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21
C. BACKFLOW PREVENTER
Use a backflow preventer specifically designed for hydronic installations. This valve should be installed on the cold water fill supply line per local codes (see Piping Details, Part 5, Section G).
D. SYSTEM WATER PIPING METHODS
EXPANSION TANK AND MAKE-UP WATER
1. Ensure that the expansion tank is designed and sized to correctly handle system water volume and temperature. For sizing information, refer to expansion tank manufacturer’s sizing guidelines or the latest ASHRAE expansion tank sizing standards.
Expansion tanks must be sized according to total system volume. This includes all length of pipe, all fixtures, boilers, etc. Failure to properly size system expansion could result in wasted time, money, and possible property damage, personal injury, or death.
MODEL
EFT-55 / EFT-80
EFT-110
EFT-155
EFT-199
EFT-285
EFT-399
ADDED VOLUME TO SYSTEM BY ELITE FT BOILER
GALLONS
2.2
2.6
6.2
6.1
6.1
7.9
Table 3
Undersized expansion tanks cause system water to be lost from the relief valve, causing make-up water to be added. Eventual boiler failure can result due to excessive make-up water addition.
SUCH FAILURE IS NOT COVERED BY WARRANTY.
2. The expansion tank must be located as shown in Part 5, Boiler Piping, or following recognized design methods. See expansion tank manufacturer’s instructions for details.
3. Connect the expansion tank to the air separator only if the air separator is on the side of the circulator. Always install the system fill connection at the same point as the expansion tank connection to the system.
DO NOT
install automatic air vents on closed type expansion tank systems. Air must remain in the system and return to the tank to provide an air cushion. An automatic air vent would cause air to leave the system, resulting in improper operation of the expansion tank.
DIAPHRAGM (OR BLADDER) EXPANSION TANK
Always install an automatic air vent on top of the air separator to remove residual air from the system.
E. CIRCULATORS
DO NOT
use the boiler circulator in any location other than the ones shown in this manual. The boiler circulator location is selected to ensure adequate flow through the boiler. Failure to comply with this caution could result in unreliable performance and nuisance shutdowns from insufficient flow.
Sizing Space Heat System Piping
1. See Piping Details, Part 5, Section G. In most diagrams, the space heating system is isolated from the boiler loop by the primary/secondary connection.
2. Size the piping and components in the space heating system using recognized design methods.
LP-387 REV. 3.4.15
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Table of contents
- 8 – GENERAL SAFETY INFORMATION
- 8 A. PRECAUTIONS
- 8 B. IMPROPER COMBUSTION
- 8 C. GAS
- 8 D. WHEN SERVICING THE BOILER
- 8 E. BOILER SYSTEM
- 9 F. BOILER WATER CHEMISTRY
- 9 G. FREEZE PROTECTION FLUIDS
- 9 – BEFORE YOU START
- 9 A. WHAT’S IN THE BOX
- 10 B. HOW BOILER OPERATES
- 11 C. OPTIONAL EQUIPMENT
- 11 – PREPARE BOILER LOCATION
- 11 A. BEFORE LOCATING THE BOILER
- 12 B. LEVELING
- 12 C. CLEARANCES FOR SERVICE ACCESS
- 15 D. RESIDENTIAL GARAGE, CLOSET, AND ALCOVE INSTALLATIONS
- 15 E. EXHAUST VENT AND INTAKE PIPE
- 15 1. DIRECT VENT INSTALLATION OF EXHAUST VENT AND INTAKE PIPE
- 15 2. INDOOR COMBUSTION AIR INSTALLATION IN CONFINED OR UNCONFINED SPACE
- 16 F. PREVENT COMBUSTION AIR CONTAMINATION
- 17 G. REMOVING AN BOILER FROM A COMMON VENT SYSTEM
- 17 – PREPARE BOILER
- 17 A. REMOVE THE BOILER FROM PACKAGING
- 18 B. WALL MOUNTING CONSIDERATIONS
- 18 C. WALL MOUNTING INSTRUCTIONS
- 18 1. MOUNTING TO A WOOD STUDDED WALL
- 19 2. MOUNTING TO A METAL FRAME
- 19 – BOILER PIPING
- 20 A. GENERAL PIPING INFORMATION
- 20 B. RELIEF VALVE
- 21 C. BACKFLOW PREVENTER
- 21 D. SYSTEM WATER PIPING METHODS
- 21 E. CIRCULATORS
- 22 F. HYDRONIC PIPING WITH CIRCULATORS, ZONE VALVES, AND MULTIPLE BOILERS
- 22 G. PIPING DETAILS
- 30 H. PIPING INSTALLATION
- 30 I. CIRCULATOR SIZING
- 31 J. CHECK/CONTROL WATER CHEMISTRY
- 32 K. FILL AND PURGE HEATING SYSTEM
- 33 L. GLYCOL ANTIFREEZE SOLUTIONS
- 33 M. ZONING WITH ZONE VALVES
- 33 N. ZONING WITH CIRCULATORS
- 33 O. MULTIPLE BOILERS
- 34 – VENTING, COMBUSTION AIR, AND CONDENSATE REMOVAL
- 34 A. GENERAL
- 35 B. APPROVED MATERIALS FOR EXHAUST VENT AND INTAKE PIPE
- 35 C. REQUIREMENTS FOR INSTALLATION IN CANADA
- 36 D. EXHAUST VENT AND INTAKE PIPE LOCATION
- 40 E. EXHAUST VENT AND INTAKE PIPE SIZING
- 41 F. LONGER VENT RUNS
- 41 G. EXHAUST VENT AND INTAKE PIPE INSTALLATION
- 42 H. VENTING DRAWINGS
- 42 1. DIRECT VENT INSTALLATION OF EXHAUST VENT AND INTAKE PIPE
- 45 2. VENTING THROUGH AN EXISTING SYSTEM
- 47 3. INDOOR COMBUSTION AIR INSTALLATION IN CONFINED OR UNCONFINED SPACE
- 49 – GAS PIPING
- 49 A. GAS CONNECTION
- 49 B. GAS PIPING
- 50 C. CHECK INLET GAS PRESSURE
- 51 D. BOILER GAS VALVE
- 52 – FIELD WIRING
- 52 A. INSTALLATION MUST COMPLY WITH
- 52 B. FIELD WIRING TERMINATIONS
- 52 C. FIELD WIRING
- 53 D. LINE VOLTAGE WIRING FOR STANDARD BOILER
- 53 E. ALARM CONNECTIONS
- 53 F. LOW VOLTAGE CONNECTIONS FOR STANDARD BOILER
- 53 G. THERMOSTAT
- 54 H. OUTDOOR SENSOR
- 54 I. INDIRECT SENSOR
- 54 J. OPTIONAL 0-10 VOLT BUILDING CONTROL SIGNAL
- 55 K. OPTIONAL UL353 LOW WATER CUT-OFF INTERFACE KIT
- 55 L. WIRING OF CASCADE SYSTEM COMMUNICATION BUS
- 56 M. CASCADE MASTER PUMP AND SENSOR WIRING
- 56 N. CASCADE FOLLOWER PUMP AND SENSOR WIRING
- 59 – START-UP PREPARATION
- 59 A. CHECK / CONTROL WATER CHEMISTRY
- 60 B. CHECK FOR GAS LEAKS
- 60 C. FREEZE PROTECTION (WHEN USED)
- 60 D. FILL AND TEST WATER SYSTEM
- 61 E. PURGE AIR FROM WATER SYSTEM
- 61 F. CHECK THERMOSTAT CIRCUIT(S)
- 61 G. CONDENSATE REMOVAL
- 62 H. FINAL CHECKS BEFORE STARTING BOILER
- 62 I. CASCADE SYSTEM
- 63 J. LOCKOUT CONDITION
- 63 – START-UP PROCEDURE
- 63 A. CONTROL OVERVIEW
- 63 B. NAVIGATION OF THE DISPLAY
- 64 C. OPERATING INSTRUCTIONS
- 64 D. PROGRAMMING BOILER SETTINGS
- 65 E. PROGRAMMING THE SYSTEM SETTING
- 65 F. SYSTEM SETTING PROGRAM NAVIGATION
- 68 G. RESETTING THE MAINTENANCE SCHEDULE
- 68 – START-UP PROCEDURES FOR INSTALLER
- 68 A. BOILER CONTROL STATUS MENU
- 70 B. CASCADE MENU
- 70 C. BOILER TEST MODE
- 71 – SHUTDOWN
- 71 A. SHUTDOWN PROCEDURE
- 71 B. VACATION PROCEDURE
- 71 C. FAILURE TO OPERATE
- 72 – TROUBLESHOOTING
- 72 A. BOILER ERROR CODE
- 72 B. BOILER ERROR
- 72 C. BOILER FAULT
- 73 D. USER INTERFACE DISPLAY
- 77 – MAINTENANCE
- 77 A. MAINTENANCE PROCEDURES
- 78 B. COMBUSTION CHAMBER COIL CLEANING INSTRUCTIONS FOR BOILER
- 78 C. CLEANING WATER SIDE OF HEAT EXCHANGER
- 79 D. MAINTAINING THE CONDENSATE SYSTEM
- 85 BOILER START-UP REPORT
- 85 MAINTENANCE REPORT
- 89 MAINTENANCE NOTES
- 90 HTP CUSTOMER INSTALLATION RECORD FORM