Master Cylinder. Doosan GC33E-5

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5. Remove bearing lock nut (3) with the jig (4) like the picture.

< Unit : mm >

6. Remove bearing cone and cup from steer hub.

NOTE : Check the condition of all seals, bearings and components. If any parts are worn or damaged use new parts for replacement use tooling (C) to install bearing cups.

7. Pack bearing cones, and Iubricate the contact surfaces of the bearing cups with Multipurpose

Grease.

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8. After putting the bearings, put the bearing lock nut

(3).

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9. By using the tool (4), adjust the bearing as follows.

a. Use tool (4) to tighten nut (3) to a torque of 135

N•m (100 Ib•ft) while slowly rotating steer wheel.

b. Use tool (4) to loosen nut (3) completely.

c. Use tool (4) to tighten nut (3) again to a torque of 50±5 N•m (37±4 Ib•ft).

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10. Put the bearing lock washer (2). Check out if two mounting bolt holes are aligned with the holes at bearing lock nut. If it doesn’t match, rotate the bearing lock nut clockwise about, /32 turn.

11. Assemble (2) bolts after Loctite 242 is applied.

12. Pack the multipurpose grease inside the cap.

13. Fit the cap.

14. Remove a jack and lower the lift truck.

Tie Rod

Remove and Install Tie Rod

Tools Needed

Floor Jack

Driver Set

A B

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Start By :

a. Remove steer wheels.

NOTE : The procedure to remove and install the tie rod is the same for each steer wheel.

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Steering Knuckle, Kingpin, and Bearing

Remove and Install Steering

Knuckle, King Pins and Bearing

Drive Set

Tools Needed A

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Start By:

a. remove steer wheels

NOTE : The procedure to remove and install the steering knuckles, kingpins, and bearings is the same for both sides of the lift truck.

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4 2

1. Support the steer axle with a floor jack (A). Position the wheel to gain access to the tie rods.

2. Remove two pin retaining bolts (2). Remove pins (1).

3. Remove tie rod (4) and dust seals (3).

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IDCD082P

4. Use tooling (B) to remove bearings (5) from the tie rod.

5. Use tooling (B) to install new bearings (5) in the tie rod.

6. Install the tie rod in the reverse order of removal.

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1. Remove pin retaining bolt (2). Remove pin (1).

2. Position the tie rod away from the steering knuckle.

3. Remove four bolts (3) and cover (4).