RTV1140CPX, WSM
1. TROUBLESHOOTING
HYDROSTATIC TRANSMISSION
Symptom
System Will Not
Operate in Either
Direction
Vibration and Noise
Loss of Power
Oil level is low
Oil level is low move smoothly
Probable Cause
Control linkage or cable defective
Charge pressure is too low
Check and high pressure relief valve does not move smoothly
Component parts defective
Oil level is too low
Control linkage or cable defective
Charge pressure is too low
Check and high pressure relief valve does not move smoothly
Component part is defective
Control linkage or cable defective
Charge pressure is too low
Check and high pressure relief valve does not
Component parts defective
2-S1
TRANSMISSION
Solution
Check oil level or fill oil to proper level
Repair linkage
Solution order
1. Replace oil filter cartridge
2. Check charge pressure
3. Inspect or flush charge relief valve
Inspect or replace check and high pressure relief valve
Replace hydrostatic transmission assembly
Check oil level or fill oil to proper level
Repair linkage
Solution order
1. Replace oil filter cartridge
2. Check charge pressure
3. Inspect or flush charge relief valve
Inspect or replace check and high pressure relief valve
Replace hydrostatic transmission assembly
Check oil level or fill oil to proper level
Repair linkage
1. Replace oil filter cartridge
2. Check charge pressure
3. Inspect or flush charge relief valve
Inspect or replace check and high pressure relief valve
Replace hydrostatic transmission assembly
Reference
Page
G-8
2-S22
G-21
2-S9
2-S37
2-S37
2-S39
G-8
2-S22
G-21
2-S9
2-S37
2-S37
2-S39
G-8
2-S22
G-21
2-S9
2-S37
2-S37
2-S39
KiSC issued 05, 2014 A
RTV1140CPX, WSM
Symptom
Transmission Oil
Over Heats
Low transmission oil level
Radiator net clogged
Excessive machine load
Improper charge pressure
Machine Will Not
Stop in Neutral
Position
Control linkage is out of adjustment or sticking
System Operates in
One Direction Only
Control linkage defective
Check and high pressure relief valve defective
TRAVELLING GEAR SHIFT SECTION
Symptom
Probable Cause
Probable Cause
Noise from
Transmission
Transmission oil insufficient
Gear worn or broken
Bearings worn
Gear Slip Out of Mesh
Shift fork spring tension insufficient
Shift fork or shiftier worn
Shift fork bent
TRANSMISSION
Solution
Fill transmission oil level up to proper level
Clean radiator net
Reduce machine load
1. Check high relief pressure
2. Replace transmission oil filter cartridge
3. Replace check and high pressure relief valve
4. Inspect and replace charge relief valve
Repair or replace linkage
Adjust neutral position
Repair or replace linkage
Replace check and high pressure relief valve
Reference
Page
G-8
–
–
2-S6, 2-S7
G-21
2-S37
2-S37
2-S22
2-S10
2-S22
2-S37
Solution
Refill
Replace
Replace
Replace
Replace
Replace
Reference
Page
2-S18
2-S27
–
2-S30
2-S30
2-S30
2-S2
KiSC issued 05, 2014 A
RTV1140CPX, WSM
TRANSMISSION
DIFFERENTIAL GEAR SECTION
Symptom Probable Cause Solution
Excessive or Unusual
Nose at All Time
Noise while Turning
Differential Lock Can
Not Be Set
Differential Lock
Pedal Does Not
Return
Improper backlash between spiral bevel pinion and bevel gear
Improper backlash between differential pinion and differential side gear
Bearing worn
Insufficient or improper type of transmission fluid used
Differential pinions or differential side gears worn or damaged
Differential lock binding (does not disengage)
Bearings worn
Differential lock shift fork damaged
Differential lock shiftier mounting pin damaged
Differential lock pin damaged
Differential lock pedal return spring weaken or damaged
Differential lock fork shaft rusted
Adjust
Adjust
Replace
Replenish or change
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Repair
Reference
Page
2-S48
2-S44
–
2-S18
2-S32
2-S31
–
2-S31
2-S31
2-S31
–
2-S31
9Y1210293TRS0001US0
2-S3
KiSC issued 05, 2014 A