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Contents Trouble-free Use of Inverters (Notes on Electrical Noise) ········································ 1 A.1 Effect of inverters on other devices ··········································································· 1 A.1.1 Effect on AM radios ························································································· 1 A.1.2 Effect on telephones ························································································ 1 A.1.3 Effect on pressure sensors ··············································································· 1 A.1.4 Effect on position detectors (pulse encoders) ························································ 1 A.1.5 Effect on proximity switches ·············································································· 1 A.2 Noise ················································································································· 2 A.2.1 Inverter operating principles and noise ································································ 2 A.2.2 Types of noise································································································ 3 A.3 Measures············································································································ 4 A.3.1 Noise prevention prior to installation ··································································· 4 A.3.2 Implementation of noise prevention measures ······················································ 5 A.3.3 Noise prevention examples ··············································································· 8 Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters ····· 12 B.1 Generating mechanism of surge voltages ································································ 12 B.2 Effect of surge voltages························································································ 13 B.3 Countermeasures against surge voltages ································································ 14 B.3.1 Suppressing surge voltages ············································································ 14 B.3.2 Using motors with enhanced insulation ······························································ 14 B.4 Regarding existing equipment ··············································································· 14 B.4.1 In case of a motor being driven with 400 V-series inverter ······································ 14 B.4.2 In case of an existing motor driven using a newly-installed 400 V-series inverter ········ 14 Inverter Generating Loss ··············································································· 15 Conversion to Non-SI Units ············································································ 17 D.1 Conversion of units ····························································································· 17 D.2 Calculation formulas ···························································································· 18 Permissible Current of Insulated Wires ····························································· 19 Conformity with Standards ············································································· 22 F.1 Compliance with European standards ( ) ···························································· 22 F.1.1 Compliance with EMC standards······································································ 23 F.1.2 Compliance with European Low Voltage Directive ················································ 27 F.2 Harmonic component regulations in EU ··································································· 38 F.2.1 General comments ························································································ 38 F.2.2 Compliance with harmonic component regulations ··············································· 38 F.3 Compliance with UL standards and Canadian standards (cUL certification) ····················· 40 F.3.1 General comments ························································································ 40 F.3.2 UL standards and Canadian standards (cUL certification) compatibility ····················· 40 F.4 Compliance with functional safety standards ····························································· 47 F.4.1 General comments ························································································ 47 F.4.2 Notes for compliance with functional safety standards ·········································· 49 F.4.3 Inverter output status when STO is activated ······················································ 50 F.4.4 eCf alarm and inverter-output status ······························································· 51 F.4.5 Precautions for releasing STO ········································································· 52 F.5 Compliance with the Radio Waves Act (South Korea) ················································· 53 Precautions when Using Finless Type Inverters ·················································· 54 G.1 Installation Environment ······················································································· 54 G.2 Check items when using finless type inverters ·························································· 54 G.2.1 Inverter installation method ············································································· 54 G.2.2 Selecting inverter cooling elements ··································································· 55 Inverter Replacement Precautions (When Using PWM Converter (RHC Series)) ······· 58 H.1 Applicable inverters ····························································································· 58 H.2 Changing the connection method (inverter control power auxiliary input terminals (R0, T0)) ········ 59 Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) ·························· 61 I.1 Comparison of external dimensions ········································································ 61 I.1.1 Standard specifications ·················································································· 62 I.1.2 Mounting dimensions ····················································································· 64 I.2 Terminal arrangement and terminal symbols ····························································· 66 I.3 Function codes ·································································································· 71 I.3.1 Comparison with FRENIC-Multi (E1) ································································· 71 I.3.2 Comparison with FRENIC-Ace (E2) ·································································· 76 I.3.3 Motor constants for Fuji standard motors, 6 series ··············································· 77 Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) Trouble-free Use of Inverters (Notes on Electrical Noise) Excerpt from technical material of the Japan Electrical Manufacturers’ Association (JEMA) (March 1995) A.1 Effect of inverters on other devices The applicable fields in which inverters are used have been rapidly expanding. This paper describes the effect that inverters have on electronic devices already installed or on devices installed in the same system as inverters, as well as introducing noise prevention measures. (For details, refer to “A.3.3 Noise prevention examples.”) A.1.1 Effect on AM radios Phenomenon If an inverter operates, AM radios may pick up noise radiated from the inverter. (An inverter has almost no effect on FM radios or television sets.) Probable cause The noise radiated from the inverter may be received by a radio. Measures Inserting a noise filter on the power supply side of the inverter is effective. A.1.2 Effect on telephones Phenomenon If an inverter operates, nearby telephones may pick up noise radiated from the inverter in conversation so that it may be difficult to hear. Probable cause A high-frequency leakage current radiated from the inverter and motors enters shielded telephone cables, causing noise. Measures It is effective to commonly connect the grounding terminals of the motors and return the common grounding line to the grounding terminal of the inverter. A.1.3 Effect on pressure sensors Phenomenon If an inverter operates, pressure sensors may malfunction. Probable cause Noise may penetrate through a grounding wire into the signal line. Measures It is effective to install a noise filter on the power supply side of the inverter or to change the wiring. A.1.4 Effect on position detectors (pulse encoders) Phenomenon If an inverter operates, pulse encoders may produce erroneous pulses that shift the stop position of a machine. Probable cause Erroneous pulses are liable to occur when the signal lines of the PG and power lines are bundled together. Measures The influence of induction noise and radiated noise can be reduced by separating the PG signal lines and power lines. Providing noise filters at the input and output terminals is also an effective measure. Phenomenon If an inverter operates, proximity switches (capacitance-type) may malfunction. Probable cause The capacitance-type proximity switches may provide inferior noise immunity. Measures It is effective to connect a filter to the input terminals of the inverter or to the 0V side of the power supply of the proximity switches using a condenser. The proximity switches can be replaced with superior noise immunity types such as magnetic types. Appendix -1 APPENDICES A.1.5 Effect on proximity switches Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) A.2 Noise This section gives a summary of noises generated in inverters and their effects on devices subject to noise. A.2.1 Inverter operating principles and noise Fig. A.2-1 shows an Outline of inverter configuration. The inverter converts AC to DC (rectification) in a converter unit and converts DC to AC (inversion) with 3-phase variable voltage and variable frequency. The conversion (inversion) is performed by PWM implemented by switching six transistors (IGBT: Insulated Gate Bipolar Transistor, etc.), and is used for variable speed motor control. Switching noise is generated by high-speed on/off switching of the six transistors. Noise current (i) is emitted and at each high-speed on/off switching, the noise current flows through stray capacitance (C) of the inverter, cable, and motor to the ground. The amount of the noise current is expressed as follows: i = C·dv/dt It is related to the stray capacitance (C) and dv/dt (switching speed of the transistors). Further, this noise current is related to the carrier frequency since the noise current flows each time the transistors are switched ON or OFF. Noise is generated by the DC/DC power supply converter for the control circuit during transistor switching. These noise frequency bands extend across several tens of MHz and may interfere with communication devices such as AM radios, factory wireless networks, and telephones. Converter part Inverter part Power source DC/DC converter Control circuit Fig. A.2-1 Outline of inverter configuration Appendix -2 Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) A.2.2 Types of noise Noise generated in an inverter is propagated through the main circuit wiring to the power supply and the motor so as to affect a wide range of applications from the power supply transformer to the motor. The various propagation routes are shown in Fig. A.2-2. According to those routes, noises are roughly classified into three types: (1) to (3) are conducted noise, (4) is induction noise, and (5) is radiated noise. Details are given below. Radio Power transformer (1) (5) Inverter ELCB (2) Machine (4) Amplifier Sensor (3) Electronic equipment Fig. A.2-2 Noise propagation routes (1) Conducted noise The noise that has occurred in the inverter and propagates through a conductor to influence peripheral equipment is called conducted noise. Some conducted noise will propagate through the main circuit (1). If the ground wires are connected to a common ground, conducted noise will propagate through route (2). As shown in route (3), some conducted noise will propagate through signal lines or shielded wires. Power source Inverter (1) (3) (2) Electronic equipment Signal line Sensor Fig. A.2-3 Conducted noise (2) Induction noise When wires or signal lines of peripheral devices are brought close to the wires on the input and output sides of the inverter through which noise current is flowing, noise will be induced into those wires and signal lines of the devices by electromagnetic induction (Fig. A.2-4) or electrostatic induction (Fig. A.2-5). This is called “induction noise” (4). Inverter Power source (4) (4) Electronic equipment Signal line Sensor Appendix -3 APPENDICES Fig. A.2-4 Electromagnetic induction noise Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) Power source (4) Inverter (4) Electronic equipment Signal line Sensor Fig. A.2-5 Electrostatic induction noise (3) Radiated noise Noise generated in an inverter radiates through the air with input side and output side main circuit wires, and ground wires acting as antennas; this affects peripheral devices, as well as broadcast and wireless communication. This noise is called “radiated noise,” shown below as (5). Not only wires but motor frames or control system panels containing inverters may also act as antennas. Power source Inverter Electronic equipment (5) (5) (5) (5) (5) (5) Sensor Fig. A.2-6 Radiated noise A.3 Measures As the noise prevention is strengthened, the more effective it is. However, with the use of appropriate measures, noise problems may be resolved easily. It is necessary to implement economical noise prevention according to the noise level and the equipment conditions. A.3.1 Noise prevention prior to installation Before installing an inverter in your control panel or installing inverter paneling, you need to consider noise prevention. Once noise problems occur, it will cost additional materials and time for solving them. Noise prevention prior to installation includes: (1) Separate the main circuit from the control circuit. (2) Accommodate the main circuit wiring in a metal pipe (conduit pipe). (3) Use shielded wire or twisted shielded wire in the control circuit. (4) Perform reliable grounding work and wiring. These noise prevention measures can avoid most noise problems. Appendix -4 Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) A.3.2 Implementation of noise prevention measures There are two types of noise prevention measures--one for noise propagation routes and the other for noise receiving sides (that are affected by noise). The basic measures for reducing the effect of noise at the receiving side include: (1) Separating the main circuit wiring from the control circuit wiring, avoiding noise effect. Measures on the noise-affected side are: (2) Lower the noise level, for example by installing a noise filter. (3) Suppress the noise level, for example by using a metal wiring pipe or metal control panel. (4) Block the noise propagation route, for example by using an insulation transformer for power source. Table A.3-1 lists the Noise prevention measures, their goals, and propagation routes. Table A.3-1 Noise prevention measures Wiring and installation Control panel Anti-noise devices Measures taken on noise-affected side Other IMs Separate main circuit from control circuit Y Minimize wiring length Y Avoid parallel and bundled wiring Y Use appropriate grounding Y Use shielded wire and twisted shielded wire Y Y Y Use metal conduit pipe Y Metal control panel Y Y Radiated noise Y Y Y Y Y Y Insulation transformer Y Y Y Y Line filter Induction noise Conducted noise Propagation route Y Use shielded cable in main circuit Appropriate arrangement of devices in panel Reduce noise level Contain noise Cutoff noise propagation Noise prevention method Make it more difficult to receive noise Goal of noise prevention measures Y Y Y Y Y Y Y Y Y Y Y Y Use a decoupling capacitor for control circuit Y Y Y Use ferrite core for control circuit Y Y Y Line filter Y Separate power supply systems Y Y Y Lower the carrier frequency Y Y Y Y Y Appendix -5 APPENDICES In the table, a column marked with Y shows a measure expected to produce an effect depending on the conditions. An empty column shows an ineffective measure. Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) What follows are noise prevention measures for the inverter drive configuration. (1) Wiring and grounding As shown in Fig. A.3-1, separate the main circuit wiring from the control circuit wiring as far as possible regardless of whether they are located inside or outside the system control panel containing an inverter. For the control circuit wiring, use shielded wires and twisted shielded wires that will block out extraneous noises, and minimize the wiring distance. Also avoid bundled wiring of the main circuit and control circuit or parallel wiring. Shield (steel plate) Signal line Shield (steel plate) Power line Signal line For Duct For Rack Fig. A.3-1 Separate wiring For the main circuit wiring, use a metal conduit pipe and connect its wires to the ground to prevent noise propagation (refer to Fig. A.3-2). The shield (braided wire) of a shielded wire should be securely connected to the base (common) side of the signal line at only one point to avoid the loop formation resulting from a multi-point connection (refer to Fig. A.3-3). The grounding is effective not only to reduce the risk of electrical shocks due to leakage current, but also to block noise penetration and radiation. Corresponding to the main circuit voltage, the grounding work should be Class D (300 VAC or less) and Class C (300 to 600 VAC). Each ground wire is to be provided with its own ground or separately wired to a grounding point. Relay terminal Metal wiring pipe Metal wiring pipe Inverter Inverter (Common) (Common) Inverter Fig. A.3-2 Grounding of metal conduit pipe Fig. A.3-3 Treatment of braided wire of shielded wire (2) Control panel The system control panel containing an inverter is generally made of metal, which can shield noise radiated from the inverter itself. When installing other electronic devices such as a programmable logic controller in the same control panel, be careful with the layout of each device. If necessary, arrange shield plates between the inverter and peripheral devices. Appendix -6 Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) (3) Anti-noise devices To reduce the noise propagated through the electrical circuits and the noise radiated from the main circuit wiring to the air, a line filter and power supply transformer should be used (refer to Fig. A.3-4). Line filters are classified into simple-type filters (including capacitive filters to be connected in parallel to a power line, and inductive filters to be connected in series to a power line) and authentic filters (LC filters) to address radio noise restrictions. They are used selectively to create the target noise reduction effect. Power transformers include general-use insulation transformers, shield transformers and noise-cut transformers, which have different effects to block propagation of noise. Inverter Inverter Inverter Power source Power source Power source (a) Capacitive filter (b) Inductive filter (zerophase reactor) (c) LC filter Fig. A.3-4 Various filters and their connection (4) Noise prevention measures on the receiving side It is important to strengthen the noise immunity of those electronic devices installed in the same control panel as the inverter or located near an inverter. Line filters and shielded or twisted shielded wires are used to block the penetration of noise in the signal lines of these devices. The following treatments are also implemented. 1) Lower the circuit impedance by connecting capacitors or resistors to the input and output terminals of the signal circuit in parallel. 2) Increase the circuit impedance for noise by inserting choke coils in series in the signal circuit or passing signal lines through ferrite core beads. It is also effective to widen the signal base lines (0 V line) or grounding lines. (5) Other IMs The level of generating/propagating noise will change with the carrier frequency of the inverter. The higher the carrier frequency, the higher the noise level. Appendix -7 APPENDICES In an inverter whose carrier frequency can be changed, lowering the carrier frequency can reduce the generation of electrical noise and result in a good balance with the audible noise of the motor under driving conditions. Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) A.3.3 Noise prevention examples Table A.3-2 lists examples of the measures to prevent noise generated by a running inverter. Table A.3-2 Examples of noise prevention measures Phenomenon Measure AM radio Noise enters the AM radio broadcast (500 to 1500 kHz) when the inverter is operated. 1) Install an LC filter on the power supply side of the inverter. (In some cases, a capacitive filter may be used as a simple method.) Power source 2) Install a metal conduit wiring between the motor and inverter. Or use shielded wiring. Power source AM radio LC filter <Possible cause> Radiated noise from the power source and output wiring of inverter was received by the AM radio. Noise enters the AM radio broadcast (500 to 1500 kHz) when the inverter is operated. Note: Minimize the distance between the LC filter and the inverter (within 1 m). 1) Install inductive filters at the input and output sides of the inverter. Power source Pole transformar Inverter Radio <Possible cause> Radiated noise from the power line of inverter’s power source was received by the AM radio. Inductive filter (zero-phase reactor) Inverter AM radio 1) The radiated noise of the wiring can be reduced. 2) Reduce the conducted noise to the power source or apply shielded wiring. Or use shielded wiring. Capacitive filter Inductive filter (zero-phase reactor) The number of turns of the zerophase reactor (or ferrite ring) should be as large as possible. Minimize the distance between the inverter and the inductive filter (within 1 m). 2) When further improvement is necessary, install LC filters. Power source LC filter Input side Appendix -8 Inverter 2 Notes Note: Sufficient improvement may not be expected in narrow regions such as between mountains. Inverter 1 Inverter No. Target device LC filter Output side 1) The radiated noise of the wiring can be reduced. Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) Table A.3-2 Examples of noise prevention measures (cont’d) Measure When driving a ventilation fan with an inverter, noise enters a telephone in a private residence at a distance of 40 m. 1) Connect the ground terminals of the motors in a common connection. Return to the inverter panel and insert a 1 μF capacitor between the input terminal of the inverter and ground. Notes Private residence 40 m <Possible cause> High-frequency leak current of the inverter and motor flows into the shielded ground of the telephone cable on the way back via the ground of the pole transformer to cause noise by electrostatic induction. 4 Photoelectric relay A photoelectric relay malfunctioned when the inverter runs the motor. (The inverter and motor are installed in the same place (for overhead traveling)). Inverter Power transformer 1) As a temporary measure, Insert a 0.1 μF capacitor between the 0 V terminal of the power supply circuit in the detection unit of the overhead photoelectric relay and a frame of the overhead panel. Inverter Power line Photoelectric relay Photoelectric relay Frame of ceiling panel Ceiling panel Ground panel Photoelectric relay (24V) <Possible cause> Input power line of the inverter and wiring of the photoelectric relay run parallel for 30 to 40 m with a spacing of about 25 mm, which invites induction noise. Due to conditions of the installation, these lines cannot be separated. 1) The effect of the inductive filter and LC filter may not be as expected because of sound frequency components. 2) In the case of a Vconnection power supply transformer in a 200 V system, it is necessary to connect capacitors as shown in the following figure, because of different potentials to ground. Inverter Pole transformer Inverter 3 Telephone (in a common private residence at a distance of 40 m) Phenomenon 1) Separate the wiring (30 cm or more) 2) When separation is impossible, signals can be received and sent with dry contacts etc. 3) Do not wire lowcurrent signal lines and power lines in parallel. 2) As a permanent measure, move the 24 V power supply from the ground to the overhead unit so that signals are sent to the ground side with relay contacts in the ceiling part. Appendix -9 APPENDICES No. Target device Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) Table A.3-2 Examples of noise prevention measures (continued) No. Target device 5 Photoelectric relay Phenomenon Measure A photoelectric relay malfunctioned when the inverter runs the motor. 1) Insert a 0.1 μF capacitor between the output common terminal of the amplifier of the photoelectric relay and the frame. Amplifier for photoelectric relay Power line Inverter Amplifier 40m or more Notes 1) If a low-current circuit at the malfunctioning side is observed, the measures may be simple and economical. Light Light emitter receiver Light Light emitter receiver <Possible cause> While the inverter is sufficiently away from the photoelectric relay, the power source is connected in common. Conducted noise has entered from the power source line. Proximity switch (capacitance type) A proximity switch malfunctioned. Power source 2) Install a capacitive filter at the input side of the inverter. Inverter Power source 1) Install an LC filter at the output side of the inverter. 3) Ground the 0 V (common) line of the DC power supply of the proximity switch through a capacitor to the box body of the machine. Proximity switch <Possible cause> The electrostatic capacitive proximity switch has a low noise immunity, and is vulnerable to circuit conducted noise and radiated noise. Power source 1) Noise generated in the inverter can be reduced. 2) The switch is superseded by a proximity switch of superior noise immunity (such as a magnetic type). Inverter LC filter Capacitive filter 6 Power source Proximity switch Box body 7 Pressure sensor A pressure sensor malfunctioned. 1) Install an LC filter on the input side of the inverter. Power source 2) Connect the shield of the shielded wire of the pressure sensor to the 0 V line (common) of the pressure sensor, changing the original connection. Inverter DC Power source Pressure sensor Shielded wire Box body <Possible cause> Noise enters from the box body via the shielded wire to cause malfunctioning of the pressure sensor. Power source Inverter LC filter DC Power source Appendix -10 Pressure sensor Shielded wire 1) The shielded parts of shield wires for sensor signals are connected to a common point in the system. 2) Conductive noise from the inverter can be reduced. Appendix A Trouble-free Use of Inverters (Notes on Electrical Noise) Table A.3-2 Examples of noise prevention measures (cont’d) No. Target device Phenomenon Measure 8 Position Erroneous-pulse outputs from a pulse detector (pulse converter caused a shift in the stop encoder) position of a crane. Notes 2) Install an LC filter on the output side of the inverter. Inverter Curtain cable LC filter Power source Converter LC filter Inverter Pulse encoder 9 Programmable logic controller (PLC) The PLC program sometimes malfunctions. Power source Power source Curtain cable Capacitive filter <Possible cause> The motor power line and the signal line for the encoder are wired together in a bundle. This produces mis-pulses due to induction noise. 1) This is an example of a measure where the power line and signal line cannot be separated. 2) Induction noise and radiated noise on the output side of the inverter can be reduced. Converter Pulse encoder 1) Install a capacitive filter and an LC filter on the input side of the inverter. 1) Total conducted noise and induction noise in the electric line can be reduced. 2) Install an LC filter on the output side of the inverter. Inverter 3) Lower the carrier frequency of the inverter. Signal source <Possible cause> Power sources of the inverter and PLC are in the same system so that noise enters PLC via the power source. Power source Inverter LC filter LC filter Capacitive filter Power source Appendix -11 APPENDICES Power source 1) Install an LC filter and a capacitive filter on the input side of the inverter. Appendix B Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters Excerpt from technical material of the Japan Electrical Manufacturers’ Association (JEMA) (March 1995) Preface When an inverter drives a motor, surge voltages generated by switching the inverter elements are superimposed on the inverter output voltage and applied to the motor terminals. If the surge voltages are too high, they may have an effect on the motor insulation and some cases have resulted in damage. For preventing such cases this document describes the generating mechanism of the surge voltages and countermeasures against them. For details of the principles of inverter operation, refer to “A.2.1 Inverter operating principles and noise.” B.1 Generating mechanism of surge voltages As the inverter rectifies a commercial power source voltage and smoothes into a DC voltage, the magnitude E of the DC voltage becomes about √2 times that of the source voltage (about 620 V in case of an input voltage of 440 VAC). The peak value of the output voltage is usually close to this DC voltage value. However, as there exists inductance (L) and stray capacitance (C) in wiring between the inverter and the motor, the voltage variation due to switching the inverter elements causes a surge voltage originating in LC resonance and results in the addition of high voltage to the motor terminals. (Refer to Fig. B.1-1) This voltage sometimes reaches up to about twice that of the inverter DC voltage (620 V x 2 = approximately 1,200 V) depending on a switching speed of the inverter elements and wiring conditions. Surge voltage Inverter Fig. B.1-1 Voltage waveform of individual portions Appendix -12 Motor Appendix B Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters A measured example in Fig. B.1-2 illustrates the relation of the peak value of the motor terminal voltage with the wiring length between the inverter and the motor. From this it can be confirmed that the peak value of the motor terminal voltage ascends as the wiring length increases and becomes saturated at about twice the inverter DC voltage. Surge voltage magnification factor The shorter a pulse rise time becomes, the higher the motor terminal surge voltage rises even in the case of a short wiring length. Surge voltage Voltage Rise time Motor Inverter 3-core 5.5 mm2 cable For IGBT, tr is equivalent to 0.1 to 0.3 s. For the bipolar transistor, tr is equivalent to 0.3 to1 s. In case an output reactor or a filter is inserted, tr is equivalent to 1 s or more. Surge voltage magnification factor: Magnification factor for DC voltage (E) Cable length [m] Excerpt from Journal of IEEJ, No. 7, vol. 107, 1987 Fig. B.1-2 Measured example of wiring length and peak value of motor terminal voltage B.2 Effect of surge voltages The surge voltages originated in LC resonance of wiring may be applied to the motor terminals, and, depending on their magnitude, sometimes cause damage to the motor insulation. When the motor is driven with a 200 V-series inverter, the dielectric strength of the insulation is no problem even when the peak value of the motor terminal voltage doubles due to the surge voltages (the DC voltage is only about 300 V). Appendix -13 APPENDICES But in case of a 400 V-series inverter, the DC voltage is approximately 600 V, and, depending on the wiring length, the surge voltages may greatly increase and sometimes result in damage to the insulation. Appendix B Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters B.3 Countermeasures against surge voltages When driving a motor with a 400 V-series inverter, the following are countermeasures against damage to the motor insulation by the surge voltages. B.3.1 Suppressing surge voltages To suppress surge voltage, a method is employed which involves suppressing voltage rise and peak value. (1) Output reactor If wiring length is relatively short, the surge voltages can be suppressed by reducing the voltage rise time (dv/dt) with the installation of an AC reactor on the output side of the inverter. (Refer to Fig. B.3-1 (1).) However, if the wiring length becomes long, suppressing the peak voltage due to surge voltage may be difficult. (2) Output filter Installing a filter on the output side of the inverter allows the peak value of the motor terminal voltage to be reduced. (Refer to Fig. B.3-1 (2).) Reactor Motor Motor Commercial power source Commercial power source Inverter (1) Output reactor Inverter (2) Output filter Fig. B.3-1 Method to suppress surge voltage B.3.2 Using motors with enhanced insulation Enhanced insulation of a motor’s winding allows its surge withstanding to be improved. B.4 Regarding existing equipment B.4.1 In case of a motor being driven with 400 V-series inverter A survey over the last five years on motor insulation damage due to the surge voltages originating from switching of inverter elements shows that the damage incidence is 0.013% under the surge voltage condition of over 1,100 V, and most of the damage occurs within several months after commissioning the inverter. Therefore, there seems to be little probability of occurrence of motor insulation damage after a lapse of several months after commissioning. B.4.2 In case of an existing motor driven using a newly-installed 400 V-series inverter We recommend suppressing the surge voltages with the methods shown in “B.3 ” Appendix -14 Appendix C Inverter Generating Loss Inverter Generating Loss The table below lists the inverter generating loss. Carrier frequency (Function code: F26) ND specification HD specification Factory default Factory default Factory default Maximum set value Factory default Maximum set value FRN0001E3■-2G - - 19 22 17 20 FRN0002E3■-2G - - 29 34 23 27 FRN0004E3■-2G - - 47 51 35 39 FRN0006E3■-2G - - 66 71 54 58 FRN0010E3■-2G - - 94 115 74 95 FRN0012E3■-2G - - 115(*1) 145(*1) 98 125 FRN0020E3■-2G - - 210 285 165 230 FRN0030E3▲-2G - - 280 360 170 230 FRN0040E3▲-2G - - 440 540 280 360 FRN0056E3▲-2G - - 520 700 440 540 FRN0069E3▲-2G - - 640 810 520 700 FRN0088E3▲-2G - - 770 970 660 860 FRN0115E3▲-2G - - 1120 1250 790 1040 FRN0002E3□-4G 33 32 32 56 30 52 FRN0004E3□-4G 57 50 50 93 40 72 FRN0006E3□-4G 73 69 69 120 57 100 FRN0007E3□-4G 98 95 95 170 79 145 FRN0012E3□-4G 155 150 150 265 130 215 FRN0022E3△-4G 260 190 190 370 170 320 FRN0029E3△-4G 380 290 290 510 220 390 FRN0037E3△-4G 460 390 390 630 300 490 FRN0044E3△-4G 470 410 410 750 340 600 FRN0059E3△-4G 710 510 510 870 440 770 FRN0072E3△-4G 900 710 710 1000 510 900 FRN0001E3□-7G - - 19 21 17 20 FRN0002E3□-7G - - 29 31 23 27 FRN0004E3■-7G - - 47 50 36 40 FRN0006E3■-7G FRN0005E3E-7G - - 66 69 55 59 FRN0010E3■-7G - - 94 110 78 100 - - 115 140 100 130 Inverter type HND specification FRN0003E3E-7G FRN0008E3E-7G FRN0012E3■-7G FRN0011E3E-7G Appendix -15 HHD specification APPENDICES Single-phase 200 V Three-phase 400 V Three-phase 200 V Power system Table D-1 Appendix C Inverter Generating Loss Note 1) The maximum set value (max. carrier) differs depending on specifications. For details, refer to Chapter 5 “5.3.1 F codes (Fundamental functions)/FUNCTION CODE F26.” Note 2: When HD/ND specification units are operated at maximum carrier, perform derating of the output current while referring to Chapter 10 “Guidelines for selecting inverter drive mode and capacity.” At that setting, generated losses will be at same level as the factory shipment value. Note 3) A box () in the above table replaces S (Basic type) or T (Finless type) or N (Ethernet built-in type) or E (EMC filter built-in type) depending on the enclosure. A box (△) in the above table replaces S (Basic type) or N (Ethernet built-in type) or E (EMC filter built-in type)depending on the enclosure. A box (■) in the above table replaces S (Basic type) or T (Finless type) or N (Ethernet built-in type) depending on the enclosure. A box (▲) in the above table replaces S (Basic type) or N (Ethernet built-in type) depending on the enclosure. (*1) ND spec. (*2)FRN____E3E-7G is only HHD spec. Appendix -16 Appendix D Conversion to Non-SI Units Conversion to Non-SI Units All expressions given in Chapter 10 “SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES” are based on SI units (The International System of Units). This section explains how to convert expressions to other units. D.1 (1) Conversion of units Force (6) Inertia constant • 1 [kgf] 9.8 [N] J [kg•m2]: • 1 [N] 0.102 [kgf] GD2 [kg・m2]: flywheel effect (2) Torque • 1 [kgf·m] 9.8 [N•m] moment of inertia • GD2 = 4J GD2 • J= 4 • 1 [N•m] 0.102 [kgf•m] (7) Power (energy) • 1 [kgf•m] 9.8 [N•m] = 9.8 [J] = 9.8 [W•s] (4) • 1 [N•m/s] 1 [J/s] = 1 [W] 0.102 [kgf•m/s] Motor speed • 1 [min-1] = • 1 [rad/s] = • 1 [mmAq] 9.8 [Pa] 9.8 [N/m2] • 1 [Pa] 1 [N/m2] 0.102 [mmAq] • 1 [bar] 100000 [Pa] 1.02 [kg•cm2] Power • 1 [kgf•m/s] 9.8 [N•m/s] = 9.8 [J/s] = 9.8 [W] (5) Pressure, stress 2π 60 60 2π • 1 [kg•cm2] 98000 [Pa] 980 [mbar] • 1 barometric pressure = 1013 [mbar] = 760 [mmHg] = 101300 [Pa] 1.033 [kg/cm2] [rad/s] 0.1047 [rad/s] [min-1] 9.549 [min-1] Appendix -17 APPENDICES (3) Appendix D Conversion to Non-SI Units D.2 Calculation formulas (1) Torque, power, rotation speed • P[W] (4) 2π ∙ N[min-1]·τ[N∙m] 60 Acceleration torque [Driving mode] • τ [N·m] J [kg·m2] 9.55 · ΔN [min-1] Δt [s]·ηG • T [kgf·m] GD2 [kg·m2] 375 · ΔN [min-1] Δt [s]·ηG • P [W] 1.026∙N [min-1]·T [kgf∙m] P [W] N [min-1] • τ [N∙m] 9.55· • T [kgf∙m] 0.974· (2) Kinetic energy • E [J] 1 ∙ J [kg·m2]·N2 [(min-1)2] 182.4 • E [J] 1 730 (3) [Braking mode] P [W] N [min-1] • τ [N·m] J [kg·m2] 9.55 · ΔN [min-1]·ηG Δt [s] • T [kgf·m] GD2 [kg·m2] 375 · ΔN [min-1]·ηG Δt [s] (5) ∙ GD2 [kg·m2]·N2 [(min-1)2] Linear motion load torque Acceleration time • tACC [s] J1 + J2/ηG [kg·m2] τM - τL/ηG [N·m] · ΔN [min-1] 9.55 • tACC [s] GD12 + GD22/ηG [kg·m2] TM - TL/ηG [kgf·m] · ΔN [min-1] 375 [Driving mode] • τ [N∙m] 0.159 V [m/min] NM [min-1]·ηG • T [kgf∙m] 0.159 V [m/min] NM [min-1]·ηG ∙F [N] ∙ F [kgf] [Braking mode] (6) Deceleration time • tDEC[s] ≒ • tDEC[s] ≒ • τ [N∙m] 0.159 V [m/min] ∙F [N] NM [min-1]/ηG • T [kgf∙m] 0.159 V [m/min] ∙ F [kgf] NM [min-1]/ηG Appendix -18 J1+J2 · ηG[kg · m2] τM-τL · ηG[N · m] GD12+GD22・ηG[kg · m2] TM-TL · ηG [kgf · m] · · ΔN[min-1] 9.55 ΔN[min-1] 375 Appendix E Permissible Current of Insulated Wires Permissible Current of Insulated Wires The tables below list the permissible current of IV wires, HIV wires, and 600 V cross-linked polyethylene insulated wires. ■ IV wire (maximum permissible temperature: 60C (140°F)) Table F-1 (a) Permissible current of insulated wires Aerial wiring Wire duct wiring (3 wires or less in same duct) 35°C (95°F) 40°C (104°F) 45°C (113°F) 50°C (122°F) 55°C (131°F) 35°C (95°F) 40°C (104°F) 45°C (113°F) 50°C (122°F) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.41) (Io×0.64) (Io×0.57) (Io×0.49) (Io×0.40) (A) (A) (A) (A) (A) (A) (A) (A) (A) 2.0 27 24 22 19 15 11 17 15 13 10 3.5 37 33 30 26 21 15 23 21 18 14 5.5 49 44 40 34 28 20 31 28 24 19 8.0 61 55 49 43 35 24 38 34 30 24 14 88 80 71 62 50 35 50 43 35 22 115 104 93 81 66 46 56 73 65 56 38 162 147 132 114 93 66 103 92 46 65 60 217 198 177 153 125 88 138 124 80 107 100 298 272 243 210 172 121 190 170 147 120 150 395 360 322 279 252 159 428 382 232 189 556 507 453 321 191 226 299 250 331 393 225 268 195 469 228 270 161 200 355 317 275 224 325 650 593 530 459 375 265 415 371 321 262 400 745 680 608 526 430 304 476 425 368 301 500 842 768 687 595 486 343 538 481 416 340 2 x 100 497 453 405 351 286 202 317 284 246 200 2 x 150 658 600 537 465 379 268 420 376 325 265 2 x 200 782 713 638 552 451 319 499 446 387 316 2 x 250 927 846 756 655 535 378 592 529 458 374 2 x 325 1083 988 884 765 625 442 692 618 536 437 2 x 400 1242 1133 1014 878 717 507 793 709 614 501 2 x 500 1403 1280 1145 992 810 572 896 801 694 567 Appendix -19 87 APPENDICES Permissible current Threshold value (30°C or (mm2) less) Io (A) Wire size Appendix E Permissible Current of Insulated Wires ■ HIV wire (maximum permissible temperature: 75C (167°F)) Table F-1 (b) Permissible current of insulated wires Wire size (mm2) Permissible current Threshold value (30°C or less) Aerial wiring Wire duct wiring (3 wires or less in same duct) 35°C (95°F) 40°C (104°F) 45°C (113°F) 50°C (122°F) 55°C (131°F) 35°C (95°F) 40°C (104°F) 45°C (113°F) 50°C (122°F) (Io×0.94) (Io×0.88) (Io×0.81) (Io×0.74) (Io×0.66) (Io×0.65) (Io×0.61) (Io×0.57) (Io×0.52) Io (A) (A) (A) (A) (A) (A) 31 29 24 (A) 21 (A) 33 (A) 26 (A) 2.0 21 20 18 17 3.5 45 42 39 36 33 29 29 27 25 23 5.5 60 56 52 48 39 39 36 34 31 8.0 74 69 65 59 44 54 48 38 107 100 94 86 79 70 45 65 42 14 48 69 60 55 22 131 123 113 103 92 91 85 79 72 38 140 198 186 160 146 130 128 120 112 60 265 249 174 233 214 196 174 172 161 100 364 342 320 294 269 240 236 222 151 207 102 137 150 483 454 425 391 357 318 313 294 275 251 200 574 539 505 464 424 378 373 350 327 298 250 680 639 598 550 503 448 442 414 387 353 325 796 748 700 644 589 525 517 485 453 413 400 912 857 802 738 674 601 592 556 519 474 500 1,031 969 907 835 762 680 670 628 587 536 2 x 100 608 571 535 492 449 401 395 370 346 316 2 x 150 805 756 708 652 595 531 523 491 458 418 2 x 200 957 899 842 775 708 631 622 583 545 497 2 x 250 1,135 1066 998 919 839 749 737 692 646 590 2 x 325 1,326 1246 1,166 1,074 981 875 861 808 755 689 2 x 400 1,521 1429 1,338 1,232 1,125 1,003 988 927 866 790 2 x 500 1,718 1614 1,511 1,391 1,271 1,133 1,116 1,047 979 893 Appendix -20 189 Appendix E Permissible Current of Insulated Wires ■ 600 V crosslinked polyethylene insulated wire (maximum permissible temperature: 90C (194°F)) Table F-3 (c) Permissible current of insulated wires Permissible current Aerial wiring Wire duct wiring (3 wires or less in same duct) (mm2) Threshold value (30°C or less) Io (A) 35°C (95°F) 40°C (104°F) 45°C (113°F) 50°C (122°F) 55°C (131°F) 35°C (95°F) 40°C (104°F) 45°C (113°F) 50°C (122°F) (Io×0.95) (Io×0.91) (Io×0.86) (Io×0.81) (Io×0.76) (Io×0.67) (Io×0.63) (Io×0.60) (Io×0.57) (A) (A) (A) (A) (A) (A) (A) (A) (A) 2.0 38 36 34 32 30 28 25 23 22 21 3.5 52 49 47 44 42 39 34 32 31 29 5.5 69 65 62 59 55 52 46 43 41 39 8.0 86 81 78 73 69 65 57 54 51 49 14 124 117 112 106 100 94 83 78 74 70 22 162 153 147 139 131 123 108 102 97 92 38 229 217 208 196 185 174 153 144 137 130 60 306 290 278 263 247 232 205 192 183 174 100 421 399 383 362 341 319 282 265 252 239 150 558 530 507 479 451 424 373 351 334 318 200 663 629 603 570 537 503 444 417 397 377 250 786 746 715 675 636 597 526 495 471 448 325 919 873 836 790 744 698 615 578 551 523 400 1,053 1,000 958 905 852 800 705 663 631 600 500 1,190 1,130 1,082 1,023 963 904 797 749 714 678 2 x 100 702 666 638 603 568 533 470 442 421 400 2 x 150 930 883 846 799 753 706 623 585 558 530 2 x 200 1,105 1,049 1,005 950 895 839 740 696 663 629 2 x 250 1,310 1,244 1,192 1,126 1,061 995 877 825 786 746 2 x 325 1,531 1,454 1,393 1,316 1,240 1,163 1,025 964 918 872 2 x 400 1,756 1,668 1,597 1,510 1,422 1,334 1,176 1,106 1,053 1,000 2 x 500 1,984 1,884 1,805 1,706 1,607 1,507 1,329 1,249 1,190 1,130 Appendix -21 APPENDICES Wire size Appendix F Conformity with Standards Conformity with Standards F.1 Compliance with European standards ( ) The CE marking on Fuji products indicates that they comply with the essential requirements of the Electromagnetic Compatibility (EMC) Directive, Low Voltage Directive, and Machinery Directive issued by the Council of the European Communities. Keep the ambient temperature to 50°C (122°F) or less to comply with European standards. Products with no standards indicated do not comply with European Standards. Table F.1-1 Compliance standards EMC Directive EN61800-3 Immunity Emission Low Voltage Directive Adjustable speed electrical power drive systems. Part 5-1: Safety requirements. Electrical, thermal and energy EN61800-5-1 Machine Directives EN ISO 13849-1 EN 60204-1 EN 61800-5-2 EN 62061 : Second environment (Industrial) : Category C2(Applicable only when an optional EMC-compliant filter is attached.) Type of FRN0012E3E-4□ or below : Category C2 Type of FRN0011E3E-7□ or below : Category C2 Type of FRN0022E3E-4□ or above : Category C3 (Applicable only to the EMC filter built-in type of inverters) : Cat.3 / PL:e : Stop Category 0 : SIL3 (Functional Safety: STO) : SIL3 * A basic type inverter that does not have a built-in EMC filter complies with the EMC Directive by combining it with an dedicated Fuji external filter. Warning Category C2: In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required. Category C3: This product is not intended to be used on a low-voltage public network which supplies domestic premises; radio frequency interference is expected if used on such a network. Category C2 and C3: It has a risk about other equipment malfunction or breakdown by radiated electric field strength out of frequency range that is defined in EN 61800-3: 2004 + A1: 2012 2nd Environment and EN/IEC 61800-3: 2018 2nd Environment. Appendix -22 Appendix F Conformity with Standards F.1.1 Compliance with EMC standards The CE marking on inverters does not ensure that the entire equipment including our CE-marked products is compliant with the EMC Directive. Therefore, CE marking for the equipment shall be the responsibility of the equipment manufacturer. The reason for this is that Fuji’s CE mark is indicated under the condition that the product shall be used in a way that meets all requirements for the relevant Directives. Generally, machinery or equipment includes not only our products but other devices as well. Manufacturers, therefore, shall design the whole system to be compliant with the relevant Directives. ■ List of EMC-compliant filters To comply with standards, either use an inverter with built-in EMC filter, or use an inverter with no built-in EMC filter in combination with a dedicated Fuji external filter (option). No matter what the application, please install noise filters using the following recommended installation method. It is recommended that noise filters be installed inside metal cabinets to ensure more reliable compliance with standards. Our EMC compliance test is performed under the following conditions. Wiring length (of the shielded cable) between the inverter (EMC filter built-in type) and motor: 10 m. Appendix -23 APPENDICES To use Fuji inverters in combination with a PWM converter, the basic type of inverters having no built-in EMC filter should be used. Use of an EMC filter built-in type may increase the heat of the capacitors in the inverter, resulting in damage. In addition, the effect of the EMC filter will be lost. Appendix F Conformity with Standards Table F.1-2 EMC-compliant filters Power system Threephase 200 V Threephase 400 V Singlephase 200 V Inverter type FRN0001E3□-2■ FRN0002E3□-2■ FRN0004E3□-2■ FRN0006E3□-2■ FRN0010E3□-2■ FRN0012E3□-2■ FRN0020E3□-2■ FRN0030E3□-2■ FRN0040E3□-2■ FRN0056E3□-2■ FRN0069E3□-2■ FRN0088E3□-2■ FRN0115E3□-2■ FRN0002E3□-4■ FRN0004E3□-4■ FRN0006E3□-4■ FRN0007E3□-4■ FRN0012E3□-4■ FRN0022E3□-4■ FRN0029E3□-4■ FRN0037E3□-4■ FRN0044E3□-4■ FRN0059E3□-4■ FRN0072E3□-4■ FRN0001E3□-7■ FRN0002E3□-7■ FRN0004E3□-7■ FRN0006E3□-7■ FRN0010E3□-7■ FRN0012E3□-7■ Filter type ND mode - HD mode - B84243A8017W221 FS21312-44-07 HND mode HHD mode B84243A8008W000 B84243A8008W000 B84243A8033W000 B84243A8033W000 FN3258T-75-34 FN3258T-75-34 FN3258T-75-34 FN3258T-100-35 EFL-22SP-2 (*1) FS5536-180-40 EFL-22SP-2 (*1) B84243A8017W221 B84243A8017W221 B84243A8017W221 FS21559-24-07-1 FS21559-24-07-1 FS21312-44-07 FS21312-44-07 FS5536-72-07 FS5536-72-07 FS21312-78-07 - FS21312-78-07 FS5536-72-07 FS21312-78-07 FS5536-100-35 (*1) - FN3258T-100-35 FS21559-24-07-1 FS21312-44-07 FS34916-10-07 FS34916-17-07 FS34916-25-07 FN2410-60-34 FS5536-72-07 FS34916-10-07 FS34916-17-07 FS34916-25-07 *1) If a ferrite core (ACL-40C or ACL-74C) is added for input power wires and grounding wire (1 turns), conforms category C3 for radiated emission of IEC61800-3. Note: A box (□) in the above table replaces S (Basic type) or T (Finless type) or N (Ethernet built-in type) depending on the enclosure. A box (■) in the above table replaces G, C or K depending on the model. Appendix -24 Appendix F Conformity with Standards ■ Recommended installation method To make the machinery or equipment fully compliant with the EMC Directive, certified technicians should install and wire the motor and inverter in strict accordance with the procedure described below. EMC-compliant filter (option) installation method 1) Mount the inverter and the filter on a grounded panel or metal plate. Use shielded wires for the motor cable and route the cable as short as possible. Firmly clamp the shields to the metal plate to ground them. Furthermore, connect shields and motor grounding terminals electrically. Use a wiring guide, etc., and try as best as possible to keep input wires and output wires separate from one another. 2) For connection to inverter’s control terminals and for connection of the RS-485 communication signal cable, use shielded wires. As with the motor connections, clamp the shields firmly to a grounded panel. 3) If noise from the inverter exceeds the permissible level, enclose the inverter and its peripherals within a metal panel as shown in Fig. F.1-1. Power supply Note: Connect the shielding layer of shielded cable to the motor and panel electrically and ground the motor and panel. Metal panel MCCB or RCD/ELCB* Inverter EMCcompliant filter (optional) Three-phase Motor Shielded cable *: With overcurrent protection Fig. F.1-1 EMC-compliant filter (option) installation method In case of EMC filter built-in type inverter 1) Mount the inverter on a grounded panel or metal plate. Use shielded wires for the motor cable and route the cable as short as possible. Firmly clamp the shields to the metal plate to ground them. Further, connect the shielding layers electrically to the grounding terminal of the motor. Use a wiring guide, etc., and try as best as possible to keep input wires and output wires separate from one another. 2) For connection to inverter’s control terminals and for connection of the RS-485 communication signal cable, use shielded wires. As with the motor connections, clamp the shields firmly to a grounded panel. 3) If noise from the inverter exceeds the permissible level, enclose the inverter and its peripherals within a metal panel as shown in Fig. F.1-2. Metal panel MCCB or RCD/ELCB* Power supply Inverter Note: Connect the shielding layer of shielded cable to the motor and panel electrically and ground the motor and panel. Three-phase Motor Shielded cable *: With overcurrent protection For inverters with a capacity of FRN0059E3E-4 to FRN0072E3E-4 with carrier frequency above 8 kHz, add a core ACL-74C 2 turns at input cable Appendix -25 APPENDICES Fig. F.1-2 Installation method for built-in type EMC-compliant filter Appendix F Conformity with Standards ■ Leakage current of EMC-filter built-in type inverters An EMC filter uses grounding capacitors for noise suppression. The use of grounding capacitors leads to an increase in leakage current, and therefore a check should be carried out to ensure that the power supply system has not been affected. As the touch current (leakage current) of EMC filter built-in type inverters is relatively high, it is of essential importance to always assure a reliable connection to Protective Earth (PE). In Table G.1-3, for the inverter types whose leakage currents are equal to or exceed the critical value of 3.5 mA AC or 10 mA DC (IEC 618005-1), the minimum cross-sectional area of the PE-conductor should be: • 10 mm2 (Cu-conductors) • 16 mm2 (Al-conductors) Failure to observe this could result in electric shock. Table F.1-3 Leakage Current of EMC Filter Built-in Type of Inverters Power supply voltage Inverter type Three-phase FRN0002E3E-4G 400V FRN0004E3E-4G *1) Leakage current (mA) 2.3 Power supply voltage Inverter type Single-phase FRN0001E3E-7G 200V FRN0002E3E-7G FRN0006E3E-4G FRN0007E3E-4G *2) FRN0003E3E-7G 5.5 FRN0008E3E-7G FRN0022E3E-4G FRN0011E3E-7G FRN0037E3E-4G FRN0044E3E-4G FRN0059E3E-4G FRN0072E3E-4G 8.7 FRN0005E3E-7G FRN0012E3E-4G FRN0029E3E-4G Leakage current (mA) 11.7 7.8 22.3 5 *1) Calculated based on these measuring conditions: 480 V/ 60 Hz, neutral grounding in Y-connection, interphase voltage unbalance ratio 2%. *2) Calculated based on these measuring conditions: 240 V/ 60 Hz. Appendix -26 Appendix F Conformity with Standards F.1.2 Compliance with European Low Voltage Directive General-purpose inverters are subject to compliance with the European Low Voltage Directive. The CE marking on inverters represents a self-declaration that the product complies with the Low Voltage Directive. ■ Note If using as a European Low Voltage Directive-compatible product, compatibility with Low Voltage Directive 2014/35/EU is achieved by installing the product as follows. Compliance with European standards Adjustable speed electrical power drive systems. Part 5-1: Safety requirements. Electrical, thermal and energy EN61800-5-1 Compliance with European Low Voltage Directive 1. Always ground the grounding terminal G, and do not attempt to provide electric shock protection simply with an earth leakage circuit breaker* (RCD (Residual-current-operated protective) or ELCB (Earth Leakage Circuit Breaker). Be sure to use ground wires whose size is greater than power lines. *With overcurrent protection function 2. This offers protection against the risk of high voltage or accidents that may result in inverter damage, and therefore a fuse of the specifications indicated in the following table must be installed on the power supply side. •Breaking capacity of 10 kA or higher, rated voltage of 500 V or lower Power system Standard applicable motor (kW) 0.1 Inverter type FRN0001E3□-2G 0.2 FRN0002E3□-2G 0.4 FRN0004E3□-2G 0.75 1.1 1.5 FRN0006E3□-2G FRN0010E3□-2G 2.2 3.0 Three-phase 200 V 3.7 FRN0012E3□-2G FRN0020E3□-2G 5.5 FRN0030E3△-2G 7.5 FRN0040E3△-2G 11 FRN0056E3△-2G 15 FRN0069E3△-2G 18.5 FRN0088E3△-2G 22 30 FRN0115E3△-2G Specification HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND Fuse rating (A) 50(IEC 60269-4) 50(IEC 60269-4) 50(IEC 60269-4) 50(IEC 60269-4) 80(IEC 60269-4) 125(IEC 60269-4) 125(IEC 60269-4) 160(IEC 60269-4) 200(IEC 60269-4) 200(IEC 60269-4) 250(IEC 60269-4) 250(IEC 60269-4) 315(IEC 60269-4) Note) The □ in the inverter type is replaced by a letter of the alphabet (S, T, N) indicating the type. Note) The △ in the inverter type is replaced by a letter of the alphabet (S, N) indicating the type. Appendix -27 APPENDICES (cont.) Appendix F Conformity with Standards Compliance with European Low Voltage Directive (cont’d) Power system Standard applicable motor (kW) 0.4 Inverter type FRN0002E3□-4G 0.75 1.1 FRN0004E3□-4G 1.5 FRN0006E3□-4G 2.2 3.0 FRN0007E3□-4G 3.7 FRN0012E3□-4G 5.5 Three-phase 400 V FRN0022E3△-4G 7.5 FRN0029E3△-4G FRN0022E3△-4G 11 FRN0029E3△-4G FRN0037E3△-4G FRN0029E3△-4G 15 FRN0037E3△-4G FRN0044E3△-4G FRN0037E3△-4G 18.5 FRN0044E3△-4G FRN0059E3△-4G FRN0044E3△-4G 22 FRN0059E3△-4G FRN0072E3△-4G FRN0059E3△-4G 30 FRN0072E3△-4G 37 0.1 0.2 0.4 0.55 Single-phase 200 V 0.75 1.1 1.5 2.2 3.0 FRN0001E3□-7G FRN0001E3■-7G FRN0002E3□-7G FRN0002E3■-7G FRN0004E3■-7G FRN0003E3E-7G FRN0004E3■-7G FRN0006E3■-7G FRN0005E3E-7G FRN0006E3■-7G FRN0010E3□-7G FRN0008E3E-7G FRN0010E3■-7G FRN0012E3■-7G FRN0011E3E-7G FRN0012E3■-7G Appendix -28 Specification HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD HHD ND HND HD HHD ND HND HD HHD ND HND HD HHD ND HND HD HHD ND HND HD ND HHD HND HHD HND HHD Fuse rating (A) 50(IEC 60269-4) 50(IEC 60269-4) 50(IEC 60269-4) 63(IEC 60269-4) 63(IEC 60269-4) 100(IEC 60269-4) 125(IEC 60269-4) 100(IEC 60269-4) 125(IEC 60269-4) 125(IEC 60269-4) 125(IEC 60269-4) 160(IEC 60269-4) 160(IEC 60269-4) 125(IEC 60269-4) 160(IEC 60269-4) 160(IEC 60269-4) 160(IEC 60269-4) 160(IEC 60269-4) 160(IEC 60269-4) 200(IEC 60269-4) 160(IEC 60269-4) 200(IEC 60269-4) 50(IEC 60269-4) 50(IEC 60269-4) 50(IEC 60269-4) HND HHD 80(IEC 60269-4) HND HHD 125(IEC 60269-4) HND HHD HND 125(IEC 60269-4) Appendix F Conformity with Standards Note) The □ in the inverter type is replaced by a letter of the alphabet (S, E, T, N) indicating the type. Note) The △ in the inverter type is replaced by a letter of the alphabet (S, E, N) indicating the type. Note) The ■ in the inverter type is replaced by a letter of the alphabet (S, T, N) indicating the type. Power Power supply supply 電源 Disconnect Disconnect 切断器 (RCD/ELCB) (RCD/ELCB) MC Fuse L1/R L2/S L3/T R0 T0 Ace(E3) Appendix -29 APPENDICES (cont.) Appendix F Conformity with Standards Compliance with European Low Voltage Directive (cont’d) 3. When used with the inverter, a molded case circuit breaker (MCCB), residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) or magnetic contactor (MC) should conform to the EN or IEC standards. Power system Standard applicable motors 0.1 Inverter type FRN0001E3□-2G 0.2 FRN0002E3□-2G 0.4 FRN0004E3□-2G 0.75 1.1 1.5 FRN0006E3□-2G FRN0010E3□-2G 2.2 Threephase 200 V 3.0 3.7 FRN0012E3□-2G FRN0020E3□-2G 5.5 FRN0030E3△-2G 7.5 FRN0040E3△-2G 11 FRN0056E3△-2G 15 FRN0069E3△-2G 18.5 FRN0088E3△-2G 22 30 FRN0115E3△-2G Specification 4. When you use a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) for protection from electric shock in direct or indirect contact power lines or nodes, be sure to install type B of RCD/ELCB on the input (primary) of the inverter. HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND Molded case circuit breaker (MCCB) *1 Rated current With DC reactor Without DC reactor Residual-current-operated device/earth leakage circuit breaker (RCD / ELCB) *1 Rated current With DC reactor 5 5 Maximum fault loop impedance 30mA 200Ω 5 15 10 10 20 15 20 20 30 20 30 30 40 50 30 40 50 40 75 40 75 50. 100 50 100 75 125 75 125 150 100 150 100 175 150 Sensitivity current *2 5 10 10 Without DC reactor 200 175 150 200 Note) The □ in the inverter type is replaced by a letter of the alphabet (S, T, N) indicating the type. Note) The △ in the inverter type is replaced by a letter of the alphabet (S, N) indicating the type. *1 The frame size and model of the MCCB or RCD/ELCB (with overcurrent protection) will vary, depending on the power transformer capacity. Refer to the related technical documentation for details. *2 Sensitivity current settings in the TT-system vary by country, so follow the instructions of the authorities. (cont.) Appendix -30 Appendix F Conformity with Standards Inverter type 0.4 FRN0001E3□-7G HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD HHD ND HND HD HHD ND HND HD HHD ND HND HD HHD ND HND HD HHD ND HND HD ND HHD FRN0002E3□-4G 0.75 1.1 FRN0004E3□-4G 1.5 FRN0006E3□-4G 2.2 3.0 FRN0007E3□-4G 3.7 FRN0012E3□-4G 5.5 Threephase 400 V FRN0022E3△-4G 7.5 FRN0029E3△-4G FRN0022E3△-4G 11 FRN0029E3△-4G FRN0037E3△-4G FRN0029E3△-4G 15 FRN0037E3△-4G FRN0044E3△-4G FRN0037E3△-4G 18.5 FRN0044E3△-4G FRN0059E3△-4G FRN0044E3△-4G 22 FRN0059E3△-4G FRN0072E3△-4G FRN0059E3△-4G 30 FRN0072E3△-4G 37 0.1 FRN0001E3■-7G HND FRN0002E3□-7G HHD FRN0002E3■-7G HND FRN0004E3■-7G FRN0003E3E-7G HHD 0.55 FRN0004E3■-7G HND 0.75 FRN0006E3■-7G FRN0005E3E-7G HHD 1.1 FRN0006E3■-7G HND 1.5 FRN0010E3■-7G FRN0008E3E-7G HHD FRN0010E3■-7G HND 0.2 0.4 Singlephase 200 V Molded case circuit breaker (MCCB) *1 Rated current With Without DC DC reactor reactor Residual-current-operated device/earth leakage circuit breaker (RCD / ELCB) *1 Rated current Maximum Sensitivity With Without fault loop current *2 DC DC impedance reactor reactor 5 5 5 5 10 10 15 10 10 20 15 30mA 20 15 30 15 30 20 40 20 40 30 50 30 50 40 60 40 60 40 75 40 75 20Ω 100mA 50 75 100 125 100 50 75 5 5 5 10 15 15 20 30 2.2 FRN0012E3■-7G FRN0011E3E-7G HHD 20 3.0 FRN0012E3■-7G HND 30 125 100 5 10 100 10 10 15 15 30mA 200Ω 20 30 30 40 Appendix -31 20 30 30 40 APPENDICES Power system Standard applicable motors Specification Compliance with European Low Voltage Directive (cont’d) Appendix F Conformity with Standards Note) The □ in the inverter type is replaced by a letter of the alphabet (S, E, T, N) indicating the type. Note) The △ in the inverter type is replaced by a letter of the alphabet (S, E, N) indicating the type. Note) The ■ in the inverter type is replaced by a letter of the alphabet (S, T, N) indicating the type. *1 The frame size and model of the MCCB or RCD/ELCB (with overcurrent protection) will vary, depending on the power transformer capacity. Refer to the related technical documentation for details. *2 Sensitivity current settings in the TT-system vary by country, so follow the instructions of the authorities. (cont.) Appendix -32 Appendix F Conformity with Standards Compliance with European Low Voltage Directive (cont’d) 5. The inverter should be used in an environment that does not exceed Pollution Degree 2 requirements. If the environment has a Pollution Degree of 3 or 4, install the inverter in an enclosure of IP54 or higher. 6. Install the inverter, AC or DC reactor, input or output filter in an enclosure with a minimum degree of protection of IP2X, to prevent the human body from directly touching live parts of the equipment. The top surface of the enclosure shall be minimum IP4X if it can be easily touched. 7. Do not connect any copper wire directly to grounding terminals. Use crimp terminals with tin or equivalent plating to connect them. 8. When you use an inverter at an altitude of more than 2000 m, you should apply basic insulation for the control circuits of the inverter. The inverter cannot be used at altitudes of more than 3000 m. 0.1 FRN0001E3□-2G 0.2 FRN0002E3□-2G 0.4 FRN0004E3□-2G 0.75 Three-phase 200 V 1.1 1.5 FRN0006E3□-2G FRN0010E3□-2G 2.2 FRN0012E3□-2G 3.7 FRN0020E3□-2G 5.5 FRN0030E3△-2G 7.5 FRN0040E3△-2G 11 FRN0056E3△-2G 15 FRN0069E3△-2G 18.5 FRN0088E3△-2G 22 30 FRN0115E3△-2G HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND HHD HND Control power auxiliary supply R0, T0 Recommended wire size (mm2) Molded-case Main terminal circuit-breaker (MCCB) or earth Main power supply input leakage circuit [L1/R, L2/S, Braking breaker DC reactor L3/T] Inverter resistor (RCD/ELCB) *1 connection Grounding for output [U, connectio Rated current [P1, P(+)] inverter [ ] *3 V, W] *2 n [P(+), *2 DB] *2 Without With Without With DC DC DC DC reactor reactor reactor reactor Control circuit Inverter type Specification Standard applicable motors Power system 9. Use the wiring shown in IEC60364-5-52. 5 5 10 10 2.5 2.5 2.5 2.5 15 20 - 20 30 30 40 50 4 40 75 6 10 6 10 50 100 10 16 10 16 75 125 16 25 16 25 25 (16) 35 (16) 50 (25) 35 (16) 50 (16) 70 (35) 150 100 175 150 200 4 6 4 4 2.5 0.75 25 35 35 50 2.5 70 (cont.) Appendix -33 APPENDICES Note) The □ in the inverter type is replaced by a letter of the alphabet (S, E, T, N) indicating the type. Note) The △ in the inverter type is replaced by a letter of the alphabet (S, E, N) indicating the type. *1 The frame size and type of a MCCB or RCD/ELCB (with overcurrent protection) vary with the capacity of the power supply transformer. Refer to the related technical documents for detailed selection. *2 The recommended wire sizes for the main circuit terminals are shown for an ambient temperature of 40°C (104°F) using 70°C (158°F), 600 V PVC wire. *3 Only one wire with a recommended size can be connected to a ground terminal. The wire size in parentheses indicates the ground wire. Appendix F Conformity with Standards 0.4 FRN0002E3□-4G 0.75 1.1 FRN0004E3□-4G 1.5 FRN0006E3□-4G 2.2 3.0 FRN0007E3□-4G 3.7 FRN0012E3□-4G Three-phase 400 V 5.5 7.5 FRN0022E3△-4G 11 7.5 11 15 FRN0029E3△-4G FRN0029E3E-4G 11 15 18.5 15 18.5 22 FRN0037E3△-4G FRN0037E3E-4G FRN0044E3△-4G FRN0044E3E-4G FRN0044E3△-4G FRN0044E3E-4G FRN0044E3△-4G FRN0044E3E-4G 18.5 22 FRN0059E3△-4G ND HHD HND HD 5 10 2.5 2.5 10 15 30 20 40 30 20 50 40 4 2.5 6 4 4 2.5 4 2.5 30 50 4 6 4 4 40 60 6 6 10 4 4 - 30 40 4 50 4 60 6 75 10 60 6 HND 75 HD ND 50 100 HHD HND HD 40 75 50 100 125 16 50 100 10 ND 100 0.1 0.2 0.4 FRN0001E3□-7G FRN0001E3■-7G FRN0002E3□-7G FRN0002E3■-7G FRN0004E3□-7G FRN0003E3E-7G HHD HND HHD HND HHD 10 16 10 10 16 10 16 10 2.5 0.75 6 10 6 10 10 16 10 16 75 16 125 :6 16 ND 75 10 10 HHD HND HD 37 2.5 15 22 FRN0072E3△-4G 2.5 20 ND HHD Control power auxiliary supply R0, T0 5 30 30 Single-phase 200 V HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD ND HHD HND HD Recommended wire size (mm2) Molded-case Main terminal circuit-breaker (MCCB) or earth Main power supply input leakage circuit [L1/R, L2/S, DC Braking breaker L3/T] Inverter reactor resistor (RCD/ELCB) *1 Grounding for output [U, V, connectio connectio Rated current inverter [ ] *3 W] *2 n [P1, n [P(+), P(+)] *2 DB] *2 Without With Without With DC DC DC DC reactor reactor reactor reactor Control circuit Inverter type Specification Standard applicable motors Power system Compliance with European Low Voltage Directive (cont’d) 25 (16) 16 25 (16) 16 25 10 16 2.5 16 25 25 (16) 35 25 2.5 2.5 2.5 5 5 10 Appendix -34 2.5 2.5 0.75 - Appendix F Conformity with Standards 0.55 0.75 1.1 1.5 2.2 3 FRN0004E3■-7G FRN0006E3□-7G FRN0005E3E-7G FRN0006E3■-7G FRN0010E3□-7G FRN0008E3E-7G FRN0010E3■-7G FRN0012E3□-7G FRN0011E3E-7G FRN0012E3■-7G HND HHD HND 10 15 15 20 HHD HND 30 HHD 20 HND 30 30 40 4 4 4 6 Note) The □ in the inverter type is replaced by a letter of the alphabet (S, E, T, N) indicating the type. Note) The △ in the inverter type is replaced by a letter of the alphabet (S, E, N) indicating the type. Note) The ■ in the inverter type is replaced by a letter of the alphabet (S, T, N) indicating the type. *1 The frame size and type of a MCCB or RCD/ELCB (with overcurrent protection) vary with the capacity of the power supply transformer. Refer to the related technical documents for detailed selection. *2 The recommended wire sizes for the main circuit terminals are shown for an ambient temperature of 40°C (104°F) using 70°C (158°F), 600 V PVC wire. *3 Only one wire with a recommended size can be connected to a ground terminal. The wire size in parentheses indicates the ground wire. Appendix -35 APPENDICES (cont.) Appendix F Conformity with Standards Compliance with European Low Voltage Directive (cont’d) 10. An IEC61800-5-1 5.2.3.6.3 Short-circuit Current Test has been carried out on this inverter under the following conditions. Current when shorted: 10,000 A 240 V or less (200V series) 480 V or less (400V series) 11. Use this inverter with the following power supply systems. Power supply Inverter L1 L2 L3 L1/R L2/S L3/T G PEN Power Supply L1 L2 L3 Inverter L1/R L2/S L3/T N PE G Power supply Inverter Power supply L1/R L2/S L3/T G L1 L2 L3 N TT system (Earthed neutral) Inverter L1 L2 L3 L1/R L2/S L3/T N G IT system *1) TN-S system TN-C system Power supply Inverter L1/R L2/S L3/T G L1 L2 L3 TT system (corner earthed/phase-earthed) (Applicable for 200V type only) *2) *1 Use this inverter with the following IT systems. Non-earthed (isolated from earth) IT system IT system which earthed neutral by an impedance Corner earthed / Phase-earthed IT system by an impedance Can be used. In this case the insulation between the control interface and the main circuit of the inverter is basic insulation. Thus, do not connect SELV circuit from external controller directly. (Make connection using supplementary insulation.) Use an earth fault detector able to disconnect the power within 5s after the earth fault occurs. Cannot be used. *2 Cannot apply to Corner earthed / Phase-earthed TT system of 400V type 12. Motor overload protection (electronic thermal overload relay) is provided in each model. Use function codes F10 to F12 to set the protection level. (Finished) Appendix -36 Appendix F Conformity with Standards ◼ Compatibility with revised EMC and Low Voltage Directives In the revised EMC Directive (2014/30/EU) and Low Voltage Directive (2014/35/EU), it is necessary to clearly state the name and the address of manufacturers and importers to enhance traceability. Importers shall be indicated as follows when exporting products from Fuji Electric to Europe. (Manufacturer) Fuji Electric Co., Ltd. 5520, Minami Tamagaki-cho, Suzuka-city, Mie 513-8633, Japan (Importer in Europe) Fuji Electric Europe GmbH Goethering 58, 63067 Offenbach / Main, Germany Appendix -37 APPENDICES <Precaution when exporting to Europe> ● Not all Fuji Electric products in Europe are necessarily imported by the above importer. If any Fuji Electric products are exported to Europe via another importer, please ensure that the importer is clearly stated by the customer. Appendix F Conformity with Standards F.2 Harmonic component regulations in EU F.2.1 General comments When you use general-purpose industrial inverters in the EU, the harmonics emitted from the inverter to power lines are strictly regulated as stated below. If an inverter whose rated input is 1 kW or less is connected to a public low-voltage power supply, it is regulated by the harmonics emission regulations from inverters to power lines (with the exception of industrial low-voltage power lines). (For details, refer to Fig. F.2-1.) Medium voltage Transformer from medium voltage to low voltage Public low-voltage power supply User A Transformer from medium voltage to low voltage Industrial low-voltage power supply User B Inverter (1 kW or less) Inverter (1 kW or less) The inverter connected here is regulated by the harmonics regulations. If the harmonics flowing to the power source exceeds the regulated level, permission by the local power supplier will be needed. The inverter connected here is not regulated. Fig. F.2-1 Power supply system F.2.2 Compliance with harmonic component regulations Table F.2-1 Compliance with harmonic component regulations Power supply voltage Inverter type FRN0001E3□-2G Three-phase FRN0002E3□-2G 200 V FRN0004E3□-2G FRN0006E3□-2G Three-phase FRN0002E3□-4G 400 V FRN0004E3□-4G FRN0001E3□-7G Single-phase 200 V(*1) FRN0002E3□-7G FRN0004E3△-7G FRN0003E3E-7G FRN0006E3△-7G FRN0005E3E-7G Applicable motor [kW] ND/HD/HND/ HHD w/o DCR w/ DCR Applicable DC reactor type 0.1 HHD Y *1 Y *1 DCR2-0.2 0.2 HND Y *1 Y *1 DCR2-0.2 0.2 HHD Y *1 Y *1 DCR2-0.2 0.4 HND Y *1 Y *1 DCR2-0.4 0.4 HHD Y *1 Y *1 DCR2-0.4 0.75 HND Y *1 Y *1 DCR2-0.75 0.75 HHD Y *1 Y *1 DCR2-0.75 0.4 HHD x Y DCR4-0.4 0.75 HND/HD/ND x Y DCR4-0.75 0.75 HHD x Y DCR4-0.75 0.1 HHD x x DCR2-0.2 0.2 HND x x DCR2-0.4 0.2 HHD x x DCR2-0.4 0.4 HND x x DCR2-0.75 0.4 HHD x x DCR2-0.75 0.55 HND x x DCR2-0.75 0.75 HHD x x DCR2-1.5 Appendix -38 Appendix F Conformity with Standards Note 1) Evaluated by the level of harmonics flow to the 400 VAC line when three-phase 200 VAC power is supplied from the three-phase 400 VAC power supply via a step-down transformer. Note 2) A box () in the above table replaces S (Basic type) or T (Fin-less type) or N (Ethernet type) or E (EMC filter built-in type) depending on the enclosure. A box (△) in the above table replaces S (Basic type) or T (Fin-less type) or N (Ethernet type) depending on the enclosure. Appendix -39 APPENDICES *1 FRN_____E3E-7G is only HHD specification. Appendix F Conformity with Standards F.3 Compliance with UL standards and Canadian standards (cUL certification) F.3.1 General comments UL standards (Underwriters Laboratories Inc. standards) are North American safety standards used to prevent fire and other such accidents, and offer protection to users, service technicians, and the general public. cUL indicates that products which comply with CSA standards are certified by UL. cUL certified products are as valid as those certified as complying with CSA standards. F.3.2 UL standards and Canadian standards (cUL certification) compatibility Compatibility with UL standards (UL61800-5-10) and Canadian standards (cUL certification C22.2 No.274-17) is ensured by installing inverters with UL/cUL marking in accordance with the items in the following table. UL standards and Canadian standards (cUL certification) compatibility High available fault current – damage warning: The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted. To reduce the risk of fire or electric shock, current-carrying parts and other components of the controller should be examined and replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced. (cont.) Appendix -40 Appendix F Conformity with Standards UL standards and Canadian standards (cUL certification) compatibility (cont’d) Electronic thermal overload protection for motor 1 F10 F11 F12 Electronic thermal 1 (Motor protection) (Select motor characteristics) (Select motor characteristics) 1: Enable (For a generalpurpose motor with selfcooling fan) 2: Enable (For an inverterdriven motor with separately powered cooling fan) 1: Enable (For a generalpurpose motor with selfcooling fan) 2: Enable (For an inverterdriven motor with separately powered cooling fan) (Overload detection level) (Overload detection level) 0.00 (disable), current value of 1 to 135% of inverter rated current (Inverter rated current dependent on F80) 0.00 (disable), current value of 1 to 135% of inverter rated current (Inverter rated current dependent on F80) (Thermal time constant) (Thermal time constant) 0.5 to 75.0 min, Refer to the graph below. 0.5 to 75.0 min Detection time (min.) 検出時間(分) 1. Motor overload protection (electronic thermal overload relay) is provided in each model. Use function codes F10 to F12 to set the protection level, referring to the descriptions below. 20 15 Changed with F12 F12で変更 10 5 F12=10 F12=5 F12=0.5 0 0 50 100 150 200 (Output current / Detection level current) x 100 (%) (出力電流 / 動作レベル電流) x 100 (%) 2. No terminal end treatment is required for connection. 3. Use Cu wire only. 4. Use R/C Appliance Wiring Material (AVLV2/8), rated min. 105˚C (221°F)/600V for control circuit if the control circuit wiring can touch the main circuit part. 5. Short circuit rating Suitable for use on a circuit delivering not more than 100,000 A, 240 Volts maximum for 200 V-series input when protected by semiconductor protection fuses having an interrupting rating not less than 100,000 A, 240 Volts maximum. Suitable for use on a circuit delivering not more than 100,000 A, 480 Volts maximum when protected by semiconductor protection fuses having an interrupting rating not less than 100,000 A, 480 Volts maximum." (cont.) Appendix -41 APPENDICES Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. Appendix F Conformity with Standards UL standards and Canadian standards (cUL certification) compatibility (cont’d) 6. Field wiring connections must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer. 7. All circuits with terminals L1/R, L2/S, L3/T, L1/L, L2/N, R0, T0 must have a common disconnect and be connected to the same pole of the disconnect if the terminals are connected to the power supply. Disconnect 切断器 ( ) MCCB or RCD/ELCB., etc. MC Disconnect 切断器 Fuse L1/R Power supply L2/S 電源 ( ) MCCB or RCD/ELCB., etc. MC L1/R MCCB or RCD/E LCB etc ) MC Fu se P ower S uppl y 電源 L2/S 電源 L3/T ( Disco nnect 切断 器 Fuse Power supply L3/T L1/L L3/N R0 T0 Inverter Inverter Inverter FRN0069E3□-2 or below FRN0044E3□-4 or below FRN0088E3□-2 or above FRN0059E3□-4 or above Connection diagram of the single-phase input type. 8. Environmental Requirements The table below applies to FRN△△△E3□ -○. (△ indicates inverter capacity, □: Indicates type※ ○: Indicates the series 2, 4, or 7.) ※□:S,T,N, or E △:S,N, or E ■:S,N, or T Open type Type FRN0001E3■-2 FRN0002E3■-2 FRN0004E3■-2 FRN0006E3■-2 FRN0010E3■-2 FRN0012E3■-2 FRN0020E3■-2 FRN0030E3▲-2 FRN0040E3▲-2 FRN0056E3▲-2 FRN0069E3▲-2 FRN0088E3▲-2 FRN0115E3▲-2 ▲:S, or N Enclosed type HHD HND HHD HND °C °C °C °C Open type Type Enclosed type* HHD HND °C °C HD °C ND °C HHD °C HND °C HD °C ND °C (°F) (°F) (°F) (°F) (°F) (°F) (°F) (°F) (°F) (°F) (°F) (°F) 50 50 40 40 50 50 40 40 40 40 30 30 (122) (122) (104) (104) (104) (104) (86) (86) (122) (122) (104) (104) 50 50 40 40 (122) (122) (104) (104) 50 50 40 40 (122) (122) (104) (104) 50 50 40 40 (122) (122) (104) (104) 50 50 40 40 (122) (122) (104) (104) 50 40 40 30 (122) (104) (104) (86) 50 40 40 30 (122) (104) (104) (86) 50 50 40 40 (122) (122) (104) (104) 50 50 40 40 (122) (122) (104) (104) 50 50 40 40 (122) (122) (104) (104) 50 50 40 40 (122) (122) (104) (104) 50 50 40 FRN0002E3□-4 FRN0004E3□-4 FRN0006E3□-4 FRN0007E3□-4 FRN0012E3□-4 FRN0022E3□-4 FRN0029E3□-4 FRN0037E3□-4 FRN0044E3□-4 FRN0059E3□-4 FRN0072E3□-4 30 30 (122) (122) (104) (104) (104) (104) (86) 50 (86) 50 50 30 40 30 30 30 (86) (86) (86) 40 30 30 30 (122) (104) (104) (104) (104) (86) (86) (86) 50 40 30 30 (122) (122) (104) (104) (104) (104) (86) (86) 50 40 50 50 40 40 40 30 30 (86) 30 30 (86) 30 (86) 30 (86) 40 Appendix -42 40 40 30 (122) (122) (104) (104) 40 40 (122) (122) (104) (104) (104) (104) (86) 40 40 40 40 30 50 40 40 (122) (122) (104) (104) (104) (104) (86) 50 50 40 40 (122) (122) (104) (104) (104) (104) (86) 50 40 40 40 30 50 40 40 (122) (122) (104) (104) (104) (104) (86) 50 40 40 40 (86) 50 40 40 30 50 50 40 (122) (122) (104) (104) (104) (104) (86) (122) (122) (104) (104) 50 40 (122) (104) (104) (104) (104) 50 40 40 40 (86) 40 40 40 30 40 40 40 (122) (122) (104) (104) (104) (104) (86) 50 50 40 40 Appendix F Conformity with Standards Open type Type FRN0001E3■-7 FRN0001E3E-7 FRN0002E3■-7 FRN0002E3E-7 FRN0004E3■-7 FRN0003E3E-7 FRN0006E3■-7 FRN0005E3E-7 FRN0010E3■-7 FRN0008E3E-7 FRN0012E3■-7 FRN0011E3E-7 Enclosed type HHD HND HHD HND °C °C °C °C (°F) (°F) (°F) (°F) 50 50 40 40 (122) (122) (104) (104) 50 (122) 50 - - - 50 40 40 (122) (122) (104) (104) 50 (122) 50 - - - 40 40 30 (122) (104) (104) (86) 50 (122) 50 - - - 40 40 30 (122) (104) (104) (86) 50 (122) 50 - - - 40 40 30 (122) (104) (104) (86) 50 (122) 50 - - - 40 40 30 (122) (104) (104) (86) 50 (122) - - - ・ Atmosphere: For use in pollution degree 2 environments. (for Open-type models) * There is no Enclosed type for FRN△△△E3E-○. Appendix -43 APPENDICES (cont.) Appendix F Conformity with Standards UL standards and Canadian standards (cUL certification) compatibility (cont’d) 9. Storage and Transport Environments Item Specifications Storage temperature During transport: -25 to +70C (-13 to +158F) During storage: -25 to +65C (-13 to +153F) Relative humidity 5 to 95% RH *1 Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive or flammable gases, oil mist, vapor, water drops or vibration. The atmosphere must contain only a low level of salt. (0.01 mg/cm2 or less per year) Atmospheric pressure Places not subjected to abrupt temperature changes or condensation or freezing 86 to 106 kPa (during storage) 70 to 106 kPa (during transportation) *1 Even if the humidity is within the specified requirements, avoid such places where the inverter will be subjected to sudden changes in temperature that will cause condensation or freezing. (cont.) Appendix -44 Appendix F Conformity with Standards UL standards and Canadian standards (cUL certification) compatibility (cont’d) 4 (21.2) 6 (13.3) 3 (26.7) 4 (21.2) 1 (42.4) 3 (26.7) - 2 (33.6) 2/0 (67.4) 14 (2.1) 12 (3.3) 12 (3.3) 10 (5.3) 10 (5.3) 8 (8.4) 6 (13.3) 8 (8.4) Control power auxiliary input 12 (3.3) 10 (5.3) 14 (2.1) Remarks 12 (3.3) 10 (5.3) 8 (8.4) 6 (13.3) 75C (167°F) Cu Wire 14 (2.1) 60C (140°F) Cu Wire 14 (2.1) Remarks Wire size AWG (mm2 ) Main terminal Cu Wire L1/R,L2/S,L3/T U,V,W L1/L, L2/N 75C (167°F) Cu Wire HHD PC30UD69V50□ HND /170M3458 HHD PC30UD69V50□ FRN0002E3□-2 HND /170M3458 7.1 0.4 HHD PC30UD69V50□ (0.8) FRN0004E3□-2 HND /170M3458 0.75 HHD PC30UD69V50□ FRN0006E3□-2 1.1 HND /170M3460 1.5 HHD PC30UD69V80□ FRN0010E3□-2 HND /170M3462 2.2 HHD PC30UD69V125□ 10.6 FRN0012E3□-2 (1.2) 3 HND /170M3462 Control power auxiliary input Grounding Main terminal Semiconductor Protection Fuse Cat No. Manufacturer: Mersen/Bussmann(Eaton) *4 Required torque lb-in (N · m) 60C (140°F) Cu Wire 0.1 Inverter type HHD/HND mode Standard applicable motor Power system 10. Install UL certified fuses between the power supply and the inverter, referring to the table below. FRN0001E3□-2 Three-phase 200V 0.2 3.7 5.5 FRN0020E3□-2 11 15 18.5 HHD PC30UD69V160□ /170M3464 27 HND (3.0) HHD PC30UD69V200□ FRN0040E3□-2 HND /170M3465 HHD PC30UD69V200□ FRN0056E3□-2 /170M3465 HND HHD PC30UD69V250□ FRN0069E3□-2 HND /170M3466 51.3 HHD PC30UD69V250□ (5.8) /170M3466 HND HHD PC30UD69V315□ FRN0115E3□-2 HND /170M3467 FRN0088E3□-2 22 30 15.9 (1.8) - HHD PC30UD69V125□ HND /170M3463 FRN0030E3□-2 7.5 10.6 (1.2) 27 (3.0) 51.3 (5.8) 10.6 (1.2) - *3 8 (8.4) 4 (21.2) *2 *3 3 (26.7) 2 (33.6) - *3 6 (13.3) 4 (21.2) 3 (26.7) 2 (33.6) *2 *3 14 (2.1) *1 *2 Note) Control circuit terminals tightening torque: 6.1 lb-in (0.7 N · m), Recommended wire size: AWG18 (0.8 mm2) Note) □ is replaced by a letter of the alphabet indicating the inverter type and the fuse type. *1 *2 *3 No terminal end treatment is required for connection.。 Use 75C (167°F) Cu wire only.。 The wire size of UL Open Type and Enclosed Type are common. Please contact us if dedicated UL Open Type wire is necessary. *4 The fuses listed are representative parts. Refer to additional material (INR-SI47-2587) for the alternative parts. Appendix -45 APPENDICES (cont.) Appendix F Conformity with Standards 1.5 2.2 Three-phase 400V Three-phase 400V 3 3.7 5.5 7.5 11 7.5 11 15 11 15 18.5 15 18.5 22 18.5 22 30 22 30 37 5.5 7.5 11 7.5 11 15 11 15 18.5 15 18.5 22 0.1 Single-phase 200V 0.2 0.4 0.55 0.75 1.1 1.5 2.2 3 Control power auxiliary input Remarks 75C (167°F) Cu Wire 60C (140°F) Cu Wire Remarks 75C (167°F)Cu Wire 15.9 (1.8) Wire size AWG (mm2) Main terminal Cu Wire L1/R,L2/S,L3/T U,V,W L1/L, L2/N 60C (140°F) Cu Wire 10.6 (1.2) Grounding Semiconductor Protection Fuse Cat No. Manufacturer: Mersen/Bussmann(Eaton) *4 Control power auxiliary input 1.1 HHD/HND HD/ND HHD FRN0004E3□-4 HND/HD ND HHD/HND FRN0006E3□-4 HD/ND HHD FRN0007E3□-4 HND/HD/ND HHD FRN0012E3□-4 HND/HD/ND HHD FRN0022E3□-4 HND/HD ND HHD FRN0029E3□-4 HND/HD ND HHD FRN0037E3□-4 HND/HD ND HHD FRN0044E3□-4 HND/HD ND HHD FRN0059E3□-4 HND/HD ND HHD FRN0072E3□-4 HND/HD ND HHD FRN0022E3E-4 HND/HD ND HHD FRN0029E3E-4 HND/HD ND HHD FRN0037E3E-4 HND/HD ND HHD FRN0044E3E-4 HND/HD ND FRN0001E3□-7 HHD FRN0001E3E-7 FRN0001E3□-7 HND FRN0002E3□-7 HHD FRN0002E3E-7 FRN0002E3□-7 HND FRN0004E3□-7 HHD FRN0003E3E-7 FRN0004E3□-7 HND FRN0006E3□-7 HHD FRN0005E3E-7 FRN0006E3□-7 HND FRN0010E3□-7 HHD FRN0008E3E-7 FRN0010E3□-7 HND FRN0012E3□-7 HHD FRN0011E3E-7 FRN0012E3□-7 HND FRN0002E3□-4 Required torque lb-in (N · m) Main terminal 0.4 0.75 Inverter type HHD/HND/HD/ND mode Standard applicable motor Power system UL standards and Canadian standards (cUL certification) compatibility (cont’d) PC30UD69V50□ /170M3458 PC30UD69V50□ /170M3458 PC30UD69V50□ /170M3459 PC30UD69V63□ /170M3460 PC30UD69V63□ /170M3461 PC30UD69V100□ /170M3462 PC30UD69V125□ /170M3463 14(2.1) 14(2.1) 14(2.1) 14(2.1) - 12(3.3) 12(3.3) 10(5.3) 10(5.3) 27 (3.0) 27 (3.0) 8(8.4) 6(13.3) 8(8.4) PC30UD69V125□ /170M3464 6(13.3) PC30UD69V160□ /170M3464 PC30UD69V160□ /170M3464 51.3 (5.8) 51.3 (5.8) 10.6 (1.2) PC30UD69V200□ /170M3465 - 12(3.3) 12(3.3) PC30UD69V100□ INPUT INPUT /170M3462 10.6 35.4 (1.2) (4.0) PC30UD69V125□ Other Other 27(3.0) 27(3.0) /170M3463 - PC30UD69V125□ INPUT INPUT /170M3464 15.9 35.4 (1.8) (4.0) PC30UD69V160□ Other Other 27(3.0) 27(3.0) /170M3464 4(21.2) 6(13.3) 4(21.2) 3(26.7) 4(21.2) 3(26.7) 2(33.6) 12 10 8 10 8 6 8 6 4 8(8.4) 10(5.3) 10(5.3) 8(8.4) 8(8.4) 6(13.3) 6(13.3) 6(13.3) 8(8.4) *3 8(8.4) 8(8.4) 6(13.3) 6 (13.3) 4(21.2) 6(13.3) 4(21.2) 3(26.7) 12 10 8 10 6(13.3) 4(21.2) 6(13.3) 4(21.2) 3(26.7) 4(21.2) 14 14 12 12 10 10 12 12 8 10 6 8 8 6 6 *3 14(2.1) *1 *2 10 - 8 PC30UD69V50□ /170M3458 PC30UD69V50□ /170M3458 PC30UD69V50□ /170M3459 7.1 (0.8) 10.6 (1.2) 14(2.1) 14(2.1) *3 14(2.1) 14(2.1) - *3 - PC30UD69V80□ /170M3462 PC30UD69V125□ /170M3463 PC30UD69V125□ /170M3463 12(3.3) 12(3.3) 10.6 (1.2) 15.9 (1.8) 10(5.3) 10(5.3) Note) Control circuit terminals tightening torque: 6.1 lb-in (0.7 N · m), Recommended wire size: AWG18 (0.8 mm2) Note) □ is replaced by a letter of the alphabet indicating the inverter type and the fuse type. *1 No terminal end treatment is required for connection. *2 Use 75C (167°F) Cu wire only. *3 The wire size of UL Open Type and Enclosed Type are common. Please contact us if dedicated UL Open Type wire is necessary. *4 The fuses listed are representative parts. Refer to additional material (INR-SI47-2587) for the alternative parts. (Finished) Appendix -46 Appendix F Conformity with Standards F.4 Compliance with functional safety standards F.4.1 General comments With FRENIC-Ace Series, the motor coasts to a stop by turning OFF (opening) the connection between terminals [EN1] - [PLC] or [EN2] - [PLC]. This is a safe shutdown function (STO) of Cat. 0 (uncontrolled stop) specified in EN 60204-1 and complies with the functional safety standards. When constructing a safety system, a safety shut-off device was required outside the inverter, but using Safe Torque Off (STO) eliminates the need for an external safety shut-off device. Table F.4-1 Functional safety performance EN ISO 13849-1 Category 3 Performance level e Average diagnostic coverage Medium (DCavg) Response time 50 ms or less (Response time) Mean dangerous failure time for each channel >62 years (MTTFd) EN 61508-1 to -7 EN 61800-5-2 Safety function Safe Torque Off (STO) Safety integrity level SIL3 Hardware fault tolerance 1 (HFT) Safe failure fraction 90 % or more (SFF) Average probability of failure of a hazardous function upon request for actuation 1.58E-05 (PFDavg) Mean frequency of hazardous failures [h-1] 2.60E-09 (PFH) • Although the specified STO is used for IEC61800-5-2 for the output breaker-off function of this inverter, it does not completely shut off the power supply and the motor electrically. Therefore, depending on the application of the inverter, for the safety of the final user, for example, a mechanically locking brake and motor terminal protection to prevent electric shock are required. • The output breaker-off function of this inverter does not completely shut off the power supply and the motor electrically. Therefore, turn off the power supply of the inverter securely and wait at least 5 minutes before wiring or maintenance work. • For the PMSM (permanent magnet synchronous motor), voltage is generated at the terminal during coasting with the output shut-off function. Make sure that the PMSM is stopped securely before performing maintenance, inspection, and wiring. Appendix -47 APPENDICES Failure to observe this could result in electric shock. Appendix F Conformity with Standards Enable terminals, peripheral circuits and internal circuit configuration FRENIC-Ace Inverter IGBT output Power supply [L1/R] [L2/S] [L3/T] Enable input Safety component acc. EN ISO 13849-1 Cat.3 PL:e EN62061,EN61508 SIL3 [PLC] [EN1] [EN2] [U] [V] [W] Diagnosis M 3~ 6 IGBT driver 6 Emergency stop OFF CPU SW7 Fig. F.4-1 FRENIC-Ace When the terminals [EN1] and [EN2] are used as functional safety, turn OFF both SW9 switches on the control PCB. Table F.4-2 Terminals [EN1], [EN2]-[PLC] and inverter status Digital input signal [EN1] [EN2] ON ON (short circuit) (short circuit) OFF OFF (open circuit) (open circuit) ON OFF (short circuit) (open circuit) OFF ON (open circuit) (short circuit) eCf alarm* None Inverter status Remarks Completion of operation preparation Yes Output shutdown (STO) None Output shutdown (STO) Yes Output shutdown (STO) Yes Output shutdown (STO) Yes Output shutdown (STO) * For details, refer to F.4.4 Appendix -48 Logical mismatch detection* Logical mismatch detection* Logical mismatch detection* Logical mismatch detection* Appendix F Conformity with Standards F.4.2 Notes for compliance with functional safety standards 1) Safety requirements All of the following requirements must be met in order to comply with functional safety. 1-1) Installation - Turn off both SW9 switches on the control PCB. - Install the inverter in a cabinet with a protective enclosure of IP54 or higher. - Also comply with the European standards EN 61800-5-1 and EN 61800-3 for inverters or mechanical equipment. - To ensure redundancy, wire the terminals [EN1] and [EN2] separately. - For ON/OFF of terminals [EN1] and [EN2], use a safety component with EN ISO 13849-1 Cat.3 PL:e or higher. - When using an external power supply, use a SELV power supply. 1-2) STO test - Check that STO operates properly once every three months. 2) Notes for using STO - When constructing a product safety system with STO, the machinery manufacturer is responsible for conducting a risk assessment of all machinery and equipment for the product safety system required by the machinery manufacturer, including other equipment, devices, and wires, as well as the external equipment and wires connected to the terminals [EN1] and [EN2], to ensure that all machinery and equipment conforms to that product safety system. Also, for preventive maintenance, be sure to perform periodic inspections to confirm that the product safety system operates properly. - Input short pulses to terminal [EN1] and [EN2] for less than 1 ms when performing a diagnosis with the safety PLC. If a single fault is detected in the inverter, an alarm is output to the external device and the inverter coasts the motor to a stop even if the terminals [EN1] and [EN2] are ON. (The alarm outputting function is not guaranteed to be outputted with all single faults, but can be adapted to EN ISO 13849-1 Cat.3 PL:e.) - The logical discrepancy due to the signal delay between the terminals [EN1] and [EN2] should be 50ms or less. Outputs an eCf alarm when it exceeds 50 ms. 3) Wiring for terminal [EN1], [EN2] Appendix -49 APPENDICES - The terminals [EN1] and [EN2] are used to wire the safety circuitry. Since reliability is obtained by connecting each signal independently, be careful not to short-circuit the signal in the middle of wiring. wiring. Appendix F Conformity with Standards F.4.3 Inverter output status when STO is activated A STO condition occurs in the inverter when terminals [EN1] and [EN2] are turned OFF. Fig. F.4-2 shows the inverter output status when terminals [EN1] and [EN2] are turned OFF while the inverter is stopped. The inverter ready status will be complete when the terminal [EN1] and [EN2] inputs turn ON. RUN command Stop Run Stop Terminal EN1 EN2 OFF ON OFF Inverter output STO Ready to RUN Running Ready to RUN STO Fig. F.4-2 Inverter output status when terminals [EN1] and [EN2] are turned OFF while the inverter is stopped Fig. F.4-3 shows the timing chart when terminals [EN1] and [EN2] are turned OFF while the inverter is running. Input to terminals [EN1] and [EN2] turns OFF, the inverter enters the STO condition, and the motor coasts to a stop. RUN command Run Terminal EN1 EN2 ON OFF Inverter output Running STO Fig. F.4-3 Inverter output status when terminals [EN1] and [EN2] are turned OFF during inverter operation Appendix -50 Appendix F Conformity with Standards F.4.4 eCf alarm and inverter-output status FRENIC-Ace monitors the logical discrepancy of the signal input to the terminals [EN1] and [EN2], and continuously diagnoses the failure of the safety circuit. Fig. F.4-4 shows the timing chart for the eCf alarm following a terminal [EN1] or [EN2] input mismatch. A STO condition occurs in the inverter when terminals [EN1] and [EN2] are turned OFF. If the terminal [EN1] and [EN2] input mismatch lasts longer than 50 ms, the inverter will interpret that there is an abnormality with the safely system and output an eCf alarm. To operate the EN terminal circuit correctly by operating the terminals [EN1] and [EN2], hold ON/OFF of [EN1] and [EN2] for 2 s or more. If they is not held for more than 2 s, an eCf alarm may occur. In the event of an eCf alarm, it will be necessary to shut OFF the power supply or the alarm reset to cancel the safety status. 電源 OFF 電源ON RUN command RUN STOP Terminal EN1 ON OFF ON Terminal EN2 ON OFF ON OFF 50 ms 50 ms eCF Alarm No alarm アラームなし Alarm Inverter output Running STO No alarm アラームなし Alarm STO Appendix -51 APPENDICES Fig. F.4-4 eCf alarm (logical mismatch) and inverter-output status Appendix F Conformity with Standards F.4.5 Precautions for releasing STO If the terminals [EN1] and [EN2] are turned OFF during inverter operation, the inverter forcibly coasts to a stop. After that, if [EN1] and [EN2] are turned ON with the operation command being input, the inverter restarts the output. Be careful when resetting the safety components. (Fig. F.4-5) RUN command OFF ON Terminal EN1 EN2 ON OFF ON Inverter output Ready to RUN STO Running Running Fig. F.4-5 When STO is released Appendix -52 Appendix F Conformity with Standards F.5 Compliance with the Radio Waves Act (South Korea) 한국 전파법 대응 사용자안내문 이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용 환경에서 사용하는 경우 전파간섭의 우려가 있습니다. 으로 합니다. 해당제품은 형식FRN△△△E3S-□G, FRN△△△E3N-□G, FRN△△△E3T-□G, FRN△△△ E3E-□G 의 제품만 대상이 됩니다. (△는 인버터 ND 정격전류가 표기됩니다.) (규격 표시 가 없는 제품은 적합 대상에서 제외됩니다. ) Compliance with the Radio Waves Act (South Korea) User guidance This product has undergone a conformity assessment for the purpose of use in a work environment, and is intended for use in areas outside the home. Only the following types of the products are applicable to this certification. Type: FRN△△△E3S-□G, FRN△△△E3N-□G, FRN△△△E3T-□G, FRN△△△E3E-□G (△ indicates inverter capacity and the number 2 or 4 or 7 is placed in □ to indicate the series.) (Products without standard indication are not applicable.) Applicant: Fuji Electric Korea Equipment Name: Inverter Country of Origin: Described on the nameplate Date of Manufacture: Described on the nameplate Appendix -53 APPENDICES Manufacturer: Fuji Electric Co., Ltd. Appendix G Precautions when Using Finless Type Inverters Precautions when Using Finless Type Inverters We plan to launch the finless type inverter soon. This content is subject to change without notice. This is a finless type inverter that does not use cooling fins, which are the main heat-generating components of the inverter. The inverter can be installed more compactly if the user prepares an external cooling element to replace the cooling fins. However, be sure to install following the precautions in this appendix. In order to comply with UL standards for machines and equipment incorporating this product, the conditions shown in “Conformity to H.n. UL standards” must be met. G.1 Installation Environment Install the finless type inverter in a location that meets the conditions listed in Chapter 1 “1.3.1 Operating environment.” G.2 Check items when using finless type inverters To prevent burns: Do not touch the inverter's heat sink or external cooling element. It is recommended that a high temperature caution mark or warning label be displayed on the external cooling element. The inverter's heat sink and external cooling element become hot, which may cause burns. G.2.1 Inverter installation method Step Check item 1 Installation Environment 2 Inverter mode 3 Temperature of Part F Description Remarks Ensure that the ambient temperature is below the specifications. Check the rating modes (HHD/HND) to be set. Check the allowable temperature of Part F and use the 1, Keypad product at or below that temperature. Measure the 5_03: Part F maximum temperature temperature of Part F with a thermocouple, etc. A 5_25: Part F temperature (real-time value) simple method to check the temperature without 2, Analog/pulse output thermocouples is shown in the Remarks section. For F31 = 18: Part B temperature the allowable temperature values, refer to Table G.2-1. (10V/200°C(392°F)) Apply compound Apply the recommended thermal compound. Recommended manufacturer: Momentive to the rear Remove any excess thermal compound. Performance Materials surface of Part B Type: TIG2000 Coating thickness: 100~250μm Surface Machining accuracy should be as indicated in the Surface roughness: Rz≦25 s(Ra≦6.3 a) roughness and Remarks section. Surface flatness: 0.1mm or less per 100mm flatness of Part E Tightening torque Tighten according to the values in the Remarks Screw size: M4, tightening torque: 1.8±0.2N · m of Part C section. 4 5 6 Table G.2-1 Allowable temperatures E A F A: User mounting surface B: Inverter mounting plate C: Mounting screws D: Inverter E: Inverter mounting area F: Temperature measurement point C Single-phase 200 V Threephase 400 V Three-phase 200 V Ambient Max. temperature °C Power system (°F) temperature Type °C (°F) HHD HND FRN0001E3T-2G 95(203) 95(203) FRN0002E3T-2G 95(203) 94(201) FRN0004E3T-2G 95(203) 95(203) FRN0006E3T-2G 96(204) 96(204) FRN0010E3T-2G 70(158) 71(159) FRN0012E3T-2G 78(172) 70(158) FRN0020E3T-2G 82(179) 75(167) FRN0002E3T-4G 85(185) 86(186) FRN0004E3T-4G 88(190) 90(194) 35 (95) FRN0006E3T-4G 98(208) 102(215) FRN0007E3T-4G 69(156) 65(149) FRN0012E3T-4G 85(185) 80(176) FRN0001E3T-7G 94(201) 94(201) FRN0002E3T-7G 94(201) 93(199) FRN0004E3T-7G 96(204) 90(194) FRN0006E3T-7G 96(204) 96(204) FRN0010E3T-7G 69(156) 58(136) FRN0012E3T-7G 69(156) 57(134) *1 *2 *3 D B C B Extreme changes in the performance of the inverter's refrigerant (sudden temperature changes) during operation may reduce the life of the inverter. Do not use in an environment where condensation occurs. Be sure to confirm that the cooling element is functioning before inputting an operation command to the inverter. Appendix -54 Appendix G Precautions when Using Finless Type Inverters G.2.2 Selecting inverter cooling elements The finless type does not have a cooling mechanism in the inverter itself, so it is necessary to select a cooling element to cool the inverter. The formulas and parameters required for selection (calculations) are shown below. Please note that this is only basic information for selection of the inverter cooling element and is not a guarantee of performance. Please select an appropriate cooling element for the inverter based on your operating environment and conditions. Table G.2-2 Calculations Purpose To select an inverter cooling element To confirm use of inverter cooling element already installed Thermal resistance calculation for thermal compound Description Calculate the thermal resistance R3 of the inverter cooling element and prepare an equivalent cooling element. Calculate the allowable temperature T1 and determine if the current inverter cooling element can be used. Calculate the thermal resistance R2 of the thermal compound and use in the formula for selecting the inverter cooling element. Formula R3 = (T1-T2)/P-R1-R2 T1 = P · (R1+R2+R3)+T2 R2 = t/(λ · S) Table G.2-3 Parameters for calculations FRN0001-0006E3T-2G FRN0001-0006E3T-7G Parameter T1 Allowable temperature [°C] T2 Inverter (cooling element) ambient temperature [°C] P Inverter heat generation [W] Thermal resistance of inverter mounting plate R1 [K/W] Thermal resistance of thermal compound [K/W] R2 (*) S Surface area of inverter mounting plate [m2] Thermal conductivity index of thermal λ compound [W/(m・K)] t Thickness of thermal compound [m] FRN0010-0012E3T-2G FRN0020E3T-2G FRN0002-0007E3T-4G FRN0012E3T-4G FRN0010E3T-7G FRN0012E3T-7G For details, refer to Table G.2-1. User ambient temperature (within product specifications) For details, refer to Table G.2-4. 0.26 0.17 0.13 0.01 0.0086 0.0154 0.0196 2.0 0.0001(100μm) Appendix -55 APPENDICES * Thermal resistance may differ when using thermal compounds other than those recommended by Fuji Electric. Please check the characteristic values of the thermal compound to be used and calculate the thermal resistance R2. Appendix G Precautions when Using Finless Type Inverters P: Inverter mounting plate heat generation loss Inverter Inverter mounting plate Thermal compound R1 Thermal resistance of inverter mounting plate thickness R2 Thermal resistance of thermal compound thickness T1: Allowable temperature Inverter cooling element R3 Thermal resistance of inverter cooling element Fig. G.2-1 Names and positions of thermal resistance R1, 2, 3 Appendix -56 Appendix G Precautions when Using Finless Type Inverters Inverter type FRN0001E3T-2G FRN0002E3T-2G FRN0004E3T-2G FRN0006E3T-2G FRN0010E3T-2G FRN0012E3T-2G FRN0020E3T-2G FRN0002E3T-4G FRN0004E3T-4G FRN0006E3T-4G FRN0007E3T-4G FRN0012E3T-4G FRN0001E3T-7G FRN0002E3T-7G FRN0004E3T-7G FRN0006E3T-7G FRN0010E3T-7G FRN0012E3T-7G Inverter type FRN0001E3T-2G FRN0002E3T-2G FRN0004E3T-2G FRN0006E3T-2G FRN0010E3T-2G FRN0012E3T-2G FRN0020E3T-2G FRN0002E3T-4G FRN0004E3T-4G FRN0006E3T-4G FRN0007E3T-4G FRN0012E3T-4G FRN0001E3T-7G FRN0002E3T-7G FRN0004E3T-7G FRN0006E3T-7G FRN0010E3T-7G FRN0012E3T-7G HHD specification During high carrier frequency During low carrier frequency (Upper limit at which output current (Factory default value) reduction is not required) F26 Generated loss [W] Generated loss [W] F26 Settin Setting Inverter g Unit Inverter Unit Total Total loss value mounting value interior mounting plate interior loss [kHz] plate [kHz] 8 13 5 18 2 13 4 17 8 16 9 25 2 16 7 23 8 20 18 38 2 20 15 35 8 30 28 58 2 30 24 54 8 34 51 84 2 32 42 74 8 42 68 111 2 41 57 98 8 47 118 165 2 44 96 139 8 21 18 39 2 19 11 30 8 23 30 53 2 21 19 40 8 27 49 76 2 25 32 57 8 38 66 103 2 34 45 79 8 63 101 165 2 59 71 130 8 12 6 18 2 12 5 17 8 14 10 25 2 14 9 23 8 17 22 39 2 17 19 36 8 22 38 60 2 22 33 55 8 34 54 88 2 32 46 78 8 38 79 116 2 35 65 100 HND specification During high carrier frequency During low carrier frequency(Factory (Upper limit at which output current default value) reduction is not required) F26 Generated loss [W] Generated loss [W] F26 Settin Setting Inverter g Unit Inverter Unit Total Total loss value mounting value interior mounting plate interior loss [kHz] plate [kHz] 4 13 6 19 2 13 6 19 4 18 11 29 2 18 11 29 4 28 20 47 2 28 19 47 4 34 32 67 2 34 32 66 4 37 59 95 2 36 58 94 4 43 73 117 2 43 72 115 4 56 128 183 2 54 125 179 8 20 22 42 2 18 14 32 8 27 39 66 2 25 25 50 8 30 62 91 2 27 42 69 4 33 66 99 2 32 63 95 4 47 108 155 2 47 103 150 4 12 7 19 2 12 7 19 4 14 15 29 2 14 15 29 4 21 26 47 2 21 26 47 4 19 47 67 2 19 47 66 4 31 64 95 2 31 63 94 4 35 82 117 2 35 80 115 Appendix -57 APPENDICES Single-phase 200 V Threephase 400 V Three-phase 200 V Power system Single-phase 200 V Threephase 400 V Three-phase 200 V Power system Table G.2-4 P: Inverter heat generation (heat loss) Appendix H Inverter Replacement Precautions (When Using PWM Converter (RHC Series)) Inverter Replacement Precautions (When Using PWM Converter (RHC Series)) If using the RHC series and replacing the following inverters, it is necessary to change the connection method for the inverter control power auxiliary input terminals (R0, T0). The replaced inverter may not function normally if the connection method is not changed. Be sure to change the connection method. H.1 Applicable inverters Table H.1-1 Applicable inverter (before change) Replacement inverter (after change) <FRENIC5000G11S series> FRENIC-Ace series • FRN30G11S-2, FRN30P11S-2 inverter or higher (FRENIC-MEGA series) • FRN30G11S-4, FRN30P11S-4 inverter or higher (FRENIC-VG series) <FRENIC-VG7S series> (FRENIC-Eco series) • FRN18.5VG7S-2, FRN18.5VG7S-4 inverter or higher (FRENIC-Lift series) <FRENIC-MEGA series> • FRN G1 Appendix -58 Appendix H Inverter Replacement Precautions (When Using PWM Converter (RHC Series)) H.2 (1) Changing the connection method (inverter control power auxiliary input terminals (R0, T0)) RHC series: if using ■ RHC7.5-2C to RHC90-2C, ■ RHC7.5-4C to RHC220-4C Applicable inverter (before change) connection diagram Charge circuit box Inverter Power supply Converter MC or 73 Preparation for operation Operation 220 V or less Stop Fig. H.2-1 Replacement inverter (after change) connection diagram Change the connections of the sections. 1) Inverter control power auxiliary input terminals (R0, T0) Be sure to connect to the main power supply via contact b on the power supply circuit electromagnetic contactor (73 or MC). 2) Fan power auxiliary input terminals (R1, T1) * Only on models equipped with R1, T1 terminals Be sure to connect to the main power supply without going via contact b on the power supply circuit electromagnetic contactor (73 or MC). Charge circuit box Inverter Power supply Converter MC or 73 To terminals [R0] and [T0] of inverter To terminals [R1] and [T1] of inverter 220 V or less Operation Stop Fig. H.2-2 Appendix -59 APPENDICES P reparati on for operation Appendix H Inverter Replacement Precautions (When Using PWM Converter (RHC Series)) (2) RHC series: If using when ■ RHC280-4C to RHC630-4C, ■ RHC400-4C VT specifications apply If using ■ RHC500B to RHC800B-4C Applicable inverter (before change) connection diagram R0 73 Converter Power supply Lr Lf 52 F L1/R P(+) P(+) U N(-) N(-) W L2/S F 6F L3/T Cf 52 g h c d RUN R1 S1 T1 R0 T0 73A 73C RUN RST CM Preparation for operation RDY 52A RDY c d a b 52 52 52T (*5) RDY 73 52A 52 52T 52T Stop RUN 6F g h 30A 30B 30C R0 T0 M ef FX FWD X9(THR)CM CM 30A 13 a 30B 12 b 30C 11 E(G) E(G) FX Ope ration 6F RUN V R2 T2 Rf 220 V or less (*1) Inverter FX Fig. H.2-3 Replacement inverter (after change) connection diagram Change the connections of the sections. 1) Inverter control power auxiliary input terminals (R0, T0) Be sure to connect to the main power supply via contact b on the power supply circuit electromagnetic contactor (52). 2) Fan power auxiliary input terminals (R1, T1) * Only on models equipped with R1, T1 terminals Be sure to connect to the main power supply without going via contact b on the power supply circuit electromagnetic contactor (73 or 52). R0 73 Power supply Converter Lr Lf 52 F L1/ R F P(+) U L3 / T N(-) N(-) W Cf g h 52 To terminals [R1] and [T1] of inverter R1 S1 T1 R0 T0 73A 73C RUN RUN RST c d i j To te rmina ls [R0] and [T0 ] of in verter Preparation for operation RDY 52A RDY c d a b 52 52 Operation 52T Stop 6F RUN 52T (*6) 73 52A 52 52T RUN 6F V g h R2 T2 Rf 220 V or less (*1) P (+) L2 / S 6F RDY Inverter CM FX FX Fig. H.2-4 Appendix -60 ef FWD 30A 30B 30C E(G ) R1 T1 M a b X9(THR) CM CM 30A 13 30B 12 30C 11 i j R0 T0 E(G) FX Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) Please refer to this appendix when replacing an existing model (FRENIC-Multi (E1), FRENIC-Ace (E2)) with the FRENIC-Ace (E3). I.1 Comparison of external dimensions The FRENIC-Ace (E3) has the same external dimensions as all capacities of the FRENIC-Ace (E2), so this section only compares the FRENIC-Ace (E3) with the FRENIC-Multi (E1). The following explains how to read the comparison charts beginning on the next page. • Installation area/Ace (E2) (%) The comparison between FRENIC-Ace (E3) and each model is shown with FRENIC-Ace (E3) as 100%. A value greater than 100% indicates that FRENIC-Ace (E3) is smaller. • Volume/Ace (E2) (%) The comparison between FRENIC-Ace (E3) and each model is shown with FRENIC-Ace (E3) as 100%. A value greater than 100% indicates that FRENIC-Ace (E3) is smaller. • The figures in grey-filled boxes in the FRENIC-Ace (E3) column ( smaller than the corresponding dimensions for the FRENIC-Multi (E1). • Underlined and bolded dimensions indicate that the FRENIC-Ace (E3) is larger. W ) indicate dimensions that are D D1 D2 H Appendix -61 APPENDICES Fig. J-1 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) I.1.1 Standard specifications FRENIC-Ace (E3S) HHD mode compared with FRENIC-Multi (E1S) Single-phase 200 V Three-phase 400 V Three-phase 200 V FRENIC-Ace (E3S) Volume External dimensions (mm) Installation area External dimensions (mm) Installation area W H D D1 D2 m2 (x10-2) /Ace (%) m3 (x10-3) /Ace (%) W H D D1 D2 0.1 80 120 92 82 10 1.0 111% 0.9 80 68 127 98 90 8 0.9 0.8 0.2 80 120 92 82 10 1.0 111% 0.9 80 68 127 98 90 8 0.9 0.8 0.4 80 120 107 82 25 1.0 111% 1.0 80 68 127 113 90 23 0.9 1.0 0.75 80 120 132 82 50 1.0 111% 1.3 80 68 127 145 97 48 0.9 1.3 1.5 110 130 150 86 64 1.4 100% 2.1 110 110 130 156 98 58 1.4 2.2 2.2 110 130 150 86 64 1.4 100% 2.1 110 110 130 156 98 58 1.4 2.2 3.7 140 180 151 87 64 2.5 138% 3.8 140 140 130 156 98 58 1.8 2.8 5.5 180 220 158 81 77 4.0 100% 6.3 180 180 220 171 83.3 87.7 4.0 6.8 7.5 180 220 158 81 77 4.0 100% 6.3 180 180 220 171 83.3 87.7 4.0 6.8 11.6 Standard applicable motor (kW) *1 Power system FRENIC-Multi (E1S) Volume m2 m3 (x10-2) (x10-3) 11 220 260 195 98.5 96.5 5.7 100% 11.2 220 220 260 203 113 90 5.7 15 220 260 195 98.5 96.5 5.7 100% 11.2 220 220 260 203 113 90 5.7 11.6 18.5 - - - - - - - 250 400 203 118 90 10.0 20.3 - - 22 - - - - - - - - - 250 400 203 118 90 10.0 20.3 0.4 110 130 126 86 40 1.4 100% 1.8 110 110 130 132 98 34 1.4 1.9 0.75 110 130 150 86 64 1.4 100% 2.1 110 110 130 156 98 58 1.4 2.2 1.5 110 130 150 86 64 1.4 100% 2.1 110 110 130 156 98 58 1.4 2.2 2.2 110 130 150 86 64 1.4 100% 2.1 110 110 130 156 98 58 1.4 2.2 3.7 140 180 151 87 64 2.5 138% 3.8 140 140 130 156 98 58 1.8 2.8 5.5 180 220 158 81 77 4.0 100% 6.3 180 180 220 171 83.3 87.7 4.0 6.8 7.5 180 220 158 81 77 4.0 100% 6.3 180 180 220 171 83.3 87.7 4.0 6.8 11 220 260 195 98.5 96.5 5.7 100% 11.2 220 220 260 203 113 90 5.7 11.6 15 220 260 195 98.5 96.5 5.7 100% 11.2 220 220 260 203 113 90 5.7 11.6 18.5 - - - - - - - - - 250 400 203 118 90 10.0 20.3 22 - - - - - - - - - 250 400 203 118 90 10.0 20.3 0.1 80 120 112 102 10 1.0 111% 1.1 80 68 127 98 90 8 0.9 0.8 0.2 80 120 112 102 10 1.0 111% 1.1 80 68 127 98 90 8 0.9 0.8 0.4 80 120 127 102 25 1.0 111% 1.2 80 68 127 120 97 23 0.9 1.0 0.75 80 120 152 102 50 1.0 111% 1.5 80 68 127 165 117 48 0.9 1.4 1.5 110 130 160 96 64 1.4 100% 2.3 110 110 130 166 108 58 1.4 2.4 2.2 140 180 151 87 64 2.5 138% 3.8 140 140 130 156 98 58 1.8 2.8 *1 Standard applicable motor of FRENIC-Ace(E3S) is HHD mode. Appendix -62 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) FRENIC-Ace (E3E) HHD mode compared with FRENIC-Multi(E1E) Single-phase 200 V Three-phase 400 V Standard applicable motor (kW) *1 Power system FRENIC-Multi (E1E) FRENIC-Ace (E3E) External dimensions (mm) Installation area W H D D1 D2 m2 (x10-2) /Ace (%) m3 (x10-3) External dimensions (mm) Installati Volume on area /Ace (%) W H D D1 D2 m2 m3 (x10-2) (x10-3) Volume 0.4 110 130 169 129 40 1.5 100% 2.5 96% 110 130 175 154 58 1.5 2.6 0.75 110 130 193 129 64 1.5 100% 2.8 97% 110 130 199 154 58 1.5 2.9 1.5 140 180 194 130 64 2.6 137% 4.9 126% 140 130 212 154 58 1.9 3.9 2.2 140 180 194 130 64 2.6 137% 4.9 126% 140 130 212 154 58 1.9 3.9 3.7 140 180 194 130 64 2.6 137% 4.9 126% 140 130 212 154 58 1.9 3.9 5.5 181.5 285 208 - - 5.2 100% 10.8 94% 181.5 285 221 - 50 5.2 11.4 7.5 181.5 285 208 - - 5.2 100% 10.8 94% 181.5 285 221 - 50 5.2 11.4 11 220 332 250 - - 7.4 100% 18.3 97% 220 332 258 - 55 7.4 18.9 15 220 332 250 - - 7.4 100% 18.3 97% 220 332 258 - 55 7.4 18.9 18.5 - - - - - - - - - 250 400 203 - 90 10 20.3 22 - - - - - - - - - 250 400 203 - 90 10 20.3 0.1 80 120 112 102 10 1.0 111% 1.1 100% 68 127 125 97 8 0.9 1.1 0.2 80 120 112 102 10 1.0 111% 1.1 100% 68 127 125 97 8 0.9 1.1 0.4 80 120 127 102 25 1.0 111% 1.3 100% 68 127 140 97 23 0.9 1.3 0.75 110 130 150 110 40 1.5 100% 2.2 105% 110 130 142 108 34 1.5 2.1 1.5 140 180 194 130 64 2.6 137% 4.9 126% 140 130 212 154 58 1.9 3.9 2.2 140 180 194 130 64 2.6 137% 4.9 126% 140 130 212 154 58 1.9 3.9 Appendix -63 APPENDICES *1 Standard applicable motor of FRENIC-Ace(E3E) is HHD mode. Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) I.1.2 Mounting dimensions Compared with FRENIC-Multi (E1S) Power system Standard applicable motor FRENIC-Multi (E1S) FRENIC-Ace (E3S) Mounting dimensions(mm) Mounting dimensions(mm) Mounting dimensions(mm) Mounting dimensions(mm) Mounting dimensions(mm) Mounting dimensions(mm) W1 H1 Φ W1 H1 Φ 67 110 6 56 118 5.2 97 118 7 96.5 118 5.2 x 6.7 (oblong hole) 128 168 5 128 118 5.2 164 205 6 164 205 6 196 238 10 196 238 10 18.5 - - - 22 - - - 226 378 10 97 118 7 96.5 118 5.2 x 6.7 (oblong hole) 128 168 5 128 118 5.2 164 205 6 164 205 6 196 238 10 196 238 10 18.5 - - - 22 - - - 226 378 10 67 110 6 56 118 5.2 1.5 97 118 7 96.5 118 5.2 x 6.7 (oblong hole) 2.2 128 168 5 128 118 5.2 (kW) *1 0.1 0.2 0.4 Three-phase 200 V 0.75 1.5 2.2 3.7 5.5 7.5 11 15 0.4 0.75 Three-phase 400 V 1.5 2.2 3.7 5.5 7.5 11 15 Single-phase 200 V 0.1 0.2 0.4 0.75 *1 Standard applicable motor of FRENIC-Ace(E3S) is HHD mode. * Mounting holes are 5.2 x 6.7 mm oblong holes. The mounting pitch is compatible with Multi and Ace E2. Appendix -64 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) Compared with FRENIC-Multi (E1E) In case of EMC filter built-in type inverter Power system Standard applicable motor (kW) *1 FRENIC-Multi(E1E) FRENIC-Ace(E3E) Installation dimensions(mm) Installation dimensions(mm) Installation dimensions(mm) Installation dimensions(mm) Installation dimensions(mm) Installation dimensions(mm) W1 H1 Φ W1 H1 Φ 97 118 7 96.5 118 5.2 x 6.7 128 168 5 128 118 5.2 164 205 6 150 256.5 6.5 196 238 10 180 302.5 8.4 18.5 - - - 22 - - - 226 378 10 67 110 6 56 118 5.2 97 118 7 96.5 118 5.2 x 5.5 128 168 5 128 118 5.2 0.4 0.75 1.5 2.2 Threephase 400 V 3.7 5.5 7.5 11 15 0.1 0.2 Singlephase 200 V 0.4 0.75 1.5 2.2 Appendix -65 APPENDICES *1 Standard applicable motor of FRENIC-Ace(E3E) is HHD mode. Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) I.2 Terminal arrangement and terminal symbols The following table shows the corresponding terminal arrangements and terminal symbols for interchangeable models. ■ Comparison of control circuit terminal block arrangement Table I.2-1 Wiring drawer orientation FRENIC-Multi (E1) FRENIC-Ace (E3) CMY CMY Y1 Y2 30A 30B 30C C1 11 FM CM X1 X2 X3 X4 X5 11 12 13 CM FWD REV 30A FRENIC-Ace (E2) C1 30A 30B 11 CMY Y1 Y2 CM X1 X2 FM 11 12 13 CM FWD REV PLC X3 X4 X5 Y1 Y2 CM X1 11 12 13 CM FWD REV PLC SD DX- DX+ C1 11 X2 X3 X4 X5 PLC PLC PLC EN1 EN2 30C Appendix -66 30B 30C FM1 FM2 EN1 EN2 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) ■ Comparison of main circuit terminal block screw size and arrangement Compared with FRENIC-Multi (E1S) Three-phase 200 V 0.1 0.2 M3.5 0.4 0.75 - 1.5 2.2 3.7 M4 - 5.5 7.5 M5 11 15 M6 - - E(G) DB U L1/R L2/S L3/T 0.1 0.2 0.4 0.75 M3.5 1.5 2.2 3.7 M4 E(G) 5.5 7.5 M5 E(G) 11 15 M6 P(+) N(-) V W P1 V L1/R L2/S L3/T DB P1 P(+) N(-) U P(+) N(-) W E(G) V W E(G) L1/R L2/S L3/T DB P1 P(+) N(-) U V W E(G) Separate pwr. supply Capacity (kW) G G L1/R L2/S L3/T P1 DB U Main circuit FRENIC-Ace (E3S) Separate pwr. supply Main circuit Capacity (kW) Voltage FRENIC-Multi (E1S) L1/R L2/S L3/T P1 - DB U P(+) N(-) V W E(G) P1 - E(G) P(+) N(-) L1/R L2/S L3/T DB U E(G) - L1/R L2/S L3/T DB P1 E(G) - - - 18.5 22 - P(+) N(-) M3.5 U V W U V W W E(G) E(G) L1/R L2/S L3/T DB P1 E(G) M6 W E(G) P(+) N(-) E(G) U 18.5 22 V L1/R L2/S L3/T R0 DB T0 V P1 P(+) N(-) Three-phase 400 V E(G) 0.4 0.75 1.5 2.2 3.7 M4 5.5 7.5 M5 11 15 M6 - - - E(G) DB L1/R L2/S L3/T U P1 V L1/R L2/S L3/T DB P1 P(+) N(-) U V M4 E(G) 5.5 7.5 M5 E(G) 11 15 M6 W E(G) L1/R L2/S L3/T DB P1 P(+) N(-) U 0.4 0.75 1.5 2.2 3.7 P(+) N(-) W E(G) V W E(G) P1 - P(+) N(-) L1/R L2/S L3/T DB U - L1/R L2/S L3/T DB P1 E(G) - - - 18.5 22 - P(+) N(-) M3.5 U V W U V W W E(G) E(G) L1/R L2/S L3/T DB P1 E(G) M6 W E(G) P(+) N(-) E(G) U 18.5 22 V E(G) L1/R L2/S L3/T R0 DB T0 V P1 P(+) N(-) 0.1 0.2 M3.5 0.4 0.75 1.5 2.2 M4 L1/L - - G G E(G) L1/L - - L2/N P1 DB U L2/N DB U P(+) N(-) V W P1 V P(+) N(-) W E(G) 0.1 0.2 0.4 0.75 1.5 2.2 L1/L M3.5 - - DB U V P(+) N(-) W E(G) P1 M4 - E(G) P(+) N(-) L1/L E(G) Appendix -67 L2/N P1 L2/N DB U V E(G) W APPENDICES Single-phase 200 V E(G) Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) Appendix -68 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) ■ Terminal signal compatibility FRENIC-Multi (E1) FRENIC-Ace (E3) Terminal symbol Terminal name Terminal symbol L1/R, L2/S, L3/T Main power supply input (three-phase input) L1/R, L2/S, L3/T Main power supply input (threephase input) L1/L, L2/N Main power supply input (single-phase 200V input) L1/L, L2/N Main power supply input (singlephase 200V input) - - R0, T0 Control power auxiliary input U, V, W Inverter output U, V, W Inverter output P1, P(+) For DC reactor connection P1, P(+) For DC reactor connection P(+), N(-) For DC bus connection P(+), N(-) For DC bus connection P(+), DB For external braking resistor connection P(+), DB For external braking resistor connection G For inverter and motor grounding G For inverter and motor grounding 13 Power supply for potentiometer 13 Power supply for potentiometer 12 Analog setup voltage input 12 Frequency setting voltage input Analog setup voltage input (C1 function) C1 Analog setup voltage input (V2 function) Analog setup voltage input (C1 function) C1 PTC thermistor input (PTC function) Digital input Terminal name Analog setup voltage input (V2 function) PTC thermistor input (PTC function) 11 Analog common 11 Analog common FWD Forward rotation/stop command FWD Forward rotation/stop command REV Reverse rotation/stop command REV Reverse rotation/stop command X1 Digital input 1 X1 Digital input 1 X2 Digital input 2 X2 Digital input 2 X3 Digital input 3 X3 Digital input 3 X4 Digital input 4 X4 Digital input 4 X5 Digital input 5 X5 Digital input 5 - - EN1 Enable input EN2 CM Digital input common CM Digital input common PLC PLC signal power supply PLC PLC signal power supply Appendix -69 APPENDICES Analog input Main circuit Classification Compared with FRENIC-Multi (E1) Communication Contact output Transistor output Analog output/pulse output Classification Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) FRENIC-Multi (E1) Terminal symbol FRENIC-Ace (E3) Terminal name Terminal symbol Terminal name Analog monitor (FMV function/FMI function) Analog monitor (FMA function) FM FM1 Pulse monitor (FMP function) Pulse monitor (FMP function) - - FM2 Analog monitor (FMV function/FMI function) (11) (Analog monitor) (11) (Analog common) Y1 Transistor output 1 Y1 Transistor output 1 Y2 Transistor output 2 Y2 Transistor output 2 CMY Transistor output common CMY Transistor output common 30A, 30B, 30C Batch alarm output 30A, 30B, 30C RJ-45 connector for RS- RJ-45 connector for RS-485 485 communication communication (for keypad connection) (for keypad connection) - Batch alarm output RJ-45 connector for keypad connection RJ-45 connector for keypad connection RS-485 communications port 1 - DX+, DX-, SD RS-485 communications port 2 - For USB communication USB communications port Appendix -70 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) I.3 Function codes With regard to function codes, information on the replacement of previous models (FRENIC-Multi (E1), FRENICAce (E2)) with the FRENIC-Ace (E3) is shown below. I.3.1 Comparison with FRENIC-Multi (E1) Function codes not listed in the table below can be replaced directly from FRENIC-Multi (E1). Function codes can also be easily replaced from the previous model Multi (E1) to Ace (E3) by using the copy function of the optional keypad (touch panel) TP-E2. For details, refer to Chapter 4 “4.9 Function code settings when replacing previous models.” Some function codes may differ between E1 and E3. When copied using the keypad, they are automatically read and copied. If you enter the codes manually, please refer to the function code comparison tables below. However, the function codes for options (o-codes) are not read from E1 to E3, so refer to the information below to replace the settings. If the function codes are operated using RS-485 or bus communications, you can set function code y96 (communication compatibility mode) to 6 (E1 compatibility) to use E3 without changing the host program. E: Control functions of frequency FRENIC-Multi (E1) Function code FRENIC-Ace (E3) Permissible setting range Name Function code Permissible setting range (Settings corresponding to FRENIC-Multi settings Name E01 Terminal X1 (Function selection) E01 Terminal X1 (Function selection) E02 Terminal X2 E02 Terminal X2 E03 Terminal X3 E03 Terminal X3 E04 Terminal X4 E05 Terminal X5 E04 Terminal X4 F42 Drive control selection 1 E05 Terminal X5 A14 Drive control selection 2 E40 Display coefficient A 0.00 to 200.0 J106 PID control (Maximum scale) E41 Display coefficient B 0.00 to 200.0 J107 PID control 27: speed control switching [PG/Hz] 12: Select motor 2 [M2] 0: V/f control: without slip compensation 3: V/f control with speed sensor 4: Dynamic vector control with speed sensor Correctly set motor constants in A codes. LCD monitor selection) (Display K20 K21 K22 E46 (Language selection) E47 (Contrast adjustment) E59 Terminal [C1] function selection (C1 function/V2 function) LCD monitor sub-monitor selection) Bar graph 1 selection) Bar graph 2 selection) Bar graph 3 selection) (Minimum scale) -999.00 to 9990.00 (display 0 to 1 0: Operation guide display 1: Bar graph display (display (display (display 1, 13, 18 1: Output frequency 1 (before slip compensation) 13: Output current 18: Calculated torque 0 to 5 0: Japanese 1: English 2: German 3: French 4: Spanish 5: Italian K01 (Language selection) 0 to 5 0: Japanese 1: English 2: German 3: French 4: Spanish 5: Italian 0 (low) to 10 (high) K04 (Contrast adjustment) 0 (low) to 10 (high) 0: Analog current input (C1 function) 1: Analog voltage input (V2 function) - Appendix -71 No applicable function codes. No setting necessary. APPENDICES E45 0 to 1 0: Operation guide display 1: Bar graph (speed, current, torque) K15 -999.00 to 9990.00 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) C: Control functions of frequency FRENIC-Multi (E1) Function code C21 Name Timer operation FRENIC-Ace (E3) Permissible setting range 0: Disable 1: Enable Function code Name Permissible setting range (Settings corresponding to FRENIC-Multi settings)) C21 Pattern operation/timer operation (mode selection) 0~2: Pattern operation 3: Timer operation (Set the timer time with the / keys on the keypad, in 1s increments from 1~3,600.) C55 C51 Bias (PID command 1) (Bias value) C61 -100.00~+100.00% C67 C56 C52 (Bias reference point) C62 0.00~100.00% C68 Analog input adjustment (Terminal [12]) (bias) Analog input adjustment (Terminal [C1] (C1 function)) (bias) Analog input adjustment (Terminal [C1] (V2 function)) (bias) Analog input adjustment (Terminal [12]) (bias reference point) Analog input adjustment (Terminal [C1] (C1 function)) (bias reference point) Analog input adjustment (Terminal [C1] (V2 function)) (bias reference point) -100.00~100.00% 0.00~100.00% P: Motor parameters FRENIC-Multi(E1) Function code P99 Name Motor 1 selection FRENIC-Ace(E3) Permissible setting range 0: Motor characteristics 0 (Fuji standard motors, 8series) 1: Motor characteristics 1 (Horsepower motors) 3: Motor characteristics 3 (Fuji standard motors, 6series) 4: Other Function code P99 Name Permissible setting range Motor 1 selection 0: Motor characteristics 0 (Fuji standard motors, 8series) 1: Motor characteristics 1 (Representative HP motor model) 4: Other 5: Motor characteristics 5 (Fuji premium efficiency motors) (3: Please inquire about replacement from Motor characteristics 3.) H: High-performance functions FRENIC-Multi (E1) Function code Name H27 Thermistor (Operation level) H94 Cumulative motor run time 1 FRENIC-Ace (E3) Permissible setting range Function code Name H27 Thermistor (Operation level) H94 Cumulative motor run time 1 0.00 to 5.00V 𝑆𝑒𝑡 𝑣𝑎𝑙𝑢𝑒 = 𝑅𝑝 × 10[𝑉] 1000 + 5 × 𝑅𝑝 0~65535 (decimal) time 0~FFFF (hexadecimal) time Appendix -72 Permissible setting range (Settings corresponding to FRENIC-Multi settings) 0.00 to 5.00V 𝑆𝑒𝑡 𝑣𝑎𝑙𝑢𝑒 = 𝑅𝑝 × 10.5[𝑉] 1000 + 5 × 𝑅𝑝 0~9999(×10) time Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) A: Alternative motor parameters FRENIC-Multi(E1) Function code Name A45 Cumulative run time 2 A46 Startup count 2 A39 Motor 2 selection FRENIC-Ace(E3) Permissible setting range 0~65535 (decimal) time 0~FFFF (hexadecimal) time 0~65535 times (decimal) 0~FFFF (hexadecimal) times 0: Motor characteristics 0 (Fuji standard motors, 8series) 1: Motor characteristics 1 (Horsepower motors) 3: Motor characteristics 3 (Fuji standard motors, 6series) 4: Other Function code Name A51 Cumulative motor run time 2 A52 Startup count 2 A39 Motor 1 selection Permissible setting range (Settings corresponding to FRENIC-Multi settings) 0~9999 (×10) time 0~65535 times (decimal) 0~FFFF (hexadecimal) times 0: Motor characteristics 0 (Fuji standard motors, 8-series) 1: Motor characteristics 1 (Representative HP motor model) 4: Other 5: Motor characteristics 5 (Fuji premium efficiency motors) (3: Please inquire about replacement from Motor characteristics 3) J: Application functions Function code Name FRENIC-Ace (E3) Permissible setting range Function code Name Permissible setting range (Settings corresponding to FRENIC-Multi settings) J68 Brake symbol 0 to 200% (release current) J68 Brake symbol 0.00 to 300.00% (release timer) J70 (release timer) 0.0 to 5.0s J70 (release timer) 0.000 to 5.000s J72 (input timer) 0.0 to 5.0s J72 (input timer) 0.000 to 5.000s Appendix -73 APPENDICES FRENIC-Multi (E1) Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) o: Option functions FRENIC-Multi (E1) Function code F42 A14 Name Drive control selection Drive control selection FRENIC-Ace (E3) Permissible setting range 3: V/f control with PG 4: Dynamic vector control with PG 0: Command/feedback input: B-phase pulse input Function code Drive control selection 1 Drive control selection 2 3: V/f control with PG 4: Dynamic vector control with PG F01 C30 Frequency setting 1 Frequency setting 2 12: Pulse string input d14 F01 C30 d14 d59 2: Command input: A, Bphase pulse input, Feedback input: B-phase pulse input F01 C30 d14 d59 10: Command input: B-phase pulse input, Feedback input: forward/reverse pulse input o01 Command/feedback (input type selection) 11: Command/feedback input: forward/reverse pulse input F01 C30 d14 d59 F01 C30 d14 d59 12: Command input: A, Bphase pulse input, Feedback input: forward/reverse pulse input 20: Command input: B-phase pulse input, Feedback input: A, Bphase pulse input 21: Command input: forward/reverse pulse input, Feedback input: A, Bphase pulse input 22: Command/feedback input: A, B-phase pulse input Permissible setting range (Settings corresponding to FRENIC-Multi settings) F42 A14 d59 1: Command input: forward/reverse pulse, Feedback input: B-phase pulse Name F01 C30 d14 d59 Feedback (feedback input) 0: Pulse string sign/pulse string input (pulse input method) Command(pulse string input) 0: Pulse string sign/pulse string input (pulse input method) Frequency setting 1 Frequency setting 2 12: Pulse string input Feedback (feedback input) 0: Pulse string sign/pulse string input (pulse input method) Command(pulse string input) 1: Forward pulse/reverse (pulse input method) pulse Frequency setting 1 Frequency setting 2 12: Pulse string input Feedback (feedback input) 0: Pulse string sign/pulse string input (pulse input method) 2: A, B-phase 90 phase Command(pulse string input) difference (pulse input method) (B phase lead) Frequency setting 1 Frequency setting 2 12: Pulse string input Feedback (feedback input) 1: Forward pulse/reverse (pulse input method) pulse Command(pulse string input) 0: Pulse string sign/pulse string input (pulse input method) Frequency setting 1 Frequency setting 2 12: Pulse string input Feedback (feedback input) 1: Forward pulse/reverse (pulse input method) pulse Command(pulse string input) 1: Forward pulse/reverse (pulse input method) pulse Frequency setting 1 Frequency setting 2 12: Pulse string input Feedback (feedback input) 1: Forward pulse/reverse (pulse input method) pulse Command(pulse string input) 2: A, B-phase 90 phase difference (pulse input method) (B phase lead) F01 C30 Frequency setting 1 Frequency setting 2 d14 Feedback (feedback input) 2: A, B-phase 90 phase difference (pulse input method) (B phase lead) d59 Command(pulse string input) 0: Pulse string sign/pulse (pulse input method) string input F01 C30 Frequency setting 1 Frequency setting 2 d14 Feedback (feedback input) 2: A, B-phase 90 phase difference (pulse input method) (B phase lead) d59 Command(pulse string input) 1: Forward pulse/Reverse (pulse input method) pulse F01 C30 Frequency setting 1 Frequency setting 2 d14 Feedback (feedback input) 2: A, B-phase 90 phase difference (pulse input method) (B phase lead) d59 Command (pulse string 2: A, B-phase 90 phase input) difference (B phase lead) (pulse input method) Appendix -74 12: Pulse string input 12: Pulse string input 12: Pulse string input Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) Function code o02 o03 o04 Name Speed control FRENIC-Ace (E3) Permissible setting range (P gain) 0.01 to 200.00 times 0.000: Disable integral (I integral time) operation 0.001 to 5.000s (Filter time constant) 0.000 to 5.000s Function code Permissible setting range (Settings corresponding to FRENIC-Multi settings) Name d03 Speed control 1P d04 I (Gain) 0.1 to 200.0 times (Integral time) 0.001 to 9.999 s, 999: Disable integral operation d01 (Speed command filter) 0.000 to 5.000s o05 Reference pulse Same as 0:o09 (Encoder pulse number) 20 to 3600 (decimal) d60 Command 20 to 60000 (decimal), (Pulse string input) 0014 to EA60 (Encoder pulse number) (hexadecimal) o06 (Filter time constant) 0.000 to 5.000s d61 (Filter time constant) 0.000 to 5.000s o07 o08 Same as 0:o11 (Pulse correction coefficient 1) 1 to 9999 Same as 0:o12 (Pulse correction coefficient 2) 1 to 9999 d62 (Pulse correction coefficient 1) 1 to 32767 d63 (Pulse correction coefficient 2) 1 to 32767 o09 Trailing pulse 20 to 3600 (decimal) (Encoder pulse number) d15 Feedback (feedback input) 20 to 60000 (decimal), 0014 to EA60 (Encoder pulse number) (hexadecimal) (Pulse correction coefficient 1) 1 to 32767 o11 (Pulse correction coefficient 1) 1 to 9999 d16 o12 (Pulse correction coefficient 2) 1 to 9999 d17 (Pulse correction coefficient 2) 1 to 32767 o13 Speed control (Output limiter) 0.00 to 100.00% d70 Speed control limiter 0.00 to 100.00% d21 Speed agreement/PG error (Detection range) 0.0 to 50.0% d22 (Detection timer) o17 o18 o19 Excessive speed 0 to 50% deviation level Excessive speed 0.0 to 10.0s deviation timer 0: Continue to run 1: Stop running (Alarm PG error selection mode 1) 2: Stop running (Alarm mode 2) 0: Speed master-follower operation 1: Position-synchronized operation (Standby synchronization) 2: Position-synchronized operation (Synchronized start synchronization) o60 Master-follower operation o61 Master-follower operation (Main speed regulator Fixed at 1.0 gain) o62 o63 o64 o65 o66 o67 o68 (APR P gain) 0.00 to 200.00 20 to 200, (APR output + side limiter) 999: No limiter 20 to 200, (APR output - side limiter) 999: No limiter (Z-phase alignment gain) 0.0 to 10.0 (Synchronous offset 0 to 359 deg angle) (Synchronous completion 0 to 100 deg detection range) (Over-deviation detection 0.0 to 6553.5 range) 0.00 to 10.00s 3: Continue to run 2 4: Alarm stoppage 3 5: Alarm stoppage 4 d23 PG error selection d41 0: Disable (normal control) 3: Master-follower operation (start after Application control selection synchronization) 4: Immediate synchronization operation (at the start (with Z-phase)) d71 Master-follower operation 0.00 to 1.50 times (Main speed regulator gain) d72 d73 d74 d75 d76 d77 d78 Appendix -75 (APR P gain) 0.00 to 200.00 times 20~200%: Limiter level 999: Disable 20~200%: Limiter level (APR output - side limiter) 999: Disable (APR output + side limiter) (Z-phase alignment gain) 0.00 to 10.00 times (Synchronous offset angle) 0 to 359 deg (Synchronous completion 0 to 359 deg detection range) (Over-deviation detection 0 to 65535 (10 pulse/unit) range) APPENDICES FRENIC-Multi (E1) Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) I.3.2 Comparison with FRENIC-Ace (E2) Function codes not listed in the table below can be replaced directly from FRENIC-Ace (E2). Function codes can also be easily replaced from the previous model Ace (E2) to Ace (E3) by using the copy function of the optional keypad (touch panel) TP-E2. For details, refer to Chapter 4 “4.9 Function code settings when replacing previous models.” Some function codes may differ between E2 and E3. When copied using the keypad, they are automatically read and copied. If you enter the codes manually, please refer to the function code comparison tables below. If the function codes are operated using RS-485 or bus communications, you can set function code y96 (communication compatibility mode) to 7 (E2 compatibility) to use E3 without changing the host program. E: Control functions of frequency FRENIC-Ace (E2) Function code E59 Name FRENIC-Ace (E3) Permissible setting range 0: Analog current input Terminal [C1] function (C1 function) selection 1: Analog voltage input (C1 function/V2 function) (V2 function) Function code - Name Permissible setting range (Settings corresponding to FRENIC-Multi settings) No applicable function codes. No setting necessary. J: Application functions FRENIC-Ace (E2) Function code FRENIC-Ace (E3) Function code Name Permissible setting range (Settings corresponding to FRENIC-Multi settings) Name Permissible setting range J70 (Release timer) 0.00 to 5.00s J70 (Release timer) 0.000 to 5.000s J72 (Input timer) 0.00 to 5.00s J72 (Input timer) 0.000 to 5.000s d: Application functions 2 FRENIC-Ace (E2) Function code d92 Name Reserved for manufacturer FRENIC-Ace (E3) Permissible setting range 0.00 to 10.00 Function code d192 Name For adjustment by manufacturer Permissible setting range (Settings corresponding to FRENIC-Multi settings) 0.00 to 10.00 o: Option functions FRENIC-Ace (E2) Function code Name FRENIC-Ace (E3) Permissible setting range Function code o01 o121 o02 o122 o03 o123 o04 o05 Terminals [O1] to [O8] function selection Based on the setting range for E20 on the inverter o124 o125 o06 o126 o07 o127 o08 o128 Appendix -76 Name Permissible setting range (Settings corresponding to FRENIC-Multi settings) Terminals [O1] to [O8] (function selection) Setting values compatible with Ace (E2) Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) I.3.3 Motor constants for Fuji standard motors, 6 series %X (%) P08/A22 Rated slip P12/A26 Iron loss factor 1 P13/A27 Magnetic saturation factor 1 P16/A30 Magnetic saturation factor 2 P17/A31 Magnetic saturation factor 3 P18/A32 Magnetic saturation factor 4 P19/A33 Magnetic saturation factor 5 P20/A34 Magnetic saturation factor a P21/A35 Torque current under vector control P55/A55 Induced voltage factor under vector control P56/A56 Reserved for manufacturers P57/A57 0.40 13.79 11.75 1.77 14.00 93.8 87.5 75.0 62.5 50.0 106.3 112.5 118.8 0.20 0.027 0.68 0.55 12.96 12.67 1.77 14.00 93.3 86.1 74.4 63.6 50.7 108.8 118.7 129.6 0.34 0.024 0.20 to 0.39 0.2 1.30 1.00 12.61 13.63 2.33 12.60 90.0 81.3 67.9 56.6 45.0 112.4 126.6 145.1 0.68 0.026 0.40 to 0.74 0.4 2.30 1.56 10.20 14.91 2.40 9.88 88.7 81.3 67.0 55.2 43.8 112.1 126.5 144.3 1.36 0.029 0.75 to 1.49 0.75 3.60 2.35 8.67 10.66 2.33 7.40 88.3 77.7 62.6 51.8 41.1 112.4 129.2 148.4 2.55 0.032 1.50 to 2.19 1.5 6.10 3.00 6.55 11.26 2.00 5.85 92.1 82.8 71.1 58.1 46.2 111.4 126.1 143.9 5.09 0.061 2.20 to 3.69 2.2 9.20 4.85 6.48 10.97 1.80 5.91 85.1 74.6 61.7 50.3 39.8 115.7 133.5 150.6 7.47 0.051 0.6 3.70 to 5.49 3.7 15.00 7.70 5.79 11.22 1.93 5.24 86.0 76.9 61.3 49.5 39.1 115.6 133.2 154.1 12.57 0.063 0.8 5.50 to 7.49 5.5 22.00 10.70 5.09 13.66 1.40 4.75 87.2 78.2 65.5 54.2 44.1 111.7 129.1 150.9 18.68 0.088 1.0 7.50 to 10.99 7.5 29.00 12.50 4.50 14.70 1.57 4.03 87.7 80.0 67.1 56.1 45.6 111.7 128.4 149.2 25.47 0.095 1.2 11.00 to 14.99 11 42.00 17.60 3.78 15.12 1.07 3.92 91.3 83.3 69.9 58.0 47.0 114.1 130.2 147.9 37.36 0.132 1.3 15.00 to 18.49 15 55.00 20.00 3.24 16.37 1.13 3.32 90.5 83.5 72.1 60.7 49.5 109.0 121.3 137.8 50.94 Starting mode (Auto search delay time 2) H46 No-load current (A) P06/A20 0.44 0.1 Magnetic saturation factor C P23/A37 Rated current (A) P03/A17 0.06 0.10 to 0.19 Magnetic saturation factor b P22/A36 Applicable motor capacity (kW) 0.01 to 0.09 %R1 (%) P07/A21 Motor capacity setting range (kW) P02/A16 ■ Three-phase 200V series 0.5 0.151 85 18.50 to 21.99 18.5 67.00 21.90 2.90 17.00 0.87 3.34 90.7 83.0 70.7 59.9 48.7 112.1 127.9 147.5 62.83 22.00 to 29.99 22 78.00 25.10 2.70 16.05 0.90 3.28 89.7 81.3 68.9 59.1 48.4 114.1 130.2 151.8 74.72 0.228 30.00 to 36.99 30 107.0 38.90 2.69 15.00 0.80 3.10 90.2 81.6 68.7 57.2 45.8 114.8 132.3 153.9 101.9 0.202 37.00 to 44.99 37 130.0 41.50 2.76 16.42 0.80 2.30 88.7 78.9 65.4 54.2 43.4 112.2 126.4 143.6 125.7 0.25 45.00 to 54.99 45 156.0 47.50 2.53 16.16 0.80 2.18 89.0 79.7 66.8 55.4 44.4 112.3 126.0 141.8 152.8 0.272 55.00 to 74.99 55 190.0 58.60 2.35 16.20 0.94 2.45 89.2 79.3 64.7 53.6 43.1 117.2 136.2 157.8 186.8 0.267 2.6 75.00 to 89.99 75 260.0 83.20 1.98 16.89 0.80 2.33 88.1 78.0 64.3 54.2 42.9 114.9 129.8 144.6 254.7 0.292 2.8 90.00 to 109.9 90 310.0 99.20 1.73 16.03 0.80 2.31 88.8 79.0 65.0 54.0 44.0 115.0 130.0 145.0 305.7 0.31 3.2 From 110.0 110 376.0 91.20 1.99 20.86 0.66 1.73 90.5 82.6 70.7 58.7 47.8 112.2 126.1 142.4 373.6 0.378 3.5 0.243 2.0 2.3 Appendix -77 APPENDICES 2.5 Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) Rated current (A) P03/A17 No-load current (A) P06/A20 %R1(%) P07/A21 %X (%) P08/A22 Rated slip P12/A26 Iron loss factor 1 P13/A27 Magnetic saturation factor 1 P16/A30 Magnetic saturation factor 2 P17/A31 Magnetic saturation factor 3 P18/A32 Magnetic saturation factor 4 P19/A33 Magnetic saturation factor 5 P20/A34 Magnetic saturation factor a P21/A35 Magnetic saturation factor b P22/A36 Magnetic saturation factor C P23/A37 Torque current under vector control P55/A55 Starting mode (Auto search delay time 2) H46 Applicable motor capacity (kW) 0.01 to 0.09 0.06 0.22 0.20 13.79 11.75 1.77 14.00 93.8 87.5 75.0 62.5 50.0 106.3 112.5 118.8 0.10 0.027 0.10 to 0.19 0.1 0.35 0.27 12.96 12.67 1.77 14.00 93.3 86.1 74.4 63.6 50.7 108.8 118.7 129.6 0.17 0.024 0.20 to 0.39 0.2 0.65 0.50 12.61 13.63 2.33 12.60 90.0 81.3 67.9 56.6 45.0 112.4 126.6 145.1 0.34 0.026 0.40 to 0.74 0.4 1.20 0.78 10.20 14.91 2.40 9.88 88.7 81.3 67.0 55.2 43.8 112.1 126.5 144.3 0.68 0.029 0.75 to 1.49 0.75 1.80 1.18 8.67 10.66 2.33 7.40 88.3 77.7 62.6 51.8 41.1 112.4 129.2 148.4 1.27 0.032 1.50 to 2.19 1.5 3.10 1.50 6.55 11.26 2.00 5.85 92.1 82.8 71.1 58.1 46.2 111.4 126.1 143.9 2.55 0.061 2.20 to 3.69 2.2 4.60 2.43 6.48 10.97 1.80 5.91 85.1 74.6 61.7 50.3 39.8 115.7 133.5 150.6 3.74 0.051 0.6 3.70 to 5.49 3.7 7.50 3.85 5.79 11.22 1.93 5.24 86.0 76.9 61.3 49.5 39.1 115.6 133.2 154.1 6.28 0.063 0.8 5.50 to 7.49 5.5 11.00 5.35 5.09 13.66 1.40 4.75 87.2 78.2 65.5 54.2 44.1 111.7 129.1 150.9 9.34 0.088 1.0 7.50 to 10.99 7.5 14.50 6.25 4.50 14.70 1.57 4.03 87.7 80.0 67.1 56.1 45.6 111.7 128.4 149.2 12.74 0.095 1.2 11.00 to 14.99 11 21.00 8.80 3.78 15.12 1.07 3.92 91.3 83.3 69.9 58.0 47.0 114.1 130.2 147.9 18.68 0.132 1.3 15.00 to 18.49 15 27.50 10.00 3.24 16.37 1.13 3.32 90.5 83.5 72.1 60.7 49.5 109.0 121.3 137.8 25.47 0.151 18.50 to 21.99 18.5 34.00 11.00 2.90 17.00 0.87 3.34 90.7 83.0 70.7 59.9 48.7 112.1 127.9 147.5 31.41 0.243 22.00 to 29.99 22 39.00 12.60 2.70 16.05 0.90 3.28 89.7 81.3 68.9 59.1 48.4 114.1 130.2 151.8 37.36 0.228 30.00 to 36.99 30 54.00 19.50 2.69 15.00 0.80 3.10 90.2 81.6 68.7 57.2 45.8 114.8 132.3 153.9 50.94 0.202 37.00 to 44.99 37 65.00 20.80 2.76 16.42 0.80 2.30 88.7 78.9 65.4 54.2 43.4 112.2 126.4 143.6 62.83 0.25 45.00 to 54.99 45 78.00 23.80 2.53 16.16 0.80 2.18 89.0 79.7 66.8 55.4 44.4 112.3 126.0 141.8 76.41 0.272 55.00 to 74.99 55 95.00 29.30 2.35 16.20 0.94 2.45 89.2 79.3 64.7 53.6 43.1 117.2 136.2 157.8 93.39 0.267 2.6 75.00 to 89.99 75 130.0 41.60 1.98 16.89 0.80 2.33 88.1 78.0 64.3 54.2 42.9 114.9 129.8 144.6 127.4 0.292 2.8 90.00 to 109.9 90 155.0 49.60 1.73 16.03 0.80 2.31 88.8 79.0 65.0 54.0 44.0 115.0 130.0 145.0 152.8 0.31 3.2 110.0 to 131.9 110 188.0 45.60 1.99 20.86 0.66 1.73 90.5 82.6 70.7 58.7 47.8 112.2 126.1 142.4 186.8 0.378 3.5 132.0 to 159.9 132 224.0 57.60 1.75 18.90 0.66 1.80 90.3 81.9 69.8 57.8 46.6 112.9 127.6 144.8 211.7 0.394 4.1 160.0 to 199.9 160 272.0 64.50 1.68 19.73 0.66 1.50 92.2 84.8 71.1 58.6 46.9 114.6 130.5 148.0 256.6 0.482 4.5 200.0 to 219.9 200 335.0 71.50 1.57 20.02 0.66 1.36 91.9 85.5 72.3 60.0 47.6 109.8 122.7 136.4 320.8 0.534 220.0 to 249.9 220 365.0 71.80 1.60 20.90 0.58 1.25 93.1 86.1 72.9 60.8 48.6 108.7 118.8 130.9 352.8 0.561 250.0 to 279.9 250 415.0 87.90 1.39 18.88 0.54 1.33 92.2 84.9 72.7 60.5 109.9 122.2 137.8 400.9 0.571 5.0 280.0 to 314.9 280 462.0 93.70 1.36 19.18 0.54 1.27 449.1 0.589 5.5 315.0 to 354.9 315 520.0 0.84 16.68 0.45 1.81 505.2 355.0 to 399.9 355 580.0 132.0 0.83 16.40 0.43 1.77 400.0 to 449.9 400 670.0 200.0 0.62 15.67 0.29 1.58 450.0 to 499.9 450 770.0 0.48 13.03 0.23 1.84 500.0 to 559.9 500 835.0 270.0 0.51 12.38 0.18 560.0 to 629.9 560 940.0 0.57 13.94 630.0 to 709.9 630 1050.0 355.0 0.46 From 710.0 710 1150.0 290.0 0.54 Reserved for manufacturers P57/A57 Motor capacity setting range (kW) P02/A16 Induced voltage factor under vector control P56/A56 ■ Three-phase 400V series 0.5 85 2.0 2.3 2.5 4.7 120.0 0.862 90 5.6 569.3 0.891 641.5 0.683 721.7 0.694 1.80 801.9 1.393 0.20 1.61 898.1 11.77 0.17 1.29 1010 14.62 0.21 0.97 1139 7.5 48.9 92.7 85.6 72.9 60.9 109.3 120.2 133.5 9.8 1.395 10.5 Appendix -78 1.560 Appendix -79 APPENDICES Appendix I Replacement Precautions (FRENIC-Multi (E1), FRENIC-Ace (E2)) ">
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