Metos BDC/50-50, cold, BDC/50-50 Owner's manual

BDC/50-50
BDC/65-53
Coolstapler - Korbstapler mit Umluftkühlung
Coolstapler - basket stacker with cooling by circulating air
Dispositif d’empilage de panières avec refroidissement par circulation d’air
Coolstapler - Korvenstapelaar met geforceerde koeling
Coolstapler - Impilatore a cestello con refrigerazione a ricircolazione d'aria
Coolstapler - Apilador de cestas con refrigeración a convector
43.3000.3 - BC2
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Table of content
(UK, IE)
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(FR, BE, CH)
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Inhoud
(NL, BE)
45
Indice
(IT, CH)
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(ES)
73
90
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43.3000.3
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Basiskorb
150 mm
140 mm
75er-Korb
75 mm
65 mm
115er-Korb
115 mm
105 mm
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43.3000.3
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Coolstapler - Korbstapler mit Umluftkühlung
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43.3000.3
BDC / 65-53
IPX 4
Kältemittel
R134a, FCKW-frei
0,28 kg
Temperaturregelung
340 W
220 W
650 x 530 mm
Kältesystem mit Kapillarrohrdrosselung
650 x 530 x 150 mm
2 Lenkrollen mit Totalfeststeller, 2 Bockrollen, Ø 125 mm
75 kg
85 kg
175 kg
210 kg
175 kg
210 kg
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Coolstapler - basket stacker with cooling by circulating air
Table of contents
(UK, IE)
General notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use of appliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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19
20
22
Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Choice of basket height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Basket heights
Number of additional stacking baskets
Calculating the capacity
Setting the springs to the desired dispensing height . . . . . . . 23
Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switch on the appliance
Use of the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Put crockery in
Take crockery out
Use of the cover
Automatic operation
Transport
Taking out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Switch off the appliance
Cleaning and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Valuable information about "refined stainless steel"
General working principles for the handling
of appliances made from "refined stainless steel"
Help in the event of faults . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CE-Conformity declaration . . . . . . . . . . . . . . . . . . . . . . . . 90
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Coolstapler - basket stacker with cooling by circulating air
General notes
Subject to modification
The products covered by these operating instructions have been developed taking into consideration the requirements of the market and the latest technology. HUPFER® reserves the right
to make modifications to the products and to the appertaining technical documentation in so
far as the modifications are in the name of progress. The data and weights assured as binding
in the confirmation of the order as well as the description of performance and functions are always decisive.
Packing and transport
Your HUPFER® product has been subjected to careful functional testing and packed in a clean
condition. The packaging consists of recyclable materials and can be disposed of appropriately.
Use of appliances
Closed basket stacker with cooling by circulating air for keeping food components or side dishes which are already portioned and covered cool over a relatively long period of time. The food
in round or rectangular dishes can be protected as required with lids or foil.
Uniform food temperatures in the whole interior are ensured by an efficient cooling by circulating air and by special HUPFER® stacking baskets. In this way HACCP-compliant serving temperatures are made possible without interrupting the cooling chain.
The main area in which the Coolstapler is used is the temporary storage and provision of portioned side dishes, such as e.g. salads and desserts on the food distribution belt.
HUPFER® recommends the cold food serving trolleys KSPA-2 and KSPA-3 with passive cooling by means of cold storage plates for keeping sliced cold meat cold in flat GN containers.
The food serving trolleys SPA/K-2 DW und SPA/K-3 DW with a continuous trough and active,
silent cooling are particularly suitable for prepared food in GN containers and for packaged
drinks and desserts in Tetra-Paks, cans, bottles and plastic packs.
Pieces of advice:
• Before the first use, the protective film should be removed from metal plates.
Notes for the user
Read these operating instructions carefully before first putting the appliance into operation. Ensure that sources of danger and possible faulty operations have been pointed out to the operating staff.
In these operating instructions important pieces of advice for security and loss prevention are
marked with an “Attention” symbol.
Attention, tips for security or loss prevention!
Tips marked this way have to be noted by the operating persons.
Helpful tips for the operation of the device are marked with this “hand” symbol.
Type plate
Manufacturer
Model *
Part No. *
Order No. *
Serial No. *
Rated voltage
Connected load
Maximum safe load
Test mark
Type of protection
Conformity symbol
Refrigerating power
Refrigerant
* necessary details in the event of after-sales service
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Coolstapler - basket stacker with cooling by circulating air
View of the device
Safety sliding handles with integrated protective bumpers
ON/OFF switch
Plug holder (Blind socket)
Connecting cable with plug
Castors with total lock
Nickel chromium steel cover, insulated, with handle
Base basket
Protective bumpers
Trestle rollers
Special accessories:
• Stacking crockery baskets 500 x 500 x 75 mm or 500 x 500 x 115 mm,each
in nickel chromium steel and plastic-coated or nickel chromium steel electropolished, with corner clips
• Stacking crockery 650 x 530 x 75 mm or 650 x 530 x 115 mm, each in nickel
chromium steel and plastic-coated or nickel chromium steel and electropolished, with corner clips
• Peripheral buffer strip made from impact-resistant plastic
• Castors made from nickel chromium steel 1.4301,
Ø 125 mm, with and without total lock, plate attachment
• Trestle rollers made from nickel chromium steel 1.4301,
Ø = 125 mm, plate attachment
Please take the part numbers from our current price list.
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Coolstapler - basket stacker with cooling by circulating air
Safety instructions
20
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The appliances are intended for transporting cooled food components or side
dishes in crockery with a lid or covered with foil in stacking baskets. Transport of
other loads is not permitted.
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No open dishes should be introduced, since otherwise the ambient air drawn in
from outside cause a risk of contamination with germs.
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On no account should warm or even hot products be introduced, otherwise the
condenser can ice up, the efficiency is reduced and the desired temperature cannot be reached.
Risk of uncontrolled bacterial growth.
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Under very heavy loading, for example due to unauthorised introduction of warm
products or uncovered food dishes which give off moisture increase, the formation of ice and bloom can increase. In such cases the appliance must also be disconnected from the power supply during the cooling phase and manually
defrosted. The food must be kept cool somewhere else in the meantime.
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The use of stackable plastic baskets from other manufactures can lead to a reduction in the cooling power because of an unfavourable effect on the ducting of
air.
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Even with correct storage of foods which have been introduced cold, before the
foods are served the adherence to the prescribed storage temperatures must be
checked and demonstrated with suitable measuring instruments (thermometers).
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The storage period is not limited by the equipment; with cooling switched on, the
appliance can in principle be stocked as early as the previous day. In the case of
cooling food or components thereof it is absolutely essential to keep to the particular statutory regulations on the storage conditions (duration and temperature).
Specific boundary values can be found for example in the information documentation from the Bundesinstitut für gesundheitlichen Verbraucherschutz und Veterinärmedizin BgVV.
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The appliances are designed for ambient temperatures from +10 to +32 °C. At
ambient temperatures higher than 32 °C power losses occur due to ice and bloom
formation on the walls of the cooling trough and on the condenser. The remaining
refrigerating power still available may no longer prevent continuous warming of
the food and thus uncontrolled growth of germs.
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The appliances should not be exposed to direct sunlight, e.g. through picture windows. The surfaces of the appliance can heat up to such an extent that the cooling
power is no longer sufficient for a food temperature which satisfies the regulations
on storage conditions.
•
The drain in the base plate can and should be firmly closed during the cooling
phases using the plug provided, so that the cold air remains in the appliance and/
or cannot mix with warm outside air in the lower area.
On no account should the appliance be flooded with water or other liquids for
cleaning purposes. There is a danger to life as soon as the appliance is re-connected to the power supply.
•
The plastic covers of the conventional basket stacker should not be used, as with
these the necessary cooling of the items of crockery in the upper baskets is not
guaranteed.
Risk of uncontrolled bacterial growth.
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Before loading, the dispensing height must be adapted to the kind of crockery and
the type of basket (75 or 115) used. See page 22.
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To avoid injuries to the hands care should always be taken to ensure that the upper edge of the upper stacking basket is at least 15 mm above the upper edge of
the housing.
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Never push the stacking baskets manually downwards into the tube (e.g. for
cleaning). If the stacking baskets are loose there is a risk of injury.
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Coolstapler - basket stacker with cooling by circulating air
43.3000.3
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Transport should only be undertaken over level floors. Moving the appliance over
very uneven floors can cause damage to the chassis.
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Before transport, release both locking brakes. Moving the appliance with the locking brakes locked can damage the chassis.
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The appliances are provided exclusively for manual transport. Mechanically assisted transport is not permitted. Danger of injury and damage.
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In the case of transport with the aid, for example, of a lorry the appliances should
be secured. The total locks are not sufficient as transport securing means.
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During transport always grip both handles with your hands, never let go of the appliance while it is moving.
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Transport over inclined planes or steps is not permitted.
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When approaching walls and moving round obstacles always pay attention to persons in the way. Risk of injury.
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During transport do not move the appliance faster than walking pace. Heavily laden stackers are difficult to brake and steer. If required obtain assistance for transport.
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If a stacker tips over due to outside influences or inattention, never catch it manually. Risk of injury!
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Do not sit or stand on the appliance. Never convey persons with the appliance.
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Do not stop appliances on a sloping floor.
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After stopping, the appliances should be secured against rolling away by means
of both total locks.
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The castors are permitted for temperatures between -20 and +50 °C. Use in other
temperature ranges can result in weakening of the structure of the material. Damage due to mechanical actions can no longer be excluded.
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Follow the cleaning instructions.
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Before transport, switch off the appliance, disconnect the mains plug and insert it
into the holder provided.
•
Never pull the mains plug out of the socket by the cable.
The appliances from HUPFER® are equipped with an angled earthing contact
plug on the standard model. In contrast to a straight shock-proof plug this plug
only sticks out insignificantly from the socket and so cannot be damaged by being
hit at the side.
If the device is moved without pulling out the plug beforehand the socket can - as
a result of the leverage arising through the overstretching of the cable - be severely damaged or even pulled out of the wall.
•
Never move the appliance by pulling on the connecting cable.
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If the plug has come into contact with water it must be dried before it is inserted
into the socket. Danger to life!
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Damaged mains connecting plugs or cables are to be replaced by authorised specialist staff before the appliance is used.
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The spiral cable is suitable for a maximum extended length of 1.80 m. Forceful
straining of the cable can lead to damage to the internal leads. Fire risk!
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Do not use any extension cables in wet and damp areas.
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Do not clean the appliance with steam-jet or high-pressure cleaners.
If it is anticipated that steam-jet or high-pressure cleaners will be used in the surroundings, then the appliance must be taken out of operation and disconnected
from the mains power supply beforehand.
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Only insert plugs into suitable sockets with earth contacts. If the plug does not fit,
the mains connecting cable should be adapted by authorised specialist staff (see
plug types which can be used on page 30).
The use of socket adapters is not permitted. Fire risk!
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Coolstapler - basket stacker with cooling by circulating air
Operation
Advice
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The appliances are intended for the transport of cooled food components
or side dishes in crockery with lids or covered with foil in stacking baskets.
For simplification the generalised term "crockery" will be used in
these instructions. This should not imply any broadening or restriction of
the operation of the appliance.
The appliances operate with electronic temperature regulation.
The desired value of the air temperature in the interior of the appliance is
set ex works to 5 °C. This value has proved to be the optimum average value for all the usual foods and food components at room temperatures between 10 °C und 32 °C. This ensures that cooling proceeds without
problems and without the formation of ice or bloom on the condenser, and
it is not necessary to intervene manually in the automatic defrosting cycles.
Alteration of this desired value is not permitted and leads to invalidation of
the guarantee by the manufacturer or supplier.
Reason: Due to the inertia inherent in the cooling system a slight rise and
fall occurs for technical reasons during the cooling process, i.e. in the stationary state the temperature curve moves between about 2 °C and 8 °C.
If the desired value is lowered the air temperature can fall below zero degrees for a time. As a consequence the condenser can ice up and the products introduced can freeze around the edges.
Choice of basket height
Basket heights
Basket type
Basket height
Useful height
Base basket
150 mm
140 mm
75 basket
75 mm
65 mm
115 basket
115 mm
105 mm
The base basket is specified but the type of crockery to be stacked (see chapter «Calculating the capacity») determines which of the other basket types is
used for further stacking.
In general, higher capacities are achieved with the 115 baskets. An exception
to this is portioned and covered crockery with total heights between 55 mm
and 65 mm.
The maximum filling height of the baskets must be about 3 to 5 mm below the
upper edge of the basket, otherwise breakage of crockery can occur.
After removal of the base basket, e.g. for cleaning, this must be put back in
with the basket opening facing upwards.
If it is put in any other way round, the guide clips in the corners of the baskets,
which project by 15 mm, are pushed into the base plate by the high weight of
the crockery and lead to damage or are themselves damaged. Also the total
capacity would be reduced by this.
Number of additional stacking baskets
22
75 baskets
115 baskets
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Coolstapler - basket stacker with cooling by circulating air
Calculating the capacity
Because of the height of the covered crockery parts only 1 to 2 layers per basket can generally be introduced. The number of items of crockery per basket
should be multiplied by the total number and together with the capacity of the
base basket gives the total holding capacity of the Coolstapler.
Setting the springs to the desired dispensing height
The settings should only be carried out on appliances which have been
switched off and disconnected from the power supply. The appliance temperature plays no part in this.
Before work is begun it must always be checked whether the stacker to be
used is correctly set for the crockery to be used.
Before complete loading, the crockery or basket dispensing height must be
adapted to the basket height used and the weight of the filled baskets. The
springs must be set so that the upper edge of the upper basket is at a uniform
height between 15 and 25 mm above the upper edge of the housing over the
entire lift.
Basically, if at least one of the following crockery parameters is changed, the
setting must be checked: diameter or edge length,height H1, stacking
heightH11 and weight.
Adaptation of the appliance in the case of basket stackers is only necessary
when the total weight of the crockery in the basket or the basket height alter.
Naturally, in these appliances the weight of the products introduced also plays
a part.
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Remove the cover and put it down.
Arrange the crockery in the base basket so that the columns support one
another and the available basket area is used optimally.
The maximum filling height of the baskets must be about 3 to 5 mm below the
upper edge of the basket, otherwise breakage of crockery can occur.
Step 1 – Checking the spring setting
• For testing the dispensing height 2 filled baskets are placed on the guide
basket which is also filled.
• Wait for a reaction.
• If the upper edge of the upper basket is between 15 and 25 mm above the
upper edge of the appliance, then the spring system is correctly set.
• If the column only drops a little or not at all, the serving height must be altered by altering the spring setting.
Step 2 – Altering the spring setting
The dispensing height is set/altered by inserting or releasing tension springs
on the two attachment bars. In the 50-50 models the springs are arranged in
groups of 10 each having 3 strong base springs and 7 weaker setting
springs + and in the 65-53 models the springs are arranged in groups of 12
each having 4 strong base springs and 8 weaker setting springs +.
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43.3000.3
If the dispensing height is too high, setting springs must be released.
If the dispensing height is too low, setting springs must be inserted.
23
Coolstapler - basket stacker with cooling by circulating air
Procedure for setting the springs:
Take care when taking the base basket out and putting it back in.
If handled incorrectly there is a danger of crushing.
When setting springs on sharp edges, pay particular attention to the ends of
the tension springs. Risk of injury.
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Remove inserted baskets.
Lift the base basket evenly and put it down on the appliance. Then grip it
with both hands and put it down in a suitable place.
Insert or release setting springs uniformly in all groups of springs.
For even guiding of the basket with little friction a symmetrical spring arrangment is necessary between the attachment bars. An asymmetric arrangement of springs within an attachment bar does not pose any problem.
Preferably release setting springs. Always leave the base springs inserted
if possible. Always release the springs on the lower fixing.
Then put the base basket back in with the basket opening facing upwards.
The steps "Checking the spring setting" (1) and "Changing the spring setting"
(2) must be repeated until the upper edge of the upper stacking basket is in
the region of 15 to 25 mm above the upper edge of the housing.
So long as the basket weight remains unchanged, it is only necessary to set
the dispensing height once.
Since the stacker is designed for maximum loading, the existing spring provision on the appliance is entirely sufficient for all commercial items of crockery.
If the existing spring provision should be insufficient, additional springs must
be inserted. Please obtain the part numbers from the replacement parts list on
page 30.
Putting into operation
Before the appliance is put into operation it must be clean and dry.
During operation unhindered intake and outlet of air must be ensured.The air
intake and outlet slots at the side of the cooling assembly should not be
blocked. The minimum distance from walls or other appliances is 20 cm, that
corresponds to about the width of a hand.
The appliances should not be operated near sources of dust or steam. In spite
of being covered, the products could be contaminated and the operation of the
cooling assembly could be impaired.
Observe the safety instructions from page 20 onwards.
Switch on the appliance
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24
Cover the stacking tube with the cover to avoid the condensation of moisture from the air.
The cover is provided with a peripheral plastic seal which is safe in terms
of nutritional physiology and must be placed precisely onto the 4 centring
angles made from nickel chromium steel which are located in the corners
of the stacking tube. If the cover is put on at an angle and then moved to
and fro horizontally in order to find the optimum position, then inevitably the
seal will be destroyed in a short time. This impairs the efficiency of the cooling system, since warm air can now penetrate unhindered into the cold area.
Close the drain in the base plate firmly with the plug so that the cold air remains in the appliance.
Insert appliance plug into a suitable socket with an earth contact.
Only use the plug connection provided for this. The appliance should not
be operated with a damaged connecting lead or other visible damage.
43.3000.3
Coolstapler - basket stacker with cooling by circulating air
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Switch on the appliance with the ON/OFF switch.
The operating indicator integrated in the switch lights up, the appliance is
cooling at maximum power.
Use of the appliance
Put crockery in
As a rule, the crockery is placed in the baskets before the baskets are put into
the appliance.
The maximum filling height of the baskets must be about 3 to 5 mm below the
upper edge of the basket, otherwise breakage of crockery can occur.
•
Place the basket so that it fits exactly on the lower basket and lower it slowly.
Put crockery into baskets located in the appliance:
• Fill the basket more or less evenly so as to avoid tilting of the stacking platform.
The maximum number of stacking baskets which can be used in addition to
the base basket can be found on pages 22 and 29.
Take crockery out
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Take cover off and hang it on the handle on the long side of the appliance.
Do not damage the seal which is then on the outside by collision with other
trolleys or obstacles.
Remove crockery evenly from each stack to avoid tilting of the stacking
platform.
Remove empty baskets and stack them in a suitable place.
Put the cover back on.
Use of the cover
Replace a damaged cover seal without delay.
Even during relatively long temporary storage the covers ensure effective protection against dust and condensed water.
In operation, the cover placed on the appliance reduces the loss of cooling upwards.
A gap between the cover and the top plate of the appliance can already lead
to perceptible cooling losses and thus to an increase in the crockery temperature.
During removal and loading with crockery the cover should be hung on the
handle on the long side of the appliance.
Automatic operation
The refrigerating system operates fully automatically in the prescribed temperature range. Defrosting always takes place when the appliance is switched off
or disconnected from the power supply. This is normally the case between the
cooling phases. Never use sharp-edged objects to remove increased ice or
bloom.
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Coolstapler - basket stacker with cooling by circulating air
Transport
Observe the safety instructions from page 20 onwards.
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Switch off the appliance at the ON/OFF switch.
Pull out the mains plug and insert it into the holder provided.
Release both locking brakes.
Grip the appliance by the sliding handles and move it to the destination.
At the destination, lock both locking brakes in order to secure the appliance
against inadvertent movement.
Insert appliance plug into suitable socket with earth contact
Switch on the appliance with the ON/OFF switch.
Taking out of operation
Switch off the appliance
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Switch off the appliance with the ON/OFF switch.
The operating indicator integrated in the switch goes out.
Pull out the mains plug and insert it into the holder provided.
Clean and dry the appliance after every cooling cycle.
Cleaning and care
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26
Take the appliance out of operation before starting the cleaning process.
Pull out the mains plug and insert it into the holder provided on the appliance.
Do not clean the appliance with steam-jet or high-pressure cleaners. If it is
anticipated that steam-jet or high-pressure cleaners will be used in the surroundings, then the appliance must be taken out of operation and disconnected from the mains power supply beforehand.
The cooling assembly should be cleaned at least twice a year using a hand
brush and vacuum cleaner to remove dust and particles which have been
drawn in. To do this, the 4 fixing screws on the top of the top plate (2 at the
front, 2 at the back) must be completely unscrewed with a screwdriver (bit
width 7 mm) and the top plate must be removed. During this operation the
sliding handles can remain on the plate. Cleaning is then done from above.
Either clean the appliances dry or dry well after cleaning so as to avoid the
development of mould and uncontrolled growth of germs and bacteria.
The cleaning must only be carried out when the appliance is at the right
temperature, as the moisture from the ambient air condenses inside on the
cold stainless steel walls. The interior of the appliance can only be cleaned
effectively and permanently dried if the temperature of the internal surfaces
of the appliance is the same as the ambient temperature. After cleaning
and drying, close the base outlet firmly with the supplied plug.
The base outlet situated below the stacking tube is provided for the removal of small crockery fragments or other small parts which have fallen into
the stacker.
If product residues are inadvertently situated on the base of the stacking
shaft, they can also be discharged via the outlet. The affected area can be
cleaned with a cloth soaked in liquid and the remaining moisture can also
be removed via the outlet.
The cover should also either be cleaned dry or dried well after cleaning,
then close the appliance tightly with the cover. Cleaning in a commercial
dishwasher is not permitted. See also «Valuable information about "refined
stainless steel"».
If the appliance is not operated for a relatively long time the cooling chamber must be cleaned as described above at regular intervals.
43.3000.3
Coolstapler - basket stacker with cooling by circulating air
Valuable information about "refined stainless steel"
The resistance to corrosion of stainless steels is based on a passive layer
which is formed on the surface when oxygen is admitted. The oxygen in the
air is sufficient for the formation of the passive layer, so that faults or damage
to the passive layer can be remedied again automatically by mechanical action. The passive layer develops or reforms more quickly when the steel
comes into contact with flowing water containing oxygen. A further increase in
the effect is achieved by acids having an oxidising action (nitric acid, oxalic
acid). These acids are used if the steel has been severely chemically stressed
and therefore has largely lost its passive layer. The passive layer can be
chemically damaged or disrupted by agents having a reducing (oxygen-consuming) action when the steel comes into contact with them in concentrated
form or at high temperatures. Such aggressive substances are for example:
• substances containing salt and sulphur
• chlorides (salts)
• seasoning concentrates such as mustard, vinegar essence, seasoning
cubes, saline solutions, etc.
Further damage can occur due to:
• extraneous rust (e.g. from other components, tools or rust film)
• iron particles (e.g. grinding dust)
• contact with non-ferrous metals (element formation)
• lack of oxygen (e.g. no admission of air, water with a low oxygen contend).
General working principles for the handling
of appliances made from "refined stainless steel"
Always keep the surface of appliances made from stainless steel clean and
accessible to the air.
Remove layers of limescale, grease, starch and egg-white daily by cleaning.
Corrosion can occur underneath these layers due to lack of air admission. No
bleaching and chloride-containing cleaning agents should be used.
If no special cleaning recommendations are given, low-chloride cleaning
agents should be used in any case.
After each cleaning operation remove all cleaning agent residues by rinsing
with copious fresh water. Afterwards the surface should be thoroughly dried.
Do not bring parts made from stainless steel into contact with concentrated acids, seasonings, salts etc. for longer than is absolutely necessary. Acid fumes
which form during cleaning of tiles also promote the corrosion of "refined stainless steel".
Avoid damaging the surface of the stainless steel, particularly by metals other
than stainless steel. Residues of extraneous metals produce extremely small
amounts of chemical elements which can cause corrosion. In any case, contact with iron and steel should be avoided because that leads to extraneous
rust. If stainless steel comes into contact with iron (steel wool, swarf from
pipes, water containing iron), this can be the trigger for corrosion. Therefore
for mechanical cleaning use exclusively refined steel wool or brushes with natural, plastics or refined steel bristles. Steel wool or brushes with unalloyed
steel lead to extraneous rust due to abrasion. Fresh rust sites can be eliminated using gentle abrasives or fine abrasive paper. More severe rust sites can
be washed away with warm 2 – 3 % oxalic acid solution. If these cleaning
agents fail, treatment with 10 % nitric acid is necessary.
Caution! This should only be carried out by technically trained staff observing
the existing regulations!
43.3000.3
27
Coolstapler - basket stacker with cooling by circulating air
Help in the event of faults
Service work should only be carried out by authorised specialist staff.
Defective components should only be replaced with original parts.
If the appliance has been lying on its side for a considerable time, e.g. because of installation work, it should
only be put into operation again after it has been set upright for 4 hours.
Please check first of all whether there has been an operating error. You yourself can eliminate some faults.
In the event of after-sales service and when ordering replacement parts give the data set out in the identification plate (see page 18).
Fault
Action
Appliance does not become cold, Defective fuse at the building Check fuse and repair if need be.
indicator light does not come on. end.
ON/OFF switch defective.
Mains connection cable or
mains plug defective.
Disconnect appliance from the mains
and have it checked and repaired if
need be by authorised specialist staff.
Cooling assembly defective.
Appliance does not become cold, Refrigerant circuit leaky.
indicator light comes on.
Disconnect appliance from the mains
and have it checked and repaired if
need be by authorised specialist staff.
Appliance becomes cold,
indicator light does not come on.
Disconnect appliance from the mains
and have it checked and repaired if
need be by authorised specialist staff.
Indicator light defective.
Increased formation of bloom and Introduction of foods which
are still warm or not covered
ice; reduced efficiency or lower
and give off moisture.
cooling power.
Stacker “pulls” to left or right during transport.
Disconnect appliance from power supply, leave to return to the right temperature and clean with warm damp cloth.
Please note: only precooled foods
should be introduced and all foods
must be covered.
Ambient air too warm.
Please observe the permitted ambient
temperatures: +10 to +32 °C.
Damaged roller bearing(s).
Replace defective rollers with new
ones.
Wear of the locking brake
due to continual misuse as
travel brake.
Either renew the locking brake or
replace the defective roller(s) with new
one(s).
Resistance to rolling of the
wheels higher than when put into
operation.
The total locks no longer have
any locking action.
Platform no longer rises even with Breakage of a spring.
a low load.
Replace spring with new.
Regular inspection and maintenance of the appliance prevent disruptions to operation and ensure safety.
Inspection and maintenance intervals depend upon the use of the appliance. Consult your dealer’s after-sales
service department.
28
43.3000.3
Coolstapler - basket stacker with cooling by circulating air
Technical Data
BDC / 50-50
BDC / 65-53
Test mark
Water spray protection
IPX 4
Number of crockery stacks
Crockery size
Stacking platform
Dimensions of stacking platform
Stack height
Capacity
Dimensions of crockery baskets
Cooling assembly
depending upon crockery size
The only limits are the basket size and mesh size
Nickel chromium steel basket, plastic-coated
500 x 500 x 150 mm
650 x 530 x 150 mm
7 x 75 baskets or 4 x 115 baskets
see «Calculating the capacity», page 23
500 x 500 mm und 508 x 508 mm
650 x 530 mm
Cooling system with capillary tube throttling
Cooling
Cooling by circulating air
Coolant
R134a, CFC-free
Coolant filling capacity
0,28 kg
Desired temperature
Temperature regulation
Cooling power
340 W
Connected load
220 W
Electrical connection
Heat insulation
Chassis
0,28 kg
5 °C, factory setting
ceramic mat
2 guide rollers with total lock, 2 trestle rollers, Ø 125 mm
75 kg
85 kg
Appliance weight with maximum
loading
175 kg
210 kg
Permitted total weight
175 kg
210 kg
43.3000.3
29
(FR, BE, CH)
32
32
32
32
33
34
36
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32
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•
•
•
43.3000.3
35
•
150 mm
140 mm
75 mm
65 mm
115 mm
105 mm
36
7
4
43.3000.3
43.3000.3
37
•
•
38
•
•
•
•
39
Nettoyage et entretien
•
•
•
•
•
•
•
40
41
Air ambiant trop chaud.
43.3000.3
BDC / 65-53
650 x 530 x 150 mm
650 x 530 mm
Refroidissement
Agent frigorigène
R134a, FCKW-frei
0,28 kg
340 W
220 W
Poids net
75 kg
85 kg
175 kg
210 kg
Poids total admissible
175 kg
210 kg
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43
46
46
46
46
47
48
50
Gebruik . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Servies plaatsen
Servies uitnemen:
Gebruik van het deksel:
Automatisch gebruik
Transport
Hulp bij storingen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Technische Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Onderdelen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CE-conformiteitsverklaring. . . . . . . . . . . . . . . . . . . . . . . . 90
43.3000.3
45
Fabrikant
Type *
Artikelnummer *
Ordernummer *
Serienummer *
Spanning
Aansluitwaarde
Stroomopname
!
"
#
$
%
Maximale belading
Keurmerk
Beveiliging
Conformiteitsverklaring
Koudecapaciteit
Koelmiddel
46
43.3000.3
Detailtekening
Duwhandgreep met geintegreerde stootkant
Aan/uit schakelaar
Stekkerhouder (Blindstekker)
Aansluitsnoer met stekker
Zwenkwielen met rem
Roestvrijstalen deksel, geisoleerd, met greep
Basiskorf
Stoothoeken
Bokwielen
43.3000.3
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48
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43.3000.3
•
•
•
•
•
•
•
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•
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•
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•
•
•
De wagen nooit voortbewegen door aan het aansluitsnoer te trekken.
•
•
•
•
In natte of vochtige ruimtes geen verlengsnoer gebruiken.
•
•
•
Soorten korven
Korfhoogten
Korfmodel
Basiskorf
Korfhoogte
Nuttige hoogte
150 mm
140 mm
Korf 75 mm hoog
75 mm
65 mm
Korf 115 mm hoog
115 mm
105 mm
50
Korven 75 mm hoog
Korven 115 mm hoog
7
4
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43.3000.3
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52
Servies uitnemen:
•
•
•
•
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53
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•
•
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54
43.3000.3
43.3000.3
55
Oplossing
Apparaat wordt niet koud,
kontrolelamp brandt niet.
Aansluitkabel of stekker
defect.
Koelaggregaat defect.
Apparaat wordt niet koud,
kontrolelamp brandt.
Apparaat wordt koud,
kontrolelamp brandt niet.
Veerbreuk.
56
43.3000.3
BDC / 65-53
Keurmerk
Spuitwaterbeveiliging
IPX 4
Aantal serviesstapels
Afhankelijk van de serviesafmetingen
Serviesafmetingen
Stapelplatform
Afmetingen stapelplatform
Stapelhoogte
Capaciteit
Afmetingen servieskorven
Koelaggregaat
Koelmiddel
R134a, CFK-vrij
0,28 kg
0,28 kg
5 °C, fabrieksinstelling
Temperatuurregeling
Koelcapaciteit
340 W
Aansluitwaarde
220 W
Voltage
Thermische isolatie
Wielen
650 x 530 mm
Koelaggregaat met kapillairsturing
Koeling
Hoeveelheid koelmiddel
650 x 530 x 150 mm
keramisch vlies
2 zwenkwielen met rem, 2 bokwielen, Ø 125 mm
75 kg
85 kg
175 kg
210 kg
175 kg
210 kg
43.3000.3
57
Indice
60
60
60
60
61
62
64
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60
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43.3000.3
61
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43.3000.3
•
150 mm
140 mm
75 mm
65 mm
115 mm
105 mm
64
7
4
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66
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67
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68
69
43.3000.3
BDC / 65-53
650 x 530 x 150 mm
650 x 530 mm
Raffreddamento
R134a, esente da CFC
0,28 kg
0,28 kg
340 W
220 W
Telaio
75 kg
85 kg
175 kg
210 kg
175 kg
210 kg
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74
74
74
74
75
76
78
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74
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•
Altura de cesta
150 mm
140 mm
Cesta de 75 mm
75 mm
65 mm
Cesta de 115 mm
115 mm
105 mm
78
Cestas de 75 mm
Cestas de 115 mm
7
4
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82
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43.3000.3
83
Posible causa
Circuito de refrigerante no
hermético.
84
43.3000.3
Datos técnicos
BDC / 50-50
BDC / 65-53
IPX 4
650 x 530 x 150 mm
7 cestas de 75 mm o 4 cestas de 115 mm
ver «Cálculo de capacidad», página 79
500 x 500 mm und 508 x 508 mm
650 x 530 mm
Refrigerante
0,28 kg
Temperatura nominal
0,28 kg
Ajuste de fábrica a 5 °C
340 W
Potencia nominal
220 W
guata cerámica
75 kg
85 kg
175 kg
210 kg
Peso máximo autorizado
175 kg
210 kg
43.3000.3
85
90
43.3000.3
43.3000.3
91
BELGIEN / NIEDERLANDE
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