14 APPENDIX. Wacker Neuson WL18

220 A PPE NDIX

14 APPENDIX

14.1 Ordering replacement parts

Use only »original Wacker Neuson replacement parts« for your loader.

This is especially necessary in the case of hydraulic hoses. Use only original hydraulic hoses or hydraulic hoses of comparable quality.

Always provide the following data for ordering replacement parts. This is the only way we can assure smooth processing of your order and delivery of the replacement parts.

•

Wacker Neuson- machine type

•

Specify the serial number of the machine (see rating plate) For the engine, specify the respective engine number

•

Item number and designation of the replacement part

•

Address with telephone number (in the event of questions)

•

Customer number (if available)

•

Name of the orderer

We reserve the right to change the replacement parts list.

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Enter the most important data for your loader on this page. In this way, you can quickly access the vehicle ID no. and other important data when ordering replacement parts.

Importer (name; address):

Loader type:

Vehicle ID no.:

Engine type:

Engine no.:

Delivery date:

Service garage (name; address):

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222 A PPE NDIX

14.2

Inspection verification

Enter the inspections as they are performed.

2nd Inspection

Performed on:

Operating hours:

1st Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

Stamp / signature of the garage

3rd Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

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4th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

5th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

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6th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

7th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

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224 A PPE NDIX

8th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

9th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

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10th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

11th Inspection

Performed on:

Operating hours:

Stamp / signature of the garage

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For personal notes

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226 INDE X

Index

Adding engine oil ................................................................................................................................................ 161

Adding hydraulic fluid

......................................................................................................................................... 183

Adjusting the operator’s seat ................................................................................................................................ 60

Adjusting the seat belt .......................................................................................................................................... 65

Adjusting the steering column .............................................................................................................................. 62

Air filter dust valve

.............................................................................................................................................. 172

Air pressure table for tires .................................................................................................................................. 193

Articulation frame lock ........................................................................................................................................ 120

Battery ............................................................................................................................................................ 198

Braking and stopping ........................................................................................................................................... 76

Changeover valve applies tilting in/out function to optional hydraulics

.............................................................. 106

Changing attachments ......................................................................................................................................... 86

Changing the axle oil .......................................................................................................................................... 189

Changing the coolant ......................................................................................................................................... 178

Changing the engine oil ..................................................................................................................................... 162

Changing the engine oil filter

.............................................................................................................................. 164

Changing the fuel pre-filter

................................................................................................................................. 168

Changing the hydraulic fluid

............................................................................................................................... 184

Changing the main fuel filter

.............................................................................................................................. 168

Changing the return filter element

...................................................................................................................... 186

Changing the travel direction ............................................................................................................................... 77

Changing travel directions .................................................................................................................................... 74

Changing wheels ................................................................................................................................................ 194

Checking / changing the safety filter

.................................................................................................................. 173

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INDE X 227

Checking the antifreeze mix ............................................................................................................................... 177

Checking the axle oil level .................................................................................................................................. 188

Checking the coolant level / refilling the coolant

................................................................................................ 176

Checking the engine oil level ............................................................................................................................. 160

Checking the hydraulic fluid level

....................................................................................................................... 182

Check main air filter element / clean / replace

................................................................................................... 172

Cleaning the cooling system .............................................................................................................................. 179

Coupling of attachments with hydraulic quick-change system ............................................................................. 91

Coupling of attachments with manual quick-change system ............................................................................... 88

Daily servicing .................................................................................................................................................... 140

Depressurized return line ..................................................................................................................................... 84

Description of the indicator, warning and control elements ................................................................................. 47

Description of the starting process ...................................................................................................................... 70

Detent mechanism for the optional hydraulics ..................................................................................................... 84

Dimensions........................................................................................................................................................... 44

Disconnecting the drive (Bypass- switching) .......................................................................................................118

Each time before starting work ............................................................................................................................ 79

Electrical connector on the loader lift arms ........................................................................................................ 105

First inspection after 50 operating hours ............................................................................................................ 142

Fueling .............................................................................................................................................................. 56

Fuse allocation ................................................................................................................................................... 196

Headlights ............................................................................................................................................................ 68

Hydraulic fluid cooler

.......................................................................................................................................... 181

Hydro connection optionally via changeover valve ............................................................................................ 107

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228 INDE X

If the engine does not start .................................................................................................................................. 71

Independent driving onto the transport device ................................................................................................... 124

Inflating the tires

................................................................................................................................................. 192

Inspection after 500 operating hours ................................................................................................................. 144

Inspection intervals ............................................................................................................................................ 147

Jump-starting / emergency starting

................................................................................................................... 202

Lighting system and forward warning device ....................................................................................................... 67

Loader data .......................................................................................................................................................... 42

Loader lift arms locking system ............................................................................................................................ 85

Loader Tie-Down ............................................................................................................................................... 124

Loader travel ........................................................................................................................................................ 76

Loading on a transport vehicle ........................................................................................................................... 122

Loading with crane ............................................................................................................................................. 122

Lubrication schedule .......................................................................................................................................... 152

Operating lever for Loader lift arms ...................................................................................................................... 81

Operating lever for the optional hydraulics ........................................................................................................... 83

Optional hydraulics control activation................................................................................................................. 104

ROPS / FOPS - protective structures

................................................................................................................... 24

Safety belt ............................................................................................................................................................ 63

Safety information for collapsible driver’s canopy .............................................................................................. 108

Servicing the air filter system

..............................................................................................................................171

Servicing the axles ............................................................................................................................................. 188

Servicing the battery .......................................................................................................................................... 199

Servicing the brakes ........................................................................................................................................... 191

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INDE X 229

Servicing the electrical system........................................................................................................................... 195

Servicing the engine .......................................................................................................................................... 160

Servicing the fuel system ................................................................................................................................... 166

Servicing the hydraulic system ........................................................................................................................... 180

Servicing the tires and wheels ........................................................................................................................... 192

Servicing the water separator ............................................................................................................................ 167

Specifications and filling quantities

.................................................................................................................... 157

Starting the engine ............................................................................................................................................... 69

Technical descriptions .......................................................................................................................................... 40

Tip-overs ............................................................................................................................................................ 101

Towing equipment ...............................................................................................................................................117

Troubleshooting and emergency maintenance .................................................................................................. 208

Troubleshooting for the loader ............................................................................................................................211

Troubleshooting for transmission pump / oil engine

........................................................................................... 210

Uncoupling attachments with hydraulic quick-change system ............................................................................. 93

Uncoupling attachments with manual quick-change system ............................................................................... 90

Ventilation filter / hydraulic fluid filler neck

.......................................................................................................... 181

Venting the fuel system ...................................................................................................................................... 170

Venting the hydraulic system .............................................................................................................................. 188

Weekly servicing .................................................................................................................................................141

Working with the bucket ....................................................................................................................................... 98

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230 LIST OF FIGUR ES

List of figures

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Document pocket ............................................................................................................................ 12

Transport of large bales or packaged goods .................................................................................. 25

Location of the Safety labels ........................................................................................................... 31

Fire extinguisher ............................................................................................................................. 36

Attaching the rotating beacon ......................................................................................................... 36

Seat belt .......................................................................................................................................... 37

Battery disconnect switch ............................................................................................................... 38

Lever for the locking mechanism of the Loader lift arm .................................................................. 39

Fig. 9 Dimensions ..................................................................................................................................... 44

Fig. 10 Vehicle ID ........................................................................................................................................ 46

Fig. 11 Operating elements ........................................................................................................................ 47

Fig. 12 Control and warning lights .............................................................................................................. 48

Fig. 13 Switches / rocker switches

.............................................................................................................. 52

Fig. 14 Indicator devices ............................................................................................................................. 54

Fig. 15 Fuel filler neck

................................................................................................................................. 57

Fig. 16 Adjusting the operator’s seat .......................................................................................................... 61

Fig. 17 Adjusting the steering column ......................................................................................................... 62

Fig. 18 Buckling the seat belt ...................................................................................................................... 64

Fig. 19 Adjusting the seat belt..................................................................................................................... 65

Fig. 20 Lighting / forward warning device

................................................................................................... 67

Fig. 21 Headlight switche ............................................................................................................................ 68

Fig. 22 Starting switch ................................................................................................................................ 71

Fig. 23 Changing direction .......................................................................................................................... 75

Fig. 24 Folding the ROPS ........................................................................................................................... 80

Fig. 25 Operating lever for loader lift arms ................................................................................................. 82

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LIST OF FIGUR ES 231

Fig. 26 Operating lever for the optional hydraulics .................................................................................... 83

Fig. 27 Hydraulic connections ..................................................................................................................... 83

Fig. 28 Depressurized return line ................................................................................................................ 84

Fig. 29 Lever for the locking mechanism of the Loader lift arms ................................................................ 85

Fig. 30 Coupling and uncoupling tools ........................................................................................................ 89

Fig. 31 Coupling of with the hydraulic locking mechanism for attachments ............................................... 92

Fig. 32 Releasing the hydraulic locking mechanism for attachments ......................................................... 94

Fig. 33 Control lever movements ................................................................................................................ 96

Fig. 34 Level indicator ................................................................................................................................. 97

Fig. 35 Loading work 1 ................................................................................................................................ 98

Fig. 36 Loading work 2 ................................................................................................................................ 99

Fig. 37 Loading work 3 ................................................................................................................................ 99

Fig. 38 Excavation work 4 ........................................................................................................................... 100

Fig. 39 Excavation work 5 ........................................................................................................................... 100

Fig. 40 Optional hydraulics control lever ..................................................................................................... 104

Fig. 41 Electrical connector on the loader lift arms .................................................................................... 105

Fig. 42 Switch for changeover valve ........................................................................................................... 106

Fig. 43 Optional hydraulic connections ....................................................................................................... 107

Fig. 44 Transporting large bales or packaged goods (collapsible driver’s canopy) .................................... 108

Fig. 45 Dimensions (collapsible driver’s canopy) ........................................................................................ 109

Fig. 46 Components (collapsible driver’s canopy) ...................................................................................... 110

Fig. 47 Preparations for folding down the driver’s canopy (collapsible driver’s canopy) ............................ 111

Fig. 48 Releasing the securing pins (collapsible driver’s canopy) .............................................................. 111

Fig. 49 Folding down the front pillars forwards (collapsible driver’s canopy) .............................................. 112

Fig. 50 Fold in the roof sections (collapsible driver’s canopy) .................................................................... 113

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232 LIST OF FIGUR ES

Fig. 51 Folding down the rear pillar (collapsible driver’s canopy) ............................................................... 114

Fig. 52 Inserting the front securing pins (collapsible driver’s canopy) ........................................................ 115

Fig. 53 Towing equipment ........................................................................................................................... 117

Fig. 54 Disconnecting the drive .................................................................................................................. 118

Fig. 55 Articulation frame lock .................................................................................................................... 121

Fig. 56 Attachment point label .................................................................................................................... 123

Fig. 57 Attachment points ........................................................................................................................... 123

Fig. 58 Tie down point label ........................................................................................................................ 125

Fig. 59 Tie down points ............................................................................................................................... 125

Fig. 60 Tying down the loader ..................................................................................................................... 126

Fig. 61 Reducing residual pressure ............................................................................................................ 129

Fig. 62 Load holding control valve .............................................................................................................. 130

Fig. 63 Points of lubrication ........................................................................................................................ 152

Fig. 64 Tilting the operator‘s platform ......................................................................................................... 159

Fig. 65 Checking the engine oil / filling the oil

............................................................................................. 160

Fig. 66 Engine oil drain opening ................................................................................................................. 163

Fig. 67 Location of the engine oil filter

........................................................................................................ 165

Fig. 68 Engine oil filter

................................................................................................................................ 165

Fig. 69 Water separator and fuel pre-filter

.................................................................................................. 167

Fig. 70 Position of the main fuel filter

.......................................................................................................... 169

Fig. 71 Changing the main fuel filter

........................................................................................................... 169

Fig. 72 Venting the fuel system ................................................................................................................... 170

Fig. 73 Location of the air filter

................................................................................................................... 172

Fig. 74 Air filter elements

............................................................................................................................ 172

Fig. 75 Radiator .......................................................................................................................................... 174

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LIST OF FIGUR ES 233

Fig. 76 Engine temperature sensor............................................................................................................. 175

Fig. 77 Hydraulic oil temperature sensor .................................................................................................... 175

Fig. 78 Radiator opening ............................................................................................................................. 177

Fig. 79 Checking the antifreeze mix ........................................................................................................... 177

Fig. 80 Cleaning the cooling system ........................................................................................................... 179

Fig. 81 Hydraulic fluid cooler

...................................................................................................................... 181

Fig. 82 Ventilation filter

............................................................................................................................... 183

Fig. 83 Hydraulic fluid dip stick

................................................................................................................... 183

Fig. 84 Hydraulic fluid drain plug

................................................................................................................. 185

Fig. 85 Return filter

..................................................................................................................................... 187

Fig. 86 Filter insert ...................................................................................................................................... 187

Fig. 87 Axle ................................................................................................................................................. 189

Fig. 88 Fuse box ......................................................................................................................................... 196

Fig. 89 Location of the battery .................................................................................................................... 199

Fig. 90 Servicing the battery ....................................................................................................................... 199

Fig. 91 Removing the battery ...................................................................................................................... 200

Fig. 92 Connecting the jumper cables ........................................................................................................ 203

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Wacker Neuson SE

Preußenstraße 41

80809 München

Tel. +49 89 35402-0

Fax +49 89 35402-390

Wacker Neuson Corporation

P.O. Box 9007

Menomonee Falls, WI 53052-9007

Tel. +1 262 255-0500

Fax +1 262 255-0550

Tel.: 800 770-0957

Wacker Neuson Machinery (HK) Ltd.

Skyline Tower, Suite 2303, 23/F

39 Wang Kwong Road, Kwoloon Bay

Hong Kong

Tel.: +852 3188 5506

Fax: +852 2406 6021

Art.-Nr.: 1000213164 (Sprache Englisch) USA

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