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GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
CAUTION - READ SAFETY GUIDELINES
Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. Failure to read and
understand these safety guidelines could cause severe equipment damage and bodily harm.
4. Roll the balloon envelope (Figure 33) upwards to expose the lamp.
BALLOON
ENVELOPE
Replacing the Lamp
1. Allow lamp (Figure 32) 15-20 minutes to cool before changing.
ZIPPER
Figure 33. Rolling Up Balloon Enevlope
5. Release the lamp guard locking tabs (Figure 34).
Figure 32. Hot Lamp Surface
1. If lamp assembly is attached to mast, loosen upper Thandle bolt lock that secures the lamp to the mast and remove.
2. Unzip the zipper at the bottom of the balloon. DO NOT use excessive force when unzipping the balloon.
3.
Place lamp/balloon assembly on a suitable work bench that is free of dirt, and sharp objects that could damage the balloon.
LAMP
GUARD
LOCK
TAB
LOCK
TAB
Figure 34. Releasing Lamp Guard Locking Tabs
6. Remove lamp guard (Figure 35).
CAUTION - BALLOON ZIPPER SAFETY
DO NOT use excessive force when zipping or unzipping the balloon. The possibility exists of the zipper tearing, which would make the balloon unusable.
LAMP
GUARD
Figure 35. Lamp Guard Removal
PAGE 24 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG SOLO Jr. LIGHTING SYSTEM — MAINTENANCE
7. Remove lamp (Figure 36) from lamp scocket by turning lamp in a counterclockwise direction.
2. Slide the old or worn balloon envelope (Figure 39) over the top of the lamp guard assembly.
LAMP
GUARD
BALLOON
ENVELOPE
SOCKET
LAMP
Figure 39. Removing the Balloon Envelope
Figure 36. Removing Lamp
8. Install replacement lamp (Figure 37) into lamp socket and turn lamp in a clockwise direction until tight.
3. Slide the new balloon (Figure 40) envelope over the top of the lamp guard assembly.
LAMP
GUARD
BALLOON
ENVELOPE
SOCKET
LAMP
Figure 40. Installing New Balloon Envelope
4. Zip up the zipper (Figure 41) at the top and bottom of the balloon envelope (cover).
Figure 37. Installing Lamp
Replacing Balloon Envelope
1. Unzip the zipper (Figure 38) at the top and bottom of the balloon envelope (cover).
BOTTOM
ZIPPER
BOTTOM
ZIPPER
BALLOON
ENVELOPE TOP
ZIPPER
Figure 41. Zipping the Balloon Envelope
BALLOON
ENVELOPE
TOP
ZIPPER
Figure 38. Unzipping the Balloon Envelope
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 25
Filter Replacement
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
5. Install a new filter over the brace as shown in Figure 44.
Be sure to align the cut of the filter over the brace.
WARNING - HOT SURFACE (LAMP FRAME)
DO NOT replace filter immediately, allow a sufficient amount of time for the lamp assembly to cool down before changing filter.
BRACE
FILTER
1. Remove the balloon as described in the "Removing the
Lamp/Balloon" section.
2. Disconnect the lamp power cable.
3. Rotate the balloon/lamp base assembly so that the filter is facing upwards. See Figure 42.
BALLOON/LAMP
CUT
Figure 44. Filter Placement
CAUTION - FILTER ALIGNMENT
When placing the filter element, always align the cut of the filter on top of the brace. This will keep the filter from being dislodged and getting damaged.
Figure 42. Balloon/Lamp Placement
4. Using a small phillips-head screwdriver, remove the three screws/washers that secure the air plate to the lamp base
(Figure 43). Remove air plate and filter.
6. Using a small phillips-head screwdriver, reinstall the three screws/washers to secure the air plate to the lamp base
(Figure 45).
AIR
PLATE
SCREW
AND
WASHER
FILTER
SCREW
AND
WASHER
LAMP
BASE
Figure 43. Filter Removal
Figure 45. Filter/Plate Install
PAGE 26 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM)
J1
L1
J2
S1
M1
FAN MOTOR
LW1
Figure 46. Electrical Wiring Diagram
TABLE 5. REFERENCE DESIGNATIONS
REF.
DESC.
DESCRIPTION PART NUMBER
J1
J2
C1
CABLE (MAIN-1A) CP
CABLE (MAIN-2A) CP
ELE-BALLAST (A-400W-Y)CP
Lw1 Lamp WIRE CP
A300135500
A300135600
A300135300
A300075200
S1 SOCKET ASSY.
L1 400W (MH400/C/U)
E000009601
E000031700
C1
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 27
B2
B1
E1
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
GB12BP
B1
GB12BW L1
L3
B3
L4
B2
E1
L2
B4
T2
B2
B2
B1
E2
T4
P5
P6
B2
E2
E1
GB12BS
P4
P3
T1
Figure 47. Maintenance Check Points
E2
P2
P1
PAGE 28 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 47 and Table 6.
T A B L E 6 .
P E R I O D I C C H E C K A N D M A I N T E N A N C E
L a m p
B
T
P r a o i l p ll
E l e c e o o t r
F I G U R E o d i n c
B 1
B 2
B 3
B 4
L 1
L 2
L 3
L 4
L a
C
P
L
B
Z i i a a p m p o n e m ll o p p n e p
F o n e r
( B r c t a
( o r m
E
P e
A a s e ) n v
R e l
T o p e )
C H E C K I T E M
L a m p b a s e l o o s e ?
C a b l e d i s c o n n e c t e d o r l o o s e ?
F r a m e p i p e s k e w e d ?
D e f e c it v e l a m p ?
D e f e c it v e o r d ri t y ?
B r o k e n ?
N o t w o r k i n g p r o p e r l y ?
B r o k e n ?
E 1
E 2
T 1
T 2
T 3
T 4
F a n M o t o r ( B l o w e r )
T H a n d l e b o tl ( B a ll o o n )
P o w e r C a b l e
P
T
M
L l r a i u a t p g s c o
T H a t h d n d l e b o tl ( M a s t )
D e f e c it v e o r w o r n c a b l e ?
D a m a g e d ?
D a m a g e d o r n o t w o r k i n g p r o p e r l y ?
D a m a g e d o r n o t w o r k i n g p r o p e r l y ?
D a m a g e d ?
D a m a g e d ?
P 1
P 2
C l a m p
S u p p o r t p i p e
P 3
P 4
P 5
S
S
O t u r p a ff s i p g e t o h r t p t o b p l o o e
P 6 O ff s e tl b o tl
❖
D a li y C h e c k l tl e
B
S r o
S u p u p k e p o n ?
p o r t r t p i b o p e tl l b e n t o o s e ?
o r d a m a g e d ?
S t r a i g h t p o l e b e n t o r d a m a g e d ?
O ff s e t p o l e b e n t o r d a m a g e d ?
■
E v e r y 2
O ff s e t b o tl l o o s e ?
0 H o u r s
●
E v e r y 1 0 0 h o u r s
S O L U T I O N
S c r e w i n s e c u r e l y
C o n n e c t s e c u r e l y
R e p l a c e
R e p l a c e
R e p l a c e
R e p l a c .
R e p a ri o r r e p l a c e
R e p l a c e
R e p l a c e .
R e p l a c e .
R e p l a c e
R e p l a c e
R e p l a c e
R e p l a c e
R e p a l c e
R e p l a c e
T i g h r e n s e c u r e l y
R e p a l c e
R e p l a c e
T i g h t e n s e c u r e l y
▲
E v e r y 5 0 0 h o u r s
❖
❖
❖
❖
❖
❖
❖
❖
❖
❖
■
❖
❖
❖
❖
■
❖
❖
❖
❖
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 29
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