Konami AJAX Video Game Conversion Kit User Manual
Below you will find brief information for AJAX. This conversion kit allows you to transform your existing upright video game cabinet into an AJAX arcade game. This kit includes everything needed for a professional conversion, from the printed circuit board and wiring harness to the joystick and graphics.
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AJAX ™ is a registered trademark of Konami Inc. © 1987 Konami Inc.
a KONAMI is a trademark of Konami Industry Co., Ltd.
TABLE OF CONTENTS
Page Page
Conversion Kit Contents . . . Inside Front Cover Wiring Harness ColorCode . . ............. 9
Introduction .......... 2.2... L Le 1 Wiring Diagram... ........... к ооо 10
Graphics... 122442000040 a eee» 2 Technical Information. ............... 11,12
New Product Information. ................ 3 Troubleshooting Guide ...............—. 11
Monitor Information .............—— me... 4 Dip Switch Settings ....... Inside Back Cover
CONVERSION KIT CONTENTS:
MAIN PRINTED CIRCUIT BOARD
P.C.B. CAGE (FCC REQUIRED)
CONNECTING WIRING HARNESS
8 SETS — BUTTON ASSEMBLIES
ONE 8-WAY JOYSTICK
MARQUEE (HEADER)
(1/8” acrylic sheet)
ONE SET SIDE PANEL GRAPHICS (left & right)
CONTROL PANEL OVERLAY
CONTROL PANEL DECALS
instruction decals/button decals (2 sets)
MANUAL
REGISTRATION CARD
REPLACEMENT ACCESSORIES ARE AVAILABLE THROUGH YOUR DISTRIBUTOR.
THIS KIT USABLE FOR UPRIGHT VIDEO GAMES WITH A
RASTAR SCAN MONITOR WHICH IS OR CAN BE MOUNTED VERTICALLY.
AJAX: INTRODUCTION
KONAMI CONVERSION KITS are the most complete
conversion kits available today. Every detail has been
carefully considered, designed and packaged to provide
you the means of easily producing a professional con-
version.
These kits have all the accessories to easily convert
your UPRIGHT video game.
We strongly urge you to FULLY STUDY this instruction
manual BEFORE you begin your conversion. It contains
step-by-step instructions, schematic diagrams and sug-
gestions on how to install your Konami Conversion Kit
and maximize your profits.
Xx x X
AJAX can be installed in any vertically mounted rastar
scan monitor game.
Everything you will need to construct your new game is
provided in this kit. Alt accessory parts — wiring
harness, joystick, etc. are custom made for AJAX by top
engineers experienced in the coin-op industry. One
8-way joystick (as provided) MUST be used.
The Player Instruction and Button Control decals are
made of a non-destructible acrylic material specifically
to keep the player from peeling them off.
IMPORTANT NOTICE * x x
The Japanese Amusement Machine Manufacturers Association (JAMMA) has in-
troduced a new standard in video game P.C.B.'s. It was decided that all new products
from any JAMMA member will use the same pin print-out on the edge connector. The
edge connector will have 56 pin outs, 28 per side.
Konami Inc. will offer a 56 to 36 pin adaptor P.C.B. available through your distributor.
This new adaptor P.C.B. will enable the new 56 pin out to adapt to Konami's old stan-
dard 36 pin out.
* Xx Xx STEREO SOUND x x x
AJAX offers stereo sound in this kit.
Please see page 12 for proper installation.
PUTTING YOUR BEST GAME FORWARD
PREPARATION:
For best results, all old graphics should be removed
completely from the cabinet. “Stick-on” graphics can be
removed by using a hairdryer or hot air device. The heat
from the dryer will loosen the adhesive, allowing you to
easily peel them off — any adhesive residue can be
cleaned off with acetone and a soft dry cloth. (DO NOT
USE ACETONE ON SURFACES PAINTED WITH FLAT
PAINT.)
TOOLS YOU NEED:
1. Foaming Aerosol (such as “Windex").
2. Soft Squeegee.
3. X-Acto Knife.
SIDE PANEL DECALS
1. Spray area of cabinet where Side Panel decals are to
be applied with foaming aerosol or a mild soap solu-
tion.
. Remove protective backing from decals.
. Position decals into place.
. With a soft squeegee, beginning from the center of
the decal, slowly and evenly press out excess foam
until you achieve a smooth finish.
5. Allow to set approximately 2 to 3 hours before handl-
ing. Maximum adherence is achieved in 48 to 72
hours.
BN
OS An > ON
6. Trim side decal to fit your cabinet.
CONTROL PANEL OVERLAY:
. Refer to Recommended Control Panel Layout on
page 1.
. Drill any new holes needed.
. Plug any holes that will not be used. (A permanent
epoxy filler works well for this step.)
. Pre-position the overlay prior to removing the back-
ing.
. Slowly apply the overlay — inch by inch on the con-
trol panel, removing the backing as you apply it.
. Once it's in place, by using an X-Acto knife, cut
around the button and joystick placements.
INSTRUCTION/BUTTON DECALS:
Apply the Player instruction, Button and 1 Player/
2 Player decals in their respective positions. Apply
pressure liberally. Allow to set as long as possible
before putting game on location.
NOTE: Maximum adherence is achieved in 48 to 72
hours.
FCC WARNING LABEL:
FCC Warning Label must be applied to the outside of
the cabinet near the line cord entry.
MARQUEE
(WEAR PROTECTIVE GLASSES WHILE TRIMMING MARQUEE)
1/8” Acrylic Marquee should be cut to fit your game. DO
NOT remove protective mask until this is done.
One way of cutting your Marquee is as follows: (Be sure
to protect painted side of Marquee from any surface
which may scratch or mar finish).
CUTTING WITH A KNIFE OR SCRIBER
Acrylic sheet up to 3/16” thick may be cut by a method
similar to that used for cutting window glass. Use a
scriber of some kind — a scribing knife such as the one
pictured, a metal scriber, an awl, or even a sturdy craft
knife — to score the sheet. Draw the scriber several
times (7 or 8 times for a 3/16” thick piece) along a
straight edge held firmly in place. It is best not to
remove the protective masking. Make the cuts carefully
using firm, even pressure. For best results make each
stroke cleanly off the edge of the sheet.
Then clamp the acrylic sheet or hold it rigidly under a
straight edge with the scribe mark hanging just over the
edge of a table. Protect your hands with a cloth, and ap-
ply a sharp downward pressure to the other side of the
sheet. It will break along the scratch. Scrape the edges
to smooth any sharp corners. This method is not recom-
mended for long breaks or thick material.
Always draw the scribing Break sheet over edge of
knife along a straight edge.
P.C.B. CAGE INSTALLATION
Konami, Inc. now supplies a new style P.C.B. cage which is superior to old style cages because of ease of installation.
The cage is made of a 32 point stem-stock which is fire retardant.
TO INSTALL THE CAGE:
1. Open cage bottom and secure to desired P.C.B. position.
2. Install printed circuit board inside cage using wood screws, screwed through the cage bottom into cabinet side.
3. Close the cage over printed circuit board and secure with latch on cage.
2
table after scribing.
NEW PRODUCT FROM
KONAMI.
All new Konami P.C.B.’s utilize a 56 pin edge connector. This connector complies with the standard set by JAMMA
(Japanese Amusement Machine Manufacturers Association). However, all Konami P.C.B.’s manufactured prior to Top
Gunner utilize a 36 pin edge connector. These games include Super Cobra, Scramble, Pooyan, Locomotion, Circus
Charlie, L'il Hustler, Juno First, Time Pilot, Gyruss, Tutankham, Turtles, Super Basketball, Mega Zone, Pandora's
Palace, Time Pilot ‘84, Track ‘N’ Field, Hypersports, Road Fighter, Yie-Ar Kung Fu, Kicker, Rush ‘N’ Attack, Mikie, Frog-
ger, Amidar, Roc ‘N Rope, The End, Jail Break, and Nemesis.
Because of the large amount of video game cabinets that are wired for Konami's old standard edge connector,
Konami now offers 36 to 56 pin adaptor P.C.B.’s. This adaptor P.C.B. enables you to simply plug in a new 56 pin JAM-
MA P.C.B. (not only Konami's) rather than rewiring.
=" =
===;
36 Pin Wire Harness ——= AJ AX
——
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36 to 56 Pin y
Adaptor Card
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Please contact your distributor for price and delivery!
AJAX: MONITOR INFORMATION
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
SERVICE INSTRUCTIONS
NOTE: All monitors are equipped with automatic degaussing coils (L701) which demagnetize the picture tube every
time the monitor is turned on after being off for a minimum of 5 minutes. Should any part of the chassis
become magnetized it will be necessary to degauss the affected area with a manual degaussing coil. Move
the coil slowly around the CRT face and all surrounding metal parts. Then slowly withdraw for a distance of 6
feet before turning off.
BLACK LEVEL CONTROL ADJUSTMENT
This control has been set at the factory and should not
need further attention, however, when the game is con-
nected a slight adjustment of VR201 may be necessary to
obtain the proper black level (the black portion of the
picture just extinguished).
VERTICAL SIZE (HEIGHT)
Location of this control is shown in Fig. 1. This control
must be adjusted slowly, if necessary, until the picture or
test pattern attains the correct vertical proportions.
CIRCUIT PROTECTION
A 4.0A pigtail fuse, mounted on the Main Board has been
provided to protect the Power Output Circuit.
FOCUS
Adjust the focus control, located on the HV unit (T352),
for maximum over-all defination and fine picture detail.
HORIZONTAL HOLD CONTROL ADJUSTMENT,
VR351 (See Fig. 1)
A warm-up period of at least five minutes shouid be
allowed before alignment is carried out. With the monitor
being driven from the game signal, short TP601 to TP31.
Adjust VR351 until the picture stops sliding horizontally.
Remove the short.
HORIZONTAL VIDEO POSITION
If the video is off center on the raster some compensa-
tion can be made by adjusting this control.
VERTICAL RASTER
POSITION ADJUSTMENT
If the video is off center vertically, {short dimension of
picture tube) some compensation can be made by mov-
ing the vertical raster position adjustment jumper to
either positions “U” or “D”.
HORIZONTAL RASTER
POSITION ADJUSTMENT
If the video is off center horizontally (long dimension of
the picture tube) some compensation can be made by
moving the horizontal raster position adjustment jumper
to either positions “R" or "L".
9.0
HORIZONTAL WIDTH ADJUSTMENT
The horizontal width coil is a hexagonal tuning tool ad-
justment. This control must be adjusted slowly, if
necessary, until the picture or test pattern attains the
correct horizontal proportions.
* KONAMI GAMES ARE ALL NEGATIVE COMPOSIT SYNC.
USE THE THREE PIN CONNECTOR ON THE MONITOR.
GRMN _ .o=__ RED
DRIVE DRIVE
RED CUTOFF
GRN CUTOFF"
BLU CUTOFF
“NEG MH SYNC
* МЕС У SYNC
NOTE.
WHEN USING COMPOS-
«GND ITE SYNC USE HORIZ.
SYNC INPUTS,
POS H SYNC
POS Y SYNC HORIZ.
GND COIL
BLU |
сям | HORIZ HOLD
RED... BLK LEVEL
pr 31
A
Focus
JH SCREEN
A \ \
HORIZ VERT VERT VERT HORIZ
CENTERING SIZE HOLD RASTER RASTER
SHIFT SHIFT
FIGURE 1
RA A
AJAX: WIRING HARNESS
EL
Solder Side «— |
(BASE COLOR/LINE COLOR)
—> Parts Side
WIRE COLOR KEY: |
BLACK GND| A | 1 |GND BLACK
BLACK GND | B > | смо BLACK
RED +5VDC C 3 +5VDC RED
RED +5VDC D 4 | +5VDC RED
GREEN NOT USED: E ‘ 5 | NOT USED GREEN
ORANGE +12VDC F 6 | +12VDC ORANGE
‘KEY H 7 | "KEY
BROWN/YELLOW COIN COUNTER2 | J | 8 | COIN COUNTER 1 GREEN/GRAY
(EMPTY) : K 9 | (EMPTY)
WHITE/BROWN SPEAKER, L | 10 | SPEAKER YELLOW/GRAY
(EMPTY) | M 11 | (EMPTY)
WHITE/GREEN — VIDEO GREEN N | 12 | VIDEO RED RED/WHITE
WHITE VIDEO SYNC p . 13 | VIDEO BLUE BLUE/WHITE
RED/YELLOW SERVICE SW R | 14 | VIDEO GROUND BLACK
(EMPTY): s 15 | (EMPTY)
VIOLET/WHITE COIN 2 T7 +. COIN 1 BLUE/BROWN
RED/GREEN 2P START U | 17 | 1P START PINK/YELLOW
BLUE/YELLOW NOT USED | v | 18 | 1PUP ORANGE/WHITE
VIOLET/YELLOW NOT USED | w | 19 | 1P DOWN BLACK/WHITE
ORANGE/GREEN NOT USED | X | 20 , 1P LEFT RED/GRAY
ORANGE/YELLOW NOT USED | y 21 | 1P RIGHT GRAY/WHITE
BLACK/YELLOW NOT USED | 7 | 22 1P MACHINE GUN PINK/WHITE
ORANGE/GRAY NOT USED | a | 29 -4P MISSILE GREEN/BROWN
BROWN/WHITE NOT USED | b-.i 24 '1P SUPER WEAPON RED/BROWN
GRAY/YELLOW NOT USED | с ' 25 | NOT USED WHITE/BLACK
BLUE/GRAY NOT USED | dq | 26 NOT USED WHITE/VIOLET
BLACK GND | o | 27 | GND BLACK
BLACK GND f 28 GND BLACK
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AJAX: TECHNICAL INFORMATION
EE
AJAX requires vertically mounted monitor. It also generates composite negative sync. If your monitor is composite
positive sync, you will have to change to composite negative sync.
To alternate composite positive sync to composite negative sync, use 7404 IC ог 74-504 IC. The signal on the output
pin from the P.C.B. is a combination of H-sync and V-sync.
NOTE: Please refer to Figure 2.
FIGURE 2: ff
+ 5V 14
7404 or 741.504
FROM P.C. BOARD Г |2 7
NEGATIVE COMPOSITE SYNC. = GND OUTPUT TO MONITOR
(PIN P on P.C.B. EDGE) ” POSITIVE COMPOSITE SYNC.
(+ 5V NS GND should be taken out of the P.C. Board.)
TROUBLE SHOOTING GUIDE
PROBLEM: POSSIBLE SOLUTION
No Screen or 1). Check + 5 V line at the P.C.B.
Constant Reset | ). Make sure all socketed eproms and custom IC's are seated secure-
ly. Apply light pressure to secure.
3). Check harness to be sure it is not on backwards.
No Sound 1). Check + 12V line at the P.C.B.
2). Make sure both speaker out wires are connected to the speakers.
(DO NOT CONNECT A GROUND.)
Distorted Sound 1). Replace cabinet speaker.
I/O Problem (coin 1 1). Do not hook a coin counter to the coin 1 or coin 2 outputs. This
doesn't work or Joystick will cause damage.
Up doesn't work, etc.) 2), Check your schematic for the 74LS$253 IC that corresponds to your
10 problem. Check the appropriate pin with a scope or multimeter
for a high output (5V), if output is low replace the 741.5253.
CAUTION
DO NOT WIRE COIN COUNTERS TO THE COIN 1 OR COIN 2 OUTPUTS. THIS
WILL CAUSE DAMAGE TO THE I/O MICROCHIP 7415253. COIN COUNTERS
CAN ONLY BE WIRED TO COIN COUNTER OUTPUTS.
11
AJAX: TECHNICAL INFORMATION
HOW TO CHANGE MONAURAL/STEREO
Note: Mono and stereo sound cannot
simultaneously.
FOR MONO OUTPUT: Connect the stereo-mono switch-
ing 4P connector to the mono side (CN6). Connect pin
10 and pin L at the 56 pin edge connector to the loud
speaker. Use the R-volume control to adjust the sound
level.
FOR STEREO OUTPUT: Connect the stereo-mono
switching 4P connector to the stereo side (CN5). Con-
пес! the 4 pin socket (CN3) enclosed to CN3. Use pins 1
and 2 of the 4 pin socket (CN3) for the right hand chan-
nel. Use pins 3 and 4 of the same socket for left hand
channel. Turn R-volume control clockwise and the right
hand channel becomes louder. Turn L-volume control
clockwise and the left hand channel becomes louder.
operate
Note: See diagram below.
Do not use pins 10 and L on the 56 pin edge con-
nector.
MONO
CNE
STEREO
CNS
[} ® LEFT
П © RIGHT
|
CN3 {SOLDER SIDE)
NO.IO
(PARTS SIDE)
a
LEFT MONSAURAL SOUND
RIGHT
TECHNICAL INFORMATION
(1) Required Power Capacity
GND —Vcc 5V 4A or more
GND —(+ 12V) See the WIRING DIAGRAM
(2) Output
В (гей) analog, positive
G (green) analog, positive
B (blue) analog, positive
Sync. H-V complexed, negative
(3) Handie with care.
SELF TEST
Normal: “OK” will be displayed. Then game program will
be started.
Abnormal: “BAD” will be displayed and self test will
repeat itself.
12
MANUAL TEST
a. How to start
Turn on the power while the SW3 of the Dip Switch
No. 3 is on.
b. Test items
1/0 check
Coin counter check
Dip switch set
Distortion check
Color conditioning
Sound check
ABONA
* Push 1P start button to change test items.
PLAY INSTRUCTION
Control your helicopter/jet fighter by using the 8-way
joystick.
Destroy the enemies in the air and on the ground with
two fire buttons.
Use SUPER WEAPON button to destroy all the enemies
in one go. Do not waste the shells, however, as the
number of shells available is limited.
Capture the symbol for an extra shell.
* POWER UP
Destroy the red enemy and capture power up capsule in-
dicating a letter, which changes each turn. Power up
feature will be decided according to the letter indicated
when captured;
V VULCAN: Rapid bullets can be fired in the direc-
tions controlled.
B BOMB: Air-to-ground missiles will have extra power.
3 3-WAY: Fire bullets straight forward, straight right
and left.
T TRIPLE: Bullets spread three ways in front.
L LASER: Radiate double laser.
Destroy the enemy formation in red and a capsule in-
dicating a letter “OQ” appears, which does not change in-
to other letters. Capture it to have extra firing power. Ex-
tra firing power can be obtained up to double normal
power.
DIP SWITCH SETTINGS
DIP SWITCH NO. 1 SETTINGS
1. COIN 1
e | orr | orF | OFF | OFF | 1 |
ON | | 2
OFF | ON 1 3
CON | 4
OFF | oFF | ON | OFF | 1 5
ON 6
“OFF | ON 1 7
ON 2
OFF | OFF | OFF | ON 2 3
ON 2 5
OFF | ON 3 :
ON 3 2
OFF | OFF | ON | ON 3 4
ON 4 |
OFF | ON 4 3
ON FREEPLAY
FREEPLAY: You can play game without coins.
DIP SWITCH NO. 2 SETTINGS
1. THE NUMBER OF PLAYER'S LIFE
sw : 2 NUMBER
OFF | OFF 2
. ON 3
OFF | ON 5
| ON 7
2. CHANGE OF TABLE/UPRIGHT
sw | 3 | TYPE
| OFF TABLE
| ON UPRIGHT
3. BONUS LIFE
sw | 4 5 1ST IND
° | OFF | OFF | At30000 pts. At 150,000 pts.
ON At 50,000 pts. At 200,000 pts.
| OFF | ON | At 30,000 pts.
ON | At 50,000 pts.
4. DIFFICULTY OF THE GAME
ra THE AN =
OFF | OFF EASY a
. ON | NORMAL
OFF | ON DIFFICULT
ON VERY DIFFICULT
2. COIN 2
sw | 5 6 7 8 | COIN | PLAY
e | OFF | OFF | OFF | OFF | 1 я |
ON 1 | 2
| OFF | ON ala
ON 1 | 4
OFF | OFF | ON | OFF | 1 5
ON 1 | 6)
OFF | ON | AT
ON 21
OFF | OFF | OFF | ON | 2 3
Но —
OFF | ON | 3 | 1
ON 3 2
OFF | OFF | ON | ON | 3 д
ON 4 | 4)
OFF | ON | A a
ON | vOID
5, SOUND IN ATTRACTIVE MODE
sw | 8 SOUND
OFF OFF x
e | ON oN
SW3 should be set at ON. о
DIP SWITCH NO.3 SETTINGS
1. VIDEO SCREEN FLIP
SW : ©
° | OFF © NORMAL
ON | UPSIDE DOWN
2. —
sw | 2 |
° | OFF a ‘
ON o
3. CHANGE OF MODE
| sw | 3 MODE —
e | OFF GAME MODE
— TEST MODE
ON
4. PLAYER'S MOVEMENT CONTROLLED BY JOYSTICK
Player goes upward by pushing joystick
Player goes downward by pushing joystick
* Shows recommended settings
SW2 is not used and should be set at OFF.
PART # 770400
pa
USER INFORMATION
WARNING
F.C.C. REGULATION COMPLIANCE
THIS KIT IS INTENDED FOR USE ONLY ON COIN-OPERATED
VIDEO. GAMES MANUFACTURED AFTER OCTOBER 1, 1983
WHICH HAVE BEEN VERIFIED FOR COMPLIANCE WITH RE-
QUIREMENTS IN PART 15 OF F.C.C. RULES FOR A CLASS A
COMPUTING DEVICE.
IMPROPER CONNECTION OF THIS KIT OR CONNECTION TO
ANY OTHER GAME NOT SO MANUFACTURED OR VERIFIED
FOR COMPLIANCE MAY CAUSE UNACCEPTABLE INTER-
FERENCE TO RADIO AND T.V. RECEPTION, REQUIRING THE
OPERATOR TO TAKE WHATEVER STEPS ARE NECESSARY
TO CORRECT THE INTERFERENCE.
THE P.C. BOARD CAGE SUPPLIED WITH THIS CONVERSION
KIT MUST BE UTILIZED AND TERMINATED TO GROUND AT
THE TIME OF INSTALLATION.
a KONAMI
815 Mittel Drive, Wood Dale, Illinois 60191
Telephone: (312) 595-1443, Telex: 6871385 KONAM UW, Fax: (312) 595-2973
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UPC324
RAS
RA4.7KX4
007341
225 007341
907341
LS367
007232
E19
707232
H19
UPCIP4
00/7341
207341
016
007341
UPC324
UPC324
MASK2M
PIN NO.
ALPHABET:SOLDER SID
NUMBER:PARTS SIDE
/A/:SMALL LETTER
5: 4P NH CONNECTO
—0 :10P NH CONNECTO
TE : 4P NH CONNECTO
TP: 4P NH CONNECTO
8 :64P DIN CONNECTO
297349
Cid
007348 C15 C19 E
MASK4M +5
4.70161
4.70167
UPC324
UPC324
B4-
007348 c29 с28 Cas
4.7U16T
4.7U16T
UPC324
UPC324
AJAX
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G. SCHEMATIC DIAGRAM
6X770 biases
7
190064
190985 3/3
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NAME
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DATE 187
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Key features
Complete conversion kit
Custom-made accessories
Stereo sound support
Non-destructible decals
56 to 36 pin adaptor P.C.B.
Frequently asked questions
AJAX requires a vertically mounted rastar scan monitor.
The kit includes a main printed circuit board, P.C.B. cage, connecting wiring harness, button assemblies, an 8-way joystick, marquee, side panel graphics, control panel overlay and decals, a manual, and a registration card.
Yes, AJAX offers stereo sound. See page 12 for proper installation.
It is strongly recommended to fully study the instruction manual BEFORE you begin your conversion.