Yaskawa V7 Drive Instruction manual
Pubblicità
Pubblicità
VS-606V7 Series
Instruction Manual
COMPACT GENERAL-PURPOSE INVERTER
(VOLTAGE VECTOR CONTROL)
2
PREFACE
YASKAWA’s VS-606V7 is such a small and simple inverter; as easy as using a contactor. This instruction manual describes installation, maintenance, inspection, troubleshooting, and specifications of the VS-606V7. Read this instruction manual thoroughly before operation.
YASKAWA ELECTRIC CORPORATION
General Precautions
• Some drawings in this manual are shown with the protective covers and shields removed, in order to describe detail with more clarity. Make sure all covers and shields are replaced before operating this product.
• This manual may be modified when necessary because of improvement to the product, modification, or changes in specifications.
Such modifications are denoted by a revised manual No.
• To order a copy of this manual, if your copy has been damaged or lost, contact you
YASKAWA representative.
• YASKAWA is not responsible for any modification of the product made by the user, doing so will void the warranty.
NOTES FOR SAFE OPERATION
Read this instruction manual thoroughly before installation, operation, maintenance or inspection of the VS-606V7. In this manual, NOTES FOR SAFE OPERATION are classified as “WARNING” or “CAUTION”.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to personnel and damage to equipment. It may also be used to alert against unsafe practices.
In either case, follow these important notes.
NOTE
These are steps to be taken to ensure proper operation.
3
4
Warnings for UL/cUL M
a
rking
• Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.
• The Inverter internal capacitor is still charged even after the power supply is turned
OFF. To prevent electric shock, disconnect all power before servicing the Inverter.
Then, wait at least one minute after the power supply is disconnected and all indicators are OFF.
• Do not perform a withstand voltage test on any part of the Inverter. This electronic equipment uses semiconductors and is vulnerable to high voltage.
• Do not remove the Digital Operator or the blank cover unless the power supply is turned OFF. Never touch the printed control board (PCB) while the power supply is turned ON.
• The Inverter is not suitable for use on a circuit capable of delivering more than
18,000 RMS symmetrical amperes, 250volts maximum (200V class units) or
18,000 RMS symmetrical amperes, 480volts maximum (400V class units).
CAUTION
(Ref. page)
Low voltage wires shall be wired with Class I Wiring.
. . . . . . . . . . . . . . . 22
RECEIVING
CAUTION
(Ref. page)
• Do not install or operate any inverter which is damaged or has missing parts.
Failure to observe this caution may result in personal injury or equipment damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-16
MOUNTING
CAUTION
(Ref. page)
• Lift the cabinet by the cooling fin. When moving the unit, never lift by the plastic case or the terminal covers.
Otherwise, the main unit may be dropped causing damage to the unit. . . . . . . 18
• Mount the inverter on nonflammable material (i.e., metal).
Failure to observe this caution can result in a fire. . . . . . . . . . . . . . . . . . . . . . . 18
• When mounting units in an enclosure, install a fan or other cooling device (open chassis to keep the intake air temperature below 122
°
F (50
°
C).
Overheating may cause a fire or damage to the unit. . . . . . . . . . . . . . . . . . . . . 19
• The VS mini generates heat. For effective cooling, mount it vertically.
Refer to the figure in “Mounting Dimensions” on page 18.
5
6
WIRING
WARNING
(Ref. page)
• Start wiring only after verifying that the power supply is turned OFF.
Failure to observe this warning can result in electric shock or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in electric shock or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• When wiring the emergency stop circuit, check the wiring thoroughly before operation.
Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . 22
WARNING
(Ref. page)
• Make sure to ground the ground terminal according to the local grounding code.
Failure to observe this warning can result in electric shock or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
• For 400V class, to conform to CE requirements, make certain to ground the supply neutral.
Failure to observe this warning can result in electric shock or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CAUTION
(Ref. page)
• Verify that the inverter rated voltage coincides with the
AC power supply voltage.
Failure to observe this caution can result in personal injury or fire.
• Do not perform a withstand voltage test of the inverter
It may cause semi-conductor elements to be damaged.
• To connect a braking resistor, braking resistor unit or braking unit, follow the procedures described in this manual.
Improper connection may cause a fire.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
• Make sure to tighten terminal screws of the main circuit and the control circuit.
Failure to observe this caution can result in a malfunction, damage or a fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Never connect the AC main circuit power supply to output terminals U, V and W.
The inverter will be damaged and void the warranty. . . . . . . . . . . . . . . . . . . . 22
• Do not connect or disconnect wires or connectors while power is applied to the circuit.
Failure to observe this caution can result in personal injury.
• Do not change signals during operation
The machine or the inverter may be damaged.
7
8
OPERATION
WARNING
(Ref. page)
• Only turn ON the input power supply after replacing the digital operator/blank cover (optional).
Do not remove the digital operator or the covers while current is flowing.
Failure to observe this warning can result in electric shock.
• Never operate the digital operator or dip switches when your hand is wet.
Failure to observe this warning can result in electric shock.
• Never touch the terminals while current is flowing, even during inverter stopping.
Failure to observe this warning can result in electric shock.
• When the fault retry function is selected, stand clear of the inverter or the load, since it may restart suddenly after being stopped.
(Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
• When continuous operation after power recovery is selected, stand clear of the inverter or the load, since it may restart suddenly after being stopped.
(Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
• Since the digital operator stop button can be disabled by a function setting, install a separate emergency stop switch.
Failure to observe this warning can result in personal injury.
• If an alarm is reset with the operation signal ON, the inverter restarts automatically. Only reset the alarm after verifying that the operation signal is OFF.
Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . 27
OPERATION (Cont.)
CAUTION
(Ref. page)
• Never touch the heatsink or braking resistor, the temperature is very high.
Failure to observe this caution can result in harmful burns to the body.
• Since it is easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation.
Failure to observe this caution can result in personal injury and machine damage.
• Install a holding brake separately if necessary.
Failure to observe this caution can result in personal injury.
• Do not change signals during operation.
The machine or the inverter may be damaged.
• All the parameters of the inverter have been preset at the factory. Do not change the settings unnecessarily.
The inverter may be damaged. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MAINTENANCE AND INSPECTION
WARNING
(Ref. page)
• Never touch high-voltage terminals in the inverter.
Failure to observe this warning can result in an electrical shock. . . . . . . . . . 127
• Disconnect all power before performing maintenance or inspection. Then wait at least one minute after the power supply is disconnected and all LEDs and CHARGE LED are extinguished.
The capacitors are still charged and can be dangerous. . . . . . . . . . . . . . . . . . 127
9
WARNING
(Ref. page)
• Do not perform withstand voltage test on any part of the VS-606V7.
This electronic equipment uses semiconductors and is vulnerable to high voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
• Only authorized personnel should be permitted to perform maintenance, inspections or parts replacement.
[Remove all metal objects (watches, bracelets, etc.) before operation.]
(Use tools which are insulated against electrical shock.)
Failure to observe this warning can result in an electrical shock. . . . . . . . . . 127
CAUTION
(Ref. page)
• The control PC board employs CMOS ICs.
Do not touch the CMOS elements.
They are easily damaged by static electricity.
• Do not connect or disconnect wires, digital operator, connectors, or cooling fan while power is applied to the circuit.
Failure to observe this caution can result in personal injury. . . . . . . . . . . . . . 127
Others
WARNING
• Never modify the product.
Failure to observe this warning can result in an electrical shock or personal injury and will void the warranty.
(Ref. page)
10
WARNING DISPLAY
A warning label is displayed on the front cover of the inverter, as shown below. Follow these instructions when handling the inverter.
11
CONTENTS
NOTES FOR SAFE OPERATION . . . . . . . . . . . . . . . . . . . . 3
1. RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
• Checking the Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2. IDENTIFYING THE PARTS . . . . . . . . . . . . . . . . . . . . . . 16
3. MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
• Choosing a Location to Mount the Inverter . . . . . . . . . . . . . . 18
• Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• Mounting/Removing Components . . . . . . . . . . . . . . . . . . . . . 20
4. WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . . . . . 23
• Wiring the Main Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
• Wiring the Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
• Wiring Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5. OPERATING THE INVERTER . . . . . . . . . . . . . . . . . . . . 28
• Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
• Operating the Digital Operator. . . . . . . . . . . . . . . . . . . . . . . . 30
• LED Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
• Simple Data Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6. PROGRAMMING FEATURES . . . . . . . . . . . . . . . . . . . . 39
• Parameter Set-up and Initialization . . . . . . . . . . . . . . . . . . . . 39
• Using V/f control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
• Using Vector Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 43
• Switching LOCAL/REMOTE Modes . . . . . . . . . . . . . . . . . . . 46
• Selecting Run/Stop Commands. . . . . . . . . . . . . . . . . . . . . . . 47
• Setting Operation Condition . . . . . . . . . . . . . . . . . . . . . . . . . 50
12
• Selecting Stopping Method . . . . . . . . . . . . . . . . . . . . . . . . . . 71
• Building Interface Circuits with External Devices . . . . . . . . . 73
• Setting Frequency by Current Reference Input . . . . . . . . . . . 83
• Frequency Reference by Pulse Train Input . . . . . . . . . . . . . . 85
• Decreasing Motor Speed Fluctuation . . . . . . . . . . . . . . . . . . 89
• Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
• Selecting Cooling Fan Operation. . . . . . . . . . . . . . . . . . . . . . 92
• Using MEMOBUS (MODBUS) Communications . . . . . . . . . . 92
• Using Parameter Copy Function . . . . . . . . . . . . . . . . . . . . . 116
• Unit Selection for Frequency Reference Setting Display. . . 125
7. MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . 127
• Periodical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
• Part Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8. FAULT DIAGNOSIS AND CORRECTIVE ACTIONS . . 129
9. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
• Standard Specifications (200V Class) . . . . . . . . . . . . . . . . . 139
• Standard Specifications (400V Class) . . . . . . . . . . . . . . . . . 142
• Standard Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
• Sequence Input Connection with NPN/PNP Transistor . . . . 148
• Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
• Recommended Peripheral Devices . . . . . . . . . . . . . . . . . . . 153
• Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
• CE Conformance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
13
14
1. RECEIVING
After unpacking the VS-606V7, check the following:
• Verify that the part numbers match your purchase order or packing slip.
• Check the unit for physical damage that may have occurred during shipping.
If any part of VS-606V7 is missing or damaged, call for service immediately.
•
Checking the Name Plate
U.S. and Canadian Safety Standards for Types of 3-phase, 200VAC, 0.13HP (0.1kW)
INVERTER MODEL
INPUT SPEC.
OUTPUT SPEC.
LOT NO.
SERIAL NO.
MASS
S O FT W A R E
MODEL
C I M R - V 7 A U 2 0 P 1
INVERTER
VS-606V7 SERIES
No. Type
A With digital operator (with volume)
B
C
Without digital operator
(with volume)
With digital operator (with volume)
No. Applicable maximum motor output
OP1 0.13 HP (0.1kW)
OP2 0.25 HP (0.2kW)
OP4 0.5 HP (0.4kW)
OP7 1 HP (0.75kW)
1P5 2 HP (1.5kW)
2P2 3 HP (2.2kW)
3PO 4 HP (3.0kW)
3P7 5 HP (3.7kW)
5P5 7.5 HP (5.5kW)
7P5 10 HP (7.5kW)
Note: Contact your YASKAWA representative
for the type without heatsink.
No. Voltage Class
B 0.13 HP (0.1kW)
2
4
0.25 HP (0.2kW)
0.5 HP (0.4kW)
No. Specifications
U UL Specification (U.S.
Specification)
2 0 P 1 0
B
2
4
Single-Phase 200VAC
Three-Phase 200VAC
Three-Phase 400VAC
No.
OP1
OP2
OP4
OP7
1P5
2P2
3PO
3P7
5P5
7P5
Applicable maximum motor output
0.13 HP (0.1kW)
0.25 HP (0.2kW)
0.5 HP (0.4kW)
1 HP (0.75kW)
2 HP (1.5kW)
3 HP (2.2kW)
4 HP (3.0kW)
5 HP (3.7kW)
7.5 HP (5.5kW)
10 HP (7.5kW)
No.
0
1
7
Protective structure
Open chassis
(IP20, IP00) *1
Enclosed wall-mounted
(NEMA 1) *2
Open chassis (IP20)
Top-closed type
*1 Code No.s OP1 to 3P7 are IP20.
Always remove both top and bottom covers when using the 5P5 and 7P5 inverters as open chassis types IP00.
*2 NEMA 1 “OP1” to “3P7” are optional.
NEMA 1 “5P5” and “7P5” are standard.
15
2. IDENTIFYING THE PARTS
16
Main Circuit Terminal Arrangement
Terminal arrangement of the main circuit terminal differs depending on the inverter model.
The terminal arrangement for200/400V, 3-Phase input series 7.5/10 HP (5.5/7.5Kw) is shown below.
17
3. MOUNTING
•
Choosing a Location to Mount the Inverter
Be sure the inverter is protected from the following conditions:
• Extreme cold and heat. Use only within the ambient temperature range (for open chassis type): 14 to 122
°
F (-10 to +50
°
C).
• Rain, moisture.
• Oil sprays, splashes.
• Salt spray.
• Direct sunlight. (Avoid using outdoors).
• Corrosive gases (e.g. sulfurized gas) or liquids.
• Dust or metallic particles in the air.
• Physical shock, vibration.
• Magnetic noise. (Example: welding machines, power devices, etc.)
• High humidity.
• Radioactive substances.
• Combustibles: thinner, solvents, etc.
18
a a
A
•
Mounting Dimensions
To mount the VS 606 V7, dimensions as shown below are required.
Voltage
200V Single - phase
3 - phase
400V 3 - phase
200V 3 - phase
400V 3 - phase
Max. Applicable
Motor Output
HP (Kw)
Less than
5 HP (3.7 Kw)
7.5 HP (5.5 Kw)
10 HP (7.5 Kw)
Length of A
More than
1.18in (30mm)
More than
1.97in (50mm)
Caution!
1. The above dimensions are common for both open chassis type (IP00, IP20) and
NEMA 1 type.
2. Always remove both top and bottom covers when using 200/400V, 5.5/7.5Kw
(7.5/10 HP) as open chassis type.
19
•
Mounting/Removing Components
Removing and Mounting Digital Operator and Covers
NOTE: Mount the inverter after removing the front cover, digital operator and terminal cover.
• Removing front cover
Use a screwdriver to loosen the screw on the front cover surface to direction 1 to remove it. Then press the right and left sides to direction 2 and lift the front cover to direction 3.
• Mounting front cover
Mount the front cover in the reverse order of the above procedure for removal.
• Removing terminal cover when “W”
(Width) dimensions are 4.25” (108mm),
5.51” (140mm), or 6.69” (170mm)
After removing the front cover, press the right and left sides to direction 1 and lift the terminal cover to direction 2.
.
• Removing terminal cover when “W”
(Width) dimensions are 7.09” (180mm)
Use a Screwdriver to loosen the screw on the terminal cover surface to direction 1 to remove it. Then press the right and left sides to direction 2 and lift the terminal cover to direction 3.
• Mounting terminal cover
Mount the terminal cover in the descending order of the above procedure for removal.
20
• Removing digital operator
After removing the front cover, lift the upper and lower sides (section A) of the right side of the digital operator to direction 1.
• Mounting digital operator
Mount the digital operator in the reverse order of the above procedure for removal.
• Removing bottom cover when “W”
(Width) dimensions are 4.25” (108mm),
5.51” (140mm), or 6.69” (170mm)
After removing the front cover and the terminal cover, tilt the bottom cover to direction 1 with section A as a supporting point.
• Removing terminal cover when “W”
(Width) dimensions are 7.09” (180mm)
After removing the terminal cover use a screwdriver to loosen the fastening screw to loosen the fastening screw to direction 1 to remove it.
• Mounting bottom cover
Mount the bottom cover in the reverse order of the above procedure for removal.
21
4. WIRING
• Wiring Instructions
(1) Always connect the power input terminals R/L1, S/L2, and T/L3 (R/L1, S/L2 for single-phase) and power supply via a molded-case circuit breaker (MCCB). Never connect them to U/T1, V/T2, W/T3.
The single-phase (200V class) inverter can be connected to a 200V 3-phase input.
However, when terminal T/L3 is connected to single-phase, never use the terminal for other purposes.
Inverter Power Supply Connection Terminals
200V 3-phase Input Power Supply
Specification Product
CIMR-V7 …… 2 ………
Connect to R/L1, S/L2, T/L3
200V Single Input Power Supply
Specification Product.
CIMR-V7 …… B ………
Connect to R/L1, S/L2
400V 3-phase Input Power Supply
Specification Product
CIMR-V7 …… 4 ………
Connect to R/L1, S/L2, T/L3
(2) Connect the motor wiring to terminals U, V, and W on the main circuit output side
(bottom of the inverter).
(3) If the wiring distance between inverter and motor is long, reduce the inverter carrier frequency. For details, refer to “Reducing motor noise or leakage current
(n46)” on page 68.
(4) Control wiring must be less than 164ft(50m) in length and separate from the power wiring. Use twisted-pair shielded wire when inputting the frequency signal externally.
(5) Tighten the screws on the main circuit and control circuit terminals.
(6) Do not connect or disconnect wiring, or perform signal check while the power supply is turned ON.
(7) For 400V class inverters, make sure to ground the supply neutral to conform to CE requirements.
(8) A closed-loop connector should be used when wiring to the main circuit terminal.
(9) Voltage drop should be considered when determining wire size.
Voltage drop can be calculated using the following equation:
Phase- to phase voltage drop (V) =
√3
wire resistance (
Ω/ km) x wiring distance
Select a wire size so that voltage drop will be less than 2% of the normal rated voltage.
22
• Wire and Terminal Screw Sizes
1. Control Circuit
Model Terminal Symbol
Common to all models
MA, MB, MC
S1 to S7,P1, P2,SC,PC,R+,
R-,S+,S-
,FS,FR,FC,AM,AC,RP
Screw
M3
Wire
Tightening
Torque lb • in (N • m)
4.44 to 5.33
(0.5 to 0.6)
Applicable size mm
2 twisted wire 0.5 to 1.25
single 0.5 to 1.25
AWG
20 to 16
20 to 16
M2
1.94 to 2.21
(0.22 to 0.25) twisted wire 0.5 to 0.75
single 0.5 to 1.25
20 to 18
20 to 16
Recommend size mm
2
AWG
0.75
18
0.75
18
Type
Shielded wire or equivalent
2. Main Circuit
200V Class 3-phase Input Series
Model Terminal Symbol
CIMR-V7AA20P1
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
Screw
M3.5
Tightening
Torque lb • in
(N • m)
7.1 to 8.88
(0.8 to 1.0)
Applicable size mm
2
Recommended
AWG mm
2 size
AWG
0.75 to 2
18 to
14
2
Wire
14
CIMR-V7AA20P2
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA20P4
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA20P7
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA21P5
R/L1,S/L2,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA22P2
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
M3.5
M3.5
M3.5
M4
M4
7.1 to 8.88
(0.8 to 1.0)
7.1 to 8.88
(0.8 to 1.0)
7.1 to 8.88
(0.8 to 1.0)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
0.75 to 2
0.75 to 2
0.75 to 2
2 to 5.5
2 to 5.5
CIMR-V7AA24PO
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
M4
10.65 to 13.31
(1.2 to 1.5)
2 to 5.5
14 to
10
CIMR-V7*A25P5
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
M5
22.19
(2.5)
5.5 to 8 10 to 8
CIMR-V7*A27P5
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
M5
22.19
(2.5)
5.5 to 8 10 to 8
Note: The wire size is set for copper wires at 160
°
F (75
°
C)
18 to
14
18 to
14
18 to
14
14 to
10
14 to
10
2
2
2
2
3.5
5.5
8
8
14
14
14
14
12
10
8
8
Type
600V vinylsheathed wire or equivalent
23
200V Class Single-phase Input Series
Model Terminal Symbol
CIMR-V7AAB0P1
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AAB0P2
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AAB0P4
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AAB0P7
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AAB1P5
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
Screw
M3.5
M3.5
M3.5
M4
M4
Tightening
Torque lb • in
(N • m)
Wire
Applicable size mm
2
Recommended
AWG mm
2 size
AWG
7.1 to 8.88
(0.8 to 1.0)
7.1 to 8.88
(0.8 to 1.0)
7.1 to 8.88
(0.8 to 1.0)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
0.75 to 2
0.75 to 2
0.75 to 2
2 to 5.5
2 to 5.5
18 to
14
18 to
14
18 to
14
18 to
14
14 to
10
2
2
2
3.5
5.5
3.5
14
14
14
12
10
12
CIMR-V7AAB2P2
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
M4
10.65 to 13.31
(1.2 to 1.5)
2 to 5.5
14 to
10
5.5
10
Type
600V vinylsheathed wire or equivalent
26.62
12 to
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3 M5 3.5 to 8
(3.0) 8
CIMRV7AAB4PO
10.65 to 13.31
14 to
M4
(1.2 to 1.5)
2 to 8
8
Note: The wire size is set for copper wires at 160
°
F (75
°
C)
8
5.5
8
10
Note: Three-phase input is also available for 0.1 to 0.75kw of single-phase input series.
400V Class 3-phase Input Series
Model Terminal Symbol
CIMR-V7AA40P2
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA40P4
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA40P7
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA41P5
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA42P2
R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA43P0 R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7AA44PO R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
CIMR-V7*A45P5 R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
Screw
M4
M4
M4
M4
M4
M4
M4
M4
Tightening
Torque lb • in
(N • m)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
10.65 to 13.31
(1.2 to 1.5)
12.43
(1.4)
Wire
Applicable size mm
2
Recommended
AWG mm
2 size
AWG
2 to 5.5
2 to 5.5
2 to 5.5
2 to 5.5
2 to 5.5
2 to 5.5
2 to 5.5
3.5 to 5.5
14 to
10
14 to
10
14 to
10
14 to
10
14 to
10
14 to
10
14 to
10
12 to
10
2
2
2
2
2
2
3.5
2
3.5
5.5
14
14
14
14
14
14
12
14
12
10
CIMR-V7*A47P5 R/L1,S/L2,T/L3,-,+1,+2,B1,B2,U/T1,V/T2,W/T3
M5
22.19
(2.5)
5.5 to 8
12 to
10
Note: The wire size is set for copper wires at 160
°
F (75
°
C)
5.5
10
Type
600V vinylsheathed wire or equivalent
24
• Wiring the Main Circuit
L1 L2 L3
[Example of 3-phase
400V class, 0.37 inverters]
• Main circuit input power supply
Connect the power supply wiring to input terminals L1 (R), N/L2(S) and L3(T)
[L1(R), N/L2(S) for single-phase specifications]. Never connect them to U/
T1, V/T2, W/T3, B1, B2, -, +1, or +2.
Otherwise the inverter may be damaged.
Single-phase voltage may be connected to inverter but do not use terminal T/L3 for any other purposes.
•
NOTE
Single-phase (200V class, 0.75kW or less) voltage may be connected to terminal T/L3. Never use the terminal with other purposes.
Grounding (Use ground terminal .)
Make sure to ground the ground terminal according to the local grounding code.
Never ground the VS-606V7 in common with welding machines, motors, or other electrical equipment.
When several VS-606V7 units are used side by side, ground each unit as shown in examples. Do not loop the ground wires.
• Braking resistor connection
(optional).
To connect the braking resistor, cut the protector on terminals B1 and B2.
To protect the braking resistor from overheating, install a thermal overload relay between the braking resistor and the inverter. This provides a sequence which shuts off the power supply, by a thermal relay trip contact.
Use this same procedure when connecting a braking resistor unit. Refer to page 104.
• Inverter output
Connect the motor terminals to U, V, W.
Wiring the main circuit terminals
Pass the cables through wiring hole and connect. Be sure to mount the cover in its original position.
25
• Wiring the Control Circuit
Only basic insulation is provided for the control circuit terminals.
Additional insulation may be necessary in the end product.
• Control Circuit terminals
Pass the cable through wiring hole and connect. Be sure to mount all the covers on the original position.
* SW1 can be changed according to sequence input signal (S1 to S7) polarity.
0V common: NPN side (factory setting)
24 common: PNP side
Refer to pages 67 and 76 for SW2
Wiring the control circuit terminals
Screwdriver blade width
Insert the wire into the lower part of the terminal block and connect it tightly with a screwdriver.
Wire sheath strip length must be 0.22 in. (5.5mm).
26
Open the front cover and verify that the strip length is 0.22 in. (5.5mm)
• Wiring Inspection
After completing wiring, check the following:
• Wiring is properly connected.
• Wire clippings or screws are not left inside the unit.
• Screws are securely tightened.
• Bare wires in the terminal do not come in contact with other terminals.
NOTE
If the FWD (REV) run command is given during the operation reference selection (n003=1) from the control circuit terminal, the motor will start automatically after the main circuit input power supply is turned ON.
27
5. OPERATING THE INVERTER
Initial setting of control mode selection (n002) is set at V/f control mode.
•
Test Run
The inverter operates by setting the frequency (speed).
There are three types of operation modes for the VS-606V7:
1. Run command from the digital operator (local potentiometer/digital setting).
2. Run command from the control circuit terminal.
3. Run command from communications (MEMOBUS communications).
Prior to shipping, the drive is set up to receive run command and frequency reference from the operator. Below are instructions for running the VS-606V7 using the digital operator JVOP-140 (with local potentiometer) or optional JVOP-147 (without local potentiometer. For instructions on operation, refer to page 37.
Operation reference or frequency reference parameters can be selected separately as shown below.
Name
Operation Reference
Selection
Frequency Reference
Selection parameter
N003 = 0 --- Enables operator RUN, STOP/RESET
= 1 --- Enables control circuit terminal run/stop
= 2 --- Enables communications (MEMOBUS communications)
= 3 --- Enables communication card (optional)
N004 = 0 --- Enables digital operator potentiometer
= 1 --- Enables frequency reference 1 (parameter 024)
= 2 --- Enables voltage reference (0 to 10V) of control circuit terminal
= 3 --- Enables current reference (4 to 20mA) of control circuit terminal
= 4 --- Enables current reference (0 to 20mA) of control circuit terminal
= 5 --- Enables pulse line reference of control circuit terminal
= 6 --- Enables communications (MEMOBUS communications)
= 7 --- Enables voltage reference (0 to 10V) of operator circuit terminal
= 8 --- Enables current reference (4 to 20 mA) of operator circuit terminal
= 9 --- Enables communication card (optional)
28
Operation Steps
1. Turn ON the power supply.
Operator
Display
6.00
12-LED
Display
FREF
Status
Indicator LED
RUN
ALARM
2. Set parameter n004 to 1.
1
PRGM
RUN
ALARM
3. Set the following parameters.
n019 : 15.0 (acceleration time)
n020 : 5.0 (deceleration time)
15.0
5.0
PRGM RUN
ALARM
4. F/R blinks.
Select Forward or reverse run by pressing or key.
Examine the application.
NOTE
(Never select REV when reverse run is prohibited.)
(Forward)
or
(Reverse)
5. Set the reference by pressing or key.
60.00
6. Press
RUN
F /R
RUN
ALARM
F R E F RUN
ALARM
0.00 60.0
FOUT RUN
ALARM
7. Press STOP to stop.
60.0 00.0
FOUT
RUN
ALARM
Status indicator lamp
: ON : Blinking (Long Blinking)
Operation Check Points
• Motor rotates smoothly.
• Motor rotates in the correct direction.
• Motor does not have abnormal vibration or noise.
• Acceleration or deceleration is smooth.
• Current matching the load flows.
• Status indicator LED’s and digital operator display are correct.
: Blinking :OFF
29
•
Operating the Digital Operator
All functions of the VS-606V7 are set by the digital operator. Below are descriptions of the display and keypad sections.
Digital Operator JVOP-140
30
Description of Status Indicator LED’s
There are two LED’s on the middle right section of the face of the VS-606V7. The inverter status is indicated by various combinations of ON, BLINKING and OFF
LED’s. RUN indicator and status indicator of the functions.
RUN button have the same
For details on how the status indicator LED’s function at inverter faults, refer to
Section 8 “FAULT DIAGNOSIS AND CORRECTIVE ACTIONS” on page 126. If a fault occurs, the ALARM LED lights.
NOTE
The fault can be reset by turning ON the fault reset signal (or pressing key
RESET on the digital operator) with the operation signal OFF or by turning OFF the power supply. If the operation signal is ON, the fault cannot be reset by the fault reset signal.
31
•
LED Description
By pressing on the digital operator, each of the function LED’s can be selected.
The following flowchart describes each function LED.
If the VS-606V7 loses power while in one of these modes, it will return to this mode once power is
restored.
32
41
Return to
Multi-Function monitor
• Selecting monitor
Press key. When is ON, data can be displayed by selecting monitor No.
[Example] Monitoring Output Voltage Reference
33
• Monitoring
Following items can be monitored by U-parameter parameter
No.
Name
U-01
U-02
U-03
U-04
U-05
U-06
U-07
Frequency reference
(FREF)* ¹
Output frequency
(FOUT)* ¹
Output current
(IOUT)* ¹
Output voltage
DC voltage
Input terminal status* 2
Output terminal status* 2
Description
Hz
Hz
Frequency reference can be monitored.
(Same as FREF)
Output frequency can be monitored.
(Same as FOUT)
Hz
Output current can be monitored.
(Same as IOUT)
V Output voltage can be monitored.
V Main circuit DC voltage can be monitored.
—
Input terminal status of control circuit terminals can be monitored.
—
Output terminal status of control circuit terminals can be monitored.
U-08
U-09
U-10
U-11
U-13
U-15
U-16
U-17
U-18
Torque monitor
Fault history (last 4 faults)
Software No.
Output power* 3
Cumulative operation time* 4
Data reception error* 4
PID feedback* 5
PID input* 5
PID output* 5
%
The amount of output torque can be monitored. When
V/f control mode is selected, “----” is displayed.
— Last four fault history is displayed.
— Software No. can be checked.
kW Output power can be monitored x10H
Cumulative operation time can be monitored in units of
10H
—
Contents of MEMOBUS communication data reception error can be checked. (contents of transmission register No. 003DH are the same)
% Input 100(%) / Max. output frequency or equivalent
% + 100(%) /+ Max. output frequency
% + 100(%) /+ Max. output frequency
*1 The status indicator LED is not turned ON.
*2 Refer to the next page for input / output terminal status.
*3 The display range is from -99.9kW to 99.99kW.
When regenerating. the output power will be displayed in units of 0.01kW when
-9.99kW or less and in units of 0.1kW when more than -9.99kW.
When in the vector control mode, “----” will be displayed.
*4 This function only applies to 200/400V class 7.5/10hp (5.5/7.5kW) inverters.
*5 Displayed in units of 0.1% when less than 100% and in units of 1% when 100% or
more. The display range is from -999% to 999%.
34
35
Fault history display method
When U-09 is selected, a four-digit box is displayed. The three digits from the right show the fault description, and the digit on the left shows the order of fault (from one to four). Number 1 represents the latest fault, and 2, 3, 4, in ascending order of fault occurrence.
(Example)
(Refer to page 126 for details.)
• Switching fault history
Order of the fault history can be changed by or key.
• Clearing fault history
Set parameter n001 to 6 to clear fault history. Display returns to n001 after completion of 6 setting.
Note: parameter initialize (n001 = 10, 11) clears the fault history.
Setting and referring parameters
36
•
Simple Data Setting
Digital setting (Refer to 5, OPERATING THE INVERTER) and potentiometer setting are both available for simple accel/decel operation of the VS-606V7.
Frequency reference by analog voltage is set with initial setting (n004 = 1). For the model with digital operator (with potentiometer) JVOP-140, factory setting is set by frequency setting potentiometer (n004=0).
Following is an example in which the function LED’s are used to set frequency reference, acceleration time, deceleration time, and motor direction.
Data setting by frequency setting potentiometer
Operation Steps
1. Turn the potentiometer fully to the left. Then, turn the power ON.
Operator
Display
0.00
12-LED
Display
FREF
Status
Indicator LED
RUN
ALARM
2. F/R blinks.
Select FWD/REV run using keys.
Never select REV when reverse run is
FOR or
REV
F/R
RUN
ALARM
3. Press DSPL to blink FREF. Then press RUN.
0.00
FREF
RUN
ALARM
4. Operates the motor by turning the potentiometer to the right. (Frequency reference corresponds to
00.0 to
60.00
the potentiometer position is displayed.)
If the potentiometer is switched rapidly,
NOTE the motor also accelerates or decelerates rapidly corresponding to the potentiometer movement. Pay attention
to load status and switch the potentiometer movement.
Minimum output frequency is
1.50Hz
Status indicator lamp
: ON : Blinking (Long Blinking)
FREF
RUN
ALARM
: Blinking :OFF
37
Notes
38
6. PROGRAMMING FEATURES
Factory settings of the parameters are shown as in the tables.
•
Parameter Set-up and Initialization
Parameter selection/initialization (n001)
The following table describes the data which can be set or read when n001 is set.
Unused parameters among n001 to n179 are not displayed.
5
6
3
4
1
2 n001 Setting
0
8,9,12,13
10
11
Parameter that can be set n001 n001 to n049* n001 to n079* n001 to n119* n001 to n179*
Not used
Fault history cleared
Not used
Initialize
Initialize (3-wire sequence) =
* Excluding setting disabled parameters.
= Refer to page 70.
Parameter that can be referred n001 to n179 n001 to n049 n001 to n079 n001 to n119 n001 to n179
NOTE
“ ” appears on the LED display for one second and the set data returns to its initial values in the following cases:
(1) The set values of input terminal function selection 1 to 7 (n050 to n056) are the same.
(2) The following conditions are not satisfied in the V/f pattern setting:
Max. output frequency (n011) > Max. voltage output frequency (n013)
> Mid. output frequency (n014)
> Min. output frequency (n016)
For details, refer to “Adjusting torque according to application” (V/f pattern setting) on page 38.
(3) If the following conditions are not satisfied in the Jump frequency setting:
Jump frequency 3 (n085)< Jump frequency 2 (n084)
< Jump frequency 1 (n083)
(4) If Frequency reference lower limit (n034) > Frequency reference upper limit
(n033)
(5) If motor rated current (n036) > 150% of inverter rated current
(6) When n018 = 0 and n019 ~ n022 is set to a value greater than 600.0 sec, parameter n018 will automatically be set to 1.
39
•
Using V/f Control Mode
Vector control mode is preset at the factory.
Control mode selection (n002): 0: V/f control mode (initial setting)
1: Vector control mode
Adjusting torque according to application
Adjust motor torque by using “V/f pattern” and “full-range automatic torque boost”.
• V/f pattern setting
Set V/f pattern by n011 to n017 as described below. Set each pattern when using a special motor (high-speed motor, etc.) or when requiring special torque adjustment of machine.
Be sure to satisfy the following conditions for the setting of n011 to n017.
n016 < n014 < n013 < n011
If n016 = n014 is set, the set value of n015 is disabled.
n016 n014 n013 n011 (frequency)
Parameters
No.
n011
Name
Max. output frequency n012 n013 n014
Max. voltage
Max. voltage output frequency
(base frequency)
Mid. output frequency n015 n016 n017
Mid. output frequency voltage
Min. output frequency
Min. output frequency voltage
Unit
0.1Hz
1V
0.1Hz
0.1Hz
1V
0.1Hz
1V
* 10.0V for 200V class 7.5/10hp (5.5/7.5kW)
20.0V for 400V class 7.5/10hp (5.5/7.5kW)
NOTE: Values with parentheses indicate 400V class.
Setting range
50.0 to 400.0Hz
1 to 255.0V
(0.1 to 510.0V)
0.2 to 400.0Hz
0.1 to 399.9Hz
0.1 to 255.0V
(0.1 to 510.0V)
0.1 to 10.0Hz
1 to 50.0V
(0.1 to 100.0V)
Initial Setting
60.0Hz
230.0V
(460.0V)
60.0Hz
1.5Hz
12.0V
(24.0V)
1.5Hz
4.3V *
(8.6V)
40
• Typical setting of V/f pattern
Set the V/f pattern according to the application as described below. For 400V class, the voltage values (n012, n015, and n017) should be doubled. When running at a frequency exceeding 50Hz/60Hz, change the maximum output frequency (n011).
Note: Be sure to set the maximum output frequency according to the motor characteristics
(Factory setting)
Increasing voltage of V/f pattern increases motor torque, but excessive increase may cause motor over excitation, motor overheat, or vibration.
Note: n012 is to be set to motor rated voltage.
41
• Full-range automatic torque boost (when V/f mode is selected. n002=0)
Motor torque requirement changes according to load conditions. Full range automatic torque boost adjusts voltage of V/f pattern according to the requirement.
The VS-606V7 automatically adjusts the voltage during parameter-speed operation as well as during acceleration.
The required torque is calculated by the inverter.
This ensures tripless operation and energy-saving effects.
Output voltage ∝ Torque compensation gain (n103)
×
Required torque
• Operation
Normally, no adjustment is necessary for torque compensation gain (n103 factory setting: 1.0). An excessively high setting of torque compensation gain will result in motor over excitation, and possible inverter faults. If adjustments are necessary, adjust n103 in increments/decrements of 0.1 for optimization. When wiring distance between the inverter and the motor are long it may be necessary to increase the setting of n103.
When motor generates vibration, decrease the setting of n103.
Adjustment of torque compensation time parameter (n104) and torque iron loss compensation parameter (n105) are normally not required.
Adjust torque compensation parameter under the following conditions:
• Increase setting when the motor generates vibration.
• Reduce setting when motor response is low.
42
•
Using Vector Control Mode
Setting the control mode selection (n002) can use a vector control mode.
n002=0: V/f control mode (factory setting)
1: Vector control mode
•
Precaution for voltage vector control application
Since vector control needs motor parameters, the YASKAWA standard motor parameters have been set at the factory prior to shipment. Therefore, when an inverter exclusive-use motor is used or when a motor of any other manufacturer is driven, the required torque characteristics or speed control characteristics may not be maintained because the parameters are not matched. Set the following parameters so that they can match the motor parameters.
No.
Name Unit Setting range
Initial
Setting
∗ n106 Motor rated slip n107 Motor resistance per phase =
0.1Hz
0.001
Ω
(less than 10
Ω
)
0.01
Ω
(10
Ω
or more)
0.0 to 20.0Hz
0.000 to 65.5
Ω ∗ n036 Motor rated current n110 Motor no-load current
0.1A
1%
0 to 150% of inverter rated current
0 to 99%
(100%=motor rated current)
∗
150
∗ Setting depends on inverter capacity.
To adjust for slip compensation gain (n111), induce load so that motor speed reaches target value. Increase or decrease the value by 0.1.
• When speed is less than target value, increase slip compensation gain.
• When speed is more than target value, reduce slip compensation gain.
Adjustment of slip compensation gain time parameter (n112) is normally not required.
Adjust under the following conditions:
• Reduce the setting when response is low.
• Increase the setting when speed is unstable.
43
Select slip compensation status during regeneration
N113 Setting
0
1
Slip Compensation during Regeneration
Disabled
Enabled
•
Motor parameter calculation
The following shows an example of motor parameter calculation:
(1) Motor rated slip (n106)
=
120
× motor rated frequency (Hz)
*1
---------------------------------------------------------------------------------------------
Number of motor pole
– Motor rated speed (r/min)
*2
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------
120/Number of motor pole
(2) Motor resistance for one phase (n107)
Calculations are based on line-to-line resistance and insulation grade of the motor test report.
(E type insulation) Test report of line-to-line resistance at 75
°
C ( Ω ) x 0.92 x 1/2
(B type insulation) Test report of line-to-line resistance at 75
°
C ( Ω ) x 0.92 x 1/2
(F type insulation) Test report of line-to-line resistance at 115
°
C ( Ω ) x 0.87 x 1/2
(3) Motor rated current (n036)
= Rated current at motor rated frequency (Hz) *
1
(A)
(4) Motor no-load current (n110)
=
*1
----------------------------------------------------------------------------------------------------------
× 100%
Rated current (A) at motor rated frequency (Hz)
*1
*1 Base frequency (Hz) during rated output current.
*2 Rated speed (r/min) at base frequency during rated output current.
Set n106 (motor rated slip), n036 (motor rated current), n107 (motor resistance per phase) and n110 (motor no-load current) according to the motor test report.
When connecting a reactor between the inverter and the motor, set n108 to the value of n108 (motor leaking inductance) initial value + externally-mounted reactor inductance.
Initial setting should be used unless a reactor is installed.
Unless a reactor is connected, n108 (motor leakage inductance) does not have to be set according to the motor.
44
•
V/f pattern during vector control
Set V/f pattern as follows during vector control.
The following examples are for 200V class motors. When using 400V class motors, double voltage settings (n012, n015, n017).
When operating with frequency larger than 60Hz/50Hz, change only maximum output frequency (n011).
PARAMETER OUTPUT
PARAMETER TORQUE VARIABLE OUTPUT
= 50Hz
45
•
Switching LOCAL/REMOTE Modes
The following functions can be selected by switching the LOCAL or REMOTE mode. To select RUN/STOP commands or frequency reference, change the mode in advance depending on the following applications.
• LOCAL mode: Enables the digital operator for RUN/STOP commands and
FWD/REV run commands. Frequency reference can be set by local potentiometer or .
• REMOTE mode: Enables operation reference selection (n003).
•
How to select LOCAL/REMOTE modes
46
•
Selecting Run/Stop Commands
Refer to Switching LOCAL/REMOTE Modes (Page 44) to select either the
LOCAL mode or REMOTE mode.
Operation method (RUN / STOP commands, FWD / REV run commands) can be selected by the following method.
•
LOCAL Mode
When Lo (local mode) is selected by digital operator ON mode, or when the LOCAL / REMOTE switching function is set and the input terminals are turned ON, run operation is enabled by the and FWD/REV run is selected by
or
ON mode (using
of the digital operator,
or key).
•
REMOTE mode
• Select remote mode.
The following two methods are used to select remote mode:
1. Select rE (remote mode) by selection.
2. When the local / remote switching function is selected by multi-function input selection, turn OFF the input terminal to select remote mode.
• Select operation method by setting the parameter n003.
n003 =0: Enables the digital operator (same with local mode)
=1: Enables the multi-function input terminal (see fig. below)
=2: Enables communications
=3: Enables communication card (optional)
• Example for using the multi-function input terminal as operation reference
(two-wire sequence)
Below shows the example of three-wire sequence, (Refer to page 70.)
)
For example of three-wire sequence, refer to page 70
Note: When inverter is operated without the digital operator, always set the parameter n010 to 0.
47
•
Operating (RUN /STOP commands) by communications
Setting parameter n003 to 2 in REMOTE mode can give RUN / STOP commands by communication (MEMOBUS communications). For the command by transmission, refer to page 89).
•
Selecting Frequency Reference
Frequency reference can be selected by the following methods.
•
Setting by operator
Select REMOTE or LOCAL mode in advance. For the method of selecting the mode, refer to page 44.
LOCAL mode
Select command method by parameter n008.
n008 =0 : Enables the setting by potentiometer on digital operator.
=1 : Enables the digital setting by digital operator. (Initial Setting)
Factory setting of the model with digital operator (with
potentiometer) JVOP-140 is n008=0.
• Digital setting by digital operator
Input frequency while FREF is lit (press ENTER after setting the numeric value).
Frequency reference setting is effective when 1 (initial setting : 0) is set to parameter n009 instead of pressing ENTER key.
n009 =0 : Enables frequency reference setting by ENTER key.
=1 : Disable frequency reference setting by ENTER key.
REMOTE mode
Select command method by parameter n004.
n004 =0 : Enables frequency reference setting by potentiometer on digital
operator.
=1 : Frequency reference 1 (n024) is effective (Initial setting)
Factory setting of the model with digital operator (with potentiometer)
JVOP-140 is n004=0
=2 : Voltage reference (0 to 10V) (See the figure on page 47)
=3 : Current reference (4 to 20mA) (Refer to page 81)
=4 : Current reference (0 to 20mA) (Refer to page 81)
=5 : Pulse train reference (Refer to page 82)
=6 : Communication (Refer to page 90)
=7 : Voltage reference of digital operator circuit terminal (0-10)
=8 : Current reference of digital operator circuit terminal (4-20mA)
=9 : Communication card (optional)
48
Example of frequency reference by voltage signal
1)
49
•
Setting Operation Conditions
Reverse run prohibit (n006)
“Reverse run prohibit” setting does not accept a reverse run command from the control circuit terminal or digital operator. This setting is used for applications where a reverse run command can cause problems.
Setting
0
1
Description
Reverse run enabled
Reverse run disabled
Multi-step speed selection
By combining frequency reference and input terminal function selections, up to 16 steps of speed can be set.
8-step speed change n003=1 (operation mode selection) n004=1 (Frequency reference selection) n024=25.0Hz (Frequency reference 1) n025=30.0Hz (Frequency reference 2) n026=35.0Hz (Frequency reference 3) n027=40.0Hz (Frequency reference 4) n028=45.0Hz (Frequency reference 5) n029=50.0Hz (Frequency reference 6) n030=55.0Hz (Frequency reference 7) n031=60.0Hz (Frequency reference 8)
NOTE
When all multi-step speed inputs are open, frequency reference selected by parameter n004 (frequency reference selection) becomes effective.
Only when multi-step speed input ref. 1 is closed and n077=1, the effective frequency reference becomes the CN2 analog input signal.
n054=6 (Multi-function contact input terminal 5) n055=7 (Multi-function contact input terminal 6) n056=8 (Multi-function contact input terminal 7) n053=1 n050=1 (Input terminal S1 ) Initial Setting n051=2 (Input terminal S2 ) Initial Setting n052=3 (Input terminal S3) Initial Setting n053=5 (Input terminal S4 ) Initial Setting n054=6 (Input terminal S5 ) Initial Setting n055=7 (Input terminal S6 ) Initial Setting n056=10 (Input terminal S7 ) Change the Setting to 8
50
Additional settings for 16-Step speed operation
Set n120 ~ n127 to frequency reference 9-16.
A multi-function input must be set to multi-step speed reference 4 (n050 ~ n056 = 9).
Operating at low speed
By inputting a jog command and then a forward (reverse) run command, operation is enabled at the jog frequency set in n032. When multi-step speed references 1, 2, 3 or 4 are inputted simultaneously with the jog command, the jog command has priority.
Parameter No.
n032 n050 to n056
Name
Jog frequency reference
Jog command
Setting
Factory setting : 6.00Hz
Set to “10” for any parameter.
51
•
Adjusting speed setting signal
To provide frequency reference by analog input of control circuit terminal FR and
FC, the relationship between analog input and frequency reference can be set.
FREQUENCY REFERENCE
(a) Analog frequency reference gain (n060)
The frequency reference provided when analog input is 10V(20mA) can be set in units of 1%. (maximum output frequency n011=100%)
∗ Factory setting : 100%
(b) Analog frequency reference bias (n061)
The frequency reference provided when analog input is 0V (4mA or 0mA) can be set in units of 1%. (Maximum output frequency n011=100%)
∗ Factory setting : 0%
Typical setting
• To operate the inverter with frequency reference of 0% to 100% at 0 to
5V input
52
• To operate the inverter with frequency reference of 50% to 100% at 0 to
10V input
53
Adjusting frequency upper and lower limits
• Frequency reference upper limit (n033)
Sets the upper limit of the frequency reference in units of 1%.
(n011: Maximum output frequency = 100%)
Factory setting: 100%
• Frequency reference lower limit (n034)
Sets the lower limit of the frequency reference in units of 1%.
(n011: Maximum output frequency = 100%)
When operating at frequency reference 0, operation is continued at the frequency reference lower limit.
However, when frequency reference lower limit is set to less than the minimum output frequency (n016), operation is not performed.
Factory setting: 0%
Using two accel/decel times
*When “deceleration to a stop” is selected (n005=0).
By setting “Multifunction Input Selection” (either of n050 to n056) to “11 (accel/decel time select)”, accel/decel time is selected by turning ON/OFF the accel/decel time select (terminal S1 to S7).
At OFF : n019 (accel time 1) n020 (decel time 1)
At ON : n021 (accel time 2) n022 (decel time 2)
54
No.
n019 n020 n021 n022 n018 setting
Name
Accel time 1
Decel time 1
Accel time 2
Decel time 2 n018
No.
0
1
Unit
0.1s
1s
0.01s
0.1s
Unit
Refer to n018 setting
Setting Range Initial setting
Refer to n018 setting
10.0s
10.0s
10.0s
10.0s
Setting Range
0.0 - 999.9s (999.9s or less)
1000 - 6000s (1000s or more)
0.00 - 99.99s (99.99s or less)
100.0 - 600.0s (100s or more)
Notes: Parameter n018 can be set during stop.
If the numeric value exceeded 600.0 sec. is set for the accel/decel time when n018 = 0 (in units
of 0.1 sec.). “1” cannot be set to n018.
• Accel time
Set the time needed for output frequency to reach 100% from 0%.
• Decel time
Set the time needed for output frequency to reach 0% from 100%.
(Maximum output frequency n011 = 100%)
Automatic restart after momentary power loss (n081)
When parameter n081 is set to 1 or 2, operation automatically restarts even if momentary power loss occurs.
Setting.
0
1*
2* =
Description
Continuous operation after momentary power loss not provided.
Continuous operation after power recovery within momentary power loss ride thru time 0.5s.
Continuous operation after power recovery (Fault output not provided)
* Hold the operation command to continue the operation after recovery from a momentary power loss.
= When 2 is selected, the inverter restarts if power supply voltage recovers while the control power supply is held.
No fault signal is output.
55
Soft-start characteristics (n023)
To prevent shock at machine start/stop, accel/decel can be performed in S-curve pattern.
Setting
0
1
2
3
S-curve characteristic time
S-curve characteristic not provided
0.2 second
0.5 second
1.0 second
Note: The S-curve characteristics time is the time from accel/decel rate 0 to a regular accel/decel rate determined by the set accel/decel time.
The following time chart shows FWD/REV run switching at deceleration to a stop.
56
Torque detection
If an excessive load is applied to the machine, the resultant output current increase can be compared to the threshold setting of parameter n098, then output alarm signals to multi-function output terminals MA, MB, P1 and P2.
To output an overtorque detection signal, set output terminal function selection n057 to n059 to “overtorque detection” [Setting:6 (NO contact) or 7 (NC contact)].
∗ Overtorque detection release width (hysterisis) is set at approx. 5% of inverter rated current.
57
• Overtorque detection function selection 1 (n096)
Setting
0
1
2
3
4
Description
Overtorque detection not provided
Detected during parameter-speed running, and operation continues after detection.
Detected during parameter-speed running, and operation stops during detection.
Detected during running, and operation continues after detection.
Detected during running, and operation stops during detection.
(1) To detect overtorque at accel/decel, set to 3 or 4.
(2) To continue the operation after overtorque detection, set to 1 or 3.
During detection, the operator displays “ ” alarm (blinking).
(3) To halt inverter by a fault at overtorque detection, set to 2 or 4. At detection, the operator displays “ ” fault (ON).
• Overtorque detection level (n098)
Sets the overtorque detection current level in units of 1%. (Inverter rated current =
100%) When detection by torque is selected, motor rated torque becomes 100%.
Factory setting: 160%
• Overtorque detection time (n099)
If the time when the motor current exceeds the overtorque detection current level
(n098) is longer than overtorque detection time (n099), the overtorque detection function operates.
Factory setting: 0.1sec.
• Overtorque detection function selection 2 (n097)
When vector control mode is selected, overtorque detection can be performed either by output current or by output torque.
When V/f control mode is selected, n097 setting becomes invalid, and overtorque is detected by output current.
Setting
0
1
Description
Detected by output torque
Detected by output current
58
Frequency detection (n095)
Effective when either of output terminal function selections n057, n058 or n059 are set to “frequency detection” (setting: 4 or 5). “Frequency detection” turns ON when output frequency is higher or lower than the frequency detection level (n095).
• Frequency detection1
Output frequency > Frequency detection level n095
(Set either of n057, n058 or n059 to “4”.)
• Frequency detection2
Output frequency < Frequency detection level n095
(Set either of n057, n058 or n059 to “5”.)
59
Jump frequencies (n083 to n086)
This function allows the prohibition or “jumping” of critical frequencies so that the motor can operate without resonance caused by machine systems. This function is also used for dead band control. Setting the value to 0.00Hz disables this function.
Set prohibited frequency 1, 2 or 3 as follows: n083 > n084 > n085
If this condition is not satisfied the inverter displays for one second and restores the data to original settings.
Operation is prohibited within jump frequency range.
However, motor operates smoothly (without jumping) during accel/decel.
Continuing operation by automatic fault reset (n082)
Sets the inverter to restart and reset fault detection after a fault occurs.
The number of self-diagnosis and retry attempts can be set at n082 up to 10.
The inverter automatically restarts after the following faults occur:
• OC (over current)
• OV (over voltage)
The number of retry attempts are cleared to 0 during the following cases:
(1) If no other fault occurs within 10 minutes after retry
(2) When the fault reset signal is ON after the fault is detected
(3) Power supply is turned OFF
60
• Cumulative Operation Time Selection (n087)
Setting
0
1
Description
Inverter power-on time
(Counts the elapsed time that there is an inverter output)
Inverter running time
(Counts the elapsed time that there is an inverter output.)
Cumulative operation time setting.
Inverter operating time set with parameter n087 is accumulated by the unit of 10H.
Accumulation starts from the time set with parameter n088.
Parameter No.
n088
Name
Cumulative operation
Unit
1 = 10H
Setting Range
0 to 6550 (65500H)
Initial
Setting
0 (H)
• Installed Braking Resistor Overheating protection Selection (n165) Set
“0” when braking resistor is not connected.
Setting
0
1
Description
Overheating protection is not provided
Overheating protection is provided
61
• Input / Output Open Phase Protection
Parameters
No.
Name Unit n166
Input open-phase
detection level
1% n167 n168
Input open-phase
detection time
Output open-phase
detection level
1 sec.
1% n169
Output open-phase
detection time
*1 0% setting - no detection
*2 0.0 sec setting - no detection
0.1 sec.
• Recommended set values: 7% for n166
10sec. for n167
5% for n168
0.2sec. for n169
Setting
Range
0 to 100% *1
400.0V/100%
(for 200V class)
800.0V/100%
(for 400V class)
0 to 255 sec. *2
0 to 100% *1
Inverter rated output current value/100%
0.0 to 2.0 sec *2
Initial
Setting
0%
0 sec.
0%
0.0 sec.
62
• Speed search command
Restarts a coasting motor without stopping it. This function enables smooth switching between motor commercial power supply operation and inverter operation.
Set input terminal function selection (n050 to n056) to “14” (search command from maximum output frequency) or “15” (search command from set frequency).
Build a sequence so that FWD (REV) run command is input at the same time as the search command or after the search command. If the run command is input before the search command, the search command becomes disabled.
• Time chart at search command input
Set declaration time during a speed search at parameter n101. Speed search starts when inverter output current > speed search operation level.
This function applies to the 200/400V class 7.5/10hp inverters.
63
Holding accel/decel temporarily
To hold acceleration or deceleration, input accel/decel hold command. The output frequency is maintained when the accel/decel hold command is input during acceleration or deceleration.
When the stop command is input during accel/decel prohibition command input, accel/ decel hold is released and operation ramps to stop.
Set multi-function input terminal selection (n050 to n056) to 16 (accel/decel hold command).
64
Using frequency meter or ammeter (n066)
Selects the function to be monitored at analog output terminals AM-AC.
Setting
0
1
4
5
2
3
Description
Output frequency
Output current
Main circuit DC voltage
Torque monitor
Output power
Output voltage reference
In initial setting, analog voltage of approx. 10V is output when output frequency
(output current) is 100%.
Calibrating frequency meter or ammeter (n067)
Used to adjust analog output gain.
Set the analog output voltage at 100% of output frequency (output current). Frequency meter displays 0 to 60Hz at 0 to 3V.
10V
× n067 Setting
0.30
= 3V
Output frequency becomes
100% at this value
65
Using analog output (AM-AC) as a pulse train signal output (n065)
Analog output AM-AC can be used as a pulse train output (output frequency monitor).
Set n065 to 1 when using pulse train output.
Parameters No.
n065
Name
Monitor output type selection
Unit
1
Setting range
0,1
Initial Setting
0 n065 setting n065 Setting
0
1
Analog monitor output
Pulse monitor output
(Output frequency monitor)
Pulse train signal can be selected by setting n150.
n150 Setting
0
1
Description
1440Hz / Max. frequency (n011)
1F: Output frequency x 1
6
12
24
36
6F: Output frequency x 6
12F: Output frequency x 12
24F: Output frequency x 24
36F: Output frequency x36
At the factory setting the pulse of 1440Hz can be output when output frequency is
100%
Pulse monitor output can be adjusted with the parameter n067.
66
NOTE
Peripheral devices must be connected according to the following load conditions when using pulse monitor output. The machine might be damaged when the conditions are not satisfied.
Used as a sourcing output
Output voltage
VRL (V)
Load impendance
(k
Ω)
+5V
+8V
+8V
1.5 k
Ω
or more
3.5 k
Ω or more
10 k
Ω or more
Used as a sinking input
External power supply (V)
Sinking current (mA)
+12VDC+5%
16mA or less
67
Reducing motor noise leakage current (n080)
Set inverter output transistor switching frequency (carrier frequency).
Setting
2
3
4
9
1
7
8
Carrier Frequency (kHz)
12 fout
24 fout
36 fout
2.5
5.0
7.5
10.0
(Hz)
(Hz)
(Hz)
(kHz)
(kHz)
(kHz)
(kHz)
Metallic Noise from Motor
Noise and Current
Leakage
Higher Smaller
Not audible
Larger
Setting values 7, 8, or 9 multiplies output frequency according to output frequency value.
fout = O U T P U T
F R E Q U E N C Y fou t = O U T P U T
F R E Q U E N C Y fo ut = O U T P U T
F R E Q U E N C Y
68
Reducing Motor Noise or Leakage Current (n080)
Frequency setting varies according to inverter capacity (kVA).
Voltage Class (V)
200
Single-phase 3phase
400
3-phase
Capacity
(kW)
1.5
2.2
3.0
3.7
7.5
0.2
0.4
0.7
5.5
7.5
1.5
2.2
3.7
5.5
0.1
4
0.2 4
0.4 4
0.7 4
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Initial Setting
Setting
Carrier
Frequency
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
10kHz
10kHz
10kHz
10kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
Maximum
Continuous
Output Current
(A)
0.8
1.6
3.0
5.0
8.0
11.0
17.5
25
33
1.2
1.8
3.4
4.8
5.5
7.2
8.6
14.8
18
Reduced
Current (A)
–
4.0
4.8
6.3
8.1
*
17
7.0
10.0
16.5
23
30
1.0
1.6
3.0
(1) Reduce continuous output current when changing carrier frequency to
4 (10kHz) for the 200V class (1.5 W or more) and 400V class inverters. Refer to the table above for the reduced current.
[Operation Condition]
•Input power supply voltage : 3-phase 200 to 230 V (200V class)
Single-Phase 200 to 240V (200V class)
3-Phase 380 to 460V (400V class)
•Ambient temperature: 14 to 122ºF (-10 to +50ºC)
(Protection structure: open chassis type
IP20)
(2) If the wiring distance is long, reduce the inverter carrier frequency as described below
Wiring Distance between
Inverter and Motor
Carrier frequency
(n080 setting)
Up to 50m
10kHz or less
(n080=1, 2, 3, 4, 7, 8, 9)
Up to 100m
5kHz or less
(n080=1, 2, 7, 8, 9)
More than 100m
2.5kHz or less
(n080=1, 7, 8, 9,)
69
(3) Set carrier frequency (n080) to either 1, 2, 3, 4 when using vector control mode. Do not set to 7, 8, or 9.
(4) Carrier frequency is automatically reduced to 2.5kHz when reducing carrier frequency selection at low speed (n175) is set to 1 and the following conditions are satisfied:
Output frequency < 5 Hz
Output current > 110%
Factory setting : 0 (Disabled)
Operator stop key selection (n007)
Selects processing when STOP key is pressed during operation either from multi-function input terminal or communications.
Setting
0
1
Description
STOP key effective when running either from multi-function input terminals or communications.
When STOP key is pressed, the inverter stops according to the setting of the parameter n005.
At this time, the digital operator displays “ “ alarm (blinking). This stop command is held in the inverter until both forward and reverse run commands are open, or until run command from communications becomes zero.
STOP key is ineffective when running either from multi-function input terminals or communications.
70
Selecting stopping method (n005)
Selects the stopping method suitable for application.
Setting Description
0
1
Deceleration to stop
Coast to stop
• Deceleration to stop
Example: when accel/decel time 1 is selected
.5
.0
* When frequency reference is changed during running.
Upon termination of the FWD (REV) run command, the motor decelerates at the decel rate determined by the time set to decel time 1 (n020) and DC injection braking is applied immediately before stop. DC injection braking is also applied when the motor decelerates by setting frequency reference lower than minimum output frequency
(n016) with FWD (REV) run command ON.
If the decel time is short or the load inertia is large, over voltage (OV) fault may occur at deceleration. In this case, increase the decel time or install a optional braking resistor.
Braking Torque: Without braking resistor: Approx. 20% torque of motor rating
With braking resistor: Approx. 150% torque of motor rating
71
• Coast to stop
Example: when accel/decel time 1 is selected
* When frequency reference is changed during running.
Upon removal of the FWD (REV) run command, the motor starts coasting.
Applying DC injection braking
• DC injection braking current (n089)
Sets DC injection braking current in units of 1%. (Inverter rated current=100%)
• DC injection braking time at stop (n090)
Sets the DC injection braking time at stopping in units of 0.1 second. When the setting of n090 is 0, DC injection braking is not performed but inverter output is shut OFF at the timing of DC injection braking start.
When coasting to a stop is specified in stopping method selection (n005), DC injection braking at stop does not operate.
72
•
Building Interface Circuits with External Devices
Using input signals
Multi-function input terminal S1 to S7 functions can be changed when necessary by setting parameters n051 or n052 respectively. The same value cannot be set to different parameter settings.
Setting
0
1
2
Name
FWD/REV run command
(3 wire sequence selection)
Forward run
(2 wire sequence selection)
Reverse run
(2 wire sequence selection)
External fault (NO contact input)
External fault (NC contact input)
Description
Setting enabled only for n052
Ref.
74
45
45
3
4
5 Fault Reset
Inverter stops by external fault signal input
Digital operator display is
EF D
.*
Resets the fault. Fault reset not effective with the run signal ON.
–
–
50
8
9
6
7
10
11
Multi-step speed reference 1
Multi-step speed reference 2
Multi-step speed reference 3
Multi-step speed reference 4
JOG command
Accel/Decel time select
External baseblock
(NO contact input)
12
13
14
15
16
17
18
External baseblock
(NC contact input)
Search command from maximum frequency
Search command from set frequency
Accel/decel hold command
LOCAL/REMOTE selection
Communication/control circuit terminal selection
Motor coast to a stop by this signal input.
Digital operator display is
bb.
Speed search reference signal
–
–
63
63
64
46
78
19
20
Emergency stop fault
(NO contact input)
Emergency stop alarm
(NO contact input)
Emergency stop fault
(NC contact input)
Inverter stops by emergency stop signal input according to stopping method selection (n005).
When frequency coasting to a stop (n005 is set to 1) method is selected, inverter coasts to a
–
–
21
22
23
24
Emergency stop alarm
(NC contact input)
PID Control cancel
PID integral reset stop according to decel time setting 2 (n022).
Digital operator display is sRp
(lit at fault, blinking at alarm).
–
–
114
114
26 Inverter overheat prediction OH3
“ “ (Blinking) is displayed on the digital operator by signal input
25 PID intregal hold 114
34 UP/DOWN command
Setting enabled only for n056 (terminal S7)
75
35 Self-test
Setting enabled only for n056 (terminal S7)
114
* Numbers 1 to 7 are displayed in q corresponding to the terminal number S1 to S7 respectively.
50
50
50
50
51
54
73
Initial setting
No.
n050 n051 n052 n053 n054 n055 n056
Terminal
S1
S2
S3
S4
S5
S6
S7
Initial Setting
1
2
3
5
6
7
10
Function
Forward run command (2-wire sequence)
Reverse run command (3-wire sequence)
External fault
Fault reset
Multi-step speed reference 1
Multi-step speed reference 2
JOG command
Terminal function at 3-wire sequence selection
When 0 is set at the terminal S3 (n052), terminal S1 becomes run command, terminal
S2 becomes stop command, and terminal S3 becomes FWD/REV run command.
• LOCAL/REMOTE select (setting: 17)
Select operation reference either by the digital operator or by the settings of operation method selection (n003) and frequency reference selection (n004).
LOCAL/REMOTE select is available only during stop.
Open: Run according to the setting of run command selection (n003) or frequency reference selection (n004)
Closed: Run by frequency reference and run command from the digital operator.
74
(Example:)Set n003 = 1, n004 = 2, n008 = 0.
Open: Run by frequency reference from multi-function input terminal FR and run command from multi-function input terminals S1 to S7.
Closed: Run by potentiometer frequency reference and run command from the digital operator.
• UP/DOWN command (setting: n056 = 034)
With the FWD (REV) run command entered, accel/decel is enabled by inputting the
UP or DOWN signals to multi-function input terminals S6 and S7 without changing the frequency reference, so that operation can be performed at the desired speed.
When UP/DOWN commands are specified by n056, any function set to n055 becomes disabled; terminal S6 becomes an input terminal for the UP command and terminal S7 for the DOWN command.
Multi-function Input Terminal
S6 (UP command)
Multi-function Input Terminal
S7 (DOWN command)
Operation Status
Closed
Open
Accel
Open
Closed
Decel
Open
Open
Hold
Closed
Closed
Hold
75
76
Time Chart at UP/DOWN Command Input
Notes:
(1) When UP/DOWN command is selected, the upper limit speed is set regardless of frequency reference.
Upper limit speed = Maximum output frequency (n011) x Frequency reference upper limit (n033)/100
(2) Lower limit value is either minimum output frequency (n016) or frequency reference lower limit
(n034) (whichever is greater).
(3) When the FWD (REV) run command is input, operation starts at the lower limit speed without an
UP/DOWN command.
(4) If the jog command is input while running by the UP/DOWN command, the jog command has priority.
(5) Multi-step speed reference 1 to 4 is not effective when UP/DOWN command is selected. Multistep speed reference is effective during running in hold status.
(6) When “1” is set for HOLD output frequency memory selection (n100), output frequency can be recorded during HOLD.
Setting
0
1
Description
Output frequency is not recorded during HOLD.
When HOLD status is continued for 5 seconds or longer, the output frequency during HOLD is recorded and the inverter restarts at the recorded frequency.
77
• Communication/multi-function input terminal selection input
(setting: 18)
Operation can be changed from communication command, or from multi-function input terminal or digital operator command.
Run command from communication and frequency reference are effective when multi-function input terminal for this setting is “closed (register No. 0001H,
0002H).”
Run command in LOCAL/REMOTE mode and frequency reference are effective when “Open.”
Using multi-function analog input (n077, n078, n079)
The input analog signal (0 to 10V or 4mA to 20mA) for the CN2 terminal of the
JVOP-140 digital operator can be used as an auxiliary function for the main speed frequency reference input to the control circuit terminals (FR or RP). Refer to the block diagram on page 111 for details of the input signal.
NOTE
When using the signal for the CN2 terminal of the JVOP-140 digital operator’s a multi-function analog input, never use it or the target value or the feedback value of PID control. (PID control is disabled when n128 is set to 0.)
Multi-function input selection (n077)
No.
Name Unit n077
Multi-function input selection
_
Setting
Range
0 to 4
Initial
Setting
0
78
n077 setting
Setting
0
Name
Disabled
Auxiliary frequency reference (FREF2)
1
2
3
4
Frequency reference gain
(FGAIN)
Frequency reference
(FBIAS)
Frequency detection
Description
The multi-function input is disabled
When frequency reference 2 is selected in multi-step speed reference, the input analog signal for the CN2 terminal becomes the frequency reference. The n025 setting becomes invalid.
Note: Set frequency reference gain to n068 or n071,
and frequency reference bias to n069 or no72.
Provides gain to main frequency reference.
Set the FGAIN to parameter n60 or n074 and the FBIAS to parameter n061 or n075 for the main speed frequency reference. Then, add the FBIAS to the resulting frequency reference.
The amount of the FBIAS to be added is set to n79.
Add the VBIAS to the output voltage after V/f conversion.
79
Analog input level
Auxiliary frequency reference (n077=1)
FREF2
Frequency reference gain (n077=2)
FGAIN
Frequence reference bias (n077=3)
Output voltage bias (n077=4)
80
The VBIAS value to be added is doubled
for 400V class inverters.
Multi-function analog input signal selection (n078)
Parameter No.
Name Unit
Setting
Range n078
Multi-function analog
input signal selection
_
0 = Digital operator terminal
(voltage: 0 to 10V)
1 = Digital operator terminal
(current: 4 to 20mA)
Initial
Setting
0
Frequency reference bias setting (n079)
Parameter No.
Name Unit n079
Frequency reference bias setting
%
Setting
Range
0 to 50
100% / Max. output frequency
(n011)
Initial
Setting
10
81
Using output signals (n057, n058, n059)
Multi-function output terminal MA, MB, P1 and P2 functions can be changed when necessary by setting parameters n057, n058, and n059.
• Terminal MA and MB functions: Set to n057
• Terminal P1 function: Set to n058
• Terminal P2 function: Set to n059
Setting
0 Fault
1 In operation
Name
2
7
10
11
12
3
4
5
6
Agreed frequency
Zero speed
Frequency detection
Frequency detection
Overtorque detection
(NO contact output)
Overtorque detection
(NC contact output)
Minor Fault
Base blocked
Operation mode
Description
Closed when inverter fault occurs.
Closed when either FWD/REV command is input or voltage is output from the inverter.
Closed when setting frequency agrees with inverter output frequency.
Closed when inverter output frequency is less than minimum output frequency.
Output frequency
≥ frequency detection level (n095)
Output frequency
≤ frequency detection level (n095)
—
Ref page
–
–
79
55
–
–
–
–
56
56
55
13
14
15
16
17
18
19
20
21
Inverter operation ready
Fault restart
In UV
In reverse run
In speed search
Data output from communication
PID feedback loss
Frequency reference is missing
Inverter overheat prediction
OH3
—
Closed when the alarm is indicated.
Closed when the inverter output is shut off.
Closed when “LOCAL” is selected by LOCAL/REMOTE selection.
Closed when inverter fault is not detected, and operation is ready.
Closed during fault retry
Closed when undervoltage is detected.
Closed during reverse run.
Closed when inverter conducts speed search.
Operates multi-function output terminal independently from inverter operation (by MEMOBUS communication).
Closed during PID feedback loss
Closed when frequency reference is missing
Closed when overheat prediction is input. Digital operator display is “OH3 (blinking).”
–
–
–
–
–
89
109
–
–
82
•
Setting Frequency by Current Reference Input
When setting frequency by inputting current reference (4-20mA or 0-20mA) from the control circuit terminal FR, switch the DIP switch SW1 on the control circuit board to “I” side.
SW1 is accessed by removing the digital operator.
NOTE
Never input voltage reference to control circuit terminal FR when DIP switch
SW2 is switched to “I” side. This could damage the inverter.
Initial setting of multi-function output terminal
No.
n057 n058 n059
Terminals
MA, MB
P1
P2
Initial Setting
0 (fault)
1 (in operation)
2 (Frequency agreed)
83
Current reference selection
After changing DIP switch (V/I switch of SW2) to the “I” side, PRESS PRGM on the digital operator, then set the following parameters.
Current reference (4-20mA) parameter n004=3
Current reference (0-20mA) parameter n004=4
Press the digital operator keys to run or stop the inverter. Switch run and stop direction by setting F/R LED.
Set frequency by the analog current signal
[0-100% (max frequency)/4-20mA] connected to the control circuit terminal.
Set run/stop and FWD/REV run with switching device connected to the control circuit terminal.
Multi-function input terminals S1 and S2 are set to Forward run / STOP (n050 = 1) and
Reverse run/stop (n051 = 2) respectively.
Set frequency by the analog current signal
[0-100% (max. frequency)/4-20mA] connected to the control circuit terminal.
Frequency reference gain (n060)/bias (n061) can be set even when current reference input is selected. For details, refer to “Adjusting frequency setting signal” on page 81.
84
•
Frequency Reference by Pulse Train Input
Frequency reference can be set by pulse train input from the multi-function input terminal.
• Input pulse specifications
• Low-level voltage: 0.8V or less
• High-level voltage: 3.5 to 32V
• Duty Cycle: 30 to 70%
• Pulse frequency: 0 to 33 kHz
• Frequency reference method
Frequency reference is a value obtained by multiplying the ratio of the maximum input pulse frequency and actual input pulse frequency by the maximum output frequency.
Reference freq =
Input pulse frequency
Minimum pulse train frequency (n149)
×
10
×
max output frequency (n011)
Run/stop and FWD/REV can be selected by a switch connected to the control circuit terminal.
Frequency setting can be set by pulse train input signal [0 to
100% (maximum frequency)/0 to 33kHz] connected to the multi-function input terminal.
Parameter
No.
n003 n004 n149
Name
Run command selection
Frequency reference selection
Pulse train input scaling 1=10Hz
Unit Setting range
1
1
1
0 to 2
0 to 6
100 to 3300
(33kHz)
Initial Setting
0
0
2500
(25kHz)
85
Preventing Motor from Stalling (Current Limit)
Automatically adjusts the output frequency and output current according to the load to continue operation without stalling the motor.
• Stall prevention (current limit) level during acceleration (n093)
Sets the stall prevention (current limit) level during acceleration in units of 1%
(Inverter rated current = 100%).
Factory setting: 170%
A setting of 200% disables the stall prevention (current limit) during acceleration.
During acceleration, if the output current exceeds the value set for n093, acceleration stops and frequency is maintained. When the output current goes down to the value set for n093, acceleration starts.
* Stops the acceleration to prevent the motor from stalling.
† Release width (hysteresis) of stall prevention during accel is approx. 5% of inverter rated current.
In the constant horsepower area [output frequency > max. voltage output frequency
(n013)], the following equation automatically decreases the stall prevention (current limit) level during acceleration, but the stall prevention level will never go below 40% of n093.
86
• Stall prevention (current limit) level during running (n094)
Sets the stall prevention (current limit) level during running in units of 1% (Inverter current = 100%).
• Factory setting: 160%
A setting of 200% disables the stall prevention (current limit) during running.
If the inverter is at speed agree and output current exceeds the value set for n094 for longer than 100msec, deceleration starts.
Deceleration continues until the output current falls below the value set for n094.
When this occurs, the inverter will accelerate back up to the set frequency.
Stall prevention accel/decel settings during operation are set either by accel time 1
(n019) and decel time 1 (n020), or accel time 2 (n021) and decel time 2 (n022).
* Decreases frequency to prevent the motor from stalling.
† At acceleration start, output hysteresis is approx. 5% of inverter rated current.
Stall prevention during operation
• Stall prevention automatic decrease selection (n115)
The stall prevention level can be increased automatically in the parameter output range.
Parameter
No.
n115
Name
Stall prevention automatic decrease selection
Unit
-
Setting Range
0=Disabled
1=Enabled
Initial
Setting
0
87
n115 setting
Setting
0
Function
The stall prevention level becomes the level set for the parameter n094 in all frequency areas
The following shows that the stall prevention level is automatically decreased in the parameter output range (Max. frequency>Max. voltage output frequency).
The lower limit is 40% of the set value of n094.
1
• Accel/decel time selection during stall prevention (n116)
With this function, acceleration/deceleration time when moving to prevent stalling during operations can be assigned to the two parameters, n021 and n022.
Parameter
No.
n116
Name
Accel/decel time selection during stall prevention
Unit
-
0=Disabled
1=Enabled
Setting Range Initial Setting
0 n116 setting
Setting
0
1
Function
Accel/decel time is set by accel/decel time 1or 2.
Accel/decel time is fixed at accel/decel time 2(n021, n022)
• Stall prevention (current limit) function during acceleration (n092)
To prevent over voltage during deceleration, the inverter automatically extends the deceleration time according to the value of the main circuit DC voltage. When using an optional braking resistor, set n092 to 1.
Setting
0
1
Stall prevention (current limit) during deceleration
Provided
Not provided (when braking resistor is mounted
88
•
Decreasing Motor Speed Fluctuation
Slip compensation (When V/f control mode n002=0)
As the load becomes larger, motor speed is reduced and motor slip value is increased.
The slip compensating function controls the motor speed at a parameter value even if the load varies.
When inverter output current is equal to the motor rated current (n036), the compensation frequency is added to the output frequency.
Compensation frequency = Motor rated slip (n106)
×
---------------------------------------------------------------------------------------------------------------------------------------------------
Electronic thermal reference current (n036)
– Motor no-load current (n110)
×
Slip compensation gain (n111)
Related Parameters
Parameters
No.
n036
Name
Motor rated current n111 Slip compensation gain
Unit Setting Range
0.1A 0 to 150% of inverter rated current
0.1
0.0 to 2.5
Initial
Setting
*
0.0
n110 n112
Motor no-load current
Slip compensation primary delay time
Motor rated slip
1% 0 to 99% (100% = Motor rated current n036)
0.1s
0.0 to 25.5s
When 0.0s is set, delay time becomes 2.0s.
0.1Hz 0.0 to 20Hz
*
2.0s
n106 *
* Differs depending on inverter capacity.
Notes: 1.
Slip compensation is not performed in the following condition:
Output frequency < minimum output frequency (n016).
2.
Slip compensation is not performed during regeneration.
3.
Slip compensation is not performed when motor rated current (n036) is set to 0.0A.
89
•
Motor Protection
Motor overload detection
The VS-606V7 protects against motor overload with a built-in electronic thermal overload relay.
• Motor rated current (electronic thermal reference current, n036)
Set to the rated current value shown on the motor nameplate.
Note: Setting to 0.0A disables the motor overload protective function.
• Motor overload protection selection (n037, n038).
n037 Setting
0
1
2
Electronic Thermal Characteristics
Applied to general-purpose motor
Applied to inverter duty motor
Electronic thermal overload protection not provided
Parameters
No.
Name Unit Setting Range Initial Setting n038
Protection parameter selection
1min 1 to 60min 8min
The electronic thermal overload function monitors motor temperature, based on inverter output current and time, to protect the motor from overheating. When electronic thermal overload relay is enabled, an “ ” error occurs, shutting OFF the inverter output and preventing excessive overheating in the motor. When operating with one inverter connected to one motor, an external thermal relay is not needed.
When operating several motors with one inverter, install a thermal relay on each motor.
90
• General-purpose motor and inverter duty motor
Induction motors are classified as general-purpose motors or inverter motors, based on their cooling capabilities. Therefore, the motor overload function operates differently between these two motor types.
Cooling Effect
Effective when operated at 50/60Hz from commercial power supply
Example of 200V class motor
Torque Characteristics
Electronic Thermal overload
error (motor overload protection) occurs when continuously operated at
50/60Hz or less at 100% load.
Effective even when operated at low speed
(approx. 6Hz)
Base Frequency 60Hz
(V/f for 60Hz, 220V Input Voltage)
For low-speed operation, torque must be limited in order to stop motor temperature rise.
Electronic thermal overload protection not activated even when continuously operated at
50/60Hz or less at 100% load.
Base Frequency 60Hz
(V/f for 60Hz, 220V Input Voltage)
Use an inverter motor for continuous operation at low speed.
91
•
Selecting Cooling Fan Operation
In order to increase lifetime, the cooling fan can be set to operate only when inverter is running.
n039 = 0 (factory setting) : Operates only when inverter is running.
(Continuous operation for 1 minute after inverter is stopped.)
1 : Operates with power ON.
•
Using MEMOBUS (MODBUS) Communications
Serial transmission is available with VS-606V7 using programmable controller
(MEMOCON series) and MEMOBUS.
•
MEMOBUS (MODBUS) communications
MEMOBUS system is composed of a single master (PLC) and slaves (1 to 31
VS-606V7 units).
Communication between master and slave (serial communication) is controlled according to the master program with the master initiating communication and the slave responding.
The master sends a signal to one slave at a time. Each slave has a pre-registered address No., and the master specifies the number and conducts signal communication. The slave receives the communications to carry out designated functions and reply to the master.
•
Communications specifications
Interface
Synchronization
Communication parameters
RS-422, RS485
Asynchronous (Start-stop synchronization)
Baud rate: Selected from 2400/4800/9600/19200 bps
Data length: 8bit fixed
Parity: Selected from even/odd/none
Stop bits: 1bit fixed
Communication protocol
Max. number of inverters that can be connected
92
MEMOBUS (MODBUS) (RTU mode only)
31 units (When using RS-485
•
Communications connection terminal
Use the following S+, S-, R+ and R- terminals for MEMOBUS communications.
Change the termination resistor as shown below.
At RS-422, RS-485 communications: Turn ON SW2 ON/OFF switch of only the inverter at the termination viewed from the PLC.
Notes: 1.
Separate the wiring for communication from the main circuit wiring or other power lines.
2.
Use shielded cables for communication wiring; connect the shielded sheath to the ground terminal and terminate the other end to prevent it from being connected (to prevent noise malfunction).
3.
When communication is performed through
RS-485, connect S+ and R+, S- and R- terminals outside the inverter as shown right side.
•
Procedure for communications with PLC
The following shows the procedure for communications with PLC.
(1) Connect the communication cable between the PLC and the VS-606V7 with the power supply turned OFF.
(2) Turn the power ON.
(3) Set the parameters (n151 to n157) required for communication by using the digital operator.
(4) Turn the power OFF once to verify that the digital operator displays have been completely erased.
(5) Turn the power ON again.
(6) Communications with the PLC starts.
93
•
Setting necessary parameters for communication
Communication related parameters must be set for PLC communication. parameters n151 to n157 cannot be set during communication. Always set them prior to performing communication.
Parameter Name Description
Initial
Setting n003 n004 n151 n152 n153 n154 n155 n156 n157
Run command selection
Frequency reference selection
Timeover detection selection
Monitors transmission time between the receiving the correct data from the PLC
(Timeover: 2 sec)
Communication frequency
Reference monitor unit selection
0 : timeover detection (free run stop)
1 : timeover detection (coasting to a stop with speed reduction time 1)
2 : timeover detection (coasting to a stop with speed reduction time 2)
3 : timeover detection (continuous operation, warning display)
4 : timeover detection not provided
0 : 0.1Hz
1 : 0:0.1Hz
2 : 30000/100% (30000 = max. output frequency)
3 : 0.1%
Slave address
0 : operator
1 : control circuit terminals
2 : communication
3 : communication card (optional)
0 : Local potentiometer (digital operator)
1 : frequency ref. 1 (n024)
2 : control circuit terminals (voltage 0 to 10V)
3 : control circuit terminals (current 4 to 20mA)
4 : control circuit terminals (current 0 to 20mA)
5 : pulse train
6 : MEMOBUS communication (Register No. 000211)
7 : operator circuit terminals (voltage 0 to 10V)
8 : operator circuit terminals (current 4 to 20mA)
9 : communication card (optional)
Baud rate selection
Parity selection
Sending waiting time
RTS control
Setting range: 0 to 32*
0 : 2400 bps
1 : 4800 bps
2 : 9600 bps
3 : 19200 bps
0 : even parity
1 : odd parity
2 : no parity
Setting limit: 10 ms to 65 ms setting unit: 1 ms
0 : RTS control
1 : no RTS control (RS-422A 1 to 1 communication)
0
0
0
0
0
2
0
10 ms
0
* The slave does not respond to the command from the master when set to 0.
Monitoring run status from the PLC, setting/referencing of parameters, fault reset and multi-function input reference can be done regardless of run command or frequency reference selection.
Multi-function input reference from PLC becomes OR with input commands from S1 to S7 multi-function input terminals.
94
•
Message format
For communications, the master (PLC) sends a command to the slave (VS-606V7) and the slave responds to it. The configuration for sending and receiving is as shown to the right. The length of the data varies according to the contents of commands (functions).
The interval between messages must be maintained at the following amount.
VS-606V7 VS-606V7 VS-606V7
Slave address
Function code
Data
Error Check
• Slave address: Inverter address (0 to 32). Setting to 0 indicates simultaneous broadcasting. The inverter does not respond to the command from the master.
• Function code: Command codes (See below).
Function
Code
Function
01H
08H
10H
Reading holding
resistor contents
Loop back test
Write in several holding resistors
Reference Message Response Message
Minimum (Byte) Maximum (Byte) Minimum (Byte) Maximum (Byte)
8
8
11
8
8
41
7
8
8
37
8
8
• Data: Composes a series of data by combining holding register numbers (test codes for loop-back numbers) and their data. Data length depends on the contents of the commands.
• Error check: CRC-16 (Calculate the value by the following method.)
1. The default value at calculation of CRC-16 is normally 0. In the MEMOBUS system, change the default to 1 (all 1 to 16-bit).
2. Calculate CRC-16 assuming that the loop address LSB is MSB and the last data
MSB is LSB.
3. Also calculate CRC-16 for a response message from the slave and refer it to
CRC-16 in the response message.
95
• Read out holding register contents [03H]
Reads out the contents of the holding registers with the continuous numbers for the specified quantity. The contents of holding register is divided into the upper 8 bits and the lower 8 bits. They become the data items in response message in the order of numbers.
Example: Reads out status signal, fault contents, data link status and frequency reference from the VS-606V7 (slave 2).
Reference message
(at normal operation)
Slave address
Function code
Start number
Upper
Lower
02H
03H
00H
20H
Quantity
Upper
Lower
00H
04H
Upper 45H
CRC-16
Lower F0H
(For error code 03H, refer to page 99.)
Response message
(at normal operation)
Slave address
Function code
Number of data*
First holding resistor
Next holding resistor
Next holding resistor
Next holding resistor
Upper
Lower
Upper
Lower
Upper
Lower
Upper
Lower
Upper
CRC-16
Lower
02H
03H
08H
00H
65H
00H
00H
00H
00H
1H
F4H
AFH
82H
Reference message
(at fault occurrence)
Slave address
Function code
Error code
Upper
CRC-16
Lower
02H
83H
03H
F1H
31H
* Twice as much as the number of reference message.
• Example of loop-back test [08H]
Command message is returned as a response message without being changed. This function is used to check transmission between the master and the slave. Any arbitrary values can be used for test codes or data.
Example: Loop-back test of slave 1 and VS-606V7
Reference message
(at normal operation)
Slave address
Function code
Start number
Upper
Lower
Quantity
CRC-16
Upper
Lower
Upper
Lower
01H
08H
00H
00H
A5H
37H
DAH
8DH
Response message
(at normal operation)
Slave address
Function code
Start number
Upper
Lower
Quantity
CRC-16
Upper
Lower
Upper
Lower
01H
08H
00H
00H
A5H
37H
DAH
8DH
Reference message
(at fault occurrence)
Slave address
Function code
Error code
Upper
CRC-16
Lower
01H
89H
01H
86H
50H
96
• Writing to several holding registers [10H]
Specified data are written into the several specified holding registers from the specified number, respectively. Written data must be arranged in a command message in the order of the holding register numbers: from upper eight bits to lower eight bits.
Example: Set forward run at frequency reference 60.0 Hz to slave 1 VS-606V7 from the PLC.
Reference message
(at normal operation)
Slave address
Function code
Start number
Upper
Lower
Quantity
Upper
Lower
Number of data*
First
Data
Upper
Lower
Next data
CRC-16
Upper
Lower
Upper
Lower
01H
10H
00H
01H
00H
02H
04H
00H
01H
02H
58H
63H
39H
Response message
(at normal operation)
Slave address
Function code
Start number
Upper
Lower
Quantity
CRC-16
Upper
Lower
Upper
Lower
01H
10H
00H
01H
00H
02H
10H
08H
Reference message
(at fault occurrence)
Slave address
Function code
Error code
Upper
CRC-16
Lower
01H
89H
01H
86H
50H
* Sets twice as large as the actual number.
97
• Data
• Reference Data (available to read out/write in)
Register No.
0000H
0001H bit
Reserved
0 Run command
1
2
3
4
5
6
Reverse run
External fault
Fault reset
Multi-function input reference 1
Multi-function input reference 2
Multi-function input reference 3
7
8
9
Multi-function input reference 4
Multi-function input reference 5
Multi-function input reference 6
A Multi-function input reference 7
B-F (Not used)
Frequency reference (unit : n152)
V/f gain (1000/100%)
Description
1 : Run
1 : Reverse run
1 : Fault (EFO)
1 : Reset command
0 : Stop
0 : Forward run
(Function selected by n050)
(Function selected by n051)
(Function selected by n052)
(Function selected by n053)
(Function selected by n054)
(Function selected by n055)
(Function selected by n056)
Setting range : 2.0% ~ 200.0%
0002H
0003H
0004H-
0008H
Reserved
0009H
0
Multi-function output reference 1
(Effective when n057=18)
1
2
Multi-function output reference 2
(Effective when n058=18)
Multi-function output reference 3
(Effective when n059=18)
3-F (Not used)
( 1 : MA “ON” 0 = MA “OFF” )
( 1 : P1 “ON” 0 = MA “OFF” )
( 1 : P2 “ON” 0 = MA “OFF” )
000AH-
001FH
Reserved
Note: Write in “0” for unused bit. Never write in data for the reserved register.
• Simultaneous Broadcasting Data (available only for write in)
Register No.
0001H
0002H bit
0
1
2
3
4
Run command
Reverse run
(Not used)
(Not used)
External fault
Description
1 : Run
1 : Reverse run
0 : Stop
0 : Forward run
1 : Fault (EFO)
5 Fault reset
6-F (Not used)
1 : Fault reset command
30000/100% fixed unit
(Data is converted into 0.01 Hz inside the inverter, and fractions are rounded off.)
Bit signals not defined as the broadcast operation signals are used as the local station data signals.
98
• Monitor Data (available only for read out)
Register No.
0020H
0021H
B
C
9
A
7
8
5
6
3
4
1
2 bit
0
1
4
5
2
3
Run command
Reverse run
Inverter operation ready
Fault
6
7
Data setting error
Multi-function output 1
Multi-function output 2
Multi-function output 3
8-F (Not used)
0 Over current (OC)
Over voltage (OV)
Inverter overload (OL2)
Inverter overheat (OH)
(Not used)
(Not used)
PID Feedback loss (FbL)
External fault (EF, EFO)
Hardware fault (Fxx)
Motor overload (OL1)
Overtorque detection (OL3)
(Not used)
Power loss (UV1)
Description
1 : Run
1 : Reverse run
1 : Ready
1 : Fault
1 : Error
(1 : MA ON
(1 : P1 ON
(1 : P2 ON
0 : Stop
0 : Forward run
0 : Not ready
0 : MA OFF)
0 : OFF)
0 : OFF)
Emergency stop (STP)
0022H
0029H
3
4
1
2
D
E
F
0
Control power fault (UV2)
MEMOBUS communications timeover (CE)
Operator connection (OPR)
Data write in
(Not used)
(Not used)
Upper/lower limit fault
Consistency fault
0023H
5-F (Not used)
Frequency reference (Unit : n152)
0024H Output frequency (Unit : n152)
0025H-026H (Not used)
0027H
0028H
Output current (10/1A)
Output voltage reference (1/1V)
0
1
Load short circuit (SC)
Ground fault (GF)
4
5
2
3
Input open phase (PF)
Output open phase (LF)
Installed type braking resistor overheat
Braking transistor fault (RR)
6-F Not used
99
Register No.
002AH
002BH
002CH
002DH
0
1
E
F bit
0
1
Description
4
5
2
3
Operator stop (STP)
Sequence error (SER)
FWD - REV command simulation input (EF)
External baseblock (BB)
8
9
6
7
Overtorque detection (OL3)
Cooling fin overheat (OH)
Main circuit overvoltage (OV)
Main circuit undervoltage
A
B
Cooling fan fault (FAN)
Communication error
Option card communication error (BUS)
Not used
C Inverter overheat prediction (OH3)
D PID feedback loss (FBL)
Emergency stop (STP)
Communication waiting (CALL)
Terminal S1
Terminal S2
1 : Closed O : Open
1 : Closed O : Open
6
7
8
4
5
2
3
0
1
E
F
2
B
C
D
4
5
2
3
Terminal S3
Terminal S4
Terminal S5
Terminal S6
6 Terminal S7
7-F (Not Used)
0
1
Run
Zero - speed
9
A
1 : Run
1 : Zero - speed
1 : Agreed Frequency agreed
Minor fault (Alarm is indicated)
Frequency detection 1
Frequency detection 2
Inverter operation ready
Undervoltage detection
Baseblock
1: Output frequency
1
:
Output frequency
1 : Ready
≤
≥
(n095)
(n095)
1 : Under Voltage detection
Frequency reference mode
Run command mode
1 : Inverter output base block
1 : Other than communications
0 : Communications
1 : Other than communications
0 : Communications
1 : Detection or overtorque fault Overtorque detection
(Not used)
Fault restart
Fault (Including MEMOBUS communications timeover) 1 : Fault
MEMOBUS communications timeover 1 : Timeover
MA “ON”
P1 “ON”
1 : Closed 0 : Open
1 : Closed 0 : Open
P2 “ON”
(Not used)
1 : Closed 0 : Open
3-F
1 : Closed O : Open
1 : Closed O : Open
1 : Closed O : Open
1 : Closed O : Open
1 : Closed O : Open
100
Register No.
02EH
002FH-0030H
0031H
0032H
0033H-0034H
0035H
0036H
Register No.
0037H
0038H
0039H
003AH
003BH-003CH
003DH bit
0
1
2
3
4
5
6
7
Frequency ref. loss
Not used
Not used
Not used
Not used
Not used
Not used
Not used
8 - F Not used
Reserved
Main circuit DC voltage (1/1V)
Torque monitor
Not used
Cumulative operation time (I/IH)
Description
Not used bit Description
Output power (1/1W : with sign)
PID feedback value (100% / Input equivalent to max. output frequency; 10/1%; without sign)
PID input value (±100% / ± Max. output frequency ; 10/1%; with sign)
PID output value (±100% / ± Max. output frequency ; 10/1%; with sign)
Reserved
0 CRC error
3
4
1
2
5
6
P1 “ON”
(Not used)
Parity error
Overrun error
Framing error
Timeover
003EH-00FFH
7 (Not used)
Reserved
* Communications error contents are saved until fault reset is input. (Reset is enabled during run.)
101
• Storing parameters [Enter command] (can be written only.)
Register
Number
Name Contents Setting Range
0900H
ENTER command
Write-in parameter data to nonvolatile memory (EEPROM).
0000H to FFFFH
Default
-
When a parameter is written from the PLC by communications, the parameter is written to the parameter data area on the RAM in the VS-606V7. ENTER command is a command to write the parameter data on the RAM to the non-volatile memory in the
VS-606V7. Writing data (can be undefined) to register number 0900H during stop executes this ENTER command.
Maximum number of writing times of the non-volatile memory used for VS-606V7 is
100,000; do not execute the ENTER command excessively. When a parameter is changed from the digital operator, the parameter data on the RAM is written to the nonvolatile memory without ENTER command.
Register number 0900H is used only for write-in. If this register is readout, register number error (error code: 02H) occurs.
102
Error Codes
Error Code
01H
02H
03H
21H
22H
Contents
Function code error
• Function code from PLC is other than 03H, 08H or 10H.
Improper register number
• No register numbers to be accessed have been registered.
• ENTER command “0900H” that is an exclusive-use register for write-in was read out.
Improper quantity
• The number of data items to be read or write-in is not in the range between 1 and 16.
• The number of data items in a message is not the value obtained by multiplying the quantity by two in the write-in mode.
Data setting error
• A simple upper/lower limit error occurred with control data or parameter write-in.
• A parameter setting error occurred when a parameter was written.
Write-in mode error
• Attempt to write-in a parameter from PLC was made during running.
• Attempt to write-in an ENTER command from PLC was made during running.
• Attempt to write-in a parameter from PLC was made during UV occurrence.
• Attempt to write-in an ENTER command from PLC was made during UV occurrence.
• Attempt to write-in a parameter other than n001=12,13 (initialization) from PLC was made during “F04” occurrence.
• Attempt to write-in a parameter from PLC was made while data were being stored.
• Attempt to write-in data exclusive for read-out from PLC was made.
* Refer to the parameters list for parameters that can be changed during operation.
103
•
Performing self-test
VS-606V7 is provided with a function to perform self-diagnosis for operation check of the serial communication I/F circuit. This function is called self-test. In the self-test, connect the sending terminal with the receiving terminal in the communication section.
It assures if the data received by VS-606V7 is not being changed. It also checks if the data can be received normally. Carry out the self-test in the following procedure.
(1) Turn ON the VS-606V7 mini power supply. Set parameter n056 to 35 (self-test).
(2) Turn OFF the VS-606V7 mini power supply.
(3) Make the following wiring with the power supply turned OFF.
(4) Turn the power ON.
Normal operation: Operator displays frequency reference value.
Faulty operation: Operator displays “ signal is turned OFF.
”, fault signal is turned ON and inverter ready
104
•
Using Energy-saving Control Mode
Verify that the parameter n002 is set to 0 (V/f control mode) when performing energy-saving control. Setting n139 to 1 enables the energy-saving control function.
Energy-saving Control Selection (n139)
Parameters
No.
n139
Name
Energy-saving control selection
Unit
-
Setting
Range
0: Disabled
1: Enabled
Initial
Setting
0
Normally it is not necessary to change the setting. However, if the motor characteristics are different from a Yaskawa standard motor, refer to the description below and change the parameter setting accordingly.
• Energy-saving Control Mode (n140, n158)
Calculates the voltage for the best motor efficiency when operating in energysaving control mode. The calculated voltage becomes the output voltage reference.
The factory setting is set to the max. applicable motor capacity of a Yaskawa standard motor.
The greater the energy-saving coefficient is, the greater the output voltage becomes.
When using a motor other than a Yaskawa standard motor, set the motor code corresponding to the voltage and capacity to n158. Then, change the setting of the energy-saving coefficient K2 (n140) by 5% so that the output power becomes the smallest.
When the motor code is set to n158, the energy-saving coefficient K2, which corresponds to the motor code, is set n140.
Parameter
No.
Name n140 n158
Energy-saving control coefficient K2
Motor Code
∗
Setting depends on inverter capacity.
Unit
-
-
Setting
Range
0.0 to 6550
0 to 70
Initial
Setting
*
*
105
•
Energy-saving voltage lower/upper limit (n141, n142, n159, n160)
Sets the upper and lower limits of the output voltage. When the value calculated in the energy-saving control mode is larger than the upper limit (or smaller than the lower limit), the value is output as a voltage reference value. The upper limit is set to prevent over-excitation, and the lower limit is set to prevent stalls when the load is light. The voltage limit is set for machines using 6Hz/60 Hz. For any voltage other than 6Hz/60Hz, set the (value of the) voltage limit according to linear interpolation. The parameters are set in % for 200V/400V inverters.
Parameters
No.
Name Unit
Setting
Range
Initial
Setting n141 n142 n159 n160
Energy-saving voltage lower limit (60 Hz)
Energy-saving voltage lower limit (6 Hz)
Energy-saving voltage upper limit (60 Hz)
Energy-saving voltage upper limit (6 Hz)
%
%
%
%
0 to 120
0 to 25
0 to 120
0 to 25
50
12
120
16
106
*Doubled for the 400V class inverters.
Energy-saving search operation
In the energy control mode, the max. applicable voltage is calculated using the output power. However, a temperature change or the use of another manufacturer’s motor will change the fixed parameters, and the max. applicable voltage may not be emitted. In the search operation, change the voltage slightly so that the max. applicable voltage can be obtained.
•
Search Operation Voltage Limit (n144)
Limits the range where the voltage can be controlled. The parameters are set in % for 200V/400V inverters. The search operation is not performed when set to 0.
Parameters
No.
n144
Name
Search operation voltage limit
Unit
%
Setting
Range
0 to 100
Initial
Setting
0
•
Search Operation Voltage Step (n145, n146)
Sets the voltage fluctuations for one cycle of the search operation. Increase the value and the fluctuation of the rotation speed will also increase. Sets the range.
The value calculated by linear interpolation is set for voltage other than above.
Parameters
No.
n145 n146 n143
Name
Search operation voltage step (100%)
Search operation voltage step (100%)
Search operation control cycle
Unit
%
% x24 ms
Setting
Range
0.1 to 10.0
0.1 to 10.0
1 to 2000
Initial
Setting
0.5
0.2
1 (24ms)
Output voltage
107
•
Search Operation Power Detection Hold Width (n161)
When the power fluctuation is less than this value, the output voltage is held for 3 seconds. Then the search operation mode is activated. Set the hold width in % of the power which is currently held.
Parameter
No.
Name Unit
Setting
Range
Initial
Setting n161
Search operation voltage limit
% 0 to 100 0
•
Power Detection Filter Time Parameter (n162)
Response at load change is improved when this value is small. However, at low frequency, unstable rotation will result.
Parameter
No.
Name Unit
Setting
Range
Initial
Setting n162
Power detection filter time parameter x 4 ms 0 to 255 5 (20 ms)
Parameter
No.
n162
Name
Power detection filter time parameter
Unit x 4 ms
Setting
Range
0 to 255
Initial
Setting
5 (20 ms)
108
Motor Code
The energy-saving coefficient K2 (n140) is set to a value that corresponds with that motor code (n158).
Motor Type
YASKAWA
Generalpurpose
Motor
YASKAWA
Inverter
Motor
Voltage Class Capacity
200V
400V
200V
400V
5.5 kW
7.5 kW
0.1 kW
0.2 kW
0.4 kW
0.75 kW
1.5 kW
2.2 kW
3.7 kW
5.5 kW
7.5 kW
0.2 kW
0.1 kW
0.2 kW
0.4 kW
0.75 kW
1.5 kW
2.2 kW
3.7 kW
5.5 kW
7.5 kW
0.2 kW
0.4 kW
0.75 kW
1.5 kW
2.2 kW
3.0 kW
3.7 kW
0.4 kW
0.75 kW
1.5 kW
2.2 kW
3.0 kW
3.7 kW
5.5 kW
7.5 kW
Motor Code: n158
44
45
47
49
50
61
29
30
40
41
42
43
65
66
67
69
70
62
63
64
24
25
26
27
10
21
22
23
7
9
4
5
2
3
0
1
245.8
245.8
189.5
145.4
481.7
356.9
300.9
224.7
160.4
138.9
106.9
84.1
71.7
713.8
Energy-saving coefficient K2: n140
481.7
356.9
288.2
223.7
169.4
156.8
122.9
94.8
72.7
713.8
576.4
447.4
338.8
313.6
601.8
449.4
320.8
277.8
213.8
213.8
168.3
143.3
109
•
Using PID Control Mode
For details of the PID control setting, refer to the block diagram of the Inverter’s internal PID control or the block diagram of the operator analog speed reference.
PID Control Selection: n128
Parameter
No.
n128
Target
Value
Name
PID control selection
The currently selected frequency reference
Unit
n128 Settings
Setting
0
1
2
3
4
5
6
7
8
Function
Disabled.
Enabled: deviation is subject to differential control.
Enabled: feedback signal is subject to differential control.
Enabled: frequency reference + PID control, and deviation are subject to differential control.
Enabled: frequency reference + PID control, and feedback signal are subject to differential control.
Enabled: deviation is subject to differential control.
Enabled: feedback signal is subject to differential control.
Enabled: frequency reference + PID control, and deviation are subject to differential control.
Enabled: frequency reference + PID control, and feedback signal are subject to differential control.
PID Output Characteristics
Forward
Reverse
Set one of the above values when using PID control.
The following table shows how to determine the target value and the feedback value to be input when the PID control is enabled.
Input
Setting
Range
0 to 8
Initial
Setting
0
Condition
Determined by the frequency reference selection (n004)
When the local mode is selected, the target value is determined by frequency reference selection in local mode
(n008).
When the multi-step speed reference is selected, the currently selected frequency reference becomes the target value.
Feedback
Value
The frequency reference that is set to the PID feedback value selection (n164)
n164 setting
0
1
4
5
2
3
Description
Control circuit terminal FR (Voltage 0 to 10V).
Control circuit terminal (Current 4 to 20 mA)
Control circuit terminal (Current 0 to 20 mA)
Operator terminal (Voltage 0 to 10V)
Operator terminal (Current 4 to 20 mA)
Pulse train
110
Notes: 1. When selecting frequency reference from the control circuit terminal FR as the target or feedback value, the V-I switch of SW2 on the control circuit board must be selected depending on the input method (current or voltage input).
2. Never use the frequency reference from the control circuit terminal FR for both the target and feedback values. The frequency reference for both the target value and the feedback value becomes the same.
(Example)
When the frequency reference from the control circuit terminal FR, with a voltage of 0 to 10 V, is selected as the target value and n004=2, and when at the same time the frequency reference from the control circuit terminal FR, with a current of 4 to 20 mA, is selected as the feedback value and n164=1, the feedback value will be set as the frequency reference from the control circuit terminal FR.
3. When using the analog signal (0 to 10V / 4 to 20mA) which inputs to the CN2 terminal of the digital operator JVOP-140 as the target or feedback value of
PID control, never use it as a multi-analog input. Parameter n077 (multifunction analog input) should be set to 0 (disabled).
•
Proportional gain (P), Integral time (I), Differential time (D)
(n130, n131, n132)
Adjust the response of the PID control with the proportional gain (P), intregal time (I), and differential time (D).
Parameter
No.
n130 n131 n132
Name
Proportional gain (P)
Intregal Time
Differential Time (D)
Unit
Multiples
1.0s
1.0s
Setting
Range
0.0 to 25.0
0.0 to 360.0
0.00 to 2.50
Initial
Setting
1.0
1.0
0.00
Optimize the responsiveness by adjusting it while operating an actual load (mechanical system). Any control (P, I, or D) that is set to zero (0.0, 0.00) will not operate.
111
•
Intregal (I) Limit (n134)
Parameter
No.
n134
Name
Intregal (I) limit
Unit
%
Setting
Range
0 to 100
Initial
Setting
100
This parameter prevents the calculated value of the integral control from exceeding the fixed amount. There is normally no need to change the setting.
Reduce the setting if there is a risk of load damage, or of the motor going out of step by the inverter’s response when the load suddenly changes. If the setting is reduced too much, the target value and the feedback value will not match.
Set this parameter as a percentage of the maximum output frequency with the maximum frequency as 100%.
•
PID Offset Adjustment (n133)
Parameter
No.
n133
Name
PID Offset adjustment
Unit
%
Setting
Range
-100 to 10.0
Initial
Setting
0
Parameter n133 adjusts the PID control offset.
If both the target value and the feedback values are set to zero, adjust the inverter output frequency to zero.
•
PID Primary Delay Time Parameter (n135)
Parameter
No.
n135
Name
PID primary delay time parameter
Unit
Seconds
Setting
Range
0.0 to 10.0
Initial
Setting
0.0
Parameter n135 is the low-pass filter setting for PID control outputs.
There is normally no need to change the setting.
If the viscous friction of the mechanical system is high or if the rigidity is low causing the mechanical system to resonate, increase the setting so that it is higher than the resonance frequency period.
112
•
PID Output Gain (n163)
Parameter
No.
n163
Name
PID Output gain
This parameter adjusts the output gain.
Unit
Multiples
Setting
Range
0.0 to 25.0
•
PID Feedback Value Adjusting Gain (n129)
Parameter
No.
Name Unit
Setting
Range n129
PID feedback value adjusting gain
Multiples 0.0 to 10.0
Parameter n129 is the gain that adjusts the feedback value.
Initial
Setting
1.0
Initial
Setting
1.00
•
PID Feedback Loss Detection (n136, n137, n138)
Parameter
No.
Name Unit
Setting
Range n136 n137 n138
Selection of PID feedback loss detection
PID feedback loss detection level
PID feedback loss detection time
-
%
%
0: No detection of PID feedback loss
1: Detection of PID feedback loss
(Operation continued: FbL alarm)
2: Detection of PID feedback loss
(Output shut down: fault)
0 to 100
100%/Max. output frequency
0.0 to 25.5
Initial
Setting
0
0
1.0
113
114
Int
115
•
Using Parameter Copy Function
Parameter copy function
The VS-606V7 standard digital operator JVOP-140 can store parameters for one inverter. A backup power supply is not necessary since EEPROM is used.
Parameter copy function is possible only for the inverters with the same product series, power supply specifications and control mode (V/f control or vector control).
However, some parameters may not be copied. It is also impossible to copy parameters between VS-606V7 and VSmini J7 inverters.
The prohibition of the reading of parameters from the inverter can be set at n177. The parameter data cannot be changed when this parameter is set.
If any alarm occurs during parameter copy, the PRGM will blink and copying will continue.
•
Parameter Copy Function Selection (n176)
Depending on the setting of n176 for parameter copy function selection, the following functions are available:
1. Read all the parameters from the inverter (READ) and store them in EEPROM in the digital operator.
2. Copies the parameters stored in the digital operator to the inverter (COPY).
3. Verify that the parameters in the digital operator and the parameters in the inverter are the same (VERIFY).
4. Displays the maximum applicable motor capacity and the voltage class of the inverter that has the parameters stored in the digital operator.
5. Displays the software number of the inverter that has the parameters stored in the digital operator.
116
Parameter
No.
n176
Name
Parameter copy function selection
Unit
-
Setting
Range rdy: READY rEd: READ
CPy: COPY vFy: Verify vA: Inverter capacity display
Sno: Software number display
Initial
Setting rdy
•
Prohibiting Parameter Read Selection (n177)
Select this function to prevent accidentally overwriting the parameters stored in
EEPROM or in the digital operator. Reading is not possible when this parameter is set to 0.
The parameter data is stored in the digital operator are safe from accidental overwriting.
When reading is performed while this parameter is set to 0, PrE will blink. Press the
DSPL or ENTER and return to the parameter No. display.
Parameter
No.
n177
Name
Prohibiting parameter read selection
Unit
1
Setting
Range
0: READ prohibited
1: READ allowed
Initial
Setting
0
Read function
Reads out the parameters in batch from the inverter and stores them in EEPROM inside the digital operator. When the read-out is executed, the previously stored parameters data in the EEPROM are cleared and replaced with the newly entered parameters.
117
[Example] Store the parameters read out from the inverter, in the EEPROM inside the digital operator .
• Enable the setting of the parameters n001 to n179.
Explanation
• Press DSPL to light [PRGM].
Operator display
• Press ENTER to display the set value.
• Change the set value to 4 by pressing or key.
• Press ENTER.
(Can be a different parameter No.)
( Lit )
(Can be a different set value.)
(Blinks)
(Lit for one second.)
(The parameter is displayed)
• Set parameter read prohibited selection (n177) to read enabled. *1
• Change the parameter No. to n177 by pressing or key.
( Lit )
• Press ENTER to display the set value.
• Change the set value to 1 by pressing or key.
• Press ENTER.
(Blinks)
(Lit for one second)
(The parameter displayed)
• Execute read-out (READ) by parameter copy function selection (n176).
• Change the parameter No. by pressing or key.
• Press ENTER to display the set value.
• Change the set value to rEd by pressing or key.
• Press ENTER.
(Lit)
(Lit)
READ)
(Blinks while executing
• Press DSPL or ENTER
(End is displayed after the execution of READ is completed.)
(The parameter is displayed.)
• Set Parameter read prohibited selection (n177) to READ disabled. *2.
• Change the parameter No. to n177by pressing or key.
(Lit)
• Press ENTER to display the set value.
• Change the set value to 0 by pressing or key.
• Press ENTER.
( Blinks )
( Lit for one minute )
(The parameter No. is displayed.)
*1 When READ is enabled (n177=1), this setting is not necessary.
*2 The setting is not necessary unless the READ prohibition is selected.
118
Copy Function
Writes the parameters stored inside the digital operator in batch to the inverter. Write-in is possible only for the inverters with the same product series, power supply specifications and control mode (V/f control or vector control).
Therefore, writing from 200 V class to 400 V class (or visa versa), from VS-606V7 to VSmini
J7 are not possible.
Parameter Copy Function Selection (n176), Parameter Read Prohibited Selection (n177),
Fault history (n178), Inverter Software No. (n179), and hold output frequency are not written.
Following parameters are not written if the inverter capacity is different .
Parameter No.
n011 to n017 n036 n080 n105 n106 n107
V/f setting
Name
Motor rated current
Carrier frequency
Torque compensation iron loss
Motor rated slip
Motor resistance for one phase
Parameter No.
n108 n109 n110 n140 n158
Name
Motor leakage inductance
Torque compensation voltage limiter
Motor no-load current
Energy-saving coefficient K2
Motor code
[Example] Write the parameters from EEROM inside the digital operator to the inverter
• Enable the setting of the parameters n001 to n179.
Explanation
• Press DSPL to light [PRGM].
• Press ENTER to display the set value.
• Change the set value to 4 by pressing or key.
• Press ENTER.
Operator display
(Can be a different parameter No.)
( Lit )
(Can be a different set value.)
(Blinks)
(Lit for one second.)
• Execute write-in (COPY) by
Parameter Copy Function
Selection (n176).
• Change the parameter No. to n176 by pressing or key.
• Press ENTER to display the set value.
• Change the set value to CPy by pressing or key.
• Press ENTER.
(The parameter No. is displayed)
( Lit )
(Lit)
(Blinks while executing CPY)
• Press DSPL or ENTER (End is displayed after the execution of CPY is completed.)
(The parameter No. is displayed.)
119
A setting range check and matching check for the written-in parameters are executed after the parameters are written from the digital operator to the inverter. If any parameter error is found, the written parameters are discarded and the parameters stored before writing are restored.
When a setting range error is found, the parameter No. where an error occurs is indicated by blinking.
When a matching error is found,
… ( …: a number) is indicated by blinking.
120
VERIFY function
Collates the parameters stored in the digital operator with the parameters in the inverter. As well as write-in, VERIFY is possible only for the inverters with same product series, power supply specifications and control mode (V/f control or vector control).
When the parameters stored in the digital operator correspond to those in the inverter, vFy is displayed by blinking, then End is displayed.
[Example] Collate the parameters stored in EEPROM inside the digital operator with the parameters in the inverter.
• Enable the setting of the parameters n001 to n179.
Explanation
• Press DSPL to light [PRGM].
• Press ENTER to display the set value.
• Change the set value to 4 by pressing or key.
• Press ENTER.
Operator display
(Can be a different parameter No.)
( Lit )
(Can be a different set value.)
(Blinks)
(Lit for one second.)
(The parameter is displayed)
• Execute VERIFY by Parameter
Copy Function selection (n176)
• Change the parameter No. to n176 by pressing or key.
• Press ENTER to display the set value.
• Change the set value to vFY by pressing or key.
• Press ENTER.
(Lit)
(Lit)
(Blinks while executing
VERIFY)
• Display the unmatched parameter No.
• Display the parameter value in the inverter.
(Blinks) (When n001 is unmatched)
(Blinks)
• Display the parameter value in the digital operator.
• Continue the execution of
VERIFY.
• Press ENTER.
• Press ENTER.
• Press key.
(Blinks)
(Blinks while executing
VERIFY
• Press DSPL or ENTER (End is displayed after the execution of VERIFY is completed.)
(The parameter No. is displayed.)
While an unmatched parameter No. is displayed or a parameter value is displayed, pressing STOP/RESET interrupts the execution of VERIFY and End is displayed.
Pressing DSPL or ENTER returns to the parameter No.
121
Inverter Capacity Display
The voltage class and maximum applicable motor capacity (whose parameters stored in the digital operator are read out) is displayed.
[Example] Display the voltage class and maximum applicable motor capacity for the inverter whose parameters stored in EEPROM inside the digital operator.
• Enable the setting of the parameters n001 to n179.
Explanation
• Press DSPL to light [PRGM].
Operator display
• Press ENTER to display the set value.
• Change the set value to 4 by pressing or key.
• Press ENTER.
(Can be a different parameter No.)
( Lit )
(Can be a different set value.)
(Blinks)
(Lit for one second.)
(The parameter is displayed)
• Execute Inverter Capacity
Display (vA) by parameter copy function selection (n176)
• Change the parameter No. to n176 by pressing or key.
• Press ENTER to display the set value.
(Lit)
(Lit)
• Change the set value to vA by pressing or key.
• Press ENTER.
• Press DSPL or ENTER.
(Lit) (For20P7)*
(The parameter No. is displayed.)
The following shows the explanation of Inverter Capacity Display
2 b
4
Voltage class
Three-phase 200V
Single-phase 200V
Three-phase 400V
0.7
1.5
2.2
3.0
4.0
0.1
0.2
0.4
Max. applicable motor capacity
200V class
0.1kW
400V class
-
0.25kW
0.55kW
1.1kW
1.5kW
0.37kW
0.55kW
1.1kW
1.5kW
2.2kW
-
4.0kW
2.2kW
3.0kW
4.0kW
122
Software No. Display
The software No. (of the inverter whose parameters stored in the digital operator are read out) is displayed.
[Example] Display the software No. of the inverter whose parameters stored in
EEPROM inside the digital operator.
Operator display
• Enable the setting of the parameters n001 to n179.
Explanation
• Press DSPL to light [PRGM].
• Press ENTER to display the set value.
• Change the set value to 4 by pressing or key.
• Press ENTER.
(Can be a different parameter No.)
(Can be a different set value.)
(Blinks)
(Lit for one second.)
(The parameter is displayed)
• Execute Software No. Display
(Sno)* by Parameter copy function selection (n176)
• Change the parameter No. to n176 by pressing or key.
• Press ENTER to display the set value.
• Change the set value to Sno by pressing or key.
• Press ENTER
• Press DSPL or ENTER
(Lit)
(Lit)
(software version: VSP010013)
(The parameter No. is displayed)
* Displays Lower 4 digits of the software version.
123
Display List
Operator display
Description
Lit: Setting for parameter copy function selection enabled
Lit: READ selected
Flashed: READ under execution
Lit: Writing (COPY) selected
Blinks: Writing (COPY) under execution
Lit: VERIFY selected
Flashed: VERIFY under execution
Lit: Inverter capacity display selected
Corrective action
-
-
-
-
-
Lit: Software No. Display selected -
Lit: READ, COPY (writing), or VERIFY completed
Blinks: Attempt to execute READ while
Parameter Read Prohibited Selection (n177) is set to 0.
-
Confirm the necessity to execute READ, then set parameter Read Prohibited selection (n177) to 1 to execute READ.
Blinks: The parameter could not be read properly by READ operation. Or, a main circuit low voltage is detected during READ operation.
Blinks: A sumcheck error occurs in the parameter data stored in the digital operator.
Confirm that the main circuit power supply voltage is correct, then re-execute READ.
The parameter stored in the digital operator cannot be used.
Re-execute READ to store the parameters in the digital operator.
Check if they are the same product series Blinks: The password for the connected inverter and that for the parameter data stored in the digital operator do not agree.
[EX.]Writing (Copy) from VS-606V7 to Vsmini
J7
Blinks: No parameter data stored in the digital operator.
Execute READ
Blinks: Attempt to execute writing (COPY) or
VERIFY between different voltage classes or different control modes
Blinks: A main circuit low voltage is detected during writing (COPY) operation.
Check each voltage class and control mode.
Lit: A sumcheck error occurs in the parameter data stored in the inverter.
Blinks: Attempt to execute VERIFY between different inverter capacities.
Confirm that the main circuit power supply voltage is correct, then re-execute writing
(COPY).
Initialize the parameters. If an error occurs again, replace the inverter due to a failure of parameter memory element (EEPROM) in the inverter.
Press ENTER to continue the execution of
VERIFY. Press STOP to interupt the execution of VERIFY.
Blinks: A communication error occurs between the inverter and the digital operator.
Check the connection between the inverter and the digital operator.
If a communication error occurs during READ operation or writing (COPY) operation, be sure to re-execute READ or COPY.
Note: While rEd, CPy, or vFy is displayed by blinking, key input on the digital operator is disabled.
While rEd, CPy and vFy are not displayed by blinking, pressing DSPL or ENTER redisplays the parameter No.
124
•
Unit selection for Frequency Reference Setting/
Display
Parameter and monitor display for which selection of unit function is valid
Frequency reference parameters
Item
Monitor display
Contents
Frequency reference 1 to 8 (Parameters n024 to n031)
Jog frequency reference (Parameters n032)
Frequency reference 9 to 16 (parameters n120 to n127)
Frequency reference display (FREF)
Output frequency display (FOUT)
Frequency reference display (U-01)
Output frequency display (U-02)
•
Function Outline
The frequency reference, output frequency and the numerical data of frequency reference parameters can be displayed in %, r/min, m/min according to the set value of parameter n035.
Parameter
No.
Parameter Name Description
Initial
Setting
035
Unit Selection for frequency Reference
Setting / Display
0.1Hz (100 Hz and more)
1: in units of r/min (set the number of motor poles)
40 to 3999: in any unit
0
•
n035 setting
Setting
0
(Initial value)
1
2 to 39
Description
• Setting unit: 0.01 Hz (less than 100 Hz), 0.1 Hz (100 Hz and more)
• Setting range
min{Fmax (n011) x Frequency reference lower limit (n034) to Fmax (n011) Frequency reference upper limit (n033), 400 Hz}
• Setting in units of 0.1% : 100.0 % / Fmax (n011)
• Setting range
min{Frequency reference lower limit (n034) to Frequency reference upper limit (n033),
(400 Hz ÷ Fmax (n011) 100%}
• Setting in units of 1 r/min = 120 x Frequency reference (Hz) ÷ n035
(Set the number of motor poles for n035)
• Setting range
min{120 (Fma x (n011) Frequency reference lower limit (n034) ÷ n035~120x
Fmax(n011) x Frequency reference upper limit (n033)) n035, 400Hzx120 P, 9999r/min
• Set the display value at 100% of frequency reference (set value of Fmax (n011)) at 1 of n035.
125
Parameter n035
Setting
Description
40
to
3999
• Set the display value at 100% of frequency reference (set value of Fmax(n011))
at 1st to 4th digit of n035.
By a number of 4th digit of n035, set the position of decimal point.
By 1st to 4th digit of n035, set a 3-digit figure excluding decimal point.
Number of 4th digit. Position of decimal point 40 to 3999
0
1
2
3 0.
(Example) To display 20.0 at 100% of frequency reference, set n035 to “1200.”
• Setting range
min{(Lower 3-digits of n035) x Frequency reference lower limit (n034) to (Lower 3-digits of n035) x Frequency reference upper limit (n033), 400Hz (Lower 3-digits of n035) to
Fmax(n011), 999}
Max. upper limit value: (Set value ÷ (Lower 3-digits of n035)) x Fmax(n011)< 400Hz
Notes:
1. The frequency reference parameters and monitor display data for which this selection of unit function is valid, are stored in the inverter in units of Hz.
The units are converted as follows.
Setting/Display parameter n035
Frequency reference parameters
Each unit
system
Display
Setting
Units of Hz
2. The upper limit for each unit is the figure whose fractions below the significant digits are cut off.
(Example) Where the upper limit value for the unit Hz is 60.00 Hz and n035 = 39,
120 x 60.00 Hz ÷ 39 = 184.9, accordingly 184 r/min is displayed for the upper limit value.
For the displays other than upper limit value, the fractions below the significant digits are rounded.
3. To execute VERIFY for parameter COPY function, frequency reference parameters
(in units of Hz) is applied.
126
7. Maintenance and Inspection
•
Periodical Inspection
Periodically inspect the inverter as described in the following table to prevent accidents and to ensure high performance with high-reliability.
Location to Check
Terminal, unit mounting screws, etc.
Cooling fins
Printed circuit board
Check For
Connection hardware is properly seated and securely tightened.
Built up dust, dirt, and debris
Accumulation of conductive material or oil mist
Solution
Properly seat and tighten hardware.
Blow with dry compressed air:
39.2 X 10
4
to 58.8 X 10
4
Pa, 57 to 85 psi (4 to 6kg / cm
2
) pressure.
Blow with dry compressed air:
39.2 X 10
4
to 58.8 X 10
4
Pa, 57 to 85 psi (4 to 6kg / cm
2
) pressure.
If dust or oil cannot be removed, replace the inverter unit.
Replace the inverter unit.
Power elements and smoothing capacitor
Cooling fan
Abnormal odor or discoloration
Abnormal noise or vibration.
Cumulative operation time exceeding 20,000 hours.
Replace the cooling fan.
•
Part Replacement
Inverter’s maintenance periods are noted below. Keep them as reference.
Part Replacement Guidelines
Part
Cooling fan
Smoothing capacitor
Breaker relays
Fuses
Aluminum capacitors on
PCBs
Standard Replacement Period
2 to 3 years
5 years
—
10 years
5 years
Replacement Method
Replace with new part.
Replace with new part.
(Determine need by inspection).
Determine need by inspection.
Replace with new part.
Replace with new board. (Determine need by inspection).
Note: Usage conditions are as follows:
• Ambient temperature: Yearly average of 30°C.
• Load factor: 80% max.
• Operating rate: 12 hours max. per day.
127
Replacement of cooling fan
• Inverter of W-dimension (width) 2.68 inches (68mm), 5.51 inches
(140mm), 6.69 inches (170mm), and 7.09 inches (180mm).
1. Removal
(1) Press the right and left clicks of the fan cover to direction 1, and then pull them to direction 2 to remove the fan cover from the inverter unit.
(2) Pull the wiring to direction 3 from the fan cover rear face, and remove the protective tube and connector.
(3) Open the left and right sides of the fan cover to remove the cooling fan from cover.
2. Mounting
(1) Mount the cooling fan on the fan cover.
The arrow mark to indicate the wind direction of the cooling fan must be in the opposite side to the cover.
(2) Connect the connector and mount the protective tube firmly. Mount the connector joint section on the fan cover rear face.
(3) Mount the fan cover on the inverter. Be sure to mount the right and left clicks of the fan cover on the heatsink.
(4)
128
8. Fault Diagnosis and Corrective Actions
This section describes the alarm and fault displays, explanations for fault conditions and corrective actions to be taken if the VS-606V7 malfunctions.
< Corrective Actions for models with blank cover >
1. Input fault reset or cycle the power supply OFF and ON.
2. When a fault cannot be corrected:
(1) Turn the power supply OFF and check the wiring and external circuit (sequence).
(2) Turn the power supply OFF and replace the blank cover with the digital operator to display faults. The faults are displayed after turning the power ON.
129
< Corrective Actions of models with digital operator >
: ON : Blinking : OFF
Alarm Display
Digital RUN (Green)
Operator ALARM (Red)
Blinking
Blinking
Alarm Display and Contents
Inverter
Status
Explanation
Causes and
Corrective Actions
Warning
Fault contacts do not change state.
UV (Main circuit low voltage)
Main circuit DC voltage drops below the low-voltage detection level while the inverter output is OFF.
200V: Stops at main circuit
DC voltage below approx. 200V (160V for single phase)
400V:Stops at main circuit DC voltage below approx.
400V.
(Control supply fault) Control power supply fault is detected while the inverter output is
OFF.
OV (Main circuit over voltage)
Main circuit DC voltage exceeds the over voltage detection level while the inverter output is OFF.
Detection level:
200V class: Approx 410V or more
400V class: Approx 820V or more
Check the following:
• Power supply voltage
• Main circuit power supply wiring is connected.
• Terminal screws are securely tightened.
Check the power supply voltage.
OH (Cooling fin overheat)
Intake air temperature rises while the inverter output is
OFF.
Check the intake air temperature.
Blinking
OH3(Inverter overheating prealarm)* signal is input.
Release the input of inverter overheating pre-alarm signal.
Blinking
Blinking
CAL (MEMOBUS communications waiting)
Correct data has not been received from the PLC when the parameters n003
(operation command selection) is 2 or n004
(frequency reference selection) is 6, and power is turned ON.
*Display only applies to 200/400V class. 7.5/10hp(5.5/7.5kW) inverters.
Check communication devices and transmission signals.
130
Alarm Display
Digital
Operator
RUN (Green)
ALARM (Red)
Blinking
Inverter
Status
Explanation
Causes and
Corrective Actions
Warning
Fault contacts do not change state.
OP … (parameter setting error when the parameter setting is performed through the
MEMOBUS communications)
OP1: Two or more values are set for multi-function input selection.
(parameters n050 to n056)
OP2: Relationship among
V / f parameters is not correct.
(parameters n011, n013, n014, n016)
OP3: Setting value of motor rated current exceeds
150% of inverter rated current. (parameter n036)
OP4: Upper/lower limit of frequency reference is reversed. (parameters n033, n034)
OP5: (parameters n083 to n085)
Check the setting values.
Blinking
Blinking
OL 3 (Over torque detection)
Motor current exceeded the preset value in parameter n098.
Reduce the load and expand the accel/decel time.
SER (Sequence error)
Inverter receives LOCAL/
REMOTE select command or communication/control circuit terminal changing signals from the multi-function terminal while the inverter is outputting.
Check the external circuit (sequence).
131
Alarm Display
Digital
Operator
RUN (Green)
ALARM (Red)
Blinking
Blinking
Blinking
Blinking
Inverter
Status
Explanation
Causes and
Corrective Actions
BB (External baseblock)
Baseblock command at multifunction terminal is active.
The inverter output is shut
OFF (motor coasting).
Temporary condition is cleared when input command is removed.
Check the external circuit (sequence).
EF (Simultaneous FWD/REV run commands)
When FWD and REV run commands are simultaneously input for over
500ms, the inverter stops according to parameter n005.
Check the external circuit (sequence).
Warning
Fault contacts do not change state.
STP (Operator function stop)
STOP
RESET is pressed during running by the control circuit terminals FWD/REV command, or by the run command from communications. The inverter stops according to parameter n005.
STP (Emergency stop)
Inverter receives emergency stop alarm signal. Inverter stops according to parameter n005.
FAN (Cooling fan fault)
Cooling fan is locked.
Open FWD/REV command of control circuit terminals.
Check the external circuit (sequence).
Check the following:
• Cooling fan
• Cooling fan wiring is not connected.
Blinking
CE (MEMOBUS) communications fault
Check the communication devices or communication signals.
Blinking
Blinking
FBL (PID feedback loss detection)
PID feedback value drops below the detection level.
When PID feedback loss is detected, the inverter operates according to the n136 setting.
Option card communications fault.
Communication fault has occurred in a mode that run command and frequency reference are set from the communication option card.
Check the mechanical system and correct the cause, or increase the value of n137.
Check the communication devices or communication signals.
132
Alarm Display
Digital
Operator
RUN (Green)
ALARM (Red)
Inverter
Status
Explanation
Causes and
Corrective Actions
OC (Over current)
Inverter output current momentarily exceeds approx.
250% of rated current.
(Load Short-circuit)*
The Inverter output or load was short circuited.
• Short circuit or grounding at inverter output side.
• Excessive load WK
2
• Extremely rapid accel/decel time
(parameters n019 to n022)
• Special motor used
• Starting motor during coasting
• Motor of a capacity greater than the inverter rating has been started.
• Magnetic contactor open/closed at the inverter output side.
A short-circuit or ground fault.
⇓
Reset the fault correcting its cause.
Protective
Operation
Output is shut
OFF and motor coasts to a stop.
(Ground Fault)*
The ground fault current at the
Inverter output exceeded approximately 50% of the
Inverter rated output current.
OV (Main circuit over voltage)
Main circuit DC voltage exceeds the overfatigue detection level because of excessive regenerative energy from the motor.
Detection level:
200V: Stops at main circuit
DC voltage below approx. 410V
400V: Stops at main circuit
DC voltage approx.
820V or more
A ground fault occurred at the Inverter output.
⇓
Reset the fault after correcting its cause.
• Insufficient decel time (parameters n020 and n022)
• Lowering of minus load (elevator, etc.)
⇓
• Increase decel time.
• Connect optional braking resistor.
UV1 (Main circuit low voltage)
Main circuit DC voltage drops below the low voltage detection level while the inverter output is ON.
200V: Stops at main circuit
DC voltage below approx. 200V (160V for single phase)
400V: Stops at main circuit
DC voltage approx.
400V or more
• Reduction of input power supply voltage
• Open phase of input supply
• Occurrence of momentary power loss
⇓
Check the following:
• Power supply voltage
• Main circuit power supply wiring is connected.
• Terminal screws are securely tightened.
* Display only applies to 200/400V class,7.5/10Hp, 5.5/7.5 kW inverters.
133
Alarm Display
Digital
Operator
RUN (Green)
ALARM (Red)
Inverter
Status
Explanation
Causes and
Corrective Actions
UV2 (Control power supply fault)
Voltage fault of control power supply is detected.
Cycle power.
If the fault remains, replace the inverter.
(Main Circuit Voltage Fault)*
The main circuit DC voltage oscillates unusually (not when regenerating).
• An open-phase occurred in the input power supply.
• A momentary power loss occurred.
• The voltage fluctuations in the input power supply are too large.
• The line voltage balance is bad.
⇓
Check the following:
• Main circuit power supply wiring is connected.
• Power supply voltage.
• Terminal screws are securely tightned.
Protective
Operation
Output is shut
OFF and motor coasts to a stop.
(Output Open-Phase)*
An open-phase occurred at the Inverter output.
OH (Cooling fin overheat)
Temperature rise because of inverter overload operation or intake air temperature rise.
• There is a broken wire in the output cable.
• There is a broken wire in the motor winding.
• The output terminals are loose.
⇓
• Output wiring is connected.
• Motor impendance.
• Output terminal screws are securely tightened.
• Excessive load
• Improper V/f pattern setting
• Insufficient axel time if the fault occurs during acceleration
• Intake air temperature exceeding 122
°
F
(50
°
C)
• Cooling fan stops
⇓
Check the following:
• Load size
• V/f pattern setting
(parameters n011 to n017)
• Intake air temperature
* Display only applies to 200/400V class,7.5/10Hp, 5.5/7.5 kW inverters.
134
Alarm Display
Digital
Operator
RUN (Green)
ALARM (Red)
Inverter
Status
Explanation
RH (Installed type braking resistor overheating)
The protection function has operated.
Causes and
Corrective Actions
• The declaration time is too short.
• The regenerative energy from the motor is too large.
⇓
• Increase the deceleration time.
• Reduce the regenerative load.
(Internal Braking Transistor
Fault)
The braking transistor is not operating properly.
• Replace the Inverter
Protective
Operation
Output is shut
OFF and motor coasts to a stop.
OL1 (Motor overload)
Motor overload protection operates by built-in electronic thermal overload relay.
• Check the load size or V/f pattern setting
(parameters n011 to n017)
• Set the motor rated current shown on the nameplate by parameter n036.
OL2 (Inverter overload)
Inverter overload protection operates by built-in electronic thermal overload relay.
• Check the load size or V/f pattern setting
(parameters n011 to n017)
• Check the inverter capacity
OL3 (Over torque detection)
V/f mode: Inverter output current exceeded the preset value in parameter n098.
Vector mode: Motor current or torque exceeded the preset value in parameters n097 and n098.
When over torque is detected, inverter performs operation according to the preset setting of parameter n096.
Check the driven machine and correct the cause of the fault, or increase the value of parameter n098 up to the highest value allowed for the machine.
135
Alarm Display
Digital
Operator
RUN (Green)
ALARM (Red)
Inverter
Status
Explanation
Causes and
Corrective Actions
EF ‰
(External fault)
Inverter receives an external fault input from control circuit terminal.
Check the external circuit (sequence).
Protective
Operation through MEMOBUS communications
EF1: External fault input command from control circuit terminal S1
EF2: External fault input command from control circuit terminal S2
EF3: External fault input command from control circuit terminal S3
EF4: External fault input command from control circuit terminal S4
EF5: External fault input command from control circuit terminal S5
EF6: External fault input command from control circuit terminal S6
Output is shut
OFF and motor coasts to a stop.
EF7: External fault input command from control circuit terminal S7
CPF-00
Inverter cannot communicate with the digital operator for 5 sec. or more when power is turned ON.
Cycle power after checking the digital operator is securely mounted.
If the fault remains, replace the digital operator or inverter.
CPF-01
Transmission fault occurred for 5 sec. or more when transmission starts with the digital operator.
CPF-04
EEPROM fault of inverter control circuit is detected.
Cycle power after checking the digital operator is securely mounted.
If the fault remains, replace the digital operator or inverter.
• Record all parameter data and initialize the parameters. (Refer to page 32 for parameter initialization)
• Cycle power.
If the fault remains, replace the inverter.
136
Alarm Display
Digital
Operator
RUN (Green)
ALARM (Red)
Inverter
Status
Explanation
Causes and
Corrective Actions
CPF-05
AD converter fault is detected
Cycle power.
If the fault remains replace the inverter.
Protective
Operation
CPF-06
• Option card connecting fault
• A non-corresponding option card is connected.
Remove power to the inverter.
Check the connection of the digital operator.
Verify inverter software number (n179).
CPF-07
Operator control circuit
(EEPROM or AD converter) fault
Cycle power after checking the digital operator is securely mounted.
If the fault remains, replace the digital operator or inverter.
Communication option card self diagnostic error
Option card fault
Output is shut
OFF and motor coasts to a stop.
Communication option card model code error
Replace the option card.
Communication option card
DPRAM error
OPR (Operator connecting fault)
Cycle power.
If the fault remains, replace the inverter.
CE (MEMOBUS communications fault)
Check the communication devices or communication signals.
137
Alarm Display
Digital
Operator
RUN(Green)
ALARM(RED)
Inverter
Status
Stops according to parameter.
Explanation
Causes and
Corrective Actions
STP (Emergency stop)
The inverter stops according to parameter n005 after receiving the emergency stop fault signal.
Check the external circuit (sequence).
FBL (PID feedback loss detection)
PID feedback value drops below the detection level.
When PID feedback loss is detected, the inverter operates according to the n136 setting.
Check the mechanical system and correct the cause, or increase the value of n137.
Fault Display
Digital
Operator
RUN(Green)
ALARM(RED)
Inverter
Status
Explanation
Causes and
Corrective Actions
Option card communications fault.
Communication fault has occurred in a mode that run command and frequency reference are set from the communication option card.
Check the communications devices or communication signals.
_
(OFF)
• Insufficient power supply voltage
• Control power supply fault.
• Hardware fault
Check the following:
• Power supply voltage
• Main circuit power supply wiring is connected
• Terminal screws are securely tightened
• Control sequence.
Replace the inverter.
138
9. Specifications
•
Standard Specifications (200V Class)
Model
CIMR-V7*C
Voltage Class
‰‰‰‰
3-phase
Single-phase
Max. Applicable Motor Output kW*
200V single- / 3-phase
20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5
B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B3P7 -
0.1
0.25
0.55
1.1
1.5
2.2
3.7
5.5
7.5
Inverter Capacity (kVA)
Rated Output Current (A)
Max. Output Voltage (V)
0.3
0.6
1.1
1.9
3.0
4.2
6.7
9.5
13
0.8
1.6
3 5 8 11 17.5
25 33
3-phase, 200 to 230V (proportional to input voltage)
Single-phase, 200 to 240V (proportional to input voltage)
Input
Current (A)
Max. Output Frequency (Hz) 400 Hz (Programmable)
(3-Phase)
(Single-Phase)
1.1
1.8
1.9
3.7
3.9
7.4
6.4
12.8
11.0
20.5
15.1
24.0
24.0
40.0
33.0
-
39.6
-
Rated Input Voltage and
Frequency
3-phase, 200 to 230V, 50/60Hz
Single-phase, 200 to 240V, 50/60Hz
Allowable Voltage Fluctuation -15 to +10%
Allowable Frequency Fluctuation
±
5%
Control Method Sine wave PWM (V/f control/voltage control selectable)
Frequency Control Range
Frequency Accuracy
(Temperature Change)
Frequency Setting Resolution
0.1 to 400Hz
Digital reference:
±
0.01% (-10 to +50
°
C)
Analog reference:
±
0.5% (25
±
10
°
C)
Digital reference:
0.01Hz (less than 100Hz) / 0.1Hz (100Hz or more)
Analog reference: 1 / 1000 of max. output frequency
Output Frequency Resolution 0.01Hz
Overload Capacity
Frequency Reference Signal
150% rated output current for one minute
0 to 10VDC (20k
Ω
), 4 to 20mA (250
Ω
), 0 to 20mA (250
Ω
) pulse train input, frequency setting potentiometer
(Selectable)
Accel/Decel Time
Braking Torque
V/f Characteristics
0.00 to 6000 sec.
(accel/decel time are independently programmed)
Short-term average deceleration torque‡
0.1, 0.25kW (0.13HP, 0.25HP): 150%
0.55, 1.1kW (0.5 HP, 1HP): 100%
1.5kW (2HP): 50%
2.2kW(3HP) or more: 20%
Continuous regenerative torque: Approx. 20% (150% with optional braking resistor, braking transistor built-in)
Possible to program any V/f pattern
*
Based on a standard 4-pole motor for max. applicable motor output.
‡ Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest possible deceleration time.
139
Voltage Class
Model
CIMR-V7*C
‰‰‰‰
3-phase
Single-phase
Motor Overload Protection
Instantaneous Overcurrent
Overload
Overvoltage
Undervoltage
Momentary Power Loss
Cooling Fin Overheat
Stall Prevention Level
Cooling Fan Fault
Ground Fault
Power Charge Indication
Multi-function Input
Multi-function Output
Standard Functions
200V single- / 3-phase
20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5
B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B3P7 -
Electronic thermal overload relay
Motor coasts to a stop at approx. 250% of inverter rated current
Motor coasts to a stop after 1 minute at 150% of inverter rated output current
Motor coasts to a stop if DC bus voltage exceed 410V
Stops when DC bus voltage is approx. 200V or less
(approx. 160V or less for single-phase series)
Following items are selectable: Not provided (stops if power loss is 15ms or longer), continuous operation if power loss is approx. 0.5s or shorter, continuous operation
Protected by electronic circuit
Can be set individual level during accel/decel, provided/ not provided available during coast to a stop
Protected by electronic circuit (fan lock detection)
Protected by electronic circuit (overcurrent level)
ON until the DC bus voltage becomes 50V or less. RUN lamp stays ON or digital operator LED stays ON.
Seven of the following input signals are selectable:
Forward/reverse run (3-wire sequence), fault reset, external fault (NO/NC contact input), multi-step speed operation, Jog command, accel/decel time select, external baseblock (NO/NC contact input), speed search command, accel/decel hold command, LOCAL/REMOTE selection, communication/control circuit terminal selection, emergency stop fault emergency stop alarm
UP/DOWN command, self test, PID control cancel, PID integral reset/hold
Following output signals are selectable (1 NO/NC contact output, 2 photo-coupler outputs): Fault, running, zero speed, at frequency, frequency detection (output frequency
≤
or
≥
set value), during over torque detection, during undervoltage detection, minor error, during baseblock, operation mode, inverter run ready, during fault retry, during UV, during speed search, data output through communication, PID feedback loss detection
Voltage vector control, full-range automatic torque boost, slip compensation, DC injection braking current/time at start/stop frequency reference bias/gain, MEMOBUS communications (RS-485/422, max. 19.2K bps), PID control, energy-saving control, parameter copy, frequency reference with built-in potentiometer
Unit selection for frequency reference setting/display
140
Model
CIMR-V7*C
Voltage Class
‰‰‰‰
3-phase
Single-phase
200V single- / 3-phase
20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5
B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B3P7
Status Indicator LED RUN and ALARM provided as standard LEDs
Digital Operator
(JVOP-140)
Available to monitor frequency reference, output frequency, output current
-
Terminals
Main circuit: screw terminals
Control circuit: plug-in screw terminal
Wiring Distance between
Inverter and Motor
328ft (100m) or less#
Enclosure
Cooling Method
Ambient Temperature
Humidity
Storage Temperature
Location
Elevation
Vibration
Open chassis IP20, Open chassis IP20 (Top-closed type), or enclosed wall-mounted NEMA 1
Cooling fan is provided for the following models:
200V, 0.75kW or larger inverters (3-phase)
200V, 1.5kW or larger inverters (single-phase)
Others models are self-cooling
Open chassis IP20 : 14 to 122
°
F (-10 to +50
°
C)
Open chassis IP20 (Top-closed type) and enclosed wall mounted NEMI1. : 14 to 105
°
F (-10 to +40
°
C)
(not frozen)
95% RH or less (non-condensing)
-4 to 140
°
F (-20 to +60
°
C)
Indoor (free from corrosive gases or dust)
3280ft (1000m) or less
Up to 9.8m / S
2
(1G) at less than 20Hz, up to 2m / S
2
(0.2G) at less than 20 to 50Hz
* Temperature during shipping (for short period)
# For details, refer to “Reducing motor noise or leakage current (n080)” on page 68 .
141
•
Standard Specifications (400V Class)
Model
Voltage Class
3-phase
CIMR-V7*C
‰‰‰‰
Single-phase
Max. Applicable Motor Output HP
(kW)*
Inverter Capacity (kVA)
Rated Output Current (A)
Max. Output Voltage (V)
Max. Output
Frequency (Hz)
Input
Current (A)
(3-Phase)
Rated Input Voltage and Frequency
Allowable Voltage
Fluctuation
Allowable Frequency
Fluctuation
Control Method
Frequency Control Range
Frequency Accuracy
(Temperature Change)
400V 3-phase
40P2 40P4 40P7 41P5 42P2 43P0 43P7 45P5 47P5
–
0.5
(0.2)
–
0.75
(0.4)
–
2
(0.75)
–
3
(1.5)
–
3
(2.2)
–
3
(3.0)
–
5
(3.7)
–
7.5
(5.5)
–
10
(7.5)
0.9
1.4
1.2
1.8
2.6
3.4
3.7
4.8
4.2
5.5
5.5
7.2
7.0
11 14
9.2
14.8
18
3-phase, 380 to 460V (proportional to input voltage)
400 Hz (Programmable)
1.6
2.4
-15 to +10%
±
5%
4.7
7.0
8.1
10.6
12.0
19.6
23.8
3-phase, 380 to 460V, 50/60Hz
Frequency Setting Resolution
Sine wave PWM (V/f control/voltage control selectable)
0.1 to 400Hz
Digital reference:
±
0.01%, 14 to 122
°
F (-10 to +50
°
C)
Analog reference:
±
0.5%, 59 to 95
°
F (25
±
10
°
C)
Digital reference: 0.01Hz (less than 100Hz) / 0.1Hz (100Hz or more)
Analog reference: 1 / 1000 of max. output frequency
Output Frequency
Resolution
Overload Capacity
0.01Hz
Frequency Reference
Signal
Accel/Decel Time
Braking Torque
150% rated output current for one minute
0 to 10VDC (20k
Ω
), 4 to 20mA (250
Ω
), 0 to 20mA (250
Ω
) pulse train input, frequency setting potentiometer
(Selectable)
0.00 to 6000 sec. (accel/decel time are independently programmed)
Short-term average deceleration torque‡
0.2kW: 150%
0.75kW: 100%
2HP (1.5kW): 50%
3HP (2.2kW) or more: 20%
Continuous regenerative torque: Approx. 20% (150% with optional braking resistor, braking transistor built-in)
V/f Characteristics Possible to program any V / f pattern
* Based on a standard 4-pole motor for max. applicable motor output.
‡ Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest possible deceleration time.
142
Voltage Class
Model
CIMR-V7*C
‰‰‰‰
3-phase
Single-phase
Motor Overload Protection
Instantaneous Over Current
Overload
Over Voltage
Under Voltage
Momentary Power Loss
Cooling Fin Overheat
Stall Prevention Level
Cooling Fan Fault
Ground Fault
Power Charge Indication
Multi-function Input
400V 3-phase
40P2 40P4 40P7 41P5 42P2 43P0 43P7 45P5 47P5
– – – – – – – – –
Electronic thermal overload relay
Motor coasts to a stop at approx. 250% of inverter rated current
Motor coasts to a stop after 1 minute at 150% of inverter rated output current
Motor coasts to a stop if DC bus voltage exceed 820V
Stops when DC bus voltage is approx. 400V or less
Following items are selectable: Not provided (stops if power loss is 15ms or longer), continuous operation if power loss is approx. 0.5s or shorter, continuous operation
Protected by electronic circuit
Can be set to individual levels during accel/decel, provided/not provided available during coast to a stop
Protected by electronic circuit (fan lock detection)
Protected by electronic circuit (over current level)
ON until the DC bus voltage becomes 50V or less.
Seven of the following input signals are selectable:
Forward/reverse run (3-wire sequence), fault reset, external fault (NO/NC contact input), multi-step speed operation, Jog command, accel/decel time select, external baseblock (NO/NC contact input), speed search command, accel/decel hold command, LOCAL/REMOTE selection, communication/control circuit terminal selection, emergency stop fault emergency stop alarm, UP/DOWN command, self-test, PID control cancel, PID intregal reset/ hold
Other
Functions
Multi-function Output
Standard Functions
Following output signals are selectable (1 NO/NC contact output, 2 photo-coupler outputs): Fault, running, zero speed, at frequency, frequency detection (output frequency
≤
or
≥
set value), during over torque detection, during under voltage detection, minor error, during baseblock, operation mode, inverter run ready, during fault retry, during UV, during speed search, data output through communication, PID feedback loss detection
Voltage vector control, full-range automatic torque boost, slip compensation, DC injection braking current/time at start/stop frequency reference bias/gain, MEMOBUS communications (RS-485/422, max. 19.2K bps), PID control, energy-saving control, parameter copy, frequency reference with built-in potentiometer, Unit selection for frequency reference setting/display
* The protection functions at approximately 50% of inverter rated output current.
143
Model
CIMR-V7*C
Voltage Class
‰‰‰‰
3-phase
Single-phase
400V 3-phase
40P2 40P4 40P7 41P5 42P2 43P0 43P7 45P5 47P5
– – – – – – –
Status Indicator LED RUN and ALARM provided as standard LEDs
Digital Operator
(JVOP-140)
Available to monitor frequency reference, output frequency, output current
– –
Terminals
Main circuit: screw terminals
Control circuit: plug-in screw terminal
Wiring Distance between
Inverter and Motor
328ft (100m) or less#
Enclosure
Cooling Method
Ambient Temperature
Humidity
Storage Temperature*
Location
Elevation
Vibration
Open chassis IP20, Open chassis IP20 (Top-closed type), or enclosed wall-mounted NEMA 1
Cooling fan is provided for the following models: 400V,
1.5kW or larger inverters (3-Phase)
Others models are self-cooling
Open chassis IP20 : -10 to +50
°
C (14 to 122
°
F)
Open chassis IP20 (Top-closed type) and enclosed wall mounted NEMA1. : -10 to +40
°
C (14 to 105
°
F)
(not frozen)
95% RH or less (non-condensing)
-4 to 140
°
F (-20 to +60
°
C)
Indoor (free from corrosive gases or dust)
3280ft (1000m) or less
Up to 9.8m / S
2
(1G) at less than 20Hz, up to 2m / S
2
(0.2G) at less than 20 to 50Hz
* Temperature during shipping (for short period)
# For details, refer to “Reducing motor noise or leakage current (n080)” on page 68.
144
•
Standard Wiring
FOR SINGLE-PHASE
USE R\LI AND S\L2
(MAX. 33kHz)
145
Connection Example of Braking Resistor
146
Terminal Description
Type Terminal
R/L1,
S/L2,
T/L3
U/T1,
V/T2,
W/T3
B1, B2
Name
AC power supply input
Inverter output
Function (Signal Level)
Always use terminal R/L1, S/L2 for single-phase inverters.
Never connect to terminal T/L3.
Inverter output
+2, +1
+1, (–)
S1
S2
S3
S4
S5
S6
S7
SC
RP
Braking resistor connection Braking resistor connection
DC reactor connection
When connecting optional DC reactor, remove the main circuit short-circuit bar between +2 and +1.
DC power supply input
Grounding
DC power supply input (+1: positive –: negative)*
Grounding 200V: ground to local grounding codes
400V: ground to local grounding codes
Multi-function input selection 1
Multi-function input selection 2
Multi-function input selection 3
Multi-function input selection 4
Multi-function input selection 5
Factory setting closed: FWD run, open:
REV run
Factory setting closed: REV run, open:
FWD run
Factory setting: External fault (NO contact)
Factory setting: Fault reset
Photocoupler insulation
24VDC,
8mA.
Multi-function input selection 6
Multi-function input selection 7
Factory setting: Multi-step speed reference 1
Factory setting: Multi-step speed reference 2
Factory setting: Jog reference
For control signal
Multi-function input selection common
Master speed reference pulse train input
33kHz max.
FS
FR
Power for frequency setting +12V (permissible current 20mA max.)
Master speed frequency reference
0 to +10VDC (20k Ω ) or 4 to 20mA (250k Ω ) or 0 to 20mA (250 Ω ) (1/1000 resolution)
FC
Frequency reference common
MA NO contact output
0V
MB
MC
NC contact output
Contact output common
Factory setting: fault
Contact capability
250VAC 1A or less,
30VDC 1A or less
P1
P2
Photo-coupler output 1
Photo-coupler output 2
Factory setting: Run
Factory setting: Frequency agreed
Photo-coupler output
+48VDC, 50mA or less
PC
Photo-coupler output common ‡
0V
AM Analog monitor output
Factory setting:
Output frequency 0 to +10V
0V
+10VDC, 2mA or less,
8-bit resolution
AC Analog monitor common
R+ Communications input (+)
R-
S+
S-
Communications input (-)
Communications output (+)
Communications output (-)
MEMOBUS communication
Run through RS-485 or
RS-422.
RS-485/422
MEMOBUS protocol,
19.2 kps max.
* DC power supply input terminal is not applied to CE/UL standards.
‡ Can be switched to pulse monitor output.
147
•
Sequence input connection with NPN/PNP transistor
When connecting sequence inputs (S1 to S7) with transistor, turn the rotary switch SW1 depending on the polarity (0V common: NPN side, +24V common: PNP side).
Factory setting: NPN side
Sequence connection with NPN transistor (0V common)
148
Sequence connection with PNP transistor (+24V common)
149
•
Dimensions
150
Fig. 2
D1
Dimensions in inches (mm)/mass in lb (kg) /Heat Loss (W)
Voltage class
200V
3phase
200V singlephase
Capacity
HP(kW)
W H D W1 H1 H2 H3 H4 D1 d Mass
Heat Loss (W)
Heatsink
Unit Total
Fig.
3
(2.2)
5
(3.7)
7.5
(5.5)
10
(7.5)
0.13
(0.1)
0.25
(0.2)
0.5
(0.4)
1
(0.75)
2
(1.5)
3
(2.2)
5
(3.7)
0.13
(0.1)
0.25
(0.2)
0.5
(0.4)
2.68
(68)
2.68
(68)
2.68
(68)
1
(0.75)
2
(1.5)
2.68
(68)
4.25
(108)
7.09
(180)
7.09
(180)
2.68
(68)
2.68
(68)
2.68
(68)
4.25
(108)
4.25
(108)
5.51
(140)
5.83
(148)
5.83
(148)
5.83
(148)
5.83
(148)
5.83
(148)
4.25
(108)
5.83
(148)
5.51
(140)
5.83
(148)
10.24
(260)
10.24
(260)
5.83
(148)
5.83
(148)
5.83
(148)
5.83
(148)
5.83
(148)
5.04
(128)
2.99
(76)
2.99
(76)
4.25
(108)
5.04
(128)
5.16
(131)
5.51
(140)
5.63
(143)
6.70
(170)
6.70
(170)
2.99
(76)
2.99
(76)
5.16
(131)
5.51
(140)
6.14
(156)
6.42
(163)
6.69
(170)
5.04
(128)
7.09
(180)
2.20
(56)
2.20
(56)
2.20
(56)
3.78
(96)
5.04
(128)
6.46
(164)
6.46
(164)
2.20
(56)
2.20
(56)
2.20
(56)
3.78
(96)
3.78
(96)
5.04
4.65
(128) (118)
6.22
(158)
4.65
(118)
4.65
(118)
4.65
(118)
9.61
(244)
9.61
(244)
4.65
(118)
4.65
(118)
4.65
(118)
4.65
(118)
4.65
(118)
4.65
(118)
0.20
(5)
0.20
(5)
0.20
(5)
0.31
(8)
0.31
(8)
0.20
(5)
0.20
(5)
0.20
(5)
5.04
(128)
0.20
(5)
5.04
(128)
0.20
(5)
5.04
(128)
0.20
(5)
0.20
(5)
5.04
(128)
5.04
(128)
5.04
(128)
2.20
(56)
4.65
(118)
3.78
(96)
4.65
(118)
0.20
(5)
5.04
(128)
0.20
(5)
5.04
(128)
4.65
(118)
0.20
(5)
5.04
(128)
4.65
(118)
0.20
(5)
5.04
(128)
5.04
(128)
5.04
(128)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
2.56
(65)
2.56
(65)
M4
M4
M4
M4
M4
M4
M4
M5
M5
M4
M4
M4
M4
M4
2.80
(71)
M4
2.80
(71)
M4
1.55
(0.7)
1.55
(0.7)
2.20
(1.0)
2.65
(1.2)
3.53
(1.6)
3.75
(1.7)
5.30
(2.4)
1.55
(0.6)
1.77
(0.7)
2.43
(1.1)
3.75
(1.7)
3.75
(1.7)
4.85
(2.2)
6.39
(2.9)
3.7
7.7
15.8 12.3 28.1
28.4 16.7 45.1
53.7 19.1 72.8
60.4 34.4 94.8
96.7 52.4 149.1
10.14
(4.6)
10.58
(4.8)
168.8 87.7 256.5
2
209.6 99.3 308.9
2
3.7
7.7
9.3
13.0
10.3 18.0
10.4 14.1
12.3 20.0
15.8 16.1 31.9
28.4 23.0 51.4
53.7 29.1 82.8
64.5 49.1 113.6
98.2 78.2 176.4
1
1
1
1
2
2
2
1
1
1
2
2
2
2
151
0.5
(0.2)
0.75
(0.4)
2
(0.75)
3
(1.5)
3
(2.2)
3
(3.0)
5
(3.7)
5
(4.0)
7.5
(5.5)
10
(7.5)
Voltage class
Capacity
HP(kW)
400V
3phase
W
4.25
(108)
4.25
(108)
4.25
(108)
4.25
(108)
4.25
(108)
H
5.83
(148)
5.83
(148)
5.83
(148)
5.83
(148)
5.83
(148)
D
3.62
(92)
4.43
(110)
5.51
(140)
6.14
(156)
6.14
(156)
W1 H1 H2 H3
5.51
(140)
5.83
(148)
5.51
(140)
5.83
(148)
5.63
(143)
5.63
(143)
5.04
(128)
4.65
(118)
5.04
(128)
4.65
(118)
0.20
(5)
5.04
(128)
0.20
(5)
5.04
(128)
5.51
(140)
5.83
(148)
7.09
(180)
10.24
(260)
5.63
(143)
6.70
(170)
7.09
(180)
10.24
(260)
6.70
(170)
3.78
(96)
4.65
(118)
0.20
(5)
5.04
(128)
3.78
(96)
4.65
(118)
3.78
(96)
4.65
(118)
0.20
(5)
5.04
(128)
0.20
(5)
5.04
(128)
3.78
(96)
4.65
(118)
3.78
(96)
4.65
(118)
0.20
(5)
5.04
(128)
0.20
(5)
5.04
(128)
5.04
(128)
4.65
(118)
6.46
(164)
6.46
(164)
9.61
(244)
9.61
(244)
0.20
(5)
5.04
(128)
0.31
(8)
0.31
(8)
H4
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
0.79
(20)
D1 d Mass
Heat Loss (W)
Heatsink
Unit Total
Fig.
M4
M4
M4
M4
M4
M4
M4
2.65
(1.2)
2.65
(1.2)
3.75
(1.7)
3.75
(1.7)
3.75
(1.7)
5.30
(2.4)
5.30
(2.4)
9.4
13.7 23.1
15.1 15.0 30.1
30.3 24.6 54.9
45.8 29.9 75.7
50.5 32.5 83.0
58.2 37.6 95.8
73.4 44.5 117.9
2
2
2
2
2
2
2
2.56
(65)
M4
M5
5.30
(2.4)
10.14
(4.6)
79.9 49.2 129.1
2
168.8 87.7 256.5
2
2.56
(65)
M5
10.58
(4.8)
209.6 99.3 308.9
2
*200/400V class 7.5/10HP (5.5/7.5kW) inverters can be used as “IP00” if the top and bottom
covers are removed.
152
•
Recommended Peripheral Devices
It is recommended that the following peripheral devices should be mounted between the AC main circuit power supply and VS-606V7 input terminals R/L1, S/L2, and T/
L3.
• MCCB (Molded-case circuit breaker)/fuse:
Be sure to connect it for wiring protection.
• Magnetic contactor:
Mount a surge suppressor on the coil (refer to the table shown below).
When using a magnetic contactor to start and stop the inverter, do not exceed one start per hour.
Recommended MCCB and magnetic contactor, and fuse
• 200V 3-phase
VS-606V7 model
Capacity (kVA)
V7
∗ ∗
20P1
0.3
Rated Output Current (A) 0.8
MCCB type NF30
(MITSUBISHI)
5A
Magnetic contactor type HI
(YASKAWA CONTROL)
Fuse (UL Class RK5)
HI-7E
5A
V7
∗ ∗
20P2
0.6
1.6
5A
HI-7E
5A
V7
∗ ∗
20P4
1.1
3
5A
HI-7E
5A
V7
∗ ∗
20P7
1.9
5
10A
V7
∗ ∗
21P5
3.0
8
20A
V7
∗ ∗
22P2
4.2
11
20A
HI-7E HI-10-2E HI-10-2E
10A 20A 20A
V7
∗ ∗
23P7
6.7
17.5
30A
HI-20E
30A
V7
∗ ∗
25P5
9.5
25.0
50A
V7
∗ ∗
27P5
13.0
33.0
HI-30E HI-50E
50A
60A
60A
• 200V single-phase
VS-606V7 model
V7
∗ ∗
B0P1
Capacity (kVA) 0.3
Rated Output Current (A) 0.8
MCCB type NF30, NF50
(MITSUBISHI)
Magnetic contactor type HI
(YASKAWA CONTROL)
Fuse (UL Class RK5)
5A
HI-7E
5A
V7
∗ ∗
B0P2
0.6
1.6
5A
HI-7E
5A
V7
3
∗ ∗
B0P4
1.1
10A
V7
∗ ∗
B0P7
1.9
5
20A
HI-7E HI-10-2E
10A 20A
V7
∗ ∗
B1P5
3.0
8
20A
HI-15E
20A
V7
∗ ∗
B2P2
4.2
11
40A
HI-20E
40A
V7
∗ ∗
B3P7
6.7
17.5
50A
HI-30E
50A
• 400V 3-phase
VS-606V7 model
Capacity (kVA)
V7
∗ ∗
40P2
0.9
Rated Output Current (A) 1.2
MCCB type NF30, NF50
(MITSUBISHI)
5A
Magnetic contactor type HI
(YASKAWA CONTROL)
Fuse (UL Class RK5)
V7
∗ ∗
40P4
1.4
1.8
V7
∗ ∗
40P7
2.6
3.4
V7
∗ ∗
41P5
3.7
4.8
V7
∗ ∗
42P2
4.2
5.5
V7
∗ ∗
43P0
5.5
7.2
V7
∗ ∗
44P0
7.0
9.2
V7
∗ ∗
45P5
11.0
14.8
V7
∗ ∗
47P5
14.0
18.0
HI-7E HI-7E HI-7E HI-10-2E HI-10-2E HI-10-2E HI-10-2E HI-20E HI-20E
5A
5A
5A
5A
5A
10A
10A
10A
10A
20A
20A
20A
20A
30A
30A
30A
30A
153
Surge suppressors
Surge Suppressors
Coils and relays
Large size magnetic contactors
200V to
230V
Control relays
MY-2, -3 (OMRON)
HH-22, -23 (FUJI)
MM-2, -4 (OMRON)
Model
DCR2-
50A22E
10A25C
Specifications
250VAC
0.5
µ
F 200
Ω
250VAC
0.1
µ
F 100
Ω
Code No.
C002417
C002482
• Ground fault interrupter:
Select a ground fault interrupter not affected by high frequencies. To prevent malfunctions, the current should be 200mA or more and the operating time 0.1 sec. or more.
Example:• NV series by Mitsubishi Electric Co., Ltd. (manufactured in 1988 and after)
• EGSG series by Fuji Electric Co., Ltd. (manufactured in 1984 and after)
• AC and DC reactor:
Install an AC reactor to connect to a power supply transformer of large capacity
(600kVA or more) or to improve power factor on the power supply side.
• Noise filter:
Use a noise filter exclusively for inverter if radio noise generated from the inverter causes other control devices to malfunction.
NOTE
(1) Never connect a general LC/RC noise filter to the inverter output circuit.
(2) Do not connect a phase advancing capacitor to the I/O sides and/or a surge suppressor to the output side.
(3) When a magnetic contactor is installed between the inverter and the motor, do not turn it ON/OFF during operation.
For the details of the peripheral devices, refer to the catalog.
•
Parameter List
• Addition of parameters accompanied by the upgraded software version
The parameters marked with #1 and #2 are applicable for the following upgraded software version Nos.:
#1: Applicable for software version No. VSP 010015 or later
#1: Applicable for software version No. VSP 010020 or later
• Parameters that can be changed during operation
The parameters whose numbers are in bold can be changed during operation.
154
First Functions (Parameters n001 to n049)
No.
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020
021
022
023
Register
No. for
Transmission
0101H
Name
Parameter write-in prohibit / initialize
0102
Control mode selection (Note
6)
Setting Range
0 to 4, 6, 8, 9,
12, 13
0,1
0103
0104
0105
0106
0107
0108
0109
010A
010B
010C
010D
010E
010F
0110
0111
0112
0113
0114
0115
0116
0117
Setting
Unit
1
1
Initial
Setting
1
0 (Note 1)
(Note 6)
Operation reference selection
Frequency reference selection
Stopping method selection
REV run prohibit
Operation stop enable/ disable selection
Frequency reference selection in local mode
Setting method selection for frequency reference
Detecting selection of operator connecting fault
Maximum output frequency
Maximum voltage
0 to 3
0 to 9
0, 1
0, 1
0, 1
0, 1
0, 1
0, 1
50.0 to
400.0Hz
0.1 to 255.0V (0.2 to 510.0)
Maximum voltage output frequency
Mid. output frequency
0.2 to 400.0Hz
0.1 to 399.9
Mid. output frequency voltage
0.1 to 255.0V
Minimum output frequency
Minimum output frequency voltage
Accel / decel time setting unit
0.1 to 10.0Hz
0.1 to 50.0V
0,1
Acceleration time 1 0.00 to 6000s
Deceleration time 1
Acceleration time 2
Deceleration time 2
S-curve accel / decel selection
0.00 to 6000s
0.00 to 6000s
0.00 to 6000s
0 to 3
1
1
1
1
1
1
1
1
0.1Hz
0.1V
0.1Hz
0.1Hz
0.1V
0.1Hz
0.1V
1
Depend on n018 setting
Depend on n018 setting
Depend on n018 setting
Depend on n018 setting
1
0
1
0
0
0
1 (Note 5)
0
0
50.0Hz
200.0V (Note
2)
50.0Hz
1.3Hz
12.0V
(Note 2)
1.3Hz
12.0V
(Note 2)
0
10.0s
10.0s
10.0s
10.0s
0
User
Setting
Ref.
Page
39
40
47
48
71
50
70
48
48
47
40
40
40
40
40
40
40
55
55
55
55
55
56
155
No.
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
156
Register
No. for
Transmission
0118
0119
011A
011B
011C
011D
011E
011F
0120
0121
0122
0123
0124
0125
0126
0127
Name Setting Range
Setting
Unit
Initial
Setting
Frequency reference 1
(Master speed frequency reference)
Frequency reference 2
Frequency reference 3
Frequency reference 4
Frequency reference 5
Frequency reference 6
Frequency reference 7
Frequency reference 8
Jog frequency reference
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
Frequency reference upper limit
Frequency reference lower limit
Unit Selection for frequency reference setting/display
0 to 110%
0 to 110%
0 to 3999
Motor rated current
Electronic thermal motor protection
Parameter selection at electronic thermal motor protection
Cooling fan operation selection
0 to 150% of inverter rated current
0, 1, 2
1 to 60 min
0, 1
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
1%
1%
1
0.1A
1
1 min
1
6.00Hz
0.00Hz
0.00Hz
0.00Hz
0.00Hz
0.00Hz
0.00Hz
0.00Hz
6.00Hz
100%
0%
0
(Note 3)
0
8 min
0
User
Setting
Ref.
Page
50
50
50
50
50
50
50
50
51
54
54
125
90
90
90
92
Second Functions (Parameters n050 to n079)
No.
050
051
052
053
054
055
056
057
058
059
060
061
062
064
065
066
067
068
069
Register
No. for
Transmission
0132
0133
0134
0135
0136
0137
0138
0139
013A
013B
013C
013D
013E
0140
0141
0142
0143
0144
0145
Name Setting Range
Multi-function input selection 1
Multi-function input selection 2
Multi-function input selection 3
Multi-function input selection 4
Multi-function input selection 5
Multi-function input selection 6
Multi-function input selection 7
Multi-function output selection 1
Multi-function output selection 2
Multi-function output selection 3
Analog frequency reference gain (FR)
Analog frequency reference bias (FR)
Analog frequency reference filter time parameter (FR)
Operation select for frequency reference loss
(Note 9)
Monitor output selection
Monitor item selection
Monitor gain
Analog frequency reference gain
(CN2 V in
)
Analog frequency reference bias
(CN2 V in
)
1 to 25,26
(Note 8)
1 to 25,26
(Note 8)
0 to 25,26
(Note 8)
1 to 25,26
(Note 8)
1 to 25,26
(Note 8)
1 to 25,26
(Note 8)
1 to 25, 26, 34,
35 (Note 8)
0 to 7, 10 to 19,
20, 21
(Note 8)
0 to 7, 10 to 19,
20, 21
(Note 8)
0 to 7, 10 to 19,
20, 21
(Note 8)
0 to 255%
-100 to 100%
0.00 to 2.00s
0,1
0,1
0 to 5
0.00 to 2.00
-255 to 255%
-100 to 100%
Setting
Unit
1
1
1
1
1%
1%
1
1
1
1
1
1
0.01s
1
1
1
0.01
1%
1%
1
2
100%
0%
0.10s
Initial
Setting
User
Setting
Ref.
Page
7
10
5
6
1
2
3
0 82
74
74
74
74
74
74
74
0
0
0
1.00
100%
82
82
52
52
---
---
66
65
65
79
0% 79
157
076
077
#2
078
#2
079
#2
No.
070
071
072
073
074
075
Register
No. for
Transmission
0146
0147
0148
0149
014A
014B
014C
014D
014E
014F
Name
Analog frequency reference filter time parameter (CN2 V in
)
Analog frequency reference gain
(CN2 I in
)
Analog frequency reference bias
(CN2 I in
)
Analog frequency reference filter time parameter
(CN2 I in
)
Pulse train frequency reference gain (RP)
Pulse train frequency reference bias (RP)
Pulse train frequency filter time parameter
(RP)
Multifunction analog input selection
Multifunction analog input signal selection
Frequency reference bias (FBIAS) value
Setting Range
0.00 to 2.00s
-255 to 255%
-100 to 100%
0.00 to 2.00s
0 to 255%
-100 to 100%
0.00 to 2.00s
0 to 4
0,1
0 to 50%
Setting
Unit
0.01s
1%
1%
0.01s
1%
1%
0.01s
1
1
0.1%
Initial
Setting
User
Setting
Ref.
Page
0.10s
100%
0%
79
79
79
0.01s
100%
0%
0.10s
0
0
10%
---
79
79
---
78
81
81
158
Third Functions (Parameters n080 to n119)
No.
080
081
082
083
Register
No. for
Transmission
0150
0151
0152
Name
Carrier frequency
Operation selection after momentary power loss
Fault restart
Setting Range
1 to 4, 7 to 9
0, 1, 2
0 to 10 times
0153 Jump frequency 1
0.00 to
400.0Hz
Setting
Unit
1
1
1
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
Initial
Setting
4 (Note 4)
0
0
0.00Hz
User
Setting
Ref.
Page
68
55
60
60
096
097
098
099
100
101
102
103
104
086
087
088
089
090
091
092
093
094
No.
084
085
095
105
106
Register
No. for
Transmission
0154
0155
0156
0157
0158
0159
015A
015B
015C
015D
015E
015F
0160
0161
0162
0163
0164
0165
0166
0167
0168
0169
016A
Name Setting Range
Setting
Unit
Initial
Setting
Jump frequency 2
Jump frequency 3
0.00 to
400.0Hz
0.00 to
400.0Hz
Jump frequency width
Cumulative operation time selection (Note 9)
Cumulative operation
DC injection braking current
DC injection braking time at stop
DC injection braking time at start
Stall prevention (current limit) during decel
Stall prevention (current limit) during accel
Stall prevention (current limit) during running
0.00 to
25.50Hz
0.1
0 to 6550
0 to 100%
0.0 to 25.5%
0.0 to 25.5%
0,1
30 to 200%
30 to 200%
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz
1
1=10H
1%
0.1s
0.1s
1
1%
0.00Hz
0.00Hz
0.00Hz
0
0H
50%
0.0s (Note 2)
0.0s
0
170%
Frequency detection level
0.00 to
400.0Hz
Overtorque detection 1
Overtorque detection 2
Overtorque detection level
Overtorque detection time
Memory selection of hold output frequency
Speed search detection time (Note 9)
Speed search operation level (Note 9)
Torque compensation gain
Time parameter at torque compensation
0 to 4
0.1
30 to 200%
0.1 to 10.0s
0,1
0.1 to 10.0s
0 to 200%
0.0 to 2.5
0.0 to 25.5s
Torque compensation iron loss
Motor rated slip
1%
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
1
1
1%
0.1s
1
0.1s
1%
0.1
0.1s
160%
0.00Hz
0
0
160%
0.1s
0
0.2s
150%
1.0
0.3s
0.0 to 6550
0.0 to 20.0Hz
0.01W (less than 100W) /
1W (1000W or more)
0.1Hz
(Note 3)
(Note 3)
User
Setting
Ref.
Page
60
60
60
61
61
72
72
---
88
86
87
59
58
58
58
58
77
---
---
42
42
42
44
160
No.
107
108
Register
No. for
Transmission
016B
016C
Name
Motor resistance for onephase
Motor leak inductance
Setting Range
0.000 to
65.50
Ω
0.00 to
655.0mH
Setting
Unit
Initial
Setting
0.001
Ω
(less than 10
Ω
) /
0.01
Ω
(10
Ω
or more)
0.01mH (less than 100mH) /
0.1mH (100mH or more)
(Note 3)
(Note 3)
User
Setting
Ref.
Page
44
44
161
No.
109
110
111
112
113
115
#2
116
#2
Register
No. for
Transmission
016D
016E
016F
0170
0171
0173
0174
Name
Torque compensation voltage limiter
Motor no-load current
Slip compensation gain
Slip compensation primary delay time
Slip compensation selection during regeneration
Stall prevention automatic decrease selection
Accel/decel time during stall prevention
Setting Range
0 to 250%
0 to 99%
0.0 to 2.5
0.0 to 25.5s
0,1
0,1
0,1
Setting
Unit
1%
1%
0.1
0.1s
1
1
1
Initial
Setting
User
Setting
Ref.
Page
150%
(Note 3)
0.0
2.0s
0
–
44
89
89
---
0
0
87
88
Fourth Functions (Parameters n120 to n179)
No.
Register
No. for
Transmission
Name Setting Range
Setting
Unit
120
121
122
123
124
125
126
0178
0179
017A
017B
017E
Frequency reference 9
Frequency reference 10
Frequency reference 11
Frequency reference 12
017C Frequency reference 13
017D Frequency reference 14
Frequency reference 15
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
0.00 to
400.0Hz
Initial
Setting
User
Setting
Ref.
Page
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.01Hz (less than 100Hz) /
0.1Hz (100Hz or more)
0.00Hz
0.00Hz
0.00Hz
0.00Hz
0.00Hz
0.00Hz
0.00Hz
51
51
51
51
51
51
51
162
No.
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
149
150
163
166
167
168
169
175
#1
#2
153
154
155
156
157
158
159
160
161
162
163
164
165
No.
151
152
176
177
178
179
Register
No. for
Transmission
0197
0198
0199
019A
019B
019C
019D
019E
019F
01A0
01A1
01A2
01A3
01A4
01A5
01A6
01A7
01A8
01A9
Name
Timeover detection selection
Setting unit selection of communications frequency reference/ frequency monitor
Slave address
Baud rate selection
Parity selection
Send waiting time
RTS control
Motor code (energysaving control)
Energy-saving voltage upper limit (at 60Hz)
Energy-saving voltage upper limit (at 6Hz)
Search operation power detection hold width
Power detection filter time parameter
PID output gain
PID feedback selection
Overheat protect select for installed braking resistor (Note 9)
Input open-phase detection level (Note 9)
Input open-phase detection time (Note 9)
Output open-phase detection level (Note 9)
Input open-phase detection time (Note 9)
Setting Range
0 to 4
0, 1, 2, 3
0 to 32
0 to 3
0, 1, 2
10 to 65ms
0, 1
0 to 70
0 to 120%
0 to 25%
0 to 100%
0 to 255
0.0 to 25.0
0 to 5
0,1
0 to 100%
0 to 255,s
0 to 100%
0 to 2,0,s
01AF
01B0
01B1
01B2
01B3
Reducing carrier frequency selection at low speed
Parameter copy selection
Prohibiting parameter read selection
Fault history
Software No.
0,1 rdy,rEd,CPy vFy,vA,Sno
0,1
Stores, displays most recent 4 alarms
Displays lowerplace 4 digits of software No.
Setting
Unit
1
1
1
1
1
1ms
1
1
1%
1%
1%
1 = 4 ms
0.1
1
1
1%
1,s
1%
0.1,s
1
---
1
Setting disabled
Setting disabled
Initial
Setting
0
0
0
2
2
10ms
0
(Note 7)
120%
16%
10%
5 (20ms)
1.0
0
0
0%
0,s
0%
0.0,s
0
(Note 10) rdy
0
–
–
User
Setting
Ref.
Page
94
70
116
117
36
–
94
94
94
94
94
94
105
106
106
108
108
113
110
61
---
---
---
---
164
No.
n014 n015 n016 n017 n104 n111 n112
Notes: 1.
Not initialized by parameter initalization.
2.
Upper limit and initial setting of setting range are doubled at 400 class.
3.
Changes depending on inverter capacity. Refer to the next page.
4.
Changes depending on inverter capacity. Refer to page 64.
5.
Initial setting of the model with operator JVOP-140 (with potentiometer) is 0. Setting can be set to 1 by parameter initialization.
6.
When control mode selection (n002) is changed, initial setting correspondents to the control mode.
7.
Changes depend on inverter capacity. Refer to page 101.
8.
Setting value only applies to 200/400V class 7.5/10hp (5.5/7.5kW) inverters.
9.
Parameter value only applies to 200/400V class 7.5/10hp (5.5/7.5kW) inverters
10. “1” for 200/400V class 7.5/10hp (5.5/7.5kW) inverters
Name
Mid. output frequency
Mid. output frequency voltage
Minimum output frequency
Minimum output frequency voltage
Torque compensation time parameter
Slip compensation gain
Slip compensation gain time parameter
* Values are double with 400V class.
V / f control mode
(n002 = 0)
1.3Hz
12.0V*
1.3Hz
12V*
0.3s
0.0
2.0s
Vector control mode
(n002 = 1)
3.0Hz
11.0V*
1.0Hz
4.3V*
0.2s
1.0
0.2s
Initial settings that change with inverter capacity
• 200V class 3-phase
No.
Name
– Inverter capacity n036 Motor rated current n105
Torque compensation iron loss n106 Motor rated slip n107
Motor resistance for one phase* n108
Motor leakage inductance n110
Motor no-load current
Unit Factory setting kW 0.1kW 0.25kW 0.55kW 1.1kW 1.5kW 2.2kW
– 3.7kW 5.5kW 7.5kW
A 0.6
1.1
1.9
3.3
6.2
8.5
– 14.1
19.6
26.6
W
Hz
Ω
MH 110.4
56.08
42.21
19.07
13.4
9.81
– 6.34
4.22
2.65
%
1.7
2.5
17.99
72
3.4
2.6
10.28
73
4.2
2.9
4.573
62
6.5
2.5
2.575
55
11.1
2.6
1.233
45
11.8
2.9
0.8
35
–
–
–
–
19
3.3
0.385
32
28.8
1.5
0.199
26
43.9
1.3
0.111
30
165
• 200V class single-phase
No.
Name
– Inverter capacity n036 Motor rated current n105
Torque compensation iron loss n106 Motor rated slip n107
Motor resistance for one phase* n108
Motor leak inductance n110
Motor no-load current
Unit Factory setting kW 0.1kW 0.25kW 0.55kW 1.1kW 1.5kW 2.2kW – 3.7kW 5.5kW 7.5kW
A 0.6
1.1
1.9
3.3
6.2
8.5
– 14.1
9.8
13.3
W
Hz
Ω
MH
%
1.7
2.5
17.99
110.4
72
3.4
2.6
10.28
56.08
73
4.2
2.9
4.573
42.21
62
6.5
2.5
2.575
19.07
55
11.1
2.6
1.233
13.4
45
11.8
2.9
0.8
9.81
35
–
–
–
–
–
19
3.3
0.385
6.34
32
28.8
1.5
0.797
16.87
26
43.9
1.3
0.443
10.59
30
• 400V class 3-phase
No.
Name
– Inverter capacity n036 Motor rated current n105
Torque compensation iron loss n106 Motor rated slip n107
Motor resistance for one phase* n108
Motor leak inductance n110
Motor no-load current
Unit Factory setting kW – 0.37kW 0.55kW 1.1kW 1.5kW 2.2kW 3.0kW 3.7kW 5.5kW 7.5kW
A – 0.6
1.0
1.6
3.1
4.2
7.0
7.0
9.8
13.3
W
Hz
Ω
MH
%
–
–
–
–
–
3.4
2.5
41.97
224.3
73
4.0
2.7
19.08
168.8
63
6.1
2.6
11.22
80.76
52
11.0
2.5
5.044
53.25
45
11.7
3.0
3.244
40.03
35
19.3
3.2
1.514
24.84
33
19.3
3.2
1.514
24.84
33
28.8
1.5
0.797
16.87
26
43.9
1.3
0.443
10.59
30
* Values of motor line-to-line resistance are set to half of the standard value.
= Values between V/f mode and Vector control mode.
166
Appendix - CE Conformance
CE Conformance - Low Voltage Directive (LVD) Compliance
c
These circuits are hazardous and are separated from accessibility by protective separation.
d
These circuits are not separated from hazardous circuits by protective separation, but only with basic insulation. These circuits cannot be accessed and must not be interconnected with any circuits which are accessible, unless they are isolated from accessible circuits by supplemental insulation. These circuits can be connected only to the following circuits:
30VDC or less (overvoltage category 2)
250 VAC or less (overvoltage category 2) e
These circuits are not separated from hazardous circuits by protective separation, but only with basic insulation. These circuits cannot be accessed and must not be interconnected with any circuits which are accessible, unless they are isolated from accessible circuits by supplemental insulation.
167
CE Conformance - Electro-Magnetic Compatibility (EMC)
Compliance
In order to conform to EMC standards, exclusive-use methods are required for line filter application, cable shielding and inverter installation. An outline of the methods follows.
The line filter and the inverter must be mounted on the same metal plate. The filter should be mounted as close to the inverter as practical. Keep cable as short as possible.
The metal plate should be securely grounded. The ground of the line filter and inverter must be bonded to the metal plate with as much area as possible.
For line power input cable, screened cable is recommended at least within the panel.
The screen of the cable should be connected to a solid ground. For the motor cable, screened cable (max. 20m) must be used and the screen of the motor cable is connected to ground at both ends by a short connection, using as large an area as practical.
For a more detailed explanation, please refer to Making YASKAWA Inverter Products
Confirm with EMC Directive (G-TI#99012-V7).
The following table and figures show the line filter list for EMC standards and the installation/wiring of inverter and line filter.
Line Filter List for EMC Conformance
Recommended Line Filters for VS-606 made by Rasmi Electronics Ltd
( 200V single phase )
VS-606V7 Model
CIMR-V7AUB0P1
CIMR-V7AUB0P2
CIMR-V7AUB0P4
CIMR-V7AUB0P7
CIMR-V7AUB1P5
CIMR-V7AUB2P2
CIMR-V7AUB3P7
RS 1010-V7
RS 1020-V7
RS 1030-V7
RS 1040-V7
Rated Voltage: AC 250V single phase
Ambient Temperature: 40
°
C (max.)
Current
(A)
10
20
30
40
Weight
(kg)
0.6
1.0
1.1
1.2
Dimension
W
×
D
×
H
71 x 45 x 169
111 x 50 x 169
144 x 50 x 174
174 x 50 x 174
168
Recommended Line Filters for VS-606V7 made by Rasmi Electronic Ltd
( 200 V three phase)
VS-606V7 Model
CIMR-V7AU20P1
CIMR-V7AU20P2
CIMR-V7AU20P4
CIMR-V7AU20P7
CIMR-V7AU21P5
CIMR-V7AU22P2
CIMR-V7AU23P7
RS 2010-V7
RS 2020-V7
RS 2030-V7
Rated Voltage: AC 250V three phase
Ambient Temperature: 40×C (max.)
Current
(A)
10
16
26
Weight
(kg)
0.8
1.0
1.1
Recommended Line Filters for VS-606V7 made by Rasmi Electronic Ltd
( 400 V three phase)
VS-606V7 Model
CIMR-V7AU40P2
CIMR-V7AU40P4
CIMR-V7AU40P7
CIMR-V7AU41P5
CIMR-V7AU42P2
CIMR-V7AU43P7
RS 3005-V7
RS 3010-V7
RS 3020-V7
Rated Voltage: AC 480V three phase
Ambient Temperature: 40×C (max.)
Current
(A)
5
Weight
(kg)
1.0
10
20
1.0
1.1
Dimension
W
×
D
×
H
82 x 50 x 194
111 x 50 x 169
144 x 50 x 174
Dimension
W
×
D
×
H
111 x 45 x 169
111 x 45 x 169
144 x 50 x 174
169
170
Appendix 1.2
Installation of Line Filter and VS-606V7 ( single phase )
Mains
PE
L1
L2/N input cable input cable
PE
Footprint
Filter
VS-606V7
PE L1 L2/N PE U V W
L1
L2/N
PE
PE
L1
L2
0
6
-
6
V
7
V
S
L
T
I
F
E
R
Load
M
3 ~
Motor Cable screened
Motor cable
Appendix 1.3
Installation of Line Filter and VS-606V7 ( 3 phase )
Mains
P E
L 1 L 2
L 3
Woven
Screend
Screened input cable input cable
P E
Footprint
Filter
VS-606V7
P E L1 L2 L3 P E U V W
L 2 L 3
L 1 P E
P E
L 1
L 2
L 3
-
6
V
S
0
6
V
7
L
T
I
F
E
R
Load
M
3 ~
Woven
Motor Cable
Screened screened
171
Safety Warnings and Operating Information for Inverters
Introduction
Depending on their protection rating configuration, parts of inverters can have live, uninsulated and hot surfaces during operation. If housing components, the control unit or terminal covers are removed, incorrect installation and operation can lead to serious injuries and damage to other installations. It is thus absolutely essential to observe all the warnings and instructions in the operating manual. Installation, setup and maintenance should only be performed by properly qualified staff. IEC 364 / Cenelec HD 384 or DIN VDE 0100 and IEC 664 or DIN VDE. The applicable national safety and accident prevention regulations must also be observed.) For the purpose of observance of the safety requirement qualified staff are defined as individuals who are familiar with the installation, setup and operation of the converters and who have the proper qualifications for this work.
Proper use for intended purpose
Inverters are designed for installation in electrical systems or machines. A converter installed in a machine may only be activated if the machine conforms to the provisions of EU directive 89/392/
EEC (machine directives). EN 60204 must also be observed. The converter may also only be operated if the requirements of the EMC directive (89/336/EEC) are also satisfied. This frequency converter conforms to the requirements of the low voltage directive, 73/23/EEC. The harmonized standards of the prEN 50178/DIN VDE 0160 series have been applied, in combination with EN 660439-1 / VDE
06600 Part 500 and EN 60146 / VDE 0558. The specifications on the ratings plate and the specifications and connection requirements described in the documentation must be observed at all times.
Transportation and storage
All instructions for transport, storage and proper handling must be observed. Climatic and environmental conditions must conform to the requirements of prEN 50178.
Installation
The converters must be installed and cooled in compliance with the regulations outlines and referred to in the documentation. The cooling air flow direction is an important requirement that must be observed. This means that the unit may only be installed and operated in the specified orientation (e.g. upright). All distances specified must also be observed. The converters must be protected against excessive stresses. No components may be bent and no distances required for proper insulation may be changed. To prevent the risk of static electricity damage never touch electronic components or contacts.
Electrical connections
All national safety regulations (e.g. VBG 4) must be observed when working on live equipment. The electrical installation of the units must conform to the applicable regulations. For further information please refer to the documentation. In particular, please take care to observe all installation instructions regarding proper EMC immunity, e.g. for shielding, earthing, location of filters and cable routing.
This also applies for equipment with CE approvals. Compliance with the EMC legislation limits is the responsibility of the machine or system manufacturer.
RCCBs
For information on the use of RCCBs with inverters please contact your supplier or Yaskawa representative.
Operation
In some systems it may be necessary to install additional monitoring and protective facilities to comply with the applicable safety and accident prevention regulations. The only changes permitted are to the operator software of the inverters. Please note that the capacitors can remain charged for up to around 5 minutes after the frequency converter has been disconnected from the power supply. You should thus always wait for a short period before opening the unit and touching the electrical connections.
172
EU Manufacturer’s Declaration
Products
Static inverter, series VS-606V7
Scope
YASKAWA inverters are components (BDM*, defined by IEC 22g/21CDV) designed exclusively for installation in machines or systems (end products) by qualified re-users (e.g. mechanical engineering manufacturers).
Responsibility
As a component manufacturer we are responsible for the provision of installation instructions. These can be found in the installation guidelines publication G-TI#99012-V7 (a Yaskawa publication free upon request).
Our products have been tested by authorized bodies pursuant to the requirements of the standard listed below. The products conform to these standards listed below. The products conform to these standards listed below. The products conform to these standards, subject to due and proper observation of the installation instructions provided in section 10 of this manual:
Immunity - EMC resistance pursuant to EN50082-2 (1995)
ENV50204 (1995)
EN61000-4-2 (1996)
EN61000-4-4 (1995)
EN61000-4-6 (1996)
EN61000-4-8 (1994)
Emission - EMC interference emissions pursuant to EN500081-2 (1993)
EN55011 (1991) Class B Group 1
Up to 10m motor cable
Class A Group 1
Up to 20m motor cable
YASKAWA Electric Europe GmbH
Am Kronberger Hang 2
65824 Schwalbach am Taunus
Germany
Always observe all the safety instructions provided in this product documentation!
* AdÜ: Abkürzung bitte kontrollieren.
173
YASKAWA ELECTRIC AMERICA, INC.
Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: (847) 887-7000 Fax: (847) 887-7310 Internet: http://www.yaskawa.com
MOTOMAN INC.
805 Liberty Lane, West Carrollton, OH 45449, U.S.A.
Phone: (937) 847-6200 Fax: (937) 847-6277
YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan
Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp
YASKAWA ELETRICO DO BRASIL COMERCIO LTDA.
Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000
Phone: 55-11-5071-2552 Fax: 55-11-5581-8795 E-mail: [email protected]
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone: 49-6196-569-300 Fax: 49-6196-888-301
MOTOMAN ROBOTICS AB
Box 504 S38525, Torsas, Sweden
Phone: 46-486-48800 Fax: 46-486-41410
MOTOMAN ROBOTEC GmbH
Kammerfeldstra
β
e 1, 85391 Allershausen, Germany
Phone: 49-8166-900 Fax: 49-8166-9039
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom
Phone: 44-12-3673-5000 Fax: 44-12-3645-8182
YASKAWA ELECTRIC KOREA CORPORATION
Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea
Phone: 82-2-776-7844 Fax: 82-2-753-2639
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, SINGAPORE
Phone: 65-282-3003 Fax: 65-289-3003
TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION)
10F 146 Sung Chiang Road, Taipei, Taiwan
Phone: 886-2-2563-0010 Fax: 886-2-2567-4677
YASKAWA JASON (HK) COMPANY LIMITED
Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong
Phone: 852-2803-2385 Fax: 852-2547-5773
BEIJING OFFICE
Room No. 301 Office Building of Beijing International Club,
21 Jianguomanwai Avenue, Beijing 100020, China
Phone: 86-10-6532-1850 Fax: 86-10-6532-1851
SHANGHAI OFFICE
27 Hui He Road Shanghai 200437 China
Phone: 86-21-6553-6600 Fax: 86-21-6531-4242
SHANGHAI YASKAWA-TONJI M & E CO., LTD.
27 Hui He Road Shanghai 200437 China
Phone: 86-21-6533-2828 Fax: 86-21-6553-6677
BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.
30 Xue Yuan Road, Haidian, Beijing 100083 China
Phone: 86-10-6232-9943 Fax: 86-10-6234-5002
SHOUGANG MOTOMAN ROBOT CO., LTD.
7, Yongchang-North Street, Beijing Economic & Technological Development Area,
Beijing 100076 China
Phone: 86-10-6788-0551 Fax: 86-10-6788-2878
Yaskawa Electric America, Inc., December 1999 YEA-TOA-S606-11A Printed In U.S.A.
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