remedy
8.
8.4
Setting error
Setting error
Software operation error
occurred
Communication error
Communication error
Cause
DX100
Alarm
Alarm Message List
NETWORK
APPLICATION
PROCESS ERROR
TWIN DRIVE OUT OF
RANGE (START)
4129
Analog CH specification or
register specification is not exist.
The number of samplings
exceeds the set value.
10
11
An error occurred when the
notification of the APP task reinitialization was processed in the
Ethernet function.
An error occurred when the reinitialization response was
received in the Ethernet function.
The incomplete task of reinitialization was unsuccessfully
completed in the Ethernet
function.
1
2
3
Sub Code: Corresponding
master-axes and slave-axes are
displayed by the bit.
Monitor ON was executed in
Monitor ON.
The job under execution is
specified as the conversion job.
8
1
Meaning
Sub
Code
Check the following settings.
&middot;The number of samplings
The number of sampling is too much. Confirm the monitor ON/OFF status.
Check the following settings.
&middot;Pulse error of the master-axes and the slave-axes
Switch to independent movement mode so that the pulse error of the masteraxes and the slave-axes is settled within allowable range.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Setting error
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
Check the following settings.
&middot;Analog CH specification
&middot;Register specification
Analog CH specification or register specification is required.
Setting error
Setting error
Check the following settings.
&middot;Arc monitor ON status
Arc monitor ON cannot be executed during arc monitor ON.
Check the following settings.
&middot;Execution status of the source job
&middot;Execution status of the converted job
The job under execution is specified for the source / converted job. Execute
conversion operation after ending the job execution.
Remedy
Setting error
Setting error
Cause
8.
8.4
4130
ARC MONITOR ERROR
4128
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-291
Alarm Name
Alarm
Number
8-292
Time-out occurred in the reinitialization response receiving
process of the Ethernet function.
7
An error occurred when the reinitialization mail was sent in the
Ethernet function.
5
An error occurred in the exclusive
process of the storage area
control table of the Ethernet
function.
An error occurred when the
semaphore for re-initialization
was received in the Ethernet
function.
4
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Cause
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
8.
8.4
6
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
An error occurred in the reinitialization response receiving
process of the Ethernet function.
Receiving data size error
occurred in the re-initialization
response receiving process of the
Ethernet function.
An error occurred in the Web
server task mail receiving process
of the Ethernet function.
An error occurred in the FTP
server task mail receiving process
of the Ethernet function.
An error occurred in the FTP
client task mail receiving process
of the Ethernet function.
Sub
Code
8
9
30
31
32
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
DX100
8.
8.4
Alarm
Alarm Message List
8-293
Alarm Name
Alarm
Number
8-294
An error occurred in the data size
written to PCI of the Ethernet
function.
50
Illegal e-mail data were received
in the FTP server task of the
Ethernet function.
41
Illegal e-mail data were received
in the FTP client task of the
Ethernet function.
Illegal e-mail data were received
in the Web server task of the
Ethernet function.
40
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Cause
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
8.
8.4
42
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
An error occurred when the
request to write PCI data was
received in the Ethernet function.
The request of the undefined
transmission was received in the
Ethernet function.
An error occurred in the
transmission request of the
Ethernet function.
The transmission request without
data was received in the Ethernet
function.
The transmission request of illegal
data length was received in the
Ethernet function.
Sub
Code
51
52
53
54
55
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
DX100
8.
8.4
Alarm
Alarm Message List
8-295
Alarm Name
Alarm
Number
8-296
An error occurred in the buffer for
request to write PCI getting
process of the Ethernet function.
101
Illegal mail data was transmitted
in the DNS task of the Ethernet
function.
61
An error occurred in storing
process of memory which is used
in the Ethernet function.
Illegal mail data ware received in
the DNS task of the Ethernet
function.
60
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Cause
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
8.
8.4
100
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
UDP PROCESS ERROR
An error occurred in the creation
of transmission socket during the
UDP process of the Ethernet
function.
Illegal data were received in the
UDP process of the Ethernet
function.
2
3
An error occurred in the
semaphore of socket control table
of the Ethernet function.
201
An error occurred in the creation
of receiving socket during the
UDP process of the Ethernet
function.
The socket of the Ethernet
function was full and was not able
to create a socket.
200
1
Meaning
Sub
Code
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
8.
8.4
4131
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-297
Alarm Name
Alarm
Number
8-298
The re-initialization notification of
illegal data was received in the
UDP process of the Ethernet
function.
101
The SELECT operation was not
successfully completed in the
UDP process of the Ethernet
function.
5
The re-initialization notification of
illegal data length was received in
the UDP process of the Ethernet
function.
Transmission error occurred in the
UDP process of the Ethernet
function.
4
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
&middot; The MII communications cable which I/O module of the corresponding sub
code
&middot; (In case of MII communications last station) Terminator
&middot; 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Cause
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
8.
8.4
100
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
TCP PROCESS ERROR
8-299
An error occurred in the process
of the TCP server initialization of
the Ethernet function.
The transmission request of illegal
data was received in the UDP
process of the Ethernet function.
104
2
The transmission request of illegal
data length was received in the
UDP process of the Ethernet
function.
103
The socket table was not
successfully created in the TCP
process of the Ethernet function.
The PCI write process was not
successfully completed in the
UDP process of the Ethernet
function.
102
1
Meaning
Sub
Code
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
8.
8.4
4132
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-300
COOLING FAN SET
ABNORMAL
TOYOPUC RUN STOP
TOYOPUC MAJOR
ERROR
WRONG EXECUTION
OF SETUALM INST
4135
4136
4137
An error occurred in the
connection detection checking
process of TCP server of the
Ethernet function.
4
Alarm code specification error
Task specification error
Motion mode specification error
2
3
The PCI bus state of the
TOYOPUC turns to &quot;ER&quot;.
1
0
0
Cooling fan setting parameter
disabled
An error occurred in connection
detecting process of TCP server
of the Ethernet function.
3
0
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Setting error
Setting error
Setting error
Setting error
Setting error
Check the following settings.
&middot;Motion mode specification
Set the motion mode to 0 or 1.
Check the following settings.
&middot;Task specification
Specify the task in the range 0 to 4 (7 at expansion).
Check the following settings.
&middot;Alarm code
Specify the alarm in the range 8000 to 8999.
Check the following settings.
&middot; OFF/ON status of the remote
&middot;OFF/ON status of the power supply
Turn OFF and back ON the remote or power supply.
Check the following settings.
&middot;Use the PCwin, etc. to run the TOYOPUC.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Setting error
Remedy
Cause
8.
8.4
4134
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
WRONG EXECUTION
OF DIALOG INST
4140
SNTP ERROR
WRONG EXECUTION
OF PRINT INST
4139
The error on setting of time-out
value occurred in the SNTP
process of the Ethernet function.
The error on setting of reference
interval value occurred in the
SNTP process of the Ethernet
function.
2
3
Buttons are not registered.
3
The error on setting of time
difference value occurred in the
SNTP process of the Ethernet
function.
Messages and buttons are not
registered.
2
1
DIALOG instruction control error
Meaning
1
Sub
Code
Check the following settings.
&middot;The information of DIALOG instruction button
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
YCP01 board failure
Software operation error
occurred
Check the following settings.
&middot;The information of DIALOG instruction message and button
Check the following settings.
&middot;The tag setting of DIALOG instruction
If no fault is found, delete corresponding DIALOG instruction, and then register
again.
Setting error
Setting error
Setting error
Check the following settings.
&middot;The setting of the PRINT output conversion spec (character string
specification)
If there is no problem in the setting, delete the corresponding PRINT instruction
and register again.
Check the following settings.
&middot;The concurrent I/O signal #80031 (servo ON condition1) ON
&middot;The concurrent I/O signal #80033 (servo ON condition2) ON
Setting error
Setting error
Check the following settings.
&middot;Short-circuit the external servo ON (EXSVON) of MXT terminal block.
Remedy
Connection failure
Cause
8.
8.4
4141
WRONG EXECUTION
OF SVON INST
4138
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-301
Alarm Name
Alarm
Number
The SNTP process of the
Ethernet function is not compliant
with the version that the server
sent.
Illegal parameters were found in
the SNTP process of the Ethernet
function.
7
8
Time-out occurred in the SNTP
process
of the Ethernet function.
5
The server time is not
synchronized in the SNTP
process of the Ethernet function.
The IP address error occurred in
the SNTP process of the Ethernet
function.
4
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The IP address of the SNTP server
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The SNTP server operation
&middot;The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The SNTP server operation
&middot;The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Use the server compliant with the SNTP version 3.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;SNTP setting
Cause
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
8.
8.4
6
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-302
FUNCTION EXECUTION
ERROR
8-303
0
Function execution error was
detected.
FN593 was executed 11 or more
times in a row.
The server setting is incorrect in
the SNTP process of the Ethernet
function (for future use).
12
The name resolution error
occurred in the SNTP process of
the Ethernet function.
10
The error on getting of server
address occurred in the SNTP
process of the Ethernet function.
The SNTP process of the
Ethernet function was not
successfully completed.
9
11
Meaning
Sub
Code
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;SNTP setting
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The IP address of the SNTP server
&middot;The DHCP server operation**If the DHCP is used
&middot;The network status*If the DHCP is used
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation
&middot;The network status
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;SNTP setting
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm.
(2)Don't set FN593 11 or more times in a row. Review the teaching.
Cause
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Teaching failure
8.
8.4
4144
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-304
TIMING BELT BLOWN
COOLING UNIT ERROR
COLLING FAN ERROR
(DOOR)
COOLING FAN ERROR
(BACKSIDE)
4153
4154
4155
OVERRUN DETECT
(YSU UNIT)
4151
Sub
Code
Sub Code: EAXA/EAXB board
number where alarm occurred
Sub Code: EAXA/EAXB board
number where alarm occurred
Sub Code: EAXA/EAXB board
number where alarm occurred
Sub Code: EAXA/EAXB board
number where alarm occurred
The overrun limit switch of the
control group that corresponds to
the indicated sub code was
released.
The overrun limit switch of the
control group that corresponds to
the indicated sub code was
released.
Meaning
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;EAXA board CN512
(1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Overrun limit switch is released. Select &quot;OVERRUN&amp;SHOCK SENSOR&quot; under
sub menu &quot;ROBOT&quot; to reset the limit switch.
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;OT1:YSU unit CN203
&middot;OT2:YSU unit CN211
&middot;OT3:YSU unit CN215
&middot;OT4:YSU unit CN215
(1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU01 unit. Save the CMOS.BIN
before replacing the board to be safe.
Connection failure
EAXA board failure
Overrun limit switch released
Connection failure
Unit failure(YSU01)
Clean the cooling fan and its duct.
If the alarm occurs again after the cleaning, replace the fan.
Fan dirt
Check the connection and inserting state of the cables and connectors
connected to the cooling fan.
Check if the primary power supply-voltage is operating normally.
Power supply-voltage drop
Connection failure
Check the connection and inserting state of the cables and connectors
connected to the cooling fan.
Refer to the instructions of the cooling unit in use.
Connection failure
Unit failure
Move the manipulator in teach mode to the position where there is no torque on
the driving belt.
(1) Check the timing belt tension.
(2) Check the wiring between manipulator and the CN212 of the machine safety
unit (JZNC-YSU01-1E).
Overrun limit switch is released. Select &quot;OVERRUN&amp;SHOCK SENSOR&quot; under
sub menu &quot;ROBOT&quot; to reset the limit switch.
Overrun limit switch released
Manipulator timing belt is
blown.
Remedy
Cause
8.
8.4
4152
OVERRUN DETECT
4150
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
COOLING FAN4 ERROR
COOLING FAN5 ERROR
COOLING FAN6 ERROR
COOLING FAN7 ERROR
SYSTEM ERROR (FILE
DATA)
SYSTEM ERROR (JOB)
4156
4157
4158
4159
4200
4201
Alarm Name
Alarm
Number
An error occurred during the
access to a job in parameter
specifications.
Access time exceeded the limit
during the access to a job.
-2
Sub code 01 to 50: Signifies the
internal software error
Meaning
Check the connection and inserting state of the cables and connectors
connected to the cooling fan.
Fan dirt
8-305
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
Data error
Cooling fan failure
Cooling fan failure
Cooling fan failure
Replace the cooling fan of manipulator.
Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
Check if the primary power supply-voltage is operating normally.
Power supply-voltage drop
Cooling fan failure
Remedy
Cause
8.
8.4
-1
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
The access to a job could not be
performed with the specified job
name.
Unavailable characters are used
for a job name.
A job was newly created with the
same name of the job already
specified in the memory.
Sub
Code
-3
-4
-5
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YCP01 board failure
Software operation error
occurred
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
8.
8.4
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
8-306
Alarm Name
Alarm
Number
An error occurred during the
access to a job in handle value.
An error occurred in job data
control system.
-9
-10
A job that did not exist in the
memory was specified.
-7
An attempt was made to change
the contents for the job prohibited
from being edited.
The allowable job registration
area (memory) was exceeded.
-6
8-307
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
&middot;Release the prohibition.
Setting error
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Check the following settings.
&middot;Delete unused jobs.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Setting error
Remedy
Cause
8.
8.4
-8
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-308
An error occurred in step number
of the accessed job.
A job specified at job search did
not exist in the memory.
-13
An error occurred in sequence
number of the accessed job.
-11
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
Remedy
Cause
8.
8.4
-12
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-309
Unused handles were lacking
when an attempt was made to
open a job.
The number of instructions added
to a job exceeded 9999.
The number of steps added to a
job exceeded 9999.
-18
-19
There was an instruction that did
not exist in a job because of
inconsistency of the system
software.
-14
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
YIF board failure
YCP01 board failure
Software operation error
occurred
YIF board failure
YCP01 board failure
Setting error
Check the following settings.
Delete unnecessary steps and add new steps again.
Check the following settings.
&middot;Delete unnecessary instructions and add new instructions again.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Setting error
Remedy
Cause
8.
8.4
-16
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Job information was not able to be
acquired.
-23
An error occurred in cluster
control.
Job information was not able to be
expanded.
-22
8-310
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YIF board failure
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
8.
8.4
-24
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Heap area could not be obtained.
-26
The configuration data is
damaged.
Failed to read the cluster
information.
-25
8-311
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YIF board failure
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
8.
8.4
-90
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
SYSTEM ERROR (JOB)
8-312
Access time exceeded the limit
during the access to a job.
2
A job data in the memory was
destroyed.
-92
An error occurred in parameter
specifications for the access to a
job.
The FAT area is damaged.
-91
1
Meaning
Sub
Code
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
8.
8.4
4202
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-313
A job that did not exist in the
memory was specified.
An attempt was made to change
the contents for the job prohibited
from being edited.
8
A job was newly created with the
same name of the job already
specified in the memory.
5
7
Unavailable characters are used
for a job name
4
The allowable job registration
area (memory) was exceeded.
The access to a job could not be
performed with the specified job
name.
3
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Check the following settings.
&middot;Setting of EDIT LOCK in JOB header screen
If the job is protected from editing, release the prohibition.
Software operation error
occurred
Setting error
(1)Reset the alarm.
(2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
8.
8.4
6
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
An error occurred in sequence
number of the accessed job.
An error occurred in step number
of the accessed job.
11
8-314
12
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If you edit this job, release the prohibition.
(3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(5)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
An error occurred in parameter
specifications for the access to a
job.
An error occurred in job data
control system.
Check the following settings.
&middot;Setting of EDIT LOCK in JOB header screen
If the job is protected from editing, release the prohibition.
Setting error
An attempt was made to change
the contents for the job prohibited
from being edited.
8.
8.4
10
(1)Reset the alarm.
(2)If you edit this job, release the prohibition.
(3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(5)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
9
Remedy
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-315
The number of steps added to a
job exceeded 9999.
Unused handles were lacking
when an attempt was made to
open a job.
16
19
There was an instruction that did
not exist in a job because of
inconsistency of the system
software.
14
The number of instructions added
to a job exceeded 9999.
A job specified at job search did
not exist in the memory.
13
Setting error
Check the following settings.
&middot;The number of steps in job
Delete unnecessary steps in job and add new steps.
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
Check the following settings.
&middot;The number of call job stacks
Set the job configuration that decreases the number of call job stacks.
Setting error
Check the following settings.
&middot;The number of steps in job
Delete unnecessary instructions in job and add new instructions.
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Setting error
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Remedy
Software operation error
occurred
Cause
8.
8.4
18
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-316
An error occurred in the cluster
control process of the accessed
job.
24
Failed to expand job information
during the access to a job.
22
The accessed job was not
opened.
A job was newly created with the
same name of the undefined job
already specified in the memory.
20
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
8.
8.4
23
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-317
A job data was destroyed.
The configuration information for
job data control is damaged.
90
92
Failed to acquire the necessary
memory area during the access to
a job.
26
The FAT information for job data
is damaged.
An error occurred when reading
the cluster information of the
accessed job.
25
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
8.
8.4
91
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
4203
SYSTEM ERROR
(POSITION DATA)
Alarm Name
Alarm
Number
The number of axes for all the
control groups is zero at the
initialization of the position data
control process.
The number of axes for position
data is zero.
-3
8-318
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Software operation error
occurred
YIF board failure
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Remedy
Software operation error
occurred
Cause
8.
8.4
-2
The memory area for position
data is lacking at the initialization
of the position data control
process.
A job data in the memory was
destroyed.
99
-1
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
The number of stored position
data exceeded the maximum
stored data at the initialization of
the position data control process.
The memory size of the position
data exceeded the maximum
memory size at the initialization of
the position data control process.
Unused position data file is
destroyed.
Sub
Code
-4
-5
-6
8-319
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
YIF board failure
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
8.
8.4
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Position data file is destroyed.
-8
Position data control information
is destroyed.
Unused position data file does not
exist.
-7
8-320
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
Remedy
Cause
8.
8.4
-9
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Position data is not registered.
-11
An attempt was made to access
the undefined position data.
An error occurred in specified
position data number.
-10
8-321
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
Remedy
Cause
8.
8.4
-12
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
An attempt was made to access
the position data for the undefined
control group.
Position data control is not
initialized.
The number of axes for the
control groups exceeded the limit.
Sub
Code
-13
-14
-15
8-322
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Software operation error
occurred
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
8.
8.4
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
An error occurred in exclusive
control during the position data
control process.
An error occurred in exceptional
control during the position data
control process.
Inconsistency of data.
Sub
Code
-16
-17
-20
8-323
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
YIF board failure
YCP01 board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
YIF board failure
YIF board failure
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
8.
8.4
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
The number of axes for position
data is zero.
The number of stored position
data exceeded the maximum
stored data at the initialization of
the position data control process.
The memory size of the position
data exceeded the maximum
memory size at the initialization of
the position data control process.
4
5
The number of axes for all the
control groups is zero at the
initialization of the position data
control process
2
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
Remedy
Cause
8.
8.4
3
The number of axes for all the
control groups is zero at the
initialization of the position data
control process
1
SYSTEM ERROR
(POSITION DATA)
4204
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-324
Alarm Name
Alarm
Number
Meaning
Unused position data file is
destroyed.
Unused position data file does not
exist.
Position data file is destroyed.
Position data control information
is destroyed.
An error occurred in specified
position data number.
Sub
Code
6
7
8
9
10
8-325
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
Check the following settings.
&middot;The number of steps in job (position data)
Delete unnecessary position data in job and add new position data.
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Remedy
Setting error
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Position data is not registered.
An attempt was made to access
the undefined position data.
An attempt was made to access
the position data for the undefined
control group.
Position data control is not
initialized.
The number of axes for the
control groups exceeded the limit.
Sub
Code
11
12
13
14
8-326
15
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
Check the following settings.
&middot;Teaching of alarm occurred point
Teaching the point where alarm occurred.
Remedy
Setting error
Cause
DX100
Alarm
Alarm Message List
8-327
SYSTEM ERROR
(TRANSMISSION)
SYSTEM ERROR
(MOTION)
4207
An error occurred in exclusive
control during the position data
control process.
An error occurred in exceptional
control during the position data
control process.
Undefined position exists.
16
17
20
An interrupt undefined in the main
command from the system control
section occurred.
An interrupt undefined in the sub
command from the system control
section occurred.
The interrupt command that was
sent previously from the system
control section is being
processed.
1
2
3
Sub Code 1 to 4: Signifies the
internal software error during data
transmission.
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
(1)Reset the alarm.
(2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job file.
(4)If the error occurs again though the previous measures were executed, save
the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
8.
8.4
4206
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
An error was detected in the
interrupt command data from the
system control section.
An undefined command was
detected in the sub segment task
of MOTION section.
An undefined command was
detected in the servo-related
processing of MOTION section.
An undefined command was
detected in the offline processing
task of MOTION section.
An undefined command was
detected in the utility task of
MOTION section.
Task Token is not generated.
Mail-box Token is not generated.
Semaphore Token is not
generated.
RMS receiving data error
Sub
Code
4
5
6
7
8
10
8-328
11
12
14
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-329
Mail-box area overflow
Semaphore area overflow
25
Semaphore generation error
20
24
Mail-box generation error
19
Stack area overflow
Task generation error
18
23
RMS receiving unit error
16
TCB area overflow
RMS sending data error
15
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
22
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-330
Function specification error in the
data transmission to the sensor
board
Error in designation of application
in the request of general-purpose
data preset for each application.
40
Offline HA processing timeout
36
39
m_gen_area semaphore
reception error
35
S -&gt; M offline processing
command type error
Offline bank semaphore reception
error
34
38
Incorrect control group
designation
33
DM_BANK flag error (DM_BANK
conversion processing)
Interrupt main command error
30
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
8.
8.4
37
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Mail-box of sequence task is not
ready.
Control-group usage undefined
Segment task polling command
error
Physical axis number error
The control group impossible to
release the brake
Sub-segment request FULL
Sub-segment process timeout
Data latch request FULL
Data latch process timeout
Sub
Code
45
46
47
48
49
50
8-331
51
52
53
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
AXIS command request FULL
AXIS command process timeout
Positioning monitor request FULL
Positioning monitor process
timeout
Failed AXIS servo OFF command
request during category1
emergency stop
AXIS servo OFF command
execution system not set during
category1 emergency stop
Conversion primary expression
for Power Source command &lt;-&gt;
EW command not prepared
Duplicated request error during
master control-group tracking
GVM shared resource semaphore
error
Sub
Code
54
55
56
57
58
59
61
62
8-332
63
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Job queue DEQUE error
Conversion primary expression
for painting device command &lt;-&gt;
EW command not prepared
Execution system decision table
not set
Unknown mode data (Without
TEACH/PLAY mode data)
Shift-value output timeout of the
general-purpose sensor
Interrupt main status set
System number error at the
master side in twin synchronous
system
No data link added to the
command
Setting status error of the user
coordinates file
Sub
Code
64
65
66
67
68
69
8-333
71
72
73
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-334
Base axis file type error
Output buffer SYSCON for
automatic test data in use
85
Offline answer bank flag error
81
84
Instruction queue and instruction
system data area overflow
80
Pending and block end request
FULL
Inner track zone status error
79
83
Target position preparation error
in arc-retry shift motion mode
76
Path and trace queue ENQUE
BANK error
Previous path data reference
error
75
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
82
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Conversion completion status for
AXIS section feedback latch data
not established
File C1 through C3 for calibration
between manipulators not set
File C1 through C3 for conveyor
calibration not set
HA function error
(conv_pos_data())
HA function error
(conv_shift_data())
HA function error
(conv_pulse_to_angle())
HA function error
(pr_atinf_pos_make())
Control-group axis configuration
information parameter error
Error in the parameter for the
table for physical axes
Sub
Code
86
88
89
90
91
94
8-335
95
100
101
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Setting error
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Check the following settings.
&middot;Correct the job so that the target position data is within the motion range.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Check the following settings.
&middot;Correct the job so that the target position data is within the motion range.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
8.
8.4
Setting error
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-336
Object undefined for CLEAR
instruction
No space in RT_BANK setting
area for correction-amount data
130
Job argument stack underflow
122
129
Job argument stack overflow
121
Timeout for waiting permission to
modify the number of averaging
times
JOG and PLAY maximum speed
setting parameter error
104
128
Excessive number of control
group axes in use
103
Designation error of the fetched
feedback pulse area at
preparation of current value
Error in the parameter for the
table for physical TU
102
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
8.
8.4
123
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Queue operation error for variable
write-in history at prereading (at
ENQUE)
Queue operation error for variable
write-in history at prereading (at
DEQUE)
Queue operation error for variable
write-in history at prereading
(undefined operation)
Queue operation error for variable
write-in history at prereading (data
length too long)
Queue operation error for scoreboard setting history (at ENQUE)
Queue operation error for scoreboard setting history (at DEQUE)
Queue operation error for scoreboard setting history (undefined
operation)
Queue operation error for scoreboard setting history (data length
too long)
Queue operation error for
instruction execution (at ENQUE)
Sub
Code
131
132
133
134
135
136
137
138
139
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
8-337
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Queue operation error for WORK Software operation error
ID conveyor (data length too long) occurred
Software operation error
occurred
Queue operation error for WORK
ID conveyor (at DEQUE)
Queue operation error for WORK Software operation error
ID conveyor (undefined operation) occurred
Software operation error
occurred
Queue operation error for WORK
ID conveyor (at ENQUE)
Queue operation error for WORK
IN/OUT checking conveyor
(at ENQUE)
Queue operation error for WORK
IN/OUT checking conveyor
(at DEQUE)
143
144
145
146
147
148
Software operation error
occurred
8-338
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Queue operation error for
instruction execution (data length
too long)
142
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Queue operation error for
instruction execution (undefined
operation)
141
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Queue operation error for
instruction execution (at DEQUE)
Remedy
140
Cause
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Queue operation error for WORK
IN/OUT checking conveyor
(undefined operation)
Queue operation error for WORK
IN/OUT checking conveyor
(data length too long)
Queue operation error for waiting
for semaphore for LOCK
instruction (at ENQUE)
Queue operation error for waiting
for semaphore for LOCK
instruction (at DEQUE)
Queue operation error for waiting
for semaphore for LOCK
instruction (undefined operation)
Queue operation error for waiting
for semaphore for LOCK
instruction (data length too long)
Transfer data overflow in offline
data bank
Impossible to execute system
exclusive for system job
Event queue number range
exceeded
Sub
Code
149
150
151
152
153
154
221
8-339
222
223
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
No motor-gun control group for
ESRCH instruction
The number of WORK ID data
and the MAX. WORK FIND
COUNT unmatched
(MOTION ≠ CV)
The number of WORK IN/OUT
data and the MAX. WORK FIND
COUNT unmatched
(MOTION ≠ CV)
Excessive number of scheduling
for execution of instructions
Instruction execution scheduling
impossible
Illegal 1st-line move instruction at
execution of +SMOV instruction
Impossible to execute the slave
circular interpolation and the
master circular interpolation at the
same time
Impossible to execute the slave
spline interpolation and the
master spline interpolation at the
same time
Illegal index value for a +MOVx
instruction
Sub
Code
224
225
226
227
228
229
230
231
232
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8-340
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
No xth-line move instruction exists
where the master control group
belongs.
Marking error for WORK ID
conveyor queue (empty queue)
Marking error for WORK IN/OUT
conveyor queue (empty queue)
Data error 1 at restarting after an
emergency stop (actual status
and the data status unmatched)
Data error 2 at restarting after an
emergency stop (actual status
and the data status unmatched)
Data error 3 at restarting after an
emergency stop (actual status
and the data status unmatched)
Timeout for receiving segment
data output request
The number which designates the
setting area of correction amount
in RT_BANK exceeded the limit
value.
Task error of the function calling
source (cv_sync_intr ( ))
Sub
Code
233
234
235
236
237
238
239
8-341
240
241
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
No control group for motor gun for
clearance move instruction
Motor gun condition file number
error (including gun pressure file)
GETTOOLW manipulator
designation error
Overflow of entry number for
instruction execution
Data latch processing (function
number overflow)
Data latch processing (real-time
status number overflow)
Failed to set a timer unit. (No
allocation space for timer unit
setting)
Segment data missing (seg_t_req
was not received in time.)
GETS instruction internal error
Sub
Code
242
243
244
245
246
247
8-342
248
249
250
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
SETFILE undefined file
GETFILE undefined file
The parameter was destroyed
when a GETPRM instruction was
executed.
Null pointer assignment detected
Function or other processing
parameter error
Arithmetic answer is not set at
prereading
(ADV_HA_ANS.flag == OFF)
Heap area obtainment failure
(A_BANK)
Heap area obtainment failure
(C_BANK)
Heap area obtainment failure
(Instruction queue)
Sub
Code
251
252
253
254
255
260
261
8-343
262
263
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Heap area obtainment failure
(Path/trace queue)
Specified MSS system instance is
not generated.
API
error(HDAS_get_alias_name())
SL undefined interrupt command
(main command)
SL undefined interrupt command
(sub command)
Previous SL interrupt command
processing
SL interrupt command data error
Arithmetic section error
(segment data all zero timeout)
System clock (RTC) setting error
Sub
Code
264
279
280
500
501
502
8-344
503
999
1000
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
SYSTEM ERROR
(ARITH)
8-345
VxWorks primitive error
(semBCreate)
VxWorks primitive error
(semTake)
Failed system job environment
configuration
Failed system job environment
configuration
1005
1007
1100
2000
The averaging buffer in the
arithmetic section is destroyed.
VxWorks primitive error
(msgQSend)
1003
5
VxWorks primitive error
(msgQCreate)
1002
Prereading task is not completed.
System task priority arrangement
error
1001
1
Meaning
Sub
Code
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
4208
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
No previous bank exists.
The answer bank flag is ON.
An error occurred in preparation
of current position.
Mails could not correctly be
received in the current task.
Spline-curve path designation
error
The previous bank's prereading
conversion could not correctly be
completed.
A manipulator designation error
occurred at JOG operation using
the external reference point.
Designation error of cubic
interference coordinates
Path control position data error of
prereading bank
Sub
Code
6
7
8
9
10
11
12
13
8-346
14
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
8-347
The system number is not set at
master in twin synchronous
system.
Dynamic model arithmetic error
23
26
Prereading task not completed at
master in twin synchronous
system
20
Square root of a negative number
Processing error in re-preparation
of segment control data
19
25
User coordinates number error
18
Speed limit control error
(excessive moment of gravity)
Station/base axis motion
command error
16
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Check the following settings.
&middot;The allowable breaking torque was exceeded only by the gravity moment. Set
the gravity value of the tool within payload of the manipulator.
&middot;Teach the manipulator orientation that does not become the overload for eachaxes of the manipulator.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Setting error
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
8.
8.4
24
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
FORMCUT internal control error
Arm interference check error
(radius data referencing mistake)
Arm interference check error
(miscalculation using direct
kinematics)
Arm interference check error (Laxis expansion flag setting error)
Arm interference check error
(check-point re-setting error)
Impossible to edit the averaging
buffer (zero division)
No master-group is designated at
preparation of master-tool user
coordinates.
Gauging function error (command
designation error)
A coordinated motion was
attempted using the Following
function.
Zero or a negative value is set for
the bending speed of the
Following function.
Sub
Code
29
30
31
32
33
34
8-348
35
37
38
39
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the following settings.
&middot;Change the setting so that only the manipulator moves.
**The coordinated motion cannot be performed by the Following function.
Check the following settings.
&middot;Set a positive value for the bending speed.
Setting error
Setting error
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Play path control: Step continuous
initialization error
Play path control: step continuous
motion execution process error
Approximation model internal
control error
50
54
Segment overless: Path
calculation repeat error
45
49
Segment overless: Segment
excessive error
44
Play path control: continue
process error
Special JOG operation error
42
48
Pulse linked JOG function error
41
Play path control: initialization
error
Zero or a negative value is set for
the bending stroke of the
Following function.
40
8-349
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Setting error
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the following settings.
&middot;The teaching position cannot hold down the speed by the segment overless
function. Reduce the teaching speed of the job.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the following settings.
&middot;Set a positive value for the bending stroke.
Setting error
Software operation error
occurred
Remedy
Cause
8.
8.4
47
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
Pair coordinate system position
calculation function error
OPT higher acceleration and
deceleration control is not allowed
when Function acceleration and
deceleration control is enabled.
Arithmetic error occurred when
calculating the acceleration and
deceleration time (Function
acceleration and deceleration
control)
Arithmetic error occurred when
calculating the acceleration and
deceleration time (Function
acceleration and deceleration
control)
Arithmetic error occurred when
calculating the acceleration and
deceleration time (Function
acceleration and deceleration
control)
Arithmetic error occurred when
calculating Function acceleration
and deceleration dry run.
Arithmetic error occurred when
calculating current path of
continuous motion stop operation
Arithmetic error occurred when
calculating next path of
continuous motion stop operation
Arithmetic error occurred when
calculating acceleration time
when continuous motion in the
prereading processing
Sub
Code
55
56
57
58
59
60
61
62
63
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the following settings.
&middot;OPT higher acceleration and deceleration control is used.
&middot;Don't use the OPT higher acceleration and deceleration control.
Setting error
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
8-350
Alarm Name
Alarm
Number
Meaning
Arithmetic error occurred when
calculating acceleration time
when continuous motion in the
prereading processing
Arithmetic error occurred when
calculating acceleration and
deceleration time when teaching.
Arithmetic error occurred when
calculating acceleration and
deceleration time for plucking in
prereading processing 1
Arithmetic error occurred when
calculating acceleration and
deceleration time for plucking in
prereading processing 2
Arithmetic error occurred when
calculating acceleration and
deceleration time for plucking in
prereading processing 3
Arithmetic error occurred when
calculating acceleration and
deceleration time for plucking in
prereading processing 4
Arithmetic error occurred when
calculating acceleration and
deceleration for PL control
plucking in prereading processing
1
Arithmetic error occurred when
calculating acceleration and
deceleration for PL control
plucking in prereading processing
2
Arithmetic error occurred when
calculating acceleration and
deceleration for plucking
Sub
Code
64
65
66
67
68
69
70
71
72
Remedy
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Cause
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
DX100
8.
8.4
Alarm
Alarm Message List
8-351
OFFLINE SYSTEM
ERROR (ARITH)
8-352
For HA debug use
65535
OFF_USER_POS occupation
control error
Arithmetic error occurred when
calculating acceleration and
deceleration for PL control in
prereading processing 5
77
102
Arithmetic error occurred when
calculating acceleration and
deceleration for PL control in
prereading processing 4
76
Data setting error in offline answer
bank
Arithmetic error occurred when
calculating acceleration and
deceleration for PL control in
prereading processing 3
75
101
Arithmetic error occurred when
calculating acceleration and
deceleration for PL control in
prereading processing 2
74
Arithmetic error occurred when
calculating acceleration time
when continuous motion in the
prereading processing
Arithmetic error occurred when
calculating acceleration and
deceleration for PL control in
prereading processing 1
73
100
Meaning
Sub
Code
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
8.
8.4
4209
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
Alarm Name
Alarm
Number
Meaning
OFF_USER_POS valid control
error
Mail-receiving error of offline task
Offline occupation control error
OFF_USER_ROT_POS
occupation control error
OFF_USER_ROT_POS valid
control error
OFF_CV_CALIB_POS
occupation control error
OFF_CV_CALIB_POS valid
control error
Incorrect teaching for offline
conveyor tracking turntable
function
No manipulator is designated for
offline conveyor tracking turntable
function.
Sub
Code
103
104
105
107
108
109
8-353
110
111
112
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
8.
8.4
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
Local variable is not used.
Memory area for local variable
could not be obtained.
No unused handle value exists
when local variable area is
created.
An error occurred in exclusive
control.
Handle value is invalid for
specified local variable.
Handle value is incorrect for
specified local variable.
An error occurred when memory
area for local variable was
released.
An error occurred when memory
area for local variable was
registered.
Local variable control process is
not initialized.
-1
-2
-3
-4
-5
-6
-7
-8
-9
SYSTEM ERROR
(LOCAL VARIABLE)
4210
Meaning
Sub
Code
Alarm Name
Alarm
Number
8-354
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
8.
8.4
Software operation error
occurred
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Software operation error
occurred
Cause
DX100
Alarm
Alarm Message List
MEMOPLAY FILE
ERROR
SERVO POWER OFF
FOR JOB
4221
4224
SERVO POWER OFF
FOR JOB
Local variable area shared heap
area.
An error occurred in exclusive
control.
An error occurred in exclusive
control when control of the local
variable was processed.
-10
-11
-12
An error occurred in control
process for memory play file.
The arrangement address
information is destroyed for
memory play file system.
The fixed control information is
destroyed for memory play file
system.
The fixed control information is
destroyed for memory play file
system.
An attempt was made to newly
register the memory play file
under use.
-1
-2
-3
-4
-5
Sub Code: Control group
Sub Code: Control group
Meaning
Sub
Code
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
&middot;Turn OFF the servo power supply, and then turn ON the servo power supply for
the group axis to be operated.
Software operation error
occurred
The servo power is not
supplied.
Check the following settings.
&middot;Turn OFF the servo power supply, and then turn ON the servo power supply for
the group axis to be operated.
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Setting error
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Remedy
Software operation error
occurred
Software operation error
occurred
Cause
8.
8.4
4220
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-355
8-356
OVER SPEED (YCP01)
The offset value is out of range at
sampling data scanning.
-14
Signifies the control axis number
which detected an error
The memory play file system is
not initialized.
The sampling data is destroyed.
-10
-13
The memory area for sampling
data is full.
-9
The sampling data is scanned
only at top or end position.
The memory play file is
destroyed.
-8
-12
An attempt was made to access
an unused memory play file data.
-7
Data in control process for
memory play file is incorrect.
An error occurred in checking
written sampling data when the
data was written to CMOS.
-6
-11
Meaning
Sub
Code
Setting error
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Software operation error
occurred
Check the following settings.
&middot;The gun electrode hits the welded target distance of motor gun
&middot;manipulator motion (external force, gravity)
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Software operation error
occurred
Software operation error
occurred
Remedy
Cause
8.
8.4
4225
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
The communication channel
could not be opened/closed at
OPEN/CLOSE instruction
execution.
The communication port is
already opened.
The communication port is not
opened.
No space was found in data sent
buffer.
The setting value for the event
queue designation parameter is
incorrect.
The type of output data is
incorrect.
1
100
101
102
103
105
(1)Reset the alarm.
(2)If the alarm occurs again, replace the following unit.
&middot;The motor
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;Setting of the RS (transmission) parameter
Unit failure
YCP01 board failure
Setting error
8-357
Check the following settings.
The serial port setting
Check the following settings.
&middot;RS157&middot;&middot;&middot;&middot;Set to 1 to 4
Setting error
Setting error
Check the following settings.
The serial port setting
Check the following settings.
The serial port setting
Setting error
Setting error
Check the following settings.
The serial port setting
(1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
&middot;The motor power line
&middot;The encoder line
Connection failure
Setting error
Remedy
Cause
8.
8.4
COMMUNICATION
SERVICE ERROR
4226
Meaning
Sub
Code
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
ETHERNET PROCESS
ERROR
WRONG DATA
1
Sub
Code
An error occurred in the
acquisition process of the IP
address during the IP address
monitoring process of the
Ethernet function.
Meaning
(1)Reset the alarm, and then execute following operation.
&middot;Set to TEACH mode
&middot;Select a sub menu [WRONG DATA LOG] under main menu [SETUP].
&middot;Execute &quot;RESTORE&quot; by selecting &quot;UTILITY&quot; from the pull-down menu.
*Occurrence date changes to restoration date after it is restored.
&middot;Turn the power OFF and then ON to check the factor of the inconsistency 1,
and 2, on the data inconsistency screen in maintenance mode.
The factor 1: Check the position of the corresponding file
The factor 2: Register the position of the corresponding file again
*The factor 3: Just turn the power OFF and then ON again.
(2)If it would not restore, select &quot;RE CHECK&quot; from the pull-down menu.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1) If different axes configuration data is loaded, the system data becomes
incorrect status, which causes this alarm. In this case, execute the following
operations.
&middot;Set to TEACH mode
&middot;Select a sub menu [WRONG DATA LOG] under main menu [SETUP].
&middot;Select &quot;UTILITY&quot; from the pull-down menu to execute &quot;RESTORE&quot;.
&middot;Load correct axes configuration data
(2)If it would not restore, select &quot;RE CHECK&quot; from the pull-down menu, and
then load correct axes configuration data.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1) If the data including different axes configuration is loaded, the system data
will become abnormal status, causing WRONG DATA alarm. In this case,
execute the following operations.
&middot;Execute &quot;RESTORE&quot; by selecting &quot;UTILITY&quot; from the pull-down menu.
&middot;Load the data of correct axes configuration.
(2)If it would not restore, select &quot;RE CHECK&quot; from the pull-down menu, and
then load the data of correct axes configuration.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Data error
Data failure
Setting error
Remedy
Software operation error
occurred
Cause
8.
8.4
4229
4228
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-358
Alarm Name
Alarm
Number
Meaning
An error occurred in the
acquisition process of subnet
mask during the network service
data creation process of the
Ethernet function.
An error occurred in the
acquisition process of gateway
during the network service data
creation process of the Ethernet
function.
An error occurred in the
conversion process of gateway
address during the network
service data creation process of
the Ethernet function.
An error occurred in the
conversion process of DNS server
address during the network
service data creation process of
the Ethernet function.
Sub
Code
2
3
4
5
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
YCP01 board failure
Setting error
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Setting error
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Setting error
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
8.
8.4
YCP01 board failure
Remedy
Cause
DX100
Alarm
Alarm Message List
8-359
Alarm Name
Alarm
Number
Meaning
An error occurred in the
acquisition process of domain
during the network service data
creation process of the Ethernet
function.
An error occurred in the
acquisition process of SNTP
server during the network service
data creation process of the
Ethernet function.
An error occurred in the
acquisition process of host name
during the network service data
creation process of the Ethernet
function.
An error occurred in the newest
DNS information getting process
from DHCP server in the DNS
process of the Ethernet function.
Sub
Code
6
7
8
9
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Setting error
YCP01 board failure
Setting error
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Setting error
When EtherNet/IP (PCU-ETHIO) is enabled and offline alarm (alarm code is
0000 - 0999) is occurred, take countermeasures of the offlinealarm.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Other system failure
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
8.
8.4
YCP01 board failure
Remedy
Cause
DX100
Alarm
Alarm Message List
8-360
Alarm Name
Alarm
Number
8-361
Subnet mask update error
occurred in the DHCP information
update process of the Ethernet
function.
Gateway update error occurred in
the DHCP information update
process of the Ethernet function.
21
25
An error occurred in the setting
clearing process to update DNS
information in the DNS process of
the Ethernet function.
11
The subnet mask was not able to
be acquired in the DHCP
information update process of the
Ethernet function.
An error occurred in the setting
process to update DNS
information in the DNS process of
the Ethernet function.
10
Remedy
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Cause
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
YCP01 board failure
Setting error
8.
8.4
20
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
COMMUNICATION
TIMEOU
(IO MODULE)
The IO module board connected
with 0th serial bus exists.
0
An error was detected in
communications timeout with the
I/O module board connected with
1st serial bus when the control
power turned ON.
Gateway clear error occurred in
the DHCP information update
process of the Ethernet function.
26
1
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
YIF board failure
Check the following settings.
&middot;The DHCP server operation (If the DHCP is used)
&middot;The network status (If the DHCP is used)
Setting error
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status (operating
procedure).
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then insert
the CF card which inserted original YCP01 board into the new YCP01 board.
YCP01 board failure
Software operation error
occurred
Remedy
Cause
8.
8.4
4234
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
8-362
Alarm Name
Alarm
Number
An error was detected in
communications timeout with the
I/O module board connected with
3rd serial bus when the control
power turned ON.
An error was detected in
communications timeout with the
I/O module board connected with
2nd serial bus when the control
power turned ON.
2
Remedy
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
8.
8.4
3
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-363
Alarm Name
Alarm
Number
An error was detected in
communications timeout with the
I/O module board connected with
5th serial bus when the control
power turned ON.
An error was detected in
communications timeout with the
I/O module board connected with
4th serial bus when the control
power turned ON.
4
Remedy
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
8.
8.4
5
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-364
Alarm Name
Alarm
Number
An error was detected in
communications timeout with the
I/O module board connected with
7th serial bus when the control
power turned ON.
An error was detected in
communications timeout with the
I/O module board connected with
6th serial bus when the control
power turned ON.
6
Remedy
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
8.
8.4
7
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-365
Alarm Name
Alarm
Number
An error was detected in
communications timeout with the
I/O module board connected with
9th serial bus when the control
power turned ON.
An error was detected in
communications timeout with the
I/O module board connected with
8th serial bus when the control
power turned ON.
8
Remedy
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
8.
8.4
9
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-366
Alarm Name
Alarm
Number
An error was detected in
communications timeout with the
I/O module board connected with
11th serial bus when the control
power turned ON.
An error was detected in
communications timeout with the
I/O module board connected with
10th serial bus when the control
power turned ON.
10
Remedy
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
8.
8.4
11
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-367
Alarm Name
Alarm
Number
An error was detected in
communications timeout with the
I/O module board connected with
13th serial bus when the control
power turned ON.
An error was detected in
communications timeout with the
I/O module board connected with
12th serial bus when the control
power turned ON.
12
Remedy
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
8.
8.4
13
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-368
Alarm Name
Alarm
Number
An error was detected in
communications timeout with the
I/O module board connected with
15th serial bus when the control
power turned ON.
An error was detected in
communications timeout with the
YIU unit when the control power
was turned ON.
14
Remedy
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• MII communications cable (CN114) of the YIF board
• MII communications cable (CN300) of the YIU unit
• (In case of MII communications last station) Terminator
• 24V power of the YIU unit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
• YIU unit
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• The rotary switch setting which specifies slot numbers of each I/O module
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
cables and connectors.
• The MII communications cable which I/O module of the corresponding node
number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Cause
Setting error
Connection failure
YIU unit failure
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
8.
8.4
15
Meaning
Sub
Code
DX100
Alarm
Alarm Message List
8-369
Alarm Name
Alarm
Number
Meaning
An error was detected in
communications timeout with the
I/O module board connected with
1st PCI connector when the
control power turned ON.
An error was detected in
communications with the I/O
module board connected with 2nd
PCI when the control power
turned ON.
An error was detected in
communications timeout with the
I/O module board connected with
3rd PCI when the control power
turned ON.
Sub
Code
16
17
18
Remedy
Check the following settings.
• PCI slot number in which each PCI board is mounted
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
• The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• PCI slot number in which each PCI board is mounted
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
• The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• PCI slot number in which each PCI board is mounted
• I/O module settings in maintenance mode
Cause
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Setting error
DX100
8.
8.4
Alarm
Alarm Message List
8-370
8-371
TPS:ERROR
MOTOWELD SYSTEM
RESET
MOTOWELD INPUT
OVER-CURRENT
4241
4242
An error was detected in
communications timeout with the
I/O module board connected with
4th PCI when the control power
turned ON.
19
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Meaning
Sub
Code
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Check the following settings.
• PCI slot number in which each PCI board is mounted
• I/O module settings in maintenance mode
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
• The PCI connector of the corresponding I/O module
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the CMOS.BIN
before replace the board to be safe.
• The corresponding I/O module (PCI board)
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board. Replace the YIF01 board, and then load the
CMOS.BIN saved before alarm occurred.
Board failure (I/O module)
YIF board failure
Setting error
Connection failure
Board failure (I/O module)
YIF board failure
Overcurrent flows in the
primary control circuit.
System software on the
welding power source is
resetting now.
(1)Check if the output cable is short-circuited or grounded.
(2) The power circuit may be broken . Contact your Yaskawa representative.
When finish system reset, Shut down the welding power source.
Confirm the following content.
Step1: Check what kind of the error code is expressed on the front panel of
Fronius power source.
Step2: Check according with the Fronius's manual.
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the following
connector.
• The PCI connector of the corresponding I/O module
Connection failure
Error occurred in the Fronius
power source.
Remedy
Cause
8.
8.4
4240
Alarm Name
Alarm
Number
DX100
Alarm
Alarm Message List
MOTOWELD OUTPUT
OVER-CURRENT
MOTOWELD INPUT
OVER-VOLTAGE
MOTOWELD
EXCESSIVE
TEMPERATURE
MOTOWELD INPUT
UNDER-VOLTAGE
MOTOWELD WATER
UNDER-FLOW
MOTOWELD DIGITAL I/F
WDG.ERROR
MOTOWELD DIGITAL I/F
NODE ERROR
MOTOWELD DIGITAL I/F
ERROR
MOTOWELD DIGITAL I/F
FILE# ERROR
MOTOWELD DIGITAL I/F
CHIP ERROR
MOTOWELD MACHINE
TYP.ERROR1
4243
4244
4245
4246
4247
4248
4249
4250
4251
4252
4253
Alarm Name
Alarm
Number
Sub
Code
8-372
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Nonconformity in the model
setting of hardware and
software.
Network interface chip is
broke down.
The user file number is out of
range.
Welder power source receive
the unknown message.
In CAN-interface for welder
power source, the Node
setting is duplicated.
The communication between
the welding power source and
the robot controller was
suspended.
Hydraulic pressure is drop.
Primary input voltage is lower
than 390V continuously fir two
seconds.
The temperature in the
primary or secondary control
circuit exceeds the specified
value of the welding source.
Sub Code: Welding power source
number.
The setting of hardware or software may be not performed correctly. Contact
your YASKAWA representative.
Replace the main board {Pr(MB) -024}. Contact your Yaskawa representative.
Set the user file number 1...16.
Confirm the following content.
(1) LAN cable is not damaged.
(2) Protocol type of the VEW01 is correct. (is MOTOWELD type?)
Check the Node of the each welder power sources and robot controller.
Confirm the following content.
(1) The LAN cable has not damaged.
(2) The Ethernet protocol address setting is correct. (Check that C parameter
of the welding power source and RS parameter of the robot controller.)
(3) Welding power source is turn on.
(1)Fill up the cooling water.
(2)Check the circuit of cooling water.
Confirm the input voltage.
(1)Check the ambient temperature (40 degrees centigrade or less) and
operational ratio (60%).
(2) Check if there are dust, dirt, and clogging on the dust protective filter. Clean
or replace the dust protective filter if necessary.
Confirm the input voltage.
Confirm the following content.
(1)Check that the torch cable or power cable is not grounded?
(2)Check that the contact tip does not contact the welding work piece?
(3)Check that the encoder cable is not damaged?
(4)Check if the screws of the connector terminal block are securely fastened. If
the encoder cable is disconnected or the screws are loosened, the wire feeding
speed becomes excessively fast and an error occurs in the wire feeding
amount. Replace the encoder cable or fasten the screws of the connector
terminal block.
Remedy
8.
8.4
Sub Code: Welding power source
number.
Primary input voltage
exceeding 550V is applied
continuously for two seconds.
Overcurrent flows in the
secondary control circuit.
Cause
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Meaning
DX100
Alarm
Alarm Message List
8-373
MOTOWELD CPU
ERROR2
MOTOWELD MEMORY
ERROR1
4261
4262
MOTOWELD FEEDER
ERROR
4258
MOTOWELD CPU
ERROR1
MOTOWELD PANEL SW
SETTING ERROR
4257
4260
MOTOWELD MACHINE
TYP.ERROR4
4256
MOTOWELD MOTOR
OVER-CURRENT
MOTOWELD MACHINE
TYP.ERROR3
4255
Sub
Code
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Sub Code: Welding power source
number.
Meaning
An error occurs in the data in
the welding power source
internal memory.
A communication error
between CPU1 and CPU2
occurs.
A communication error
between CPU1 and CPU2
occurs.
Overcurrent above the rated
current flows in the motor
circuit.
The welding wire was not fed
as instructed by the feeding
amount command value.
There is a certain difference
between the feeding amount
command value and the
feedback from the encoder.
The DIP switch of PR(CR) 002R1 board is not correctly
set.
Nonconformity in the model
setting of hardware and
software.
Nonconformity in the model
setting of hardware and
software.
Nonconformity in the model
setting of hardware and
software.
Cause
The data may not have been correctly saved when the welding conditions are
recorded because of a power failure, etc. Reset the system after saving the
changed parameters. (See the manual of MOTOWELD &quot;4.2.10 System Reset&quot;)
If the error occurs again, the board may be broken. Contact your Yaskawa
representative.
The board may be broken. Contact your Yaskawa representative.
The board may be broken. Contact your Yaskawa representative.
Check if the wire load becomes heavy. Make sure that the torch cable and
coduit cable are not bent excess">
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