Skyfood SI-282HDE-1 Instruction manual

INSTRUCTION MANUAL
MANUAL DE INSTRUCCIONES
MANUEL D’ INSTRUCTIONS
Skyfood Equipament LLC
OFFICE
11900 Biscayne Blvd. Suite 616 - North Miami, FL 33181 - USA
1-800-503-7534 | 305-868-1603
MEAT AND BONE SAW – 111” BLADE - 2HP
SIERRA PARA HUESOS - HOJA 111” - 2 HP
SCIE POUR OS - LAME 111” - 2 HP
UG0169 / 507806 - INGLÊS
Data de Correção: 01/02/2016
- BESIDES THIS EQUIPMENT, A COMPLETE RANGE OF OTHER PRODUCTS ARE MANUFACTURED, CONSULT OUR DEALERS
- DUE TO THE CONSTANT IMPROVEMENTS INTRODUCED TO OUR EQUIPMENTS, THE INFORMATION CONTAINED IN THE PRESENT
INSTRUCTION MANUAL MAY BE MODIFIED WITHOUT PREVIOUS NOTICE.
SI-282HDE-1
www.skyfood.us
2
67
SUMMARY
1. INTRODUCTION ................................................................................. 4
1.1 Safety .................................................................................................................... 4
1.2 Main Components ................................................................................................ 6
1.3 Technical Characteris cs ........................................................................................ 7
2. INSTALLATION .................................................................................... 7
2.1 Receiving and Unpacking ....................................................................................... 7
2.2 Installa on ............................................................................................................ 7
3. OPERATION........................................................................................ 9
3.1 Pre-Opera on ....................................................................................................... 9
3.2 Opera ng process .................................................................................................. 9
3.3 Cleaning and Sani za on ......................................................................................10
4. GENERAL SAFETY PRACTICES............................................................ 15
4.1 Basic Opera on Prac ces ......................................................................................15
4.2 Safety Procedures and Notes before Switching the Machine ON ...........................16
4.3 Rou ne Inspec on ................................................................................................16
4.4 Opera on .............................................................................................................17
4.5 A er Finishing The Work.......................................................................................17
4.6 Maintenance ........................................................................................................17
4.7 Warning ................................................................................................................18
5. PROBLEMS ANALYSIS and SOLUTIONS .............................................. 19
5.1 Problems, Causes and Solu ons ............................................................................19
6. ELECTRIC DIAGRAM ......................................................................... 21
66
3
1. INTRODUCTION
1.1 Safety
If and when the Band Saw Model SI-282HDE-1 is not correctly used it is a poten ally
DANGEROUS machine. Cleaning, maintenance and any other service in the machine shall
be carried out by duly trained people and with the plug off its socket. The instruc ons
below must be always followed to avoid ACCIDENTS:
1.1.1 Take the electric plug off its socket, before to withdraw any moving part, before
cleaning, maintenance or any other kind of service.
1.1.2 Never use any kind of tools not belonging to the Saw to help during opera on.
1.1.3 Never touch the blade # 08 (Pic.01) when the saw is in opera on
1.1.4 Never wear loose clothes with wide sleeves mainly around the wrists during
opera on.
1.1.5 Never adjust the Thickness Guide # 13 (Pic.01) with the saw blade in movement.
1.1.6 Keep hands away from moving parts.
1.1.7 Never switch on the Saw with wet clothes or wet feet.
1.1.8 Ground machine properly during installa on.
1.1.9 The saw has a Thermal Protector for the motor protec on. Motor and the operator
are protected in case of over hea ng.
Therefore if the equipment suddenly STOPS, wait some minutes, and a er reset the
Thermal Protector pressing the Bu on # 01 (Pic. 02)
4
65
IMPORTANT
In order to improve user safety the Band Saw model SI-282HDE-1 is equipped
with a safety system, which refrain itself from being ac vated if the upper door #
04 (Pic.01), the lower door #15 (Pic.01) and the blade guard #17 (Pic.01) are not
properly in place.
64
IMPORTANT
This equipment must not be used by children or any persons with reduced
physical or mental aptness, lack of experience or knowledge, unless they are
under supervision or have received from the person responsible for safety, proper
instruc ons on how to use the equipment.
IMPORTANT
The cord shall be in perfect condi ons for the use, check it carefully, and change
a damaged cord using a new one designed in accordance with the surety and
technical specifica ons. The changing shall be made by qualified professionals and
shall respect local safety rules.
IMPORTANT
In case of emergency use emergency switch # 03 (Pic.01). To switch the machine
back ON push green bu on of ON/OFF Switch # 02 (Pic.01).
5
1.2 Main Components
All components are manufactured with carefully chosen raw materials in accordance with
Siemsen experience and tes ng standards.
PICTURE 01
01
ON
03
OFF
02
04
12
05
06
17
07
13
14
15
08
19
09
10
20
18
11
16
6
01 - Blade Tension Regulator Handle
02 - ON/OFF Switch
03 - Emergency Bu on Switch
04 - Upper Door
05 - Upper Wheel
06 - Handle
07 - Blade Guide
08 - Blade (width 3/4”)
09 - Movable table
10 - Wheel Staple
11 - Rack
12 - Frame
13 - Thickness Guide
14 - Fixed table
15 - Lower Door
16 - Lower wheel
17 - Blade guard
18 - Wheel Scraper
19 - Blade Scraper
20 - Motor Housing
63
remedy for breach of any warranty is limited to the remedies provided in the paragraph
above.
All products held at non-commercial facili es or domiciles, must be taken or shipped,
shipping charges prepaid, either to SKYFOOD’s facility or a SKYFOOD’s designated service
company (“Service Company”). Products held at commercial facili es and weighing
less than seventy (70) lbs. must be taken or shipped, shipping charges are prepaid, either
to SKYFOOD’s facility or to a Service Company. Mileage or travel me will NOT be paid.
SKYFOOD offers a limited on-site warranty for products ONLY held at commercial facili es,
whose net weight exceeds seventy (70) lbs., provided they are installed in a loca on that
is within a thirty (30) mile radius of a Service Company. End Users are responsible for
all extra travel and mileage rates. In this case, warranty services will be provided during
regular business hours.
This product will be replaced or repaired under warranty, for a period of (1) year,
beginning from the date of purchase by the original purchaser/user (“End User”), or
eighteen (18) months from the date of shipment from SKYFOOD’s warehouse, whichever
expires first.
Accessories will be replaced or repaired under warranty, for a period of (30) days, beginning
from the date of purchase by the original purchaser/user (“End User”), or eighteen (18)
months from the date of shipment from SKYFOOD’s warehouse, whichever expires first.
This warranty shall not take effect un l a properly completed and executed WARRANTY
REGISTRATION form has been received by SKYFOOD EQUIPMENT, LLC, within thirty (30)
days from the date of purchase. The WARRANTY REGISTRATION is available either in the
Instruc on Manual of every Product or at SKYFOOD’s website www.skyfood.us. The End
User must fill out the WARRANTY REGISTRATION form and send it to SKYFOOD according
to the instruc ons posted on the referred website. Failure to do so will VOID the warranty.
1.3 Technical Characteris cs
TABLE 01
CHARACTERISTICS
UNIT
SI-282HDE-1
Voltage
Electric Current
Frequency
Power Ra ng
Consump on
Height
Width
Depth
Net Weight
Shipping Weight
Maximum Cu ng Height
Maximum Cu ng Width
V
A
Hz
HP
kW.h
in
in
in
lb
lb
in
in
230
9,5
60
2
1.47
37 1/2
37 3/4
37 1/2
265
408
12 3/4
10
2. INSTALLATION
2.1 Receiving and Unpacking
As soon as the equipment is received check the packaging integrity. If packaging is
damaged, check if there has been some damage to the equipment during transporta on.
If damage has been found, keep the packaging and contact immediately the transporter.
2.2 Installa on
2.2.1 Placing the saw
The Saws must be installed over a firm working surface. See below drawing the
recommended area.
1350 mm
No extended warran es for third party products. There are no other express warran es
or condi ons other than the one offered by each manufacturer for products sold by
SKYFOOD, not under the SKYFOOD brand.
For ques ons or assistance, do not return the product or accessories to the store, please
call Toll Free 1-800-503-7534, or visit the Customer Service sec on at www.skyfood.us. For
faster service please have the items name, serial number, and proof of purchase for the
operator to assist you.
SKYFOOD reserves the right to change the terms of its limited warranty at any me
without any prior no ce. It also reserves the right to change the design and specifica ons
of its equipment or any related documenta on at any me. The end user is not en tled
to upgrades or refunds resul ng from these changes.
Updates
These Terms and Condi ons were last updated on March 1st, 2015.
62
1350 mm
FRONT SIDE
2.2.2 Electric Installa on
The equipment has been designed to operate 230 Volts. When you receive the equipment
check the voltage indicated on the cord label.
The power plug has 3 pins the middle pin is the ground. All the 3 pins must be properly
connected.
7
SKYFOOD EQUIPMENT LLC - SERVICE
PICTURE 02
For ques ons or assistance, call SKYFOOD EQUIPMENT Toll Free: 1-800-503-7534, or visit
the Customer Service sec on at www.skyfood.us.
SKYFOOD’S LIMITED WARRANTY
01
IMPORTANT
Make sure the network voltage is the same as indicated on the cord label.
2.2.3 Blade
The Blade shall be installed with the teeth turned toward the saw front side, and downward.
To stretch the blade #. 08 (Pic.01) turn clockwise the Blade Tension Regulator Handle #.01
(Pic.01) un l it stops.
2.2.4 Blade Guide
With the saw switched OFF turn the Handle #.06 (Pic.01) counter clockwise to loose the
Blade Guide #. 07 (Pic. 01).
Adjust the Blade Guide height to meet the meat piece thickness, and not more.
Then ght the handle # 06 (Pic 01)
2.2.5 Tray
The Saw model SI-282HDE-1 has a Tray #.16 (Pic.01) placed under the saw, to collect
residues
To remove the tray pull it sideway un l it is completely out.
To replace it follow the inverse procedure and push un l it is completely in
2.2.6 Scrapers
The saw model SI-282HDE-1 has two scrapers, the wheel scraper # 18 (Pic 01) and the
blade scraper # 19 (Pic.01)
The Wheel Scraper
This scraper cleans the bone dust or the residues from the Lower Wheel during opera on.
The scraper may be removed for cleaning (see item 3.3 Cleaning).
8
Unless otherwise specified, new SKYFOOD products, excluding accessories, sold by
SKYFOOD EQUIPMENT, LLC. (“SKYFOOD”), for use only in the con nental United States
(collec vely, “Products” or singularly, “Product”), are warranted to be free from defects in
materials and workmanship for a period of one (1) year from the date of purchase by the
original purchaser/user (“End User”), or eighteen (18) months from the date of shipment
from SKYFOOD’s warehouse, whichever expires first. Several new products and accessories
may be warranted for a period other than one (1) year while others may be subject to
travel limita ons, as specified on the products Instruc on Manual. Proof of purchase must
be presented; if not this warranty will be VOID. No warranty is given or implied to a
subsequent transferee or any other third party. This warranty is expressly condi onal upon
SKYFOOD being no fied of any defects in materials or workmanship within five (5) days of
its occurrence, within the warranted me period. If a no ce of a claim under this warranty
is mely made by the End User, SKYFOOD or a SKYFOOD’s designated service company
(“Service Company”), will repair or replace the Product, at SKYFOOD’s discre on, subject
to the addi onal condi ons hereina er described.
This warranty shall not apply if damage occurs from improper installa on or maintenance
performed by an unauthorized service company (“Service Company”), wrong voltage,
nor to the extent that Products or parts have been used other than in conformance with
opera ng and maintenance instruc ons, subjected to misuse or abuse or damaged by
accident, acts of God, abnormal use, stress or any other ma er unrelated to SKYFOOD,
and beyond its reasonable control. This warranty does NOT cover service labor and travel
to perform adjustments on products and/or accessories. In addi on to wear and tear
of certain items, such as, but not limited to; glass parts, blades, stones, chopper cu ng
knives, plates, slicing knives, cu ng disc, gaskets, oil changes, sealing tape, heat seal wires,
worm gears, self-lubrica ng bushings, carbon brushes for electric motors, and other parts
expendable by nature and that need to be replaced frequently. Electrical components are
subject to natural wear and tear, and are NOT covered by this warranty. THIS WARRANTY
EXCLUDES ALL ORAL, STATUTORY, EXPRESS OR IMPLIED WARRANTIES WHICH MAY BE
APPLICABLE TO SKYFOOD, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE. Under no circumstances
shall SKYFOOD be liable for loss of use, revenue or profit or for incidental or consequen al
damages. SKYFOOD shall under no circumstances be liable for any loss, damage, concealed
damage, expense or delay of goods for any reason when said goods are in the custody,
possession or control of third par es selected by SKYFOOD to forward, enter, clear,
transport, or render other services with respect to such goods. The sole and exclusive
61
The Blade Scraper
This scraper cleans the bone dust or the residues from the blade during the opera on. The
scraper may be removed for cleaning (see item 3.3 cleaning).
RESEAU ÉLECTRIQUE
230V/60Hz
FN
2.2.7 Lower Wheel
The Lower Wheel #. 16 (Pic.01) is assembled on the lower bearing sha and fixed by the
staple #. 10 (Pic.01). The staple shall always be placed in the sha slit.
The lower wheel may be removed for cleaning a er removing the blade.(see item 3.3
Cleaning).
1
NF
1
NC
2
NC
2
3. OPERATION
CONTACTEUR
3
3
NA
3.1 Pre-Opera on
ATTACHÉ
2T1 4T2 6T3 14 A2-
4
1
4
1
NO
2
NC
3.1.1 Check if the saw is standing firm in its posi on
NF
DÉTACHE
2
SENSEUR
SENSEUR
3.1.4 Thickness Guide
To obtain several slices with the same thickness, adjust the Thickness Guide #.13 (Pic.01) as
desired. Turn the Thickness Guide Handle counter clockwise loosing the Thickness Guide,
and drive it to the desired thickness. Then ght back the handle.
SENSEUR
SENSEUR
3.1.5 Control Board.
The ON/OFF Switch # 02 (Pic.01) and the Emergency Bu on Switch #.03 (Pic,01) are placed
on a control board, on the motor housing upper front side.
To turn ON the saw press the ON/OFF Switch (green) bu on to posi on “I”..
To stop the saw opera on press the ON/OFF Switch (red) bu on to posi on ”O”.
If an emergency case arises, press the EMERGENCY bu on, immediately stopping the saw
opera on.
T4 PROTECTEUR
THÉRMIQUE
M1~
3.1.2 Adjust the Blade Guide # 07 (Pic.01) height to meet the meat piece thickness.
3.1.3 Doors and Blade Guard
The upper door #.04 (Pic.01), the Lower Door #. 15 (Pic.01) and the Blade Guard #17
(Pic.01) shall be closed and in their right posi on while the saw is opera ng...
T4
T1
2.2.8 Upper Wheel.
The Upper Wheel #.05 (Pic.01) frame has its own sha and bearings.
Therefore the Upper Wheel has to be removed with the sha and bearing for cleaning (see
item 3.3 Cleaning), only a er the Blade has been taken off.
SENSEUR
SENSEUR
3.2 Opera ng process
Before to start the Saw
- Pull totally the Movable Table # 09 (Pic.01) toward the saw front side..
60
9
- Place the meat on the Movable Table.
- Choose the slice thickness and adjust the Thickness Guide #. 13 (Pic.01) (see item 3.1.4)
- Adjust the Blade Guide # 07 (Pic.01) height to meet the meat piece thickness (see item
2.2.4)
- Take place in front of the saw, to have a frontal view of the blade.
Star ng the Saw
- To start the saw press the ON/OFF Switch green bu on.
- Push the meat toward the Thickness Guide, touching it.
- Place the le hand on the table protec on guard and slide the Movable Table against the
Blade, slicing the meat at a constant and uniform speed.
- A er cu ng the slice remove it using the right hand. The slice must always be removed
behind the blade to avoid the hand to touch the blade cu ng side.
IMPORTANT
Do never remove the slices by the blade front side.
- Place and store the slices on the Fixed Table #.14 (Pic. 01)
- Bring back the Movable Table toward the front side of the machine and repeat the above
men oned steps un l the whole meat has been sliced.
- A er to have finished the last slice switch OFF the saw pressing the red bu on “0”.
TABLE 02
PROBLÈME
CAUSES
IMPORTANT
Unplug the saw before to start Cleaning.
Many model SI-282HDE-1 parts may be removed for cleaning:
- Upper Door
- Lower Door
- Blade Guard
- Movable Table
- Fixed Table Block
- Fixed Table
- Blade
10
When the saw must go through a complete cleaning and sani za on process :
- before to be used first me.
- A er every day end of opera ons
- When the saw is not going to be used for a long period of me.
- Before to start opera on a er a long period it has not been used.
3.3 Cleaning and Sani za on
SOLUTIONS
59
- Upper Wheel
- Lower Wheel
- Blade Scraper
- Wheel Scraper
- Blade Tension Regulator
Follow the below instruc ons to remove the above men oned parts:
- Upper Door
Open the door #.04 (Pic.01), and li it.
- Lower Door
Open the door # 15 (Pic.01), and li it.
- Blade Guard
Turn counter clockwise the two handles, just enough to loose the Blade Guard # 01 (Pic
03), then remove the Blade Guard pulling it towards the saw front side.
PICTURE 03
01
- Movable Table
Pull totally the Movable Table #.09 (Pic.01) towards the saw front side.
Displace the end plate, see picture 04, and slide the Movable Table completely out of the
rollers.
PICTURE 04
58
11
- Fixed Table Block
Remove the Fixed Table Block li ing the block above the Fixed Table, see picture 05.
PICTURE 05
- Fixed Table
Li ver cally the Fixed Table front side, picture 06 (see the arrow) un l to loose the lower
trigger.Then pull the Fixed Table towards the front, picture 07, (see the arrow) un l the
table is completely removed.
PICTURE 06
PICTURE 07
IMPORTANT
Dans n’importe quel occurence imprévue, enlevez toujours la fléche de sa prise de
courant.
- Blade
Turn the Blade Tension Regulator Handle # 01 (Pic.01) counter clockwise, un l the blade
gets loose, for removing.
IMPORTANT
Use steel gloves to hold the blade
- Upper wheel
Remove the blade, a er, hold strongly the Upper Wheel #.05 (Pic.01), push it ver cally up
and then pull it towards the saw front side.
- Lower Wheel
Remove the Staple #.01 (Pic.08) hold strongly the Lower Wheel and pull it towards the saw
front side, picture 09.
12
57
PICTURE 08
PICTURE 09
01
56
- Blade Scraper
Slide the Blade Scraper sideway un l it gets out
- Wheel Scraper
Remove the Lower Wheel, then pull the Scraper towards the saw front side un l it gets
out.
Blade Tension Regulator
Stand behind the saw and remove the Upper Back Cover #.01 (Pic.10). Turn the Blade
Tension Regulator Handle # 02 (Pic.11) counter clockwise un l the Blade Tension Regulator
# 01 (Pic.11) gets free to be removed.
Also remove the Blade Tension Regulator Handle # 02 (Pic.11).
PICTURE 10
PICTURE 11
03
01
02
- Wash all the parts with water and neutral ph detergent.
IMPORTANT
Do not spray water directly on the Lower Bearing, the Controll Board and the
Motor Housing # 20 (Pic. 01), principally at the ven la on points.
Use clean clothes or so brushes to remove residues.
Washing and sani za on shall be regularly performed and then all parts shall be carefully dried.
To assemble the several parts removed proceed inversely as above instructed, make sure
all parts to be properly assembled.
13
3.3.1 Cau ons with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sani za on is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,
which in contact with oxygen allows the forma on of a very thin protec ve coat. This
protec ve coat is formed through the whole surface of the steel, blocking the ac on of
external corrosive agents.
When the protec ve coat is broken, the corrosion process begins, being possible to avoid
it by means of constant and adequate cleaning.
Cleaning must always be done immediately a er using the equipment. For such end, use
water, neutral soap or detergent, and clean the equipment with a so cloth or a nylon
sponge. Then rinse it with plain running water, and dry immediately with a so cloth, this
way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains and corrosion
from arising.
IMPORTANT
Acid solu ons, salty solu ons, disinfectants and some sterilizing solu ons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once it cannot remain for long in contact with the
stainless steel.
These substances a ack the stainless steel due to the CHLORINE on its composi on,
causing corrosion spots (pi ng).
Even detergents used in domes c cleaning must not remain in contact with the stainless
steel longer than the necessary, being mandatory to remove it with plain water and then
dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface
and compromising the stainless steel protec on, leave par cles that rust and react
contamina ng the stainless steel. That is why such products must not be used for cleaning
and sani za on. Scrapings made with sharp instruments or similar must also be avoided.
14
Main substances that cause stainless steel corrosion:
Dust, grease, acid solu ons such as vinegar, fruit juices, etc., saltern solu ons (brine),
blood, detergents (except for the neutral ones), common steel par cles, residue of sponges
or common steel wool, and also other abrasives.
55
54
4. GENERAL SAFETY PRACTICES
IMPORTANT
If any recommenda on is not applicable to your equipment, please ignore it.
The following safety instruc ons are addressed to both the operator of the machine as
well as the person in charge of maintenance.
The machine has to be delivered only in perfect condi ons of use by the Distributor to the
user. The user shall operate the machine only a er being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.
4.1 Basic Opera on Prac ces
4.1.1 Dangers
Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.
Never touch manual commands such as switches, bu ons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instruc ons
operator could be exposed to severe electrical shocks or even to a lethal situa on.
4.1.2 Warnings
* The operator has to be well familiar with the posi on of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
* Before any kind of maintenance, physically remove plug from the socket.
* Provide space for a comfortable opera on thus avoiding accidents.
* Water or oil spilled on the floor will turn it slippery and dangerous. Make sure the floor
is clean and dry.
* Before using any commands (switch, bu ons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
* Never touch any manual commands (switch, bu ons, lever) unadvisedly.
* If any work is to be made by two or more persons, coordina on signs will have to be
given for each opera on step. Every step of the opera on shall be taken only if a sign has
been made and responded.
4.1.3 Advices
* In case of power shortage, immediately switch the machine off.
* Use recommended or equivalent lubricants, oils or greases.
15
* Avoid mechanical shocks, once they may cause damages or bad func oning.
* Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
* DO NOT change the standard characteris cs of the machine.
* DO NOT remove, tear off or maculate any safety or iden fica on labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.
FIGURE 08
FIGURE 09
01
4.2 Safety Procedures and Notes before Switching the Machine ON
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to well understand all the informa on contained in this manual. If you
have any ques on contact your supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insula on might cause
electrical shocks as well as electrical leak. Before use, check the condi ons of all wires and
cables.
4.2.2 Advices
Be sure to well understand all the informa on contained in this manual. Every opera on
func on or procedure has to be thoroughly clear.
Before using any commands (switch, bu ons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
FIGURE 10
FIGURE 11
03
4.2.3 Precau ons
The electric cable has to be compa ble with the power required by the machine.
01
Cables touching the floor or close to the machine need to be protected against short
circuits.
02
The oil reservoirs have to be filled un l the indicated level. Check and refill if necessary.
4.3 Rou ne Inspec on
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your fingers between the
belts and the pulleys and nor between the chain and the gears.
4.3.2 Precau ons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
16
53
signs of wearing.
Cheville de la Table Fixe
When checking the tension of belts or chains DO NOT insert your fingers between belts
and pulleys, nor between the chains and gears.
FIGURE 05
Check protec ons and safety devices to make sure they are working properly.
4.4 Opera on
4.4.1 Warnings
Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
Re rer la Cheville la levant ver calment vers le haut de la Table Fixe, voir figure 05.
Table Fixe
Lever la par e frontale de la Table Fixe, voir figure 06, ver calment (voir la flèche) pour
relâcher l’ entrave inférieure. Après, rer la Table Fixe en avant ( voir la flèche) pour sor r
complètement la Table, voir figure 07.
FIGURE 06
FIGURE 07
Only trained or skilled personnel shall operate this machine.
Never touch turning parts with your hands or any other way ,
NEVER operate the machine without any original safety devices under perfect condi ons.
4.5 A er Finishing The Work
4.5.1 Precau ons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
Put all the components back to their func onal posi ons before turning the machine ON
again.
52
Check the level of oil.
Do NOT insert your fingers in between belts and pulleys nor chains and gears.
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situa on is dangerous. TURN IT OFF BY
PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.
IMPORTANT
Always remove the plug from the socket in any emergency situa on.
17
4.7 Warning
Electrical or mechanical maintenance has to be undertaken by qualified personnel. The
person in charge of maintenance has to be sure that the machine is under TOTAL SAFETY
condi ons when working.
FIGURE 03
01
FIGURE 04
18
51
5. PROBLEMS ANALYSIS and SOLUTIONS
5.1 Problems, Causes and Solu ons
The Saws have been designed to need minimum maintenance, however, some performance
failures may happen due mainly to natural worn out, caused by the use of the Saw.
If some problems arise with your Band Saw check Table - 02 below where there are detailed
some possible solu ons.
50
19
TABLE 02
PROBLEM
CAUSES
- The saw is unplugged;
- Thermal Protector is ac vated;
The saw does not switch on.
- Lack of power;
- Problem with the internal or
external circuits of the Saw.
Smoke or burn smell.
Problem with the internal or
external electric circuits of the
Saw.
SOLUTIONS
- Plug it;
- Wait a few minutes and reset
the Thermal Protector;
- Check if there is electric
power;
- Call Technical Assistance.
Call Technical Assistance.
Machine switch on but when - Belt slipping on pulleys;
product touches blade # 08
(Pic. 01) it stops or runs slowly. - Damaged capacitor.
- Blade slipping on wheels;
Unusual noises.
- The blade incorrectly welded.
- Call Technical Assistance;
- Call Technical Assistance.
- Turn the blade tension
regulator handle # 01 (Pic. 01)
to increase pressure between
blade and wheels;
- Change the blade.
- Blade or wheels dirty;
- Clean the saw. (See item 3.3);
- Faulty wheels.
- Change the wheels.
The blade frequently tears.
- Blade or wheels dirty;
- Wrong tension on the blade;
Difficulty to cut the product.
- Blade is off the wheels center;
- Blade blunt.
20
- Clean the saw. (See item 3.3);
- Regulate blade tension, (See
item 2.2.3);
- Call Technical Assistance;
- Change the blade.
49
6. ELECTRIC DIAGRAM
ELECTRIC NETWORK
230V/60Hz
FN
PICTURE 02
1
01
NF
1
NF
EMERGENCY
NC
2
2
NC
CONTACTOR
3
4
48
NA
ON
2T1 4T2 6T3 14 A2-
3
1
4
1
NO
2
NC
NF
OFF
2
SENSOR
SENSOR
SENSOR
SENSOR
T4
T4
T1
M1~
THERMAL
PROTECTOR
SENSOR
SENSOR
21
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
22
Unité
SI-282HDE-1
V
A
Hz
HP
kW.h
in
in
in
lb
lb
in
in
230
9,5
60
2
1.47
37 1/2
37 3/4
37 1/2
265
408
12 3/4
10
1350 mm
DEVANT DE LA SCIE
47
1. INTRODUCCIÓN ............................................................................... 24
FIGURE 01
1.1 SEGURIDAD ..........................................................................................................24
01
1.2 PRINCIPALES COMPONENTES ..............................................................................26
ON
03
INDICE
1.3 CARACTERISTICAS TECNICAS ................................................................................27
OFF
02
04
2. INSTALACIÓN .................................................................................. 27
12
05
06
17
07
13
3 OPERACIÓN ..................................................................................... 29
14
15
08
19
09
10
20
18
11
16
46
6. DIAGRAMA ELÉCTRICO .................................................................... 40
SKYFOOD EQUIPMENT LLC - SERVICE ................................................... 61
SKYFOOD’S LIMITED WARRANTY ......................................................... 61
23
24
45
44
25
FIGURA 01
01
ON
03
OFF
02
04
12
05
06
17
07
13
14
15
3.3 Ne oyage et Hygieniza on ...................................................................................50
08
19
4. NOTIONS GENERALES DE SECURITE ................................................ 55
09
10
20
18
11
16
4.7 Aver ssements ....................................................................................................57
26
6. DIAGRAMME ÉLECTRIQUE ............................................................... 60
SKYFOOD EQUIPMENT LLC - SERVICE ................................................... 61
SKYFOOD’S LIMITED WARRANTY ......................................................... 61
43
1.3 CARACTERISTICAS TECNICAS
TABLA 01
CARACTERISTICAS
UNIDAD
SI-282HDE-1
V
A
Hz
HP
kW.h
in
in
in
lb
lb
in
in
230
9,5
60
2
1.47
37 1/2
37 3/4
37 1/2
265
408
12 3/4
10
1350 mm
FRENTE DE LA MAQUINA
42
27
FIGURA 02
01
Cer
28
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
41
6. DIAGRAMA ELÉCTRICO
ENTRADA DE RED
230V/60Hz
FN
1
NF
1
NF
EMERGENCIA
NC
2
2
3 OPERACIÓN
NC
CONTACTORA
3
3
NA
PRENDE
2T1 4T2 6T3 14 A2-
4
1
4
1
NO
2
NC
NF
DESLIGA
2
SENSOR
SENSOR
SENSOR
SENSOR
T4
T4
T1
40
M1~
PROTECTOR
TÉRMICO
SENSOR
SENSOR
29
TABLA 02
PROBLEMAS
CAUSAS
SOLUCIONES
Olor de quemado o humo
Correa pa nando
30
Hoja soldada incorrectamente
Hoja se rompe a menudo
Hoja mal calibrada
Hoja descentralizada
Hoja sin corte
39
FIGURA 03
01
FIGURA 04
38
31
PICTURE 05
FIGURA 06
FIGURA 07
32
37
FIGURA 08
FIGURA 09
01
FIGURA 10
FIGURA 11
03
01
02
36
33
34
35