ZAVOLI BORA Calibration Software Technical Manual

The BORA Calibration Software is a powerful tool for installers to manage and calibrate the ZAVOLI BORA injection system. It includes advanced features such as self-calibration and map easy, which allow for easy and efficient optimization of gas fuel dosing. The software also features advanced diagnostics that enable communication with the vehicle's original OBD system.

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BORA Calibration Software Technical Manual (Installer Version) | Manualzz

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Technical Manual of the
Calibration Software of the BORA
Injection System
(Installer Version)
Technical Manual of the
Calibration Software of the
Bora Injection System
MT-IS-SWI-NWBR-01.04-E
dated 23/03/2017
Page 2 of 38
ZAVOLI s.r.l. Via Pitagora n° 400 47521 CESENA Hamlet Case Castagnoli (FC) Italy
Tel. 0547/ 646409 – Telefax 0547 / 646411
Website: www.zavoli.com E-mail: [email protected]
Technical Document ID:
MT-IS-SWI-BORA-01.04-E
Rev. Date Amendment
Description
Issued by Checked/Approved
0 07/12/2012 First Issue Technical
Department MT
Technical Manager
R&D
1 09/01/2014 Second Issue Technical
Department MT
Technical Manager
R&D
2 19/01/2015 Third
Issue
Technical
Department MT
Technical Manager
R&D
3 06/07/2016 Fourth
Issue
Technical
Department MT
Technical Manager
R&D
4 23/03/2017 Fifth
Issue
Technical
Department MT
Technical Manager
R&D
FOREWORD
This manual is not intended as exhaustive in regards to the calibration and management of the
BORA system; this activity requires the support of specific equipment as well as the presence of
specialised personnel.
Its goal therefore is to give guidelines in regards to the management and calibration activity of the
BORA injection system.
In this regard, ZAVOLI S.r.l. declines any responsibility for system malfunctioning attributable to
it being tampered with by personnel that is unauthorised to carry out such operations, and is
therefore susceptible to the non-continuation of the warranty.
It is understood that, ZAVOLI S.r.l. reserves the right to every further amendment of the software
following any new application techniques, therefore, the same does not guarantee any future
malfunctioning due to the manual not being updated.
Technical Manual of the
Calibration Software of the
Bora Injection System
MT-IS-SWI-NWBR-01.04-E
dated 23/03/2017
Page 3 of 38
ZAVOLI s.r.l. Via Pitagora n° 400 47521 CESENA Hamlet Case Castagnoli (FC) Italy
Tel. 0547/ 646409 – Telefax 0547 / 646411
Website: www.zavoli.com E-mail: [email protected]
Main Table of Contents Page
Introduction ............................................................... .....4
1. Minimum computer requisites................................................ ......4
1.1 Software Installation............................................................. ......4
2. Main Menu................................................................. .....5
3. Programming.............................................................. .....7
3.1 Control Unit Programming..................................................... ......8
3.1.1 Control Unit Inizialize…......................................................... ......8
3.1.2 Parameters................................................................................ ......10
3.1.3 Sensors....................................................................................... ......12
3.1.4 Self-Calibration........................................................................ ......14
3.1.5 Save Configuration................................................................... ......15
3.1.6 Program Ecu………................................................................. ......16
4. Map.............................................................................. .....17
5. Map Easy.................................................................... .....19
6. Gas/Petrol................................................................... .....21
7. Gas Strategies............................................................. .....24
8. Adaptivity…………………………………………... ….25
9. Acquisitions................................................................ .....28
10. Acquisitions History................................................... .....30
11. Diagnostics.................................................................. .....31
11.1 System........................................................................................ ......31
11.2 Actuators Test........................................................................... ......32
11.3 View Errors............................................................................... ......33
11.4 Info Ecu..................................................................................... ......34
12. Standard Error Codes Bora...................................... .....37
13. Bora Program Error Code........................................ .....38
Technical Manual of the
Calibration Software of the
Bora Injection System
MT-IS-SWI-NWBR-01.04-E
dated 23/03/2017
Page 4 of 38
ZAVOLI s.r.l. Via Pitagora n° 400 47521 CESENA Hamlet Case Castagnoli (FC) Italy
Tel. 0547/ 646409 – Telefax 0547 / 646411
Website: www.zavoli.com E-mail: [email protected]
Introduction
The new software is characterised by a totally innovative approach and strongly aimed at the
management of gas, as fuel for the most recent spark-ignition engines.
The main innovation resides in the engine control software inside the control units that, thanks to
the new management algorithms, allows for the optimisation of the gaseous fuel dosing in a simple
and innovative way, allowing the installer to easily obtain the best results. In order to guarantee the
greatest integration with the petrol engine control system and to satisfy the OBD requisites, the BORA
software is equipped with advanced diagnostics of the gas system enabling communication with the
original OBD system of the vehicle. The calibration Software has changed in both appearance and
functionality, but also trying to help out installers as much as possible. The calibration software can
be accessed without necessarily being directly connected to the control unit. To connect to the control
unit instead, it will be necessary to have the pc and the control unit properly connected by means of
an interface cable and a usb-serial adapter (if the PC is not equipped with a Serial port) that can be
purchased from any retailer. Furthermore, the control unit must be connected to the +12V battery
(Red wire) and to the ground wire (Black wire).
1. Minimum computer requisites
Operating system: - Windows XP Service Pack 3, VISTA, Windows 7, Windows 8, Windows 10
Windows or successive versions.
Memory ( ram ) : - At least 128 Mbyte.
Hard disk: - At least 1 Gbyte of free space at the moment of installation.
Video resolution: - 1024 x 768 or greater.
1.1. Software installation
To install the calibration software, insert the CD-ROM into the computer and wait for it to open the
Setup Wizard window. If the installation program does not start, select "Start" in the "Taskbar".
Choose "Run" and type: "D:\setup.exe" (where D stands for the CD-ROM player). During
installation, you will be asked in which directory you choose to install the program; we recommend
not changing the pre-set directory.
Once installation is completed, the icon of the program will be automatically created on the desktop.
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Key features

  • Self-calibration procedure

  • Map Easy functionality

  • Program ECU from archive

  • OBD communication

  • Advanced diagnostics

  • Gas/Petrol settings

  • Gas strategies

  • Acquisitions and history

  • Actuators test

  • Error codes

Frequently asked questions

The software requires Windows XP Service Pack 3, VISTA, Windows 7, Windows 8, Windows 10 Windows or successive versions, a minimum of 128 Mbyte RAM, 1 Gbyte of free hard disk space and a video resolution of 1024 x 768 or greater.

Insert the CD-ROM into your computer and wait for the Setup Wizard window to open. If it does not start, select 'Start' in the 'Taskbar', choose 'Run' and type: 'D:\setup.exe' (where D stands for the CD-ROM player). During installation, you will be asked to choose an installation directory; it is recommended that you do not change the default directory.

There are two: 'Control unit inizialize' and 'Control unit program'. The 'Control unit inizialize' mode is used for new vehicles where no configuration is available. The 'Control unit program' mode allows you to program the ZAVOLI control unit from an archive using existing files.

Start the vehicle and let it idle on petrol. Once the idling conditions are reached, press the 'Start' button in the self-calibration section of the software. The software will then automatically acquire the values of the various parameters and process them to determine the optimal gas injection settings.

The 'Map Easy' feature allows you to automatically correct the map by acquiring data in different driving conditions. The system will then automatically adjust the carburation based on the acquired data.

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