Artesyn ATCA-9405-Installation and Use

Chapter 2

Setup

2.1

Overview

This chapter describes the physical layout of the board, the setup process, and how to check for proper operation once the board has been installed. This chapter also includes troubleshooting, service, and warranty information.

2.2

Electrostatic Discharge

Before you begin the setup process, remember that the electrostatic discharge (ESD) can easily damage the components on the ATCA-9405 hardware. Electronic devices, especially those with programmable parts, are susceptible to ESD, which can result in operational failure.

Unless you ground yourself properly, static charges can accumulate in your body and cause

ESD damage when you touch the board.

Use proper static protection and handle ATCA-9405 boards only when absolutely necessary.

Always wear a wriststrap to ground your body before touching a board. Keep your body grounded while handling the board. Hold the board by its edges—do not touch any components or circuits. When the board is not in an enclosure, store it in a static-shielding bag.

To ground yourself, wear a grounding wriststrap. Simply placing the board on top of a staticshielding bag does not provide any protection—place it on a grounded dissipative mat. Do not place the board on metal or other conductive surfaces.

ATCA-9405 Installation and Use (6806800M71F) 29

Setup

2.3

ATCA-9405 Circuit Board

The ATCA-9405 circuit board is an ATCA blade assembly and complies with the PICMG 3.0 ATCA mechanical specification. It uses a 16-layer printed circuit board with the following dimensions:

Table 2-1 Circuit Board Dimensions

Width Depth Height Weight (typical)

12.687 in.

(322.25 mm)

11.024 in.

(280.01 mm)

< .84 in.

(<21.33 mm)

8.38 lb. (3.80 kg)

This is the typical weight for the ATCA-9405. Board weight varies slightly per configuration; contact

Technical Support if you require a specific configuration weight.

The

Figure 2-1 on page 30

, shows the face plate layout for ATCA-9405 board.

Figure 2-1 Faceplate Layout

30

The face plate of the blade provides the following interfaces and control elements.

Table 2-2 Faceplate Interfaces

Processor

Packet Processor

Service Processor

Interfaces / Control Elements

One Serial Console port for Packet Processor 1 (only for maintenance purposes)

One Serial Console port for Packet Processor 2 (only for maintenance purposes)

One 10/100/1000Base-T Ethernet port shared for both Packet

Processors (only for maintenance purposes)

One USB port (only for maintenance purposes)

One Serial Console port (only for maintenance purposes)

One 10/100/1000Base-T Ethernet port (only for maintenance purposes)

ATCA-9405 Installation and Use (6806800M71F)

Setup

Table 2-2 Faceplate Interfaces (continued)

Processor

IPMC

Interfaces / Control Elements

Out of Service (OOS) LED

In Service (IS) LED

Attention (ATN) LED

Hot Swap (H/S) LED

Recessed Reset Button

For these interfaces, the maximum cable length should not exceed more than 3m.

2.3.1

Switch Settings

All mechanical switches are OFF in their default configuration. Switch OFF means high level for the connected signal and switch ON means low level for the connected signal.


Setup

The switches are placed on component side 1. The Figure 2-2 on page 32

, shows the switch locations on the board.

Figure 2-2 Switch Location with Heat Sink SW1 and SW2

32 ATCA-9405 Installation and Use (6806800M71F)

Figure 2-3 Switch Location with Heat Sink SW3 and SW4

Setup

2.3.1.1

FPGA and CPLD/IPMC Switches

The switch settings are described in Table 2-3 on page 33 .

Table 2-3 Settings for Switch SW1

Switch Description

SW1-1 IPMI Boot Select

OFF = SPI Boot Flash is selected by IPMC

ON = SPI Boot Flash is selected by SW1-2

SW1-2 Manual Boot Select

OFF = Default SPI Boot Flash selected

ON = Recovery SPI Boot Flash selected

OFF

Default is selected by IPMC

SPI Flash

Default SPI Boot Flash is used


Setup

34

Table 2-3 Settings for Switch SW1 (continued)

Switch Description

SW1-3 Debug Header Boot Select

This switch overrides selection done via

SW1-1 and SW1-2.

OFF = Boot from SPI Boot Flash (TSOP devices)

ON = Boot from SPI Debug Header

SW1-4 Reserved

OFF

OFF

Table 2-4 Settings for Switch SW2 (for debugging only)

Switch

SW2-1 Reserved

SW2-2 Reserved

SW2-3 Reserved

SW2-4 Reserved

Description

OFF

OFF

OFF

OFF

Table 2-5 Settings for Switch SW3

Switch Description

SW3-1 Enable E10-USB Emulator for H8S

OFF = Disabled

ON = Enabled

SW3-2 Enable H8S Programming via Debug Console

OFF = Disabled

ON = Enabled

SW3-3 Manual Payload Power Enable for Blade

OFF = IPMI controlled power enable for blade

ON = Manual power enable for blade

SW3-4 Manual Payload Power Enable for RTM

OFF = IPMI controlled power enable for RTM

ON = Manual power enable for RTM

OFF

OFF

OFF

OFF

Default

Boot from TSOP SPI Flash

Do not change

Default

Do not change

Do not change

Do not change

Do not change

Default

E10-USB Emulator disabled

H8S programming disabled

IPMI controlled power enabled

IPMI controlled power enabled


Setup

Table 2-6 Settings for Switch SW4 (for debugging only)

Switch

SW4-1

SW4-2

SW4-3

(dual function)

SW4-4

Description

Manual Power Enable for Packet Processor 1

OFF = SP controlled PP1 power enable

ON = Manual PP1 power enable

Manual Power Enable for Packet Processor 2

OFF = SP controlled PP2 power enable

ON = Manual PP2 power enable

IPMC Watchdog Enable (SW3-3 = OFF)

OFF = Watchdog enabled

ON = Watchdog disabled

Reserved (SW3-3 = ON)

IPMC Console Output Selection

OFF = IPMC console output via debug connector

ON = IPMC console output via front panel connector

Default

OFF Software controlled (SP) power enable for PP1

OFF Software controlled (SP) power enable for PP2

OFF IPMC Watchdog Enabled

OFF Do not change

OFF IPMC Console Output via debugging header


Setup

2.3.2

Safety Critical Hot Spots

The following figure shows the critical hot spots on the ATCA-9405 board.

Figure 2-4 Location of the Hot Spots

36

Temperature Spot 2 (on 48V DC/DC

Converter) = 100 °C (max) exact location: in the geometric middle of the heat spreader

Temperature Spot 1 (on Power Entry

Module) = 110 °C (max) exact location: on top of upper transformer housing


Setup

2.3.3

Connector Pin Assignment

2.3.3.1

Face Plate Connectors

Refer

Figure 2-1

for the face plate layout.

2.3.3.1.1 USB Port

One standard USB Type-A connector for access to the USB interface of the Service Processor is available at the face plate.

Table 2-7 USB Connector Pin-out

2

3

Pin

1

4

Signal

VCC_USB

D-

D+

GND

2.3.3.1.2

Ethernet Ports

Two shielded RJ45 connectors with integrated transformers for 10/100/1000Base-T Ethernet are available at the front panel.

Table 2-8 Ethernet Connector Pin-out

6

7

4

5

8

2

3

Pin Signal

1 BI_DA+

BI_DA-

BI_DB+

BI_DC+

BI_DC-

BI_DB-

BI_DD+

BI_DD-


Setup

2.3.3.1.3

Serial Console Ports

Three shielded RJ45 connectors (with Cisco style pin-out) for serial consoles are available at the front panel.

Table 2-9 Serial Console Connector Pin-out (Cisco Style)

5

6

3

4

7

8

Pin

1

2

Signal

RTS#

NC

TXD

GND

GND

RXD

NC

CTS#


2.3.3.2

On-board Connectors

The following figure shows the location of eUSB Drive Connector (P6) on ATCA-9405.

Figure 2-5 Location of On-board Connectors

Setup


P6

39

Setup

2.3.3.2.1

eUSB Drive Connector

ATCA-9405 provides one 2x5 pin header and a mounting hole for eUSB drives like Smart

Modular Z-U130.

Table 2-10 eUSB Drive Connector Pin-out

5

6

3

4

Pin

1

2

7

8

9

10

D-

NC

D+

NC

Signal

VCC

NC

GND

NC

KEY

NC


Setup

2.3.3.3

Back Panel Connectors

2.3.3.3.1 Overview

The AdvancedTCA backplane connectors reside in three zones, 1 to 3 as specified by the

AdvancedTCA standard and are called P10, P20 and 23, and P30, P31, and 32. The pinouts of all these connectors are given in this section.

Figure 2-6 Location of AdvancedTCA Connectors


Setup

2.3.3.3.2 Zone 1 Connector

The Zone 1 connector is used to deliver power from the ATCA back plane to the ATCA-9405 baseboard. The pin out for this connector is defined by the ATCA specifications. The

ATCA-9405 does not implement Metallic Test or Ringing Generator Circuitry and therefore does not use pins 17 through 24.

Figure 2-7 P10 Backplane Connector Pinout

42

Table 2-11 Zone 1 Connector P10 Pin Assignment

7

8

9

10

5

6

Contact Destination

1 - 4 Reserved

IPMC ISC PC0

IPMC ISC PC1

11

12

IPMC ISC PC2

IPMC ISC PC3

IPMC ISC PD4

IPMC ISC PD5

IPMC ISC PD6

IPMC ISC PD7

Description

Reserved

Hardware Address Bit 0









Setup

Table 2-11 Zone 1 Connector P10 Pin Assignment (continued)

29

30

31

32

25

26

27

28

33

34

Contact Destination

13 IPMC IMC PD0

14

15

16

17-24

IPMC IMC PD1

IPMC ISC PC5

IPMC ISC PC4

Not used

Shelf Ground

Logic Ground

Power Building Block








Description

IPMB Clock Port A

IPMB Data Port A

IPMB Clock Port B

IPMB Data Port A

Not used

Shelf Ground

Logic Ground

Enable B

Voltage Return A

Voltage Return B

Early -48V A

Early -48V B

Enable A

-48V A

-48V A


The ATCA specifications define five identical connectors for the Zone 2 data transport. These connectors are referred to as Free Board connectors and are assigned reference designators

P20 through P24 as per the ATCA specifications.

The ATCA-9405 is a node board and uses only two of the five connectors P20 and P23. P20 is used to support clock synchronization interface and update channels and P23 is used to support the base and fabric channels.


Setup

44

Tyco HM-Zd Plus connectors are used to support 40 Gigabit Ethernet through backplane.


Row Interface a

1 CLK CLK1A+

8

9

6

7

10

4

5

2

3

Update

Channel

Fabric

Channel 15

Fabric

Channel 14

Fabric

Channel 13 b

CLK1A-

NC

NC

NC

NC

NC

NC NC

UC_TX2+ UC_TX2-

UC_TX0+ UC_TX0-

NC NC

NC

NC

NC

NC

NC c

CLK1B+

NC

NC

NC

NC

NC

NC

UC_RX2+

UC_RX0+

NC d

CLK1B-

NC

NC

NC

NC

NC

NC

UC_RX2-

UC_RX0-

NC e

CLK2A+ f

CLK2Ag

CLK2B+ h

CLK2B-

NC

NC

NC

NC

NC

CLK3A+ CLK3ACLK3B+ CLK3B-

UC_TX3+ UC_TX3UC_RX3+ UC_RX3-

UC_TX1+ UC_TX1UC_RX1+ UC_RX1+

NC NC NC NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC


2

3

4

5

6

7

8

9

10

Row Interface a

1 Fabric

Channel 2

Fabric

Channel 1

NA

NA

NA

NA

Base

Channel 1

Base

Channel 2 b c d e

NC

NC

NC

NC

FC2_TX2+ FC2_TX2FC2_RX2+ FC2_RX2

-


-


-


-

BC1_DA+ BC1_DABC1_DB+

BC2_DA+ BC2_DABC2_DB+

FC2_TX

3+

FC2_TX

1+

FC1_TX

3+

FC1_TX

1+

BC1_DBBC1_DC

+

BC2_DBBC2_DC

+

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC f g h

FC2_TX3FC2_RX3+ FC2_RX3-




BC1_DC-

BC2_DC-

NC

NC

NC

NC

BC1_DD+

BC2_DD+

NC

NC

NC

NC

BC1_DD-

BC2_DD-

NC

NC

NC

NC



ATCA-9405 provides three connectors P30, P31, and P32 for connection to the RTM.

Table 2-14 Zone 3 Connector P30 Pin Assignments

Setup



Setup


2.3.4

Debugging Headers

The following debugging headers are provided on the ATCA-9405. Please note that debugging headers are only used internally and may be removed later for cost reduction reasons. For more information regarding location and usage of debugging headers, please contact sales/marketing team.

46

Table 2-17 Debugging Header

Location Type

JP1 16-pin Header, 1.27mm pitch

Description

P2020 debugging header

MSRCID signals and second serial console port (UART1 interface)

JP2 8-pin Header, 1.27mm pitch P2020 Boot Flash header

JP3

JP5

P47

3-pin Header, 2.54mm pitch IPMC debug console

16-pin Header, 1.27mm pitch E10A-USB Emulator header for IPMC

P57

16-pin Header, 1.27mm pitch Packet Processor 1 debugging header

EJTAG support and second serial console port (UART1 interface)

16-pin Header, 1.27mm pitch Packet Processor 2 debugging header

EJTAG support and second serial console port (UART1 interface)


Setup

Table 2-17 Debugging Header (continued)

Location Type

P7

Description

16-pin Header, 1.27mm pitch P2020 COP interface

P8 16-pin Header, 1.27mm pitch Management and Payload Power JTAG interface

2.3.4.1

IPMC Debug Console Header

A three pin header is provided to access IPMC debug console. The pin assignment is shown below.

Table 2-18 IPMC Debug Console Header Pin Assignment

Pin

1

3

4

Signal

GND

IPMC_TXD

IPMC_RXD

2.3.4.2

COP Header

A 16-pin header is provided for access to P2020 COP interface. The pin assignment is shown below.

Table 2-19 COP Header Pin Assignment

5

6

3

4

7

8

Pin Signal

1

2

TDO

QACK

TDI

TRST#

RUNSTOP

Target Power

TCK

CKSTP_IN#


Setup

Table 2-19 COP Header Pin Assignment (continued)

14

15

16

Pin Signal

9 TMS

10

11

12

13

NC

SRESET#

GND

HRESET#

KEY

CKSTP_OUT#

GND

2.3.4.3

EJTAG Header

A separate 16-pin header is provided to access each Packet Processor EJTAG interface. The pin assignment is shown below.

Table 2-20 EJTAG Header Pin Assignment

7

8

9

10

11

12

5

6

3

4

Pin

1

2

Signal

TRST#

UART1_RXD

TDI

UART1_TXD

TDO

GND

TMS

GND

TCK

NC

RESET#

KEY


Table 2-20 EJTAG Header Pin Assignment (continued)

Pin

13

14

15

16

Signal

NC

Target Power

NC

NC

The standard EJTAG connector has only 14 pins, thus do not connect to pin 15 and 16.

Setup

2.4

ATCA-9405 Setup

Following items are required to setup and check the operation of the ATCA-9405:







ATCA chassis and power supply

Console cables for EIA-232 ports (Cisco style pin out)

Computer terminal

Save the antistatic bag and box for future shipping or storage.


Setup

2.4.1

Power Requirements

Make sure that the blade is used in an ATCA shelf connected to -60 VDC up to -48 VDC, according to Telecommunication Network Voltage (TNV-2). A TNV-2 circuit is a circuit whose normal operating voltages exceed the limits for a safety-extra-low-voltage (SELV) under normal operating conditions, and which is not subject to over-voltages from telecommunication networks.

Table 2-21 Typical Power Requirements

Configuration

Dual CN6880 running at 1.2GHz with 16GB DDR3 memory each,

P2020 running at 1.0GHz with 2GB DDR3 memory, 16GB USB Flash

Drive, Linux booted on P2020, Ethernet Switch fully initialized,

Cavium Octeon RiscCore Stress test running on all 64 CN6880 cores, board running at room temperature.

Dual CN6880 running at 1.0 GHz with 16GB DDR3 memory each,




Dual CN6880 running at 800 MHz with 16GB DDR3 memory each,




ARTM-9405B-16X10GE (maximum Power consumption)

Rated Voltage

Exception in the US and Canada

Operating Voltage

Exception in the US and Canada

Power

235 W

215 W

195 W

36 W

-48 VDC to -60 VDC

-48 VDC

-39 VDC to -72 VDC

-39 VDC to -60 VDC

The exact power requirements for the ATCA-9405 circuit board depends upon the specific configuration of the board, including the CPU frequency and amount of memory installed on the board.


Setup

2.4.2

Environmental Considerations

As with any printed circuit board, make sure that the air flow to the board is adequate. Chassis constraints and other factors greatly affect the air flow rate. The environmental requirements are as follows:

Table 2-22 Environmental Requirements

Requirement

Temperature

Airflow

Operating

+5 ºC (+41 °F) to +40 ºC (+104 °F)

(normal operation) according to NEBS

Standard GR-63-CORE

-5 ºC (+23 °F) to +55 ºC (+131 °F)

(exceptional operation) according to

NEBS Standard GR-63-CORE

The blade is designed to operate in a chassis that provides 35 CFM across the blade for the stated temperature range

Temperature change

+/- 0.5 ºC/min according to NEBS

Standard GR-63-CORE

Relative humidity 5% to 90% non-condensing according to

Emerson-internal environmental requirements

Vibration 1 g from 5 to 100 Hz and back to 5 Hz at a rate of 0.1 octave/minute

Shock

Free fall

Half-sine, 11 m/Sec, 30 mSec/sec2

-

Non-Operating

-40 ºC (-40 °F) to +70 ºC (+158 °F)

(may be further limited by installed accessories)

+/- 0.5 ºC/min

5% to 95% non-condensing according to Emerson-internal environmental requirements

5-20 Hz at 0.1 g2/Hz

20-200 Hz at -3.0 dB/octave

Random 20-200 Hz at -3 m/Sec2

Blade level packaging

Half-sine, 6 mSec at 180 m/Sec2

1,200 mm/all edges and corners

1.0 m (packaged)

100 mm (unpacked)


Setup

Figure 2-8 Air Flow Graph

52

During the safety qualification of this blade, the following on-board locations were identified as critical with regards to the maximum temperature during blade operation. To guarantee proper blade operation and to ensure safety, you have to make sure that the temperatures at the locations specified in the following table are not exceeded. If not stated otherwise, the temperatures should be measured by placing a sensor exactly at the given locations.

Table 2-23 Critical Temperature Limits

Component

Cavium CN6880 PP1

Cavium CN6880 PP2

DDR3 DIMM Modules

PCI-Express Switch

Ethernet Switch

Thermal Design Power

72 W

72 W

6.9 W

2.9 W

33.5 W

Maximum Case or Junction

Temperature

Tj = 101°C

Tj = 101°C

Tc = 85°C

Tj = 110°C

Tj = 115°C

If you integrate the blade in your own system, contact your local sales representative for further safety information.


Setup

2.4.3

Hot Swap

The ATCA-9405 can be Hot Swapped, as defined in the ATCA specification. This section describes how to insert and extract an ATCA-9405 module in a typical ATCA system. (These procedures assume the system is using a shelf manager.)

The ATCA-9405 Rear Transition Module (RTM) has its own Hot Swap LED and switch, and it can be Hot Swapped in/out independently of the face plate. If the face plate is not present, then the RTM will not be powered. If the face plate is Hot Swapped out, the blue LED of the

RTM illuminates. In either case, the RTM can be safely removed.

Personal Injury or Product Damage

The product is supplied by a TNV-2 voltage. This voltage is considered hazardous. Make sure that the external power supply meets the relevant safety standards.

Make sure that TNV-2 is separated from dangerous voltages (mains) through double or reinforced insulation.

Inserting a board

1. Insert the ATCA-9405 into an available slot.

2. Push the face plate handle (tab).

The blue Hot Swap LED on the front panel (see

Figure 2-1

) flashes a long blink to indicate that the board insertion is in progress and the system management software is activating the slot.

Then the blue LED turns off, indicating the insertion process is complete, and payload power is present.


Setup

Removing a board

1. Pull out the handle (tab) on the ATCA-9405 front panel at one click.

A short blink indicates that the board is requesting permission for extraction.

2. Remove the board when the blue LED on the front panel is on (no payload power).

Do not remove the ATCA-9405 while the blue LED is blinking.

2.5

Troubleshooting

In case of difficulty, use the following checklist:





Check that the ATCA-9405 circuit board is seated firmly in the carrier

Check that the system is not overheating





Check the cables and connectors to be certain that they are secure

Check that your terminal is connected to a console port

2.5.1

Technical Support

If you need help in resolving a problem with your ATCA-9405, visit www.emerson.com/embeddedcomputing . Keep the following information ready:





ATCA-9405 serial number identification, see Figure "Serial Number and Product ID" on page 27

.

Version and part number of the operating system (if applicable)





Whether your board has been customized for options such as a higher processor speed or additional memory

License agreements (if applicable)


Setup

2.5.2

Product Repair

If you plan to return the board to Emerson Network Power for service, visit www.emerson.com/embeddedcomputing to obtain a Return Merchandise Authorization

(RMA) number. List the items that you are returning and the board serial number, plus your purchase order number and billing information if your ATCA-9405 hardware is out of warranty.

Contact our Test and Repair Services Department for any warranty questions. If you return the board, be sure to enclose it in an antistatic bag, such as the one in which it was originally shipped.

Put the RMA number on the outside of the package so that we can handle your problem efficiently. Our service department cannot accept material received without an RMA number.


Setup


Artesyn ATCA-9405-Installation and Use

Chapter 2

Setup

2.1

Overview

2.2

Electrostatic Discharge

2.3

ATCA-9405 Circuit Board

2.3.1

Switch Settings

2.3.2

Safety Critical Hot Spots

2.3.3

Connector Pin Assignment

On-board Connectors

P6

Back Panel Connectors

2.3.4

Debugging Headers

2.4

ATCA-9405 Setup

2.4.1

Power Requirements

2.4.2

Environmental Considerations

2.4.3

Hot Swap

Inserting a board

1. Insert the ATCA-9405 into an available slot.

2. Push the face plate handle (tab).

Removing a board

1. Pull out the handle (tab) on the ATCA-9405 front panel at one click.

A short blink indicates that the board is requesting permission for extraction.

2. Remove the board when the blue LED on the front panel is on (no payload power).

2.5

Troubleshooting

2.5.1

Technical Support

2.5.2

Product Repair

Related manuals

Emerson

EKR-1000

Artesyn Embedded Technology

ATCA-9405

Emerson

RTM-ATCA-7150

Emerson

RTM-ATCA-7350

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