Extech Instruments EX623 User manual

User's Guide

400Amp True RMS AC/DC Clamp

Meter with IR Thermometer

Model EX623

Patented

Introduction

Congratulations on your purchase of this Extech EX623 True RMS Clamp Meter. This meter measures AC Current, DC Current, AC/DC Voltage, Resistance, Capacitance, Frequency,

Diode Test, Duty Cycle and Continuity. Special features include Dual Input Thermocouple

Temperature, Non-Contact IR Temperature and Non-Contact Voltage detector. The double molded case is designed for heavy duty use. This meter is shipped fully tested and calibrated and, with proper use, will provide years of reliable service.

Safety

International Safety Symbols

This symbol, adjacent to another symbol or terminal, indicates the user must refer to the manual for further information.

This symbol, adjacent to a terminal, indicates that, under normal use, hazardous voltages may be present

Double insulation

WARNING

This WARNING symbol indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.

CAUTION

This CAUTION symbol indicates a potentially hazardous situation, which if not avoided, may result damage to the product.

PER IEC1010 OVERVOLTAGE INSTALLATION CATEGORY

OVERVOLTAGE CATEGORY I

Equipment of OVERVOLTAGE CATEGORY I is equipment for connection to circuits in which measures are taken to limit the transient overvoltages to an appropriate low level.

Note – Examples include protected electronic circuits.

OVERVOLTAGE CATEGORY II

Equipment of OVERVOLTAGE CATEGORY II is energy-consuming equipment to be supplied from the fixed installation.

Note – Examples include household, office, and laboratory appliances.

OVERVOLTAGE CATEGORY III

Equipment of OVERVOLTAGE CATEGORY III is equipment in fixed installations.

Note – Examples include switches in the fixed installation and some equipment for industrial use with permanent connection to the fixed installation.

OVERVOLTAGE CATEGORY IV

Equipment of OVERVOLTAGE CATEGORY IV is for use at the origin of the installation.

Note – Examples include electricity meters and primary over-current protection equipment

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SAFETY NOTES

• Do not exceed the maximum allowable input range of any function.

• Do not apply voltage to meter when resistance function is selected.

• Set the function switch OFF when the meter is not in use.

• Remove the battery if meter is to be stored for longer than 60 days.

WARNINGS

• Set function switch to the appropriate position before measuring.

• When measuring volts do not switch to current/resistance modes.

• Do not measure current on a circuit whose voltage exceeds 600V.

• When changing ranges always disconnect the test leads from the circuit under test.

CAUTIONS

• Improper use of this meter can cause damage, shock, injury or death. Read and understand this user manual before operating the meter.

• Always remove the test leads before replacing the battery or fuses.

• Inspect the condition of the test leads and the meter itself for any damage before operating the meter. Repair or replace any damage before use.

• Use great care when making measurements if the voltages are greater than 25VAC rms or 35VDC. These voltages are considered a shock hazard.

• Always discharge capacitors and remove power from the device under test before performing Diode, Resistance or Continuity tests.

• Voltage checks on electrical outlets can be difficult and misleading because of the uncertainty of connection to the recessed electrical contacts. Other means should be used to ensure that the terminals are not "live".

• If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

A AC,

A DC

400A DC/AC

400A DC/AC

V DC, V AC 600V DC/AC

Resistance, Capacitance, Frequency, Diode Test 250V DC/AC

Type K Temperature 30V DC, 24V AC

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Description

Meter Description

2. Clamp opening trigger

3. IR thermometer and Laser Button

5. MODE / ZERO button

6. Backlit LCD Display

7. Type K input jacks

8. Multimeter input jacks

9. IR thermometer sensor and Laser pointer (rear)

14. Thermocouple display button

15. Battery compartment (rear)

16. Non-Contact Voltage Detector

17. NCV LED indicator

Display icons Description

AUTO Autoranging

P Peak

DC Direct Current

ZERO mV or V

DCA or CAP zero

Milli-volts or Volts (Voltage) o

F and o

C Fahrenheit and Celsius units (Temperature)

T

1

, T

2

, T

1

-T

2

Therocouple n, m,

μ, M, k Unit of measure prefixes: nano, milli, micro, mega, and kilo

•

)

) test

Diode test

Laser pointer

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Operation

NOTES: Read and understand all Warning and Caution statements in this operation manual prior to using this meter. Set the function select switch to the OFF position when the meter is not in use.

Input Shutter

The Input Shutter inhibits simultaneous connection to the thermocouple jacks and the

DMM input jacks. This is a safety feature which prevents a potentially hazardous condition from existing during high voltage measurements. Slide the shutter up for test lead measurements or slide it down for thermocouple temperature measurements.

Non-Contact Voltage Detector

WARNING: Risk of Electrocution. Before use, always test the Voltage Detector on a known live circuit to verify proper operation.

1. Rotate the Function switch to any measurement position.

2. Place the detector probe tip on the conductor to be tested.

3. If AC voltage is present, the NCV detector light will turn on with a steady red light.

NOTE: The conductors in electrical cord sets are often twisted. For best results, move the probe tip along a length of the cord to assure placing the tip in close proximity to the live conductor.

NOTE: The detector is designed with high sensitivity. Static electricity or other sources of energy may randomly trip the sensor. This is normal operation.

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AC/DC Current Measurements

WARNING: Disconnect the test leads before making clamp measurements.

1. Rotate the Function switch to the

400A

AC/DC

position or DC.

3. Press the trigger to open jaw. Fully enclose only one conductor.

4. Read the current value in the display.

5. If the value is less than 40A, rotate the function switch to the 40A

AC/DC

position to improve resolution.

DCA Zero

The Zero feature removes offset values and improves accuracy for DC current measurements. To perform a zero, select ADC and, with no conductor in the jaw, press and hold the MODE ZERO button for two beeps. The display will zero. The offset value is now stored and removed from all measurements.

Frequency

When ACV is selected, the measured frequency can be viewed in the lower display.

AC/DC Voltage Measurements

CAUTION: Do not measure voltages if a motor on the circuit is being switched ON or

OFF. Large voltage surges may occur that can damage the meter.

1. Slide the input shutter to the up position.

2. Rotate the function switch to the V position.

4. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive V jack.

5. Touch the black test probe tip to the negative side of the circuit.

Touch the red test probe tip to the positive side of the circuit.

6. Read the voltage value in the display.

Frequency

When ACA is selected, the measured frequency can be viewed in the lower display.

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Resistance Measurements

Note: Remove power from the device under test before making resistance measurements

1. Slide the input shutter to the up position.

2. Set the function switch to the

Ω position.

3. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive V jack.

4. Touch the black test probe tip to one side of the device.

Touch the red test probe tip to the other side of the device.

5. Read the resistance value in the display.

Continuity Test

1. Connect as described for resistance measurements. the

•

)

)

).

3. Touch the test probe tips across the circuit or component under test.

4. If the resistance is < 50

Ω, a tone will sound.

Diode Test

1. Connect as described for resistance measurements the .

3. Touch the test probe tips to the diode or semiconductor junction under test. Note the meter reading.

4. Reverse the test lead polarity by reversing the red and black leads. Note this reading.

5. The diode or junction can be evaluated as follows:

If one reading displays a value (typically 0.400V to 01.800V) and the other reading displays OL, the diode is good.

If both readings display OL the device is open.

If both readings are very small or ‘0’, the device is shorted.

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Capacitance Measurements

WARNING: To avoid electric shock, discharge the capacitor before measuring.

1. Slide the input shutter to the up position.

2. Rotate the function switch to the

capacitance position.

3. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive jack.

4. Touch the black test probe tip to one side of the device.

Touch the red test probe tip to the other side of the device.

5. Read the capacitance value in the display.

Note: For very large values of capacitance measurement time can be several seconds before the final reading stabilizes.

Note: The Zero feature removes stray test lead capacitance to improve the accuracy of low value capacitance measurements. To perform a zero, Press and hold the MODE ZERO button for two beeps. The display will zero. The offset value is now stored and is removed from all measurements.

.

Frequency and Duty Ratio Measurements

1. Slide the input shutter to the up position.

2. Rotate the function switch to the Hz % Position.

3. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive Hz jack.

4. Touch the black test probe tip to one side of the device.

Touch the red test probe tip to the other side of the device.

5. Read the Frequency value on the upper large display.

Read the Duty Ratio on the lower small display. display.

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μA DC/AC Current Measurements

1. Slide the input shutter to the up position.

2. Rotate the function switch to the

μA position.

4. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive

μA jack.

5. Turn power to the circuit under test off and make a break in the circuit.

6. Insert the meter in series with the circuit;

Touch the black test probe tip to the negative side of the break.

Touch the red test probe tip to the positive side of the break.

7. Turn circuit power on.

8. Read the current value in the display.

Type K Temperature Measurements

1. Slide the input shutter to the down position.

2. Rotate the function switch to the TYPE K

temperature position.

3. Press the MODE button to select °F or °C.

4. Insert the Temperature Probe(s) into the T1 and/or T2 type k sockets.

5. Place the temperature probe tip(s) where needed.

6. Read the temperature on the display.

Upper display a. T1 b. T2 c. T1-T2

Lower display

T2

T1

T1

T2

Note: In case of an open input or a temperature overrange, the meter will display “- - - -” .

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Non-Contact InfraRed Temperature Measurements

1. Rotate the function switch to the IR position.

2. Press the MODE button to select °F or °C.

3. Aim the infrared sensor (rear of the meter) at the surface to be measured. the button to turn on the IR thermometer and laser pointer. The laser pointer identifies the surface spot to be measured.

5. The area of the surface to be measured must be larger than the spot size as determined by the distance to spot size specification.

6. Read the temperature in the large upper display.

When the IRT button is released the displayed temperature will be held for approx. 10 seconds.

7. Read the MAX temperature in the lower display.

Press the MAX/MIN button to toggle the lower display between the maximum and minimum measured values.

WARNING: Do not directly view or direct the laser pointer at

an eye. Low power visible lasers do not normally present a hazard, but may present some potential for hazard if viewed directly for extended periods of time.

IR Spot to Distance Diagram

The 8:1 spot to distance ratio determines the size of the measured surface area with respect to the distance the meter is held away from the surface.

IR Measurement Notes

1. The object under test should be larger than the spot (target) size calculated by the field of view diagram.

2. If the surface of the object under test is covered with frost, oil, grime, etc., clean before taking measurements.

3. If an object's surface is highly reflective, apply masking tape or flat black paint to the surface before measuring.

4. The meter may not make accurate measurements through transparent surfaces such as glass.

5. Steam, dust, smoke, etc. can obscure measurements.

6. To find a hot spot, aim the meter outside the area of interest then scan across (in an up and down motion) until the hot spot is located.

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Data Hold

To freeze the LCD reading, press the HOLD button. While data hold is active, the HOLD icon appears on the LCD. Press the HOLD button again to return to normal operation.

MAX/MIN

"MAX" will appear. The meter will begins recording and displaying the maximum value measured. value measured during the recording session. present reading, but will continue to update and store the max and min readings.

4. To exit MAX/MIN mode press and hold the MAX/MIN button for 2 seconds.

Peak Hold

When ACA or ACV is selected, pressing the PEAK button enables the peak capture circuit.

The meter will now capture and display the maximum and minimum peaks of the waveform.

RANGE

In the Voltage, Resistance, Capacitance, Frequency or uA function the meter automatically selects the best range for the measurements being made. For measurement situations requiring that a range be manually selected, perform the following: point and units displayed until the preferred range is located.

3. To exit the Manual Ranging mode and return to Autoranging, press and hold the

RANGE key for 2 seconds.

LCD Backlight

The LCD is equipped with backlighting for easier viewing, especially in dimly lit areas.

Press and hold the HOLD/ button for 2 seconds to turn the backlight on. The backlight will automatically turn off after 30 seconds.

Automatic Power OFF with Disable

In order to conserve battery life, the meter will automatically turn off after approximately 30 minutes. To turn the meter on again, turn the function switch to the OFF position and then to the desired function position.

To disable APO:

1. From the OFF position, hold the MODE button and rotate the FUNCTION switch to a measurement function.

2. will appear in the display

3. Release the MODE button

4. APO is now disabled (APO icon is off) and will be reset when the Function switch is returned to the OFF position.

Low battery indication

When the icon appears in the display, the battery should be replaced. Refer to the battery replacement procedure in the maintenance section.

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Maintenance

WARNING: To avoid electrical shock, disconnect the meter from any circuit, remove the test leads from the input terminals, and turn OFF the meter before opening the case. Do not operate the meter with an open case.

Cleaning and Storage

Periodically wipe the case with a damp cloth and mild detergent; do not use abrasives or solvents. If the meter is not to be used for 60 days or more, remove the battery and store it separately.

Battery Replacement

1. Remove the Phillips head screw that secures the rear battery door

2. Open the battery compartment

3. Replace the 9V battery

4. Secure the battery compartment door

Fuse Replacement

1. Remove the battery

2. Remove the Phillips head screws (2) that secures the rear cover.

3. Replace the fuse with one of equal rating. (500mA, 660V fast blow [SIBA 70-180-40])

4. Replace the rear cover and battery

Warranty

EXTECH INSTRUMENTS CORPORATION(a FLIR company) warrants this instrument to be free

of defects in parts and workmanship for one year from date of shipment (a six month limited warranty applies to sensors and cables). If it should become necessary to return the instrument for service during or beyond the warranty period, contact the Customer Service Department at (781)

890-7440 ext. 210 for authorization or visit our website www.extech.com for contact information. A

Return Authorization (RA) number must be issued before any product is returned to Extech. The sender is responsible for shipping charges, freight, insurance and proper packaging to prevent damage in transit. This warranty does not apply to defects resulting from action of the user such as misuse, improper wiring, operation outside of specification, improper maintenance or repair, or unauthorized modification. Extech specifically disclaims any implied warranties or merchantability or fitness for a specific purpose and will not be liable for any direct, indirect, incidental or consequential damages. Extech's total liability is limited to repair or replacement of the product.

The warranty set forth above is inclusive and no other warranty, whether written or oral, is expressed or implied.

Calibration and Repair Services

Extech offers repair and calibration services for the products we sell. Extech also provides NIST certification for most products. Call the Customer Care Department for information on calibration services available for this product. Extech recommends that annual calibrations be performed to verify meter performance and accuracy.

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Specifications

Function Range

AC Current

50/60 Hz

True RMS

DC Current

AC/DC

μA

Current

AC Voltage

50/60 Hz

True RMS

400.0 AAC

40.00 AAC

400.0 ADC

40.00 ADC 0.01A

400.00

μA 0.01μA

4000.0

μA 0.1μA

400.0 mVAC 0.1mV

4.000 VAC

40.00 VAC

Resolution

Accuracy

(% of reading + digits)

0.1A

±(1.5% + 5 digits)

0.01A

0.1A

±(1.5% + 5 digits)

0.001V

0.01V

DC: ±(1.0% + 2 digits)

AC: ±(1.5% + 2 digits)

±(1.0% + 20 digits)

±(2.0% + 5 digits)

400.0 VAC

600 VAC

0.1V

1V

DC Voltage

Resistance

400.00 mVDC

4.0000 VDC

40.000 VDC

400.00 VDC

0.01mV

0.0001V

0.001V

0.01V

600.0 VDC 0.1V

400.00

Ω 0.01Ω

4.0000k

Ω 0.0001kΩ

40.000k

Ω 0.001kΩ

400.00k

Ω 0.01kΩ

4.0000M

Ω 0.0001MΩ

40.000M

Ω 0.001MΩ

±(0.1% + 2 digits)

±(1.0% + 2 digits)

±(0.8% + 20 digits)

±(0.8% + 4 digits)

±(2.5% + 10 digits)

Capacitance

Frequency

(clamp)

400.00nF

4000.0nF

0.01nF

0.1nF

±(5.0% + 40 digits)

±(3.0% + 10 digits)

400.00µF

400.00Hz

0.01µF

0.01Hz

Sensitivity: 5Arms minimum

±(3.5% + 10 digits)

4000.0µF 0.1µF

±(5.0% + 10 digits)

40.000mF 0.001mF

±(1.0% + 3 digits)

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Function Range

Frequency

(test leads)

40.000Hz

Resolution

0.001Hz

Accuracy

(% of reading + digits)

±(0.3% + 3 digits)

400.00Hz 0.01Hz

4000.0Hz 0.1Hz

40.000kHz 0.001kHz

±(0.3% + 2 digits)

400.00kHz 0.01kHz

4000.0kHz 0.1kHz

40.000MHz 0.001MHz

Duty Cycle

Temperature

Type K

Temperature

IR

Sensitivity: 5 to 5kHz; 0.8Vrms min., 5kHz to 150kHz; 5Vrms min

0.5% to 99.0% 0.1% ±(1.2% + 2 digits)

Pulse width: 100

μs to 100ms, Frequency: 5Hz to 150kHz

-58 to -4°F

-50 to -19°C

-4 to 31°F

-20 to -1°C

32°F

0°C

33 to 211°F

1 to 100°C

212 to 718°F

101 to 399°C

719 to 1832°F

400 to 1000°C

0.1° <1000°

1° >1000°

±13°F/7°C

±(1.0% + 2°F/1°C)

±2°F/1°C

±(1.0% + 2°F/1°C)

±(1.5% + 3°F/2°C)

±(2.5% + 7°F/4°C)

Specification does not include probe accuracy

-58 to -4°F

-50 to -20°C

-4 to 31°F

-20 to -1°C

32°F

0°C

0.1°

±9°F/5°C

±2% of reading or ±4°F/2°C whichever is greater

±2°F/1°C

33 to 518°F

1 to 270°C

±2% of reading or ±3°F/2°C whichever is greater

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General Specifications

Clamp jaw opening

Display

Continuity check

Diode test

Low Battery indication

1.25" (32mm) approx.

Dual 40,000/4,000 count backlit LCD

Threshold 50

Ω; Test current < 0.5mA

Test current of 0.3mA typical;

Open circuit voltage

[ 2.8VDC typical

Battery symbol is displayed

Measurement rate

Peak detector

Thermocouple sensor

Fuse

IR Spectral response

2 readings per second, nominal

>1ms

Type K thermocouple required

500mA, ceramic fast blow

6 to 16µm (models EX622 and EX623)

IR Emissivity

IR distance ratio

Laser pointer

Input Impedance

0.95 fixed (models EX622 and EX623)

8:1 (models EX622 and EX623)

Class 2 laser < 1mW power; Wavelength is 630 to 670nm

10M

Ω (VDC and VAC)

AC bandwidth

AC response

50 to 400Hz (AAC and VAC)

True rms (AAC and VAC)

Crest Factor

3.0 in 40A and 400A ranges, 1.4 in 1000A range (50/60Hz and 5% to 100% of range)

Operating Temperature 41

°F to 104°F (5°C to 40°C)

Storage Temperature -4

°F to 140°F (-20°C to 60°C)

Operating Humidity

Max 80% up to 87

°F (31°C) decreasing linearly to 50% at

104

°F(40°C)

Storage Humidity

Operating Altitude

Battery

<80%

7000ft. (2000meters) maximum.

One (1) 9V Battery (NEDA 1604)

Auto power OFF

Dimensions & Weight

Safety

After approx. 30 minutes, with disable

9.5x3.8x1.75” (241x96x44.5mm); 13.6 oz. (386g)

For indoor use and in accordance with the requirements for double insulation to IEC1010-1 (2001): EN61010-1 (2001)

Overvoltage Category III 600V and Category II 1000V,

Pollution Degree 2

Approvals

Patent notice

CE,

U.S. Patent 7163336

Support line (781) 890-7440

Technical support: Extension 200; E-mail: [email protected]

Repair & Returns: Extension 210; E-mail: [email protected]

Product specifications subject to change without notice

For the latest version of this User’s Guide, Software updates, and other up-to-the-minute product information, visit our website: www.extech.com

Copyright © 2008 Extech Instruments Corporation (a FLIR company)

All rights reserved including the right of reproduction in whole or in part in any form.

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