Jenn-Air 36", 48", W10394706A, JGCP430, 30", JGCP548, JGCP436, JGCP436WP Installation instructions
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INSTALLATION INSTRUCTIONS 30" (76.2 CM), 36" (91.4 CM) AND 48" (121.9 CM) COMMERCIAL STYLE GAS COOKTOPS for residential use only INSTRUCTIONS D’INSTALLATION - TABLES DE CUISSON À GAZ DE 30" (76,2 CM), 36" (91,4 CM) ET 48" (121,9 CM) MODÈLE COMMERCIAL pour utilisation résidentielle uniquement Table of Contents/Table des matières COOKTOP SAFETY ........................................................................2 INSTALLATION REQUIREMENTS ................................................3 Tools and Parts ............................................................................3 Location Requirements ................................................................3 Electrical Requirements ...............................................................5 Gas Supply Requirements ...........................................................6 INSTALLATION INSTRUCTIONS ..................................................7 Install Cooktop .............................................................................7 Install Optional Backguard ...........................................................7 Make Gas Connection..................................................................7 Install Griddle................................................................................9 Complete Installation....................................................................9 GAS CONVERSIONS ....................................................................11 LP Gas Conversion ....................................................................11 Natural Gas Conversion .............................................................12 WIRING DIAGRAMS .....................................................................14 STRIP CIRCUIT.............................................................................15 IMPORTANT: Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference. W10145395A COOKTOP SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean: DANGER WARNING You can be killed or seriously injured if you don't immediately follow instructions. You can be killed or seriously injured if you don't follow instructions. All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch. • Do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. – Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions. In the State of Massachusetts, the following installation instructions apply: ■ ■ ■ 2 Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts. If using a ball valve, it shall be a T-handle type. A flexible gas connector, when used, must not exceed 3 feet. INSTALLATION REQUIREMENTS High Altitude Conversion Tools and Parts Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here. Tools Needed To convert the cooktop for elevations above 6,560 ft (1999.5 m), order a High Altitude Conversion Kit. ■ Part Number W10237848 - LP high altitude ■ ■ Adjustable wrench ■ Tape measure ■ Marker or pencil ■ Pipe wrench Flat-blade screwdriver ■ ■ ¹⁵⁄₁₆" combination wrench ■ Wrench or pliers ■ Pipe-joint compound resistant to LP gas For LP/Natural Gas Conversions ®† ■ T15 Torx screwdriver ■ Adjustable wrench ■ ³⁄₈" drive ratchet ■ ⁷⁄₈" socket ■ ½" deep-well socket ■ 7 mm nut driver ■ Masking tape Part Number W10160841 - Natural gas high altitude To order, see the “Assistance or Service” section of the Use and Care Guide. Location Requirements IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air. ■ It is the installer’s responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner base. ■ It is recommended that a 600 CFM or larger vent hood be installed above the cooktop. ■ It is not recommended that a microwave hood combination be mounted above the cooktop. ■ The cooktop should be installed in a location away from strong draft areas, such as windows, doors and strong heating vents or fans. ■ All openings in the wall or floor where cooktop is to be installed must be sealed. ■ Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances. ■ Grounded electrical supply is required. See “Electrical Requirements” section. NOTE: The cooktop is manufactured for use with Natural gas. To convert to LP gas, see the “Gas Conversions” section. ■ Proper gas supply connection must be available. See “Gas Supply Requirements” section. Optional Backguards ■ The cooktop is designed to hang from the countertop by its side or rear flanges. ■ The gas and electric supply should be located as shown in “Gas and Electric Connection Locations” section so that they are accessible without requiring removal of the cooktop. ■ Provide cutout in left rear corner of cutout enclosure as shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible. Noncorrosive leakdetection solution ■ Parts Supplied Check that all parts are included. ■ Gas pressure regulator ■ Burner grates ■ Burner heads and caps ■ Griddle drip tray (on griddle models) ■ Foam tape ■ LP orifice package (W10221288) ■ Conversion label (W10221320) 48" (121.9 cm) models must be installed with a backsplash if installing at zero clearance to a combustible backwall. See “Cabinet Dimensions” in the “Location Requirements” section for installation requirements. ■ 36" (91.4 cm) Retractable Backguard Order Part Number 8284756 ■ 48" (121.9 cm) Retractable Backguard Order Part Number 8284755 ■ 9" (22.9 cm) Backguard for 36" (91.4 cm) Cooktops Order Part Number W10115776 IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage. ■ 9" (22.9 cm) Backguard for 48" (121.9 cm) Cooktops Order Part Number W10115777 Mobile Home - Additional Installation Requirements ■ 33½" (85.0 cm) Retractable Backguard with Wire Shelf for 36" (91.4 cm) Cooktops Order Part Number W10285448 ■ 33½" (85.0 cm) Retractable Backguard with Wire Shelf for 48" (121.9 cm) Cooktops Order Part Number W10285449 To order, see the “Assistance or Service” section of the Use and Care Guide. Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections. The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or local codes. In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-latest edition, or with local codes. †®TORX is a registered trademark of Acument Intellectual Properties, LLC. 3 Product Dimensions B A E C D A. 27¹⁄₈" (68.9 cm) B. 30" (76.2 cm) cooktop: 29⁷⁄₈" (75.1 cm) actual width 36" (91.4 cm) cooktop: 35⁷⁄₈" (90.4 cm) actual width 48" (121.9 cm) cooktop: 47⁷⁄₈" (120.8 cm) actual width C. Island trim or optional backguard D. 36" (91.4 cm) long 3 prong grounding-type power supply cord E. Model/serial rating plate (located on the underside of the cooktop burner base) Side View of Cooktop A B C G E D F A. 27¾" (70.5 cm) B. 1¼" (3.2 cm) C. 7⁷⁄₁₆" (18.8 cm) D. Gas inlet is located 1⁷⁄₈" (4.8 cm) from the back of the cooktop burner base and 4⁷⁄₈" (12.4 cm) in from left-hand side of the cooktop burner base. E. 22" (55.9 cm) F. 3⁵⁄₁₆" (8.4 cm) G. ⁹⁄₁₆" (1.4 cm) Gas and Electric Connection Locations B A. Grounded 3-prong outlet should be located on left-hand side of the cutout 16" (40.6 cm) max. from enclosure sidewall B. 10" (25.4 cm) min. clearance from countertop to top of the outlet C. 14" (35.6 cm) countertop to the gas supply line D. Gas supply line should be located in this area on rear or side walls, or the supply line can come up through the floor. NOTE: Solid side and bottom of cutout enclosure not shown. C A D 4 P F O D C L B min.* A** G J N H E I L K M E D A. See chart. B. See chart. C. See chart. D. See chart. E. See chart. F. 18" (45.7 cm) min. clearance upper cabinet to countertop G. ³⁄₄" (1.9 cm) back of cabinet cutout to gas opening cutout H. 6⁷⁄₈" (16.1 cm) gas opening cutout depth I. 12½" (31.7 cm) gas opening cutout width J. 22¹⁄₄" (56.5 cm) cabinet cutout depth K. 2" (5.1 cm) cabinet side to gas cutout L. 6" (15.2 cm) min. distance on both sides of the cooktop to the side wall or other combustible material above cooking surface M. 24" (61.0 cm) cabinet depth N. 7¹⁄₄" (18.4 cm) cabinet depth to countertop O. Notch to be equal on both sides P. 13" (33.0 cm) upper cabinet depth Size Model A** Cooktop Cutout to Back Wall B* Cooktop to Cabinet C Optional Backguard and Upper Cabinet Opening D Cabinet and Countertop E Countertop Only 30" (76.2 cm) JGCP430 1¾" (4.4 cm)** 30" (76.2 cm) 30" (76.2 cm) 29¼" (74.3 cm) 30" (76.2 cm) or 29⁷⁄₈" (75.9 cm) for zero clearance 36" (91.4 cm) JGCP436 JGCP536 1¾" (4.4 cm)** 42" (106.7 cm) 36" (91.4 cm) 35¼" (89.5 cm) 36" (91.4 cm) or 35⁷⁄₈" (91.1 cm) for zero clearance 48" (121.9 cm) JGCP548 1¾" (4.4 cm)** 42" (106.7 cm) 48" (121.9 cm) 47¼" (120.0 cm) 48" (121.9 cm) or 47⁷⁄₈" (121.6 cm) for zero clearance *NOTES: Dimension “B” can be reduced by 6" (15.2 cm) when bottom of wood or metal cabinet is covered by not less than 0.25" (6.4 mm) flame retardant millboard covered with not less than No. 28 MSG sheet metal, 0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper. If installing a range hood above the cooktop, follow the range hood instructions for dimensional clearances above the cooktop surface. **NOTE: If backwall is constructed of a combustible material and a backguard is not installed, a minimum clearance of dimension A + 3" (7.6 cm) is required for 36" (91.4 cm) and 48" (121.9 cm) cooktops. Electrical Requirements WARNING Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock. IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1. This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized. If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate. A copy of the above code standards can be obtained from: National Fire Protection Association One Batterymarch Park Quincy, MA 02269 CSA International 8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575 ■ A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is required. A time-delay fuse or circuit breaker is also 5 recommended. It is recommended that a separate circuit serving only this cooktop be provided. ■ Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded. ■ The wiring diagrams are provided with this cooktop. The wiring diagrams are located inside the control console and in the “Wiring Diagrams” section. Gas Supply Line ■ Provide a gas supply line of ¾" (1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. With LP gas, piping or tubing size can be ½" (1.3 cm) minimum. Usually, LP gas suppliers determine the size and materials used in the system. NOTE: Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON®† tape. Gas Supply Requirements If local codes permit, a new CSA design-certified, 4 - 5 ft (122 - 152.4 cm) long, ⁵⁄₈" (1.6 cm) or ¾" (1.9 cm) I.D., flexible metal appliance connector may be used for connecting the cooktop to the gas supply line. ■ A ½" (1.3 cm) male pipe thread is needed for connection to the female pipe threads of the inlet to the appliance pressure regulator. ■ Do not kink or damage the flexible metal tubing when moving the cooktop. WARNING Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line. If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition. IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer’s instructions. ■ Must include a shutoff valve: The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop enclosure or cabinet. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop. B A Type of Gas Natural Gas: This cooktop is design-certified by CSA International for use with Natural gas or, after proper conversion, for use with LP gas. ■ This cooktop is factory-set for use with Natural gas. To convert to LP gas, see the Gas Conversion instructions provided in the package containing literature. The model/ serial rating plate located on the left underside of the cooktop burner base has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier. LP Gas conversion: Conversion must be done by a qualified service technician. No attempt shall be made to convert the cooktop from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. To convert to LP gas, use the LP gas converision kit provided with the cooktop and see the “Gas Conversions” section. †®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company. 6 C A. Gas supply line B. Shutoff valve “open” position C. To cooktop Gas Pressure Regulator The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation: Natural Gas: Minimum pressure: 6" (15.2 cm) WCP Maximum pressure: 14" (35.5 cm) WCP LP Gas: Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet pressure. Burner Input Rating - Altitude NOTE: The foam strip helps the cooktop sit flat on uneven counters and avoids damage to the countertop surface. A Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m). For elevations above 2,000 ft (609.6 m), ratings need to be reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada). Gas Supply Pressure Testing Gas supply pressure for testing regulator must be at least 1" water column pressure above the manifold pressure shown on the model/serial rating plate.Line pressure testing above ½ psi gauge (14" WCP) The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa). Line pressure testing at ½ psi gauge (14" WCP) or lower The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa). B C A. Cooktop base B. Foam strip C. Cooktop 4. Using 2 or more people, turn cooktop right side up. Install Optional Backguard 36" (91.4 cm) and 48" (121.9 cm) models may require a backguard. See “Cabinet Dimensions” in the “Location Requirements” section for installation requirements. See the “Tools and Parts” section for information on ordering. Remove island trim and attach backguard using 6 screws, insert 3 from the front and 3 from the back (9" [22.9 cm] backguard shown). INSTALLATION INSTRUCTIONS Install Cooktop WARNING Excessive Weight Hazard Use two or more people to move and install cooktop. Failure to do so can result in back or other injury. Write down the model and serial numbers before installing the cooktop. Both numbers are located on the left front underside of the cooktop console. Unpack the parts supplied with your cooktop. The parts shipped with the cooktop depend on your model ordered. See “Tools and Parts” section for a complete list parts supplied with your cooktop. The pressure regulator and flexible stainless steel gas supply line connector can be assembled to the cooktop now or after the cooktop is installed in the cutout. See “Make Gas Connection” section. 1. Decide on the final location for the cooktop. 2. Using two or more people, place the cooktop upside down on a covered surface. 3. Remove foam strip from literature packing. Remove backing from foam strip. Apply foam strip adhesive-side down along the left and right sides of the cooktop trim. Make Gas Connection WARNING Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. To Assemble Pressure Regulator: 1. Using 2 or more people, stand the cooktop on its side or back. 7 2. Connect the flexible stainless steel connector to the pressure regulator using a ¹⁄₂" male pipe thread adapter. A combination of pipe fittings must be used to connect the cooktop to the existing gas line. Shown following is a typical connection. Your connection may be different, according to the supply line type, size and location. 3. Use a ¹⁵⁄₁₆" combination wrench and channel lock pliers to attach the flexible connector to the adapters. Check that connector is not kinked. A B C H A D B C E D A. Gas pressure regulator B. Regulator - Must be installed with arrow pointing up to cooktop bottom C. Adapter - Must have ¹⁄₂" male pipe thread D. CSA approved flexible stainless steel gas supply line 3. Install the pressure regulator with the arrow pointing up toward the bottom of the cooktop burner base and in a position where you can reach the regulator cap. IMPORTANT: All connections must be wrench-tightened. Do not make connections to the gas regulator too tight. Making the connections too tight may crack the regulator and cause a gas leak. Do not allow the regulator to turn on the pipe when tightening fittings. Use only pipe-joint compound made for use with Natural and LP gas. Do not use TEFLON® tape. You will need to determine the fittings required depending on your installation. 4. Place cooktop into the countertop cutout. NOTE: Check that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop. A. Gas pressure regulator B. Use pipe-joint compound. C. Adapter - Must have ½" male pipe thread D. Flexible connector G F E. Adapter F. Use pipe-joint compound. G. ½" or ¾" gas pipe H. Manual gas shutoff valve Complete Connection 1. Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe. A B A. Closed valve B. Open valve 2. Test all connections by brushing on an approved noncorrosive leak-detection solution. If bubbles appear, a leak is indicated. Correct any leak found. 3. Remove surface burner caps and grates from parts package. Place burner caps on burner bases. Place burner grates over burners and caps. WARNING Typical flexible connection 1. Apply pipe-joint compound made for use with LP gas to the smaller thread ends of the flexible connector adapters (see B and F in the following illustration). 2. Attach one adapter to the gas pressure regulator and the other adapter to the gas shutoff valve. Tighten both adapters. Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock. 4. Plug into a grounded 3 prong outlet. 5. Check the operation of the surface burners. See “Check Operation of Cooktop Burners” section in the “Electronic Ignition System” section. 6. If your model has a griddle, see the “Install Griddle” section. 8 Check Operation of Cooktop Burners Install Griddle (on griddle models) The griddle is factory installed. 1. Place drip tray in the well at the front of the griddle. Slide tray toward the back until it stops. A Push in and turn each control knob to the “LITE” position. The surface burners and grill flames should light within 4 seconds. The first time a burner is lit it may take longer than 4 seconds to light because of air in the gas line. After verifying the proper burner operation turn the control knobs to OFF. If burners do not light properly: B ■ Turn cooktop control knob to the “OFF” position. ■ Check that the cooktop is plugged in and the circuit breaker has not tripped or the fuse has not blown. ■ Check that the gas shutoff valves are set to the “open” position. ■ Check that burner caps are properly positioned on burner bases. Repeat start-up. If a burner does not light at this point, contact your dealer or authorized service company for assistance. A. Griddle drip tray B. Griddle If you need Assistance or Service: 2. Clean griddle before using. Refer to the Use and Care Guide. Complete Installation Please reference the “Assistance or Service” section of the Use and Care Guide or contact the dealer from whom you purchased your cooktop. Flame Height Install Burner Heads and Caps Install the burner head, making sure the alignment pins are properly aligned with the burner base. Place burner cap (black) on top of the burner head. The cooktop flame should be a steady blue flame approximately ¼" (0.64 cm) high. Dual Flame Burner 20,000 Btu/h Ultra Power™ Dual-Flame Burner A B A B A. Incorrect B. Correct A. Upper flame B. Lower (simmer) flame Single Flame Burner 15,000 Btu/h Professional Burner A A. Incorrect B. Correct To Adjust Flame Height: B 1. 2. 3. 4. 5,000 Btu/h Simmer/Melt Burner A A. Incorrect B. Correct B Electronic Ignition System Unplug cooktop or disconnect power. Remove burner grates. Remove the control knobs. Pull cooktop forward to expose the control console screws on the side of the cooktop burner base. 5. Remove the 2 screws on each side of the cooktop burner base that hold the control console in place. A Initial lighting and gas flame adjustments Cooktop burners use electronic igniters in place of standing pilots. When the cooktop control knob is turned to any position, the system creates a spark to light the burner. This sparking continues, until the flame is lit or the knob is turned to Off. A. Console attachment screws 9 6. Disconnect wiring from the control console. On Griddle Models: Support the control console in the middle with one arm and disconnect the griddle switch connectors and the grill indicator light with the other hand. 13. When finished adjusting the flame height, put a control knob back onto the valve stem and turn off the burner. 14. Remove the control knob. 15. Replace the round gasket. 16. Repeat steps 8 through 15 for any other burners that need adjustment. 17. Reinstall the control console. Support the control console in the middle with one arm and reconnect the griddle switch connectors and/or grill indicator light connector. 18. Set the control console back into place on the cooktop. For a proper fit, the flange of the control console must hook over the lip on the front of the cooktop. B A A. Griddle switch connectors B. Grill indicator light connector A 7. Remove console and set aside. 8. Remove the round gasket from the valve stem. 9. Put a control knob onto the valve stem of the burner you want to adjust. B A. Control console flange B. Front lip of range cooktop 19. Check that the control console is flush with the top edge of the cooktop. 10. Turn the control knob to LO and light the burner using a butane extension lighter. A A. Flush with top of cooktop 11. Remove the control knob. 12. Use a ¹⁄₈" x 4¼" flat-blade screwdriver to adjust the flame height. Tighten screw to reduce flame height. Loosen screw to increase flame height. NOTE: When you are converting to LP gas, the screw should be tightened down completely. A B A. Single flame burner adjustment screw (on right side of valve) B. Dual flame burner adjustment screw (on left side of valve) 10 20. Replace the 2 screws on each side of the control console. 21. Push the cooktop back into place in the cutout. 22. Replace the control knobs. 23. Replace burner grates. 24. Plug in cooktop or reconnect power. 25. Test the flame by turning the control from LO to HI, checking the flame at each setting. GAS CONVERSIONS IMPORTANT: Gas conversions from Natural gas to LP gas must be done by a qualified installer. A B WARNING Explosion Hazard Use a new CSA International approved gas supply line. E Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. D C A. Access cap B. Gasket C. Gas pressure regulator 3. Test the gas pressure regulator and gas supply line. The regulator must be checked at a minimum 1" (2.5 cm) water column above the set pressure. The inlet pressure to the regulator should be as follows for operation and checking the regulator setting: LP Gas: Minimum pressure 11" (27.9 cm) WCP Maximum pressure 14" (35.5 cm) WCP Gas Supply Pressure Testing LP Gas Conversion 1. Turn the manual shutoff valve to the closed position. 2. Unplug cooktop or disconnect power. Gas supply pressure for testing regulator must be at least 1" water column pressure above the manifold pressure shown on the model/serial rating plate. Line pressure testing above ½ psi gauge (14" WCP) B The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa). C Line pressure testing at ½ psi gauge (14" WCP) or lower A A. To cooktop B. Shutoff valve (closed position) C. Gas supply line To Convert Gas Pressure Regulator 1. Remove the access cap by using a wrench, turning the access cap counterclockwise. 2. Remove spring retainer from the cap by pushing against the flat side of the spring retainer. Look at the spring retainer to locate the “NAT” or “LP” position. Turn over the spring retainer so the “LP” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator. The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa). To Convert Surface Burners 1. If installed, remove the burner grates. 2. Remove burner cap. 3. Remove the burner head. NOTE: A ⁷⁄₈" socket must be used to remove the burner head of the large dual burners. 4. Using a T15 Torx® screwdriver, remove the burner base. A B C D Large Dual Burner A. Burner cap B. Burner head C. Gas opening D. Burner base 11 Medium Burner A. Burner cap B. Burner head C. Gas opening D. Burner base A B C D A B Small Burner A. Burner cap B. Gas opening C. Burner base C 5. Apply masking tape to the end of a 7 mm nut driver to help hold the gas orifice spud in the nut driver while changing it. Insert nut driver into gas opening and press down onto the gas orifice spud and remove by turning the gas orifice spud counterclockwise and lifting out. Set gas orifice spud aside. 6. Replace with correct LP gas orifice spud. See the “LP Gas Orifice Spud/Hood Chart.” Burner orifice spud Complete Installation 1. Refer to the “Make Gas Connection” section for properly connecting the cooktop to the gas supply. 2. Refer to the “Electronic Ignition System” section for proper burner ignition, operation, and burner flame adjustments. IMPORTANT: You may have to adjust the “LO” setting for each cooktop burner. Checking for proper cooktop burner flame is very important. The small inner cone should have a very distinct blue flame ¼" (0.64 cm) to ½" (1.3 cm) long. The outer cone is not as distinct as the inner cone. LP gas flames have a slightly yellow tip. 3. Refer to “Complete Installation” in the “Installation Instructions” section of this manual to complete this procedure. Natural Gas Conversion 1. Turn manual shutoff valve to the closed position. 2. Unplug cooktop or disconnect power. B A A C A. To cooktop B. Shutoff valve (closed position) C. Gas supply line A. Size stamp or color Use the following chart to find the exact orifice spud placement. To Convert Gas Pressure Regulator LP Gas Orifice Spud/Hood Chart Burner Rating Color Size Burner Style 3,000 BTU Blue 0.55 mm Small burners 12,500 BTU Brass 1.04 mm Medium burners 1. Remove the access cap by using a wrench, turning the access cap counterclockwise. 2. Remove spring retainer from the cap by pushing against the flat side of the spring retainer. Look at the spring retainer to locate the “LP” or “NAT” position. Turn over the spring retainer so the “NAT” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator. A 15,500 BTU Yellow Green 1.05 mm 0.45 mm B Large burner - main Large burner - simmer 7. Place Natural gas orifice spuds in plastic parts bag for future use and keep with package containing literature. 8. Replace the burner base using both screws. 9. Replace burner head and cap. 10. Repeat steps 2 through 9 for the remaining burners. E D A. Access cap B. Gasket C. Gas pressure regulator 3. Test the gas pressure regulator and gas supply line. The regulator must be checked at a minimum 1" (2.5 cm) water column above the set pressure. The inlet pressure to the regulator should be as follows for operation and checking the regulator setting: 12 Natural Gas: Minimum pressure: 6" (15.2 cm) WCP Maximum pressure: 14" (35.5 cm) WCP 6. Replace with correct Natural gas orifice spud. See the “Natural Gas Orifice Spud/Hood Chart.” Burner orifice spud Gas Supply Pressure Testing A Gas supply pressure for testing regulator must be at least 1" water column pressure above the manifold pressure shown on the model/serial rating plate. Line pressure testing above ½ psi gauge (14" WCP) The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa). Line pressure testing at ½ psi gauge (14" WCP) or lower The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa). A. Size stamp Use the following chart to find the exact orifice spud placement. Natural Gas Orifice Spud/Hood Chart Burner Rating Size Burner Style 5,000 BTU 1.01 mm Small burners 15,000 BTU 1.75 mm Medium burners 20,000 BTU 1.89 mm 0.69 mm Large burner - main Large burner - simmer To Convert Surface Burners 1. If installed, remove the burner grates. 2. Remove burner cap. 3. Remove the burner head. NOTE: A ⁷⁄₈" socket must be used to remove the burner head of the large dual burners. 4. Using a T15 Torx® screwdriver, remove the burner base. A B C D A Large Dual Burner A. Burner cap B. Burner head C. Gas opening D. Burner base Medium Burner A. Burner cap B. Burner head C. Gas opening D. Burner base B C D A B Small Burner A. Burner cap B. Gas opening C. Burner base C 5. Apply masking tape to the end of a 7 mm nut driver to help hold the gas orifice spud in the nut driver while changing it. Insert nut driver into gas opening and press down onto the gas orifice spud and remove by turning the gas orifice spud counterclockwise and lifting out. Set gas orifice spud aside. 7. Place LP gas orifice spuds in plastic parts bag for future use and keep with package containing literature. 8. Replace the burner base using both screws. 9. Replace burner head and cap. 10. Repeat steps 2 through 9 for the remaining burners. Complete Installation 1. Refer to the “Make Gas Connection” section for properly connecting the cooktop to the gas supply. 2. Refer to the “Electronic Ignition System” section for proper burner ignition, operation, and burner flame adjustments. IMPORTANT: You may have to adjust the “LO” setting for each cooktop burner. Checking for proper cooktop burner flame is very important. The small inner cone should have a very distinct blue flame ¼" (0.64 cm) to ½" (1.3 cm) long. The outer cone is not as distinct as the inner cone. LP gas flames have a slightly yellow tip. 3. Refer to “Complete Installation” in the “Installation Instructions” section of this manual to complete this procedure. 13 WIRING DIAGRAMS Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 6 Burner Cooktop Reignition Wiring Diagram R R BU R BR R Y R G R SW1 SW2 BK SW4 SW5 BU 2 1 4 3 6 5 OR SW6 Y R Griddle Spare SW3 R Control Input R L R W BK G N BK Grill Spare W BK GND R L Power Cord Cooktop Front View W N BK W R Main - Harness Power Spare GND G Power Cord Only To Cooktop Stand Alone Version LEGEND Ground (Chassis) 14 Plug With Female Connector Receptacle With Male Connector Electrode Transformer Relay Contacts Solenoid Valve Switch Cooktop RTD Gas Burner Temperature Sensor Heating Element Indicator Lamp 4 Burner Cooktop Reignition Wiring Diagram R BU R BR R Y SW1 R SW3 SW4 L R W BK Griddle Spare R SW2 R Control Input R BU 2 1 4 3 OR Y N BK Grill Spare W Cooktop Front View GND R L Power Cord W N BK W R Main - Harness Power Spare GND G Power Cord Only To Cooktop Stand Alone Version LEGEND Ground (Chassis) Plug With Female Connector Receptacle With Male Connector Electrode Transformer Relay Contacts Solenoid Valve Switch Cooktop RTD Gas Burner Temperature Sensor Heating Element Indicator Lamp STRIP CIRCUIT Griddle 120V Control Wiring Diagram To Cooktop Stand-Alone R 1320W/120V P1-1 OR/W P2-1 OR/W Lamp 120V BU P1-3 W W Rotary Control RTD P1-4 W P2-6 W V W W V V P1-6 OR/W 15 DANGER AVERTISSEMENT 16 ■ ■ ■ ■ ■ ■ ■ ■ Tournevis Torx®† T15 ■ ■ ■ ■ ■ ■ Ruban adhésif de masquage ■ ■ ■ ■ ■ ■ ■ ■ ■ 17 ■ ■ ■ ■ ■ ■ ■ ■ ■ A E B C 18 C G E D E. 22" (55,9 cm) F. 3⁵⁄₁₆" (8,4 cm) G. ⁹⁄₁₆" (1,4 cm) B C A D 19 C P F O D C L B min.* A** G J N H E I L K M E D Taille Modèle 30" (76,2 cm) JGCP430 1¾" (4,4 cm)** 30" (76,2 cm) 30" (76,2 cm) 29¼" (74,3 cm) 36" (91,4 cm) JGCP436 JGCP536 1¾" (4,4 cm)** 42" (106,7 cm) 36" (91,4 cm) 35¼" (89,5 cm) 48" (121,9 cm) JGCP548 1¾" (4,4 cm)** 42" (106,7 cm) 48" (121,9 cm) 47¼" (120 cm) 20 AVERTISSEMENT AVERTISSEMENT ■ 21 Canalisation de gaz Détendeur ■ ■ ■ ■ ■ A 22 A AVERTISSEMENT B A B C 23 A B C AVERTISSEMENT H D G F A B A B 24 Achever l'installation ■ ■ ■ A A. Incorrect B. Correct B A A. Incorrect B. Correct B A B A A. Incorrect B. Correct B A 25 A A B 26 AVERTISSEMENT A B E D C D. Position LP E. Position NAT 27 A B C D A B C D A B A Taille 3 000 BTU Bleu 0,65 mm 12 500 BTU Cuivre 1,04 mm 15 500 BTU Jaune Vert 1,05 mm 0,45 mm 28 B A C A A B B C D A B C D E D C D. Position NAT E. Position LP A B 29 A Achever l'installation Taille 5 000 BTU 1,01 mm 15 000 BTU 1,75 mm 20 000 BTU 1,89 mm 0,69 mm 1320W/120V P1-1 OR/BL P2-1 OR/BL Lampe 120V BU Commande rotative P1-3 30 P2-6 BL BL RTD P1-4 BL BL VI P1-6 OR/BL BL BL VI VI R R R R BU R MAR R JA R VE SW2 N R SW3 SW4 SW5 SW6 R SW1 BU 2 1 4 3 6 5 OR JA L R BL N VE NEU N BL N Terre R Cordon d'alimentation L BL NEU N BL R Faisceau principal Alimentation secondaire 31 R R R BU R MAR R JA SW1 R BL N NEU 2 1 4 3 OR JA BL BL NEU Terre BU N Terre L SW4 L R Cordon d'alimentation SW3 R R SW2 N R BL Faisceau principal Alimentation secondaire LÉGENDE Masse(Châssis) Transformeteur ® Registered Trademark/TM Trademark of Jenn-Air, U.S.A. Used under license by Maytag Limited in Canada. ®Marque déposée/TM Marque de commerce de Jenn-Air, U.S.A. Emploi sous licence par Maytag Limited au Canada. 8/09 Printed in U.S.A. Imprimé aux É.-U.
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Table of contents
- 2 COOKTOP SAFETY
- 3 INSTALLATION REQUIREMENTS
- 3 Tools and Parts
- 3 Location Requirements
- 5 Electrical Requirements
- 6 Gas Supply Requirements
- 7 INSTALLATION INSTRUCTIONS
- 7 Install Cooktop
- 7 Install Optional Backguard
- 7 Make Gas Connection
- 9 Install Griddle
- 9 Complete Installation
- 11 GAS CONVERSIONS
- 11 LP Gas Conversion
- 12 Natural Gas Conversion
- 14 WIRING DIAGRAMS
- 15 STRIP CIRCUIT
- 16 SÉCURITÉ DE LA TABLE DE CUISSON
- 17 EXIGENCES D’INSTALLATION
- 17 Outillage et pièces
- 18 Exigences d'emplacement
- 21 Spécifications électriques
- 21 Spécifications de l'alimentation en gaz
- 22 INSTRUCTIONS D’INSTALLATION
- 22 Installation de la table de cuisson
- 23 Installation du dosseret facultatif
- 23 Raccordement au gaz
- 24 Installation de la plaque à frire
- 25 Achever l'installation
- 27 CONVERSIONS POUR CHANGEMENT DE GAZ
- 27 Conversion pour l'alimentation au propane
- 29 Conversion pour l'alimentation au gaz naturel
- 30 SCHÉMA DES CIRCUITS
- 31 SCHÉMA DE CÂBLAGE