Installation. Harmar Mobility AL600 Pioneer

Installation - AL600

SECTION 2 : INSTALLER

With Removable 3rd Row Seating

1. Remove 3rd Row Seating.

[Figure 14-1]

2. The AL600 Leg must be mounted

between 32” and 42” from the internal surface of the closed back door of the vehicle.

[Figure 14-2]

2nd ROW SEATING

CENTER

32”

42”

3.

Examine the Floor for Additional Seat

Attachment Points.

These must be recessed into the loor. [Figure 14-3]

IMPORTANT:

Attachment Points MUST be FLUSH or LOWER than the loor.

Figure 14-2

Figure 14-1

2nd ROW SEATING

32”

42”

14

Figure 14-3

© 2014 Harmar Mobility, LLC • All Rights Reserved

4 A.

If Seat Attachment Points ARE

Available:

See Figure 15-1 for mounting diagram.

SECTION 2 : INSTALLER

Installation - AL600

With Removable 3rd Row Seating

Mounting

Bracket

3/8 -16 Nyloc Nuts

3/8 Flat Washer

Mounting Bracket

3/8 - 16

J-HOOK

Hex Head Bolt,

1/2-13 x 4.00"L

Fully Threaded

Figure 15-1

4 B. If Seat Attachment Points are NOT

Available:

Look under vehicle in approximate area where Leg will need to be mounted. See

Figure 15-2 for mounting diagram.

Drill a pilot hole irst, up from under the vehicle to ensure nothing will be damaged.

Find hole from inside vehicle and drill 3/8” hole down through vehicle’s loor.

CAUTION

USE EXTREME CAUTION

Avoid Gas Tank, Fuel / Brake / Electrical

Lines

PILOT

HOLE

3/8"

Hex Head Bolt,

3/8 - 16 x 4.00"L

Fully Threaded

Mounting Bracket

3/8"

3/8 Flat

Washer

Mounting

Bracket

Hex Head Bolt,

1/2-13 x 4.00"L

Fully Threaded

Figure 15-2

Installation

Washers

PILOT

HOLE

3/8 - 16

Nyloc Nuts

TEC0020 17Sep14 P/N: 630-00025 revA

AL600 & AL690 Hybrid Installation & Owner's Manual 2014

15

Installation - AL600

SECTION 2 : INSTALLER

With Removable 3rd Row Seating

7.

Place mounting washers on bolts

, on top of mounting lange on lift. Place ½” lock washers onto bolts. Thread ½-13 nuts onto bolts.

5. Thread ½-13 nuts onto ½-13 x 4.00”

L bolts.

Place ½” lock washers onto bolts.

Place mounting washers onto bolts.

1/2-13

Hex Nut

1/2 Split Lock

Washer

Mounting

Washer

6.

Use an assistant

to place lift onto bolts through mounting lange on lift as shown.

Mounting

Washer

1/2 Split Lock

Washer

1/2-13

Hex Nut

(LEVELING NUT)

Mounting

Flange

1/2-13 x 4.00"L bolts

Leveling

Pad w/

Jam Nut

Foot Plate

16

WARNING

If no assistant is available, follow instructions on page 11 to avoid injury.

8. Lift front end of lift and install leveling pads as shown.

Place foot plate under leveling pads. Lower lift and check with a level. Adjust by threading nut on leveling pads and threading bottom nut under mounting lange.

© 2014 Harmar Mobility, LLC • All Rights Reserved

8. Plug hand controller into lift.

[Figure 17-1]

Connect to vehicle harness.

[Figure 17-2]

SECTION 2 : INSTALLER

Installation - AL600

With Removable 3rd Row Seating

Figure 17-1

From vehicle harness

( installed on page 12)

10. Attach platform

by placing platform’s upright pins into u-shaped bracket on tower. [Figure

17-4]

FROM LIFT

BLACK

RED

BLACK

RED

FROM VEHICLE HARNESS

( FROM BATTERY )

Figure 17-2

Figure 17-4

11. Thread ½-13 x 1-3/4” L Hex head Bolts and

9. Press the DOWN button

until the lift’s tower has

½” washers into threaded holes as shown.

[Figure moved out of the vehicle.

[Figure 17-3]

17-5] Test full motion of lift into and out of the vehicle.

Be sure lift is level and no obstructions interfere with platform travel.

Tighten all fasteners from all steps at this time.

Figure 17-5

Figure 17-3

TEC0020 17Sep14 P/N: 630-00025 revA

AL600 & AL690 Hybrid Installation & Owner's Manual 2014

17