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Model SB1027
Spring-Loaded
Bushing
P R E P A R A T I O N
Assembly
Ball Handles
The ball handles for the X-axis leadscrew have spring-loaded, keyed center bushings, as shown in Figure 8. This allows them to disengage from the leadscrew when using the power feed, avoiding an entanglement hazard.
Ball Handle
Handle
For Machines Mfg. Since 8/09
5. Remove the hex nut from the Y-axis leadscrew.
6. Align the keyway of the ball handle with leadscrew key, slide the Y-axis ball handle
(see Figure 8) onto the leadscrew, then secure it in place with the removed hex nut.
7. Thread the handles into the small end of the ball handles and tighten them with a wrench.
Z-Axis Crank
Slide the knee crank onto the shaft so that the teeth of the crank and shaft engage, as shown in
Figure 9.
Y-Axis
Ball Handle
Figure 8. Ball handle assemblies.
To install the ball handles:
1. Remove the hex nuts from each end of the
X-axis leadscrew.
2. Identify the two ball handles with the spring-loaded center bushings (see
Figure 8).
3. For each ball handle, position it so that the protruding part of the center bushing is facing toward the table, align the keyway with the leadscrew key, then slide it onto the
X-axis leadscrew.
4. Secure the ball handles with the hex nuts removed in Step 1.
Note: Tighten the hex nuts just until they are snug. Overtightening could increase the wear of the moving parts.
Z-Axis Crank
Teeth Engaged
Figure 9. Z-axis crank installed.
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For Machines Mfg. Since 8/09 P R E P A R A T I O N
Way Covers
1. Remove the five button-head cap screws shown in Figure 10 from the front of the saddle and knee, position the pleated way cover in place, then secure it with the removed cap screws.
Model SB1027
Splash Pan & Coolant Return
Hoses
1. Remove the three cap screws shown in
Figure 12 from the base rim, slide the splash pan into position, then secure it with the removed cap screws.
Coolant
Return Hoses
Cap
Screw
Cap Screws
Figure 10. Front way cover installed.
2. Remove the four button-head cap screws shown in Figure 11 from the column and the rear of the table, position the rear way cover in place, then secure it with the removed cap screws.
Cap
Screw
Cap
Screw Splash Pan
Figure 12. Splash pan and coolant return hoses installed.
2. Use Teflon tape or pipe sealant on the threads of the pipe elbows, then install them into the coolant drain holes located on both ends of the table, as shown in Figure 13.
Cap
Screws
Figure 11. Rear way cover installed.
Pipe
Elbows
Coolant
Return Screen
Figure 13. Coolant return hose connections.
3. Loosen the hose clamps on the end of the coolant return hoses, push the hoses onto the pipe elbows, then re-tighten the clamps.
4. Tug the hoses to make sure they are firmly attached to the pipe elbow. If they are loose, repeat Step 3.
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Table of contents
- 5 About This Machine
- 6 Full View Identification
- 7 & Control Panel Identification
- 8 Machine Specifications
- 11 Understanding Risks of Machinery
- 11 Basic Machine Safety
- 13 Additional Milling Machine Safety
- 14 Preparation Overview
- 14 Things You'll Need
- 15 Unpacking
- 15 Inventory
- 16 Cleaning & Protecting
- 17 Location
- 18 Lifting & Moving
- 19 Leveling & Mounting
- 20 Assembly
- 20 Way Covers
- 22 Initial Lubrication
- 22 Power Connection
- 23 Test Run
- 26 Spindle Break-In
- 26 Inspections & Adjustments
- 27 Operation Overview
- 28 Control Panel
- 29 Table Movement
- 31 Head Movement
- 35 Ram Movement
- 36 Setting Spindle Speed
- 37 Downfeed Controls
- 41 Spindle Brake
- 42 Loading/Unloading Tooling
- 43 Maintenance Schedule
- 43 Machine Storage
- 45 Cleaning
- 45 Lubrication
- 50 Coolant Reservoir
- 52 Machine Storage
- 52 Adjusting Gibs
- 53 Adjusting Leadscrew Backlash
- 55 Belt Tensioning
- 56 TROUBLESHOOTING
- 58 Electrical Safety Instructions
- 59 Upper Electrical Panel
- 60 Lower Electrical Panel
- 61 Control Panel Wiring
- 62 Electrical Component Pictures
- 63 Headstock
- 66 Quill
- 67 Gearbox
- 69 Belt Housing
- 72 Column, Knee & Saddle
- 74 Table
- 76 One-Shot Oiler
- 77 Coolant System
- 78 Electric Box & Control Panel
- 80 Tools
- 81 Machine Labels A
- 82 Machine Labels B
- 83 WARRANTY & RETURNS