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M AINTENANCE AND T ROUBLESHOOTING
4
WARNING: ELECTRICAL SHOCK HAZARD
Disconnect power to the module(s) prior to replacing components.
This equipment should not be adjusted or repaired by anyone except properly qualified service personnel.
4.1 OVERVIEW
The CLD Analyzer Module requires very little maintenance during normal operation.
Occasionally, the intake fan screen may require cleaning, refer to Section 4.3.
Also, the detector's reaction chamber and sapphire window may require cleaning, refer to
Section 4.7.
White crystal deposits on the windows of the reaction chamber and plugging of capillaries and vent are usually due to sample contaminates such as ammonia reacting with the high ozone levels and NO components. To eliminate the contaminates, the sampling system should be reworked or a preventive maintenance program developed (if dropout is not excessive). Another source of crystalline formation is contaminated air.
Several components may require replacement. These are discussed in the following sections.
4.2 F
USES
The main power fuse may require replacement.
NOTE Before replacing the fuse, remove power to the Analyzer Module.
See Figure 1-2 for the location of the Power Supply Board main power fuse, which protects
24 VDC input to the module.
748410-A
August 1999
Chemiluminescense Detector Analyzer Module
Rosemount Analytical NGA 2000
27
4
M AINTENANCE AND T ROUBLESHOOTING
Ozonator
659494
NO/NOx Solenoid
655263
Thermostat
657298
Converter Assembly 655250
See Figure 4-2
PCB Insulators
Transistor
655264
Driver
Board
655620
Signal
Board
655580
Insulator
Computer Analysis
Board 655520
Sample
Pressure
Sensor
655253
Ozone
Pressure
3
Sensor
655254
Flow Sensor
902931
Glass Tube
Connectors
1
Fan Guard
Pressure Switch 655215
Ozonator Power Supply
657716
Fan Guard
Fan
655245
2
EMI Shield
Detector Assembly 658160
See Figure 4-3
Detector Case
Insulator
Power Supply
Board 657520
Flow Balance
Metering Valve
903207
Sample
Regulator
655269
Fuse, Power
903347
LON/Power
Module
3 Ground wires from ozonator shown.
2 Flow direction of intake fan (shown) is into case. Flow direction of exhaust fan is out of case.
1
Fan guard between fan and EMI filter is on the intake fan only (shown).
F IGURE 4-1. CLD M ODULE A SSEMBLY
28
Chemiluminescense Detector Analyzer Module
Rosemount Analytical NGA 2000
748410-A
August 1999
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Table of contents
- 7 Purpose/Safety Summary
- 13 Specifications - General
- 13 Specifications - Physical
- 14 Specifications - Sample
- 14 Specifications - Gas Connections
- 15 Customer Service, Technical Assistance and Field Service
- 15 Returning Parts to the Factory
- 16 Documentation
- 16 Compliances
- 17 1.1 Overview
- 17 1.2 Typical Applications
- 17 1.3 Theory of Technology
- 18 1.4 Features
- 21 2.1 Unpacking
- 21 2.2 Assembly
- 21 2.3 Location
- 22 2.4.1 Overview
- 22 2.4.2 Connections
- 24 2.4.3 Specifications
- 25 2.5 Electrical Connections
- 29 3.1 OVERVIEW
- 29 3.2 Displays
- 29 3.2.1 Run Mode Display
- 29 3.2.2 Menu Displays
- 30 3.2.3 Help Displays
- 30 3.3 Startup Procedure
- 31 3.4 Binding
- 33 3.5 Calibration
- 34 3.6 Converter Temperature Adjustment Procedure
- 36 3.7 Measurement of Converter Efficiency
- 36 3.7.1 Test Setup for Measurement of Conversion Efficiency
- 36 3.7.2 Test Procedure
- 38 3.7.3 Subnormal Conversion Efficiency
- 40 3.7.4 Replacement of Converter
- 40 3.7.5 Capillaries
- 40 3.7.6 TEA Scrubber
- 41 3.8 Routine Operation
- 43 4.1 Overview
- 45 4.4 Converter
- 46 4.5 Ozonator
- 46 4.6 Printed Circuit Boards
- 46 4.7 Detector Disassembly
- 51 5.1 Replacement Parts